TC-300 Transport / Treatment Chair Technical Service Manual
Contents
1. FLAT WASHER 3 8 SAE 10 28 2008 WY EAST 04 22 2009 x MEDICAL RELEASED FOR PRODUCTION 2 RIGHT STIRRUP ASSEMBLY PS REN 010203 THIS DRAWING HAS BEEN APPROVED AND RELEASED FOR PRODUCTION 1 2 rome 51071 ANGUS UT FRACTIONS TC 300 TECHNICAL SERVICE MANUAL PAGE 32 OPTIONS INSTRUCTIONS 1 PLACE ARM REST ON TOP OF SIDERAIL WITH BUCKLES INSIDE AND STRAPS OUTSIDE 2 LOOP STRAP UNDER MIDDLE RUNG OF SIDERAIL UP THROUGH BUCKLE AND BACK DOWN AGAINST STRAP 3 HOLD ARM REST IN PLACE WHILE PULLING STRAPS TIGHT AND SECURING VELCRO 4 REPEAT FOR OTHER SIDE NOTES RELEASED FOR PRODUCTION 1 UNLESS OTHERWISE SPECIFIED ALL DIMENSIONS ARE TO BE THIS DRAWING HAS BEEN APPROVED CONTROLLED BY ELECTRONIC DATA 2 PART SHOULD BE FREE FROM ALL BURRS AND SHARP EDGES AND RELEASED FOR PRODUCTION PARTS LIST ITEM QTY PART NUMBER DESCRIPTION 5 01029 00 RIGHT PADDED ARM CRADLE ASSEMBLY 5 01028 00 LEFT PADDED ARM CRADLE ASSEMBLY 05 15 2009 Fe WY EAST 05222009 MEDICAL 05 22 2009 PADDED ARM CRADLE SET A N NO REV DATE CHK BY ANGUS s UT FRACTIONS 1 82 5 01027 00 per sora TC 300 TECHNICAL SERVICE MANUAL PAGE 33 OPTIONS PARTS LIST ITEM QTY PART NUMBER DESCRIPTION 5 00993 00 CRADLE FRAME 1 00847 00 PAD 1 00717 00 S a L Hen sma 1 00727 00 HOOKPSA 1x2 1 007282. TC 300 TECHNICAL SERVICE MANUAL PAGE 26 OPTIONS PARTS LIST PART NUMBER DESCRIPTION 5 00984 00 LEFT UPPER SIDE RAIL WELDMENT 5 00986 00 LEFT UPPER SIDE RAIL BRACKET WELDMENT 1 00436 00 1 00439 00 1 00502 00 1 00536 00 1 00537 00 1 00787 00 1 00788 00 2 00137 00 RETAINING RING E STYLE 3 16 N NISI e De oo m e e ps PAN HEAD MACHINE SCREW PHILLIPS GS 10 32 x 3 8 l j STARNER FE WY EAST Jupe RELEASED FOR PRODUCTION JUDGE fr 10302008 MEDICAL NOTES 1 UNLESS OTHERWISE SPECIFIED ALL DIMENSIONS ARE TO BE THIS DRAWING HAS BEEN APPROVED CONTROLLED BY ELECTRONIC DATA AND RELEASED FOR PRODUCTION 2 PART SHOULD BE FREE FROM ALL BURRS AND SHARP EDGES LEFT UPPER SIDE RAIL ASSEMBLY TC 300 TECHNICAL SERVICE MANUAL PAGE 27 OPTIONS RELEASED FOR PRODUCTION THIS DRAWING HAS BEEN APPROVED AND RELEASED FOR PRODUCTION NOTES 1 UNLESS OTHERWISE SPECIFIED ALL DIMENSIONS ARE TO BE CONTROLLED BY ELECTRONIC DATA 2 PART SHOULD BE FREE FROM ALL BURRS AND SHARP EDGES PARTS LIST ITEM QTY PART NUMBER DESCRIPTION 51073 LEG DROP ASSEMBLY 51069 STIRRUP OPTION SET STARNER 10 28 2008 JUDGE JUDGE pr 04 22 2009 WY EAST MEDICAL m LEG DROP AND STIRRUP ASSEMBLY SET 01
3. RAISING OR down by itself Internal pump failure Pump for damage Order new pump LOWERING Pump up litter top to Raising seems N Air in system Leaks in pump and continue to sluggish and e pump to purge air excessive strokes are required Insufficient hydraulic Pump and floor for uera num fluid leaks pump Fluid pul me Cylinder rod seal Pump cylinder Order new pump Pump squeaks wren Dry seal or dirty shaft Seal and shaft Ado coat of hydra ulic lowering fluid to shaft Interference Gas spring Clear interference handle Will ngi palse Gas For missing hardware Adjust gas spring adjustment Internal failure For damage or leaks Call factory Interference Gas spring and Clear interference BACKREST LEG handle SECTION SA gas Spring Sut of For missing hardware Adjust gas spring adjustment Internal failure For damage or leaks Call factory Drifts up or down gas 06 outor Adjustment Adjust gas spring adjustment without handle being Internal gas spring Gas spring for Order replacement actuated I failure damage gas spring Interference Linkage litter top Clear interference and base frame Unit will not go into Linkage has come Re attach or adjust Linkage trendelenburg undone linkage Gas spring out of adjustment Adjustment Adjust gas spring Interference 2 Clear interference TRENDELENBURG d Unit will not go out Linkage has come Re attach or adjust Linkage of trendelen
4. SLOTTED 3 16 x 3 4 FLAT HEAD MACHINE SCREW PHILLIPS 8 32 x 0 5 10 27 2008 WY EAST JUDGE p 02 03 2009 IVIEDICAL 02 03 2009 OPEN ASSEMBLY TC 300 090101 01 02 03 09 GRAY TC 300 TECHNICAL SERVICE MANUAL PAGE 21 ASSEMBLY DRAWINGS JOHS 144 VIVO 3440412373 Q3T1081N02 38 OL SNOISN3INIO 03140345 3SIMNIHLO SSTINN T gt zam asu 529 253 SES 855 288 829 gt 9 535 339 2mO ez H E IAE BRE E BE z 55565 2 BE EE ges g El al 5 250 sis E H z i El E SE TC 300 TECHNICAL SERVICE MANUAL PAGE 22 ASSEMBLY DRAWINGS PARTS LIST PARTS LIST PARTS LIST PART NUMBER DESCRIPTION PART NUMBER DESCRIPTION PART NUMBER DESCRIPTION 5 00954 00 FOOT REST ADJUSTMENT 5 00965 00 LABEL MAXIMUM LOAD 5 00972 00 IV POLE LOCATION 5 00958 00 BRAKE FREE STEER 1 5 00997 00 _ LABEL BASE COVER RIGHT SIDE 5 00973 00 SIDE RAIL RELEASE 5 00959 00 BRAKE FREE STEER 2 5 00998 00 LABEL BASE COVER LEFT SIDE 5 00977 00 MODEL SERIAL NO 5 00960 00 BRAKE FREE STEER 3 5 00969 00 LABEL SIDE RAIL LOWER 5 01003 00 MANUFACTURED BY 5 00963 00 DO NOT STAND 5 00970 00 _ LABEL TRANSPORTING 5 01004 00 IV POLE 5 00964 00 L
5. STANDARD SET SCREW NYLON TIP HEX G5 5 16 18 x 3 8 m 2 gt eje M T ii Te sisisis 2 8 m 7 ACETONE SURFACE BEFORE APPLYING PAD 6x LOCTITE BLUE 2x 0 OCTITE a3 BLUE 9 L GEL LUBE 6 2 OS Ya LOCTITE BLUE N N z lt o z m gt z e x wo RETAINING RING E STYLE 5 16 SOCKET HEAD SOCKET CAP SCREW G5 1 4 20 x 1 1 4 AM NUT THIN 1 4 20 PAN HEAD SELF TAPPING MACHINE SCREW PHILLIPS THREAD CUT 10 32 x 3 8 TRUSS HEAD MACHINE SCREW PHILLIPS 10 32 x 3 8 BLACK CABLE ASSEMBLY FLAT HEAD MACHINE SCREW PHILLIPS 10 32 x 3 8 FLAT WASHER 1 4 USS NYLON WASHER 5 16 x 3 4 x 0 06 NYLON WASHERS QUANTITY AND yx SIZE AS REQ D BLUE 4x w w Gs LOCTITE BLUE ES DETAIL A WY EAST MEDICAL LEG REST ASSEMBLY TC 300 NOTES RELEASED FOR PRODUCTION 1 UNLESS OTHERWISE SPECIFIED ALL DIMENSIONS ARE TO THIS DRAWING HAS BEEN APPROVED USE x 07 CONTROLLED BY ELECTRONIC DATA 2 PART SHOULD BE FREE FROM ALL BURRS AND SHARP EDGES AND RELEASED FOR PRODUCTION 071002 A N NO TC 300 TECHNICAL SERVICE MANUAL PAGE 19 ASSEMBLY DRAWINGS LOCTITE 380 ADHESIVE LS 4x BLACK MAX 4x GEL LUBE GEL LUBE LOCTITE BLUE 2X NOTES 1 UNLESS OTHERWISE SPECIFIED ALL DIMENSION
6. 03 19 09 A N NO REV DATE CHK BY SES TC 300 TECHNICAL SERVICE MANUAL PAGE 28 OPTIONS an gt Remove leg rest cover and lower mattress stop Remove pin and take out stop rod assembly Slide leg drop assembly over end outer tube as shown Install notched rod with notch down replace pin and e ring Install handle assembly Tighten set screws on leg drop assy with 3 32 allen wrench Install release brocket and adjust stop Reinstall leg rest cover and lower mattress stop 1 PARTS SHOULD BE FREE FROM ALL BURRS AND SHARP EDGES 2 OLD PART 4 1 00770 00 mey DESCRIPTION PART NO QTY wer 2 00121 00 1 2 oo wapu 1 00785 00 1 1 00765 00 1 4 ware 1 00443 00 1 S umn i 00500 00 1 6 i 00764 00 1 7 se cowmessow 1 00786 00 1 21 HH SCREW 5 16 18X1 1 2 65 2N 11 2 ij IL LER mu L 010203 ASSEMBLY _ T 1073 TC 300 TECHNICAL SERVICE MANUAL PAGE 29 OPTIONS RELEASED FOR PRODUCTION THIS DRAWING HAS BEEN APPROVED AND RELEASED FOR PRODUCTION NOTES 1 UNLESS OTHERWISE SPECIFIED ALL DIMENSIONS ARE TO BE CONTROLLED BY ELECTRONIC DATA 2 PART SHOULD BE FREE FROM ALL BURRS AND SHARP EDGES PARTS LIST ITEM QTY PART NUMBER
7. FROM ALL BURRS AND SHARP EDGES LOCTITE BLUE 2x DETAIL B PARTS LIST PART NUMBER DESCRIPTION 3 00028 00 BACK FRAME WELDMENT 1 00214 05 CONTROL HANDLE WELDMENT 1 00213 05 TRENDELENBURG CONTROL WELDMENT 2 00082 05 02 HOLDER WELDMENT 2 00122 00 PUSH BAR WELDMENT 1 00207 05 REAR HEAD SUPPORT 1 00221 05 TRENDELENBURG ROD GUIDE 1 00256 05 GAS SPRING 800N 5 00923 00 02 COVER 5 00948 00 SLOT COVER 1 00544 00 SPRING 5 00941 00 HOLDER WELDMENT 1 00559 00 STRIP 1 00622 00 02 KNOB 1 00674 00 BUSHING 1 00675 00 BUSHING GAS SPRING LEVER HSG 1 00849 00 GAS SPRING LEVER 1 00855 00 CONTROL CONNECTOR 5 00905 00 BACK COVER 5 00936 00 CONTROL HANDLE COVER 5 00944 00 HEYCO RUBBER GROMMET 3 00072 00 RIGHT SIDE ROLLER FRAME LOCTITE BLUE 8x LOCTITE 3 00073 00 LEFT SIDE ROLLER FRAME 3 BLUE 2 00168 00 END CAP ROLLER FRAME 5 01037 00 CABLE ASSEMBLY HAIRPIN COTTER PIN 1 4 FLAT WASHER 10 SAE FLAT WASHER 1 4 SAE CLEVIS PIN 1 4 x 5 8 JAM NUT M10 x 1 0 PAN HEAD SELF TAPPING MACHINE SCREW PHILLIPS THREAD CUT 10 32 x 3 8 TRUSS HEAD MACHINE SCREW PHILLIPS 10 32x1 HEX LOCK NUT TOOTH WASHER 10 32 PAN HEAD SELF TAPPING MACHINE SCREW PHILLIPS THREAD CUT 10 32 x 5 8 NYLON WASHER 5 16 x 3 4 x 0 03 HEX HEAD CAP SCREW G5 5 16 18 x 1 1 2 HEX LOCK NUT NYLON INSE
8. Foot Rest Adjustment Side Rail Length Side Rail Height Side Rail Width Wheelbase Length Wheelbase Width Back Frame Travel Leg Frame Travel Maximum Patient Weight 36 5 in 21 0 in 71 5 in 27 0 in 24 5 in 70 0 in 23 0 in 2 0 3 0 6 5 in 24 0 in 12 0 in 25 0 in 32 5 in 20 0 in 80 0 deg 65 0 deg 400 Ibs TC 300 TECHNICAL SERVICE MANUAL PAGE 2 93 0 cm 53 5 cm 181 5 cm 68 5 cm 62 0 cm 178 0 cm 58 5 cm 5 0 7 5 cm 16 5 cm 61 0 cm 30 5 cm 63 5 cm 82 5 cm 51 0 cm 80 0 deg 65 0 deg 181 kg SPECIFICATIONS 71 5 MAX LENGTH 24 5 MAX WIDTH SIDE RAIL DOWN 24 5 MAX WIDTH SIDE RAIL UP 24 SIDE RAIL 6 5 FOOT REST LENGTH ADJUSTMENT 12 SIDE RAIL HEIGHT 36 5 MAX HEIGHT 21 MIN HEIGHT WHEELBASE LENGTH TC 300 TECHNICAL SERVICE MANUAL PAGE 3 SPECIFICATIONS L 80 BACK FRAME TRAVE 25 SIDE 65 LEG FRAME TRAVEL TC 300 TECHNICAL SERVICE MANUAL PAGE 4 TROUBLE SHOOTING PROBLEM AREA SYMPTOM PRORRBLE CHECK CORRECTION CAUSE Will not raise remove interference Internal pump failure Pump for damage Order new pump Lubricate linkage and 3 Interference Linkage and travel Will not lower remove interference Internal pump failure Pump for damage Order new pump Does not maintain Lower side of pump Interference and Lubricate linkage and raised position drifts lever stays down linkage remove interference
9. Mattress With Lumbar 50766 N A 2 Blue 2 Piece Mattress With Lumbar 50769 N A 3 Pink 2 Piece Mattress With Lumbar 50772 N A 3 Blue 2 Piece Mattress With Lumbar 50775 N A TC 300 TECHNICAL SERVICE MANUAL PAGE 24 OPTIONS NOTE INSTALLATION INSTRUCTIONS ONLY RIGHT SIDE IS SHOWN 1 REMOVE AND DISCARD HANDLE 5 00916 00 BOTH SIDES REPEAT FOR LEFT SIDE 2 INSTALL ADDITIONAL STRAP 50728 AS SHOWN BOTH SIDES 3 RAISE BACKFRAME TO CHAIR POSITION 4 REMOVE BLACK PUSHBAR AND DISCARD MOUNTING HARDWARE 5 WITH THE AID OF AN ASSISTANT INSTALL THE UPPER SIDERAILS AND BLACK PUSHBAR WITH THE 1 4 20 x 1 1 4 HEX BOLTS AND STEEL WASHERS THAT ARE PROVIDED 6 INSTALL LATCH COVERS WITH THE 10 32 x 1 4 MACHINES SCREWS THAT ARE PROVIDED BLACK PUSHBAR 5 00904 00 7 CHECK OPERATION REFERENCE ONLY 8 RETURN TO SERVICE LOCTITE PURPLE 2x PARTS LIST ITEM Q d PARTNUMBER DESCRIPTION i 5 00989 00 _ LEFT UPPER SIDE RAIL ASSEMBLY 5 00994 00 COVER 5 00995 00 HEX HEAD CAP SCREW G5 1 4 20 x 1 1 4 FLAT WASHER 1 4 SAE PAN HEAD MACHINE SCREW PHILLIPS 10 32 x 1 4 SS Jan 2 3 4 5 6 7 8 PAN HEAD MACHINE SCREW PHILLIPS G5 10 32 x 5 8 LOCTITE BLUE 2x LOCTITE BLUE 2x REMOVE AND DISCARD HANDLE 5 00916 00 EACH SIDE WY EAST RELEASED FOR PRODUCTION MEDICAL NOTES THIS DRAWING HAS BEEN APPROVED 1 U
10. for the scheduled maintenance and inspection points to perform on the TL II MONTHLY INSPECTION DATE PERFORMED STATUS PERFORMED BY QUARTERLY INSPECTION DATE PERFORMED STATUS PERFORMED BY TC 300 TECHNICAL SERVICE MANUAL PAGE 43 NOTES TC 300 TECHNICAL SERVICE MANUAL PAGE 44 CONTACT INFORMATION WYy East Medical Corporation P O Box 1625 Clackamas OR 97015 USA 503 657 3101 800 255 3126 FAX 503 657 6901 www wyeastmed com contact wyeastmed com LEAST MEDICAL
11. 00 5 1 2 i T BELTING DIAGRAM RELEASED FOR PRODUCTION THIS DRAWING HAS BEEN APPROVED AND RELEASED FOR PRODUCTION 05 15 2009 FEL WY EAST PRT 95 21 2009 MEDICAL DATE TITLE 05 21 2009 LEFT PADDED ARM NOTES meang CRADLE ASSEMBLY 1 UNLESS OTHERWISE SPECIFIED ALL DIMENSIONS ARE TO BE CONTROLLED 209054 BY ELECTRONIC DATA 5 0 1028 00 2 PART SHOULD BE FREE FROM BURRS AND SHARP EDGES ANGUS LAN NO REV DATE BY M09 TC 300 TECHNICAL SERVICE MANUAL PAGE 34 OPTIONS BELTING DIAGRAM NOTES 1 UNLESS OTHERWISE SPECIFIED ALL DIMENSIONS ARE TO BE CONTROLLED BY ELECTRONIC DATA 2 PART SHOULD BE FREE FROM ALL BURRS AND SHARP EDGES PARTS LIST ITEM QTY PART NUMBER DESCRIPTION 5 00993 00 CRADLE FRAME 1 00847 00 PAD 3 1 1 00717 00 5 2 1007700 HOOKPSA 1x2 6 2 1 00728 00 5 1 2 2 10071800 STRAP RELEASED FOR PRODUCTION THIS DRAWING HAS BEEN APPROVED AND RELEASED FOR PRODUCTION STARNER 05 15 2009 a WY EAST es 05222009 MEDICAL TITLE 05 22 2009 RIGHT PADDED ARM CRADLE ASSEMBLY 5 01029 00 090504 00 05 15 09 A N NO REV DATE CHK BY ANGLES FRACTIONS 1 82 TC 300 TECHNICAL SERVICE MANUAL PAGE 35 OPTIONS PARTS LIST PART NUMBER DESCRIPTION 51078 BLUE HEAD REST 2 00107
12. 00 HEAD REST HOOP 3 1 50969 ATTACHMENT STRIP 4 1 2 2 J JPAN HEAD MACHINE SCREW PHILLIPS G5 10 32 x 5 8 WY EAST MEDICAL BLUE HEAD REST RELEASED FOR PRODUCTION NOTES PROD TEE 1 UNLESS OTHERWISE SPECIFIED ALL DIMENSIONS ARE TO BE THIS DRAWING HAS BEEN APPROVED DA ASSEMBLY KIT CONTROLLED BY ELECTRONIC DATA AND RELEASED FOR PRODUCTION 2 PART SHOULD BE FREE FROM ALL BURRS AND SHARP EDGES w FRACTIONS t 2 82 TC 300 TECHNICAL SERVICE MANUAL PAGE 36 OPTIONS PARTS LIST 51056 PINK HEAD REST 2 00107 00 HEAD REST HOOP 1 50969 ATTACHMENT STRIP 4 1 2 2 JPAN HEAD MACHINE SCREW PHILLIPS G5 10 32 x 5 8 WY EAST MEDICAL RELEASED FOR PRODUCTION gt 22 0 5 1 UNLESS OTHERWISE SPECIFIED ALL DIMENSIONS BE THIS DRAWING HAS BEEN APPROVED 01026 ASSEMBLY KIT CONTROLLED BY ELECTRONIC DATA AND RELEASED FOR PRODUCTION 2 PART SHOULD BE FREE FROM ALL BURRS AND SHARP EDGES ANGUS FRACTIONS 1 82 TC 300 TECHNICAL SERVICE MANUAL PAGE 37 OPTIONS RELEASED FOR PRODUCTION THIS DRAWING HAS BEEN APPROVED AND RELEASED FOR PRODUCTION NOTES 1 UNLESS OTHERWISE SPECIFIED ALL DIMENSIONS ARE TO BE CONTROLLED BY ELECTRONIC DATA 2 PART SHOULD BE FREE FROM ALL BURRS AND SHARP EDGES 3 ITEM 19 ORDER FROM MCMASTER 97622A126 4 USE 3M 5915 TAPE TO ATTACH ITEM 6 TO IT
13. 27 2009 MEDICAL pr 01 27 2009 mo 1 UNLESS OTHERWISE SPECIFIED ALL DIMENSIONS ARE BE CONTROLLED FINISH rome BY ELECTRONIC DATA A N NO REV DATE CHK BY S 0 2 PART SHOULD BE FREE FROM ALL BURRS AND SHARP EDGES TC 300 TECHNICAL SERVICE MANUAL PAGE 40 FORMS Description Page Service Part Request 42 TC 300 Periodic Maintenance Record 43 TC 300 TECHNICAL SERVICE MANUAL PAGE 41 FORMS SERVICE PART REQUEST RGA NO SERVICE WARRANTY PART PRODUCT SERIAL NO BILL TO ADDRESS SHIP TO ADDRESS CONTACT DEPARTMENT PHONE NO DESCRIPTION OF PROBLEM Note Please describe in detail how the equipment was being used and how the equipment failed on order for us to respond to your request in a timely manner PARTS REQUEST PART NO DESCRIPTION QUANTITY REQUESTED PARTS BEING RETURNED PART NO DESCRIPTION QUANTITY RETURNED Please fax or mail this form to WY East Medical at the address or fax number listed on the back of this manual TC 300 TECHNICAL SERVICE MANUAL PAGE 42 FORMS TC 300 PERIODIC MAINTENANCE RECORD TC 300 SERIAL NO Refer to the periodic maintenance checklist found on page 7 and 8 of this manual TC 300 Technical Service Manual
14. AL PAGE 20 ASSEMBLY DRAWINGS ACETONE RITE LOK PR600 56029SF7 CUSHION ONLY 2x PRIMER RITE LOK AC78 RAIL ONLY 2x LOCTITE 4380 ADHESIVE BLACK MAX 2x NOTES 1 UNLESS OTHERWISE SPECIFIED ALL DIMENSIONS ARE TO BE CONTROLLED BY ELECTRONIC DATA 2 PART SHOULD BE FREE FROM ALL BURRS AND SHARP EDGES RELEASED FOR PRODUCTION THIS DRAWING HAS BEEN APPROVED AND RELEASED FOR PRODUCTION LOCKTITE 4380 ADHESIVE BLACK MAX 2x STARNER PARTS LIST PART NUMBER DESCRIPTION 51138 R03 BASE ASSEMBLY 51157 LEG REST ASSEMBLY 51129 BACK FRAME ASSEMBLY 51154 2 00066 05 2 00078 05 2 00121 00 SEAT FRAME ASSEMBLY RIGHT CAM ACTUATOR BAR WELDMENT LEFT CAM ACTUATOR BAR WELDMENT OUTER TUBE WELDMENT 50841 IV POLE ASSEMBLY 1 00190 06 1 00192 01 SPACER WASHER REF 1 00190 00 PIN 1 2 x 4 1 4 1 00192 02 PIN 1 2x 16 1 00352 05 GAS SPRING BUSHING 1 00422 00 ROD GAS SPRING 250N PIN 5 16 x 1 1 4 PIN 5 16 x 2 10 HINGE PIN PLASTIC CAP MODIFIED 1 2 x 1 HEYCO BUSHING CAPLUG RECT 3 4 OILITE BUSHING 1 2 SIDE RAIL CUSHION PLATE S R CUSHION SPRING PIN 1 8 x 3 4 NYLON WASHER 1 2 x 3 4 x 03 RETAINING RING E STYLE 1 2 JAM NUT THIN 1 4 20 SOCKET HEAD SOCKET CAP SCREW 65 1 4 20 x 1 RETAINING RING E STYLE 5 16 JAM NUT M10 x 1 0 NYLON WASHER 5 16 x 3 4 x 0 03 SPRING PIN
15. DESCRIPTION 51070 LEFT STIRRUP ASSEMBLY 51071 RIGHT STIRRUP ASSEMBLY WY EAST MEDICAL STIRRUP SET OPTION TC 300 TECHNICAL SERVICE MANUAL PAGE 30 OPTIONS PARTS LIST PART NUMBER DESCRIPTION 3 00050 00 STIRRUP WELDMENT 2 00112 00 STIRRUP ADJUSTING WELDMENT 1 00768 00 CLAMP COLLAR MODIFIED 2 00129 00 LEFT STIRRUP BRACKET WELDMENT 1 00561 00 1 00455 00 STANDARD CUP SET SCREW HEX G5 1 4 20 x 1 4 NYLON WASHER 3 8 x 3 4 x 0 03 s s Dino pu pu FLAT WASHER 3 8 SAE WY EAST 5 MEDICAL RELEASED FOR PRODUCTION LEFT STIRRUP ASSEMBLY NOTES 1 UNLESS OTHERWISE SPECIFIED ALL DIMENSIONS ARE TO BE THIS DRAWING HAS BEEN APPROVED CONTROLLED BY ELECTRONIC DATA AND RELEASED FOR PRODUCTION NO 2 PART SHOULD BE FREE FROM ALL BURRS AND SHARP EDGES ANGLES T FRACTIONS 2 32 51070 TC 300 TECHNICAL SERVICE MANUAL PAGE 31 OPTIONS NOTES 1 UNLESS OTHERWISE SPECIFIED ALL DIMENSIONS ARE TO BE CONTROLLED BY ELECTRONIC DATA 2 PART SHOULD BE FREE FROM ALL BURRS AND SHARP EDGES PARTS LIST PART NUMBER DESCRIPTION 3 00050 00 STIRRUP WELOMENT STIRRUP ADJUSTING WELDMENT CLAMP COLLAR MODIFIED RIGHT STIRRUP BRACKET WELDMENT KNOB STUD STANDARD CUP SET SCREW HEX G5 1 4 20 x 1 4 NYLON WASHER 3 8 x 3 4 x 0 03
16. EG REST ADJUST 5 00971 00 LABEL TRENELENBURG STARNER PT 01 26 2009 WY EAST JUDGE P 02032009 MEDICAL RELEASED FOR PRODUCTION ms ss us UM MED NOTES PROD RELEASE ni 090101 MATERIAL TC 300 1 UNLESS OTHERWISE SPECIFIED ALL DIMENSIONS ARE TOBE THIS DRAWING HAS BEEN APPROVED AN CONTROLLED BY ELECTRONIC DATA AND RELEASED FOR PRODUCTION 2 PART SHOULD BE FREE FROM ALL BURRS AND SHARP EDGES TC 300 TECHNICAL SERVICE MANUAL PAGE 23 OPTIONS Description Part Page Upper Side Rail Field Option Assembly Set 5 00990 00 25 Right Upper Side Rail Assembly 5 00988 00 26 Left Upper Side Rail assembly 5 00989 00 27 Leg Drop Stirrup Assembly Set 51124 28 Leg Drop Assembly 51073 28 Stirrup Option Assembly Set 51069 30 Stirrup Left Side Assembly 51070 31 Stirrup Right Side Assembly 51071 32 Padded Arm Cradle Set 5 01027 00 33 Left Padded Arm Cradle Assembly 5 01028 00 34 Right Padded Arm Cradle Assembly 5 01029 00 35 Blue TL TC Head Rest Assembly 51085 36 Pink TL TC Head Rest Assembly 51084 37 Patient Tray Assembly 5 01023 00 38 TL TC Safety Strap Assembly Set 5 00932 00 39 TL 010 IV Pole Assembly 50841 40 2 Pink Mattress With Lumbar 50760 N A 2 Blue Mattress With Lumbar 50761 N A 3 Pink Mattress With Lumbar 50762 N A 3 Blue Mattress With Lumbar 50763 N A 2 Pink Comfort Mattress With Lumbar 50764 N A 2 Blue Comfort Mattress With Lumbar 50765 N A 2 Pink 2 Piece
17. EM 7 24HRS CURE TIME WITH PRESSURE 5 ITEM 11 ORDER FROM MCMASTER 94805A110 PARTS LIST PART NUMBER DESCRIPTION 5 00982 00 5 01016 00 UWC ASSEMBLY 5 01020 00 TRAY 4 5 01024 00 TREADED INSERT 5 16x18 5 01025 00 MODIFIED SCREW 5 01035 00 LABEL DO NOT SWING 5 01034 00 LABEL MOUNT AS SHOWN 5 01036 00 LABEL PUSH TO RELEASE 1 1 1 i 1 1 1 1 6 6 1 9 FLAT HEAD MACHINE SCREW PHILLIPS 8 32 x 1 2 10 HEX LOCKNUT NYLON INSERT 8 32 11 HEX JAM NUT 5 16 18 x 3 16 SS 12 EXTERNAL RETAINING RING SELF LOCKING 1 2 07 17 2009 FS WY EAST 07 21 2000 MEDICAL 07 21 2009 FINAL ASSEMBLY PATIENT TRAY DATE CHK BY TC 300 TECHNICAL SERVICE MANUAL PAGE 38 OPTIONS RELEASED FOR PRODUCTION THIS DRAWING HAS BEEN APPROVED AND RELEASED FOR PRODUCTION THIS DRAWING IS TO BE USED IN THE OPERATOR S AND TECHNICAL MANUALS ONLY ONE SET SHOWN TWO SETS PER CHAIR STARNER 05 22 2009 WY EAST JUDGE 05 28 2009 MEDICAL JUDGE PT 05 28 2009 74 SAFETY STRAP SET pex Uem NN 090504 A 5 00932 00 TC 300 TECHNICAL SERVICE MANUAL PAGE 39 OPTIONS RELEASED FOR PRODUCTION THIS DRAWING HAS BEEN APPROVED AND RELEASED FOR PRODUCTION 2 PARTS PARTS LIST PART NUMBER DESCRIPTION 1 00253 05 POLE WELDMENT 1 00615 00 IVKNOB 01 27 2009 WY EAST 01
18. NLESS OTHERWISE SPECIFIED ALL DIMENSIONS ARE TO BE CONTROLLED BY ELECTRONIC DATA AND RELEASED FOR PRODUCTION 2 PART SHOULD BE FREE FROM ALL BURRS AND SHARP EDGES ANGUS PRACTIONS 1 32 TC 300 TECHNICAL SERVICE MANUAL PAGE 25 OPTIONS PARTS LIST PART NUMBER DESCRIPTION 5 00983 00 RIGHT UPPER SIDE RAIL WELDMENT 5 00985 00 RIGHT UPPER SIDE RAIL BRACKET WELDMENT 1 00436 00 PIN 3 8 x 0 835 1 00439 00 INTERIOR 3 16 x 0 85 1 00502 00 UPPER SIDE RAIL PIN 1 00536 00 UPPER SIDE RAIL LATCH 1 00537 00 SIDE RAIL SPRING 1 00787 00 IGUS SLEEVE BUSHING REF 50600 1 00788 00 IGUS SLEEVE BUSHING REF 50600 2 00132 00 RIGHT LATCH HANDLE NYLON WASHER 1 2 x 1x 03 RETAINING RING E STYLE 1 2 RETAINING RING E STYLE 3 8 SPRING PIN SLOTTED 3 16 x 3 4 NYLON WASHER 3 8 x 3 4 x 0 06 RETAINING RING E STYLE 3 16 PAN HEAD MACHINE SCREW PHILLIPS G5 10 32 x 3 8 N f ie 10 01 2008 WY EAST 10 29 2008 MEDICAL RELEASED FOR PRODUCTION 11 06 2008 RIGHT UPPER SIDE RAIL NOTES EN ASSEMBLY 1 UNLESS OTHERWISE SPECIFIED ALL DIMENSIONS ARE TO BE THIS DRAWING HAS BEEN APPROVED T CONTROLLED BY ELECTRONIC DATA a 2 PART SHOULD BE FREE FROM ALL BURRS AND SHARP EDGES AND RELEASED FOR PRODUCTION 061203 00 12 24 00 GRAY E 5 00988 00 AN NO REV DATE CHK BY t Em q P
19. RT 5 16 18 PAN HEAD MACHINE SCREW PHILLIPS 1 4 20x 1 SOCKET HEAD CAP SCREW G5 5 16 18 x11 2 RELEASED FOR PRODUCTION THIS DRAWING HAS BEEN APPROVED AND RELEASED FOR PRODUCTION WY EAST 03 MEDICAL p p pp 03 BACK FRAME ASSEMBLY 090703 07 07 23 09 sts TC 300 090101 06 o20309 Gray 1 5 7 c 51129 050101 05 01 20 05 REV w DATE Br TC 300 TECHNICAL SERVICE MANUAL PAGE 18 ASSEMBLY DRAWINGS Lo PARISUST ITEM QTY PARTNUMBER DESCRIPTION 1 1 30003100 LEG REST WELDMENT 2 2 5 00951 00 ADJUST ROD WELDMENT 1 2 0021 00 GAS SPRING BRACKET WELDMENT 4 1 1 0039900 TRIGGER WELDMENT 5 1 1002305 LEGRESTCOVER 6 2 1406700 Jpuasticcap 1 2x1 1 1 00350 05 REST PAD 1 1 00353 05 TENSIONER 9 1 1005400 HINGEAXLE 1 10036405 HINGESPRING_ 50679 1 4 138 100434 00 j PIN S 16x11 2 7 500 LEVER ASSEMBLY HEYCO BUSHING 3 00 CLAMP PLATE Hop FOOT REST ASSEMBLY HEX LOCK NUT NYLON INSERT 10 32 NYLON WASHER FLAT 1 4 x 1 2 x 0 03 HEX HEAD CAP SCREW GS 1 4 20 x 3 4 HEX LOCK NUT NYLON INSERT 1 4 20 __ RETAINING RING E STYLE 1 4 BUTTON HEAD SOCKET CAP SCREW HEX G5 10 32 x 1 2 FLAT HEAD MACHINE SCREW PHILLIPS 10 32 x 5 8 STANDARD SET SCREW CUP POINT HEX G5 10 32 x 3 8
20. S ARE TO BE CONTROLLED BY ELECTRONIC DATA 2 PART SHOULD BE FREE FROM ALL BURRS AND SHARP EDGES LOCTITE 4380 ADHESIVE BLACK MAX GEL LUBE GEL LUBE GEL LUBE LOCTITE 380 ADHESIVE LUBE BLACK MAX LOCTITE BLUE 2X GEL LUBE PARTS LIST PART NUMBER DESCRIPTION 3 00055 00 SEAT FRAME WELDMENT LEFT SIDE RAIL WELDMENT 3 00084 00 RIGHT SIDE RAIL WELDMENT 3 00065 00 LATCHWELDMENT 10043600 3 8 0 835 2 1 00439 00 INTERIOR 3 16 x 0 85 1 00537 00 SIDE RAIL SPRING 1 00557 00 TETHER BOLT 1 00580 00 PLASTIC CAP MODIFIED 3 4 x 1 1 2 1 00601 00 BUSHING MODIFIED 3 8 1 00676 00 CAPLUG 1 2 x 1 2 1 00787 00 1605 SLEEVE BUSHING REF 50600 1 00788 00 1605 SLEEVE BUSHING REF 50600 FLAT HEAD MACHINE SCREW PHILLIPS 4 40 x 3 8 OPEN ENDED THREADED INSERT RIVET NUT KNURLED 10 32 TRUSS HEAD MACHINE SCREW PHILLIPS 10 32 x 1 NYLON WASHER 3 8 x 3 4 x 0 03 EXTERNAL RETAINING RING E STYLE 3 8 RETAINING RING E STYLE 3 16 SPRING PIN SLOTTED 3 16 x 3 4 1 00592 00 SIDE RAIL STOP LOCTITE 4380 ADHESIVE BLACK MAX GEL LUBE RELEASED FOR PRODUCTION THIS DRAWING HAS BEEN APPROVED AND RELEASED FOR PRODUCTION STARNER WY EAST MEDICAL 090101 060203 NO REV DATE CHK BY ANGUS PRACTIONS 1 32 TC 300 TECHNICAL SERVICE MANU
21. TECHNICAL SERVICE MANUAL TC 300 TRANSPORT TREATMENT CHAIR Model No 90700 TC 300 TECHNICAL SERVICE MANUAL WARRANTY Wy East Medical Corporation warrants to the original user that the TOTALIFT TC 300 Transport Treatment Chair manufactured by the company is free from defects in material and workmanship under normal use and service The term of warranty from the date of purchase shipment is one 1 year during which Wy East will provide to the user replacement components or repaired components with the exception of mattresses which are warranted for ninety 90 days In order to initiate a warranty claim the original user must provide prompt notice to Wy East Medical Corporation within the applicable warranty period specifying the nature of the claim Wy East will issue instructions as to the procedure to follow Wy East reserves the right to confirm the existence of any claimed defect and to determine whether any damage was caused by neglect misuse unauthorized alteration or failure to follow maintenance instructions With respect to a claim covered by this warranty the defective part will be replaced or repaired at no charge provided the defective part is returned to Wy East Medical The user has the responsibility for shipping charges and installation Assistance is available by calling 503 657 3101 in Oregon This is the exclusive remedy for a claim under this warranty and in no event shall Wy East be liable for consequential damages
22. THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED PLEASE Read this entire manual before operating the TC 300 Transport Treatment Chair This warranty applies to the Wy East Totalift TC 300 Transport Treatment Chair only For questions or information regarding other Wy East products contact Wy East Medical Corporation P O Box 1625 Clackamas Oregon USA Telephone 503 657 3101 800 255 3126 FAX 503 657 6901 WWW Wyeastmed com contact wyeastmed com TC 300 TECHNICAL SERVICE MANUAL TABLE OF CONTENTS This manual provides maintenance and service information for the TC 300 Transport Treatment Chair If replacement parts are required contact WY EAST MEDICAL with the serial number of your TC 300 to ensure the accuracy of replacement parts DESCRIPTION PAGE NO Warranty Inside Front Cover Specifications 2 Trouble Shooting 5 Periodic Maintenance 7 Service and Repair 9 Assembly Drawings 16 Options 24 Forms 41 Notes 44 Back Cover Contact Information Consistent with our policy of continuing product improvement WY EAST MEDICAL reserves the right to change these specifications without notice or obligation TC 300 TECHNICAL SERVICE MANUAL PAGE 1 SPECIFICATIONS Na 2 eel a e m nu TC 300 Maximum Height TC 300 Minimum Height Maximum Length Maximum Width Side Rails Up Maximum Width Side Rails Down Mattress Length Mattress Width Mattress Height
23. aternary Walter G Legge Forward DC Quaternary S C Johnson Co Galahad Phenolic Puritan LPH Phenolic Steris Corp Lysol I C Quaternary Quaternary National Laboratories Lysol I C Phenolic Phenolic National Laboratories Omega Quaternary Ecolab One Stroke Phenolic Steris Corp Pro Tech RDI 36B Quaternary Central Solutions Inc Quat Sanitizer Quaternary Ecolab Sanikleen Quaternary West Penetone Vesphene Il Phenolic Steris Corp Virex 128 Quaternary S C Johnson Co Viro Check Hypochlorite Bob Barker Co DISINFECTANTS Either phenolic or quaternary type disinfectants in concentrations recommended by the manufacturer may be used satisfactorily on the mattress The mattress may be cleaned with a 1 10 dilution of household bleaches containing 5 2596 sodium hypochlorite as recommended by the Center for Disease Control in Atlanta Georgia There is no harmful effect on the mattress Disinfectants applied at full concentration or in highly concentrated solutions will decrease the useful life of the mattress Lodopher type disinfectants e g Betadine used on the mattress may result in staining LAUNDERING Laundering the mattress is not recommended Laundering may substantially decrease the useful life of the mattress TC 300 TECHNICAL SERVICE MANUAL PAGE 8 Description SERVICE AND REPAIR Backrest Gas Spring Adjustment Trendelenburg Gas Spring Adjustment Leg Section Gas Spring Adjustment Backrest Gas Spring Removal and Installat
24. burg undone linkage Gas spring out of I adjustment Adjustment Adjust gas spring Unit goes in and out Gas spring out of Adjustment Adjust gas spring of trendelenburg adjustment without bein i g Internal gas spring Damage andileaks Order replacement actuated failure gas spring TC 300 TECHNICAL SERVICE MANUAL PAGE 5 TROUBLE SHOOTING PROBABLE PROBLEM AREA SYMPTOM CHECK CORRECTION CAUSE Apply lubrication to Does not stay in UP Latch sticks open Latch pin position latch pins osition P Glide interference Glide position Move glide Operator not lifting side rail before Operation of release Lift side rail before actuating release handle lifting release handle Will not lower handle SIDE RAIL Glide interference Glide position Move glide Crank handle in Move crank handle Crank Handle me OUT position to stored position For interference with Clear interference Will not raise Interference glide move RSEN to center Lubricate Lubricate latch pins pins Latch release handle Latch mechanism Linkage and latch pin Adiust fit at pivot difficult to operate sticks for free travel TC 300 TECHNICAL SERVICE MANUAL PAGE 6 PERIODIC MAINTENANCE The following scheduled maintenance and inspections will help to ensure trouble free operation of your TC 300 Transport Treatment Chair Note Not recommended for use in shower Do not pressure wash the unit ONCE A MONTH a Check for loose or miss
25. ing snap rings Check for loose or missing nuts and bolts Q Clean Unit Wipe off dust TWICE A YEAR Q Raise the chair to its max height and wipe the cylinder rod of the pump clean apply light coating of oil to the cylinder rod Q Lubricate pins with Permatex Super Lube or equivalent Wipe and clean gas spring cylinder on trendelenburg assembly apply light coat of oil Apply a small amount of light oil to footrest release mechanism and extension rods EVERY TWO YEARS Q Replace mattress with a new mattress Replace safety straps if equipped Replace head rest if equipped TC 300 TECHNICAL SERVICE MANUAL PAGE 7 PERIODIC MAINTENANCE MATTRESS CARE AND MAINTENANCE SOILS OR STAINS Use only neutral soapsuds and luke warm water Do not use harsh detergents cleansers or solvents HARD TO CLEAN SPOTS Use standard liquid vinyl cleaners and or soft bristle brush Pre soak if needed DISINFECTION Dilute disinfectants and or germicides as specified on manufacturer s label Use only those dilutions recommended by the manufacturer The following disinfectants have been tested by WY East Medical and are safe to use on the mattress when used in accordance with manufacturer s recommended dilution TRADE NAME TYPE MANUFACTURER A33 Quaternary Ecolab Alcide LD Chlorine Oxide Alcide Corporation Blue Chip Quaternary S C Johnson Co Elimstaph Qu
26. ion Over Extended Gas Spring Instructions Attaching Safety Straps TC 300 TECHNICAL SERVICE MANUAL PAGE 9 Part N A N A N A N A N A N A Page 10 11 12 13 14 15 SERVICE AND REPAIR BACKREST GAS SPRING ADJUSTMENT SPRING HOUSING LATER RELEASE EARLIER RELEASE GAS SPRING DETAIL SYMPTOMS e A pneumatic spring provides an assist to the backrest on the TC 300 If the backrest is difficult to adjust the pneumatic spring may require adjustment SOLUTION 1 Remove the slot cover near the O2 holder on the back of the chair by pressing the center 2 Using a small crescent wrench or 11 16 or 17mm open end wrench loosen the jam nut located at the top of the pneumatic spring 3 Turn the black spring housing 75 to turn for an earlier or later release of the spring as shown in the Gas Spring Detail above 4 Tighten jam nut at the top of the spring and reattach the slot cover TC 300 TECHNICAL SERVICE MANUAL PAGE 10 SERVICE AND REPAIR TRENDELENBURG GAS SPRING ADJUSTMENT LATER RELEASE SPRING HOUSING EARLIER RELEASE JAM NUT GAS SPRING DETAIL SYMPTOMS e Chair does not come out of trendelenburg back rest will adjust up but seat section remains at trendelenburg angle e Chair does not go into trendelenburg SOLUTION 1 Raise the chair to maximum height for easier access to trendelenburg pneumatic spring 2 Move spring valve lever back toward the head end to
27. r clockwise unthreading one turn at a time until it stays TC 300 TECHNICAL SERVICE MANUAL PAGE 14 SERVICE AND REPAIR ATTACHING SAFETY STRAPS SCREW RESTRAINT BAR SAFETY STRAP RESTRAINT BAR INSTRUCTIONS 1 Remove one screw from each restraint bar 2 Slide safety strap over the bar 3 Replace screw 4 Repeat for the other side 5 Installation is complete TC 300 TECHNICAL SERVICE MANUAL PAGE 15 Description Base Assembly Back Frame Assembly Leg Frame Assembly Seat Frame Assembly Open Assembly Final Assembly Label Set Assembly ASSEMBLY DRAWINGS TC 300 TECHNICAL SERVICE MANUAL PAGE 16 Part 51138 51129 51157 51154 51155 51156 5 00999 00 Page 17 18 19 20 21 22 23 ASSEMBLY DRAWINGS TC 300 TECHNICAL SERVICE MANUAL RELEASED FOR PRODUCTION EE THIS DRAWING HAS BEEN APPROVED 1 UNLESS OTHERWISE SPECIFIED ALL DIMENSIONS ARE TO BE CONTROLLED BY ELECTRONIC DATA 2 PART SHOULD BE FREE FROM ALL BURRS AND SHARP EDGES AND RELEASED FOR PRODUCTION PAGE 17 ASSEMBLY DRAWINGS LOCTITE PURPLE 4x Loctite BLUE 6x DETAIL A 4x NOTES 1 UNLESS OTHERWISE SPECIFIED ALL DIMENSIONS ARE TO BE CONTROLLED BY ELECTRONIC DATA 2 PART SHOULD BE FREE
28. release trendelenburg 3 Using a small crescent wrench or 11 16 or 17mm open end wrench loosen jam nut at end of gas spring 4 Ifthe chair does not come out of trendelenburg turn black spring housing gt to turns for an earlier release If the chair will not go into trendelenburg turn black spring housing 75 to turns for a later release As shown gas spring detail above 5 Tighten jam nut TC 300 TECHNICAL SERVICE MANUAL PAGE 11 SERVICE AND REPAIR LEG SECTION GAS SPRING ADJUSTMENT SPRING HOUSING EARLIER RELEASE LATER RELEASE GAS SPRING DETAIL SYMPTOMS e Leg section does not move when black lever is squeezed e Leg section moves without squeezing black lever SOLUTION 1 Using a small crescent wrench or 11 16 or 17mm open end wrench loosen the jam nut located near valve on leg section pneumatic spring 2 If leg section does not move when black lever is squeezed turn black spring housing gt to turns for an earlier release If leg section moves without squeezing black lever turn the black housing to turns for a later release As shown in gas spring detail above 3 Tighten jam nut TC 300 TECHNICAL SERVICE MANUAL PAGE 12 SERVICE AND REPAIR BACK REST GAS SPRING REMOVAL AND INSTALLATION RELEASE HOUSING SPRING JAM NUT HOUSING SLOT COVER GAS SPRING DETAIL TIGHTEN JAM NUT E RING REMOVAL INSTALLATION 1 Remove slot cover by pressing at the bend and 1 Sc
29. rew body into release housing 3 turns then pulling on a loose end 2 Move backrest up or down to align rod end to 2 Loosen jam nut at release housing pin 3 Unscrew gas spring body 3 turns 3 Place rod end over pin 4 Pryoffretaining ring 4 Install retaining ring 5 Unscrew gas spring completely 5 Screw body into release housing until proper release actuation is achieved 6 Backrest will now be unsupported hold backrest while sliding rod end from pin 6 Tighten jam nut at release housing 7 Remove gas spring 7 Replace slot cover IMPORTANT Avoid over extending the gas spring TC 300 TECHNICAL SERVICE MANUAL PAGE 13 SERVICE AND REPAIR OVER EXTENDED GAS SPRING INSTRUCTIONS RELEASE HANDLE BACK FRAME OVER EXTENDED GAS SPRING KNUCKLE SCREWDRIVER Step No 1 1 Remove E Ring from pin just below gas spring pin 2 Lightly tap lower pin through just enough to expose hole in knuckle 3 While holding up the back frame with your left hand place a long screwdriver through the gas spring and into the exposed hole 4 While holding the screwdriver with your right hand pull the release handle with your left hand and at the same time pull down on the back frame compressing the gas spring about 3 inches Step No 2 1 Place gas spring on upper pin and install E Ring 2 Taplower pin back through knuckle and replace E Ring Note If gas spring does not stay compressed turn gas spring counte
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