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1. Electric w Glow Plug Preheat Specifications subject to change without notice 31 Location of Parts and Controls 32 CF214C 1 Headlights Hand Brake Lever Rear Rack Latch Handle OO OND NH FW NY ea RW N O Battery Storage Compartment Seat Lock Lever Engine Access Cover Rear Foot Brake Taillight Brakelight Brake Lever Lock Key Switch Shift Lever Throttle Limiter Throttle Lever 15 16 17 18 19 20 Operator s Manual Location Drive Select Switch Speedometer LCD Headlight HI LO Switch Starter Button Engine Stop Switch ATV Operation Basic Operating Maneuvers Active riding and basic maneuvers are the foundation of your ride Without basic skills it s impossible to move to this level active riding These are your basic maneuvers Mounting the TRV Operator Mounting the TRV Passenger Starting the Engine Starting a Cold Engine Shifting Braking Stopping Parking Dismounting the TRV Mounting the TRV Operator 1 From the left side grab the left side handlebar apply the brake and put your left foot on the footrest 2 Grab the right side handlebar 3 Swing your leg over the seat and set your right foot down on the right side footrest 4 Get seated in a comfortable position 5 Always keep your feet planted on the footrests Mounting the TRV Passenger 1 After the operator is seated and has
2. DE684A These numbers are required by the dealer to complete warranty claims properly No warranty will be allowed by Arctic Cat if the VIN or ESN is removed or mutilated in any way Always provide the ATV name VIN and ESN when contacting an authorized Arc tic Cat ATV dealer for parts service accessories or warranty If a complete engine must be replaced ask the dealer to notify Arctic Cat for correct registration information 44 Ignition Switch key ATV 055 Two keys come with the ATV Keep the spare key in a safe place An identifying number is stamped on each key Use this number when ordering a replacement key Control Locations and Functions Ignition Switch The ignition switch has three positions ATV 0056 OFF position All electrical circuits except the accessory plug are off The engine will not start The key can be removed in this position MNOTE The accessory plug is powered by the battery at all times ON position The ignition circuit is complete and the engine can run The key cannot be removed in this position The V belt cooling fan runs continuously LIGHTS position The ignition circuit is complete and the headlights and tail light are on The key cannot be removed in this position The V belt cooling fan runs continuously CAUTION Leaving the ignition switch in the ON or LIGHTS position for a long period of time when the engine is not ru
3. public road The victim lost control of the ATV when he suddenly applied the brakes to avoid a dog crossing the road During the accident the ATV s brake lever penetrated the victim s brain through his right eye resulting in death The victim was not wearing a helmet Tread Lightly and leave it as you found it Equipment The last thing you expected was that your ATV would break down in the middle of the field it s usually so reliable that sometimes you forget the ATV has its limits Maintenance You have to maintain your ATV The General Maintenance section of this Operator s Manual tells you about taking care of your ATV If at any time abnor mal noises vibrations or improper func tioning of any component of this ATV is detected DO NOT OPERATE THE ATV Take the ATV to an authorized Arc tic Cat ATV dealer for inspection and adjustment or repair Cargo Limitations Limit the ATV to the load capacity rat ings identified in the Load Capacity Rat ings chart So if you and your passenger combined weigh in at over 500 lb 226 kg leave some of that extra cargo at home The combined weight limit including you your passenger your rack cargo and your trailer is a specified amount so consult the chart and monitor it carefully Extra weight on the ATV will also throw you off balance if it s not distributed evenly side to side and front to rear Cargo has such a huge affect on handl
4. reduce speed and use extra caution at a times injury or death a passenger dismount passenger Cold tire pressure Front 7 0 psi 48 3 kPa Rear 7 0 psi 48 3 kPa Maximum weight capacity 600 Ibs 272 kg THIS VEHICLE IS AN ALL TERRAIN VEHICLE AND IS NOT INTENDED FOR USE ON PUBLIC HIGHWAYS CE VEHICULE EST UN VEHICULE TOUT TERRAIN QUI N EST PAS DESTINE A ETRE UTILISE SUR LES CHEMINS PUBLICS unan DE053C Indicates a hazardous situation which if not avoided could result in death or serious injury Warning Labels 44 WARNING Do not run engine without this shield in place or with drive belt removed Do not sttempt eny edjustment with engine running ana Exceeding vehicle s towing limit could cause an accident Reduce speed when towing a trailer Read operator s manual for details MAXIMUM TONGUE WEIGHT 35 Ibs 16 kg MAXIMUM TOWING CAPACITY 1050 Ibs 477 kg NEVER operate up OF down Pils greater than 25 Riding on hits steeper than 25 can cause the vetacie lo Overturn and esaat in beware inary o dean NEVER ride as a passenger unless passenger s seat is installed and mounting pins are properly engaged 7411 269 NEVER operate with a passenger unless passenger s seat is installed and mounting pins are properly engaged Failure to secure pins can result in SEVERE INJURY or DEATH 1411 251 DIESEL STARTING PROCEDURE Engine exhaust fumes
5. tires make contact with the obstacle 8 Lean forward and release the throttle when the front tires clear the obstacle 9 Keep your body loose to absorb any shock 10 If the ATV starts tipping shift your body weight to keep it in balance To clear a single track only one tire con tacts obstacle follow the same rules except 1 Use the ATV s momentum to clear the obstacle 2 Don t pull up on the handlebar 3 Don t apply the throttle Tips Driving an ATV and a car have some similarities however there are a few sit uations that require special attention Reversing Skidding or Sliding Parking on a Hill Stalling on a Hill Crossing Water Crossing Roads Cold Weather Driving Stopping the ATV Stopping the Engine Reversing It s tough to see things behind you 1 Go slowly It s hard to see behind you 2 Keep your handlebar straight 3 Backing down hills is a bad idea do a U turn or K turn instead to turn around Skidding or Sliding If you lose control after hitting sand ice mud or water 1 Turn your handlebar into the direction of the slide 2 Keep your hand off the brakes until you re out of the skid 41 ATV Operation 3 Shift your weight forward Sometimes your ATV may not respond and goes straight ahead instead of letting you turn Here s how to handle it 1 Slow down 2 Move forward on the seat 3 Lean to inside of turn and have your passenger lean
6. Do not run the starter motor for more than eight seconds per starting attempt The starter motor may over heat causing severe starter motor damage Allow 30 seconds between starting attempts to allow the starter motor to cool E NOTE At temperatures below 10 C 14 F turn the ignition key off and then on to recycle the glow plug This will simplify starting in cold weather 3 If the engine does not start turn the ignition key off and then on to recycle the glow plug timer then when the glow plug indicator light goes off press the starter button again for eight seconds 33 ATV Operation 4 Allow the engine to warm up for at least 10 minutes or until it is thor oughly warmed up 3 To engage reverse gear from neutral move the shift lever outward and rearward into the R position CAUTION CAUTION Never use starting fluid in a diesel engine equipped with a glow plug Severe engine damage will occur Shifting ar unia Reverse e CF130B The automatic transmission has a dual range transmission with reverse To shift the transmission follow these steps 1 To engage the high range from neu tral move the shift lever forward and inward 2 To engage the low range from high range move the shift lever forward E NOTE The high range is for nor mal riding with light loads The low range is for carrying heavy loads or trailer towing Compared to HIGH range the L
7. Increases your chances of losing control of the ATV which can result in an acci dent HOW_TO AVOID THE HAZARD Always ride at a speed that is proper for the terrain visibility and operating condi tions and your experience Indicates a hazardous situation which if not 16 N WARNING avoided could result in death or serious injury Warnings A WARNING POTENTIAL HAZARD zy Stalling rolling backwards or improperly dismounting while climbing a hill WHAT CAN HAPPEN Could result in the ATV overturning HOW TO AVOID THE HAZARD Use proper gear and maintain steady speed when climbing a hill If you lose all forward speed Keep weight uphill Apply the brakes Engage the brake lever lock after you are stopped If you begin rolling backwards Keep weight uphill Apply the brakes while rolling backwards When fully stopped engage the brake lever lock Have the passenger dismount on uphill side or to a side if pointed straight uphill then the operator should dismount on uphill side or to a side if pointed straight uphill Turn the ATV around and mount following the procedure described in this Opera tors Manual A WARNING POTENTIAL HAZARD Overloading the ATV or carrying or towing cargo improperly WHAT CAN HAPPEN Could cause changes in handling which could lead to an accident HOW TO AVOID THE HAZARD Never exceed the stated load capacity for the ATV Cargo should be properly distributed and securely a
8. Momentarily release when the correct hour is displayed then repeatedly press and release the Set Reset Button 4 until the correct minutes are displayed E NOTE Clock memory power is supplied through the 15 amp acces sory fuse and verified during gauge power up and reset In the event of clock memory power failure blown fuse etc the gauge will power up reset and shut down repeatedly until clock memory power is restored Always check the 15 amp accessory fuse if this gauge condition is noted 2 Temperature Indicator If the engine coolant temperature exceeds the normal operating range the temperature icon will begin flashing and the LCD will go blank for 30 seconds then the LCD will return to normal However the temper ature icon will continue to flash CAUTION Continued operation with high engine temperature may result in engine damage or premature wear E NOTE High engine RPM low vehi cle speed or heavy load can raise engine temperature Decreasing engine RPM reducing load and selecting an appropriate transmis sion gear can lower the temperature E NOTE Debris in front of the engine or packed between the cooling fins of the radiator can reduce cooling capacity Using a garden hose wash the radiator and the engine to remove any debris restricting air flow 47 CAUTION Arctic Cat does not recommend using a pressure washer to clean the radiator core The
9. P O Box 810 Thief River Falls MN 56701 for proper regis tration information Labels should be considered as perma nent parts of the ATV If a label comes off or becomes hard to read contact your Arctic Cat dealer for a replacement FAILURE TO FOLLOW THE WARN INGS CONTAINED IN THIS MAN UAL CAN RESULT IN SERIOUS INJURY OR DEATH For your safety it is important all opera tors be properly trained to operate an ATV Training is available U S owners call 800 887 2887 Canadian owners call 613 739 1535 Pour votre s curit il est importante que tout op rateur est form correctement pour op rer un VTT Un cours d instruction est disponible pour les propri taires cana diens composez le 613 739 1535 Particularly important information is dis tinguished in this manual by the follow ing notations A CAUTION E NOTE The Safety Alert Symbol means ATTENTION BE ALERT YOUR SAFETY IS INVOLVED WARNING indicates a hazardous situation which if not avoided could result in death or serious injury CAUTION without the safety alert symbol is used to address practices not related to personal injury A NOTE provides key information to make procedures easier or more clear California Proposition 65 A WARNING This product contains or emits chemicals known to the State of California to cause cancer and birth defects or other reproductive harm Foreword Congratulations
10. Roads Crossing roads on your ATV is also a bad idea so avoid it If you can t 1 Stop completely on the shoulder of the road 2 Check both directions for traffic 3 Crossing near a blind corner or inter section is dangerous don t do it 4 Drive straight across to the opposite shoulder 5 Take into account that your ATV could stall while crossing give your self and your passenger enough time to get off the road 6 You have to assume that oncoming cars don t see you and if they do they won t be able to predict your actions 7 It s illegal to cross public roads in some places Know your local laws Cold Weather Driving E NOTE Check that all control levers move freely Make sure that the footrest shift lever and rear foot brake are free of ice and snow A WARNING For your personal safety it is very important to wear the type and amount of cold weather clothing according to the coldest anticipated temperatures 1 With the transmission in neutral move the ATV forward and backward to check that the wheels roll freely If the ATV will not roll the tires may be frozen to the ground or the brake pads may be frozen to the discs ATV Operation 2 If the tires are frozen to the ground pour warm water around them to melt the ice CAUTION Before riding manually move the ATV forward and backward to make cer tain that all wheels roll freely 3 If the brakes ar
11. Stick Transmission Lubricant 49 Safety Flag Bracket ece 49 Rear Rack inc fit teers eee 49 Rack Loading Front and Rear 50 Rear Seat Optional 50 Front Seat Lock Trailering and Towing Transporting Fuel Oil Lubricant Engine Break in 53 Burnishing Brake Pads 0 53 General Maintenance 54 70 Maintenance Schedule 0 05 55 Liquid Cooling System 56 Shock Absorbers 56 General Lubrication Hydraulic Hand Brake 59 Brake Fluid 59 Brake Lever Lock 59 Brake Hoses E 59 Brake Pads 59 Rear Foot Brake 0 60 Protective Rubber Boots 60 Battery sitc cfbctienasstedereveees 301 Fuel Filter 64 Idle RPM eeccceeeeeeeeee 64 Throttle Cable Adjustment E Air Filter scccccccctceccensstessscveces 65 Draining V Belt Cover TirOS aae aaaeeeaa we Wheel Removal 67 Muffler Spark Arrester 67 Light Bulb Replacement 0 68 Checking Adjusting Headlight Aim 68 FUSES aaen fivtvsdeciveccisieativcesistenreeiness 69 Electrical Output Terminals 69 Tool Storage Tray Storage Compartment 69 Preparation For Storage oo fa Preparation After Storage 72 Limited Warranty csssssesseeseeeees 73 Warranty Procedure Owner Responsibility cs seseseeeees 7
12. THIS VEHICLE BEFORE OPERATING CHECK WITH YOUR DEALER TO FIND OUT ABOUT STATE OR LOCAL LAWS REGARDING VEHICLE OPERATION 2258 417 O THIS HANGTAG IS NOT TO BE REMOVED BEFORE SALE RECOMMENDED FUELS FOR ARCTIC CAT 700 DIESELATV FUEL TYPE GRADE COMMENTS Recommended fuel type for normal ambient operation Biodiesel 20 max BIODIZOZL Methyl Ester Use above 10 C 14 F Recommended fuel type for normal No 2 Diesel Fuel DF2 ambient operation Use above 10 C 14 F Recommended fuel type for cold No 1 Diesel Fuel DF1 weather operation Use at or below 10 C 14 F DF A Arctic Acceptable fuel for use in areas with sub zero ambient temperatures only JP 8 Turbine Fuel 5 12 reduction in power JP 5 Turbine Fuel 12 reduction in power PIN 2257 873 2257 873 Pour commander des Etiquettes de Mise en Garde gratuites voyez votre d taillant de autoris VTT Arctic Cat pour le num ro de pi ce 2436 151 Indicates a hazardous situation which if not avoided could result in death or serious injury Rider Training Course Arctic Cat sponsors a free Rider Training Course to teach ATV riding skills or to reinforce current riding skills First time purchasers without any previous ATV riding experience will receive a 100 00 coupon from Arctic Cat through the SVIA ASI after completing the training course U S owners only one incentive and free rider training courses for appro priate imm
13. and towing and avoid sudden accelerations quick maneuvers and sud den stops Braking distance will be affected when towing a trailer When towing a trailer always maintain slow speed and allow more stopping distance than when not towing a trailer A WARNING Riding this ATV without extra caution when towing a trailer will be hazard ous Trailer towing can affect the han dling and braking of the ATV Tow only at a low speed never exceeding 10 mph Avoid sudden accelerations and stopping of the ATV Do not make quick maneuvers Avoid uneven sur faces and do not tow on hills Never carry passengers in a trailer unless the trailer is designed for such use and has a rigid tow bar Allow more stopping distance than when not tow ing a trailer 738 424A A WARNING Make sure that the load in the trailer is properly secured and will not shift while moving Also do not overload the trailer When loading a trailer properly two items are critical Gross Trailer Weight the weight of the trailer plus cargo and Trailer Tongue Weight A WARNING Never exceed any of the recom mended weight restrictions Transporting When transporting the ATV Arctic Cat recommends that the ATV be in its normal operating position on all four wheels and the following procedure be used 1 Engage the brake lever lock and place the transmission in gear CAUTION Failure to engage the brake lever lock a
14. and who cannot securely hold onto the handholds Indicates a hazardous situation which if not A WARNING avoided could result in death or serious injury 3 A 2 Up ATV Is Not A Toy And Can Be Hazardous To Operate FOR MORE INFORMATION TRV Passenger ABOUT TRV SAFETY contact your Instructions local Arctic Cat ATV dealer or l Operator tell your passenger to 613 739 1535 Canada e Hold firmly onto the handholds Keep both feet on the footrests even when stopped e Stay directly behind you leaning as you lean Indicates a hazardous situation which if not 4 A WARNING avoided could result in death or serious injury 2 Up ATV Safety Alert You should be aware that A 2 Up ATV IS NOT A TOY AND CAN BE HAZARD OUS TO OPERATE A TRV handles dif ferently from other vehicles including motorcycles and cars A collision or roll over can occur quickly even during rou tine maneuvers such as turning and driving on hills and over obstacles if you fail to take proper precautions To Avoid Death Or Severe Personal Injury Always read the Operator s Manual carefully and follow the operating procedures described Pay special attention to the warnings contained in the manual and on all labels Never operate the ATV without proper instruction Take a training course Beginners should complete a training course Never allow anyone under 16 years old to operate an Arctic Cat TRV Never operate the ATV on pave ment T
15. charging adapter con nectors 5 Plug the battery charger into a 110 volt electrical outlet 61 6 If using the CTEK Multi US 800 there are no further buttons to push If using the CTEK Multi US 3300 press the Mode button A at the left of the charger until the Maintenance Charge Icon B at the bottom illuminates The Normal Charge Indicator C should illuminate on the upper por tion of the battery charger 800E ENOTE The maintainer charger will charge the battery to 95 capacity at which time the Mainte nance Charge Indicator D will illu minate and the maintainer charger will change to pulse float mainte nance If the battery falls below 12 9 DC volts the charger will automati cally start again at the first step of the charge sequence A O0 BYE 3300A E NOTE Not using a battery char ger with the proper float mainte nance will damage the battery if connected over extended periods Charging E NOTE Arctic Cat recommends the use of the CTEK Multi US 800 or the CTEK Multi US 3300 for battery maintenance charging 1 Be sure the battery and terminals have been cleaned with a baking soda and water solution E NOTE The sealing strip should NOT be removed and NO fluid should be added 2 Be sure the charger and battery are in a well ventilated area Be sure the charger is unplugged from the 110 volt electrical outlet 3 Connect the red terminal lead from the charger to the positive terminal
16. detected replacement is necessary E NOTE When the ATV is operated in extremely cold weather 23 C 10 F or colder a small amount of leakage may be present Unless the leakage is excessive replacement is not necessary The shock absorber has a spring force adjustment sleeve with five adjustment positions to allow the spring to be adjusted for different riding and loading conditions If the spring action is too soft or too stiff adjust it according to the chart CD453 E NOTE Before attempting to adjust suspension clean dirt and debris from the sleeve and remove load from the suspension then use the spanner wrench to adjust the sleeve to the desired position Position Spring Setting Load 1 Soft Light 2 3 4 5 Stronger Stiff Heavy E NOTE It is recommended that all ATV weight be taken off the suspen sion prior to adjusting shock absorber sleeves General Lubrication Cables None of the cables require lubrication however it is advisable to lubricate the ends of the cables periodically with a good cable lubricant Engine Oil and Filter Change the engine oil and oil filter at the scheduled intervals The engine should always be warm when the oil is changed so the oil will drain easily and com pletely 1 Park the ATV on level ground 2 Remove the oil filler cap located under the engine access cover Be careful not to allow contaminates to enter the open
17. filled with cold die sel fuel and then moved to a warm area Maximum Level RR V R g I R R G WITTE We Z Y ATV 049D Allow the engine to cool before filling the fuel tank Care must be taken not to overfill the tank A WARNING Do not over flow diesel fuel when fill ing the fuel tank A fire hazard could materialize Always allow the engine to cool before filling the fuel tank Tighten the fuel tank cap securely after filling the tank A WARNING Do not overfill the fuel tank Engine Break in After the completion of the break in period the engine oil and oil filter should be changed Other maintenance after break in should include checking of all prescribed adjustments and tightening of all fasteners At the discretion and expense of the owner operator the ATV may be taken to an authorized Arctic Cat ATV dealer for this initial service New vehicles and renewed engines require a break in period The first month is most critical to the life of this ATV Proper operation during this break in period will help assure maximum life and performance from the ATV During the first 10 hours of operation always use less than throttle Varying the engine RPM during the break in period allows the components to load aiding the engine transmission compo nent mating process and then unload allowing components to cool Although it is essential to place so
18. necessary to protect customers from personal injury or property damage Please make sure a copy of this form is completed and returned to Arctic Cat Inc if you move or if the vehicle is sold to another party This form may also be used to transfer the unused portion of the original warranty to a second party In order to transfer warranty fill out this form completely then return a copy of this form to Arctic Cat Inc Arctic Cat will then process the application and issue warranty for the balance of the time remaining of the original warranty Warranty coverage is only available in the country in which the original retail purchase occurs to the original retail purchaser resident in that country or to a transferee resident in that country of the balance of the remaining warranty Address Change Ownership Change J Warranty Transfer CHANGE OF ADDRESS OWNERSHIP WARRANTY TRANSFER TO Name Address City State Province Zip Code Postal Code Phone __ Email Year and Model Vehicle Identification Number VIN Before operating you should take an ATV Rider Course to learn ATV riding skills or rein force your current good riding skills In U S A call 1 800 887 2887 to enroll in the half day ATV Rider Course nearest you or ask your dealer for assistance The course instructor will charge a small fee for each person taking the course In Canada call 613 739 1535 75 Fold Back Plac
19. of the battery then connect the black terminal lead of the charger to the negative terminal of the battery 4 Plug the charger into a 110 volt elec trical outlet 5 By pushing the Mode button A on the left side of the charger select the Normal Charge Icon E The Normal Charge Indicator C should illumi nate on the upper left portion of the charger 6 The battery will charge to 95 of its capacity at which time the Mainte nance Charge Indicator D will illu minate E NOTE For optimal charge and performance leave the charger connected to the battery for a mini mum 1 hour after the Maintenance Charge Indicator D illuminates If the battery becomes hot to the touch stop charging Resume after it has cooled 7 Once the battery has reached full charge unplug the charger from the 110 volt electrical outlet E NOTE If after charging the bat tery does not perform to operator expectations bring the battery to an authorized Arctic Cat dealer for further troubleshooting Jump Starting E NOTE Arctic Cat does not recom mend jump starting a vehicle with a dead battery but rather to remove the battery service it and correctly charge it however in an emer gency it may be necessary to jump start a vehicle If so use the follow ing procedure to carefully and safely complete this procedure A WARNING Improper handling or connecting of a battery may result in severe injury including acid bur
20. over the top of any hill at high speed Always follow proper procedures for going down hills and for braking on hills as described in this manual Check the terrain carefully before you start down any hill Shift your weight backward Never go down a hill at high speed Avoid going down a hill at an angle which would cause the ATV to lean sharply to one side Go straight down the hill where possible Always follow proper procedures for crossing the side of a hill as described in this man ual Avoid hills with slippery or loose surfaces Shift your weight to the uphill side of the ATV Never attempt to turn the ATV around on any hill until you have mastered the turning techniques described in this manual on level ground Avoid crossing the side of a steep hill if possible Always use proper procedures if you stall or roll backward when climbing a hill To avoid stalling maintain a steady speed when climbing a hill If you stall or roll back wards follow the special procedure for braking described in this manual Dismount on the uphill side or to either side if pointed straight uphill Turn the ATV around and mount following the procedure described in this manual Always check for obstacles before operating in a new area Never attempt to operate over large obstacles such as large rocks or fallen trees Always follow proper proce dures when operating over obstacles as described in this manual Always be careful of skidding or sliding On slippery
21. selling dealer has ceased to do business you have moved or you are in a location away from your selling dealer warranty may be performed by any authorized Arctic Cat ATV dealer The authorized Arctic Cat ATV dealer will examine the ATV or part to determine if in his opinion a warrantable condition exists If a warrantable condition appears to exist the dealer will repair or replace at Arctic Cat s option free of charge including any related labor costs all parts that are found to be warrantable and any other parts which the war rantable part caused to be damaged You the owner will then be asked to sign a warranty form to ensure Arctic Cat that the warranty work was actually performed It is the owner s responsibility to maintain and service the ATV in accordance with Arctic Cat s recommendations in the Operator s Manual To protect yourself and your ATV follow all safety and service tips Arctic Cat will NOT warrant repairs required as a result of not performing standard operator maintenance storage procedures and service as outlined in the Operator s Manual Should you have any questions concerning the warranty contact an authorized Arctic Cat ATV dealer 74 Change of Address Ownership or Warranty Transfer Arctic Cat Inc keeps on file the current name and address of the owner of this vehicle This allows Arctic Cat to reach the current owner with any important safety information which may be
22. side of the wheels if leaving the ATV on a hill or park the ATV in a sidehill position Rear Foot Brake CF223 Pressing the rear foot brake downward will apply the brake to the rear wheels Headlight HI LO Switch Use the headlight HI LO switch to select the high or low headlight beam when the ignition switch is in the LIGHTS posi tion When the switch is in the HI posi tion the high beam will illuminate When the switch is in the LO position the low beam will illuminate Headlight HI LO Switch Emergency Stop Switch gt DE033A Engine Stop Switch OFF position The fuel solenoid valve is closed The engine cannot be started or will not run If the engine stop switch is used to stop engine without turning off ignition switch the battery may dis charge RUN position The fuel solenoid valve is open and the glow plug timer is acti vated The engine can start and run Electric Starter Button Pushing in on this button activates the starter motor Before starting the engine make sure the ignition switch is in the ON position the transmission is in neutral the reverse shift lever is in the forward posi tion and the brake lever lock is engaged E NOTE This ATV has safety inter lock switches which prevent the starter motor from activating when the transmission is not in neutral Throttle Lever Fl475B Control engine RPM with the position of the throttle lever
23. situation which if not 10 AN WARNING avoided could result in death or serious injury Warnings A WARNING POTENTIAL HAZARD Carrying a passenger under the age of 12 on i this ATV PASSENGER SAFETY To reduce the risk of SEVERE INJURY or DEATH WHAT CAN HAPPEN Could cause an accident resulting in injury or death to you and or your passenger NEVER CARRY NEVER RIDE HOW TO AVOID THE HAZARD MORE THAN ONE onus on ALCOHI Never carry a passenger under the age of 12 NEVER caress padangai tou mates NAN The passenger must allow the operator to shift piant foot on footrests and securely grasp age an S positions as needed during operation must THE PASSENGER MST ALAY always keep feet on the footrests and must use an approved helmet and protective gear securely grasp hand holds and plant feet always keep hands on handholds firmly on footrests while seated in the passenger seat tell operator to slow down or stop if uncomfortable get off and walk if conditions require Never Carry More Than One Passenger A WARNING POTENTIAL HAZARD Operating this ATV on public streets roads or high ways WHAT CAN HAPPEN You can collide with another vehicle HOW TO AVOID THE HAZARD Never operate this ATV on any public street road or highway even a dirt or gravel one In many states it is illegal to operate the ATV on public streets roads or highways A WARNING POTEN
24. tire pressure inspect the tread and sidewalls of the tires for cracks cuts or other damage that could indicate they need to be replaced O OIL AND FUEL Cc CHASSIS Cc TIRES AND CONTROLS WHEELS AND CABLES 1 Tires And Wheels Correct tire pressure is crucial Consult the General Maintenance section of this Operator s Manual for tire pressure guidelines Incorrect tire pressure can cause poor handling instability and a loss of ATV control Check 1 Tire pressure 2 Tire surface tread and sidewalls 20 WAZ Indicates a hazardous situation which if not avoided could result in death or serious injury Prevention 2 Controls and Cables With the engine running and brake applied check all transmission posi tions forward neutral and reverse Check 1 Forward 2 Neutral 3 Reverse A Brakes Squeeze your hand brake lever If it feels soft or squishy it could be low on fluid or have a leak refer to the General Mainte nance section of this Operator s Manual for instructions Don t use the ATV until the brakes are operating normally Check 1 Hand brake lever 2 Rear foot brake 3 Brake lever lock Test the brake lever lock and see if it locks the hand brake lever into position then disengage it to release the brake Be sure the rear foot brake near the footrest is working your brakes could fail during a ride if
25. to the inside of the turn 4 Turn handlebar Parking on a Hill This shouldn t be necessary but if it is 1 Keep it in gear 2 Engage the brake lever lock 3 Find something to block the rear tires Stalling on a Hill If you use the right method for riding uphill this shouldn t happen But if you have a problem do this 1 If the ATV hasn t started rolling backwards yet follow the procedure for the K Turn OR 2 If the ATV is already rolling back ward both the operator and the pas senger should lean as far forward as possible and the operator can be standing up on the footrests 3 Nice and easy apply the hand brake lever 4 When you come to a stop follow the procedure for the K turn Crossing Water This ATV can only handle water up to its footrests Any more than that and you risk engine damage and or personal injury Stay away from fast moving riv ers Tires can be buoyant so if the water is too deep you might find the ATV sud denly afloat 1 Physically check the depth and cur rent of the water especially if you can t see the bottom You re also checking for boulders logs or any other hidden obstacles 42 2 Keep ATV speed slow 3 Make sure you have a way out on the other side of the water 4 If you get stuck in the sludge or mud try rocking the ATV from side to side 5 Once you ve cleared the water briefly apply the brakes to make sure they work Crossing
26. 22 uN WARNING avoided could result in death or serious injury Active Riding Overview Active Riding is the second part of P A S S It involves an understanding of how your body weight balance gravity and physical forces affect the handling of the ATV For example when you drive a car quickly into a sharp turn your body is pulled to the outside of the turn by centrifugal force Although a car is relatively stable enough centrifugal force can cause the ATV to overturn Constantly shifting operator weight is one major difference between driving a car and riding the ATV Knowing how to shift your weight is necessary to avoid rolling or flipping the ATV For complete operating instructions see ATV OPERATION section in this manual Indicates a hazardous situation which if not A WARNING avoided could result in death or serious injury 23 Sound Judgment Overview You are not invincible Knowing that the first S in P A S S stands for Sound Judgment means you need to use yours Do you consider yourself to be pretty conservative or are you a heavy risk taker Before continuing with this sec tion on sound judgment check your Risk Factor by doing this short survey 1 Do you drive over the speed limit 1 2 3 Never Sometimes Often 2 Are you more daring around your friends than you are when alone 1 2 3 Never Sometimes Often 3 Do you drive your car when the gas gauge is on empty 1 2 Nev
27. 4 Change of Address Ownership or Warranty Transfet cscccssesseerseeee 75 Arctic Cat ATV Emission Control Warranty Statement California OMY Sestcessidscsvecccdcavsncceccstscussiverneess 77 U S EPA Diesel Emission Control Statement Warranty Coverage U S OMY AA EE AEA EAE AT EEA EEE Declaration of Conformity i Maintenance Record 0 Identification Numbers Record Inside Back Cover Division I Safety A 2 Up ATV Is Not A Toy And Can Be Hazardous To Operate Always go slowly and be extra careful when operating on unfamiliar terrain Always be alert to changing terrain conditions when operating the ATV Never operate on excessively rough slippery or loose terrain Always follow proper procedures for turning as described in this manual Practice turning at slow speeds before attempting to turn at faster speeds Do not turn at excessive speed Always have the ATV checked by an authorized Arctic Cat ATV dealer if it has been involved in an accident Never operate the ATV on hills too steep for the ATV or for your abilities Practice on smaller hills before attempting larger hills Never operate up or down hills steeper than 25 Always follow proper procedures for climbing hills as described in this manual Check the terrain carefully before you start up any hill Never climb hills with slippery or loose surfaces Shift your weight forward Never open the throttle suddenly or make sudden gear changes Never go
28. E NOTE Use a good quality biode gradable glycol based automotive type antifreeze A WARNING Never check the coolant level when the engine is hot or the cooling sys tem is under pressure CAUTION After operating the ATV for the initial 5 10 minutes stop the engine allow the engine to cool down and check the coolant level Add coolant as nec essary E NOTE High engine RPM low vehi cle speed or heavy load can raise engine temperature Decreasing engine RPM reducing load and selecting an appropriate transmis sion gear can lower the temperature To check add coolant use the following procedure 1 Check the level of coolant in the cool ant expansion tank located under the right front fender The coolant level should be between the Full Cold and Full Hot lines Fill Plug DE019A 2 Remove the rubber plug from the neck of the coolant expansion tank and add coolant as necessary then install the plug 3 Remove the filler cap located under the engine access cover and add cool ant as necessary to bring to the top of the filler neck Install and tighten the filler cap securely DE582A Shock Absorbers Each shock absorber should be visibly checked weekly for excessive fluid leak age some seal leakage may be observed but it does not indicate the shock is in need of replacement cracks or breaks in the lower case or a bent shock rod If any one of these conditions is
29. Hoses Ties Gaskets Wiring OWNER S RESPONSIBILITIES The owner of any ATV warranted under this Arctic Cat Emission Control Statement is responsi ble for the proper maintenance and use of the ATV as stated in the Operator s Manual Proper maintenance generally includes replacement and service at the owner s choosing such items as air filter oil and oil filter or any other part item or device related to emissions control as specified in the Operators Manual It is the owner s responsibility to ensure that the ATV is used in a manner for which it was designed 78 Declaration of Conformity Application of council directives EMC Directive 97 24 EC Date of Issue June 1997 EC Machinery Directive 2006 42 EC Date of Issue May 2006 Issued by European Commission Type of Equipment All Terrain Vehicle Brand Name Arctic Cat Model 700 Diesel Standards to which conformity is declared EN 61000 6 2 2005 EN 55012 2007 Manufacturer if not issuing agent Arctic Cat Inc 601 Brooks Ave S Thief River Falls MN 56701 USA I the undersigned hereby declare that the equipment specified above conforms to the directive s and standard s as specified er Doty Brad Darling Vice President General Manager 79 Maintenance Record DATE MILEAGE SERVICE PERFORMED NOTES 80 Identification Numbers Record 1 KEY IDENTIFICATION N
30. IVE Type Four Cycle Liquid Cooled Vertical Twin Bore x Stroke 75 mm x 77 6 mm 2 95 x 3 05 in Displacement 686 cc 41 8 cu in Ignition Type Compression Ignition Timing 14 BTDC Static Brake Types Hydraulic w Brake Lever Lock and Rear Foot Brake Fuel Injection Type CHASSIS Length Overall Lombardini Unit Injectors 336 2 cm 93 0 in Height Overall 125 2 cm 49 3 in Width Overall 120 7 cm 47 5 in Suspension Travel Front Rear 20 cm 8 0 in Wheelbase 147 cm 58 in Front Tire Size AT25 x 8 12 Rear Tire Size AT25 x 10 12 Tire Inflation Pressure MISCELLANY Dry Weight Approx 0 5 kg cm 7 0 psi 373 kg 823 b Fuel Tank Capacity Rated 20 81 L 5 5 U S gal Coolant Capacity 5 6 L 5 9 US qt Differential Capacity 275 ml 9 3 fl oz Rear Drive Capacity 250 ml 8 5 fl oz Transmission Capacity 600 ml 20 3 fl oz Engine Oil Capacity With Filter 2 0 L 2 1 US qt Engine Oil Capacity Without Filter 1 9 L 2 0 U S qt Fuel Recommended Biodiesel Blend up to 20 B20 42 50 Cetane Diesel 1 or 2 JP 5 or JP 8 Turbine Engine Oil Recommended SAE 10W 40 Differential Rear Drive Lubricant SAE Approved 80W 90 Hypoid Transmission Lubricant SAE Approved 80W 90 Hypoid Taillight Brakelight 12V 8W 27W Headlight 12V 27W 4 Starting System
31. Measure the thickness of each brake pad 3 If thickness of either brake pad is less than 1 0 mm 0 039 in take the ATV to an authorized Arctic Cat ATV dealer to have brake pads replaced PR376B 4 Install the wheel and tighten to 40 ft lb Rear Foot Brake The rear foot brake must be properly maintained to be fully functional A WARNING Be sure to inspect the rear foot brake system before each use Always maintain brakes according to the Maintenance Schedule 1 Check the brake fluid level in the res ervoir The fluid level must be main tained between the MAX and MIN level marks If the level in the reser voir is low add DOT 4 brake fluid CD474A E NOTE The brake fluid reservoir is located on the electrical panel beneath the operator s seat 2 Press the rear foot brake several times to check for firmness 3 If the brake is not firm the system must be bled E NOTE Take the ATV to an autho rized Arctic Cat ATV dealer for this service Protective Rubber Boots The protective boots should be inspected periodically according to the Mainte nance Schedule Ball Joint Boots Upper and Lower Right and Left Cc791 1 Secure the ATV on a support stand to elevate the front wheels 2 Remove both front wheels 3 Inspect the four ball joint boots for cracks tears or perforations 4 Check the ball joint for free play by grasping the steering knuckle and turning it
32. N The increased steering effort and reduced maneuverability caused by the locked differential could result in loss of control and an accident HOW TO AVOID THE HAZARD Never exceed 10 MPH 16 KPH with the differential lock engaged Always dis engage the differential lock as soon as not needed for additional traction A WARNING POTENTIAL HAZARD Failure to release the brake lever lock before driving the ATV WHAT CAN HAPPEN Driving the ATV with the brake lever lock engaged could cause a change in handling or loss of brakes and cause an accident HOW TO AVOID THE HAZARD Always release the brake lever lock before driving the ATV Indicates a hazardous situation which if not 18 uN WARNING avoided could result in death or serious injury Prevention Overview When using this ATV prevention is the name of the game Had you only known something could go wrong you would have prevented it If you don t notice your conditions and surroundings before riding your ATV you give up control over the sit uation Using ATV prevention techniques helps you forecast potential hazards before they injure you or damage your ATV Following the safety instructions and warnings in this manual will help you P A S S the safety test PA S S stands for Prevention Active Riding Sound Judgment and Supervision Remembering P A S S and what it stands for will help you have a safe predictable
33. OPERATOR S MANUAL Do not remove this Operator s Manual from this ATV according to the guidelines and agreement with the U S Consumer Product Safety Commission paratag We locate peut aar Read this manual carefully of severe injury or death It contains important safety information NEVER operate this ATV if you are under 16 700 Diesel www arcticcat com E NOTE High altitude and tempera ture adversely affect the power out put of this diesel engine Operation above 5500 ft is not recommended This Arctic Cat ATV is equipped with a rear rack An optional Diesel TRV Seat Kit p n 1436 028 is available from an authorized Arctic Cat ATV dealer A WARNING Never carry a passenger without the optional passenger seat installed Your 2 Up ATV can be hazardous to operate A collision or rollover can occur quickly even during routine maneuvers such as turning and driving on hills or over obsta cles if you fail to take proper precau tions For your safety and the safety of a pas senger it is important to understand and follow all the warnings contained in this Operator s Manual and the labels on your ATV Keep this Operator s Manual with your ATV at all times This Arctic Cat 700 Diesel Operator s Manual should be con sidered a permanent part of the ATV and must remain with the ATV at the time of resale If the ATV changes ownership more than once contact Arctic Cat Inc Service Department
34. OW range position pro vides slower speed and greater torque to the wheels CAUTION Always shift into low range when operating on wet or uneven terrain when towing or pushing heavy loads and when using a plow Failure to fol low this caution may result in prema ture V belt failure or in damage to related drive system components 34 A WARNING Always come to a complete stop before attempting to shift from one range to the other or into reverse Always shift on level ground or engage the brake lever lock before shifting into another range or into reverse Do not start the engine or operate this ATV with the clutch shield removed Severe injury could result Braking Stopping Coming to a stop should be a slow easy process Always allow plenty of room and time to stop smoothly Sometimes quick stops are inevitable so always be prepared Whether you re stopping slowly or stopping quickly do this 1 Squeeze the brake lever on the left handlebar to apply both the front and rear brakes 2 If your wheels lock release them for a second then apply them again 3 Never ride the brake Even main taining minimal pressure on the brake lever will cause the brake pads to drag on the disc and may overheat the brake fluid A WARNING Excessive repetitive use of the hydrau lic brake for high speed stops will cause overheating of the brake fluid and pre mature brake pad wear wh
35. Operate this lever with the thumb Pushing it forward increases engine RPM and allowing it to retract decreases engine RPM Throttle Limiter Screw Throttle lever travel may be limited by adjusting the throttle limiter screw The throttle limiter should be adjusted according to the operator s skill and experience To adjust the throttle limiter use the following procedure 1 Loosen the jam nut ATV 0063 2 Turn the throttle limiter screw clock wise to decrease engine RPM maxi mum or counterclockwise to increase engine RPM maximum 3 Tighten the jam nut securely Indicator Lights There are two indicator lights on the instrument pod The green left light will illuminate whenever the glow plugs are heating The red right light will illumi nate whenever the alternator is not charg ing the battery key in the ON position Speedometer LCD CF236A 1 Clock Engine Hour Meter The clock function indicates time in the 12 hour mode the hour meter indicates the total time the ATV has run and cannot be reset to zero To set the clock use the following procedure A With the ignition switch ON press and release the Mode But ton 3 until the Clock Engine Hour Meter 1 is displayed then if necessary press and release the Set Reset Button 4 to select the clock display B Press and hold the Set Reset But ton 4 until the minutes stop scrolling and the hour display starts to scroll
36. Spare parts Tool Kit IRN Water Water is so important that you need to carry it regardless of the duration of your ride Heat exhaustion and heat stroke can creep up suddenly and can take you out of commission If you become dehy drated you could find yourself physi cally unable to safely operate your ATV Identification If something does happen to you the emergency personnel will want to know who you are and whom to contact It s possible you may be in no condition to give them that information Put your I D in your pocket before you ride Without it you re anonymous Cellular Phone It may be necessary to make an urgent phone call Miaps GPS Global Positioning System Maps may be unnecessary when you re familiar with the area But when you re riding on unfamiliar trails it s good to know where you are what s coming up and how to get back Emergency Kit with Flashlight and First Aid Kit You ll need several items in your Emer gency Kit including a flashlight The matches will come in handy if you need to start a fire to stay warm Flares are appropriate for signaling help A first aid kit is very important if an injury of some type should happen A good First Aid Kit should include bandages antiseptic spray gauze tape etc Carry these items Flashlight Matches Flares First Aid Kit Money akon Indicates a hazardous situation which if not
37. State of Minnesota shall apply to all claims or disputes exclusive of its conflicts of law provisions IMPLIED WARRANTY EXCLUSION AND DISCLAIMER To the fullest extent permitted by law Arctic Cat excludes and disclaims all implied warranties of merchantability and fitness for a particular purpose If you are not satisfied with warranty service or repairs you should contact Arctic Cat at U S 1 218 681 9851 or Canada 1 204 982 1656 73 Warranty Procedure Owner Responsibility At the time of sale an ATV Rider Training Certificate and Owner Registration form is to be completed by the selling dealer and consumer The receipt of the form by Arctic Cat is a condition precedent to warranty coverage It is the selling dealer s responsibility to retain and or submit appropriate copies of the form to the appropriate place s to initiate war ranty coverage The dealer will furnish to the consumer a signed copy of the form which must be pre sented to the dealer when requesting warranty service The registration form is the con sumer s proof of ownership and warranty eligibility The form is used by the dealer to validate the warranty claim Retain your copy of the form and keep it in a safe place When warranty repair is suspected the ATV should be taken to the selling dealer who has the primary responsibility to perform warranty repairs Subject to the limitations set forth in the Limited Warranty in the event the
38. TIAL HAZARD Going down a hill improperly WHAT CAN HAPPEN Could cause loss of control or cause the ATV to over turn HOW TO AVOID THE HAZARD Always follow proper procedures for going down hills as described in this Operator s Manual Always check the terrain carefully before you start down any hill Shift your weight backward Never go down a hill at high speed Avoid going down a hill at an angle that would cause the ATV to lean sharply to one side Go straight down the hill where possible Indicates a hazardous situation which if not A WARNING avoided could result in death or serious injury 11 Warnings A WARNING POTENTIAL HAZARD Operating this ATV after or while consuming alcohol or drugs WHAT CAN HAPPEN Could seriously affect your judgment Could cause you to react more slowly Could affect your balance and perception Could result in an accident HOW TO AVOID THE HAZARD Never consume alcohol or drugs before or while driving this ATV A WARNING POTENTIAL HAZARD PERIT Operating or riding as a passenger on this ATV without clothing wearing an approved helmet eye protection and protec tive clothing WHAT CAN HAPPEN Operating or riding as a passenger on this ATV without an approved helmet increases your chances of a severe h Gloves head injury or death in the event of an accident Operating or riding as a passenger on this ATV without eye protectio
39. UMBER The key identification number is stamped on the key as shown in the illustration Record this number in the space provided for reference if you ever need a new key 2 VEHICLE IDENTIFICATION NUMBER 3 ENGINE SERIAL NUMBER Record the Vehicle Identification Number and Engine Serial Number in the spaces provided to assist you in ordering parts from your authorized Arctic Cat ATV dealer or for reference in case the ATV is stolen Improper use can result in SEVERE INJURY or DEATH CAN ALWAYS USE NEVER USE NEVER CARRY NEVER USE AN APPROVED ONPUBLIC MORE THAN WITH DRUGS HELMET AND ROADS 1 PASSENGER OR ALCOHOL PROTECTIVE GEAR FOR DRIVER AND PASSENGER NEVER operate e without proper ATV training or instruction e at speeds too fast for your skills or the conditions e on public roads a collision can occur with another vehicle e with a passenger unless passenger seat is securely in place THE OPERATOR MUST ALWAYS e use proper riding techniques to avoid overturns on hills and rough terrain and in turns e avoid eile surfaces pavement may seriously affect handling and control reduce speed and use extra caution at all times when Carrying a passenger dismount passenger when conditions require make sure passenger reads and understands this label and passenger safety label LOCATE AND READ OPERATOR S MANUAL FOLLOW ALL INSTRUCTIONS AND WARNINGS 2014 Arctic Cat Inc Tradem
40. V with improper tires or with improper or uneven tire pressure WHAT CAN HAPPEN Use of improper tires on the ATV or operation of the ATV with improper or uneven tire pressure may cause loss of control increasing your risk of accident HOW TO AVOID THE HAZARD Always use the size and type tires specified in this Operator s Manual for this ATV Always maintain proper tire pressure as described in this Operator s Manual A WARNING POTENTIAL HAZARD Skidding or sliding WHAT CAN HAPPEN You may lose control of the ATV You may also regain traction unexpectedly which may cause the ATV to overturn HOW TO AVOID THE HAZARD Learn to safely control skidding or sliding by practicing at slow speeds and on level smooth terrain On extremely slippery surfaces such as ice go slowly and be very cautious in order to reduce the chance of skidding or sliding out of control A WARNING POTENTIAL HAZARD Operating the ATV through deep or fast flowing water WHAT CAN HAPPEN Tires may float causing loss of traction and loss of control which could lead to an accident HOW TO AVOID THE HAZARD Never operate the ATV in fast flowing water or in water deeper than the footrests Remember that wet brakes may have reduced stopping capability Test your brakes after leaving water If necessary apply them several times to dry out the pads A WARNING POTENTIAL HAZARD Operating this ATV at excessive speeds WHAT CAN HAPPEN
41. WARNING Make sure the seat is secure before mounting the ATV Severe personal injury may result if the seat is not properly secured 3 To remove the rear seat pull the two latch handles to the rear and rotate them to the vertical position 4 Lift the rear of the seat up then pull slightly to the rear and lift the seat off the mountings CF227A Front Seat Lock E NOTE The rear seat if installed must be removed prior to removing the front seat 1 To remove the front seat pull the seat lock lever up located at the rear of the seat Raise the rear end of the seat and slide it rearward 2 To lock the seat into position slide the front of the seat into the seat retainers and push down firmly on rear of seat The seat should automat ically lock into position A WARNING Make sure the seat is secure before mounting the ATV Severe personal injury may result if the seat is not properly secured Trailering and Towing A WARNING Never use the front rack or rear back rest support as towing or trailering points The ATV is equipped with a frame mounted receiver for a standard 2 in receiver hitch The standard receiver hitch must be purchased separately Trailer Tongue Weight is the downward force exerted on the hitch by the trailer coupler when the trailer is fully loaded and the coupler is at its normal towing height Always maintain a slow speed when trailering
42. and thank you from Arc tic Cat Inc for purchasing an ARCTIC CAT 700 Diesel Built with American engineering and manufacturing know how it is designed to provide superior ride comfort utility and dependable ser vice This Operator s Manual is furnished to make sure that the operator is aware of safe operating procedures It also includes information about the general care and maintenance of your ATV Carefully read the following pages If you have any questions regarding this ATV contact an authorized Arctic Cat ATV dealer for assistance Remember only authorized Arctic Cat ATV dealers have the knowledge and facilities to pro vide you with the best service possible Protect Your Sport e Know all local state provincial riding laws e Respect your ATV and e Respect the environment and e You will gain respect of others We also advise you to strictly follow the recommended maintenance program as outlined This preventive maintenance program is designed to ensure that all critical components on this ATV are thor oughly inspected at various intervals All information in this manual is based on the latest product data and specifica tions available at the time of printing Arctic Cat Inc reserves the right to make product changes and improvements which may affect illustrations or explana tions without notice Operating this ATV if you are under the age of 16 increases the chances of severe injury or dea
43. arks of Arctic Cat Inc Thief River Falls MN 56701 218 681 9851 U S 204 982 1772 Canada p n 2260 353
44. ations and on different types of terrain HOW TO AVOID THE HAZARD Beginning and inexperienced operators should complete the certified training course offered They should then regularly practice the skills learned in the course and the operating techniques described in this Operator s Manual A WARNING POTENTIAL HAZARD Allowing anyone under age 16 to operate this ATV WHAT CAN HAPPEN Use of the ATV by children can lead to severe injury or death of the child Children under the age of 16 may not have the skills abilities or judgment needed to operate the ATV safely and may be involved in a serious accident HOW TO AVOID THE HAZARD A child under 16 should never operate this ATV A WARNING POTENTIAL HAZARD Operating this ATV on paved surfaces WHAT CAN HAPPEN The ATV s tires are designed for off road use only not for use on pavement Paved surfaces may seriously affect handling and control of the ATV and may cause the ATV to go out of control HOW TO AVOID THE HAZARD Never operate the ATV on any paved surfaces including sidewalks driveways parking lots and streets A WARNING POTENTIAL HAZARD me ia 1 Ran u am an 1_ 1 ith Le Attempting wheelies jumps and other stunts AG A WHAT CAN HAPPEN Increases the chance of an accident including a roll over HOW TO AVOID THE HAZARD Never attempt stunts such as wheelies or jumps Don t lt try to show off Indicates a hazardous
45. can cause serious lliness or death Do not run the engine in an enclosed area without adequate ventilation 1 Set the Brake Lever Lock 2 Move transerission to NEUTRAL postion 3 Turn Emergency Stop switch to RUN positon 4 Tura ignition key switch to ON postion 5 Check instrument pare Green Giow Plog indicator will automatically strat of in 0 28 seconds 6 Press Starter Bunon Release bution when engine starts Use throttle as necessary to attan ae 7 Wee mante balore operating 8 Release th Brake Lever Lock A CAUTION Avoid Damage Do not operate starter more than 5 seconds It engine does not start wat 5 seconds with key OFF before trying again or starter may be damaged If engine does not start after tres pause 5 menzes betore repeating stating procedure CT NEVER carry a passenger on this carner MAXIMUM LOAD 200b 91kg evenly distributed Co NEVER carry a passenger on this carrier MAXIMUM LOAD 100b 45kg evenly distributed 0413 576 DE052B Indicates a hazardous situation which if not avoided could result in death or serious injury 9 Warnings E NOTE The illustrations in this Warnings sub section apply to an operator and a passenger even though some may show only the operator A WARNING POTENTIAL HAZARD Operating this ATV without proper instruction WHAT CAN HAPPEN The risk of an accident is greatly increased if the operator does not know how to operate the ATV properly in different situ
46. ccidentally stall while riding uphill you need to take action before the ATV rolls backward down the hill ATV 0020 N An L PELL ATV 0034 ATV 0035 ATV 0036 38 ATV 0037 Stop where you are apply the brakes and shift to neutral Shut off the engine Keep your body weight shifted for ward Ask the passenger to dismount 5 Get off the ATV on the uphill side 11 If you re to the left of the ATV turn the handlebar all the way left Partially release the brake but lightly hold the brake lever Let the ATV roll to your right side until it faces slightly downhill Reapply the brakes 10 Get back on the ATV from the uphill side have your passenger mount the ATV from the uphill side and keep your body weight and the passenger s body weight shifted uphill when you sit down Start the engine and follow the method for riding downhill ATV Operation Riding Uphill Many accidents happen while riding on hills and as a result of the ATV rolling or flipping So obviously use extreme caution and follow this method for riding uphill Never Operate Up Or Down Hills Steeper Than 25 Riding Downhill Success in riding downhill depends on how well you know your brakes take it easy on them or you could flip over 1 Shift your body weight and passen ger s body weight as far back o
47. correct procedures for riding Indicates a hazardous situation which if not A WARNING avoided could result in death or serious injury 25 Sound Judgment Riding Companions Leave a lot of space between you and other riders especially in dusty and dirty conditions because it ll be difficult to see the riders in front of you stopping Riding with companions on several vehi cles is not the same as riding one ATV with a passenger Other Vehicles Depending on where you re riding you might encounter ATV s bikes or motor vehicles on public lands Respect the presence of cars if you re crossing roads or riding in public areas and make your self be seen If you can t see other vehi cles coming that means you re invisible too Hikers With the renewed interest in hiking camping and other outdoor activities people can show up in remote areas where you would never expect them For their sake keep your eyes open Animals and Nature Respect the outdoors that you love Don t use your ATV to chase animals or birds Drive around young trees rather than over them Keep clear of streams and ditches with standing water TESTIMONIAL DOCUMENT N380310A1 CITY STATE NEW CUMBERLAND WV SEX M AGE 18 IBODY PART HEAD IDATE ACCIDENT 7 30 93 DISPOSITION DOA SYNOPSIS An 18 year old male died as the result of injuries which he sustained in an accident while driving a 4 wheel ATV on a gravel
48. d battery Allow the vehicle to run for several minutes applying some charge to the dead battery 9 Start the vehicle with the dead battery and allow it to run for several minutes before disconnecting the jumper cables 10 Remove the jumper cables in oppo site order of hook up 4 3 2 1 Be careful not to short cables against bare metal E NOTE Have the battery and elec trical system checked prior to oper ating the vehicle again Fuel Filter This diesel powered ATV is equipped with a high efficiency fuel filter The fuel filter should be changed in accordance with the maintenance schedule or more often if operated under severe conditions or winter operation To change the fuel filter use the following procedure 1 Remove the right front fender splash panel then using an appropriate filter wrench remove the fuel filter DE032D 2 Apply a light coat of oil to the seal ring of the new fuel filter then install the filter Tighten until the seal ring contacts the filter head then tighten an additional turn 3 Depress and release the manual primer pump to charge the fuel filter and purge any air from the system DE031A E NOTE Cycle the manual primer pump until the lever becomes firm and resistance is observed The system will bleed itself through the tank return circuit 4 Check for any fuel leaks then start the engine and check for normal engine operation idle RPM Do not attempt t
49. drain pan Transmission Fill Plug nae lt iiis rate Transmission Drain Plug DE016A 4 Install the drain plug and tighten securely Pour recommended lubricant into the filler hole Install the filler plug 5 Remove the transmission lubricant level stick and wipe it with a clean cloth then check the lubricant level with the level stick i a4 La Check Transmission Lubricant 7 DE002A Front Differential and Rear Drive Gear Lubricant Inspecting Changing Check and change the gear lubricant in each according to the Maintenance Sched ule When adding or changing the lubri cant use approved SAE 80W 90 hypoid oil and use the following procedure E NOTE To check each remove each filler plug The oil should be 1 in below the threads of each plug 1 Place the ATV on level ground 2 Remove each oil filler plug 3 Drain the oil into a drain pan by remov ing in turn the drain plug from each FrontiDifferentiarwrn CF107B CF106C 4 After all the oil has been drained install the drain plugs and tighten securely CAUTION CAUTION Inspect the oil for any signs of metal filings or water If found take the ATV to an authorized Arctic Cat ATV dealer for servicing Be careful not to spill any fluid when filling the brake fluid reservoir Wipe away Spilled fluid immediately Brake Lever Lock 5 Pour recommended oil into each filler hol
50. duce speed when adding addi tional loads A WARNING POTENTIAL HAZARD Overloading the ATV or carrying or towing cargo improperly WHAT CAN HAPPEN Could cause changes in handling which could lead to an accident HOW TO AVOID THE HAZARD Never exceed the stated load capacity Cargo should be properly distributed and securely attached Reduce speed when carrying cargo or pulling a trailer Allow greater distance for braking Always follow the instructions in this Operator s Manual for carrying cargo or pulling a trailer Personal Choices A safe enjoyable ride is dependent on many personal choices An ATV like all motorized vehicles can be dangerous to operate if you choose to ignore safety precautions take unnecessary chances or ride beyond your abilty or your vehicle s capability Don t allow the thrill of free dom or adventure to affect your ability to make good safe choices Alcohol and Drug Consumption Operator and or Passenger It s extremely dangerous and often illegal to drink alcoholic beverages and ride it s also very foolish Indicates a hazardous situation which if not avoided could result in death or serious injury 27 Sound Judgment TESTIMONIAL IDOCUMENT X46481A1 CITY STATE LAUREL MS SEX M AGE 25 IBODY PART ALL PARTS BODY IDATE ACCIDENT 6 25 93 DISPOSITION DOA SYNOPSIS A 25 year old male died from drowning after the 4 wheeled ATV he was drivi
51. e Lev l O CF113A 6 Install the filler plugs Hydraulic Hand Brake A WARNING Be sure to inspect the hydraulic brake system before each use Always maintain brakes according to the Maintenance Schedule Brake Lever Lock Hand Brake e ak L Brake Fluid Check the brake fluid level in the brake fluid reservoir If the level in the reser voir is not visible in the sight glass add DOT 4 brake fluid Sight Glass 738 420A E NOTE If the sight glass appears dark there is a sufficient amount of fluid in the reservoir 738 420B Check to make sure the brake lever lock engages properly and that the brake when engaged locks the wheels 1 Pump the brake lever 2 or 3 times 2 Engage the brake lever lock 3 Attempt to push the ATV E NOTE The brake lever lock must lock the wheels If it doesn t take the ATV to an authorized Arctic Cat ATV dealer for service Brake Hoses Carefully inspect the hydraulic brake hoses for cracks or other damage If found take the ATV to an authorized Arctic Cat ATV dealer to have the brake hoses replaced Brake Pads The clearance between the brake pads and brake discs is adjusted automatically as the brake pads wear The only mainte nance that is required is replacement of the brake pads when they show excessive wear Check the thickness of each of the brake pads as follows 1 Remove a front wheel 2
52. e Stamp Here CHANGE OF ADDRESS OWNERSHIP ARCTIC CAT INC PRODUCT SERVICE AND WARRANTY DEPT P O BOX 810 THIEF RIVER FALLS MN 56701 Arctic Cat ATV Emission Control Warranty Statement California Only Warranty Rights and Obligations Arctic Cat Inc hereinafter referred to as Arctic Cat and the California Air Resources Board are pleased to explain the emission control system warranty for each new Arctic Cat ATV sold in the state of California In California a new ATV must be designed built and equipped to meet the state s stringent anti smog stan dards Arctic Cat warrants the emission control system on the Arctic Cat ATV for the peri ods listed below provided there has been no abuse neglect or improper mainte nance of the ATV The emission control system may include components such as the pre combustion chambers governor and crankcase vapor recirculation system Also included may be hoses belts connectors and other emission related assemblies When a warrantable condition exists Arctic Cat will repair the ATV at no cost to the owner including diagnosis parts and labor Emission Control Warranty Coverage A new Arctic Cat ATV manufactured after January 1 1997 has a two 2 year war ranty on its emissions control components If an emission related component on the ATV is defective the component will be repaired or replaced by any authorized Arctic Cat ATV dealer Owner s Emissi
53. e frozen use a suitable heating device to thaw out the brakes A WARNING Do not attempt to free frozen brakes by pouring warm water on the brake pads and housings E NOTE After the brakes thaw dry them by applying them several times while riding slowly E NOTE After riding through water mud snow or slush it is important to dry both brake systems before parking the ATV A WARNING Go slowly and be extra careful when riding on snow covered or ice cov ered terrain Always be alert to changing terrain conditions when operating the ATV 4 Practice driving in an open snow cov ered or ice covered area at slow speeds before driving on snow cov ered or ice covered trails 5 Learn how the ATV responds to steer ing and braking on the type of terrain to be encountered on the ride Stopping The ATV To stop the ATV first release the throttle lever Next apply the brake Stopping The Engine To stop the engine turn the ignition switch key to the OFF position or set the engine stop switch to the OFF position E NOTE Leaving the ignition switch key in the ON position could result in a discharged battery General Information TRV Identification Numbers This ATV has two identification num bers Vehicle Identification Number VIN and Engine Serial Number ESN The VIN is located on the frame support rail AF968C The ESN is located on the back side of the engine crankcase
54. e seat The operator should step to the ground on the left side of the ATV Handling the ATV Active Riding Techniques Active riding involves moving your body You and your passenger must learn to lean and shift body weight into turns to maintain control ATV 0012 Keep your feet on the footrests and both hands on the handlebar Hold the brake lever and release the brake lever lock 3 Shift into gear Release the brake slowly and apply the throttle 35 ATV Operation Leaning Weight Shift and Balance When you turn the trick is to move for ward and slide over to the side of the seat that s on the inside of the turn Support your body weight on the outside footrest At the same time lean your body and the passenger body to the inside of the turn Pay attention to the handling if you feel the tires coming off the ground reduce speed shift more of your body weight to the side that s lifting and make the turn wider if possible ATV 0013 ATV 0024 ATV 0025 36 Wide Turns Many accidents happen during turns If you don t understand turning techniques it s easy for the ATV to get away from you by losing traction plowing or tip ping Use this method for wide turns ATV 0044 1 Ease off the throttle as you approach the turn to slow down 2 Use the principles of leaning weight sh
55. ediate family members per ATV purchase See an authorized Arctic Cat ATV dealer for details or call 800 887 2887 for training course information In Canada the Canada Safety Council CSC provides an ATV Rider s Course to teach safe ATV operating skills They also provide a special ATV Rider s Course for children under 14 years of age with parental supervision Call the CSC at 1 613 739 1535 ext 227 for more details Also available is a bilingual com puter based safety training program on a CD ROM from CATV call toll free at 1 877 470 2288 Au canada le conseil canadien de la s curit CSC offre un cours de conduite de VTT pour enseigner les habilet s d op ration s curitaires de VTT Un cours sp cial de conduite de VIT est galement offert aux enfants de moins de 14 ans avec la surveillance d un parent Communiquez avec le CSC en com posant le 1 613 739 1535 poste 227 pour de plus amples informations Un programme de formation bilingue infor matis sur la s curit est aussi disponible sur disque optique compact par CATV composez sans frais le 1 877 470 2288 FOR MORE INFORMATION ABOUT ATV SAFETY in the U S call the Consumer Product Safety Commission at 800 638 2772 or the ATV Distibutors Safety Hotline at 800 852 5344 or in Canada call the Canada Safety Council at 1 613 739 1535 ext 227 Visit the Arctic Cat Inc website at www arcticcat com for additional prod uct informa
56. el Stick Engine Oil There is a level stick for checking the engine oil level To check the oil level use the following procedure DE003A ENOTE The ATV should be on level ground when checking the engine oil level 1 Open the engine access cover then pull out the level stick and wipe it with a clean cloth 2 Install the level stick and push com pletely into the tube 3 Remove the level stick the engine oil level should be above the L mark but not higher than the F mark DE024A Z bheck Transmission chitin DE002A E NOTE The ATV should be on level ground when checking the transmission lubricant level 1 Pull the level stick out of the tube and wipe it with a clean cloth 2 Install the level stick and push it com pletely into the tube 3 Remove the level stick the transmis sion lubricant level should be above the L mark but not higher than the F mark DE023A CAUTION CAUTION Do not overfill the engine with oil Always make sure the oil level is above the L mark but not higher than the F mark Do not overfill the transmission with lubricant Always make sure the lubricant level is above the L mark but not higher than the F mark Level Stick Transmission Lubricant There is a level stick located under the operator s seat for checking the transmis sion lubricant level To check the trans mission lubrica
57. er Sometimes Often 4 Do you feel that no matter what you do you won t get hurt 1 2 Never Sometimes Often 5 Do you drink or use drugs before you drive your car 2 3 Never Sometimes Often 6 Do you drive your car even if it has a major problem with the brakes tires or engine 1 Never Sometimes Often 7 Do you thrive on the adrenaline rush you get from speeding and dangerous situations 1 2 3 Never Sometimes Often 8 Do you hurt yourself because you do things that are out of your ability range 1 2 3 Never Sometimes Often 9 Do you tailgate other drivers when you think they re driving too slow 1 2 3 Never Sometimes Often 10 Do you ignore weather reports before you do outside activities like swimming camping fishing or boating 1 2 3 Never Sometimes Often Add the totals from lines 1 10 YOUR RISK FACTOR IS 10 15 You re pretty conservative Chances are good that the consistently safe choices you make will help you avoid hurting yourself and the people around you 16 20 You re straddling the fence Depending on your mood or whom you re with the choices you make may help you or hurt you 21 30 You re taking your chances Time to reconsider a lot of the judgments you make You re destined to put yourself in dangerous situations and potentially hurt yourself and the people around you Environment The environment you operate an ATV in is often harsh and
58. er Trip Meter Odometer reg isters the total distance the vehicle has traveled The trip meter is resetable and can be used to measure trip or trip legs The odometer cannot be reset 48 E NOTE To shift between the odometer ODO or trip meter TRIP press the Mode Button 3 to select the distance mode then press the Set Reset Button 4 to select the desired display Hold the Set Reset Button down to reset the trip meter 8 Gear Position Indicator Indicates which gear is selected R reverse N neutral H high range L low range E NOTE An E will be displayed if there is an error caused by a no shift position signal 9 High Beam Indicator The High Beam icon will appear only when the headlights are on high beam 10 4WD Lock Indicator Displays LOCK when the front differential lock has been engaged 11 Drive Select Indicator Displays 4WD when selected by the drive select switch or when the 4WD lock is engaged The display is blank when in 2WD 12 Speedometer Indicates the approxi mate vehicle speed in miles per hour MPH or kilometers per hour km h E NOTE To change mph km h dis play press and release Mode But ton 3 until the icon MPH km h appears then press the Set Button 4 to change the display Fuel Vent Hoses Replace the fuel hoses every two years Damage from aging may not always be visible Do not bend or obstruct the rout ing of the fuel tank vent hose Lev
59. er for you to endure the rough terrain Make yourself visible by using head lights and taillight and pull completely off the trail if you need to stop Keep your weight shifted into the slope It also helps to know which trails you can legally ride and who else might be on those same trails These are signs cur rently used in some areas to designate trail types and restrictions Trail Signs SYMBOLS iy HIGH ary CLEARANCE ats ny F VEHICLE 4x4 amp PICKUP TWO WHEEL MOTOR VEHICLE SNOWMOBILE l N N Symbol with REO SLASH indicates ac tivity not allowed Symbol with YELLOW SLASH in dicates activity recommended x Oc h OPEN ROUTE Not always used refer to map ENTERING MOTOR TRAVEL RESTRICTED AREA LEAVING MOTOR TRAVEL RESTRICTED AREA NATIONAL FOREST ROUTE MARKERS TRAVEL MANAGEMENT POSTER Roads maintained for LOW clearance vehicles such as This Ares is Open To passenger cars motorhomes 214 o Roads maintained 5 for HIGH clearance 3 vehicies TO RETURN ROAD OR TRAL To ITS ORIGANA CORDITION ATV 0068 Those Around You People do all kinds of things that you can t predict or control Passenger Never carry a passenger under the age of 12 Never carry a passenger who cannot place both feet on the footrests and who cannot securely hold onto the handholds You are responsible for the passenger and you must instruct the passenger on the
60. ert cssssseesees 5 Hangtags amp Warning Information 6 Rider Training Course secesseesee 7 Warning Labels csscesessersseenees 8 9 Warnings 10 18 Prevention cssecsseesseeesseeeseeeeeeees 19 22 Safe Riding Clothing and Gear Operator and Passenger 19 Condition of the ATV i T CLOC iisa First Aid and Survival A Active Riding c cccssseeceesseeeeeee Sound Judgment scsseseseeseees Environment Those Around You Equipment 0 ee 26 Load Capacity Ratings 27 Speedrack sise 27 Personal Choices 27 SIPDE 29 Supervision 30 Taking Responsibility 30 Inexperienced Riders 30 Experienced Riders 000 30 DIVISION II OPERATION MAINTENANCE Specifications cccecseeeseeeeeee Location of Parts and Controls ATV Operation sccceseeeeeseeneee Basic Operating Maneuvers Starting the Engine 33 Starting A Cold Engine 33 Handling the ATV Active Riding Techniques ceseseestceeeereeeeeeteoees 35 TPS E E E A 41 General Information 44 53 TRV Identification Numbers Ignition Switch key Control Locations and Functions 44 Indicator Lights 0 eee 47 Speedometer LCD 47 Fuel Vent Hoses 48 Level Stick Engine Oil ee 48 Level
61. es The accessory plug is located on the right side of the instrument pod CAUTION Always use electrical accessories less than 180W Tool Storage Tray Storage Compartment A basic tool kit is provided with the ATV Maintain the tool kit with the ATV at all times The tool storage tray is located beneath the seat DE011 The storage compartment is located beneath the tool storage tray Remove the tool storage tray to access the storage compartment 70 Preparation For Storage CAUTION Prior to storing the ATV it must be properly serviced to prevent rusting and component deterioration Arctic Cat recommends the following procedure to prepare this ATV for stor age An authorized Arctic Cat ATV dealer should perform this service how ever the owner operator may perform this service if desired 1 Clean the seat cushion cover and base with a damp cloth and allow it to dry 2 Clean the ATV thoroughly by wash ing dirt oil grass and other foreign matter from the entire ATV Allow the ATV to dry thoroughly DO NOT get water into any part of the engine or air intake 3 Fill the fuel tank with fresh 1 or 2 diesel fuel according to ambient tem peratures then add a quality anti microbial additive Run the engine in a well ventilated area for several min utes to make sure fresh treated fuel is circulated throughout the entire injec tion system 4 P
62. et get a new one immediately Your helmet may not protect your head from injury if it has cracks fissures or other damage to its outside or core padding Condition of the ATV Remember your helmet won t do you any good if the chin strap isn t fastened Eye Protection Wear eye protection such as goggles to completely surround your eyes to prevent getting dirt or other items in your eyes Do not depend on sunglasses for proper eye protection Sunglasses are not recom mended they don t prevent objects from flying in through the sides Long Pants and Long Sleeved Shirt The goal is to protect your body from branches long grass airborne objects or anything else that could scrape your skin The more thick and durable the material the better protection it ll provide Riding pants with kneepads a jersey and shoul der pads provide the best protection The second step in Prevention is checking the condition of your ATV Chances are good that you ll be using your ATV in some rough terrain and there s no way you want your brakes to go out when riding downhill You need to check the following parts on your ATV before every ride 1 Tires and Wheels 2 Controls and Cables 3 Lights and Electric 4 Oil and Fuel 5 Chassis 6 Miscellaneous Items One easy way to remember what parts you need to check is by using the acronym T CLOC It stands for T L LIGHTS AND ELECTRIC While checking the
63. from side to side and up and down 5 If boot damage is present or ball joint free play seems excessive contact an authorized Arctic Cat ATV dealer for service Tie Rod Boots Inner and Outer Right and Left CCc792 1 Secure the ATV on a support stand to elevate the front wheels 2 Remove both front wheels 3 Inspect the four tie rod boots for cracks tears or perforations 4 Check the tie rod end free play by grasping the tie rod near the end and attempting to move it up and down 5 If boot damage is present or tie rod end free play seems excessive con tact an authorized Arctic Cat ATV dealer for service Drive Axle Boots CC793 E NOTE This ATV has four drive axles and eight boots 1 Inspect all drive axle boots for cracks tears or perforations 2 If boot damage is present contact an authorized Arctic Cat ATV dealer for service Battery The battery is located in a battery tray above the rear final drive gear box It is accessible from the rear of the ATV After being in service batteries require regular cleaning and recharging in order to deliver peak performance and maxi mum service life The following proce dure is recommended for cleaning and maintaining a sealed battery Always read and follow instructions provided with battery chargers and battery products E NOTE Refer to all warnings and cautions provided with the battery or battery maintainer charger Loss of bat
64. he ATV is not designed to be used on paved surfaces and may be difficult to control Never operate the ATV on a public road even a dirt or gravel one because you may not be able to avoid colliding with another ATV Also operating the ATV on a public road may be against the law Never operate the ATV without an approved motorcycle helmet eye protection boots gloves long pants and a long sleeved shirt or jacket Never consume alcohol or drugs before or while operating the ATV Never operate the ATV at excessive speeds Go at a speed which is proper for the terrain visibility condi tions and your experience Never attempt to do wheelies jumps or other stunts Always be careful when operating the ATV especially when approach ing hills turns and obstacles and when operating on unfamiliar or rough terrain Never lend the ATV to anyone who has not taken a training course Always inspect the ATV each time you use it to make sure it is in safe operating condition Always follow the inspection and maintenance procedures and schedules described in this manual Always keep both hands on the han dlebar grips operator nandholds passenger and both feet firmly planted on the footrests of the ATV during operation Indicates a hazardous situation which if not A WARNING avoided could result in death or serious injury 5 Hangtags amp Warning Information This Arctic Cat TRV comes with hang T
65. he labels should be considered as per tags and several labels containing impor manent parts of the ATV Ifa label comes tant safety information Anyone who off or becomes hard to read contact your rides the ATV should read and under Arctic Cat ATV dealer for a replacement stand this information before riding w ytd IS NOT Tp OW WORE Sa 4 WARNING 88 can ros jutt ia SEVERE INJURY o CEATH DDG ALMATS USE MOVER USE MEVER CAREY NEVER USE AN APPROVED ON PUD MORE DIAN WTN OUR WELMET AND ROADS SPABSEWGER OR ALCOHOL NEVER operate menoui proper ATV training or instruction at speeds too fast for your sase or the condmons THE OPERATOR MUST ALWAYS Suae proper ndng tec 10 aros overturns to ies need rough tera and in toraa veld paved surtaces pavement may sertounty rect REg ana contrat reduce spees tnd vse extra caution at all umes Mhen carrying 4 passenger Gamourt patsenger then constiona require make Sure passenger reads and understands tus label and passenger eatety laser LOCATE AND READ OPERATOR S MANUAL FOLLOW ALL INSTRUCTIONS AND WARNINGS No sa T 2 UP ATV NO OPERATOR UNDER AGE 16 NO PASSENGER UNDER AGE 12 NEVER CARRY MORE THAN ONE PASSENGER THIS ATV IS FOR OFF HIGHWAY USE ONLY TRAINING COURSES TO TEACH ATV RIDING SIOLLS ARE AVAILABLE FOR INFORMATION CONTACT YOUR DEALER MAKE SURE TO WATCH THE SAFETY VIDEO READ AND UNDERSTAND THE OPERATORS MANUAL AND ALL OF THE WARNING LABELS ON
66. ich will result in an unexpected loss of brakes A WARNING Use only Arctic Cat approved brake fluid Never substitute or mix differ ent types or grades of brake fluid Brake loss can result Check brake fluid level and pad wear before each use Brake loss can result in severe injury or even death ATV Operation Parking Parking involves following the previous rules for braking then 1 After the ATV stops shift into neutral Safe riding techniques include Riding Leaning Weight Shift and Balance Wide Turns Sharp Turns 2 Stop the engine using the ignition Quick Turns switch e K Turns e Riding Uphill 3 Turn off the engine stop switch Riding Downhill 4 If you have to park on a hill shift the e Sidehilling Traversing ATV into low gear otherwise try to e Swerving park only on level surfaces Crossing Obstacles 5 Engage the brake lever lock Riding a Once the engine s warm the ATV is Dismounting the TRV ready to go After you ve followed the procedure for parking it s time to dismount 1 The operator should double check that the brake lever lock is engaged The passenger should grasp the left shoulder of the operator with the right hand and with the left hand grasp the left side handhold then swing the right leg over the seat and step to the ground on the left side of the ATV The operator should swing the right leg over to the left side of th
67. ident Tire Replacement This ATV has low pressure tubeless tires Air is sealed by the contact surfaces of the inner wheel rim and the tire bead If either the inner wheel rim or tire bead is damaged air may leak Be extremely careful not to damage these areas when replacing tires It is very important to use the proper tools when repairing or replacing tires to prevent damage to the tire bead or wheel rims If proper tools and related items are not available have this maintenance per formed by an authorized Arctic Cat ATV dealer or a qualified tire repair station CAUTION When breaking the tire bead loose from the wheel be extremely careful not to damage the inner wheel sur face or the tire bead A WARNING Use only Arctic Cat approved tires when replacing tires Failure to do so could result in unstable operation Tire Repair Tubeless Should a leak or flat tire occur due to a puncture the tire may be repaired using a plug type repair If the damage is from a cut or if the puncture cannot be repaired using a plug the tire must be replaced When operating the ATV in areas where transportation or service facilities are not readily available it is strongly recom mended to carry a plug type repair kit and a tire pump along Wheel Removal 1 Park the ATV on level ground and engage the brake lever lock 2 Loosen the lug nuts on the wheel to be removed Elevate the ATV Rem
68. ifting and balancing shift your body weight to the inside of the turn 3 Gradually increase your speed as you come out of the turn ATV Operation Sharp Turns Quick Turns After mastering wide turns practice the Quick turns are the most difficult turns and should only be done after you are experienced with your ATV advanced skill of sharp turns ATV 0040 Ease off the throttle as you approach the turn to slow down Use the principles of leaning weight shifting and balancing shift your body weight to the inside of the turn You might have to lean into the turn more than you do in a wide turn If shifting weight and balance aren t enough to keep the tires on the ground straighten out the handlebars as much as you can Gradually increase your speed as you come out of the turn ATV 0022 ATV 0023 Ease off the throttle as you approach the turn to slow down Turn the handlebars and shift weight and balance at the same time as you enter the turn use the principles of leaning weight shifting and balanc ing shift your body weight to the inside of the turn Follow this with slight acceleration For multiple turns repeat this move ment as needed To make your turn quicker try raising yourself off the seat a few inches as you shift your weight 37 ATV Operation K Turns Use K turns if you a
69. ing DE025A 3 Remove the engine drain plug from the bottom of the engine and drain the oil into a drain pan Engine as Drain Pu A DE017A 4 Remove the right side engine cover 5 Using the oil filter wrench and a ratchet handle or a socket or box end wrench remove the old oil filter and dispose of properly Do not re use oil filter DE018 E NOTE Clean up any excess oil after removing the filter 6 Apply oil to the new filter O ring and check to make sure it is positioned correctly then install the new oil fil ter Tighten securely 7 Install the drain plug and tighten it securely Pour the recommended oil in the filler hole Install the filler cap 57 8 Start the engine while the ATV is outside on level ground and allow it to idle for a few minutes 9 Turn the engine off and wait approxi mately three minutes Recheck oil level 10 Inspect the area around the drain plug and oil filter for leaks Transmission Lubricant Inspecting Changing Check and change the transmission lubri cant according to the Maintenance Sched ule When adding or changing the lubricant use approved SAE 80W 90 hypoid oil and use the following procedure 1 Place the ATV on level ground 2 Remove the transmission fill plug Make sure not to allow contaminants to enter the opening DEO26A 3 Remove the transmission drain plug from the bottom of the transmission and drain the lubricant into a
70. ing that you need to pay a lot of attention to your speed Even on really level areas you should keep it under 10 mph 16 kph if you ve got a trailer attached Avoid uneven terrain Also consider that your braking distance is going to increase with the more weight you carry Think about these when dealing with cargo 1 Rack weight limit 2 Trailer weight limit 3 Weight distribution 4 Speed Indicates a hazardous situation which if not 26 A WARNING avoided could result in death or serious injury Sound Judgment Load Capacity Ratings ARCTIC CAT LOAD CAPACITY RATINGS Item Specification lb kg Max Load Capacity 600 272 Front Rack max 100 45 Rear Rack max 200 91 Rear Box Optional max 200 91 Woot and Tongue 35 16 Towing Capacity max 1050 477 Max Load Capacity Total weight of operator and passenger accessory weight tongue weight and cargo on the front and rear rack Tongue Weight Weight on trailer tongue Towing Capacity Total weight of trailer and all cargo in the trailer Speedrack When installing Speedrack accesso ries make sure to read and carefully follow the instructions provided in each kit including all weight restric tions as noted on placards and decals MNOTE Use extra caution when operating this ATV with additional loads such as passenger accesso ries and or cargo Handling of the ATV may be adversely affected Re
71. ion Before they ride have them take the training course have them watch the safety video and have them read the Operator s Manual You train them It doesn t matter how you do it as long as you do it TRV s are a little different from the han dling to the stability to the controls So regardless of how much experience your family members have they don t have experience with your ATV Let experi enced riders get familiar with your ATV show them the basics before they take off You don t want it on your conscience that someone got hurt because you didn t tell them how to use your ATV Remember that regardless of experience you should never let anyone under the age of 16 oper ate your ATV PASSENGER SAFETY To reduce the risk of SEVERE INJURY or DEATH NEVER CARRY NEVER RIDE MORE THAN ONE AFTER USING PASSENGER DRUGS OR ALCOHOL NEVER carry a passenger too small to firmly plant feet on footrests and securely grasp hand holds THE PASSENGER MUST ALWAYS use an approved helmet and protective gear securely grasp hand holds and plant feet firmly on footrests while seated in the passenger seat tell operator to slow down or stop if uncomfortable get off and walk if conditions require 411 257 2411 257 Indicates a hazardous situation which if not 30 A WARNING avoided could result in death or serious injury Division II Operation Maintenance Specifications ENGINE AND DR
72. ioration or poor sealing Clean or replace as required x DE683A 9 Install the air filter housing cover drain facing downward and secure using the clips Draining V Belt Cover E NOTE If the ATV has been driven through water the V belt cover must be drained of any water To drain the belt cover use the following procedure 1 Place the ATV on a level surface 2 Remove the drain bolt from the cover and allow the water to drain out ve V Belt Housing Drain _ D DE030A 3 Shift the range lever to the neutral position then start the engine 4 Increase and decrease engine RPM several times to blow out any water then stop the engine 5 Install the drain bolt and tighten securely E NOTE The V belt and clutches should be inspected every 500 miles and the belt replaced if necessary Tires A WARNING Always use the size and type of tires as specified Refer to the specifica tions chart for proper tire inflation pressure and always maintain proper tire inflation pressure Tire Tread Condition The use of worn out tires on a ATV is very dangerous A tire is considered to be worn out when the depth of the tread is less than 3 mm 1 8 in Be sure to replace the tires before reaching this min imum specification Minimum Tread Depth 3 mm 1 8 in 0732 649 A WARNING The use of worn out tires is danger ous and can increase the risk of an acc
73. les for signs of wear or fraying Replace if necessary Change the engine oil and filter Check the coolant level and add prop erly mixed coolant as necessary Charge the battery then install Con nect the battery cables making sure to connect the positive cable first 72 7 10 11 Check the entire brake systems fluid level pads etc all controls head lights taillight brakelight and head light aim adjust or replace if necessary Check the tire pressure Inflate to rec ommended pressure as necessary Tighten all nuts bolts cap screws and screws making sure all calibrated nuts cap screws and bolts are tight ened to specifications Make sure the steering moves freely and does not bind Fill the fuel tank with clean diesel fuel of the recommended grade Limited Warranty Arctic Cat Inc hereinafter referred to as Arctic Cat extends a limited warranty as described below on each new Arctic Cat ATV it assembles and on each genuine Arctic Cat ATV part and accessory assembled and sold by an authorized Arctic Cat ATV dealer The limited warranty on an Arctic Cat ATV is extended to the original retail purchaser for the time periods described below however the balance of the remaining warranty may be transferred to another party unless the purchase is for commercial use see below Warranty coverage is only available in the country in which the original retail purchase
74. lug the hole in the muffler with a clean cloth 5 Apply light oil to the upper steering post bushing and plungers of the shock absorbers 6 Tighten all nuts bolts cap screws and screws Make sure rivets holding components together are tight Replace all loose rivets Care must be taken that all calibrated nuts cap screws and bolts are tightened to specifications 7 Fill the cooling system to the bottom of the stand pipe in the filler neck with properly mixed coolant 8 Disconnect the battery cables nega tive cable first then remove the bat tery clean the battery posts and cables and store in a clean dry area E NOTE For storage use a battery maintainer or make sure the bat tery is fully charged see Battery section in this manual 9 Store the ATV indoors in a level posi tion CAUTION CAUTION DO NOT store the ATV with biodiesel B20 in the fuel system Severe dam age to the fuel system may occur Avoid storing outside in direct sun light and avoid using a plastic cover as moisture will collect on the ATV causing rusting 71 Preparation After Storage Taking the ATV out of storage and cor rectly preparing it will assure many miles and hours of trouble free riding Arctic Cat recommends the following procedure to prepare the ATV 1 2 Clean the ATV thoroughly Clean the engine Remove the cloth from the muffler Check all control wires and cab
75. me stress on the engine components during break in care should be taken not to overload the engine too often Do not pull a trailer during the break in period When the engine starts allow it to warm up properly Idle the engine several min utes until the engine has reached normal operating temperature Do not idle the engine for excessively long periods of time Burnishing Brake Pads Brake pads must be burnished to achieve full braking effectiveness Braking dis tance will be extended until brake pads are properly burnished A WARNING Do not attempt sudden stops or put yourself into a situation in which a sudden stop will be required until the brake pads are properly burnished To properly burnish the brakes use fol lowing procedure 1 Choose an area sufficiently large to safely accelerate to 30 mph and brake to a stop 2 Accelerate to 30 mph then compress brake lever to decelerate to 0 5 mph 3 Repeat procedure twenty times 53 General Maintenance E NOTE Proper maintenance of the ATV is important for optimum per formance Follow the Maintenance Schedule and all ensuing mainte nance and care instructions infor mation E NOTE Proper maintenance pro cedures for each item can be found on the corresponding page indi cated 54 If at any time abnormal noises vibrations or improper functioning of any component of this ATV is detected DO NOT OPER ATE THE ATV Take the ATV to an au
76. n ning may cause the battery to dis charge Always leave the ignition switch in the OFF position when engine is not running Shift Lever This ATV has a dual range automatic transmission with reverse Drive Select Switch This switch allows the operator to oper ate the ATV in either 2 wheel drive rear wheels or 4 wheel drive all wheels For normal riding on flat dry hard sur faces 2 wheel drive should be sufficient In situations of aggressive trail condi tions 4 wheel drive would be the desired choice amp FI475A To either engage or disengage the front wheels move the switch to the 4WD position or to the 2WD position CAUTION Do not attempt to either engage or disengage the 4WD lock front differ ential while the ATV is moving The 4WD lock allows the operator to mechanically lock the front differential to apply equal power to both front wheels To engage the lock from 4WD slide the switch up and move fully to the left to disengage the lock move the switch lever to the right A WARNING The 4WD lock is intended for use where minimum traction is available NEVER EXCEED 10 MPH 16 kph with the lock engaged Maneuverabil ity and handling characteristics will differ with the lock engaged Failure to follow this procedure may result in loss of control Control loss can result in severe injury or even death Hand Brake The hand brake is considered to be the normal
77. n adjusting the headlight aim 2 Measure the distance from the floor to the mid point of each headlight 3 Using the measurements obtained in step 2 make horizontal marks on the aiming surface 4 Make vertical marks which intersect the horizontal marks on the aiming surface directly in front of the head lights 5 Switch on the lights Make sure the HIGH beam is on DO NOT USE LOW BEAM 6 Observe each headlight beam aim Proper aim is when the most intense beam is centered on the vertical mark 5 cm 2 in below the horizontal mark on the aiming surface 7 Adjust each headlight by turning the adjustment knob clockwise to raise the beam or counterclockwise to lower the beam until correct aim is obtained CD714 Fuses The fuses are located in a fuse block under the seat If there is any type of electrical system failure always check the fuses first E NOTE To remove the fuse com press the locking tabs on either side of the fuse case and lift out BLOWER _HI BEAM 1411 381 CAUTION Always replace a blown fuse with a fuse of the same type and rating If the new fuse blows after a short period of use consult an authorized Arctic Cat ATV dealer immediately Electrical Output Terminals One output terminal for electrical acces sories is located on the front wiring har ness Two output terminals for electrical acces sories are located on the front and rear wiring harness
78. n can result in an accident and increases your chances of a severe injury in the event of an accident Operating or riding as a passenger on this ATV without protective clothing increases your chances of severe injury in the event of an accident HOW TO AVOID THE HAZARD Always wear an approved helmet that fits properly You should also wear Eye protection goggles or face shield Gloves Boots Long sleeved shirt or jacket Long pants A WARNING POTENTIAL HAZARD Turning improperly WHAT CAN HAPPEN The ATV could go out of control causing a collision or rollover HOW TO AVOID THE HAZARD Always follow proper procedures for turning as described in this Operator s Man ual Practice turning at slow speeds before attempting to turn at faster speeds Do not turn at excessive speed Indicates a hazardous situation which if not 12 AN WARNING avoided could result in death or serious injury Warnings A WARNING POTENTIAL HAZARD Failure to inspect the ATV before operating Failure to properly maintain the ATV WHAT CAN HAPPEN Increases the possibility of an accident or equipment damage HOW TO AVOID THE HAZARD Always inspect your ATV each time you use it to make sure the ATV is in safe oper ating condition Always follow the inspection and maintenance procedures and schedules described in this Operator s Manual A WARNING POTENTIAL HAZARD Removing hands from handlebar grips operato
79. n the seat as possible 2 Keep it in a gear stay out of neutral 3 Lightly apply the brake and ease up on the throttle ATV 207 1 Accelerate before you start climbing then maintain a steady pace 2 Both the operator and the passenger should lean as far forward as possible For steeper hills the operator should come off the seat to stand and lean forward 3 If you lose speed release the throttle so your front tires don t lift OR 4 If that doesn t work and you still have forward motion and the terrain per mits do a U turn go back down and try climbing again OR 5 If you have lost all forward motion follow the K turn procedure ATV 208 39 ATV Operation Sidehilling Traversing Sidehilling is considered an advanced skill it s really tricky and unpredictable So whether your skills are advanced or not try to avoid this kind of riding If you re in a situation where you absolutely have to sidehill follow this method ATV 0017 ATV 0028 Swerving Swerving is usually an emergency reac tion to avoid an obstacle but is similar to quick turns The difference is that quick turns involve slight acceleration in the turn don t accelerate if you swerve ATV 0043 ATV 0042 ATV 0029 1 Keep your speed low and consistent 2 Shift all your body weight and pas senger s body weight to the uphill side of the
80. nd place the transmission in gear could result in the ATV rolling off the trailer in the event of tie down strap failure 2 Secure the ATV with load rated hold down straps E NOTE Suitable hold down straps are available from your Arctic Cat ATV dealer Ordinary rope is not recommended because it can stretch under load CAUTION When using hold down straps care must be taken not to damage the ATV 51 Fuel Oil Lubricant Recommended Fuel The recommended fuel to use is biodiesel blend up to 20 B20 1 or 2 diesel fuel or JP 5 or JP 8 turbine fuel At tem The recommended transmission lubricant is SAE approved 80W 90 hypoid This lubricant meets all of the lubrication requirements of the ATV transmission CAUTION peratures above 10 C 14 F use 2 diesel fuel or a biodiesel blend up to 20 At temperatures at or below 10 C 14 F use 1 diesel fuel Diesel fuel with a minimum cetane number below 42 should not be used CAUTION Never use biodiesel blends at temper atures at or below 10 C 14 F Recommended Engine Oil MNOTE Arctic Cat recommends the use of genuine Arctic Cat lubri cants The recommended oil to use is an oil which is rated SJ CF under API service classification These oils meet all of the lubrication requirements of the Arctic Cat engine The recommended engine oil viscosity is SAE 10W 40 Ambient tem perature sho
81. nding restrictions free play or looseness in steering compo nents Check 1 Suspension arms 2 Shock springs 3 Fenders 4 Steering Indicates a hazardous situation which if not A WARNING avoided could result in death or serious injury 21 Prevention 6 Miscellaneous Items Inspect your air filter Look for debris or damage that may indicate you need to replace it A clogged filter can stop an engine Check your battery terminals for corrosion Also be sure to tighten any loose parts nuts or bolts Check 1 Air filter 2 Battery 3 Tighten parts nuts and bolts First Aid and Survival You need to prepare for the unexpected Emergencies and accidents are traumatic enough but they re even worse when you re not prepared for them At the min imum during every ATV ride you should have the following items on board Tools e Water e Identification e First Aid Kit For rides that are longer in duration and distance the following additional items are recommended e Cellular Phone e Maps GPS e Emergency Kit with Flashlight and First Aid Kit Tools Routine maintenance will generally elim inate the need for emergency repairs Riding on rough terrain could cause loos ening of nuts bolts and fasteners Espe cially on long rides carrying the right tools can prevent an inconvenience from becoming a crisis Carry these items on your ATV Bulbs Duct tape Rope
82. ng overturned and landed on the victim pinning him face down in 6 inches of water ina drainage ditch The victim had failed to make a right hand turn and drove off the side of the road The victim was driving at an excessive speed and under the influence of alcohol He was pronounced dead at the scene The victim was not wearing a helmet Substances to avoid when riding 1 Alcohol 2 Over the counter or prescription drugs 3 Illegal mood altering drugs Be aware of prescription and over the counter medications Drowsiness and impaired judgment can be caused by a wide variety of medications The same is true of allergy cold flu and headache medications Your physical size and weight can t protect you just one antihistamine tablet can affect your judgment Don t use alcohol or drugs before or dur ing your ride THE EFFECTS OF ALCOHOL The Number of Drinks that Impair Mental and Physical Abilities Mental processes such as restraint awareness concentration and judg ment affected reaction time slowed inability to perform complicated tasks Depth perception glare recovery eye movement and focus affected decreased judgment and control 5 DRINKS Coordination deteriorates loss of criti cal judgment and impaired memory and comprehension According to the ATV Safety Institute 28 WAZ Your Physical Condition Being physically exhausted is like being drunk Try
83. ns electrical burns or blindness as a result of an explo sion Always remove rings and watches 1 On the vehicle to be jump started remove the battery cover and any ter minal boots A WARNING Any time service is performed on a battery the following must be observed keep sparks open flame cigarettes or any other flame away Always wear safety glasses Protect skin and clothing when handling a battery When servicing battery in enclosed space keep the area well ventilated Make sure battery venting is not obstructed 2 Inspect the battery for any signs of electrolyte leaks loose terminals or bulging sides Leaking or bulging bat tery cases may indicate a frozen or shorted battery A WARNING If any of these conditions exist DO NOT attempt a jump start boost or charge the battery An explosion could occur causing serious injury 3 Inspect the vehicle to be used for jump starting to determine if voltage and ground polarity are compatible The vehicle must have a 12 volt DC negative ground electrical system CAUTION Always make sure the electrical sys tems are of the same voltage and ground polarity prior to connecting jumper cables If not severe electri cal damage may occur 4 Move the vehicle to be used for the jump start close enough to ensure the jumper cables easily reach then shift into neutral set and lock the brakes shut off all electrical acce
84. nt level use the following procedure Safety Flag Bracket A bracket is provided for mounting a flag at the rear of the ATV Rear Rack 1 To remove the rear rack remove the front locking pins A then pull the two rear latch handles B to the rear and rotate to the vertical position Remove the rack 49 DE039A DE037A 2 To install the rear rack place the rack into the two front receivers then lower the rear of the rack into the rack latch receivers Install the two front locking pins then release the rack latches and lock into position Rack Loading Front and Rear The front rack and rear rack are designed to carry specified load capacities Always refer to the Load Capacity Ratings chart for proper capacities A WARNING Make sure the loads on the front and rear racks will not interfere with the ATV controls or obstruct the view of the operator Also make sure the loads are evenly distributed properly secured and will not shift while oper ating the ATV Rear Seat Optional 1 To install the optional rear seat remove the rear rack then engage the two front mounting lugs into the mounting rack While holding down firmly on the front of the seat push the seat forward until the rear tabs engage the rear mounting latches CF229A 2 Lock the seat into position by pulling the two latch handles to the rear and rotating them to the horizontal position CF226A A
85. o make engine idle RPM adjustments on the diesel engine If engine adjustments are necessary take the ATV to an authorized Arctic Cat ATV dealer The diesel engine requires special tools and procedures for which your authorized Arctic Cat ATV dealer is equipped and trained A WARNING Improper adjustment of a diesel engine governor could cause over speed or runaway resulting in severe injury or death Throttle Cable Adjustment To adjust the throttle cable free play 1 Loosen the jam nut from the throttle cable adjuster 2 Slide the rubber boot away and turn the adjuster until the throttle lever has proper free play of 3 6 mm 1 8 1 4 in Jam Nut Adjuster 3 6m 1 8 1 4 in ATV 0047 3 Tighten the jam nut against the throt tle cable adjuster securely then slide the rubber boot over the adjuster Air Filter The air filter inside the air filter housing must be kept clean to provide good engine power and fuel mileage If the ATV is used under normal conditions service the filter at the intervals speci fied If operated in dusty wet or muddy conditions inspect and service the filter more frequently Use the following pro cedure to remove the filter and inspect and or clean it CAUTION Failure to inspect the air filter fre quently if the ATV is used in dusty wet or muddy conditions can dam age the engine E NOTE This ATV is equipped with a dry
86. occurs to the original retail purchaser resident in that country or to a transferee resident in that country of the balance of the remaining warranty Arctic Cat warrants only the products it assembles and or sells and does not warrant that other products will function properly when used with an Arctic Cat ATV or will not damage the ATV Arctic Cat does not assume any liability for incidental or consequential damages Arctic Cat will repair or replace at its option free of charge including any related labor charges any parts that are found to be warrantable in material or workmanship This repair work MUST be done by an authorized Arctic Cat ATV dealer No transportation charges will be paid by Arctic Cat The warranty is validated upon examination of said parts by Arctic Cat or an authorized Arctic Cat ATV dealer Arctic Cat reserves the right to inspect such parts at its factory for final determination if warranty should apply The warranty periods are as follows 1 Six months from the date of sale for an Arctic Cat ATV used for recreational purposes 2 Ninety days from date of invoice for an Arctic Cat ATV used for commercial purposes including rental operations non transferable 3 Thirty days from date of sale of ATV on Arctic Cat supplied batteries Exclusions to this warranty include normal wear abuse or corrosion and the following parts and items Tires CV Boots Oil Filter Drive Belt Air Filter Torn or Punctured Uphol
87. on Control Warranty Responsibilities It is the owner s responsibility to perform the required maintenance listed in the Operator s Manual Arctic Cat recommends the retention of all receipts covering maintenance performed on the ATV but Arctic Cat cannot deny warranty solely for the lack of receipts or for failure to ensure the performance of all scheduled mainte nance on the emission control system It is the owner s responsibility to present the ATV to an authorized Arctic Cat ATV dealer as soon as a problem exists The undisputed warranty repairs should be com pleted within a reasonable period of time not to exceed thirty days The ATV owner should be aware that Arctic Cat may deny warranty coverage if either the ATV or a component has failed due to abuse neglect improper mainte nance or any unapproved modifications If you have any questions regarding your warranty rights and responsibilities con tact either Arctic Cat Inc P O Box 810 Thief River Falls MN 56701 218 681 4999 or the California Air Resources Board 9528 Telstar Avenue El Monte CA 91731 818 575 6800 77 U S EPA Diesel Emission Control Statement Warranty Coverage U S Only STATEMENT WARRANTY Arctic Cat warrants to the original retail purchaser and each subsequent purchaser that all U S EPA certified Arctic Cat diesel powered ATV s are designed built and equipped to con form to all U S EPA Emission Control Reg
88. operating main brake It should be applied whenever a braking situation is needed Apply the brake by compressing the brake lever toward the handlebar Brake Lever Lock To engage and release the brake lever lock use the following procedure Brake Lever Lock Hand Brake 738 420B 1 Squeeze the hand brake two or three times and release it 2 Depress and hold the brake lever lock 3 While holding in on the brake lever lock squeeze the brake lever E NOTE It will click as it engages and the brake lever will not return to its released position 4 Release the brake lever lock by squeezing the brake lever It will return to its released position Check to make sure the brake lever lock engages properly and that the brake when engaged locks the wheels 1 Pump the brake lever 2 or 3 times 2 Engage the brake lever lock 45 3 Attempt to push the ATV E NOTE The brake lever lock must lock the wheels If it doesn t take the ATV to an authorized Arctic Cat ATV dealer for service A WARNING Always check to be sure that the brake lever lock has been disengaged before operating the ATV An accident could result if the brake lever lock is left engaged while the ATV is oper ated The brake may relax if left engaged for a long period of time This could cause an accident there fore do not leave the ATV on a hill depending on the brake lever lock Always block the downhill
89. ove the lug nuts Remove the wheel RH nA A Q Install the wheel and install the lug nuts 7 Tighten the nuts in a crisscross pat tern to 40 ft lb 8 Remove the jack Muffler Spark Arrester The muffler has a spark arrester which must be periodically cleaned At the intervals shown in the Maintenance Schedule clean the spark arrester using the following procedure A WARNING Wait until the muffler cools to avoid burns 1 Remove the three cap screws secur ing the spark arrester assembly to the muffler CF105A 2 Using a suitable brush clean the car bon deposits from the screen taking care not to damage the screen 67 CF104 E NOTE If the screen or gasket is damaged in any way it must be replaced 3 Install the spark arrester assembly and secure with the three cap screws Tighten cap screws to 48 in lb Light Bulb Replacement The wattage rating of each bulb is shown in the chart When replacing a burned bulb always use the same wattage rating 2 Connect the new bulb assembly to the wiring harness connector then insert into the headlight housing and rotate fully clockwise CAUTION When replacing the headlight bulb be careful not to touch the glass por tion of the bulb Grasp the new bulb with a clean cloth Headlight 12V 27W 4 Taillight Brakelight 12V 8W 27W CAUTION Use only specified bulbs indicated in the chart as re
90. paper air filter and a cotton fabric safety element DE014A 1 Open the engine access cover and remove the operator s seat then open the clips securing the filter cover and remove from the filter housing DE682A 2 Remove the dry paper air filter Do not remove the cotton fabric safety element at this time DE007 3 Clean dust and debris from the air filter housing then remove the cotton fabric safety element using care not to allow dirt and debris to enter the engine San 2 Aa DE008 4 Lightly tap the dry paper air filter to dislodge the dirt and dust Do not use compressed air 5 Insert a suitable light into the dry paper air filter and look for any pin points of light shining out of the fil ter medium A bright pin point of light indicates a hole and the filter element must be replaced CAUTION A torn air filter can cause damage to the engine Dirt and dust may enter the engine if the element is torn Carefully examine the element for tears before and after cleaning it Replace the ele ment with a new one if it is torn 6 Check the safety element for signs of dirt build up If dirt is present on the element it indicates a leak or hole in the dry paper air filter element and both elements must be replaced 7 Install the safety element then install the dry paper air filter 8 Check the drain valve in the air filter housing cover for dirt deter
91. placement bulbs E NOTE The bulb portion of the headlight is fragile HANDLE WITH CARE When replacing the head light bulb do not touch the glass portion of the bulb If the glass is touched it must be cleaned with a dry cloth before installing Skin oil residue on the bulb will shorten the life of the bulb To replace the headlight bulb use the fol lowing procedure A WARNING Do not attempt to remove the bulb when it is hot Severe burns may result 1 Rotate the bulb assembly counter clockwise and remove from the head light housing then disconnect from the wiring harness To replace the taillight brakelight bulb use the following procedure 1 Turn the bulb socket counterclock wise and remove from the light hous ing 2 Pull the bulb straight out of the socket 3 Install the new bulb by pushing it into the socket 4 Install the socket into the light hous ing and turn clockwise to lock Checking Adjusting Headlight Aim The headlights can be adjusted vertically and horizontally The geometric center of the HIGH beam light zone is to be used for vertical and horizontal aiming 1 Position the ATV on a level floor so the headlights are approximately 6 1 m 20 ft from an aiming surface wall or similar aiming surface Aiming Surface a ___ 6 1 m 20 ft 74 Sem IF 2 in ATV 0070C E NOTE There should be an aver age operating load on the ATV whe
92. pressure may bend or flatten the fins causing restricted air flow and electrical components on the radiator could be damaged Use only a garden hose with spray nozzle at normal tap pressure 3 Mode Button Shifts the gauge through three set up modes speedom eter tachometer distance and time E NOTE The Mode Button must be pressed and released to shift modes Approximately two seconds after the Mode Button is released the digital gauge will return to full display 4 Set Reset Button In conjunction with the Mode Button sets and resets various displays on the digital gauge Also used to shift from speedometer function to tachometer function on the speedometer tachometer gauge 5 Fuel Level Indicator Indicates approximate amount of fuel in the fuel tank E NOTE When the bottom seg ment flashes approximately 3 5 L 0 92 U S gal of fuel remains in the tank 6 Low Oil Pressure Will be displayed during self test at start up It will not be displayed during normal operation unless the oil pressure falls below approximately 1 05 kg cm 15 psi The digital gauge will go blank and the oil pressure icon will flash for 30 seconds then the digital gauge will return to normal with the oil pressure icon continuing to flash CAUTION Continued operation with low oil pressure will result in serious engine damage Shut the ATV off and deter mine the cause of low oil pressure 7 Odomet
93. r handholds passenger or feet from the footrests during operation WHAT CAN HAPPEN Removing even one hand or foot can reduce your ability to control the ATV or could cause you to lose your balance and fall off the ATV If you remove a foot from the footrest your foot or leg may come into contact with the wheels which could injure you or cause an accident HOW TO AVOID THE HAZARD Always keep both hands on the handlebar grips operator handholds passenger and both feet on the footrests of your ATV during operation A WARNING POTENTIAL HAZARD Improperly operating in reverse WHAT CAN HAPPEN You could hit an obstacle or person behind you resulting in serious injury HOW TO AVOID THE HAZARD Before you engage reverse gear make sure there are no obstacles or people behind you When it is safe to proceed go slowly A WARNING POTENTIAL HAZARD Improperly operating over obstacles WHAT CAN HAPPEN Could cause loss of control or a collision Could cause the ATV to overturn HOW TO AVOID THE HAZARD Before operating in a new area check for obstacles Never attempt to ride over large obstacles such as large rocks or fallen trees When you go over obstacles always follow proper procedures as described in this Operator s Manual Indicates a hazardous situation which if not AN WARNING avoided could result in death or serious injury 13 Warnings A WARNING POTENTIAL HAZARD A Failure to use extra care when ope
94. rating the ATV on oS unfamiliar terrain DiS WHAT CAN HAPPEN You can come upon hidden rocks bumps or holes without enough time to react Could result in the ATV overturning or going out of PRY eS control RIEN HOW TO AVOID THE HAZARD Go slowly and be extra careful when operating on unfamiliar terrain Always be alert to changing terrain conditions when operating the ATV A WARNING POTENTIAL HAZARD Failure to use extra care when operating on rough slippery or loose terrain WHAT CAN HAPPEN Could cause loss of traction or control which could result in an accident including a rollover HOW TO AVOID THE HAZARD Do not operate on rough slippery or loose terrain until you have learned and practiced the skills necessary to control the ATV on such terrain Always be especially cautious on these kinds of terrain A WARNING POTENTIAL HAZARD Improperly crossing hills or turning on hills WHAT CAN HAPPEN Could cause loss of control or cause the ATV to over turn HOW TO AVOID THE HAZARD Never attempt to turn the ATV around on any hill until you have mastered the turning technique as described in this Operator s Manual Practice first on level ground Be very careful when turning on any hill Avoid crossing the side of a steep hill if possible When crossing the side of a hill Always follow proper procedures as described in this Operator s Manual Avoid hills with slippery or loose surfaces Shift your
95. ride every time you go out on your ATV Safe Riding Clothing and Gear Operator and Passenger Always wear clothing suited to the type of riding you are doing TRV riding requires special protective clothing which will make you feel more comfort able and reduce chances of injury Protective clothing ATV 0004 You ll find it important to dress correctly for riding in order to prevent scraped skin and serious head injuries It s easy and could save you time in the long run not having to con tend with an injury Of course it also makes sense to remember the seasons Wear a hat under your helmet and a snowmobile suit in the winter and lighter protective clothing in the summer Following is the minimum pro tection you need to wear during every ride Gloves Your hands are targets for flying objects and branches Along with providing skin protection gloves will shield your hands from harsh weather Wear gloves that are weather resistant and have a gripping sur face to keep them from sliding off the handlebars Off road style gloves with knuckle pads are the best for comfort and protection Boots Ankle Protection Wear a boot that covers the largest possi ble area of your leg preferably up to your knee and can handle significant impact Choosing boots with low heels and a good tread will help prevent your feet from slipping off the footrests in wet or rugged conditions or getting hurt if they get hit b
96. seat also support weight on the uphill footrest 3 Steer like you re driving into the hill 4 If the ATV feels like it s tipping turn the handlebar downhill If that s not possible because of the terrain or other conditions or if it just doesn t work stop and get off Have the pas senger dismount on the uphill side first then you should dismount on the uphill side 40 ATV 0041 1 Ease off the throttle as you approach the obstacle 2 Turn the handlebar At the same time shift weight and balance as you swerve Use the principles of leaning weight shifting and balancing shift your body weight to the inside of the turn 3 Keep your hand off the brake until the emergency is over and you re back in control ATV Operation Crossing Obstacles Crossing obstacles is risky avoid it if possible Riding over logs rocks and ruts means combining all the active rid ing skills into one big motion Your ATV will respond differently for different obstacles logs ruts etc but these are general guidelines for overcoming two track both tires contacting the obstacle at the same time obstacles ATV 0016 ATV 0026 ATV 0027 1 Stop the ATV 2 Have the passenger dismount 3 Keep your speed way down less than 5 mph 4 Approach the obstacle head on 5 Come up off the seat 6 Keep your weight on the footrests 7 Apply a little throttle when the front
97. sometimes dangerous if you don t take proper precautions Weather You need to consider the weather It is dangerous to ride your ATV when the weather is bad or potentially bad Keep abreast with weather forecasts Indicates a hazardous situation which if not 24 A WARNING avoided could result in death or serious injury Sound Judgment Terrain Always pay close attention to the terrain you re on even if it is familiar to you You can t assume that the landscape you re used to doesn t change Changes to landscape can happen at nearly any time Fences can be constructed and excavations dug in a short period of time Weather climate and development take their toll Night Riding Riding at night can be very hazardous Obstacles and other hazards that are eas ily identified during daytime are much more difficult to see and avoid When night riding make sure the lights are properly adjusted and in good working order Reduce speed do not over drive the headlights Never travel in an unfa miliar area or blaze a new trail at night Always carry a flashlight or flare for sig naling an emergency Paved Surfaces Try to avoid it The ATV isn t designed for pavement Its handling becomes more difficult on paved surfaces Trail Riding Use sound judgment when trail riding that means riding on a trail that fits your ability level If the trail is pretty rugged standing up on your footrests will make it easi
98. ssories and turn the ignition switch OFF E NOTE Make sure all switches on the vehicle to be jump started are turned OFF 5 Disconnect all external accessories such as cell phones GPS units and radios on both vehicles CAUTION Failure to disconnect electronic accessories during jump starting may cause system damage due to power spikes 6 Attach one clamp of the positive red jumper cable to the positive termi nal 1 of the dead battery C being careful not to touch any metal with the other clamp then attach the other clamp of the positive red jumper cable to the positive terminal 2 of the good battery B A Unpainted Surface on Engine 3 D B Good Battery A C Dead Battery B 4 4 a A c 0744 527 E NOTE Some jumper cables may be the same color but the clamps or ends will be color coded red and black 63 7 Attach one clamp of the negative black jumper cable to the negative terminal 3 of the good battery B then attach the other clamp of the nega tive black jumper cable 4 to an unpainted metal surface A on the engine or frame well away from dead battery and fuel system components A WARNING Never make the final connection to a battery as a spark could ignite hydro gen gases causing an explosion of the battery resulting in acid burns or blindness 8 Stand well away from the dead bat tery and start the vehicle with the goo
99. stery Brake Pads Cracks or Gouges in Body Panels Light Bulbs Fuel Filter Drive Driven Clutch Wear Parts The following will VOID Arctic Cat s warranty 1 Failure to perform the proper break in procedure and all related maintenance storage procedures if stored for extended periods and or service as recommended in the Oper ators Manual Repairs and or adjustments by anyone other than an authorized Arctic Cat ATV dealer Tampering with the speed governor torque settings Use of improper fuel or lubricating oils An accident or subjecting the ATV to misuse abuse or negligent operation Any modification addition or removal of parts unless instructed to do so by Arctic Cat Use of the ATV in any way for racing purposes Removal of the engine for use in another vehicle 9 Removal or mutilation of the Vehicle Identification Number or Engine Serial Number 10 Use of parts not sold or approved by Arctic Cat 11 Damage due to improper transportation 12 Use of starting fuel ether for cold starts ONOaAKRWND Arctic Cat shall not be responsible for and this limited warranty excludes recovery of eco nomic punitive consequential and incidental damages lost profits and loss of use Some states or provinces do not allow the exclusion or limitation of incidental or consequential dam ages so the above limitation may not apply to you Arctic Cat s aggregate liability may not exceed the price of the product The law of the
100. surfaces such as ice go slowly and be very cautious in order to reduce the chance of skidding or sliding out of control Never operate the ATV in fast flowing water or in water deeper than the footrests Remem ber that wet brakes may have reduced stopping capability Test your brakes after leaving water If necessary apply them lightly several times to let friction dry out the pads Always be sure there are no obstacles or people behind you when you operate in reverse When it is safe to proceed in reverse go slowly Avoid turning at sharp angles in reverse Always use the size and type tires specified in this manual Always maintain proper tire pressure as described in this manual Never improperly install or improperly use accessories on this ATV Never install a twist grip throttle on this ATV Never exceed the stated load capacity for this ATV Cargo should be properly distributed and securely attached Reduce speed and follow instructions in this manual for carrying cargo or pulling a trailer and allow greater distance for braking No one under the age of 16 should operate this ATV Some operators at the age of 16 may not be able to operate the ATV safely Parents should supervise the use of the ATV at all times Parents should permit continued use only if they determine that the operator has the ability to operate the ATV safely Never carry a passenger under the age of 12 Never carry a passenger who cannot place both feet on the footrests
101. tery charge may be caused by ambient temperature ignition OFF current draw corroded terminals self discharge frequent start stops and short engine run times Frequent winch usage snowplow ing extended low RPM operation short trips and high amperage accessory usage are also reasons for battery discharge Maintenance Charging E NOTE Arctic Cat recommends the use of the CTEK Multi US 800 or the CTEK Multi US 3300 for battery maintenance charging Mainte nance charging is required on all batteries not used for more than two weeks or as required by battery drain 1 When charging a battery in the vehi cle be sure the ignition switch is in the OFF position 2 Clean the battery terminals with a solution of baking soda and water E NOTE The sealing strip should NOT be removed and NO fluid should be added 3 Be sure the charger and battery are in a well ventilated area Be sure the charger is unplugged from the 110 volt electrical outlet 4 Connect the red terminal lead from the charger to the positive terminal of the battery then connect the black terminal lead of the charger to the negative terminal of the battery E NOTE Optional battery charging adapters are available from your authorized Arctic Cat dealer to con nect directly to your vehicle from the recommended chargers to sim plify the maintenance charging pro cess Check with your authorized Arctic Cat dealer for proper installa tion of these
102. th to both operator and passenger NEVER operate this ATV if you are under age 16 1411 930A Division II of this manual covers opera tor related maintenance operating instructions and storage instructions If major repair or service is ever required contact an authorized Arctic Cat ATV dealer for professional service At the time of publication all informa tion and illustrations in Division II were technically correct Some illustrations used in Division II are used for clarity purposes only and are not designed to depict actual conditions Because Arctic Cat Inc constantly refines and improves its products no retroactive obligation is incurred Parts and Accessories When in need of replacement parts oil or accessories for your Arctic Cat TRV be sure to use only GENUINE ARCTIC CAT PARTS OIL AND ACCESSORIES Only genuine Arc tic Cat parts oil and accessories are engineered to meet the standards and requirements of your Arctic Cat TRV For a complete list of accessories refer to the current Arctic Cat Acces sory Catalog To aid in service and maintenance pro cedures on this ATV a Service Manual and an Illustrated Parts Manual are available through your local Arctic Cat ATV dealer OFFICIAL i TREAD LIGHTLY ON PUBLIC AND PRIVATE LAND E aaO ELO x4 Table of Contents Foreword sisas eean Parts and Accessories DIVISION 1 SAFETY 2 Up ATV Safety Al
103. the brake firmly applied with your left hand grasp the left shoulder of the operator and with your right hand grasp the backrest then swing your leg over the seat and set your right foot down on the right side footrest 2 Get seated in a comfortable position and keep hands firmly on the hand holds 3 Always keep your feet planted on the footrests Starting the Engine Always start with the ATV on a flat level surface Carbon monoxide poisoning can kill you so keep your ATV outside while it s running Follow these steps to start it up Mount the ATV and sit down Engage the brake lever lock Turn on the ignition Shift into neutral Move the engine stop switch to RUN NH nA BW NY When the glow plug indicator light goes off press the starter button CAUTION Do not run the starter motor for more than eight seconds per starting attempt The starter motor may over heat causing severe starter motor damage Allow 15 seconds between starting attempts to allow the starter motor to cool 7 Let the engine warm up Starting A Cold Engine 1 Turn off all electrical accessories hand warmer lights etc then rotate the ignition switch key to the first position ON leaving the head lights OFF Note that the N is indi cated on the LCD and the glow plug indicator light is illuminated 2 When the glow plug indicator light goes off press the starter button CAUTION
104. they re not maintained B Throttle The throttle should have a free smooth range of motion If it seems to stick at any point refer to the General Mainte nance section of this Operator s Manual for instructions Driving your ATV with a sticking throttle can turn your leisurely ride into an unwelcome accident Don t drive your ATV if the throttle sticks Check 1 Free smooth range of motion 3 Lights and Electric Turn the hi beam and lo beam on and off to make sure they work At the same time verify the taillight and brakelight work Also check the status warning indicators reverse neutral and hi lo beam on the LCD when you start the ATV Don t drive the ATV unless all sys tems are working Check the ignition switch and engine stop switch Check 1 Hi beam 2 Lo beam Taillight brakelight Status warning indicators Ignition switch Engine stop switch ou 4 Oil and Fuel Start with a full tank of fuel before every ride and while you re at it top off the oil Don t forget to check for fluid leaks around the ATV Watch the overheat lamp to ensure the engine coolant level is adequate Check 1 Fuel 2 Oil 3 Fluid leaks 5 Chassis Grass and leaves can gum up your sus pension and shocks Clear and clean the suspension arms shock springs and fenders Check smoothness by turning the handlebar full left and full right Ver ify there is no bi
105. tho rized Arctic Cat ATV dealer for inspection and adjustment or repair If the owner operator does not feel quali fied to perform any of these maintenance procedures or checks take the ATV to an authorized Arctic Cat ATV dealer for professional service Maintenance Schedule Initial Every Every Every Every Every Item Page 100 100 300 500 1250 5000 miles miles miles miles miles miles Battery 61 l Engine nuts and bolts l Valve clearance l Transmission lubricant 58 l l l 58 Replace every 4 years Liquid cooling system 56 Inspect every time Replace coolant before riding every 2 years Fuel filter 64 l l R Oil filter 57 Change after initial 300 miles R Throttle cable 64 l Inspect every time before riding Fuel vent hoses 48 l Inspect every time before riding 48 Replace every 2 years Engine oil 57 Change after initial 300 miles R Air filter 65 l R Gear lubricant Front differential rear 58 l drive 58 Replace every 2 years or 2000 miles V Belt 66 l l Muffler spark arrester 67 Cc Tires air pressure 66 I Inspect every time before riding 31 l Inspect every time before riding Brake components 59 l Inspect every time before riding Brake fluid 59 l Replace every 2 years Brake hoses 59 l Replace every 4 years Steering l Inspect every time before riding Suspension Ball joint boots dri
106. tion Indicates a hazardous situation which if not A WARNING avoided could result in death or serious injury 7 Warning Labels An Arctic Cat ATV comes with several labels containing important safety informa tion Anyone who rides the ATV should read and understand this information before riding The labels should be considered as permanent parts of the ATV If a label comes off or becomes hard to read contact your Arctic Cat ATV dealer for a replacement E NOTE The location and content of labels on the ATV you have purchased may differ from those shown on this page PASSENGER SAFETY To reduce the risk of SEVERE INJURY or DEATH Operating this ATV if you are under the age of 16 increases the chances of severe injury or death to both operator and passenger NEVER operate this vehicle if you are under age 16 NEVER RIDE AFTER USING DRUGS OR ALCOHOL NEVER carry a passenger too small to firmly Improper result in SEVERE INJURY or DEATH bagia pilant feet on footrests and securely grasp hand holds THE PASSENGER MUST ALWAYS use an approved helmet and protective gear aniy grasp hand holds and plant feet on footrests while seated in the passenger pid tell operator to slow down or stop if uncomfortable get off and walk if conditions require THE OPERATOR MUST ALWAYS nig Improper tire pressure or overloading rough terrain and in turns can cause loss of control ee ey Loss of control can result in severe
107. to do something that s detail oriented when you re really tired and you ll feel totally uncoordinated Don t ride 1 When you re tired Reckless Riding Where excessive or high speed is a fac tor the potential for personal injury is greatly increased Ride within reason and your skill level Avoid maneuvers that are reckless Don t show off Laws and Regulations Any police officer will tell you that igno rance of the law is no defense Your best defense is to check out your local state or provincial laws before riding It ll also make sure that you can continue to ride in your favorite areas The quickest way to have a land area closed is by riding over the regulations Group Behavior When riding in a group it is human nature to try to keep up with or out do those around you We can all be competi tive and that can lead to risk taking resulting in serious injury or equipment damage Know your limitations and don t be afraid to slow the pace down Indicates a hazardous situation which if not avoided could result in death or serious injury Sound Judgment SIPDE By themselves none of these safe behav iors and sound judgments will go very far But when you put them all together when you re paying attention to how you feel when you re monitoring the movements of your ATV and when you re constantly evaluating your envi ronment then you re practicing SIPDE SIPDE is an acron
108. ttached Reduce speed when carrying cargo or pulling a trailer Allow greater distance for braking Always follow the instructions in this Operator s Manual for carrying cargo or pull ing a trailer Indicates a hazardous situation which if not AN WARNING avoided could result in death or serious injury 17 Warnings A WARNING POTENTIAL HAZARD Operating the ATV with improper modifications WHAT CAN HAPPEN Improper installation of accessories or modification of the ATV may cause changes in handling which in some situations could lead to an accident HOW TO AVOID THE HAZARD Never modify the ATV through improper installation or improper use of accesso ries All parts and accessories added to this ATV should be genuine Arctic Cat components designed for use on the ATV and should be installed and used according to instructions Never install a twist grip throttle If you have questions consult an authorized Arctic Cat ATV dealer A WARNING POTENTIAL HAZARD Operating the ATV with improperly installed passenger seat WHAT CAN HAPPEN The passenger seat could shift or separate from the ATV causing the passen ger to fall from the vehicle resulting in serious injury or death HOW TO AVOID THE HAZARD Always check the seat latches to make sure they are properly engaged and locked before operating the ATV A WARNING POTENTIAL HAZARD Operating the ATV with differential lock engaged WHAT CAN HAPPE
109. ulations Please read the following information com pletely Your authorized Arctic Cat ATV dealer will repair or replace any defective emission related component at no cost to you during the warranty period You may have non warranty service performed by any repair establishment that uses equivalent components The regulations pro vide significant civil penalties for tampering that causes your ATV to no longer meet U S EPA emission standards Arctic Cat further warrants that the engine and its emission related components are free from defects in materials or workmanship that could cause the engine to fail to comply with applica ble regulations during the warranty period If you have any questions about this information or the emission warranty coverage statement contact your local authorized Arctic Cat ATV dealer WARRANTY PERIOD The emission warranty period for this ATV begins on the same date as the standard warranty coverage and continues for two 2 years COMPONENTS COVERED The emissions warranty covers major emissions control components and emission related components listed as follows Engine Components Fuel Air System Pre Combustion Chamber Fuel Injectors Engine Valves Valve Seals Fuel Control Rack Engine Coolant Temperature Sensor Governor Intake Exhaust Manifold Fuel Limiting Device Crankcase Vapor Recirculation System Miscellaneous Items Used in Aforementioned Systems Connectors Switches Grommets Clamps
110. uld determine the correct weight of oil See the viscosity chart or an authorized Arctic Cat ATV dealer for details Multi Grade Engine Oil ENGINE EE 10W 40 m m ft OW 40 Synthetic en 30 20 10 0 10 20 30 40 22 4 14 32 50 68 86 104 OILCHARTE Any lubricant used in place of the recommended lubricant could cause CAUTION Any oil used in place of the recom mended oil could cause serious engine damage Recommended Transmission Lubricant E NOTE Arctic Cat recommends the use of genuine Arctic Cat lubri cants serious transmission damage Recommended Front Differential Rear Drive Lubricant E NOTE Arctic Cat recommends the use of genuine Arctic Cat lubri cants The recommended lubricant front differ ential and rear drive is SAE approved 80W 90 hypoid This lubricant meets all of the lubrication requirements of the ATV CAUTION Any lubricant used in place of the recommended lubricant could cause serious front differential rear drive damage Filling Fuel Tank A WARNING Always fill the fuel tank in a well ven tilated area Never add fuel to the fuel tank near any open flames or with the engine running or hot DO NOT SMOKE while filling the fuel tank Since diesel fuel expands as its tempera ture increases the fuel tank must be filled to its rated capacity only Expansion room must be maintained in the tank par ticularly if the tank is
111. ve axle boots front and rear tie rods differential l Inspect every time before riding and rear drive bellows Chassis nuts and bolts Frame welds racks Electrical connections Headlight taillight brakelight 68 Inspect every time before riding Fuel injection Timing belt Replace every 5 000 miles Alternator belt l Engine oil level 48 Inspect every time before riding Coolant level 56 Inspect every time before riding Wheel nuts 67 I Inspect and clean adjust lubricate replace as necessary T Tighten R Replace C Clean Dealer maintenance Liquid Cooling System The cooling system capacity is approxi mately 5 6 L 5 9 U S qt The cooling system should be inspected daily for leakage and damage If leakage or dam age is detected take the ATV to an autho rized Arctic Cat ATV dealer for service Also the coolant level should be checked periodically When filling the cooling system use a coolant water mixture which will satisfy the coldest anticipated weather condi tions of the area in accordance with the coolant manufacturer s recommenda tions While the cooling system is being filled air may become trapped therefore elevate the rear of the ATV 30 40 cm 12 16 in to allow air to bleed from the filler neck Run the engine for several minutes then shut off the engine and fill with coolant to the top of the filler neck
112. weight to the uphill side of the ATV Indicates a hazardous situation which if not 14 N WARNING avoided could result in death or serious injury Warnings A WARNING POTENTIAL HAZARD Operating on steep hills WHAT CAN HAPPEN The ATV can overturn more easily on steep hills than on level surfaces or small hills HOW TO AVOID THE HAZARD Never operate the ATV on hills too steep for the ATV or for your abilities Practice on smaller hills before attempting larger hills A WARNING POTENTIAL HAZARD Climbing hills improperly WHAT CAN HAPPEN Could cause loss of control or cause the ATV to over turn HOW TO AVOID THE HAZARD Always follow proper procedures for climbing hills as described in this Operator s Manual Always check the terrain carefully before you start up any hill Never climb hills with slippery or loose surfaces Shift your weight forward Never open the throttle suddenly or make sudden gear changes The ATV could flip over backwards Never go over the top of any hill at high speed An obstacle a sharp drop or another ATV or person could be on the other side of the hill Never operate up or down hills steeper than 25 Indicates a hazardous situation which if not AN WARNING avoided could result in death or serious injury 15 Warnings A WARNING POTENTIAL HAZARD Operating the AT
113. y rocks dirt or branches Helmet Your helmet is the most important piece of protective gear for safe riding A helmet can prevent a severe head injury There are several types of helmets on the market but make sure you wear a helmet that complies with the standards of the U S Department of Transportation DOT The Snell Memorial Foundation or the American National Standards Institute ANSI Hel mets that comply with one or more of these agency s standards have a sticker on the inside or outside of the helmet TESTIMONIAL DOCUMENT N490117A1 CITY STATE N HUNTINGDON PA SEX M AGE 6 BODY PART HEAD DATE ACCIDENT 14 06 94 DISPOSITION DOA SYNOPSIS The 6 year old male victim died from blunt force trauma to the head when the 4 wheel ATV on which he was a passenger struck a rock on a hill connecting two roads and flipped over backwards onto the victim shattering his bicycle helmet The victim was life flighted to the hospital and died that night The driver of the ATV the victim s 29 year old father sustained minor injuries but wasn t treated Indicates a hazardous situation which if not A WARNING avoided could result in death or serious injury 19 Prevention Helmets should have one of these 1 DOT label 2 Snell label 3 ANSI Z90 1 label A f 4 1 L These helmets should provide full face protection If you drop or damage your helm
114. ym that stands for IDENTIFY PREDICT WHAT DECIDE WHAT EXECUTE THE SCAN SEARCH HAZARDS WILL HAPPEN TO DO DECISION Indicates a hazardous situation which if not avoided could result in death or serious injury 29 Supervision Overview You re responsible for supervising those who ride your ATV Your wisdom is valu able it ll bring them all back safely your friends your family your relatives and your ATV It s crucial you consider yourself a supervisor for all riders of your ATV Whether you accept responsibility or not the truth is you are responsible for others riding your ATV Taking Responsibility You re to the last letter in PASS Supervision You ve just gone through Division 1 of this manual and you ve seen what s involved That puts you in a good position to be confident about what you know So now it s time to use your knowledge and supervise others who ride your ATV Inexperienced Untrained Riders You can t let people ride your ATV who don t know what they re doing Unless they ve had over a year of experience with riding an all terrain vehicle or taken a training course it s your responsibility to keep them off your ATV It can be dan gerous especially for underaged chil dren all the more reason for you to be firm Experienced Trained Riders If anyone is going to borrow your ATV you are responsible for their supervis

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