Service Manual - Water Chemistry, Inc.
Contents
1. Timer 3220 12 Day RR 60088 180 Meter Std Rt Angle For Illustration and Parts See Pages 20 amp 21 60089 180 Meter Ext Range Rt Angle A re Coupling Assembly 60001 coo 1650 Brine Valve For Illustration and Parts See Pages 22 amp 23 00503 A EEE Clamp Assembly For Illustration and Parts See Page 12 60010 2525 a BLFC Assembly 25 gpm For 1650 For Parts See Page 23 60010750 caidos rex oh BLFC Assembly 50 gpm For 1650 For Parts See Page 23 60010 100 2 2 2 2 222 BLFC Assembly 1 0 gpm For 1650 For Parts See Page 23 60121 une ES Seal and Spacer Kit For Illustration and Parts See Pages 12 amp 13 60040 cx sopore br es 3 4 Bypass NPT 60040NP 2 2 2222 0200 3 4 Bypass NPT Nickel A ER ee wee Heen 1 Bypass NPT 60041NP 2 22 200 1 Bypass NPT Nickel 60049 colore DES Bypass Plastic Page 27 MODEL 2510 amp 2510 ECONOMINDER wiring diagram for valve drive motor and timer 2510 downflow Tank Dia Resin Load Injector Inj Color Draw Slow Rinse Rate GPM BLFC DLFC Timer Settings Total Capacity 6 35 Cu Ft 000 Brown 11 gpm 19 gpm 25 gpm 8 gpm 8 50 5 6 9 450 Grains gu 56 Cu Ft 00 Violet 21 gpm 32 gpm 25 gpm 1 2 gpm 8 50 8 8 15 120 Grains 8 8 Cu Ft 00 Violet 21 gpm 32 gpm 25 gpm 1 5 gpm 8 50 8 12 21 600 Grains 92 1 0 Cu Ft 0 Red 26 g2. 18 MODEL 3210 timer assembly parts list Item No No Req d Taa A a I AEEA ES DAA PER EN EEE N pep E dom eate cape ah sent nius DA A 0 AEE Deir dd T rken MA Sables di ee aha Qos seve ale Sistem VD is ias I ici ves I TE Midi prm T AA uda 1 RA 1321264 DEE E Raa N Mit CA 2 bts 16 22 Dt Ben I7 t LER ISRA T cotes 1 eunti Sseusebetrs es 20 p S pp 212 a Ds DYR iia De tad DI burn Desi bado s 2A Lassus Mea an DD ta eed leurs Orsi ke Vase 2 titio bios Dio 28 tod ons qe E Lote Deut etis edens 30i es ras I curet e Vai ML Dt ins ml ld bat 1254 eS K R T cotes Not Shown I cede ys Not Shown 2 Shaw be ate eld Not Shown Tesis Part No Description 13870 01 2 Timer Housing Assembly 13802 erem e Cycle Actuator Gear 40096 24 s sss 24 Hour Gear Assembly 12 Midnight 40096 02 lesen 24 Hour Gear Assembly 2 a m 13886 01 Knob 13296 ue 5 Screw Timer Knob and Motor Plate Mtg 11999 un es Button Decal 60405 15 2 Program Wheel Assy Specify Hardness Capacity T3800 24 Program Wheel Retainer 13748 ne nes Screw Program Wheel Mtg 14265 nei Spring Clip 15424 u Stee Be Spring Detent 15066 rok Ee Ball 1 4 in Dia IBI st Main Drive Gear 19210 Le Ete Program Wheel 15493 oc use Y xS Roll Pin IGLOM E nece Idler Shaft R Aree ds ree Spring Idler 13017 vik venne see Idler Gear 13164 sp
3. Brine Valve Cam STF Black lici remoti T0815 4 4 reset Brine Valve Cam RR White Not Shown MAA 10300 soe Screw Timer Mounting Not Shown I e 19741 ise Hole Plug Not Shown E EEE 17904 22 Hole Plug Not Shown DEA AAA Mee i Screw Thumb Page 13 MODEL 2510 control valve assembly see opposite page for parts list 2 lt E x lt E O lt e E lt Z o Page 14 MODEL 2510 control valve assembly parts list Item No No Req d Part No Description Pest adds rere Iesus 19328 u She ate aioe Valve Body VARIIEREN Mirada 10757 5L iet End Spacer Sid d LAE tao 10545 5 Rb ETE Seal Ring d vincere DUO Ne SEE D TTA5 T is aee Spacer Dis qi och tame vat Dp resso esasa 15168 o E XS Piston Dosis I E 14309 vet Piston Rod Retainer d vnu ntt Ml d 14452 d be s Piston Rod Stone eene Ma 10209 rere Seal Quad Ring OQ c EEE tmn Due ira ZOU Sisi Seal O Ring End Plug AAA lere 10398 maa et Sn End Plug Assembly IT eese Donat 14805 are Gasket Injector Body 1600 1700 I2 ee RO lebe 177163 Rt Injector Body Plastic Brass ner 10227 irte Injector Screen E is loge LOA T Injector Throat Specify Size Iaa et ENA 109 13 ce ae Injector Nozzle Specify Size 16 Dutra A c etes 88 Injector Cover Gasket I seed Mich Se 11893 eec Injector Cap Plastic Body 18 ume Did reus 10692 i ems Injector Body Screw 19 iris T o eec 18312 34 23 42 safes Drain Retainer QOS ee
4. Vene an mes Flow Control Washer Specify Flow Rate in GPM DA cde bee est 11183524 Ebrei Seal O Ring 22 presset Dist 11385 iii Flow Control Housing Ma Like e A eR 1 2 Pipe x 1 2 Hose x 90 Drain Fitting S teens vost 19936 20 esse Base Seal DEE ER li amp csmenreeen OS ia Adapter Base 2 1 2 8 Thd 20 5s S bei EEE REE 19197 ua add Slip Ring 27 ded Drs 18303 tia Tank O Ring Mtra Mii 133042000 RR EEG Distributor O Ring BY Did 13030 cios Retainer Distributor Tube O Ring 30 i lorems 60503 sep Clamp Assembly Slow sete Ich shut 19998 oko pR i Clamp Pivot 325 sts t ed lLheosester sed 40057 nut e Clamp Screw 1234 scs A0000 coco Pin Hinge not shown NOTE FOR BACKWASH FILTER VALVE REPLACE ITEMS 12 18 orriren as Dorta 11893 nennt Injector Cap SA RER a denas 15137 5 us Ree Screw Flat Cap IE Dis 11475 5 ree RESI Injector Body Gasket Page 15 MODEL 2510 ECONOMINDER demand regeneration control Typical Residential Application To program just set the time set the hardness and it automatically monitors system needs and regenerates only when necessary To set time of day press red time set button and turn 24 hour gear until present time of day is opposite time of day arrow Set program wheel by lifting the people dial and rotating it so that the number of people in the household is aligned with the grains per gallon water hardness scale Release the dial and check for firm engagement at setting This meth
5. preset however portions of the cycle or program may be lengthened or shortened in time to suit local conditions The expose cycle program wheel grasp timer in upper left hand corner an pull releasing snap retainer and swinging timer to the right To change the regeneration cycle program the program wheel must be removed Grasp program wheel and squeeze protruding lugs towards center lift program wheel off timer Switch arms may require movement to facilitate removal How To Change The Length Of The Backwash Time The program wheel as shown in the drawing is in the service position As you look at the numbered side of the program wheel the group of pins starting at zero determines the length of time your unit will backwash FOR EXAMPLE If there are six pins in this section the time of backwash will be 12 min 2 min per pin to change the length of backwash time add or remove pins as required The number of pins times two equals the backwash time in minutes Note Do not add pins before 0 minutes designation How To Change The Length of Brine and Rinse Time The group of holes between the last pin in the backwash section and the second group of pins determines the length of time that your unit will brine and rinse 2 min per hole To change the length of brine and rinse time move the rapid rinse group of pins to give more or fewer holes in the brine and rinse section Number of holes times two equals brine a
6. stop in the position shown in the drawing Even thought it takes three hours for this center knob to complete one revolution the regeneration cycle of your unit might be set only one half of this time In any event conditioned water may be drawn after rinse water stops flowing from the water conditioner drain line IMPORTANT SALT LEVEL MUST ALWAYS BE ABOVE WATER LEVEL IN BRINE TANK Page 16 MODEL 3210 regeneration cycle program setting procedure How to Set The Regeneration Cycle Program The regeneration cycle program on your water conditioner has been factory preset however portions of the cycle or program may be lengthened or shortened in time to suit local conditions If unit has a meter disconnect meter cable from meter at this time To expose cycle program wheel grasp timer in upper left hand corner and pull releasing snap retainer and swinging timer to the right meter cable must be disconnected To change the regeneration cycle program the program wheel must be removed Grasp program wheel and squeeze protruding lugs towards center lift program wheel off timer Switch arms may require movement to facilitate removal How To Change The Length Of The Backwash Time The program wheel as shown in the drawing is in the service position As you look at the numbered side of the program wheel the group of pins starting at zero determines the length of time your unit will backwash FOR EXAMPLE If there are s
7. 55 trees Adapter Clip Venen Manos 13821 reus Meter Body Soe ceded canes ee ae paste 133055515 os O Ring Meter Body C E Laa et a 14613 i eb thee ds Flow Straightener Page 23 MODEL 1650 plastic brine system for 2510 and 2510 econominder see opposite page for parts list Page 24 MODEL 1650 plastic brine system for 2510 and 2510 econominder parts list Item No No Req d Part No 60011 Brine Valve Assembly Includes Items 3 15 Less BLFC 60010 I DE PE De yc E AE 10328 EPERRA DN Jd cce 10332 der e ert thea T sectae e 10330 Moa Dusan 10329 One Dada 40027 Ia eel teh DR nalen cd See 19625 Brie ic isn seat 16924 Or mia AS Ier PEE 12626 Wasser Vu 12552 veiviser VENEN Lan Na 5 17906 IE AER 6 ao 10250 MA Liste ende 10249 Pr Frk ae ct I cte oe 17884 Mis 1 deh arenes AAA Md 12794 1855252 9 eee T EE 60002 195 eee s Ms 60010 xx 60010 25 BLFC Assy Parts Tees sos esed ordi 17907 prO 12128 s T as Vr ns 12094 herder 12098 60010 50 BLFC Assy Parts I AEA 17907 Tai R ds 10759 Vasen 12095 I EEE 12098 60010 100 BLFC Assy Parts Tar a na dE 17907 AAA 10760 Ve 12097 ME EET 12098 Part No 60080 XX ooo 60090 een Description Elbow 90 1 4 NPT x 3 8 Insert 3 8 Sleeve 3 8 Nut Brine Tube Fitting 3 8 Nut Brin
8. Into Brine Tank Hot Water Tank Hardness Leak At Distributor Tube Internal Valve Leak Improper Salt Setting Excessive Water in Brine Tank Iron Buildup in Line to Water Conditioner Iron Buildup in Water Conditioner Inlet of Control Plugged Due to Foreign Material Broken Loose From Pipes by Recent Work Done on Plumbing System Air in Water System Fouled Mineral Bed Plugged Drain Line Flow Control Plugged Injector System Timer Not Cycling Foreign Material in Brine Valve w w gt 0 Q gt w on CORRECTION Assure Permanent electrical Service Check Fuse Plug Pull chain or Switch Replace Timer Reset Time of Day Close By Pass Valve Add Salt To Brine Tank and Maintain Salt Level Above Water Level Clean Injector Screen Check Brine Tank Fill Time and Clean Brine Line Flow Control if Plugged Repeat Flushings of the Hot Water Tank is Required Make Sure Distributor Tube is Not Cracked Check O Ring and Tube Pilot Replace Seals and Spacers and or Piston Check Salt Usage and Salt Setting See Problem No 7 Clean Line to Water Conditioner Clean Control and Add Mineral Cleaner to Mineral Bed Increase Frequency of Regeneration Remove Piston and Clean Control Assure that Well System has Proper Air Eliminator Control Check for Dry Well Condition Check Backwash Brine Draw and Brine Tank Fill Increase Frequency of Regeneration Increas
9. MODEL 2510 2510 ECONOMINDER Service Manual IMPORTANT Fill in pertinent information on page 3 for future reference MODEL 2510 2510 ECONOMINDER Job specification sheet JOB NO MODEL NO WATER TEST CAPACITY PER UNIT MAX PER REGENERATION MINERAL TANK SIZE DIA HEIGHT BRINE TANK SIZE amp SALT SETTING PER REGENERATION 2510 CONTROL VALVE SPECIFICATIONS 1 Timer Program Used A Separate Time Fill Cams B Rapid Rinse Cams 2 Type of Meter 3 4 A Std range 125 to 2 100 gal setting B Ext range 625 to 10 500 gal setting 3 Meter Gallon Setting gal 4 Regeneration Program Setting see page 6 A Backwash min B Brine amp Slow Rinse min C Rapid Rinse min D Brine Tank Refill min 5 Drain Line Flow Control gpm 6 Brine Refill Rate gpm 7 Injector Size Page 3 MODEL 2510 2510 ECONOMINDER installation instructions WATER PRESSURE A minimum of 20 pounds of water pressure is required for regeneration valve to operate effectively ELECTRICAL FACILITIES An uninterrupted alternating current A C supply is required Note Other voltages are available Please make sure your voltage supply is compatible with your unit before installation EXISTING PLUMBING Condition of existing plumbing should be free from lime and iron buildup Piping that is built up heavily with lime and or iron should be replaced If piping is c
10. RATE TIME FILL ONLY BACKWASH SECTION 2 MIN PER PIN To change the length of refill time move the two pins at the end of second group of holes as required The regeneration cycle is complete when the outer micro switch is tripped by the two pinset at end of the brine tank refill section The program wheel however will continue to rotate until the inner micro switch drops into the notch on the program wheel How To Change The Length Of Rapid Rinse And Brine Tank Fill Time RR White Cams The second group of pins on the program wheel determines the length of time that your water conditioner will rapid rinse and brine tank fill 2 min per pin To change the length of rapid rinse and brine tank fill time add or remove pins at the higher numbered end of this sections as required The number of pins times two equals the rapid rinse and brine tank fill time in minutes The regeneration cycle is complete when the outer micro switch drops off the last pin in the rapid rinse and brine tank fill group of pins The program wheel however will continue to rotate until the inner micro switch drop into the notch on the program wheel Return timer to closed position engaging snap retainer in back plate Make certain all electrical wires locate above snap retainer post and the meter cable slides though the backplate and does not bind Reconnect meter cable Page 17 MODEL 3210 timer assembly see opposite page for parts list Page
11. ank do not use granulated or rock salt Page 5 MODEL 3200 TIMER timer setting procedure How To Set Days On Which Water SERVICE Conditioner Is To Regenerate POSITION 24 HR GEAR INDICATOR MANUAL REGENERATION KNOB Rotate the skipper wheel until the number 1 is at the red pointer Set the days that regeneration is to occur by sliding tabs on the TO SET TIME OF DAY skipper wheel outward to expose trip fingers Each tab is one day Finger at red pointer is tonight Moving clockwise from the red pointer extend or retract fingers to obtain the desired regeneration schedule How To Set The Time Of Day Press and hold the red button in to disengage the drive gear Turn the large gear until the actual time of day is at the time of day pointer Release the red button to again engage the drive gear How To Manually Regenerate Your Water Conditioner At Any Time Turn the manual regeneration knob clockwise This slight movement of the manual regeneration knob engages the program wheel and starts the regeneration program i RED TIME SKIPPER WHEEL 12 DAY The black center knob will make one revolution in the following SET BUTTON SHOWS EVERY OTHER approximately three hours and stop in the position shown in the DAY REGENERATION drawing Even thought it takes three hours for this center knob to complete one revolution the regeneration cycle of your unit might be set only one half of this time In any event conditione
12. ank and that it is level 8 Place approximately 1 of water above the grid plate If a grid is not utilized fill to the top of the air check in the salt tank Do not add salt to the brine tank at this time 9 Onunits with a by pass place in by pass position Turn on the main water supply Open a cold soft water tap nearby and let run few minutes or until the system is free from foreign material usually solder that may have resulted from the installation Once clean close the water tap 10 Slowly place the by pass in service position and let water flow into the mineral tank When water flow stops slowly open a cold water tap nearby and let run until the air is purged from the unit 11 Plug unit into an electrical outlet Note All electrical connections must be connected according to local codes Be certain the outlet is uninterrupted Page 4 MODEL 2510 2510 ECONOMINDER start up instructions The water softener should be installed with the inlet outlet and drain connections made in accordance with the manufacturer s recommendations and to meet applicable plumbing codes l 2 10 11 Remove control box cover Make Time of Day setting and set Program Wheel See time control instructions Rotate program wheel counter clockwise until it stops at regeneration position Observe regeneration cycle settings Arrange cycle times as determined in Item 4 on Page 2 Add three inches of water to
13. brine tank Note To set the control to the various positions noted below Turn the manual regeneraton knob slowly in a clockwise direction until the Program Micro Switch lifts on top of the first set of pins Allow the drive motor to move the piston to the first regeneration step and stop Each time the Program Switch position changes the valve will advance to the next regeneration step Always allow the motor to stop before moving to the next set of pins or spaces See Timer Program instructions Control Valve Positions a Service Drive shaft out b Backwash Drive shaft in c Brine Slow Rinse Drive shaft 1 2 way out d Rapid Rinse Drive shaft 3 4 way out e Brine Tank Fill Drive shaft out but brine cam holds brine valve stem in Position valve to backwash and check to make sure that drain line flow remains steady for ten 10 minutes or until clear see above Position valve to brine slow rinse position and check to see that the unit is drawing water from brine tank this step may need repeating Position valve to rapid rinse and check the drain line flow run for 5 min or until the water is clear Note Rapid rinse and backwash flow rates should be the same Position valve to start of brine tank fill cycle See that water goes into the brine tank at proper rate Brine valve drive cam will hold valve in at this position to fill the brine tank for the first regeneration Replace control box cover Put salt in brine t
14. d water may be drawn after rinse water stops flowing from the water conditioner drain line How to Adjust Regeneration Time Disconnect the power source 2 Locate the three screws behind the manual regeneration knob by pushing the red button in and rotating the 24 hour dial until each screw appears in the cut out portion of the manual regeneration knob 3 Loosen each screw slightly to release the pressure on the time plate from the 24 hour gear 4 Locate the regeneration time pointer on the inside of the 24 hour dial in the cut out 5 Turn the time plate so the desired regeneration time aligns next to the raised arrow 6 Push the red button in and rotate the 24 hour dial Tighten each of the three screws 7 Push the red button and locate the pointer one more time to 3200 ADJUSTABLE REGENERATION TIMER ensure the desired regeneration time is correct 8 Reset the time of day and restore power to the unit IMPORTANT SALT LEVEL MUST ALWAYS BE ABOVE WATER LEVEL IN BRINE TANK Page 6 MODEL 3200 TIMER regeneration cycle program settin rocedure brine tank refill separate from rapid rinse stf Black drive cam and brine valve cam How To Set Regeneration Cycle Program The regeneration cycle program on your water conditioner has been factory preset however portions of the cycle or program may be lengthened or shortened in time to suit local conditions To expose cycle program wheel grasp time
15. e Tube Brine Valve Brine Valve Stem 1600 Guide Brine Valve Stem Retaining Ring Spring Brine Valve Brine Valve Body Assy Plastic Not Supplied Elbow 3 8 Tube Poly White 500 Air Check BLFC Assy Housing 25 GPM Label 25 Flow Washer Retainer Housing 50 GPM Label 50 Flow Washer Retainer Housing 1 0 GPM Label 1 0 Flow Washer Retainer Description Injector Assembly For Illustration and Parts See Page 12 Piston Assembly For Illustration and Parts See Page 12 Page 25 MODEL 2510 coupling assembly with yoke PARTS LIST Item No No Req d Part No Description p Ads ds 13305 m O Ring Adapter Coupling pr p 19228 chere eee Adapter Coupling Sis tt p 13253 opc tase eee Clip Adapter Coupling c Lorena p 13314 er ee Screw Adapter Coupling De Io AUS NN I e runder es A ates Adapter 3 4 Yoke NPT Page 26 MODEL 2510 service assemblies parts list 60050 2l oooooccccoco ooo 2510 2750 Drive Motor Assembly STF For Illustration and Parts See Pages 10 amp 18 60050 11 22222000 2510 2750 Drive Motor Assembly RR O re Timer 3210 Delay STF For Illustration and Parts See Pages 16 amp 17 60307 03 ina Timer 3210 Delay RR 60307 13 occ Timer 3220 Delay STF 60307 03 2 2 2222 22222 Timer 3220 Delay RR 60303 13 ak Ra Ree Timer 3220 7 Day STF 60304 13 2 2 2222 22er Timer 3220 12 Day STF EIA eret Rev Timer 3220 7 Day RR 60304 04
16. e 253 24 Cycle Actuator Arm So ue vds Vita tii 40096 24 occ 24 Hour Gear Assembly 12 Midnight 40096 02 esses 24 Hour Gear Assembly 2 a m c Lien Ta 13886 01 Lieu Knob po ohbibeepEenER D segn 13296 2 4 4 Screw Timer Knob and Motor Mtg Plate E lees 11999 es ee ail yee bh tas Button Decal Ver t pinan Ms 14381 eee e Skipper Wheel Assembly 12 Day 14860 Meri Skipper Wheel Assembly 7 Day Suchen tbi ss La 13014 e be Regeneration Pointer Mies Di a 1294 ar Spring Clip 10 ds Ai sues 13311 lt as Rt Spring Skipper Wheel Detent I cE Dada 13300 eR Ball 1 4 in Dia Skipper Wheel 12 eee Les 15424 RE Spring Main Gear Detent I oho es 1391 ide Main Drive Gear Ee venere 1 ets EDA LO ose bg Ses Program Wheel Weck ds bem DEE 15493 oet n Roll Pin 16 mnes 1b Rn 13018 er Idler Shaft If en Lene ECTS 13312 4254282 SER Spring Idler ta ais Dia BOT een Idler Gear 19 2 Dira tas RST sre Drive Gear P a E Lesbar 13887 is Motor Mounting Plate PA ehe EE 18743 nenn Motor 120V 60 Hz 19659 tegnede R Motor 24V 60 Hz EE rag devotee 13278 i 20 ses Screw Motor Mounting 23 Ce Ge SP aug testet modd 11384 ori DERI ENS Screw Timer Hinge amp Ground Wire R bei Ve 13881 442 dd Rm Hinge Bracket Ds O 14087 ti vs Insulator 26 ee px IEEE RT 10896 C es Switch Mid EEE 15320 irent Switch 28 s wise ws Bu sip eis 11413 et Screw Switch Mounting E aaa Iss hessdsburs
17. e Backwash Time Clean Flow Control Clean Injector and Screen Replace timer Replace Brine Valve Seat and Clean Valve Delayed Regeneration Timer Assembly continued PROBLEM CAUSE CORRECTION E Foreign Material in Brine Line Flow E Clean Brine Line Flow Control Control 8 Softener Fails to Draw brine A Drain Line Flow Control is Plugged A Clean Drain Line Flow Control Injector is Plugged B Clean Injector C Injector Screen Plugged C Clean Screen D Line Pressure is too Low D Increase Line Pressure to 20 P S I E Internal Control Leak E Change Seals Spacers and Piston Assembly 9 Control Cycles Continuously A Broken or Shorted Switch A Determine if Switch or Timer is Faulty and Replace it or Replace Complete Power Head 10 Drain Flows Continuously A Valve is not Programing Correctly A Check Timer Program and Positioning of Control Replace Power Head Assembly if not Positioning Properly B Foreign Material in Control B Remove Power Head Assembly and Inspect Bore Remove Foreign Material and Check Control in Various Regenera tion Positions C Internal Control Leak C Replace Seals and Piston Assembly GENERAL SERVICE HINTS FOR METER CONTROL Problem Softener Delivers Hard Water Cause could be that Reserve capacity has been exceeded Correction Check salt dosage requirements and reset program wheel to provide additional reserve Cause could be that Program wheel is not rotati
18. es De RS Drive Gear 13884 2 20 ae Motor Mounting Plate 18743 tes EE ees Motor 120V 60 Hz 19639 id Motor 24V 60 Hz 13218 Lis eee Screw Motor Mounting 13830 e Drive Pinion Program Wheel Blunt Clutch Drive Pinion 14276 pre en Spring 14253 nie Spring Retainer 11384 0 0 eR Screw Timer Hinge and Ground Wire 13881 s ces Hinge Bracket 14087 cene Rs Insulator 10896 c cese oe ete Switch 153205 ex VEU PES Switch IRL oli Screw Switch Mounting 14007 1 is rts Decal Time of Day 14045 enorm Decal Instructions 13902 ni Seed ead EDEN Harness 12681 AAA HRE Wire Connector 1535401 eee Ground Wire 17748 01 F E Page 19 MODEL 2510 ECONOMINDER control valve drive assembly see opposite page for parts list Page 20 MODEL 2510 ECONOMINDER control valve drive assembly parts list Item No No Req d Part No Description Ms lite 14884 sitte Back Plate Stainless Steel Desken Ma te 60306 13 3210 Delay Timer STF 120V 60 Lis sssebreder 60306 03 o o 3210 Delay Timer STF 120V 60 Seed ba Laa A 11838 ta Power Cord G TT DA re R Te Strain Relief Dis RR ERE ITE 11667 sed Wire Harness Ornek Guss JE IST e etes Screw Motor Mounting Teresa I ei 10774 Les Bracket Motor Mounting Scb S obi ERE 10231 eoo astu otto Screw Drive Mounting EN Da Heg LO O occ Insulator Wear Do A A daten Switch 15 2202283 Vii 10009 eel eem Connecting Link Pi
19. he seal first using the wire hook with the finger loop see Fig 2 7 The spacer tool use only for removing the spacers has three retractable pins retained by a rubber ring at one end they are retracted or pushed out by pulling or pushing the center button the opposite end 8 Insert the pin end of the spacer tool into the valve body with the pins retracted button pulled back Push the tool tight against the spacer and push the button in see Fig 3 When the button is pushed in the pins are pushed out to engage the 1 4 dia holes in the spacer Remove the tool from the valve body The spacer will be on the end Pull the center button back the pins will be retracted and the spacer can be removed from the spacer tool Page 33 MODEL 2510 amp 2510 ECONOMINDER seal and spacer replacment BACK PLATE LINE TO INJECTOR BRINE VALVE A b a PISTON eN BRINE VALVE ASSEMBLY Figure I Removing Power Head And Piston Assembly INJECTOR BRINE N ne JE y E 9 be Figure 2 Removing Special Tool From Valve Body After Inserting Seal Page 34 10 11 12 13 14 Alternately remove the remaining seals and spacers in accordance with steps No 6 and 8 The last or end spacer odes not have any holes for the pins of the spacer tool to engage therefore if the end spacer does not come out on the first try try again using the wire hook with the finger loop To replace seals spacers and end ring
20. ix pins in this section the time of backwash will be 12 min 2 min per pin to change the length of backwash time add or remove pins as required The number of pins times two equals the backwash time in minutes How To Change The Length of Brine and Rinse Time The group of holes between the last pin in the backwash section and the second group of pins determines the length of time that your unit will brine and rinse 2 min per hole To change the length of brine and rinse time move the rapid rinse group of pins to give more or fewer holes in the brine and rinse section Number of holes times two equals brine and rinse time in minutes How To Change The Length Of Brine Tank Refill Separate From Rapid Rinse STF Black Cams The second group of pins on the program wheel determines the length of time that your water conditioner will rapid rinse 2 min per pin To change the length of rapid rinse time add or remove pins at the higher numbered end of this section as required The number of pins times two equals the rapid rinse time in minutes How To Change The Length Of Brine Tank Refill Time The second group of holes on the program wheel determines the length of time that your water conditioner will refill the brine tank 2 min per hole BRINE amp RINSE PROGRAM SECTION WHEEL FOR 2 MIN PER HOLE CONTROL OF REGENERATION PIN STORAGE CYCLE RAPID RINSE SECTION 2 MIN PER PIN X IE BRINE TANK L SEPE
21. lacing Spacer In Valve Body 15 16 17 18 19 20 21 22 23 24 25 26 While the tool is still in the valve press another seal into the inside diameter of the exposed brass sleeve end Remove the stuffer turn it end for end and insert it into the valve body bore Alternately repeat steps No 13 and 14 until all seals and spacers have been pushed into the valve See valve cross section of your valve Place recommended silicone lubricant on the piston and inside the valve Hold the back plate with one hand and guide the piston into the valve body with the other hand then grasp the back plate on both sides and slowly push the piston assembly and end plug assembly into the valve See Fig 1 Replace the two PH screws to hold the back plate to the valve and tighten securely Connect the brine line form the injector housing to the brine valve if your unit has timed brine tank fill Set the time of day dial to the correct time Replace the electrical plug in the outlet Turn on water supply Cycle control and check for proper function Check by pass valve Page 35 P N 40097 Rev E
22. logged with iron a separate iron filter unit should be installed ahead of the water softener LOCATION OF SOFTENER AND DRAIN The softener should be located close to a drain to prevent air breaks and back flow BY PASS VALVES Always provide for the installation of a by pass valve if unit is not equipped with one CAUTION Water pressure is not to exceed 125 p s i water temperature is not to exceed 110 F and the unit cannot be subjected to freezing conditions INSTALLATION INSTRUCTIONS 1 Place the softener tank where you want to install the unit making sure the unit is level and on a firm base 2 All plumbing should be done in accordance with local plumbing codes The pipe size for the drain line should be a minimum of 1 2 Backwash flow rates in excess of 7 gpm or length in excess of 20 require 3 4 drain line 3 The 1 distributor tube 1 050 O D should be cut flush with top of each tank 4 Lubricate the distributor o ring seal and tank o ring seal Place the main control valve on tank Note Only use silicone lubricant 5 Solder joints near the drain must be done prior to connecting the Drain Line Flow Control fitting DLFC Leave at least 6 between the DLFC and solder joints when soldering pipes that are connected on the DLFC Failure to do this could cause interior damage to the DLFC 6 Teflon tape is the only sealant to be used on the drain fitting 7 Make sure that the floor is clean beneath the salt storage t
23. n 12 s lw 102505 5 sr Exe Retaining Ring Tari ERE ERE 10621 decipiens s Connecting Link TA arenes leis iex 12510 cater ea Drive Cam STF Black Verben 12102 ne PHI Drive Cam RR White EE Midas 10338 ii Roll Pin 16 ELS liegen T3366 ze e Drive Bearing Ines DM 14923 i net es Screw Switch Mounting it Du 10769 is Motor 19 522 2955254 bebe 11826 og IPAE Bracket Brine Valve Side 20 ELE T veste ITITI I 4 ae Brine Valve Cam STF Black shown qu ar NAAA are Brine Valve Cam RR White EEEE VRR REINER d IS4Al un sit Meter Cable Guide Ass y DD i bees loge 15495 sr he Meter Cable 13 Std Ext Rt Angle Not Shown Dagestan TODO noia Screw Timer Mounting Not Shown Mos AA eee ess Hole Plug Not Shown EEE T7904 2 22 er Hole Plug Not Shown De DA TN Screw Thumb Page 21 MODEL 2510 ECONOMINDER meter assembly see opposite page for parts list Page 22 MODEL 2510 ECONOMINDER meter assembly parts list Item No No Req d Part No Description I eben d os 12473 vade tiene Screw Meter Cover Assembly p Mana 15659 cc res Meter Cover Assy Ext Rt Angle Not Shown TE 15452 Smit Lied appa pot Meter Cap Assy 3 4 to 2 Std Rt Ang 90 Mc pm Plas Pdl SA Lada EN WER 13847 engere O Ring Meter Cover Assembly docs eb Lobos etse 1395094 iod vvv teas Impeller Sendte s t Annie hen 13314 broken sigende ter Screw Adapter Clip Ordren dc ets eps 132
24. nd rinse time in minutes BRINE amp RINSE PROGRAM SECTION WHEEL FOR 2 MIN PER HOLE CONTROL OF REGENERATION CYCLE PIN STORAGE RAPID RINSE amp BRINE TANK REFILL SECTION 2 MIN PER PIN BACKWASH SECTION 2 MIN PER PIN How To Change The Length Of Rapid Rinse And Brine Tank Fill Time The second group of pins on the program wheel determines the length of time that your water conditioner will rapid rinse and brine tank fill 2 min per hole To change the length of rapid rinse and brine tank fill time add or remove pins at the higher numbered end of this section as required The number of pins times two equals the rapid rinse and brine tank fill time in minutes The regeneration cycle is complete when the outer micro switch drops off the last pin in the rapid rinse and brine tank fill group of pins The program wheel however will continue to rotate until the inner micro switch drops into the notch on the program wheel Return timer to closed position engaging snap retainer in back plate Make certain all electrical wires located above snap retainer post IMPORTANT SALT LEVEL MUST ALWAYS BE ABOVE WATER LEVEL IN BRINE TANK Page 8 Notes Page 9 MODEL 3200 TIMER timer assembly see opposite page for parts list Page 10 MODEL 3200 TIMER timer assembly parts list Item No No Req d Part No Description Mi ct ere ere eee 138705 20 ete Timer Housing pp les 13011 ese
25. ng with meter output Correction Pull cable out of meter cover and rotate manually Program wheel must move without binding and clutch must give positive clicks when program wheel strikes regeneration stop If it does not replace timer Cause could be that Meter is not measuring flow Correction Check output by observing rotation of small gear on front of timer Note program wheel must not be against regeneration stop for this check Each tooth to tooth is approximately 30 gallons If not preforming properly replace meter Page 31 MODEL 2510 amp 2510 ECONOMINDER service instructions NUT DRIVER ADAPTER SOCKET SEAL HOOK PULLER STUFFER Tools Used in the Seal and Spacer Replacement Nut Driver 3112664 Socket Adapter 16906 Socket 7 16 12665 Seal Hook 12874 Puller 13061 Stuffer 11098 All tools are a part of the Service Repair Kit 60135 2510 Page 32 Delayed Regeneration Timer Assembly continued 1 Turn off water supply to valve Next cycle valve to backwash position then to service Now remove electrical plug from outlet 2 Remove control box cover 3 Disconnect the brine line from the injector housing to the brine valve if your unit has timed brine tank fill 4 Remove the two capscrews that hold the back plate to the valve 5 Grasp the back plate on both sides and slowly pull end plug and piston assembly out of the valve body see Fig 1 and lay aside 6 Remove t
26. od will provide reserve capacity based on 75 gallons per person Optional Programming Procedure Calculate the gallon capacity of the system subtract the necessary reserve requirement and set the gallons available opposite the small white dot on the program wheel gear Note drawing shows 850 gallon setting The capacity gallons arrow denotes remaining gallons exclusive of fixed reserve ie Calculated gallon capacity of system is 1000 gallons Number of people using the system is 4 Use 75 gallons per person for a safe reserve capacity 300 gallons reserve 700 gallons available This number should be set opposite the white dot on program wheel How To Set The Time Of Day Press and hold the red button in to disengage the drive gear Turn the large gear until the actual time of day is at the time of day pointer Release the red button to again engage the drive gear How To Manually Regenerate Your Water Conditioner At Any Time Turn the manual regeneration knob clockwise This slight movement of the manual regeneration knob engages the program wheel and starts the regeneration program SERVICE MANUAL POSITION INDICATOR 24 HR GEAR REGENERATION TO SET TME OF DAY PRESS RED BUTTON AND E DIAL UNTIL ARROW WHEEL GRAINS gd PER GALLON WATER HARDNESS SCALE RED TIME SET BUTTON GALLONS LABEL WHITE DOT The black center knob will make one revolution in the following approximately three hours and
27. pm 52 gpm 25 gpm 2 0 gpm 10 50 10 14 27 000 Grains 10 1 25 1 White 35 gpm 7 gpm 5 gpm 2 4 gpm 10 50 10 8 33 750 Grains 12 2 0 Cu Ft 2 Blue 48 gpm 9 gpm 5 gpm 3 5 gpm 5 8 50 14 54 000 Grains 13 2 5 Cu Ft 3 Yellow 63 gpm 1 13 gpm 1 0 gpm 4 0 gpm 5 8 50 8 67 500 Grains 14 3 0 Cu Ft 3 Yellow 63 gpm 1 13 gpm 1 0 gpm 4 5 gpm 5 8 50 10 81 000 Grains 1 cubic foot of resin will have 27 000 grains of softening capacity when regenerated with 10 Ibs of salt All listed flows at 60 PSI and will vary at different pressures B L F C Brine Line Flow Control Refill rate for filling the brine tank D L EC Drain Line Flow Control All flows calculated at 4 5 GPM Per SQ FT of bed area The above chart to only be used as a guide Water Conditions and resin loads may vary Always consult OEM for details Page 28 Notes Page 29 MODEL 2510 2510 ECONOMINDER service instructions PROBLEM 1 Softener Fails to Regenerate 2 Hard Water 3 Unit Used Too Much Salt 4 Loss of Water Pressure 5 Loss of Mineral Through Drain Line 6 Iron in Conditioned Water 7 Excessive Water in Brine Tank 7 Excessive Water in Brine Tank continued Page 30 w w gt 0 Q gt w S Oo CAUSE Electrical Service To Unit Has Been Interrupted Timer is Defective Power Failure By Pass Valve is Open No Salt in Brine Tank Injector Screen Plugged Insufficient Water Flowing
28. r in upper left hand corner and pull releasing snap retainer and swinging timer to the right To change the regeneration cycle program the program wheel must be removed Grasp program wheel and squeeze protruding lugs towards center lift program wheel off timer Switch arms may require movement to facilitate removal How To Change The Length Of The Backwash Time The program wheel as shown in the drawing is in the service position As you look at the numbered side of the program wheel the group of pins starting a zero determines the length of time your unit will backwash FOR EXAMPLE If there are six pins in this section the time of backwash will be 12 min 2 min per pin to change the length of backwash time add or remove pins as required The number of pins times two equals the backwash time in minutes Note Do not add pins before 0 minutes designation How To Change The Length of Brine and Rinse Time The group of holes between the last pin in the backwash section and the second group of pins determines the length of time that your unit will brine and rinse 2 min per hole To change the length of brine and rinse time move the rapid rinse group of pins to give more or fewer holes in the brine and rinse section Number of holes times two equals brine and rinse time in minutes How To Change The Length Of Rapid Rinse The second group of pins on the program wheel determines the length of time that your wa
29. stos 14007 x exp RS Decal Time of Day Oca Darin 14045 ir as Decal Instructions 3l rt Mirian 13864 isis oars ds a Skipper Wheel Ring Jer Gen Kees l Rees 15066 oes Ball 1 4 in Dia Main Gear Not Shown Mies 13902 ix oca xe Harness Not Shown p EE 12681 0 e EU Wire Connector Not Shown lerne 15354 01 etes Ground Wire Page 11 MODEL 2510 control valve drive assembly see opposite page for parts list Page 12 MODEL 2510 control valve drive assembly parts list Item No No Req d Part No Description I eL S MEE 14884 2 222222 nenn Back Plate Stainless Steel Lis sex EET EU 3200 Timer 7 or 12 Day EE Dior 11838 sb Power Cord d reperies link Ies 13547 ta aa Strain Relief See Dr karet 11667 a Wire Harness 6 sies nee D csse es AAA ELS Screw Motor Mounting per I EE LOFT ci oe ses Bracket Motor Mounting S ess pes Dei bise ds 10231 eR Screw Drive Mounting SA ETA Ze 10302 esse Insulator 10 isens Dereks eg 10218 2 2 2 2 Switch I EEE p 109092 eru ey Connecting Link Pin Vita 10250 a Retaining Ring 13 s vestem 106214 Connecting Link aR Ed ET 1259 ias Drive Cam STF Black Venster egg 12102 5 sedute Drive Cam RR White a eae eee N pa 10338 oc HE Roll Pin 16 RR I ESEO 13366 bane ic Drive Bearing RE ETEN 14923 2 2 2 Screw Switch Mounting oi oem TOTOO ones Motor 1 rrdepnesiat pr 118265 6c erst Bracket Brine Valve Side 20 biu I EE 12777 ix s et
30. ter conditioner will rapid rinse 2 min per pin To change the length of rapid rinse time add or remove pins at the higher numbered end of this section as required The number of pins times two equals the rapid rinse time in minutes PROGRAM KDS RINSE WHEEL FOR CONTROL OF 2 MIN PER HOLE REGENERATION CYCLE PIN STORAGE RINSE SECTION 2 MIN PER PIN i BRINE TANK BACKWASH SECTION 2 MIN PER PIN How To Change The Length Of Brine Tank Refill Time The second group of holes on the program wheel determines the length of time that your water conditioner will refill the brine tank 2 min per hole To change the length of refill time move the two pins at the end of second group of holes as required The regeneration cycle is complete when the outer micro switch is tripped by the two pin set at end of the brine tank refill section The program wheel however will continue to rotate until the inner micro switch drops into the notch on the program wheel Return timer to closed position engaging snap retainer in back plate make certain all electrical wires locate above snap retainer post IMPORTANT SALT LEVEL MUST ALWAYS BE ABOVE WATER LEVEL IN BRINE TANK Page 7 MODEL 3200 TIMER regeneration cycle program setting procedure rapid rinse White drive cam and brine valve cam How To Set The Regeneration Cycle Program The regeneration cycle program on your water conditioner has been factory
31. use special tool with the brass sleeve on one end This is a double purpose tool See Fig 4 The male end acts as a pilot to hold the spacers as they are pushed into the valve body and the brass female end is used to insert the seals into the valve body To restuff a valve body first take the end ring the plastic or brass ring without holes then with your thumb press the button on the brass sleeve end the large dia inner portion is now exposed See Fig 4 Place the end ring on this pilot with the lip on the end ring facing the tool and push the tool into the valve body bore until it bottoms While the tool is in the valve body take a seal and press it into the inside diameter of the exposed brass female end See Fig 5 Remove the tool turn it end for end and insert it into the valve body bore While holding the large dia of the tool slide it all the way into the valve body bore until it bottoms then push the center button to push the seal of the tool and leave it in place in the valve body See Fig 6 Remove the tool from the valve body and push the center on the brass female end to expose the pilot on the opposite end Place a spacer on this end and insert the spacer and tool into the valve MODEL 2510 2510 ECONOMINDER seal and spacer replacement continued INJECTOR S SPACER BRINE TUBE N Figure 3 Removing Spacer From Valve Body INJECTOR SPACER BRINE b TUBE STUFFER X y Figure 4 Rep
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