XPO2 Portable Oxygen Concentrator
Contents
1. Code 7006 3 4 5 3 2 Code 7007 3 4 5 3 2 1 Code 7008 3 4 5 4 Code 7009 3 4 5 4 Code 700a 3 4 5 4 2 Code 700b 3 4 5 4 2 1 Code 700c 3 4 5 4 3 Code 700d 3 4 5 4 3 1 700 3 4 5 432 Replacement of the internal battery may eliminate this problem XPO2 16 Part No 1150748 SECTION 4 TROUBLESHOOTING AND MAINTENANCE d 32 siue Code 7010 3 4 5 5 Replacement of the internal battery may eliminate this problem Code 7011 3 4 5 5 Code 7012 3 4 5 5 2 Code 7013 3 4 5 5 2 1 Code 7014 3 4 5 5 3 Code 7015 3 4 5 5 3 1 7016 3 4 5 5 3 2 Code 7017 3 4 5 5 3 2 Code 7018 3 4 5 5 4 Code 7019 3 4 5 5 4 1 Code 701 3 4 5 5 4 2 701 3 4 5 5 4 2 1 Code 701c 3 4 5 5 4 3 Code 7014 3 4 5 5431 Replacement of the internal battery may eliminate this problem Code 701 3 4 5 5 4 3 2 Code 701f 3 4 5 5 4 3 2 1 Part No 1150748 17 XPO2 SECTION 4 TROUBLESHOOTING AND MAINTENANCE Preventive Maintenance Record Model No Serial No On Each Inspection Record Date Of Service Clean equipment surface per Cleaning Care and Maintenance instructions Inspect XPO cabinet and accessories for damage Check for presence and legibility of all labels Annually During Preventive Maintenance Schedule Or Between Patients Replace Patient Cannula Clean or Replace Gr2. 1150748 19 XPO2 LIMITED WARRANTY For warranty information please refer to the original owner s manual which came with this product or contact Invacare for more information Invacare Corporation www invacare com USA Canada All rights reserved Trademarks are One Invacare Way 570 Matheson Blvd E Unit 8 identified by and 9 All trademarks Elyria Ohio USA Mississauga Ontario owned by or licensed to Invacare 44036 2125 L4Z 4G4 Canada Corporation or its subsidiaries unless 800 333 6900 800 668 5324 otherwise noted Torx is a registered trademark of Textron Yes you can Tor Dawn is a trademark of The Proctor and Gamble Company EU Representative Doiii International 2009 Invacare Corporation ar Route de Cit Ouest 2 1196 Gland O Switzerland N Tel 41 22 354 60 10 oO Fax 41 22 354 60 11 Part No 1150748 Rev C 07 09
3. Cover DETAIL Ribbon Cable PC Board FIGURE 2 3 Removing the Front Cover XPO2 10 1150748 SECTION 2 COMPONENT REPLACEMENT 4 While holding the unit together rotate the and position it so that the back panel label is facing down NOTE The ribbon cable is connected to the front cover and the pc board Only open the XPO as shown in Details B and C 5 Slowly open the front cover ensuring not to damage the ribbon cable Detail B and Detail in FIGURE 2 3 Replacing the Inlet Filter NOTE For this procedure refer to FIGURE 2 4 and FIGURE 2 2 on page 10 NOTE The inlet filter should be replaced according to the Preventive Maintenance Record on page 18 1 Perform the steps in Accessing XPO2 on page 9 2 Remove the inlet filter from the holder Detail A 3 Disconnect the inlet filter with inch tubing attached from the 11 inch long tubing Detail B Holder DETAIL Inlet Filter DETAIL B g Inch Tubing Intake Inlet Filter w g inch Tubing Attached Flow Arrow N A Outlet Q 5 inch Tubing FIGURE 2 4 Replacing the Inlet Filter Part No 1150748 11 SECTION 2 COMPONENT REPLACEMENT 4 Transfer the s inch tubing to the intake of the new filter NOTE The flow arrow points away from the intake 5 Connect the 11 2 inch tubing to the outlet of the inlet filter Detail A of FIGURE 2 4 6
4. Position and orient the new filter in the holder Detail B of FIGURE 2 3 7 Re assemble the Refer to Re assembling XPO2 on page 13 Replacing the Battery CAUTION Before handling the P C board ensure you are properly grounded to prevent static damage to the components of the board A static cuff MUST be worn and properly grounded using an alligator clip Electrical conduit or a water pipe is normally sufficient when a known good ground in unavailable Care should be taken to ensure that the alligator clip contacts a bare metal surface NOTE For this procedure refer to FIGURE 2 5 NOTE The battery should be replaced as required 1 Perform the steps in Accessing XPO2 on page 9 2 Remove the inlet filter with tubing attached from the holder 3 Disconnect the battery wiring harness from the PC board 4 Remove the battery from the thermal pad and battery tray NOTE The thermal pad is between the battery and the bottom of the tray It is a soft dough like material that adheres to the tray If thermal pad is damaged or pulled up during battery removal it MUST be replaced Battery Wiring Harness PC Board Battery connects here Inlet Filter Tubing FIGURE 2 5 Replacing the Battery 12 1150748 SECTION 2 COMPONENT REPLACEMENT NOTE When installing new battery ensure the battery is label side up 5 Position new battery on thermal pad as shown 6 Connect the ba
5. practices which could result in personal injury or property damage Refer to the following table for definitions of the signal words SIGNAL WORD MEANING Danger indicates an imminently hazardous situation DANGER which if not avoided will result in death or serious injury Warning indicates a potentially hazardous situation WARNING which if not avoided could result in death or serious injury Caution indicates a potentially hazardous situation CAUTION which if not avoided may result in property damage or minor injury or both NOTICE The information contained in this document is subject to change without notice A DANGER DO NOT SMOKE while using this device Keep all matches lit cigarettes candles or other sources of ignition out of the room in which this product is located and away from where oxygen is being delivered NO SMOKING signs should be prominently displayed Textiles and other materials that normally would not burn are easily ignited and burn with great intensity in oxygen enriched air Failure to observe this warning can result in severe fire property damage and cause physical injury or death CAUTION Caution Federal law restricts this device to sale or rental by or on order of a physician or any other practitioner licensed by the law of the State in which he she practices to use or order the use of this device XPO2 4 Part No 1150748 TYPICAL PRODUCT PARAMETERS TYPICAL P
6. 00000000000000000 5 Keeblatory 60 6 SECTION IMPORTANT SAFEGUARDS 6 6 7 Operating Information m 7 To Reduce The Risk Of Burns Electrocution Fire Or Injury To 7 Radio Frequency Interference aate eras et eere tuendae e riore do een etica rdi ai 8 SECTION 2 COMPONENT REPLACEMENT ee eee e eee eeeocccocceccccccceees 9 Replacing the Gross Particle Filter or Filter Cover eese teniente ttettnnanis 9 ip ad 0 C 9 Replacing the Inlet Filt r nrbe at neenon tanen ev Ever paene Ea E Repl cing th Batteby csse A E 12 Re assembling the b pad cman dv rd S aiat dnm 13 aired 13 SECTION 3 CHECKING PURITY 0000000000000000000000000000000000000000000000000 14 SECTION 4 TROUBLESHOOTING AND MAINTENANCE 1 5 TROUBIESHOOtIN secteur airi bi east deett uds onbadid qt 15 fool CORTE MORE MN EE TN l6 Preventive Maintenance Record eee ee eeeeseeeee seen te tete tetntn then ineo tense tesa tain i nessun 18 PUMA CCIONY TSS acess RP 19 LIMITED WARRANTY 000000000000000000000000000000000000000000000000000000000000000000000 20 Part No 1150748 3 XPO2 SPECIAL NOTES SPECIAL NOTES Signal words are used in this manual and apply to hazards or unsafe
7. Other devices may experience interference from even the low levels of electromagnetic emissions permitted by the above standards To determine if the emissions from the XPO are causing the interference turn the XPO Off If the interference with the other device s stops then the is causing the interference In such rare cases interference may be reduced or corrected by one of the following measures e Reposition relocate or increase the separation between the equipment e Connect the equipment into an outlet on a circuit different from that to which the other device s is connected XPO2 8 Part No 1150748 SECTION 2 COMPONENT REPLACEMENT SECTION 2 COMPONENT REPLACEMENT CAUTION Ensure not to damage ribbon cable when removing or installing front cover DO NOT use Methyl Ethyl Ketone MEK This will damage the plastic Replacing the Gross Particle Filter or Filter Cover NOTE For this procedure refer to FIGURE 2 1 NOTE The gross particle filter should be cleaned or replaced according to the Preventive Maintenance Record on page 18 Cover 1 Lift filter cover slightly and pull down to remove tabs from the grooves 2 Lift out the filter from the filter cover 3 Use vacuum cleaner or wash with a Tabs Filter mild liquid dish detergent such as Grooves Cover Cover Dawn and water Rinse thoroughly Magnet 4 Thoroughly dry the filter and inspect i for fraying crumbling tear
8. RODUCT PARAMETERS Direct Current Type BF equipment Attention Consider Accompanying Documents DO NOT smoke Class Il Double Insulation Power On Off DO NOT dispose of in household waste Recycle DO NOT use oil or grease Keep dry Protected against dripping water Electrical Requirements AC Power Supply 100 240 VAC 50 60 Hertz DC Power Supply 11 16 VDC Rated Current Input 1 0 amps at 120 VAC 3 3 amps at 18 VDC Sound Level setting 2 lt 45dBA weighted Altitude Up to 10 000 ft 3046 m above sea level Oxygen Concentration Based on an atmospheric pressure of 14 7 psi 101 kPa at 70 F 21 C 8776 to 95 676 after initial warm up period approximately 5 minutes Oxygen Flow Pulse flow delivery Bolus Volume Ranges From 300 840cc settings to 5 Dimensions 10 high x 7 wide x 4 deep 25 4 cm high x 17 8 cm wide x 10 2 cm deep Weight 6 0 Ibs 2 72 kg 1 3 Ibs 0 68 kg for supplemental battery Part No 1150748 5 XPO2 TYPICAL PRODUCT PARAMETERS Battery Duration times are approximate Setting 3 5 hours Setting 2 2 5 hours Setting 3 2 0 hours Setting 4 1 5 hours Setting 5 1 0 hours Battery Recharge Time NOTE Recharge time increases if battery is charging while unit is running 4 hours Humidity Operating Humidity 15 to 60 non con
9. Service Manual XPO Portable Oxygen Concentrator Models 100 XPOIOOB XPOIOOB EU XPOIOOB UK and XPO I 00B AU DEALER Keep this manual The procedures in this manual MUST be performed by a qualified technician For more information regarding Invacare products parts and services please visit www invacare com Yes you can WARNING DO NOT USE THIS PRODUCT OR ANY AVAILABLE OPTIONAL EQUIPMENT WITHOUT FIRST COMPLETELY READING AND UNDERSTANDING THESE INSTRUCTIONS AND ANY ADDITIONAL INSTRUCTIONAL MATERIAL SUCH AS OWNER S MANUALS SERVICE MANUALS OR INSTRUCTION SHEETS SUPPLIED WITH THIS PRODUCT OR OPTIONAL EQUIPMENT IF YOU ARE UNABLE TO UNDERSTAND THE WARNINGS CAUTIONS OR INSTRUCTIONS CONTACT A HEALTHCARE PROFESSIONAL DEALER OR TECHNICAL PERSONNEL BEFORE ATTEMPTING TO USE THIS EQUIPMENT OTHERWISE INJURY OR DAMAGE MAY OCCUR A ACCESSORIES WARNING INVACARE PRODUCTS ARE SPECIFICALLY DESIGNED AND MANUFACTURED FOR USE IN CONJUNCTION WITH INVACARE ACCESSORIES ACCESSORIES DESIGNED BY OTHER MANUFACTURERS HAVE NOT BEEN TESTED BY INVACARE AND ARE NOT RECOMMENDED FOR USE WITH INVACARE PRODUCTS NOTE Updated versions of this manual can be found at www invacare com XPO2 2 Part No 1150748 TABLE OF CONTENTS TABLE OF CONTENTS SPECIAL NOTES 00000000000000000000000000000000000000000000000000000000000000000000000000000000 4 TYPICAL PRODUCT PARAMETERS 00000000000000000000000000000000000
10. care repair center Part No 1150748 15 XPO2 SECTION 4 TROUBLESHOOTING AND MAINTENANCE Error Codes ALARM SUB ALARM ERROR ERROR CODE Illuminated flow Illuminated flow LEDs LEDs Common Alarms Internal temperature of the unit is either too hot or too cold to allow compressor to start See OM for instructions 2 Pone While operating the internal temperature of the unit becomes either too hot or too cold to allow operation to continue See 1 3 None OM for instructions The internal battery temperature is either too hot or too cold to allow operation on battery to continue 1 4 None See OM for instructions Control panel button was found to be continuously pressed L5 None upon power up a k a stuck button See OM for instructions Operating Alarms Code 3000 3 4 None Code 3001 3 4 3002 3 4 2 Compressor Alarms Code 6000 4 5 None Code 6001 4 5 6002 4 5 2 Code 6003 4 5 1 2 Within the System Alarms there are a few alarms that may correct themselves simply by changing internal battery ERROR ALARM SUB ALARM ERROR CODE Illuminated flow Illuminated flow COMMENTS LEDs LEDs System Alarms Code 7000 3 4 5 None Code 7001 3 4 5 7002 3 4 5 2 Replacement of the internal battery may eliminate this problem Code 7003 3 4 5 1 2 Code 7004 3 4 5 3 Code 7005 3 4 5 3 1
11. densing Storage Humidity up to 95 non condensing Temperature Range All power sources Operating temperature 41 F to 95 F 5 C to 35 C Storage temperature 2 F to 140 F 20 C to 60 C Extended Temperature Range Using AC or DC adapters Operating Temperature 95 F to 104 F 35 C to 40 C Continuous use all settings Extended Temperature Range Using Internal Battery Operating Temperature 95 F to 104 F 35 C to 40 C Continuous use settings 2 and 3 45 minutes max setting 4 30 minutes max setting 5 Regulatory Listing ETL certified complying with EN 5501 1 1998 CISPR 11 2003 IEC 60601 1 2nd ed 2005 IEC 60601 1 2 2 1 ed IEC 61000 3 2 2005 IEC 61000 3 3 2005 UL 60601 1 Ist ed CSA 601 1 M90 XPO2 6 Part No 1150748 SECTION IMPORTANT SAFEGUARDS SECTION IMPORTANT SAFEGUARDS In order to ensure the safe installation assembly and operation of the XPO Portable Concentrator these instructions MUST be followed A WARNING SECTION 1 IMPORTANT SAFEGUARDS contains important information for the safe operation and use of this product Operating Information A DANGER A spontaneous and violent ignition may occur if oil grease greasy substances or petroleum based products come in contact with oxygen under pressure These substances MUST be kept away from the XPO por
12. e PSA process These are alarms for which there is no corrective action available to either the patient or the provider However there are sub codes that can be accessed to help the Invacare service and repair centers e Compressor Alarms This alarm group centers on the compressor operation These are alarms for which there is no corrective action available to either the patient or the provider However there are sub codes that can be accessed to help the Invacare service and repair centers e System Alarms This alarm group centers on internal software monitors These are alarms for which there is no corrective action available to either the patient or the provider However there are sub codes that can be accessed to help the Invacare service and repair centers To access the Sub Alarm codes the unit first has to be in an alarm condition with multiple flow level LEDs illuminated While in this condition the Plus and Minus flow setting buttons should be pushed and held As long as both these buttons are being pushed a different set of flow LEDs will illuminate This alternate set of illuminated LEDs is the sub alarm code Once the Plus and Minus buttons are released the original alarm code will return Once the unit is turned off the alarm codes displays will be reset the alarms should be reset and the unit turned back on to see if the unit can self correct the problem If the alarms persist please contact your nearest Inva
13. nit On 2 Press the button to increase the flow to setting 5 3 Simultaneously press and hold the and battery gauge buttons until the 5 BLUE indicator light blinks This is your indication that the unit is now in auto pulse mode NOTE The unit will remain in auto pulse mode until it is set to a lower flow setting or is turned off 4 Connect a standard hand held oxygen analyzer to the outlet port 5 Follow the directions provided by the analyzer manufacturer Some analyzers will also measure flow and pressure but only if connected to a continuous flow of oxygen so these options are not usable on this pulse only unit NOTE The purity reading may fluctuate slightly due to the pulse flow It is recommended that you record a high and a low over a 60 second time period The is functioning properly when the purity levels are above 87 after the 5 minute warm up period XPO2 14 1150748 SECTION 4 TROUBLESHOOTING AND MAINTENANCE SECTION 4 TROUBLESHOOTING AND MAINTENANCE Troubleshooting The XPO has dozens of alarms that are being monitored on a continuous basis The alarms are grouped into four main categories e Common Alarms These are alarms for which the patient or the provider can take action to eliminate the issue These alarms and the corrective steps are fully explained within the Owner s Manual OM Operating Alarms This alarm group centers on the sieve beds and th
14. oss Particle Filter Replace Inlet Filter Function Test Refer to Function Test on page 19 Every 4 320 Hours Of Operation Check Oxygen Purity Required Replace Internal Battery Refer to appropriate section of the Service or Owner s Manual for this procedure If damage is found return unit to Invacare for repair XPO2 18 Part No 1150748 SECTION 4 TROUBLESHOOTING AND MAINTENANCE Function Test 9 Connect XPO to AC power source Check that the internal battery charging indicator operates as defined by the XPO owner s manual Turn the XPO on by pressing the ON OFF button for approximately one second Each time the is turned on a brief alarm will sound and all front panel LED s will illuminate briefly The XPO pulse flow setting will be the same flow setting selected the last time the unit was turned off After approximately sixty seconds of operation the No Breath Detected alarm will sound Verify that the No Breath Detected alarm is operating as defined by the XPO owner s manual Connect an oxygen cannula to Breathe with the cannula to ensure the XPO pulses at each setting Change setting as required Check the oxygen purity using a hand held analyzer Refer to Checking O2 Purity on page 14 Use the flow selection button to select setting 2 10 Turn unit off to complete test Part No
15. s and holes Filter 5 Replace filter cover and or filter 6 Reinstall the filter cover by placing the tabs in the slots and engaging the magnet FIGURE 2 1 Replacing the Gross Particle NOTE Use only Invacare gross particle filter Filter or Filter Cover Accessing A WARNING When accessing the XPO remember that battery power is still being applied to internal PCB printed circuit board Care MUST be taken to minimize contact with the PCB DO NOT use any kind of tool screwdriver pliers etc when working on the internal structure otherwise injury and or damage may occur Battery power remains on the PCB as long as the battery connection is made to the PCB NOTE For this procedure refer to FIGURE 2 2 and FIGURE 2 3 on page 10 Part No 1150748 9 XPO2 SECTION 2 COMPONENT REPLACEMENT 1 Remove label from the top of the XPO FIGURE 2 2 NOTE This label adheres to the front and rear sections of the XPO This label MUST be removed to separate the two sections Label L FIGURE 2 2 Remove Install label 2 Position so that the back panel label is facing up Detail A in FIGURE 2 3 3 Remove the four mounting screws from the back of the XPO using a T15 Torx screwdriver Detail A in FIGURE 2 3 DETAIL DETAIL B Mounting Screws Front Cover Ribbon Cable Inlet Filter Back Panel Label Tubing Mounting Screws Front
16. table concentrator tubing and connections and all other oxygen equipment DO NOT use any lubricants unless recommended by Invacare To Reduce The Risk Of Burns Electrocution Fire Or Injury To Persons DO NOT come in contact with the concentrator while wet DO NOT place or store product where it can drop into water or other liquid DO NOT reach for product that has fallen into water Unplug IMMEDIATELY Avoid creation of any spark near medical oxygen equipment This includes sparks from static electricity created by any type of friction NEVER drop or insert any object or liquid into any opening For optimum performance Invacare recommends that each concentrator be On in auto pulse mode and running for a minimum of 5 minutes Shorter periods of operation may reduce maximum product life Refer to Checking O2 Purity on page 14 for auto pulse mode A product should NEVER be left unattended when plugged in Make sure is Off when not in use The XPO MUST be used in an upright position DO NOT connect the concentrator in parallel or series with other oxygen concentrators or oxygen therapy devices Part No 1150748 7 XPO2 SECTION IMPORTANT SAFEGUARDS Radio Frequency Interference This equipment has been tested and found to comply with EMC limits specified by IEC EN 60601 1 2 These limits are designed to provide a reasonable protection against electromagnetic interference in a typical medical installation
17. ttery wiring harness to the PC board 7 8 Install inlet filter with tubing into holder Re assemble the Refer to Re assembling the on page 13 Re assembling the NOTE For this procedure refer to FIGURE 2 3 on page 10 1 Carefully re install the front cover onto the Turn the On to ensure proper operation 2 3 4 Turn XPO Off While holding the unit together position the so that the back panel is facing up Detail A in FIGURE 2 3 Install four mounting screws and secure the two sections of the together Detail A in FIGURE 2 3 Securely tighten Remove the glue residue by applying 9190 isopropyl alcohol and wiping with a clean cloth Make sure the surface is dry and free of any residue This will ensure a good seal for the new label Install replacement label on the top of the XPO so that it adheres to both the front and rear sections Refer to Remove Install label on page 10 Replacement Parts NOTE Refer to the parts catalog at www invacare com for component part number Part No 1150748 13 XPO2 SECTION 3 CHECKING O PURITY SECTION 3 CHECKING O PURITY NOTE Although XPO offers pulse dose only the oxygen purity can be checked with a hand held oxygen analyzer NOTE Oxygen purity should be checked annually or every 4 320 hours whichever comes first Refer to Preventive Maintenance Record on page 18 1 Turn the u
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