Home

CA20 Combine Adapter

1. 4 E g tj gl de LM ue MU E pt D I r LA ri I jo al If adapter is equipped with reel fore aft header tilt selector disconnect harness D and store on combine UR 25 i M g A a L hs Disconnect E from combine slide driveshaft in hook F so that disc G drops to secure driveshaft continued next page Model Year 2009 ADAPTER AND e Disconnect hydraulic electrical coupler from combine as follows i fn Eh 1 Move handle H to full open position to release coupler from combine 2 Lift handle J on adapter position coupler K in adapter and lower handle J to lock coupler Form 169009 41 ALL EXCEPT GLEANER R SERIES i GLEANER R SERIES f Retract lugs at base of feeder house with lock handle M g Lower feeder house until saddle N disengages and clears adapter support O h Slowly back combine away from adapter Model Year 2009 050 8 D60 HEADER ADAPTER 6 HEADER ADAPTER DISASSEMBLY AND ASSEMBLY Using this procedure the adapter remains attached to the combine and is appropriate when detaching the D50 060 Harvest Header for use on a windrower or when changing headers The procedure 15 the same for all makes and models of combines The 050 and 060 Harvest Header can be attached to the adapt
2. 96 NIB RIC 71 72 pan clearance 64 84 E 64 SI IDDer DAIS iaia 96 tine replaceMEnt 84 Auger Drive Chain Ms A A 74 Bearing sealed WISTAN ATOM cil 70 Bolts RON GIG aaa ia 67 Breakelin Period Lelli A 57 Capacit S ES 69 Center Link iia 43 51 P 58 Detachment AGCO sali ali lese lege 40 Case 2300 2500 ille 16 Case IH 7010 8 1 11 A leali edile secoli oo 25 Jean 21 E A 30 SoG 2492 er 35 IMME SIONS decd OTT 8 Draper ec 90 Draper Rollers IUbrication i 72 Draper Speed A 64 Drapers OM ie 90 Drive Chain replacement ea 87 Drive Line A iaia 81 cs 81 iaia rios 80 DADA areale 64 90 Float Alti 59 Form 169009 97 HT 69 Gearbox drive chaim adjusts a id ata ava Evers 83 a 74 Oll Chandra da EE 74 A A nad leoni 74 E dba 70 71 72 73 Header EYIRASFIOCKQU Sutil 6 elena 59 e iui 59 A lle za 63 Header Float CHECKING sione ini 60 A 61 sasa 62 Header Adapter GOTACN ALAC
3. 42 Hydraulics fitting tOMQUE nnn 68 NOSES ANG INES a 80 knife and draper 48 A e A 80 a 77 AE asciende 78 OW TOV Gl ail edi 76 ESOO aaa 76 E 79 Lift Cylinder lockouts 6 EUDricanis amp s c E O 69 talia 70 Main Drive Gearbox sui 74 Maintenance Schedule 92 Maintenance Service 66 Metric Equivalent i 7 Operating sir 59 Operating Procedures 58 eigo e TUN 57 OPIO St lalla a 96 Owner Operator Responsibilities 57 mie eds A iaia 96 Pre Season Check 58 Quick Disconnect Couplers 96 Role CAM ia 69 Safety genera llutestit lidad 5 de ari 58 DIOCCOUFES ERN Rn 66 Signal e qs 4 cC TEL E M NE 4 4 Serial NUImbDer ud ouo lle ele ille 1 Servicing DIG DarallON NE T 66 Sickle Drive cai 64 alan 8 SIO TAGS abili ana 65 SDP Bal Ss eei cundis utes me tee 96 ise e 67 Troubleshooting eese 94 Vibration Dampers installations sc E 45 89 Mod
4. float angle indicator A if installed 5 nd E zi LEFT SIDE RIGHT SIDE b Adjust float with the adjuster bolts B so that the washer C behind the down stop nut is loose then back off the adjuster bolts B two turns c Adjust feeder house height while watching float indicator D to set cutterbar down force normally 2 on indicator Lower feeder house height to increase ground pressure decrease float Indicator reading will increase Form 169009 62 Model Year 2009 OPERATION 7 3 6 HEADER LEVELLING The adapter is factory set to provide the proper level for the header and should not normally require adjustment If the header is not level perform the following checks prior to adjusting the leveling linkages IMPORTANT The adapter float springs are not used to level the header e Check combine tire pressures e Check that combine feeder house is level Refer to combine Operator s Manual e Check that top of adapter is level with combine axle Make fine adjustments to header leveling as 0 12 in 2 3 mm follows MIN a Park combine on level ground b Check float lock is disengaged header can NOTE Adjustment of more than two turns in float either direction may adversely affect c Check and set float adjustment Refer to header float Always be sure there is a previous section minimum 2 to 3 mm 1 8 clearance d Set header approximately 6 inches 150 mm between fra
5. h Engage the adapter float locks by lifting lever E until it latches into the lock position NOTE Stabilizer Transport wheels can be used in combination with the stand to support header Form 169009 50 Lower stand F by removing pin G Reinstall pin when stand at desired height A DANGER To avoid bodily injury or death from fall of raised machine always engage lift cylinder stops before going under header for any reason See your Combine Operator s Manual for instructions for use and storage of header lift cylinder stops Disengage reel props lower reel and raise header fully Stop engine remove key and engage combine lift cylinder locks Remove bolt H washer and spacer from leg on both sides of adapter Retain for later re installation Disengage lift cylinder locks and lower header to blocks and allow the header wings to go into full frown mode Stop engine and remove key A CAUTION Stop engine and remove key from ignition before leaving operator s seat for any reason A child or even a pet could engage an idling machine continued next page Model Year 2009 70 HEADER ADAPTER m Disconnect center link as follows 3 Install plugs or caps on hose ends if FE equipped p Disconnect electrical connector by turning collar counterclockwise and pulling connector to disengage q Store and secure hoses on adapter r Disconnect reel hydraulics as follows 1 For hy
6. 1 Push in lock button O and pull handle P to release coupler Q 2 Push handle down until button O snaps out 3 Store hoses over adapter frame n Ensure header is on ground or supported by wheels in transport mode or jack stand O Slowly back combine away from header Form 169009 44 Model Year 2009 050 8 060 HEADER ADAPTER 6 1 2 ASSEMBLY The 050 and 060 Harvest Header can be attached to the adapter from either field configuration or transport configuration NOTE Stabilizer Transport wheels can be used in combination with the stand to support header a Remove lynch pin and remove pin C from E each header leg Temporarily store in safe place for reinstallation e b If not installed install vibration dampers on ends of adapter arms follows 1 Locate damper onto adapter arm E 2 Secure with spacer F bolt G washer and lock washer Form 169009 45 Prop up center link H hydraulic shown with pin or equivalent tool Lower combine feeder house so that adapter arms E are aligned with header legs J Slowly drive forward again aligning adapter arms and header legs Keep adapter arm E height just under the header leg J to ensure adapter leg seats properly in the header linkage supports IMPORTANT Keep hydraulic hoses clear to prevent damage when driving into header g Continue forward until adapter arm contacts stop in header
7. 20 Combine Adapter OPERATOR S MANUAL Model Year 2009 Part 169009 15 MacDon Model 20 Combine Adapter Form 169009 Model Year 2009 1 INTRODUCTION This manual contains information on the MacDon Model CA20 Combine Adapter that allows attachment of the MacDon Model D50 and 060 Harvest Header and the Model FD70 FlexDraper headers to various makes and models of combines This manual must be used in conjunction with your Header and Combine Operator s Manual CAREFULLY READ ALL THE MATERIAL PROVIDED BEFORE ATTEMPTING TO UNLOAD ASSEMBLE OR USE THE MACHINE Use this manual as your first source of information about the machine If you follow the instructions given in this manual your CA20 Combine Adapter will work well for many years If you require more detailed service information a Service Manual is available from your dealer Use the Table of Contents and the Index to guide you to specific areas Study the Table of Contents to familiarize yourself with how the material is organized Keep this manual handy for frequent reference and to pass on to new operators or owners Call your dealer if you need assistance information or additional copies of this manual NOTE Right hand R H and left hand L H designations are determined from the operator s position facing forward RECORD THE SERIAL NUMBER IN THE SPACE BELOW Serial Number plate is located on the frame above the main drive gearbox Form 169009 1 Model
8. 7 3 4 OPERATING GUIDELINES The following tables outline recommended adapter set up guidelines depending on your combine and crop The recommendations 7 3 5 HEADER FLOAT The machine will perform best with minimum extra weight on the header Under normal conditions approximately 75 Ibf 337 N force is required to lift the header at the diagonal brace cannot cover all conditions and if feeding problems develop with adapter operation refer to Section 9 Troubleshooting for detailed information APPLICABLE COMBINES Holland 960 9060 940 9040 except New CROP FLIGHTING EXTENSIONS STRIPPER BARS See Section 7 3 5 2 Checking Header Float IMPORTANT To avoid frequent breakage of sickle components scooping soil or soil build up at cutterbar in wet conditions header float should be set as light as possible without causing excessive bouncing When float setting is light it may be necessary to use a slower ground speed APPLICABLE COMBINES 960 9060 940 9040 No New Holland CR CROP FLIGHTING EXTENSIONS STRIPPER BARS NOTE For special conditions 20T 22T and 26T sprockets are available to change adapter feed auger speed Consult your dealer The following functions are adjusted through the adapter and are described in the following sections e Header Float Header Leveling e Header Draper Speed e Header Sickle Speed e Feed Draper e Auger Refer to D50 and 060 Harve
9. 2009 Form 169009 MAINTENANCE SERVICE 8 10 3 AUGER DRIVE CHAIN REPLACEMENT The chain tensioner can only take up slack for a single pitch When the chain has worn or stretched beyond the limits of the tensioner the chain should be replaced or removed to replace the connector link with an offset 1 2 link CAUTION Stop engine and remove key from ignition before leaving operator s seat for any reason A child or even a pet could engage an idling machine Detach combine from adapter Refer to Section 5 Adapter Attachment Detachment On Combine Loosen nut A and remove clip B and cover C Remove chain as follows 1 Loosen idler sprocket bolt D and raise to uppermost position to release tension on chain Snug up bolt D to hold sprocket 2 Remove nut E and bolts F and remove cover G 87 3 Rotate auger to expose connector link 4 Pushon one leg of clip J to remove it from link 5 Remove link and remove chain 6 Replace one link with an offset link and reinstall or install a new chain Install chain as follows 1 Feed chain K around sprockets as shown and position so that connection can be made on driven sprocket L 2 Install connector link H Refer to Section 8 5 Roller Chain Installation Tighten chain Refer to Section 8 10 3 Auger Drive Chain Adjustment Lubricate the chain with SAE Multi Purpose High Temp Extreme Pressure EP2 Performanc
10. 2 1 i OP LL sa dl LT 2 we DALE x a uc E hi fi 3 s b ail hy s Sa VP LA de 4 A A a e m tw Lie A ly 50 Y LS m An DRIVE LINE SLIP JOINT 100 1008 GUARD 2 PLCS FLOAT PIVOT 2 Form 169009 73 Model Year 2009 MAINTENANCE AND SERVICE 8 7 2 AUGER DRIVE CHAIN LUBRICATION a b Form 169009 Lubricate auger drive chain every 100 hours This can be done with the adapter attached to the combine but it is easier if the adapter is detached Refer to following illustration and proceed as follows Loosen nut A and remove clip B and cover Liberally apply grease to chain Reinstall cover B with clip C and tighten nut A 74 8 7 3 MAIN DRIVE GEARBOX LUBRICATION 8 7 3 1 Oil Level Check oil level every 100 hours as follows A CAUTION Stop engine and remove key from ignition before leaving operator s seat for any reason A child or even a pet could engage an idling machine a Set cutterbar to working position b Remove drain plug D Level should be to bottom of drain hole c Check plug for accumulation of filings and clean if necessary d Replace drain plug and add oil if required See next section 8 7 3 2 Adding Oil a Lower cutterbar to ground Gearbox must be in working position Remo
11. combines having narrower feeder house between adapter and header for easier openings and improves the feeding into the disassembly of adapter from header combine in certain crops Mounting hardware and installation instructions are included 10 2 AUGER STRIPPER BARS Available as attachments to the adapter opening to optimize the flow of material into the combine feeder house They are particularly useful in rice or flax Mounting hardware and installation instructions are included 10 3 POLY SKIDS Available as an attachment to the cutterbar transition pan 050 and 060 Harvest Headers and standard equipment on FD 0 FlexDraper headers They are recommended for cutting on the ground where the soil adheres to steel Installation and adjustment instructions are included with the kit Form 169009 96 Model Year 2009 Ss 7 Adapter MOUNINO NE 9 Adapter Header D50 060 assemDIY 45 D50 060 disassembly 42 EDITO ASSCMMDIY sanidad dictada 53 FOTO GISASSEMDV ilari 49 Attaching adapter ana bella 9 Attachment AGCO m 37 Case 2300 25900 5 dette 13 Case IH 7010 8010 Im 9 JS A E 23 RI a 19 E 27 rie 33 Attachmelblls umm rela 96 PAUSA 64 dive Chain adjust enei a 86 drive chain lubrication L 71 flighting extenSiIONs
12. 25 5 5 LEXION 400 500 SERIE 27 SAS M ao illiriche 27 5 58 00 E Aot M IM UL e i M a E 30 5 6 NEW HOLLAND CR E sl lai LI etu qu I ili 33 5 56 09 ATTACHMENT Sie uuu deci Ame Le c dae de E DE 33 5602 RUTRUM 35 5 7 AO M MER a dio 37 Sii ATTACHMENT atelier elena 37 cR MES Ip ERREUR ali ale ala 40 6 HEADER ADAPTER DISASSEMBLY AND ASSEMBLY 42 6 1 D50 AND 060 HARVEST HEADER ADAPTER 42 6 1 1 DISASSBENBEY muet acoso e LM xD AA ELA a AM A uu 42 6 1 2 ASSEMBLEA Asi 45 6 2 FD70 FLEXDRAPER ADARTER bollati ho 49 6 2 1 cel A LAN i rin bi f E 49 62 ENBEN ee NAME 53 7 OPERATION cca 57 7 1 OWNER OPERATORRESPONSIBILITES ilaele 57 7 2 BREA IN PERIOD e 57 7 3 OPERATING PROCEDURE Srece 58 7 3 1 PRESEASON CHECK ERR E E E AT 58 ro BES E E p E EE A iaia O E E A i 58 Too PROP PR OF RAT O N zzi act al R 58 734 OPERATING GUIDELINES 59 AS INEADERIFEOAR SS 59 falo HEADER EEVEbEEINO el e daa do sel no D ee ola de io i ele nai lan i or 63 HEADER DRAPER SPEED e ii 64 os
13. Spring Tensioners 5 Grease Float Pivots 9 Lubricate Hydraulic Couplers Change Hydraulic Oil Filter A Grease Auger Pivots END OF SEASON Refer To Section 7 5 STORAGE 1500 HOURS OR Change Hydraulic Oil A YEARS i Change Gearbox Lubricant SEASON 100 HOURS OR ANNUALLY Form 169009 92 Model Year 2009 Adapter Serial No MAINTENANCE SERVICE Combine this record with the record in the Header Operator s Manual Refer to Section 8 Maintenance Service for details on each maintenance procedure Copy this page to continue record MAINTENANCE RECORD ACTION Y Check Lubricate A Change Hour Meter Reading Date Serviced By BREAK IN Refer to Section 7 2 Break In Period for checklist 10 HOURS OR DAILY Hydraulic Hoses amp Lines 25 HOURS Hydraulic Oil Level NOTE A RECORD OF DAILY MAINTENANCE IS NOT NORMALLY REQUIRED BUT IS AT THE OWNER OPERATOR S DISCRETION 50 HOURS Feed Draper Roller Bearings Drive line Universals Drive line Splines o o 0 e Float Spring Tensioners 100 HOURS OR ANNUALLY Auger Bearings Auger Drive Chain Auger Drive shaft Bearings Anti Vibration Pivots Float Spring Tensioners Drive line Guard Float Pivots Hydraulic Couplers Gearbox Lubric
14. Year 2009 TABLE OF CONTENTS Section Title Page 1 INFRODUCTON coins M 1 2 SAFE iii ais 4 2 1 SAFETY ALERT SYMBOL do ae E 4 2 2 SIGNAL WORDS illa lia a i 4 2 3 SAFETY A ORO 4 2 3 1 SAFETY SIGN INSTALLATION ori iia dat de ee 4 2 4 GENERAL SARE o e ct uui Li do ee ia 5 2 5 HEADER LIFT CYLINDER LOCK OUTS COMBINE nnnm HI IIR Reemi 6 3 ACRONYMS AND 7 3 1 DEFINIFONS LL i 7 3 2 ENGLISH METRIC EQUIVALENTS ella 7 4 SPECIFICATIONS ncaa lia 8 5 ADAPTER ATTACHMENT DETACHMENT ON _ 9 5 1 GASE IH 7019 3010a liano 9 SEF lt ATTACGEMENTD i selle lina 9 5 127 DETACAMEN A 55006 AE i 11 5 2 CASE IFEZ2300 72500 SERIE Simona rear iaia diari 13 52 ATTACHMENT ec Ia ei Art utu re na ia li di ai 13 522 APA A iii 16 5 3 VOANIDEERE 60 70 SERIES illa ea 19 531 NO A SE OE a 19 532 DETACHMENT ato cer a ae reel LO de eno tdi 21 5 4 JON DEERE 50 S e a e a Lea a 23 540 AJTDTAGHMBENE Lele LAGER ALE 23 542 DETACHMENT ire rio iii licia e diri iii ei li
15. adapter frame A CAUTION Stop engine and remove key from ignition before leaving operator s seat for any reason A child or even a pet could engage an idling machine Form 169009 33 Lift lever E on adapter at left side of feeder house and push handle A on combine so that hooks B engage pins F on both sides of the feeder house Push down on lever E so that slot in lever engages handle to lock handle in place If hook B does nat fully engage pin on adapter when A and E are engaged loosen bolts G and adjust lock as required Re tighten bolts Remove hydraulic quick coupler from storage plate on combine continued next page Model Year 2009 ADAPTER AND NEW HOLLAND h Connect to receptacle on adapter as follows 1 Open cover J 2 Push in lock button K and pull handle L 3 Remove coupler H from storage location on combine and clean mating surface of coupler 4 Position coupler onto adapter receptacle M and push handle L to engage pins into receptacle 5 Push handle L to closed position until lock button K snaps out i Attach combine electrical connector N to adapter as follows 1 Remove cover on adapter electrical receptacle O Form 169009 34 e 2 Remove connector N from combine 3 Align lugs on connector N with slots in adapter receptacle O and push connector onto receptacle Turn collar on connector to lock it in p
16. away from adapter and moving lever S at each lock to lowest position Form 169009 39 Model Year 2009 ADAPTER AND lt p 5 7 2 DETACHMENT a Form 169009 Choose a level area Position header slightly off the ground Stop engine and remove key A DANGER To avoid bodily injury or death from fall of raised machine always engage lift cylinder stops before going under header for any reason See your Combine Operator s Manual for instructions for use and storage of header lift cylinder stops A CAUTION Stop engine and remove key from ignition before leaving operator s seat for any reason A child or even a pet could engage an idling machine ti a i A Y C at each lock until it latches into the lock position IMPORTANT If slow speed transport wheels are installed header may be detached in either transport or field mode If detaching with wheel in field mode set wheels to storage or uppermost working position Otherwise header may tilt forward so that re attachment will be difficult Refer to D50 and D60 Harvest Header FD7O FlexDraper Operators Manual 2 40 IMPORTANT If stabilizer wheels are installed set wheels to storage or uppermost working position Otherwise header may tilt forward so that re attachment will be difficult Refer to D50 and D60 Harvest Header FD7O FlexDraper Operators Manual y r
17. drum too low Crop susceptible to wrapping flax Auger epee too fast Feed draper stalling Refer to Combine Operator s Manual Refer to Adapter Technical Manual Refer to D60 Harvest Header FD70 FlexDraper Operator s Manual Form 169009 94 Adjust to increase setting Check reversing mechanism inside auger Lower auger Run feeder chain at high speed Replace with 6 pitch per bar feeder chain or remove every other bar Install standard drum or fill slots in stone retarding drum or install serrated feed chain bars Steepen header angle Increase side draper speed Install upper cross auger Add flighting extensions Install stripper bars Adjust blocks to minimum height Reduce header side draper speed Move drum to corn position Add flighting extensions or stripper bars Install slow down kit Clean debris from poly pan Check feed draper tension Replace roller bearing s Check feed draper motor Model Year 2009 TROUBLESHOOTING Crop Backs Up Or Hesitates On Heavy crop plugging between Check auger height Feed Draper adapter auger and feed draper See also Adapter Auger Back Feeds previous page Auger speed too low Install auger speed up kit Crop Back Feeds On Center Excessive clearance from augerto Move auger closer to drive roller Feed Draper drive roller Auger speed too slow Install auger speed up kit Side Drapers Back Feed Side dr
18. mm with 4 inch 102 mm Flighting Speed FEED DRAPER OA d Drive Type Self Tracking Rubber Polyester Fabric With Rubber ats Width 78 7 inches 2000 mm Speed HYDRAULICS Reservoir Capacity 16 U S gal 60 liters 3000 psi 20684 kPa Piston Pump 3700 psi 25510 kPa Gear Pump 10 micron 151975 350 400 ft min 107 122 meters min Max Operating Pressure Filter HEADER DRIVES Drapers Hydraulic from Adapter Gear Pump Hydraulic from Combine Oil Supply Sickle HEADER FLOTATION Hydraulic from Adapter Piston Pump 7 8 Inches 178 203 mm Vertical 4 Degrees Rotation HEADER ANGLE CONTROL Center Link COMBINE REQUIREMENTS Class Mechanical or Hydraulic From Combine Oil Supply With Solenoid Valve To Toggle To Reel Fore Aft Header Tilt 5 or Higher NOTES 1 Specifications and design are subject to change without notice or obligation to revise previously sold units 2 Weights do not include options Form 169009 8 Model Year 2009 ADAPTER AND CASE IH 7010 8010 b Raise feeder house slightly to lift adapter 5 ADAPTER ATTACHMENT saddle is properly engaged DETACHMENT ON COMBINE A CAUTION The adapter is configured to each particular Stop engine and remove key from ignition model of combine at the factory before leaving operators seat for any These combines are reason A child or even a pet could engage COMBINE SECTION an idling machine Case IH 7010 8010 5 1 Case IH
19. snaps out g Connect combine electrical cable L to adapter as follows 1 Open cover on adapter electrical receptacle M 2 Remove electrical connector from storage cup on combine Align lugs on connector with slots in receptacle push connector onto receptacle and turn collar on connector to lock it in place h Rotate disc N on adapter drive line storage hook and remove drive line from hook Form 169009 10 UNLOCK Pull back collar on end of drive line and push onto combine output shaft O until collar locks Disengage both adapter float locks by moving latch P away from adapter and moving lever Q at each lock to lowest position Model Year 2009 ADAPTER AND CASE IH 7010 8010 4 p 5 1 2 DETACHMENT a Choose a level area Position header slightly above ground Stop engine and remove key A DANGER To avoid bodily injury or death from fall of raised machine always engage lift cylinder stops before going under header for any reason See your Combine Operator s Manual for instructions for use and storage of header lift cylinder stops A CAUTION Stop engine and remove key from ignition before leaving operator s seat for any reason A child or even a pet could engage an idling machine UNLOCK b Engage both adapter float locks by lifting lever Form 169009 C at each lock until it latches into the lock position 11 C IMPORTANT If stabilizer wheels
20. than minimum speed flow to the sickle drive motor must be reduced to prevent excessive speeds which could result in premature sickle failure If adjustment is required contact your MacDon dealer or refer to the CA20 Combine Adapter Technical Manual Refer to 050 060 Harvest Header FD70 FlexDraper Operator s Manual for detailed procedures on sickle operation 7 3 9 ADAPTER FEED DRAPER The adapter feed draper is driven by the adapter mounted hydraulic pump The speed is factory set and cannot be adjusted 64 7 3 10 AUGER SPEED The adapter auger is chain driven from a sprocket that is mounted on the input from the combine and which 15 enclosed in the drive gearbox speed is determined by the combine input shaft and is matched to each particular combine so adjustment is necessary However optional drive sprockets are available to change the auger speed to optimize auger performance 7 3 11 AUGER PAN CLEARANCE 0 2 0 4 in 5 10 mm EE 4 d 2 8 m Si PAN CLEARANCE AT STEEPEST HEADER ANGLE 1 A 1 0 1 5 in 25 40 mm FEED DRAPER CLEARANCE AT FLATEST HEADER ANGLE Adapters are factory set to the proper auger clearances to the pan and feed draper See Illustration is important that these clearances are maintained Too little clearance may result in the tines or flighting contacting and damaging the draper or feed pan un
21. weather gear respirator or filter mask hearing protection Be aware that prolonged exposure to loud noise can cause impairment or loss of hearing Wearing a suitable hearing protective device such as ear muffs A or ear plugs B protects against e Keep all shields in place Never alter or objectionable or loud noises remove safety equipment Make sure driveline guards can rotate independently of the shaft and can telescope freely e Use only service and repair parts made or approved by the equipment manufacturer Substituted parts may not meet strength design or safety requirements e Do not modify the machine Unauthorized modifications may impair e Provide a first aid kit for use in case of the function and or safety and affect emergencies machine life continued next page Form 169009 5 Model Year 2009 SAFETY Stop engine and remove key 2 5 HEADER LIFT CYLINDER LOCK ignition before leaving operator s seat OUTS COMBINE for any reason A child or even a pet could engage an idling machine A DANGER To avoid bodily injury or death from fall of raised machine always engage lift cylinder stops before going under header for any reason See your Combine Operator s Manual for instructions for use and storage of header lift cylinder stops gt 2t S e Keep the area used for servicing machinery clean and dry Wet or oily floors are slippery Wet spots can be dangerous when working with ele
22. 2 CAPACITIES ITEM CAPACITY 5 Pints 2 5 liters Hydraulic Reservoir 16 Gallons U S 60 liters 8 4 3 STORAGE e Your machine can operate at top efficiency only if clean lubricants are used SAE Multi Grease Purpose Driveline Slip Joints Hydraulic Oil e Use clean containers to handle all lubricants e Store lubricants in an area protected from dust moisture and other contaminants Form 169009 69 8 5 ROLLER CHAIN INSTALLATION A CAUTION Stop engine and remove key from ignition before leaving operator s seat for any reason A child or even a pet could engage an idling machine a Locate ends of chain on sprocket Lu DIRECTION OF ROTATION T b Install pin connector A into chain preferably from the sprocket backside Install connector B onto pins d Install spring clip C onto front pin D with closed end of clip in direction of sprocket rotation e Locate one leg of clip in groove of aft pin E f Press other leg of spring clip over face of aft pin E until it slips into groove Do not press clip lengthwise from closed end g Ensure clip is seated in grooves of pins Model Year 2009 Form 169009 MAINTENANCE AND SERVICE 8 6 SEALED BEARING INSTALLATION A CAUTION Stop engine and remove key from ignition before leaving operator s seat for any reason A child or even a pet could engage an idling machine Clean shaft and coat with r
23. 2300 2500 Series 5 2 John Deere 60 70 Series 5 9 John Deere 50 Series 5 4 Cat Lexion 400 500 R 5 5 New Holland CR CX 5 6 AGCO Gleaner R A Series 5 7 Challenger 660 670 680B 9690 9790 9895 This section includes instructions on attaching and detaching the Model CA20 Combine Adapter with a header to the combines listed above IMPORTANT Ensure applicable functions Draper Header Option Hydraulic Center Link Option Hydraulic Reel Drive etc c Lift lever C on adapter at left side of feeder are enabled on the combine and combine house and push handle D on combine to computer Failure to do so may result in engage locks E on both sides of the feeder improper header operation house d Push down on lever C so that slot in lever 5 1 CASE IH 7010 8010 engages handle to lock handle in place e If lock E does not fully engage pin on adapter when C and D are engaged loosen bolts F gt and adjust lock as required Re tighten bolts f Connect combine hydraulic quick coupler to receptacle G on adapter as follows 5 1 1 ATTACHMENT 1 Open cover H a Slowly drive combine up to adapter until feeder house saddle A is directly under the adapter 2 de idein va J and pull handle K top cross member B p B continued next page Form 169009 9 Model Year 2009 ADAPTER AND CASE IH 7010 8010 4 Push handle to closed position until lock button J
24. HOSES ANDENES Io Costo uM ali Le eo i iii 80 8 9 MAIN OIE nano ita as 80 DRIVELINE REMOVAL noi tds ld si 80 892 DRIVE LINE INSTALLATION is ira a dai 81 Ds GUARBRENO O 81 8394 GUARDINSTAELA TON tostada i aladino 82 995 ORNE CHAIN colla iaia 83 AUGER Libeccio 84 AUGER TINE REPLACEMENT ri 84 8 10 2 AUGER DRIVE CHAIN ADJUSTMENT lle leale 86 8 10 3 AUGER DRIVE CHAIN REPLACEMENT 87 8 11 VIBRATION JOANIE EIR sora lele 89 RUBBER PAD REPEACEMENT a lil O eee ete E 89 8 12 Be eM SES GG ilo i iii 90 8121 DRAPER TENSION ADJUSTMENT ii 90 12 2 REPLACING DRAPE R surasi iada ad 90 9 19 MAINTENANCE SCHEDULE i lella 92 9 TROUBLESHOOTING i cca 94 9 1 AYORA BG Cr 94 9 2 le o E Mt ctt 94 9 3 MPRATbON aio 95 10 OPTIONS AND ATTACHMENTS ad 96 10 1 AUGER TFEIGELTINGIEXTENSIONGS lee aree 96 10 2 AVGERSTRIPPERBARS cut dee 96 10 53 d DES 96 19 4 XOQUICKEDISGCONNECT COUPLERS cella pU REI buts du biet oli 96 INDEX eee 97 Form 169009 3 Model Year 2009 SAFETY 2 SAFETY 2 1 SAFETY ALERT SYMBOL This safety alert symbol indicates important safety messages in this manual and on safety signs on the machine This symbol means e ATTEN
25. Intervals The recommended service 8 13 MAINTENANCE SCHEDULE intervals are in hours of operation Where a service interval is given in more than one time frame e g 100 hours or Annually service the machine at whichever interval is reached first The following maintenance schedule is a listing of periodic maintenance procedures organized by service intervals Regular maintenance 15 the best insurance against early wear and IMPORTANT untimely breakdowns Following this schedule Recommended intervals are for average will increase machine life For detailed conditions Service the machine more instructions refer to the specific headings in often if operated under adverse Section 8 Maintenance Service Use the fluids conditions severe dust extra heavy and lubricants specified in Section 8 4 Fluids loads etc and Lubricants A CAUTION Carefully follow safety messages given in Section 8 2 Recommended Safety Procedures INTERVAL SERVICE FIRST USE Refer To Section 7 2 BREAK IN PERIOD 10 HOURS OR DAILY 1 Check Hydraulic Hoses And Lines For Leaks 25HOURS 1 Check Hydraulic Oil Level at Reservoir sous Grease Drive line and Drive line Universals 2 Grease Draper Roller Bearings 1 Grease Auger Bearing 6 Check Auger to Pan and Feed Draper 2 Grease Auger Drive Chain Clearance 3 Grease Auger Drive shaft Bearings 7 Check Gearbox Lubricant Level 4 Grease Anti Vibration Pivots 8 Grease Float Adjust
26. TION e BECOME ALERT e YOUR SAFETY IS INVOLVED Carefully read and follow the safety message accompanying this symbol WHY 15 SAFETY IMPORTANT TO YOU e ACCIDENTS DISABLE AND KILL e ACCIDENTS COST e ACCIDENTS CAN BE AVOIDED 2 2 SIGNAL WORDS Note the use of the signal words DANGER WARNING and CAUTION with safety messages The appropriate signal word for each message has been selected using the following guidelines A DANGER Indicates an imminently hazardous situation that if not avoided will result in death or serious injury A WARNING Indicates a potentially hazardous situation that if not avoided could result in death or serious injury It is also used to alert against unsafe practices Form 169009 A CAUTION Indicates a potentially hazardous situation that if not avoided may result in minor or moderate injury It is also used as a reminder of good safety practices 2 3 SAFETY SIGNS e The safety signs appear on the machine at the locations shown the header operator s manual e Keep safety signs clean and legible at all times e Replace safety signs that are missing or become illegible e f original parts on which a safety sign was installed are replaced be sure the repair part also bears the current safety sign Safety signs are available from your Dealer 2 3 1 SAFETY SIGN INSTALLATION a b Be sure the installation area is clean and dry Decide on the exact location befo
27. a pet could engage an idling machine j Clean couplers and attach as shown above continued next page Form 169009 23 Model Year 2009 ADAPTER AND JOHN DEERE 50 SERIES I Rotate disc on adapter drive line storage hook and remove drive line from hook m Pull back collar on end of drive line and push onto combine output shaft H until collar locks n Close drive shield F on combine o If adapter is equipped with reel fore aft header tilt selector connect harness J to combine Form 169009 24 UNLOCK NEIN p Disengage both adapter float locks by moving latch M away from adapter and moving lever N at each lock to lowest position Model Year 2009 ADAPTER AND JOHN DEERE 50 SERIES lt 7 5 4 2 DETACHMENT b Engage both adapter float locks by lifting lever at each lock until it latches into the lock Form 169009 Choose a level area Position header slightly off the ground Stop engine and remove key A DANGER To avoid bodily injury or death from fall of raised machine always engage lift cylinder stops before going under header for any reason See your Combine Operator s Manual for instructions for use and storage of header lift cylinder stops A CAUTION Stop engine and remove key from ignition before leaving operator s seat for any reason A child or even a pet could engage an idling machine UNLOCK position IMPORTANT If slow speed transpor
28. and heads unless otherwise specified Do not grease or oil bolts or capscrews unless specified in this manual When using locking elements increase torque values by 5 8 3 1 1 SAE Bolts Ift Nm ot Nm Torque categories for bolts and capscrews are wae identified by their head markings see 210 mas ew 2000 ario 2915 Eme o s Lm 1 640 867 890 Torque categories for bolts and capscrews are identified by their head markings SAE 5 SAE 8 109 Form 169009 67 Model Year 2009 MAINTENANCE AND SERVICE 8 3 2 HYDRAULIC FITTINGS 8 3 2 1 O ring Type LOCKNUT FITTING WASHER A PC O RING SEAT GROOVE a Inspect O ring and seat for dirt or obvious defects b On angle fittings back off the lock nut until washer bottoms out at top of groove 8 3 2 2 Flare Type FLARE ET LL N FLARESEAT Check flare and flare seat for defects that might cause leakage Align tube with fitting before tightening Lubricate connection and hand tighten swivel nut until snug To prevent twisting the tube s use two wrenches Place one wrench on the connector body and with the second tighten the swivel nut to the torque shown RECOMMENDED TURNS TO TORQUE TIGHTEN VALUE Hand tighten fitting until back up washer or washer face if straight fitting bottoms on face and O ring is seated P
29. ant Level lt lt Auger to and Draper Clearance 250 HOURS OR 3 YEARS Auger Pivots gt o Hydraulic Oil Filter 1500 HOURS OR 3 YEARS A Hydraulic Oil A Gearbox Lubricant Form 169009 93 Model Year 2009 TROUBLESHOOTING 9 TROUBLESHOOTING 9 1 HYDRAULICS SYMPTOM PROBLEM SOLUTION SECTION Insufficient Side Draper Speed Speed control set too low Relief pressure too low Combine header drive too slow Worn out gear pump Pressure compensator V7 set too Increase control setting Increase relief pressure to recommended setting Adjust to correct speed for combine model Replace pump 9 2 FEEDING Adapter Auger Back Feeds Hesitation In Flow Of Bulky Crop Adapter Auger Wraps Crop Backs Up Hesitates On Feed Draper See your MacDon dealer low Auger set too high John Deere Feeder chain running too slow John Deere Equipped with feeder chain with 4 pitches per bar Case Stone retarding drum installed or smooth feeder chain bars installed Header angle too flat Material overload on drapers Material accumulation at auger ends Case Stone retarder blocks interfering with crop flow Side drapers running too fast piling material in center of feeder draper Feed chain
30. apers running too slow in Increase side draper speed 7 3 1 heavy crop Crop Is Thrown Across Opening Side drapers running too fast in light Reduce side draper speed And Under Opposite Side crop Draper Excessive overlap of feeder draper Center side draper drive rollers over feed draper side deflectors Crop Feeding Into Feeder House Auger not delivering crop properly Add flighting extensions At Sides More Than At Center Add stripper bars Remove auger outer tines Install auger speed up kit Crop Feeding Into Feeder House Auger not delivering crop properly Add auger outer tines At Center More Than At Sides Remove flighting extensions Remove auger stripper bars 9 3 VIBRATION Excessive Vibration Of Adapter Vibration dampers not installed D50 Install vibration dampers And Header and D60 Harvest Header Vibration dampers worn Replace rubber in dampers Incorrect knife speed Adjust knife speed Drive line U joints worn Replace U joints Bent cutterbar Straighten cutterbar See your MacDon dealer Refer to Combine Operator s Manual Refer to Adapter Technical Manual Refer to D60 Harvest Header FD70 FlexDraper Operator s Manual Form 169009 95 Model Year 2009 OPTIONS AND ATTACHMENTS 10 OPTIONS AND 10 4 QUICK DISCONNECT COUPLERS ATTACHMENTS 10 1 AUGER FLIGHTING EXTENSIONS Allows the CA20 Adapter to be used with Allows quick disconnect of hydraulic hoses
31. are installed set wheels to storage or uppermost working position Otherwise header may tilt forward so that re attachment will be difficult Refer to 050 and 060 Harvest Header FD7O FlexDraper Operators Manual Disconnect driveshaft D from combine and slide driveshaft in hook E so that disc F drops to secure driveshaft continued next page Model Year 2009 ADAPTER AND CASE IH 7010 8010 d Remove electrical connector G and close cover e Push in lock button H and pull handle J to release coupler K h Lift lever N pull and lower handle O to disengage feeder house adapter lock P f Position coupler K onto storage plate L on Lower feeder house until it disengages adapter combine Place electrical connector G in support storage cup on plate 1 j Slowly back combine away from adapter Form 169009 12 Model Year 2009 ADAPTER AND CASE 2300 2500 SERIES 5 2 CASE IH 2300 2500 SERIES 5 2 1 ATTACHMENT Sliding Pin System a Attach adapter to combine as follows LUE 4 adapter 5 Proceed to step c Latch System A WARNING To avoid bodily injury or death from unexpected start up or fall of raised attachment stop engine remove key and engage lift cylinder stop before proceeding Lower handle A to engage pins B into with hook up 1 Slowly drive combine up to adapter until feeder house saddle C is directly under 1 Move handle A on l
32. before leaving operator s seat for any reason A child or even a pet could engage an idling machine UNLOCK b Engage both adapter float locks by lifting lever Form 169009 C at each lock until it latches into the lock position IMPORTANT If slow speed transport wheels installed header may be detached in either transport or field mode If detaching with wheel in field mode set wheels to storage or uppermost working position Otherwise header may tilt forward so that re attachment will be difficult Refer to D50 and D60 Harvest Header FD7O Operators Manual 2 21 IMPORTANT If stabilizer wheels are installed set wheels to storage or uppermost working position Otherwise header may tilt forward so that re attachment will be difficult Refer to D50 and D60 Harvest Header FD7O FlexDraper Operators Manual If adapter is equipped with reel fore aft header tilt selector disconnect harness D and store on combine Open shield E on combine Pull back collar on drive line and pull drive line F off combine output shaft f E NA y e Slide driveshaft in hook G so that disc H drops to secure driveshaft continued next page Model Year 2009 ADAPTER AND JOHN DEERE 60 70 SERIES f Disconnect hydraulic electrical coupler J from combine as follows 1 Remove lynch pin K and slide lock L to release handle 2 Lift hand
33. ct hose from combine to combine coupler T 8 Connect hose S from the adapter to the adapter coupler U 1 Raise handle Y on left side of feeder house to retract pins 2 k Lower feeder house until it disengages adapter support I Slowly back combine away from adapter Form 169009 18 Model Year 2009 ADAPTER AND JOHN DEERE 60 70 SERIES 5 3 JOHN DEERE 60 70 SERIES Contour Master Level Land 5 3 1 ATTACHMENT e Pull handle F on adapter to release coupler G from storage position Remove coupler and push handle back into adapter to store a Push handle A on combine coupler toward feeder house to retract pins B at bottom corners of feeder house b Slowly drive combine up to adapter until feeder house saddle C is directly under the adapter top cross member D c Raise feeder house to lift adapter ensuring feeder saddle is properly engaged in adapter f Pull handle A to horizontal position to engage pins B in adapter Check that bolts E on adapter brackets are tight frame Raise or lower header until slightly off the ground aT i afi A CAUTION F 3 AVR E ter E j Stop engine and remove key from ignition E ea i before leaving operator s seat for any reason A child or even a pet could engage an idling machine g If pins B do not fully engage adapter brackets loosen bolts E and adjust bracket as required Re tig
34. ctrical equipment Be sure all electrical outlets and tools are properly grounded Use adequate light for the job at hand Keep machinery clean Straw and chaff on a hot engine are a fire hazard Do not allow oil or grease to accumulate on service platforms ladders or controls Clean machines before storage e Never use gasoline naphtha or any volatile material for cleaning purposes These materials may be toxic and or flammable e When storing machinery cover sharp or extending components to prevent injury from accidental contact Form 169009 6 Model Year 2009 DEFINITIONS 3 ACRONYMS AND ABBREVIATIONS 3 1 DEFINITIONS E mw pmdsmas ai RE pound inches or inch pounds strokes per minute Society Of Automotive Engineers single Knife Form 169009 3 2 ENGLISH METRIC EQUIVALENTS US gal min x 3 7854 gpm 0 7457 kilowatts KW in x 16 3871 cubic centimeters cm or cc 0 45359 kilograms kg 4 4482 N Ibf ft or newton meters lof in or newton meters kilometers hour mon mph 29 5735 milliliters ml 6 8948 kilopascals kPa x 0 00689 megapascals MPa liters min L min Model Year 2009 SPECIFICATIONS 4 SPECIFICATIONS 1 8 2 7 29 5 44 2 cc Piston Pump 1 01 in 16 5 cc Gear Pump 5 Pints 2 5 ters AUGER Drive Type Auger 14 inches 396
35. d leaks Refer to Section 8 8 4 Hose and Lines 7 3 3 PROPER OPERATION Follow these safety precautions A CAUTION e Wear close fitting clothing and protective shoes with slip resistant soles e Remove foreign objects from the machine and surrounding area a 2 L 30630 PELS A cm e well carry with you any protective clothing and personal safety devices Form 169009 58 that COULD be necessary through the day Don t take chances You may need a hard hat protective glasses or goggles heavy gloves respirator or filter mask wet weather gear Protect against noise Wear a suitable hearing protective device such as ear muffs or ear plugs to protect against objectionable or uncomfortable loud noises Follow all safety and operational instructions given in your Operator s Manuals If you do not have a combine manual get one from your dealer and read it thoroughly Never attempt to start the engine or operate the machine except from the combine seat Check the operation of all controls in a safe clear area before starting work Stop combine engine and remove key before adjusting or removing plugged material from the machine A child or even a pet could engage the drive Check for excessive vibration and unusual noises If there is any indication of trouble shut down and inspect the machine Operate only in daylight or good artificial light Model Year 2009 OPERATION
36. der certain orientations of the header Look for evidence of contact when greasing the adapter Should adjustment to the auger be necessary proceed as follows Extend center link to maximum for steepest header angle and fully lower the header continued next page Model Year 2009 Form 169009 OPERATION b Check that adapter float linkage is on downstops washer A and nut B cannot be moved gt EC L INCREASE CLEARANCE Loosen two bolts C and jam nut D Turn nut E clockwise to raise auger and increase pan draper clearance Repeat for other end of auger Check clearances and re adjust as required Tighten bolts C and jam nut D on both ends of auger 65 7 4 STORAGE Do the following at the end of each operating season Clean the adapter thoroughly A CAUTION Never use gasoline naphtha or any volatile material for cleaning purposes These materials may be toxic and or flammable Store the machine in a dry protected place if possible stored outside always cover with a waterproof canvas or other protective material If machine is stored outside remove draper and store in a dark dry place Lower adapter onto blocks to keep off the ground Repaint all worn or chipped painted surfaces to prevent rust Lubricate the adapter thoroughly leaving excess grease on fittings to keep moisture out of bearings Apply grease to exposed threads cylinder rods and slidi
37. des of adapter to increase float lightens the header d Loosen bolts to decrease float increases header weight IMPORTANT Turn each bolt pair equal amounts Form 169009 61 e The float is properly adjusted when for 30 35 and 40 ft single knife both sides of the header are adjusted to the same weight approx 75 Ibf 334 N for 40 ft double knife RH side is slightly heavier loosen RH side adjuster bolts D by 2 turns IMPORTANT Proper float adjustment in accordance with the above is critical for maintaining proper wing balance when cutting on the ground Model Year 2009 OPERATION NOTE 7 3 5 4 Adjusting Header Float Cutterbar On Installation of the auto header height Ground controller attachment is recommended for Set the header float as follows when working cutting on the ground if the combine is with the cutterbar on the ground equipped to interface with it d When cutting on ground adjust header angle to achieve desired stubble height AHHC indicates A for shallowest angle higher stubble D for steepest angle lower stubble e In rocky fields adjust skid shoes down to raise guards when operating at flattest header angle to minimize scooping rocks f Increase header height or decrease header angle to minimize pushing soil NOTE Header angle and reel fore aft position changes do not significantly affect header flotation down force a Set center link to mid range position to
38. draulic adjuster lift release M and latch it in up position 2 Extend center link cylinder to disengage hook from header 3 Prop up center link with a pin or equivalent tool 1 Push in lock button P and pull handle Q to release coupler R 2 Push handle down until button P snaps out n Disconnect knife and draper drive hydraulic hoses o If quick disconnects are installed disconnect as follows 3 Store hoses over adapter frame s Ensure header is on ground or supported by wheels in transport mode continued next page 1 Line up slot N in collar with pin O on connector 2 Push collar toward pin and pull connector to disengage Form 169009 51 Model Year 2009 FD70 HEADER ADAPTER t Slowly back combine away from header m l removed in step g into adapter legs Form 169009 52 Model Year 2009 70 HEADER ADAPTER 6 2 2 ASSEMBLY The FD7O FlexDraper can be attached to the adapter from either field configuration transport configuration NOTE Stabilizer Transport wheels can to be used in combination with the stand to support header Remove bolts E washers and spacers from adapter legs d Slowly drive forward again aligning adapter arms and header balance channel e Keep adapter arm height just under the header balance channel to ensure adapter leg seats properly in the header linkage supports IMPORTANT Keep hydraulic h
39. e With 1 Max Molybdenum Disulphide NLGI Grade 2 continued next page Model Year 2009 MAINTENANCE SERVICE g Position cover G on case and secure with nut E and bolts F h Position cover C on case and secure with clip B Tighten nut A Form 169009 88 Model Year 2009 MAINTENANCE SERVICE 8 11 VIBRATION DAMPERS Worn or damaged vibration dampers will cause excessive noise and vibration and it is recommended they be replaced The header and adapter must be detached to replace the dampers Refer to Section 5 Adapter Attachment Detachment On Combine 8 11 1 RUBBER PAD REPLACEMENT Secondary Vibration Damper D50 and D60 Harvest Header only a Remove bolt A washer and spacer B and remove secondary vibration damper C from adapter arm Remove rubber pad D from shoe Place new pad D in shoe and position damper C on primary damper d Secure with bolt A spacer B and washer Primary Vibration Damper D50 and D60 Harvest Header and FD70 FlexDraper a Remove secondary damper if applicable See above b Remove nut E and keeper F from primary damper Slightly compress damper as shown and remove pin G Remove top half H Link J will hold bottom half of damper d Remove worn or damaged rubber pads Form 169009 89 Position new rubber pads K in lower half and position upper half H Ensure link J is engaged in damper Slightly comp
40. e a piece of cardboard or paper to search for leaks IMPORTANT Keep hydraulic coupler tips and connectors clean Dust dirt water and foreign material are the major causes of hydraulic system damage DO NOT attempt to service hydraulic system in the field Precision fits require WHITE ROOM CARE during overhaul 8 9 MAIN DRIVE 8 9 1 DRIVE LINE REMOVAL The main drive line normally remains attached to the adapter and stored on the hook provided when not in use A CAUTION Stop engine and remove key from ignition before leaving operator s seat for any reason A child or even a pet could engage an idling machine 80 a f If adapter is attached to the combine remove the drive line from the combine by pulling quick disconnect collar to release driveline yoke at combine shaft Remove two nuts A attaching shield B to gearbox Slide shield over poly drive line shield to expose quick disconnect on gearbox Do not disconnect tether C Pull quick disconnect collar to release drive line yoke and pull drive line off shaft Slide shield B off the drive line Rotate disc D on adapter drive line storage hook E and remove drive line from hook Model Year 2009 MAINTENANCE SERVICE 8 9 2 DRIVE LINE INSTALLATION 8 9 3 GUARD REMOVAL IMPORTANT The main drive line guard normally remains If combine output shaft splines match attached to the drive line If removal is required adapter input shaft splin
41. eft side of feeder the adapter top cross member D See house to up position to retract both pins B illustration opposite at lower corners of feeder house 2 Raise feeder house fully and engage combine lift cylinder locks ve AE A m fr pe a i i mm TET LS Lj di Ll Slowly drive combine up to adapter until feeder house saddle is directly under the adapter top cross member D Raise feeder house slightly to lift adapter 4 ensuring feeder saddle is properly engaged in adapter frame Remove pin E and lower latch handle F one on each side of feeder house underside to hook latch G Lift handle to overcenter position to lock Requires 40 50 Ibf 180 220 N to move handle overcenter Adjust nuts on U bolts to vary force required on handle Form 169009 continued next page 13 Model Year 2009 ADAPTER AND CASE 2300 2500 SERIES 5 Tighten jam nuts J when force is correct 6 Install pin E as shown to secure latch handle in locked position Remove combine lift cylinder locks and lower header to ground Connect combine hydraulics to adapter as follows 4 Remove plug from reel lift coupler O black disc on combine 5 Remove red dust cap from reel lift hose P on adapter and connect hose to combine coupler O Pe E s 1 Disconnect reel drive hose
42. el Year 2009 NOTES Form 169009 98 Model Year 2009
43. els are installed set wheels to storage or uppermost working position Otherwise header may tilt forward so that re attachment will be difficult Refer to D50 and D60 Harvest Header FD7O FlexDraper Operators Manual Disconnect driveshaft D from combine and slide driveshaft in hook E so that disc F drops to secure driveshaft Remove hydraulic quick coupler G from receptacle on adapter as follows um 1 Push in lock button H and pull handle J to release coupler C 2 Push handle J to closed position until lock button H snaps out Close cover 3 Position coupler G onto storage plate K on combine continued next page Model Year 2009 ADAPTER AND NEW HOLLAND 4 Remove electrical connector from adapter and close cover Connect to combine at M e Lift lever N and pull and lower handle O to disengage feeder house adapter lock P f Lower feeder house until feeder house Q disengages adapter support R g Slowly back combine away from adapter Form 169009 36 Model Year 2009 ADAPTER AND 5 7 AGCO ALL EXCEPT GLEANER R SERIES Gleaner R Series A Series and LL MODEL Challenger 660 670 680B E Massey 9690 9790 9895 2 gt p 5 7 1 ATTACHMENT ALL EXCEPT GLEANER R SERIES b Slowly drive combine up to adapter until feeder house is directly under the adapter top cross member C and alignment pins D are a
44. eplace keeper C spring B and filler plug A Form 169009 83 Model Year 2009 MAINTENANCE SERVICE 8 10 AUGER 8 10 1 AUGER TINE REPLACEMENT The CA20 Combine Adapters are fitted with tines to accommodate a wide variety and sizes of combines Some conditions may require the removal or addition of tines for optimal feeding of the crop In addition tines that become worn or damaged should be replaced To simplify the procedure detach combine from adapter Refer to Section 5 Adapter Attachment Detachment On Combine 8 10 1 1 Tine Removal a Remove screws A and remove access cover B b From inside the auger remove hairpin C and pull tine D out of bushing E c From inside the auger swivel tine away from bushing pull from plastic guide F and remove from auger Form 169009 84 NOTE If the sixth tine D opposite drive side is being replaced it also must be slipped off drive tube G This particular tine cannot be removed for normal operation Remove screws H securing plastic guide F to auger and remove guide from inside auger Position cover J from inside auger over hole and secure with screws H Coat screws with loctite and torque to 75 in Ibf 8 5 N m Model Year 2009 MAINTENANCE SERVICE 8 10 1 2 Tine Installation a Insert tine D through plastic guide F from inside the auger b Insert tine into bushing E NOTE The 6 tine D mus
45. er from either field configuration or transport configuration 6 1 D50 AND D60 HARVEST HEADER ADAPTER a 6 1 1 DISASSEMBLY a Form 169009 Choose a level area lower header to ground and raise reel fully Set header tilt to almost full forward to increase clearance under adapter feed draper A CAUTION Stop engine and remove key from ignition before leaving operator s seat for any reason A child or even a pet could engage an idling machine Stop engine remove key and engage reel props Refer to 050 and D60 Harvest Header FD70 FlexDraper Operators Manual Disconnect adapter deck from cutterbar as follows A WARNING Keep hands clear of the area between guards and sickle at all times EN 42 A CAUTION Wear heavy gloves when working around or handling sickles 1 Rotate latch A with a 15 16 wrench or equivalent on hex B to raise feed deck so that bolt C can be removed Repeat for other side of feed draper 2 Rotate latches to lower adapter deck 3 Remove chain D from hook Rotate latch back to original position and reinstall bolts im d Engage the adapter float locks by lifting lever E until it latches into the lock position NOTE Stabilizer Transport wheels can be used in combination with the stand to support header continued next page Model Year 2009 050 8 060 HEADER ADAPTER Feeder house may need to be raised lowered or
46. er stops 1 Push in lock button H and pull handle J up to half open position 2 Clean couplers 3 Position coupler K from combine onto receptacle and push handle J to engage pins on coupler 4 Push handle to closed position until lock button H snaps out Form 169009 54 2 Install bolts E spacers and lock washers removed at step e to secure adapter arms L to header legs M IMPORTANT Do not install bolt longer than 1 inches 38 mm 3 Return stand N to storage position and secure with pin O continued next page Model Year 2009 FD70 HEADER ADAPTER k Place blocks under center section of header to keep it about 6 inches off the ground I Adjust header angle to shallowest setting shortest centre link m Remove lift cylinder locks and lower header to blocks and allow the header wings to go into full frown mode n Attach adapter deck to header cutterbar as follows A WARNING Keep hands clear of the area between guards and sickle at all times 1 If installed remove bolts P at either side of opening to allow attachment of adapter deck 2 Position latches Q on transition pan R so that chain S can be attached to the latch hook 3 Rotate latch Q with a 15 16 wrench or equivalent on hex T to raise feed deck so that bolt P can be reinstalled Repeat for other side of feed Form 169009 55 o Attach the wing float linkage t
47. es ensure drive for maintenance refer to illustration and line is installed with longer guard at proceed as follows adapter gearbox end A CAUTION A CAUTION Stop engine and remove key from ignition Stop engine and remove key from ignition before leaving operator s seat for any before leaving operator s seat for any reason A child or even a pet could engage reason A child or even a pet could engage an idling machine an idling machine NOTE The drive line does not need to be removed from the adapter in order to remove the drive line guard 2 2 a Slide driveshaft in hook E so that disc D drops to secure driveshaft o Rotate disc D on adapter drive line storage hook E and remove drive line from hook 1 Fa e N ei nyp fa L b Lift combine end of drive line from hook and Slide shield B over drive line extend drive line until it separates Hold Locate drive line quick disconnect onto adapter adapter end of drive line to prevent it from gearbox shaft pull back collar and slide onto dropping and hitting the ground shaft until yoke locks onto shaft Release the continued next page collar d Position shield B on gearbox and secure with nuts A e Reconnect other end to combine if necessary Form 169009 81 Model Year 2009 MAINTENANCE SERVICE 8 9 4 GUARD INSTALLATION c Release grease zerklock with a screwdriver a Slide guard
48. frown A CAUTION Stop engine and remove key from ignition before leaving operator s seat for any reason A child or even a pet could engage an idling machine e Stop engine remove key and engage reel props Refer to 050 and 060 Harvest Header FD70 FlexDraper Operators Manual Form 169009 49 Remove the wing float linkage springs from the adapter as follows i 2 PI T 5 pi N doc Ww nd i pr am DP Em Im T et i X ul D M le Tu i m ls ET Panes A a y i 1 Remove pin J from bracket so that springs K drop free 2 Reinstall pin in bracket and secure pin with hairpin Disconnect adapter deck from cutterbar as follows 1 Start engine and tilt header to almost full forward position to increase clearance under adapter feed draper 2 Stop engine and remove key A WARNING Keep hands clear of the area between guards and sickle at all times 5 AN A CAUTION Wear heavy gloves when working around or handling sickles continued next page Model Year 2009 FD70 HEADER ADAPTER 3 Rotate latch A with a 15 16 wrench hex B to raise feed deck so that bolt C can be removed Repeat for other side of feed draper 4 Rotate latches to lower adapter deck 5 Remove chain D from hook Rotate latch back to original position and reinstall bolts C UNLOCK
49. gage adapter brackets Form 169009 26 Model Year 2009 ADAPTER AND LEXION 5 5 LEXION 400 500 SERIES gt p a Handle A on the CA20 adapter should be in raised position and pins B at bottom corners of adapter retracted b Slowly drive combine up to adapter until feeder house is directly under the adapter top cross member c Raise feeder house to lift adapter ensuring feeder house posts C are properly engaged in adapter frame D d Position header slightly off the ground Form 169009 27 A CAUTION Stop engine and remove key from ignition before leaving operator s seat for any reason A child or even a pet could engage an idling machine e Remove locking pin E from adapter pin B UE 4 Y w i r 4 ES f Lower handle A to engage adapter pins into feeder house Re insert locking pin E and secure with hairpin g Connect hydraulic hoses as follows Lexion 500 Attachment 1 Unscrew knob F on combine coupler G to release coupler from combine receptacle H continued next page Model Year 2009 ADAPTER AND LEXION Lexion 400 Attachment 2 Remove cover J from adapter receptacle K 1 Unscrew knob L on combine coupler to release coupler from combine receptacle 3 Clean mating surface of coupler G and locate onto adapter receptacle K Turn knob F to secure coupler to receptacle 4 Place cover J on comb
50. hten bolts continued next page Form 169009 19 Model Year 2009 ADAPTER AND JOHN DEERE 60 70 SERIES h Attach coupler to combine as follows k Attach shaft to combine output shaft and close drive shield LI 1 Handle A should be in the up position 2 Clean mating surface of coupler and position coupler G onto receptacle 3 Pull handle A so that lugs on coupler are engaged into handle and pull to full horizontal position as shown 4 Slide latch H to lock handle in position and secure with lynch pin J r x B 7 hA L PE i I If adapter is equipped with reel fore aft header tilt selector connect harness P to combine UNLOCK m Disengage both adapter float locks by moving latch O away from adapter and moving lever P at each lock to lowest position j Rotate disc on adapter drive line storage hook and remove drive line from hook Form 169009 20 Model Year 2009 ADAPTER AND JOHN DEERE 60 70 SERIES lt 5 3 2 DETACHMENT a Choose a level area Position header slightly above ground Stop engine and remove key A DANGER To avoid bodily injury or death from fall of raised machine always engage lift cylinder stops before going under header for any reason See your Combine Operator s Manual for instructions for use and storage of header lift cylinder stops A CAUTION Stop engine and remove key from ignition
51. idling machine Clean around filter head C Remove spin off filter D and clean gasket surface of filter head Apply a thin film of clean oil to the gasket on new filter 78 Turn the filter onto the mount until gasket contacts filter head Tighten filter an additional 72 to turn hand IMPORTANT Do not use a filter wrench to install the filter Over tightening can damage gasket and filter Reinstall panel B with screws A Model Year 2009 MAINTENANCE SERVICE 8 8 3 HYDRAULIC SCHEMATIC suojeb sn JIOAJ9353 91155914 SNM 3NMNOOI3 8A 004 O0SZ a ne A rene 3 ad i i I i i i sabny sadeg 55019 Jadd apis jeuondo Jadeig apis HM aang apuy 13pe3H abueig Or IN Model Year 2009 79 Form 169009 Form 169009 MAINTENANCE SERVICE 8 8 4 HOSES AND LINES Check hydraulic hoses and lines daily for signs of leaks A WARNING e Avoid high pressure fluids Escaping fluid can penetrate the skin causing serious injury Relieve pressure before disconnecting hydraulic lines Tighten all connections before applying pressure Keep hands and body away from pin holes and nozzles which eject fluids under high pressure e If ANY fluid is injected into the skin it must be surgically removed within a few hours by a doctor familiar with this type of injury or gangrene may result Us
52. in plug at the bottom of each side frame Detach header from adapter Refer to Section 6 Header Adapter Disassembly and Assembly Detach adapter from combine Support adapter on blocks Refer to Section 5 Adapter Attachment Detachment On Combine Place a suitable container at least 16 gal US under adapter drain to collect oil For access to the drain plugs remove pin D from lower end of float spring E and move float spring away from work area NOTE If float spring 15 tensioned turn adjuster bolts as required Section 7 3 5 Header Float 77 2 a F E m T a ra _ T Das Using a 172 hex socket with extension remove drain plug F Replace drain plugs qty 2 when reservoir is empty and fill with 16 gallons U S 60 liters of clean SAE 15W 40 oil Refer to previous section for filling procedures Reposition float springs E and secure with pins D Readjust float spring tension if released as per above note Model Year 2009 Form 169009 MAINTENANCE SERVICE 8 8 2 HYDRAULIC OIL FILTER NOTE Change hydraulic oil filter after the first 50 hours of operation and every 250 hours thereafter Part 151975 can be obtained from your dealer To change the hydraulic oil filter refer to following illustrations and proceed as follows A CAUTION Stop engine and remove key from ignition before leaving operator s seat for any reason A child or even a pet could engage an
53. ine receptacle H 5 Proceed to step h 2 Remove cover N from adapter receptacle and place on combine receptacle O 3 Locate combine coupler M onto adapter receptacle P and turn knob F to secure coupler to receptacle continued next page Form 169009 28 Model Year 2009 ADAPTER AND LEXION h If adapter is equipped with reel fore aft header tilt selector connect harness U to combine harness V 4 Disconnect hoses Q and R on combine i Rotate disc W on adapter drive line storage at couplers hook and remove drive line from hook 5 Clean couplers S and T on adapter 6 Connect hose R to coupler S on adapter 7 Connect hose to coupler adapter E ya j Attach drive line to combine output shaft X UNLOCK k Disengage both adapter float locks by moving latch A away from adapter and moving lever B at each lock to lowest position Form 169009 29 Model Year 2009 ADAPTER AND LEXION lt p 5 5 2 DETACHMENT a b Engage the adapter float locks by lifting lever E at both locks until it latches into the lock Choose a level area Position header slightly off the ground Stop engine and remove key A DANGER To avoid bodily injury or death from fall of raised machine always engage lift cylinder stops before going under header for any reason See your Combine Operator s Manual for instructions for use and storage of header
54. l flow fills the lines Check oil level on sight gauge after 5 minutes The lower sight should be full and the upper sight should be empty with cutterbar just off ground Refer to Section 8 8 1 1 Oil Level Change hydraulic oil filter on adapter after 50 hours of operation Refer to Section 8 8 2 Hydraulic Oil Filter Change hydraulic oil filter on combine as recommended in combine Operator s Manual Tighten any loose hardware after the first 5 hours operation Refer to Section 8 3 Recommended Torques Change gearbox oil after 50 hours operation Refer to Section 8 7 3 3 Changing Gearbox Lubricant Model Year 2009 OPERATION 7 3 OPERATING PROCEDURES 7 3 1 PRE SEASON CHECK Perform annual maintenance See Section 8 13 Maintenance Schedule and perform the following the beginning of each operating season A CAUTION Review the Operator s Manual to refresh your memory on safety and operating recommendations e Review all safety signs and other decals on the windrower and note hazard areas e Be sure all shields and guards are properly installed and secured Never alter or remove safety equipment e Be sure you understand and have practiced safe use of all controls Know the capacity and operating characteristics of the machine 7 3 2 DAILY CHECK a Check the machine for leaks or any parts that are missing broken or not working correctly NOTE Use proper procedure when searching for pressurized flui
55. lace Rotate disc P on adapter drive line storage hook and remove drive line from hook k Pull back collar on end of drive line and push onto combine output shaft Q until collar locks UNLOCK I Disengage both adapter float locks by moving latch T away from adapter and moving lever U at each lock to lowest position Model Year 2009 ADAPTER AND NEW HOLLAND lt p 5 6 2 DETACHMENT a Choose a level area Position header slightly off the ground Stop engine and remove key A DANGER To avoid bodily injury or death from fall of raised machine always engage lift cylinder stops before going under header for any reason See your Combine Operator s Manual for instructions for use and storage of header lift cylinder stops A CAUTION Stop engine and remove key from ignition before leaving operator s seat for any reason A child or even a pet could engage an idling machine b Engage the adapter float locks by lifting lever Form 169009 C at each lock until it latches into the lock position IMPORTANT If slow speed transport wheels installed header may be detached in either transport or field mode If detaching with wheel in field mode set wheels to storage or uppermost working position Otherwise header may tilt forward so that re attachment will be difficult Refer to D50 and D60 Harvest Header FD7O FlexDraper Operators Manual 35 IMPORTANT If stabilizer whe
56. le M to full vertical position to release coupler J from combine 3 Lift handle N on adapter position coupler in adapter at O and lower handle N to lock coupler g Push handle M toward feeder house to disengage feeder house pin P from adapter h Lower feeder house until saddle disengages and clears adapter support R i Slowly back combine away from adapter Form 169009 22 Model Year 2009 ADAPTER AND JOHN DEERE 50 SERIES 5 4 JOHN DEERE 50 SERIES Contour Master Level Land gt p 5 4 1 ATTACHMENT Engage pins A in adapter Check that bolts E on adapter brackets are tight f If pins A do not fully engage adapter brackets loosen bolts E and adjust bracket as required Re tighten bolts g At left side of combine feeder house retrieve reel aft hose reel lift hose and electrical harness p E a Retract pins A at bottom corners of feeder house h Clean couplers and attach as shown above i At right side of feeder house disconnect reel drive hoses and retrieve reel fore hose b Slowly drive combine up to adapter until feeder house lift lugs are directly under the adapter top cross member C c Raise feeder house slightly to lift adapter ensuring lift lugs B are properly engaged in adapter frame sockets D A CAUTION Stop engine and remove key from ignition before leaving operator s seat for any reason A child or even
57. leg Raise adapter slightly continued next page Model Year 2009 050 8 D60 HEADER ADAPTER j Connect reel hydraulics matching coloured plastic ties k If multi coupler is installed connect as follows 1 For hydraulic center link option extend hook K and remove prop under link so that base of hook rests on 1 M 2 Operate header angle hydraulics to retract hook until it engages pin and self latches A CAUTION Stop engine and remove key from ignition before leaving operator s seat for any reason A child or even a pet could engage an idling machine 3 Shutdown engine and remove key 4 Ensure hook K is securely attached 5 Proceed to step m i Connect mechanical center link as follows 1 Li 4 1 B 1 Push in lock button P and pull handle Q to full open position 2 Clean couplers 1 Shutdown engine and remove key 2 Remove pin N and the prop under link 3 Adjust length of link by turning barrel O to align with header bracket 4 Insert pin N and secure with lynch pin 3 Position coupler R from combine onto receptacle and push handle Q to engage pins on coupler 4 Push handle to closed position until lock button P snaps out continued next page Form 169009 46 Model Year 2009 050 8 060 HEADER ADAPTER Secure header to adapter as follows 1 Ensure adapter arm is properly located in header leg J Reinsta
58. length of link adjusted to relieve load on link ELECTRICAL pewreEDRVE A CASE DRAIN f DOUBLE KNIFE s 1 e Lower stand F by pulling spring loaded pin G Release pin when stand at desired height f Remove pin H from leg on both sides of adapter RAPER DRIVE dll QUICK DISCONNECTS SHOWN h Disconnect sickle and draper drive hydraulic g Disconnect center link as follows hoses Install caps and plugs on fittings i If quick disconnects are installed disconnect as follows 1 For hydraulic adjuster lift release J and 1 Line up slot L in collar with pin M latch it in up position connector 2 Extend center link cylinder to disengage 2 Push collar toward pin and pull connector to hook from header disengage 3 Prop up center link with a pin or equivalent 3 Install plugs or caps on hose ends if tool equipped j Disconnect electrical connector by turning collar counterclockwise and pulling connector to disengage k Store and secure hoses on adapter continued next page 4 For mechanical link remove pin K to release link Replace pin Form 169009 43 Model Year 2009 050 8 D60 HEADER ADAPTER I Disconnect reel hydraulics at right side of adapter Install caps and plugs on fittings p Reinsert pins in legs of header m If multi coupler is installed disconnect as follows
59. lift cylinder stops A CAUTION Stop engine and remove key from ignition before leaving operator s seat for any reason A child or even a pet could engage an idling machine UNLOCK position IMPORTANT If slow speed transport wheels installed header may be detached in either transport or field mode If detaching with wheel in field mode set wheels to storage or uppermost working position Otherwise header may tilt forward so that re attachment will be difficult Refer to D50 and D60 Harvest Header FD7O Operators Manual Form 169009 IMPORTANT If stabilizer wheels are installed set wheels to storage or uppermost working position Otherwise header may tilt forward so that re attachment will be difficult Refer to 050 and 060 Harvest Header FD7O FlexDraper Operators Manual i LL 1 as A urs 3 a I A If adapter is equipped with reel fore aft header tilt selector disconnect harness F and store on combine Slide driveshaft in hook H so that disc J drops to secure driveshaft continued next page Model Year 2009 ADAPTER AND LEXION f Disconnect hydraulics electrical from adapter as follows Lexion 500 Detachment 1 Unscrew knob K on coupler L to release coupler from adapter 2 Remove cover M from combine receptacle 3 Locate coupler L onto combine receptacle N and turn knob K to secure coupler t
60. ligned a Retract lugs A at base of feeder house with lock handle B with holes E in adapter frame continued next page Form 169009 37 Model Year 2009 Form 169009 ADAPTER AND AGCO Raise feeder house to lift adapter ensuring feeder house saddle F and alignment pins are properly engaged in adapter frame Raise header slightly off the ground A CAUTION Stop engine and remove key from ignition before leaving operator s seat for any reason A child or even a pet could engage an idling machine ALL EXCEPT GLEANER R SERIES i GLEANER R SERIES e Engage lugs A with adapter using lock handle B 38 Connect adapter hydraulic quick coupler to combine receptacle as follows 1 Pull handle G to release coupler H from adapter L F 2 Push handle J on combine to full open position 3 Clean mating surfaces of coupler and receptacle if necessary 4 Position coupler H onto combine receptacle K and pull handle J to fully engage coupler into receptacle 5 Rotate disc L on adapter drive line storage hook and remove drive line from hook continued next page Model Year 2009 ADAPTER AND AGCO g Pull back collar on end of drive line and push onto combine output shaft M until collar locks h Connect selector valve wire harness N to combine harness UNLOCK i Disengage both adapter float locks by moving latch R
61. ll pin C in each leg to lock header to adapter and secure with lynch pin 2 Return stand A to storage position and secure with pin B m Lower header to ground n Form 169009 Tilt header to almost full forward position to increase clearance under adapter feed draper A CAUTION Stop engine and remove key from ignition before leaving operator s seat for any reason A child or even a pet could engage an idling machine Raise reel shut off engine and remove key Engage reel props Attach adapter deck to header cutterbar as follows A WARNING Keep hands clear of the area between guards and sickle at all times gt SS A CAUTION Wear heavy gloves when working around or handling sickles 47 1 If installed remove bolts S at either side of opening to allow attachment of adapter deck 2 Position latches T on transition pan U so that chain V can be attached to the latch hook 3 Rotate latch T with a 15 16 wrench or equivalent on hex W to raise feed deck so that bolt S can be reinstalled Repeat for other side of feed draper J m MELECTRICAL KNIFE DRIVE Am nim ee A CASE DRAIN NS A DOUBLE KNIFE 4 j i j j m n Lal DRAPER DRIVE A j i A Connect knife and draper drive hydraulics as shown above using coloured plastic ties as a guide continued ne
62. me and back of bellcrank off ground and check that float linkage is lever as shown against down stops Note high and low end of NOTE header Float does not require adjustment after levelling header e Adjust level with nut A at each float lock as follows Use small adjustments 1 4 1 2 turn and adjust each side equally but in opposite directions NOTE Set screw B does not require loosening for adjustments up to 75 turn of nut A 1 Turn low side nut clockwise to raise header 2 Turn high side nut counter clockwise to lower header Form 169009 63 Model Year 2009 Form 169009 OPERATION 7 3 7 HEADER DRAPER SPEED A m la Speed of the header or side drapers is adjusted at the flow control on the combine adapter Turn knob four turns from closed to begin and then adjust draper speed to achieve good feeding of crop onto adapter draper Excessive draper speed will reduce draper life NOTE If sufficient draper speed cannot achieved a possible cause is low relief pressure Refer to Technical Service Manual for checking and adjusting relief pressure 7 3 8 HEADER SICKLE SPEED The header sickle drive is driven by the adapter mounted hydraulic pump The sickle drive speed is factory set to match the nominal speed of your combine feeder house IMPORTANT For variable speed feeder houses this will be the minimum speed setting If desired to operate variable speed feeder house at greater
63. ng surfaces of components Oil sickle components to prevent rust Check for worn or broken components and repair or order replacement from your dealer Attention to these items right away will save time and effort at beginning of next season Replace or tighten any missing or loose hardware Refer to Section 8 3 Recommended Torques Model Year 2009 MAINTENANCE AND SERVICE 8 MAINTENANCE AND SERVICE The following instructions are provided to assist the operator in the maintenance of the CA20 Combine Adapter Detailed maintenance service and parts information are contained in the Service Instruction Manual and Parts Catalogue that are available from your dealer 8 1 PREPARATION FOR SERVICING A CAUTION To avoid personal injury before servicing adapter header or opening drive covers 8 2 Form 169009 Fully lower the header If necessary to service in the raised position always engage lift cylinder stops Disengage drives Stop engine and remove key Engage park brake Wait for all moving parts to stop RECOMMENDED SAFETY PROCEDURES Follow all recommendations in your Adapter and Combine Operator s Manuals Wear close fitting clothing and cover long hair Never wear dangling items such as scarves or Q bracelets A o 25 Wear protective shoes with slip resistant soles a hard hat protective glasses or goggles and heavy gloves 66 If more than one person 15 se
64. ny reason A child or even a pet could engage an idling machine If adjusting FD7O FlexDraper header float ensure both wing float locks are engaged Ensure both header float lock levers are down UNLOCK 60 Set center link to mid range B to C on float angle indicator if installed Adjust cutterbar to 6 to 10 inches 150 250 mm above the ground If header is equipped with stabilizer wheels or slow speed transport wheels raise them off the ground so they are supported by the header Refer to 050 and 060 Harvest Header FD70 FlexDraper Operator s Manual ee Lift the header at the rear diagonal brace or on the back tube The header should move up with approximately 75 Ibf 334 N force and then return to its original position NOTE Check movement of bellcranks at base of adapter They should move forward when the header is lifted and then return to the original position continued next page Model Year 2009 OPERATION f If excessive force is required or the header does not return to its original position the float requires adjusting Refer to following Section 7 3 5 3 Adjusting Header Float Normal or 7 3 5 4 Adjusting Header Float Cutterbar On Ground 7 3 5 3 Adjusting Header Float Normal Lock a If adjusting FD7O FlexDraper header float ensure both wing float locks are engaged UNLOCK LEFT SIDE c Tighten bolts D at both si
65. ny reason See your Combine Operator s Manual for instructions for use and storage of header lift cylinder stops A CAUTION Stop engine and remove key from ignition before leaving operator s seat for any reason A child or even a pet could engage an idling machine UNLOCK b Engage both adapter float locks by lifting lever Form 169009 C at each lock until it latches into the lock position IMPORTANT If slow speed transport wheels are installed header may be detached in either transport or field mode If detaching with wheel in field mode set wheels to storage or uppermost working position Otherwise header may tilt forward so that re attachment will be difficult Refer to D50 and D60 Harvest Header FD7O Operators Manual 16 IMPORTANT If stabilizer wheels are installed set wheels to storage or uppermost working position Otherwise header may tilt forward so that re attachment will be difficult Refer to D50 and D60 Harvest Header FD7O FlexDraper Operators Manual Open cover D Pull back collar E drive line and driveline off combine shaft Close guard D Slide driveline in hook F so that disc G drops to secure driveshaft Disconnect wiring harness H and attach covers on each plug If applicable unplug AHHC wiring harness from connector H1 continued next page Model Year 2009 ADAPTER AND CASE 2300 2500 SERIES 3 C
66. o receptacle 4 Place cover on adapter receptacle 5 Proceed to step h Form 169009 31 Lexion 400 Detachment Disconnect electrical harness from adapter Disconnect hydraulic hoses O and P from adapter connectors Q and Locate hoses O and P on combine as shown and reconnect Unscrew knob on coupler S to release coupler from adapter receptacle 1 TH j s F j No E i o 3 1 i Qa OMA Remove cover from combine receptacle U continued next page Model Year 2009 ADAPTER AND LEXION 6 Locate coupler S onto combine receptacle U and turn knob V to secure coupler to receptacle i Lower feeder house to ground until feeder house posts A disengage adapter supports B j Slowly back combine away from adapter g Remove locking pin W from adapter pin X h Raise handle Y to disengage adapter pins X from feeder house Replace locking pin W in adapter pin and secure with hairpin Form 169009 32 Model Year 2009 ADAPTER AND NEW HOLLAND 5 6 NEW HOLLAND CR CX gt p ATTACHMENT 5 6 1 a Ensure handle A is positioned so that hooks B can engage adapter b Slowly drive combine up to adapter until feeder house saddle C is directly under the adapter top cross member D c Raise feeder house to lift adapter ensuring feeder saddle is properly engaged in
67. o IHEADERSICKLE SPEE D S 1 2 iis il o o dl a o lei ot desd e ld ds do p ae ol ode 64 rs SA A A 64 AUGER SPEED rata 64 adi AUGER PAN GLEARANCE 2 o ee en e y Lc A ect acia 64 7 4 O O A A A A A 65 Form 169009 2 Model Year 2009 TABLE OF CONTENTS 8 MAINTENANCE AND SERVICE unida ca ana 66 8 1 PREPARA THON FOR SERVICING cosida tna 66 8 2 RECOMMENDED SAFETY 66 8 3 RECOMMENDED TORQUE Sancti dt 67 831 BOL iatale aa A da 67 9 92 MYrDRAULICETTING leleine 68 8 4 RECOMMENDED FLUIDS AND LUBRICANT S AA A deus 69 SA MEMEES LIC gcc mE 69 943 2 CARACTE A dies liane Med ia 69 043 Io cc 69 8 5 ROLLER CHAIN INSTALLATION eolie elia ale Hab rbd dades a 69 8 6 SEALED BEARING INSTALLATION ct ide ies env Must fonte b deis t d beet t mds 70 8 7 LUBRICATING THE ADAPTER ll A 70 GREASING REQUIREMENT crion i hide 70 8 7 2 AUGER DRIVE CHAIN LUBRICATION consi dl eo bae nane E 74 873 MAIN DRIVE GEARBOX LUBRICATION 74 8 8 ADORA DO ES llas les dd 76 RESERVOIR at Le dd lele 76 052 E A A Peseta men Mien eters rer eter en ae mee ae 78 TEM hiB s dIMPscSci LN gem 79 994 J
68. o the adapter as follows Remove pin U from bracket if installed Reinstall pin with springs V and secure with hairpin 4 gt RETURN 4 CASE DRAIN DOUBLE KNIFE p Connect knife and draper drive hydraulics as shown above matching plastic cable ties q If quick disconnects are installed connect as follows 1 Remove covers if installed from receptacles and hose ends 2 Check connectors and clean if required 3 Push hose connector onto mating receptacle until collar on receptacle snaps into lock position NOTE Ensure hoses are clear of driveline and adjacent structure continued next page Model Year 2009 70 HEADER ADAPTER r Attach electrical connector as follows 1 Remove cover on receptacle 2 Align lugs on connector with slots in receptacle push connector onto receptacle and turn collar on connector to lock it in place 3 Attach cover to mating cover on combine wiring harness s Raise and lower header and reel a few times to allow trapped air to pass back to the reservoir NOTE It is not necessary to bleed the system by loosening fittings t Check float and if the header is level If adjustments are required refer to Section 7 3 5 Header Float and Section 7 3 6 Header Levelling Form 169009 56 Model Year 2009 Form 169009 OPERATION 7 OPERATION 7 1 OWNER OPERATOR RESPONSIBILITIES A CAUTION It is you
69. onnect hose N from the adapter to the adapter coupler h If adapter is equipped with reel fore aft header _ tilt selector disconnect harness J and store on combine i Disconnect Ri as follows 1 Disconnect reel drive hoses K and L white discs from adapter and combine receptacles 4 Disconnect reel lift hose black disc on combine and attach red dust cap Store hose on adapter A CAUTION Do not connect reel lift hose and reel fore aft hose to couplers on adapter Doing so may cause reel to inadvertently shift during transport 2 Connect hose L from combine to combine coupler M continued next page Form 169009 17 Model Year 2009 ADAPTER AND CASE 2300 2500 SERIES A WARNING To avoid bodily injury or death from unexpected start up fall of raised attachment stop engine remove key and engage lift cylinder stop before proceeding with hook up j Disengage adapter from combine with one of the following two methods depending on combine model Latch System 1 Raise feeder house fully and engage combine lift cylinder locks 2 Remove pin V and lower latch handle W one on each side of feeder house to disengage latch X 3 Raise latch handle to storage position and secure with pin V 4 Proceed to step Sliding Pin System 6 Disconnect reel fore aft hoses R and S red discs from adapter and combine receptacles 7 Conne
70. onto drive line and line slotted lug on locking ring K with arrow L on guard P Sg e b Push guard onto ring until locking ring is visible in slots M d Rotate guard locking ring H counterclockwise with a screwdriver until lugs J line up with slots in guard e Pull guard off drive line f Repeat above steps c to e for other drive line guard c Rotate ring K clockwise with a screwdriver to lock ring in guard d Push grease zerk G back into guard e Repeat steps a to d for other guard continued next page Form 169009 82 2009 MAINTENANCE SERVICE f Reassemble drive line 8 9 5 DRIVE CHAIN ADJUSTMENT A sprocket on the main drive input shaft from the combine drives another shaft to the auger To adjust tension on the chain in the main gearbox refer to illustration and proceed as follows A CAUTION Stop engine and remove key from ignition before leaving operator s seat for any reason A child or even a pet could engage an idling machine NOTE The splines are keyed so that universals are aligned Align weld N with missing spline O when assembling a Lower header stop engine and remove key drops to secure driveshaft or connect to combine Remove filler plug A Remove spring B and keeper C inside filler port d Using a inch 19 mm socket torque bolt inside filler hole to 20 in Ibf then back off bolt 1 turns e R
71. oses clear to prevent damage when driving into header f Continue forward until adapter arm contacts stop in balance channel g Connect hydraulic center link as follows a Prop up hydraulic center link with pin or equivalent tool 1 Extend hook F and remove prop under I link so that base of hook rests on pin G b Lower combine feeder house so that adapter arms aligned with header balance 2 Operate header angle hydraulics to retract channel D hook until it engages pin and self latches A CAUTION Stop engine and remove key from ignition before leaving operator s seat for any reason A child or even a pet could engage an idling machine continued next page Form 169009 53 Model Year 2009 FD70 HEADER ADAPTER 3 Shutdown engine and remove key 4 Ensure hook F is securely attached h Connect reel hydraulics matching coloured plastic ties i If multi coupler is installed connect reel hydraulics as follows Secure header to adapter as follows A CAUTION Always connect top link before fully raising header 1 Raise adapter slowly making sure adapter legs engage in header legs Raise header fully stop engine and remove key A DANGER To avoid bodily injury or death from fall of raised machine always engage lift cylinder stops before going under header for any reason See your Combine Operator s Manual for instructions for use and storage of header lift cylind
72. osition angle fittings by unscrewing no more than one turn Tighten straight fittings to torque shown Tighten angle fittings to torque shown in the following table while holding body of fitting with a wrench AFTER FINGER TIGHTENING 1 4 34 S N ala Bl O N iN O z Nm Fiats NON te 2 NM EN L EM The torque values shown are based on lubricated connections as in reassembly RECOMMENDED NUT SIZE TORQUE TURNS TO E ACROSS VALUE TIGHTEN AFTER i FLATS FINGER TIGHTENING tere ans s 7 8 1 1 3 a m p Lm A NM NM JM JT NM N 1 1 4 1 6 1 4 Crane vae 90 The torque values shown are based lubricated connections as in reassembly 3 4 3 4 1 2 ELE NN Form 169009 68 Model Year 2009 MAINTENANCE AND SERVICE 8 4 RECOMMENDED FLUIDS AND LUBRICANTS 8 4 1 LUBRICANTS LUBRICANT SPEC DESCRIPTION USE High Temp Extreme Pressure EP2 Performance As Required With 1 Max Unless Molybdenum Otherwise Disulphide Specified NLGI Grade 2 Lithium Base High Temp Extreme Pressure EP Performance With 10 Max Molybdenum Disulphide NLGI Grade 2 Lithium Base Compliant With Adapter SAE Specs For Drive API Class SJ Systems And CH 4 Engine Oil Gear SAE 85W API Service Main Drive Lubricant 140 Class GL 5 Gear Box 8 4
73. r responsibility to read and understand this manual completely before operating the windrower Contact your dealer if an instruction is not clear to you e Follow all safety messages in the manual and on safety signs on the machine e Remember that YOU are the key to safety Good safety practices protect you and the people around you e Before allowing anyone to operate the windrower for however short a time or distance make sure they have been instructed in its safe and proper use e Review the manual and all safety related items with all operators annually e Be alert for other operators not using recommended procedures or not following safety precautions Correct these mistakes immediately before an accident occurs e Do not modify the machine Unauthorized modifications may impair the function and or safety and affect machine life e The safety information given in this manual does not replace safety codes insurance needs or laws governing your area Be sure your machine meets the standards set by these regulations 57 7 2 BREAK IN PERIOD After attaching adapter to combine for the first time operate the machine slowly for 5 minutes watching and listening FROM THE OPERATOR S SEAT for binding or interfering parts A CAUTION Before investigating an unusual sound or attempting to correct a problem shut off engine engage parking brake and remove key NOTE Reel and side drapers will not operate until oi
74. re you remove the decal backing paper Remove the smaller portion of the split backing paper Place the sign in position and slowly peel back the remaining paper smoothing the sign as it 18 applied Small air pockets can be smoothed out or pricked with a pin Model Year 2009 SAFETY 2 4 GENERAL SAFETY A e The following are general farm safety precautions that should be part of your operating procedure for all types of machinery Keep a fire extinguisher on the machine Be sure the extinguisher is properly e Protect yourself maintained and be familiar with its proper use at e Keep young children away from machinery at all times e Be aware that accidents often happen when the operator is tired or in a hurry to get finished Take the time to consider safest way Never ignore warning signs of fatigue e y e Wear close fitting clothing and cover 98 63D D am long hair Never wear dangling items such When assembling operating and as scarves or servicing machinery wear all the bracelets protective clothing and personal safety e Keep hands feet devices that COULD be necessary for clothing and hair the job at hand Don t take chances away from moving parts Never attempt to clear obstructions or objects from a You may need machine while the engine is running e ahard hat e protective shoes with slip resistant soles protective glasses or goggles heavy gloves wet
75. ress the two halves so that pin G can be installed Attach keeper F and secure with nut E Re attach secondary damper if applicable See opposite Model Year 2009 MAINTENANCE SERVICE 8 12 FEED DRAPER 8 12 1 DRAPER TENSION ADJUSTMENT Form 169009 Draper tension should be just enough to prevent slipping and keep draper from sagging below cutterbar Set draper tension as follows A DANGER To avoid bodily injury or death from fall of raised machine always engage lift cylinder stops before going under header for any reason See your Combine Operator s Manual for instructions for use and storage of header lift cylinder stops A CAUTION Stop engine and remove key from ignition before leaving operator s seat for any reason A child or even a pet could engage an idling machine Raise header fully stop engine and remove key Engage header lift cylinder stops Check that draper guide rubber track on under side of draper is properly engaged in groove of drive roller and that idler roller is between the guides Loosen jam nut A d Hold nut B with a wrench and turn bolt C clockwise to increase tension IMPORTANT Adjust both sides equal amounts 90 Correct tension is when retainer D is flush with bracket E and bolt F is free Tighten jam nut A 8 12 2 REPLACING DRAPER The draper should be replaced or repaired if they are torn missing slats or cracked If adap
76. rvicing the machine at the same time be aware that rotating a driveline or other mechanically driven component by hand for example accessing a lube fitting will cause drive components in other areas belts pulleys and sickle to move Stay clear of driven components at all times Be prepared if an accident should occur Know where the first aid kit and fire extinguishers are located and how to use them Keep the service area clean and dry Wet oily floors are slippery Wet spots can be dangerous when working with electrical gt equipment Be sure all electrical outlets and tools are properly grounded Use adequate light for the job at hand Replace all shields removed or opened for service Use only service and repair parts made or approved by the equipment manufacturer Substituted parts may not meet strength design or safety requirements Keep the machine clean Never use gasoline naphtha volatile material for cleaning purposes These materials be toxic and or flammable Model Year 2009 MAINTENANCE AND SERVICE 8 3 RECOMMENDED TORQUES ta 8 31 BOLTS e Tighten all bolts to the torques specified in chart unless otherwise noted throughout this manual e Check tightness of bolts periodically using bolt torque chart as a guide e Replace hardware with the same strength bolt e Torque figures are valid for non greased or non oiled threads
77. s K and L white discs from combine and adapter receptacles 5 2 Connect hose K from combine to adapter coupler M 3 Connect hose L from the adapter to the combine coupler N 6 Disconnect reel fore aft hoses Q and R red discs from combine and adapter receptacles continued next page Form 169009 14 Model Year 2009 ADAPTER AND CASE 2300 2500 SERIES g Pull back collar on end of drive line and push onto combine output shaft X until collar locks Close guard V 7 Connect hose Q from combine to adapter coupler S 8 Connect hose R from the adapter to the combine coupler h If adapter is equipped with reel fore aft header tilt selector connect harness Y to combine d Connect adapter electrical harness U to combine electrical connector and if applicable connect AHHC wire harness at U1 UNLOCK ff i Disengage both adapter float locks by moving latch B away from adapter and moving lever C at each lock to lowest position f Rotate disc W on adapter drive line storage hook and remove drive line from hook Form 169009 15 Model Year 2009 ADAPTER AND CASE 2300 2500 SERIES lt 7 5 2 2 DETACHMENT a Choose a level area Position header slightly above ground Stop engine and remove key A DANGER To avoid bodily injury or death from fall of raised machine always engage lift cylinder stops before going under header for a
78. s showing a grease gun A and grease interval B in hours of operation Greasing points that have greasing intervals greater than 50 hours are not marked Log hours of operation and use the Maintenance Checklist provided to keep a record of scheduled maintenance Refer to Section 8 13 Maintenance Schedule Refer to the illustrations on the following pages for identifying the various locations that require lubrication Model Year 2009 MAINTENANCE AND SERVICE 8 7 1 GREASING Conta High Temp Extreme Pressure EP2 Performance With 1 Max Molybdenum Disulphide NLGI Grade 2 Lithium Base aah UK a 1004 AUGER DRIVE CHAIN SEE SECTION 8 7 2 CD n ua n i Nem 100H MAIN DRIVE GEARBOX SEE SECTION 8 7 3 E E BOTH SIDES Form 169009 T1 Model Year 2009 MAINTENANCE AND SERVICE 8 7 1 GREASING Cont d High Temp Extreme Pressure EP2 Performance With 1 Max Molybdenum Disulphide NLGI Grade 2 Lithium Base 00000414 a i i AUGER PIVOT BOTH SIDES FLOAT ADJUSTERS 2 PLCS BOTH SIDES DRIVE ROLLER BEARING Form 169009 72 Model Year 2009 MAINTENANCE AND SERVICE 8 7 1 GREASING Conta High Temp Extreme Pressure EP2 Performance With 1 Max Molybdenum Disulphide NLGI Grade 2 Lithium Base 10 MOLY GREASE IS RECOMMENDED FOR DRIVELINE SHAFT SLIP JOINT ONLY L ci
79. st Header FD70 FlexDraper Operator s Manual for the following adapter neader operating procedures e Header Angle e Cutting Height Form 169009 59 to avoid excessive bouncing and leaving a ragged cut IMPORTANT The stabilizer wheels may be used in conjunction with main float to minimize bouncing at the header ends and control cut height Refer to the D50 and D60 Harvest Header FD 0 FlexDraper Operator s Manual for details 7 3 5 1 Float Locks The header main float locks lock and unlock the header float system The main float locks must be engaged when the header is being transported with the adapter attached so there is no relative movement between the adapter and header during transport The float locks must also be locked during detachment from the combine to allow the feeder house to release the adapter There are two locks one on each side of the adapter continued next page Model Year 2009 Form 169009 OPERATION UNLOCK Disengage main float locks by moving latch A away from adapter and moving lever B at each lock to lowest position In this position the header is unlocked and can float with respect to the adapter Engage the main float locks by moving lever B up to its highest position In this position the header cannot move with respect to the adapter 7 3 5 2 Checking Header Float A CAUTION Stop engine and remove key from ignition before leaving operator s seat for a
80. t also be inserted through the square tube G Secure tine in bushing with hairpin Install hairpin with closed end leading with respect to auger forward rotation A 7 d Replace access cover B and secure with screws A Coat screws with loctite and torque to 75 8 5 N m Form 169009 85 Model Year 2009 MAINTENANCE SERVICE NOTE 8 10 2 AUGER DRIVE CHAIN ADJUSTMENT Do not use excessive force on idler to The auger is driven from the adapter drive tighten chain system by a sprocket that is attached to the Tiahten idler bolt D dt to 150 ft Ibf side of the auger To adjust the chain tension 203 sani 9E ane tele ta ToU ie refer to illustration below and proceed as follows n A CAUTION Stop engine and remove key from ignition before leaving operator s seat for any reason A child or even a pet could engage an idling machine h a Detach combine from adapter Refer to Section 5 Adapter Attachment Detachment Combine g Reinstall cover with clip and tighten nut A a Loosen nut A and remove clip B and cover Loosen idler sprocket Rotate auger in reverse to take up slack in lower strand of chain E d Push idler sprocket down to eliminate remaining slack in upper strands e Rotate auger back and forth to check slack and repeat above step if necessary slight amount of slack is acceptable Form 169009 86
81. t wheels installed header may be detached in either transport or field mode If detaching with wheel in field mode set wheels to storage or uppermost working position Otherwise header may tilt forward so that re attachment will be difficult Refer to D50 and D60 Harvest Header FD7O Operators Manual 25 IMPORTANT If stabilizer wheels are installed set wheels to storage or uppermost working position Otherwise header may tilt forward so that re attachment will be difficult Refer to 050 and 060 Harvest Header FD7O FlexDraper Operators Manual If adapter is equipped with reel fore aft header tilt selector disconnect harness D and store on combine d Open shield E on combine Pull back collar on drive line and pull drive line F off combine output shaft e Slide driveshaft in hook G so that disc H drops to secure driveshaft continued next page Model Year 2009 ADAPTER AND JOHN DEERE 50 SERIES f At left side of adapter close valve on reel aft line both hydraulic lines and electrical cable Attach caps and plugs and store on combine i Lower feeder house until saddle K disengages and clears adapter support L j Slowly back combine away from adapter g At right side of adapter disconnect the three hydraulic lines Attach caps and plugs and store hoses on combine h Retract header attachment pins J to disen
82. ter is attached to combine and header disconnect header Refer to Section 6 Header Adapter Disassembly and Assembly Raise header fully stop engine and remove key Engage header lift cylinder stops A CAUTION Stop engine and remove key from ignition before leaving operator s seat for any reason A child or even a pet could engage an idling machine Loosen draper as follows 1 Loosen jam nut A 2 Hold nut B with a wrench and turn bolt C counter clockwise to release tension Repeat on opposite side of adapter Disengage header lift cylinder stops and lower feeder house and adapter onto blocks to keep adapter slightly off the ground continued next page Model Year 2009 MAINTENANCE SERVICE k Adjust draper tension Refer to Section 8 12 1 Draper Tension Adjustment Remove nuts screws D and straps E along draper joint Pull draper from deck ve Aw o 01 li h Install new draper over drive roller F with chevron cleat G pointing to front of adapter and ensuring draper guides fit in drive roller grooves H Pull draper along bottom of adapter deck and over draper supports J NS A RAS DE is 57 REAR ss DECK Connect draper with screws 0 and nuts with screw heads facing rear of deck Tighten nuts so that end of screw is approximately flush with nut Form 169009 91 Model Year 2009 MAINTENANCE SERVICE Service
83. ust preventative Install flangette A bearing second flangette C and lock collar D NOTE The locking collar is only on one side of the bearing Install but do not tighten the flangette bolts E When the shaft is correctly located lock the lock collar with a punch NOTE The collar should be locked in the same direction the shaft rotates Tighten the set screw in the collar Tighten the flangette bolts Loosen the flangette bolts on the mating bearing one turn and re tighten This will allow the bearing to line up 70 8 7 LUBRICATING THE ADAPTER A CAUTION To avoid personal injury before servicing adapter or opening drive covers follow procedures in Section 8 1 Preparation for Servicing 90H 8 SAMPLE GREASE DECAL Refer to Section 8 4 Recommended Lubricants for recommended lubricants 8 7 1 GREASING REQUIREMENTS 8 7 1 1 Procedure a Wipe grease fitting with a clean cloth before greasing to avoid injecting dirt and grit Inject grease through fitting with grease gun until grease overflows fitting except where noted Leave excess grease on fitting to keep out dirt Replace any loose broken fittings immediately If fitting will not take grease remove and clean thoroughly Also clean lubricant passageway Replace fitting if necessary 8 7 1 2 Lubrication Points Greasing points that have greasing intervals of 50 hours or less are marked on the machine by decal
84. ve drain plug D and filler plug Add SAE 85W 140 oil at E until it runs out of drain hole d Replace drain plug and filler plug Model Year 2009 MAINTENANCE SERVICE 8 7 3 3 Changing Gearbox Lubricant NOTE Change main drive gearbox lubricant after the first 50 hours of operation and every 1000 hours or 3 years thereafter a Lower cutterbar to ground b Position gearbox drain to lowest point as follows allow oil to drain e Reposition gearbox to working position tighten 1 Remove bolt A securing brace B to bolt and reinstall brace gearbox and lower brace away from f Add SAE 85W 140 oil at E until it runs out of gearbox drain hole D Gearbox holds approximately 5 pints U S 2 5 liters g Replace drain plug and filler plug 2 Loosen nut C and move bolt out of working position slot Rotate gearbox into header until drain D is at lowest point c Place a suitable container approx 1 US gallon 4 liters under gearbox drain to collect oil Form 169009 75 Model Year 2009 MAINTENANCE SERVICE 8 8 HYDRAULICS The CA20 Combine Adapter s hydraulic system provides oil for the header draper and knife drives as well as the adapter feed draper Reel hydraulics are provided by the combine 8 8 1 RESERVOIR The adapter frame is used as reservoir Refer to Section 8 4 Recommended Fluids and Lubricants for proper oil 8 8 1 1 Oil Level Check oil level ever
85. xt page Model Year 2009 050 8 D60 HEADER ADAPTER r quick disconnects are installed proceed as follows 1 Check connectors and clean if required 2 Push hose connector onto mating receptacle until collar on receptacle snaps into lock position NOTE Ensure hoses are clear of driveline and adjacent structure s Attachelectrical connector as follows i ELECTRICAL Eu j 1 Remove cover on receptacle 2 Align lugs on connector with slots in receptacle push connector onto receptacle and turn collar on connector to lock it in place 3 Attach cover to mating cover on combine wiring harness t Raise and lower header and reel a few times to allow trapped air to pass back to the reservoir NOTE It is not necessary to bleed the system by loosening fittings Check float and if the header is level If adjustments are required refer to Section 7 3 5 Header Float and Section 7 3 6 Header Levelling Form 169009 48 Model Year 2009 70 HEADER ADAPTER 6 2 FD70 FLEXDRAPER ADAPTER 6 2 1 DISASSEMBLY a Choose a level area lower header to ground and raise reel fully b Fully retract tilt cylinder Place spring handles A in the lower slot to UNLOCK REEL FROWN CUTTERBAR 6 INCH BLOCKS LEVEL GROUND d Place 6 inch 150 mm blocks under hinge area of cutterbar and lower header onto blocks so that header goes into a full
86. y 25 hours at sights A and B with cutterbar just touching ground Check when oil is cold and with center link retracted Min Fiat Terrain Nominal Normal Terrain Maintain level so lower sight A is full and upper sight B is empty Maximum Hilly Terrain Maintain level so sight A is full and sight B is up to 1 2 filled Minimum Level Ground For slopes of 6 or less oil level may be kept slightly lower if desired Maintain level so sight A is filled or higher Form 169009 76 NOTE When ambient temperatures are above 35 95 F to prevent overflow breather under operating temperatures it may be necessary to lower oil level slightly 8 8 1 2 Adding Hydraulic Oil A CAUTION Stop engine and remove key from ignition before leaving operator s seat for any reason A child or even a pet could engage an idling machine a Turn filler cap C counterclockwise until loose and remove cap b Add warm room temperature SAE 15W 40 oil to required level Refer to Section 8 4 Recommended Fluids and Lubricants for proper oil IMPORTANT Warm room temperature oil will flow through the screen better than cold oil DO NOT REMOVE THE SCREEN Reinstall filler cap Hand tighten Model Year 2009 Form 169009 MAINTENANCE SERVICE 8 8 1 3 Changing Hydraulic Oil Reservoir NOTE Change hydraulic oil every 1000 hours or 3 years There is a dra

CA20 Combine Adapter

Contents

Download Pdf Manuals

Related Search

Related Contents