installation and service manual version 1
Contents
1. cL wee DIL WAR 1 0 2 30 7 Capacity ppm Sulphur HS ppm Iron ppm Minimum pH Media Type Media Amount cu ft Quartz Gravel 05 Media Tank Size in 10 X 47 Backwash Rate gpm Brine Line Flow Control gom Water Pressure Mode Setting Backwash 1 min 14 5 0 5 s o 9 w 2 Potas Brine Rinse min Backwash 2 min Salt lbs or Salt Substitute 4 oz KMn04 otassium Permanganate w amp w amp w Backwash only Backwash only unit Regenerates every unit Must backwash at 4 days Regenerant Used Backwash only This unit removes unit HS with the pres least every two days ence ol atleast 2 Must not be Backwashes every or media may solidify ppm irons backwashed for 24 3 days or as needed Will add some hours after installation hardness to water MMF uses garnet for an under bed instead of quartz gravel HCIII SETTING CHART MODE 1 2 SETTINGS E E M Dual mode five button controller HY RO CLEAN HT 4 i gemmam L T nn nm 3 Ta 2 3 Teena zero ipeum o Aere ea e 20100122 coo up x3 9 Tan2. 2000 HYDRO CLEAN Box 298 Groveport 43125 LITHO USA Form 53120 RV0802HQWI
3. 3 SA amm i 2 i w 8 Shipping apprax Quartz Gravel Ibs STANDARD FEATURES LEGEND Do not use standard 18 diameter brine tank with salt grid for salt Metered or timed HCIII 2 When iron is present in the settings less than 3 lbs valve Hydro Clean raw water supply regeneration distributor high capacity frequency cannot exceed 96 resin and self leveling hours Additionally a minimum thermo media tank salt setting of 7 lbs per cubic foot of resin is required and the OPTIONS 1 backwash must be Low profile valve cover 1 increased to 10 minutes full flow bypass valve N A No Application 325 lbs with grid plate PRELIMINARY ENGINEERING SPECIFICATIONS 5 BUTTON DUAL MODE CONTROLLER Special Series SPECIAL SERIES Standard HCIII valve self leveling thermo media tank 34 inlet outlet adap tor 1 high flow distributor Option Built in bypass with test port tank jacket salt shelf Streamline brine tank 11 X 11 X 34 not avail able for 2TN 2IF 64 or 105 HCIIIT CF Removes tastes odors and will reduce most man made pollutants Backwashes as needed NF Designed to raise the pH of most low pH water The mineral media must be replenished periodically Backwashes every 2 days po I IIT 7 Cupucity 15 0 bu HCIII2TN Designed to remove tannin from iron
4. 17 PARTS HOOK UP COVER ASSEMBLY DESCRIPTION QUANITY Controller Tab Lock Detail 1 53500 Valve Cover W Label 1 2 BT844 Resin Tank Jacket 1 BT948 Resin Tank Jacket BT1047 Resin Tank Jacket BT1054 Resin Tank Jacket 93245 Transformer 53501 Valve Assembly w O ring 54550 5 Button Controller 2281 O ring 90837 Hook Up O ring 90254 Copper Adapter 90251 Bypass Nut 90256 PVC Adapter optional 10 95209 Clear Viewing Panel Incorrect 01 00 18 PARTS RESIN TANK ASSEMBLY PART 1 BT 844 BT 1047 BT 948 BT 1054 2 1400 C1430 C1480 3 MT844 MT948 MT1047 MT1054 1252 1465 4 CAS 820 5 822 5 823 5 824 5 827 5 828 5 M010 030 048 050 060 090 6 M035 7 MT181 MT182 MT183 DESCRIPTION Thermo Jacket 44 Thermo Jacket 47 Thermo Jacket 48 Thermo Jacket 54 Thermo Foam 8 Thermo Foam 9 Thermo Foam 10 Thermo Tank 8 X44 Thermo Tank 9 X48 Thermo Tank 10 X47 Thermo Tank 10 X54 Thermo Tank 12 X52 Thermo Tank 14 X65 1 Riser HCIII Special Series 1 Riser 2TN 25 1 Riser 25CX 35 1 Riser HCIII 48 1 Riser 64 1 Riser 105 Resin C249 Manganese Greensand Activated Carbon Calcite Corosex Calcite Corosex Mix Quartz Gravel Adjustble Base 8 Adjustble Base 9 Adjustble Base 10 19 EN 19 PARTS
5. STANDARD BRINE TANK ASSEMBLY PART DESCRIPTION QUANITY 1 055 Brine Tank Cover 1 2 BT1833 HWC 1 3 60700 Overflow Fitting 1 4 93811 26 5 Air Check Assembly 1 5 0800 Brine Well 1 6 C0650 Grid Plate 1 7 93848 3 8 X 5 Brineline not shown 53560 Brine Tank Assembly contains items 1 7 20 PARTS OPTIONAL BRINE TANK ASSEMBLY Square Brine Tank 15 X 15 PART DESCRIPTION 1 54006 90103 Brine Tank Cover 2 Brine Well Cap 3 54525 Safety Shutoff Assembly 4 54007 Support Panel BT 5 CO700A Cabinet Overflow 6 54008 Brine Well 54009 Grid Plate 8 54003 Cabinet QUANITY 1 1 1 1 O oc A Compact Brine 11 X 11 PART DESCRIPTION 092 QUANITY Compact Brine Tank Lid 1 BT1134 Compact Brine Tank 1 93811 26 5 Air Check Assembly 1 C0675 3 5 Compact Grid Plate 1 C0700 93848 53570 2 Piece Overflow 1 3 8 Brine Line not shown Compact Brine Tank Assembly contains items 1 6 21 N O a A Potassium Tank PART BT 1425 BT 1424 H5300 IF H5228 10700 IF H5785 IF 00830 00700 93848 UAS 120 DESCRIPTION Pot Tank Cover Solution Tank Air Check Assy Iron Filter Safety Brine Valve Float Assy Iron Filter Air Check Iron Filter 3 X 6 Brine Well 2 Piece Overflow 3 8 Brine Line not shown Potassium Tank Assembly contains items 1 9 QUANITY 1 1 1 1 1 1 1 PAR
6. Note Do not mix pellet with solar salt When using potassium chloride as an alternative to sodium chloride increase the hardness setting by 12 Note We do not recommend using potassium chloride when iron is present in the raw water supply Open the inlet valve and turn on the elec tricity to the water heater To complete the installation open a cold water tap and allow the appliance to flush for 20 minutes or until approximately 72 gallons have passed through the appliance Verify flash ing light on controller indicating water flow Make sure the bypass valve is left in the service position Replace covers PRELIMINARY ENGINEERING SPECIFICATIONS Capacity grains Z 5Iba sait cu ft Capacity graine 81 palticu Capacity graine 5 0 Ibe salt cu ft 8 SE 2 5 8 8 a Capecity grains 1 Bibs Brine line flow cantrol igam Madia tank size Inahes Dla xHt 3 8 8 3 mu E 4 3 rte 818 Fresboard inches mex 0 12 33 120 32 1 23 120 d aw 7325 xs d xe 8 Com ee pm 016 am s wa m u w wr Fran chop normal tow reis e ww os Pm j e _ ee mar ree NITI Lange regenarmton 10 8
7. button to move cursor one digit to the right of parameter that can be set When cursor is at extreme right position press again to reset cursor to extreme left position DISPLAY FUNCTION When pressed and held CUSTOMER SETTINGS is displayed Hold for 5 seconds and the customer program ming mode is entered Used simultaneously with the SELECT button to enter service settings program mode press and hold both buttons for 5 seconds while holding SERVICE SETTINGS is displayed Note both buttons must be pressed SCROLL BACK FUNCTION Used to toggle back to the previous parameter setting in the event of a mistake in programming This feature eliminates the need to toggle through the entire program to correct an input error CONTROL PANEL DISPLAY LCD DISPLAY FUNCTION Shows status of control NORMAL OPERATING mode SERVICE SETTINGS mode or CUSTOMER SETTING mode It is very important to know which mode the control is in for proper operation WATER FLOWING INDICATOR FUNCTION Shown in the LCD display it indicates that water is flowing through the HCIII Flow rate is displayed in gallons per minute This is useful for checking for proper plumbing and leaks 10 SETTING amp USING THE APPLIANCE CONTROL Description Of The Two HCIII Operating Modes CAUTION Be sure the controller is firmly locked onto the drive end cap assembly The four tabs on top of the drive end cap will allow the clips on the bottom of the controller case
8. sits in a groove in the End Cap This groove must be free of defects such as pits or scratches and also free of debris When assembling the End Cap to the Housing care should be taken to make sure that the O ring stays in the groove in the End Cap If misaligned the O ring can become pinched and leak Also on the End Cap is the guide bushing for the Bypass Piston Drive Shaft There is an O ring seal at the opening for the Drive Shaft This seal area must be free of defects such as pits or scratches and also free of debris 90218 Bypass Piston Drive Shaft The Drive Shaft has an acme thread which is used to move the Piston from bypass to service position When operating the Bypass to achieve either service or bypass it is only necessary to turn the Handle 90221 until the Piston 90616 stops Additional 25 pressure torque will not improve the seal Once the Piston reaches the stop at either position it can be backed off up to one half turn of the handle and still achieve a seal 90616 Bypass Piston Assembly The white teflon Hydro slide O ring covers should be free of defects such as indentations and cuts The Piston should move freely into and out of the Bypass Housing without damaging the Hydro slides If the Hydro slides catch tear or crimp the Housing should be replaced Note Some compression will occur when the Hydro slides pass through the seal areas 93858 Turbine Sensor Assembly Picks up the magneti
9. stays in the groove in the End Cap If misaligned the O rings can become pinched and leak 90217 Drive Motor The Motor is held in place by two 1 2 screws The screws should be snug The brass pinion gear on the Motor should engage the plastic Drive Gear The wires should be securely fastened to the Control 93216 Piston Slide The Slide should move freely inside the End Cap Housing The stain less steel threaded stud should be pointing toward the Valve Body 93217 Piston Slide Cam This is the heart of the drive system There is a threaded stainless steel shaft that runs through the main drive axle The Drive Gear is attached at the short end and the Magnet Disc at the other end The Slide Cam is assembled inside of the Piston Slide 93216 This Cam Shaft should turn freely before the Motor is assembled 93219 Piston Slide Cam Cover The cover secures the Piston Slide Cam 93217 in place and acts as a bushing for the Cam Shaft 29 ASSEMBLY 93238 Drive Gear The Drive Gear is assem bled to the Slide Cam by means of a keyed opening which transfers the torque generated by the Motor to the rest of the drive system If the drive system becomes jammed this open ing can become rounded causing the gear to turn but not the Piston Slide Cam If this occurs clear the jam and replace the Drive Gear and Piston Slide Cam 93217 93514 AJG Brine Valve Assembly Attaches to the Drive End Cap with two 3 4 thread cu
10. sure blending dial is closed Place bypass in the service position Check that appliance is plumbed properly Remove sensor from I O housing Test with magnet on each flat side of sensor One side should indicate flow the other will not If flow is indicated check trubine If no flow replace sensor Remove bypass valve and clear debris from turbine Repair the leak Plug in transformer CARE AND MAINTENANCE PROBLEM No read out in display Appliance stays in regeneration Cycle display remains going to 2 Excess water brine tank Not regenerating in proper seguence Salty water CAUSE No electric power at outlet Defective transformer Defective circuit board High ambient temperature If tem perature exceeds 120 F display will blank out This does not affect the operation of the controller Controller not snapped into place Defective magnet disc Foreign object in valve body Broken valve assembly Motor running Magnet disc not turning Restricted frozen or pinched drain line Plugged brine line brine line flow control or air check Plugged injector assembly Sticking brine refill valve Defective magnet disc Defective controller Plugged Injector Low water pressure Brine line restricted or crimped Excessive amount of water in brine cabinet Insufficient rinse time 16 ACTION Check power source Make sure outlet is not controlled by a sw
11. 3 Do not allow soldering torch heat to be transferred to valve components or plastic parts INSTALLATION and START UP Place the appliance in the desired location Turn off the electricity and or water supply to the water heater Make sure the inlet outlet and drain connections meet the applicable local codes If the appliance has a bypass valve check the arrows on the bypass valve to be sure the water flows in proper direction Caution Do not plumb the appliance in backwards The drain hose must be a minimum of 1 2 I D tubing and should make the shortest run to a suitable drain Connect the salt tank to the valve head with the flexible 3 8 plastic tube included with the system Be sure to insert the plastic insert in the end of the tube Connect the Overflow Line to the brine tank If the brine tank is filled with too much water or if there is a malfunction an overflow line will direct excess water to drain The overflow line must end at a drain that is at least 3 lower than the bottom of the overflow fitting Maintain a minimum of 2 50 mm air gap Attach the drain line Route the drain line to a floor drain laundry tub or other suit able waste receptor Maintain a minimum of 2 50 mm air gap between the drain line and the flood level rim of the waste receptor to prevent back siphoning Place the appliance in the bypass position and turn on the main water supply Open the nearest cold water faucet to flush t
12. HAGUE HYDRO CLEAN INSTALLATION AND SERVICE MANUAL VERSION 1 0 WM R Hague Inc 4343 S Hamilton Road Groveport OH 43125 Table of Contents PREFAGE I RT 1 PRE INSTALLATION a stada Lek neu edad 2 INSTALLATION AND START 3 EQUIPMENT SPECIFICATIONS aa ba sad e nda ti a a 4 SELING GHAR ES ka ran 6 ES tko 8 SETTING THE HYDROCLEAN SYSTEMS CONTROLLERS 10 GARE AND MAINTENANCE asian ai sik 15 PARTS VALVE ASSEMBLY at a eh a A ARN KAY 17 PARTS HOOK UP COVER ASSEMBLY 2 eere een 18 PARTS RESIN TANK ASSEMBLY eee eene 19 PARTS BRINE TANKASSEMBDLY terae daa Onkel qeu 20 PARTS OPTIONAL BRINE TANK ASSEMBLY _ 21 PARTS lt INJECTOR ASSEMBPLY issi tu aa 22 PARTS BRINE VALVE HOUSING ASSEMBLY 23 PARTS BYPASS ASSEMBLY aiite iter 24 PARTS VO ADAPTER ASSEMBLY iiic nr retina rare a e 26 PARTS DRIVE END CAP ASSEMBLY 28 PARTS DRAIN END ASSEMBLY ican kn tend natare 30 PARTS SAFETY SHUTOFEF ASSEMBLY 5 xp t
13. TS INJECTOR ASSEMBLY PART DESCRIPTION QUANITY 1 93223 Injector Throat 1 93223 64 Injector Throat 93223 105 Injector Throat 2 93220 Bottom Injector Seal thick 1 3 93221 Injector Nozzle 1 93221 64 Injector Nozzle 93221 105 Injector Nozzle 4 93232 Top Injector Seal thin 1 5 93222 Injector Cap 1 6 90807 Injector Screw 4 7 93810 Injector Screen 1 93501 Injector Assembly contains items 1 7 For use 12 diameter softener tank only For use 14 diameter softener tank only 22 PARTS BRINE VALVE HOUSING ASSEMBLY ITEM aTY PART DESGRIPTION Piston Assembly includes O ing amp Spring 5 gpm Flow Control using Ca 23 PARTS BYPASS ASSEMBLY ITEM QTY PART NO DESCRIPTION ITEM PART NO DESCRIPTION 1 2 89007 swew 2 90263 Bypase Endcap rig 4 g 90248 REDE 90803 O Ring 24 PARTS BYPASS ASSEMBLY 90246 Bypass Housing Makes the connection between the plumbing and Main Valve Body Also contains the Hard Water Blending Valve and Bypass Piston The recommended seal for the 1 1 4 male inlet outlet threads is the plastic Hook up Nut 90251 O ring 90837 and Copper Adapter 90254 Make sure the O ring is between the Housing and Copper Adapter The O ring seal areas at the Main Valve Body inlet and outlet must to be smooth a
14. al owner of The Hague Equipment Valve and or Power System Components i e complete valve controller found to be defective in material or workmanship Hague will replace said part s at no charge for those parts for 3 YEARS from date of installation Defective parts to be replaced must be returned along with the equipment serial number and date of original installation to Wm R Hague Inc PREPAID and will be returned to the original owner FREIGHT COLLECT THERE ARE NO WARRANTIES OTHER THAN THOSE DESCRIBED IN THIS WARRANTY INSTRUMENT THIS WARRANTY DOES NOT COVER INCIDENTAL CONSEQUENTIAL OR SEC ONDARY DAMAGES ANY IMPLIED WARRANTIES ON THE PRODUCT DESCRIBED IN THIS WARRANTY WILL NOT BE EFFECTIVE AFTER THE EXPIRATION OF THIS WARRANTY This warranty does not cover any labor or service call costs incurred with respect to the removal and replacement of any defective part s Wm R Hague Inc will not be liable for nor will it pay any labor or service call charges incurred or expended with respect to this warranty 33 In the event the water supply being processed through this product contains bacterial iron algae sulphur tannins organic matter or other unusual substances then unless the system is represented as being capable of handling these substances in the System specifications other special treatment of the water supply must be used to remove these sub stances before they enter this product Otherwise Wm R Ha
15. and may void the warranty 6 00c Push the SELECT and CHANGE buttons until the desired regenerant is selected EXAMPLE Salt Sodium 11 SETTING amp USING THE APPLIANCE CONTROL N O D O O 11 00a Push the DISPLAY button to step to the next parameter The display will show Comp Hard 00025 This parameter is the calculated compensated hardness using the hardness iron and manganese settings The formula is 4 x each ppm iron 4 x each ppm manganese hardness compensated hardness This is not a parameter that can be set The display should now read Comp Hard 00025 Push the DISPLAY button to step to the next parameter The display will show Capty Gr 28730 This parameter is used to set the softening capacity of the appliance See WaterMax engineering specifications or setting charts for capacities based on salt usage Push the SELECT and CHANGE buttons until the desired capacity number is displayed In this example set to Capac Gr 24500 Push the DISPLAY button to step to the next parameter The display will show 72 96hr Regen Yes This parameter if set to Yes is used to force the appliance to regenerate every 96 hours if regularly scheduled regenerations based on water usage do not occur in 96 hours or less intervals This should always be yes if iron is present in the water Push CHANGE button to toggle parameter value from No to Yes In this example set t
16. and sulfur free water Regenerates every 4th day with 6 105 of salt Add 4 2 of 54 chlorine every 6 weeks HCII2IF Removes iron and iron algae Also removes up to 5 ppm H2S with the presence of 2 iron Regenerates every 6 days for iron as needed for sulfur HCIII1 MMF Designed to remove heavy sediment and suspended solids It is capable of filtering down to 10 microns in size Backwashed as needed D Nu 8 SAR m k i H LEGEND 1 CAUTION The NF will raise the pH of most but not all low pH water Some water requires the addition of caustic soda with a chemical feed pump 2 When iron is present in the raw water supply regenera tion frequency cannot exceed 96 hours Additionally a mini mum salt setting of 7 Ibs per cubic foot of resin is required and the 1 backwash must be increased to 10 minutes a m na ma W M wA as Mt Anda 0 1228 a a Fon Uses 4 oz Potassium Permanganate KmNOA See HCIII 2IF below 3 Not available with 3 button controller 4 Water containing 10 grains of hardness or more should be softened prior to the tan nin removal unit To prevent organic fouling do not exceed 4 days between regenerations N A No Application HCIII SPECIAL SERIES SETTING CHART HAGUE HYDRO CLEAN III
17. ay CAUSE No salt in brine tank Sediment in brine tank has plugged the brine line and or air check Refill flow control is plugged Drain line is pinched frozen or restricted Clogged injector assembly Salt bridge has formed The plumbing bypass valve is in the bypass position Appliance is plumbed in back wards Extended power outage Water hardness has increased Not metering water Blending dial open The bypass valve is in the bypass position Appliance plumbed in backwards Sensor not receiving signal from magnet Turbine is jammed There is a leak in your household plumbing system Electric cord is unplugged 15 ACTION Add salt Remove the brine line and flush clean Clean air check Clean brine tank Remove brine piston housing and clear debris from the flow control Straighten thaw or unclog the drain line Remove injector cap and clean nozzle and throat with a wooden toothpick Replace throat if removed High humidity or the wrong kind of salt can create a salt bridge This is a crust that forms an empty space between the water and salt To test use a blunt object like a broom handle Push the handle into the salt to dis lodge the salt bridge Place bypass valve in the service position Check that appliance is plumbed correctly Reset hardness Retest water and reset hardness Flow should be indicated with water usage If no flow see below Make
18. c field from the Turbine and relays it to the Controller The three wire assembly connecting the black wafer Hall Effect Sensor to the Controller board must not be severely bent folded over cut or broken Care should be taken when putting the Sensor into the Sensor Housing The spring flap below the Sensor must be gently bent over on top of the Sensor and then the Sensor slide all the way into the Sensor Housing The round hole of the Sensor mounting tab is then placed down over the mounting screw boss The cap is then put in place and the mounting screw is installed A slot is provid ed in the cap for the wire way to exit The three wire socket connector must be properly installed in the controller Stops on the connector prevent improper upside down assembly Do not force the connector past the stops 90522 Turbine Assembly The Turbine must have a 1 8 diameter Rare Earth magnet pressed into place adjacent to the axle opening When assem bled to the axle the Turbine should spin freely Do not use any lubricants If the Turbine should become jammed clean and flush the Turbine and Bypass Valve 90252 Blending Dial Cap The Cap should be held in place by the three 1 2 screws and be in the proper orientation 90222 Blending Valve The valve permits the addi tion of hard water into the soft water outlet It is closed when pointing toward the Main Valve Body and open when pointing toward the inlet side 90226 Test Por
19. e Sensor Assembly 1 12 90828 Turbine Sensor Housing O ring 2 3 90232 Turbine Sensor Cap 1 13 93271 Turbine Sensor Housing 1 4 90522 Turbine Assembly 1 14 90802 Turbine Sensor Housing Screw 2 5 90252 Blending Dial Cap 1 15 90245 Turbine Axle 1 6 90222 Blending Dial 1 93521 1 1 IO Adapter Assembly 7 90827 Ring 1 contains items 1 15 8 90802 6 X 5 Screw 3 9 93838 O Ring 2 10 93229 Flow Director 1 27 PARTS DRIVE END CAP ASSEMBLY 1 2 s 2 2 97 omeno 441 1 83801 G Brine Valve Housing Assembly s 2 mam 2 42 4 99 y 4 1 ma Diem ses 7 1 9217 JjPetnskeCam 18 1 93522 Deve Platon Assembly Drive End Cap 17 E3890 28 PARTS DRIVE END CAP 95301T JG Drive End Cap Seals the two openings on the Main Valve Body The larger diameter opening is sealed with an O ring used as an axial or face seal The O ring sits in a groove in the End Cap This groove must be free of defects such as pits or scratches and also free of debris The smaller diameter seal is accomplished with an O ring used as a radial seal The O ring should be placed on the male boss on the End Cap When assembling the End Cap to the Valve Body care should be taken to make sure the small O ring is aligned with the opening in the Valve Body and that the large O ring
20. enn B wzmmus 4 4 4 4 j 861 18 5 35 200 22 5 48 000 30 64 000 49 5 105 000 reant 1 10 elg een TiThis unk casignad far use on chicinated werlar supplies only Reduces textan adors dhinrine and most man de POMAKA T When iron is present in the water supply Do not use standard 18 diameter brine tank with salt grid for salt ragenaration frequency cannot axcead 96 hours settings less than 3 Ibs Additionally minimum setting af 7 ba Cubic foot of rasin im required 4 salt setting CYCLES CYCLE 1 1 First up flow backwash A rapid up flow of water flush es out the resin bed and cleans the sediment filter Salt Level Brine Level 2 Brine Brine is drawn out of the brine cabinet and up through the media tank clean ing the resin bed and releasing accumulated hardness and iron Resin Level Brine Level 29 27 CYCLE 3 1 i 3 Slow slow up flow rinse process then flushes out the brine hardness and iron Brine Level CYCLES CYCLE 4 4 Second up flow backwash This up flow backwash flushes out any remaining brine solution and sediment from cycle 2 Brine Level 5 Downflow soft water brine refill Soft water is directed to the brine cabinet to p
21. following example takes you through the steps required for setting the parameters of the CUSTOMER SETTINGS mode for OPERATING MODE 2 1 00 Push and hold the DISPLAY to enter CUSTOMER SETTINGS mode The display will show Set Time 00 00 AM This parameter is to be set to the current time of day 1 00a Push the SELECT and CHANGE buttons until the desired time is displayed In this example set time to Example 11 00 AM or 05 00 PM 2 00 Push the DISPLAY button to step to the next parameter The display will show Reg Time 02 00 AM This parameter is to be set for the desired time a normally scheduled regeneration is to occur 2 00a Push the SELECT and CHANGE buttons until the desired time is displayed In this example set to Reg Time 02 00 02 00 is 2 00am 3 00 Push the DISPLAY button to step to the next parameter The display will show People 04 3 00a Push the CHANGE button until the correct number of people in the household is displayed In this example set to People 05 5 00 Push the DISPLAY button to save the parameter settings and exit the CUSTOMER SETTINGS mode The display will show Gal Remain 00980 If you followed the above directions correctly your Systems Control is ready for OPERATING MODE 2 service 14 CARE AND MAINTENANCE PROBLEM No soft water after regeneration No soft water No flow is indicated when water is flowing Flow is indicated when water is not being used No read out in displ
22. gue Inc shall have no obligation to sup ply replacement parts under this warranty This warranty does not cover damage to a part s of the system from causes such as fire accidents freezing or unreasonable use abuse or neglect by the original owner This warranty does not cover damage to part s of the system resulting from improper installation All plumbing and electrical connections should be made in accordance with the installation instructions pro vided with the system The warranty does not cover damage resulting from use with inadequate or defec tive plumbing inadequate or defective water supply or pressure inadequate or defective house wiring improper voltage electrical service or electrical con nections or violation of applicable building plumb ing or electrical codes ordinances or regulations This warranty is null and void unless the Hague Hydro Clean System was purchased at retail from an independent authorized Hague dealer and installed by same Some states do not allow limitations on how long an implied warranty lasts or the exclusion limita tion of incidental or consequential damages so the above limitations or exclusion may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to state For Owner s Reference Equipment Serial No Installation Date Independent Dealer Name Installer s Signature HAGUE HYDRO CLEAN
23. he plumbing of any excess soldering flux air or any other foreign material Close the faucet and check for leaks If leaks are found turn off the main water supply and open the nearest cold water faucet to depressurize the water line Close the faucet to eliminate siphoning action Repair leaks Place the bypass in the serv ice position Slowly open the main water supply valve and fill the appliance Then open the nearest cold water faucet to purge air out of the appliance Close faucet Connect transformer power cord to the back of the controller Plug in transformer Program the Systems Control as outlined on pages 10 16 Add water to the brine tank Fill to a mini mum of 2 above the grid plate Make sure that the salt dosage is set as recom mended for the application After the first regeneration the appliance will automati cally refill the correct amount of water into the brine tank Put appliance into a manual regeneration and inspect for proper operation Allow the appliance to draw all the water out of the brine cabinet until the air check sets Then advance to the brine refill position by using the Immediate Recharge or Change amp Select buttons simultaneously depending on controller Allow the controller to com plete the brine refill sequence of the pro gram and advance to home position This will replace the necessary volume of water relative to the salt setting Fill the brine tank with salt
24. itch Test with volt meter for 12VAC at con troller If less than 10VAC or greater than 14VAC replace transformer With 12VAC present at controller replace computer controller Snap controller into place See pg 18 Replace magnet disc Remove foreign objects from valve body Repair drive end cap Remove restriction thaw or straight en drain line Clean flow control air check and brine line Clean or replace injector Replace throat if removed Remove valve Lubricate piston with silicone grease and reassemble Replace magnet disc Replace controller Clean injector screen nozzle and throat See page 22 Maintain min pressure of 30 psi Remove restrictions replace if crimped Verify correct water level relative to salt setting Check lines for loose connections See mode settings page 7 Adjust time if necessary PARTS VALVE ASSEMBLY PARIT DESCRIPTION QUANITY PART DESCRIPTION QUANITY 1 53000 Valve Housing 1 10 93835 Spacer Tube 2 2 93501 Injector Assembly 1 11 93809 End Cap Screw 2 3 90614 Drain Endcap Assembly 1 12 93870 End Cap Screw 4 4 90615 94 Bypass Assembly 1 13 H2281 Tank O ring 1 5 95301T JG Drive Endcap Assembly 1 14 H3304 Pilot O ring 1 muece Small End Cap ong 15 53004 Pilot O ring Retainer 1 7 93808 End Cap O ring 2 8 93229 Flow Director 1 9 93838 Adapter O ring 2 This assembly does not include a magnet disc or drive motor and must be ordered seperately
25. m 7 GPM for filters 3 Drain Drain the appliance to the floor drain or washer drain To prevent back siphoning the installer must provide an adeguate air gap or a siphon break SOME DO S 1 Do install after the pressure tank and not between the well pump and pressure tank 2 Do comply with all local plumbing and electrical codes 3 Do install pressure reducing valve if inlet pressure exceeds 90 PSI 4 Do examine the inlet line from the pres sure tank to appliance on well water with iron recommended minimum inlet pipe size 3 4 D On municipal water recom mended minimum inlet pipe size is 1 2 I D 5 Do install gravity drain on salt storage tank 6 Do secure drain line on appliance and at drain outlet 7 A minimum of 10 feet of 3 4 pipe from the outlet of the water conditioner to the inlet of the hot water heater is recommended 8 Do install the drain line so that there is a 2 air gap between the drain line and the drain receptacle 4 Electricity Use standard 110 volt A C optional 220 volt available 5 Water Quality If water supply contains sulfur bacteria iron bacteria tannins algae oil acid salt or other unusual sub stances special equipment must be installed ahead of the Hydro Clean III system See pages 5 and 6 SOME DON TS 1 Do not install if previous items are not satisfactory 2 Do not install if incoming or outlet piping water temperature exceeds 120 F
26. nd free of defects and debris and lubricated with silicone grease before assembling When attaching to the Main Valve Body put the O rings on the male bosses on the Valve Body and push the Bypass into place A snap can be heard when the Bypass slides into place When released the Bypass should stay in place if not the O rings may be pinched If the O rings are pinched replace with new ones The Bypass comes pre assembled with the Sensor housing and turbine axle These are not field serviceable and if dam aged must be replaced with a new assembly The Bypass Piston bore is to be smooth and at the recessed areas have a smooth transition no sharp corners to the seat areas 90262 Bypass End Cap Left Seals the left Piston opening on the Housing 90246 The opening is sealed with an O ring used as an axial or face seal The O ring sits in a groove in the End Cap This groove must be free of defects such as pits or scratches and also free of debris When assembling the End Cap to the Housing care should be taken to make sure that the O ring stays in the groove in the End Cap If misaligned the O ring can become pinched and leak Also on the End Cap is the Piston Axle a 1 4 square shaft that acts asa guide slide and anti turning mechanism for the Bypass Piston 90263 Bypass End Cap Right Seals the right Piston opening on the Housing 90246 The open ing is sealed with an O ring used as an axial or face seal The O ring
27. o 96hr Regen No Push the DISPLAY button to step to the next parameter The display will show Backwash 1 01 0 See Mode 1 amp 2 setting chart The 01 0 is the time in minutes to the nearest tenth for which the first backwash cycle can be set Push the SELECT and CHANGE buttons until the desired backwash time is displayed In this example set to Backwash 1 06 0 Push the DISPLAY button to step to the next parameter The display will show Brine Rinse 30 0 The 30 0 is the time in minutes to the nearest tenth for which the first brine and slow rinse cycles can be set Push the SELECT and CHANGE buttons until the desired combined brine and slow rinse cycle time is displayed In this example set to Brine Rinse 25 0 Push the DISPLAY button to step to the next parameter The display will show Backwash 2 05 0 The 05 0 is the time in minutes to the nearest tenth for which the second backwash can be set Push the SELECT and CHANGE buttons until the desired backwash time is displayed In this example set to Backwash 2 02 0 12 SETTING amp USING THE APPLIANCE CONTROL o D A O e o D Push the DISPLAY button to step to the next parameter The display will show Salt Ibs 06 2 This parameter sets the amount of salt to be used to achieve the capacity setting Push the SELECT and CHANGE buttons until the desired salt setting is displayed In this example set
28. ratti iin kk 31 BRINE VALVE ELBOW INSTALLATION INSTRUCTIONS 32 Ut on eerie ana MI UM Mar I E tanita 33 PREFACE Congratulations on your decision to place your confidence in a superior Hague Hydro Clean water treatment appliance Recognized nationwide for built in quality dependability and ease of service these appliances represent state of the art in home water treatment While your appliance should be installed and serviced by a professional Hague Hydro Clean dealer important information is contained in this manual which will help you attain the maximum benefit and enjoyment from your particular model We urge you to read this information care fully and review it again at any time a mal function may occur In most cases this review will uncover minor problems that you can correct yourself thereby saving you time and the expense of an unneces sary service call HOW TO GET THE MAXIMUM EFFICIENCY FROM YOUR HYDRO CLEAN APPLIANCE 1 Maintain salt level for iron filter see Page 6 at least one third full solar salt or pellets and purchase a clean grade of salt Use one or the other do not mix pellets and solar salt 2 Should your electricity be turned off for any reason more than 16 hours Reset the time of day according to instructions on page 14 3 Allow the appliance to regenerate at a time when the water is not being u
29. repare the brine for the next regeneration seguence Brine Level CYCLE 6 Resin Level 6 Return to service Regeneration is complete and the appliance is returned to normal operation Brine Level SETTING amp USING THE APPLIANCE CONTROL SERVICE SETTINGS This section is recommended for gualified service personnel only The appliance control must be set correctly for proper performance REGENERATE FUNCTION Multi purpose 1 Used to put the appliance into an imme diate regeneration Press and hold approximately 5 seconds until dis play changes to Going to 1 The appliance is now in regeneration and will return to Gal Remain after completion of all cycles 2 Used to speed up or toggle through all the regeneration cycles CUSTOMER SETTINGS This section is recommended for qualified service personnel only Must be set correctly for proper performance CHANGE SELECT pispLay SCROLL CHANGE FUNCTION Used to change values of parameters that can be set REGENERATE Used in conjunction with SELECT button Press and release the Select Digit button to move cursor one digit to the right of parameter that can be set When cursor is at extreme right position press again to reset cursor to extreme left position figure 2 SELECT FUNCTION Used to control cursor movement when in CUSTOMER amp SERVICE SETTINGS modes Used in conjunction with CHANGE button Press and release the Select Digit
30. rts must be re assembled exactly as shown to function properly When connecting the 3 8 polytube it is first necessary to assemble the nut gripper and retainer sleeve on the tubing before inserting the plastic insert Screw the nut on the elbow body With a wrench tighten nut securely to create a pressure tight connection 32 Warranty HAGUE Hydro Clean 10 Year Limited Residential Warranty This warranty is issued to the original owner only and is not transferable to subseguent owners TO PLACE THE EQUIPMENT UNDER WARRANTY THE WARRANTY REGISTRATION CARD MUST BE COMPLETED AND RETURNED BY THE OWNER TO WM R HAGUE INC WITHIN 30 DAYS OF INSTALLATION Coverage This warranty covers the Hague Equipment deliv ered to the original owner when the system is pur chased for personal family or household use It is intended to cover defects occurring in workmanship or materials or both Warrantor s Performance and Length of Warranty Wm R Hague Inc warrants that upon receipt from the original owner of The Hague Equipment Mineral Tank Brine Tank found to be defective in material or workmanship Hague will replace said part s at no charge for those parts for 5 YEARS from date of installation And thereafter will replace said parts upon payment of the following percentages of the then current list price 6th through 10th year 50 of current price list Wm R Hague Inc further warrants that upon receipt from the origin
31. sed you have more than one appliance allow two hours between each regeneration 4 Protect your Hydro Clean III system including the drain line from freezing 5 Should dirt sand or large particles be present in your water supply it is important that you consult your Hague dealer to determine the appropriate treatment method that will eliminate this problem 6 Bypass the appliance if well plumbing or pump work is required and turn on out side tap until water runs clear before putting the appliance back into service Your Hydro Clean III appliance may be disinfected with 5 25 sodium hypochlo rite which is the active ingredient in house hold bleach To disinfect your appliance add 4 fluid ounces of hypochlorite solution per cubic foot of resin to the brine well of the brine tank the brine tank should have water in it to permit the solution to be car ried into the softener Initiate a manual regeneration EXAMPLE HCIII 25 3 2 oz Chlorine HCIII 25CX 4 0 oz Chlorine HCIII 35 4 4 oz Chlorine HCIII 48 6 0 oz Chlorine HCIII 64 8 0 oz Chlorine HCIII 105 13 2 oz Chlorine OPERATIONAL MAINTENANCE AND REPLACEMENT REQUIREMENTS ARE ESSENTIAL FOR THE PRODUCT TO PERFORM TO SPECIFICATIONS PRE INSTALLATION CHECK LIST 1 Water Pressure Not less than 20 PSI constant for models HCIII 25 35 48 2TN 30 psi for HCIII 64 105 and filters 2 Service Flow Rate 5 G P M recom mended as minimu
32. t ting screws and has one O ring seal The O ring is used as a axial or face seal The O ring sits in a groove in the brine valve housing The groove and the face seal must be free of defects such as pits and scratches or debris PARTS DRAIN END CAP ASSEMBLY PART DESCRIPTION QUANITY 1 90268 Drain End Cap 1 2 H2086 12 Drain Line Flow Control 1 H2086 2 0 H2086 2 4 H2086 3 0 H2086 4 0 H2086 5 0 2086 7 0 3 90267 Retainer 1 4 93808 End Cap O ring 1 90614 Drain End Cap Assembly The number shown after the drain Line Flow Control Button part number indicates the back wash flow rate in gpm 30 PARTS SAFETY SHUTOFF ASSEMBLY me 22 P 11 9 CO600 Brine Well Cap 10 201120 3 8 Nylon Insert 11 93882 25 75 Air Check Draw Tube standard brine tank 18 X 33 93811 26 5 Air Check Brine Well Assembly 93811 20 0 IF Air Check Brine Well Assembly Iron Filter Only 31 PART DESCRIPTION QUANITY 1 51366 Air Check Elbow Assembly 1 2 7041 Guide and Lock Set 1 3 H7039 Float Grommet 2 4 H7040 Bell Float 1 5 H7042 Float Washer 1 6 H7038 01 Float Rod 1 7 90102 3 5 X 26 5 Brine Well 1 8 C0700 2 pc Overflow Fitting 1 1 1 1 Brine Valve Elbow Installation Instructions Plastic Retainer Steal Insert hw Gripper SE Polytubs Elbow al The nut gripper and retainer sleeve are 3 piece assembly can come apart if removed from the elbow body Pa
33. t Valve The Test Port Valve is used to draw water samples for testing of treated water Note The Bypass must be in the service position to get an accurate sample There are two types of seals on the Test Port One seal is an O ring which seals off the threaded area when the Valve is opened The other seal is a compression seal between the Test Port Valve material and the Right End Cap material If this seal is overtight ened it can damage the sealing area on the End Cap causing a permanent leak PARTS 3 4 1 ADAPTER ASSEMBLY WITH BLENDING VALVE Note Parts 12 13 and 15 are not field serviceable Do not remove screws 14 9 PART DESCRIPTION QUANITY PART DESCRIPTION QUANITY 93227 3 4 IO Adapter Assembly 1 11 90809 Sensor Cap Screw 1 93858 Turbine Sensor Assembly 1 12 90828 Turbine Sensor Housing O ring 2 90232 Turbine Sensor Cap 1 13 93271 Turbine Sensor Housing 1 90522 Turbine Assembly 1 14 90802 Turbine Sensor Housing Screw 2 90252 Blending Dial Cap 1 15 90245 Turbine Axle 1 90222 Blending Dial 1 93521 3 4 IO Adapter Assembly 90827 O Ring 1 contains items 1 15 90802 6 X 5 Screw 3 93838 O Ring 2 0 93229 Flow Director 1 26 PARTS 1 I O ADAPTER ASSEMBLY WITH BLENDING VALVE Note Parts 12 13 and 15 are not field serviceable Do not remove screws 14 PART DESCRIPTION QUANITY PART DESCRIPTION QUANITY 1 93252 1 IO Adapter Assembly 1 11 90809 Sensor Cap Screw 1 2 93858 Turbin
34. ter The display will show Mode 2 The Mode is the number of the OPERATING MODE for which the systems control is set For this example leave at Mode 2 0 Push the DISPLAY button to step to the next parameter The display will show Hard Gr 040 The 040 is the hardness number of the water tested This number is to be the actual hardness reading and is not compensated for iron 4 O 4 00a Push and release the SELECT button until the cursor _ is positioned in the display as follows Hard Gr 040 The cursor is now under the ten position 4 00b Continue pushing the SELECT and CHANGE buttons until the desired hardness number is displayed Example Hard Gr 025 5 00 Push the DISPLAY button to step to the next parameter The display will show Iron ppm 00 This parameter is used to calculate a compensated hardness automatically 5 00a Push the SELECT and CHANGE buttons until the desired iron number is displayed Example Iron ppm 00 6 00 Push the DISPLAY button to step to the next parameter The display will show Mang ppm 00 6 00 Push the SELECT and CHANGE buttons until the desired manganese number is displayed Example Mang ppm 00 6 00b Push the DISPLAY button to step to the next parameter The display will show SALT Sodium WARNING When iron and or manganese is present in the water supply do not use potassium chloride as a regenerant Iron and or manganese bacteria may develop and foul the conditioning media
35. to Salt Ibs 05 5 Push the DISPLAY button to step to the next parameter The display will show Turbine Test NO This feature should only be used by qualified service personnel Itis intended to be used for diagnostic purposes only WARNING Do not engage this feature Push the SELECT and CHANGE buttons until the correct value is displayed In this example set to Turbine Test NO Push the DISPLAY button to step to the next parameter The display will show Reg Tonight NO This parameter if set to YES will force a regeneration at the next set regeneration time i e 02 00 After the regeneration the parameter will automatically reset to No Push the CHANGE button to toggle between Yes or No In this example set to Reg Tonight YES Push the DISPLAY button to step to the next parameter The display will show Filter No This parameter if set to YES is for model selection only and has no effect on the function of the appliance In this example set to Filter NO Push the DISPLAY button to step to the next parameter The display will show Gal Remain 00980 13 SETTING amp USING THE APPLIANCE CONTROL This is the normal operation display for OPERATING MODE 2 The 00980 represents the number of gallons of softening capacity between regenerations This completes the SERVICE SETTINGS mode Even though the SERVICE SETTING mode has been completed the HCIII 35 is not ready for service until the CUSTOMER SETTINGS mode is completed The
36. to lock onto the end cap tabs See detail diagram on page 19 fig 3 MODE 1 TIMER MODE Will regenerate based on frequency Example every 2 days or as specified up to 12 days Time of regeneration can be set MODE 2 PATENTED SAVEMATIC DEMAND DELAYED Is based on actual water usage and total capacity of the appliance Time of regeneration can be set If total capacity is depleted before set regeneration time a forced regeneration will occur Note Mode 1 and 2 are equipped with capacity Gard This ensures that you do not run out of conditioned water due to excess water usage THE FOLLOWING EXAMPLE takes you through the steps involved for setting the HCIII SYSTEM CONTROL If you follow these steps you will set HCIII 35 for OPERATING MODE 2 DEMAND DELAYED operation Mode 1 uses a simi lar procedure It is necessary to enter the SERVICE SETTINGS first followed by the CUSTOMER SETTINGS Press and hold the SELECT and DISPLAY buttons simultaneously for 5 seconds The display will show Soft Vers 01 0 Release both buttons 1 00 Push the CHANGE DIGIT button until the correct language is displayed In this example set to Set Language ENG 2 00 Push the DISPLAY button to step to the next parameter The display will show Units ENG m CHANGE button to toggle English metric units of measure For this example set to Units ENG 4 0 Push the DISPLAY button to step to the next parame
Download Pdf Manuals
Related Search