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SITRANS FC430 with HART Service Manual 2013-12

1. Figure 3 1 Process value alarms correspond to Out of specification alarms if the display is set to NAMUR standard SITRANS FC430 with HART 16 Service Manual 12 2013 A5E03736884 02 Troubleshooting 3 2 Clear alarms and system messages A1 3 2 Clear alarms and system messages A1 Take action to clear alarms and system messages as described in Alarms and system messages Page 29 The alarms should be cleared in a sequence according to the alarm class Depending on alarm standard Siemens or NAMUR the sequence is as follows Table 3 1 Sequence of alarms Alarm class Siemens standard NAMUR standard Function check Ww Check function e9 alarms including incompatible firmware or hardware Configuration changed Failure or Maintenance alarm Maintenance alarm Failure Process value alarm warning or Out of H specification m A Process value alarm Out of specification d L Process value warning 3 3 Prove correct sizing and calculate measurement error A2 If the flowmeter gives unstable measurements and there are no alarms or the alarms are of the type Process Value alarms then sizing of the application must be proven This is done two steps 1 Prove correct sizing Page 18 2 Calculate measurement error Page 19 SITRANS FC430 with HART Service Manual 12 2013 A5E03736884 02 17 Troubleshooting 3 3 Prove correct sizing and ca
2. sss 17 3 3 1 Prove COPFECH SIZING eite tic tape Dee etie Pen Con dec de d RM Pea PCT UR 18 3 3 2 Calculate measurement error eeeeisessiiseeeeeseene eene nennen nnn iint k nnt esent hn n entres 19 3 4 Inspect thie application A3 2 tiene eine ertet seo te liad ans esae eae ae asd ete aes raaa aiaa 20 3 5 Check sensor specific data A4 sse nennen nennen nennen nennen 22 3 5 1 Verify sensor diagnostic parameters sssssssssese eene nennen nennen nennen nnne 22 3 5 2 Measure resistance on sensor connector sssssssssseseeeeneeeenen nennen nnne 25 3 6 Improve the application A5 ssssssssssssessssseseeeeeenerenen enne Irene nnn nene rrnr nnne nnn 26 4 Alarms and system messages ssseisesseesseeesseseeennnen nennen nennt nnne nnns Eana rash nnn nnn nnne nnn 29 4 1 Overview of messages and symbols sssssssssssessseeeeneeen nere nennen 29 4 2 Alarm messago6S eines sd a ette td peu ia eae eate t merat EG p ted ede edu 30 5 Service and maintenance 5 eite etse tee ae n ee eoe a nane c n e aeu n RENE ER ERR ER ERER UE RUE 41 5 1 DIAGNOSTICS TOONS EE 41 5 2 Maintenant Work on access cm e cre tee e iis Mcr uer Ss eR Mee a 41 5 3 Reg larimainteriance xot ete ine UU eed et RT eee D Ee E ERREUR RAE 43 5 4 Spare parts Overview iiun in a e a i aaa a a aaa a a a eiaa a a aai 43 5 4 1 Replaceable compone
3. 285 mm ae For DSL Y observe hazardous area access protocols SITRANS FC430 with HART Service Manual 12 2013 A5E03736884 02 47 Serv ce and maintenance 5 4 Spare parts overview Component Order number Photo and Hot swappable SensorFlash position on Spare parts synchronization replacement with required SensorFlash synchronization Page 49 SITRANS FCS400 A5E03549313 No No Remote version Qu Sensor housing metric 3 cl Pi SITRANS FCS400 A5E03906080 No No Remote version Qu Sensor housing NPT cl Pi SITRANS FCS400 A5E03549324 Contents No Bag of loose parts for Screws O rings sensor cable clamp parts SITRANS FCT030 A5E03906091 3 Yes No Remote version Mounting bracket kit for wall and pipe mounting T a e SITRANS FCS400 A5E03906095 No No Remote version x M12 option for DSL housing oS fe SITRANS FCT030 A5E03906104 No No Remote version Socket M12 pedestal SITRANS FCT030 A5E03906130 No No Remote version os Terminal house e 1 2 NPT pedestal E M j 1 Components may be replaced while power is on 2 See Spare parts replacement with SensorFlash synchronization 48 SITRANS FC430 with HART Service Manual 12 2013 A5E03736884 02 Service and ma ntenance 5 4 2 e 0GO00OQ000O0O0004G0 5 5 5 5 Spare parts replacement with SensorFlash synchronization Toolkit The toolkit contains all mechanical tools necessar
4. Adjust parameter Lower Limit Warning 125 Fraction B flow above warning limit Check process conditions or align limit to normal operation Adjust parameter Upper Limit Warning 126 Fraction B flow below warning limit Check process conditions or align limit to normal operation Adjust parameter Lower Limit Warning 129 Ref density above warning limit Check process conditions or align limit to normal operation Adjust parameter Upper Limit Warning 130 Ref density below warning limit Check process conditions or align limit to normal operation Adjust parameter Lower Limit Warning 133 Corr volumeflow above warning Check process conditions or align limit to normal operation limit Adjust parameter Upper Limit Warning 134 Corr volumeflow below warning Check process conditions or align limit to normal operation limit Adjust parameter Lower Limit Warning 137 Totalizer 1 above warning limit Check process conditions or align limit to normal operation Adjust parameter Upper Limit Warning 138 Totalizer 1 below warning limit Check process conditions or align limit to normal operation Adjust parameter Lower Limit Warning 141 Totalizer 2 above warning limit Check process conditions or align limit to normal operation Adjust parameter Upper Limit Warning 142 Totalizer 2 below warning limit Check process conditions or align limit to normal operation Adjust parameter Lower Limit Warning 145 Totalizer 3 above
5. compact version sseeeeene 64 Replacing the transmitter cassette sssssssssssssseseeeenene ener nnne 67 Spare parts replacement without SensorFlash synchronization esses 69 Replacing the sensor interface cassette remote version sssseeee 69 Replacing the O cassette iiss 5 a teeta ce e tea cr eed tea CERE De eae te 72 Replacing he power Supply ee ta ih attt e ug IRE M ERR MARE e LR S IERERE M UOS 74 Upgrading the application from hardware revision 1 to 2 sssssssssssseeeeeeee 76 Ord ririg oe cin ERR ean atin cae ee eae a 76 diaaanedi vetita ere ne reet E EE e rere d dede Ire enn edes 79 SITRANS FC430 with HART Service Manual 12 2013 A5E03736884 02 Introduction 1 1 Purpose of this documentation This Service manual contains all information that you will require to replace components and to upgrade software and refresh SensorFlash For information about safe usage of the system refer to the Operating Instructions and safety related manuals all available on product CD and on the Internet at Technical support http www siemens com flowdocumentation Read this Service manual carefully before you start any service and maintenance work In order to use the device correctly first make yourself acquainted with its principle of operation The Service manual is targeted at service and maintenance technicians 1 2 History The followi
6. compatibility between hardware and firmware revisions Replace sensor See also 5 5 Spare parts replacement with SensorFlash synchronization Isolate the device from power Remove the SensorFlash SD card from the transmitter see Removing SensorFlash Page 50 Insert the card in a PC and make a backup of all files Notice Do not re insert the SensorFlash Replace the sensor Return power to the device Insert the SensorFlash into the transmitter Alarms 151 Sensor serial number mismatch will appear in the display SensorFlash backup is not possible due to serial number mismatch between sensor electronic and SensorFlash Connect the USB cable from PC to the USB port of the device and open PDM on the PC Goto Access Management in the Device dropdown menu Sign in as Expert default password 2834 Goto Maintenance in the Device dropdown menu select the Spare Parts Replacement tab and click Replace Remote Sensor This will execute the synchronization between SensorFlash and device electronics as follows User application data from the SensorFlash to the sensor electronic Alarm 151 disappears and all parameters are backed up in the SensorFlash Verify the data synchronization as follows Select Upload to PG PC on the Device dropdown menu Read the sensor serial number and ensure that it matches the sensor serial number on the sensor product label Note In
7. compatibility between hardware and firmware revisions Replace transmitter 1 O a o Isolate the device from power Remove the SensorFlash SD card from the defective transmitter see Removing SensorFlash Page 50 Insert the card in a PC and make a backup of all files Discard the SensorFlash from the new transmitter Replace the transmitter Return power to the device Insert the SensorFlash from the old transmitter into the new transmitter Alarms 151 Sensor serial number mismatch and 152 Transmitter serial number mismatch will appear in the display SensorFlash backup is not possible due to serial number mismatch between transmitter and sensor electronics and SensorFlash SITRANS FC430 with HART Service Manual 12 2013 A5E03736884 02 55 Serv ce and maintenance 5 5 Spare parts replacement with SensorFlash synchronization 7 Connect the USB cable from PC to the USB port of the device and open PDM on the PC Goto Access Management in the Device dropdown menu Sign in as Expert default password is 2834 Goto Maintenance in the Device dropdown menu select the Spare Parts Replacement tab and click Replace transmitter Compact This will execute the synchronization between SensorFlash and device electronics as follows Production setup data from the SensorFlash to the sensor electronic User application data from the SensorFlash to the sensor electronic and transm
8. defective Go through one or more of the steps below until the error is corrected and the alarm disappears 1 Reduce the flow 2 Fix other errors 3 Replace the sensor electronic remote version DSL cassette or compact version sensor interface cassette 4 Replace the sensor mechanic See Replaceable components Page 45 SITRANS FC430 with HART 34 Service Manual 12 2013 A5E03736884 02 Alarms and system messages 4 2 Alarm messages ID Diagnostic Action Effect on output 62 Fluid temp below limit If operation is within specifications and no other errors are signaled the sensor electronic or the mechanical sensor may be defective Go through one or more of the steps below until the error is corrected and the alarm disappears 1 Increase the fluid temperature 2 Fix other errors 3 Replace the sensor electronic remote version DSL cassette or compact version sensor interface cassette 4 Replace the sensor mechanic See Replaceable components Page 45 63 Fluid temp above limit If operation is within specifications and no other errors are signaled the sensor electronic or the mechanical sensor may be defective Go through one or more of the steps below until the error is corrected and the alarm disappears 1 Reduce the fluid temperature 2 Fix other errors 3 Replace the sensor electronic remote version DSL cassette or compact version sensor interface cassette 4 Replace
9. 2013 A5E03736884 02 Service and maintenance 5 4 Spare parts overview 5 4 1 Replaceable components This table gives an overview of which components can be replaced Table 5 2 Overview of replaceable components Component Order number Photo and Hot swappable SensorFlash position on Spare parts synchronization replacement with required SensorFlash synchronization Page 49 SITRANS FCS400 e Standard No Yes Remote version sensor 7ME4610 xxxx1 T XXXX a p e Hygienic 7ME4620 xxxx1 XXX e NAMUR 7ME4710 xxxx1 XXXX SITRANS FCS400 e Standard No Yes Compact version sensor 7ME4610 xxxx1 XXXX e Hygienic 7ME4620 xxxx1 XXX e NAMUR 7ME4710 xxxx1 XXXX SITRANS FCT030 7ME4603 2xxxx xxx0 No Yes Compact version transmitter SITRANS FCT030 7ME4603 2xxxx xxx0 No Yes Remote version transmitter SITRANS FCS400 A5E03549191 No Yes Remote version DSL cassette might need firmware update SITRANS FC430 with HART Service Manual 12 2013 A5E03736884 02 45 Service and maintenance 5 4 Spare parts overview Component SITRANS FCT030 Compact version Sensor interface cassette might need firmware update Order number A5E03549142 Photo and position on Spare parts replacement with SensorFlash synchronization Page 49 b No Hot swappable 1 SensorFlash synchronization required 2 Yes SITRANS FCT030 Transmitter i
10. Incorrect installation e Bubbles in the liquid e Vibrations Cross talk e Solid particles settling in the liquid SITRANS FC430 with HART Service Manual 12 2013 A5E03736884 02 15 Troubleshooting 3 1 Troubleshooting overview 3 1 Troubleshooting overview This flowchart offers and overview of the necessary procedure to identify and remedy errors Follow the steps in the flowchart and find more information in the sections referred to in the gray boxes marked A1 etc FC0074 01 02 Incorrect unstable a Alarm System tu mneastiemenr v Message Yes Y A1 A2 Prove correct sizing and calculate measurement error gt Clear all alarms and system messages No oe h n Mp q a proces mes All alarms xx alarm cleared a S Po s Yes bi A2 fee Prove correct sizing and w No Correct Stable cago d Y Y Yes eno P i acm A3 calculate measurement error Yes ET Correct sizing S e Inspect the application Correct sizing E No So Contact sales region inis sales region or create or create _ Support request X Support request A4 PS Check sens r specific g Correct Stable data ER Se ENQ A5 ET sensor Yes E data consistent Improve the application with reference ge DA d zt Contact sales region sales region No abs sales fedi Correct Stable or create coa END measurement Support request
11. Limit exceeded Make sure that the sensor is filled with liquid and that the liquid density is within the specified Empty Tube Limit 78 Unstable measurement condition Check if air is present in the liquid and that the flowmeter is operated within its specifications 79 Auto filtering Check that the flowmeter is operated within its specifications Check other alarms to rule out HW malfunction 96 Massflow above alarm limit Check process conditions or align limit to normal operation Adjust parameter Upper Limit Alarm 99 Massflow below alarm limit Check process conditions or align limit to normal operation Adjust parameter Lower Limit Alarm 100 Volumeflow above alarm limit Check process conditions or align limit to normal operation Adjust parameter Upper Limit Alarm 103 Volumeflow below alarm limit Check process conditions or align limit to normal operation Adjust parameter Lower Limit Alarm 104 Density above alarm limit Check process conditions or align limit to normal operation Adjust parameter Upper Limit Alarm 107 Density below alarm limit Check process conditions or align limit to normal operation Adjust parameter Lower Limit Alarm 108 Fluid temp above alarm limit Check process conditions or align limit to normal operation Adjust parameter Upper Limit Alarm 111 Fluid temp below alarm limit Check process conditions or align limit to normal operation Adjust parameter Lower Limit Alarm 112 Frac
12. SensorFlash synchronization 3 Disconnect the cable plug as shown in the photo Terminal number Description Wire color Siemens cable 1 24 V DC Orange 2 OV Yellow 3 B White 4 A Blue SITRANS FC430 with HART Service Manual 12 2013 A5E03736884 02 61 Service and maintenance 5 5 Spare parts replacement with SensorFlash synchronization Install new DSL cassette 1 Fasten the screw holding the DSL and reconnect the cable plug until the catch clicks Insert the new DSL cassette into housing 2 3 Fasten the rubber band to the hook 4 5 6 Remove the O ring from the lid Reinstate the lid until mechanical stop Wind back the lid by one turn Mount O ring by pulling it over the lid and turn the lid until you feel friction from the O ring on both sides Wind the lid by one quarter of a turn to seal on the O ring and tighten the fixing screw Re insert SensorFlash and synchronize data 1 62 Return power to the device NOTICE FW incompatibility If alarm 173 Sensor FW incompatible occurs FW update must be performed see Firmware update Page 13 Re insert the SensorFlash into the transmitter Alarm 151 Sensor serial number mismatch will appear in the display SensorFlash backup is not possible due to serial number mismatch between sensor electronic and SensorFlash Connect the USB cable from PC to the USB port of the device and open PD
13. cable from PC to the USB port of the device and open PDM on the PC Goto Access Management in the Device dropdown menu Sign in as Expert default password 2834 Goto Maintenance in the Device dropdown menu select the Spare Parts Replacement tab and click Replace Compact Sensor This will execute the synchronization between SensorFlash and device electronics as follows Production setup data from the SensorFlash to the sensor electronic Alarm 151 disappears and all parameters are backed up in the SensorFlash SITRANS FC430 with HART 54 Service Manual 12 2013 A5E03736884 02 Service and maintenance 5 5 Spare parts replacement with SensorFlash synchronization 7 Verify the data synchronization as follows See also Select Upload to PG PC on the Device dropdown menu Read the sensor serial number and ensure that it matches the sensor serial number on the sensor product label Note In case of serial number mismatch If the two serial numbers don t match Alarm 151 Sensor Serial Number Mismatch will appear Copy data from the backup file created at the beginning of the process to the SensorFlash Repeat steps 5 7 in Replace transmitter SensorFlash concept Page 11 5 5 2 4 Replacing transmitter compact version ET Check compatibility Transmitter order no 7ME4603 2xx04 xAx0 Follow the instructions in Compatibility check mechanic spare parts Page 51 to ensure
14. case of serial number mismatch If the two serial numbers don t match Alarm 151 Sensor Serial Number Mismatch will appear Copy data from the backup file created at the beginning of the process to the SensorFlash Repeat steps 5 7 in Replace Sensor SensorFlash concept Page 11 SITRANS FC430 with HART Service Manual 12 2013 A5E03736884 02 53 Service and maintenance 5 5 Spare parts replacement with SensorFlash synchronization 5 5 2 3 Replacing sensor compact version Figure 5 4 Sensor compact version e Sensor standard order no 7ME4610 xxxx1 xAxx e Sensor hygienic order no 7ME4620 xxxx1 xAxx e Sensor NAMUR order no 7ME4710 xxxx1 xAxx Check compatibility Follow the instructions in Compatibility check mechanic spare parts Page 51 to ensure compatibility between hardware and firmware revisions Replace transmitter 1 Isolate the device from power 2 Remove the SensorFlash SD card from the transmitter see Removing SensorFlash Page 50 Insert the card in a PC and make a backup of all files The old SensorFlash will not be used with the replacement sensor 3 Replace the sensor 4 Return power to the device 5 Insert the new SensorFlash supplied with the replacement sensor into the transmitter Alarm 151 Sensor serial number mismatch will appear in the display SensorFlash backup is not possible due to serial number mismatch between sensor electronic and SensorFlash 6 Connect the USB
15. electronics see Replaceable components Page 45 Compact variant 1 Turn off the power Unplug and reconnect the sensor cable Restore power and wait 20 seconds 2 Replace sensor interface module 3 Replace power supply See Replaceable components Page 45 150 Sensor signal disrupted Turn off the power Unplug and reconnect the sensor cable Restore power and wait 20 seconds If the alarm continues the sensor electronic may be defective Replace the sensor electronic remote version DSL cassette or compact version sensor interface cassette see Replaceable components Page 45 SITRANS FC430 with HART 32 Service Manual 12 2013 A5E03736884 02 Alarms and system messages 4 2 Alarm messages ID Diagnostic Action Effect on output 157 Safety alarms The system has detected a safety related alarm in Safe Operation The device is in safety alarm state All alarms must be cleared to bring the unit to Safe Operation mode See manual Functional Safety for SITRANS FC430 158 HART cable break Check channel 1 current output cable connection 159 Internal error in transmitter Turn off the power wait 5 seconds and turn on the power again If the alarm continues then check if other alarms are signaled If operation is within specifications and no other alarms are signaled a systematic error may have occurred in the transmitter electronic Contact factory service and support and provide al
16. reduce Pulse Width on channel 4 Alarm class Process value warning Siemens standard Out of specification NAMUR ID Diagnostic Action Effect on output 66 Standard Deviation above limit Measurement continues with values from last successful zero point adjustment Improve conditions for automatic zero point shown for only 2 seconds adjustment and repeat adjustment 67 Zero Point Offset above limit Measurement continues with values from last successful zero point adjustment Improve conditions for automatic zero point shown for only 2 seconds adjustment and repeat adjustment 68 Zero point adjustment failed Measurement continues with values from last successful zero point adjustment Improve conditions for automatic zero point shown for only 2 seconds adjustment and repeat adjustment 97 Massflow above warning limit Check process conditions or align limit to normal operation Adjust parameter Upper Limit Warning 98 Massflow below warning alarm limit Check process conditions or align limit to normal operation Adjust parameter Lower Limit Warning 101 Volumeflow above warning limit Check process conditions or align limit to normal operation Adjust parameter Upper Limit Warning 102 Volumeflow below warning limit Check process conditions or align limit to normal operation Adjust parameter Lower Limit Warning 105 Density above warning limit Check process conditions or align limit to normal operation Adjust parameter U
17. the course of further development 1 5 Product information The Service manual is available from the Intranet at the Siemens Industry Online Support site http support automation siemens com Flow SITRANS FC430 comes with a USB service port to enable easy service through SIMATIC PDM software The SIMATIC PDM driver is available for download from the Siemens Industry Online Support site http support automation siemens com flow 1 6 Laws and directives Observe the test certification provisions and laws applicable in your country during connection assembly and operation These include for example e National Electrical Code NEC NFPA 70 USA e Canadian Electrical Code CEC Canada Further provisions for hazardous area applications are for example e EC 60079 14 international e EN 60079 14 EC SITRANS FC430 with HART 6 Service Manual 12 2013 A5E03736884 02 Description 2 2 1 Design Versions The SITRANS FC430 flowmeter uses the Coriolis principle to measure flow and is available in a remote and a compact version e Compact version One single mechanical unit where the transmitter is directly mounted on the sensor e Remote version Transmitter and sensor installed separately The remote system is composed of SITRANS FCS400 sensor unit with a front end with Digital Sensor Link DSL directly mounted on the sensor and remotely connected to a SITRANS FCT030 transmitter The DSL performs the signal processing of a
18. the sensor mechanic See Replaceable components Page 45 64 Frame temp below limit If operation is within specifications and no other errors are signaled the sensor electronic or the mechanical sensor may be defective Go through one or more of the steps below until the error is corrected and the alarm disappears 1 crease fluid temperature and check that ambient temperature is within specified limits 2 Fix other errors 3 Replace the sensor electronic remote version DSL cassette or compact version sensor interface cassette 4 Replace the sensor mechanic See Replaceable components Page 45 65 Frame temp above limit If operation is within specifications and no other errors are signaled the sensor electronic or the mechanical sensor may be defective Go through one or more of the steps below until the error is corrected and the alarm disappears 1 Reduce fluid temperature and check that ambient temperature is within specified limits 2 Fix other errors 3 Replace the sensor electronic remote version DSL cassette or compact version sensor interface cassette 4 Replace the sensor mechanic See Replaceable components Page 45 SITRANS FC430 with HART Service Manual 12 2013 A5E03736884 02 35 Alarms and system messages 4 2 Alarm messages ID Diagnostic Action Effect on output 69 Empty Tube
19. to change without prior notice Flow Instruments Order No A5E03736884 Nordborgvej 81 Lit No A5E03736884 002 DK 6430 Nordborg Siemens AG 12 2013 A5E03736884 www siemens com processautomation
20. warning limit Check process conditions or align limit to normal operation Adjust parameter Upper Limit Warning 146 Totalizer 3 below warning limit Check process conditions or align limit to normal operation Adjust parameter Lower Limit Warning SITRANS FC430 with HART Service Manual 12 2013 A5E03736884 02 39 Alarms and system messages 4 2 Alarm messages Alarm class BilfFunction check Siemens standard Y Function check NAMUR ID Diagnostic Action Effect on output 151 Sensor serial number mismatch SensorFlash backup is disabled due to mismatch of serial numbers between sensor electronic and SensorFlash e Check firmware and hardware revision numbers in Compatibility check e The error will appear when you replace sensor or sensor electronic until synchronization of hardware and firmware is carried out Find the relevant spare part in Replaceable components Page 45 and follow the instructions to remove the error message 152 Transm serial number mismatch SensorFlash backup is disabled due to mismatch of serial numbers between transmitter electronic and SensorFlash e Check firmware and hardware revision numbers in Compatibility check e The error will appear when you replace sensor or sensor electronic until synchronization of hardware and firmware is carried out Find the relevant spare part in Replaceable components Page 45 and follow the instructions to rem
21. 153 Current output below Scaling Check process conditions or align limit to normal operation Adjust channel 1 parameter Lower Scaling 154 Current output above Scaling Check process conditions or align limit to normal operation Adjust channel 1 parameter Upper Scaling 192 Dosing time overrun Check installation If ok increase Duration Time 193 Dosing quantity overrun Check installation If ok decrease Overrun Value 194 Invalid proc val during dosing Check installation for abnormal operating conditions If the failure continues for several dosings contact factory service and support 195 Current output below Scaling Check process conditions or align limit to normal operation Adjust channel 2 parameter Lower Scaling 196 Current output above Scaling Check process conditions or align limit to normal operation Adjust channel 2 parameter Upper Scaling 198 Frequency output below Scaling Check process conditions or align limit to normal operation Adjust channel 2 parameter Flow Value Low 199 Frequency output above Scaling Check process conditions or align limit to normal operation Adjust channel 2 parameter Flow Value High 200 Pulse overflow Pulse output insufficient pulse separation Increase Amount Per Pulse or reduce Pulse Width on channel 2 201 Current output below Scaling Check process conditions or align limit to normal operation Adjust channel 3 parameter Lower Scaling 202 Current ou
22. 2 2013 A5E03736884 02 Description 2 1 Design Sensor overview 83L543 11 Lid lock Cable feed through M12 socket or gland Sensor front end DSL Remote configuration only Plug and threaded port for for example pressure guard Sensor enclosure Process connections Figure 2 4 Overview remote and compact configuration Transmitter design The transmitter reads the primary values from the sensor and calculates derived values It provides four configurable I Os HART communication and a local user interface LUI It also adds functionalities such as corrected volume flow density fractions totalizers dosing access control diagnostics and configuration The local user interface consists of a display and four buttons for user interaction The transmitter has a modular design with discrete replaceable electronic modules and connection boards to maintain separation between functions and facilitate field service All modules are fully traceable and their provenance is included in the transmitter setup SITRANS FC430 with HART Service Manual 12 2013 A5E03736884 02 9 Description 2 1 Design Transmitter exploded view 10 o000000G0G0 Display cover Local user interface LUI Connector for LUI SD card SensorFlash DIP switch for custody transfer DIP switch for HART LUI port USB service port Transmitter cassette Heatsink cover for power supply module Cable entry o e u a a
23. E 9 E O z gt a Aa J ESS ESS E Eo os E A J E a 5 ES e t3 ee Figure 3 5 PDM graphic view Diagnostic values The values except the pickup amplitude are dependent on the media density The values listed in the table are nominal values for air and water Check if the values shown in PDM under Maintenance and Diagnostics gt Diagnostics are within range of the values shown in the table SITRANS FC430 with HART Service Manual 12 2013 A5E03736884 02 23 Troubleshooting 3 5 Check sensor specific data A4 Table 3 2 Diagnostic values Size Driver current mA Pick up voltage Sensor frequency Standard deviation mv Empty air Hz Filled with kg h water Hz DN15 2 5 3 7 60 70 690 605 0 2 DN25 2 1 3 1 60 70 720 615 0 2 DN50 2 3 3 2 60 70 580 480 0 2 DN80 1 9 2 2 60 70 370 310 0 2 Driver current can be up till e Release 1 15 mA rms e Release 2 30 35 mA rms Examples of diagnostic values that are out of range The following examples show sensor diagnostic parameters that are out of range and suggest corrective action Example 1 DN 15 1 Driver current 12 mA 2 Pick up 1 voltage 35 mV 3 Pick up 2 voltage 34 mV 4 Sensor frequency 400 Hz Conclusion Pick up voltage is low due to high density or small bubbles releasing in the fluid Action Improve application Page 26 Example 2 DN 25 1 Driver current 3 6 mA 2 Pick
24. M on the PC Goto Access Management in the Device dropdown menu Sign in as Expert Default password 2834 Goto Maintenance in the Device dropdown menu and click Replace DSL Remote This will execute the synchronization between SensorFlash and device electronics as follows Production setup and User Application data from the SensorFlash to the sensor electronic Alarm 151 disappears and all parameters are backed up in the SensorFlash Verify the data synchronization as follows Select Upload to PG PC on the Device dropdown menu Read the sensor serial number and ensure that it matches the sensor serial number on the sensor product label SITRANS FC430 with HART Service Manual 12 2013 A5E03736884 02 Service and maintenance 5 5 Spare parts replacement with SensorFlash synchronization Note In case of serial number mismatch If the two serial numbers don t match Alarm 151 Sensor Serial Number Mismatch will appear Copy data from the backup file created at the beginning of the process to the SensorFlash Repeat steps 2 4 in Re insert SensorFlash and synchronize data Re install display and display cover 1 Reconnect display cable and carefully push display back into housing Note Use a plain screwdriver to fix the three clips of the display correctly into the retaining track as shown in the photo E 2 Remove the O ring from the lid 3 Reinstate the d
25. SIEMENS Service Manual Edition 12 2013 Answers for industry SIEMENS SITRANS F Coriolis flowmeters SITRANS FC430 with HART Service Manual This Service Manual applies to Siemens products SITRANS FC430 with order codes commencing 7ME4613 7ME4603 7ME4623 and 7ME4713 12 2013 A5E03736884 02 Introduction Description Troubleshooting Alarms and system messages Service and maintenance a A W IN Legal information Warning notice system This manual contains notices you have to observe in order to ensure your personal safety as well as to prevent damage to property The notices referring to your personal safety are highlighted in the manual by a safety alert symbol notices referring only to property damage have no safety alert symbol These notices shown below are graded according to the degree of danger indicates that death or severe personal injury will result if proper precautions are not taken WARNING indicates that death or severe personal injury may result if proper precautions are not taken CAUTION indicates that minor personal injury can result if proper precautions are not taken NOTICE indicates that property damage can result if proper precautions are not taken If more than one degree of danger is present the warning notice representing the highest degree of danger will be used A notice warning of injury to person
26. arm ID found in submenu of Internal error in transmitter 171 Product FW incompatible Update rejected product firmware update failed Check firmware revision in Replaceable components Page 45 172 Transm FW incompatible Update rejected transmitter FW incompatible Firmware update failed Check firmware revision in Compatibility check mechanic spare parts Page 51 173 Sensor FW incompatible Update rejected sensor FW incompatible Firmware update failed Check firmware revision in Compatibility check mechanic spare parts Page 51 174 LUI FW incompatible Update rejected sensor FW incompatible Firmware update failed Check firmware revision in Compatibility check mechanic spare parts Page 51 197 Current output cable break Check channel 2 current output cable connection 203 Current output cable break Check channel 3 current output cable connection 209 Current output cable break Check channel 4 current output cable connection 213 Invalid dosing configuration The Two Stage Dosing controls two valves with use of two Signal Outputs To ensure valid configuration either Stage 1 Primary Open or Stage 2 Secondary Open must be set to 0 and either Stage 1 Primary Close or Stage 2 Secondary Close must be set to Amount SITRANS FC430 with HART Service Manual 12 2013 A5E03736884 02 33 Alarms and system messages 4 2 Alarm messages Alarm classes Process value alarm Si
27. arts replacement with SensorFlash synchronization 3 Disconnect the cable plug while lifting the catch Install new sensor interface cassette Proceed as follows to insert new sensor interface cassette 1 Hold down the cable while pushing the new electronic to the position shown in the photo 2 Reconnect cassette cable plug until the catch clicks Push the cassette in place and tighten the two screws SITRANS FC430 with HART Service Manual 12 2013 A5E03736884 02 65 Serv ce and maintenance 5 5 Spare parts replacement with SensorFlash synchronization Re insert SensorFlash and synchronize data 1 Return power to the device NOTICE FW incompatibility If alarm 173 Sensor FW incompatible occurs FW update must be performed see Firmware update Page 13 2 Re insert the SensorFlash into the transmitter Alarm 151 Sensor serial number mismatch will appear in the display SensorFlash backup is not possible due to serial number mismatch between sensor electronic and SensorFlash 3 Connect the USB cable from PC to the USB port of the device and open PDM on the PC Goto Access Management in the Device dropdown menu Sign in as Expert Default password 2834 Goto Maintenance in the Device dropdown menu and click Replace Sensor Cassette Compact This will execute the synchronization between SensorFlash and device electronics as follows Production setup and User appl
28. can be put into Safe Operation mode after validation 34 35 36 Sensor external supply volt out of Replace the power supply unit in the transmitter see Replaceable Yes range components Page 45 SITRANS FC430 with HART 30 Service Manual 12 2013 A5E03736884 02 Alarms and system messages 4 2 Alarm messages ID Diagnostic Action Effect on output 37 Sensor analog supply volt out of Replace the sensor electronic remote version DSL cassette or Yes range compact version sensor interface cassette see Replaceable components Page 45 38 Temperature measurement fault Go through one or more of the following steps until the error is Yes 39 corrected and the alarm disappears 40 1 41 Turn off the power wait 5 seconds and turn on the power again If the alarm continues the sensor electronic may be defective 2 Replace the sensor electronic remote version DSL cassette or compact version sensor interface cassette see Replaceable components Page 45 46 Invalid calibration data Check if customer calibration settings are out of range for the Yes 47 application Note down current parameter values before you change any of the values Go through one or more of the following steps until the error is corrected and the alarm disappears 1 If manual zero point adjustment is enabled Menu item 2 6 1 then set Offset to zero menu item 2 6 8 2 Log in as Expert and reconfigure the following use
29. ce Manual 12 2013 A5E03736884 02 31 Alarms and system messages 4 2 Alarm messages ID Diagnostic Action Effect on output 71 Parameter storage malfunction Go through one or more of the following steps until the error is corrected and the alarm disappears 1 Turn off the power wait 5 seconds and turn on the power again If the alarm continues the sensor electronic may be defective 2 Replace the sensor electronic remote version DSL cassette or compact version sensor interface cassette see Replaceable components Page 45 72 Internal error in sensor Replace the sensor electronic remote version DSL cassette or Yes 73 compact version sensor interface cassette see Replaceable 74 components Page 45 75 76 87 The sensor is stabilizing Go through one or more of the following steps until the error is Yes corrected and the alarm disappears Remote variant 1 Turn off the power Unplug and reconnect the sensor cable Restore power and wait 20 seconds 2 Power failure Check if the voltage at DSL connector within range 9 16 V DC If yes go to step 3 If not one or more of the following actions should be taken Replace power cable Replace sensor interface module Replace power supply See Replaceable components Page 45 3 Communication failure Check for cable break or bad connection on the AB Modbus connection Measure between AB and housing ground 4 Replace sensor
30. e Transmitter housing Terminal space Power supply terminal protection cover Lid for terminal connections Wiring tool I O cassette optional M12 socket Terminal housing Sensor module compact version Sensor module remote version SITRANS FC430 with HART Service Manual 12 2013 A5E03736884 02 Description 2 2 SensorFlash concept 2 2 SensorFlash concept System parameters are divided into four main groups e Hardware setup parameters e Production setup parameters for sensor e Production setup parameters for transmitter User Application parameters The parameters are available in sensor and transmitter electronics This graphic gives an overview of which parameter groups are available in which devices and which groups are backed up in the SensorFlash 8 HW setup Production setup Production setup P parameters Parameters Transm Parameters Transm Production setup Production setup HW setup Parameters Sensor Parameters Sensor parameters User application User application User application parameters lt parameters d parameters Sensor electronic SensorFlash Transmitter electronic ai 2 C SensorFlash parameter groups The following tables show the availability of the different parameter groups and whether they are automatically backed up or not Table 2 1 Parameter groups Parameter group D
31. e power supply e Power supply module order no A5E03549413 e Exploded view position 10 see e Mechanic tools nos 1 3 7 8 9 11 see Toolkit Page 49 Remove power supply cassette 1 Isolate the device from power 2 Using tool no 9 unscrew the locking screw of the display and remove the display 3 Carefully remove display and cable plug Note Use a screwdriver tool no 11 to release the display as shown in photo below The display is held in place with three clips SITRANS FC430 with HART 74 Service Manual 12 2013 A5E03736884 02 Service and maintenance 5 6 Spare parts replacement without SensorFlash synchronization 4 Remove the sensor interface cassette see Replacing the sensor interface cassette remote version Page 69 or Replacing the sensor interface cassette compact version Page 64 5 Remove transmitter cassette see Replacing the transmitter cassette Page 67 6 Remove I O cassette see Replacing the I O cassette Page 72 7 Using tool no 7 unscrew three fixing screws for power supply cover and pull out the cover g q SITRANS FC430 with HART Service Manual 12 2013 A5E03736884 02 75 Service and maintenance 5 7 Upgrading the application from hardware revision 1 to 2 Installing the new power supply cassette Proceed as follows to insert new sensor interface cassette 1 Place the new power supply in the triangular housing and carefully reinse
32. emens standard A Out of specification NAMUR ID Diagnostic Action Effect on output 42 Flow values not valid Can be due to problems with measured fluid or hardware 43 malfunction If operation is within specifications and no other 44 alarms are signaled then contact factory service and support 45 59 Massflow out of specification If operation is within specifications and no other errors are signaled the sensor electronic or the mechanical sensor may be defective Go through one or more of the following steps until the error is corrected and the alarm disappears 1 Reduce the flow 2 Fix other errors 3 Replace the sensor electronic remote version DSL cassette or compact version sensor interface cassette 4 Replace the sensor mechanic See Replaceable components Page 45 60 Volumeflow out of specification If operation is within specifications and no other errors are signaled the sensor electronic or the mechanical sensor may be defective Go through one or more of the steps below until the error is corrected and the alarm disappears 1 Reduce the flow 2 Fix other errors 3 Replace the sensor electronic remote version DSL cassette or compact version sensor interface cassette 4 Replace the sensor mechanic See Replaceable components Page 45 61 Density out of specification If operation is within specifications and no other alarms are signaled the sensor electronic or the mechanical sensor may be
33. erous voltage at open device Danger of electric shock when the enclosure is opened or enclosure parts are removed e Before you open the enclosure or remove enclosure parts de energize the device e f maintenance measures in an energized state are necessary observe the particular precautionary measures Have maintenance work carried out by qualified personnel A WARNING Hot toxic or corrosive process media Danger of injury during maintenance work When working on the process connection hot toxic or corrosive process media could be released e As long as the device is under pressure do not loosen process connections and do not remove any parts that are pressurized e Before opening or removing the device ensure that process media cannot be released SITRANS FC430 with HART 42 Service Manual 12 2013 A5E03736884 02 Service and maintenance 5 3 Regular maintenance 5 3 Regular maintenance The frequency of maintenance by trained service personnel depends upon the operational and safety requirements of the plant in which the flowmeter is installed Check parts for wear dirt etc at regular intervals Table 5 1 Maintenance of parts Part Soft parts Maintenance check Check following parts for tightness and wear e O rings of display lid transmitter termination space lid sensor terminal box lid DSL lid e Seal ring pedestal e Cable glands Flame paths Chec
34. escription Automatic backup to SensorFlash Hardware setup parameters The parameters are uniqe to the No specific hardware for example calibration setup of the PCBa s Production setup parameters for sensor The parameters are set up in Yes production They are valid for the specific sensor that they are attached to and include for example calibration parameters SITRANS FC430 with HART Service Manual 12 2013 A5E03736884 02 11 Description 2 2 SensorFlash concept Parameter group Production setup parameters for transmitter Description Automatic backup to SensorFlash The parameters are set up in Yes production They include system configuration parameters for example product name User Application parameters The parameters are for the user to Yes configure the device for example setting of empty tube sensor and output scaling transmitter The parameters are protected by user or expert access level SensorFlash data The SensorFlash data is structured on the SD card as shown here om Certificates Ed md 3 02 00 03 fwb 3 SEN Q BAK SEN 1 BAK 3 SEN 2 BAK TRN D BAK 8 TRN_1 BAK B TRN 2 BAK Figure 2 5 SensorFlash files Table2 2 This table shows the individual data groups contained on the SensorFlash SensorFlash data group Description Certificates Contains all certificates that belong to the product Subf
35. flow rates which will cause instability in the sensor and lead to measurement errors e Gas application Ensure that the gas pressure temperature conditions contain sufficient superheat to prevent dewing or precipitation If the gas contains vapor or droplets then these may precipitate causing instability SITRANS FC430 with HART Service Manual 12 2013 A5E03736884 02 Troubleshooting Application inspection examples 3 4 Inspect the application A3 The following examples possible causes and suggestions for corrective action may give the answer to why the application is unstable Problem The flowmeter indicates higher or significantly lower values than actual flow rate Possible causes Cavitation Build up of foreign material in flowmeter bore e Gas in the liquid Remedy Increase back pressure Clean flowmeter Install gas eliminator ahead of flowmeter Unstable flow signal with closed valve i e zero flow and or abort of zero point adjustment zero point adjustment not possible Mechanical vibrations effect oscillation of coriolis flowmeter at zero flow Leak e Gas in liquid Wrong installation Make sure that the shut off valve is completely closed Make sure that the sensor has been correctly built in Check the driver signal to ensure that the medium does not contain air bubbles Check for vibrations cross talk and physical stress System work
36. from the transmitter see Removing SensorFlash Page 50 Insert the card in a PC and make a backup of all files Remove transmitter cassette 1 Using tool no 8 remove the screw holding the transmitter cassette 2 Pull out the transmitter cassette Install new transmitter cassette 1 Insert the new transmitter cassette 2 Push the cassette in place and tighten the screw SITRANS FC430 with HART Service Manual 12 2013 A5E03736884 02 67 Service and maintenance 5 5 Spare parts replacement with SensorFlash synchronization Re insert SensorFlash and synchronize data 1 Return power to the device NOTICE FW incompatibility If alarm 173 Sensor FW incompatible occurs FW update must be performed see Firmware update Page 13 2 Re insert the SensorFlash into the transmitter Alarm 152 Transmitter serial number mismatch will appear in the display SensorFlash backup is not possible due to serial number mismatch between sensor electronic and SensorFlash 3 Connect the USB cable from PC to the USB port of the device and open PDM on the PC Goto Access Management in the Device dropdown menu Sign in as Expert Default password 2834 Goto Maintenance in the Device dropdown menu and click Replace Transmitter Cassette This will execute the synchronization between SensorFlash and device electronics as follows Production setup and User application data from the SensorFla
37. h SIMATIC PDM software The SIMATIC PDM driver together with a PDM instruction guide is available for download from Product Support https support automation siemens com WW llisapi dll func cslib csinfo amp lang en amp siteid cs ius amp aktprim 0 amp extranet standard amp viewreg WW amp objid 60666565 amp treeLang en The SIMATIC PDM is a software tool designed to aid service personnel and must be applied to perform certain service actions such as firmware update copying of parameter setup and for replacement of certain spare parts A standard USB cable with mini plug for the device is used to connect the transmitter to a PC See pos 8 in exploded view Maintenance work caution Hot surfaces Danger of burns during maintenance work on parts having surface temperatures exceeding 70 C 158 F e Take corresponding protective measures for example by wearing protective gloves e After carrying out maintenance remount touch protection measures A WARNING Humid environment Danger of electric shock e Avoid working on the device when it is energized e f working on an energized device is necessary ensure that the environment is dry e Make sure when carrying out cleaning and maintenance work that no moisture penetrates the inside of the device SITRANS FC430 with HART Service Manual 12 2013 A5E03736884 02 41 Service and maintenance 5 2 Maintenance work CAUTION Dang
38. he liquid If the solid particles in a liquid have a density higher than that of the liquid they may precipitate inside the sensor and cause instability leading to a measurement error However if the solid particles are small in size and the flowrate is high the particles may simply be flushed through the sensor even if their density is larger than the fluid density It is important that the sensor is installed such that solid particles can easily run out of the sensor 1 Ensure that the sensor is installed vertically with an upwards flow 2 Check if solid particles are present in the liquid Take a sample of the liquid fill a glass and see if the solids precipitate SITRANS FC430 with HART 28 Service Manual 12 2013 A5E03736884 02 Alarms and system messages 4 1 Overview of messages and symbols This section describes alarm messages shown on the LUI display Display behavior on local user interface Messages are shown in the operation view of the display Operation view shows the alarms as a combination of symbol and text in the lower line of the display If several diagnostic messages are active at the same time the most critical is always shown e Alarm list view shows all active alarms on a list The alarm list combines a symbol text and an alarm ID number The most recent alarm is shown on top of the list The alarm list view can also be accessed via menu item 3 3 2 Alarm e Alarm history view lists the most recent a
39. ication data from the SensorFlash to the sensor electronic Alarm 151 disappears and all parameters are backed up in the SensorFlash 4 Verify the data synchronization as follows Select Upload to PG PC on the Device dropdown menu Read the sensor serial number and ensure that it matches the sensor serial number on the sensor product label Note In case of serial number mismatch If the two serial numbers don t match Alarm 151 Sensor Serial Number Mismatch will appear Copy data from the backup file created at the beginning of the process to the SensorFlash Repeat steps 2 4 in Re insert SensorFlash and synchronize data 5 Reinstate the display and the display lid see Replacing the DSL cassette Page 60 See also SensorFlash concept Page 11 SITRANS FC430 with HART 66 Service Manual 12 2013 A5E03736884 02 Service and ma ntenance 5 5 Spare parts replacement with SensorFlash synchronization 5 5 3 4 Replacing the transmitter cassette e Transmitter cassette order no A5E03549357 Active A5E03549383 Passive e Exploded view position 9 see Spare parts overview Page 43 e Mechanic tools nos 3 8 9 11 see Toolkit Page 49 Check compatibility Follow the instructions in Compatibility check electronic spare parts Page 58 to ensure compatibility between hardware and firmware revisions Remove SensorFlash 1 Isolate the device from power 2 Remove the SensorFlash SD card
40. ignal invalid due to malfunction in the field device or its peripherals A Out of specification Off spec means that the device is operating outside its specified range for example measuring or temperature range or that internal diagnoses indicate deviations from measured or set values due to internal problems in the device or process characteristics for example compressible emulsions in the process medium V Function check Output signal temporarily invalid for example frozen due to on going work on the device 4 2 Alarm messages Alarms and system messages support both Siemens standard and NAMUR In the following tables the alarm ID identification number can be found along with possible causes and directions for corrective action The alarm may affect the output depending on the process value selected to be signaled on the output as listed in the following tables e Yes The output is affected if the process value to be signaled is Massflow and Corrected Volumeflow Volumeflow Density or Temperature e Yes The output is affected if the process value to be signaled is Massflow and Corrected Volumeflow Volumeflow or Density Alarm classes iM Maintenance alarm Siemens standard 6 Failure NAMUR ID Diagnostic Action Effect on output 32 SIL parameters not validated Run the Safety Validation wizard to validate the safety critical 33 parameters The device
41. isplay cover until mechanical stop Wind back the lid by one turn 4 Mount the O ring by pulling it over the display cover then turn the display cover until you feel friction from the O ring on both sides 5 Wind the display cover by one quarter of a turn to seal on the O ring and tighten the fixing Screw 4 N SITRANS FC430 with HART Service Manual 12 2013 A5E03736884 02 63 Service and maintenance 5 5 Spare parts replacement with SensorFlash synchronization See also SensorFlash concept Page 11 5 5 3 3 Replacing the sensor interface cassette compact version e Sensor interface cassette compact order no A5E03549142 e Exploded view position 20 see Spare parts overview Page 43 e Mechanic tools nos 3 8 9 11 see Toolkit Page 49 Check compatibility Follow the instructions in Compatibility check electronic spare parts Page 58 to ensure compatibility between hardware and firmware revisions Remove SensorFlash 1 Isolate the device from power 2 Remove the SensorFlash SD card from the transmitter see Removing SensorFlash Page 50 Insert the card in a PC and make a backup of all files Remove sensor interface cassette 1 Using tool no 8 remove the two screws that hold the sensor interface cassette 2 Pull out the sensor interface module to the position shown in the photo SITRANS FC430 with HART 64 Service Manual 12 2013 A5E03736884 02 Service and ma ntenance 5 5 Spare p
42. ithout SensorFlash synchronization 5 6 2 Replacing the I O cassette e O cassette order no A5E03939114 e Exploded view position 17 see e Tools SIMATIC PDM USB cable mechanic tools nos 3 8 9 11 see Toolkit Page 49 Remove sensor I O cassette 1 Isolate the device from power 2 Using tool no 9 unscrew the locking screw of the display and remove the display lid using tool no 3 as a wrench bar if necessary 3 Carefully remove display and cable plug Note Use a screwdriver tool no 11 to release the display as shown in photo below The display is fixed with three clips SITRANS FC430 with HART 72 Service Manual 12 2013 A5E03736884 02 Service and ma ntenance 5 6 Spare parts replacement without SensorFlash synchronization 4 Using tool no 8 remove the screw holding the I O cassette Install new I O cassette Proceed as follows to insert new I O cassette 1 Insert new I O cassette and tighten the screw 2 Reinstate the display and the display lid see Replacing the DSL cassette Page 60 Return the device to operation 1 Restore power to the device 2 Check that the device starts up as expected If possible watch the display during startup and observe the device versions for consistency SITRANS FC430 with HART Service Manual 12 2013 A5E03736884 02 73 Service and maintenance 5 6 Spare parts replacement without SensorFlash synchronization 5 6 3 Replacing th
43. itter electronic Alarms 151 and 152 disappear and all parameters are backed up in the SensorFlash 8 Verify the data synchronization as follows Select Upload to PG PC on the Device dropdown menu Read the transmitter and sensor serial numbers and ensure that they match the transmitter and sensor serial numbers on the transmitter product label Note In case of serial number mismatch If the serial numbers don t match Alarms 151 Sensor Serial Number Mismatch and 152 Transmitter Serial Number Mismatch will appear Copy data from the backup file created at the beginning of the process to the SensorFlash Repeat steps 6 8 in Replace Transmitter See also SensorFlash concept Page 11 5 5 2 5 Replacing transmitter remote version T 208 a A s Figure 5 5 Transmitter remote e Transmitter order no 7ME4603 5 8 xx04 xAx0 Check compatibility Follow the instructions in Compatibility check mechanic spare parts Page 51 to ensure compatibility between hardware and firmware revisions SITRANS FC430 with HART 56 Service Manual 12 2013 A5E03736884 02 Service and maintenance Replace transmitter 1 Remove the SensorFlash SD card from the defective transmitter see Removing See also O a Aa O 5 5 Spare parts replacement with SensorFlash synchronization Isolate the device from power SensorFlash Page 50 Insert the card in a PC and make a backup of all files Discard the Senso
44. k that all threads turn freely clear of dust and dirt e Lids of display transmitter termination space sensor terminal box 5 4 Spare parts overview The device consists of different components depending on the customer s order A total overview of which parts can be replaced is found in Spare parts replacement with SensorFlash synchronization Page 49 Some spare parts require synchronization with SensorFlash data The spare part replacement instructions are therefore grouped into the following two subchapters e Spare parts replacement with SensorFlash synchronization Page 49 e Spare parts replacement without SensorFlash synchronization Page 69 SITRANS FC430 with HART Service Manual 12 2013 A5E03736884 02 43 Service and maintenance 5 4 Spare parts overview y PI 83L581 10 Display cover 2 Transmitter housing Local user interface LUI 3 Terminal space 3 Connector for LUI Power supply terminal protection cover SDcard SensorFlash Lid for terminal connections DIP switch for custody transfer Wiring tool _ DIP switch for HART D 1 0 cassette optional LUI port 8a M12 socket USB service port 8b Terminal housing 8 Transmitter cassette 9a Sensor module compact version Heatsink cover for power supply module 9b Sensor module remote version Cable entry See also Replaceable components Page 45 SITRANS FC430 with HART 44 Service Manual 12
45. larms up to 100 The alarm history log can be viewed in menu item 3 2 3 The alarm history log can be reset in menu item 3 2 4 Characteristics of messages The device provides two types of alarm classes NAMUR and Siemens standard selected in menu item 3 2 1 Alarm Mode The following tables summarize the two types of alarm classes in an overview The sequence of the symbols corresponds to the priority of the messages beginning with the most critical Siemens standard alarm classes The number of dots assigned to the symbol defines the importance level of the message Table 4 1 Siemens standard icons Icon Alarm class Definition Maintenance alarm The device outputs fault current Service the device immediately device HN Function check Output signal temporarily invalid for example frozen due to on going work on the SITRANS FC430 with HART Service Manual 12 2013 A5E03736884 02 29 Alarms and system messages 4 2 Alarm messages E Process value alarm The device outputs a fault current or is at the limit of the saturation range d Process value warning There is a problem with one or more process values Thus the device is still measuring process values but these may be unreliable Example A process value exceeds the device specification NAMUR alarm classes Table 4 2 NAMUR icons Icon Alarm classes Definition G9 Failure Output s
46. lculate measurement error AZ 3 3 1 Prove correct sizing Use the sizing program to check if the coriolis sensor is sized correctly The sizing program is available for download or for online use from the PIA Lifecycle Portal at https Awww pia portal automation siemens com default htm https www pia portal automation siemens com default htm Select language and click the tab Sizing followed by Start SITRANS FC Sizing Program Siemens A S Flow In S remm n cb Welcome to flow measurement made simple SIEMENS Siemens A S Flow Instruments develops and markets a range of Si flowmetering devices based on several technologies Back Main In this presentation we have focused on our SITRANS FC mass menu flowrneters This interactive program will select the best SITRANS FC sensor size for your specific application Please nate Before using this program please read the Introduction page CENE Copyright 2008 Siemens A S Flow Instruments The logotype of Siemens A S Flow Instruments are registrated trademarks of Siemens A S Flow Instruments All rights reserved Figure 3 2 SITRANS FC Sizing Program Checking the sizing 18 Using the sizing program examine if the coriolis sensor is sized correctly by checking the flow velocity The range should be within 0 01 to 20 m s e If the flow velocity is very low consider replacing the sensor with a smaller size e If the flow
47. ll measured signals in the sensor The connection between transmitter and sensor is 4 wire providing power and high integrity digital communication between DSL and the transmitter qe 2 Figure 2 1 Compact versions GO Figure 2 2 Remote version with M12 connection SITRANS FC430 with HART Service Manual 12 2013 A5E03736884 02 Description 2 1 Design Sensor design Figure 2 3 Remote version with terminated cable All primary process measurement of mass and volume flow density and process temperature are made in the DSL The FCS400 sensor is provided with two parallel bent tubes welded directly to the process connections at each end through a manifold The FCS400 sensor is available in a non safe and an intrinsically safe IS design The sensors are available in AISI 304 stainless steel The enclosure is made of AISI 316L stainless steel and has a pressure rating of 20 bar 290 psi for DN 15 to DN 50 and 17 bar 247 psi for DN 80 The sensor enclosure can be equipped with a pressure guard or flushed with dry inert gas at the threaded ports for non hazardous applications only Note Ex certification requires that the threaded ports always remain closed In the remote configuration the sensor front end DSL is available in an aluminum enclosure with an ingress protection grade of IP67 NEMA 4X It has a 4 wire M12 cable connection for communication and power supply SITRANS FC430 with HART Service Manual 1
48. mit Alarm 135 Corr vol below alarm limit Check process conditions or align limit to normal operation Adjust parameter Lower Limit Alarm SITRANS FC430 with HART 36 Service Manual 12 2013 A5E03736884 02 Alarms and system messages 4 2 Alarm messages ID Diagnostic Action Effect on output 136 Totalizer 1 above alarm limit Check process conditions or align limit to normal operation Adjust parameter Upper Limit Alarm 139 Totalizer 1 below alarm limit Check process conditions or align limit to normal operation Adjust parameter Lower Limit Alarm 140 Totalizer 2 above alarm limit Check process conditions or align limit to normal operation Adjust parameter Upper Limit Alarm 143 Totalizer 2 below alarm limit Check process conditions or align limit to normal operation Adjust parameter Lower Limit Alarm 144 Totalizer 3 above alarm limit Check process conditions or align limit to normal operation Adjust parameter Upper Limit Alarm 147 Totalizer 3 below alarm limit Check process conditions or align limit to normal operation Adjust parameter Lower Limit Alarm 148 Transm temp above alarm limit Check process conditions or align limit to normal operation Adjust parameter Upper Limit Alarm 149 Transm temp below alarm limit Check process conditions or align limit to normal operation Adjust parameter Lower Limit Alarm
49. n this table Table 3 4 Sensor resistance values Size Driver resistance at 20 Driver resistance at Pick up resistance at Pick up resistance at C O 200 C O 20 C O 200 C O DN15 3 1x0 06 4 5 95 943 157 2 16 DN25 23 7 40 35 36 9 95 943 157 2 16 DN50 44 9 0 73 72 2 95 943 157 2416 DN80 37 1x0 69 60 8 95 943 157 2 16 3 6 Improve the application A5 If the application still gives unstable or incorrect measurements a number of measures can be taken to improve the installation In the following it is described how to find the causes of a high Zero Point Standard Deviation and other measures that will improve the installation Setting Low Flow Cut Off In order to see if the zero point becomes more stable when making changes adjustments the Low Mass Flow Cut Off MassFlowCutOff must be set to 0 0 When Low Flow Cut Off has been set it is possible to see the instability directly from the massflow in the online window View Process variables This information can be used to troubleshoot For example tightening the brackets which hold the sensor or turning off the pump to check if vibrations from the pump are disturbing the sensor etc Incorrect installation of the sensor 26 Has the sensor been correctly installed that is fastened to the floor wall or frame with good mounting brackets as shown in the instructions Especially for low flowrates that is flowrates less than 10
50. ncept Page 11 SITRANS FC430 with HART Service Manual 12 2013 A5E03736884 02 57 Service and maintenance 5 5 Spare parts replacement with SensorFlash synchronization 5 5 3 Replacement of electronic parts 5 5 3 1 Compatibility check electronic spare parts Follow these steps to ensure compatibility 1 Identify firmware and hardware revision numbers found on the product label and in PDM under Identification gt Device SIEMENS 4 DSL Sensor Node A5E02270927 SVPD0146928 Spare part no A5E03549191 Made in Germany Figure 5 6 The revision no is stated on the product label The X marks the revision state In this example the revision state is ES AA Spare Parts Transmitter Electronic Spare part no A5E03549357 active A5E03549383 passive Firmware Revision 3 00 10 20 Loaded Hardware Revision ESOS ASt3 Loaded Sanat Number 0 5MEI 3 led Sensor Electronic Spare part no A5E03549191 Remote A5E03549142 Compa Firmware Revision m 303 0201 Loaded Hardware Revision AADI Loaded Senal Number VPDA601711 Loaded LUI Electronic Spare part no A5E0354897 1 Firmware Revision 103 1338 Loaded Hardware Revision Loaded Figure 5 7 Spare parts HW revision in PDM In this example the revision states are ES09 and RSAA 2 Check compatibility matrix remote or compact as shown in the two following tables New spare parts are al
51. nearity error of 0 1 As can be seen in this case it is not so important that the standard deviation is 1 kg h The error due to the zero point is only 0 1 for a flowrate of 1000 kg h and even less for a higher flowrate So for this installation with the given flowrate and zero point error Zero Point Standard Deviation value you should typically choose not to spend more time finding ways to improve the application 3 4 Inspect the application A3 20 If the flowmeter still gives unstable measurements or process value alarm s persist then go through the following inspection steps or see if you can find help in the examples shown in the table First of all ensure that 1 The sensor is installed as described in the Operating Instructions 2 The sensor is located in a vibration free position Vibrations can disturb the sensor and therefore cause measurement errors Depending on application you should furthermore ensure the following e Liquid application Ensure that the sensor is filled with liquid and liquid only Air or gas bubbles in the liquid cause instability and can result in measurement errors Flush the pipe systems and the sensor for several minutes at maximum flowrate to remove any air bubbles which may be present Note The liquid must be homogeneous in order to measure with high accuracy If the liquid contains solid particles of greater density than the liquid then these solids can settle especially at low
52. ng table shows major changes in the documentation compared to the previous edition Edition Remarks SW version FW revision 05 2012 First edition e SIMATIC PDM driver 1 00 00 e Compact version System 03 00 00 Transmitter 02 00 09 LUI 01 02 15 Sensor 03 00 00 e Remote version System 02 00 02 Transmitter 02 00 09 LUI 01 02 15 Sensor 02 00 00 12 2013 e General update e SIMATIC PDM driver 2 00 00 e SensorFlash concept added e Troubleshooting chapter improved e Spare part replacement chapter improved e Compact version 03 02 00 e Remote version 02 02 00 SITRANS FC430 with HART Service Manual 12 2013 A5E03736884 02 Introduction 1 3 Safety instructions 1 3 Safety instructions Before carrying out any repair work the instructions for safe handling of the device must be read and understood See the Operating Instructions 1 4 Notes on warranty The contents of this manual shall not become part of or modify any prior or existing agreement commitment or legal relationship The sales contract contains all obligations on the part of Siemens as well as the complete and solely applicable warranty conditions Any statements regarding device versions described in the manual do not create new warranties or modify the existing warranty The content reflects the technical status at the time of publishing Siemens reserves the right to make technical changes in
53. nsors disturb one another and the installation should be improved When air is present in the liquid the zero point becomes unstable which leads to a poor measurement accuracy Checking for air e Check the Driver Current View gt Device Status gt Amplitude Frequency menu item 3 4 2 1 Check if the Driver Current varies more than 1 mA If this is the case it is usually due to the presence of air or gas bubbles in the liquid Increase the pressure in the sensor creating a large back pressure upon the sensor by reducing the opening of the outlet valve or by increasing the pump pressure Thereby the size of air bubbles inside the sensor will be minimized The Driver Current stability will increase with reduced air bubble size or amount in the liquid Typical causes of air in the liquid The entry pipe and sensor have not been properly filled with liquid The pump cavitates the rotary speed of the pump is too high in relation to the supply of liquid to the pump The flow rate in the pipe is too high so components installed upstream of the flowmeter can cause cavitation If there is a filter installed upstream of the flowmeter it may be close to blocking which also can cause cavitation Liquid flashes to vapor bubbles while passing through partially open valves or orifices SITRANS FC430 with HART Service Manual 12 2013 A5E03736884 02 27 Troubleshooting 3 6 Improve the application A5 Solid particles in t
54. nt replacement instruction to replace the spare part e Replacing the DSL cassette Page 60 e Replacing the sensor interface cassette compact version Page 64 e Replacing the transmitter cassette Page 67 Note The following spare part replacement instructions are for hardware revision 2 only For hardware revision 1 systems contact factory service and support SITRANS FC430 with HART Service Manual 12 2013 A5E03736884 02 59 Service and maintenance 5 5 Spare parts replacement with SensorFlash synchronization 5 5 3 2 Replacing the DSL cassette e DSL cassette remote order no A5E03549191 e Tools SIMATIC PDM USB cable mechanic tools nos 3 8 see Toolkit Page 49 Check compatibility Follow the instructions in Compatibility check electronic spare parts Page 58 to ensure compatibility between hardware and firmware revisions Remove SensorFlash 1 Isolate the device from power 2 Remove the SensorFlash SD card from the transmitter see Removing SensorFlash Page 50 Insert the card in a PC and make a backup of all files Remove DSL cassette 1 Using tool no 9 unscrew the locking screw of the blind lid and remove it using tool no 3 as a wrench bar if necessary 2 Release the rubber band by lifting it off the small hook next to the cable plug r SITRANS FC430 with HART 60 Service Manual 12 2013 A5E03736884 02 Service and maintenance 5 5 Spare parts replacement with
55. nterface cassette HART Active might need firmware update A5E03549357 No Yes SITRANS FCT030 Transmitter interface cassette HART Passive might need firmware update A5E03549383 No Yes SITRANS FCT030 Remote version Sensor interface cassette A5E03549098 b No No SITRANS FCT030 I O Cassette Quote F option from product code A5E039391 14 No No SITRANS FCT030 Power supply 85 264 V AC 50 60 Hz 18 5 100 V DC A5E03549413 No No CT plug for M12 plugs A5E31478498 Closed No No 46 SITRANS FC430 with HART Service Manual 12 2013 A5E03736884 02 Service and maintenance 5 4 Spare parts overview Component Order number Photo and Hot swappable SensorFlash position on Spare parts synchronization replacement with required SensorFlash synchronization Page 49 nw fw Open SITRANS FCT030 A5E03548971 Q Yes No Display and keypad might need firmware update SITRANS FCT030 A5E03549344 Yes No Display lid Observe hazardous area access protocols SITRANS FCT030 A5E03549396 i No Bag of loose spare parts d ad e AN SITRANS FCT030 A5E03549429 Yes No Blind lid large 122 mm CA Observe W hazardous area access protocols SITRANS FCT030 A5E03915258 Yes No SensorFlash 1 GB micro SD card SITRANS FCT030 DSL A5E03549295 Yes No Blind lid small
56. nts 2 ccccccceceeeeeeeneeececeeeeeeeeaanaeceeeeeeeseaaanaeceeeeesaeensanaeeeeeeeeneeenaneeeeeees 45 5 4 2 Toolkit detenta esent dat ta e date tasa detta ud 49 5 5 Spare parts replacement with SensorFlash synchronization esses 49 SITRANS FC430 with HART Service Manual 12 2013 A5E03736884 02 3 Table of contents 5 5 1 5 5 2 5 5 2 1 5 5 2 2 5 5 2 3 5 5 2 4 5 5 2 5 5 5 3 5 5 3 1 5 5 3 2 5 5 3 3 5 5 3 4 Removing SensorFlash iiec d eere o a ee de Bee d ne du DH 50 Replacement of transmitter sensor spare parts sssssssssssssssseeeeee eene 51 Compatibility check mechanic spare Parts c ececcceceeeeeeeeaeceeeeeeeseceeeaeeeeeeeeesecsecaeeeeeeeeetee 51 Replacing sensor remote version ssssssssssseseeeneneenen nennen nennen nnne 52 Replacing sensor compact version ssssssssseseseseee eene nenne nennen nnne 54 Replacing transmitter compact version esssssee eene eene nnne 55 Replacing transmitter remote version sss nennen nennen nnns 56 Replacement of electronic parts cccccccceeeeeeeccececeeeeeeeceaeeeceeeeeeeceaaeeeceeeeesasenaeeeeeeeeeeeeenaees 58 Compatibility check electronic spare parts ssssssssssssssseeenee nennen 58 Replacing the DSL casseto nronnunipin ena A a tete seen nne ntes nnne enata nnns 60 Replacing the sensor interface cassette
57. o The display is held in place with three clips SITRANS FC430 with HART 50 Service Manual 12 2013 A5E03736884 02 Service and ma ntenance 5 5 Spare parts replacement with SensorFlash synchronization 5 5 2 Replacement of transmitter sensor spare parts 5 5 2 1 Compatibility check mechanic spare parts Follow these steps to ensure compatibility 1 Identify firmware and hardware revision numbers found on the product label and in PDM under Identification Device on the system to replace Figure 5 1 HW and FW revision on product label Figure 5 2 FW and HW revision in PDM 2 Check compatibility matrix remote or compact as shown in the two following tables New spare parts are always delivered with the latest firmware and hardware revisions Note Keeping hardware revision 1 in the system Contact factory service and support if the customer wishes to continue running the system with hardware revision 1 It is highly recommended to upgrade to hardware revision 2 when replacing remote transmitter sensor or compact transmitter on revision 1 systems Compatibility for compact variants Firmware Revision bundle Firmware Revision bundle Service channel EDD version version 3 00 0 1 1 00 00 06 Rev 1 3 02 00 2 2 00 00 08 Rev 2 SITRANS FC430 with HART Service Manual 12 2013 A5E03736884 02 51 Service and maintenance 5 5 Spare parts replacement with SensorFlash s
58. of the maximum capacity of the flow meter it is important that the sensor is correctly and stably installed If the sensor is not correctly fixed in place the zero point of the sensor will change leading to measuring errors Try to tighten up the sensor brackets to see whether the flow instability is reduced SITRANS FC430 with HART Service Manual 12 2013 A5E03736884 02 Troubleshooting 3 6 Improve the application A5 Vibrations and cross talk Vibrations in the pipe system are normally generated by pumps Typically cross talk is generated by two sensors of the same size positioned in close proximity in the same pipe or installed upon the same rail or frame Vibrations cross talk have a greater or lesser effect upon the zero point stability and therefore also the measurement accuracy 1 Air in the liquid Check whether there are vibrations Turn off the pump and check whether the zero point stability improves that is if the flowrate fluctuation in kg h is reduced If the sensor is disturbed by vibration from the pump the installation should be improved or the pump should be exchanged for example to another type Check for cross talk Turn off the power to the other flow meter s and wait approximately 2 minutes so the vibrating tubes in the sensor have stopped vibrating Then check if the zero point stability has improved that is that the fluctuation in kg h has been reduced If this is the case the se
59. olders Product Contains product related certificates Project Contains production related certificates SEN O BAK The SensorFlash holds three sensor parameter backup files SEN 1 BAK to which data is written continuously SEN 2 BAK This ensures that if the device is powered down in an unfortunate moment there is always one valid copy of the backup TRN 0 BAK The SensorFlash holds three transmitter parameter backup TRN 1 BAK files to which data is written continuously TRN 2 BAK This ensures that if the device is powered down in an unfortunate moment there is always one valid copy of the backup md 3 02 00 03 fwb FW bundle version delivered with the product 12 SITRANS FC430 with HART Service Manual 12 2013 A5E03736884 02 Description 2 3 Via SIMATIC PDM 1 2 3 4 Via LUI 2 3 Firmware update Firmware update Download the new firmware bundle from www siemens com FC430 www siemens com FC430 and save it to the SensorFlash An instruction is also available at this site Go to Access Management in the Device dropdown menu Sign in as Expert default password is 2834 Go to Firmware Update in the Device dropdown menu and click Install FW Version in order to install appropriate FW A progress bar is shown in PDM the device restarts and a communication failure is reported in PDM Shut down the PDM driver and open again Ensure to open the PDM driver compatible with
60. ove the error message 160 Massflow simulated Disable Simulation before returning to normal operation 161 Volumeflow simulated Disable Simulation before returning to normal operation 162 Density simulated Disable Simulation before returning to normal operation 163 Fluid temp simulated Disable Simulation before returning to normal operation 164 Fraction simulated Disable Simulation before returning to normal operation 165 Ref density simulated Disable Simulation before returning to normal operation 166 Ref density simulated Disable Simulation before returning to normal operation 167 Totalizer 1 simulated Disable Simulation before returning to normal operation 168 Totalizer 2 simulated Disable Simulation before returning to normal operation 169 Totalizer 3 simulated Disable Simulation before returning to normal operation 170 Loop current simulated Disable Simulation before returning to normal operation 214 Simulation on channel 2 is active Disable Simulation before returning to normal operation 215 Simulation on channel 3 is active Disable Simulation before returning to normal operation 216 Simulation on channel 4 is active Disable Simulation before returning to normal operation 40 SITRANS FC430 with HART Service Manual 12 2013 A5E03736884 02 Service and maintenance 5 5 1 5 2 Diagnostics tools SITRANS FC430 comes with a USB service port to enable easy service throug
61. pper Limit Warning 106 Density below warning limit Check process conditions or align limit to normal operation Adjust parameter Lower Limit Warning 109 Fluid temp above warning limit Check process conditions or align limit to normal operation Adjust parameter Upper Limit Warning 110 Fluid temp below warning limit Check process conditions or align limit to normal operation Adjust parameter Lower Limit Warning 113 Fraction A above warning limit Check process conditions or align limit to normal operation Adjust parameter Upper Limit Warning 114 Fraction A below warning limit Check process conditions or align limit to normal operation Adjust parameter Lower Limit Warning 117 Fraction B above warning limit Check process conditions or align limit to normal operation Adjust parameter Upper Limit Warning 118 Fraction B below warning limit Check process conditions or align limit to normal operation Adjust parameter Lower Limit Warning 38 SITRANS FC430 with HART Service Manual 12 2013 A5E03736884 02 Alarms and system messages 4 2 Alarm messages ID Diagnostic Action Effect on output 121 Fraction A flow above warning limit Check process conditions or align limit to normal operation Adjust parameter Upper Limit Warning 122 Fraction A flow below warning limit Check process conditions or align limit to normal operation
62. r calibration parameters In menu item 2 2 4 Flow Adjustment set Adjustment Factor to 1 n menu item 2 2 5 10 Density Adjustment set Adjustment Factor to 1 and Adjustment Offset to O 3 Checkif calibration factor menu item 3 5 6 3 matches the calibration factor from the calibration certificate If not then recalibrate the sensor by restoring sensor calibration parameters from the SensorFlash 4 fthe error continues send the device to factory for recalibration 49 Malfunction in Pickup Amplitude The sensor electronic is defective or a pickup is damaged Yes 50 Replace the sensor electronic remote version DSL cassette or 51 compact version sensor interface cassette If the alarm continues then replace the sensor see Replaceable components Page 45 55 Malfunction in sensor driver The circuitry may be damaged resulting in high amplitude Yes 56 Replace the sensor electronic remote version DSL cassette or 57 compact version sensor interface cassette see Replaceable components Page 45 58 Unstable driver oscillation If operation is within specifications and no other alarms are Yes signaled the sensor electronic may be defective Go through one or more of the following steps until the error is corrected and the alarm disappears 1 Check the connection between driver and sensor electronic 2 Replace the sensor mechanic SITRANS FC430 with HART Servi
63. rFlash from the new transmitter Replace the transmitter Return power to the device Insert the SensorFlash from the old transmitter into the new transmitter Alarm 152 Transmitter serial number mismatch will appear in the display SensorFlash backup is not possible due to mismatch of serial numbers between transmitter electronic and SensorFlash Connect the USB cable from PC to the USB port of the device and open PDM on the PC Goto Access Management in the Device dropdown menu Sign in as Expert default password is 2834 Goto Maintenance in the Device dropdown menu select the Spare Parts Replacement tab and click Replace transmitter Remote This will execute the synchronization between SensorFlash and device electronics as follows User application data from the SensorFlash to the transmitter electronic Alarm 152 disappears and all parameters are backed up in the SensorFlash Verify the data synchronization as follows Select Upload to PG PC on the Device dropdown menu Read the transmitter serial number and ensure that it matches the transmitter serial number on the sensor product label Note In case of serial number mismatch If the two serial numbers don t match Alarm 152 Transmitter Serial Number Mismatch will appear Copy data from the backup file created at the beginning of the process to the SensorFlash Repeat steps 6 8 in Replace Transmitter SensorFlash co
64. rt it into the transmitter S 2 Reinstall I O cassette transmitter cassette and sensor interface cassette see corresponding instructions 3 Reinstate the display and the display lid see Replacing the DSL cassette Page 60 Return the device to operation 1 Restore power to the device 2 Check that the device starts up as expected If possible watch the display during startup and observe the device versions for consistency 5 7 Upgrading the application from hardware revision 1 to 2 Contact factory service and support for instructions on upgrade from hardware revision 1 to hardware revision 2 sales release 1 to sales release 2 5 8 Ordering In order to ensure that the ordering data you are using is not outdated the latest ordering data is always available on the Internet http www siemens com processinstrumentation catalogs http www siemens com processinstrumentation catalogs SITRANS FC430 with HART 76 Service Manual 12 2013 A5E03736884 02 Index C Certificates 6 Cross talk 26 D Design 8 Device Description 7 Design 7 Document history 5 H Hazardous area Laws and directives 6 Hot swappable 48 Installation Incorrect 26 L Low flow cut off 26 T Test certificates 6 V Vibrations 26 SITRANS FC430 with HART Service Manual 12 2013 A5E03736884 02 77 Index 78 SITRANS FC430 with HART Service Manual 12 2013 A5E03736884 02 Siemens A S Subject
65. s are still unsatisfactory the sensor diagnostic values should be checked This is done in two steps 1 Verify sensor diagnostic parameters Page 22 2 Measure resistance on sensor connector Page 25 3 5 1 Verify sensor diagnostic parameters The diagnostic values of the sensor are shown in the LUI diagnostic view The LUI provides six configurable measurement diagnostic values that are updated dynamically 3 FC490 EA VOL 0 00 m h ENSITY 1 00 kg m LUID TEMP 22 20 C SENSOR FREQ 676 98 Hz DRIU CURR 225 mf PICKUP 1 64 81 mU i Figure 3 4 Diagnostic view SITRANS FC430 with HART 22 Service Manual 12 2013 A5E03736884 02 Troubleshooting 3 5 Check sensor specific data A4 Diagnostic and process values may also be checked through PDM in a bar graph or ona trend curve Process Variables SITRANS FC430 rev2 Online x verview Totalizer Fraction Loop Current SIEMENS it r Massflow Tr Fluid Temperature 2 715683 kgh 26 23 C EH eros Sa mecum 31824 0 31824 50 00 75 00 200 00 Trend View Trend View Volumefiow p Density P 1 50641 m h 1 82074 kg m REO RR CR v uz 637 2 0 637 2 5000 0 5000 Trend View SITRANS FC430 rev2 Online Trend View SIEMENS T4 ah cj a dI E ce ce zi E eR E uS awe E g Oo E Sz E os e 4 E o E a E E io 5 j KE a Ow T E Q
66. s perfect except indicates lower flow over the entire range By pass flow Leak Repair or replace by pass valves or faulty solenoid valves Display shows temperature of approximately 240 C however the media temperature is approximately 20 C Temperature sensor has failed Check resistance of PT1000 sensors at the sensor connector of wiring to the PT1000 sensor see PT1000 resistance table The display shows negative density however the medium is gas with a density of approximately 5 kg m Wrong order code or calibration Make sure that the sensor has been calibrated for density If yes check the sensor frequency Too high sensor frequency will result in negative density readings Contact Siemens The flowmeter fails to measure Solid particles are settling in the tubes High concentration of solutions precipitation The flowmeter must be installed in vertical position with flow upwards to ensure that the tubes are properly cleared SITRANS FC430 with HART Service Manual 12 2013 A5E03736884 02 21 Troubleshooting 3 5 Check sensor specific data A4 Pt1000 L Ohm a ob ger ESSET 100 150 200 250 TPC Figure 3 3 PT1000 resistance table 3 5 Check sensor specific data A4 If the measurement
67. s with a safety alert symbol may also include a warning relating to property damage Qualified Personnel The product system described in this documentation may be operated only by personnel qualified for the specific task in accordance with the relevant documentation in particular its warning notices and safety instructions Qualified personnel are those who based on their training and experience are capable of identifying risks and avoiding potential hazards when working with these products systems Proper use of Siemens products Trademarks Note the following A WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation If products and components from other manufacturers are used these must be recommended or approved by Siemens Proper transport storage installation assembly commissioning operation and maintenance are required to ensure that the products operate safely and without any problems The permissible ambient conditions must be complied with The information in the relevant documentation must be observed All names identified by amp are registered trademarks of Siemens AG The remaining trademarks in this publication may be trademarks whose use by third parties for their own purposes could violate the rights of the owner Disclaimer of Liability We have reviewed the contents of this publication to ensure consistency with the hard
68. sh to the transmitter electronic Alarm 152 disappears and all parameters are backed up in the SensorFlash 4 Verify the data synchronization as follows Select Upload to PG PC on the Device dropdown menu Read the transmitter serial number and ensure that it matches the transmitter serial number on the transmitter product label Note In case of serial number mismatch If the two serial numbers don t match Alarm 152 Transmitter Serial Number Mismatch will appear Copy data from the backup file created at the beginning of the process to the SensorFlash Repeat steps 2 4 in Re insert SensorFlash and synchronize data 5 Reinstate the display and the display lid see Replacing the DSL cassette Page 60 See also SensorFlash concept Page 11 SITRANS FC430 with HART 68 Service Manual 12 2013 A5E03736884 02 Service and ma ntenance 5 6 Spare parts replacement without SensorFlash synchronization 5 6 Spare parts replacement without SensorFlash synchronization Replacement of the following parts does not require SensorFlash synchronization 5 6 1 Replacing the sensor interface cassette remote version e Sensor interface cassette Remote order no A5E03549098 e Exploded view position 20 see e Mechanic tools nos 3 8 9 11 see Toolkit Page 49 Remove sensor interface cassette 1 Isolate the device from power 2 Using tool no 9 unscrew the locking screw of the display and remove
69. the display lid using tool no 3 as a wrench bar if necessary SITRANS FC430 with HART Service Manual 12 2013 A5E03736884 02 69 Service and maintenance 5 6 Spare parts replacement without SensorFlash synchronization 3 Carefully remove display and cable plug Note Use a screwdriver tool no 11 to release the display as shown in photo below The display is held in place with three clips 5 Pull out the sensor interface module to the position shown in the photo and disconnect the cable plug while lifting the catch SITRANS FC430 with HART 70 Service Manual 12 2013 A5E03736884 02 Service and ma ntenance 5 6 Spare parts replacement without SensorFlash synchronization 6 Remove the sensor interface cassette Install new sensor interface cassette 1 Hold down the cable while pushing the new application electronic to the position shown in the photo 2 Reconnect cassette cable plug until the catch clicks Push the cassette back in place and tighten the two screws 3 Reinstate the display and the display lid see Replacing the DSL cassette Page 60 Return the device to operation 1 Restore power to the device 2 Check that the device starts up as expected If possible watch the display during startup and observe the device versions for consistency SITRANS FC430 with HART Service Manual 12 2013 A5E03736884 02 71 Service and maintenance 5 6 Spare parts replacement w
70. the new FW Note Communication problem If communication cannot be established after FW update then disconnect the USB cable from the PC and connect again Download the new firmware bundle from www siemens com FC430 www siemens com FC430 and save it to the SensorFlash An instruction is also available at this site Access the flowmeter with access level Expert the default PIN code is 2834 Enter menu item 3 3 5 FW Update select the saved firmware bundle version and press D The LUI displays the firmware update progress Note Firmware update FW update is to be done only by authorized and trained service personal SITRANS FC430 with HART Service Manual 12 2013 A5E03736884 02 13 Description 2 3 Firmware update SITRANS FC430 with HART 14 Service Manual 12 2013 A5E03736884 02 Troubleshooting Initial checking of the application If an error or unexpected event occurs first check that installation and commissioning including zero point adjustment are performed as described in the Operating Instructions If the error persists then go through the steps of the troubleshooting flowchart The flowchart and the subsections referred to in the flowchart will enable you to trace the reason for alarms and operational instabilities Typical causes of incorrect measurements Incorrect and unstable measurements especially at low flows are typically a result of an unstable zero point due to e
71. tion e DN 15 sensor The sensor s nominal flowrate is specified to 3700 kg h e Zero point error Zero Point Standard Deviation value is specified as 0 2 kg h e Flow Min 10 kg h Max 100 kg h After the zero point adjustment the Zero Point Standard Deviation value Z is read as 1 kg h that is 5 times greater than that specified for the sensor The error for a flowrate of 10 kg h is estimated as e E 1 kg h x 100 10 kg h 10 For a flowrate of 100 kg h the error is estimated as e E 1 kg h x 100 100 kg h 196 For this application it is necessary to investigate more closely what the cause of the relatively high Zero Point Standard Deviation value is in order to establish what needs to be done to improve the measurement accuracy SITRANS FC430 with HART Service Manual 12 2013 A5E03736884 02 19 Troubleshooting 3 4 Inspect the application A3 Example 2 High flow application DN 15 sensor The sensor flowrate is specified as max 3700 kg h e The zero point error Zero Point Standard Deviation value is specified as 0 2 kg h e Flowrate Min 1000 kg h Max 3000 kg h After the zero point adjustment the Zero Point Standard Deviation value Z is read as 1 kg h that is 5 times greater than specified for the sensor The error at a flowrate of 1000 kg h is estimated as e E 1 kg h x 100 1000 kg h 0 196 At a flowrate of 3000 kg h the error is estimated to be e E 1 kg h x 100 3000 kg h 0 03 Plus the li
72. tion A above alarm limit Check process conditions or align limit to normal operation Adjust parameter Upper Limit Alarm 115 Fraction A below alarm limit Check process conditions or align limit to normal operation Adjust parameter Lower Limit Alarm 116 Fraction B above alarm limit Check process conditions or align limit to normal operation Adjust parameter Upper Limit Alarm 119 Fraction B below alarm limit Check process conditions or align limit to normal operation Adjust parameter Lower Limit Alarm 120 Fract A flow above alarm limit Check process conditions or align limit to normal operation Adjust parameter Upper Limit Alarm 123 Fract A flow below alarm limit Check process conditions or align limit to normal operation Adjust parameter Lower Limit Alarm 124 Fract B flow above alarm limit Check process conditions or align limit to normal operation Adjust parameter Upper Limit Alarm 127 Fract B flow below alarm limit Check process conditions or align limit to normal operation Adjust parameter Lower Limit Alarm 128 Ref density above alarm limit Check process conditions or align limit to normal operation Adjust parameter Upper Limit Alarm 131 Ref density below alarm limit Check process conditions or align limit to normal operation Adjust parameter Lower Limit Alarm 132 Corr vol above limit Check process conditions or align limit to normal operation Adjust parameter Upper Li
73. tput above Scaling Check process conditions or align limit to normal operation Adjust channel 3 parameter Upper Scaling 204 Frequency output below Scaling Check process conditions or align limit to normal operation Adjust channel 3 parameter Flow Value Low 205 Frequency output above Scaling Check process conditions or align limit to normal operation Adjust channel 3 parameter Flow Value High 206 Pulse overflow Pulse output insufficient pulse separation Increase Amount Per Pulse or reduce Pulse Width on channel 3 207 Current output below Scaling Check process conditions or align limit to normal operation Adjust channel 4 parameter Lower Scaling SITRANS FC430 with HART Service Manual 12 2013 A5E03736884 02 37 Alarms and system messages 4 2 Alarm messages ID Diagnostic Action Effect on output 208 Current output above Scaling Check process conditions or align limit to normal operation Adjust channel 4 parameter Upper Scaling 210 Frequency output below Scaling Check process conditions or align limit to normal operation Adjust channel 4 parameter Flow Value Low 211 Frequency output above Scaling Check process conditions or align limit to normal operation Adjust channel 4 parameter Flow Value High 212 Pulse overflow Pulse output insufficient pulse separation Increase Amount Per Pulse or
74. up 1 voltage 65 mV 3 Pick up 2 voltage 65 mV 4 Sensor frequency 580 615 Hz Further information Sensor and frequency fluctuate regularly Conclusion Slug flow caused by poor mixing for example oil water oil water flowing in sequence Action Relocate flowmeter to position where fluid is already mixed See also Measure resistance on sensor connector Page 25 Check sensor specific data A4 Page 22 SITRANS FC430 with HART 24 Service Manual 12 2013 A5E03736884 02 Troubleshooting 3 5 2 Measure resistance on sensor connector 3 5 Check sensor specific data A4 Checking the sensor resistance will indicate if the sensor is in good working condition The sensor resistance values can be measured directly on the connector Connector pins Figure 3 6 Sensor cable connector pins This table shows the designations of the 10 pins of the sensor connector Table 3 3 Connector pins Pin Color Description PIN 1 P1 Orange Pick up 1 PIN 2 P1 Green PIN 3 P2 White Pick up 2 PIN 4 P2 Blue PIN 5 T1 Yellow Tube temperature PT1000 PIN 6 T2 Yellow PIN 7 T3 Red Frame temperature PT1000 PIN 8 T4 Red PIN 9 D1 Brown Driver PIN 10 D1 Black SITRANS FC430 with HART Service Manual 12 2013 A5E03736884 02 25 Troubleshooting 3 6 Improve the application A5 Sensor resistance values Check if the measured resistance values are within range of the values shown i
75. velocity very high consider cavitation or bubble release within the sensor Increase the process pressure SITRANS FC430 with HART Service Manual 12 2013 A5E03736884 02 Troubleshooting 3 3 Prove correct sizing and calculate measurement error A2 3 3 2 Calculate measurement error The result of the zero point adjustment will show you if the zero point was set under good and stable conditions The lower the obtained value of the parameter Zero Point Standard Deviation the lower is the achievable measuring error For a well installed flowmeter the Zero Point Standard Deviation corresponds to the specified zero point stability for the sensor size see Technical specifications in the Operating instructions The parameter Zero Point Standard Deviation is located in the Maintenance amp Diagnostics menu in the SIMATIC PDM and the LUI display If the flowmeter still gives wrong or unstable measurements the next step is to perform a mass balance calculation Calculation formula Given the Zero Point Standard Deviation the error expected for different flow rates can be calculated without performing time consuming measurements So using this formula one can assess if the application can be used as is or whether to use more time improving the installation E Zx10096 Qm where E measurement error in 96 of flowrate Z zero point standard deviation value in kg h Qm current flowrate in kg h Example 1 Low flow applica
76. ware and software described Since variance cannot be precluded entirely we cannot guarantee full consistency However the information in this publication is reviewed regularly and any necessary corrections are included in subsequent editions Siemens AG Order number A5E03736884 Copyright Siemens AG 2012 2013 Industry Sector amp 12 2013 Technical data subject to change All rights reserved Postfach 48 48 90026 N RNBERG GERMANY Table of contents 1 Introduction i gp ARR MU 5 1 1 Purpose of this documentation ssssssssssssesssssseeeeeerenen eene nene n nnne neret nsns nnn 5 1 2 aln CE C 5 1 3 Safety Instructions yen oreet Fett d t et pa det amt o ete kes net A 6 1 4 Notes orn wanra cds ira e e e ta det ibt te RD teret tc teens 6 1 5 Product informations sann 2d pte decepta Shes eue cde cage dada a ona dorus 6 1 6 taws and GIRGCIIVES 6 2 Ib re erro T PRIEST E E E E asain ties ews E teesees ethan diseies E 7 2 1 Design me E 7 2 2 SensorFlash concept code Ead Tage aga denm Toe aed odd e agre da lode ve Dod dana 11 2 3 Firmware update eet pre E ea pte reta E be tee RD deta heated 13 3 Eie ertet EN 15 3 1 Troubleshooting overview ssssssseseeseeeenenee n ene mener enters NER NEE TEETER nenne 16 3 2 Clear alarms and system messages A1 ssssssssssssssseee eene eene nnns 17 3 3 Prove correct sizing and calculate measurement error A2
77. ways delivered with the latest firmware and hardware revisions SITRANS FC430 with HART 58 Service Manual 12 2013 A5E03736884 02 Service and maintenance 5 5 Spare parts replacement with SensorFlash synchronization Note Keeping hardware revision 1 in the system Contact factory service and support if the customer wishes to continue running the system with hardware revision 1 It is highly recommended to upgrade to hardware revision 2 when replacing remote transmitter sensor or compact transmitter on revision 1 systems FW bundle HW bundle LUI HW Transmitter Transmitter Sensor HW revision revision Spare part HW active HW passive Spare part number Spare part Spare part number revision number number revision number revision revision number number number 2 00 0 1 A5E03548971 A5E03549357 A5E03549383 A5E03549191 ESO1 ES05 ES04 ESO3 2 02 00 2 A5E03549357 RSAA Compatibility for compact variants FW bundle HW bundle LUI HW Transmitter Transmitter Sensor HW revision revision Spare part HW active HW passive Spare part number Spare part Spare part number revision number number revision number revision revision number number number 3 00 0 1 A5E03548971 A5E03549357 A5E03549383 A5E03549142 ES01 ES05 ES04 ES03 3 02 00 2 A5E03549142 RSAA Compatibility for remote variants 3 Follow the releva
78. y to replace components e Service toolkit order no A5E03722877 Point nose pliers Adjustable wrench Plain screwdriver 1 6x10 Phillps screwdriver PH2 Socket driver SW7 Ratchet spanner 6 mm and socket 13 mm Torx screwdriver TX20 Torx screwdriver TX10 Hexagonal driver SW5 Torx screwdriver TX9 Plain screwdriver 0 6x3 5 Unbraco top bit 4 with 50 mm extension 6 mm Wago tool Spare parts replacement with SensorFlash synchronization Before replacing mechanic and electronic parts that require SensorFlash synchronization compatibility between hardware and firmware revision numbers must be ensured A FC430 PDM driver must be installed and prepared for communication The SIMATIC PDM driver together with a PDM instruction guide is available for download from Product support https support automation siemens com WW llisapi dll func cslib csinfo amp lang en amp siteid cs ius amp aktprim 0 amp extranet standard amp viewreg WW amp objid 60666565 amp treeLang en SITRANS FC430 with HART Service Manual 12 2013 A5E03736884 02 49 Service and maintenance 5 5 Spare parts replacement with SensorFlash synchronization 5 5 1 Removing SensorFlash 1 Using tool no 9 unscrew the locking screw of the display Remove the display lid using tool no 3 as a wrench bar if necessary 2 Carefully remove display and cable plug Note Use a screwdriver tool no 11 to release the display as shown in the following phot
79. ynchronization Note Replacement of compact sensor in hardware revision 1 systems Replacement of a compact sensor does not require a compatibility check Existing hardware and firmware revisions may be kept Compatibility for remote variants Firmware Revision bundle Firmware Revision bundle Service channel EDD version version 2 00 0 1 1 00 00 06 Rev 1 2 02 00 2 2 00 00 08 Rev 2 Note Replacement of remote transmitter in hardware revision 1 systems Replacement of a remote transmitter requires a new DSL and a system upgrade to hardware revision 2 Contact factory service and support for replacement of a remote sensor 3 Follow the relevant replacement instruction to replace the spare part e Replacing sensor remote version Page 52 e Replacing sensor compact version Page 54 e Replacing transmitter compact version Page 55 e Replacing transmitter remote version Page 56 See also Firmware update Page 13 5 5 2 2 Replacing sensor remote version gt T fa Figure 5 3 Sensor remote version e Sensor standard order no 7ME4610 xxxx1 x N Q xx e Sensor hygienic order no 7ME4620 xxxx1 x N Q xx e Sensor NAMUR order no 7ME4710 xxxx1 x N Q xx SITRANS FC430 with HART 52 Service Manual 12 2013 A5E03736884 02 Service and maintenance Check compatibility Follow the instructions in Compatibility check mechanic spare parts Page 51 to ensure

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