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        Beat Diesel Service Manual
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1.                                                                                MAINTENANCE Kilometers or time in months  whichever comes first  INTERVAL  2   2    e  2  2  e2  s   2 e 2  2  2  g  E kA a    amp     amp  i S S 2 P 2 S D  MAINTENANCE 2 2  2 8 eaaa  azs  2 8  ITEM   G   5 z z p z   z z z p 5  Pe  2  22 2   2  2  2 2  2  2  2  2  8  eo T ah a a Ga a    lt  uw a o ee a   CHASSIS AND BODY   Tire Condition and Inflation Pressure I I I I I I I I I I I I I I   Wheel Alignment  6  As and when required or as suggested by CHEVROLET retailer   Wheel Balancing  6  As and when required or as suggested by CHEVROLET retailer  Steering Wheel  amp  Linkage I I I I I I I I I I I I I I  Power Steering Fluid  amp  Lines  3  I I I I I I I I I I I I I I  Drive Shaft Boots I I I I I I I I I I    I I I  Safety Belts  Buckles  amp  Anchorages I I I I I I I    I I I I I I  Lubricate Locks  Hinges  amp  Hood Latch L L L    L L L L L L L L L L  A C Mesh Filter I I I I I I I I I I I I I I       Chart Symbols          Replace or change  L  Lubricate   3  Refer to    Fluid Chart    on page150      6  If necessary  rotate and balance wheels     I  Inspect these items and their related parts  If necessary  correct  clean  replenish  adjust  rotate or replace        Technical Data 147                TECHNICAL VEHICLE IDENTIFICATION   DATA Vehicle Identification VIN Plate Location  Number  VIN    Vehicle Identification              0    147 ae   VeMcle Data  aissc seicaues n ips 148   Capacities 
2.                               HEX0113             1  Air filter 4  Coolant reservoir 7  Windshield washer fluid reservoir  2  Engine oil filler cap 5  Fuse and relay block 8  Power steering fluid reservoir  3  Brake  Clutch fluid reservoir 6  Battery 9  Engine oil dipstick    ENGINE OIL    Engine oil must be kept at correct levels  to ensure proper lubrication of the  engine    It is normal for an engine to consume  some oil    Check the oil level at regular intervals   such as when refueling    If the engine oil pressure light S7  on  the instrument panel comes on  it means  you should check the oil level  immediately     Check the Engine Oil Level    1  Park the vehicle on level ground    2  Stop the engine and wait a few  minutes for the oil to drain back into  the oil pan  If the engine is cold  it  will take longer for the oil to drain  back into the oil pan    3  Remove the dipstick and wipe it  clean    Reinsert the dipstick completely     5  Remove the dipstick again     Check the oil level on the dipstick   Make sure the oil is not contami   nated    Check the oil level by using the oil  dipstick  The level should be  between the MIN and MAX limits       Add engine oil of the same grade as    recommended  if the level is below  the lower limit  Bring the level up to  but not above the upper limit     The engine oil filler cap is located  on the cylinder head cover  See the  Engine Compartment Overview on  page 102        Vehicle Maintenance 103    Engine oil is irrit
3.      Brake   clutch fluid can catch fire if  spilt on the engine     Wipe off the top of the reservoir     If the engine catches fire  it could  cause personal injuries and damage  to your vehicle and other property        4  Refit the cap     Do not dispose of used brake   clutch  fluid with your household waste     Use your local  authorized waste    management facility     Used brake   clutch fluid and their  containers are hazardous  They can  damage your health and the  environment     The brake   clutch fluid is irritative to  skin and eyes     Do not let brake   clutch fluid touch       your skin or eyes  If you do get it in  your eyes or on your skin  wash the  affected area thoroughly with soap  and water or hand cleaner        TRANSMISSION FLUID    Check the Transmission  Fluid for Leakage    This job requires special skills and  equipment  In order to prevent personal  injury or vehicle damage  we suggest  you to have this work done at your  CHEVROLET retailer     Note    Use of the incorrect fluid may damage  the vehicle  Always use the fluid listed  in Fluid Chart on page 150     POWER STEERING FLUID    Check the Power Steering  Fluid Level    Check the power steering fluid level  regularly    The power steering fluid reservoir is  located next to the battery     Do not operate vehicle without the  required amount of power steering    fluid    Doing so can damage power steering  system of your vehicle  leading to  costly repairs        1  Switch offthe engine    
4.     After the frontal airbags inflate  they  quickly deflate  so quickly that some  people may not even realize an airbag  inflated  Some components of the  airbag module may be hot for several  minutes  For location of the airbags  see  Where Are the Airbags  on page 42     The parts of the airbag that come into  contact with you may be warm  but not  too hot to touch  There may be some  smoke and dust coming from the vents  in the deflated airbags  Airbag inflation  does not prevent the driver from seeing  out of the windshield or being able to  steer the vehicle  nor does it prevent  people from leaving the vehicle     Replacing Airbag System Parts After  a Crash    A crash can damage the airbag  systems in the vehicle  A damaged  airbag system may not work  properly and may not protect you  and your passenger s  in a crash     resulting in serious injury or even  death  To help make sure the airbag  systems are working properly after a  crash  have them inspected and any  necessary replacements made as  soonas possible        If an airbag inflates  you will need to  replace airbag system parts  See your  CHEVROLET retailer for service     Airbag System Check    The airbag system does not need  regularly scheduled maintenance or  replacement  Make sure the airbag  warning light is working  See Warning  Light for Airbag on page 58     If an airbag covering is damaged   opened  or broken  the airbag may  not work properly  Do not open or  break the airbag coverings  If there
5.     Serious injuries could occur  The  children could operate the power  windows or other controls and could  even make the vehicle move     Do not leave children in the vehicle  with the ignition key  This can lead to  serious injury or accidents     When leaving an unattended vehicle  you must lock all the doors and take  away your key     Your vehicle could be stolen if the  door is not locked                 HEX0001             Driver door lock   Turn key clockwise  to unlock and counter clockwise to lock  the driver door     Passenger door lock    Turn key clock   wise to lock and counter clockwise to  unlock the passenger door  This will  lock or unlock passenger door only                          HEX0022       To lock the door from inside  press the  door lock knob     To unlock the door from inside  pull out  the door lock knob     Note    The driver s door lock knob cannot be  pressed when the driver s door is open   This prevents the door from being  locked if you accidentally leave your  key inthe vehicle        Keys  Doors and Windows 19    Child Safety Locks             HEX0023                HEX0024       To open the door from outside or inside   pull the door handle     Note   Apply lubricants at the door latches and  hinges if there is noise when open   ing closing the door or during driving        Each rear door of this vehicle is  equipped witha child safety lock     The child safety lock is intended to  prevent the rear doors from being  accidentally opened
6.     kms     Repair  Category    Details of Repair Done    Name of Servicing  Retailer    Service  Adv  Sign     Retailer Stamp                                                                BATTERY    Battery type         Battery make         Battery batch code  Sl  No          Important Instructions    The battery must be fitted firmly in the cradle     Connecting cables and connectors must be fastened securely on to the  battery     Connections must be made in the right polarity     Terminals must be kept coated with petroleum jelly vaseline  DO  NOT USE GREASE     Battery top  amp  vent plugs must always be kept clean  amp  dry      Electrolyte level must always be maintained in line with the bottom of    the vent hole  In case of any drop in electrolyte level  add pure  distilled water  NEVER ADD ACID     Battery is warranted for a period of one year only     Liability under this warranty is limited to defects arising out of faulty  material or workmanship developing under proper use and NOT  when the battery is merely discharged        Service and Warranty 171    e Defects arising out of faulty vehicle electrical systems  negligent  maintenance  incorrect charging or improper filling of the battery by  unauthorized dealers auto electricians are not covered by warranty     e Consequent liabilities are not covered by this warranty policy     e Getbattery checked every 3 months     CHEVROLET retailer   s  Stamp          172 Service and Warranty    SEPARATE  CORROSION PROTEC
7.    Insert the buckle into the locking ring at  the other end  Press the red button to  release the safety belt     Belt Force Limiter    Fitted to the front seat belt  the belt  force limiter can reduce the pressure on  the body through the controlled release  of the safety belt in case of collision  accident     Seats and Restraints 35    Front Seat Belt Pretensioner     The vehicle has safety belt pretensioners  for the front outboard occupants   Although the safety belt pretensioners  cannot be seen  they are part of the safety  belt assembly  They can help tighten the  safety belts during a severe frontal crash  and rear impact if the threshold  conditions for pretensioner activation are  met  Pretensioners are not designed to  activate in a minor frontal crash   Pretensioners are designed to activate in a  moderate to severe frontal and rear crash   Pretensioners work only once     Improper operation  such as removal  or installation of the seat belt or the  seat belt anchor  could trigger the  seat belt pretensioner  It may lead to    injury    The seat belt pretensioner which has  been activated should be replaced by  CHEVROLET retailer  The seat belt  pretensioner should be used only  once        36 Seats and Restraints    CHILD RESTRAINTS     Children who are small enough  should always be restrained in infant  or child restraints    Never hold a baby in your arms while  riding in a vehicle  Never let a child  stand or kneel on a seat or in the  cargo area while the 
8.    possibly injuring the passengers in  the vehicle     SAFETY BELT                Fasten your safety belt each time  before driving  In case of an  accident  passengers not wearing  safety belts may be injured        The safety belt is designed to be used by  one passenger at a time  Check  regularly all the parts of the safety belt  system for damage or malfunction and  replace the damaged parts     In the event of an accident  contact  your CHEVROLET retailer to replace  the safety belts     Sitting in a reclined position when  your vehicle is in motion can be  dangerous  Even if you buckle up   your safety belts can t do their job  when the seatback is excessively  reclined  In order to gain the full  benefit of a safety belt  you must  wear it correctly and position  yourself correctly within your seat     Wearing a safety belt improperly  could cause serious injury     Make sure the seatback is in the  upright position     Wear your safety belt closely against  the body  Do not wear your shoulder  belt under your arm  around your  neck  over an inside shoulder or  behind your back     If a hard or breakable object is  between a safety belt and an  occupant  such as a ballpoint pen or  glasses in a pocket  the occupant can  be injured in the event ofa collision     Improper use of a safety belt can  cause serious injury  Do not modify  the safety belt  Do not add any device  which would affect the operation of  the safety belt     Before you close the door  make sure  th
9.   The brake pedal will usually vibrate  slightly with some noise when ABS is  working     Driving and Operating 91    ABS will not change the time needed  for braking  neither it will necessar     ily shorten the braking distance   Even if ABS is equipped  an  adequate braking distance should be  maintained        Faults    If there is a fault in the ABS  the  wheels may be liable to lock due to  braking that is heavier than normal     The advantages of ABS are no longer  available  During hard braking  the  vehicle can no longer be steered and  may swerve        Have the cause of the fault remedied by  a CHEVROLET retailer     92 Driving and Operating    Using ABS   Do not pump the brakes  Just hold the  brake pedal down firmly and let ABS  work  You might hear the ABS pump or  motor operating and feel the brake  pedal pulsate  but this is normal     Braking in Emergencies    ABS allows the driver to steer and  brake at the same time  In many  emergencies  steering can help more  than even the very best braking     Parking Brake                HEXO0110 1       The parking brake acts on the rear   wheels    The parking brake lever is positioned   between the front seats    When using the parking brake  stop the   vehicle  depress the brake pedal and   pull the parking brake lever    To release the parking brake  depress   the brake pedal  and   1  Pull the parking brake lever slightly    2  Push the button at the end of the  brake lever    3  Lower the brake lever while press
10.   amp  service booklet  Owner   s Manual  to the new owner     The new owner will need to complete the change of address or subsequent ownership notification card located elsewhere in this  booklet in order for the coverage to be transferred     EXPENSES ASSOCIATED WITH WARRANTY WORK    The expenses of repair work and parts of your CHEVROLET vehicle will be covered by CHEVROLET standard limited warranty in  accordance with the WARRANTY  amp  SERVICE BOOKLET  OWNER   S MANUAL   Other expenses that are not covered by the  CHEVROLET Standard Limited Warranty must be covered by the owner     General Motors India Private Limited is launching the Chevrolet Sail in different cities in a phased manner  The CHEVROLET  retailer responsible for delivering your Sail is qualified to provide all Sail related services within the city where he is located  As other  CHEVROLET retailers become operational to handle the Sail  they will also be able to provide similar Sail related services  IN  ORDER FOR THE WARRANTY ON YOUR VEHICLE TO APPLY  IT IS IMPERATIVE THAT YOUR SAIL BE SERVICED   HANDLED AND ATTENDED TO ONLY BY CHEVROLET RETAILER AS SET FORTH IN THIS BOOKLET    The following requisite document should be presented to the CHEVROLET retailer at the time of making a claim under New Vehicle  Warranty     Original invoice issued by CHEVROLET retailer   Warranty and service booklet   maintenance record   Any other document deemed to be necessary by CHEVROLET retailer and or General Motors India
11.   are any opened or broken airbag    covers  have the airbag covering  and or airbag module replaced  For  the location of the airbags  see  Where Are the Airbags  on page 42   See your CHEVROLET retailer for  service        STORAGE    Storage Compartment oe   45  Storage Compartment on  Instrument Panel           cee 45  GIOVE  BOX  isstssceisds snsnseessensonnese 45  Seatback Pockets     o o 46   Cup Holders  cicirine 46   Seatback HOOKS sinyin 47   ROOT Paneling  ievsvivivssiscseseseissssseseess ee 47  ASSISE GIP isi ce cessds ds ossveseat cea ceeeetes 47   Loading Information           48    STORAGE COMPARTMENT    Storage Compartment on  Instrument Panel    Storage 45    Glove Box           Vaan              HEX0046 1                HEX0047 1       Instrument panel storage compartment  is located on right side of the instrument  panel    Pull the handle to open the storage  compartment    To close the compartment  firmly push  the door        Glove box can be opened by pulling the  handle   Close the glove box with a firm push     Keep the door of glove box closed    while driving to reduce the risk of  injury in the event of an accident or a  sudden stop        46 Storage    CUP HOLDERS    Seatback Pockets     The seatback pockets are located on the  backrest of the two front seats                             HEX0048 1 ee ee N Yom   The front cup holders are located in the Additional cupholders are located in the  storage recesses on the inner panels of rear armrest  whe
12.   of the air vents  Risk of damage and  injury in case ofan accident        Climate Control System 73    CONTROL PANEL             HEX0097             1  Temperature control selector 4  Air conditioning  A C  button  2  Fancontrol selector 5  Recirculation button  3  Air distribution mode selector 6  Rear window defroster button     74 Climate Control System    Temperature Control Selector       HEX0098             The temperature control selector  controls the temperature of air flowing  out of the vents     Turn the temperature knob to the red  area for warmer air or to the blue area  for cooler air     Fan Control Selector    Air Distribution Mode Selector          HEX0099                HEX0100             You can control the amount of airflow  by turning the fan speed control knob   Turn the knob clockwise to increase fan  speed  or counterclockwise to decrease  fan speed     You can set the fan speed control knob  between   to 4  as desired        Turn the knob to the desired mode  according to the desired airflow  direction    The air distribution selector can be set  to one of the five positions as follows     Front mode  7              Dual mode   lt 7     Climate Control System 75    Floor mode               HEXO101 1             This mode directs airflow through the  center vents and side vents        HEX0102 1                   HEX0103 1       Directs air flow in two ways  Half of the  air through the floor vents and the  remaining through the center and side  ven
13.   repair     Instruments and Controls 61    Warning Light for Engine Oil  Pressure          HEX0064          After the ignition switch is turned ON  and before the engine is started  the  warning light will illuminate  This  shows that the indicator light bulb is  working correctly     When the engine is started  this warning  light will go off     If the engine oil pressure warning light  illuminates while driving  it indicates  that the engine oil pressure may have  dropped to a dangerous level  Imme   diately stop the engine and check the oil  level     Lack of proper engine oil mainte   nance can damage the engine   Driving with the engine oil low can  also damage the engine  The repairs  would not be covered by the vehicle    warranty  Check the oil level as soon  as possible  Add oil ifrequired  but if  the oil level is within the operating  range and the oil pressure is still low   have the vehicle serviced  Always  follow the maintenance schedule for  changing engine oil        If the oil level is too low  add specified  engine oil toa suitable level    If the level is OK  consult your  CHEVROLET retailer to have the  engine lubrication system checked     Malfunction Indicator Light             HEX0065       After the ignition switch is turned ON  and before the engine is started  the  indicator light will illuminate    This shows that the indicator light bulb  is working correctly    When the engine is started  this warning  light will go off     62 Instruments and C
14.   restricted and poorly ventilated  spaces        Open the doors for proper ventilation  when using cleaners or other chemicals  for interior of the vehicle     Do not let color fading fabrics come    into contact with the vehicle interior  trims  unless both materials are  completely dry     In order to prevent potential permanent  discoloration of light coloured interior  trims  do not let color fading fabrics  come into contact with the seat cover   unless both materials are completely    dry   The following is a short list of colour   fading fabrics     e Casual wear  e Dyed denim  e Corduroy   e Leather       Suede  Newspaper  Decorative paper    Vehicle Maintenance 139    Interior Maintenance and  Cleaning    Always use proper cleaning methods  and materials to clean the interior  trims     Otherwise water stains  water marks  and permanent stains could result   especially during first time cleaning     These materials can cause perma   nent damage to the vehicle        Always use proper cleaning methods  and materials to clean the interior and  exterior of the vehicle     Use a vacuum cleaner or a soft brush to  remove the dust and dirt accumulated  on the fabrics inside the vehicle     Use a clean  wet cloth to clean the vinyl  plastic and leather trims regularly     Use proper cleaners to clean the dusts   blemishes or stains on the trims     140 Vehicle Maintenance    Maintenance of Safety Belts    The safety belts must be kept in good    working order to maintain t
15.  2  Check the fluid level in the  reservoir  The level should be  between the MIN and MAX marks    Ifthe fluid is below the MIN mark  fluid   should be added according to the   instructions in this Manual     Vehicle Maintenance 109    Adding Power Steering Fluid                   1  Wipe and clean the cap and top  surface    2  Remove the cap    3  Add power steering fluid  The fluid  level should be kept between the  MIN and MAX marks    4  Refitthe cap     An overflow of the fluid may cause    the fluid to burn or discolor  paintwork     Do not overfill the reservoir     An engine fire can cause personal  injuries and damage your vehicle  and other property        110 Vehicle Maintenance    WINDSHIELD WASHER  FLUID                HEX0119       Before you drive  make sure the  windshield washer fluid reservoir is at  the appropriate level and filled with the  correct solution     In cold weather  do not fill the  windshield washer fluid reservoir more  than three quarters full     Washer fluid can freeze to expand in  cold temperature  Filling the reservoir  too much does not allow enough  expansion room to prevent possible  damage to the reservoir     When adding windshield washer  fluid    It is recommended to use special  ready to use washer fluid  If concen   trated washer fluid is to be used   please add water to dilute the fluid  according to instructions of the  manufacturer     Do not use plain water  The minerals  or foreign substances in plain water  can clog the 
16.  30000 kms whichever occurs earlier    VIN       Regn  No        Delivery date       Date of service       kms       I confirm that the job has been attended to my satisfaction     Customer   s Signature    Labour  amp  Parts are chargeable   Retain with job card     Service and Warranty 167    CHEVROLET Inspection    3rd Service Check 1 5 years   22500 kms whichever occurs  earlier    VIN       Regn  No        Delivery date       Date of service       kms       I confirm that the job has been attended to my satisfaction     Customer   s Signature    Labour  amp  Parts are chargeable   Retain withjob card     168 Service and Warranty    Delivering Retailer   s stamp  amp  date    Thereby certify that the work has been carried out as per the  schedule     Servicing Retailer   s   ASO stamp  amp  date    Delivering Retailer   s stamp  amp  date    Thereby certify that the work has been carried out as per the  schedule     Servicing Retailer   s  ASO stamp  amp  date    Service and Warranty 169    MAINTENANCE RECORD SHEET     Repair category   Free Service Paid Service Running Repair Accident Repair          Ri        Repair R O  No  kms  epar Details of Repair Done Name of Servicing Service      Retailer St  Date Category Retailer Adv  Sign  etailer Stamp                                                                170 Service and Warranty    MAINTENANCE RECORD SHEET     Repair category   Free Service Paid Service Running Repair Accident Repair        Repair  Date    R O  No 
17.  Always handle halogen bulbs 124   ith i ff th            gt  i 7 F  at Ai ee ue IX 8  Reinstall the bulb retaining spring   Wear eye protection during E coe 3 9  Refitthe headlight cap   handling of bulb  Gs 10  Turn and reinstall the upper end of  Protect the bulb to avoid the windshield washer reservoir  abrasion and scratches   Only for the bulb on the left hand  When the bulb is illuminated and side    not in a sealed installation  EMA  11  Connect the wiring harness conn     ector     Clean halogen bulbs with alcohol or  mineral spirits and a non woven  cloth  Be sure not to touch the bulbs  with your bare hands     Fingerprints on a halogen bulb can  drastically shorten the bulb s effect   ive life        120 Vehicle Maintenance    Parking Lights    Bulb replacement          HEX0128             1  Open the hood    2  Remove the wheel arch panel  and  then remove the front bumper    3  Remove the headlight assembly    4  Turn the front parking light bulb  socket counterclockwise    5  Pull the parking light bulb socket  out of the light housing     6  Pull the bulb straight out of the  socket     7  Install a new bulb into the socket   See Bulb Specifications on page  124     8  Turn the bulb socket clockwise to  refit inside the light housing    9  Reinstall the headlight assembly   As removal of other parts is required   such as the front bumper and wheel  house panel   it is recommended to  have the bulb replaced at your  CHEVROLET retailer     Front Turn Signal Ligh
18.  Description  10A SPARE FUSE  10A SPARE FUSE  15A SPARE FUSE  E al JEF     JEF     JEF     JEF     JEF     JEF JEF  6 2 3 4 5 7 1  HORN  RELAY  rata fal Fala ed fd S elella  SPAY firey fs hoo fA  fd     ff     SP2  FRONT  START COOLING COOLING MAIN FUEL FOG LAMP  RELAY   FAN LOW FAN HI RELAY HEATER RELAY  BACK UP RELAY RELAY RELAY    j  o N   Sias  2 st  Lo FUEL  SP3 Sle i allaf   pume  POSITION PELAY  COMPRESS HI BEAM LOW BEAM TANE  RELAY FUSE RELAY RELAY RELAY  PULLER FAIN elin  w    i          ui   u w   u                                                                                           HEX0126          Vehicle Maintenance 119    protect it from contact with  liquids    Only illuminate the bulb when it  is installed in a lamp    Replace any headlight that is  cracked or damaged    Do not touch the glass shell of  replaced bulb with your fingers  or hands    Keep the bulbs away from  children    Dispose off used bulbs with care   Otherwise the bulbs can explode                                   1  Open the hood     Disconnect the wiring harness    connector from behind the bulb       Turn and remove the upper end of    the windshield washer reservoir    Only for the bulb on the left hand  side      4  Remove the headlight cap     Release the spring that retains the    bulb       Remove the bulb     BULB REPLACEMENT  Headlights  Bulb replacement 7  Install a replacement bulb of the  same rating   Halogen bulbs contain pressurized See Bulb Specifications on page  gas 
19.  GAUGES  AND INDICATORS    Speedometer             HEX0053 1                HEX0027 1       Located on the center console between  the front seats  this can be used as a  mobile ashtray container inside the car     Just open the lid to use     Cigarettes and other smoking  materials could set them on fire    Do not put paper or other flammable  items in the ashtray     An ashtray fire can lead to personal  injury or damage to your vehicle or  other property        The speedometer shows the vehicle s  speed in kilometer per hour  km h      Note  Ina speed limit zone  please keep to the  speed limit     54 Instruments and Controls    Odometer Trip Odometer          TRIP_ODO  558888          HEX0055          The odometer trip odometer is located  in the small display screen on the right  ofthe instrument cluster     The odometer shows the distance in  kilometers that the vehicle has driven  so far  The trip odometer shows the  distance in kilometers that the vehicle  has been driven since the last reset  To  reset the trip odometer  press and hold  the mode selection button under the  speedometer until it is reset to zero   Press the mode selection button briefly  to switch between odometer and trip  odometer     Tachometer                X1000r min          HEX0056          It is prohibited by law to operate the  odometer illegally        The digital tachometer displays the  engine speed in revolutions per minute   rpm   Drive in a low engine speed  range for each gear as much 
20.  HEX0030          3  Release the hood support rod from  the fixing clip   Turn the hood support rod down and  insert its free end firmly into the  recess on the fender     To close the hood                                 HEX0031            While holding the hood to prevent it  from falling  remove the hood  support rod from the recess and  press it firmly into the fixing clip     Be sure that no one s hands and any  part of the body are close to the  engine compartment and the hood  edge on the vehicle body     Lower the hood  allowing it to drop  from a height of about 30cm  1 foot      Make sure that the hood is securely  locked     The following precautions must be   observed     e Before driving  pull and check  the front edge of the hood to  ensure that the hood is securely  locked     Do not pull the hood release    handle while the vehicle is in  motion     Do not drive the vehicle with the   hood open  An open hood will   obstruct the driver s vision   Driving with an open hood could  lead to collisions that will damage  your vehicle and other property and  cause casualties     Only perform engine compartment       checks when the ignition is OFF   The cooling fan may start operating  even ifthe ignition is OFF        EXTERIOR REAR VIEW  MIRRORS    Power Rear View Mirrors                         HEX0007 1       The exterior rear view mirrors can be  adjusted by using the mirror switch that  is located on the instrument panel to the  right side of the steering wheel  
21.  Pvt  Ltd     PREDELIVERY INSPECTION AND VEHICLE  DELIVERY    Before delivering the vehicle we carried out a thorough  predelivery inspection in order to ensure that your Chevrolet  vehicle is in a fault free condition  Accompanying this  appropriately filled out service booklet  Owner s Manual  are the  tool kit and your vehicle documents     You have been informed of the service intervals and necessary  service checks  including under extreme operating conditions  and in particular with regard to oil changing of diesel engines     City  date      CHEVROLET Retailer   s   ASO   s Stamp and Signature    Service and Warranty 159    160 Service and Warranty    Service and Warranty 161    OWNER   S  STATEMENT OF ACCEPTANCE    I hereby certify that the vehicle has been delivered in an orderly  and proper operating condition  including Keys  Service  booklet  Owner s Manual  and tool kit  I have read and  understood the terms and conditions pertaining to the New  Vehicle Warranty and agree to abide by the same     I have been informed of the service intervals and necessary  service checks  including under extreme operating conditions     Date of delivery      City  date      Name and signature of customer      This sheet must be detached prior to vehicle delivery and placed with the vehicle file after it has been signed by the customer     162 Service and Warranty    mje    CHEVROLET    Dear Customer     We are confident that you and your family would be enjoying  the safe and com
22.  Rear Turn    Signal Lights     s ccsisenci  121  Central High Mounted   Stopu hisen nsa rs 122  License Plate Light   0 0 0 0    123    Vehicle Maintenance 99    Dome  Light omossrimnnsais 123  Rear Cargo Area Light             123  Bulb Specifications           0  124  Wheels and Tires             ccceccceeeee 125  Maintenance vies ciesssisssersieictaivta 125  Integrated Tread Wear  Indicator  j  isciaaednivniad 126  Tire Rotation  4     i ss0sdiessvee 127  Winter Tires uvisse 127  Spare Wheel  Jack and Tools     128  Jump Starting the Engine        0    131  Towing the Vehicle             eee 134  Emergency Towing    eseese 135  Front Towing Hook            06 136  Towing Hook for Shipping        137  Rocking Your Vehicle              00 137  Vehicle Maintenance                005 138  CIGANGCTS  piagne ies 138  Interior Maintenance and  Cleaning agnar maan 139  Maintenance of Safety Belts      140  Glass Surface    ciciiiesicassen 140  Exterior Maintenance and  Cleanins  irens oek 141  Preventing Corrosion n s    142  Service and Maintenance                 143  General Information                 143    Scheduled Maintenance            144    100 Vehicle Maintenance    GENERAL INFORMATION    Accessories and Modifications    We recommend to use genuine parts  and accessories and factory approved  parts specific for your vehicle type  We  cannot assess or guarantee reliability of  other products   even if they have a  regulatory or otherwise granted  approval     Do not ma
23.  a    MAINTENANCE    z Z 3 Z E f   p 4 Ej Zz 2 Zz 5  ITEM s  j allal    ja   aj  8      e ai a ad N e ii   un uw os Ss t   ENGINE CONTROLSYSTEM       Drive Belt  Alternator  Power Steering and A C Compressor   Engine Oil and Engine Oil Filter  1   3   Cooling System and Hose Connections             Engine Coolant  3    Fuel Filter   Fuel Line and Connections  Air Cleaner Element  2   PCV System    Chart Symbols   I  Inspect these items and their related parts  If necessary  correct  clean  replenish  adjust  rotate or replace   R  Replace or change   1  If a vehicle is operated under severe conditions  short distance driving  extensive idling or driving in dusty conditions  change engine oil and the filter every 7 500 kms or 6 months   whichever comes first    2  Inspect the air cleaner element every 7 500 kms or 6 months if vehicle is driven under dusty driving conditions  If necessary correct  clean or replace    3  Refer to    Fluid Chart    on page 150                                FW  Ha  Hr        w     Z   Ha  a     w                             l me          Wj j          5     lH  Hr  A     w                                       BD  HH  Hl  wm     w                                                        57               e  5        RR                           aj  j  jm                For vehicles with normal annual mileage     Vehicle Maintenance 145       MAINTENANCE  INTERVAL    MAINTENANCE  ITEM    Kilometers or time in months  whichever comes first       6 mon
24.  a level and solid  surface  if possible    2  Turnon the hazard warning flashers  and apply the parking brake    3  Place the gear shift in the first or  reverse gear    4  Place the warning triangle at an  appropriate position behind the  vehicle    5  Use wood blocks or stones to block  the wheel diagonally opposite to the  tire to be changed        Vehicle Maintenance 129             7  Use the wheel wrench to loosen the  wheel nuts by a half to one turn  each  Do not loosen them com   pletely              HEX0156       6  Use a screwdriver to remove the  wheel cover  if equipped                                       G6D5002A          HEX0142          HEX0143       8  Insert the jack into the position  indicated by the arrows  where  there is a half circle notch        The jack should be placed at a    jacking point nearest to the tire you  want to change  The jack lift head   indicated by the arrow  should be  placed around the vertical lugs and  inserted into the notch of the lugs     130 Vehicle Maintenance            Jack handle    Wheel wrench             S3W5023A       10  When rotating the jack handle   make sure the jack base is in contact  with ground and directly under the  notch on the lugs     11  Slowly rotate the jack handle to  raise the vehicle     12  Completely loosen the wheel nuts   13  Change the wheel     14  Reinstall the wheel nuts and tighten  slightly   15  Lower the vehicle           f ETN  0              S 3W5023B       16  Tighten the wheel nu
25.  by passengers   especially children  pulling the door  handles from inside     When the child safety lock is set at  LOCK position  do not pull the door    handle from inside the vehicle   The handle could be damaged  otherwise        20 Keys  Doors and Windows       Unlock             HEX0025       To activate a child safety lock   1  Open the rear door you want to lock     2  Find the child safety lock lever near  the centre position on the door     3  Slide the lever to LOCK position   Note    Each rear door has its individual lock   The child safety locks for the rear doors  must be individually  manually acti   vated     To open the rear door when the child  safety lock is activated  unlock the door  from inside by pulling up the door  unlock knob and then open the door  from outside     To deactivate the child safety lock   place the control lever to UNLOCK  position     Use the child security door locks    whenever children are occupying the  rear seats        CENTRAL LOCKING  SYSTEM     You can activate the central locking  system from the driver   s door  This  system will allow you to lock or unlock  all the doors at once by using your key   from outside  or the driver   s door lock  knob  from inside      Automatic Locking     If this feature is equipped  all the doors  will be automatically locked once the  vehicle starts moving  The trunk or the  fuel filler cap cannot be locked  automatically  as they are manually  operated     Automatic Unlocking     When the 
26.  cable to the  front hook under the vehicle  When the  front hook is used in towing  you can  only use a tow rope  not a rigid towing  bar                                      HEX0150       5  Tow your vehicle with the front  wheels offthe ground     136 Vehicle Maintenance    Front Towing Hook                HEX0151             There is a round cover at the right hand  side of the front bumper  A fixing hole  for hook installation can be found after  you open the cover by pressing it on the  driver side  as indicated by the arrow in  above diagram  The hook is stored in  the tool bag in the rear compartment     Install the hook on the fixing hole  turn  it clockwise to tighten firmly  Tow the  vehicle after ensuring that the hook is  securely attached  While towing  a  driver must be in the vehicle to steer it  and operate the brakes  After towing   remove the hook and close it with the  cover  Insert the cover into the hole by  pushing it towards the driver side  and  then press the passenger side to firmly  close it     When towing the vehicle with a tow  rope  the vehicle can be damaged     Toreduce damage     Use the towing hook only if no other  towing equipment is available    Only tow the vehicle from the front   Keep the tow rope clear of the  bumper    Pull on the tow rope to make sure it is  securely fixed to the towing hooks at  both ends    Drive off slowly and avoid sharp  turns     When towing with a tow rope  you  could lose control of the towed  vehicle     O
27.  car  And it  would go along way in ensuring a safe and trouble free operation for your car     Should you have any query please feel free to call our 24 hr  Helpline at 1800 3000 8080 oremailus at  gmi cac gm com     Happy Motoring    CONTENTS    Pon a GERN 2  Uc ae ai 5  Keys  Doors and Windows               15  Seats and Restraints                        29  OL eRe Omen E pCR EER Re mmrpenp aaa 45  Instruments and Controls                 49  BEME a ee ee 67  Climate Control System                   71  Driving and Operating                    83  Vehicle Maintenance                        99  POT R TINT  ssssisisscoveccessstcsvntisnnn 147    Service and Warranty                     151    2 Foreword  FOREWORD    Your vehicle is a designed combination  of advanced technology  safety  envir   onmental friendliness and economy   This Owner s Manual provides you with  all the necessary information to enable  you to drive your vehicle safely and  efficiently    Make sure your passengers are aware of  the possible risk of accident and injury  which may result from improper use of  the vehicle    You must always comply with the  specific laws and regulations of the  country that you are in  These laws may  differ from the information in this  Owner s Manual    When this Owner s Manual refers to a  CHEVROLET retailer visit  we recom   mend your Chevrolet Service Partner   All Chevrolet Service Partners provide  first class service at reasonable prices   Experienced mechanics trai
28.  children in your car     Serious injury or death can occur  from misuse of power windows        Keys  Doors and Windows 25                HEX0032       Pull the switch to raise the window   Press the switch to lower the window   Release the switch when the window  reaches a desired position     Leaning out of the vehicle can lead to  injuries caused by passing objects     Do not lean any part of your body out  of the vehicle        Note    The rear windows cannot be fully  opened     26 Keys  Doors and Windows    Power Window Lockout Button              HEX0033       The power window lockout button can  lock out the rear window switches  The  rear windows can only be operated by  the front switches after this button is  locked     Children could operate the power  windows and become trapped by the  windows  resulting in serious    injuries    Use the power window lockout when  children are traveling in the rear  seats     Manual Windows                          HEX0160       To raise or lower the windows  turn the  window regulator handle on the door  panel    Be sure there is no object in the opening  before closing the windows     Leaning out of the vehicle can lead to  injuries caused by passing objects   Do not lean any part of your body out  of the vehicle        The unattended vehicle could be    stolen with the windows open     Close all the windows before leaving  the vehicle        Note    The rear windows cannot be fully  opened     Leaving children  helpless adult
29.  hazard warning lamps  will flash twice    Note    Ifany of the door is not locked properly  and Lock button is pressed  hazard  warning lamps will flash thrice to  indicate that door is not locked    properly           HEX0163       Note   The transmitter operating range depends  on the environmental conditions    Note    Lock and Unlock buttons are disabled  while the key is in the ignition switch     Note    Only one key is provided with RKE  transmitter  The spare key provided is  without RKE transmitter     Do not lock the vehicle if anyone is to    be left inside the vehicle     Never leave children or pets unattended  in your vehicle  The temperature inside    the vehicle can increase more rapidly  and reach much higher levels than the  temperature outside     This can result in serious injury or  death        Transmitter    Each transmitter must be programmed  to prevent the vehicle from unlocking  with other transmitters     Only RKE transmitters programmed to  this vehicle will work  Ifa transmitter is  lost or stolen  a replacement can be  purchased and programmed through  your CHEVROLET retailer  When the  replacement transmitter is programmed  to this vehicle  all remaining trans   mitters must also be reprogrammed   Any lost or stolen transmitter will no  longer work once the new transmitter is  programmed     Each vehicle can have up to four  transmitters programmed to it   Note    If Unlock button is pressed and door is  not opened within 30 seconds  doors  wi
30.  installation of non homologated wheels and tyres are not covered by the  warranty      d  Failure to use genuine parts   fluids  oil  coolant  brake   clutch fluid  and or other accessories   consumables recommended or  approved by General Motors India Pvt  Ltd     e  Use of the vehicle for purposes or in a manner other than the one mentioned in the Owner s Manual  Exceeding specified capacities  such as loading weight  passenger  speed  use as a commercial vehicle and rpm limitations     f  Damage caused by driving the vehicle under severe conditions such as un pliable or water logged roads  in races or rallies     g  Damage caused by natural disasters including but not restricted to earthquakes  storms  floods  fire and accidents  The owners are  recommended to keep their vehicle insurance valid at all times     h  Damage caused by smoke  chemicals  bird droppings  salt  stone chipping  scratches  iron dust or any other extraneous  circumstances like external mechanical or chemical influences  regarding paint or body damage  specially stone throw  air borne  rust  industrial fall out   damage to catalytic converter due to use of wrong bad quality fuel acting on the vehicle     i  Damage caused by normal wear  for instance brake pad  etc   or exposure to the elements such as discoloring or deformation of any  interior  plastic  chrome or painted part or surface     j  Sensory complaint by the owner against symptoms such as noise  vibration or oil stains which do not effect 
31.  is reduced     The brake may temporarily lose  function after the car has driven  through water or has been washed  or       when the brake is overused while the  car is driving down a long steep  slope  This may be due to the brakes  are wet or overheated        If the brakes temporarily lose its   function because of overheating    Shift to a lower gear when driving   downhill    Take the following steps if the brakes   temporarily lose function due to wet   components    1  Check whether there is any vehicle  following    2  Maintain a safe speed  make sure  that there is enough space behind  and to both sides of your vehicle     3  Depress the brake carefully until  performance returns to normal     Anti lock Braking System     Your vehicle may be equipped with this  function     The Anti lock Braking System is an  advanced electronic brake system which  helps to prevent slip and skidding  This  system can help to bypass obstacles  when braking suddenly and provide  maximum braking force on slippery  roads     The ABS warning light will light  momentarily when the ignition switch  is turned ON  If the ABS warning light  stays on or lights during driving  it  indicates a problem with the ABS   Consult your CHEVROLET retailer for  necessary repair  See ABS Warning  Light on page 57    The ABS system will monitor the speed  of each wheel during the braking  process  If one wheel has a tendency to  lock up  the system will control the  front and rear wheel brakes separately 
32.  physical objects or  people around the vehicle     The vehicle could move forward or  back suddenly  The people around it  could be injured and objects could be  damaged        138 Vehicle Maintenance    The following warnings must be  observed to prevent damage to the  transmission and other parts     Do not press the accelerator pedal  while shifting or before the transmis   sion is shifted into forward or reverse  gear     Do not let the engine run at too high  speed and avoid spinning the wheels        VEHICLE MAINTENANCE    Cleaners    Always comply with the recommenda   tions of manufacturer when using  cleaners or other chemicals for the  interior or exterior of the vehicle     Some cleaners are toxic  corrosive or  flammable     Improper use is very dangerous and  could result in personal injury or  vehicle damage        Do not use hazardous cleaners when  cleaning the interior or exterior of the  vehicle  For instance     e Acetone    e Paint thinners    e Enamel reducer    e Nail polish remover     Do not use the following cleaners when  cleaning the interior and exterior of the  vehicle  unless otherwise specified in  the stain removal instructions for fabric  cleaning    e Laundry soap    e Bleach    e Reducer    Do not use the following materials for  cleaning    e Carbon tetrachloride     e Gasoline   e Benzene   e Naphtha     Avoid prolonged exposure to vapors  of cleaners and other chemicals     These vapors are hazardous and  harmful to health  especially in
33.  result in a  collision causing damage to your  vehicle or other property  and or  personal injury        WINDOWS    Power Windows     If the vehicle is equipped with power  windows for four doors  the power  window switches are located on the  center console between the front seats   from left to right in following sequence       Left front window switch     Leftrear window switch     Power window lockout button    Rightrear window switch     Right front window switch    You can operate the power window  switches when the ignition is ON   There is also a switch on each rear door  armrest for rear seat passengers to  operate the rear windows     Some vehicles are equipped with  manual windows for rear doors  For  these vehicles  there are two power  window switches to operate the front  power windows in below sequence  from left to right       Left front window switch    Right front window switch    Do not operate the power window  switch with no purpose     Take care when operating the power  windows  Risk of injury  particularly    to children     If there are children on the rear seat   switch on the power window lockout  button for the power windows     Keep a close watch on the windows  when closing them     Ensure that nothing becomes trapped  in them as they move     Body parts outside vehicle can be  struck by passing objects  Keep all  parts of body inside vehicle     Children can operate and become  entrapped in power windows    Do not leave your keys or unattended 
34.  selector lever and engage the gear     STARTING THE VEHICLE    Checking Before Starting Off    e Tire pressure and conditions     e Engine oil level and other oil fluid  levels     e All the windows  rear view mirrors   exterior lights and the license plate  lights are working properly  free  from dusts  snow or ice    e The seats  safety belts and rear view  mirrors are in the correct position    e Check the brake function at low  speed  especially when the brake is  wet        Starting Engine with the  Ignition Switch    1 2       A     Turn key to position 1  while turn   ing the steering wheel slightly from  left to right to release the steering  wheel lock        30047    Manual transmission  operate  clutch    Do not press accelerator pedal   Turn key to position 2 for preheat   ing until glow plug indicator  OO goes out     Turn key to position 3 depressing  the clutch pedal and foot brake then  release when engine is running     Before restarting or to switch off the  engine  turn key back to 0 or 1     Introduction 13    PARKING    e Donot park the vehicle on an easily  flammable surface  The high  temperature of the exhaust system  could ignite the surface     e Always apply parking brake  without pressing release button   Apply as firmly as possible on  downhill or uphill slopes  Depress  the footbrake at the same time to  reduce operating force     e After running at high engine speeds  or with high engine loads  operate  the diesel engine briefly at a low  load 
35.  shall not include any  statutory or regulatory fines or penalties     Warranted Parts   Those components  listed as per Annexure   II     180 Service and Warranty    ANNEXURE II  List of Components Covered under Emission Warranty  S No  Partname  1 Catalytic Converter     Exhaust Manifold Gasket  Electronic Control Module  Mass Air Flow Sensor  Accelerator Pedal Position Sensor  Fuel Pressure Regulator Valve  Air Temperature Sensor  Coolant Temperature Sensor    Oo ouA BWW    Injectors  High Pressure Pump           o    Exhaust Gas Re circulation Valve       N    Fuel Pump        Catalytic Converter is covered only for emission related failures as provided under the warranty statement  Replacements ifany shall  not be applicable for breakage and noise problems     Note   All the above mentioned parts are covered only if the car fails to meet the prescribed Emission norms  Any other performance  problems shall be treated as not relevant to the Emission warranty        E7    CHEVROLET    General Motors India Pvt  Ltd     All information  illustrations and specifications contained in this Owner s Manual are based on  the latest production information available at the time of publication  The right is reserved to  make changes at any time without notice     Regd  Office   Block B  Chandrapura Industrial Estate  Holol   389 351   Dist  Panchmahals  Gujarat  India  Phone   91 2676 221000   Customer Assistance Center   Plot No  15  Echelon Institutional Area   Sector 32  Gurgaon   
36.  suitably  grounded  Static electricity can  ignite fuel vapours  You may be  burned and the vehicle will be  damaged     Driving and Operating 93    The usage of low cetane fuel can  result in uncontrolled combustion  and engine damage  The vehicle is  designed to exclude the use of  methanol fuel which will corrode the  metal parts in the fuel system and    damage plastic and rubber parts   Therefore damage caused by using  methanol fuel is not covered by the  warranty     Fuel with excessive levels of mang   anese and iron may result in  blockage of the three way catalytic  converter and other problems        94 Driving and Operating    Before adding fuel  switch off the  engine and any external combustion    heating device     Turn off cell phones  When adding  fuel  observe the operation and  safety instructions of the fuel station     Fuel is a flammable and explosive  material     No smoking  No open flames or    sparks     If you can smell fuel in your vehicle   have the cause of this remedied  immediately by a CHEVROLET  retailer     Do not use methanol    Fuel containing methanol must not be  used in this vehicle  This type of fuel  will degrade the vehicle performance  and damage the parts in fuel system     The use of methanol will result in  damage to the fuel system     Therefore damage caused by using  methanol fuel is not within the scope  of warranty            Driving in other countries   When driving your vehicle in other   countries    e Comply with all th
37.  the steering wheel   keep your shoulders against the  seatback  The seatback should not  be angled too far back  The  maximum recommended rake is  around 25 degrees     Set the seat at a desired position  where the driver has a clear view in  all directions and of all display  instruments     The distance between the head and  the headlining should be at least the  width of one hand     Thighs should be comfortably  supported on the seat     Do not sit nearer than 25cm  10in  to    the steering wheel  to permit safe  airbag deployment        Seat Adjustment    Do not adjust the driver s seat while  the vehicle is moving     Driver could lose control of the  vehicle and injury or property  damage could result           HEX0002 1             Pull the handle up and slide the seat  forward or backward to an appropriate  position  then release the handle  Slide  the seat forward and backward to  ensure it is locked in the appropriate  position     Seatback                HEX0003 1       Lift the lever  adjust the seatback to an  appropriate position  then release the  lever     After the adjustment  lean back against  the backrest to make sure that the  seatback has been locked in an  appropriate position   Do not lean against the seatback when  making adjustments     You can lose control of the vehicle if  you try to adjust a driver seat while  the vehicle is moving     Adjust the driver seat only when the  vehicle is not moving     If either seatback is not locked  it    could 
38. 1    CLIMATE  CONTROL SYSTEM    Air Venissi RER 72  Control Panel  sinetsita T3  Temperature Control Selector       74  Fan Control Selector             0   74  Air Distribution Mode Selector    74  Recirculation Mode Button          76  Air Conditioning System       0 000   77  Air Conditioning Button              78  COOL A II ranen ann 78  Watt Aa oerna 79  Ventilation  sospresa 79  Rear Window Defroster Button   80  Defrosting and Demisting                81  Maintenances eunnart 82  Air Tntake is fcateesssoastees vest eoas tap end 82  A C Mesh Filter    eee 82    Air Conditioning Regular  Operation aooo evieatezeieeviss 82    72 Climate Control System    AIR VENTS                                                          1  Side air vent 4  Floor vent  2  Windshield defroster vent 5  Front side window defroster vent  3  Center air vents 6  A C Control panel    Side air vent    You can direct airflow to the front  passenger area or to the side windows  through the two adjustable side vents     Windshield defroster vent    The windshield defroster vents direct  airflow to the windshield     Center air vent    You can direct airflow to the front  passenger area through the two  adjustable center vents    Floor vent    Floor vents direct airflow to the front  footwell     Front window defroster vents    The front window defroster vents direct  airflow to the side windows  especially  to the area near the exterior rear view  mirrors     Do not attach any objects to the slats  
39. 122 001  Haryana  India  Tel   91124 3080000   Works   A 16  MIDC Talegaon Industrial Area  Phase ll     Near Floriculture Park  Talegaon Naviakh Umbhre Village Road  Tehsil Maval   Pune   410 507  Maharashtra  India  Tel  912114 663939    24 Hr  Helpline at 1800 3000 8080    Part No   90871623  Revision No  04  Revision Date  05 2013 1 020    
40. 3         Remove the license plate light as   sembly directly with your hands       Turn the bulb socket counterclock     wise to remove it from the housing       Pull the bulb out of the socket     Replace the bulb  See Bulb    Specifications on page 124       Turn the bulb socket clockwise to re     fit inside the light housing       Reinstall the license plate light as   sembly                    HEX0134       HEXO0135            Use the flat edge ofa screwdriver to    pry the lens away from the  headliner     2  Remove the bulb     Replace the bulb  See Bulb Specifi     cations on page 124       Reinstall the lens          Use the flat edge of a screwdriver to    pry the light assembly from the  housing       Replace the bulb  See Bulb Specifi     cations on page 124       Reinstall the light assembly     124 Vehicle Maintenance    Bulb Specifications                                                                                                 Bulb ower rating Note  x Quantity  1 Headlights  high low  60 55W x 2 H4 60 55W  2 Parking lights SW x2 WSW  Front 3 Turn signal lights 21W x2 WY21W  4 Fog lights  35W x2 H8 35W  5 Side turn signal lights SW x2 WYSW  6 Tail lights Stop lights 21 5W x2 P21 5W  7 Tail lights 5W x2 RSW  Rear 8 Reverse lights 21W x2 P21W  9 Turn signal lights 21W x2 PY21W  10 License plate lights SW x2 WS5W  ll High mounted stop lights 5Wx4 W5W  12 Dome light 10W x 1 12V10W  si 13 Rear cargo area light  10W x1 12V10W  Bulb specifications in some model
41. 53  Odometer Trip Odometer            54  TVACHOMGtG  spinan 54  BUC  Gauge nirun 55  Control Indicator Lights              55  Instrument Cluster    cee 56  Warning Light for Low  Buch Level  sisivicdaaviciveastieicce 57  ABS Warning Light  wo  57    Warning Light for Airbag             58    Warning Light for Brake   SYSTE iE E 59  Warning Light for Battery  Charging System oo    60  Warning Light for Engine Oil  PLESSUIC  csisriessseseipessrcrssnreassernagsns 61  Malfunction Indicator Light        61  Door Ajar Light          cccsceseseee 62  Engine Coolant Temperature  Warning Lights  cco nevis 63  Front Fog Light Indicator              63  Driver Seat Belt Warning   Light    cscsssrvicinsvcscssseninnsicen anys 63  Turn Signal Hazard Warning  Flashers  ainnean nna 64  Headlight High Beam Indicator  Light seniri 64  Water in Fuel Indicator Light      65  Glow Plug Indicator Light            65    Other Warning Tone Prompts     65    Instruments and Controls 49    CONTROLS    Horn             HEXO0015       Press the be   switch on the steering  wheel pad to sound the horn        50 Instruments and Controls    Steering Wheel Adjustment                   For vehicles witha tilt wheel     1     Hold the steering wheel and pull the  lever down     Move the steering wheel up or  down    Pull the lever up to lock the steering  wheel in place     Do not adjust steering wheel unless  vehicle is stationary     If strong impact delivers to steering  column axle direction when the  s
42. 83  Emergency Actions oo    83    Driving with Diesel Engine  Vehicle sorsssnpnpmserenprini  Starting and Operating       New Vehicle Running In Period   86    Ignition Switch Positions            86  Immobilizer Operation                 88  Start the Engine oe 88  PAP RANG  AA 89  Manual Transmission            89  Brakes  siagan 90  Anti Lock Braking System          91  Parking Brake    cisssscsssiessessssenessee 92  Fuel snucccanossunananormansi 93  Fuel Recommendations               93  Filling the Tank      cccssssssssecceee 94  Diesel Fuel System Bleeding       96  Engine  EXha  st srias 96    Catalytic Converter iunii 97    DRIVING NOTES    Vehicle Control    Do not coast the vehicle when the  engine is not running     Otherwise many systems  e g  brake  booster  power steering  will not work   Driving in this way is dangerous to  yourself and others    Pedals   Mats must not be placed in the pedal  area  This may obstruct the pedal travel     Emergency Actions    e Do not operate starter motor for  more than 10 seconds at a time     e Ifthe engine does not start  wait  10 seconds before trying again     This will prevent starter motor  damage and battery discharge        Driving and Operating 83    Puncture during driving    When driving  turn on the hazard  flashers if a tire is punctured  Hold the  steering wheel firmly  lift your foot off  the accelerator pedal  and slow the  vehicle gradually  Press the brake pedal  gently and drive the car into a safe area  to c
43. ESSURE    REAR    S    PARE    TIRE AND SEATING INFORMATION    OCCUPANTS TOTALS FRONT 2 REAR 3    FRONT  175 70 R14 84T  235 kPa  34 psi    175 70 R14 84T  235 kPa  34 psi  175 70 R14 84T  235 kPa  34 psi       SERVICE AND  WARRANTY    Standard Limited Warranty  COVETARC  soniers iee E    Predelivery Inspection and  Vehicle Delivery           cesses    Owner s Statement of  ACCEPUANCE  sssri    Chevrolet Service  sicicecsssescsives deca   Maintenance Record Sheet               Separate Corrosion Protection  SOTVICE rd aa an    Body Inspection Record                  Emission Warranty s es  Anmexureie    ssicsecieviscssceinieenvisen    Annexure   Mnaingia    Service and Warranty 151    152 Service and Warranty    STANDARD LIMITED WARRANTY COVERAGE    1  SCOPE    General Motors India Private Limited  a private limited company incorporated under the companies Act 1956 and having its Registered office at  Chandrapura Industrial Estate  Halol  District Panchmahals  Gujarat   389351 and Works at A 16  MIDC Talegaon Industrial Area  Phase II    Near Floriculture Park  Talegaon Navlakh Umbhre Village Road  Tehsil Maval  Pune   410507  Maharashtra     General Motors India     warrants  that your new Chevrolet Sail   vehicle   is free from defect in material or workmanship  subject to your compliance with the following terms and  conditions mentioned hereunder and other vehicle maintenance norms as mentioned elsewhere in this service booklet    Only an authorized CHEVROLET retailer as 
44. G    Exterior Lighting wo    67  Headlight Switch wee 67  High B  as sses 68  Headlamp Flash 00 0    68  Misted Lamp Covers            100 68  Hazard Warning Flashers            69  Turn and Lane Change Signal     69  Front Fog Lights  wo    69  Reverse Lights        ccseeseeeeeees 69  Headlamp Range Adjustment      70   Interior Lighting nessis 70  Reading Light oe 70  Rear Compartment Light             70    EXTERIOR LIGHTING    Headlight Switch                   HEX0009 1    To turn the headlamps  tail lamps or  parking lights on or off  turn the end of  the combination switch lever     The headlight switch has three   positions which activate different   lighting functions    OFF   Turnall lights off    w      Instrument panel lights  parking  lights and license plate lights  illuminate        2D   Low beam headlamps and all the  above lights illuminate     Lighting 67    When the ignition switch is turned to  LOCK or ACC  ACCESSORY position   the headlamps will be turned off  automatically  Only parking lights will  be on  unless turned off using headlight  switch     68 Lighting    High Beam                   HEX0012 1       To turn on high beam headlamps     Ensure that the headlamps are in  low beam state     Push the combination switch lever  towards the dashboard     When the headlamp high beam is  turned on  the headlamp high beam  indicator light illuminates  To  switch the headlamp from high  beam to low beam  pull the  combination switch lever back  towards you 
45. HEAD RESTRAINTS    Head Restraint Position    Seats and Restraints 29    Front Seat Head Restraints  Height adjustment          The center of the head restraint should  be at eye level of the occupants  Ifthis is  not possible for extremely tall people   set to highest position  and set to lowest  position for short people     Only drive with the head restraint set  to the proper position   Removed or improperly adjusted    head restraints can result in serious  head and neck injuries in case of a  collision     Make sure that the head restraints are  properly adjusted before driving        HEX0004          When adjusting the head restraint  upwards  pull it up to the appropriate  position and then secure  Press the  release button to remove the head  restraint out     To lower a head restraint  press the  release button and push down the head  restraint to the desired position  and  then release the button and secure     30 Seats and Restraints    FRONT SEATS    Seat Position    Seats must be properly adjusted  before driving           HEX0036                e It is advised to sit right back on the  seat  Adjust the distance between  the seat and the pedals properly so  that your legs are slightly bent when  pressing the pedals  Seats for  passengers should be slid back as  far as possible     e Lean your shoulders against the  seatback as muchas possible     Adjust the seatback to ensure that  the steering wheel is within easy  reach with arms slightly bent     When turning
46. HEX00011             Headlight flash  Pull the control lever  High beam    Low beam      Push the control lever      Pull the control lever  back from high beam  position    Turn and Lane Change Signal    Hazard Warning Flashers          HEX00013                      HEX00014             Lever up   Left indicator    Lever down Right indicator    Press the A switch to turn on or turn off  the hazard warning flashers     Introduction 11    HORN WINDSHIELD WASHER    WIPER SYSTEM  Windshield Wipers Windshield Washer System                                           HEX00015   1 HEX0016 1 HEX0017 1  Press the pe s switch on the steering OFF  System off Pull the control lever towards you  as  wheel pad to sound the horn  INT  Intermittent operation shown in the picture to wash the  windshield     LO  Wiping continuously at low  speed   HI  Wiping continuously at high  speed    12 Introduction    CLIMATE CONTROL    Rear Window Defrost Function     2              HEX0018                Press the G button to operate the rear  window defrost function     Indicator light on the button will  illuminate     Press the GJ button again  to turn off  the rear window defrost function     TRANSMISSION    Manual Transmission                HEX0019 1       To change gears  fully depress the  clutch pedal  move the gearshift lever  into gear according to the gear position  marked on gear knob and slowly release  the clutch     To engage reverse  with the vehicle  stationary pull up the ring on the 
47. HEX0122       Replacing a fuse    1  Open the fuse block cover    2  Identify a defective fuse by its  melted wire    3  Use the fuse extractor to remove the    blown fuse  The fuse extractor is  located in the engine compartment  fuse block     Do not use a tool that can conduct  electricity when removing a blown  fuse  Only use a fuse extractor     4  Identify the reason for the fuse    X    Using a conductor such as metal can  cause a short circuit  damage the  electrical system or start a fire   Serious injury could occur     blowing and solve the problem     fuse blocks later in this section     Replace the fuse with a new one of  the correct rating  See the layout of    Vehicle Maintenance 115    Using a fuse substitute or a fuse of  the wrong type or rating can damage  the electrical system or even start a  fire     Be sure to use fuses of the correct  size and rating  Otherwise personal  injuries and damage to your vehicle  and other property could be caused        116 Vehicle Maintenance    Fuse Blocks    Passenger compartment fuse block Engine compartment fuse block    e The passenger compartment fuse e The engine compartment fuse block  block is located behind the storage    is located next to the coolant   box on the right side of the instru  reservoir  Spilling liquid on any electrical   ment panel  and is visible after component on the vehicle may   removal ofthe storage box  damage it  Always keep the covers     onany electrical component                       
48. HEX0124                      HEX0123 1       Passenger Compartment Fuse Block    Vehicle Maintenance 117       ACC       CIGAR POWER  OSRVM   CENTRAL DOOR LOCK  CLUSTER   BACKUP LP   ECM IGN PWR   ECM ACC PWR   SDM   ABS IGN PWR    F11  F12  F13  F14  F15  F16  Fiz  F18  F30  F31    Power  RRF  Blower Flasher Window  j Wiper    SS  T   E Pa EN  of  jf Joy fo wy los    15A  15A  15A  10A  7 5A  20A  20A  15A  25A  10A       NE EE    RR def    AUDIO   STOP LP   HAZARD LP  DOME LAMP   FRT FOG   FRT WIPER  BLOWER MOTOR  DLC  ROOM LAMP  DOOR LOCK  SUNROOF    HEX0125          118 Vehicle Maintenance    Engine Compartment Fuse Block          Fuse No  Minifuse  EF1  EF2  EF3  EF4  EF5  EF6  EF7  EF8  EF9  EF10  EF12  EF13  EF14  EF15  EF16  EF17  EF20  EF21  EF25  EF26  EF27  EF28  J Case fuse  JEF1  JEF2  JEF3  JEF4  JEF5  JEF6  JEF7       Rating    15A  15A  10A  10A  10A  10A  20A  30A  15A  25A  15A  15A  30A  10A  15A  15A  15A  30A  10A  10A  10A  10A    30A  40A  40A  40A  30A  30A  30A    Description Fuse No    FRT FOG SP1  FUEL PUMP SP2  HORN SP3  TAIL LH   TAIL RH   A C COMP  POSITION LAMP  REAR DEFOG  ABS   HEAD LP   FRT O2 SNSR  RR O2 SNSR  MAIN RELAY  ECU   INJECTOR  ECU2   TCM   ELE PUMP  H_LPLOLH  H_LP HILH  H_LP LO RH   H LP HI RH       PWR WINDOW  BLOWER MTR  COOLING FAN  ABS   ACC ING1  ING2 START  BATT TO IP                                                                                                                                                          Rating
49. TION  SERVICE    Body  Underbody Corrosion Protection Service    General Motors India Pvt  Ltd  provides a three  3  years or  1 00 000 kms  whichever is earlier  warranty vehicle that no rust   through of the body underbody will occur  provided that the  directives from General Motors India Pvt  Ltd  concerning the  treatment  maintenance  and care of the vehicle  Owner   s  Manual  and especially the inspection and checks prescribed in  the service booklet have been carried out     Furthermore  the body paintwork and the corrosion protection  must be visually inspected for damage as part of the regular  annual inspection or 15 000 kms service  The customer is  informed of any damage detected and measures to rectify this  damage  Any damage discovered is also indicated in the  following corrosion protection diagram     Confirmation of the inspection is indicated by a stamp and dated  signature  accompanied by indication of the vehicle mileage on  the following verification documents     Make use of this possibility in order to avoid problems during  warranty claims regarding rust  through of the body   underbody     The rust through warranty is not applicable if areas damaged by  any reason remain unattended and become the cause of corrosion     All repairs when required should be carried out promptly and by  the CHEVROLET retailer     Service and Warranty 173    BODY INSPECTION RECORD    Vehicle identification number In order to maintain the General Motors India Pvt  Ltd  r
50. The  ignition switch must be at ACC or ON  position for this feature to work     1  Choose the left or right mirror by  moving the switch to the left or  right    2  Adjust the selected mirror in four  directions by pushing the edges of  the control     Keys  Doors and Windows 23    Folding Mirrors    Manually fold the outside mirrors in  to  prevent damage when going through an  automatic car wash or for pedestrian  safety  To fold  while sitting in the  vehicle  pull the mirrors towards the  vehicle  Push out  to return the mirrors  to their original position     Always keep your mirrors properly  adjusted  and use them while driving  to increase your visibility of objects  and other vehicles around you  Do  not drive while either outside  rearview mirror is folded back     Do not operate mirror continuous  while the engine is not running     This will discharge the battery        24 Keys  Doors and Windows    INTERIOR REAR VIEW  MIRROR          w    Day P Night    HEX0006             The interior rear view mirror can be  manually adjusted in four directions     Interior rear view mirror can be  adjusted to day night mode to reduce  glaring from the following vehicles   Use the adjustment lever to adjust day  and night mode     Your view through the mirror may  lose some clarity when it is adjusted  for night vision     Take special care with using your  inside rearview mirror when it is    adjusted for night vision     Failure to ensure a clear rear view  while driving may
51. aise the temperature in the  passenger compartment  Do not use this  mode for an extended period of time  or  the air quality inside the vehicle will  deteriorate and the windows will mist  up  To remove mist from the windows   bring in fresh air by turning off the  recirculation button    amp  gt      To obtain maximum warm air     1  Turn off the air conditioning  A C     The indicator light turns off      2  Press the recirculation button    amp  gt     The indicator light turns on     3  Turn the air distribution selector to  dual mode  S7  or floor mode  N     4  Turn the temperature control  selector to the maximum position in  the red area to obtain warm air     5  Turn the fan control selector to the  maximum speed     Normal heating   1  Turn off the air conditioning  A C     The indicator light turns off     2  Turn offthe recirculation g amp    The  indicator light turns off     3  Turn the air distribution selector to  floor mode  N2  or dual mode  S7      4  Turn the temperature control  selector to the red area to obtain  warm air     5  Turn the fan control selector to a  desired speed     Climate Control System 79    Ventilation    Dual mode   Suitable for a weather condition that is  cool and full of sunshine  The warm air  flows into the floor area and the cool air  from outside flows to the upper part of  the vehicle    To use this setting     1  Turn off the recirculation button  o gt    The indicator light turns off      2  Turn the air distribution selec
52. al injury        82 Driving and Operating  MAINTENANCE  Air Intake    The air intake in front of the windshield  in the engine compartment must be kept  clear to allow air intake     Remove any leaves  dirt or snow   A C Mesh Filter    The filter prevents dust  particles  leaves   etc  from entering vehicle through air  intake     Note    We recommend that you consult your  authorized CHEVROLET retailer to  clean or replace the filter     More frequent maintenance of the A C  filter is required if the driving  circumstances are dusty roads  air    pollution areas  and frequent unpaved  roads     It makes the filter efficiency to be  decreased        Air Conditioning Regular  Operation   In order to ensure continuously  efficient performance  cooling must be  operated for a few minutes once a  month  irrespective of the weather and  time of year  Operation with cooling is  not possible when outside temperature  is low     Service    For optimal cooling performance  it is  recommended to annually check the  climate control system     e Functionality and pressure test  e Heating functionality   e Leakage check   e Check of drive belts    e Cleaning of condenser and evapo   rator drainage    e Performance check       Use only correct refrigerant     Climate control systems are serviced    by qualified personnel only  Improper  service methods may cause personal    injury        DRIVING AND  OPERATING    Driving Notes  iis cscsiuesesesieveesiosezenene 83  Vehicle Control wo    ee 
53. al injury and damage to your  vehicle or other property        Warning Light for Battery  Charging System             HEX0063       The charging system light comes on  briefly when the ignition is turned ON   but the engine is not running  as a check  to show the light is working  The light  turns off when the engine is started  If it  does not  have the vehicle serviced by  your CHEVROLET retailer  If the light  stays on  or comes on while driving   there could be a problem with the  electrical charging system  Have it  checked by your CHEVROLET  retailer  Driving while this light is on  could drain the battery     If a short distance must be driven with  the light on  be sure to turn off all  accessories  such as the audio system  and air conditioner     The battery charging system warning  light indicates that the battery  charging system may have a fault    Do not drive while the battery    charging system warning light is still  lit     Driving with a faulty battery  charging system will damage the  vehicle        If the battery charging system warning   light illuminates while driving    1  Carefully drive the vehicle away  from the carriageway    2  Stop the vehicle    3  Make sure that the drive belt is not  loose or broken    4  Ifthe drive belt works properly  but  the battery charging system  warning light still illuminates  continuously  it indicates that the  battery charging system may be  faulty    Please consult your CHEVROLET  retailer as soon as possible for
54. and Specifications         150             HEX0153 1                      This number is the legal identifier for The vehicle identification number  your vehicle   VIN  plate is attached to the top of the    The vehicle identification number is front end upper panel     engraved on the top of the bulkhead     148 Technical Data    VEHICLE DATA    Engine    16 5     Brakes    Hydraulic  vacuum assisted   Service brake diagonal circuit with auto  slack adjuster    Rao slack adjuster             Gear Box    Drive system    Front wheel drive    Teatis A  2nd    No  of gears    3rd  ah  Sth    Suspension    Font suspension type McPherson strut  Rear suspension type    Shock Absorber    Tin tbe aa pe eS        Twin tube shock absorbers  Rear  type  gas     Chassis  Steering    Hydraulic power assisted    Technical Data 149    Vehicle Dimensions    Front wheel track  mm  1462  Rear wheel track  mm  1457  Ground clearance  mm     Vehicle Weight    Kerb weight  kg  1124  Gross vehicle weight  kg  1519    Wheel  amp  Tires       14 x 5 5J  alloy   14 x 5 5   steel     Wheel rim size    aa 175 70 R14 84T  amp   T t  ire size dt type Radial  tubeless       150 Service and Warranty  CAPACITIES AND SPECIFICATIONS    Fluid Chart    Engine Oil ACEA A3 B45W 30 3 2L  BOT G03  Mod  T91      Ethylene Glycol based  Engine Coolant long life coolant  Brake   Clutch Fluid   DOT 4 0 48 L  Power Steering Fluid    Fuel Tank    Diesel  nominal capacity 40 L       Tire Pressures    TIRE SIZE COLD TIRE PR
55. and remains on  with the engine running  it indicates the  need for draining ofthe water separator   Please visit the nearest CHEVROLET  retailer for the water draining     Engine high pressure fuel system  will get damaged severely  if water  from the water separator is not  drained on time    If water separator requires frequent  draining  have the fuel tank drained  at your CHEVROLET retailer              Illuminates when the ignition is ON and  stays on for a short time or may go off  right away  The waiting time will vary  according to the engine coolant temper   ature    When the glow plugs are sufficiently  heated for cold starting  the light will go  out  Then the engine should be started     Glow plug indicator light blinks conti  uously to indicate any non emission  faults  including glow plug system  faults  and immobilizer related prob   lems  See your CHEVROLET retailer  for service     Instruments and Controls 65    Other Warning Tone Prompts     In the following circumstances the  vehicle will give an alarm tone to  prompt the driver     e After the vehicle s engine has been  shut off  if the key is not removed  from the ignition switch before  opening any door    e After the vehicle s engine has been  shut off  if the headlamps are not  switched off before opening any  door    e The vehicle speed exceeds 120  km h    Depending on the model  some   vehicles may not have some or all of the   above alarm tone prompt functions     66 Lighting      NOTES    LIGHTIN
56. aner after  handling engine oil  Also keep this  and other toxic materials out of the  reach of children     Engine oil can irritate the skin and  can cause illness and even death if  swallowed     Do not dispose of used engine oil and  filter with your household waste     See your local  authorized waste  management facility     Used engine oil and filter contain  harmful elements that may be  unhealthy to you and threat to the  environment     COOLANT    Your vehicle cooling system is filled  with ethylene glycol based long life  coolant     In the correct mixture  this coolant  provides the cooling and heating  system with excellent protection  against corrosion and freezing     When the engine is cool  the coolant  level should be between the MIN and  MAX mark on the coolant reservoir   The level of coolant rises as the engine  warms and drops back as the engine  cools        Plain water or the wrong mixture can  damage the cooling system    Do not use plain water  alcohol or  methanol antifreeze in coolant  system    Use only General Motors India Pvt   Ltd  recommended coolant available  with your CHEVROLET retailer     The engine may overheat or even  catch fire                             Ifthe coolant level falls below the MIN  mark  refill the reservoir with General  Motors India Pvt  Ltd  recomm   ended coolant available with your  CHEVROLET retailer  but only when  the engine is cool  In order to protect  your vehicle in extremely cold weather   use GMI approved co
57. ant and  if ingested   can cause illness or death     Keep out of reach of children     Avoid repeated or prolonged contact  with skin     Wash exposed areas with soap and  water or hand cleaner        Overfilling the engine with oil may  affect the operation of engine    The upper limit mark on the dipstick  must not be exceeded     Overfilling may damage the vehicle   because     e The engine oil consumption will  be increased    e Excessive carbon accumulation  on the engine     104 Vehicle Maintenance             HEX0116             Choosing the Right Oil Quality    Caution    Use of unauthorized or low quality  engine oil could damage the engine        Be sure the engine oil you use has the  ACEA A3 B4 rating                                         HEX0117          Choosing the Right Oil Viscosity    SAE 5W 30 is the recommended  engine oil for your vehicle     When choosing an oil  consider the  range of temperature your vehicle will  be operated in before the next oil  change  Then  select the recommended  oil viscosity from the chart     Do not switch to a different viscosity in  the event of brief temperature change     Using engine oils of a viscosity other    than recommended could result in  engine damage and repair not  covered under warranty        Engine Oil Additives Engine Oil  Flushes    Do not add anything to the oil  The use  of engine oil additives could cause  engine damage not covered by the  vehicle warranty  Engine oil system  flushes are not recommen
58. arings are adequately lubricated  creates unnecessary friction     Use only the specified engine oil  and observe inspection and  replacement intervals     At low ambient temperature  or  when the vehicle has not been used  for a long period  normal engine oil  pressure and flow is affected  Under  these conditions the engine should  be started and allowed to idle for a  few minutes before operating at  higher rpm     STARTING AND OPERATING    New Vehicle Running In Period    Use the following precautions for the   first few hundred kilometers to improve   the performance and economy of your  vehicle and add to its long life    e Avoid full throttle starts    e Allow the engine to warm up before  driving    e Donotrace the engine    e Avoid hard stops except in emergen   cies  This will allow your brakes to  break in properly    e Avoid quick starts  sudden accelera   tions  and prolonged high speed  driving in order to avoid damage to  the engine and to conserve fuel    e Avoid full throttle acceleration in  low gear    e Donottow any other vehicle     Ignition Switch Positions                HEX0109       Located to the right side of steering  column  the ignition switch has the  following positions  LOCK  ACC  ON   and START     e LOCK    To lock the steering wheel  remove the  key and turn the steering wheel  clockwise until it is locked     In order to operate the key while  unlocking the steering wheel  turn the  steering wheel from left to right gently  and then turn t
59. as possible     Fuel Gauge                HEX0057       Displays the fuel level in the fuel tank   If the fuel level in the fuel tank is too  low  the control indicator light will  illuminate  Please refuel immediately     Never empty the fuel tank and run the  tank dry     Because of the fuel remaining in the  tank  the top up quantity may be less  than the specified tank capacity   Movement of the fuel within the fuel  tank causes the fuel gauge display to  change when you brake  accelerate or  turn     Before refueling  switch off engine  and any external heaters with  combustion chambers  Switch off  any mobile phone    Vaporised fuel can be ignited by  electromagnetic waves or electric  current of mobile phone     Fuel is flammable and explosive  No  smoking  No naked flames or sparks   Follow the operating and safety    instructions of the filling station  when refueling     Remove static electricity on your  hands by touching something able to  release static electricity when touching  or opening fuel cap or refueling  nozzle     Don t do any action making static  electricity like getting on and off  vehicle when refueling  Vaporised  fuel can be ignited by static  electricity        Instruments and Controls 55    Control Indicator Lights    The control indicator lights described  in this Manual may not appear on all  models  This instruction applies to all  instrument types  When the ignition  switch is turned ON  as a function test   most of the control indicator lig
60. ble  for front seating positions  Accident  statistics show that children are safer if  they are restrained in the rear seat     Securing a Child Restraint    To secure a child restraint     li           Locate the anchors where the  seatback meets the back of the seat  cushion    The location ofeach lower anchor is  identified by a circular mark on the  lower edge ofthe rear seatback        HEX0043    Clear all items off the seat  Move  safety belts and safety belt buckles  away from the lower anchors so  they do not interfere with proper  latching    Place the child restraint on the seat   Attach the anchor points on the    child restraint to the anchors in the  vehicle  Follow the instructions that  come with the restraint    To attach the top strap to the top  strap anchor     Consult the manufacturer s instru   ctions to determine when and how to  tighten the top strap  The top strap  anchor brackets are located at the  joint between the left and right rear  seatbacks on the rear compartment  floor  Floor mat have a notch above  itself  you can open the floor mat  from the notch to use     Seats and Restraints 37          L    NEX0041          6     T    Push and pull the child restraint in  different directions to make sure it  is secure    Make sure the child restraint is not  too hot before placing a child there     Children who are up against  or very  close to  any airbag when it inflates  can be seriously injured or killed   Never put a rear facing child    restrai
61. could catch fire and or explode when  exposed to high temperatures for a  long time     e Heavy objects in the rear compart   ment should be placed against the  seatback  Ensure the seatback is  securely fixed  If objects are  stacked  heavy objects should be  put at the bottom     e Any loose objects in the rear  compartment should be fixed to  avoid sliding    e Luggage should not protrude above  the upper edge of the seatback     e Do not place any objects on the  instrument panel     e Luggage must not impede the  operation of the pedals  parking  brake or gear shift  The driver s  movements must not be restricted        Do not put any loose objects in the  vehicle     Do not drive with the trunk open     Driving with a roof load increases  the sensitivity of the vehicle to  cross winds and has a detrimental  effect on vehicle handling due to  the vehicle s higher center of grav   ity  Distribute the load evenly and  secure it properly with retaining  straps  Adjust the tyre pressure and  vehicle speed according to the load  conditions  Check and retighten the  straps frequently  Do not exceed the  maximum vehicle capacity when  loading the vehicle     INSTRUMENTS  AND CONTROLS    Controls Gnsronsannnenen aani 49  HOM  uson aaee 49  Steering Wheel Adjustment         50  Windshield Washer    Wiper System iieiaei 50  Cigarette Lighter  Accessory   Power Outlet  erinin iiris 52  ASHI prine an 53   Warning Lights  Gauges and   TIC ALOTS neren 53  Speedometer seiscecansesieni 
62. d  unexpectedly if the key is left in the  ignition     Do not leave the key in the ignition  while checking the drive belt     Moving engine parts can cause  serious injuries while the engine is  running        BATTERY    Your vehicle is equipped with a battery  that requires no periodic maintenance     Batteries contain acid that can burn  you badly  cause explosions and  damage painted surfaces     Do not let battery fluid touch your  skin or clothing     Keep the battery away from flames   sparks and smoking materials        Cleaning Battery Terminals    1  Turn off the ignition and remove the  key    2  Usea wrench to loosen and remove  the battery cable clamps from the  terminals  Always disconnect the  battery negative     terminal first     3  Use a wire brush or a terminal  cleaning tool to clean the terminals     4  Check the battery terminals for  white or bluish powder which is a  sign of corrosion     5  Remove any corrosion with a  solution of baking soda and water   The solution will bubble and turn  brown     6  When the bubbling stops  wash the  solution off with plain water and  dry the battery with a cloth or paper  towel     7  Reconnect and tighten the positive      terminal  then the negative      terminal  Always reconnect the  negative terminal     last     8  Coat the terminals with petroleum  jelly to prevent corrosion     Note   Always reconnect the positive      terminal first  always disconnect the  negative     terminal first     When reconnectin
63. d out  by CHEVROLET retailers leading  to a firm conclusion that none of the  original settings specifications  have been tampered with and that  the components  s  as mentioned in  Annexure    II has have a manufac   turing defect  and or  that the  vehicle is unable to meet the In use  emission standards     Service and Warranty 175    4  The methods of examination to  determine the warrantable condi   tion of the components will be at  sole discretion of General Motors  India Pvt  Ltd  and or its retailers  and results of such examination will  be final and binding  If  on exami   nation  the warrantable cond ition  is not established  General Motors  India Pvt  Ltd  will have the right to  charge full  or part  of the cost of  such examination and resulting  repairs  rectification    5  In case of acceptance of the  warranty under Emission Warranty   General Motors India Pvt  Ltd  will  replace  at retailers  free of charge   the components which are covered  as mentioned in Annexure II  but  the consumables as mentioned in  OM shall be charged as per actual  applicable rates     6  In case of a vehicle in which the  components covered under Emis   sion Warranty or the associated  parts  are not independently    176 Service and Warranty    T    8     replaceable  on account of their  being integral parts of a complete  assembly  will have the sole  discretion to replace either the  entire assembly or by using some of  the parts of the system through  suitable repairs or m
64. ded and could  cause engine damage not covered by  the vehicle warranty     Replace Engine Oil and  Oil Filter    This job requires special skills  tools  and equipment    Be sure you are competent for this  job before attempting to complete it     If you are not confident  you must  have the work done by your  CHEVROLET retailer     Otherwise  you could be injured or  your vehicle could be damaged        Engine oil loses its ability to lubricate  when contaminated  Make sure you  change your engine oil according to the  maintenance schedule     Make sure you replace the engine oil  filter each time you change the engine  oil    Under severe conditions  you must  change the oil and filter more fre   quently than is recommended in the  standard maintenance schedule     Vehicle Maintenance 105    Severe conditions include  but are not  limited to     e Frequent cold starting     e Frequent driving in stop and go  traffic     e Frequent short trips     e Frequent driving when the outside  temperature remains below  freezing     e Prolonged idling   e Frequent low speed driving   e Driving in dusty areas     Use of unauthorized or low quality  engine oil or chemical engine    treatments  additives  can damage  the engine and void your vehicle  warranty        106 Vehicle Maintenance                   Engine oil and its containers can be  hazardous to your health     Avoid repeated or prolonged contact  with engine oil    Clean your skin and nails with soap  and water  or hand cle
65. e  The maximum liability in monetary terms shall be restricted to the value  of the defective parts and   or value of services rendered only  Furthermore  the New Vehicle Warranty  in no case  shall extend to the  payment ofany monetary consideration whatsoever  of the replacement or return of the vehicle as a whole     The decision of General Motors India Pvt  Ltd  will be final and binding on all matters arising out of this New Vehicle Warranty   The owner should preserve the original Invoice for necessary verification and produce the same  as and when required   The optimum performance of the vehicle is under standard test conditions     This New Vehicle Warranty is issued at Talegaon  District Pune  Maharashtra and competent courts shall have exclusive jurisdiction  over matters by or following from time to time     154 Service and Warranty    3  WARRANTY LIMITATIONS   The warranty will cease to exist in following conditions    Failure to have the required periodic inspection and required service performed as per the Periodic Maintenance Schedule   b  Improper or wrong maintenance and in deviation with guidelines mentioned in this service booklet     c  Any modification  alterations made to the vehicle such as including but not restricted to adding lights  changing engine specifications  to increase horsepower  or using wide tyres  and or any other modification in the vehicle that may likely to have an effect on the  performance of the vehicle   e g  Defects caused by the
66. e fan must be turned on for the air  conditioning compressor to work     Turning off air conditioning  A C   system      Press the air conditioning  A C  button  again   The indicator light on the button  turns off to indicate that the air  conditioning stops working     The air conditioning system will turn  on automatically when the vehicle is  started  if it was working when the  engine was shut down last time     Cool air    Maximize cooling    For quick cooling in hot weather or   after the vehicle has been exposed to   direct sunlight for an extended period  of time    1  Open the windows slightly to  permit hot air to escape    2  Turn on the air conditioning  A C     The indicator light turns on     3  Press the recirculation button g  y    The indicator light turns on     4  Turn the air distribution selector to  front mode  77     5  Turn the temperature control  selector to the maximum position in  the blue area to obtain cool air    6  Turn the fan control selector to the  maximum speed    Normal cooling   1  Turn on the air conditioning  A C   button   The indicator light turns  on      2  Press the recirculation button    amp  gt     The indicator light turns on      3  Turn the air distribution selector to  front mode         or dual mode   lt 7      4  Turn the temperature control  selector to the blue area to obtain  coolair     5  Turn the fan control selector to a  desired speed     Warm Air    Maximize heating    Use the maximum warm air mode to  quickly r
67. e of them properly   Do not mix these materials with the  household waste or discharge them  into the drains     These hazardous materials can per   manently damage the environment if  not disposed of properly        Vehicle Maintenance 143    SERVICE AND  MAINTENANCE  General Information    Service Information    In order to ensure economical and safe  vehicle operation and to maintain the  value of your vehicle  it is of vital  importance that all maintenance work  is carried out at the proper intervals as  specified     Confirmations    Confirmation of service is recorded in  the Service and Warranty Booklet     The date and mileage is completed with  the stamp and signature of the servicing  CHEVROLET retailer     Make sure that the Service and  Warranty Booklet is completed  correctly as continuous proof of service  is essential if any warranty or goodwill  claims are to be met  and is also a  benefit when selling the vehicle     144 Vehicle Maintenance    Scheduled Maintenance    Service Schedules    Maintenance service and record retention are the owner s responsibility  You should retain evidence that proper maintenance has been  performed on your vehicle in accordance with the scheduled maintenance service chart     For vehicles with normal annual mileage              MAINTENANCE Kilometers or time in months  whichever comes first   gt   gt   gt   gt      gt  o  INTERVAL  2   s  2 8 28  8 2 28 2 38 2 8 2   8       a    os A a       N     wn  a 6 a S S   2    2      a
68. e registration and  insurance regulations    e Make sure that correct fuel is  available     Filling the Tank       Ze          HEX0111 1       1  Switch offthe engine    2  Pull the release lever for the fuel  filler cap  which is mounted on the  floor onright side of the driver seat     Note    If the fuel filler door does not open in  cold weather  tap the door lightly  Then  try to open it again     Be sure to use the correct fuel   diesel  corresponding to your  vehicle when refueling  If you fill  petrol in your diesel powered  vehicle  your vehicle can be  seriously damaged  If your vehicle  has diesel engine you can confirm    the correct fuel by taking a look at  information on the fuel filler cap    For safety reasons  fuel containers   pumps and hoses must be properly  earthed  Static electricity build up  can ignite the fuel vapor  You can be  burnt and your vehicle may get  damaged                    HEX0112       3    4       Turn the fuel filler cap counter   clockwise  If there is a hissing  sound  wait until it stops before  unscrewing the cap  The fuel filler  door is in the left rear quarter panel     Open the cap  The cap is tethered to  the vehicle     If you can smell fuel in your vehicle     have the cause of this remedied  immediately by a CHEVROLET  retailer        Driving and Operating 95    Fuel vapor is highly flammable   Make sure that fuel is kept away  from sparks  flames and other hot    materials   Switch off the engine    Ignition of fuel vap
69. e safety belt is out of the way   Otherwise  the belt and or the  vehicle body could be damaged     Seats and Restraints 33    Safety Belt Care    Keep belts clean and dry     Do not bleach or dye safety belts  It  may severely weaken them  In a  crash  they might not be able to  provide adequate protection  Clean  safety belts only with mild soap and  lukewarm water     A crash can damage the safety belt  system in the vehicle  A damaged  safety belt system may not properly  protect the person using it  resulting  in serious injury or even death in a  crash  To help make sure the safety  belt systems are working properly  after a crash  have them inspected  and any necessary replacements  made as soon as possible        34 Seats and Restraints    Three Point Seat Belt                   HEX0039    Seat Belt Release                   Y HEX0040                HEX0041       Pull the seat belt out of the retractor   guide it across the body without any  twists  and then buckle the belt     During driving  the lap belt can be  tightened by pulling the shoulder  section with force     You could be seriously injured if    your belt is buckled in the wrong  place  Always buckle your belt into  the buckle nearest to you           Loose or thick clothes will obstruct the  position of the safety belt over the body   Do not place anything  e g  a handbag  or a mobile phone  between the safety  belt and your body     Never put the safety belt against hard    objects or fragile items insid
70. e the driver s  seatback too far away to enable com   fortable operation of the steering    40 Seats and Restraints    wheel  pedals and other controls     Set the seatback angled slightly  back but do not lean your body  forward     Slightly recline the seatback and  lean your back against the seatback  when sitting  Do not lean or  otherwise move closer to the airbag  assembly  i e  the distance from the  airbag should be minimum 25 cm   Do not bring any part of your body  into contact with or close to the  plastic decorative cover of airbag  assembly  at the central part of the  steering wheel or the instrument  panel above the glovebox which is  in front of the front passenger seat    Keep your head and body more than  25 to 30 cm away from the airbag   The farther away  the safer     Do not put any articles  children  or pets between yourself and the  airbag    The airbag assemblies in your    vehicle are located at the steering  wheel and in the dashboard above  the glove box  Depending on  vehicle models  your vehicle may  not be equipped with the airbag in  the dashboard above the glove box   If any object is placed on  above  or  close to the plastic cover of airbag  assembly  the object could be  thrown onto your face and your  upper body when the airbag is  inflated  resulting in serious injury   Children and pets must not sit on  passenger s laps  Anything that may  hurt the passenger when the airbag  is being inflated should not be  placed on his or her lap     D
71. e your  pockets           To release the safety belt  push the red  button on the buckle     The belt will retract automatically   Guide the safety belt as it retracts to  prevent the latch plate from damaging  interior surfaces or injuring occupants     Folding a rear seat with the safety  belts still fastened may cause    damage to the seat or the safety belts   Always unbuckle the safety belts and  return them to their normal stowed  position before folding a rear seat        Safety Belt Use During  Pregnancy                HEX0042       Safety belts work for everyone   including pregnant women  Like all  occupants  they are more likely to be  seriously injured if they do not wear  safety belts     A pregnant woman should wear a  lap shoulder belt  and the lap portion  should be worn as low as possible   across the pelvis to prevent pressure on  the abdomen     The best way to protect the fetus is to  protect the mother  When a safety belt is  worn properly  it is more likely that the    fetus will not be hurt in a crash  For  pregnant women  as for anyone  the key  to make safety belts effective is wearing  them properly     Lap Belt    Center rear seat lap belt    Pull the buckle along the safety belt to  adjust the length of the safety belt  To  use  insert the front buckle into the  locking ring which is placed to the  right of your body and is marked   CENTER     Take the center buckle and  bring the safety belt across your body   The safety belt should not be twisted
72. eaten  am   E    aD TA  Masel    es   RA  Rll RR   I  Beal  RR Ct  N    ax    RS sss  RA  B             CHEVROLET    a                            FIND NEW ROADS  SHAIL peseL  OWNER   S MANUAL   Operation  Safety and Maintenance    VEHICLE RECORD SHEET    a im   er  e a E ee  ee TE ion e  m     ae e  mese   E eee a  re O oee e   E    C T E  e A       me T stn Ds samp    Dear Customer   Welcome to the Chevrolet family  We wish to thank you for choosing Chevrolet car     It is our constant endeavor to provide you with products that offer excellent performance through out their ownership period  Which is  why  in addition to offering great cars  we have also set up an extensive  and very well equipped network of retailers and authorized  service centers across the country     Naturally  these Chevrolet retailer know everything about your car and provides you with the best service possible  In fact  every retailer  is equipped with the most advanced technology  technicians specially trained by us and genuine spares  Needless to say  they are also  committed to ensure your complete satisfaction     So  please contact a Chevrolet retailer for any servicing need and make sure that only genuine spares are used for your car     This Manual will familiarize you with the operation and maintenance of your new vehicle  It will also provide you with important safety  information  Please do read it carefully and follow the recommendations  In fact  the Manual is like a permanent part of your
73. ed in  the OM from the date of original  purchase of the vehicle     i Produces valid certificate of insur   ance  amp  RTO registration     Conditions under which war   ranty is NOT applicable       Non production availability of a    valid    Pollution under Control     certificates as described in custo   mer obligation  V        Incase the vehicle is not serviced by    CHEVROLET retailers as per the  list in this booklet as per the service  schedule described in the mainte   nance chart given in the Owner   s  Manual       Avehicle  which has been subjected    to abnormal use  abuses  neglect  and improper maintenance or has  met with an accident       Use of such replacement parts     which are not specified and  approved by General Motors India  Pvt  Ltd       Ifthe vehicle or parts thereof  have    been altered  tampered with or  modified or replaced in an  unauthorized manner     Service and Warranty 177    6  A vehicle on which the odometer is  not functioning or the odometer has  been changed or the reading of  which has been changed   tampered  with so that the actual mileage  cannot be readily determined     7  A vehicle  which has been used  for  competitions  races  rallies or for  the purpose of establishing records     8  Examination by CHEVROLET  retailers as per the list in this  booklet of the vehicle shows that  any of the conditions stipulated in  the OM with regard to use and  maintenance have been violated     9  A vehicle  which has been run on  adulte
74. egligent  careless use of vehicle   Damage to the engine while driving in water logged conditions or entry of water in to the engine     Consumptive parts and oil grease and other fluids   See the following tables of consumptive parts and oil grease and other fluids      156 Service and Warranty    Oil Grease and other fluids    Drive belts Engine oil  Air cleaner element Transmission oil  Fuel filter Power steering fluid    Oil filter Brake   Clutch fluid  Clutch disc  clutch parts Coolant    Brush holders Grease  Brake shoe and pads Washer fluid  Brake discs Battery fluid  Brake drums Gasoline    Wiper blades Diesel    Light bulbs Air conditioner refrigerant    Motor brushes Other lubricants  etc     Hoses    Fuses  etc        No warranty repair shall be made if it is found that the vehicle identification number like chassis   engine number  odometer or the warranty  amp   service booklet  have been tampered with  This list is neither exclusive nor exhaustive and the decision of General Motors India Pvt  Ltd  shall be  final and binding     Service and Warranty 157    WHAT THE OWNER MUST DO   In order to keep this warranty valid you must    Use your vehicle as instructed in the Owner   s Manual   Have your vehicle inspected according to this schedule     The cost of the service is borne by the owner  If the services are not performed within the specified time limits  the general and the rust  through warranty as referred to under Clause 2 above  shall be rendered null and v
75. er will sound  for about 6 seconds    e If the vehicle speed exceeds 20  km h  this light will stay on  and at  the same time the warning buzzer  will continue to sound for a period  of time     64 Instruments and Controls    Turn Signal Hazard Warning  Flashers             HEX0071       Turn signal hazard warning flashers are  used to confirm that the vehicle s  external turn signal lights or hazard  warning flashers are all working  correctly     If the green arrow does not flash when  you activate the turn signal or press the  hazard warning switch  then you should  check the fuses and light bulbs  and  replace them ifnecessary     These indicators are essential for  safe driving    If the bulb in the turn signal light or  hazard warning flasher is blown  it  must be replaced immediately     If these indicators are not kept in  good working condition  this may  lead to accidents resulting in  personal injury and damage to your  vehicle or other property     If the flashing time is shorter than  normal  it indicates that the turn  signal light bulbs have blown and  need to be replaced        Headlight High Beam Indicator  Light          HEX0071       The high beam indicator comes on  when the high beam headlamps are in  use and during headlamp flash     Water in Fuel Indicator Light       ws  t       Glow Plug Indicator Light          Illuminates  when the water level  in the  water separator  separated from the  diesel fuel  reaches to the maximum    If the light comes on 
76. fore  switching on wipers     The effectiveness of wipers will be    reduced by foreign substances on the  windshield and wiper blades such as  tree leaves  dust  sand  bird drop   pings etc  Clean the glass to remove  foreign substances before using  wipers        Vehicle Maintenance 111    Replacing Wiper Blades                HEX0120       1  Press and hold the blade retaining  clip    2  Remove the wiper blade from the  wiper arm    3  Fit a new wiper blade onto the  wiper arm     112 Vehicle Maintenance    AIR FILTER    Inspect and replace the filter regularly  according to the maintenance schedule  in this Manual     The engine needs clean air to operate  properly    Do not operate your vehicle without  the air cleaner element installed     Driving without the air cleaner  element properly installed can  damage your engine     Cleaning the Air Filter   If the air filter is too dirty  clean it by   following steps    1  Shake the filter to release loose dust  and dirt    2  Clean the inside of the housing    3  Cover the housing with a damp  cloth while cleaning the filter    4  Clean the filter by blowing com   pressed air through it in the  opposite direction to normal air  flow        DRIVE BELT    In order for the alternator  power  steering pump and air conditioning  compressor to function properly  the  drive belt should be in good condition  and should be adjusted properly     Replace the drive belt if it is worn   cracked  or frayed     The engine could be starte
77. fortable drive ofthe Chevrolet Sail     We would like to undertake a thorough check up of the  vehicle at 1000 kms or 30 days  whichever occurs earlier   This will also allow us to re emphasize the salient features of  the Sail to you     In the unlikely event of an emergency assistance  please  call your nearest CHEVROLET retailer as mentioned in  this booklet or please feel free to call our 24 hr  helpline at  1800 3000 8080     Service and Warranty 163    1000 kms   30 days reassurance check up  whichever is earlier     VIN no        PDI no        Date of service       Date of delivery       Retailer code       Customer   s name       Customer   s tel  no        I confirm that the vehicle has been inspected and delivered to  my Satisfaction     Retailer s Signature Customer   s Signature    164 Service and Warranty    1000 kms Reassurance check up    General Status review    Check closing efforts of doors   keyless entry system  amp  other  functions    Under hood    Visually check routing  leaks  amp   damage       Check fluid levels       Engine oil level     Brake  Clutch oil level      Coolant level     M Toil    Windscreen washer level  amp  add  washer fluid    Underbody  wheels    Visually check routing  leaks  amp   damage    Check tyre pressure  Electrical Checks    Malfunction indicator lamp    Charging lamp  Oil pressure lamp    Glow plug lamp  Parking brake lamp indicator    High beam Turn signal Hazard  indicator  amp  all other telltale lamp    Cigarette ligh
78. g the cable to the  battery  be careful to ensure the  clamps are fully seated  and then  tighten the retaining bolts so the  clamps will not vibrate loose     Attach the red cable to the positive        battery terminal and the black  cable to the negative     battery  terminal    Connecting the battery cables to the  wrong terminals can result in injury  and damage to the vehicle and other  property        Batteries contain toxic materials   Used batteries are detrimental to  health and environment    Batteries do not belong in household  waste  They must be disposed off at  an appropriate recycling collection  point        Vehicle Maintenance 113    Battery Maintenance    To extend the life of your vehicle  battery  do the following     e Keep the battery mounted securely     e Keep the top of the battery clean  and dry     e Keep the terminals and connections  clean  tight and coated with  petroleum jelly     e Immediately rinse off any spilt  electrolyte using a solution of water  and baking soda    e If the vehicle is not going to be  driven for an extended period of  time  disconnect the cable from the  negative     terminal of the battery    e Charge the disconnected battery  every six weeks    Note    Remove battery from vehicle while  charging  amp  refilling     114 Vehicle Maintenance    BRAKE PEDAL PARKING BRAKE  Checking the Brake Pedal Checking the Parking  Free Play Brake Travel    Keep smoking materials away from  the battery to avoid flames or sparks  when t
79. h speeds  For example     e If the vehicle hits a stationary  object  the airbags could inflate at a  different crash speed than if the  vehicle hits a moving object     e If the vehicle hits an object that  deforms  the airbags could inflate at  a different crash speed than if the  vehicle hits an object that does not  deform     e Ifthe vehicle hits a narrow object   like a pole   the airbags could  inflate at a different crash speed  than if the vehicle hits a wide object   like a wall      e Ifthe vehicle goes into an object at  an angle  the airbags could inflate at  a different crash speed than if the  vehicle goes straight into the object     Thresholds can also vary with specific  vehicle design    Frontal airbags are not intended to  inflate during vehicle rollovers  rear  impacts  or in many side impacts   Always wear your safety belt  even  with frontal airbags     In any particular crash  no one can say  whether an airbag should have inflated    simply because of the damage to a  vehicle or because of what the repair  costs were  For frontal airbags   inflation is determined by what the  vehicle hits  the angle of the impact  and  how quickly the vehicle slows down     What Makes an Airbag Inflate     In a deployment event  the sensing  system sends an electrical signal  triggering a release of gas from the  inflator  Gas from the inflator fills the  airbag causing the bag to break out of  the cover and deploy  The inflator  the  airbag  and related hardware are a
80. hange the tire     Do not brake suddenly when a tire is    punctured  Sudden braking may  cause the vehicle to swing to one side  and cause accidents        Faults during driving    When a fault occurs while driving  turn  on the hazard flashers  Park the vehicle  in a safe area at the roadside     A warning triangle should be placed  behind the vehicle at a distance of 50 m  during the day or 100 mat night     84 Driving and Operating    A warning triangle is stored in the rear  compartment at the time of vehicle  delivery     Consult your CHEVROLET retailer for  inspection and repair     Continuing to drive a vehicle with  problems may cause accidents        If the engine does not start    If the ignition switch is in the START  position but the starter motor does not  work  check the battery for charge   battery terminals are connected properly  and concern fuse is blown out     Ifthe starter motor works but the engine  does not start  check the oil level  the  fuel filter  the fuel pump  the associated  wiring  etc     The fuel pump can be checked by  listening to the sound when the ignition  switch is turned ON     Measures to be taken when the  engine is over heated    While driving  if a sudden drop in  power or the temperature warning light  comes on  park the vehicle in a safe  place and take the following measures     e Run the engine at idle and then  move the gear shift lever into  neutral     e Apply the parking brake   e Turn offthe air conditioning     e Open t
81. he battery is checked because  the explosive gas could be occurred     If the battery explodes  it can be  result in damages of your vehicle and  serious injury or death     Avoid skin contact with battery acid  because it can damage by contained  highly corrosive and toxic sulfuric  acid    If you accidentally get it on your  skin  flush the place with water and  get medical help immediately     Keep batteries out of the reach of  children because it contains sulfuric  acid and gas     Do not allow battery acid to contact  your skin  eyes  clothing or paint     Do not open and tilt the battery                    HEX0027 1       Brake pedal free play  1 8 mm    Switch off the engine     Press the brake pedal several times    to eliminate the vacuum in the  brake system       Press the brake pedal by hand and    measure the distance the pedal  moves until there is a slight  resistance       If the brake pedal free play differs    from the specification in this Manual   consult your CHEVROLET retailer  to adjust the brakes     Parking brake travel     The parking brake lever travel must be  6 notches  with a force of approxi   mately 150 170N    Check the parking brake travel by the  following steps     iF    Switch off the engine     2  Apply the parking brake and count the    notch clicks  Ifthe number of clicks or  the force you feel you are applying  differs from the above specification   consult your CHEVROLET retailer  to adjust the parking brake     FUSES                
82. he conditions and obliga   tions laid down hereunder  General  Motors India Pvt  Ltd   certifies that the  components liable to affect the  emission of the gaseous pollutants in  the vehicle in the normal use despite the  use to which it may be subjected   comply with the provisions of Rule 115   2  of the Central Motor Vehicle Rules   1989 and further warrants that if on  examination by a service center duly  authorized by the General Motors India  Pvt  Ltd   the vehicle is discovered to be  failing to meet the emission standard as  specified in the said rule  our authorized  service center shall take such corrective  measures as may be necessary and shall  at its sole discretion either repair or  replace free of charge such components  of emission control system as are speci   fied in Annexure II hereof     The definitions of various terms used in  Emission warranty proposal are given  in Annexure    I  These definitions shall    be in line with the definition of the  existing product Warranty definition     Conditions      1  This warranty will be in addition to  and will run concurrently and  parallel to the product warranty and  will apply only in respect to  components as mentioned in  Annexure II     2  The period of the vehicle   s warranty  shall commence from the date of  the vehicle sale     2 1 Warranty period   1 00 000 kms or  3 years whichever occurs earlier   from date of the vehicle sale     3 The warranty claim will be accepted  only after examination carrie
83. he hood to ventilate the  engine compartment     If steam or coolant escapes from the    engine  do not open the hood   otherwise you may be scalded by the  steam or coolant        e If the coolant level does not drop  while the engine is idling  switch  off the engine to let it cool down     If the cooling fan does not work   switch off the engine to let it cool  down     e Ifthe coolant level is too low  open  the cap and fill the coolant tank with  coolant very slowly     Sudden filling of coolant into an over  heated engine will damage the  engine     Do not open the coolant cap when the  engine is hot else steam or coolant  will escape and scald your face or  body  Wait until the engine is  completely cooled before opening  the coolant cap     Cover the coolant cap with a cloth   open it a little  1 2 turn  at first  and  do not open it completely until the  pressure inside has been released        e After taking temporary measures  seek  assistance from your CHEVROLET  retailer for inspection and necessary  repairs    Incase of fire    A fire might be caused by unauthorized  changes to the electrical and fuel  system or by accidents  Keep a fire  extinguisher inside your vehicle     No fire extinguisher is provided at the  time of vehicle delivery     The fire will soon spread to other  parts of the car as the vehicle  contains many combustible mate   rials such as various oils  fibers  and  plastics     All passengers should immediately  exit the vehicle and reach toa 
84. he key to the ACC  position     e ACC ACCESSORY   Turning the ignition key to the position  ACC ACCESSORY will turn off the  engine without locking the steering  wheel  To turn the ignition key from the  position ACC ACCESSORY to  LOCK  gently press the key and turn it  to the position LOCK     When the ignition key is in the position  ACC ACCESSORY  some electrical  accessories such as the audio system  and cigarette lighter can be used     Do not leave the key in the ACC   ACCESSORY position for a long  time     Otherwise it will discharge the  battery        e ON    Start ignition system and electrical  accessories     When the engine is not running  do  not leave the key in the ON position  fora long time     Otherwise it will discharge the  battery        e START    Start the engine  Then release the key  and it will automatically return to the  ON position    Make sure that the engine is not running  before turning the ignition key to the  START position     Driving and Operating 87    When driving  do not turn the key to  the OFF position     Otherwise the driver will lose  control over the car and the brake  booster will not function properly   which will lead to vehicle damage  and injury     Do not operate the key through the  steering wheel     Otherwise the steering wheel may  turn suddenly  causing the driver to  lose control over the vehicle and lead  to vehicle damage and injury        88 Driving and Operating    Immobilizer Operation    The immobilizer system 
85. he quality of the  passenger compartment air deterio   rates  which may cause the vehicle  occupants to feel drowsy        AIR CONDITIONING  SYSTEM    The refrigerant in the air conditioning  system can cool down the air inside the  vehicle  removing moisture from the  air     Even when the air conditioning system  is on  your vehicle will produce warm  air if the temperature control selector is  setto a relatively high temperature     You may notice a water drip from  under the engine compartment  sometimes after driving with air    conditioning on     This is normal because your cooling  system removes moisture from the  air        Climate Control System 77    Note    Because the compressor of the air   conditioning system shares the  engine power  you may notice a  slight drop in engine power and  performance when the compressor is  operating     78 Climate Control System    Air Conditioning Button          HEX0107             Caution    Using your air conditioning system  while driving up long hills or in  heavy traffic can cause the engine to  overheat     If the engine coolant temperature  warning light indicates that the  engine is overheating  turn the air  conditioning off     Otherwise your vehicle may be  damaged        Turning on air conditioning  A C   system      1  Start the engine     2  Press the air conditioning  A C   button   The indicator light on the  button turns on to indicate that the  air conditioning is working     3  Adjust fan speed     Note    Th
86. heir  normal function        Keep the safety belts clean and dry   Prevent the safety belts from being  contaminated by polishes  oil or chem   icals  especially battery electrolytic  solution  bleach and dye     These contaminants can reduce the  strength of the safety belt materials     Perform regular inspection on all parts  of the safety belts  Immediately replace  any damaged safety belts or parts  thereof     Safety belts stretched in an accident and  the associated parts must be replaced   even if the damage is not obvious or  invisible  The safety belts used for  replacement must be new     It is recommended by General Motors  to replace the whole safety belt    assembly after a collision  The safety  belts may not have to be replaced if  your CHEVROLET retailer finds that  the safety belts are not damaged and  work properly     Glass Surface    Abrasive cleaners can scratch the  glass and damage the rear window  defroster grid     Do not use abrasive cleaners on the  rear window glass    Otherwise the driver s vision will be  affected        Keeping the window glass clean can  help to reduce dazzling and improve  vision     Stickers can affect the rear window  defroster     Do not put stickers on the inside of  the rear window     Otherwise the driver s vision will be  affected        Cleaning the outside of the wind   shield    Wax or other substances on the  windshield and on wiper blades can  cause blade vibration during operation   Also these foreign substances 
87. hildren should always sit on  rear seats whenever possible     The reason is not only that children may  be injured by airbags  but research also  suggests that children are safer in rear  seats even if there are no front airbags     Correct Seating Position    Adults or teenagers sitting on the driver  seat or the passenger seat should also sit  in a correct manner to ensure safe and  effective function of airbags     The best seating posture for adults and  teenagers is as shown         Right posture           HEX0045       e Always fasten safety belts     All passengers including the driver  should always fasten safety belts so  that the risk of injury during  collisions can be minimized     Airbags normally do not inflate on    Seats and Restraints 39    a rear or side impact  In these kinds  of collisions  passengers who do not  wear safety belts will not be  protected by protective devices   thus resulting in casualties     Before collision  braking may  cause passengers who are not  wearing safety belts correctly to  move forward  bringing their  bodies close to or in contact with the  airbag assembly  The deployment  of the airbags may cause injuries or  deaths     Adjust your seatback to a com   fortable and safe position     Keeping your seat away from the air  bag assembly will not reduce the pro   tective effectiveness of airbag  The  farther you sit from airbag assembly   the lesser the chance of injury when  the airbag inflates suddenly  But  remember not to mov
88. ht or low beam position  turn the ring  in the middle of the combination switch  lever to ON to turn on the front fog  lights  Turn the ring to OFF position to  turn off the front fog lights     Reverse Lights    The reverse lights will illuminate when  the ignition switch is ON and reverse  gear is engaged     70 Climate Control System    Headlamp Range Adjustment                            HEX0169       The headlamp range adjustment knob is  located at the right of instrument panel   To adapt headlamp range to the vehicle  load to prevent dazzling  turn knob to  required position    0   Driver s seat occupied    0   Front seats occupied     1   Allseats occupied   2   All seats occupied and load in the  luggage compartment     3   Driver s seat occupied and load in  the luggage compartment     INTERIOR LIGHTING    Reading Light          ON    OFF    a          HEX0073       The reading light have three working  positions    ON   The light illuminates until you  manually turn them off    CENTER   The light illuminates when  the door is opened  and is extinguished  when the door is closed    OFF   Even if the door is opened  the  light does not illuminate     Avoid using the courtesy light while  driving in the dark     A lit passenger compartment reduces  visibility in the dark  and could cause  a collision        Rear Compartment Light              HEX0073    Rear compartment light comes on   when trunk is open and goes off when  trunk is closed     Climate Control System 7
89. ht will illuminate  for a moment  This shows that the  system is doing a self test and the  indicator lght bulb is working  correctly  This warning light should go  offafter a few seconds    When the following situations occur  with regard to the ABS warning light   please consult your CHEVROLET  retailer    e The light does not illuminate when   the ignition switch is turned ON     58 Instruments and Controls    e The light does not go off   e   The light illuminates while driving     When the ABS warning light  illuminates  it indicates that your  brakes may not work properly     If the brakes are not kept in good  working condition  this may lead to  collisions resulting in personal  injury and damage to your vehicle or  other property     If the ABS warning light illuminates  while driving  it indicates that your  ABS system may be faulty  Although  your vehicle may be driven normally  without the ABS function  you should  consult your CHEVROLET retailer as  soon as possible for a necessary repair     Warning Light for Airbag        Oy  r          HEX0061          When the ignition switch is turned ON   the airbag warning light will illuminate  briefly  This shows that the indicator  light bulb and airbag systems are  functioning properly        If the airbag warning light flashes or  stays on when driving  it indicates a  fault in the airbag system  The airbag  system will be disabled and cannot  be triggered when an accident    occurs  Consult your CHEVROLET  retailer f
90. hts will  be illuminated for a short period    The color of a control indicator light  means    Red  Danger  important reminder  Yellow   Warning  information  fault  Green  Activation confirmed   Blue  Activation confirmed    56 Instruments and Controls    Instrument Cluster                                  1  Warning light for battery charging  system    ABS warning light   Warning light for brake system  Warning light for low fuel level    Warning light for engine oil  pressure      Door ajar light    Boe eh    6   7  Turnsignal hazard warning flashers   8  Warning light for airbag    9  Malfunction indicator light   10  Headlight high beam indicator light   11  Front fog light indicator light    12  Engine coolant temperature warn   ing light   13  Driver seat belt warning light    14  Glow plug indicator light   15  Water in fuel indicator light    Warning Light for Low  Fuel Level    Instruments and Controls 57    ABS Warning Light                 HEX0059             HEX0060       This light comes on when the fuel tank  is low on fuel  When fuel is added  the  light should go off  If it does not  have  the vehicle serviced     Do not let your vehicle run out of fuel     This can damage the catalytic  converter        When this warning light illuminates   please fill the fuel tank as soon as  possible    See Fuel on page 93  See Diesel Fuel  System Bleeding on page 96        If the vehicle is equipped with ABS   when the ignition switch is turned ON   the ABS warning lig
91. ial dust     Wash detrimental materials off the  vehicle promptly  If the residual  materials cannot be removed by soap  liquid  special cleaners can be used     Only use safe cleaners that are not    detrimental to the painted surface     Other cleaners can permanently  damage the paint        Surface paint damage    Repair scrapes  cracks or deep scrat   ches as soon as possible     Exposed metal corrodes easily  Minor  cracks and scratches can be repaired by  using fast drying products     Large area repairs can be performed at  a body and paint workshop     Underbody maintenance    Corrosive materials can collect on the  underbody of your vehicle  Failure to  remove these materials can accelerate  corrosion and rust     Regularly wash the underbody with  plain water  Take care to clean the parts  where dirt can accumulate easily   Loosen the dirt in enclosed areas before  washing     When necessary  have this service  provided by your CHEVROLET  retailer     When you wash the engine compart   ment  fuel  lubricants and oil sedi   ment can be flushed into the environ   ment     Only wash the engine at your  CHEVROLET retailer or another  place where the oil separation  equipments are provided     Dispose of used engine oil  brake   clutch fluid  transmission fluid  anti   freeze  batteries and tires at a waste  disposal facility specified by the  local laws  or have them disposed of  by the sellers who have supplied  these materials and have a legal obli   gation to dispos
92. icle     This Emission Warranty will be  applicable only if the customer       I  Observes all the important instru   ctions and any other precautions  listed in the OM for use of the  vehicle      ii  Under all circumstances uses  lubricants and fuel as recom   mended by General Motors India  Pvt  Ltd      iii Regularly obtains and carries out  maintenance at CHEVROLET  retailers as per the list in this  booklet only  in accordance with  General Motors India Pvt  Ltd   guidelines and enters the details in  the Service Booklet      iv Immediately approaches the nearest  Authorized Service Center as per  the list in this booklet upon  discovery of failure to comply with  the In use emission standard inspite  of having maintained and used the  vehicle in accordance with the  instructions in the OM and having     v      vi     carried out such repairs and  adjustments as may be required  with a view to establish such  compliance     Produces the    Pollution Under  Control  PUC     certificate valid  for the period immediately  preceding the test during which  the failure is discovered  the test  having been carried out either for  obtaining a new certificate  or  pursuant upon being directed by  an officer as referred to in sub      rule  2  of Rule 116 of the Central  Motor Vehicles Rules     Produces the service booklet   Owner   s Manual  and all relevant  bills for verification of details      vii Produces receipts covering mainte      vii    nance of the vehicle as specifi
93. id reservoir is too  low     To rectify this  please perform the   following steps    1  Carefully drive the vehicle away  from the carriageway and stop     2  Check the brake fluid level     Instruments and Controls 59    3  Add the recommended brake fluid  to the MAX  maximum  mark  See  Adding Brake Clutch Fluid on page  108    4  Inthe following cases  drive the car at  a safe speed to your CHEVROLET  retailer to have the brakes checked  and determine whether    e The brakes work properly    e According to your own judg   ment  the vehicle s brakes are  safe    5  In the following cases  tow the car  to your CHEVROLET retailer to  have brakes checked and repaired    e Leak found in the brake system    e The warning light for the brake  system illuminates continu   ously     e The brakes work abnormally     60 Instruments and Controls    Do not drive the vehicle if the brake  system warning light does not  illuminate  when the parking brake is  engaged and the ignition switch is  turned ON    Ensure that the warning light is  working correctly  If the light does  not illuminate when the parking  brake is engaged and the ignition  switch is turned ON  even if the    warning light is working correctly   consult your CHEVROLET retailer  to have the vehicle s brake system  checked     These situations indicate that your  vehicle s brake system may have a  fault    If the vehicle s brakes are not kept in  good working condition  this may  lead to collisions resulting in  person
94. ignition switch is in ON  position and the doors are locked  turn  the key to LOCK position and all the  doors will be unlocked automatically   Depending on models  some vehicles  will only unlock the doors other than  the driver   s door                       HEX0026       Insert the key and turn it clockwise to  unlock the trunk  Lift the trunk     The trunk will be automatically locked  when the trunk is pushed down and  closed    Be sure that no one s hands or any part    of the body are within the closing area  of the trunk     When opening or closing the trunk     be sure to check it is free from  obstructions     Trunk Release Lever             y          HEX0027 1          You can open the trunk by pulling the  trunk release lever which is mounted on  the floor to the right of the driver seat     Keys  Doors and Windows 21    Exhaust gases can enter the vehicle if  it is driven with the tailgate or  trunk hatch open  or with any objects  that pass through the seal between  the body and the trunk hatch or    tailgate  Engine exhaust contains  carbon monoxide  CO  which  cannot be seen or smelled  It can  cause unconsciousness and even  death    See Engine Exhaust on page 96        22 Keys  Doors and Windows    Hood           t          2  Reach under the front edge of the  hood and lift the hood release  handle           HEX0028 1       To open the hood      1  Pull the hood release handle located  in the lower right of instrument panel           HEX0029               
95. includes an  airbag in the steering wheel and another  in the dashboard on the passenger side   Depending on vehicle models  your  vehicle may not be equipped with the  airbag in the dashboard on the  passenger side     These airbags can be identified by the  marking AIRBAG     Where Are the Airbags        The driver frontal airbag is in the  middle of the steering wheel                 The outboard front passenger frontal  airbag is in the instrument panel on the  passenger side     The best protection can be provided  only when the seat is in a proper  position     No obstacles are allowed within the  inflation area of airbag     Wear the seat belt correctly so that the  air bag can provide protection           When Should an Airbag Inflate     Frontal airbags are designed to inflate  in moderate to severe frontal or near   frontal crashes to help reduce the  potential for severe injuries mainly to  the driver   s or outboard front passen   ger   s head and chest  However  they are  only designed to inflate if the impact  exceeds a predetermined deployment  threshold  Deployment thresholds are  used to predict how severe a crash is  likely to be in time for the airbags to  inflate and help restrain the occupants     Whether the frontal airbags will or  should deploy is not based on how fast  your vehicle is traveling  It depends  largely on what you hit  the direction of  the impact  and how quickly your  vehicle slows down     Frontal airbags may inflate at different  cras
96. ing  the button     If the parking brake is not set  properly  the vehicle may move  suddenly  See your CHEVROLET  retailer ifan adjustment is required     Do not drive with the parking brake  on    This can cause your rear brakes to  overheat or wear out prematurely   You may have to replace them  and  you could damage other parts of your  vehicle     Do not park or operate your vehicle       over combustible materials     They could touch hot exhaust parts  under your vehicle and ignite        FUEL    Fuel Recommendations    Only use diesel fuel that complies with  DIN EN 590  The fuel must have low  Sulphur content  max  50ppm      Do not use marine diesel oils  heating  oils or entirely or partially plant based  diesel fuels  such as rape seed oil or bio  diesel  Aquazole and similar diesel   water emulsions  Diesel fuels must not  be diluted with fuels used on petrol  engines     The flow and filterability of diesel fuel  are temperature dependent  When  temperatures are low  refuel with diesel  fuel with guaranteed winter properties     Use of fuel that does not comply to    EN 590 or similar can lead to engine  powerloss  increased wear or engine  damage and loss of warranty        The use of incorrect grade of fuel or  filling in the fuel tank with incorrect  fuel will cause serious damage to the  engine and catalytic converter     Make sure you use the correct fuel  that is compatible with your vehicle     For safety purposes  the fuel tank   pumps and piping must be
97. is a fault with  the airbag system    Collision sensors detect the rate of  change of speed in an axial direction  rather than the extent of damage        Children  infants  mothers to be  the  elderly  and other sick or frail people   must not sit on a front seat with an  airbag system     In addition  a child seat must not be  installed on the front seat as the  inflated airbag may cause injury to  the face or even death of the child  when an accident occurs        The airbag is not necessarily triggered   each time a collision occurs  The airbag   system may not be triggered in the  following accidents    e Minor accidents when the safety  belts can provide sufficient prote   ction    e Rearimpacts or collisions    e Diagonal collisions with another  vehicle with the impact at a front  corner     Seats and Restraints 41    e Overturning or rollover of the car     e Hitting a lamp post or a tree at a low  speed without great force     Children who are up against  or very  close to  any airbag when it inflates  can be seriously injured or killed   Airbags plus lap shoulder belts offer  protection for adults and older  children  but not for young children    and infants  Neither the vehicle s  safety belt system nor its airbag  system is designed for them  Young  children and infants need the  protection that a child restraint  system can provide  Always secure  children properly in the vehicle        42 Seats and Restraints    Front Airbag System     The front airbag system 
98. ke any modifications to the  electrical system e g  changes of  electronic control units  chip turning      Never modify your vehicle  It may  affect the performance  durability    and safety of the vehicle and the  warranty may not cover any  problems caused by the modifica   tion        Vehicle Storage    Storage for a long period of time    If the vehicle is to be stored for several  months     e Washand wax the vehicle     e Have the wax in the engine comp   artment and underbody checked     e Clean and preserve rubber seals   e Change engine oil   Drain washer fluid reservoir     e Check coolant anti freeze and  corrosion protection     e Adjust tire pressure to the value  specified for full load     e Park the vehicle in a dry  well  ventilated place  For manual  transmission  engage first or  reverse gear  Prevent the vehicle  from rolling     e Donotapply the parking brake     e Open the hood  close all doors and  lock the vehicle     e Disconnect the clamp from the  negative terminal of the vehicle  battery     e Close the hood     Putting back into operation    When the vehicle is to be put back into  operation     e Connect the clamp to the negative  terminal of the vehicle battery   Activate the electronics of the  power windows     e Checktire pressure    e Fillup the washer fluid reservoir   e Check the engine oil level    e Check the coolant level    e Fitthenumber plate ifnecessary     Vehicle Maintenance 101    DRIVER S CHECKLIST    Regularly check the interi
99. let the cable terminals touch  each other    Wear eye protection when working  near any battery     Do not let battery fluid touch eyes   skin  fabrics or painted surface     Make sure the battery providing the  jump start has the same voltage as the  battery receiving the jump        Caution  continued     Do not disconnect the discharged  battery from the vehicle     Failure to observe the above  warnings or the instructions below  could result in battery explosion   acid burning or short circuit    The electric systems of both vehicles  could be damaged and serious  injuries could occur        Preparation before jump starting   1  Apply the parking brake firmly    2  Shift the transmission into neutral   3  Turn offall electrical accessories     Turn off the audio system before    jump starting  Otherwise it could be  damaged        When connecting the cable  make  sure it is not near any engine parts  that will move     Otherwise  you could be injured or  your vehicle could be damaged        Connecting the jumper cables    While jump starting  connect the  jumper cables in the following  sequence     1     Connect one end of the first jumper  cable to the positive terminal on the  charged battery      There is a     mark on the battery  housing or the terminal      Clip the other end of the jumper  cable onto the positive terminal on  the discharged battery   There is a      mark on the battery terminal    Connect one end of the second  jumper cable to the negative  termi
100. ll be locked automatically     Battery Replacement                         HEX0164       If the LED fails to illuminate or the  range is noticeably diminished  it is an  indication that a new battery is needed   Note    Replace with CR1616 battery or  equivalent     1  Remove the screw from the back of  the transmitter cover     2  Open the transmitter cover     Keys  Doors and Windows 17    Pull the transmitter out of the cover  and remove the label carefully  then  keep it in the clean place    Remove the old battery  Prevent the  circuit board from contacting other  components    Install the new battery  Make sure  that negative     side faces towards  the base    Stick the label and put the transmit   ter in the cover     Install the transmitter cover     Check the operation of the  transmitter     Do not touch the battery surface with    your fingers  Otherwise  it will  shorten the life of battery        18 Keys  Doors and Windows    Old lithium battery will pollute the  environment    Dispose the battery according to the  local recycling regulation    Do not dispose the battery with  domestic wastes     To ensure proper operation of the  transmitter  do the following  instructions   e Prevent the transmitter dropping   e Do not put any heavy objects on  the transmitter   Prevent the transmitter from the  water and the direct sunlight  If    the transmitter contacts the  water  dry it with soft cloth     DOOR LOCKS    Do not leave children or pets alone in  the vehicle 
101. ll part  of the airbag module  Frontal airbag  modules are located inside the steering  wheel and instrument panel     Seats and Restraints 43    How Does an Airbag Restrain     In moderate to severe frontal or near  frontal collisions  even belted occu   pants can contact the steering wheel or  the instrument panel  In moderate to  severe side collisions  even belted  occupants can contact the inside of the  vehicle     Airbags supplement the protection  provided by safety belts  Frontal  airbags distribute the force of the  impact more evenly over the occupant s  upper body  stopping the occupant  more gradually     But airbags would not help in many  types of collisions  primarily because  the occupant s motion is not towards  those airbags  See When Should an  Airbag Inflate  on page 42 for more  information    Airbags should never be regarded as  anything more than a supplement to  safety belts     44 Seats and Restraints    What Will You See After an Airbag  Inflates     When an airbag inflates  there may  be dust in the air  This dust could  cause breathing problems for people  with a history of asthma or other  breathing trouble  To avoid this   everyone in the vehicle should get  out as soon as it is safe to do so  If you  have breathing problems but cannot  get out of the vehicle after an airbag  inflates  then get fresh air by opening  a window or a door  If you experi   ence breathing problems following  an airbag deployment  you should  seek medical attention    
102. mentioned in this booklet will make the necessary repairs  using new  re conditioned or re   manufactured parts with a view to correcting any defect covered by this warranty           2  WHAT IS COVERED  Time and distance limits for New Vehicle Warranty coverage   Warranty Type Warranty Limits Other Warranties  A  General Three  3  years or 1 00 000 kms  whichever is   These parts are covered by other warranties      earlier  from the date of delivery by a  CHEVROLET retailer or the date of first  registration of the motor vehicle  whichever  occurs first     1  Battery  one  1  year   covered by the battery manufacturer     2  Tyres  one  1  year   covered by the tyre manufacturer     3  Audio Radio Acc   one  1  year     covered by the Audio Radio Acc  manufacturer      See Clause 5        B   Rust Through           Three  3  years from the date of delivery of the  motor vehicle or from the date of first  registration of the motor vehicle  whichever  occurs first        The warranty covers exterior body metal except   1  Items not covered by warranty listed in Clause 3    2  Exhaust pipe and fuel system rust         A hole through a body panel caused by rust   corrosion from inside to outside        Service   warranty shall be provided by the concerned equipment manufacturer     Service and Warranty 153    The obligation under this New Vehicle Warranty is limited to the repair of the new motor vehicle at no charge by the CHEVROLET  authorized retailer  For parts replaced du
103. move forward in a sudden stop  or crash  That could cause injury to  the person sitting there  Always push  and pull on the seatbacks to be sure  they are locked     Things you put on this seatback can  strike and injure people in a sudden  stop or turn  or ina crash  Remove or  secure all items before driving     Seats and Restraints 31    Sitting in a reclined position when  the vehicle is in motion can be  dangerous  Even when buckled up   the safety belts cannot do their job     The shoulder belt will not be against  your body  Instead  it will be in front  of you  Ina crash  you could go into  it  receiving neck or other injuries     The lap belt could go up over your  abdomen  The belt forces would be  there  not at your pelvic bones  This  could cause serious internal injuries     For proper protection when the  vehicle is in motion  have the  seatback upright  Then sit well back  in the seat and wear the safety belt    properly        32 Seats and Restraints    REAR SEAT    Armrest             A Z       Fold armrest down by pulling the strap   The folded armrest contains a cup  holder     Note    The rear seat is of a single type and  fixed     Use caution when using the cup  holders  A spilled beverage that is  very hot can injure you or your  passenger  Spilled liquids can  damage interior trim and electrical  components     Do not place objects other than cups  or cans in the cup holder  These  objects can be thrown out in the  event of a sudden stop or an accident
104. n it is folded down   the front doors     The rear cup holders are located in the  rear part of the center console     Do not place uncovered cups of hot  liquid in the cup holder while the  vehicle is in motion  If the hot liquid  spills  you burn yourself  Such a burn  to the driver could lead to loss of    control of the vehicle    To reduce the risk of personal injury in  the event of sudden stop or collision   do not place uncovered or unsecured  bottles  glasses  cans  etc   in the cup  holder while the vehicle is in motion        SEATBACK HOOKS             HEX0027 1    There is a hook at the joint of the  backrest and head restraint for each  front seat  The hooks can be used to  hold shopping bags or other objects as  desired     ROOF PANELING    Assist Grip                Your vehicle has assist grips above the  front seat passenger   s door and the rear  doors     Passengers can use the grips for  assistance in entering   exiting the  vehicle  or for hand holds during the  vehicle in motion     Storage 47    Hanging items on your vehicle s  assist grips can obstruct the driver s  view    Do not hang anything on the assist    grips  unless they are equipped with  acoat hook     Obstructing the driver s view can  lead to an accident resulting in  personal injuries and damage to your  vehicle or other property        48 Storage    LOADING INFORMATION    Do not place lighters  propane bottles  or other flammable explosive materi     als in the vehicle  These materials  
105. n neutral  release the clutch pedal and  depress again  then repeat gear  selection     Do not grind the clutch unnecessarily   When operating  depress the clutch  pedal completely  Do not use the pedal  as a footrest     90 Driving and Operating    Caution    It is inadvisable to drive with hand  resting on the shift lever     Caution    Shifting to R  Reverse  while the  vehicle is moving forward could  damage the transmission  The repairs  would not be covered by the vehicle  warranty  Shift to R  Reverse  only  after the vehicle is stopped        BRAKES    The braking system is designed to  brake the vehicle under any conditions     There are disc brakes for the front  wheels and drum brakes for rear  wheels  A dual circuit brake system is  used     If one brake circuit is ineffective  the  other circuit can still be used to stop the  vehicle but the braking distance will  increase and depressing the brake pedal  willalso require a greater force     If one of the brake circuit fails   depressing the brake pedal will be  difficult and the braking distance  will also increase  Contact your  CHEVROLET retailer to check and  repair the braking system     An increase in brake pedal travel  indicates that the brakes may need  repair  Consult your CHEVROLET  retailer        Do not put your foot on brake pedal  during driving  Otherwise the wear  on the brake components will be    accelerated   Also the brakes will overheat so that    the braking distance is increased and  safety
106. n the bulb socket counter clock    wise to remove it   Both the bulb  and the socket are connected to the  vehicle wiring harness        Pull the bulb straight out of the    socket       Install a replacement bulb of the    same rating       Insert the socket into the lamp and    turn it clockwise       Refit the wheel arch panel        1  Open the trunk and remove the  trunk trim panel next to the lights    2  Remove the three nuts and the light  assembly    3  Turn the bulb socket counter clock   wise to remove it     122 Vehicle Maintenance    Central High Mounted Stoplight    Bulb replacement                           Push in and turn the bulb counter     clockwise to remove it from the  socket       Install a replacement bulb of the  same rating  See Bulb Specifica   tions on page 124      Refit the socket in the light housing   Turn the socket clockwise to secure  it      Reinstall the light assembly and  tighten the three nuts                Open the trunk     Disconnect the wiring harness    connector       Press the lock behind the holder and    pull out the socket backwards       Pull the bulb straight out of the    socket       Install a new bulb  See Bulb    Specifications on page 124       Reinstall the bulb socket into light    assembly to secure it     7  Connect the wiring harness conne   ctor     Vehicle Maintenance 123    License Plate Light Dome Light Rear Cargo Area Light     Bulb replacement Bulb replacement Bulb replacement           T             HEX013
107. nal on the charged battery      There is a  housing or the terminal      Do not connect the negative terminal  when finally connecting to the  vehicle you want to charge    In final connection  attach the clip to    the steel frame bolted to the engine  block     The final connection point should be    as far away from the battery as  possible     If you connect the jumper cable to  the negative terminal on the dead  battery  it can cause arcs or even  battery explosion     Serious personal injury or vehicle  damage can result        mark on the battery    the discharged vehicle for 20  minutes  This can recharge the  battery    During jump starting  the engine on  the vehicle providing the jump  starting can be allowed to run     Attempts to start the engine of the  vehicle with the discharged battery    should be made at intervals of about  one minute and should not last longer  than 15 seconds each        After the vehicle with discharged  battery starts     1     Take care to disconnect the  grounding terminal        Disconnect from the vehicle with  discharged battery first  Keep the  engine running on the vehicle with    Vehicle Maintenance 133    Disconnect the negative cable from  the vehicle providing the jump start     Disconnect the positive cable from  the two batteries  Store the jumper  cables where the spare wheel is  stored     Turn off the electrical devices on  the vehicle as possible  e g  lights   blowers  audio system   and drive  the discharged vehicle f
108. ndow     Do not damage or scratch the  defroster grid when cleaning the rear  window or working around it     Less than clear vision for the driver  can lead to an accident resulting in  personal injury and damage to your  vehicle or other property        DEFROSTING AND  DEMISTING    Windshield defrosting     l     2     Turn the air distribution selector to  defrosting   GW   position    Turn the temperature control  selector to the red area to obtain  warm ait    Turn the fan control selector to the  maximum speed to accelerate  defrosting    Then the air conditioning system  will automatically control the  compressor operation and air  recirculation mode   Indicated by  the A C indicator light on and  recirculation indicator light off     In order to keep the windshield  clean and direct warm air to the  floor  turn the air distribution  selector to the floor defrosting  7    position    Then the air conditioning system  will automatically control the  compressor operation and air  recirculation mode   Indicated by  the A C indicator light on and  recirculation indicator light off      Climate Control System 81    A temperature difference between  the outside air and the windshield  can make the windshield mist up and  reduce your forward vision     Do not use the floor defrosting mode         or the defrosting   W   mode in  extremely humid weather when the  temperature control is set to blue  area     Otherwise accidents can result   leading to vehicle damage and  person
109. ne Oil Level      103  Replace Engine Oil and    Oil Filter cicnccaakdncsacnccs 105  Coolant se  6 cas eaveidieecerierssocteeese 106  Brake   Clutch Fluid        ee 107   Adding Brake   Clutch Fluid     108  Transmission Fluid              cece 109   Check the Transmission Fluid   for Leakage  a  iccicsesssesivisisvisext 109  Power Steering Fluid oo    109   Check the Power Steering Fluid   EE E S es staat EET 109   Adding Power Steering Fluid    109  Windshield Washer Fluid               110  Windshield Wipers          cceeeeeeees 111   Replacing Wiper Blades            111  Ait Filte isscccrccdhanacncae 112   Cleaning the Air Filter               112  Drive Belt ss   ssxstatresdedessises ntzecedteade 112    Battery deisiseiiiieeiacstustsrcnteace 112  Cleaning Battery Terminals       112  Battery Maintenance         0      113   Brak   Pedal        ticdvssesisisestpsszcceetans 114  Checking the Brake Pedal  Free Play sscsnewisunwwannes 114   Parking  Brake seserinis 114  Checking the Parking Brake  Travel wcsiieiiiissvisievesedescs actions 114   BUSES  nsciis 115  Buse Blocks    scssssscssesssescsosssseoss 116  Passenger Compartment  Fuse BlOCK ss issccsscosssresevssesececetates 117  Engine Compartment  Fus BOCK iss cicstsssiesvesisssecedteads 118   Bulb Replacement    nsss 119  Headlights 0    cece 119  Parking Lights we 120  Front Turn Signal Lights           120  Front Fog Lights  oe 121  Side Turn Signal Lights             121    Reverse Lights  Tail Lights   Stoplights 
110. ned by  Chevrolet work according to specific  Chevrolet instructions    The customer literature pack should  always be kept ready to hand in the  vehicle     Using this Manual       Introduction    contains a general  instruction    The contents at the beginning of  this Manual  and the index at the  beginning of each chapter  will help  you locate specific information   Directional data always refers to the  direction of travel  such as left   right  front and back    The vehicle display screens may  not support your specific language   Certain functions and configura   tions described in this Manual do  not apply to all models  but are  dependent on the specific model   The Manual contains the latest  information available at the time of  printing  General Motors India Pvt   Ltd  is responsible for revision and  clarification of this Manual  and has  reserved the rights to make changes  without notice after printing of this  Manual  Some pictures shown are  purely schematic diagrams for  reference only  If any picture does  not match the physical object  the  object itselfis decisive        Danger  Warnings and Cautions    Text marked    Danger provides  information on risk of fatal injury   Disregarding this information may  endanger life     A Warning    Text marked AAWarning provides  information on risk of accident or  injury  Disregarding this information  may lead to injury     Text marked Caution provides  information on possible damage to  the vehicle  Disregarding 
111. ng for  replacement     Using a tire of a size different from  the original tires can cause interfer     ence between the tire and vehicle  parts  resulting in damage to the tire  and vehicle        Integrated Tread Wear Indicator    Regularly check the tread groove depth  by the integrated tread wear indicator   The position of tread wear indicator is  indicated by a mark on the tire wall     Do not drive with a worn or damaged  tire     A worn or damaged tire can make  you lose control of the vehicle and  cause a collision  resulting in  personal injuries or damage to your  vehicle or other property                 Tread wear indicators  TWT           HEX0139       The tire must be replaced when the  tread wear indicator appears  It will  appear between the tread grooves when  the tire has 1 6 mmor less of tread left     Note    Always dispose of worn tires  according to the local environmental  regulations     Tire Rotation       HEX0140             Front tires and rear tires have different  working conditions  and therefore they  wear out at different rates    Normally  the front tires will wear   faster than rear tires  To make your tires   last longer and to avoid uneven tread  wear    1  Have the tires rotated according to  the maintenance schedule in the  Manual    Maintain a proper tire pressure     3  Inspect the tightness of wheel nuts     Vehicle Maintenance 127    Always use the recommended  wheels and recommended wheel  nuts     Otherwise you could lose control 
112. ngine fails to start  seek the  assistance of CHEVROLET retailer     ENGINE EXHAUST    Engine exhaust gases contain  poisonous carbon monoxide  which  is colourless and odourless and could  be fatal ifinhaled     If exhaust gases enter the interior of  the vehicle  open the windows  Have  the cause of the fault rectified by a  CHEVROLET retailer     Avoid driving with an open load  compartment  otherwise exhaust  gases could enter the vehicle        Engine exhaust contains carbon   monoxide  CO  which cannot be   seen or smelled  Exposure to CO can  cause unconsciousness and even  death    Exhaust may enter the vehicle if    e The vehicle idles in areas with  poor ventilation  parking garages   tunnels  deep snow that may  block underbody airflow or tail  pipes     The exhaust smells or sounds  strange or different     The exhaust system leaks due to  corrosion or damage     The vehicle exhaust system has been  modified  damaged or improperly  repaired      Continued     A Warning  Continued     e There are holes or openings in the  vehicle body from damage or  aftermarket modifications that  are not completely sealed     If unusual fumes are detected or if it  is suspected that exhaust is coming  into the vehicle     e Drive it only with the windows  completely down     e Have the vehicle repaired imme   diately     Never park the vehicle with the  engine running in an enclosed area  suchas a garage or a building that has  no fresh air ventilation           Driving and Opera
113. nly tow at a low speed for a short  distance     Do not tow the vehicle if the wheels   transmission  axles  steering or  brakes are damaged     Do not remove the key from the  ignition switch  otherwise the  steering will lock  making the  vehicle undriveable        Towing Hook for Shipping                   HEX0162       The towing hook for shipping is located  below the left part of the rear bumper on  the vehicle body floor  and is used when  this vehicle is shipped     Do not use this towing hook to tow  other vehicle  otherwise your vehicle  will be damaged     In order to keep its optimum  performance  it is not recommended  to use this vehicle to tow other  vehicles        ROCKING YOUR VEHICLE    Take the following steps to free your  vehicle when it is stuck in snow  mud or  other soft surfaces     1  Turn the steering wheel all the way  to the left and then all the way to the  right  to clear the area around the  front wheels    2  Shift the transmission back and  forth between reverse and a forward  gear    3  Spin the wheels as little as possible   Release the accelerator pedal while  you shift    5  Press the accelerator pedal lightly  when in gear    If the vehicle is not freed after several   attempts  the vehicle needs to be towed   out  Contact CHEVROLET retailer  to seek assistance     Vehicle Maintenance 137    If your vehicle gets stuck in sand   mud or snow  you will need to rock  your vehicle out     Before rocking the vehicle  check    that there are no
114. nt in the front passenger seat   Secure a rear facing child restraint in  a rear seat  It is also better to secure a  forward facing child restraint in a  rear seat        If you have been in a severe collision  the anchoring system may have been  damaged  Some parts may need to be  repaired or replaced    Have the anchoring system inspected  after a collision     38 Seats and Restraints    AIRBAG SYSTEM     Airbags are designed to supplement the  protection provided by safety belts   Even though today s airbags are also  designed to help reduce the risk of  injury from the force of an inflating  bag  all airbags must inflate in milli   seconds  It will then deflate so quickly  that people are usually unaware of their  existence     All of the airbags in the vehicle will  have the word AIRBAG embossed on  the trim or on an attached label near the  deployment opening    For frontal airbags  the word AIRBAG  will appear on the center of the steering  wheel for the driver and on the  instrument panel for the outboard front  passenger    When the ignition switch is turned ON   the airbag warning light will illuminate  briefly  This shows that the light bulb  and airbag system are functioning  properly    See Warning Light for Airbag on page  58     The airbag system may be triggered  abruptly by improper operation     Because airbags inflate with great  force and faster than the blink of an  eye  anyone who is up against  or    very close to any airbag when it  inflates can be se
115. o not install any non geniune  accessories on the steering wheel or  instrument panel since they may  hinder the airbag from being  inflated  interfere with operation of  the system or hit the passenger and  cause injuries     Never make any change to the    components of the airbag system   Improper operation may cause  accidental inflation of the airbag  and may injure the driver and front  seat passenger     If the car has been driven into  deep water  seek help from your  CHEVROLET retailer     Dismantling of steering wheel or  instrument panel can only be  performed by your CHEVROLET  retailer     The airbag is designed to be inflated  only once  and once it has been  inflated  it should be replaced by  your CHEVROLET retailer     Do not stick or place anything on  the steering wheel and the airbag  cover  Use only a wet cloth to clean  the surface of the airbag cover     Do not place anything on your lap  or between your legs  Otherwise if  the airbag inflates  the risk of injury  or death will be much higher     e If you sell the car  inform the new  owner that the cars equipped with  an airbag system and suggest that  he she also reads this Manual     e There may be hazards when  scrapping a car if the airbag has not  been inflated  Contact your  CHEVROLET retailer when your  car needs scrapping     If your car is severely damaged and  the airbag is not inflated or your car  is not severely damaged but the  airbag is activated  this does not    necessarily mean there 
116. odifications     Any consequential repairs or  replacement of parts which may be  found necessary to establish  compliance to In use emission  standards  in addition to the  replacement of the components  covered under Emission Warranty   will not be made free of cost unless  such parts are also found to be in a  warrantable condition within the  scope and limit of the product  Warranty  Chevrolet Sail 3 years   1 00 000 kms  whichever is earlier    The consumables and labour shall  be charged per actual during such  repairs or replacement of parts     All the parts removed for replace   ment under warranty will be the    property of General Motors India  Pvt  Ltd     9  General Motors India Pvt  Ltd  will  not be responsible for the cost of  transportation of the vehicle to the  nearest retailer or any loss due to  non availability of the vehicle  during the period ofa warranty claim  and examination by CHEVROLET  retailers     10  General Motors India Pvt  Ltd  will  not be responsible for any fines   penalties that may be charged by  Statutory or Regulatory authorities  on account of failure of the  vehicle to comply with the in use  emission standards on the vehicle  not meeting any such given legal   regulatory requirement  during  inspection by such authorities     11  Emission Warranty will be appli   cable irrespective of the change of  ownership of the vehicle provided  all the conditions as laid down in  this document are met from the date  oforiginal sale ofthe veh
117. of  the vehicle and cause a collision   resulting in personal injury or  damage to your vehicle or other  property        Winter Tires    Ifyou decide to use winter tires    e Use them on all four wheels    e Never exceed the top speed  specified by the tire manufacturer    e Always maintain the specified tire  pressure     128 Vehicle Maintenance    Do not use your spare wheel on other  vehicles  Do not mix your spare tire or  wheel with the wheels or tires of other  vehicles  they are not compatible  Keep  your spare tire together with its wheel     Do not use tire chains on your spare  wheel  They are not suitable for your  spare wheel     Using tire chains can damage your  vehicle and the chains     Spare Wheel  Jack and Tools                HEX0141          The spare wheel  jack and tools are  stored under the carpet in the rear  compartment     The spare wheel is secured by retaining  nuts     Spare wheel    The spare wheel has a steel rim  Using a  spare tire smaller than other tires can  affect driving performance  Please note  the precautions on the spare tire  labeling where applicable  Replace the  defective tire as soon as possible     Changing a wheel   Observe the following instructions   when changing a wheel    e Never position yourself below a  vehicle when it is supported by a  jack    e Never let the engine continue to run  or start the engine while changing a  wheel    e Only use the jack when changing a  wheel    Changing a wheel    1  Park the vehicle on
118. oid and shall not be reinstated by a subsequent  service     Keep the warranty  amp  service booklet  Owner   s Manual  and all receipts in a safe place to present to the CHEVROLET retailer at  regular maintenance visits and when repair work is required     PARTS COVERED BY OTHER WARRANTY CONDITION  Battery   The coverage period is   year from the date ofnew vehicle registration regardless of the distance traveled     Tyres   This warranty is covered by the tyre manufacturer  The coverage period is one year  Please check with your CHEVROLET  retailer for details     Audio Radio Acc    This warranty is covered by the audio radio Acc  manufacturer  The coverage period is one year  Please check  with your CHEVROLET retailer for details     MAKING THE WARRANTY EFFECTIVE    The warranty goes into effect after CHEVROLET authorized retailer fills in the appropriate information about your vehicle and  places the retailer s official seal and signature in the warranty  amp  service booklet  Owner   s Manual      REQUIREMENTS FOR WARRANTY WORK    To have warranty work carried out  present the warranty  amp  service booklet  Owner   s Manual  to the authorized CHEVROLET  retailer as mentioned in this booklet  Ifthe warranty  amp  service booklet is lost or incomplete  work to be carried out with respect to the  standard warranty shall be refused     158 Service and Warranty    10     Ti     CHANGE OF OWNERSHIP  Ifthe vehicle is sold during the warranty period  please deliver the warranty
119. olant     In cold weather  water can freeze and    crack the engine  radiator  heater core  and other parts  Use the recommended   coolant and the proper coolant mixture        Scalding hot coolant and steam could  be blown out under pressure  which  could cause serious injury    Never remove the coolant reservoir cap  when the engine and radiator are hot     It is not needed to add coolant more  frequently than the recommended  interval  If you are adding coolant    often  this may be a sign that your  engine needs maintenance     Contact your CHEVROLET retailer  fora check of the cooling system     You can be burned if you spill coolant  on hot engine parts  Coolant contains    ethylene glycol and it will burn if the  engine parts are hot enough  Do not  spill coolant on a hot engine        Coolant can be hazardous material     Avoid repeated or prolonged contact  with coolant     Clean your skin and nails with soap  and water after coming in contact  with coolant     Keep coolant out of reach of  children     Coolant can irritate the skin and can  cause illness or death if swallowed     If an improper coolant mixture or  extra inhibitors and or additives is  used  the engine could overheat and  be badly damaged  The repair cost  would not be covered by the vehicle  warranty  Too much water in the  mixture can freeze and crack the  engine  radiator  heater core  and  other parts        Vehicle Maintenance 107    BRAKE   CLUTCH FLUID    The brake clutch fluid can absorb  moi
120. ontrols    Malfunction indicator light indicates  that your vehicle has some fault that  requires your attention  Driving while  the Malfunction Indicator Light is on    may damage the emission control  system  affecting fuel economy and  the vehicle s driveability     Consult your CHEVROLET retailer  as soon as possible for repair      If the emission related components or  relevant subsystems have a fault  the  Malfunction Indicator Light  MIL  will  illuminate     As long as the electronic control  module  ECM  detects a fault  the  Malfunction Indicator Light will  illuminate continuously  If a serious  misfire is detected  the Malfunction  Indicator Light will flash continuously     A serious misfire may damage the  catalytic converter   The electronic systems on the vehicle       will switch to an emergency operation  program so that you can continue to  drive the vehicle    However  at this time you should drive  to your CHEVROLET retailer as soon  as possible    If the MIL illuminates for a while then  extinguishes itself  it is normal  It does  not mean that the system has a fault     Modifications made to the engine   transmission  exhaust  intake  or fuel  system of the vehicle or the replace   ment of the original tires with other  than those of the same Tire  Performance Criteria  TPC  can affect    the vehicle s emission controls and can  cause this light to come on   Modifications to these systems could  lead to costly repairs not covered by  the vehicle warran
121. ook in Owner   s Manual  which is required to be filled by CHEVROLET retailer at  the time of service     Abnormal Use   The situations when the vehicle is put to use other than that intended by General Motors India Pvt  Ltd  such as  racing  overloading or use of adulterated fuel or fuel not recommended by General Motors India Pvt  Ltd     Manufacturing Defect   Means deficiency or deviation from normal production tolerance in design  material  or workmanship in a  device or system which affects any parameter  performance  or component belonging to emission control system     Product Warranty   The manufacturer warranty as provided by General Motors India Pvt  Ltd   which covers failure of various  parts and systems as per the Owner   s Manual 3 years 1 00 000 kms  whichever is earlier     Emission Warranty   Warranty for emission performance of the vehicle as determined by sub rule  2  of rule no 115 of the Central  Motor Vehicles Rules  1989     Authorized Service Centers   Any service facilities authorized by General Motors India Pvt  Ltd  to perform warranty repairs  This  shall include all of CHEVROLET retailers that are recognised for service of subject vehicles or any other service center duly  authorized by General Motors India Pvt  Ltd     Warrantable Condition   Warrantable condition means any condition of a vehicle  which triggers the responsibility of General  Motors India Pvt  Ltd  to take corrective action within the framework of emission Warranty  This however
122. or  exterior  and engine compartment of the vehicle  to ensure safety and reliability              A Warning    Only perform engine compartment  checks when the ignition is OFF     The cooling fan may start operating  even ifthe ignition is OFF        Exterior    Tires   e Inflate the tires correctly  See  Wheels and Tires on page 125    e The tire walls and treads must be  free from cracks    e The tread pattern must not contain  any foreign bodies    Lights   e Check the parking lights  head   lights  tail lights  turn signals  brake  lights  reverse lights and fog lights   if equipped  are working properly    Oil and fluid   e Check the fluid level of all reserv   oirs under the hood is correct    Windshield wipers   e Check the conditions of wiper arms  and blades  including the rear  wipers  if equipped      Interior    Turning    e Check whether the steering wheel is  too loose  free play      Parking brake    e Ensure the parking brake lever has  the correct travel     Instrument panel    e Check whether all the instruments   controls and warning lights on the  instrument panel work properly     Rear view mirrors    e Ensure all three rear view mirrors  are clean and in good condition     e Check all the rear view mirrors can  be adjusted     Controls    e Check the travel of the brake pedal  and clutch pedal is correct     102 Vehicle Maintenance  ENGINE COMPARTMENT OVERVIEW    1 3L Diesel Engine  LDV                                                                    
123. or 20  minutes  This can recharge the  battery     If discharging reoccurs  consult  your CHEVROLET retailer     4  Turn off the electrical devices on discharged battery   the vehicle as possible  e g  lights     blower  audio system   start and run    134 Vehicle Maintenance    TOWING THE VEHICLE                HEX0148          If vehicle towing is needed  contact  your CHEVROLET retailer or a    professional towing service     Never let passengers ride ina vehicle  that is being towed    Do not tow faster than safe speeds or  road speed limits     Never tow a vehicle by any compo   nents that are damaged and not fully  secured on the vehicle     Failure to observe the above  warnings could result in injuries        Towing your vehicle with a wheel lift                         HEX0149       1  Turn on the hazard warning  flashers     2  Turn the ignition key to the ACC   ACCESSORY position     3  Shiftthe transmission into Neutral   Release the parking brake     Vehicle Maintenance 135    Emergency Towing          If your vehicle must be towed from Do not tow with a sling type  the rear  use a towing dolly under the equipment   front wheels     Only use wheel lift or vehicle carrier  Do not have your vehicle towed from equipment    the rear with the front wheels   touching the ground              Otherwise  the transmission could be SAS  badly damaged  HEX0151             If towing service is not available in an  emergency  the vehicle may be towed  temporarily by securing a
124. or necessary repair     Ifan accident occurs with the vehicle  which has a faulty airbag system  it  may result in personal injury or even  fatalities     When the airbag system has a fault  the   warning light will indicate this as   follows    e The light does not illuminate when  the ignition switch is turned ON    e The light does not go off after  illuminating briefly    e The light flashes while driving    e The light does not go off during  driving     Warning Light for Brake  System             HEX0062       When the ignition switch is turned ON  and before the engine is started  the  brake system warning light will  illuminate     This indicates that the indicator light  works properly and the light will go off  when the engine is started     When the parking brake is engaged  the  brake system warning light will be  illuminated as well  When the parking  brake is released  then the indicator  light will go off  Make sure that the  parking brake is fully released before  you drive the vehicle away     Do not drive the vehicle while the  brake system warning light is still  illuminated     This phenomenon may indicate that  your brakes are not working    properly   If you drive while the brake system  has a fault  this may lead to collisions  resulting in personal injury and  damage to your vehicle or other  property        If the parking brake is fully released  and the brake system warning light still  illuminates  it indicates that the brake  fluid level in its flu
125. or run in neutral for about 1 to 2  minutes at idle speed before  switching off in order to protect the  turbo charger     e When parking the vehicle on level  ground or on a slope  engage first  gear before turning OFF the  ignition switch  When the vehicle is  parked on an uphill slope  turn the  front wheels away from the curb     e When parking the vehicle on a  downhill slope  engage reverse gear    14 Introduction    before turning OFF the ignition  switch  Turn the front wheels  towards the curb     e Turn OFF the engine and ignition  switch     e Close the windows   e Lock the vehicle   Note    The engine cooling fan may continue to  run after the engine is shut down     KEYS  DOORS AND  WINDOWS    KEYS siiras 15  Remote Keyless Entry       16  Transmitter hra 17  Battery Replacement    17  Door LOCKS is ssssscitestaanetiendesenied 18  Child Safety Locks recorses 19  Central Locking System       00 0    20  Automatic Locking  oe  20  Automatic Unlocking                 20  DOOS poen E mavenarer eens 21  Tank anes aa 21  Trunk Release Lever              0006 21  Hoodie 22  Exterior Rear View Mirrors             23  Power Rear View Mirrors           23  Folding Mirrors 0 0 0    23  Interior Rear View Mirror                24  WiINdOWS  dyap nosan 24  Power Windows              ccseeeee 24  Power Window Lockout  Button oaeee 26  Manual Windows      sses 26    SUN VISOS oia esaa nnd 27    KEYS       Key Number Label             HEX00015       Each new vehicle comes with t
126. or will result in  serious burns to people and damage  to your vehicle        5  After refueling  replace cap  Turn it  clockwise until you hear a click     6  Push the fuel filler door closed until  it latches     Avoid fuel splashes on the painted  surface of vehicle   In case of splashes on the vehicle     rinse the parts with clean cold water  immediately     Otherwise the fuel will damage the  paint        96 Driving and Operating    Before refueling  switch off engine  and any external heaters with  combustion chambers  Switch off  any mobile phone    Vaporised fuel can be ignited by  electromagnetic waves or electric  current of mobile phone     Fuel is flammable and explosive  No    smoking  No naked flames or sparks   Follow the operating and safety  instructions of the filling station  when refueling     Remove static electricity on your  hands by touching something able to  release static electricity when touching  or opening fuel cap or refueling  nozzle        Wipe off any overflowing fuel  immediately        Fuel filler cap    Only a genuine fuel filler cap provides  full functionality  Diesel engined  vehicles have special fuel filler caps     Diesel Fuel System Bleeding    If the tank has been run dry  the diesel  fuel system must be bled on ground  level after fueling at least 2 liters   Switch on the ignition three times for 15  seconds at a time  Then start the engine  for a maximum of 40 seconds  Repeat  this process after no less than 5 seconds   If the e
127. peration  while blade is frozen can damage  wiper motor        Instruments and Controls 51    Do not operate windshield washers  for more than 10 seconds continu   ously or when the washer fluid    reservoir is empty    Otherwise the washer motor may  overheat  leading to expensive repair  costs        Misting function   To operate the windshield wipers once  in case of light rain or mist  lightly  move the windshield wiper washer  lever towards the INT position and  release it    The lever will return automatically to  its normal position when released  The  wipers will operate through one cycle     52 Instruments and Controls    Cigarette Lighter    Accessory  Power Outlet                HEX0052 1       Turn the ignition switch to the ACC    ACCESSORY or ON position  and then  push the cigarette lighter in all the way   When the cigarette lighter is ready to  use it will automatically pop out   Depending on vehicle model  an  accessory power outlet may be  equipped here on some vehicles    Only when the ignition switch is in  ACC   ACCESSORY or ON position   the accessory power outlet can be used     The 12V accessory power outlet can be  used to plug in electrical equipment   such as cell phone or an MP3 player     Certain accessory power plugs may not  be compatible with the accessory  power outlet and could overload  vehicle or adapter fuses  If a problem is  experienced  see your CHEVROLET  retailer     When adding electrical equipment  be  sure to follow the proper ins
128. performance     Service and Warranty 155    k  Damage which should have been detected during normal usage but became serious when left unattended to and or the owner of the  vehicle having failed to claim and having rectified a defect which was already apparent during vehicle delivery  immediately after  delivery or a defect which becomes apparent at a later date immediately after it became apparent    l  Failure of the owner to adhere to the requirements outlined in Clause 4    m  Fuel system damage caused by water or other foreign matter in the fuel system    n  Damage caused by the installation of non genuine accessories or equipment after the vehicle has been purchased from the  CHEVROLET retailer such as radio  car telephone  CD radio set  or cargo carrier and or other activities ofa similar nature    o  Damage caused by running vehicle on adulterated fuel lubricants or fuel lubricants other than those specified by General Motors  India Pvt  Ltd    WHAT IS NOT COVERED    Adjustments  cleaning  inspection  or required periodic maintenance   Parts designated as requiring periodic replacement   Warranty repair not performed by a CHEVROLET retailer     Charges or fees for telephone  tow  transportation charges of the vehicle to the nearest CHEVROLET retailer  rental car  and so forth   compensation for inconvenience or commercial losses  all other consequential costs relating to the owner being unable to use the  vehicle     Any accident  damage  loss or destruction due to n
129. pipes of the windshield  washer     If the air temperature is likely to fall  below freezing  use windshield  washer fluid which has sufficient  anti freeze properties     Do not put water or radiator  antifreeze in the windshield washer  reservoir     Water can make the solution freeze   A frozen solution could damage the  windshield washer system    The radiator antifreeze can damage  your washer system and paint        WINDSHIELD WIPERS    Keeping the windshield wipers  working properly is necessary to ensure  clear vision and safe driving     Check the conditions of wiper blades  regularly  Replace any wiper blade that  is hard  vibrating  cracked or smeared  with dirt     The effectiveness of wipers will be  reduced by foreign substances on the  windshield and wiper blades  If the  wiper blades are not wiping properly   clean the windshield glass and the  blades with a good quality mild  detergent and rinse throughly with  water  Repeat the above procedures if  necessary     Stains of silicone resin on the glass  cannot be removed  Therefore  do not  apply window polisher containing  silicone resin to the windshield glass    Otherwise stripes will appear on the    glass and the driver s vision will be  affected     Do not use solvents  gasoline  kerosene  or paint thinners to wash the wipers   These substances are corrosive and  could damage the wipers and painted  surfaces     Do not run the wiper blades on  dry dusty glass  always spray water  from windshield nozzle be
130. provides an  additional theft deterrent to your  vehicle in which it is installed and  prevents it from being started by  unauthorized persons  The valid key for  a vehicle equipped with immobilizer  system is an ignition key with  integrated transponder  which is  electronically coded  The transponder  is placed invisibly in the ignition key   Only valid ignition keys can be used to  start the engine     Invalid keys may only open the doors     The engine is automatically immo   bilized after the key is turned to LOCK  and has been removed from the ignition  switch     Start the Engine    Before starting the engine     Make sure there are no obstacles  around the vehicle     Make sure that all windows and  lights are clean and transparent     Check the tire condition  inflation  pressure and look for foreign  objects     Adjust the head restraint to the  appropriate position    Adjust the interior rear view mirror  and exterior rear view mirrors     Fasten the safety belt correctly and  make sure that all passengers fasten  their belts     When the key is turned to the ON  position  check that the warning  lights and indicators on the  instrument panel work     Check maintenance items recorded  in this Manual regularly  for  example when the vehicle is being  refueled      Do not keep the starter motor  running for more than 10 seconds     If the engine does not start  please  wait for 10 seconds and try again     This can prevent damages to the  starter motor and battery di
131. rated fuel or lubricant or fuels  lubricants other than those   specified by General Motors India  Pvt  Ltd     Scope and Limits     1  This emission warranty is in  addition to the product warranty for  the vehicle as per the scope and    178 Service and Warranty    2     limit described in the OM and all  conditions described therein will  apply  in addition to those exclu   sively stipulated in this warranty     The emission warranty covers only  compliance with the emission  standard as specified in sub rule  2   of Rule 115 of CMVR  It does not  cover any other performance of  these parts or routine test and  consequent maintenance or adjust   ments to establish compliance to  the in use emission standard as  applicable to the state  in which the  vehicle is registered and is in use     Service and Warranty 179    ANNEXURE I  Definitions     l     10     Ti     Vehicle   The Motor Vehicle approved for sale within India under the provisions of Central Motor Vehicle Rules  1989 or any  subsequent amendment or substitution thereof     Owner   s Manual  OM    A document given to the customer at the time of sale of the vehicle giving guidelines on use and  maintenance ofthe vehicle including the terms and conditions of Warranty     Maintenance   Maintenance as per the schedule provided in the Owner   s Manual by General Motors India Pvt  Ltd  including  inspection  verification check  adjustment and replacement  ifnecessary     Service Booklet   The scheduled service record b
132. rect    when the tires are warm  Tires  become warm after driving for 1 6  km and will not cool down within 3  hours        Check the tire pressure each time when  you are refueling or at least once a  month  Incorrect tire pressure will      e Accelerate tire wear     e Affect the vehicle s driveability and  safe operation     e Affect ride comfort   e Reduce fuel economy     126 Vehicle Maintenance    If the tire pressure is too low  the tires  can become overheated  causing  internal damage and tread separation or  even a flat tire at a high speed  Even if  the tire pressure is adjusted later on  the  tires might have already been damaged  by low pressure driving    Maintenance of tires and wheels    Driving over sharp objects can damage  the tires and wheels  If driving over a  sharp object is unavoidable  drive over  it slowly  and ata right angle if possible     When parking  avoid bringing your  tires into contact with the curb     Check the tires regularly for  e External damage    e Foreign objects    e Punctures    e Cuts    e Cracks    e Side wall bumps     Check the wheels for damage     Tire defects including the above defects  can cause you to lose control while  driving and lead to personal injuries     If your tires or wheels have been  damaged or abnormal wear is detected   consult your CHEVROLET retailer   Your vehicle is equipped with radial  tires  General Motors suggests you to  use a tire of the same size  pattern  tread  wear  temperature and speed rati
133. ring such repair the same warranty applies until the end of the New Vehicle Warranty period  as stipulated herein  All warranty claims expire at the end of the warranty period as specified under Clause 2     Liability of General Motors India Pvt  Ltd  under this New Vehicle Warranty is limited to the value of the service  repairs   replacement of parts found to be defective within the warranty period  Beyond servicing and or repairing defective parts in the  vehicle  General Motors India Pvt  Ltd  does not undertake to replace the vehicle   or reimburse the purchaser by payment of any  money in respect of the vehicle purchased by them     Under the terms of New Vehicle Warranty  installation  free service will be provided only within the municipal limits of the  cities towns where General Motors India Pvt  Ltd  has its service network  as elaborated elsewhere in this Owner s Manual  This  list of authorized retailers is subject to change modification without prior notice  Service outside the municipal limits specified  above will be provided after charging the actual to and fro traveling and incidental expenses  as prevailing from time to time     Necessary care and caution is taken in manufacturing of the vehicle  however  General Motors India Pvt  Ltd  shall not be liable for  any loss or damage caused to any article  property  death or disability caused to any human life arising out of fire  electric fault  short  circuit  accidental handling or negligent use of the vehicl
134. riously injured or  killed  Do not sit unnecessarily close  to any airbag  as you would be if  siting on the edge of the seat or  leaning forward  Safety belts help  keep you in position before and  during a crash  Always wear a safety  belt  even with airbags  The driver  should sit as far back as possible  while still maintaining control of the  vehicle        You can be severely injured or killed  in a crash if you are not wearing your  safety belt  even with airbags   Airbags are designed to work with  safety belts  not replace them  Also   airbags are not designed to inflate in  every crash  In some crashes safety  belts are the only restraint  See  When Should an Airbag Inflate  on  page 42    Wearing your safety belt during a  crash helps reduce the chance of  hitting things inside the vehicle or  being ejected from it  Airbags are     supplemental restraints    to the  safety belts  Everyone in the vehicle  should wear a safety belt properly   whether or not there is an airbag for  that person        Important Note    Remember that rear facing child seats  must be installed on rear seats  Children  should use rear facing safety seats  Do  not install these on front seats  If  installed on front seats  deployment of  the airbag may cause severe injury or  even death     Children Should Sit On Rear  Seats    According to statistics on accidents   12 year old or younger children are  safer when sitting on rear seats with  proper protective devices than on front  seats  C
135. s  or  pets in a vehicle with the windows  closed is dangerous     They can be overcome by the    extreme heat and suffer permanent  injuries or even death from heat  stroke  Never leave a child  a  helpless adult  or a pet alone in a  vehicle  especially with the windows  closed in warm or hot weather        SUN VISORS       Your vehicle is equipped with sun  visors to protect the driver and  passengers from dazzling    The sun visors can be folded down or  swivelled to the side to prevent  dazzling    The passenger side sun visor has vanity  mirror     Do not place the sun visor in such a    manner that it obscures visibility of  the roadway  traffic or other objects        Keys  Doors and Windows 27    28 Keys  Doors and Windows      NOTES    SEATS AND  RESTRAINTS    Head Restraints         c ccccececeeseeeees  Head Restraint Position                Front Seat Head Restraints            Front Seats w    cccccccscccssecceesseeessees  Seat POSION s 5 cceiecasdapsersivecccads  Seat Adjustment siess  Seatback isis svaacawasan ence   RGAE Scalas aa NN    Safety Belt vsvscdhinnianchdnniic  Safety Belt Careiss iccsccssesesscesse  Three Point Seat Belt                  Seat Belt Release       Safety Belt Use During  PREGNANCY seinnaa    Lap Beirt anan nR  Belt Force Limiter rsrsr  Front Seat Belt Pretensioner        Child Restraints isise  Securing a Child Restraint           Airbag System    eccsniociirorssios  Correct Seating Position               Front Airbag System   0       
136. s can be different from the above table  See the HEX0137       wattage printed on the bulb before replacing burnt bulbs     A Warning    The same rating of the bulb to be used during replacement and any usage of higher wattage bulbs can cause thermal issues such as  melting of lamp housing and its surrounding parts  Warranty would be void ifhigher wattage bulbs are being used        WHEELS AND TIRES    The original tires are suitable for your  vehicle  delivering optimum riding  comfort  tread life and performance     Using non recommended tires and   or wheels can cause a collision     Before attempting to change your    original tires or wheels  consult your  CHEVROLET retailer     Otherwise personal injury and  damage to your vehicle and other  property could be caused     Maintenance    Caution    Do not overload the vehicle   Always maintain proper tire pressures     Tire pressures must be checked when  the tires are cold  at ambient  temperature               Q OQO    Under Correct Over  inflation inflation inflation    HEX0138             The tire pressure should comply with  the specifications in this Manual to  ensure optimal ride comfort  safety and  performance  The tire pressure label is  onthe driver s door frame     Vehicle Maintenance 125    Use a calibrated tire pressure gauge to  check the tire pressure when the tires  are cold  Tighten the valve caps after  checking     Tire pressure should be checked  when the tires are cold     The readings will not be cor
137. safe  area     Do not change the electrical or fuel  systems without authorization  or a  fire might be caused        Usein the snow    Slow down when turning a corner   driving uphill or crossing a bridge   Do not park the car on a hard verge  or it may obstruct the snow clearing  work     Keep a safe distance from other  cars  avoid unnecessary braking     Frequent cleaning of the snow  surrounding the vehicle can protect  the exhaust pipe from being  blocked     Driving and Operating 85    Driving with Diesel Engine  Vehicle    The turbocharger element rotate very  fast  If the oil supply to running parts  stops  the turbocharger system may be  seriously damaged  The owner should  be encouraged to observe the following  precautions to ensure maximum  turbocharger service life     e After starting the engine  let it run  for about 1 to 2 minutes with idle  speed  avoid acceleration or driving  offthe vehicle      e Do not stop the engine immediately  after coming back from the  highload driving  such as high  speed driving or driving down a  long slope   Let the engine run for  about   to 2 minutes at idle speed to  cool it down     e After changing the engine oil and  oil filter  start the engine and let it  run for about   to 2 minutes with  idle speed  avoid acceleration or  driving offthe vehicle      86 Driving and Operating    Operate the engine above idle only  after normal engine oil pressure has  been established  Forcing the  turbocharger to operate before the  be
138. safety of  Non General Motors India Pvt  Ltd   genuine parts and accessories and are  not liable for damage caused by their  use    Warning   Tampering of wiring  harness or fitment of non genuine  accessories in your vehicle may lead to  short circuit resulting in fire     We wish you many hours of pleasurable  driving Chevrolet     Foreword 3    4 Foreword      NOTES    INTRODUCTION    Initial Driving Information                 5  Seat Adjustment oo    eee pu 5  Adjust Front Head Restraints             6  Safety Belis iiccswccicnicdiadotidnes 6  Rear View Mirror Adjustment            7  Instrument Panel Overview                8  Exterior Lighting ansioissa 9  FLOM haaa 11  Windshield Washer Wiper System   11  Climate Contolera 12  TEANSMISSION  o scscsvevsssssssovsesosesseseeaes 12  Starting the Vehicle wwe 12  PATKIN 8 oiran AR 13    INITIAL DRIVING  INFORMATION  Unlock Vehicle    Introduction 5    SEAT ADJUSTMENT    Seat Position                   HEX0001                HEX0002       Use your key to unlock the vehicle from  the driver door  Use the same key to  unlock the rear compartment     Driver door lock   Turn key clockwise  to unlock and counter clockwise to lock  the driver door     Passenger door lock    Turn key  clockwise to lock and counter  clockwise to unlock the passenger door   This will lock or unlock passenger door  only    Use the same key to unlock the rear  compartment  Turn key clockwise to  unlock the rear compartment        Lift the adjustment le
139. scharge     e Do not idle the engine at high rpm  for more than 3 minutes        Excessive temperature can damage  the exhaust system   catalytic  converter        Driving and Operating 89    Parking    Do not park the car on a flammable  base     When using the parking brake  do  not press the release button   Apply the parking brake firmly  when the vehicle is parked on an  upward or a downward slope  and  meanwhile depress the foot brake to  reduce the force applied     After running at high engine speeds  or with high engine loads  operate  the diesel engine briefly at a low  load or run in neutral for about 1 to 2  minutes at idle speed before  switching off in order to protect the  turbo charger     Turn off the engine and ignition  switch  Turn the steering wheel  clockwise until the steering wheel  is locked     For vehicles equipped with manual  transmission     1  When the car is parked on level  ground  place the shift lever in the  neutral position     2  When the car is parked on a  downward slope  place the shift  lever in the reverse position    3  When the car is parked on an  upward slope  put the shift lever  into first gear     MANUAL TRANSMISSION                HEX0019 1       To change gears  fully depress the  clutch pedal  move the gearshift lever  into gear  and slowly release the clutch  pedal     To engage reverse  with the vehicle  stationary pull up the ring on the  selector lever and engage the gear     Ifthe gear does not engage  set the lever  i
140. sture  Too much water in the fluid  will reduce the efficiency of the brake    clutch system  Corrosion in the  hydraulic system can be prevented by  changing the fluid in accordance with  the instructions in this Manual    Use only recommended brake   clutch  fluid  Keep reservoir filled to the proper  level  Do not allow the level to fall  below MIN mark or to raise beyond the  MAX mark    A low fluid level in the brake clutch  fluid reservoir can be either an  indication of a leak in the brake clutch  system or a normal indication caused  by usual brake pad lining wear  Consult  your CHEVROLET retailer to  determine if the system needs repair  and add fluid after work is done on your  hydraulic brake   clutch system if it is  required    If the brake   clutch fluid level is low   the brake system warning light     will  come on  See Warning Light for Brake  System on page 59     108 Vehicle Maintenance    Adding Brake   Clutch Fluid                   1  Thoroughly wipe and clean the area    around the filler cap     Caution    Make sure the area near the filler cap  of brake clutch reservoir is thor   oughly cleaned before removing the  cap     Contaminated brake clutch fluid can  affect performance and lead to costly  repairs          Removethecap       Add enough recommended brake    clutch fluid to bring the level up to  the MAX mark  Be careful not to  spill brake clutch fluid on the  painted surfaces of the vehicle  If  you do  wash it off with cold water  immediately
141. tallation  instructions included with the equip   ment     Do not connect any current deliver   ing accessories  e g  electrical  charging devices or batteries    Do not damage the sockets by using  unsuitable plugs        If you leave any inflammable or  explosive substances inside the  vehicle  such as in summer  a  disposable lighter inside the vehicle     it can blow up due to increased  temperature in the passenger and  rear compartments and cause a fire     Make sure there is no inflammable  and explosive substances left in the  vehicle     The cigarette lighter barrel can  become very hot when in operation        Do not touch it  and do not let  children operate or play with the  cigarette lighter     Hot metal can cause body injuries or  damages to the vehicle or other    property     Overheating the cigarette lighter can  damage the heating element and the  lighter itself     Do not hold the lighter in while it is  heating  This can cause the lighter to  overheat    Trying to operate malfunctioning  cigarette lighter can be dangerous  If  the heated cigarette lighter does not  pop out  pull it out and consult a  CHEVROLET retailer to have it  repaired  It can cause injuries and  damage to your vehicle     The cigarette socket should only be  used with the cigarette lighter  If  other 12V power adapters are  installed into the cigarette socket   fuse failure or a potential thermal  incident may occur           Ashtray     Instruments and Controls 53    WARNING LIGHTS 
142. teering wheel is adjusted or the    lever is locked  it may cause damage  to the parts related to steering wheel     Windshield Washer  Wiper  System                 e      TEXOOI61    To use the windshield wipers  first turn  ON the ignition switch  then push the  windshield washer wiper lever down   wards        The windshield wipers have the  following 4 working positions     OFF   System off   INT   Intermittent operation   LO   Wiping continuously at low  speed   HI   Wiping continuously at high  speed                HEX0017 1       To spray washer fluid onto the   windshield    e The ignition switch is in the ON  position    e Pull the windshield washer wiper  lever towards you    If you pull the lever for less than 0 6   second  the following will occur    e The washers will spray washer fluid  onto windshield   Windshield  wipers will not operate     If you pull the lever for more than 0 6   second     e The washers will spray washer fluid  onto windshield     e Windshield wipers operate 3 cycles  or until yourelease the lever     Less than clear vision for the driver  can lead to an accident resulting in  personal injury and damage to your  vehicle or other property    Do not operate the windshield wipers  when the windshield is dry or  obstructed  as with snow or ice  Using  the wipers on an obstructed wind   shield can damage the wiper blades   wiper motor  and glass    Check that wiper blades are not  frozen to windshield before operating  in cold weather  Wiper o
143. ter rear defogger  Check lighting system  Horn Radio Outside Mirrors  High Low beam Hazard signal  Turn signal Flash to pass signal  Front Rear fog lamps Tail lamps    Stop lamp Reversing lamp Trunk  lamp    Dynamic Evaluation    Steering function noise abnormal  drag    Clutch  amp  gear shifting function   noise    Accelerating  amp  braking function   noise    Check tyres  Any other abnormal noise       CHEVROLET Inspection    2nd Service Check 1 year   15000 kms whichever occurs earlier    VIN       Regn  No        Delivery date       Date of service       kms       I confirm that the job has been attended to my satisfaction     Customer   s Signature    Labour free  amp  Parts are chargeable   Retain with job card     Service and Warranty 165    CHEVROLET Inspection    1st Service Check 6 months   7500 kms whichever occurs earlier    VIN       Regn  No        Delivery date       Date of service       kms       I confirm that the job has been attended to my satisfaction     Customer   s Signature    Labour free  amp  Parts are chargeable   Retain withjob card     166 Service and Warranty    Delivering Retailer   s stamp  amp  date    Thereby certify that the work has been carried out as per the  schedule     Servicing Retailer   s   ASO stamp  amp  date    Delivering Retailer   s stamp  amp  date    Thereby certify that the work has been carried out as per the  schedule     Servicing Retailer   s  ASO stamp  amp  date    CHEVROLET Inspection    4th Service Check 2 years  
144. this  information may lead to vehicle  damage     Note  Text marked Note indicates a  point to take into account when  operating the vehicle  Failure to  observe this may lead to incorrect  operation         This is a safety symbol which means     Do not     or  Do not do this   or  Do not  let this happen          or  Option    The asterisk and   Option  in this Manual signify an item  of equipment that is not included on all  vehicles  Such items include engine  options  model variations specific to  one country  and optional equipment     All information  illustrations  and  specifications in this Manual are based  on the latest product information  available at the time of publication     General Motors India Pvt  Ltd  reserves  the right to change specifications or  designs at any time without notice and  without incurring obligation     This vehicle may not comply with the  standards or regulations of other  countries  Before attempting to register  this vehicle in any other country  check  all applicable regulations and make any  necessary modifications     This Manual describes the options and  trims available at the time of publica   tion  Some of the items covered may    not apply to your vehicle  Contact your  CHEVROLET retailer for information  on options and trims availability     Non General Motors India Pvt  Ltd   genuine parts and accessories have not  been examined or approved by General  Motors India Pvt  Ltd  We can certify  neither the suitability nor the 
145. ths 7500    1 Year 15000    1 5 Years 22500  2 Years 30000  2 5 Years 37500  3 Years 45000  3 5 Years 52500  4 Years 60000  4 5 Years 67500  5 Years 75000  5 5 Years 82500  6 Years 90000    6 5 Years 97500    7 Years 105000       CHASSIS AND BODY       Exhaust Pipe  amp  Mountings       Brake   Clutch Fluid  3   4        Front Brake Pads  amp  Discs  5        Rear Brake Drum  amp  Linings  5        Parking Brake       Brake Line  amp  Connections  Including Booster        Manual Transaxle Fluid   Leak Check  3           Chassis  amp  Underbody Bolts  amp  Nuts Tight   Secure                             mf LT       mf LT                               Ble lH lHlalH  ate  BHA la lala   Beta lalalR tH  BH HH la lalR tH  HI   5j   Beall tale fH  BH  lala tH  ee fH lela le eto  Be JH lH lala  fH       mf LT       mL Ll Rt el       Chart Symbols     I  Inspect these items and their related parts  If necessary  correct  clean  replenish  adjust  rotate or replace     R  Replace or change   3  Refer to    Fluid Chart    on page 150      4  Change the brake   clutch fluid every 20 000 kms or 2 years  whichever is earlier  if the vehicle is mainly driven under severe conditions       Driving in hilly or mountainous terrain  or      Towing a trailer frequently      5  More frequent maintenance is required if under severe condition  frequent low speed operation in stop and go traffic or driving in dusty conditions        146 Technical Data    For vehicles with normal annual mileage       
146. ting 97    Catalytic Converter    The catalytic converter reduces the  amount of harmful substances in the  exhaust gas     The usage of fuel other than those  mentioned on pages Fuel Recom   mendations on page 93  could dam   age the catalytic converter or elec   tronic components     Unburnt fuel will overheat and  damage the catalytic converter   Therefore avoid excessive use of the  starter  running the fuel tank dry and  starting the engine by pushing or  towing     In the event of misfiring  uneven engine  running  a reduction in engine  performance or other unusual prob   lems  have the cause of the fault  rectified by a CHEVROLET retailer as  soon as possible     98 Driving and Operating    In an emergency  driving can be  continued for a short period  keeping  vehicle speed and engine speed low     Don t touch the catalytic converter  during engine operating and it can be  possible to touch the catalytic  converter after cooling down the    catalytic converter because the  catalytic converter is very hot so the  skin  i e  hand or body  can be burned   Cooling down condition cool down  over two hours under ambient  temperature after engine stop        VEHICLE  MAINTENANCE    General Information                     100  Accessories and Modifications   100  Vehicle Storage oo    eee 100   Driver s Checklist neisuna 101  IERHCTIOR rsy 101  nL Secces eves es divataceceseesase ivan 101   Engine Compartment Overview    102   Engine Oil witht ence enan 103    Check the Engi
147. to resume the normal  position     Always switch the high beam  headlamps to low beam when you  approach on coming vehicles or    when other vehicles are ahead   High beam headlamps can tempor   arily blind other drivers  which could  resultin a collision        Headlamp Flash    To make the headlamps high beam  flash  pull the combination switch lever  towards you and release  When you  release it  the lever will return to the  normal position     Ifyou pull the combination switch lever  towards you and hold  the headlamp  high beam will stay on     Headlamp flash will work irrespective  of light switch position     Misted Lamp Covers    The inside of the light housing may  mist up briefly in poor  wet and cold  weather conditions  in heavy rain or  after washing  The mist disappears  quickly by itself  To help  switch on the  headlights     Hazard Warning Flashers                            HEX0014       Press the A switch to turn on or turn off  the hazard warning flashers     Turn and Lane Change Signal    Lighting 69    Front Fog Lights                 HEX0013 1                HEX0010 1               Left indicator    Lever up  Lever down   Right indicator    After turning  the turn signals will  automatically reset and the lever will  return to the normal position     When you change driving lane  move  the lever half way to the change  direction and hold  When you release it   the lever will return to the normal  position        While the headlights are on parking  lig
148. tomotive or    chrome polish  steam or alkaline  soap liquid    These materials are abrasive and can  damage the trim parts and wheels        Do not forget to wax the polished metal  parts when waxing the vehicle     142 Vehicle Maintenance    Cleaning the aluminum wheels and  wheel trim covers   In order to maintain the original  appearance of the wheels and wheel  trim covers  do not let dirt or brake dust  accumulate on them     Do not use an abrasive cleaner or    brush to clean the aluminum wheels  or wheel trim covers        Clean the wheels   wheel trim covers  regularly  Do not use abrasive cleaners  or brushes that can damage the surface  paint     Preventing Corrosion    The vehicles of General Motors are  designed to have corrosion resistant  properties  Most parts are designed  with special materials and protective  paint to help maintain a good  appearance  strength and reliability     Although some parts in the engine  compartment and underneath the  vehicle may become rusty on surface   the reliability or functionality of these  parts will not be affected     Metal sheet damage    If the vehicle body needs to be repaired  or replaced  make sure that the  workshop uses proper anticorrosive  materials to restore the corrosion   resistance properties     Sediment of foreign substances    The following substances can damage  the paint surface     e Calcium chloride and other salts     e De icers    e Bitumen and asphalt   e Tree sap    e Bird excrement    e Industr
149. tor to  dual mode   lt j      3  Turn the temperature control  selector to a desired temperature     4  Turn the fan control selector to a  desired speed     Ventilation   To direct airflow through the center   vents and side vents    1  Turn off the air conditioning  A C     The indicator light turns off     2  Turn off the recirculation gp   The  indicator light turns off      80 Climate Control System    Rear Window Defroster Button     3  Turn the air distribution selector to    front mode  7    or dual mode   lt 7         Do not use the rear window defroster    4  Turn the temperature control   me  under the following conditions     selector to the blue area to obtain  coolair  Engine is not running    5  Turn the fan control selector to a Vehicle is not started  desired speed  There is a build up of snow or ice  on the rear window    Operating the rear window defroster  under these conditions could drain    HEXO0108             To turn on the defroster  switch ON the the battery   ignition and then press the rear window This can damage your vehicle   defroster button  The indicator light on requiring the replacement of some    the button will turn on  parts   The defroster will turn off approxi    mately 12 minutes after the button is   pressed    Turn the defroster off when you are sure   that your vision is clear        Lack of proper maintenance can  damage the defroster grid or scratch  the glass     Do not use sharp tools or abrasive  window cleaners on the rear wi
150. ts        Most of the air flows through the floor  vents  with a small amount of air  through the windshield and front  window defroster vents as well as side  vents     76 Climate Control System    Floor defrosting mode  y                         HEX0104 1       This mode directs airflow through the  windshield defroster vent  front  window vents  floor vents and side  vents     Note    In this mode  air conditioning system  would automatically switch on the com   pressor and switch off the recirculation  mode     Defrosting mode  W     Recirculation Mode Button                   HEX0102 1    C  Def            HEX0106          Air flows through windshield and front  window defroster vents as well as side  vents     Note   In this mode  air conditioning system  would automatically switch on the com   pressor and switch off the recirculation  mode     Press this button when driving in dusty  conditions  to keep vehicle exhaust or  smoke out  or when quick heating or  cooling is desired  The indicator light  on the button will illuminate and air  recirculation will start     Press the button again to switch to fresh    air mode  The indicator light on the  button will turn off     Driving with recirculation mode for  prolonged period of time can make  you sleepy  Periodically turn to the  outside air mode for fresh air     The exchange of fresh air is reduced    in air recirculation mode  In  operation without cooling  the air  humidity increases  so the windows  may mist up  T
151. ts  Bulb replacement          HEX0129                  Open the hood     2  Remove the wheel arch panel  and  then remove the front bumper     3  Remove the headlight assembly     Turn the front turn signal light bulb  socket counterclockwise     5  Pull the front turn signal light bulb  socket out of the light housing     6  Pull the bulb straight out of the  socket     7  Install a new bulb into the socket   See Bulb Specifications on page  124     8  Turn the bulb socket clockwise to  refit inside the light housing     9  Reinstall the headlight assembly     As removal of other parts is required   such as the front bumper and wheel  house panel   it is recommended to  have the bulb replaced at your  CHEVROLET retailer     Vehicle Maintenance 121    Reverse Lights  Tail Lights     Stoplights and Rear Turn Signal    Front Fog Lights  Side Turn Signal Lights Lights    Bulb replacement Bulb replacement          This service requires special equip   ment     If you are not confident you can  complete it safely  you must have  this job done by your CHEVROLET  retailer    Otherwise personal injuries or  damage to your vehicle could be  caused     The same rating of the bulb to be  used during replacement and any  usage of higher wattage bulbs can  cause thermal issues such as melting  of lamp housing and its surrounding  parts  Warranty would be void if  higher wattage bulbs are being used              HEX0130             HEX0131             1  Remove the wheel arch panel     Tur
152. ts to 130 Nm   ina diagonal pattern     17  Store the flat tire in the rear  compartment together with the  tools and jack that are properly  packaged     18  Have the tire fixed as soon as you  can  Reinstall it on the vehicle after  balancing     Tool packing steps   1  Place the wheel wrench and jack  handle into the specified position    2  Put the jack into the tool bag  facing  upward    3  Bundle up the tool bag tightly    4  Store the tool bag in the spare wheel  compartment  Place it in front rear  direction    5  Store the tow hook in a cover    provided on rear carpet                       S3WS5011A                               HEX0147          After the tool bag is packed  place the  warning triangle properly according to  the picture  Warning triangle is  provided at the time of vehicle delivery     HEX0161          Vehicle Maintenance 131    JUMP STARTING THE  ENGINE    Do not try to start your vehicle by  pushing or pulling it     Otherwise it could cause damage to  the catalytic converter and transmis   sion  and result in personal injury        You can start vehicle that has a  discharged battery by transferring  electrical power to it from a battery in  another vehicle     132 Vehicle Maintenance    Batteries entail a risk of explosion   You may be burned by the acid in  batteries and a short circuit can lead  to personal injury and vehicle  damage     Keep batteries away from flames or  sparks    Do not lean over the battery while  jump starting    Do not 
153. ty  This could also  result in a failure to pass a required  Emission Inspection Maintenance  test        Door Ajar Light          HEX0066       This light comes on when a door is open  or not securely latched  Before driving  check that all doors are properly closed        Engine Coolant Temperature          Warning Light  a A  RAPSA       Front Fog Light Indicator     Instruments and Controls 63    Driver Seat Belt Warning  Light              The engine coolant temperature warn   ing light comes on briefly when the  ignition is turned ON  This shows that  the system is doing a self test and the  indicator light bulb is working correctly   If the system is working normally the  indicator light then goes off    If it does not  have the vehicle serviced  by your CHEVROLET retailer    This light indicates that the engine  coolant has overheated  If the light  comes on and stays on while driving   the vehicle may have a problem with  cooling system  Stop the vehicle and  turn off the engine to avoid damage to  the engine     HEX0068                   HEX0070       When the front fog lights are on  the  indicator light illuminates     See Front Fog Lights on page 69        When the ignition switch is ON  the   safety belt warning light will illuminate   briefly  This means that the system is  carrying out a self test    Thereafter  unless the driver has fas    tened the safety belt  the following will   take place    e Seatbelt warning light illuminates    e Seatbelt warning buzz
154. uction 7    8 Introduction    INSTRUMENT PANEL OVERVIEW                                                                                        Driver side airbag    Front passenger side airbag   Instrument cluster   Center air vents   Side air vent   Audio system    Climate control system   Hazard warning flashers switch    SO SO re eS    Glove box               Cigarette lighter  Accessory power  outlet    11  Accelerator pedal   12  Brake pedal   13  Clutch pedal   14  Hood release handle   15  Instrument panel storage   16  Headlight switch   17  Horn   18  Windshield wiper switch   19  Steering wheel adjustment lever    20  Power rear view mirror adjustment  switch    21  Headlamp range adjustment switch    EXTERIOR LIGHTING    Headlight Switch    Introduction 9    Front Fog Lights           HEX0009                   HEX00010       Twist the combination switch lever to  OFF   Turnall lights off   DE  D    Parking lights  Headlights    wi       Your vehicle may be equipped with  front fog lights     While the headlights are on parking  light or low beam position  turn the ring  in the middle of the combination switch  control lever to ON  to turn on the front  fog lights     Turn the ring to OFF position to turn off  the front fog lights     Under severe conditions  such as in a  thick fog or snow   the fog lights  provide extra illumination to the sides  of the road ahead and improve the  visibility     10 Introduction    Headlight Flash  High Beam  and Low Beam          
155. ust through warranty   the vehicle must be subjected to an inspection by CHEVROLET retailer once  ayear  Any resulting work is subject to a charge    Registration number    Check up 1 year after initial registration   Name   address of owner    Check up date    Odometer reading   Damage found 1  Outer body Yes  No O  2  Under body Yes _  No CT  3  Engine compartment Yes     No O    Retailer    stamp   signature        Damage repaired    Remarks       Use the following symbols to indicate damage     Chipping  gt  lt  Dent   Bumpy  A Scratch E Other damage    A Antirust re treatment necessary                174 Service and Warranty    BODY INSPECTION RECORD    Vehicle identification number Es In order to maintain the General Motors India Pvt  Ltd  rust through warranty   the vehicle must be subjected to an inspection by CHEVROLET retailer once  ayear  Any resulting work is subject to a charge    Registration number    Check up 2 year after initial registration   Name   address of owner    Check up date    Odometer reading   Damage found 1  Outer body Yes  No O  2  Under body Yes _  No E   3  Engine compartment Yes   No O    Retailer    stamp   signature        Damage repaired    Remarks       Use the following symbols to indicate damage     Chipping  gt  lt  Dent   Bumpy  A Scratch E Other damage    A Antirust re treatment necessary                EMISSION WARRANTY     Applicable in NCR Delhi  Chennai   Kolkata and Mumbai     Subject to other terms of the warranty  policy and t
156. vehicle is  moving     Child safety restraints are available  in a wide range of sizes and configu   rations  Due to the shape and  dimensions of your vehicle s interior  and seats  not all child safety  restraints will fit in your vehicle     It is your responsibility to ensure that  the child safety restraint you install  fits properly and can be adequately  attached to the vehicle with the child    Achild restraint can become very hot  if it is left in a closed vehicle in hot  weather     Make sure the child restraint is not    too hot before placing a child there     Be sure that if children are too small  to be well restrained by the safety  belt system  that they are secured in  an appropriate child restraint        An unsecured child restraint may be  thrown out of the vehicle in a    safety restraint anchors  A child  safety restraint that is not the correct  size for the vehicle or the child  or a    The child restraint suitable for ISOFIX     universal    category can be used  The  child restraint is not equipped with    collision or sudden stop    You or passengers could be injured   Secure the child restraint properly  even if a child is not using the  restraint     child safety restraint that is improp   erly attached to your vehicle can lead  to serious personal injury to the child  and other passengers in the vehicle in  the event ofacollision     vehicle     Child restraints can only be used in rear  seating positions        There are no anchor brackets availa
157. ver  slide the seat  back and forth as required  Release the  lever     6 Introduction    Seatback                HEX0003       Lift the control lever  adjust the  seatback to an appropriate position  and  then release the control lever     Do not lean against the seatback when  making adjustments     ADJUST FRONT HEAD  RESTRAINTS    SAFETY BELTS                HEX0004                HEX0005       When adjusting the head restraint  upwards  pull it up to the appropriate  position and then fix  To pull out a head  restraint completely  press the release  button and take out the head restraint     To lower a head restraint  push the  release button and push the head  restraint down to the desired position   and then release the button and secure        Pull out the safety belt strap and insert it  into the buckle  The belt strap must not  be twisted and must be worn fitted  closely against the body  The seatback  should not be excessively reclined     To release the safety belt  push the red  button on the buckle     REAR VIEW MIRROR  ADJUSTMENT  Interior Rear View Mirror          w    Day P Night    HEX0006             The interior rear view mirror can be  adjusted manually    Your vehicle has interior rear view  mirror with day and night adjustment  mode to prevent dazzling     Exterior Rear View Mirrors                            HEX0007       Select the corresponding exterior rear  view mirror and adjust its position     See Exterior Rear View Mirrors on  page 23     Introd
158. will not  help to keep the windshield clean     Use non abrasive cleaners to clean the  outside of the windshield     Water cannot form drops on the  windshield when itis clean     Exterior Maintenance and  Cleaning    Washing the vehicle   The best way to maintain the surface   paint is to wash the vehicle frequently   and keep it clean    e Park the vehicle in a place shielded  from direct sunlight    e Wash the vehicle with specified  mild soap liquid and cold or warm  water    e The liquid soap and cleaners on the  surface must be washed off     Do not wash the vehicle with a  domestic washing up agent     A domestic washing up agent can  wash off the paint wax        Avoid too high pressure when    washing the vehicle     The vehicle interior can be damaged  if water penetrates in the vehicle        The vehicles of General Motors are  designed for operation under normal  and natural conditions     The antenna can be damaged by  automatic vehicle washers     Turn off the sound system and retract  the antenna     Remove the antenna rod or roof  antenna        Vehicle Maintenance 141    Polishing and waxing    Regular polishing can remove the  residual materials on the vehicle  surface  High quality automotive wax  should be used after polishing for best  protection     Protecting the exterior polished  metal parts    Regularly clean the polished metal trim  parts  Usually  water cleaning will be  sufficient     Do not clean or polish the aluminum  trim parts by using an au
159. wo keys     Please keep one key as the backup key   The key number is imprinted on the key  number label  For security purpose   please keep your key number label in a  safe place rather than inside your  vehicle  In addition  the key number  should be recorded in a safe place  outside the vehicle     Unauthorized key copies can be  prevented by these precautions     Keys  Doors and Windows 15    Do not leave your key inside the  vehicle     Take away the key when you leave  the vehicle        Note    A substitute key can be obtained by  giving your key number to your  CHEVROLET retailer if you lose your  key     16 Keys  Doors and Windows    Leaving children in a vehicle with  the ignition key is dangerous for  many reasons  Children or others  could be badly injured or even killed   They could operate the power  windows or other controls or even    make the vehicle move     The windows will function with the  keys in the ignition and children  could be seriously injured or killed if  caught in the path of a closing  window  Do not leave the keys in a  vehicle with children        REMOTE KEYLESS ENTRY        Lock Button    Unlock DA      VW    Remote Keyless Entry allows you to  lock and unlock doors using the  transmitter within valid operating  range  The LED on the transmitter  flashes to indicate an effective  operation    e Lock Button  Press to lock doors   The hazard warning lamps will  flash once and the horn will sound    e Unlock Button  Press to unlock  doors  The
    
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