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Technical Manual (Revision 11-09) CLE5500

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2. 5 1 2 UHT TONG 4 LOCKJAW DRILL PIPE BACKUP DIMENSIONS AB SUPERIOR w Manufacturing Hydraulics 4225 HWY 90 EAST BROUSSARD LA 70518 318 837 8847 THIS DOCUMENT 1 THE PROPERTY OF SUPERIOR MANUFACTURING amp HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING 8 HYDRAULICS 1 04 19 02 LOG DATE REF S Equip Manuals Dwgs CLE5500 Dimensions LJ rev1 wpg Page 2 6 CLINCHER DIES Many CLINCHERO Tongs and Backups utilize jaws and or adapters which accept Dovetail Inserts Pencil Dies or Strip Dies to effectively grip tubulars Jaw systems Jaw adapters are also available which accommodate Wrap Around Fine Tooth Steel Dies GRIT Dies and Aluminum Dies The appropriate jaws die adapters and dies required for a specific tubular OD are also described in this section of the manual P N P N Straight Diamond Thickness Width OAL Tooth Tooth 1732 ss 0708053 1732 ws an omas ss s pma s amp 58 sm DTuo4 ss 58 412 bma ws Dmuos uns s xs 1 37 114 378 5 SA 9 16 11 4 37 8 DTI1622 DTI1622D
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5. 46 OVERALL BACKUP ASSEMBLY LENGTH 9 T CLINCHER E I Y 5 o 5 5 1 2 TONG amp BACKUP 28 SUPERIOR DIMENSIONS 4225 HWY 90 EAST BROUSSARD LA 70518 318 837 8847 THIS DOCUMENT 1 THE PROPERTY OF SUPERIOR MANUFACTURING amp HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS 1 04 19 02 LOG DATE REF S Equip Manuals Dwgs CLE5500 Dimensions rev1 wpg 2 5 WIDTH 30 30 1 2 INCLUDING NAMEPLATES BACKUP WIDTH 29 15 16 INCLUDING SIDE COVERS AND NAMEPLATES 35 9 16 OVERALL ASSEMBLY WIDTH INCLUDING TONG HANDLES 49 15 16 OVERALL TONG ASSEMBLY LENGTH 32 1 2 OVERALL TONG HANDLE LENGTH 28 OVERALL BACKUP HANDLE LENGTH 37 15 16 OVERALL BACKUP ASSEMBLY LENGTH 32 182 mm ro 65 OVERALL HEIGHT 30 1 4
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16. SNAP RING P N 0150111 SEAL RETAINER P N 55088 POLYPAK X 12501437 K O RING P N 2 150 SHAFT BEARING 0150710 XSNAP RING 1945 MOTOR ASSEMBLY COMPONENTS OF MOTOR AB SUPERIOR Y Manufacturing amp Hydraulics 4225 HWY 90 EAST BROUSSARD LA 70518 318 837 8847 THIS DOCUMENT 15 THE PROPERTY OF SUPERIOR MANUFACTURING amp HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS 06 07 02 100 DATE REF P Manuals Equip Manuals Dwgs Motor Motor CLE5500 sht1 wpg Page 9 18 POLYPACK P N 12501437 SEAL RETAINER P N 55088 SNAP RING P N 0150111 MOTOR SHAFT O RING P N 2 150 MOTOR SHAFT BEARING P N 0150710 SNAP RING P N 1945 2 W OUT WIPER RING MOTOR ASSEMBLY FOR CLARITY PURPOSE ONLY NOT TO SCALE __SUPERIO 4225 HWY 90 EAST BROUSSARD LA 70518 Y Manufacturing Hydraulics 318 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp 2 04 29 03 HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY
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18. 431138 32188 SATVA LINI 2 0 91 0 HELY NOLLO3S QOW SEVA 70 670 34038 PVOMSEVA CAISIGON AISIW3SSV TOHLNOO uonduoseg JequunN Med LI A18W3SSV ANVA JAVA SEV NYE v N d LN3NOdIIOO 8 H3HSVMMOOT vel el 610 MNV8 N d JO LN3NOdWWOO X 91 8 E SOHH 20 8 8 e 1956 1311NO vrar oeva 9 NOI1O3S S NOLLO3S Eva 0zvA Jara 33188 O A SATVA LIINI 2 vO SLVO YI LIV NOLLO3S aon ozva vO GLVO 340439 EVAMOZVA G3IdIGON ATENASSY 3ATVA TOHINOO 10259 L uonduoseg Med 40 ATEINASSV ANVE JAWA 02V 14 Page 10 SPECIAL NOTE IF VALVE SECTION COMMERCIAL SHEARING DA 53 18 TO BE SUBSTITUTED CYLINDER SPOOL MUST BE USED v ET E NU 1 2 Doc 88 SUPPL
19. F G H Problem Restricted supply line Low fluid level Air leak Pump speed insufficient Damaged or worn equipment Pump not primed Low or no flow from supply line Hydraulic bypass valve malfunction Insufficient Torque A B P Problem Door switch malfunctioning Relief valve malfunctioning Damaged or worn pump parts Slow pump speed Improper system fluid Directional control valve set improperly SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 CLINCHER Tong and 5 1 2 Backup Revision 12 01 Page 6 6 Solution Clear supply line and check intake on reservoir Add fluid to proper volume Locate and repair leak Assure proper pump speed for application Isolate pump and check pressure to determine whether motor or pump is defective Repair or replace defective part Check fluid viscosity and restrictions of intake line Replace fluid if inadequate for operating temperature Check to assure couplings are securely fastened Inspect Adjust unloading pressure Replace or repair as necessary Solution Check to make sure door is completely closed Inspect door switch and dump valve Replace or repair door switch and or dump valve Relief set too low broken valve spring contamination or defective seals Inspect repair or replace Assure proper pump speed for application Check fluid viscosity and replace fl
20. dijo woyoq dijo do mel pauids Mel 10 IHN Z L OYIHINITO 104 Sap pue peurjds ZL ATIVNOILNALNI I8 1441 SIHL ASSEMBLY INSTRUCTIONS Fastener Lubrication and Make Up Torque Requirements Most bolts nuts and other threaded components to be lubricated with Never Seez or equivalent before assembly Certain fasteners are to be assembled using permanent or removable Loctite as indicated in the assembly instructions and drawings Alltapered pipe threads are to be treated with a Teflon based pipe dope to assist in makeup and prevent leakage CAUTION Do not use Teflon tape Improper application of Teflon tape can cause joint failures Teflon tape can release large particles which can plug small passages in hydraulic equipment All standard fasteners used in CLINCHER products to be GRADE 8 or better DO NOT SUBSTITUTE lessor grades of fasteners All fasteners are to be made up to the torque charted below Failure to properly assemble these fasteners can result in their loss product malfunction and ultimately result in situations where personnel can be exposed to dangerous situations UHT TONG and BACKUP FASTENERS Size Application Torque 1 4 20 NC door switch mounting bolts tong clip bolts 14 ft lbs 3 8 16 Set Screw
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23. 1 1 4 x 3 7 8 DOVETAIL STRIP DIES DTI1601 1 2 Thick DTI1601D 1 2 Thick Diamond DTI1622 9 16 Thick DTI1632 5 8 Thick DTI1642 11 16 Thick DTI1661 13 16 Thick DTI1662 1 1 4 Thick DOVETAIL DIE ADAPTERS P N BUDT55 02375 23 8 P N BUDT55 04125 41 8 TA P N BUDT55 02875 27 8 P N BUDT55 04250 41 4 P N BUDT55 03125 31 8 P N BUDT55 04500 41 2 LA P N BUDT55 03375 33 8 P N BUDT55 04750 43 4 e ri P N BUDT55 03500 31 2 BUDT55 04875 47 8 P N BUDT55 03625 35 8 BUDT55 05000 5 P N BUDT55 03750 33 4 BUDT55 05125 51 8 BUDT55 03875 37 8 P N BUDT55 05250 51 4 BUDT55 04000 4 P N 55005500 51 2 3 8 LOCKWASHER P N 134 4 REQD 3 8 16 3 4 5 S P N 1061 B 4 REQD 5 1 2 LOCKJAW AB SUPERIOR BFOUSSARD LA 70518 DRILL PIPE BACKUP Manufacturing Hydraulics 318 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp 1 01 18 08 MAY NOT BE USeD DISCLOSED GOPIED OR REPRODUCED NANY REV R DATE DOVETAIL DIE ADAPTER FORM WITHOUT THE EXPRESS WRITTEN OF SUPERIOR REF P Manuals Equip Manuals Dwgs MANUFACTURING amp HYDRAULICS BUCD5500 Die Adapter DT rev1 wpg Page 10 23 5 8 11 3 5 204 5 8 LOCKWASHER 1151 7 REQD OF EACH e 1 2 13 NUT P N 1101 1 2 LOCKWASHER P N 1103 5 e 1 2 13 x 5 HHCS P N 2
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25. 2 GLEE 9216 000 0922 mef 9 JO qO edid 0507 005 9 66 506 10 81099 10 71098 XXXX0 061SS 0 48101 8 L L S 08 16 000 9282 3292 mef 9 JO qO edid 50 7 Slee 0826 000 10 51098 10 71098 00070 06199 000r0 SSLGr9 PX Z L S 0056 0922 9292 9262 mef 10 qO edid 5 86 526 00076 05 72 10 81099 10 71098 05180 06199 09 0 91 VIE X GLEE 32942 0082 0925 10 GO edid 05 6 00076 5 80 5092 10 81099 10 71099 36980 06199 9 9 0 91 8 9 X Z S p ZIs1epun 0826 005 4 926 GEL Mel 10 GO edid 50296 5 82 05 74 0052 10 81099 10 71098 00550 06199 00920 99 2 S 52 6 GLEZ 0822 000 10 qO edid 008 6 05 74 50494 5 62 10 81099 10 71098 97860 06199 81660 4810 B E X L S 9282
26. Wrap Around Dies and Aluminum Wrap Around Dies Standard Equipment Optional Equipment Door Interlock Two Speed Hydraulic Motor 3 Point Lifting Bridle Self Adjusting Brake Hydraulic Cage Plate Brake System Electronic Solenoid Dump Handles Tong amp Backup Valve Hydraulic Intensifier for Backup Shipping Stand or Skid Varying Outlets for Torque Turns Computer Sending Units SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 Tong and 5 1 2 Backup Revision 03 04 Page 2 3 SLNVHO ANY LO ZL 0099370 enue estuyos L Ajddns isd 0062 55 Ajddns isd 0002 edid 009 0009 0097 0007 009 986 SLES o 9 55 5 5 pessaJp dnx9eg 00ss9ng pue LHN 9S1 00585319 GH3HONI19 53 OVERALL ASSEMBLY LENGTH 49 OVERALL TONG ASSEMBLY LENGTH 3 OVERALL TONG LENGTH BACKUP WIDTH 31 1 4 31 3 4 OVERALL BACKUP WIDTH INCLUDING NAMEPLATES 30 1 2 INCLUDING NAMEPLATES 35 9 16 OVERALL WIDTH INCLUDING TONG HANDLES E TONG WIDTH 30 1 OVERALL BACKUP HANDLE
27. 106 DATE FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR REF S Equip Manuals Dwgs MANUFACTURING amp HYDRAULICS Page 9 27 DOOR SWITCH BASE ASSEMBLY P N 76128 1 4 20 x 2 1 4 HHCS 110 4 REOD DOOR SWITCH ASSEMBLY 1 4 20 NYLOCK NUT 212 5 4 REQD 2 REQD 2 2 REOD 2 REQD 3 8 16 1 5 1047 3 8 LOCKWASHER 1027 Welded to Tong Plate SELF LUBRICATED VALVE DOOR SWITCH ASSEMBLY P N SLV1000 01 Welded to Door Switch Base DOOR SWITCH BASE MOUNT 45067 57 AB SUPERIOR w Manufacturing Hydraulics 4225 HWY 90 EAST BROUSSARD LA 70518 318 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING 4 HYDRAULICS 06 22 00 REV LOG REF S Equip Manuals Dwgs Door Switch Assy wpg 9 28 81 Assy pueg 9 0099370 sGuqrsjenueyy alva 901 Ada 50 90 50 L 9 19059 S38IACN A 1aWNSSSV G3ldOO 89070610 SN 38 LON AVIA
28. 6 m Jejdepy eqn 8 6 X LANIN Z L V MSL 0094 0 JHE 008L L nid Z L v 6091 Bnid usnid 019 2 Jejdepy 8 x LANN c 92022 L08L L 0 6 vessona 1 depv OIMN X 14 1 8 6 029 2 73 2 van En en Jejdepy san 8 6 X LANN 9 vos 0121 Jeydepy 6 06 LANA X IN Z L L WOLLOd LAN Sub 967 c 5 IddIN XeH Z L 09 3 06 9411 8 6 X LANN us 06 OIfIN X LANN 6 2 1eonpe X Z L 069 55 2 8 x Z L 5 981 youelg 2 1 J sa UNY Z l 868 Apog euenbs 419946 z 099 dOL N 9 uondoseq Nd SWIYALVIN dO THE 17109 8 8 LHOd 8 INTVAUINOX 1 1 2 4 10 10 5 8 x 3 5 P N 204 5 8 LOCKWASHER PIN 1151 8 REQD OF EACH 1 2 13 NUT P N 1101 K 1 2 LOCKWASHER P N 1103 ES 1 2 13 x 5 HHCS P N X2 79 LEG SOCKET P N 55043 51 X LEGWEL
29. 10 7 BUC5523 CYLINDER ASSEMBLY 254 CRONE ATION air 10 8 5 1 2 BACKUP PLUMBING 1 Generation Sht 1 10 9 5 1 2 BACKUP PLUMBING 1 Generation Sht 2 10 10 5 1 2 BACKUP MOUNTING KIT Assembly No 5500 10 11 VALVE BANK ASSEMBLY 1 10 12 HYDRAULIC SCHEMATIC 1 Generation sees 10 13 VALVE BANK ASSEMBLY 2 Generation 10 14 HYDRAULIC SCHEMATIC 2 Generation eene 10 15 BUCD5500 5 1 2 LOCKJAW DP BACKUP 5 10 17 BUCDS5500 5 1 2 LOCKJAW DP BACKUP ASSEMBLY WITHOUT TOP PLATE 10 18 5 1 2 LOCKJAW DP BACKUP TOP VIEW W O TOP PLATE 10 19 BUCD5524 CYLINDER ASSEMBLY ae 10 20 INSIDE DOOR ASSEMBLY 10 21 OUTSIDE DOOR ASSEMBLY nenn 10 22 DOVETAIL DIE ADAPTER usa ln 10 23 5 1 2 LOCKJAW DP BACKUP MOUNTING KIT Assembly No 5550 10 24 SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 CLINCHER Tong and 5 1 2 Backup Revision 12 01 Page 10 1 SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 CLINCHER Tong and 5 1 2 Backup Revision 12 01 Page 10 2 901 INLINSOI
30. Restricted discharge Valve system restricted Excessive Wear to Hydraulic Components A B F Problem Fluid contamination Components misaligned High operating pressures Exhausted fluid depletion of additives Air in fluid Shortened bearing life SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 CLINCHER Tong and 5 1 2 Backup Revision 12 01 Page 6 5 Solution Clean line check for contamination Flush system change fluid Clean or replace air vent Check for leaks and be certain fluid suction in tank is well below hydraulic fluid in reservoir Repair or replace damaged parts check fluid for contamination Check PTO gears and recommended speed to assure proper pump is installed for operation Make sure pump has been assembled using correct torque valves Replace relief valve Replace check valve Check to make sure relief valve is set to proper pressure Inspect and repair or replace defective parts check system for contamination Solution Flush fluid system replace with new fluid Inspect and realign Gauge and set to proper pressure Flush fluid system replace with new fluid Check for leaks and be certain fluid suction in tank is well below hydraulic fluid in reservoir Check alignment insure proper lubri cation to non sealed bearings TROUBLESHOOTING HYDRAULIC TONG SYSTEM Slow Tong Speed A B
31. 00990 991 9 S 0004 052 gt GLEE Mel 10 GO edid 5 64 50977 0057 05077 10 51098 10 71098 XXXX0 06LSS 0 4810 BIL GX 2 9 0977 000 9286 9692 10 qO edid 9219 59 67 09 000 10 51098 10 71099 00050 06199 000980 4810 S 2 529 GLEE 0826 0056 10 qO edid 0005 0527 CANA 9182 10 81099 10 71098 92870 06199 928 0 91 8 2 7 L S 009 08 16 3296 GLEE Mel 10 GO edid 9187 50 7 0007 0826 10 81099 10 71098 05170 06199 05 70 5510 2 6 052 0056 GLEE 92 6 10 qO edid 5097 5 86 05 76 0086 10 81099 10 71099 00570 06199 00SY0 SSLAFI 000 0826 9216 9282 10 qO edid 5 67 5096 00576 0826 10 81099 10 71099 05670 06199 08270 SSLAFI v IL VX
32. 90 Q SOHH X 91 8 8 Nd M3ovds Less dona INING 13M QvOT 0 225 lt INSWC1SM 21 V 1d Salis 9 20 6 60 Sal dv DAN 34 ATaN3SSV 51 LOOL N d 1882 LAN 8 1 ATaW3SSV INOLLOS 8 dOL dAL EOSSAONE YIONMAO 90SSAONE veSSCONnd NMOHS LON 10 18 aye 4om do 1 0096 sBmq sjenueyy dinb3sienueANd 434 901 ZO SL EO 2 SOMAVECAH 8 ONISNLOVINNVIA 5 JO 1N3SNOO NALLYM SS3edx3 FHL LOOHLIM NOW NI YO 3900 35070510 ISSN 38 LON AVIA SIHL IWILNSCIANOO SI ONY ONISNLOVINNVA JO IHL SI 1 SIHL 31V Id dOL LNOHLIM NIA dOL 788 168 815 81907 V1 QEVSSNOXE 1573 06 ANH 5227 5 3 dOoniddns Ny ayov TI39 A T8IN3SSV H3ONVH dO LN3NOd AIOO 80 60SrO 18 AYOSSIDOV HOV3 40 Gos 160 YIHSVAMDO1 8 2 990 N d ub X 91 8 90165 3Sv8 HOLIMS 40 0034 v OLL SOHH EX vO 000LATS N d
33. ASSEMBLY INSTRUCTIONS Install Top Tong Plate PN 55063 onto Mid Body PN 55044 using 17 5 8 11 x 1 3 4 HHCS PN 1158 4 5 8 11 x 2 1 4 HHCS 201 for Side Handles 21 5 8 Lockwashers PN 1151 5 5 8 11 x 1 3 4 SHCS PN 1154 with 5 5 8 Hi Collar Lockwasher PN 1152 and 3 5 8 11 x 1 SHCS PN 1153 Press Bearing PN 1900 into Top Bearing Retainer PN 55066 Install Top Bearing Retainer Assembly onto Secondary Input Gear 55048 then Top Tong Plate using 3 5 8 11 1 1 4 HHCS PN 1156 and 1 5 8 11 x 1 1 4 SHCS PN 256 with 4 5 8 Lockwasher PN 1151 Insert Dumbell Roller Shafts PN 76025 A with 1 12 Low Profile Nylock Nut PN 1213 through Bottom Tong Plate PN 55043 through Dumbell Roller Assemblies and finally through Top Tong Plate PN 55063 After installing Dumbell Roller Shafts through Top Tong Plate fasten with 1 12 Low Profile Nylock Nut PN 1213 WARNING _ Insure Thrust Washers are correctly positioned High Gear Idler Assembly a Press 2 Bearing PN 1909 into High Gear Idler PN 55123 b Install Snap Ring PN 1949 into High Gear Idler PN 55123 c Install High Gear Idler Assembly onto High Gear Idler Shaft PN 55124 which is welded to Top Plate d Install External Snap Ring PN 1950 onto High Gear Idler Shaft PN 55124 Install High Gear PN 55119 High Gear Retainer PN 55122 01 and Ext Snap Ring PN 1950 on Pinion Gear PN 55038 01 Earlier tools used Pinion Gear PN 55038 and High Gear Retainer PN 55
34. BUC5500 xxxx Fine Toothed steel dies for Backup 1 750 2 062 2 375 2 697 2 700 2 875 3 000 3 062 3 125 3 220 3 437 3 500 3 625 3 668 3 687 3 750 3 830 3 875 4 000 4 053 4 375 4 500 4 562 4 625 4 687 4 750 4 812 4 875 4 900 5 000 5 563 BUCX5500 xxxx Coarse Tooth steel dies for UHT Backup 5 500 CLEA5500 xxxx Aluminum dies for Tong 2 375 2 875 3 500 3 951 4 000 4 025 4 053 4 069 4 500 5 000 CLFA5500 xxxx Aluminum dies for Tong Low Friction Jaws 2 063 2 375 2 875 3 250 3 297 3 500 3 910 4 000 4 053 4 200 5 000 5 500 SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 CLINCHER Tong and 5 1 2 Backup Revision 12 01 Page 3 2 3 625 3 688 3 750 4 812 4 875 4 900 3 230 3 250 3 375 4 125 4 250 4 312 5 125 5 250 5 500 5 500 4 250 4 313 4 500 CLINCHER WRAP AROUND DIES BUCAS500 xxxx Aluminum dies for Backup 2 375 2 875 3125 3 230 3 250 3 295 3 297 3 327 3 354 3 397 3 500 3 668 3 700 3 750 3 875 3 878 3 910 3 950 4 000 4 025 4 053 4 060 4 069 4 100 4 125 4 200 4 250 4 313 4 450 4 500 4 625 4 950 5 000 5 125 5 500 5 550 5800 GRIT FACE dies Tong 2 062 2 375 2 875 3 125 3 375 3 500 4 000 4 125 4 250 4 500 4 625 4 750 5 000 5700 GRIT FACE dies Backup 2 375 2 875 3 125 3 250 3 375 3 500 3 625 3 687 3 878 3 900 4 000 4 053 4 125 4 450 4 500 4 750 4 950 5 000 5 500 5700 GRIT FACE dies w teeth for
35. EX 91 8 2 Had Goad 2201 N d SOHS v 0 g L S 26199 N d 4o L NIU 9 L L Z MOT ONOL LHN S 981998 N d NOILOIHH MOT 437708 OLNI 93 3 431704 uad venaee N d 490 1HVO5 3Sn 95196 H3T1OH HOS Hune arsch JO 0G 01 eq pinoys uono114 9 34 5 Dovetail Jaw Jaw Set Assembly Number Part Number Assembly Number Part Number DT55 02375 55190 02375 CJDT55 04000 CJDT55 02875 55190 02875 41 8 Q CJDT55 04125 55190 04125 CJDT55 03125 55190 03125 55190 04250 CJDT55 03375 55190 03375 CJDT55 04500 55190 04500 CJDT55 03500 55190 03500 CJDT55 04750 55190 04750 DT55 03625 55190 03625 4 7 8 1 CJDT55 04875 55190 04875 55190 03750 5 CJDT55 05000 55190 05000 51 2 CJDT55 05500 55190 05500 Part Number Description SEE CHART DOVETAIL JAW 55013 01 JAW PIN HEAVY DUTY 55014 01 ROLLER HEAVY DUTY 2 3 8 27 8 31 8 33 8 0711601 1 2 x1 1 4 x3 7 8 DT INSERT 148 3 8 16 x 4 HHCS 1027 4 3 8 LOCKWASHER 1061 3 8 16 3 4 BUTTON HD CS 2 MANUFACTURING BEGINNING 01 2001 JAW GEOMETRYWAS CHA
36. qoau viSsqona apoo 7 N d SOHS LX 11 88 V ALV Id SNDIOVG 8 Item Qty Part Number Part Name 1 1 bucdSsil INSERT PIN 2 11 BUCDSS13 PIVOTING INSERT 3 5514 DIE CLIP 4 1 BUCDSSIS ROLLER PIN 9 1 BUCDSS16 PIVOT PIN 6 11 BUCDSS23 01 GROOVED DOOR SPRING 7 1 BUCDSS17 INSIDE DOOR PLATE 8 1 bucd5518 INSIDE DOOR BOTTOM 9 1 BUCD5541 FRONT DOOR SPRING SPACER 10 1 BUCDP8509 DOOR SPACER 11 1 2025 TONG DOOR THRUST SPACER 12 20016 DU BEARING 1 1 4 X 1 13 1 BUCDSS19 DOOR ROLLER 14 1 BUCS4027 DU BEARING 1 1 e X e 15 11177 3 4 10 X 5 1 2 SHCS 16 111255 HHCS 3 4 10 X 7 1 2 17 11176 3 4 GR 8 18 111171 3 4 LOCKWASHER 19 41104 3 8 16x1 1 4 SHCS 20 311001 1 8 ZERT el 111607 1 8 FLUSH PLUG 22 1 BUCDS525 TORSION SPRING INSIDE DOOR ASSEMBLY ASSEMBLY NO BUCD5536 AB SUPERIOR_ w Manufacturing Hydraulics 4225 HWY 90 EAST BROUSSARD LA 70518 318 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS 03 19 07 REV TOG DATE R
37. 8212 000 0921 mef 10 qO edid 0826 0052 8164 Scie 10 81099 10 71098 9210 06199 SZLE0 SSLAFI 81 exea 3292 9281 0821 0087 10 qO edid 000 6 0822 ETA NA 5 87 10 81099 10 71098 92820 06199 92820 91 8 S 2 GELS 9481 0821 0007 mef 10 qO edid 0052 05 7 529 8161 10 81099 10 71099 31860 06199 8 620 4810 862 2 S uonesidde gt gt Ajuo 10 9215 siu esn pazisieno 15 pezissepun pezisiepun pezissepun Ajuo 20 9215 siu esn Ajuo 10 9218 siu esn Ajuo 10 9218 esn SS UYIIU gt gt 92270 so 42980 4290 ssauyoly dins 5 890 910 92180 8 1 OPM LUMA passa p GO Buiddub dnyoeq LHN 27 1 1 10 5 pue swef 5 80 L
38. Check clevis clearances before during and after extending the cylinder and before using the cylinder under pressure to avoid possible injury or bent or broken rods caused by binding Never operatea cylinder above recommended pressures Never use a cylinder as a safety device when trans porting equipment PINHOLE LEAKS If you observe a pinhole leak discontinue use of the component If oil has penetrated your skin contacted your eye seek medical attention immediately Page 1 3 1 4 DESCRIPTION and APPLICATION The CLINCHER UHT Tong and Backup system is an open throat design which can handle tubulars as small as 2 1 16 inches to as large as 5 1 2 inches in diameter This system features two 2 jaws in the tong and three 3 jaws in the backup which encircle the pipe Wrap around jaws and dies combined with our low friction jaw technology constant radial load cam system and compensating Jaw design provide exceptional gripping capabilities with reduced pipe deformation stress and marking Using our non marking aluminum die system or GRIT dies in the UHT Tong and Backup will now allow stainless steel corrosion resistant alloys CRA to be run as quickly and easily as a traditional tong runs conventional steel tubulars Notable Features and Benefits Low Friction Jaws increases cam angle efficiency to allow use of aluminum dies Splined Die System aligns the die with the tubular and more evenly distri
39. DUMBELL SHAFT P N 76025 A OPTIONAL S S SHAFT P N 2062 E 1 12 LOW PROFILE NYLOCK NUT lt _ PN 1213 1 8 2 et 1001 8 DUMBELL ROLLER ASSEMBLY SUPERIOR BROUSSARD LA 70618 Manufacturing amp Hydraulics 318 837 8847 3 RD G E N E RATI O N THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp 1 2 06 01 HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION CLE5500 1 BE USED DISCLOSED COPIED OR REPRODUCED REV LOG DATE FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR SEGU E ode MANUFACTURING amp HYDRAULICS REF S Equip Manuals Dwgs Page 9 9 2008 1 8 1001 1 12 NYLOCK NUT P N 1213 ALUMA BRONZE BUSHING P N 55191 SPACER P N 55192 SPACER P N 55027 D DUMBELL ROLLER P N 55025 B T BN 55192 1 BUSHING lt OPIN 5191 x 9 SPACER ALUMA BRONZE 1 12 LOW PROFILE NYLOCK NUT P N 1213 4 DUMBELL SHAFT P N 76025 A OPTIONAL S S SHAFT P N 2062 4 1 8 NPT ZERT P N 1001 DUMBELL ROLLER ASSEMBLY UPERIO 4 GENERATION Model CLE5500 15B y Manufacturing amp Hydraulics 4225 HWY 90 EAST BROUSSARD LA 70518 318 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS I
40. Na N Ma IN OLLO LO OZ LL ONIINLIVINNW JO ALYSdOdd JHL SI LNINNIOT 1799 263 gLE gt 2 EE 72 012121405 _ Gp dAMIVA 1 4 1 WOO r 010 LANul HOV3 30 0034 9 9je d WOHOg MNOLO3LOMd 1482 LOOL N d 1882 14 8 1 N WOO e LLS ZOSPONE N d 931 Page 10 6 00 8 ONISNLOVANNWN s gram BI V LO OZ LL 9 ONISINLOVINNV JO ALH dONd SI LNSIDOOQ NOLLVe3SN3O is L ee 48 A ISIW3SSV H3ONITAO dnM9OVA S 8 6h 0 e 2 PE 205 195 X OC ub b 8 800L gL SOHS 91 8 0001 A dio 191 94 9 dol dijo Jeurejes 1 028 8 SL 00800088 vl Bury dnyoeg LEZ 8 gll X 8 2 Z X 8 6 yoed lod 42920861 GX 6 xoed lod 000S00SZ SOHS LX 11 8 8 982 We Seid Bunpeg 128 8 JediM POY 7656 X X 00070052 pueqieeM 609006 7
41. TAMS X ASSV ISOH 021 X zl 1 6 amoo 8 1591 3914180 8 1 W E LAN GALLONS L L 9 62120781 SUE X Zl ZX 8 1 1 9 L e ZLLYOT Dik 90 897 1 N d uonduoseg S 1VIH31VIN dO 1119 00LdVSV 195 ES LOLOT N d ONISNOH ONIUIS S LOSLHIWS N d SNIHdS gt V 11130 33S 9195 9 OL _ 4 3 gt az pog 800 ca 20707 HF 1 VIVO TVNOISN3NIQ dow NOISS3MdWO2 LS LOLOT m Buuds papja ONISNOH ONIU4S 4 18 00 407 H3QNITAO 11 1 THIS PAGE LEFT BLANK INTENTIONALLY 11 2 CLINCHER LOAD CELL AND TORQUE GAUGE The CLINCHER Tong and Backup are available in versions which accommodate compression load cells or tension style load cells All information contained in this Technical Manual refers to products which utilize compression load cells Contact SUPERIOR for information concerning products using tension load cells Part Number ASSEMBLIES SM
42. Tong and Backup 3 500 4 000 4 125 4 250 4 500 Contact SUPERIOR Manufacturing amp Hydraulics for information concerning availability of stock and special die sizes SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 CLINCHER Tong and 5 1 2 Backup Revision 12 01 Page 3 3 SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 CLINCHER Tong and 5 1 2 Backup Revision 12 01 Page 3 4 BUCD5500 5 1 2 BACKUP FOR DRILL PIPE BUCD3500 LOCKJAWTM Backup is a dual purpose tool intended for use drill pipe and tubular goods This operational flexibility is achieved through a combination of a long stroke rear clamping cylinder compensating front jaws and dovetail die adapters or wrap around dies When used in the drill pipe mode with pipe larger than 5 1 4 OD up to 5 1 2 OD wrap around dies must be used The maximum dovetail die adapter can be as large as 5 1 4 in diameter When used with dovetail die adapters and strip dies the BUCD5500 can be used on tool joints which are as much as 1 4 smaller than the nominal size of the dovetail die adapter The dovetail die adapters have been specially modified to insure adequate clearance exists between the die adapter in the clamping cylinder and the die adapter in the front jaws even when the long stroke capability of the clamping cylinder is extended to clamp on undersized pipe The compensating front jaws are spri
43. X LL 8 G V3 404 r dO doas 8 LOZ N d 1211 N d YOOL N d SOHH v b Z X LL 8 G 137 INYA 9L SIJANTONI HLIM 1961 N d 17199 N d 2185 p L L HAD A 18W3SSv FAIS ALNA AAV3H H3MOT T1O43 NYO Page 9 22 gg 8 0095979 9 ONIN LOVINNVA s ma sjenueyy dinbavs 434 YORMAdNS JO 1 36 NALLY M SS3YAX3 IHL LNOHLIM WHOS 5 93905 38010811 ASN 38 LON 00999710 13I00N 907 AY G3Y3QISNOD SI SOMAVEGAH 0 22 60 FONISNLOVINNWNYOINSANS JO SI SIHL WOLLOG 15 3 06 5007 9099 N d 18 66 3O3ld ELZL LOOL N d NOLLV43N39 INN 3114044 Z 8 1432 LAN 8 L 19096 N d 3O3ld 2 aries hid NOILVYANADS 15 A IHIN3SSV 9N1 3 IVH8 LAVHS 43101 Yad doas 5 H3HSVNMOO1 8 6 0911 N d uz X 11 8 9 10 95099 N d ALV1d WOLLOS 7099 9NOL INO LLOS 6811 SOHS ub X bb u8 S A I8IN3SSV Ajo 9 9215 1
44. mobilized to a remote location where maintenance operations are difficult to carry out perform the following A Visually inspect components on power tong or backup which could possibly have been damaged either during operation or transit Damage to hanger assembly hydraulic backup mounting legs or hydraulic valve assembly B Check test date Ensure that a load test and inspection was carried out within the last 9 months C Check ring gear Check for any signs of damage or wear D Remove motor and valve assembly from the tong body E Check motor seal Apply hydraulic power run motor and visually check motor seal for any signs of leakage F Check drive gear high and low pinion gears Check for excessive sign of wear on motor gear G Check condition of control valve spools Activate valves and check for any sign of wear pitting or scoring of the chrome surface of spools If spool is damaged in any way the complete section must be changed out Spools are not interchangeable SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 CLINCHER UHT Tong and 5 1 2 UHT Backup Revision 12 01 Page 6 3 MAINTENANCE INSTRUCTIONS H Check gear selector and shaft Visually inspect the shifting shaft for alignment and straightness D Check Hi Low Gear assembly Visually inspect high and low clutch and gears for any sign of chipped broken or worn teeth J Check dumbell rollers shafts and bushings Check for excess movement
45. 0051 135 JYNSSJYd Page 10 13 y alva 907 90 61 80 9 ONIHNLOVANNYN Old JO IN3SNOO SS3YAX3 IHL _LNOHLIM WHOA NI G3OndOddad HO 931900 095012519 dasn 38 LON AW NOLLVWYOHNI IVLENSGIJNOO SI ANY 5 ONIENLIVANNVN HOIHIANS JO JHL SI SIHL 1788 08 812 81502 GYVSSNOYE 1578 06 ANH Secr 40411559 erg 489 Med poppy 6 8 8 20 01 90 L P0 4956 10 QOW SEVA 8 AOW OSVA WEN 70 12 01 O 2 won AD Duo e well Wed peppy vg L OFX 016 2X WO Nd y 01 S WO uibus Du 8 UB 77900 500 Ol L AHIW SEV WON 640 50 6 80 ONOL 191 5 ANVA SATIVA lt H3HSVNMOO1 501 209 e KD 2 1 X 81 2 1 SOHH SreX ve 5 Y X El 2 1 SOHH e 8 D FIaNvH 8 9 _ 8 NOLLO3S 1311NO SSUL SEVA 9 NOLLO3S PWSEVA L S NOLLO3S waseva
46. 1001 in Door Shaft PN 55022 one on each end Install Door Shaft Assembly through Bottom Door Bushing Door Plate Bottom Tong Plate Dumbell Roller Assembly Top Tong Plate Top Door Plate and Top Door Bushing Install Top Door Washer PN 55021 on Door Shaft Assembly make up with 1 3 8 12 Nylock Jam Nut PN 1221 SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 CLINCHER Tong and 5 1 2 Backup Revision 12 01 Page 4 6 26 b 4 f 8 1 j k 26 C a b c d e f 5 h ASSEMBLY INSTRUCTIONS Door Assembly and Door Installation 2 amp 3 Generation Press 2 Bearing PN 1910 or 1910 B into Top and Bottom Tong Door Plates Install 2 1 8 Zert PN 1001 in Door Shaft PN 55022 one on each end Install 1 12 Low Profile Nylock Nut PN 1213 on Door Shaft PN 55022 A Mount Tong Door onto Tong Install 2 Thrust Washer PN 55024 A between the Top and Bottom Door Plates and Tong Body Install Tong Door Bushing PN 55125 onto Door Shaft Assembly Install Door Shaft Assembly through Bottom Door Plate Bottom Thrust Washer Bottom Tong Plate Dumbell Roller Assembly Top Tong Plate Top Thrust Washer and Top Door Plate Install additional Tong Door Bushing PN 55125 onto Tong Door Shaft PN 55022 A Install 1 12 Low Profile Nylock Nut PN 1213 onto Tong Door Shaft PN 55022 A Install Door Switch Adjustment Sleeve PN 76131 onto top of Door Note C
47. 12 01 Page 4 7 28 29 29 29 d e ASSEMBLY INSTRUCTIONS Mount Door Switch PN SLV 1000 01 on Door Switch Base PN 76128 with 4 1 4 20 2 1 4 Bolt PN 110 and 4 1 4 20 Nylock Nut PN 212 Mount Assembly to 2 Door Switch Base Mount 45067 57 Base Mounts should be welded to Top Tong Plate with 2 3 8 16 x 1 Bolt PN 1047 and 2 3 8 Lockwasher PN 1027 Door Switch Adjustment Instructions 5 5 5 5 3 8 16 1 2 Set Screws 1029 to align recess in Door Switch Adjustment Sleeve PN 76131 with Roller on Door Switch PN SLV 1000 01 Tighten Set Screws PN 1029 Loosen 1 4 20 Nylock Nuts PN 212 and slide Door Switch PN SLV 1000 01 forward until fully seated in recess in Door Switch Adjustment Sleeve PN 76131 Tighten Nylock Nuts PN 212 Connect Tong to Power Unit and actuate motor while in low gear Verify Ring Gear stops rotating when Tong Door is opened Brake Band Assembly and Installation 1 Generation Install Bushing on short end of Brake Band onto Brake Band Pin welded on Top Tong Plate and Bottom Tong Plate Install Bushing on long end of Brake Band onto Brake Band Pin welded on Top Tong Plate and Bottom Tong Plate Fasten the two ends of Brake Bands together using 3 8 16 x 2 HHCS PN 1050 Insert through both ends of Brake Band and Brake Band Bolt Eye 55061 53 Brake Band Assembly and Installat
48. 79 55043 51 LEGWELDMENT P N BUC5614 N TOP SPRING CAP WELDMENT P N 59065 LEG SPRING P N BUC4515 BOTTOM SPRING CAP WELDMENT P N BUC4516 B SPRING RETAINER P N BUC4516 P LEG ASSEMBLY INCLUDES ASSEMBLY NO BUC5570 01 5 1 2 LOCKJAW DP BACKUP MOUNTING KIT ASSEMBLY ASSEMBLY NO MK5550 Welded to Bottom Tong Plate H PLATE SPRING P N 14208 ASSEMBLY NO BUCD5600 HANGERWELDMENT P N BUCD5608 HANGER ASSEMBLY INCLUDES SPRING RETAINER NOT SHOWN PLATE WELDMENT P N BUC5512 01 HALO LOADCELL BRACKET 2 REQD P N BUC4509 08 AB SUPERIOR Manufacturing Hydraulics 4225 90 EAST BROUSSARD LA 70518 318 837 8847 THIS DOCUMENT 1 THE PROPERTY OF SUPERIOR MANUFACTURING amp HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS 2 04 29 03 REV LOG DATE REF S Equip Manuals Dwgs BUCD5500 nting Kit rev2 wpg Page 10 24 8 00 H2 121 s6ma senuey dinbavs 434 diva 4901 _ 34 20 61 70 L SOITNYYAAH 9 ONIUNLIVINNYN YOIMAdNS JO IN3SNOO N3LLIHM 86 IHL LINOHLIM WHOS NI d39naodudau YO 031409 45019514 aasn 38 LON AVI
49. 8 3215 1 8 HO SNOLLVALSNTII LIM ONILNNON NO A1aN3SSV YSONVH 33S ILON 2811 IHHSVAOIOO 1 YVTIOD IH 8 9 692 N d SOHS Z L 1 8 9 SOHH 27 ZX 1 8 9 1911 8 6 202 N d 271 ZX 8 9 LSLL 18 9 202 N d 9 24 1 8 ZERT P N 1001 1 3 8 12 NYLOCK JAM NUT P N 1221 EARLIER TOOLS DOOR WASHER P N 55021 OR THRUST WASHER P N 55024 DOOR SHAFT P N 55022 A OPTIONAL S S SHAFT P N 2061 EARLIER TOOLS USED DOOR SHAFT P N 55022 WITH DOOR BUSHING OD Pm 55027 I INNER RACE IR 222620 P N 1956 EARLIER TOOLS DOOR WASHER P N 55021 OR THRUST WASHER D NS Ci P N 55024 1 3 8 12 JAM NUT P N 1220 7 2 gt 1 8 P N 1001 TONG DOOR ASSEMBLY 15 GENERATION Models CLE5500 13 amp CLE5500 15 DOOR WELDMENT P N 55113 BUSHING CL 55023 TOOLS 55027 OR SPACER 55027 DUMBELL ROLLER 55025 BUSHING C13 P N 55023 INNER RACE IR222620 PN 1956 EARLIER TOOLS DOOR BUSHING P N 55027 AB _SUPERIOR Y Manufacturing amp Hydraulics 4225 HWY 90 EAST BROUSSARD LA 70518 318 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp HYDRAULICS AND
50. 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp 1 07 03 02 HYDRAULICS AND 15 CONSIDERED CONFIDENTIAL THIS INFORMATION NOT BE USED DISCLOSED COPIED OR REPRODUCED REV 4 LOG DATE FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR REF S Equip Manuals Dwgs MANUFACTURING amp HYDRAULICS Load Cell Comp rev1 wpg 12 2 CLINCHER LOAD CELL AND TORQUE GAUGE ASSEMBLIES To request copy of Compression Torque System Technical Manual please contact Superior Manufacturing amp Hydraulics 4225 Hwy 90 East Broussard LA 70518 Phone 337 837 8847 Fax 337 837 8839 www superior manf com SUPERIOR Manufacturing amp Hydraulics Inc 5 1 72 CLINCHER UHT Tong and 5 1 2 UHT Backup Revision 11 03 Page 12 3 12 4 SECTION 13 MOTOR SERVICE MANUALS To request copy of Rineer Motor Service Manuals please contact Superior Manufacturing amp Hydraulics 4225 Hwy 90 East Broussard LA 70518 Phone 337 837 8847 Fax 337 837 8839 www superior manf com SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 Tong and 5 1 2 Backup Revision 12 01 Page 13 1 13 2 SECTION 14 VALVE TECHNICAL DATA To request copy of Valve Technical Data please contact Superior Manufacturing amp Hydraulics 4225 Hwy 90 East Broussard LA 70518 Phone 337 837 8847 Fax 337 837 8839 www superior
51. 9 ONISNLOVANNVIN sBma sjenueyy d nbg S 434 JO IN3SNOO N3LLISM 668 LNOHLIM WHO 907 A3H sn SI SOMO M3 0 02 11 YOIMAdNS JO ALYIAOYA JHL SI IN3W0OOQ SIHL anos Sous 1593 06 9207 4012 1205 Wy Y 90L N d 2 25901 SOHS 2 1 X L L SOHS L X L L HLIM HLIM 9099 99099 N d AJA HV439 AJA ALV1d A18N3SSV YVAS ONILAIHS 33S 780899 N d YVI9 O A 18IW3SSV 4939 AHVONOOGS 35 04099 N d MV39 LNANI AYVINIYWd L0 9S0SS N d 99099 N d 891 0099310 4 9 9 L 006S83 10 4 WOLLOS 5 33S 60 15095 1289096 N d 61159 891 0099470 4 5 8 EL 005SF 19 4 Y4V39 A18W3SSV MVP 338 9 4 paou BuisnoH Jee9 0055319 9 ONRINLOVINN YN ew d nb3 S_ 434 HORI3dnS JO IN3SNOO NALLY SS3HdX3 IHL LMOHLIM WHO4 7 ANY NI 0 931902 GSN 38 LON 901 Ay SIHL IVLIN3GIINOO SI 70 12 60 ONTINLOVINN WA YO HIANS JO A1H3dOHd IHL SI INSWNOO
52. Added Dovetail Straight Tooth amp Diamond Tooth Die information Replaced charts Max amp Min Adapter Gripping Diameter for BUDT55 XXXX DT Die Adapters for BUCD5500 amp BUCDSSXHT with chart for 5 1 2 Tong and chart for 5 1 2 LJ Backup for Drill Pipe Tong has 3 8 min undersized LJ Backup for Drill Pipe has 1 4 min undersized Revised illustration Secondary Gear Assembly Replaced Tech Update Rev 5 0 with Rev 7 0 Revised Parts List BUCD5500 Revised Gear Housing Top View including High Gear Idler Assy Removed pg 15 High Gear Idler was same as Gear Housing Top View Revised Encoder Assy Shifting Gear Assembly Bottom View Low Friction Jaw Assy amp DT Jaw Assy Revised illustrations Mounting Kit Assy MK5500 Valve Bank Assy Basic Hydraulic Schematic LJ DP Backup Assy w o Top Plate Inside Door Assy Outside Door Assy amp 5 1 2 LJ DP Backup Mounting Kit Assy Revised Torque Gauge Part Numbers Torque Rating amp Handle Length Revised Compression Loadcell Illustration Removed ISO emblems Corrected Doors on Die Adapter illustration for BUCD5500 Corrected Dovetail Die Chart length of dies from 5 to 3 7 8 Corrected Splined Die Chart PN s were incorrect for 5 1 2 x 2 1 16 3 1 2 Removed all Parts Lists Corrected Dwg Title on page 14 Revised illustrations Shifting Gear Assy 2 Generation amp LF Jaw Assy CJ LF 55A Revised illustrations Valve Bank Assy LJ DP Backup Assy w o Plate Top
53. External leakage of cylinder Control valve set to neutral but jaws extend SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 CLINCHER Tong and 5 1 2 Backup Revision 12 01 Page 6 8 Solution Inspect for excessive wear on brake band Inspect and replace defective cam followers Remove rust and debris from jaws and jaw pockets Inspect jaw rollers and pins for wear flats and lubrication Repair replace lubricate as needed Inspect and replace defective gears Inspect and repair or replace defective shifting parts Inspect and replace defective parts Replace control valve Replace detent ball and spring Replace motor shaft seal Solution Check pipe OD and match die size to pipe OD Clean dies with wire brush and inspect Replace with new dies if necessary Inspect relief valve on power unit to make sure enough system pressure is being delivered to backup Remove side plates on backup Bench test and replace the defective counter balance valve Disconnect lines and bench test cylinder Repair or replace as necessary Replace counter balance valve Repair or replace cylinder Inspect control valve for damage and or incorrect spool Repair or replace as necessary SECTION 7 51 2 TONG BACKUP PARTS LISTS RECOMMENDED TONG SPARE PARTS LIST Part Number 12501437 55013 01 55135 55014 01 55136 1001 SLV 1000 01 45061 55061 A 5573 BUCD5514 BUCD55
54. IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS 11 14 01 LOG DATE REF S Equip Manuals Dwgs CLE5500 Door 1st wpg 9 25 1 8 P N 1001 1 12 LOW PROFILE NYLOCK NUT P N 1213 DOOR SHAFT 55022 A OPTIONAL S S SHAFT P N 2061 DOOR SWITCH ADJUSTMENT SLEEVE _ P N 76131 TONG DOOR BUSHING P N 55125 TONG DOOR BUSHING P N 55125 1 12 LOW PROFILE NYLOCK NUT PIN 1213 1 8 NPT ZERT P N 1001 CSS TONG DOOR ASSEMBLY 2 8 3 GENERATION Model CLE5500 15 3 8 16 x 1 2 P N 1029 2 REQD SET SCREW Use Removable Loctite DOOR WELDMENT P N 55113 01 THRUST WASHER P N 55024 A EARLIER TOOLS BEARING P N 1910 OR TAPERED BEARING P N 1910 B EARLIER TOOLS SPACER P N 55027 B OR SPACER P N 55027 D EARLIER TOOLS DUMBELL ROLLER P N 55025 A OR DUMBELL ROLLER P N 55025 B EARLIER TOOLS BEARING P N 1910 OR TAPERED BEARING P N 1910 B THRUST WASHER 22 PIN 55024 A 1 SUPERIOR w Manufacturing Hydraulics 4225 HWY 90 EAST BROUSSARD LA 70518 318 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp
55. NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY REV LOG DATE FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR REF S Equip Manuals Dwgs MANUFACTURING amp HYDRAULICS Motor Motor CLE5500 sht2 rev2 wpg Page 9 18 1 THIS PAGE LEFT BLANK INTENTIONALLY Page 9 18 2 1 4 DRIVE ZERT P N 1257 3 4 JAM NUT 1170 For Reference Only Not Part of Assembly 3 4 LOCKWASHER P N 1171 For Reference Only Not Part of Assembly STUD P N SSCF162510 BUSHING P N SSCF 162530 RACE 2 7 PIN SSCF162520 FOR TONG MODEL CLE5500 15B 1 625 SEVERE SERVICE CAM FOLLOWER ASSEMBLY ASSEMBLY NO SSCF 162500 Page 9 19 AB SUPERIOR 42 wv 90 EAST BROUSSARD LA 70518 Y Manufacturing Hydraulics 318 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp 11 12 01 HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT USED DISCLOSED COPIED OR REPRODUCED IN ANY REV LOG DATE FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR REF S Equip Manuals Dwgs MANUFACTURING amp HYDRAULICS CLES500 SSCF162500 wpg 0088419 dinbavs 434 907 SOITNYYQAH 9 ONISNALOVINNVIA 40 IN3SNOO N31 LIHAA SS3HdX3 IHL LNOHLIM WHOS ANY NI 41409
56. STRAIGHT TOOTH DIAMOND TOOTH NS S lt 2 LS LR gt ZS ZS 02 0 0 0 2 um em E SS 2 4 2 4 SS 2 6 2 4 A Note Diamond Tooth Dies are used when a more aggressive bite is required P N P N Straight Diamond Thickness Width OAL Tooth Tooth 5 16 5 8 3 12 1 2 ae SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 CLINCHER Tong and 5 1 2 Backup Revision 03 04 Page 3 0 SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 CLINCHER Tong and 5 1 2 Backup Revision 03 04 Page 3 00 CLINCHER WRAP AROUND DIES CLINCHER Wrap Around Dies are available in three types Fine Toothed Steel Dies for low to ultra high torque applications on carbon steel tubulars including tubing casing and drill pipe Smooth Faced Aluminum Dies for low to moderate torque applications on fiberglass and corrosion resistant alloy stainless steel tubulars GRIT Dies for low to high torque applications on fiberglass and corrosion resistant alloy stainless steel tubulars where the use of steel dies is prohibited as well as on carbon steel tubulars where reduced marking is desired CLINCHERO Dies are designed to match the OD of the tubing casing coupling or accessory being made up or broken out Each die is stamped on the top or side to identify its
57. View w o Top Plate Cylinder Assy BUCD5524 Inside Door Assy BUCD5536 Outside Door Assy BUCD5535 Added Dump Valve Illustration and Electrical Connector Assembly Revised Tong Dovetail Die Chart Revised illustration Dovetail Jaw Assembly Added sizes 2 3 8 thru 5 1 4 using dovetail die adapters BUDT55 XXXX Revised 5 1 2 uses BUCX55005500 Revised LJ DP Backup DT Adapter Die Chart Revised illustration Backup DT Die Adapter SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 CLINCHER Tong and 5 1 2 Backup Revision 02 08 0 1 0 2 51 2 CLINCHER Tong and Backup HAZARD WARNING Nomenclature used in this manual WARNING concerns an operating procedure or practice that if not strictly observed can result in injury to personnel or loss of life Caution concerns an operating procedure or practice that if not strictly observed can result in damage to or destruction of equipment Note concerns an operating procedure or practice that needs highlighting CLINCHER UHT Tongs and Backups are manufactured to provide a means of making up or breaking out high torque tubular connections They utilize high pressure hydraulic fluid power which can cause the tong to move suddenly and with great force if the tong is not properly rigged up and operated CLINCHER Tongs and Backups contain rotating and reciprocating parts which can severely or fatally injure personnel who are operating repa
58. assemblies should be added to the regular lubrication schedule low gear housing and shift housing 2 zerts each and re pack tong body cavity Lubricate zerts in backup plates and pins SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 CLINCHERO Tong and 5 1 2 Backup Revision 12 01 Page 6 1 MAINTENANCE INSTRUCTIONS J Install dies ofa size needed for testing purposes and attach hydraulic power unit to tong Before energizing power unit make certain no one is working on tong or backup and all tools and parts are removed from the tong and backup K Insert test mandrel of the exact same size as the dies which are installed in the tong and backup Caution Testing the function of the backup without the proper size dies installed and or without the proper sized mandrel in place you risk serious damage to the backup cylinder L After power unit has reached operating R P M and temperature operate the backup control valve and close backup around test mandrel using sufficient flow and pressure to clamp mandrel and maintain pressure to backup Recommended operating pressure of 2 500 psi Backup pressure gauge should match system operating pressure After release of control valve you may experience a slight drop in backup pressure up to 300 psi this is normal If backup pressure drops more than 300 psi within 2 minutes you may be experiencing a hydraulic leak M While maintaining pressure on backup visually insp
59. d 6 21 LOAN ANE 08 9 dOL 40 0034 8 LLLL YSHSVMYOOT SOHH x OL V E 5 HOLO3LOSd dol a possad 2 ASONSZINE OVE doas 92022 pi on um ni OE MJHSVNWOOT ME _ e du dol ALWId WOLLO8 9 301 Eo aes HOV3 40 2 O Ijoopeo 104 SOHH OL v EOLL SEHSVMDIOOT USHSVNDOOT 21 un 01 016 2096 18 10 N d u dO Goa HOLOALOMd 1482 dOL 0038 LOOL N d 1882 14 8 1 Bow nar 9400090008 s mansienueyy dinbasjenuey 434 JO 1N3SI alva LO SL EO ANY YO 91900 38010811 3611 481 AVA 901 Z ASM G3J3OISNOO SI 2 3 ONIIALOVINNV A HONANS JO 3HL SI LNSAROOG SIHL 9 553 9 IHL LNOHLIM WHOA 2 98 8 gie 52 1 s Surnpejnuen Jdid TIHA udlb G ddns 81907 Y1 GYVSSNON el 1593 06 lel Wa Goa 02 160 YIHSVAM9O 1 8
60. or between the tong plates are to be heavily lubricated using PLUSCO 855 or equivalent SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 CLINCHER Tong and 5 1 2 Backup Revision 12 01 Page 4 2 ASSEMBLY INSTRUCTIONS TONG ASSEMBLY This section pertains to the physical assembly of the CLINCHER 5500 Tong Section 9 illustrates the individual sub assemblies in more detail The purpose of this section is to guide the technician in the order of assembly as we would accomplish in the manufacturing process at our plant Use this section as a guide to help you familiarize yourself with the component parts of the 5500 We have included drawings on the following pages to aid in the assembly The drawings are laid out in the order in which you would assemble disassemble the unit Order of Assembly 1 Locate suitable working height Approximately 6 above your waist Tong Assembly Stands are available from Superior Manufacturing amp Hydraulic Inc which are custom made for tong service work Install Bottom Tong Plate PN 55043 on Assembly Stand Bolt CLE5500 Tong Mid PN 55044 to Bottom Tong Plate PN 55043 with 22 5 8 11x 1 1 2 HHCS 1157 4 5 8 11 x 2 1 4 HHCS PN 201 for Side Handles 26 5 8 Lockwashers PN 1151 and 3 5 8 11x 1 SHCS PN 1153 Press Bearing PN 1903 into Bottom Secondary Bearing Cap PN 55041 Install 2 3 8 16 x 1 2 Set Screws PN 1029 use removab
61. pulling back on right control lever on rear valve bank assembly until backup Jaws are completely retracted High and low gear is adjusted by use of shifting lever PN 45060 located to the left side of the shifting housing With the lever in the upwards position the tong is in high gear With the shifting lever in the downward position the tong is in low gear SUPERIOR Manufacturing amp Hydraulics Inc 5 1 72 CLINCHER UHT Tong and 5 1 2 UHT Backup Revision 12 01 5 5 SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 CLINCHER Tong and 5 1 2 Backup Revision 12 01 Page 5 6 MAINTENANCE INSTRUCTIONS CLINCHER recommends that owners of CLINCHER Hydraulic Power Tongs Backups CHROMEMASTER Ms and accessories adapt regularly scheduled maintenance program Implementation of this type of program offers several benefits First you increase the life of your equipment secondly you may find a problem before it escalates to a costly repair or down time on the job and most importantly prevent injury to operating personnel A major inspection described at the end of this section should be carried out if equipment is suspected to have been damaged during transit or is to be mobilized to a remote location where maintenance operations are difficult to carry out Routine Maintenance Cleaning Upon return from each and every job A Pre wash unit to remove majority of dirt and grease build up as to allow
62. removal of dies and inspection of overall condition of unit B Remove and inspect dies from tong and backup Note any missing or damaged die retainers and or die retainer bolts C Remove side jaws from tong and inspect side jaw for missing or broken parts damaged splines broken ears locking hooks on front portion of side jaws D Clean and inspect side jaws jaw pins jaw rollers for damage or excessive wear cracks breakage and uneven wear patterns Reassemble jaw sections replacing any damaged parts Lubricate pins and rollers and reinstall in tong E Clean and inspect backup operating cylinder Insure sline area is free from damage and any rust or dirt is removed Replace any missing or damaged die retainer clips and die retainer bolts F Inspect all hoses for wear replace as necessary G Inspect hanger assembly to assure all parts are returned and in operating condition i e H Plates spring leg springs leg spring caps and pins H Replace Jaw pins and rollers tong I Lubricate tong s cam followers upper and lower dumbell roller shafts upper and lower zerts door shaft idler gear shafts 2 pinion gear and secondary gear assemblies Pinion gear and secondary gear assemblies are installed with sealed bearings There 18 no provisions to grease these bearings However if replaced by non sealed bearings the 1 8 N P T flush plugs should be replaced with zerts PN 1001 and both gear
63. 1 7 2 REQD SHIFTING BOX WELDMENT n di P N 55076 im HANDLE BALL 27 55071 o 3 8 16 x 1 27 SET SCREW 7 1030 WELDMENT P N 45072 SHIFTER SHAFT P N 45143 STRAIGHT YOKE HANDLE Sy P N 45142 COMPONENTS OF SHIFT ASSEMBLY P N 45091 OS 3 8 16 3 4 HHCS SPLIT SELF LUBRICATING a FLANGE BEARING 45106 2 3 8 FLAT WASHER MOTOR SPACER P N 1025 SPRING PLUNGER P N 1311 2 REOD EARLIER MODELS USED 1 4 STEEL BALL P N A20 X53 10 DETENT SPRING P N A20 A1327135 d 3 8 16 x 1 4 SET 1028 Apply Permanent Loctite SHIFTING GEAR ASSEMBLY 27 GENERATION Model CLE5500 15B Mfg 11 2000 amp After Page 9 17 55085 2 REQD OF EACH DRIVE GEAR P N 55084 02 MOTOR SHAFT BEARING SPACER P N 55121 01 INT SNAP RING P N 1948 BEARING P N 1901 SUPERIOR BROUSSARD LA 70518 Manufacturing Hydraulics 318 837 8847 3 08 17 05 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION LOG MAY USED DISCLOSED COPIED REPRODUCED IN ANY FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS REF S Equip Manuals Dwgs CLE5500 Shifting Gear 2nd rev3 wpg MOTOR SHAFT
64. 122 with High Gear fastened with 1 2 Nylock Nut PN 270 A Install Low Gear Housing Cover PN 14006 onto Low Gear Housing PN 14005 welded to Top Plate using 10 3 8 16 x 1 1 4 HHCS PN 1048 with 10 3 8 Lockwasher PN 1027 Note When Gear Housing is not welded to Top Plate install Housing Cover using 8 3 8 16 x 5 HHCS PN 1051 with 8 3 8 Lockwasher PN 1027 and 2 3 8 16 x 4 SHCS PN 243 Secondary Bearing Cap Assembly a Press Bearing PN 1901 into Top Secondary Bearing Cap PN 55143 b Install 4 3 8 16 x 1 2 Set Screw PN 1029 use removable Loctite into Top Secondary Bearing Cap PN 55143 Note When Encoder is not mounted install 1 NPT Flush Plug PN 1611 on Bearing Cap PN 55143 For optional Encoder mounting see figure of Secondary Gear with Encoder Drive Gear Detent Assembly Install Drive Gear PN 55084 over Motor Shaft PN 55086 A Install Steel Ball PN A20 X53 10 and Detent Spring PN A20 A1327135 into Drive Gear PN 55084 Apply permanent Loctite to 3 8 16 x 1 4 Set Screw PN 1028 Install Set Screw in Drive Gear PN 55084 tighten Set Screw until good detent action is achieved Proper adjustment is confirmed when resistance is encountered when shifting gear across detent groove on shaft Install Polypack Seal PN 12501437 into Seal Retainer PN 55088 Install Seal Retainer Assembly and Motor Spacer PN 55085 onto Motor Shaft PN 55086 A Install Motor PN 55120 for CLE5500 13 45078 for CLE5500 15 amp 15B wit
65. 13 amp CLE5500 15 eM CONSENT OF SUPEROR SaEquip Manuals umbell Roller 1st wpg 9 7 1 8 NT d 1 12 LOW PROFILE NYLOCK NUT P N 1213 C XT THRUST WASHER lt gt P 55024 BEARING SPACER M 55027 DUMBELL ROLLER uuu 55025 A BEARING uu PIN 1810 THRUST WASHER ED P E 55024 1 4 DUMBELL P N 76025 A OPTIONAL S S SHAFT P N 2062 4 1 12 LOW PROFILE NYLOCK NUT us 1213 1 8 NPT ZERT m HH P N 1001 DUMBELL ROLLER ASSEMBLY SUPERIO 4225 HWY 90 EAST BROUSSARD LA 70518 318 837 8847 y Manufacturing amp Hydraulics 2 ND G E N E RAT THIS DOCUMENT 18 THE PROPERTY OF SUPERIOR MANUFACTURING amp HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY M od e L E 5 5 0 0 1 5 FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS 11 07 01 REV LOG DATE REF S Equip Manuals Dwgs 9 8 CLE5500 Dumbell Roller 2nd wpg 1 8 P N 1001 1 12 LOW PROFILE NYLOCK NUT p P N 1213 THRUST WASHER p i P N 55024 A TAPERED BEARING P N 1910 B SPACER P N 55027 D DUMBELL ROLLER P N 55025 B TAPERED BEARING P N 1910 B THRUST WASHER P N 55024 A
66. 2 TONG JAW ASSEMBLY Assembly 55 amp CJ 53B 5 1 2 TONG LF JAW ASSEMBLY Assembly CJ LF 55A 5 1 2 TONG DOVETAIL JAW ASSEMBLY SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 CLINCHER Tong and 5 1 2 Backup Revision 12 04 Page 9 2 LYS do 110099319 dinbavs 4384 5 JO IN3SNOO NILLY M SS3YAX3 LOOHLIM WHO ANY YO 035010510 5 38 LON AVIN dO L 907 f AJH NouwvW8OjNISIHL SI ANY TO LZ ZL 8 ONIINLOVINNVA HORNS JO 1 JHL SILNIWNOOA SIHL 1488 168 gig S Ine4pAH 8 504 55 21 sg 1993 06 5227 Oladadn y 0191 N d A HSN14 LAN v 0909 N d LAVHS 8 98099 N d V 980SS N d HdOVdS Y 14 5 UOLON 81057 02199 gsl 9 6 0099919 4 61 0045210 YOLOW JO EOLL N d H3HSVAMOO1 SOHH t h LXEIZ L HOV3 dou 8 1201 H3HSVNO2O1 8 5 LSOL N d 8 9 1 8 6 9 ONISNOH 3GISNI 92098 N d
67. 20 35 DIRECTIONAL CONTROL VALVE WIMA SECTION BASIC HYDRAULIC SCHEMATIC UHT TONG UHT BACKUP NOTE NUMEROUS FITTINGS HOSES 8 NIPPLES ARE NOT ILLUSTRATED IN THIS SCHEMATIC 4225 HWY 90 EAST AB SUPERIOR amp OUSSARD LA 70518 Manufacturing amp Hydraulics 318 837 8847 102104 MAY NOT USED DISCLOSED COPIED ED IN ANY REV LOG DATE FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR REF S Equip Manuals Dwgs MANUFACTURING amp HYDRAULICS BUC5500 Sch rev2 wpg Page 10 15 THIS PAGE LEFT BLANK INTENTIONALLY Page 10 16 Alquuessy oogsaond s masienueyy 43H JO IN3SNOO MLS SRL ON Al ANSSSV dlvd 901 HANA 00 SI ONY SOMNVEIQAH 6 JO ATH3dOHd JHL SI LNAWNOOG SIHL ge ddid 271 S 1488 1868 812 57 atv 1d WOLLOG lt 409 2 9MId LAN 8 1 LOOL N d 31V d 301 HOS cone 1482 LAN 8 4 LOOL N d 1482 14 8 1 6 188 0 ALV1d 301 Ose 9001 YALLOO L X 9L 2 1 8X OL v 22911 5 N
68. 25 31 C for BUC5500 5 25 28 for BUCD5500 amp BUC6250 Torque Rating 25 000 ft Ibs Handle Length 31 inches for BUC5500 28 inches for BUCD5500 amp BUC6250 Loadcell Type Compression Loadcell Manufacturer SUPERIOR MANUFACTURING amp HYDRAULICS Loadcell Part Number CLC200 Torque Gauge Mfr TOTCO or equivalent Torque Gauge Size 6 Gauge Mount L Bracket Hose Length 6 ft Assembly Documentation Calibration Certificate CLINCHER Load cells and Torque Gauges are produced by several manufacturers information provided by MD TOTCO or Acadiana Oilfield Instruments may not be applicable to all torque gauges or load cells This reference information is provided with the permission of MD TOTCO and Acadiana Oilfield Instruments SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 Tong and 5 1 2 Backup Revision 12 04 Page 12 1 COMPRESSION LOAD CELL 5 16 18 x 1 1 4 SHCS Use Never Seez Hand Tight PISTON RETAINER RING LOAD CELL SIZE DIAPHRAGM P N 6 44 SQ IN CLC203 DIAPHRAGM 80 SQIN CLC205 PIN SEE CHART 120 SQ IN CLC206 161 SQIN CLC207 250 SQIN CLC208 1 4 NPT FLUSH PLUG u Use Teflon Sealant Use Never Seez Torque to 200 in lbs 8 REQD ON HOUSING 5 16 18 x 1 1 4 SHCS Ab SUPERIOR 55055502049 w Manufacturing amp Hydraulics 318
69. 33 VA20 MRV 1 Quantity NN N r2 SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 CLINCHER UHT Tong and 5 1 2 UHT Backup Revision 12 01 Page 7 1 Description Seal for Rineer Motor Standard Jaw Pins Heavy Duty Low Friction Jaw Pins Standard Jaw Rollers Heavy Duty Low Friction Jaw Rollers 1 8 NPT Zerts Door Switch Assembly Shifting Yokes Brake Band Assy Die Clip UHT Backup Die Clip DP Backup Die Clip DP Backup A 20 Relief Cartridge SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 CLINCHER Tong and 5 1 2 Backup Revision 12 01 Page 7 2 ACCESSORIES AND OPTIONS Several different accessory items are available for the CLINCHER Tong and Backup to allow them to be customized to provide a system most appropriate for the inducer s application 5500 Tong Accessories Compression Load Cell and Torque Gauge directly measures applied torque Tension Load Cell and Torque Gauge directly measures applied torque Solenoid Operated Module for Dump Valve allows computer to limit torque applied Adapter for Turns Proximity Switch allows computer to sense rotation 3 Point Lifting Bridle alternative lifting system Lift Cylinder with Integral Spring Hanger controls vertical position TSP 80 Tong Speed Control allows slow speed rotation with full torque 2 Speed Motors Alternate Motor Displacements BUCS500 and BUCD5500 Backup Accessories Backu
70. 68 81 S une4p H 5 05 XTANASSV HV3O HH IGI 338 WYO YT IGI XIANASSV 5939 AHVOINOO3S 335 8066 YV39 LNdNI 85 A gIN3SSV MIANASSV YVI9 NOINId 33S YV39 NOINId 33S WISN AT Res LO 8 0SS 339 NOINId AT8IN3SSV HV3O 8 IGI 448 67055 WYO OXDIN O M UF IGI JSN DAN STOOL LN3SHHd SYOSS INVO 43101 1450 STOOL 539 NOINId LAOHLIM 6 310 NIVEL 55 T cL 896094 N d TIHSAna VvOSS Page9 6 1 8 1 3 8 12 NYLOCK JAM NUT er A THRUST WASHER AN 55024 C 2 INNER IR 222620 PN 1956 BUSHING 55023 I SPACER Pr 55027 C BUSHING INNER RACE IR222620 2 8 1956 THRUST WASHER A DUMBELL SHAFT 55029 DUMBELL ROLLER PIN 55025 1 3 8 12 JAM NUT m a 1220 1 8 NPT ZERT DUMBELL ROLLER ASSEMBLY SUPERIOR Manufacturing Hydraulics 318 837 8847 st 11 06 01 1 GENERATION MAY NOT USED DISCLOSED OR REPRODUCED IN Models CLE5500
71. 844 pue dnyseg LHN 2 1 S 0084 40 5910 deJM 766 41 NU 9 eoueuuoped 104 x Buiseo qO z L 101 009 p saved say ur peuinbau 2215 eouenbes uuuuu Aq ezis sejeoipur uuuuu HA j Q O PA E J uuuuu 00SSV3J19 uuuuu 008999 uuuuu 0099919 15 91099 21099 98196 95196 16199 VSS 4TrO Z L ZXZ L A AA O SS AO E A Je nc i VYN 09688 uuuuu 0SS 19 9 2019 1522019 10 81099 10 71098 071 66 ass ro S Z L EX 21 S _ A C _ T A FE YN uuuuu 00sg88 uuuuu 0099919 15 91099 11088 L0 ELOSS 10 71096 SLOSS G ZILEXZ LS 109 di o pue 10 10 SA IE 9915 suid smel en Jes sad 195 195 Jad Jes 1ed pba 195 OM JO 81818402 pba sad pba sod sod om sod pba sod om Ajquiesse 10 sBuidnoo 10 peuinbau seip Aue s pniox 00 Jad seip smel 10 Jaquinu Jequunu JequinN JO 830 e 10 dnxoeq p nb pue jequinu ped 10 jequinu uid 1910 K quiessy 9715 seip seues
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74. A SIHL 299 268 816 Ye MAIA dOL ONISnOH uva o mS cOldddnS YY SAIC NOINId H3ddfl LNOHLIM NMOHS 31ON AT8IN3SSV LAIHS 33S 1061 N d N d dVNS TWNYSLNI 14 5 HOLON ONISNOH YV39 LNOHLIM NMOHS 31ON do M 199 N d A 18NWW3SSV NOINId 14VHS HV39 H9IH 2061 N d ATINISSV 206 N d ATINISSV AHVONOO3S 33S 14 5 YOLOW 99066 N d 6061 N d YANIVLAY dOL NOILVOOT ANY 0861 N d dVNS TVNH3 X3 N d ONIY dVNS TVNMH3LNI 22199 S3 IGI HV3O ATINISSV 3939 AYVGNOORS 335 99099 N d YANIVLAY dOL 8961 N d z 6061 N d dVNS ONINV38 N d 0561 N d d VNS LX3 22199 437101 HV39 33S Page 9 5 00598410 9 s mansienueyy d nba S 33 IN3SNOO NALLIUMSSFUHXT IHL LNOHLIM OS 907 CISSSCIISNOO SI ANY SOI TIV IQAH 10 907 8 ONIINLOVINNVIA HONANS 3HL SI 1 SIHL 2799 2
75. AB __ SUPERIOR w Manufacturing amp Hydraulics TECHNICAL MANUAL 5 1 2 CLINCHER TONG AND 51 2 BACKUP OR 5 12 LOCKJAWTMDRILL PIPE BACKUP COVERS TONG MODELS CLES500 13 CLE5500 15 CLE5500 15B BACKUP MODELS BUCS500 5500 01 5500 HANGER ASSEMBLIES BUC5511 BUCD5600 4225 Highway 90 East Broussard Louisiana 70518 Phone 337 837 8847 Fax 337 837 8839 Published 12 2001 www superior manf com AB SUPERIOR ee Manufacturing amp Hydraulics TECHNICAL MANUAL 5 1 2 CLINCHER TONG AND 5 1 2 BACKUP OR 51 2 LOCKJAWTM DRILL PIPE BACKUP COVERS TONG MODELS CLES5500 13 5500 15 CLE5500 15B BACKUP MODELS BUCS500 5500 01 BUCD5500 HANGER ASSEMBLIES BUC5511 BUCD5600 Phone 337 837 8847 Fax 337 837 8839 Published 12 2001 www superior manf com Copyright 2001 SUPERIOR Manufacturing amp Hydraulics Inc All rights reserved This document is the property of SUPERIOR Manufacturing amp Hydraulics Inc Itis supplied as reference information to users of our products This document is considered confidential and is not to be disclosed copied or reproduced transmitted transcribed in any form or stored in any type of system without the express written consent of SUPERIOR Manufacturing amp Hydraulics Inc CLINCHER LOCKJAW amp GRIT FACE are trademarks of SUPERIOR Manufacturing amp Hydraulics Inc The prod
76. ASSEMBLY 2 Generation Tongs Mfg 11 2000 and after 9 17 MOTOR ASSEMBLY 1 22 52 8 iudico ASA 9 18 MOTOR ASSEMBLY Sheet 2 ei 9 18 1 1 625 SEVERE SERVICE CAM FOLLOWER 55 162500 CLE5500 15B 9 19 TOP CAGE PLATE CLE5500 13 amp CLE5500 15 ai 9 20 TOP CAGE PLATE 5 500 5 ran u 9 21 BOTTOM VIEW Sheet 1 CLE5500 13 amp CLE5500 15 9 22 BOTTOM VIEW Sheet 2 5500 15 4 4 4 2 2 2012 05 00 00000000000000000000000000000000 0 9 23 BOTTOM VIEW FOR TONGS W HANGERS 9 24 TONG DOOR ASSEMBLY 1 Generation CLE5500 13 5500 15 9 25 TONG DOOR ASSEMBLY 2 amp 3 Generation CLE5500 15 9 26 TONG DOOR ASSEMBLY 4 Generation CLE5500 15B 9 27 DOOR SWIECHASSEMBLN este an 9 28 BRAKE BAND ASSEMBLY Assembly 55061A 9 29 SIDE HANDEE ASSEMBLY 5 sino lee ee eek 9 30 HANGER BRACKET ASSEMBLY Assembly 55001 9 3 Continued SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 CLINCHER Tong and 5 1 2 Backup Revision 06 07 Page 9 1 SECTION 9 UHT TONG ILLUSTRATIONS 5 1
77. ATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY REV LOG DATE FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS REF S Equip Manuals Dwgs CLE5500 ldler Gear wpg Page 9 11 EARLIER TOOLS ONLY WE NO LONGER USE THIS EXTERNAL SNAP RING N5100 100 NYLOCK NUT RETAINER amp P N 1950 PINION GEAR 5 HIGH GEAR RETAINER 1 2 NYLOCK NUT 7 55122 01 270 HIGH GEAR RETAINER ee P N 55122 HIGH GEAR 43 a A BEARING PINION BEARING BUSHING P N 55047 1 LOW PINION GEAR P N 55047 PINION GEAR P N 55038 EARLIER TOOLS ONLY PINION GEAR M 55038 01 BEARING Per PIN 1902 BOTTOM PINION BEARING CAP Er 55036 1 8 NPT FLUSH PLUG 5 8 LOCKWASHER P N 1607 P N 1151 _ 4 2 8 3 8 16 x 1 2 SET SCREW 5 8 11 x 1 1 4 HHCS P N 1029 PIN 11864 2 REOD 4 Use Removable Loctite AB __SUPERIO 4225 HWY 90 EAST BROUSSARD LA 70518 Y Manufacturing Hydraulics 318 837 8847 IO N G EA R A LY THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp 11 07 01 HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY REV LOG DATE FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPE
78. CLE5500 Encoder rev2 wpg Page 9 14 THIS PAGE LEFT BLANK INTENTIONALLY 9 15 1299 510099570 SOMNVYGAH Y ONIYNLOVINNVIN 89 10059315 S 0059315 10059315 SISPONN JO IN3SNOO NALLIYMSS3YdX3 LNOHLIM WHOS N 3 N 3 5 T L 2 ANY NI 135010510 38 LON 907 AZY TWILNSOIINOO CI3H3OISNOO SI 1878 06 922 adodsadns ww 106 N d kas 896 N d ONIS dVNS 1NI a 12195 N d 5 LAVHS HOLOIN LO OL Z HOIH3SdS JO ALH3dOHd SI LNAWNDO SIHL 1988 188 SPHNCAPAH 2 Surunpeynuew ATINISSV 873 5 81907 v1 quvssnoug 611901 1ueueuueg 8201 NOS LAS X 91 8 78099 GELLZELV OZV 5 LN3 134A N OL SX 02V N d TIVE 19315 09057 N d ATANISSV 19057 N d LAVHS 5 A1I9N3SSV 330A ONILAIHS 98099 N d Y 39WdAS HOLOIN 15 94098 ININO TIM XO8 ONILAIHS 8906 N d 1001 N d YIHSVM 1932 LAN 8 1 9001 N d NN d TIOH LX 9L Page 9 16 SELF LUBRICATING FLANGE BEARING 45092 SHIFTING YOKE 1 8 P N 100
79. DMENT P N BUC5514 TOP SPRING WELDMENT P N BUCS5571 X LEG SPRING P N BUC5515 X BOTTOM SPRING CAP WELDMENT PN SPRING 516 LEG ASSEMBLY INCLUDESR ASSEMBLY NO BUC5570 5 1 2 UHT BACKUP MOUNTING KIT ASSEMBLY ASSEMBLY NO MK5500 Welded to Bottom Tong Plate NOT SHOWN 6 VALVE ANGLE SUPPORT 73002 53 Welded to Hanger Plate 3 8 16 x 3 3 4 HHCS P N 1072 3 8 LOCKWASHER P N 134 OR 1027 3 REQD OF EACH SEE VALVE BANK ASSEMBLY HANGER WELDMENT P N BUC5508 A SPRING PIN BUC4511 SPRING RETAINER PLATE WELDMENT NOT SHOWN PIN 5512 e HALO LOADCELL BRACKET 2 REQD P N 4509 HANGER ASSEMBLY INCLUDES 6 ASSEMBLY NO 5511 4225 HWY 90 EAST BROUSSARD LA 70518 318 837 8847 1 150809 AA ab m T THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS 10 11 Manuals Ie 4225 HWY 90 EAST BROUSSARD LA 70518 Gy Manufacturing amp Hydraulics 318 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp 1 GENERATION VALVE BANK ASSEMBL
80. DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS 1 03 03 04 LOG REF S Equip Manuals Dwgs CLE5500 Secondary Gear rev1 wpg Page 9 13 ENCODER amp MOUNTING SCREWS Supplied by Customer 3 8 6 32 MACHINE SCREW PIN 1276 FOR SHIPMENT WITHOUT ENCODER MFG STARTING 04 07 04 COVER PLATE 1 2 6 32 MACHINE SCREW 1276 40034 4 REQD ENCODER MOUNTING PLATE P N 51075 3 8 16 1 SHCS 1041 2 REOD STARTING 11 21 02 3 8 16 x 3 4 SHCS i ENCODER MALE COUPLING PIN 55144 USE 10 32 x 1 4 SET SCREW P N 1034 i ENCODER COUPLING MOUNT P N 51031 1 2 13 NUT 1040 2 PIN 1101 1 2 13 1 HHCS SECONDARY P N 1110 BEARING 112 LOCKWASHER 55143 1103 3 REQD OF EACH LOW GEAR HOUSING COVER E BROUSSARD ENCODER ASSEMBLY SUPERIOR os THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp 2 12 09 04 ENCODER ASSEMBLY NO 55142 i REV LOGE DATE FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR REF S Equip Manuals Dwgs MANUFACTURING amp HYDRAULICS
81. EF P Manuals Equip Manuals Dwgs BUCDT5500 BUCD5536 Door I wpg Page 10 21 Item Qty Part Number Part Name 1 bucd5501 OUTSIDE DOOR BOTTOM PLATE 2 11 BUCDSS02 OUTSIDE DOOR TOP PLATE 3 1 5511 INSERT PIN 4 05513 PIVOTING INSERT 3 BUCDSS14 DIE CLIP 6 1 5515 ROLLER 7 5516 PIVOT 8 5519 DOOR ROLLER 9 BUCDS523 01 GROOVED DOOR SPRING 10 1 BUCDS541 FRONT DOOR SPRING SPACER 11 BUCDP8509 DOUR SPACER 12 1177 3 4 10 X 5 1 2 SHCS 13 111895 5 3 4 10 X 7 1 2 4 1171 3 4 LOCKWASHER 15 1176 A 3 4 GR 8 NUT 6 2 201116 DU BEARING 1 1 4 X 1 7 BUCS 4027 DU BEARING 1 1 2 X e 8 411041 3 8 16x1 1 4 SHCS 19 112025 TUNG DOOR THRUST SPACER 20 3 1001 1 8 NPT ZERT 21 111607 1 8 FLUSH PLUG ee 1 0 5525 TORSION SPRING A 4225 HWY 90 EAST OUTSIDE DOOR ASSEMBLY SUPERIOR THS DOCUMENT TEE REDPERTY d ASSEMBLY NO 05535 MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY REV LOG FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR REF P Manuals Equip Manuals Dwgs MANUFACTURING amp HYDRAULICS BUCDT5500 BUCD5535 Door O wpg Page 10 22 1
82. HOS ANY NI YO 841402 5019518 03801 38 LON AVN 907 84 IVLINSOHNOO 5 SI 00999 9 L 00999 1 9 57 3 N 9 ONIYN LOVINNVIN 340 JO JHL SI IN3WnOOG SIHL 15 06 9667 ne Sul mo v AOS QE NOLLOS dO doas 2 0211 1211 N d YOOL N d LAN WYF 9L v Hd3HSVAWMOOl v 1442 INYA 91 ELZL LOOL HLIM LAN 31140494 MOT 21 4 9 18327 LAN 8 4 9961 N d HLIM as 1 HAO 92156 amp 3MOTIOF NYO LAVHS 43d 1911 5 8 6 0911 SOHH uE X LL 8 S 9S0SS N d WOLLOS 57099 N d 9NOL INO LLOS 681 SOHS ul X 11 8 8 55 Ajo 9 9215 5 445 Jo uoneu sniii uo LYOSS N d palddns AID H3ONVH O M 31V 1d INOLLOS NO Goa 92 5 WNOLLOS A I8IN3SSV HV39 33S LSLL 960665 N d NOINId WO LLOS Eu ONES 8 3 3 1 AIAWASSV HV39 338 oe 09099 N d X LL en
83. HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS 11 20 01 REV LOG DATE REF S Equip Manuals Dwgs CLE5500 Door 2nd 3rd wpg Page 9 26 1 8 90 P N 1002 1 12 LOW PROFILE NYLOCK NUT P N 1213 DOOR SHAFT 55022 OPTIONAL S S SHAFT P N 2061 3 8 16 x 1 2 SET SCREW P N 1029 2 REOD Use Removable Loctite DOOR WELDMENT P N 55113 01 DOOR SWITCH ADJUSTMENT SLEEVE P N 76131 ALUMA BRONZE BUSHING P N 55191 SPACER 13 u 55192 SPACER P N 55027 D DUMBELL ROLLER 7 PIN 55025 B TONG DOOR BUSHING P N 55125 BEARING P N 1910 7 BEARING P N 1910 SPACER TONG DOOR BUSHING PIN 55192 55125 27 83 gt 1 12 LOW PROFILE NYLOCK NUT ALUMA BRONZE P N 1213 u BUSHING 55191 1 8 ZERT 1001 NM TONG DOOR ASSEMBLY SUPERIOR BROUSSARD LA 70518 Manufacturing Hydraulics 318 837 8847 th 4 G E N E RATI THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING 8 12 07 01 HYDRAULICS AND 18 CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY
84. INCO GSSSAISNOO SI NY SONNVSOAH LO OZ LL ONISNLOVSNNYN 5 JO SH SI 1 SIHL 1988 188 812 s iJheupAH SUlUNpesnuew AOLAFANS 19 133818 W OVOL Nid SOHS 91 8 c LS LEOVONG N d YODA SONVO zS 11 AVL 5 39nvo XTANASSV YSONVH F4N914 33s STIVLAC 80Ssond N d H39NVH o Q O 1 1 mJ 3 1 1 1 1 LY 1 1 O HOW dO 6LZL INN WYF L 9 15 LAN Z L 0591 N d 000 0 dO L LHN S 7 0094 8 eye d papja 9 orien SERM N d SNI Td 1OO LAN V V L109 SNOW HOV3 30 0034 v OLSZO96NEZTO Nd do 1 MNOLOX3LOMd 1482 LOOL Nd 1882 LAN 8 1 crol d SOHS b b V X 91 8 3 91 1201 1 8 6 LIM ONI LNNON NO ANMOVA ATAWSSSYV 9319NOL 38914 338 SIIVL3Q vLSGONE Nd S31SNOL EH 9701 X 91 8 0SSO 18 NOLLVALSNTII INING 13M Page 10 3 L0 mery 10095078
85. Leva E B 1788 LE8 B1E wo ed sio Az S soo 020 81902 VIOSVSSNONB ld Mv SS3NIVIA 3093806 39114 3 06 AMH 527 2 2 4 5 S3ONVHTIOL 03412345 SSTINN B9IdA jo 5 ERILWEI UL aym smono asoa46 FIERA m LAWN say Y E 4 SS 006 1 lt 1 sejofo SS 2 N sal 0 262 bunbi SS sql 095 6 09048 Y Y seuou IDUILUON Y 4 seuou 22902 al IDUILION 3080 18191 P 9454 0e y 00 IPUIWON lt N dous puo NS 4030 1ueuoduuco 15044 410540 4204 ubisep anb un 5 n ZA SPNOJUS SL PAX N N N N saod 8uo4 puo uaddn QQ WN quod lt 4e20ds sanu puo S48usow 20 43045 warp pag Jod Bulipeq syueuJuoJlAue esn 10 340181884 UOISOJJOD 098
86. NFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS 11 07 01 REV LOG DATE REF S Equip Manuals Dwgs Page 9 10 CLE5500 Dumbell Roller 4th wpg 9 yidag esp L H 9Ma zrLiT1 000L 713 10 pesnbey uonoedsu 00 000 1 HO ibesrnow SHS 0 NTL ZED GOO 27 YOlW3ANS 40 IN3SNOO SS3MdX3 LNOHLIM N3O4 NI YO 031402 035070510 aasn 38 LON SIHL IVILN3QIJNOO G3233qISN09 SI ANY ONIUNLOYANNYN SOIUIANS 40 3Hl SI SIHL 9Hjueouo eq uo BUIYODW 75 Jo uonduos q 501 Ag rey NOLLWOISIDAdS VIM31VN 2061 Luvd asnan de Hie I dM A poo asnay Jo osep 1 PDA Jen POUNODN 2 031 35 www
87. NGED BOTTOM SCREWS amp LOCKWASHERS NO LONGER USED 2 12 07 07 Added note regarding manuf beginning 01 2001 Revised to show right amp left jaws Added Jaw Sizes 2 3 8 3 5 8 3 4 amp 4 1 8 1__09 24 04 Change PN of BH Cap Screw 134 to 1027 Added Jaw Sizes 4 1 4 8 4 7 8 Replaced DT Strip Die list with PN DTI1601 2 supplied per jaw 5 1 UHT Ab SUPERIOR 23 90 EAST BROUSSARD LA 70518 DOVETAIL JAW ASSEMBLY WWW Manutacturing amp Hydraulics 318 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp 12 07 07 2 RAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED FRED OR REPRODUCED IN ANY REV LOG DATE Right amp Left Jaw are reversible and interchangeable Ben ovetail Tev2 wp Page 9 35 THIS PAGE LEFT BLANK INTENTIONALLY Page 9 36 SECTION 10 amp DP BACKUP ILLUSTRATIONS amp MOUNTING KIT ILLUSTRATIONS BUC5500 5 1 2 UHT BACKUP TOP VIEW aan sehe cts eus 10 3 5500 01 5 1 2 BACKUP TOP 10 4 5 1 2 UHT BACKUP TOP VIEW WITHOUT TOP 10 5 5 1 2 UHT BACKUP BOTTOM VIEW 10 6 BUC5523 CYLINDER ASSEMBLY 1 Generation
88. O 8688 LNOHLIM WHOS B ANY 031909 g3Sr 38 LON AvW 901 A39 SI ANY LO C ULL ONIUNLOVIANVW 5 JO 1 340 SI 1 SIHL 788 168 86 gt Sulinpeynuew 210181514057 1001 N d 1482 81 F1140Ud MOT 92199 N d A 18IW3SSV GNV8 JAVY 8S1 0088 3 10 13GOINW A18N3SSV ALV dOL HOLIMS 1345 4000 Y ONOL NMOHS 15711 2 10 11099 H3ddn HOV3 dO doas 91 0211 1111 INN WYF 91 b 009291 4555 N d NOILVYLSNTH AT8IWN3SSV 335 A 18IW3SSV YIMOTIOS NVI 3D AY3S 3H3A3S GTA 1038 9 8 2 D 40099 N d ASSY NIVHO 1104 082 SOHH uz X 6 48 1 29099 N d ALV 1d 1 dOL ALON ESLL SOHS ul X LL 8 G Page 9 21 9 JONVIA Inb3vs 40 IN3SNOO 868 LNOHLIM W
89. RIOR MANUFACTURING 8 HYDRAULICS REF S Equip Manuals Dwgs CLE5500 Pinion Gear wpg 9 12 3 8 16 1 2 SCREW 1029 4 Use Removable Loctite 1 2 13 x 1 HHCS P N 1110 3 REQD 1 2 LOCKWASHER M d 1103 3 REOD 22 LOW GEAR M ud me P N 1901 HOUSING COVER ER 14006 5 8 11 x 1 1 4 HHCS 1156 3 5 8 LOCKWASHER 1151 3 REOD BOTTOM TONG PLATE P N 55043 5 8 LOCKWASHER ____ 1151 4 REOD 5 8 11 1 3 4 HHCS un 1158 4 REOD ASSEMBLY 1 NPT FLUSH PLUG P N 1611 M S P N 55131 E Note Flush Plug used when Encoder is not mounted For Encoder mounting see Figure of Secondary Gear w Encoder TOP SECONDARY BEARING CAP wen P N 55143 BEARING PRIMARY INPUT GEAR _ PIN 55070 SPACER BEARING P N 1900 5 8 11 x 1 1 4 SHCS 256 1 REQD PIN 1152 1 REQD P N 55066 P N 55048 BEARING P N 1903 BOTTOM RETAINER BEARING CAP P N 55041 3 8 16 x 1 2 SET SCREW P N 1029 2 REQD Use Removable Loctite 2 3 4 FLUSH PLUG P N 1610 BEARING SECONDARY INPUT GEAR 5 8 HICOLLAR LOCKWASHER Ad SUPERIOR Y Manufacturing amp Hydraulics 4225 HWY 90 EAST BROUSSARD LA 70518 318 837 8847 THIS
90. RIOR Manufacturing amp Hydraulics Inc 5 1 2 CLINCHERO Tong and 5 1 2 Backup Revision 12 01 Page 1 2 HYDRAULIC PRODUCT GENERAL INFORMATION AEN HYDRAULIC PRODUCT SAFETY WARNING Valve lever spool may stick not center under certain conditions allowing the hydraulic equipment to continue to operate and could cause serious injury death or equipment failure VALVE SAFETY Read and follow instructions carefully Failure to observe instructions and guidelines may cause serious injury death or equipment failure A sticking valve spool bind may be caused by one or more of the following factors DIRTY OIL Oil must be filtered to a minimum of 25 microns Filters should be changed regularly spin on types after 50 hours of initial use and then after every two hundred fifty hours of use Use of a condition indicator is recommended Consult your tractor or implement owner s manual for filtra tion and changing recommendations for internal systems OIL REQUIREMENTS Premium quality anti wear type oil with a viscosity between 100 and 200 SSU at operating temperatures Certain synthetic oils may cause spool seals to swell and the valve to stick If in doubt call CROSS Engineering IMPROPER HOOK UP OR MOUNTING Always use the proper size fittings Hook up in amp out as noted on the valve body Do not overtorque pipe fittings Mounting surfaces should be flat and care should be used when tightening mounting
91. S PN 1160 with 3 5 8 Lockwasher 1151 Bolt Idler Shaft PN 55050 using 1 1 2 12 Jam Nut PN 1222 with 1 1 2 Lockwasher PN 1223 f Install 1 8 NPT Zert PN 1001 at end of Idler Shaft PN 55050 9 Idler Gear with Micro Cam Assembly PN 55045 Same procedure as 9A 10 Install Ring Gear 55057 for CLE5500 13 amp 15 or PN 55057 02 for CLE5500 15B into Tong Body making sure teeth in Idler Gears 55045 and PN 55049 align with teeth in Ring Gear 11 Install 10 Dumbell Roller Assemblies around Ring Gear PN 55057 or 55057 02 making sure holes in Dumbell Roller Assemblies match up to holes in Bottom Tong Plate PN 55043 Hint Temporarily install Dumbell Roller Shafts thru Dumbell Roller Assembly and Bottom Tong Plate to control position 12 Pinion Gear Assembly a Press Pinion Gear PN 55038 01 into Bearing PN 1902 which was previously installed in Bottom Pinion Bearing Cap PN 55036 that is bolted to Bottom Tong Plate PN 55043 b Install Low Pinion Gear PN 55047 onto Pinion Gear PN 55038 01 c Install Bearing PN 1902 onto Pinion Gear PN 55038 01 and add Pinion Bearing Bushing PN 55047 1 13 Install Secondary Input Gear PN 55048 into Bearing PN 1903 which was previously installed into Bottom Secondary Bearing Cap PN 55041 SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 CLINCHER Tong and 5 1 2 Backup Revision 12 01 Page 4 4 14 15 16 17 18 19 20 21 22
92. Y Ab SUPERIOR FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY MANUFACTURING amp HYDRAULICS HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION PART NUMBER DESCRIPTION 1 2 SNAPTITE Q D MALE 17 x 1 MJIC 90 HR ii 4 aus GD Uy AE e Qu ll N NY 10 12 uos 006 9 ONIHNLOVANNYW dn AS S dad JO IN3SNCO 55399 TTOHTIM EOS NOI 9 18 1 ANY N HO G3IdOO 36010510 CASN LON AYN ava 901 f AJd NolVWsON SIL IWLINGOLNOO G3ESGISNOO SI ANY SOHPIVHQAH ONIUNLLOVANNVW 6 JO ALHAdOHd SHLSI INANNIOA SIHL 788 188 815 Suiunpejnuca e OLLVINIHOS IHN GL G eee aOoldadns 1 O COKA ZEE p fk SAHIS MN en 5 5 ML 1 1 1 I eem vo MOLAS vs az YIBNNN LYVA NOLLdIYOSIO WOMJ 154 0062 13 38155384 154
93. Y QUICK 2 OW 2 114 DISCONNECT HO Ze Se 1 1 i 2 re y HH M EL 1 1 z 1 i 5 1 PILOT CK VALVE 1 SUN CKEBLBNBCCS N gt lt T 20 35 DIRECTIONAL d CONTROL VALVE W DA SECTION EE 2 EE OX Ho I Qc L 5 lt I 1 1 e VAVE I E NA TAS W SA SECTION MANUFACTURE STARTING 12 29 03 1 L CYLINDER REPLACED W DA SECTION x y COMMERCIAL A 20 A 35 Y gt lt ER VALVE CARTRDG PILOT OPERATED DUMP VALVE AFTER 12 29 03 W OPTIONAL SOLENOID ACTUATOR WITH 4 BANKS OA DA WDA amp MA SHOWN IN DUMP POSITION AND RELIEF VALVE CARTRDGI 20 Valves use PN 58058 20 Valves use PN 58058 5 VA35 Valves use PN 2070 145 PSI CHECK VALVE A20DRECTIONAL DOOR SWITCH CLOSED MODIFIED CONN INDOOR OPEN POSITION PERMANENTLY SHIFTED D lt SLV 1000 01 BEFORE 04 15 04 PN 55201 E gt AFTER 04 15 04 P N VA20NOD T 1 35 DRECTIONAL CONTROL VALVE MODIFIED W WDA SECTION PERMANENTLY SHIFTED BEFORE 04 15 04 P N 14213 AFTER 04 15 04 PN VA35 MOD l l gt 1 1 1 1 1 17228 1 1 RETURN QUICK MOTOR RNEER GA15 SERIES Disconnect Se 21 CUBIC INCHES DISPLACEMENT
94. bolts Over tightened bolts can cause spool bind and casting breakage When hooking a valve in series always use a power beyond sleeve Con sult your tractor or implement manual to make sure you have the proper quick disconnect line connected to the inlet of the remote valve MISAPPLICATION Always use the proper valve for the job CONVERTA CD CS CA valves should never be used for metered heavy load lifting loaders or similar applications Use an open center valve for open center applications and a closed center valve for closed applications If in doubt check with your tractor dealer Contact CROSS if the valve allows the hydraulic equipment to creep excessively MAINTENANCE Make sure all bolts are tightened and torqued to the recommended specification Bent or broken parts should not be used Replace immediately Always use exact replacements Always protect valve spool from paint overspray Faulty quick disconnects can cause high back pressures and sticking spools Check quick discon nects periodically to make sure they are functioning properly If valve spool does not center or appears to stick do not use PUMPS amp MOTORS SAFETY A relief or bypass in your hydraulic system is necessary to prevent pump from breakage due to overpressurization Use correct fittings and proper oil as noted in the technical service manual packed with each unit Change oil as recommended by your implement or tractor manufacturer CYLINDER SAFETY
95. breaking strength It should be hung as close to the center of the drill rotary without interfering with operation of drill string and lifting equipment Itis recommended the operator make use of the CLINCHER Lift Cylinder The CLINCHER Lift Cylinder incorporates a hydraulic cylinder and manual lift spring The hydraulic cylinder portion is used to assist in the raising and lowering of the tong and backup while the spring allows for movement during make up and break out WARNING The suspension system must allow the tong to easily move down a distance equivalent to the thread make up length If significant resistance is encountered the suspension system may be subject to load which could cause its failure damage equipment or expose personnel to severe or fatal hazards Assure that tong is suspended in level manner Both tong and the backup must be level at the point they contact the tubular Using adjustment screws and slots in rigid hanger assembly adjust tong so that it hangs level on horizontal axis and is parallel to tubular on vertical axis Make certain that floor space is adequate to maneuver tong on and off pipe The space must be clear of obstructions to allow safe and unrestricted operation Attach 1 IWRC minimum wire cable with 51 7 ton minimum breaking strength or better as a tong back up line at 90 degree angle to tong and at same level to insure proper readout of torque indicator You should always have snubbing line at
96. butes radial load essentially wrapping the die around the tube reduces pipe stress deformation and minimizes marking Constant Cam Angle insures adequate radial load is available regardless of relative rotation to enhance performance on undersized pipe Die Retention Method provides an enhanced method of preventing equipment damage and die loss if the pipe is inadvertently moved while the tong or backup are still gripping the pipe In addition to these unique features listed above the CLINCHERO Tong and Backup System is also equipped with numerous standard features including Door Interlock prevents tong ring gear rotation whenever the tong door is open but allows control and operation of backup and lift cylinder at all times Encoder Adapter accepts customer s turns encoder to signal to a torque turn computer Pressure Control Valve adjustable pressure control valves allow the customer to limit the amount of pressure applied and torque developed Tong Handles with protects operators hands Closed Covers The features described above are covered by US and foreign patents or pending US and foreign patents SUPERIOR Manufacturing amp Hydraulics Inc 5 1 72 CLINCHER UHT Tong and 5 1 2 UHT Backup Revision 12 01 Page 2 1 DESCRIPTION and APPLICATION TONG APPLICATION After completing the make up or break out cycle the jaws are opened by reversing the tong motor to drive the ring gear and cam surfaces in the opposite di
97. cifications S Lubricate tong and backup according to maintenance schedule preceding this section T Paint remembering to mask off surfaces not intending to paint with grease or masking tape U Complete dated inspection report giving details of all duties performed along with complete list of items replaced SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 CLINCHER UHT Tong and 5 1 2 UHT Backup Revision 12 01 Page 6 4 DU BEARING DRY WEAR PROCESS BERN 1 Running in completed Low wear rate starts when up to 10 the bronze is exposed 2 Typical surface appearance when DU bearing approaches its half life with 40 to 50 of the bronze exposed 3 Bronze is beginning to smear near the end of DU s useful life as a dry bearing Over 75 of the bronze 15 visible at the surface For additional information about DU bearings please contact Garlock Bearings Inc 700 Mid Atlantic Parkway Thorofare New Jersey 08086 609 848 3200 FAX 609 848 5115 Coltec Industries Garlock ngs Inc 9 Page 6 4 1 Form 9818 5 93 6 4 2 TROUBLESHOOTING HYDRAULIC SYSTEM Hydraulic Pump Making Excessive Noise A B F G H D J K Problem Restricted or clogged intake line Contaminated fluid Restricted vent Air in fluid Damaged or worn parts Excessive RPM Increased friction Damaged or worn relief valve Damaged or worn check valve
98. ct die size and replace with correct dies for pipe Wrong size dies for tubulars Assure suspension of tong is perpendicular to tubulars Adjust hanger as necessary Inspect for excessive wear on brake band Inspect and replace defective cam followers Remove rust and debris from jaws and jaw pockets Inspect jaw rollers and pins for wear flats and lubrication Repair replace and lubricate as needed TROUBLESHOOTING HYDRAULIC TONG SYSTEM Failure to Grip Tubulars P G H Problem Tong will not release from tubular Brake band not tight enough defective cam followers in cage plate insufficient lubrication to Jaw pin and roller Tong motor runs but ring gear does not rotate Broken gears or defective shift in hydraulic tongs system Tong binds under light load Worn or damaged cam followers dumbell roller bearing or idler bearing Ring gear rotates while control lever is in neutral Shift will not stay in set position Lost detent ball or spring Hydraulic fluid leaking from motor Damaged or worn motor shaft seal HYDRAULIC BACKUP SYSTEM Failure to hold tubulars A B F G H Problem Incorrect die for size tubular Dies have material compacted in tooth area worn teeth Power unit pressure set incorrectly Counter balance valve not holding pressure Internal leakage in backup cylinder Jaws will not retract Counter balance valve is stuck
99. cturing amp Hydraulics Inc 5 1 72 CLINCHER UHT Tong and 5 1 2 UHT Backup Revision 12 01 5 2 TYPICAL SNUB LINE INSTALLATION NOTE SNUB LINE IS PERPENDICULAR TO AXIS OF TONG Page5 3 TYPICAL INSTALLATION NOTE TONG IS PERPENDICULAR TO TUBING Page 5 4 OPERATIONAL INSTRUCTIONS Tong Operation A B Insure proper dies are installed Connect hydraulic hoses verify reservoir is full of hydraulic fluid and insure suction valve is open Open bypass valve to hydraulic system then check to make sure all hose connections are secure and hydraulic system is free of leaks Be certain door is completely closed before operation to insure safe operation The CLINCHER 5500 is equipped with a door switch which prevents operation of the tong when door is even partially open Use power unit to start up procedure as outlined in your owners manual supplied by the manufacturer In the event hoses are not tightened securely possible failures to hydraulic system can occur 1 If pressure supply hoses are restricted or flow is blocked pressure will increase in the hydraulic power unit resulting in increased RPM in the power unit 2 If return line hoses are restricted or flow is blocked pressure will increase in the hydraulic power unit and the hydraulic system to the tong itsel
100. e Parts Recommendations 9 5 ha Accessories and Options TONG Illustrations NS UHT BACKUP amp Mounting Kit Illustrations LOCKJAWTM DP BACKUP amp Mounting Kit Illustrations F S Lift Cylinder Illustration hb Load Cell and Torque Gauge 9 Motor Service Manuals A Valve Technical Data 51 2 CLINCHER TONG and 5 1 2 BACKUP 19 24 31 32 36 5 1 3 10 1 10 2 17 18 1 29 30 19 22 24 13 16 13 15 1 5 14 15 23 34 35 11 14 15 18 21 22 24 1 2 Title Pg Title Pg 3 13 3 14 18 22 9 12 REVISION TABLE Description Corrected amp clarified Specs and Dimensional Dwgs Added Jaw Range Chart for Dovetail and Splined Jaws Revised Dwg 5 1 2 UHT Tong Jaw Assembly Revised Dwg Lift Cyl Assy LCR100 B Corrected typo on chart title from LOCKJAW Tong to UHT Tong Revised Parts List s CLES500 15B 45091 SLV 1000 01 KITBOLT 04 Revised Parts List BUCD5600 Added Illustrations Sealed Idler Bearing PN 1905 Installation for PN 1905 Motor Assy sht 2 Revised Illustrations Top View sht 1 Shifting Gear Assy Brake Band Assy amp Side Handle Assy Revised Illustrations 5 1 2 LJ DP Backup Top View w o Top Plate Outside Door Assy f BUCD5500 amp 5 1 2 LJ DP Backup Mounting Kit Assy Replaced Totco Manual with Superior Compression Torque System Revised Spec chart
101. ect hoses stainless steel lines fittings etc for seepage of hydraulic fluid Repair or replace parts causing leaks If you see no visible external leaks and your backup is still losing pressure there may be an internal leak in the operating cylinder or load holding valve allowing fluid to bypass the piston It is recommended that the backup be returned to the manufacturer for repair N If at this time your backup is functioning correctly open and close unit several time to insure consistent operation O With the proper dies installed in the tong and backup and test mandrel locked in the backup place reversing pin into the make up position set tong into low gear and operate tong through several cycles of locking biting and torquing to required torque Change reversing pin to break out position and repeat Repeat same procedure in high gear Note Torque developed in high gear is considerably less than torque developed in low gear P Test door interlock system by opening door slightly with tong rotating Remove test mandrel for this procedure The tongs rotation should stop If tong rotation fails to stop close door cease rotation deactivate power unit and inspect door interlock switch for damage Insure that adjustment collar is oriented to allow wheel of door switch to fit into recess on collar Warning If door switch system is not functioning properly tong must not be used Q Reinspect tong and backup hydraulic system for lea
102. es are normally made to order although a limited range of sizes and small quantities may be available from stock Contact SUPERIOR Manufacturing amp Hydraulics for information concerning availability of stock and special die sizes SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 CLINCHER Tong and 5 1 2 Backup Revision 12 01 Page3 1 CLINCHER WRAP AROUND DIES DIE Nomenclature for CLE5500 Tong and BUC5500 Backup 5500 Fine Toothed Steel dies for jaws 2 tong 0 5500 Fine Toothed Steel dies jaws reqd per backup BUCX5500 xxxx Coarse Tooth Steel dies for jaws 3 reqd per backup CLEA5500 xxxx Aluminum dies for jaws 2 reqd per tong CLFA5500 xxxx Aluminum dies for Low Friction jaws 2 reqd per tong BUCAS501 xxxx Aluminum dies for jaws 3 reqd per backup BB5800 xxxx GRIT dies for jaws 2 reqd per tong BB5700 xxxx GRIT FACE dies for jaws reqd per backup BBT5700 xxxx GRIT FACE dies w teeth for jaws 2 reqd per tong 3 reqd per backup ORDERING EXAMPLE fine toothed steel dies are needed to run 2 7 8 OD tubing Qty two 2 CLE5500 2875 dies for jaws Qty three 3 BUC5500 2875 dies for jaws replace xxxx with size required in inches CLES5500 xxxx Fine Toothed steel dies for Tong 2 062 2 375 2 875 3 000 3 062 3 125 3 250 3 375 3 437 3 500 3 875 4 000 4 125 4 250 4 375 4 500 4 562 4 625 4 687 4 750 5 000
103. f resulting in the tong motor increasing to maximum pressure and possible motor seal failure After completion of A through E restart the power unit and allow engine to idle for approximately 10 minutes Slowly close bypass valve to allow circulation of hydraulic oil through tong and hoses Place shifting lever into low and rotate several times Repeat in reverse If correct jaw die combination is installed the unit is now ready to run pipe Adjust height of tong to proper height using the control valve located all the way to the right of rear valve bank assembly Stand in the normal operators position insert the locking pin into the rear cage plate hole on operators side This pin allows ring gear to rotate clockwise make up and engage the cam to close jaws on pipe Swing tong and backup onto tubing making sure to align tubing on rear jaw of backup Close backup jaws by pushing middle control lever forward The design of the CLINCHER Integral Backup centers pipe in the backup and tong Close tong door Rotate ring gear clockwise by pushing motor control lever on the front valve bank assembly forward until jaws lock on pipe and continue to rotate until desired amount or torque is applied After correct amount of torque specific to that connection has been applied release tong jaws by pulling back on motor control lever until jaws release and throat in cage plate is aligned with door opening Open door Release backup by
104. g 00650008 u y Ip je e NON No 2 XDW GPX sebpe 41045 sung OM PUD Jo 3WwN 1Nvd 557 Suorsuetul 1 2 ued gio o S00 ozo F 4 3 ssanivid ovid 2 usar i cra No 3 06 ANRI el 2144 15 9M 3HV S3ONVHIIOL 031410395 ASIMNSHLO SSTINN 16 51 8 1 9 jueuudinbe ajqissod pue Buroejuoo 1891 uolsu x seid si dijo mel sees jo uonisod 0 1 usni aq 95941 Buiqm 9 4 Z 20 punoJe dem ui dnxyoeg Z L S 00550208 jou si epe Mel Buiduuejo Jea 1 swef Bunesueduioo usni SJojdepe edidi up 6 seip 914 pue sJejdepe dnyoeg 2 S
105. h Motor Shaft Assembly in Shifting Box Weldment PN 55076 S1 using 4 1 2 13 x 1 1 4 HHCS PN 1111 and 4 1 2 Lockwasher PN 1103 SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 CLINCHER UHT Tong and 5 1 2 UHT Backup Revision 12 01 Page 4 5 23 24 25 25 26 ASSEMBLY INSTRUCTIONS Install Drive Gear PN 55084 and Motor Shaft Bearing Spacer PN 55121 with Shifting Shaft Assembly PN 45060 Shifting Yoke Assembly PN 45061 Washer PN 45068 and 3 16 x 1 Roll Pin PN 1006 in Shifting Box Weldment Note For Tongs manufactured 11 2000 and after Shifting Shaft Assembly PN 45060 and Shifting Yoke Assembly PN 45061 are replaced with Shift Assembly PN 45091 Install A 20 Valve Sections with plumbing on Motor PN 55120 for CLE5500 13 or 45078 for CLE5500 15 or 15B A 5 d e B 5 5 d e 9 5 Cage Plate Assemblies for Tong Models CLE5500 13 and CLE5500 15 Install 8 Cam Followers CFH 1 1 4 SB 12 PN 1967 in Top Cage Plate PN 55011 with 8 3 16 Drive Zert PN 1004 and fasten with 8 3 4 Lockwasher PN 1171 and 8 3 4 16 Jam Nut PN 1170 Install 7 Cam Followers CFH 1 1 4 SB PN 1966 in Top Cage Plate PN 55011 with 7 3 16 Drive Zert PN 1004 and fasten with 7 3 4 Lockwasher PN 1171 and 7 3 4 16 Jam Nut PN 1170 Install 8 Cam Followers CFH 1 1 4 SB 12 PN 1967 in Bottom Cage Plate PN 55056 with 8 3 16 Drive Zert PN 1004 and faste
106. hich will cause serious injury or death CAUTION Fully closing the LOCKJAW Backup without correct sized dies and tubulars in place will result in equipment damage SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 Tong and 5 1 2 Backup Revision 12 01 Page3 5 BUCD5500 5 1 2 LOCK JA W BACKUP FOR DRILL PIPE When installing BUDT55 XXXX dovetail die adapters and BUC5500 XXXX wrap around dies it is critical the dies or die adapters used in the front compensating jaws be installed so that their front edge is flush with the edge of the compensating jaw closest to the LOCKJAW door hooks The back edge of the dovetail die adapter will line up with the edge of the compensating jaw furthest away from the LOCK JAW door hooks When wrap around dies are installed the back edge of the die will extend beyond the edge of the compensating jaw which is furthest away from the LOCKJAW door hooks The difference between these two die systems is the clearance required when the dovetail die adapter is used with undersized tool joints Remove upper clip bolts upper clip and die from rear clamping jaw Install appropriate wrap around die or dovetail die adapter Rear die should be centered in rear jaw Reinstall upper clip and clip bolts Lubricate clip bolts with Never Seez or equivalent Tighten bolts securely to approximately 38 ft lbs Remove upper clip bolts upper clips and dies from compensat
107. ing front jaws Install appropriate wrap around die or dovetail die adapter Reinstall upper clips and clip bolts Lubricate clip bolts with Never Seez or equivalent Tighten bolts securely to approximately 38 ft lbs Reconnect supply and return hoses Restart power unit Fully open backup and tubular with OD compatible with dies Close backup and clamp on pipe Visually confirm door is fully closed and locked and that all dies are gripping uniformly DIES DIE RETAINERS AND DIE RETAINER CLIPS BUCD5500 LOCKJA W Backup for Drill Pipe is a versatile tool which can be used on drill pipe and OCTG tubular goods It accepts dovetail die adapters BUDT55 XXXX 2 3 8 thru 5 1 4 BUCX55005500 5 1 2 described above wrap around fine tooth steel dies BUC5500 X XXX wrap around GRIT FACE dies 5700 or wrap around aluminum dies BUCA5500 XXXX Special consideration must be given to insure the proper clips are used to insure proper die retention The difference between the clips is the minor diameter and the thickness of the retaining lip The BUCD5514 has an inner radius of 2 865 and a thickness of 0 200 The BUCD5531 has inner radius of 2 780 and a thickness of 0 285 Die or Die Adapter Series Lower Clip Part Number Upper Clip Part Number wrap around dies 5 1 2 to5 BUCD5514 BUCD5514 all wrap around dies BUCD5514 or BUCD5531 BUCD5514 or BUCD5531 smaller than 5 dovetail die ada
108. ion 24 Generation Install Brake Band 55061 2 pieces onto Top Tong Plate with 3 8 16 x 2 1 2 SHCS PN 240 inserting Bushing on each end of Brake Band on Brake Band Pins located on Top Tong Plate and inserting SHCS through Brake Band Brake Band Lug Assembly PN 55126 and other Brake Band Install Brake Band PN 55061 2 pieces onto Bottom Tong Plate with 3 8 16 x 2 1 2 SHCS PN 240 inserting Bushing on each end of Brake Band on Brake Band Pins located on Bottom Tong Plate and inserting SHCS through Brake Band Brake Band Lug Assembly PN 55126 and other Brake Band Brake Band Assembly and Installation 3 Generation Install Brake Band Assembly PN 55061 A onto Top Tong Plate using 1 2 13 x 2 HHCS PN 1112 A inserting through Brake Band Lug Weldment PN 55126 and Gusset welded to Brake Band Ring with 1 2 13 Nylock Nut PN 1087 Install Brake Band Assembly 55061 A onto Bottom Tong Plate using 1 2 13 x 2 HHCS PN 1112 A inserting through Brake Band Lug Weldment PN 55126 and Gusset welded to Brake Band Ring with 1 2 13 Nylock Nut PN 1087 Note Bottom Brake Band Lug Assembly includes 1 8 NPT Zert PN 1001 with 1 12 Low Profile Nylock Nut PN 1213 SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 CLINCHER Tong and 5 1 2 Backup Revision 12 01 Page 4 8 OPERATIONAL INSTRUCTIONS SUSPENSION A Tong should be hung by a 7 8 minimum O D wire cable with a 31 ton minimum B
109. iring or near this equipment during its operation WARNING Tongs and Backups are not to be operated by untrained personnel or personnel with diminished physical or mental capacity No work of any type including changing of dies is 0 be carried out while the tong and backup are connected to any hydraulic power unit CLINCHER and Backups are heavy tools They should be suspended from a secure high strength 7 8 IWRC minimum diameter wire cable with a 31 ton minimum breaking strength The wire rope should be hung as close to the center of the wellbore as possible without interfering with drilling equipment operation to allow the tong to be readily swung into the working position Vertical position control should be achieved by means of a CLINCHERO hydraulically operated lift cylinder spring hanger WARNING Users must insure the entire suspension system including cables rig mounting points lift cylinders tong lifting brackets bridles winches pulleys counter weights etc are capable of handling the static weight of the tong and backup plus any loads which could be transferred to it during the makeup or breakout process PLUS any shock loads which may be seen during operation This system must readily allow downward movement equal to a minimum of the thread makeup distance to avoid overloading the suspension system and or damage to equipment A 1 IWRC minimum diameter wire cable with a 51 7 ton minimum breaking strength or be
110. ks R If at this time the unit is functioning as intended replace all covers and grease splines in tong and backup side jaws and back jaws tape or grease spools on control valves to prevent paint from adhering to polished spool surface prime and paint unit for storage SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 CLINCHER UHT Tong and 5 1 2 UHT Backup Revision 12 01 Page 6 2 MAINTENANCE INSTRUCTIONS Recommended Lubrication Schedule Performed After Completion Of Each Job Hydraulic Tong a Cam followers upper and lower all b Dumbell roller shafts upper and lower all c Door shaft d Idler shafts 2 e Low gear housing 2 zerts f Shift housing 2 zerts g Re pack tong cavity h Pinion and secondary gear shafts if sealed bearings have been replaced by non sealed bearings 1 Jaw rollers and pins Remove jaw pins and rollers clean and lubricate with gear grease j Inspect hydraulic fluid for foreign material and contaminant Filter or replace Your must filter or replace entire system including power unit tank and lines along with tong to insure all contaminants are removed Annual Major Maintenance Inspection and repair Routine preventative maintenance will significantly extend the operating life of your equipment reduce operating cost and avoid downtime CLINCHER recommends a program of frequent routine inspection and if equipment is suspected to have been damaged during transit or is to be
111. le Loctite and 3 4 NPT Flush Plug PN 1610 Install Bottom Secondary Bearing Cap Assembly onto Bottom Tong Plate PN 55043 using 4 5 8 11x 1 3 4 HHCS PN 1158 with 4 5 8 Lockwasher PN 1151 Press Bearing PN 1902 into Bottom Pinion Bearing PN 55036 Install 2 3 8 16 1 2 Set Screws PN 1029 use removable Loctite and 1 8 NPT Flush Plug PN 1607 Install Bottom Pinion Bearing Cap Assembly onto Bottom Tong Plate PN 55043 using 4 5 8 11x 1 1 4 HHCS PN 1156 with 4 5 8 Lockwasher PN 1151 A Dumbell Roller Assembly 17 Generation a Install 2 1 8 NPT Zerts PN 1001 into each end of Dumbell Roller Shaft PN 55029 b Install 1 3 8 12 Jam Nut PN 1220 onto Dumbell Roller Shaft Tack weld Nut onto Shaft c Press 2 Brass Bushing PN 55023 into Dumbell Roller PN 55025 d Install Dumbell Roller Spacer PN 55027 C into Dumbell Roller e Install Dumbell Roller Race PN 1956 on each side of Spacer PN 55027 C f Install Thrust Washer PN 55024 on each end of Dumbell Roller Assembly g Make up 1 3 8 12 Nylock Jam Nut PN 1221 on other end of each Dumbell Shaft B Dumbell Roller Assembly 214 amp 3 Generation a Install 2 1 8 NPT Zert PN 1001 on Dumbell Roller Shaft PN 76025 A b Install 1 12 Low Profile Nylock Nut PN 1213 onto Dumbell Roller Shaft PN 76025 A c Press Bearing PN 1910 Generation or 1910 39 Generation into end of Dumbell Roller PN 55025 A 274 Generation or PN 55025 B 3 Generati
112. log AUVANODSS 335 10 uo LYOSS N d Ajquessy ees s AO 1 O M 31VTd INO LLOS NO Goa 92 AYVANOOAS WOLLOS8 A 18IN3SSV HV39 NOINId 33S LSLL N d 96086 N d NOINId WOLLOG 8 9 N I A8W3SSV YV39 338 O 05056 N d PIE V X 8 6 LAVHS SOHH x 1 8 V3 doa 7 LOZ N d 61 SOHH Z X 11 8 9 0211 N d LZLL N d INN WYF 9L b YIHSVAMDOT 17199 N d 00S29142SS N d i NOILVYLSNTI 18 1355 338 A T8W3SSV 3018 A 18IW3SSV YAMOTIOS WYO 5 3H3A3S 9 23 Bdm sie uey J mai ulonog 00858310 s6mas enuen dinbavs 43 ONISNLOVANNVW JO IN3SNOO IHLLNOHLIM ANY NI YO 031409 35019518 8860 38 LON AVN 907 AJH TvILN3GI4NOO G3Y3CISNOO SI LO E ILE ONISNLOVINNVIN 5 JO SI SIHL YAONVH M SONOL TSCOW HOJ 1788 1568 818 llIneupAH 05 Qp WOLLO4 ALO
113. manf com SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 Tong and 5 1 2 Backup Revision 12 01 Page 14 1 14 2
114. n with 8 3 4 Lockwasher PN 1171 and 8 3 4 16 Jam Nut PN 1170 Install 7 Cam Followers CFH 1 1 4 SB PN 1966 in Bottom Cage Plate PN 55056 with 7 3 16 Drive Zert PN 1004 and fasten with 7 3 4 Lockwasher PN 1171 and 7 3 4 16 Jam Nut PN 1170 Fit Top Cage Plate Cam Followers into Ring Gear groove Use crane to raise Bottom Cage Plate and fit Bottom Cage Plate Cam Followers into Ring Gear groove Fasten Cage Plates together using 6 7 8 9 x 6 HHCS PN 1180 Cage Plate Assemblies for Tong Model 5500 15 Install 15 Cam Follower PN SSCF162500 in Top Cage Plate PN 55011 with 15 1 4 Drive Zert PN 1257 15 3 4 16 Jam Nut PN 1170 and 15 3 4 Lockwasher PN 1171 Install 15 Cam Follower PN SSCF 162500 in Bottom Cage Plate PN 55056 with 15 1 4 Drive Zert PN 1257 15 3 4 16 Jam Nut PN 1170 and 15 3 4 Lockwasher PN 1171 Fit Top Cage Plate Cam Followers into Ring Gear groove Use crane to raise Bottom Cage Plate and fit Bottom Cage Plate Cam Followers into Ring Gear groove Fasten Cage Plates together using 6 7 8 9x 7 HHCS PN 1250 with 7 8 Heavy Split Lockwasher PN 1224 Door Assembly and Door Installation 1 Generation Press 2 Door Bushing PN 55027 into Tong Door Plate Install Door with Door Bushing onto Tong Body Assembly Install 2 Inner Race PN 1956 in Door Bushing PN 55027 Install Door Washer PN 55021 on Door Shaft PN 55022 with 1 3 8 12 Jam Nut PN 1220 Install 2 1 8 NPT Zert PN
115. ng loaded and capable of moving to insure proper contact with undersized tool joints when dovetail die adapters are used Note Wrap around dies are not intended for use with undersized tubulars The dovetail die adapters used with the BUCD5500 LOCKJAW Backup for Drill Pipe can be readily identified by their part number BUDT55 XXXX where XXXX equals the nominal size For example if XXXX is 0500 this adapter is set up for 5 00 OD tool joints The splines used to hold the dovetail die adapter in the jaw is the same diameter as the splines used on BUC5500 CLINCHERO 5 1 2 Backups and Dies However the dovetail die adapters used with the BUCD5500 Backup for Drill Pipe have 15 teeth on their OD compared to the 17 teeth on the OD of the BUC5500 UHT dies DIE INSTALLATION PROCEDURES REFER TO ILLUSTRATION The long stroke cylinder in this tool must not be fully extended when changing dies to avoid interference with dies in the compensating front jaws The following procedures are recommended for changing dies Slowly close BUCD5500 LOCKJAW until jaws are fully latched but do not allow rear clamping cylinder to extend out anymore than is required to remove the top die retaining clip Shut off power unit bleed off all trapped pressures and disconnect supply and return hoses WARNING Failure to shut off power unit bleed off trapped pressure and disconnect supply and return hoses may expose personnel to moving parts w
116. ollar is cut with weld bevel and is to be welded to top of Tong Door Install 2 3 8 16 x 1 2 Set Screws PN 1029 use removable Loctite on Door Switch Adjustment Sleeve PN 76131 Door Assembly and Door Installation 4 Generation Install 2 1 8 NPT Zert PN 1001 in Door Shaft PN 55022 A one on each end Install 1 12 Low Profile Nylock Nut PN 1213 on Door Shaft PN 55022 A Press Bearing PN 1910 into Door Plates Door Weldment PN 55113 01 Mount Tong Door onto Tong Install Tong Door Bushing PN 55125 onto Door Shaft Assembly Install Door Shaft Assembly through Bottom Door Plate Bottom Tong Plate Dumbell Roller Assembly Top Tong Plate and Top Door Plate Install additional Tong Door Bushing PN 55125 onto Door Shaft Assembly Install 1 12 Low Profile Nylock Nut PN 1213 on Door Shaft PN 55022 A Install Door Switch Adjustment Sleeve PN 76131 onto top of Door Note Collar is cut with weld bevel and is to be welded to top of Tong Door Install 2 3 8 16 x 1 2 Set Screws PN 1029 use removable Loctite on Door Switch Adjustment Sleeve PN 76131 27 Door Switch Assembly 5 Install 1 1 4 Street PN 1449 in Door Switch PN SLV 1000 01 Install 1 1 4 MNPT x 1 4 MJIC 90 Degree PN 1576 Install 1 1 4 MNPT x 1 4 MJIC 90 Degree PN 1576 into tank port of Door Switch PN SLV1000 01 SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 CLINCHER Tong and 5 1 2 Backup Revision
117. on SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 CLINCHER Tong and 5 1 2 Backup Revision 12 01 Page 4 3 ASSEMBLY INSTRUCTIONS d Fit Spacer PN 55027 2 Gen or 55027 D 3 Gen into opposite end of Dumbell Roller PN 55025 A 274 Gen or 55025 B 3 Gen e Press Bearing PN 1910 2 Gen or PN 1910 B 3 Gen into other end of Dumbell Roller PN 55025 2 Gen or 55025 3 Gen f Install 2 Thrust Washer PN 55024 A onto each end of Dumbell Roller Assembly g Make up 1 12 LP Nylock Nut PN 1213 on other end of each Dumbell Shaft 8 Dumbell Roller Assembly 4 Generation a Install 2 1 8 Zert PN 1001 on Dumbell Roller Shaft PN 76025 A b Install 1 12 Low Profile Nylock Nut PN 1213 onto Dumbell Roller Shaft PN 76025 A c Press 2 Bushing PN 55191 into each end of Dumbell Roller PN 55025 B d Fit Spacer PN 55027 D into Dumbell Roller PN 55025 B e Install 2 Spacer PN 55192 into Dumbell Roller Assembly one on each end f Make up 1 12 LP Nylock Nut PN 1213 on other end of each Dumbell Shaft 9 Idler Gear without Micro Cam Assembly PN 55049 a Press Bearing PN 1905 into Idler Gear PN 55049 b Install 2 Snap Rings PN 1926 in Idler Gear PN 55049 Press Idler Gear Assembly onto Idler Shaft PN 55050 d Install External Snap Ring PN 1946 on Idler Shaft PN 55050 Install Idler Gear and Shaft Assembly onto Bottom Tong Plate PN 55043 using 3 5 8 11x 2 HHC
118. on either bearings bushings shafts or dumbells K Check idler gears and center pinion shaft gears and bearings Check that there are no signs of worn chipped or broken teeth on idler and center pinion shaft gears L Check door bearings Visually check excess movement on bearings at door assembly Ifexcess movement is found door must be removed making careful note of bearing washers positions for reassembly M Check door switch system Visually check that door switch valve has sufficient strength to hold door in closed position If this is not the case then repairs are required N Check door safety device Functionally check tong door safety switch Engage low gear open tong door and push rotor control lever forward as if to rotate rotor If safety device is operational then the rotor will not rotate O Check lifting hanger test date Check lifting hanger for damage Ensure that a load test and inspection was carried out within the last 9 months P Check condition of all hydraulic hoses and fittings Visually inspect all hydraulic hoses fitted to the tong and in the backup for any signs of leaks cuts or wear Q Reinstall all parts which were removed for inspection and or damage Connect to hydraulic power supply and function test operation of tong in high low forward and reverse Torque test utilizing appropriate dies and test mandrel Test operation of lift cylinder R Inspect power unit system according to manufactures spe
119. p Handles simplifies manipulation Shipping Skids and Cages simplify handling transport and help guard against damage SUPERIOR Manufacturing amp Hydraulics Inc 5 1 72 CLINCHER UHT Tong and 5 1 2 UHT Backup Revision 12 01 Page 8 1 SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 CLINCHER Tong and 5 1 2 Backup Revision 12 01 Page 8 2 SECTION 9 UHT TONG ILLUSTRATIONS TABLE OF CONTENTS TOP MEW Sheet Senats 9 3 TOP VIEW Sheet Br Re bu 9 4 GEAR HOUSING TOP VIEW HIGH GEAR IDLER ASSEMBLY 9 5 GEAR TRAIN anzeigen 9 6 DUMBELL ROLLER ASSEMBLY 1 Generation CLE5500 13 amp CLE5500 15 9 7 DUMBELL ROLLER ASSEMBLY 2 Generation 1 5500 15 9 8 DUMBELL ROLLER ASSEMBLY 3 Generation CLE5500 15 ann 9 9 DUMBELL ROLLER ASSEMBLY 47 Generation 1 5500 15 9 10 SEALED IDLER BEARING PN 1905 9 10 1 INSTALLATION INSTRUCTIONS FOR PN 1905 20 9 10 2 IDLER GEAR ASSEMBEN ua ea Qi 9 11 PINION GEARASSEMBLY asia ei 9 12 SECONDARY GEAR ASSEMBLY ea a 9 13 ENCODER ASSEMBLY Assembly 55142 cano naco nocnnos 9 14 SHIFTING GEAR ASSEMBLY 1 Generation eene 9 16 SHIFTING GEAR
120. pters 5 1 4 BUCD5514 BUCD5514 dovetail die adapters BUCD5514 or BUCD5531 BUCD5531 5 1 4 to 4 3 4 all dovetail die adapters BUCD5514 or BUCD5531 BUCD5514 or BUCD5531 smaller than 4 3 4 SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 Tong and 5 1 2 Backup Revision 02 08 Page 3 6 10 81 50 jeydepy esto suogonnsu pu SM ARUISSSDNDOSSGODSVEPRATT jo uonoedsui 2001 ooo SOMAVAGAH ONISNIOVANNYN 3405 30 EM 66 zz ii alvd 80 18 AHO IN3SNOD SS3MdX3 JHL LNOHLIM YO 319029 TT ON 922 6 ovruoiramvis X on 835010510 0350 38 JON AYN NOLIVAYOJNI SIHL IVILN3OIJNOO 0383015 SI eur 5 INIAMLOVINNVA 5 JO SHL SI INAWNIOQ SIHL Tbe DA 2ujue3uc2 eq jsnu euj ejueo D uo sJejeulDIp S uonduoseq Ag aoouns p 10 JO D you NOLVOLIOSdS Saona Saale on S 2 2L 1 dnyo0
121. rection until the reversing pin contacts the ring gear shoulder Springs are used to return the jaws to their fully open position BACKUP APPLICATION The CLINCHER Backup s front jaws are hydraulic cylinders During Jaw closing cycle the front jaws advance and clamp the pipe against the fixed rear Jaw Once locked on the pipe pressure is locked in the backup cylinder by a load holding valve When opening the front jaws retract to allow the pipe to be removed CLINCHER LOCKJAWTM Backup has an open throat design with three jaws that encircle the pipe The front jaws are operated by cam surfaces on the rear jaw cylinder During a Jaw closing cycle the front jaws swing in and interlock as the rear die approaches the pipe Once locked on the pipe pressure is locked in the backup cylinder by a load holding valve When opening the backup jaws the cylinder operation is reversed to retract the rear die and unlock the jaws Springs move the front jaws to their fully open position SUPERIOR Manufacturing amp Hydraulics Inc 5 1 72 CLINCHER UHT Tong and 5 1 2 UHT Backup Revision 12 01 Page 2 2 SPECIFICATIONS Maximum Torque 25 000 ft 1bs 33 895 Nm Maximum Operation Pressure 3 000 psi 207 Bar RPM 35 GPM 133 LPM Manual Gearbox Max Allowable Flow Rate 40 GPM 151 LPM Using Standard A 20 Valve Package Max Allowable Flow Rate 60 GPM 227 LPM Using Optional A 35 Valve Package High 45 Low 8 Handle Leng
122. s 3 8 16 NC housing cover backup side plates tong amp backup clip bolts 38 ft 165 top secondary bearing cap brake bands cage plate key ring gear key motor mounts backup cyl wedges leg bolts bearing caps door switch adj sleeve 1 2 13 93 ft lbs tong plates bearing caps idler shaft bolts backup cyl gland bolts 3 4 16 NF cam follower nuts 52 ft lbs 3 4 10 NC LJ DP backup plates amp doors hanger bolts 317 ft Ibs 7 8 9 NC cage plate bolts 473 ft lbs 1 12 dumbell roller p 1 8NC UHT backup backing bolt 100 ft Ibs 1 1 4 12 NF backup bulkhead connector 100 ft Ibs 1 3 8 12 NF dumbell roller 1 Generation 1 1 2 12 NF idler shaft 1 200 ft Ibs 5 8 11 NC 180 ft 165 l Bearing Caps Coat with removable Loctite tighten until screw contacts bearing back off 1 turn Door Switch Adj Sleeve Coat with removable Loctite tighten by hand until snug Tighten until slack is removed but dumbell roller is still free rotate by hand SUPERIOR Manufacturing amp Hydraulics Inc 5 1 72 CLINCHER UHT Tong and 5 1 2 UHT Backup Revision 05 03 Page 4 1 LUBRICATION STANDARDS Bearings and gears must be lubricated to minimize friction cool exclude foreign matter and prevent corrosion CLINCHER recommends using Texaco Marfak MP 2 or equivalent for all grease zerts roller bearings and bushings Gears located within the clutch housing
123. sing procedures to safely insure hydraulic pressure is bled from these circuits The CLINCHER UHT Tong is equipped with a door interlock system which prevents tong rotation whenever the door is open This system is to be tested before each mobilization and at every shift change Should this system be determined to be inoperative the tong is to be removed from service and tagged as in operative until repairs are made CAUTION Operating the tong with the door in the open position could result in severe damage to the equipment and will void all manufacturer warranties WARNING Operating the tong with the door open by means of a defective or bypassed door interlock system exposes the operator and nearby personnel to potentially fatal hazards No attempt should be made to operate the CLINCHER Tong and Backup for any purpose other than which itis intended This system is capable of generating very large clamping forces and torsional loads which if improperly applied or controlled could result in damage to the tubular to the tong and backup or could possibly result in injury or death of personnel Do not attempt to operate the unit without correct dies and the proper size tubular being in the tong and backup See Section 3 for more information concerning the selection and use of dies CAUTION Operating this equipment without the correct size type and orientation of dies can result in damage to the equipment or tubulars being handled SUPE
124. size Using Fine Toothed Steel Dies which are slightly larger than the tubular is acceptable provided the difference in diameters is less than 3 32 0 093 Aluminum and GRIT Dies should be matched with the specific tubular diameters required Note The use of improperly sized dies can result in reduced torque capacity increased pipe marking and reduced die life CAUTION Do not attempt to grip tubular diameters which are larger than the dies being used Failure to observe this precaution can result in damage to the tubular or tong jaws In emergencies where correct die sizes are unavailable some operators have successfully used two different sizes of dies to accommodate unusual nonstandard diameters CLINCHER Wrap Around Dies are manufactured in specific diameters to match standard tubing and casing diameters API coupling diameters selected work string connection diameters and certain commonly used premium connection coupling diameters CLINCHER Wrap Around Dies should not be used on tubulars which are larger than the nominal die size Steel Toothed Dies can be used on tubulars which are no smaller than 3 32 0 093 less than the nominal die size Aluminum and GRIT FACE Dies should be matched with the specific tubular diameters required Note Fine Toothed Steel Dies are normally stocked in our Broussard Louisiana facility A partial listing of commonly manufactured sizes is shown below Aluminum and GRIT Di
125. tached Use of a integral hydraulic backup is safer than manual backup but operators should maintain additional safety of snubbing line to prevent injury in case of hydraulic failure or the failure of operator to have backup properly applied to tubular This equipment generates extreme torque and should be used with caution Jaw and Die Installation A Be sure all power to unit is off and power unit itself is shut down B Determine O D of tubular to be made up or broken out Use proper dies to bite O D of tubular and insert as follows Remove sliding head jaws 2 from cage plate pockets Insert one jaw with proper dies into pocket assuring the jaw roller pin faces upward Repeat procedure for other side SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 CLINCHERO Tong and 5 1 2 Backup Revision 12 01 Page 5 1 OPERATIONAL INSTRUCTIONS Hydraulic Lines A Be sure all power to unit is off and power unit itself is shut down B Always inspect hoses prior to installation for abrasions kinks and other visible damage C Install hydraulic supply hose and hydraulic return hose between tong and hydraulic power unit Be advised that the standard installation on CLINCHERO tong calls for 1 Hydraulic Supply hose and 1 1 4 Hydraulic Return hose The differing hoses eliminates the possibility attaching the wrong hose to the wrong outlet while at the same time reducing back pressure in your hydraulic system SUPERIOR Manufa
126. th UHT Tong 32 1 2 82 6 cm Handle Length Backup 31 78 7 cm Handle Length LOCKJAW DP Backup 28 71 1 cm Overall Length Tong amp Backup 53 1 8 134 9 cm Overall Length Tong LOCKJAW DP Backup 50 127 cm Overall Width w Handles 35 1 2 90 2 cm Overall Width w o Handles Tong amp Backup 31 3 4 80 6 cm Overall Width w o Handles Tong amp LJ DP Backup 30 1 2 77 5 cm Overall Height w Backup LOCKJAW DP 62 1 4 158 1 cm Backup amp Load Cell Bracket Overall Height w Backup LOCKJAW DP 65 165 1 cm Backup Lifting Bracket Weight Tong approximate 1 775 lbs 805 1 kg Weight UHT Backup approximate 800 lbs 362 9 kg Bottom Hanger approximate 225 lbs 102 1 kg Tong Legs approximate 50 165 22 7 kg Combined Weight Tong w Backup w Hanger amp 2 850 lbs 1 292 7 kg Legs approximate Weight LOCKJAW DP Backup approximate 875 lbs 398 0 kg Combined Weight Tong w LJ DP Backup w Hanger amp 2 925 lbs 1 326 8 kg Legs approximate 2 1 16 thru 3 1 2 LF Tong Jaw Options 3 1 2 thru 5 3 1 72 thru 5 1 2 1 Backup Jaw Size 2 1 16 thru 5 1 2 Gripping Range for Dovetail Tong Jaws 3 8 1 5 cm undersize under nominal jaw or adapter sizes Gripping Range for LOCKJAWTM DP Backup dressed 1 4 0 6 cm undersize with Dovetail Adapters Operates using Steel Tooth Wrap Around Dies GRIT
127. tter should be attached at a 90 degree angle to the tong and at the same level to insure proper readout of torque indicator A SNUBBING LINE should always be attached even when an integral backup 1 in use to provide additional safety in the event of a backup slippage WARNING Users must provide a means of safely controlling the tong and backup movements in all directions when it is in use Failure to account for its size weight movement and the amount of torque developed could result in personnel injury or death SUPERIOR Manufacturing amp Hydraulics Inc 5 1 2 CLINCHERO Tong and 5 1 2 Backup Revision 12 01 Page 1 1 51 2 CLINCHER Tong and Backup HAZARD WARNING CLINCHER Tongs and Backups utilize high pressure hydraulic fluids Portions of the tong and backup control valves hydraulic lines and cylinders may contain high pressure fluid even when the power unit is de energized and the fluid supply hoses are disconnected During normal operation the temperature of the hydraulic fluids as well as hoses piping valves etc can rise to alevel which can cause burns WARNING Personal protective gear including safety glasses face shields protective gloves and protective clothing must be worn to guard against the hazards of high pressure fluids Tight fitting clothing is required to prevent entanglement in rotating components These tools should be serviced by thoroughly trained and qualified hydraulic technicians u
128. ucts described in this manual are covered by U S and foreign Patents and or pending Patent Applications This manual is not a controlled document and is subject to revision without notice To receive updates and insure you have access to the latest information concerning the 5 1 2 CLINCHER UHT Tong and Backup we request you complete this form and return the lower half to SUPERIOR Manufacturing and Hydraulics by mail or facsimile Access to our manuals can also be acquired through our web site www superior manf com Select the tab CLINCHERO Products select the equipment from the list to get Specs page select the tab Download Manual Name Company Address Address City State Postal Code Country Telephone Fax Tong Model No Serial No Backup Model Serial No Assembly Date 5 12 CLINCHER UHT Tong and Backup Technical Manual Registration Form Name Return To Company SUPERIOR Mfg amp Hyd Address 4225 Hwy 90 East Address Broussard LA 70518 USA City Postal Code Country Telephone 337 837 8847 Telephone Fax Facsimile 337 837 8839 p L Web Site www superior manf com Tong Model No Serial No Backup Model No Serial No Assembly Date TABLE OF CONTENTS Hazard Warnings Description Features amp Specifications Jaws Adapters amp Die Information Assembly Instructions Operational Instructions Maintenance Instructions amp Trouble Shooting Spar
129. uid if inadequate for operating temperature Check relief and directional control valve Neutral should return slightly to reservoir TROUBLESHOOTING HYDRAULIC TONG SYSTEM Insufficient Torque G H D Problem Damage tong motor Restriction of supply line excessive back pressure Defective gauge or load cell Difficulty Shifting Gears A B Problem Broken key in shifting yoke Worn or damaged shifting yoke pins Insufficient lubrication Detent ball bearing spring set too tight Failure to Grip Tubulars A B Problem Jaws move out from neutral but fail to penetrate pipe Tong not perpendicular Jaws fail to move out of neutral Brake band not tight enough faulty cam followers rust debris or damage to jaws SUPERIOR Manufacturing amp Hydraulics Inc 5 1 72 CLINCHER UHT Tong and 5 1 2 UHT Backup Revision 12 01 Page 6 7 Solution Inspect repair or replace Check to assure couplings are securely fastened Inspect repair or replace Assure unit has been calibrated to proper arm length NOTE When using CLINCHER integral backup system itis the length of backup arm NOT the tong arm length Solution Inspect and replace key stock in shifting yoke Inspect and replace broken or worn pins Pump grease into both zerts located on shift housing Inspect and relieve pressure by adjusting set screw on shifting gear PN 55084 Solution Inspe
130. von 2 Sul IWSUDAL 4090 saul 82404 I 61441154044 44945 9 10 2 EARLIER TOOLS ONLY WE NO LONGER USE COVER PLATE amp SPACER IDLER BEARING COVER PLATE 55153 Co COVER SPACER PIN 55154 2 BEARING SHIELD 73027 LONGER NEEDED EARLIER TOOLS WERE EQUIPPED WITH A SEALED BEARING P N 1905 WHICH WAS REPLACED WITH A HEAVY DUTY BEARING P N 1905 WHICH REQUIRED THE USE OF 2 EXTERNAL SHIELDS P N 73027 THIS BEARING NOW HAS 2 INTERNAL SHIELDS SO P N 73027 IS LONGER NEEDED BEARING SHIELD N 73027 55043 5 8 LOCKWASHER P N 1151 3 REOD 5 8 11 2 5 1160 3 REOD IDLER GEAR ASSEMBLY EXTERNAL SNAP RING m PIN 1946 gt INTERNAL SNAP RING 1926 wee P N 1905 IDLER GEAR W O MICRO CAM P N 55049 OR W P N 55045 TOOLS USED 1 EACH INTERNAL SNAP RING P N 1926 IDLER SHAFT P N 55050 1 1 2 LOCKWASHER P N 1223 1 1 2 12 NUT 1222 1 8 1001 AB __SUPERIO Manufacturing Hydraulics 318 837 8847 4225 HWY 90 EAST BROUSSARD LA 70518 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp 11 07 01 HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORM

Technical Manual (Revision 11-09) CLE5500

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