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rigid mounted industrial washer extractors

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1. E80 Time Out On Hold Signal Full stop tumble Whole cycle Input16 Failure Soap Dispensing System E81 No Reheat Heating Failure Full stop tumble Wash Step MB only E82 No Refill Refill failure Full stop request for Wash Step Continue MB only E83 Cycle Fail No successful wash Info that the wash cycle Abnormal Cycle cycle termination has to be repeated Termination MB only E84 No Store PC Communication For Info only End cycle failure with PC MB only E85 RTC Low Batt Real Time Clock No For Info only End cycle Battery or battery low MB only power E86 No RTC Comm Real Time Clock is For Info only End cycle not available MB only E100 Weigh No Communication fault Full Stop Tumble Before Start MB16 MB180 Comm weighing system Whole Cycle MB16 MB66 MB amp FS23 55 only E101 Weigh Low Weight machine is too Don t Start Before Start low MB amp FS23 55 only E102 Weigh High Weight machine is Don t Start Before Start too high MB amp FS23 55 only E103 Weigh Balance Weight is not Don t Start Before Start balanced over 4 load MB amp FS23 55 only cell s E104 Weigh Overload Weight on individual Full Stop Tumble Whole Cycle load cell exceeds MB16 66 amp FS23 55 only max E105 Weigh Airbags No functional air Don t Start Before Start pressure system MB70 180 only E300 Mits Err Specific Mitsubishi Full stop safety time Whole cycle Inverter Ala
2. 9 4 INSTALLATION OF THE 11 4 1 HANDLING TRANSPORT STORAGE UNPACKING esee enn 11 42 FOUNDATIONS Ee E eee eet D vin DA A PP 11 4 3 PREPARING FOUNDATION BASE 11 4 4 DIMENSIONS FOR FOUNDATION 12 4 5 DIMENSIONS AND POSITIONING OF THE 13 4 6 DIMENSIONS AND POSITIONING RISERS essen eene nennen eren nnne 14 4 7 HOW TO XINSTAELE A WASHER n e eere be e tpe vertere 15 48 CONNEC TIONS E e Pe ber pe por e e Pe uere cenit 15 4 9 PUTTING INTO SERVICE iret tere ntu et pne tee etum 22 5 i ggzi fii ec sulease e d BRO na 23 Bele INTRO DUG TION ates a e P 23 5 2 DA D A 23 53 EVERY THREE MONTHS terrent ttt ten ret 23 54 EVERY SIX MONTHS ie eie Hee RM e e tette e 23 55 STEAM OR WATER FILTER A A E AMI 24 5 6 TIGEHTENING OF BOLTS a iii EE E PA E REESE EE ET S 24 b C DOOR SEAL tii ettet tetendit te Pon En e En rtr citet 25 5 8 ADJUSTMENT 3EAFRtBELTS 25 5 9 REPEAGEMENT WASHER FUSES ai ro o ee 26 6
3. 970 mm 970 mm 1062 mm 1145 mm 1215 mm 1215 mm 1245 mm 1320 mm 38 2 38 2 41 8 45 1 47 8 47 8 49 51 9 Q 133 mm 133 mm 133 mm 182 mm 205 mm 205 mm 120 mm 250 mm 5 2 5 2 5 2 7 2 8 1 8 1 4 7 9 875 mm 875mm 962 mm 1025 mm 1110 mm 1110 mm 1135 mm 1220 mm 34 4 34 4 37 9 40 4 43 7 43 7 44 7 48 3 S 55 mm 55 mm 55 mm 53 mm 100 mm 100 mm 135 mm 100 mm 2 2 2 2 2 2 2 1 3 9 3 9 5 3 3 9 T 395 mm 395 mm 395 mm 333 mm 435 mm 435 mm 470 mm 972 mm 15 6 15 6 15 6 13 1 17 1 17 1 18 5 38 3 U 92 mm 92 mm 92 mm 86 mm 135 mm 135 mm 90 mm 90 mm 3 6 3 6 3 6 3 4 5 3 5 3 3 5 3 5 V 330 mm 330 mm 330 mm 375 mm 427 5 mm 427 5 mm 435 mm 400 mm 13 13 13 14 8 16 8 16 8 17 1 15 7 Y 415 mm 415 mm 415 mm 530 mm 530 mm 530 mm 630 mm 630 mm 16 3 16 3 16 3 20 8 20 8 20 8 24 8 24 8 7 350 350 390 355 450 450 380 430 13 8 13 8 15 4 13 98 17 7 17 7 14 96 16 9 Tab 3 3 10 INSTALLATION AND MAINTENANCE MANUAL 504615 PUB DATE 28 AUG 2009 DOC 4 INSTALLATION OF THE MACHINE 4 1 HANDLING TRANSPORT STORAGE UNPACKING For safety reasons be sure that the persons that transport handles and store the machines are informed about the machines specifications and information s Read and respect also the IMPORTANT SAFETY INSTRUCTIONS The machines with capacity 6
4. 1150 mm 45 3 depth 955 mm 37 6 1050 mm 41 3 1220 mm 48 1200 mm 47 2 height 1530 mm 60 2 1530 mm 60 2 1570 mm 61 8 1630 mm 64 2 transportation capacity 1 37 48 4 ft 1 5 53 f 1 82 64 3 ft 2 25 m 79 4 ft MACHINE DIMENSIONS width 855 mm 33 7 855 mm 33 7 870 mm 34 3 1100 mm 43 7 depth 900 mm 35 48 1000 mm 39 37 1140 mm 44 9 1140 mm 44 9 height 1315 mm 51 8 1315 mm 51 8 1380 mm 54 3 1460 mm 57 5 INNER DRUM DIMENSIONS diameter 700 mm 27 6 700 mm 27 6 750 mm 29 5 914 mm 36 depth 470 mm 18 5 565 mm 22 4 610 mm 24 505 mm 19 9 drum capacity 181 dm 47 8 gal 217 dm 57 3 gal 269 dm 71 gal 355 dm 93 7 gal door opening 410 mm 16 1 410 mm 16 1 504 mm 19 8 504 mm 19 8 WEIGHT Netto Brutto 280 kg 617 Ib 290 kg 639 Ib 280 kg 617 Ib 300 kg 661 Ib 410 kg 904 Ib 470 kg 1036 Ib 710 kg 1565 Ib 740 kg 1631 Ib ELETRICAL DATA Permitted deviations of feeding voltage Permitted deviations of frequence 6 to 10 V 1 Hz Electrical system of the machine 1x220 240V 50 60Hz not applicable for electrical heating 3x220 240V 50 60Hz 3x380 415V N 50 60Hz 3x380 480V 50 60Hz Minimal power supply voltage 342V 190V 342V 190V 342V 190V 342V 190V NOMINAL OUTPUT OF THE MOTOR AT RPM 1 5 kW 1
5. if they correspond to your power network An individual branch circuit needs to be used for each machine The way of the connection is described in fig 4 8 A For electrical protection there must be installed a residual current device RCD and a circuit breaker in the electrical installation of the building laundry switchboard For correct selection see below IMPORTANT If the machine is not equipped with a main switch then supply disconnecting devices need to be provided in the installation for all electrical supplies connected to the machine in accordance with EN 60204 1 standard point 5 3 Make sure the supply voltage is always within the limits specified in the 3 Technical specification table in all circumstances When you have long distances in the electrical installation it may be necessary to use bigger cables to reduce the voltage drop When the machine is connected near a large capacity power supply transformer 500kVA or more wiring length shorter than 10m or there is a power capacitor switch over a power supply improving reactor must be installed If you do not install this the inverter may get damaged Contact your sales office for more info 504615 PUB DATE 28 AUG 2009 DOC INSTALLATION AND MAINTENANCE MANUAL 15 N WARNING GROUNDING IN EVENT OF MALFUNCTION OR BREAKDOWN OR LEAKAGE CURRENT THE GROUNDING WILL REDUCE THE RISK OF ELECTRICAL SHOCK AND SERVE AS A PROTECTING DEVICE BY PROVIDING A PATH OF LEAST
6. 1 81 2 8 F 275 mm 365 mm 400 mm 360 mm 500 mm 675 mm 295 mm 10 83 14 37 15 75 14 17 19 68 26 57 11 61 90 mm 295 mm 232 mm 295 mm 251 230 mm 565 mm 3 5 11 6 9 13 11 61 9 88 9 06 22 2 H 169 mm 34 mm 40 mm 90 mm 90 mm 47 mm 52 mm 6 7 1 3 1 6 3 5 3 5 1 9 2 1 lun 600 mm 600 mm 600 mm 600 mm 600 mm 600 mm 600 mm 7 23 6 23 6 23 6 23 6 23 6 23 6 23 6 J mi 700 mm 700 mm 700 mm 700 mm 700 mm 1000 mm 1000 mm 27 6 27 6 27 6 27 6 27 6 39 4 39 4 560 mm 725 mm 690 mm 725 mm 821 mm 995 mm 963 mm 22 1 28 54 27 2 28 54 32 3 39 17 37 91 L 38 mm 38 mm 25mm 35 mm 35 mm 45 mm 57mm 1 5 1 5 1 0 1 4 1 4 1 77 2 24 M 605 mm 605 mm 744 mm 804 mm 804 mm 864 mm 1095 mm 23 82 23 82 29 3 31 6 31 6 34 02 43 11 N 300 mm 300 mm 400 mm 400 mm 400 mm 500 mm 500 mm 11 8 11 8 15 7 15 7 15 7 19 7 19 7 120 120 mm 120 mm 120 mm 120 mm 240 mm 240 mm 4 7 4 7 4 7 4 7 4 7 9 4 9 4 40 mm 40 mm 40 mm 40 mm 40 mm 80 mm 80 mm 1 5 1 5 1 5 1 5 1 5 3 15 3 15 Q min 7mm 7mm 7mm 7mm 7mm 7mm 0 276 0 276 0 276 0 276 0 276 0 276 300 mm 300 mm 240 mm 160 mm 160 mm 80 mm ug 11 81 9 45 6 3 6 3 3 15 omm S min M16 M16 M16 M16 M16 M20 M20 5 8 5 8 5 8 5 8 5 8 3 4 3 4 Tab 4 4 Table matching with fig 4 4 4
7. E59 Run Free Run Run Status inverter Full stop safety time At spin sequence 1 while brake is FS120 only closed E60 No reset Drive No detection motor Full stop safety time Wash Sequence speed signal at wash E61 Continue spin Motor doesn t stop Full stop safety time Whole cycle spinning anymore E62 Extended speed Motor spins too fast Full stop safety time Whole cycle E63 Motor Drive Reset Motor Drive for Reset Motor Drive Wash Sequence E67 E60 E61 amp E62 E68 No Sign Spin No detection motor Full stop tumble Spin Sequence speed signal at spin E69 RS Unbalance Unbalance input Don t Start Start Spin sequence should not be high on Full stop tumble Whole cycle R machines E70 RS7 Select RS7 selected in case Don t Start Start Cycle of RS10 E71 RS10 Select RS10 selected in Don t Start Start Cycle case of RS7 E72 KEB ST LOW No wire bridge Don t Start Start cycle terminals 16 20 E73 KEB ST HIGH No KEB parameters Full stop safety time Start cycle loaded in inverter E74 CFIStuck Inverter not switched For Info only End of cycle off at end of cycle E75 KEB code Undefined frequency Full stop tumble Whole cycle inverter error code E78 Lock Active At standby door lock Don t Start At Standby is locked nevertheless door is open E79 Lock Start After pressing Start Don t Start At Start Cycle door lock is locked nevertheless door is open 504615 PUB DATE 28 AUG 2009 DOC USER S MANUAL
8. It is also necessary to connect ALL available water inlets to a water supply If a hard water supply is not present connect it with soft cold water If no hot water supply is present contact your dealer for the proper required action TO INSTALL Flush the water system in order to remove any particles that may be in the water system Insert a screenseal hose washer into the faucet connection end of the inlet hose and the standard hose seal washer at the opposite end of the inlet hose applicable for export USA When connecting inlet hoses be sure hose connections are not cross threaded on the water valves Tighten securely by hand plus 1 4 turn with pliers DO NOT over tighten as this will strip threads on the water valve s The water hardness can have an influence on the wash results The soap supplier can help you with making the right decisions concerning hard water soft water washing programs type of soap and other related items to have the best wash results HOT WATER The hot water supply needs to be large enough to provide the required hot water for the installed washers For good wash results we advise a hot water supply that is set between 140 160 F 70 80 C WATER CONSUMPTION The water consumption depends on the programmed values in the controller These default values can be found in the program manual For a pre wash and wash the low water level LL is used The high water level HL is used for rinsing The programm
9. RIGID MOUNTED INDUSTRIAL WASHER EXTRACTORS 6kg Tkg 10kg 13kg 18kg 22kg 2 kg 35kg INSTALLATION MAINTENANCE AND USER S MANUAL 504615 Publication date 28 Aug 2009 504615 PUB DATE 28 AUG 2009 DOC USER S MANUAL 1 TABLE OF CONTENTS 1 TABLE OF CONTENTS uineis dini dedi kw 1 2 WARNINGS AND LABELS 2 pierre riui dao ia Rana EE cu i V YR 2 2 1 INSTRUCTIONS FOR MAINTENANCE ADJUSTMENT AND SAFETY OF 3 3 SYMBOLS ON THE MACHINE 2 2 annuus 4 4 OPERATION INSTRUCTIONS iii tha onn aki tn RS nr ua oa Cu rna onu aka aigu rn eran asa 6 471 BEFORE WASHBING ERR RE re re ee eer 6 4 20 PEN THE DOOR axe D re mm Eram 6 43 EQADING THE WASHER Wee tue n n EVEN ee 6 44 GLOSE THE DOOR eme 6 4 5 PROGRAM SEEEGTIONS A DAR 6 4 6 WASH PROGRAMS 7 4 7 ADD DETEHRGENTS inercia oet assez et rae et ed soc 7 4 8 START THE eee eene rennes 8 4 9 END OR WAST GYCLEE iato e t te tele te Er te Cr e rt te Eee e e t del eun d 8 4 10 HOW TO OPEN THE DOOR FAILURE wavs rrr err eaten 9 5 FIRST SERVIC
10. HOW TO OPEN THE DOOR BY FAILURE See Installation and maintenance manual 504615 PUB DATE 28 AUG 2009 DOC USER S MANUAL 9 5 FIRST SERVICE AT TECHNICAL PROBLEM N Failure message Failure Action Fault occurrence E1 No Drain Co Drain failure Full Stop tumble Draining sequence Cooldown Cooldown E2 No Drain Drain failure Full Stop tumble Draining sequence E3 Tilt Fault Out of balance Full stop tumble Start spin Before spin E4 Imbalance Out of balance Skip continue After 10 x tilt Normal spin E5 Tilt High Sp Out of balance high Full stop safety time gt 500 or 750 RPM spin E6 Door Coil Door switch failure Full stop safety time Whole cycle E7 Door Switch Door solenoid switch Full stop safety time Whole cycle failure E8 Door Start Door lock check at Don t start At start up start failure 9 Door Unload Door lock switch Don t start End cycle closed failure E10 Bimetal Spring Bimetal Spring Continue 2 min 30 sec after start cycle E11 No Fill Fill failure Full stop request for While filling Continue E12 Overfill Overfill failure Full stop tumble While filling E13 No Heating Heating failure Full stop tumble While heating E14 Heat Time Heating time failure Full stop request for While heating Continue E15 Too Hot Too Hot Full stop tumble While heating E21 Overflow Overflow failure Full stop tumble Wash step E
11. 22 kg 15 50 Ibs is delivered to the customer in a cardboard packing and crating packing Under the outside packing is the machine additionally protected by polyethylene foil Do not store or install the machine where it can be exposed to environmental conditions rain wind or extreme humidity The machines are fixed to the wooden palette by four bolts M12x60 Before moving the machine into its final location follow the following precautions Check all passages and spaces where the machine has to be transported through they must have sufficient dimensions to meet the height and width of the machine including the package Lift the machine up by lift truck or hand operated pallet truck using a transport skid to which the machine has been attached Just before you install the machine in its final position remove the packing release four bolts of the pallet and lift up the machine and remove the wooden pallet It is possible to handle the machine by the fork lift or the manual truck if the forks supporting the sides of the frame If not it can damage the components located in its lower part After unpacking check if the machine has not been damaged and if all the accessories are included according to your order Verify the information of your machine at the name plate located on the machine rear and note corresponding information in the information sheet at the back side of the manual The accessories and the manual are placed in
12. 5 A 4 5 B 4 6 4 5 DIMENSIONS AND POSITIONING OF THE ANCHORING Lay out and mark the total washer footprint and the fixation points of the washers Bond j bolts with diameter S X P O see for dimensions tab 4 4 into the concrete or drill into the cured concrete and install chemical anchoring bolts with respect to the dimensions indicated in the table according to the washer model Expansion bolts can be used but are not preferred Mounting bolts must be designed to withstand 1134 kg 2500lbs Always use the indicated bolt diameter and quality The indicated depth O of the anchoring bolt must be firmly anchored into the concrete and a min dimension must be protruding for proper attachment of the machine For max strength allow concrete to cure for min of 72 hours in dry weather After curing check for J bolt alignment or install chemical anchoring bolts or expansion bolts 1 Foundation bolt 2 Nut 3 Machine Frame 4 Machine grout or shim 5 Foundation base 504615 PUB DATE 28 AUG 2009 DOC 6 Rebar 7 Floor 8 Washer 9 Fixation Bolt INSTALLATION AND MAINTENANCE MANUAL 13 Sos513C ue occ qme E d 505514C Fig 4 5 A Fig 4 5 B 4 6 DIMENSIONS AND POSITIONING RISERS When a riser is used use a U profile respecting always the max height and min thickness given for each model in the tab 4 4 The width
13. DEVICE MUST BE PLACED IN SUCH A WAY THAT IT IS EASY AND SAFELY ACCESSIBLE FOR THE USERS THE EMERGENCY STOP DEVICE TAKES CARE THAT AT LEAST THE CONTROL CIRCUIT OF THE APPLIANCE IS INTERRUPTED N WARNING DO NOT TOUCH THE DOORGLASS UNTIL CYCLE HAS BEEN COMPLETED DO NOT OPEN DOOR UNTIL CYLINDER REMAINS STOPPED AND WATER HAS BEEN DRAINED FROM CYLINDER DO NOT PUT ARTICLES SOILED WITH EXPLOSIF SOLVENTS AND OR DANGEROUS CHEMICAL PRODUCTS IN THE MACHINE THIS MACHINE SHOULD NOT BE USED BY CHILDREN DO NOT LET CHILDREN PLAY IN ON OR AROUND THE MACHINE BEFORE TURNING THE MACHINE MAKE SURE THAT THERE ARE NO PEOPLE OR ANIMALS PRESENT IN OR AROUND THE MACHINE USER S MANUAL 504615 PUB DATE 28 AUG 2009 DOC WARNING Always disconnect the washer from the electrical supply before attempting any service The washer extractor is out of tension if the main plug is taken out or when the main supply is disconnected When the main switch is turned off the inlet terminals of the machine main switch are still under current N Oe CAUTION LL Extreme hot conditions can arise in the surroundings of this air Watch out for vapor that escapes from the washer extractor venting CAUTION Do not cover the washer extractor venting It serves as a vapor outlet PRI551000047A to prevent pressure building in the washer extractor NWARNING ORIGINAL OR IDENTICAL PARTS MUST BE USED FOR REPLACEMENT IN THIS MACHINE AFTER SERVICING REPLACE AN
14. Find more detailed information and order codes in the spare parts catalogue for individual machines at your dealer 28 INSTALLATION AND MAINTENANCE MANUAL 504615 PUB DATE 28 AUG 2009 DOC 8 PUTTING THE MACHINE OUT OF SERVICE 8 1 DISCONNECTING THE MACHINE 1 Switch off the external electric power inlet to the machine Turn off the main switch on the machine Shut the external water or steam inlet to the machine Make sure that the external electric power and steam inlets are shut off Disconnect all electric water or steam inlets Insulate the external electric power inlet conductors Equip the machine with a sign OUT OF SERVICE Unscrew nuts bolts fixing the machine to the floor During transportation follow the instructions stated in chapters 2 2 IMPORTANT INFORMATION BEFORE INSTALLATION paragraph For transportation and storage 4 1 HANDLING TRANSPORT STORAGE UNPACKING RO COND In case the machine will never be used again secure it so that injury of persons damage to health property and nature is avoided Make sure enclosing of persons or animals inside the machine cannot occur injury of persons by moving or sharp parts of the machine possibly operating fills e g remove the door secure the drum against turning and similar BE CAREFUL FALLING DOOR AND GLASS CAN CAUSE INJURIES 8 2 MACHINE DISPOSAL Z WARNING TAKE ALL NECESSARY ACTION AND PRECAUTIONS WHEN
15. N WARNING IF YOU CAN T OPEN THE DOOR FOR EXAMPLE BY A POWER FAILURE WAIT A CERTAIN TIME UNTIL THE SECURITY SWITCH IS COOLED DOWN THIS IS A SAFETY THE DOOR CAN BE OPENED AFTER A COUPLE OF MINUTES MAKE SURE THAT THE DRUM HAS COMPLETELY STOPPED AND DRAINED BEFORE OPENING THE DOOR 8 USER S MANUAL 504615 PUB DATE 28 AUG 2009 DOC When a power failure occurs for a short time the wash program will continue when the power comes back on When the failure occurs for a longer time and the door is still closed the display and the light next to the start button starts flashing when power is restored If the door is still locked the timer will continue the program For machines initialised as coin operated models the door will be locked immediately Press the start button to continue the program If the door was opened the program will be resetted 4 9 2 GRAPHITRONIC MICROPROCESSOR N WARNING IF YOU CAN T OPEN THE DOOR FOR EXAMPLE BY A POWER FAILURE WAIT A CERTAIN TIME UNTIL THE SECURITY SWITCH IS COOLED DOWN THIS IS A SAFETY THE DOOR CAN BE OPENED AFTER A COUPLE OF MINUTES MAKE SURE THAT THE DRUM HAS COMPLETELY STOPPED AND DRAINED BEFORE OPENING THE DOOR AT THE END OF THE THE WASH CYCLE WHEN THE REMAINING PROGRAM TIME REACHES 0 PROGRAM END IS DISPLAYED WHEN UNLOAD APPEARS ON THE DISPLAY OPEN THE DOOR BY THE DOOR HANDLE AND TAKE OUT THE GARMENTS OF THE WASHER EXTRACTOR ONLY FOR MACHINES WITH GRAPHITRONIC 4 10
16. RESISTANCE OF ELECTRICAL CURRENT THEREFORE IT IS VERY IMPORTANT AND THE RESPONSIBILITY OF THE INSTALLER TO ASSURE THE WASHER IS ADEQUATELY GROUNDED AT THE POINT OF INSTALLATION TAKING INTO CONSIDERATIONS THE NATIONAL AND LOCAL CONDITIONS AND REQUIREMENTS L1 L2 LS IN PE 1 EM 1 Earth leakage trip MED pu 2 Laundry electrical switchboard 3 Power supply protection FU ri 4 Washing machine p eec M 5 Phase conductors l 6 Protective conductor 7 Main switch inlet terminal switchboard 4 8 Neutral conductor P 2 m 1 5 774 OA 1 3 N QMt 7 8 Y 505529 Fig 4 8 A Machine connection to electrical network with residual current device RESIDUAL CURRENT DEVICE RCD In some countries an RCD is known as an earth leakage trip or Ground Fault Circuit Interrupter GFCI or an Appliance Leakage Current Interrupter or earth ground leakage current breaker Specifications Tripping current 100mA if locally not available allowed use a 30mA trip current preferably selective type with small time delay set Install max 2 machines on each RCD for 30mA only 1 machine Type B There are components inside the machine which make use of DC voltages and therefor a RCD is necessary For informat
17. VENT OPENING FIGURE 3 3 POSITION 4 DO NOT COVER The vent air opening is part of the back flow prevention water system It also takes care that the tub can not be pressurized by water intake and vapor of the hot water It allows also proper measuring of the water level For the safety of everyone make sure that unauthorized persons cannot reach the backside of the machine Notwithstanding the fact that it is not advised and if measures were taken you can connect the machine venting pipe to the laundry central duct for exhausting the vapor out of the building For placing of connection points see fig 3 3 The piping material must withstand a temperature of 80 C 176 F and generated machine vibrations The central duct for multiple venting must be dimensioned for the total cross section of venting pipes of all machines Take care that this installation can not create any injury at anyway 20 INSTALLATION AND MAINTENANCE MANUAL 504615 PUB DATE 28 AUG 2009 DOC LIQUID SOAP CONNECTION N WARNING DISCONNECT THE MACHINE POWER INLET BEFORE INSTALLATION THE INLET TERMINALS ARE UNDER CURRENT EVEN WHEN THE MAIN SWITCH IS OFF WARNING CTRICAL CONNECTION AND MACHINE INLETS MUST BE CARRIED OUT BY AUTHORIZED WORKERS ACCORDING TO INSTALLATION MANUAL INSTRUCTIONS AND IN ACCORDANCE WITH VALID LOCAL STANDARDS WARNING ER THE HOSE IS CONNECTED PUT ALL MACHINE COVERS BACK TO THEIR PLACES OTHERWISE YOU JEOPARDIZE INJURIES General Always
18. and counter nut 9 to the max of the allowed belt tension 230N Then put the necessary belt tension on the short belt by pushing the motor down and fix the motor position by fixing the bolt 5 16 x11 4 11 Important note Tighten the securing bolt 11 carefully so that it would not deform the plastic washers 14 15 The motor is and must stay electrically isolated from the frame 504615 PUB DATE 28 AUG 2009 DOC INSTALLATION AND MAINTENANCE MANUAL 25 Drum pulley Belt PJ1473 Pulley complete Securing ring Bolt M6x6 Belt PJ559 Spring Bolt with eye M8x50 Nut M8 Pin Bolt 5 16 x11 4 Spring washer 8 Washer 8 Plastic washer 8 4x25x2 Plastic washer 8 2x12x3 Motor gt eo 4 Lm NS L IT 513375 16 11 12 13 14 15 5 9 REPLACEMENT WASHER FUSES FUSE VALUES The correct values of fuses can be found in the vicinity of the fuse holders and on the electrical scheme and delivered with the machine When a fuse is blown vou can replace it with the same value but in NO case a higher value If the fuse blows again do not change it but find the cause of the failure Contact vour commercial distributor for help if necessarv 26 INSTALLATION AND MAINTENANCE MANUAL Fig 5 8 A Flat belt valid for 10 kg 25 Ib 504615 PUB DATE 28 AUG 2009 DOC 6 TROUBLE SHOOTING AIDS 6
19. dust from the cooling fin of the inverter the motor cooling fins the internal ventilator of the inverter if present the external ventilator if present the external air relieves of the machine 504615 PUB DATE 28 AUG 2009 DOC INSTALLATION AND MAINTENANCE MANUAL 23 check if ventilator in coolfins of inverter if present is functional check if external ventilator if present is functional 5 5 STEAM OR WATER FILTER CLEANING OF FILTER Close the main steam water supply IF MACHINE STEAM HOT WATER SUPPLY LINE IS TOO HOT DO NOT CONTINUE DANGER OF INJURY If machine steam hot water supply line is cold and closed remove the plug see fig 5 5 pos 4 and screen 2 from filter Water filter is accessible after disconnecting the supply hose g Clean up the filter and put it back 1 Filter body 2 Filter screen 3 Seal 1 4 Plug Fig 5 5 Steam filter 4 5 6 TIGHTENING OF BOLTS 505518 Check protective connection of the machines and fixation by bolts in terminals Disconnect the machine power supply in laundry electrical box Otherwise the supply terminal box of the machine is still under electricity If the machine is not warm dismantle the rear panel and tighten bolts of terminal electrical wires Check properly attachments of power electrical conductors in terminals i e main supply terminal or switch contactors motor heating unites After that insta
20. liquid soap supply see electrical scheme Soap hoppers 3 CONSUMPTION STEAM Average steam 6 kg cycle 7 kg cycle 10 cycle 13 kg cycle consumption depends 13 2 Ib cycle 15 4 Ib cycle 22 Ib cycle 28 7 Ib cycle on selected programme Maximum steam 0 01 36kg h 0 01kgs 36kgh 0011kgs 40kgh 0 016kg s 57 6kg h consumption 0 02 Ib sec 79 0 02Ibsec 79lbh 0 024 lb sec 88 Ib h 0 08tib sec 111 6lb h WORKING CONDITIONS Ambient temperature 5 C 41 F to 35 C 95 F Relative humidity 30 to 90 without condensation Height above sea level up 1000 m 3280 ft Storage temperature 0 C 32 F to 55 C 131 F ANCHORING Bolt 6 pcs M16 x 160 FLOOR DATA Max static floor load 1 7 kN 370 Ib 1 7 kN 370 Ib 2 1 kN 474 10 2 6 kN 577 Ib Max dynamic floor load 3 6 kN 801 Ib 3 6 kN 801 Ib 4 5 kN 1020 Ib 6 5 kN 1450 Ib Frequency of dynamic load 9 67 Hz 9 67 Hz 9 67 Hz 8 75 Hz NOISE Sound level 70 dB A Leq dB A Tab 3 1 continuation 6 INSTALLATION AND MAINTENANCE MANUAL 504615 PUB DATE 28 AUG 2009 DOC 3 2 MACHINES 18 kg 40 Ib 22 kg 50 Ib 27 kg 60 Ib 35 kg 80 Ib CAPACITY GABAGIEX 18 kg 40 Ib 22 kg 50 Ib 27 kg 60 Ib 35 kg 80 Ib DIMENSIONS PACKING DIMENSIONS carton box carton box wooden crate wooden crate width 935 mm 36 8 935 mm 36 8 950 mm 37 4
21. program 9 Bright coloured wash 30 C ECONOMY level EASY CONTROL Y OST dh 90 C SUPER ECONOMY level GRAPHITRONIC Wash program 10 EASY CONTROL Wash program B GRAPHITRONIC Wash program 11 Warm wash 60 C SUPER ECONOMY level EAS CONIMOL ealaured wash 40 C SUPER ECONOMY level GRAPHITRONIC Wash program 12 EASY CONTROL Wash program D wash 30 C SUPER ECONOMY level GRAPHITRONIC Wash program 13 EASY CONTROL Wash program E GRAPHITRONIC Wash program 14 EASY CONTROL Wash program F Estra jjej high speed GRAPHITRONIC Wash program 15 4 7 ADD DETERGENTS Fill the soap dispenser on the top of the washer extractor depending of the chosen program 101008 the final rinse Dispenser A Prewash add the detergent at the beginning of the wash cycle _ Dispenser B Wash add powder detergent or bleach detergent at the beginning of the cvcle vou mav add liquid detergent or liquid bleach during the wash cvcle If added at the start of the cycle it will run in the washer prematurely Dispenser C Final Rinse Add fabric softener at the beginning of the cycle or before Fill the soap dispenser at the front or side of the washer extractor depending of the chosen program Dispenser A 1 st Wash 2200 ABCD Dispenser B 2 nd Wash Dispenser D Last Rinse Add the detergents before the start of the wash cycle L
22. 1 UNBLOCKING OF THE DOOR LOCK IN CASE OF EMERGENCY If the power blackout takes too long you can make an emergency unblocking of the door lock The emergency door opening has been described as follows Z WARNING BEFORE THE EMERGENCY DOOR OPENING TURN OFF THE MACHINE MAIN SWITCH NEVER OPEN THE DOOR WHILE DRUM IS STILL RUNNING NEVER OPEN THE DOOR IF TOO HOT IS INDICATED RISK OF BURN OR SCALD INJURIES NEVER OPEN THE DOOR IF THE MACHINE PARTS FEELS TOO WARM NEVER OPEN THE DOOR UNTIL THERE IS NO WATER IN THE DRUM IN THE OPPOSITE CASE IT WILL FLOW OUT AFTER OPENING THE DOOR 1 Verify if all condition are present to safely open the door 2 Remove service panel 3 Find the cord of emergency door opening on the left side Pull on it gently but firm 4 If a light click is heard the lock went to open position 5 Open the door if all safety conditions are fulfilled 6 Put the service panel back on his place and secure it again 6 2 ERROR INDICATION SHOWN ON DISPLAY See User s manual chapter 5 See Programming manual chapter Troubleshooting 504615 PUB DATE 28 AUG 2009 DOC INSTALLATION AND MAINTENANCE MANUAL 27 7 LIST OF RECOMMENDED SPARE PARTS drain valve 2 way inlet valve 3 way inlet valve steam valve door lock microswitch door lock coil fuses thermostat sensor motor contactor heating contactor heating element V belts door seal
23. 1 Standard wash programs versus custom made wash programs This explanation is only valid for standard wash programs For custom made programs it s possible that other dispensers have been selected See programming manual Remark Itis advisable to use only detergents with foam breaker which can easily be found in retail shops The dosage of soap to use is generally mentioned on the packing An overdose of detergent can lead to poor wash results and suds overflow which can damage the machine Take care that the lid of the soap dispenser is closed if the machine starts 504615 PUB DATE 28 AUG 2009 DOC USER S MANUAL 4 8 START THE WASHER 4 8 1 EASY CONTROL MICROPROCESSOR WITH KEYPAD AND MECHANICAL BUTTONS COIN OPERATED MODELS A After choosing the program with the PROGRAM SELECT button throw the right amount of coins in the slot indicated on the lower display The display shows the remaining amount that has to be thrown in If the display shows 00 the washer extractor be started The little light by the start button will be flashing Push the START button to start the washer extractor When you 1 L have selected a wrong washing program vou can change it during the first 150 seconds of the program bv pushing the SELECT button When a more expensive washing program was chosen the value will be shown to add When you don t add more coins the chosen program at the start will be execute
24. 22 Flush fault Flush failure Full stop tumble Flush step E24 Level Sens Defective level Continue Don t start Before start up sensor E25 Temp Sensor Defective Continue Don t start Before start up temperature sensor E26 Mitsub code Undefined frequency Full stop tumble Whole cycle inverter error code E27 Comm fault Communication fault Full stop safety time Whole cycle inverter E28 THT time E OL THT Time out E OL Full stop safety time At spin sequence E29 OV3 time OV3 Time out Full stop safety time At spin sequence E OP E OP E31 Load Parr Initialization fault Don t start At initialization inverter E32 Verify Parr Verification fault Don t start At loading parameters inverter E33 Stall prev Stall prevention Continue At spin sequence function active E35 Wrong Softw Wrong software Don t start New software version version E37 No Drain Sp Drain failure at the Full stop 4 tumble Spray Sequence Spray Sequence E38 No Recycle The Tank with Warning at the End Wash step recycle water is Front soap dispenser empty Mach only E39 Out of Soap The Soap Supplies For Info only Wash step are running Out of Soap E40 No Fill Rec Fill failure due to an Full stop Request for Wash step empty water recycle Continue Tank Top soap dispenser Mach only E41 Service Due Service Due For Info only End cycle Warning Open door reset E42 Connection No Network For Info only Data Transfer Networking Connection 10 USER S MANUAL
25. 5 kW 2 2 kW 3 kW INPUT PROTECTION FOR ONE MACHINE Electrical heating Without electrical heating 12kW 3x220 240V 50A 12kW 3x 400V N 32A 12kW 3x400V 25A 12kW 3x440V 25A 18kW 3x220 240V 63A 18kW 3x 400V N 40A 18kW 3x400V 32A 18kW 3x440V 32A 1 3x220 240V 16A 3x400V N 16A 3x400V 10A 3x440V 10A 18kW 3x220 240V 63A 18kW 3x 400V N 40A 18kW 3x400V 40A 18kW 3x440V 32A 24kW 3x220 240V 80A 24kW 400V N 50A 24kW 3x400V 50A 24kW 3x440V 50A 1 3x220 240V 20A 3x400V N 20A 3x400V 16A 3x440V 16A Overload protection of the motor electronic protection by the frequency inverter maximum dimensions including protruding parts 504615 PUB DATE 28 AUG 2009 DOC Tab 3 2 INSTALLATION AND MAINTENANCE MANUAL ange a CAPACITY 48 kg 40 Ib 22 kg 50 Ib 27 kg 60 Ib 35 kg 80 Ib WASHING FUNCTION RPM OF THE DRUM washing 44 rpm 44 rpm 42 rpm 38 rpm extracting 505 rpm 480 rpm 490 rpm 510 rpm G factor of spinning 100 90 100 133 CONNECTIONS WATER CONNECTION Water pressure Recommended water pressure Water inlet Maximal water temperature 0 1 0 8 MPa 1 8 bar 14 5 116 PSI 0 3 0 5 MPa 3 5 bar 43 73 PSI BSP 3 4 90 194 F DRAIN CONNECTION Dimension Capacity o7 6 mm 3 3 51 s 2 x 76 2 3 2 3 51 5 MACHINE VENTING Venti
26. 504615 PUB DATE 28 AUG 2009 DOC E43 Voltage Par Wrong Voltage Make correct selection Configuration menu Range Selection E44 Model type Wrong Inverter Make correct selection Configuration menu Model Type E45 No Speed No Speed pulses Continue Warning At spin sequence Sensor Signal when drum turns FS120 only E46 Brake Closed Brake Stays Closed Full stop safety time At spin sequence FS120 only E47 Brake Wear Out Friction blocks Full stop safety time Any time brake are wear out FS120 only E48 Brake Open Brake Stays Open Continue Warning At spin sequence FS120 only E49 UnBalance Air suspension Full stop safety time Wash action Switch At Wash without compressed FS120 only air E50 No Second Missing wire bridge Continue At spin sequence Acceleration inverter wrong FS120 only Ramp inverter parameters E51 No Third Missing wire bridge Continue At spin sequence Acceleration inverter wrong FS120 only Ramp inverter parameters E52 Board Memory PCB EEPRROM Dont start At Power Up CRC failure E53 Board Data PCB EEPROM Data Don t Start At Power Up out of range failure E57 Lock System Door Lock Switch Don t Start At locking sequence stays closed when MB70 90 110 140 180 the outer door is only open E58 No Free Run Deceleration end of Full stop safety time At spin sequence spin while brake is FS120 only closed
27. AUG 2009 DOC 4 7 HOW TO INSTALL A WASHER First check if the concrete pad and or riser conforms to the requirements 4 7 1 WASHERS OR RISER INSTALLATION ON A CONCRETE PAD The washer or riser is positioned on the pad over the bolts and spaced above the pad approximately 10 mm 3 8 to 13 mm 2 using wooden wedges The machine always needs to be installed level or very slightly tipped with front higher not more then 3 5 mm 1 8 front to back and resting on the wedges Completely fill the space between the machine base frame or Riser and the pad with machinery grout under all frame surfaces Most machinery grout will begin to set in about 20 minutes to 1 2 hour When the grout is hardened to the touch remove the wedges and fill in the gaps with additional grout Be sure to leave a gap under the middle frame member and an opening in the perimeter grout for water to drain out in case f a leak At this point snug the washer lock washer and nut on each of the anchoring bolts to make sure the washer or riser is level or very slightly tipped with front higher do not over tighten the nuts at this time Allow at least two hours over night is preferred before final tightening of the hold down nuts 4 7 2 WASHER INSTALLATION ON A STEEL BASE RISER If the base profile is such that the bolt surfaces are tapered we recommend the use of special tapered washers against the base to avoid bending stress on the hold down bolts The
28. D SECURE ALL PANELS IN THE ORIGINAL WAY TAKE THESE MEASURES FOR CONTINUED PROTECTION AGAINST ELECTRICAL SHOCK INJURY FIRE AND OR PROPERTY DAMAGE NWARNING LOOKING AT THE MACHINE FROM THE FRONT VIEW THE DRUM ROTATION DURING EXTRACTION MUST BE CLOCKWISE N WARNING SAFETY LABELS APPEAR AT CRUCIAL LOCATIONS ON THE MACHINE FAILURE TO MAINTAIN LEGIBLE SAFETY LABELS COULD RESULT IN INJURY TO THE OPERATOR OR SERVICE TECHNICIAN 2 1 INSTRUCTIONS FOR MAINTENANCE ADJUSTMENT AND SAFETY OF PEOPLE Some important information for the usage of the machine are not or only partly mentioned in this User s Manual Missing information is possible to find in Installation and maintenance manual which is delivered with the machine References to Installation and Maintenance Manual according to norm EN ISO 10472 1 1 Description of the safe work system when maintenance is performed adjustment and when eliminating defects chapter 5 5 6 2 Description of qualities for ventilation chapter 4 3 Procedures on searching for defects cleaning maintenance chapter 6 5 5 4 Heat risks chapter 3 5 Safety procedure on manipulation installation and dismantling chapter 4 References to Installation and Maintenance Manual according to norm EN ISO 10472 2 6 Maintenance of door blocking chapter 5 7 Electric risks chapter 2 8 Heat energy chapter 3 9 Sight holes chapter 3 10 Appropriate processes chapter 2 11 Explosiv
29. DOING DISASSEMBLY OF THE WASHER TO AVOID INJURIES BY GLASS OR SHARP METAL EDGES 8 2 1 POSSIBILITY OF THE MACHINE DISPOSAL BY THE SPECIALIZED COMPANY Information concerning the WEEE directive Waste Electrical and Electronic Equipment for European Union member states only For the production of the machine that you have purchased natural resources are being reclaimed and used The machine can contain substances which are dangerous for health and environment When you dispose of your machine to avoid spreading of these substances in our environment and to reduce the pressure on our natural resources we encourage you to use the collection reuse and recycle system of your region or country These systems reuse or recycle most of the components The symbol crossed out bin on wheels a invites you to make use of these systems f you wish more information concerning the systems for collection reuse or recycling of disposed machines you can take contact with the competent administration of your region or country waste management You can also take contact with us for more information concerning the environmental performances of our products Please consider that the WEEE directive is generally only valid for household machines In some countries A professional machines are added in others not Therefore the symbol may not be present Info for dealers Due to the diversitv of the national le
30. E AT TECHNICAL PROBLEM 10 USER S MANUAL 2 WARNINGS AND LABELS TO MINIMIZE THE RISK OF FIRE INJURY BY ELECTRIC SHOCK OR SERIOUS INJURIES TO PEOPLE OR PROPERTY DAMAGE PLEASE READ AND FOLLOW THE FOLLOWING INSTRUCTIONS e This English version is original language version Without this original version these instructions are incomplete Before installation operation and maintenance of the machine read carefully the complete instructions i e this Installation maintenance and user s manual Programming manual and Spare parts manual The Programming manual and Spare parts manual are not delivered with a machine by default You shall ask the supplier manufacturer to obtain Programming manual and Spare parts manual Follow the instruction written in manuals and keep the manuals in a proper place by the machine for later use e The washer extractor is designed for fabrics washing only other objects can damage the machine and can cause damage or injuries e The manufacturer is not responsible for the damage to the fabrics that are washed by an inappropriate washing method e Always follow the instructions and or warnings that are stated on the fabrics washing products or cleaning products mentioned by the manufacturer If the machine is used for special applications follow the instructions and warning to avoid person injury Keep the washer extractor surface and surrounding c
31. MACHINE PARTS DUE TO CALCIUM SEDIMENTS DO NOT OPERATE THE MACHINE WITH BROKEN MISSING PARTS OR OPENED COVERS BEFORE MAINTENANCE WORK DISCONNECT THE MACHINE POWER SUPPLY WHEN THE MAIN SWITCH IS TURNED OFF THE INLET TERMINALS THE MACHINE MAIN SWITCH ARE STILL UNDER CURRENT THAT IS THE WAY TO AVOID INJURIES When replacing any parts of the machine exchange them with original parts obtained from your dealer or ordered through the spare parts manual 5 1 INTRODUCTION Preventive maintenance has been reduced to a minimum by the careful design of the machine and the choice of reliable components and materials 5 2 DAILY CHECK 1 Water steam inlets for leaks 2 Check that the drain valve is not leaking during the washing process and that it opens properly afterwards valve is open without electrical power 3 The machine should always be clean 4 Clean upper side and body regularly in order to remove all soap traces 5 The soap hopper should be cleaned at the end of each working day Scrap sediments which may have set inside the soap hopper with a plastic spatula and flush them with warm water 6 Clean the sediments from the door seal mainly bottom part 7 After cleaning the machine at the end of a working day open the door of the machine to enable airing the machine At the end of the day it is recommended to shut off all main water steam and electrical supply However we don t mean the individual faucets o
32. MC directive Electro Magnetic Compatibility They can be used in restricted surroundings only comply minimally with class A requirements For safety reasons there must be kept the necessary precaution distances with sensitive electrical or electronic device s Do not change the parameters of the frequency inverter This can cause serious injury fire washer damage etc e During transportation and storage never use excessive forces on the packing because components can be damaged protruding the contour line of the appliance Use copper conductors only This appliance must be connected to a supply circuit to which no lighting units or general purpose receptacles are connected changes concerning the installation which are not described in this Installation Manual must be approved by the supplier or manufacturer Otherwise the supplier and manufacturer are not responsible for potential injuries to operators or for any damages Interventions in the appliance execution or functions are not allowed and the manufacturer refuses any responsibility in such cases e The washer extractor must be installed on level If not the washer may become unbalanced during extraction and although fitted with an unbalance safety the washer may become seriously damaged what may result in bodily injuries Never put the washer in operation when the transporting braces are not removed The washer should always be tested before use It is possible th
33. NDS ON THE USED SUPPLY PROTECTION DEVICE SEE TABLE 4 8 A FOR THE MINIMAL CROSS SECTION As short as possible directly from the supply protection device to the machine without branching off No plug or extension cords The machine is intended to be permanently connected to the electrical network Connection Insert the cable through the hole in the on the rear panel insure a strain relief turnbuckle is used so that the supply cable can not move Strip the conductor ends according fig 4 8 B The protective conductor must be longer so that when the cable is pulled out accidentally this conductor is disconnected the last one With stranded conductors use wire end tubes with an insulated sleeve 6 for L1 U L2 V L3 W conductors Make sure there can not be accidental contact since the supply cable stays under voltage even when the main switch is off Crimp a ring terminal eyelet to the protection conductor for good fixation to the PE terminal Connect the supply cable conductors to the terminals main switch 1 marked with L1 U L2 V L3 W N and the terminal copper screw marked with PE see fig 4 8 C Provide a sag in the cable in front of the cable strain relief This will avoid ingress of condensed water into the machine see fig 4 8 C Power supply protection device Min phase conductor Min Protect
34. SERVICE shows actual water temperature C 74 and level number of fullfilled cycles and actual state COIN TEMPERATURE FUNCTION BUTTON 6 ACTIVATES THE TIME DELAY FUNCTION delay time will be started by pressing start START 1 OPENING THE INLET VALVES 2 EMERGENCY STOP KNOB Only used by not coin washer extractors ff ACTIVATE HEATING 4 4 COIN SYSTEM 11 ww OPEN DRAIN VALVE SPEED ADJUST 112345 PROGRAM SELECT C 100461D 4 ENTER SELECTION OR CONFIRMATION 505669A 504615 PUB DATE 28 AUG 2009 DOC USER S MANUAL 5 4 OPERATION INSTRUCTIONS 4 1 BEFORE WASHING Sort the linen according on the temperature and the instructions of the manufacturer of the fabrics Check if there aren t any strange objects between the linen like nails screws needles etc in order not to damage the washer extractor or the linen Turn sleeves of shirts blouses etc inside out To get a better washing result you have to unfold the fabrics and mix the bigger and smaller pieces of fabrics FEE A GA foo T EES SSE 400463D 4 2 OPEN THE DOOR Open the door by pulling on the door handle 4 3 LOADING THE WASHER CAUTION The optimal washing load is determined by the filling factor The proper filling factor is determined by the type of linen and other factors Cotton textiles normally require a filling factor of 1 10 1 13 which is a full drum load Put the linen in the drum depending on the maximum capaci
35. TROUBLE SHOOTING 27 61 EMERGENCY DOOR OPENING i i bet ak ci it e er a E EE 27 6 2 ERROR INDICATION SHOWN ON 27 7 LIST OF RECOMMENDED SPARE 28 8 PUTTING THE MACHINE OUT OF SERVICE eene rnnt 29 8 1 DISCONNECTING THE MACHINE essen eem enne nen nnne nnne nenne senten 29 8 2 MAG INE DISPOSAL nee rnt E ER EFE A REPE EREEEEREE RE BEEF EE BERE 29 504615 PUB DATE 28 AUG 2009 DOC INSTALLATION AND MAINTENANCE MANUAL 2 IMPORTANT SAFETY INSTRUCTIONS WARNING SAVE THESE INSTRUCTIONS FOR LATER USE Failure to comply with the instructions may lead to incorrect use of the appliance and may result in risk of fire bodily injuries or death and or damage to the laundry and or the appliance WARNING Read the IMPORTANT SAFETY INSTRUCTIONS in this manual carefully before operating the appliance Improper use of the appliance may cause risk of fire electrical shock or serious body injuries or death as well as serious damage to the appliance This English version is the original version of this manual Without this version the instructions are incomplete Before installation operation and maintenance of the machine read carefully the complete instructions i e this Installation maintenance and user s manual Programming manual and Spare par
36. al anchored in the existing floor or other types of reinforcement rods throughout the floor Wet the hole well and brush the bottom and all sides with cement grout before pouring in the new concrete This is required for a solid foundation and joint If a raised foundation is used for some models never make it higher then 30 5 cm 12 The overall dimensions must also be equal with the total washer footprint plus the required 10 cm 4 on all sides 4 4 DIMENSIONS FOR FOUNDATION BASE ut ni 1 4 l I al D lal A lel L G jin 505515D 12 INSTALLATION AND MAINTENANCE MANUAL 504615 PUB DATE 28 AUG 2009 DOC Machine 7kg 10 kg 13 kg 18 kg 22 kg 27 kg 35 kg capacity 18 Ibs 25 Ibs 30 Ibs 40 Ibs 50 Ibs 60 Ibs 80 Ibs A 530 mm 530 mm 594 mm 700 mm 700 mm 636 mm 820 mm 20 9 20 9 23 39 27 6 27 6 25 04 32 6 65 mm 65 mm 78mm 77 5mm 77 5 mm 117 mm 140 mm 2 6 2 6 3 07 3 1 3 1 4 61 5 51 100 mm 100 mm 100 mm 100 mm 100 mm 100 mm 100 mm 4 4 4 4 4 4 4 D 20 mm 20 mm 20 mm 20 mm 20 mm 20 mm 20 mm 0 79 0 79 0 79 0 79 0 79 0 79 0 79 48 48 43 75 75 46 71mm 1 9 1 9 1 7 2 95 2 95
37. and the depth should be as a minimum the same as the washer footprint dimension It is recommended to add 6 mm 1 4 to all dimensions For 18 kg 40 Ib 22 kg 50 Ib 27 kg 60 Ib when the highest riser is used it is highly recommended to add a U profile reinforcement between left and right U profile at the distance of the mid hole fixation The horizontal member of the U profile needs to have a width equal with the touching frame profile at least 10 mm 0 4 over the fixing hole of the frame profile Before fixing the riser please read again the paragraph GENERAL in chapter 4 2 The fixation of the riser to the concrete floor needs to be the exact same way and condition of the washer as described above chapter 4 5 This also means that the riser needs to be fixed to the floor with the same quantity of anchoring bolts as the washer is fixed to the riser and in the same locations Additional anchoring bolts are allowed on places where it does not reduce the strength of the riser or concrete pad CAUTION Be aware that some floor data given in the tab 4 4 will change when the risers are being used Contact your structural engineer for floor and foundation conditions and adapted floor data in accordance with the riser being used Do not use risers higher then indicated in the tab 4 4 REAR OF MACHINES Concrete Pad End View 516582B Fig 4 6 14 INSTALLATION AND MAINTENANCE MANUAL 504615 PUB DATE 28
38. appliance and all persons who install operate or maintain the appliance must be qualified and familiar with the operating instructions It is up to the user to take proper care when operating the appliance N CAUTION Do not remove warning signs placed on the appliance Observe signs and labels to avoid personal injuries Safety labels appear at crucial locations on the appliance Failure to maintain legible safety labels could result in injury to the operator or service technician N CAUTION If the installed appliance operate with coin token or similar operation for use in self service situations then the owner installer must provide a remote located emergency stop device This device must be placed in such a way that it is easy and safely accessible for the users The emergency stop device takes care that at least the control circuit of the appliance is interrupted 2 1 SYMBOLS ON THE MACHINE See User s manual 2 2 IMPORTANT INFORMATION BEFORE INSTALLATION FOR TRANSPORTATION AND STORAGE IN CASE OF TRANSPORTATION AND STORAGE WATCH COMPONENTS PROTRUDING FROM THE CONTOUR LINE OF MACHINE DOOR LOCKS ETC TO AVOID INJURIES Never push pull or exert pressure on components protruding from the machine contour line controls door locks etc Make sure that these components are secured so as to avoid damages during machine manipulation and installation In case of the machine transportation by the customer follow th
39. at there are residues of products used during the production proces in the new washer These residues could cause stains on your laundry Therefore you must first run at least 1 hot wash with old rags before using for your normal laundry Keep the appliance top and surface and the area around clean and clear of combustible or flammable products Do not store flammable materials around the appliances Define the dangerous areas in the laundry room and obstruct an admission to them during appliances operating Do not wash articles that have been previously cleaned in wash in soaked in or spotted with gasoline dry cleaning solvents or other flammable or explosive substances as they give off vapors that could ignite or explode Do not add gasoline dry cleaning solvents or other flammable or explosive substances to the wash water These substances give off vapors that could ignite or explode Under certain conditions hydrogen gas may be created in the hot water system that has not been used for two or more weeks HYDROGEN GAS IS EXPLOSIVE If the hot water system has not been used for such period open all hot water taps and let the water run out for few minutes This will release any accumulated gas As this gas is flammable do not smoke or use open flames during this time TEMPERATURE IN WASHING MACHINE TUB The electronic controller uses the temperature sensor in the tub to control the temperature of the washing bath There are a lot of
40. can not clog up the hoses and openings 38 Fig 4 8 F Plastic hose connection WARNING CHECK THAT THE HOSE CONNECTIONS ARE TIGHT CHECK THE CLAMPS ANY LEAKAGE OF CHEMICALS MAY CAUSE SERIOUS BODY INJURIES AS WELL AS SERIOUS DAMAGE TO THE WASHER IF ONE OF THE NIPPLES ARE OPEN CLOSE AND SECURE THE OPENING WITH AN APPROPRIATE COVER ELECTRICAL CONNECTION The power supply of the liquid soap supply system has to be connected to an external electrical source Only authorized workers with a valid qualification must execute the electrical connection on the machine according to the valid local standards The correct connection way can be found on the wiring diagram that is located inside the cabinet in a plastic bag Do not connect the liquid soap pump system in the washer 504615 PUB DATE 28 AUG 2009 DOC INSTALLATION AND MAINTENANCE MANUAL 21 ELECTRONIC CONTROLLER WITH BLUE PCB AND GRAPHICAL DISPLAY For electric connection of supply control signals a plastic box is available on the back side of the machine see fig 4 8 G pos 60 with the terminal box with LED signalization of activation of the respective pump pos 54 Under the terminal box there is a label for electric connection fig 4 8 G Detail connection of signals could be also found on the electric scheme of the machine Signals for supply pumps control are 24V AC Maximum current for control circuits of pumps must be limited to 10mA Lead the cable f
41. d During the washing cycle you can follow the actual washing sequence and the remaining time on the displays 100465 C NON COIN OPERATED MODELS START A After choosing the program with the PROGRAM SELECT button gt push the START button to start the washer extractor When you have selected a wrong washing program you can change it during the first washing step by pushing the SELECT button B During the washing cycle you follow the actual washing sequence the remaining time and if been set the temperature on the displays C If the advance function has been set by the installator you can go on to the next step by pushing the START button 523472 4 8 2 GRAPHITRONIC MICROPROCESSOR After selecting the desired wash program number by pressing the START button the wash cycle will be started If there is no washing program available for the selected program number INVALID will be displayed Program Number HOT WASH Step 3 35 Minutes Door State 9 amp dnd I 516553A Wash Spin Wash Cycle Progression Remaining Time Sequence Step Bar Wash Cycle 4 9 END OF WASH CYCLE 4 9 1 EASY CONTROL MICROPROCESSOR WITH KEYPAD AND MECHANICAL BUTTONS You can see clearly the end of the washing cycle on the operator panel when the light next to the door symbol lights up and the time display indicates 0 Open the door with the door handle and take out the fabrics of the washer extractor
42. e atmosphere chapter 2 12 Biological or chemical pollution of water chapter 2 13 Maximal possible overspeed chapter 3 504615 PUB DATE 28 AUG 2009 DOC USER S MANUAL 3 3 SYMBOLS ON THE MACHINE AN Caution dangerous electrical tension electrical devices ovr 3 400 800 kre psi N Caution other danger read and follow written instructions Warm water inlet red color of the label Soft cold water inlet light blue color of the label Psi j N Caution Increased temperature ee Hard cold water inlet dark blue of the label s Do not close or cover 40 100 800 kPa 15 116 psi GQ gt e The holes to be drilled not punched In case of emergency press the emergency 531400 button to stop the machine ame 4 USER S MANUAL 504615 PUB DATE 28 AUG 2009 DOC EASY CONTROL MICROPROCESSOR GRAPHITRONIC MICROPROCESSOR EASY CONTROL MICROPROCESSOR WITH MECHANICAL BUTTONS 100460E PREWASH START advancing program MAIN WASH Z STOP interupting program RINSE 1 p YES SELECTION RINSE 2 RINSE 3 NO SELECTION P gt INCREASING SEQUENCE TIME DOSFEBEPEASE 4 DECREASING SEQUENCE TIME FAULT dh INFO overview available wash programs and wash sequence functions
43. e manufacturer s instructions for transportation handling and storage of the product In case of transportation of machine by the customer the manufacturer is not responsible for possible damage of machine in the course of transportation In case of storage the machine in a free area it must be protected against mechanical damage and weather condition factors FOR INSTALLATION ALL CONNECTION AND IN SPECIAL PROTECTING EARTH MUST BE PERFORMED BY QUALIFIED PERSONNEL WITH A PROPER AUTHORIZATION ACCORDING THE INSTALLATION MANUAL IN COMPLIANCE WITH LOCAL STANDARDS The washer must not be installed or stored in an area where it will be exposed to water and or weather Avoid damp conditions where water or moisture could run down the walls and covers of the washer or cover the floor around the washer Do not install the washer above an open gutter Close any nearby gutters so that waste water steam cannot collect near inside the washer Any changes in the machine installations must be approved by dealer or manufacturer Otherwise the dealer manufacturer is not responsible for possible injuries or damages Interference and changes in the machine construction are not allowed and the manufacturer refuses any responsibilities in such cases Define dangerous areas in the laundry room and do not allow people to enter if the machine is in operation MACHINE INFORMATION This manual comprises information for the whole series of rigid mount machi
44. ed units correspond to an average amount of water You can calculate the total water consumption in one washing program by counting up the amount of water by each washing step Be aware of the fact that these are only indicative values The values received from this calculation is only an estimation of the real water consumption The deviation depends on many circumstances In the wash cycle for example there will be taken a mix of warm water and cold water The mix of the water depends on the temperature of both The total amount of water consumed depends also on the loading type of linen and the the drum rotation WATER DRAIN CONNECTION The machine is equipped with a drain valve of O D 76 mm 3 35 kg 80 Ib type 2 x 76 mm 2 x 3 The drain outlet is situated on the rear of the machine The drain has to be connected to the waste channel You can use the elbow which is a part of the delivery Secure the elbow with a clamp THE WASTE CHANNEL MUST BE LOCATED LOWER THAN THE DRAIN PIPES BECAUSE THE WATER DISCHARGES FROM THE MACHINES BY GRAVITY DO NOT REDUCE THE DIAMETER OF THE MACHINE DRAIN PIPES The main drain pipe must have the capacity to be able to handle the total output of all connected machines There must also be a hole every twenty meter in the drainpipe fig 4 8 E pos 1 to assure the good working of the drain This allows air in the main drain and facilitates drainage of the water flow Every time a machine is coupled on the drain
45. er on an upper floor or over a basement without a load support designed by a structural engineer NWARNING CAUTION Looking at the machine from the front view the drum rotation during extraction must be clockwise WARNING Although the appliance may be in the off position there is still electrical power to the switch supply terminals Z WARNING When power supply has been switched off wait for at least 10 minutes before starting inspection or servicing the washer Before starting inspection of frequency inverter check for residual voltage across main circuit terminals and This voltage must be below 30 VDC before you can access the inverter for inspection WARNING Do not allow children to play on in or around the appliance at any time Close supervision of children is necessary when the appliance is used near children Never permit children to operate the appliance AN WARNING Do not open door until cylinder remains stopped and water has been drained completely If the door safety lock does not work do not use washer until the door lock mechanism is repaired 504615 PUB DATE 28 AUG 2009 DOC INSTALLATION AND MAINTENANCE MANUAL 3 N CAUTION Follow all valid basic safety rules and laws The instructions in this manual cannot account for every possible dangerous situation They must be generally understood Caution and care are factors which can not included in the design of the
46. f the machines that may not be touched once adjusted but only the main valves 5 3 EVERY THREE MONTHS 1 Make sure that the machine is switched off by the main switch when maintenance work is being performed and that the other workers are informed about it 2 Dismantle the rear machine panel and check if the belt of wash motor is not damaged and if it has the correct tension see chapter 5 8 3 Check visually that all tubing piping and connections inside machine are free from leaks 4 Wipe and clean the inside of the machine making sure that the control components are protected from moisture and dust during the cleaning operation 5 On machines with electric heating check the tightening of the contacts of heating elements terminals and other power terminals main switch fuse disconnectors contactors 6 Put on the cover panels and turn on the power supply 5 4 EVERY SIX MONTHS 1 Regularly clean the filters of the water inlet and the steam pipes 2 Check the tightness of the bolts according to chapter 5 6 3 For serious defects the technical service of your dealer is always available WARNING BEFORE REMOVING TOP OR BACK PANEL OF THE MACHINE SWITCH POWER OFF AND WAIT FOR AT LEAST 10 MINUTES BEFORE STARTING INSPECTION OF FREQUENCY INVERTER CHECK FOR RESIDUAL VOLTAGE ACROSS MAIN CIRCUIT TERMINALS AND THIS VOLTAGE MUST BE BELOW 30VDC BEFORE YOU CAN ACCESS THE INVERTER FOR INSPECTION 4 Clean and remove dirt and
47. gislations manufacturer can not take all the measures to be in accordance with all national legislations of each member state We expect that each dealer who imports our appliances into a member state and puts it on the market takes the necessarv steps to be in rule with the national legislation as the directive requires 8 2 2 POSSIBILITV OF THE MACHINE DISPOSAL BV OWN POTENTIAL It is necessary to sort out the parts for metal non metal glass plastics etc and bring them to recycle places The sorted out materials has to be classified in waste groups These groups can be found on www euwas org Offer the sorted waste to the company which is competent for further treatment 504615 PUB DATE 28 AUG 2009 DOC INSTALLATION AND MAINTENANCE MANUAL 29 REMARKS 30 INSTALLATION AND MAINTENANCE MANUAL 504615 PUB DATE 28 AUG 2009 DOC IMPORTANT MACHINE TYPE PROGRAMMER ELECTRONIC TIMER INSTALLATION DATE INSTALLATION CARRIED OUT BY SERIAL NUMBER ELECTRICAL DETAILS NOTE ANY CONTACTS WITH YOUR DEALER REGARDING MACHINE SAFETY OR SPARE PARTS MUST INCLUDE THE ABOVE IDENTIFICATION MAKE CERTAIN TO KEEP THIS MANUAL IN A SECURE PLACE FOR FUTURE REFERENCE DEALER
48. he door lock disconnect the lock electrical connection white terminal Under the door lock there are shims which can be removed to increase the pressure from the door on the tub After removing the shims the pressure increases 9 To remove the loading door loosen the bolts which fasten the door to the hinge 10 There are similar shims under the hinge which can be also used for adjusting the door pressure After removing the shims the pressure increases 11 Assembly of the front panel door and door lock is done in the reverse order of the assembly The door is centered towards the lock by means of an alignment pin which is mounted on the door FOR MACHINES WITH CAPACITY 13 to 35 kg 30 to 80 Ib In course of the years or by replacement is it sometimes necessary to adjust the door seal pressure in the case that the door seal pressure is too high or too low Before disassemble mark the position of the parts it will simplify the assembly and have the parts back in correct position A detailed way to adjust the door pressure can be found in the service procedure 526174 Service procedure door MFR30 40 50 60 70 80 If not available please contact your dealer Important note High door seal pressure can be a cause of leaking due to bending the door in the middle REPLACEMENT OF DOOR GASKET FOR MACHINES WITH CAPACITY 6 to 22 kg 15 to 50 Ib 1 Open the door Pulling the rubber from the stainless door casting towards inside the drum
49. ion INSTALLATION AND MAINTENANCE MANUAL 504615 PUB DATE 28 AUG 2009 DOC 3 3 DIMENSIONS AND COMPONETS OF THE MACHINE 18 D NN 12 11 10 17 f d Y ka 90 Y He ee A 9 9 18 22 27 kg 40 50 60 Ib 4 ___ N 12 17 16 15 Q F J TRI x d r d 14 Loe 13 12 9 9 5 11 6 10 5 r 2 V only for LI 8 27 kg 60 Ib 6 7 10 13 kg 15 18 25 30 Ib 35 kg 80 Ib Fig 3 3 504615 PUB DATE 28 AUG 2009 DOC INSTALLATION AND MAINTENANCE MANUAL 1 Control panel 11 Cold soft water connection 2 Door handle 12 Cold hard water connection 3 Service panel 13 Fuses 4 Tub ventilation 14 Main switch 5 Liquid soap hose connections 15 Switch electrical heating steam heating 6 Name plate 16 Electrical connection of machine 7 Steam connection 17 Plastic box for electrical connection to liquid 8 Drain connection soap pumps 9 Earthing connection 18 Soap hoppers 10 H
50. ion conductor nominal current US section in mm2 AWG section in mm2 AWG Automatic circuit breakers Fuses 16 15 10 10 1 5 mm AWG 15 1 5 mm AWG 15 20A 20A 16A 15A 2 5 mm AWG 13 2 5 mm AWG 13 25A 20A 20A 4 mm AWG 11 4 mm AWG 11 40A 40A 32A 30A 6 mm AWG 9 6 mm AWG 9 63A 50A 50A 10 mm AWG 7 10 mm AWG 7 80A 63A 16 mm 16 mm 100A 80A 25 mm 16 mm 125A 100A 35 mm 25 mm Tab 4 8 A Manufacturer s recommended minimal conductor section A 1 Protection conductor jif 2 Phase conductor E 3 Phase conductor 4 Phase conductor 6 5 Neutral conductor i 6 Molded tube ee 4 7 The stripped length of conductors oo aw E 7 505630 Fig 4 8 B Adaptation of conductor ends of supply cable 504615 PUB DATE 28 AUG 2009 DOC INSTALLATION AND MAINTENANCE MANUAL 17 1 Main switch 2 Turnbuckle 3 4 Sag of inlet cable 505 531 Fig 4 8 C Connection of main power inlet WASHER PROTECTIVE EARTH CONNECTION AND EQUIPOTENTIAL BONDING Independent of the supply cable the washer must be connected to the laundry protective earth system with a separate conductor The protection conductor enabling this connection is not included with the washer If there are other washers appliances with exposed conductive parts which can be touched simultaneously make sure to make equipotential bonding between all these appliances The external protective terminal fo
51. ion only Type B is better preformance than type A and type A is better than type AC When locally allowed there must always be installed an RCD In some power network earthing systems IT TN C an RCD might not be allowed see also IEC 60364 The machine control circuits are mostly supplied by a separating transformer Therefore the RCD may not detect faults in the control circuits but the fuse s of the separating transformer will SUPPLY PROTECTION DEVICE A supply protection device basically protects the machine and wiring against overloads and short circuits As supply protection device you can use either glow wire fuses or automatic circuit breakers See the table Technical specifications for the rating of the nominal current and other specifications of the supply protection device In this table there is specified that the protection must be the slow type for circuit breakers this means curve D Although not recommended if for some reason you can not use a slow type select the protection device with 1 step higher nominal current rating to avoid disconnecting during start up 16 INSTALLATION AND MAINTENANCE MANUAL 504615 PUB DATE 28 AUG 2009 DOC SUPPLY CABLE The supply cable is not delivered with the machine Specifications Conductors with copper cores Stranded conductors are strongly recommended flexible wiring to avoid conductor breaking because of vibration THE CROSS SECTION DEPE
52. kW 3x440V 16A 9kW 3x400V 9kW 3x440V 16A 9kW 3x440V 20A 20A 12kW 3x220 240V 12kW 3x220 240V 9kW 3x440V 40A 40A 16A 12kW 3x400V 12kW 3x400V 25A 25A 12kW 3x440V 25A 12kW 3x440V 25A Without electrical heating 1x220 240V 10 1x220 240V 10 1x220 240V 10 4x220 240V 10A 3x220 240V 10 3x220 240V 10A 3 220 240 10A 3x220 240V 10A 3x400V 10A 3x400V 10A 3x400V 10A 3x400V 10A 3x440V 10A 3x440V 10A 3x440V 10A 3x440V 10A Overload protection of the motor electronic protection by the frequency inverter maximum dimensions including protruding parts 504615 PUB DATE 28 AUG 2009 DOC Tab 3 1 INSTALLATION AND MAINTENANCE MANUAL aoe CAPACITY 6 kg 15 Ib 7 kg 18 Ib 10 kg 25 Ib 13 kg 30 Ib WASHING FUNCTION RPM OF THE DRUM washing 48 rpm 45 rpm extracting 580 rpm 525 rpm G factor of spinning 100 CONNECTIONS WATER CONNECTION Water pressure 0 1 0 8 MPa 1 8 bar 14 5 116 PSI Recommended water pressure 0 3 0 5 MPa 3 5 bar 43 73 PSI Water inlet BSP 3 4 Maximal water temperature 90 194 DRAIN CONNECTION Dimension 76mm 83 Capacity 3 51 s MACHINE VENTING Venting connection 75mm 3 of outer drum STEAM CONNECTION Steam connection G1 2 Steam pressure low 1 3 bar 14 5 44 PSI Steam pressure high 3 8 bar 44 116 PSI Connections to external standard 6 pcs
53. lean and free of flammable materials Do not put fabrics in the washer extractor treated with flammable products Such fabrics must first be washed by hand and air dried Store laundry aids dry cleaning solvents and disinfectants out of the reach of children preferably in a locked cabinet Do not tamper the washer extractor controls and do not bypass the safety instructions and the warnings Do not remove warning signs placed on the machine Observe signs and labels to avoid personal injuries Do not put some part on the soap dispenser lid to held it open by filling or when the machine operates Do not open the soap dispenser lid after the machine is started The discharge or splashing of hazardous liquid can cause serious scalding and burning The use of hypochlorite will cause corrosion which may cause component failure under certain circumstances e The warranty of the machine cannot be accepted in case corrosion was caused by chlorine and chlorine compounds impact Do not operate the washer extractor when parts are broken or missing or when covers are open The machine shall not be operated until the fixed guards are put correctly in place e The washer extractor is not designed for work which may create an explosive atmosphere inside the machine and will not be used for this purpose Do not expose the washer extractor to the weather extreme low or high temperature and humidity Under certain conditions hydrogen gas ma
54. ll the panel back on the machine FOR MACHINE 13 kg 30 Ib Check the tightness of the bolts M16x80 DIN 933 which fix the trunnion to the frame Use a torque wrench to tighten the bolts at the value of 200 Nm FOR MACHINE 27 kg 60 Ib 35 kg 80 Ib VERSION Check the tightness of the bolts M16x50 DIN 933 applicable for 27 kg 60 Ib M16x80 DIN 912 applicable for 35 kg 80 Ib see fig 5 6 pos 1 which hold the trunnion Using a torque wrench to tighten the bolts at the value of 150 Nm applicable for 27 kg 60 Ib 320 Nm applicable for 35 kg 80 Ib 320 Nm 505 519 Fig 5 6 Bolts of trunnion holding for 27 kg 60 Ib 35 kg 80 Ib 24 INSTALLATION AND MAINTENANCE MANUAL 504615 PUB DATE 28 AUG 2009 DOC 5 7 DOOR SEAL ADJUSTMENT OF DOOR GASKET PRESSURE Marking the parts during the disassembly can simplify the assembly procedure afterwards FOR MACHINES WITH CAPACITY 6 to 10kg 15 to 25 Ib Remove the lower service panel which is fixed by 2 bolts Unsrew 4 bolts which fix the front panel to the machine frame Unscrew 4 bolts on the front side of the front panel which fix the front panel to the side panels Unscrew 2 bolts inside the machine which fix the front panel to the control panel Remove the front panel from the machine by pulling over the door frame Loosen 6 bolts fastening the stainless steel foil and remove the foil from the machine To remove t
55. m 28 865 mm 34 820 mm 32 3 height 1045 mm 41 1 1045 mm 41 1 1140 mm 44 9 1225 mm 48 2 INNER DRUM DIMENSIONS diameter 530 mm 21 530 mm 21 530 mm 21 650 mm 25 6 depth 270 mm 10 6 330 mm 13 420 mm 16 5 395 mm 15 6 drum capacity 60 dm 15 8gal 73 19 3 gal 95 dm 25 gal 131 34 6 gal door opening 290 mm 11 4 290 mm 11 4 290 mm 11 4 410 mm 16 1 WEIGHT Netto 140 kg 309 Ib 140 kg 309 Ib 185 kg 408 Ib 195 kg 430 Ib Brutto 145 kg 320 Ib 145 kg 320 Ib 195 kg 430 Ib 205 kg 452 Ib ELETRICAL DATA Permitted deviations of feeding voltage 6 to 10 V Permitted deviations of frequence 1 Hz Electrical system 1x220 240V 50 60Hz not applicable for electrical heating of the machine 1x208 240V 50 60Hz not applicable for electrical heating 1x220V 50 60Hz not applicable for electrical heating 3x220 240V 50 60Hz 3x208 240V 50 60Hz 3x200V 50 60Hz 3x380 415V N 50 60Hz 3x380 480V 50 60Hz pus power supply 342V 180V 342V 180V 345V 180V 342V 190V NOMINAL OUTPUT OF THE MOTOR AT RPM 0 6 kW 0 6 kW 0 6 kW 0 75 kW INPUT PROTECTION FOR ONE MACHINE Electrical heating 6kW 3 220 240 6kW 3x220 240V 6kW 3x220 240V 6kW 3x220 240V 20A 20A 20A 20A 6kW 3x400V 16A 6kW 3x400V 6kW 3x400V 16A 6kW 3x400V 16A 9kW 3x220 240V 16A 9kW 3x220 240V 9kW 3x220 240V 32A 9kW 3x220 240V 32A 32A 9kW 3x400V 20A 32A 9kW 3x400V 20A 9kW 3x400V 20A 9
56. ne series with a load of dry linen 6 7 10 13 18 22 27 and 35 kg 15 18 25 30 40 50 60 and 80 Ib Verify the machine model according to your order and the data plate located on back of washing machine fig 3 3 pos 6 and find corresponding information in the manual The machines are controlled by electronic programmer Find the programming instructions in the programming manual Additional heating can be provided by electrical heating elements or by steam from an external steam supply Water inlets can use warm cold soft and possibly also cold hard water Electrical setup of the machine is indicated on data plate see data plate fig 3 3 pos 6 4 INSTALLATION AND MAINTENANCE MANUAL 504615 PUB DATE 28 AUG 2009 DOC 3 TECHNICAL SPECIFICATION 3 1 MACHINES 6 kg 15 Ib 7 kg 18 Ib 10 kg 25 Ib 13 kg 30 Ib CAPACITY DRY LOAD CAPACITY 1 10 6 kg 15 Ib 7 kg 18 Ib 10 kg 25 Ib 13 kg 30 Ib DIMENSIONS PACKING DIMENSIONS carton box carton box carton box carton box width 700 mm 27 6 700 mm 27 6 700 mm 27 6 810 mm 31 9 depth 730 mm 28 7 730 mm 28 7 880 mm 34 6 850 mm 33 5 height 1180 mm 46 5 1180 mm 46 5 1280 mm 50 4 1380 mm 54 3 transportation capacity 0 6m 21 2 t 0 6m 21 2 ft 0 79m 27 9 ft 0 95m 33 6 ft width 660 mm 26 660 mm 26 660 mm 26 750 mm 29 5 depth 710 mm 28 710 m
57. ng connection of outer drum 75mm 3 STEAM CONNECTION Steam connection Steam pressure low Steam pressure high G1 2 1 3 bar 14 5 44 3 8 bar 44 116 PSI PSI G3 4 1 3 bar 14 5 44 PSI 3 8 bar 44 116 PSI Connections to external liquid soap supply standard 6 pcs see electrical scheme Soap hoppers 3 CONSUMPTION STEAM Average steam 18 kg cycle 22 kg cycle 27 kg cycle 35 kg cycle consumption depends 40 Ib cycle 49 Ib cycle 60 Ib cycle 77 lb cycle on selected programme Maximum steam 0 021 kg s 76 kg h 0 025 kg s 90 kg h 0 032 115 0 039 kg s 140 consumption 0 088 Ib sec 137 0 055 lb sec 199 bh 0 071 Ib sec 256 bh 0 086lb sec 309 WORKING CONDITIONS Ambient temperature Relative humidity Height above sea level Storage temperature 5 C 41 F to 35 C 95 F 30 to 90 without condensation up 1000 m 3280 ft 0 C 32 F to 55 C 131 ANCHORING Bolt 6 pcs M16 x 160 6 pcs M20 x 320 FLOOR DATA Max static floor load 3 1 675 Ib 3 2 kN 698 Ib 4 5 kN 985 Ib 7 2 kN 1598 Ib Max dynamic floor load 8 9 kN 1994 Ib 9 6 kN 2165 Ib 13 3 kN 2996 Ib 21 6 kN 4863 Ib Frequency of dynamic load 8 42 Hz 8Hz 8 17 Hz 8 5 Hz NOISE Sound level Leq dB A 70 dB A Tab 3 2 continuat
58. or connection of pumps control signals through the plastic cable bushing position 45 After connection of conductors to the respective positions of the connector P screw clamps fix up the cable by tightening the cable bushing against disconnection and close the box with the cover For details about liquid soap supply system programming see Programming manual Electrical connection label 60000000 ki 112 3 4 5 6 7 8 Fig 4 8 G 4 9 PUTTING INTO SERVICE CHECKING BEFORE PUTTING INTO SERVICE Put out all items from wash drum Check the machine horizontal position Check connection and clearance of your drain channel or central drainage Check protective connection earth and electrical supply connection Open water valves to machine and check hose and connections for leaks Read carefully the User s manual Check the emergency function NOOR WDD 22 INSTALLATION AND MAINTENANCE MANUAL 504615 PUB DATE 28 AUG 2009 DOC 5 MAINTENANCE WARNING WAYS FOLLOW SAFETY INSTRUCTIONS DO NOT BYPASS ANY SAFETY DEVICES OR THEIR PARTS ANY INTERFERENCE TO THE MACHINE FUNCTIONS AND CONSTRUCTION ARE PROHIBITED USE THE PROPER CHEMICAL AGENTS WHICH AVOID CALCIUM SEDIMENTS ON HEATING ELEMENTS AND OTHER MACHINE PARTS DISCUSS THIS ISSUE WITH YOUR SUPPLIER OF WASHING PRODUCTS THE MANUFACTURER OF THE MACHINE IS NOT RESPONSIBLE FOR THE DAMAGE OF HEATING ELEMENTS AND OTHER
59. ot water connection Machine 6 kg 7 kg 10 kg 13 kg 18 kg 22 kg 27 kg 35 kg capacity 15 Ib 18 Ib 25 Ib 30 Ib 40 Ib 50 Ib 60 Ib 80 Ib A 660 mm 660 mm 660 mm 750 mm 855 mm 855 mm 870 mm 1100 mm 26 26 26 29 5 33 7 33 7 34 3 43 3 B 1045 mm 1045 mm 1140 mm 1225 mm 1315 mm 1315 mm 1380 mm 1460 mm 41 1 41 1 44 9 48 2 51 8 51 8 54 3 57 5 420 420 460 420 515 515mm 455 mm 510 mm 16 5 16 5 18 1 16 5 20 3 20 3 17 9 20 1 D 710 mm 710 mm 865 mm 820 mm 900 mm 1000 mm 1140 mm 1140 mm 28 28 34 32 3 35 43 39 37 44 9 44 9 E 620 mm 620 mm 780 mm 740 mm 810 mm 905 mm 1043 mm 1041 mm 24 4 24 4 30 7 29 1 31 9 35 6 41 1 41 100 100 100 100 125 125 160 125 3 9 3 9 3 9 3 9 4 9 4 9 6 3 4 9 G 86 mm 86 mm 86 mm 86 mm 90 mm 90 mm 85 mm 85 mm 3 4 3 4 3 4 3 4 3 5 3 5 3 3 3 3 H 90 mm 90 mm 90 mm 90 mm 100 mm 100 mm 90 mm 100 mm 3 5 3 5 3 5 3 5 3 9 3 9 3 5 3 9 J 190 mm 190 mm 190 mm 190 mm 190 mm 190 mm 190 mm 195 mm 7 5 7 5 7 5 7 5 7 5 7 5 7 5 7 7 K 75mm 75mm 75mm 75mm 75mm 75mm 70mm 124 mm 3 3 3 3 3 3 2 8 4 9 L l _ 5 360 mm 14 2 M 270 mm 270 mm 270 mm 270 mm 305 mm 305 mm 260 mm 305 mm 10 6 10 6 10 6 10 6 12 12 10 2 12 N 60 mm 60 mm 60 mm 60 mm 75mm 75mm 170 mm 355 mm 2 4 2 4 2 4 2 4 3 3 6 7 14
60. pipe the diameter of the tube or the width of the waste channel must be more See fig 4 8 E D1 D2 D3 The recommended drain pipes diameter are 01 75 mm 3 for one machine D2 100 mm 4 for two machines D3 2 125 mm 5 for three machines If the main drain cannot be sufficiently deodorized install a deodorizer per machine 504615 PUB DATE 28 AUG 2009 DOC INSTALLATION AND MAINTENANCE MANUAL 19 100 437 Fig 4 8 E Recommended drain pipe diameters STEAM CONNECTION WARNING INSTALL A STEAM SUPPLY DISCONNECTING DEVICE IN THE VICINITY OF EACH WASHER DISCONNECT THE STEAM SUPPLY ALWAYS BEFORE ANY SERVICE OR INTERVENTION GIVING SUFFICIENT TIME TO COOL DOWN THE PARTS TO AVOID INJUIRES N WARNING BEFORE EVERY STEAM VALVE IT IS NECESSARY TO INSERT THE FILTER WITH PERMEABILITY UP TO 300 MICROMETERS POSSIBLE DIRT BIGGER THAN 300 MICROMETERS MIGHT DAMAGE THE STEAM VALVE AND CAUSE ITS LEAKAGE For dimensions of steam connection information see fig 3 3 and technical information table Use an inlet steam pressure hoses only adapted to the steam valve with appropriate seal that is suitable for the applied working pressure Take care that by the installation and connection of the steam supply the necessary measure are taken that accidental contact is prevented this for all persons Due to the high temperature direct injury will appear VENTING N WARNING VAPOURS ESCAPE FROM THE MACHINE THROUGH THE AIR
61. r this purpose is located on the rear panel of the machine frame fig 4 8 D pos 3 The minimum protection conductor s cross section depends on the supply cable cross section and can be found in table 4 8 A However for the protection purposes with the supply cable section of min 4 mm we recommend to select a larger conductor section i e 6 Washing machine rear view Laundry protective earth connection 3 Washing machine external protective terminal 4 Protective conductor washing machine connection 5 Earth mark EZ Fig 4 8 D M RT 18 INSTALLATION AND MAINTENANCE MANUAL 504615 PUB DATE 28 AUG 2009 DOC WATER CONNECTION The washer is equipped with 3 4 BSP British Standard Pipe Thread hot and cold water inlet valves indicated by a sticker next to the inlet Use the water inlet hoses that accompany the washer as they are properly adapted to the water valves and appliance NEVER use a rigid connection to the water supply There are 2 kinds of water inlet hoses water inlet hoses with at both sides BSP threaded nuts or at one side a BSP nut and a NPT nut on the other end The NPT Nut is marked with groove For best operation of the washer water pressure must between 43 73PSI pound per square inch or 0 3 0 5 MPa Water pressure that is below minimum requirements can lengthen the wash cycle or and not allow proper function of the washer
62. r supply should ALWAYS be disconnected when servicing a product All industrial OPL On Premise Laundry washers are designed for use in Laundry with professionally trained attendants Before the appliance is removed from service or discarded remove the door e Any Water or Steam Leaks Must Be Repaired Immediately Closed supply immediately If any problems or failures should arise immediately contact your dealer serviceman or manufacturer The manufacturer reserves the right to change the manuals without previous notice Z WARNING CAUTION This appliance must be connected to a grounded metal permanent wiring system and additionally an equipment grounding conductor must be run with the circuit conductors and connected to the equipment grounding terminal or lead on the appliance WARNING CAUTION In order to minimize the risk of fire electrical shock and injury THIS WASHER MUST BE PROPERLY GROUNDED Never plug in or direct wire an appliance unless it is properly grounded in accordance with all local and national codes If more appliances in the same location mutual grounding must be applied where possible NWARNING CAUTION The washer extractor is intended to be permanently connected it MUST be secured mounted to a NON COMBUSTIBLE adequate floor structure A concrete foundation is required Metal reinforced wood floors are NOT allowed due to the risk of fire and excessive vibrations NEVER install the wash
63. remove the door glass with rubber Do it carefully not to damage the glass 2 Remove the gasket from the glass 3 Place a new rubber gasket with wider groove on the glass with the edge up 4 Moisten the seal groove for door with soap water Place a smooth cord in the groove all around Tighten up the margin by cord and fit the unit to the door opening Hold one end of the cord firmly on the door Pull the other cord end towards the centre of the glass for the rubber edge properly fit in FOR MACHINES WITH CAPACITY 27 kg 60 Ib 35 kg 80 Ib 1 Open the door and dismantle the door seal from the stainless door casting 2 Put new seal on the stainless door casting and seal with silicone 5 8 ADJUSTMENT GEAR BELTS The belt tension does not need to be adjusted it is a self adjusting system Nevertheless belts are moving parts and are liable to wear For replacement see service instructions REPLACEMENT OF THE FLAT BELTS FOR THE MACHINE WITH CAPACITY 10 kg 25 Ib The 10 kg 25 Ib washer has two belt system that is self adjusting Due to the different lengths the wear behaviour of both belts are different Therefore it may be necessary to adjust the belt tension over the course of time If the long belt is to loose loosen the motor 16 fixation point 11 but do not remove the bolt 5 16 x11 4 This allows spring 7 tension on the long belt If necessary add spring force by tightening the M8 nut
64. rm E353 E400 KEB Err Specific KEB Full stop safety time Whole cycle Inverter Alarm E441 E500 Memory Err Memory Error Full stop safety time Any time E515 E550 DAQ Version Wrong DAQ For Info only Installation new softw Err Memory version E551 DAQ Write Err Problem writing For Info only Traceability function whole DAQ Memory cycle E552 DAQ Full Err DAQ Traceability For Info only Traceability function whole Memory is Full cycle E553 Store DAQ gt PC DAQ Traceability For Info only Traceability function whole Memory is almost cycle Full E600 Softw Err Software Error Full stop safety time Any time E628 12 USER S MANUAL 504615 PUB DATE 28 AUG 2009 DOC INSTALLATION AND MAINTENANCE MANUAL 1 CONTENTS T En 1 2 IMPORTANT SAFETY INSTRUCTIONS 2 2 1 SYMBOLES ON THE MAGHINE irt trt rtr e rtis 4 2 2 IMPORTANT INFORMATION BEFORE INSTALLATION eee 4 3 TECHNICAL SPECIFICATION 5 555 web a ar 5 3 1 MACHINES 6 kg 15 Ib 7 18 Ib 10 kg 25lb 13 30 Ib 5 3 2 MACHINES 18 kg 40 Ib 22 kg 50 Ib 27 kg 60 Ib 35 kg 8016 7 3 3 DIMENSIONS AND COMPONETS OF THE
65. side the drum When moving the un packed machine Never push pull or press the components protruding from the contour line of machine front part filling door control elements belt cover water inlet and outlet pipes etc Make sure that the filling door are secured to avoid its opening during the handling 4 2 FOUNDATION GENERAL For safety reasons be sure that the persons that install are informed about the machines specifications and information s Read and respect also the IMPORTANT SAFETY INSTRUCTIONS The washer is a rigid mount model it MUST be securely fixed mounted to a foundation to work properly and in a safe way Note It is strongly recommended that the 35 kg 80 Ib and 27 kg 60 Ib machines be mounted onto a not elevated concrete base only We also recommend it for the 18 kg 40 Ib 22 kg 50 Ib CAUTION Putting machines on an elevation or riser creates a higher distance to reach the soap dispenser Never put a riser on raised foundation The washer needs to installed always level or very slightly tipped with front higher for sure not opposite Therefore the foundation surface has to be made with these conditions NEVER install the washer on an upper floor or over a basement without a load support designed by a structural engineer It is required the installation be on a concrete foundation Metal reinforced wood floors and all not concrete foundations are NOT allowed due to a potential for exce
66. ssive vibrations and fire Improper installation will void the warranty Manufacturer is not responsible for damage or injury caused by improper installation 4 3 PREPARING FOUNDATION BASE Check the thickness of the existing floor and verify the quality of the concrete The foundation MUST be always been engineered to be able to comply with the static and dynamic floor data If necessary contact your building engineer Use 1360 kg 3000 Ib test concrete for the floor and foundation For max strength allow concrete to cure for min of 72 hours in dry weather Layout and mark the area of the entire washer base take into account and respect the distances to sides ceiling and rear see tab 4 4 Add also minimum 10 cm 4 on all sides of the entire washer base for the foundation re enforcement if it concerns a raised foundation riser foundation or a floor re enforcement 504615 PUB DATE 28 AUG 2009 DOC INSTALLATION AND MAINTENANCE MANUAL 11 Break up the floor a depth mention in the tab 4 4 accordance the machine model including the min 10 cm 4 around all sides If a higher capacity model stands on the right or left hands side select the depth of the higher capacity model for the concerned model Undercut the sides of the hole to create an invert mushroom effect It is essential to have a real good connection between the new foundation and the existing floor therefore it is necessary to place rebar that are well chemic
67. steel base should be supported by machinery grout between the base and the floor see installation procedure chapter 4 7 1 When the base is installed level or very slightly tipped with front higher and the grout is cured the washer can then be positioned on the base and bolted in place Use Bolt Nut accordingly in the tab 4 4 given with quality 8 8 for the bolt and 8 for the nut minimum With the washer sitting firmly bolts not tightened on the base there may still be some slight rock in the washer Use shims to eliminate any movement BEFORE the hold down bolts are tightened Simply pulling any rock out of a washer frame using the hold down bolts will stress the frame and could lead to premature bearing and or frame failures 4 7 3 SECURELY FASTEN THE WASHER Securely fasten the washer and riser to the mounting base or foundation with washers and double nuts to assure safety RETIGHTEN these nuts AFTER THE WASHER HAS BEEN OPERATEING for a few days Recheck at six month intervals DO NOT FORGET to release the counter nut before checking otherwise it is not possible to verify the right tightness of the washer and riser DO NOT FORGET to retighten the counter nut after the check 4 8 CONNECTIONS ELECTRICAL CONNECTION The machine has been designed for connecting to the power network according the specification of your order Before connection check the voltage values and the frequency stated in the machine label fig 3 3 pos 6
68. things that have influence on the temperature measurement Therefore the temperature control of the washing bath is not very precise Always strictly comply with the instructions that are written on the laundry chemicals laundry aids dry cleaning solvents and disinfectants packaging to avoid personal injury Keep these agents out of the reach of children preferably in a locked cabinet 2 INSTALLATION AND MAINTENANCE MANUAL 504615 PUB DATE 28 AUG 2009 DOC Do not tamper the washer extractor controls and do not bypass the safety Instructions and the warnings Do not use some means on the soap dispenser lid to hold it open by filling or when the machine operates The discharge or splashing of hazardous liquid can cause serious scalding and burning Do not operate the appliance when parts are broken or missing or when covers are open The appliance may not be operated until the fixed guards are put correctly in place e The appliance must not be stored installed or exposed to the weather extreme low or high temperature and humidity levels Do not hose down the washer NEVER allow the appliance to get wet Check the functioning of the door lock mechanism on regular base NEVER bypass the doorlock mechanism Disconnect the power and close all water and steam supply before cleaning servicing and at the end of each operating day Out of the venting at the back of the washer can escape warm vapor or and hot air Do not cover the
69. ts manual The Programming manual and Spare parts manual are not delivered with a machine by default You shall ask the supplier manufacturer to obtain Programming manual and Spare parts manual Follow the instruction written in manuals and keep the manuals in a proper place by the machine for later use Safety instructions included in manuals for personnel operating the appliance must be printed and posted on a visible place near the machine in the laundry room The washer extractor is designed for fabrics washing only other objects can damage the washer and can cause damage or injuries e The manufacturer is not responsible for the damage to the fabrics that are washed by an inappropriate washing method Always follow the instructions and or warnings that are stated on the fabrics washing products or cleaning products mentioned by the manufacturer The washer must be set up in accordance with the instructions All drain inlet electrical connections ventilation groundings and other connections must be done in according to the installation manual in compliance with the local standards done by qualified technicians with proper authorization The valid standards for connecting to the local power network TT TN IT must be followed In the standard execution the appliance may not be suitable for connecting to an IT supply system Contact your commercial distributor for assistance All appliances are produced according the E
70. ty of the washer Do not overload the washer extractor Overloading the machine can lead to a bad wash result Half washing loads can obstruct a proper function Synthetics and blended fabrics usually require a filling factor of 1 18 1 20 which is half drum load Loading more will reduce the wash result and can damage the linen 4 4 CLOSE THE DOOR Close the door with the door handle making sure the door is properly latched before operating the washer 4 5 PROGRAM SELECTIONS Choose one of the available wash programs best corresponding to the quality of the garments and allowed wash temperature in the wash load Insert the wash program number The different washing programs are indicated on the operator panel The selection of the program determines the temperature and the time for washing and rinsing the wash action and the spin speed and time Note For locking a program mode changing factory settings and possibilities of program changes and setup see Programming manual 6 USER S MANUAL 504615 PUB DATE 28 AUG 2009 DOC 4 6 WASH PROGRAMS OVERVIEW Wash program 1 Hot wash 90 C Wash program 2 Warm wash 60 C Wash program 3 Coloured wash 40 C Wash program 4 Bright coloured wash 30 C Wash program 5 Woollens 15 C Wash program 6 Hot wash 90 C ECONOMY level Wash program 7 Warm wash 60 C ECONOMY level Wash program 8 Coloured wash 40 C ECONOMY level Wash
71. use liquid soap pumps with a flow rate that can bring the requested quantity in less than 30sec Important Start pumping immediately after the water valves are open The incoming water dilutes the liquid soap and brings it into the tub assembly Caution The machines are produces in two versions Without liquid soap standard version With liquid soap according to the request Secure the location of the wiring and hoses in such a way that they can not be pinched damaged or rubbed Before you start to use liquid soap check with your liquid soap supplier whether the liquid soap is harmless and inert to HD PE and PVC material in order to avoid a problem that manufacturer is not responsible for To rebuild the machine from the version Without liquid soap to the version With liquid soap follow the service instruction no 529621 The washer has provisions for connecting external dosing of liquid soaps On the back side a plastic hose connection part is present fig 4 8 F to connect the liquid soap hoses Depending of the number of liquid soap pumps that will be used drill holes max 5 of 8 mm 0 315 in the plastic hose connection part for each pump On the plastic hose connection part is also a nipple of 12 mm V2 Use this nipple ONLY for entering diluted soap Drill with 11 5 mm 0 45 By default these nipples are closed Drill only the ones that will be used Take care that the drill particles are carefully removed so that they
72. vent but protect it sufficiently It serves air gap and as a vapor outlet to prevent pressure building in the washer Do not repair or replace any part of the appliance or attempt any servicing unless specifically recommended in the service manual or published user repair instructions that you understand and have the skills to carry out Only qualified service personnel may open the appliance to carry out servicing Information contained in this manual is intended for use by a qualified service technician familiar with proper and safe procedures to be followed when repairing an electrical appliance All tests and repairs should be performed by a qualified service technician equipped with proper tools and measuring devices All component replacements should be made by a qualified service technician using only factory approved replacement parts Improper assembly or adjustment may occur if service or repair is attempted by persons other then qualified service technicians or if parts other then approved replacement parts are used Improper assembly or adjustment can create hazardous conditions e There can be a risk of injury or electrical shock while performing services or repairs Injury or electrical shock can be serious or even fatal Consequently extreme caution should be taken while performing voltage checks on individual components or a product PLEASE NOTE Except as necessary to perform a particular in servicing a product the electrical powe
73. y be created in the hot water system that has not been used for two or more weeks Hydrogen gas is explosive If the hot water system has not been used for such period open all hot water taps and let the water run out for few minutes This will release any accumulated gas As this gas is flammable do not smoke or use open flames during this time By danger turn off the main switch or other emergency disconnection devices Check the functioning of the door lock mechanism on regular base e Turn off the main water supply at the end of each operating day Only qualified service personnel may open the washing washer extractor to carry out servicing Follow all valid basic safety rules and laws It is obvious that it is impossible to mention each possible risk in this manual It is up to the user to proceed as careful as possible e The manufacturer reserves the right to change the manuals without previous notice If a problem should arise contact your dealer for assistance Norm IEC335 is applied for machines with a net usable cage volume between 60 and 150 Norm EN60204 1 is used for a net usable cage volume above 150 The washer extractor produces equivalent continuous A weighted sound power level which doesn t exceed 70 dB A WARNING THE INSTALLED APPLIANCE OPERATE WITH COIN TOKEN OR SIMILAR OPERATION FOR USE IN SELF SERVICE SITUATIONS THEN THE OWNER INSTALLER MUST PROVIDE A REMOTE LOCATED EMERGENCY STOP DEVICE THIS

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