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7. gt Coupling DC Noise hopper reverses during 2 00 1 1 1 1 1 c EF 9 co sec If opto sensor remains i i Slope 2 EM 2 007 amp Ch2 5 00 V blocked coin exit output becomes low and remains VERTICAL CH1 ACQUIRE low as long as the opto Coupling Impedance Bandwidth Fast Trig DC AC IM 502 20MHz Normal sensor remains blocked Figure 4 Coin exit output when first opto sensor is blocked 2 3 Coin Exit Output f a coin passes the 1st opto sensor active low signal a fixed active low pulse of 50 ms is put on the coin exit output Tekstop i TRIGGER A Trig Type first opto sensor signal when coins are paid coin exit output transmits a pulse of 50ms after HF Reject coin has passed the first i LF Reject mes opto sensor ch 2 00 oov Oms ChT X 3 48 V X LENA 19 60 0 T VERTICAL CH2 ACQUIRE CURSOR Coupling Impedance Bandwidth Fast Trig Mode Off DC IM 502 20MHz Normal Sample HBar 7 Figure 5 A fixed pulse of 50ms is output at the coin exit output if a coin passes the first opto f the hopper is stopped with a coin in the first opto the hopper will reverse momentarily so that coin is thrown back into the cup No coin exit signal is transmitted in this situation Pag 8 of 11 Suzo Excel Specification 14 0530 1 14 0530 2 14 0550 1 and 14 0550 2
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9. 89 18 991 Y 155 58 Y Suzo International NL BV Antonie van Leeuwenhoekstraat 9 3261 LT Oud Beijerland Tel 31 0 186 643333 Fax 31 0 186 643355 E mail info suzo com GAMING AMUSEMENT AND INDUSTRIAL COMPONENTS Description Date Partnumber Revision Size Excel Hopper Medium cup 2 3 2005 00 3 2 1 Y WOI OZNSDOJUI 9 GGEEHI 98L O Le EEEENI 98L O 15 puejelieg PNO 17 1922 6 1 5 SIUOJUY CIN ozns 9002 2 oled dno pepuarxg 92Xx3 uonduoseq SLNINOdWOD IVIYLSNGNI ANY LNIWASNWY ONIWYS us ddVH S Y 89 18 SSI dno JeddoH 92Xx3 oled uonduoseq uoo oznsojul reu 3 SLNINOdWOD TVIYLSNGNI LNAWASNWY ONIWVO 292279 981 0 15 ceevo og1 0 16 AL 17 LIZE E 6 1 1 AN SS CIN ozns mm Y Y 892 eve 8S 991 Suzo Excel Specification 14 0530 1 14 0530 2 14 0550 1 and 14 0550 2 Excel Hopper Electrical and Functional Specification SUZO Y HAPP GAMING AMUSEMENT AND INDUSTRIAL COMPONENTS Pag 1 of 11 Suzo Excel Specification 14 0530 1 14 0530 2 14 0550 1 and 14 0550 2 Contents 1 Hardwar
10. AZ 25V 35VDC D13 63V 3 3 ist lv KZ Net lt gt 1N4004 22 05 7038 T 4 t 9 V5 22 05 7048 9 VMOTOR 8 74HC14D 5 gt R11 po ur Short pin3 and Vsupply 24 R12 22nF pin4 to disable 22nF 105 11 100 y o 15 IRFR5505PBF NA 2nd readout NN PB3 VOSI OCA2 g 27 ADCAISDA 42 2 1 Bis at 14 3 1 K BC847B iid PB2 OC1B ATK m D8 100K 19 74HC02D 545 USA ADC6 gt R15 U4B 8 4 4 2 28 pcs ADCSISCL 5 4 R16 J3 1K 18 6 Place transient C9 ae LEVEL 1 b 10 9 R17 2 MOTOR suppressor diodes 2p 100nF 35V 100K Motort P6KE6 8 at the R18 J7 2205008 D9 100K level sensor pins j BATHS USB NZ R19 470K 1 Farnell 166 601 1 R20 4 4 55 PC2 Anca 25 2 x B2PS VH LEVEL 2 1 ADC7 Motor 4 1K 74HC14D 21 Place 470nF film E Bes 14 100nF 82K VMOTOR capacitor over the 2205 7038 NZ 5 Ci 100 22pF motor teminals JP3 R40 4K7 100nF 35V tstOpto 7 NZ R2 J5 15602 VME PB6 XT AL1 2 1 i v5 v5 Y1 1 1 R23 2 Hp R27 9 CSA amp 00MTZ el 10K 4 R30 R31 1 8 PB7 XTAU va Bak 1 5 inhibit 4 7 v E U8 10K 10K cie 9 lt CoinExt LTV817D 22pF R26 E VME COMMON R25 4 ar BC847B COMMON E NU 11 100 9
11. GAMING AMUSEMENT AND INDUSTRIAL COMPONENTS SERVICE MANUAL excel hopper FOR 882 Rev 01 Date 091108 Service manual Section I Introduction Section IT New Features Section III excel hopper Table of Contents Hopper Configurations Section IV General Assembly Drawing Small Coin Section V Exploded View Small Coin Section VI General Assembly Drawing Large Coin Section VII Exploded View Large Coin Section VIII Specifications Section IX Maintenance Section X Adjustments Section XI Assembly and Disassembly of Hopper Section XII Jumpers Section XIII Conversions Section XIV Theory of Operation Page 2 Page 2 Page 7 Page 8 Page 8 Page 10 Page 14 Page 15 Page 16 Section I Introduction Nearly 30 years of designing and manufacturing Casino Hoppers has resulted in this new product Suzo a world leader in coin handling equipment and well know for its Cube Hopper and Gold Series hopper now presents the Excel Hopper Understanding the needs of both casinos and slot machine manufacturers has led to this extremely durable and World s most service friendly Casino hopper Section New Features New features Planetary gearbox system provides the following advantages Maximum torque with minimal power consumption Standard 24VDC silent Operation Unique bayonet connection f
12. 2 4 Second Opto option When a 2nd coin opto sensor article nr 14 1190 is attached to the excel hopper more security is added to the hopper When the excel hopper is blocked for more than 120 ms at the coin exit port the second opto will be blocked also and the hopper will stop f the 2nd opto sensor becomes deblocked within 2 seconds the hopper will continue to payout f the 2nd opto sensor is blocked for more than 2 seconds the hopper will stop and go into error state and a COIN JAM PULSE is send to the error output f more than 3 coins are in between the 1st opto sensor and the 2nd opto sensor the hopper will stop until the second opto sensor detects the passing of a coin The hopper can not be re started if the 2nd opto is blocked for more than 2 seconds As soon as the second opto is clear again the hopper can be restarted again 2 5 Error Output If an error event occurs a pulse is transmitted on the error output The following error pulse signals are defined Coin jam at second opto COIN JAM PULSE 250 ms Coin overpay at second opto COIN PAID TILT 300ms Run away detected at second opto RUN AWAY TILT 350ms Power down event POWER DOWN TILT 500 ms A 10 variation in the timing is possible Note that only the first error signal is transmitted in case more errors have occurred in a hopper no more than 1 error pulse is transmitted at the same time f the first opto sensor is blocked for
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14. Jonpoud ey Jo esn ue JO siy UOISSIWUOD Aue JO Jo Aue esn y Buisue Jo 5501 Aue e qei eq ou jJeus OZNS 9J0J9J9U Jonpoud siu Jo esn ey ui Jepeai ey jsisse AJUO SI jenuew SOIAJES 5141 5 09 01 0L eunjejeduje W N AZL INdHLZ W N peol 6 9 ay jo duy 9 dwy 0 0 dwy 02 0 e duy G dwy 08 0 dwy 90 6 S oBeyoA uonduunsuo SuononJisur JOYLIN JeJnjoejnueuig o S JO ey jo s eui Jo 158 ey 104 Jeddoy ey uonounj y pue JOY sy uoneouqn Aue esn jou OQ uiue M uonounj Jedoud JO Jeddoy y 191 y JO pue Jeddou y y uo yoeq pue spuds y y dno sSeusey y uo ueju8n Ji pue Jo s
15. payout again After 10 seconds of continuously anti jamming the hopper will stop and cool down for 5 seconds and then try again Pag 9 of 11 Suzo Excel Specification 14 0530 1 14 0530 2 14 0550 1 and 14 0550 2 2 Power down A power down event occurs when the power voltage level drops below 8V fora 12V PCB 14 0550 board 15V for a 24V PCB 14 0530 board The motor will stop in all modes as soon as a power down event 50 ms after power threshold is detected 2 8 Power up A power up event occurs when the power voltage level rises above 10V for a 12V PCB 14 0550 board 20V for a 24V PCB 14 0530 board The motor will restart in all modes as soon as a power up event is detected and the start signal is still present Coin exit blue line and Error green line should be high after power up Tek Run TRIGGER E A Trig Type Video 1 Mode j Auto 1 Source i gem 1 Alt i BH Ext 10 Line Coupling DC Noise LF Reject Slope VERTICAL CH 2 ACQUIRE CURSOR Coupling Impedance Bandwidth Fast Trig Mode Off AC 502 Normal Sample HBar Figure 7 Coin exit output and Error output after power up Pag 10 of 11 Suzo Excel Specification 14 0530 1 14 0530 2 14 0550 1 and 14 0550 2 Schematic Diagram PCB 14 0530 Rev0 3
16. start signal input coin exit output CURSOR Figure 2 Start signal active high model 14 0530 1 and 14 0550 1 Tek Stop 1 3041 A i 1 OV 1 OV 1 TRIGGER start signal input coin exit output VERTICAL CH 1 CURSOR Figure 3 Start signal active low model 14 0530 2 and 14 0550 2 Pag of 11 Suzo Excel Specification 14 0530 1 14 0530 2 14 0550 1 and 14 0550 2 For the 14 0530 2 and 14 0550 2 model jumper JP3 may be shorted to enable an onboard pullup resistor of 4K7 ohm Note that the start level must be lower than 1 volt in order to change input state from high to low The hopper will not start if the optional second sensor is blocked until the second sensor becomes deblocked 2 2 First opto coin sensor When the first opto is blocked for more than 500ms the hopper will stop if it was running and will reverse and restart for 2 seconds to try to unblock the opto sensor If after 2 seconds the opto 15 still blocked the hopper will stop and go into error state red led on However the hopper can be re started again PsP Ee A oe 1 TRIGGER ve o we oe ee P m oe ee o ee e o o n Trig Type 4 Video first opto sensor is lt ES blocked for more than 500ms Source i lt Ext Ext 10 EER IN RS Sore uo REN a ad AC Line ike i
17. 0X8 6X22 D PIVOT ROD 150 025 522 PART OF 17 8459 VOIR SCREW M5X25 FL HO OF 17 49 8455 150 020 422 SCREW 5 20 PH FL HD 14 1145 N 150 01 22 7 ROCK amp ASSY EXCEL AN gt SCREW M5X10 PH 2 14 1190 1 14 0571 1 PCB BRKT EXCEL WMS UN PART OF 16 WMS Al SL gt SECOND READOUT AGITATOR W CABLE CLIP 7X5MM MW BUSHING F STIRRER 14 0540 140 012 222 f HOUSING FOR PCB SCREW M4X12 HO 14 1135MC MOTOR 24VDC 21RPM amp COVER T 1 4 11 4 18 5 2 5 14 1135G8 CUP SCREW ASSY HEAVY 150 025 222 SCREW MSX25 14 0 130 1 XXX re SHELF WHEEL MOUNT BUSH H TOMM d 14 0530 5 lt INTELLIGENT 140 008 422 LOGIC LOG WMS SCREW PH FL HD Ex SEE TABLE LOCKWASHER M5 x lt pr14294 9 SPRING LINER SUPPORT BRACKET PART OF 17 8455 14 01 1X 16 WMS A1 SL HOPPER FRAME PIN WHEEL SEE TABLE 1 WHEEL HOUSE CONFIGURATIONS 14 1175 WMS AX PT 162 91 COIN DEFLECTOR minium b n ad alit A 3 PLATAFORM BASE WHEEL HOUSE Comverson Type WHEEL HOUSE 14 117S WMS AK 14 0281 TES HOPPER KNIFE 150 016 702 1 TENSILOCK BOLT 5 16 ae 14 0066 j SC to St OUTLET COVER MEDIUM l SC to SC 5C to SC SC to SC 2 27 Weet HOPPER CONFIG
18. JO EJAN 0 0 8 SUIOD JO S9JIUM 40 29 Jop WW Q 8 4105 LE Od Av 1010IN WW OEE OBL 4105 LE Od Av 19100 WW Q 8 4105 Lc Od AEL 4010IN Q 0 8r SUIOD Wd LE Od ACL 100 103 0 681 4105 WWW 091 WW Q Oc 0 61 4105 WW 0 26 V Oc Sulo WW WW 8 vc cc 4105 WW GIEL WW 8 Gc 6 Ve 50109 0 561 WW 822 6924 50109 WW 0 LEL WW 6 12 6 7c 5109 WW GEEL WW Q OEE 4105 WWW G OEL WW 092 5 4105 WW GOL WW 69 GE 4105 WW G ELL WW 082 07 50109 WwW 9 701 Jo9uMj eus WW Q 9 LE Jojeuuerp uid Z WW QL Jojeuuerp uid 0 22 0 8 104 9 ou 1 SUOISJ9AUOO UOIJeUIWOUSP 0890 71 9980 71 SVLO VL 1900 71 96 0 GLOL OE LO VL CLLO VL 9900 71 L8cO0 v OLEL OELO VL GLLO VL 9900 71 L8C0 v GCVL OELO VL 9LV07 vL 9900 71 L8c0 v OSEL OELO VL GLLO VL 9900 71 L8CO v OLEL OELO VL GLLO VL UJUJ C SUIOD 10 UO 1 6 2 lt pasn dnd pue SPIM Jeui 6 1 2 lt 0109 pasn dno 10J dng SUI
19. more than 500ms the hopper reverses 3 times trying to unblock the sensor If the opto remains blocked the error output becomes low and remains low as long as the first opto is blocked with a minimum time of COIN JAM PULSE 250 ms TekStop TRIGGER Trig Type first opto sensor is blocked for d video more than 500ms i Mode Normal Source LS ee ee E eM NE EN DEER IONS 1 h 2 Ext Ext 10 Line i Coupling i DC Noise error output pulse is at least 250ms long Reject Slope chi X 3 48v 2 2 007 amp Ch2 5 00 V 400 eene lesen VERTICAL CH 1 ACQUIRE CURSOR Coupling Impedance Bandwidth Fast Trig Mode Off DC AC 0G 20MH2 Normal Sample HBar Figure 6 Error output when first opto sensor is blocked 2 6 Anti Jam operation f the hopper becomes blocked the hopper will stop and and shake the pin wheel for 2 times 100ms reverse followed by 200ms forward followed by 200ms reverse and then the hopper will try to start
20. 00 hS SCREW M5X25 PH FL 10 8 5 22 4 PIVOT ROD 14 0585 PART OF 17 HOCU 8555L 150 020 422 SCREW M5X20 PH FL HD CLUTCH ASSY 14 0580 METAL SUP AGITATOR 14 1145 ROCK amp ROLLER ASSY EXCEL MASTI I 14 0581 140058 AGITATOR W AGITATOR DEFLECTOR PCB BRKT EXCEL WMS cer 1511901 BUSHING F STIRRER PART OF 16 WMS A1 SL 22 0088 SECOND READOU CABLE CUP 7X5MM 150 01 223 7 CREW M5X10 PH FHD 14 0540 140 012 222 HOUSING FOR PCB SCREW M4X12 PHPN HD SPRING C 1 4 11 4 18 5 2 14 1135G8 GEAR BOX 14 0439 150025222 CUP SCREW ASSY HEAVY L A SCREW MSX25 14 0530 5 p f A HD INTELLIGENT PCB 140 008 422 14 0441 lt 1051 042 LOGIC LOG WMS SCREW MAXB PH FL HD MOUNT BUSH 10MM LOCKWASHER M5 Tm 14 0130 1XXX gt gt SHELF WHEEL SEE TABLE 1 16 WMS A1 SL 14 0140 PT 162 94 HOPPER FRAME SPRING LINER SUPPORT BRACKET PART OF 17 HOCU 8555L 7 L 14 011X 14 1100 PIN WHEEL WHEEL HOUSE SEE TABLE 1 TABLE 1 14 0095 PT 162 91 PLATAFORM BASE COIN DEFLECTOR WHEEL HOUSE CONFIGURATIONS 14 1175 WMS AX 14 0296 150 016 702 1 Coaverwon METAL KNIFE WMS 4 FOR BIG COINS TENSILOCK BOLT M5X16 14 0067 OUTLET COVER LARGE HOPPER CONFIGURATIONS 16 WMS004 OXSL COIN RANGE LARGE CON T ASSY WMS DESCRIPTION LARGE CON enn c 055179
21. 032 Dein _ Table 7 First opto sensor connector 1 3 Jumpers Mote Table 8 JP1 and JP2 Jumper setting 1 4 Indicators After a power up the software version number is displayed on the 2 leds Green led First version number led Second version number Example V1 3 Green led flashed 1x Red led flashes 3 times after a power up During normal operation the green led is on when the coin exit output is low and off when the coin exit output is high The red led is on when an error event occurred and goes off when the error is gone Pag 6 of 11 Suzo Excel Specification 14 0530 1 14 0530 2 14 0550 1 and 14 0550 2 2 Suzo Excel functional software specification Excel Hopper types 14 0530 1 Motor 24V started active high 14 0530 2 Motor 24V started active low 14 0550 1 Motor 12V started active high 14 0550 2 Motor 12V started active low The hopper can be operated in 2 modes 1 Direct mode JP1 and JP2 shorted 2 Logic mode JP1 and JP2 open 2 1 Start Input When the hopper is in Direct mode the hopper will start as soon as power is applied to the hopper and stop as soon as the power is removed from the hopper When the hopper is in Logic mode the hopper is started by setting an active high level model 14 0530 1 and 14 0550 1 of 5 to 24Vdc at the start input or an active low level model 14 0530 2 and 14 0550 2 of OV Tek Stop S TRIGGER
22. 1 14 0130 1235 14 0115 14 0296 14 0067 855 x m ise Ta E n 15SL 311 31 9 14 0130 1235 14 0112 14 0296 14 0067 855 x m sem T n ains nn nme n 1681 32 33 14 0130 1205 14 0112 14 0296 14 0067 855 EP sme n 1751 33 1 35 14 0130 1165 14 0112 14 0296 14 0067 855 x PP nme n 18SL 35 1 36 9 14 0130 1125 14 0112 14 0296 14 0067 855 x A 022379 00 13 16 WMS002 mn mp 1981 37 38 14 0130 1075 14 0112 14 0296 14 0067 855 NOTES Section IV General Assembly Drawing Small Coin 2 16 WMS002 XXSL GA CONVERSION hd COIN RANGE SMALL ASSY WMS DESCRIPTION TO SMALL T 1 IWS Excel Hopper B87 Dia Range 19 5 a W AIG OOAD MS tace ODOT 10 onge 1 70 700 amp WMS002 025L A O22379 00 02 200 mm 24vVDC 218PM 4 4 4 EER RIE a duos dl 7001270 n n3 IWMS Excel Hopper BB2 Dio Range 20 1 AS 2 S SAS 4 4 E X 212 A3 6 WMS002 03SL A 022379 00 03 to 21 2 mm 24VDC 21RPM an VMS Excel Hopper 882 Dia Range 71 5 01 35 22 5002 022379004 ne f 21 3 4 16 WMS002 04SL A 022379 00 04 52 0 men 24 VD 2TRPM T 4 223720 WS Excel Hopper BEZ Dia Range 22 1 gt 5 7 AS 77379000 gt A 22 1 248 AS 6 amp WMSO02 05SL 022379 00 05 248 men 2IRPM alila Tx pem m 771370 nn n4 WM Excel Hopper
23. BB Dia Range 24 9 258 3 6 002 06 0223790004 6 447 amp WMSUU2 065L A 022379 00 06 i 25 B men 24VDC 2IRPM T T T WMS Excel Hopper BE Dia Range 25 9 27 7 WMS002 075 22379 00 07 Hopper 502 U 23 5 9 278 6 WMS002 075L A 022379 00 07 57 mm 24VDC 21 10 54 REF 4 48 REF 33 5 84 _ 33 i me 1 00 9 25 9 63 REF LERANCES AR NA ANGLE 0 XXX THER WE NS AVE 01 23 08 06 06 08 07 31 08 JAR INITIAL RELEASE JAR B UPDATED VIEWS PER NEW CHANGES JAR SECTION B B SCALE 1 4 gt 1 85 lt 1 62 247 74 SECTION A A i SCALE 1 4 ARX YS GAMING AMUSEMENT AND INDUSTRIAL COMPONENTS i r 1 WMS SLIM LINE HOPPER SMALL COIN CONFIGURATIONS FOR BLUE BIRD 2 PLATFORM 01 23 08 DO NOT SCALE DRAWING 16 WMS002 XXSL GA PRINT THE PR AND SHALL NOT BE REPRODUCED COPIED NOR DSCLOSEL TERS PRINT TO BE RETURNED UPON REQUEST B 1 4 lof OPERTY OF CONTROLS INI WES I NOTES Section V Exploded Drawing Small Coin Lu Lj 16 WMS002 XXSL EXW i i A INITIAL RELEASE JAR 08 14 08 WASHER 4MM 17 HOCU B45SL 1 0136799 BLACK CUP HOPPER ASSY A 14 0350 PT 142 9 SMALL CONFIGURATION COMPARATOR cr lt 1
24. GA JAR OT JPDATED VIEWS PER NEW CHANGES 25952 06 06 08 TOP COVER PT 142 9 07 31 08 25960 FAC 8 5 08 gt C 0 Cc 20 D IN RANGE AR N ASSY WMS DESCRIPTION 279 310 14 16 WMS004 1451 022377 00 08 let pec 311 319 15 16 WMSOOA 1551 A Q22379 OO OF Hr f Dave 320 330 Al 1 amp WMS004 1651 022379 00 10 gt gt v 331 350 A17 m WMS004 su 022379 00 Once e 4 351 369 18 16 5004 1851 A 022379 00 12 ows ont hee ed 2 n 170 380 A19 16 05004 21 022379 00 13 erde 247 c da re 10 54 REF A 11 82 B LEN REF SECTION B B SCALE 1 4 9 25 9 63 SCALE 1 4 e f as 33 99 5 84 9 33 GAMING AMUSEMENT AND INDUSTRIAL COMPONENTS GANING JOU RAL OLN A WMS SLIM LINE HOPPER LARGE COIN CONFIGURATIONS FOR BLUE BIRD 2 PLATFORM _ DO NOT SCALE DRAWING JAR gt 01 23 08 B lr 16 WMSOO4 XXSL GA D of NOTES Section VII Exploded Drawing Large Coin 2 3 4 0 6 W MS004 XXSL EXW INITIAL RELEASE JAR 08 15 08 5040 191 17 85551 WASHER 4MM E CUP HOPPER ASSY DIN 799 BLACK XN CONFIGURATION 14 0350 PT 162 96 150 025 522 d SPRING E D COMPARATOR 14 04
25. M LI __ E RI LE LI Hur Sy ails DC ENT ED E es Ld 1 TH 3 1 gt 7 Second Opto Sensor 2 pY 3 mo A 1 4 Eg pm 1 gt 3 Pe 8 First Opto Sensor k u Figure 1 14 0530 PCB Pag 3 of 11 k Suzo Excel Specification 14 0530 1 14 0530 2 14 0550 1 and 14 0550 2 1 1 Voltage for 12V motor hoppers min 11V and 27V Voltage for 24V motor hoppers min 21V and max 27V Continuous current supply 25 Peak current supply 1 2 Connectors See Figure 1 1 2 1 Motor connector 2 pin JST connector that connects to the hopper motor 1 2 2 Power connector PCB connector type JST type B3PS VH Machine connector type JST type VHR 3N Pm Description vaus 2 min 11 max 27 Volt No contact 3 Gen Table 1 Power connector Power requirements continuous 2 5 Amp peak 5 Amp 1 2 3 Interface connector PCB connector type Molex type 22 05 7098 Machine connector type Molex type 22 01 2095 crimp terminal type 08 50 0032 low level 1V high level 4V low level 1V high level 4V low level 1V high level 4V open collector open collector onboard pull up by shorting JP3 7 Power 12Vdc 24Vdc min 11Vdc max 27 OV power Signal Ground OV signal ground for opto i
26. OO JO JOAOD JANNO LZ IAA JOJON WUZE 9 4109 EON 8 0 22 G ZOL 22 0 8 72 ejod 7 2 O S SUIOD JO J9AOO JONNO LE IOA JOJON SjJesul EJW WW EE 0 8 02 9JIUM L Zc JO 6 92 Jeeuwjeus LE ZZ 2 2 2 0 8 SUIOD 1 LE IOA rc 10100 ululg e 0 8 suloo JO 22 LOS JO Jeeuwjeus 22 0 8 WO JO 9 jeeuMutd 19349IN 5 102 Sf 40 5 8 72 O S 4105 19 LE IOA vz JOJON SjJesul ejeuJ WW Q O S SUIOD WWB GZ 6 72 4105 92 jeeuwjeus OLE Ze G 6 62 32 WW 8 2 8 SUIOD 10 JOAOD LE OCA rc JOJO WW Q 081 SUIOO 9JIUM 8 vc SUIOD UlulG GEL 945 Q L p ZZ JOJOWEIP 401 SUIT G 2 22 gt pue gz pz 3 06 sgz zz 1192 3 oz 9900 71 L8c0 v GOVL OELO VL 9LV07 vL 9900 71 L8cO vl GCVL OELO VL
27. PROBE UNLESS OTHERWEE SPEOFEL AND SHALL BE REPRODUCED COPED NOR OSCLOSED of 1 116 WMS004 XXSL EXW DIMENRIONS ARE IN INCHES ERS PRINT TO BE RETURNEL N REQUE NOTES Section VIIT Specifications Power Consumption Voltage Unloaded Loaded Stall auto reverse 24VDC 0 25 Amp 0 50 Amp 1 5 Amp Maximum torque of the motor 24V 21RPM load 12kg N m Environmental Specifications Operating temperature 0 to 60 C Storage temperature 10 to 65 C Mechanical Dimensions Front looking at Blind Mate Connector pin side 12 14 x side 9 63 x height1 1 82 Refer to General Assembly drawing in front of manual Weight 16 9 16 Electrical Connections 1 2 3 N Connector 25 Pin Blind Mate Pin 1 Hopper Full Diode protected Active state Ground Supplied by Hopper Pin 4 Hopper On CMOS TTL Levels Low 0 0 8VDC high 2 0 5 2 VDC Active state Motor On Low opto coupled Input Pin 7 Hopper Coin Count Open collector output to ground opto coupled Active State Ground Supplied by Hopper Valid coin count is 26ms pulse Jam gt 250ms Pin 12 Power 24 VDC Pin 21 Frame Ground Pin 23 Ground Pin 25 Ground Note Pin 23 and 25 are tied together Section IX Maintenance Periodic maintenance Warning Before removing or installing the hopper make sure that power is switched off Tools Required for Service 12 Inch long Shaft Phillips Screw Driver for M5 sc
28. SSY MATION ANY xoou ____ SvII vI Ye MOTISA XAH LON 090 0500 Tt OzXSW 020 051 a MOTI3A GH XH 1108 _ ______ 00 vor t 4302 sosNssS YT 59 NOI Ldld2S3Q UAANNN UN 59 UAANNN UN 4 2002 11 20 0 5 GLLL VL WOI OZNS MMM ozn 514 ui peurejuoo s1011 Aue jdaooe jou OZNS ozng JO uoissiuued eu 9SIMJIU O JO 2 Aq UI JO ui peonpoudaij eq zou pue ozng ejeAud y si 141 090 71 0080 71 SVLO VL 1900 71 9900 71 9900 71 960 71 8 0 1 9600 71 9600 71 OEL S0SL 0 L07v I S9vL 0 L07vl ScVV 0 L07vl 04 1 0 L07vl 0S L 0 L07v I OLEL OELO VL GECL OELO VL GOCL OELO VL GOLL OELO VL GCLL OELO VL GLOL OELO VL GLLO VL Jeqqna psepuels 10 e 1 Hy 72 lt SUIOD dno pue SPIM 104 ww 6 2 lt dno 5 104 sJeui dng WW Q 9 SUIOD WW Q 6 Z SUIOO JOAOD 72 0 8 SUIOD 4 S49A00 Jeo ino Q 8 0 81 SUID
29. Tighten the two Allan screws Do not over tighten This will adjust the wiper to be approximately 0 5 mm 019 from the coin Check When adjusted properly the coin should move freely under the wiper A second coin laying on top of the first coin should get wiped off the first coin when both try to pass under the wiper Section XI Disassembling And Assembling The Hopper Disassembling the hopper Step 1 Step 2 1 Remove the yellow wire from probe terminal on side of hopper and remove purple wire from ground terminal on side of hopper Ground terminal is connected to back metal plate and is closes to horseshoe shaped sensor Remove the 4 screws which holds the hopper cup to the wheel housing Note The springs Surrounding the screws are on top The bottom screws only have bushings 2 Remove the hopper cup and spring which is mounted on the right side of pivot pin 11 3 Remove the 2 Allan screws which holds the wiper and remove the wiper Refer to section XI for assembly and setup Store parts together 4 Remove the screw from the top of the second sensor Carefully remove the second sensor 5 Remove the 2 hexagon bolts which holds the coin chute and remove the coin chute and knife 6 Remove the 2 Philips screws which holds the coin deflector and remove the coin deflector Remove the Philips screw and spring in the centre of the disc 12 8 The disc assemb
30. URATIONS 16 WMS002 0XSL 14015 Pn Wree ICORVERSION 91 T T COIN RANGE BMALL COIN TO DESCRIPTION SMALL 190 200 16 WMS002 025L 022379 00 02 19 20 0 me 20 OC 2IRPM 201 212 16 WMSO02 03SL A 022379 00 03 Dot to 21 2 gt AV gt 213 220 16 WMS002 045L A 022379 00 04 220 enis 24V0C 2IRPM ENS AMI LP 221 248 1644450024055 022379 00 05 221192 LB me 24VOG ZIRPM 249 258 16 WMS002 06SL A 022379 00 06 t1 BCe Roppa 582 UE RR GAMING AMUSEMENT AND INDUSTRIAL COMPONENTS 1 SEE WHEEL HOUSE CONFIGURATIONS TABLE 14 1175 WMS AX ec Excel Hopes BET Dir Range A TO CHANGE PIN WHEEL AND SHELF WHEEL AND CREATE 16 WMS002 OXSL 87 272 16 WMS002 07SL A 022379 00 07 25 9 to 27 mm 24VDC 21RPM WMS HOPPER 882 DIA RANGE 19 0 27 8MM 24 21 RPM WMS HOPPER ASSY CONFIGURATIONS SMALL COIN CONFIGURATIONS 2 ITEMS NOT SHOWN TOLERANCES ARE T T Taa 14 0960 16 CABLE LOOM WMS AMP CONNECTOR ancues DO NOT SCALE DRAWING 08 14 08 17 0530 INTELU PCB OPTO SENSOR CABLE 1 32 o 00 145 PRINT IS THE PROPERTY OF HAPP CONTROLS INC 1 4 erv 14 0501 2 INTERF CABLE PCB HOPPER PROBE AND SHALL NOT BEREPRODUCED COPED NOR DSCLOSED B 16 WMS002 XXSL EXW NOTES Section General Assembly Drawing Large Coin 3 4 __ 16 WMS004 XXSL
31. ameter 19 38mm Applicable coin size Thickness 1 5 3 8mm Approximate Pay out speed lt 31mm coins Up to 450 coins per minute gt 31mm coins Up to 250 coins per minute Control boards optional Part no 14 0530 5 intelligent control board 12 or 24Vdc with logic Lo start mode For field replacements contact factory Section HOPPER CONFIGURATIONS oa la 0 __ Hopper Dia Dia was Part So Suzo Happ so mm mm sne wneer Whee Knife Cover Bowi sir WMS Part Suzo Happ mm mm Shelf Wheel Wheel Knife Cover Bowl Stir sons ost 20 isons 0 sas _ 022379 00 02 O2SL 19 20 14 0130 1465 14 0116 14 0281 14 0065 845 21 4016 reas _ 022379 00 03 0351 20 1 21 2 14 0130 1465 14 0116 14 0281 14 0065 845 ara 22 0 _ 022379 00 04 0451 21 3 22 14 0130 1425 14 0116 14 0281 14 0065 845 oss 221 aes eos 006s sas _ 022379 00 05 O5SL 22 1 24 8 14 0130 1370 14 0115 14 0281 14 0065 845 aso 1401301350 rest sas _ 0651 24 9 25 8 14 0130 1350 14 0115 14 0281 14 0065 845 HM Jost aso raarste sas _ 07851 25 9 27 8 14 0130 1310 14 0115 14 0281 14 0065 845 T e a ae ne le 1481 27 9 3
32. bly 14 1175 WMS A8 14 0296 Knife SC to LC Bowl Assy _ 150 025 522 M5x25 Scw PH FH HD 14 0580 1 Metal Support Agitator 16 HOCU 855 Large Hopper Cup Assembly 14 1175 WMS A14 14 1175 WMS A15 14 1175WMS A16 Pin Wheel 14 1175 WMS A17 14 1175 WMS A18 Pin Wheel 14 1175 WMS A19 Pin Wheel Assembly 14 1175 WMS A20 14 0580 Metal Star Support Agitator 1 LC to SC Bowl Assy 14 0281 Knife 1 Section XIV Theory of Operation Upon power up if you were looking at the PCB you will see the green LED blink twice and the red LED blink 3 times This is the version of software being implemented at the time this manual was being printed and is version number 2 3 This must correspond with the label next to the located on the PCB Bracket of the hopper The game controls the running of the hopper by sending a low signal to the hopper and as long as the second sensor is not blocked the hopper will start to run until either the game tells it to stop or a jam has occurred There are two sensors that the coins pass when exiting the hopper The first one provides the count and the second one make sure that the exit coin path is clear In the event the coin path at the second sensor becomes obstructed the hopper will shut down however if cleared within two seconds it will restart to continue to pay out the correct number of coins After two seconds the hopper will have to receive a new start signal from the game and the jam must be clear
33. ch side of the hopper bowl 8 Inspect if the hopper slides gently in and out of the slot machine Check the hopper and connector for proper function NOO A Warning Do not use any kind of lubrication on the hopper After inspection and maintenance check the function of the hopper For testing using the test mode of the slot machine Consult the manual or the slot manufacturer for further instructions Section X Adjustments Fig 1 Fig 2 gt Adjustments of the excel hopper For knife adjustment must remove Coin Bowl from wheel housing Refer to section XI steps 1 and 2 only Adjustment of the hopper knife Loosen the two screws A move the tip of the knife against the pinwheel and the top of the shelf wheel Lightly hold the knife on the shelf wheel and tighten the two screws A 5 5 Newton s Rotate the pinwheel and check there is no space between the shelf wheel and the knife in any position Note Outlet cover not shown Adjustment of the coin wiper You do not have to remove the bowl to Fig 2A make this adjustment Referring to Figure 2A slightly loosen the two Allan screws at the top of the hopper Position a coin in the coin wiper comparator Keep the back of the wiper edge up against the wheel housing while moving the front of the wiper up against the coin sandwiching it between the two wiper plates Do not sandwich the coin too tight The coin should be able to roll back and forth
34. e description PCB 14 0590 3 nn ete 4 Ze IMO CC OT 4 Mose OO ates eo em des ds alte en onam M ROIG NU AP RED EE 4 nter AC cu Oe a caso let ee eee ict tos m cs bU tle eM fe CM D DS 4 OZ CONS 0 E Tc M 5 122 COM Level Connector nerie dende eee 5 E 5 1 2 7 Second opto sensor 6 1 2 0 FIf St OpIo Sehsol uio iota Pa een qm Des voee eed a eee tru an dM LE 6 eh pedo cho dee 6 HAC ALOU Sw D ES 6 2 Suzo Excel functional software nennen nnn nnns 7 2 MIU cT 2 2 COM SENSOR eh etn Nen teeny 8 COM EA OUD a ewe an 8 2 econ CIO eee 9 2 Eror sede es 9 2 0 APU AIM OCT duOLD re vues us wae 9 2 oigo 10 20 OWS 10 Schematic Diagram PCB 14 0530 RGVU S itt po 11 Figures Foure 1 14 0530 PCD E 3 Figure 2 Start signal acti
35. ed before sending the start signal If a jam occurs in the bowl the hopper will try to clear it by moving the disc backward and forward for approximately 12 seconds depending on if you have a small coin hopper or large coin hoper then stopped if not cleared The process continues with each new start signal until the jam is cleared In some case it maybe necessary to remove the jam manually If the hopper does not pay out a coin in 15 seconds the game will shut off the hopper Suzo Happ Group does not accept any errors contained in this document This document is for reference only and subject to change without notice SUZO V HAPP GAMING AMUSEMENT AND INDUSTRIAL COMPONENTS WWNW HAPP COM or WWW SUZO COM This document is the private property of Suzo Happ Group and may not be reproduced in part or in total by means electronic or otherwise without the written permission of Suzo Happ Suzo Happ Group does not accept any errors contained in this document Design and specifications are subject to change without prior notice Please make sure you are using the correct configuration for the size of the coins needed for the hopper combination of pinwheel shelfwheel etc In case of doubt do not hesitate to contact SUZO HAPP GROUP for advice Tel 1 847 593 6161 is USA Tel 31 186 643333 in Europe The Netherlands 17 ozns Aq pedojaAog UOISJIOA Jeddou ooxe IWANVIN AIIAAAS
36. ly is now free floating in the hopper remove the assembly by pulling on the agitator and lift it from the motor shaft If a clutch is installed coins gt 27 9 mm then it must be removed first by loosening the 3 set screws at the base of the clutch Do not remove the set screws The clutch will pull straight off Disc assembly removed 8 Remove the 3 screws and disassemble the whole disc assembly to make the new requested combination 9 Take requested pinwheel shelf wheel agitator and agitator support plate and mount the 3 screws back in position Do not over tighten 10 Putthe disc assembly back on the hopper on E The disc only fits 2 ways into the driver pin 13 11 Place the spring liner in position around the disc make sure the end of the spring liner fits correctly in the upper part on the wheel housing Finish the assembling by reversing step 5 4 3 2 and 1 of the disassembling description Be careful not to damage the spring liner Do not over tighten the screws Section XII Jumper Settings The jumpers are located on the PCB to have access to the PCB remove the hex head screw at the top of handle side of the hopper 1 Jumper on JP 3 must always be connected between the two pins as shown below This jumper enables the hopper to run in WMS Gaming Machines 2 Jumper JP 2 is only connected between the two pins as shown when using a large coin hopper for coins 27 9 mm or large
37. nn W MO Excel Hopper BEZ Do Range 279 279 310 A14 16 WMSOO04 A 022379 00 08 31 0 men 24VDC 218 n i EN WMS Excel Hopper BB2 Do Range 31 1 N FA RACS 311 319 A15 WMSOO4 15SL 022379 00 09 31 9 24VOC 21RPM C 7 ft dt n D naer RCN TWAS Excel Fi oper 882 Dio Rance 32 0 Pra JI LANJ T 2 320 330 Al 15 WMSOO4 1551 022379 00 10 330 mm 24VDC 21RPM t JA gt A we ALT 331 35 0 17 15 WMSOO4 1751 A 022379 00 11 acer ropper Range 331 rmm 24VDC 21RPN AMI MI ICI LU m FEIT NOTE 351 359 18 16 WMS004 185 A 022379 00 131 MS Excel Hopper BB2 Dia Range 35 1 GAMING AMUSEMENT AND INDUSTRIAL COMPONENTS 1 SEE WHEEL HOUSE CONFIGURATIONS TABLE 14 1175 WMS AX 136 9 24VDC 2IRPM _________ Stor CHANGE PIN WHEEL AND SHELF WHEEL CREATE 14 WMSO04 OXSIL 370 380 19 16 WMSOO4 1951 022379 00 13 WMS Excel Hopper 682 Range 37 0 WMS HOPPER 882 DIA RANGE 27 9 38 0MM 24 21 RPM WMS HOPPER ASSY CONFIGURATIONS i 1380 mm 24VDC 21RPM LARGE COIN CONFIGURATIONS 2 NEMS NOT SHOWN ARE ues DO NOT SCALE DRAWING JAR gt 08 15 08 14 0960 16 CABLE LOOM WMS AMP CONNECTOR MACON CCMAD ANGLE 17 0530 INTELLI SENSOR CABLE XXe Do 0 HS PRIN ROPERTY OF HAPP CONTROLS IN i 14 0501 2 INTERF CABLE PCB HOPPER
38. or easy and economical motor replacement Standard optical read out sensing coin presences The first sensor is operated by the coin pushing a mechanical lever to interrupt an optical sensor The output method available for your control board is Standard Indirect optical read out Part Number 14 1145 The second sensor is standard for WMS Gaming and works by the coin breaking a beam of infrared light This sensor adds an additional security level to prevent coin stealing second read out located in the coin exit Optics protected by cover against light fraud and dust Other features Easy accessible coin exit Steel bearing offer stable disc rotation Customized frame and cup specifications All wear and tear parts such as pin and shelf wheel are 100 compatible with older generations STC hoppers Software displays version on power up by blinking Green Led for units and Red Led for tenths Software version also displayed on label next to PCB Snap type transparent plastic cover provides protection against liquid spills Tilt Bracket designed for use when filling coins to prevent hopper from tipping over yet Tilt Bracket can easily be moved out of way when sliding hopper into cabinet Easy access to adjust thickness setting for coin wiper to allow only one coin on knife Large coin hoppers have clutch to help reduce coin jams Large coin hopper has jumper selection to help provide second try in clearing coin jams 2 Applicable coin size Di
39. r otherwise the jumper may be connected to only one pin When JP 2 is implemented the hopper takes a little longer to clear coins because of there size by reversing the disc when a jam occurs 3 Jumper JP 1 is reserved J3 1 tkn WMS Select Select Serial O e JPA JP2 2 S W Version 2 3 14 c c c cC Cc C J7 Section Conversion Options To convert a hopper from one coin to another select the size under the description and order the kit part number to the left Legend SC to SC Small Coin to Small coin A small coin has a diameter less than27 9 mm LC to LC Large Coin to Large coin A large coin has a diameter larger than 27 8 mm Note 1 Only purchase a large coin bowl assembly when converting a small coin hopper to a large coin hopper 2 Only purchase a Small Coin Bowl Assembly when converting a large coin hopper to a small coin hopper SC to SC 14 1175 WMS A2 14 0130 1465 19 0 20 0ShelfWheel 1 po 14 0716 PinWhel SS 801080 140130 1465 406 PinWhel SSS SC to SC 14 1175 WMS A4 14 0130 1425 213 220ShelfWheel 1 be _ Pin Wheel 14 1175 WMS A5 14 0130 1370 _ 22 1 24 8ShelfWheel 1 Pin Wheel 14 1175 WMS A6 14 0130 1350 24 9 258ShelfWhee 1 14 1175 WMS A7 14 0130 1310 25 9 278Shelf Wheel 1 Pin Wheel Large Coin Bowl Assem
40. rews PH1 Tip 4 Inch long Shaft Phillips Screw Drive for M5 screws PH1 Tip 7 Inch Needle Nose Pliers 8 mm socket driver 7 mm socket driver 4 mm Allan wrench 5 mm Flat Tip Screw Driver with 4 mm tip Maintenance recommended in six months interval 1 Clean the optical sensor with can air Use air spray can Suzo Happ part number 29 1900 00 2 Clean the hopper knife and remove all dirt especially on the route of coins on the shelf wheel the pinwheel around the area of the pins the coin outlet plastic bowl and metal parts in the bowl Refer Section XI on how to remove bowl Inspection recommended once a year Refer to Section for Disassembly and Assembly Instructions 1 Disassemble the coin cup from the hopper in case of a non metal cup check for any cracks or breaks Refer to section Xl for disassembly and assembly 2 Inspect the hopper knife for wear and the correct position For adjustments see fig 1 in section X Inspect the hopper wiper for the correct position The position of the wiper is very important for a correct payout If necessary adjust it see fig 2 of section X of this manual Inspect the rubber agitator Inspect the coin level probe is securely fastened Inspect cable harness for damage and if necessary secure the cables Assemble coin cup with the 4 screws springs and bushings back on the wheelhouse The two springs go over the bushings and are inserted into the hole at the top of ea
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42. solated inputs Table 2 Interface connector Pin BEN man _8_ RM Pag 4 of 11 Suzo Excel Specification 14 0530 1 14 0530 2 14 0550 1 and 14 0550 2 1 2 4 RS232 connector PCB connector type Molex type 22 05 7038 Machine connector type Molex type 22 01 2035 crimp terminal type 08 50 0032 Description vave Output RS232 level RxD Input RS232 level Gnd Table 3 RS232 connector 1 2 5 Coin Level2 connector PCB connector type Molex type 22 05 7038 Machine connector type Molex type 22 01 2035 crimp terminal type 08 50 0032 em Description ve Gnd Gnd 3 SCS Table 4 Coin Level2 connector 1 2 6 Coin Level1 connector PCB connector type Molex type 22 05 7038 Machine connector type Molex type 22 01 2035 crimp terminal type 08 50 0032 LIRE REN _ Table 5 Coin Level1 connector Pag 5 of 11 Suzo Excel Specification 14 0530 1 14 0530 2 14 0550 1 and 14 0550 2 1 2 7 Second opto sensor connector PCB connector type Molex type 22 05 7038 Machine connector type Molex type 22 01 2035 crimp terminal type 08 50 0032 Um oee ae Opto diode Output 1V low 4V high Input lt 1V low gt 4V high Opto emitter Input lt 1V low gt 4V high Table 6 Second opto sensor connector 1 2 8 First opto sensor connector PCB connector type Molex type 22 05 7038 Machine connector type Molex type 22 01 2035 crimp terminal type 08 50 0
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45. ve high model 14 0530 1 and 14 0550 1 7 Figure 3 Start signal active low model 14 0530 2 and 14 0550 2 7 Figure 4 Coin exit output when first opto sensor is 8 Figure 5 A fixed pulse of 50ms is output at the coin exit output if a coin passes the first opto 8 Figure 6 Error output when first opto sensor is 9 Figure 7 Coin exit output and Error output after power 10 Tables Table ICOMMCC RE m m e 4 rapte 2 NE RT 4 189292 5 Table 4 Com Level COD e CLOT dut eta lg ded an eda le 5 Com bevel CONNECION eagles eee 5 Table 6 Second opto sensor connector 6 Table 7 First opto sensor CONMNGCION 6 Table 6 JPT and JPZ Jumper R E p E EER 6 Pag 2 of 11 Suzo Excel Specification 14 0530 1 14 0530 2 14 0550 1 and 14 0550 2 1 Hardware description PCB 14 0530 5 Coin Level2 6 Coin Level1 IE KIN E U NM AE p L
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