Home

Bev service manual 2007 01.indd

1. 20 e 3 9 9 46 6 Bay vending combo 4 Bay vending 6 Bay vending low profile 8 Bay vending low profile drop frame 6 Bay vending rear access MICKEY TRUCK BODIES we 7 TEL 800 334 9061 www mickeybody com www mickeyusedtrucks com AD MICKEY TRUCK BODIES Section 2 Unit Selection Vending Body Family WITH COOLER WITHOUT COOLER NOTES BW COLA BAY WIDTH INSIDE OF POSTS OAL OVERALL BODY LENGTH CA DISTANCE FROM CAB TO AXLE CA MAY VERY DEPENDING ON MAKE OF CHASSIS CAPACITIES BASED UPON STANDARD MODEL CLASSIFICATION DIMENSIONAL DATA STYLE MODEL ves 35 53 44 7 Me ves 35 59 44 153 48 No 53 52 16 e8 NO 59 52 122 8
2. ES MICKEY N SAFE GRIP Part 6000098 Partition Skin MICKEY TRUCK BODIES wc 15 TEL 800 334 9061 www mickeybody com www mickeyusedtrucks com AD lt MICKEY TRUCK BODIES Section 5 General Unit Maintenance amp Care Your new Mickey body has been built with the finest engineering and design capabilities materials and workmanship With the proper care your new body should provide you with the best possible means of deliver ing your product to your customers for years to come By properly maintaining your vehicle you also preserve its appearance and appeal as a full color rolling billboard for promoting your brand names Interior of the body Once a week the body should be emptied and the interior of the unit should be thoroughly washed out weekly with clean water with particular attention paid to the bottom back of the bays where dirt and trash can accumulate Dirt will absorb liquids which could create odors and other problems Mickey units are designed with bay drain holes which should also be kept clean and free from accumulated dirt and trash MICKEY TIP The special polyethylene bay back liners are designed to protect product from discoloration and abrasion These liners should be kept clean and checked rou tinely for rips and tears to ensure delivery of the most desirable beverage product possible During the weekly washing procedure look carefully for any structural cracks in all
3. 800 334 9061 www mickeyusedtrucks com AD MICKEY TRUCK BODIES Your new Mickey Body is equipped with Caution Signs and Unit Designations in all appropriate places Please Section 10 Caution Signs amp Information Tags become familiar with these tags If these tags are removed or become damaged Mickey Truck Bodies will replace at no charge MFG BY MICKEY ore MICKEY TRUCK BODIES nc TRUCK BODIES HIGH POINT NC 336 882 6806 EW THIS PRODUCT MAY BE COVERED BY ONE OR MORE OF THE FOLLOWING PATENTS 6 022 067 Location Front bulkhead under the locking handle on the driver s side Pw MFG BY MICKEY MICKEY TRUCK BODIES wc TRUCK BODIES HIGH POINT NC 336 882 6806 DATE OF MANUFACTURE MODEL SERIAL AWG LBS Basen ON UNIFORM WEIGHT DISTRIBUTION GAWR J AXLE S 8636 KG 19040 LBS WITH 10 00 20 TIRES AND 20 X 7 5 RIMS AT 520 KPA 75 PSI COLD DUAL PER AXLE THIS VEHICLE CONFORMS TO ALL APPLICABLE FEDERAL MOTOR VEHICLE SAFETY STANDARDS IN EFFECT ON THE DATE OF MANUFACTURE SHOWN ABOVE VIN TYPE ROUTE TRAILER THIS PRODUCT MAY BE COVERED BY ONE OR MORE OF THE FOLLOWING PATENTS 6 022 067 Ne Location Front bulkhead under the locking handle on the driver s side CAUTION CLOSE DOORS BEFORE LOCKING DOORS MUST BE LOCKED WHEN VEHICLE IS IN MOTION Location Front bulkhead and rear
4. 8 bays accessible from the rear 14 bays accessible from the rear ide and rear loading bulk delivery with a single rear door MICKEY TRUCK BODIES wc 6 TEL 800 334 9061 www mickeybody com www mickeyusedtrucks com Section 2 Unit Selection Water Carrier Family 8 6 BAY MINI CONVENTIONAL CHASSIS B1 BAY CONVENTIONAL CHASSIS MODEL 060 ST 65 MODEL 065 DC 76 61 gt BRY WITH COOLER COMPARTMENT 81 gt CONVENTIONAL CHASSIS 8 BAY WITH COOLER COMPARTMENT CONVENTIONAL CHASSIS MODEL 085 DC 76 CONVENTIONAL CHASSIS MODEL 065 DC 76C MODEL 085 DC 76 C Note Not all bay configurations have been shown A 101 gt BRY CONVENTIONAL CHASSIS 12 BAY CONVENTIONAL CHASSIS MODEL 105 DE 76 MODEL 120 DC 76 GVWR 964 Bay 0405765 52W 134 1 900 4800 84 14 16000 208 208 1040 96 1 6000 206 288 288 276 276 276 368 297 368 NOTES Payload Bottles and Weight may vary depending on product packing material and loading Chassis data may vary depending on manufacturer GVW Est load Body Weight Chassis Weight Driver Fuel Cab over or Tilt Cab Chassis Standard Base Full 76 high x 40 52 door Short Base 51 high x 40 52 door These examples are only a small representation of Mickey s custom designed capabilities Please contact us with your specs for a CAD drawing and quote Vending Body Family o Big
5. Back Up Light 6000736 98003 Y 98003 R J 6000682 ae 22 ST 4 Tail Light 6911010 ty aE Reflectors Red or Amber 98006 Y 98006 R J 6000684 15009 License Lamp Mounting Bracket Complete with 6912950 lamp grey MICKEY TRUCK BODIES 23 TEL 800 334 9061 www mickeybody com www mickeyusedtrucks com ael DL IF acu s 0 00U 0n s Section 7 Running Gear and Suspension Upper Coupler King Pin Plate The Upper Coupler must be disconnected from the tractor steam cleaned and visually inspected every 30 days for cracks and wear It must be lubricated preferably with a lithium based grease and reconnected MICKEY TIP Various slick plates or permanently lubricated plates are available and work well However the unit must still be disconnected and inspected for wear and the 5th wheel jaws lubricated MICKEY TIP Check the adjustment of the 5th wheel jaws regularly for proper closure to protect against accelerated and excessive king pin wear Follow OEM specifications Landing Gear Landing Gear must be completely cycled under load on a weekly basis to avoid rust and maintain proper operation It must also be lubricated through the zerk fittings which are provided Inspect for damage and check the mounting bolts for tightness Suspension Axle alignment must be checked every 30 to 60 days because improper alignment will cause excessive tire we
6. General Unit Op rati N EE E E RR OU 10 15 Section 5 General Unit Maintenance amp rE uncut n 16 20 Section 6 WINO 21 23 Section 7 Running Gear and SuSpenslofi 24 26 Section 8 Suspension Trouble SDOOUBB 27 28 Section 9 Repiacenient and Optional Parts P 29 30 Section 10 Caution SIBnDS E O I 31 34 Section 11 General Drawings and Vnitr iat FO 35 39 Section 12 Regional Recon 40 Section 13 CUSTOMER 41 MICKEY TRUCK BODIES 2 TEL 800 334 9061 www mickeybody com www mickeyusedtrucks com AD MICKEY TRUCK BODIES Section 1 Mickey Corporate Overview Congratulations on the purchase of your new Mickey unit and thank you for your confidence in our company our products and our people Mickey Truck Bodies is a family owned and operated company and has been since it was founded by W F Mickey in 1904 The company is still owned and managed by the Mickey family Your new Mickey unit was designed on state of the art computer assisted design eguipment to specifications established specifically for the delivery of beverages and beverage eguipment We use all aluminum parts in the construction
7. is Prohibited OPTIONAL INFORMATION Location Inside cab on dash NO SMOKING WITHIN 10 FEET OF VEHICLE OPTIONAL INFORMATION Location Inside cab on dash NE PAS FUMER DANS UN RAYON DE 10 PIED DU VEHICULE OPTIONAL INFORMATION SPANISH Location Inside cab on dash Section 10 Caution Signs amp Information Tags NOTICE SAFETY CHAINS MUST BE CONNECTED AS SHOWN TO COMPLY WITH FEDERAL MOTOR CARRIER SAFETY REGULATION 393 70 SUBPART F PULLED TRAILER Location Rear of trailer adjacent to pintle hook WARNING DO NOT OPERATE TRAILERS IN COMBINATION WHEN LEAD TRAILER IS EMPTY AND SECOND TRAILER IS LOADED Location Rear of trailer adjacent to pintle hook Please call any of MICKEY the following Mickey TRUCK Bones Support numbers should you require assistance Warranty 800 334 9061 ext 3398 Parts 800 334 9061 ext 3234 Reconditioning 800 334 9061 ext 3257 you will be directed to the closest reconditioning center OPTIONAL INFORMATION Location Front bulkhead drivers side 40 BAY WIDTH WAR RI RI G MICKEY TRUCK BODIES INC MAXIMUM PLATFORM CAPACITY IS 350 POUNDS DO NOT OVERLOAD THIS PLATFORM IS CONFIGURED FOR A 40 WIDE BEVERAGE BAY ONLY DO NOT ATTEMPT TO USE ON ANY OTHER SIZE BAY WIDTHS TRACK ENGAGEMENT ANGLES MUST BE SECURED IN DOOR TRACK POSTS BEFORE USING PLATFORM PERSONNEL NOT TO RIDE ON PLATFORM WHILE VEHICLE IS MOVING AND PLATFORM MUST BE STOWED
8. 1 REQ 6100662 1 REQ 3 MAIN JUMPER SEE CHART SEE CHART 4 REAR BULKHEAD BT729110 1 REQ 6100672 1 REQ MAIN JUMPER CHART BALL LENGTH BODY 3 8 96 INCHES PART 1 BB729107 1 REQ PART 2 ITEM 1 6100668 1 ITEM 2 3 3 3 3 3 3 3 3 3 3 3 3 www mickeybody com www mickeyusedtrucks com 10 FT 120 INCHES 12 FT 144 INCHES 14 FT 168 INCHES 16 FT 192 INCHES 18 FT 216 INCHES 20 FT 240 INCHES 22 FT 264 INCHES 24 FT 288 INCHES 26 312 INCHES 28 FT 336 INCHES 30 FT 360 INCHES 32 FT 384 INCHES BB729108 1 REQ BB729108 1 REQ BB729108 1 REQ BB729108 1 REQ BB729108 1 REQ BB729108 2 REQ BB729108 2 REQ BB729108 2 REQ BB729108 2 REQ BB729108 2 REQ BB729108 3 REQ BB729108 3 REQ MICKEY TRUCK BODIES wc BB729104 1 REQ BB729105 1 REQ BB729106 1 REQ BB729107 1 REQ BB729104 1 REQ BB729105 1 REQ BB729106 1 REQ BB729107 1 REQ BB729104 1 REQ 21 6100669 1 REQ 6100669 1 REQ 6100669 1 REQ 6100669 1 REQ 6100669 1 REQ 6100669 2 REQ 6100669 2 REQ 6100669 2 REQ 6100669 2 REQ 6100669 2 REQ 6100669 3 REQ 6100669 3 REQ 6100665 1 REQ 6100666 1 REQ 6100667 1 REQ 6100668 1 REQ 6100665 1 REQ 6100666 1 REQ 6100667 1 REQ 6100668 1 REQ 6100665 1 REQ TEL 800 334 9061 AD MICKEY TRUCK BODIES Section 6 Trailer Wiring Figure 09 REAR CLEARANCE
9. AWAY BEFORE MOVING VEHICLE FAILURE TO FOLLOW ABOVE GUIDELINES COULD RESULT IN PERSONAL INJURY AS WELL AS VEHICLE AND PROPERTY DAMAGE HIGH POINT NC TEL 800 334 9061 Location Front of platform for a 40 wide bay WARNING MAXIMUM PLATFORM CAPACITY IS 350 POUNDS DO NOT OVERLOAD THIS PLATFORM IS CONFIGURED FOR 52 WIDE BEVERAGE BAY ONLY DO NOT ATTEMPT TO USE ON ANY OTHER SIZE BAY WIDTHS TRACK ENGAGEMENT ANGLES MUST BE SECURED IN DOOR TRACK POSTS BEFORE USING PLATFORM PERSONNEL NOT TO RIDE ON PLATFORM WHILE VEHICLE IS MOVING AND PLATFORM MUST BE STOWED AWAY BEFORE MOVING VEHICLE FAILURE TO FOLLOW ABOVE GUIDELINES COULD RESULT IN PERSONAL INJURY AS WELL AS VEHICLE AND PROPERTY DAMAGE Location Front of platform for a 52 wide bay MICKEY TRUCK BODIES wc TEL 800 334 9061 www mickeybody com www mickeyusedtrucks com AND lt MICKEY TRUCK BODIES Section 10 Caution Signs amp Information Tags TRUCK TRUCK HEIGHT HEIGHT OPTIONAL INFORMATION Location OPTIONAL INFORMATION Location Inside cab on dash small decal Inside cab on dash small decal TRUCK TRUCK HEIGHT HEIGHT OPTIONAL INFORMATION Location OPTIONAL INFORMATION Location Inside cab on dash small decal Inside cab on dash small decal TRUCK TRUCK HEIGHT HEIGHT 12 0 12 6 OPTIONAL INFORMATION Location OPTIONAL INFORMATION Location Inside cab on dash small decal Inside cab on dash
10. It eliminates door scratching and vibration thereby reducing door and track wear See Figure 01 Door Lock System Adjustment To adjust the tightness of your door lock system remove the inspection plate on the inside of the door behind the lock handle exposing the locking rod locking rod extension spring and nuts Loosen the top nut tighten the bottom nut move the bar down until the desired tightness is achieved and then tighten the top nut See Figure 02 Door Operator counter balance Adjustment If you notice your doors are becoming heavy during the opening operation you can easily adjust the Door Operator System Raise the door and hold it in place with a clamp or a pair of vice grips Put a piece of cardboard between the clamp and the unit to avoid scratching the paint Disconnect the S hook from the bottom of the door pull down the cable to load or tighten the spring inside the counter balance then wrap the cable around the tube and connect the S hook back to the bottom of the door Test the door operation and repeat the above instructions for further adjustments See figure 03 MICKEY TIP The counter balances are shipped from the factory with 12 turns You should not put in more than four additional turns CAUTION The counter balance is under tension from the wind ing Please use safety glasses when adjusting MICKEY TRUCK BODIES wc 10 TEL 800 334 9061 www mickeybody com www mickeyusedt
11. MAIN JUMPER CHART 7 WAY ELECTICAL CONNECTOR WIRING HARNESS GUIDE FOR STANDARD TRAILER BALL DESCRIPTION 1 BALL LENGTH BODY 3 3 3 3 3 3 3 3 3 3 3 www mickeybody com www mickeyusedtrucks com 28 FT 336 INCHES 30 FT 360 INCHES 32 FT 384 INCHES 34 FT 408 INCHES 36 FT 432 INCHES 38 FT 456 INCHES 40 FT 480 INCHES 42 FT 504 INCHES 44 FT 528 INCHES 46 552 INCHES 48 FT 576 INCHES FRONT MAIN FRONT BULKHEAD MAIN JUMPER REAR MAIN REAR BULKHEAD PART 1 N A BB729104 1 REQ BB729105 1 REQ BB729106 1 REQ BB729107 1 REQ BB729108 1 REQ BB729108 1 REQ BB729108 1 REQ BB729108 1 REQ BB729108 1 REQ BB729108 2 REQ MICKEY TRUCK BODIES wc PART BT729102 1 REQ BT729100 1 REQ SEE CHART BT729103 BT729112 1 REQ PART 2 BB729104 1 REQ BB729105 1 REQ BB729106 1 REQ BB729107 1 REQ 22 ITEM 6100663 1 REQ 6100661 1 REQ SEE CHART 6100664 1 REQ 6100674 1 REQ ITEM 1 6100665 1 REQ 6100666 1 REQ 6100667 1 REQ 6100668 1 REQ 6100669 1 REQ 6100669 1 REQ 6100669 1 REQ 6100669 1 REQ 6100669 1 REQ 6100669 2 REQ ITEM 2 6100665 1 REQ 6100666 1 REQ 6100667 1 REQ 6100668 1 REQ TEL 800 334 9061 ZS Section 6 Wiring 20 20 Series Light amp Reflectors TRUCK BODIES 30200 Y 6000699 30200 R 6800720 30700 Grommet 5002860 94920 Pig Tail 6912900 4
12. STANDARD EXTERIOR GRAB HANDLE MICKEY TRUCK BODIES 37 TEL 800 334 9061 www mickeybody com www mickeyusedtrucks com lt MICKEY Section 11 General Drawings and Information 9 Lynch Ring 5002720 A Rear Angle 5000813 Bolt Lynch Pin Wheel Guard 5002710 Step Plate 5000001 Guard Socket Assembly 5002690 2 Steel Lynch Ring 5002720 Weld Pin 6800980 Step Plate 5000001 Aluminum Bar 5000000 New Step Spring Loaded Step Bar 500010 WHEEL HOUSE STEP BARS MICKEY TRUCK BODIES wc r TEL 800 334 9061 www mickeybody com www mickeyusedtrucks com MICKEY Section 11 General Drawings and Information TRUCK BODIES NT Pull out Step Rubber Retainer Part 85003850 P am Step Guide Pull out Step Part 45003850 TRAILER PULL OUT STEPS MICKEY TRUCK BODIES wc 39 TEL 800 334 9061 www mickeybody com www mickeyusedtrucks com lt MICKEY TRUCK BODIES Section 12 Reconditioning and Service Centers Mickey Truck Bodies Inc owns and operates a national network of Recondi tioning and Service Centers designed to handle all major and minor recondi tioning and repair work including paint and graphics applications MIDWEST Bloomington IL 800 791 6965 NORTHEAST Howell NJ 800 938 5181 MID ATLANTIC Thomasville NC 800 334 9061 SOUTHEAST Ocala FL 800 276 5891 SOUTHW
13. Width Height Bay Configuration Payload by Bay Trailers Tractor Make Model Wheelbase 5th Wheel Location Bodies Chassis Make Model GVW Mickey Tip Every Mickey unit contains a special tag on it with the maxi mum GVW and maximum payload DO NOT EXCEED MAXIMUM CHASSIS G V W R WEIGHT MUST BE PROPERLY DISTRIBUTED REF wr ANALYSIS S 13413 OR S 12763 MICKEY TRUCK BODIES we 9 TEL 800 334 9061 www mickeybody com www mickeyusedtrucks com lt lt MICKEY TRUCK BODIES Section 4 General Unit Operation Your Mickey unit was designed with minimal working parts all of which can be easily maintained and replaced These parts are primarily concentrated in the door and door locking systems Never operate your vehicle with the doors in an unlocked position Failure to comply with this require ment may result in product falling out of the vehicle during operation The door strap should always be stored inside the body during vehicle operation in order to prevent dam age to the exterior paint surface MICKEY TIP Operation of the vehicle with the door in the closed and locked positions decreases the wear on the door rollers and door tracks All Weather Door Loc System Mickey s unique all weather Door Loc is recognized as the industry s best locking system The adjust able locking flap runs the entire length of the body and remains in full contact with the doors
14. at each pivot connection Optimal performance of your suspension depends on genuine Hendrickson bushings featuring Specially formulated rubber compounds created to stand up to tough operating conditions Areas of solid rubber providing fore aft resistance to help ensure proper alignment and suspension tracking Highly engineered rubber voids shaped and positioned to provide a smooth ride and absorb damaging road forces As a part of your routine maintenance visually examine all trailer pivot connections by looking up at the bush ing tube from under the trailer specifically inspecting the voids and metal cores If service is necessary be sure to specify genuine Hendrickson TRI FUNCTIONAL bushings to ensure optimal control of your horizontal vertical and roll forces For additional information download Hendrickson publications Pivot Bushing Inspection Procedure B106 Bushing Replacement Procedures L427 and Bushing Tube Spacer Inspection Replacement Procedure L750 from www hendrickson intl com Remember there s only one way to ensure the suspension s original performance ask for Hendrickson genuine parts by name For more technical information go to www hendrickson intl com literature pdfs_tech_tips asp MICKEY TRUCK BODIES wc 26 TEL 800 334 9061 www mickeybody com www mickeyusedtrucks com lt a MICKEY TRUCK BODIES PROBLEM Air spring related problems Front pivot or axle bushi
15. detergents and cleaning agents are not recommended 3 Pressure washer less than 1000 psi can be used 4 Rinse frequently and thoroughly 5 Dry with chamois or soft cotton towels 6 Apply a quality automotive wax every 6 months Repair paint chips immediately MICKEY TRUCK BODIES wc 18 TEL 800 334 9061 www mickeybody com www mickeyusedtrucks com AD MICKEY TRUCK BODIES Section 5 General Unit Maintenance amp Care Exterior Maintenance of the body The exterior of your new Mickey body has been finished with the highest guality Valspar Paint The surface may be washed with normal automotive cleaners as soon as it is received The body can also be safely waxed after the first week if so desired with any commercial auto wax Small areas that become scratched from time to time in normal service can be easily touched up with a small paint brush to help keep your unit looking new The standard paint colors are available from Mickey s Parts Department at 800 334 9061 With your new all aluminum body rust is not a problem MICKEY TIP Many truck washing operations use abrasive acid based cleaners amp power brushes that can decrease the life and appearance of the finish Care should be taken in selecting the proper washing detergents cleaning procedures and eguip ment In general it is best to use a mild detergent and soft brushes Pre Operational Checks Check lights for proper operation Check brake
16. of the obvious connections between walls and floors walls and ceilings at weld points etc If you find a crack contact the Mickey Customer Service Department at 800 334 9061 Check door for proper operation If door moves or shimmies in out during roll up roll down check door rollers for excessive and or improper wear Also check for track liner damage MICKEY TIP When checking for door roller wear remember that the roller wears out from the inside at the point where the roller connects to the shaft or axle pin Bumper See Figure 07 Visually inspect the rubber dock bumper for deterioration and damage and replace as needed The bum per is there to help protect you your cargo and your vehicle proper and timely maintenance and replacement will ensure the safety of all three Page 16 MICKEY TRUCK BODIES wc 16 TEL 800 334 9061 www mickeybody com www mickeyusedtrucks com lt MICKEY TRUCK BODIES Section 5 General Unit Maintenance amp Care REAR BUMPER ASSEMBLY 16 High 96 Wide Body Drill 4 29 64 dia holes in side plates using dock bum per as a template Tap holes with a 29 84 fine thread tap ITEM DWG DESCRIPTION LENGTH 1 BB625845 Bumper Plate 1 2 EX624489 Top amp Bottom Rails 93 50 2 3 BB625846 Bumper Side Plate 2 4 N A 125 x 125 x 1 75 Alum Tubing 16 00 2 5 BB324981 Bolt On Bumper Corners RS amp CS 17 25 2 DETAIL B 6 N A 4 D Rubber Dock Bum
17. small decal MICKEY TRUCK BODIES wc 34 TEL 800 334 9061 www mickeybody com www mickeyusedtrucks com Section 11 General Drawings and Information TRUCK BODIES PRODUCTION DIM A DATES PIN SETTING PRIOR TO 1991 34 125 1991 37 125 LOAD BEAR SERIES BAY WIDTH 0 50 AT BAY BACK eL BAY WIDTH MT 1 00 AT A BAY FRONT SHELF ASSEMBLY PART 5003750 NOTE 1 500 DIA 0 250 WALL ALUM 1 DETERMINE THE CLEARANCE REQUIRED PIPE X 3 250 1983 1987 BELOW SHELF ADD 0 688 FOR PIN LOCATION PIPE X 2 500 1988 AND MEASURE UP FROM THE FLOOR 2 INSTALL ALUMINUM PIPE AS SHOWN SO PARTITION THAT THE SHELF IS PARALLEL TO THE FLOOR SKINS LOCATION FOR STORING SHELF PARTITION pO DRILL 1 563 DIA ES TE HOLE amp WELD 100 BAY lt BACK NV 1 o 0 688 TO CENTER OF i pj 2 000 i HOLE LOCATION Ak 3 PIPE INSTALLATION DETAIL burn CLEARANCE BELOW SHELF SETTING mE a HINGED REMOVABLE SHELF INSTALLATION MICKEY TRUCK BODIES wc 35 TEL 800 334 9061 www mickeybody com www mickeyusedtrucks com lt a MICKEY TRUCK BODIES Section 11 General Drawings and Information Door Stop Channel 5000029 Rubber Door Stop 5002570 Door Track Assembly eee Top Door Pa
18. 5000445 i CORNER POST 5000598 CORNER CAP AS amp C S 5003500 eT 27 FLOOR CLOSEOUT 5000663 3 TRACK POST MOUNTING RUB RAIL MAIN ae ADAPTER WHEELHOUSE 5000691 PEL 500706 3 5 us TAKE OUT 3 FLAT BUMPER ENO aA TAKE OUT MENT PANEL PLATE PARTITION 000496 PTER 5000763 TOPPANEL SUABIGR BAY 500606 5000940 2 hi PLE PANEL 5000612 Load B ear irc art boo Trailer be Al BLADE GUSSET L BRACKET DOOR STOP 5000734 OPERATOR 5000446 gus LOCKING ANGLE TUNNEL TOP ROD C S 5000483 STARTER 5000805 5000724 DROP DROP HEADER EXTRUSION HEADER GIS 2000516 ROOF HEADER 5000612 HEADER RAIL SPACER 5000679 5000445 5000638 gt LOCKING 2X MNE Mae 5 5000726 5000740 BULKHEAD TRACK 0 5000739 5003500 4 B H CHAN 5000512 X DROP HEADER 4 2 R S 5000641 HEADER STRAP 5000743 5000501 FLOOR CLOSEOUT 5000663 BOTTOM TRACK POST 5000747 3 FLAT PANEL 5000444 RUB RAIL L MAIN 5000683 MAIN BEAM MAIN BEAM J JV ammmon 8 088 h DEEP TAKE OUT ADAPTER PULL OUT 2 PIECE BENEQRCEMENT 5000606 STEP BULKHEAD 2 5 5000578 CORNERPOST 5 BANEL e LOWER TUNNEL LOWER TUNNEL 5000598 PANEL 6000443 44 DEEP 41 DEEP 5000444 5000794 5000792 MICKEY TRUCK BODIES wc www mickeybody com
19. 8 48 eBay ves 35 59 52 44 2075 130 48 No 59 524 1685 48 35 59 57 52 44 No 59 57 52 44 228 MICKEY TRUCK BODIES wc 8 TEL 800 334 9061 www mickeybody com www mickeyusedtrucks com i 79 v 79 79 lt gt N N 79 5 5 5 5 79 lt gt lt AD ME MICKEY TRUCK BODIES Section 3 Weight Distribution Analysis For maximum safety and proper maintenance of your new Mickey unit it is critical to achieve the proper Weight Distribution within the vehicle throughout your route To assist you in this area Mickey Truck Bodies will create a customized Weight Distribution Analysis form based on the specifications of your particular bever age body and or trailer Please provide the information reguested below and return it via mail to Mickey Truck Bodies Engineering Department P O Box 2044 1305 Trinity Ave High Point NC 27261 or by FAX to the Mickey Engineering Department at 336 882 6830 We will use this information to create your Weight Distri bution Analysis form and return it to you by mail If you have any further questions regarding your vehicle s proper Weight Distribution please contact a Mickey engineer at our toll free number 800 334 9061 Please copy this page so that you do not have to remove it from this manual Name Company Name Address City State Zip Phone FAX Bay Size
20. BODIES Parts 800 334 9061 ext 3234 Reconditioning 800 334 9061 ext 3257 you will be directed to the closest reconditioning center Notes and Contacts Thank You For Your Business MICKEY TRUCK BODIES wc Al TEL 800 334 9061 www mickeybody com www mickeyusedtrucks com MICKEY MICKEY TRUCK BODIES 1305 Trinity Ave P O Box 2044 High Point NC 27261 Tel 800 334 9061 www mickeybody com MICKEY TRUCK BODIES wc 42 TEL 800 334 9061 www mickeybody com www mickeyusedtrucks com LB 07 07
21. DESIGNED TO WORK BUILT TO LAST DESIGNED TO WORK BUILT TO LAST LOAD BEAR SERIES OPERATION AND 2 DESIGNED WORK SERVICE MANUAL BUILT TO LAST DESIGNED TO WORK BUILT TO LAST DESIGNED TO WORK BUILT TO LAST DESIGNED TO WORK BUILT TO LAST DESIGNED TO WORK BUILT TO LAST DESIGNED TO WORK BUILT TO LAST DESIGNED TO WORK BUILT TO LAST DESIGNED TO WORK BUILT TO LAST DESIGNED TO WORK BUILT TO LAST DESIGNED TO WORK BUILT TO LAST DESIGNED TO WORK BUILT TO LAST DESIGNED TO WORK BUILT TO LAST DESIGNED TO WORK BUILT TO LAST DESIGNED TO WORK BUILT TO LAST DESIGNED TO WORK BUILT TO LAST DESIGNED TO WORK BUILT TO LAST DESIGNED TO WORK BUILT TO LAST MW CAE DESIGNED WORK BUILT TO LAST TRUCK BODIES DESIGNED TO WORK DESIGNED TO WORK MICKEY TRUCK BODIES BUILT TO LAST BUILT TO LAST 1305 Trinity Ave P O Box 2044 High Point NC 27261 DESIGNED TO WORK Tel 800 334 9061 BUILT TO LAST www mickeybody com DESIGNED TO WORK BUILT TO LAST DESIGNED TO WORK BUILT TO LAST DESIGNED TO WORK BUILT TO LAST Table of Contents Page s Section 1 Mickey Corporate Over ew YN ar any cuoio CY GE mu CS Y 3 4 Section 2 Unit UD 5 8 Section 3 Weight Distribution Aa Y OS FD EC WU 9 Section 4
22. EST Dallas TX 877 664 2539 No Surprises We handle every reconditioning and repair job separately and uniquely according to the specific needs of the customer All labor and parts costs are outlined in Work Estimates that must be approved in advance by the customer If other needs or recommendations occur during the reconditioning or repair process the customer will be notified in advance in writing and must approve all extended work and ad ditional costs Used Equipment Mickey stocks a wide assortment of road ready bodies and trailers that have been completely reconditioned We also pay competitive rates for quality used vehicles Visit our web site at www mickeyusedtrucks com while we don t keep all of our used equipment inventory on this site we do maintain representative samples In many cases this site may list just one of many similar units we have in stock We suggest you browse our on line inventory and then give one of our sales representa tives a call at 1 800 334 9061 Ask for Used Truck Sales or dial extension 3257 Our inventory listings are split by class to allow you to focus on your needs and shorten your equipment search MICKEY TRUCK BODIES wc 40 TEL 800 334 9061 www mickeybody com www mickeyusedtrucks com AD MICKEY TRUCK BODIES Section 13 Customer Service ARE Please call any of LUCKEY the following Mickey Support numbers should you require assistance Warranty 800 334 9061 ext 3398 TRUCK
23. PTIONAL INFORMATION Location Below landing gear crank CAUTION DOOR MUST BE Location Inside cab on dash ATTENTION DOOR ROLLERS AND DOOR STRAPS MUST BE CHECKED ON A REGULAR BASIS DAMAGED OR FRAYED STRAPS MUST BE REPLACED FULLY OPENED OR CLOSED TO OPERATE LIFTGATE Location Above locking handle CAUTION Location Bulk Bears equipped with swin DO ct Gwe MUM doors and lift gate 21 lift gate WEIGHT MUST PROPERLY DISTRIBUTED REF MICKEY wr ANALYSIS 5 13413 OR S 12763 OPEN OPEN Location Front bulkhead below locking handle WARNING ALL RESTRAINING DEVICES MUST BE CONNECTED AND HAND TRUCKS MUST BE PROPERLY SECURED PRIOR TO OPERATING VEHICLE SPRING LATCH ON SWING ARM MUST BE ENGAGED IN THE LOCKED POSITION AND PADLOCK MUST BE SECURED AND LOCKED TO PREVENT ACCIDENTAL DISCHARGE OF LOCKED LOCKED HAND TRUCK DURING TRANSPORT OPTIONAL INFORMATION Location Location Next to hand truck rack CAUTION WARNING HEATER OUTLET DUCTWORK Location Where applicable MAY BE HOT DO NOT TOUCH MAY CAUSE BURNS AND PERSONAL INJURY DO NOT STACK ABOVE THIS LINE k a ws aras Location On or adjacent to heater duct work Location Bay back when applicable TRUCK BODIES 32 TEL 800 334 9061 www mickeybody com www mickeyusedtrucks com AD MICKEY TRUCK BODIES Smoking in Vehicle
24. Side Loading Body this limitation shall not apply with respect to any such modification or alteration 2 defects arising out of deterioration of any aspect of the Side Loading Body due to normal wear and tear and exposure to the elements 3 defects in the design workmanship and materials of products separately manufactured and not designed and constructed by Mickey but which are merely assembled or installed by Mickey on the Side Loading Body including but not limited to component parts and accessories such as tires brakes axles springs wheels landing gear suspension systems running gear bay liner material and other accessories required by the purchaser and 4 any tractor supplied by Mickey at the purchaser s request in connection with the purchase of a tractor trailer style Side Loading Body To the extent a manufacturer or supplier of the tractor vehicle chassis and other component parts assembled or installed by Mickey on the Side Loading Body has provided warranties to Mickey Mickey agrees to assign said warranties to the original purchaser of the Side Loading Body In no event shall Mickey be deemed to have joined in the warranty assigned or by such assignment to have made any separate warranty apart from that which is contained in this Exclusive Limited Warranty and Mickey does not warrant that the tractor vehicle chassis or any such component part meets the conditions of any assigned manufacturers or suppliers warranties
25. This Exclusive Limited Warranty shall be void with respect to any particular Side Loading Body if a the total weight of the Side Loading Body and its cargo at any time exceeds the Gross Vehicle Weight Rating GVWR established by the chassis manufacturer and specified on the vehicle identifica tion plate affixed to the vehicle by the chassis manufacturer prior to delivery b the load weight of any axle on the Side Loading Body at any time exceeds the Gross Axle Weight Rating GAWR established by the chassis manufacturer and specified on the vehicle identification plate affixed to the vehicle by the chassis manufacturer c the Side Loading Body is at any time damaged in a collision or other accident damaged as a result of abuse misuse or neglect in any manner including use of loading equipment or unlawful operation of the Side Loading Body or vehicle on which it was installed d the Side Loading Body is damaged by corrosive hazardous or inherently unsafe or dangerous materials or chemicals e the Side Loading Body is not maintained in accordance with Mickey s published maintenance schedule or f the Side Loading Body is repaired altered or modified in any respect by other than a Mickey authorized service center or service technician unless such repairs alterations and modifications are specifically authorized in writing by Mickey engineering or service personnel Under no circumstances are Mickey sales personnel authorized to ap
26. ar Your Mickey Trailer is delivered pre inspected for axle alignment and is covered for 90 days The U bolts should be re torqued the torque requirements are on a decal located on the front of your Mickey trailer bulk head See tags on next page U Bolt nuts should be tightened with a properly calibrated torque wrench to 275 to 300 foot pounds of torque Prior to alignment make certain the suspension is free and loose and has not been placed in a bind due to sharp turns or unusual maneuvers Alignment can be accomplished manually in the following manner Measure the distance from the king pin to the center line of the spindles on the front axle It is recommended that spindle extensions be used As noted in the sketch below dimensions D and D1 must be equal Alignment can be ac complished by loosening the torque arm clamp screws on both ends of the adjustable torque arm and turning the adjustment screw After alignment has been accomplished on the front axle tighten the 1 2 torque arm clamp bolts 45 55 foot pounds of torque in order to lock the alignment on the front axle Continued on next page M Y i v TRUCK BODIES 24 TEL 800 334 9061 www mickeybody com www mickeyusedtrucks com AD MICKEY TRUCK BODIES Section 7 Running Gear and Suspension Next align any succeeding axles with the front axle
27. bulkhead on some units under the locking handle on both sides MICKEY TRUCK BODIES wc 31 www mickeybody com MANUFACTURED BY MICKEY TRUCK BODIES HIGH POINT NORTH CAROLINA 27261 DATE OF MFR MO YR INCOMPLETE VEHICLE MANUFACTURED BY DATE OF INC VEH MFR MO YR GVWR KG LB GAWR FRONT KG LB GAWR REAR KG LB CONFORMITY OF THE CHASSIS CAB TO U S A FEDERAL MOTOR VEHICLE SAFETY STANDARDS WHICH HAVE BEEN PREVI OUSLY FULLY CERTIFIED BY THE INCOM PLETE VEHICLE MANUFACTURER OR BY THE INTERMEDIATE VEHICLE MANUFACTURER HAS NOT BEEN AFFECTED BY THE ANAL STAGE MANUFACTURE THE VEHICLE HAS BEEN COMPLETED IN ACCORDANCE WITH PRIOR MANUFACTURER S INSTRUCTIONS WHERE APPLICABLE THIS VEHICLE CON FORMS TO ALL OTHER APPLICABLE U S A FEDERAL MOTOR VEHICLE STANDARDS IN EFFECT IN MO YR VEHICLE IDENTIFICATION NUMBER VEHICLE TYPE SUITABLE TIRE RIM CHOICE FRONT TIRES RIMS KPA PSI COLD INTERMEDIATE 1 TIRES RIMS KPA PSI COLD INTERMEDIATE 2 TIRES RIMS KPA PSI COLD TIRES RIMS KPA PSI COLD Location Inside cab door jamb drivers side TEL 800 334 9061 www mickeyusedtrucks com AND lt MICKEY TRUCK BODIES Section 10 Caution Signs amp Information Tags WA G RAISE LOWER THIS VEHICLE IS EQUIPPED WITH A BACK UP ALARM ALARM MUST SOUND WHEN BACKING OPERATOR MUST MAKE CERTAIN ALARM IS WORKING BEFORE OPERATING THIS VEHICLE O
28. by following the same procedure of loosening the torque arm clamp bolts turning the adjustment screw until dimensions Y and 1 are equal and then tightening the clamp bolts to the proper torque After alignment has been completed on all axles all 1 2 torque arm clamp bolts should be rechecked to make certain that they are tightened to the necessary 45 55 foot pounds of torque Preventative Maintenance Check the spring for broken or loose leaves and check hangers for attachment loose or worn bushings in the radius rod area or equalizer bushings in the case of tandem trailer configuration Inspect the air lines for leaks or abrasions Drain moisture from air tanks Check brake adjustment and brake pad wear per OEM specifications Check axle hub for oil leaks and bearing adjustment on a daily basis HENDRICKSON TECH TIPS Keeping the spring in air springs Air springs are an integral part of the suspension and need to be inspected regularly to help ensure optimal vehicle performance Replacing Hendrickson air springs with anything other than genuine Hendrickson springs can alter the performance of the suspension and can lead to problems with load equalization suspension dam age and poor ride quality To help ensure peak performance and long life from your air springs Make sure your suspensions are set to the proper ride height Never operate your vehicle without air in the air springs Keep the air spr
29. e 10 1 2 Bay drop frame Tilt cab conversion Note Not all bay configurations x have been shown 12 Bay drop frame 14 Bay drop frame MICKEY TRUCK BODIES wc 5 TEL 800 334 9061 www mickeybody com www mickeyusedtrucks com AD lt MICKEY TRUCK BODIES Section 2 Unit Selection Load Bear Trailer Family I n 12 Bay single axle 18 Bay single axle Extended king pin Extended king pin Note Not all bay configurations 12 single axle have been shown 14 Bay single axle 18 Bay single axle i 16 Bay tandem axle 20 Bay tandem axle Bulk Bear Family 10 Bay 16 Bay single axle 4 bays accessible from the rear 14 Bay tandem axle 10 bays accessible from the rear 14 Bay tandem axl tilt cab conversion i 18 E tandem A
30. e air spring which makes it possible to operate the vehicle cautiously at a reduced speed to the nearest place of repair CAUTION DO NOT OVERLOAD AXLES Alignment bushing s not welded or worn Front Pivot Weld per installa tion instructions If worn replace and realign axles Front pivot bolt loose Connection not properly tightened Excessive lateral axle walk 3 1 4 is maximum Axle connection Pivot Bolts loose properly tightened Axle adapter welds failed Remove old welds and reweld Front pivot and or axle connection bushings worn Re place with proper SRK Continued on next page MICKEY TRUCK BODIES wwe 27 TEL 800 334 9061 www mickeybody com www mickeyusedtrucks com AD MICKEY TRUCK BODIES PROBLEM Repeated shock absorber failures Axle misaligned Axle off tracking Vv Check the attachment of the hook and attachment framework for obvious cracks and abnormal wear Check air fittings for leaks Check pintle hook for signs of wear and the latch for positive latching Section 8 Suspension Trouble Shooting Possible Cause and Remedy Over extending shock absorbers Suspension set at improper ride height Re adjust height control valve s Suspension mounted at wrong ride height Wrong length or improper replacement shock absorber s Mislocation of upper shock bracket Relocate Refer to Installation In structions Alignment bushings not welded or out of alignm
31. ent Realign and weld to specifications Pivot or Axle bushings worn Replace with proper Service Repair Kit SRK and torgue to proper specifications Alignment bushing s not welded or worn If worn replace If not welded properly weld alignment bushing s after axle is aligned Axle misaligned Align axle by removing weld from alignment bushing loosen pivot connection shift axle torgue pivot nut Loose or worn bushings at pivot or axle connection If loose tighten connection Then check axle alignment and realign if necessary if worn replace with proper SRK Worn bushing tube ends and or face of washers worn at axle connections Contact Hendrickson Service Department Suspension not properly installed Check suspension installation correct where necessary Frame twisted Repair frame Axle bent Repair axle Section 8 Pintle Hooks Double Configuration NOTICE SAFETY CHAINS MUST BE CONNECTED AS SHOWN TO COMPLY WITH FEDERAL MOTOR CARRIER SAFETY REGULATION W A R 1 G 393 70 SUBPART F DO NOT OPERATE TRAILERS IN COMBINATION WHEN LEAD TRAILER IS EMPTY AND LEAD PULLED SECOND TRAILER IS LOADED TRAILER TRAILER MICKEY TRUCK BODIES wc 28 TEL 800 334 9061 www mickeybody com www mickeyusedtrucks com AD lt MICKEY TRUCK BODIES Section 9 Replacement and Optional Parts Order Form Please check the parts and guantities of each item you would like to order and FAX your form to Mickey Part
32. er tap out the rollers connecting the panels slide the extruded panels apart put the new panel in place and tap the rollers back into the connected panels Be careful not to scratch or damage the door while it is outside of the body MICKEY TRUCK BODIES wc www mickeybody com Figure 04 3 TEL 800 334 9061 www mickeyusedtrucks com lt MICKEY TRUCK BODIES Section 4 General Unit Operation Figure 5 Lock Cylinder Replacement TO REMOVE CYLINDER 1 Push in lock cylinder until 3 16 of cylinder is showing outside locking handle While holding the cylinder at this 3 16 position turn the key hard to the left counter clockwise Cylinder should snap allowing spring to push cylinder out into hand N TO INSTALL CYLINDER Insure that spring is in position inside cylinder barrel With cylinder turned to the right extreme clockwise align lobe on cylinder with smaller slot in cylinder barrel Push cylinder into barrel until 3 16 cylinder shows outside barrel While holding this 3 16 position turn key hard to the right clockwise Cylinder should snap to the right locking into position MICKEY TRUCK BODIES 14 TEL 800 334 9061 www mickeybody com www mickeyusedtrucks com Section 4 General Unit Operation TRUCK BODIES Track Takeout Reinforcement Part 5000763 Track Post Part 5000747 Track Takeout Part 5004010 Door Track Take out
33. inches or lower than 15 inches Mickey bodies and trailers fully comply with these reguirements The Mickey main rub rails are designed to receive standard width conspicuity tape which is available from Mickey Truck Bodies Parts Department The tape must be inspected routinely and replaced as necessary e o 1 Normal Range for Tape Allowable SSS SS range a 49 15 to 60 ISS NN ics E 1 16 wasa N ape is red and white reflective material A PART 6000161 White Reflective Tape 1 Tape must cover a minimum of 50 of the overall length of the trailer N 2 The tape must be located from 15 to 60 from the 5 ground 3 Reflective tape must be 2 50 mm wide 4 When the reflective tape has been installed side i 4 reflectors are required 5 Rear of the trailer is to have full width strip above the bumper approximately 49 1 25 100 00 M I Br 6 A full width strip is required on 1 bumpers 49 7 Two pai
34. ing pistons free of dirt and debris Keep the areas around each air spring clear of other vehicle components or items that can contact the rubber air spring bellows Always insist on genuine Hendrickson air springs when servicing your Hendrickson suspension Genuine Hendrickson air springs are easily identified by the Hendrickson name and logo on each air spring bellows Suspension Tune up Properly functioning shock absorbers can help reduce the wear of more expensive suspension components and assist in the reduction of tire wear and vibration damage to the cab and chassis During periodic visual inspections look for MICKEY TRUCK BODIES wc 25 TEL 800 334 9061 www mickeybody com www mickeyusedtrucks com AD MICKEY TRUCK BODIES Section 7 Running Gear and Suspension Damaged mounts and bushings Damaged dust covers or bodies Bent or dented shocks Improper installation such as washers installed backwards Oil leakage shocks may have some normal oil misting around the seal area resulting from thermal expansion as the shock warms during operation If a shock absorber is found to be actually leaking oil in streams it should be replaced If damaged or worn replace individual shocks no need to replace shocks in pairs or sets Trailer Bushings For increased durability and reduced maintenance Hendrickson trailer suspensions and lift axles feature a single TRI FUNCTIONAL bushing
35. key Corporate Overview MICKEY TRUCK BODIES INC TWELVE 12 YEAR EXCLUSIVE LIMITED WARRANTY FOR SIDE LOADING BODIES AND TRAILERS Mickey Truck Bodies Inc Mickey warrants that each side loading style truck body each truck chassis alteration incident to construction and installation of a side loading style truck body and side loading style trailer hereinafter collectively referred to as a Side Loading Body shall be free from defects in design workmanship and materials when used in normal commercial service and when properly maintained in accordance with Mickey standards for a period of twelve 12 years from the date of delivery of the Side Loading Body subject to the following conditions restrictions and limitations Mickey hereby warrants all paint finishes decals pre painted sheets flooring electrical components lights wiring doors door locking devices plastic components rubber parts and alteration of the drive shaft of any truck incident to the construction and installation of a Side Loading Body for a period of only one 1 year following delivery of the Side Loading Body subject to the conditions restrictions and limitations contained herein This Exclusive Limited Warranty shall not apply to 1 defects in the design workmanship or materials of the vehicle chassis except that in the event and solely to the extent that Mickey has in any way modified or altered the vehicle chassis in constructing and installing the
36. lusion of all oral statements or other writings made by Mickey or its agents No other warranties or affirmations made outside this written warranty shall be effective This Exclusive Limited Warranty is not transferable by the original purchaser Buyer shall contact the Customer Service Department of Mickey Truck Bodies Inc Post Office Box 2044 High Point North Carolina 27261 Telephone 336 882 6806 for authorization for correction of all deficiencies covered by this warranty MICKEY TRUCK BODIES wc 4 TEL 800 334 9061 www mickeybody com www mickeyusedtrucks com AD MICKEY TRUCK BODIES Section 2 Unit Selection Cub Family x O 4 6 Bay Cub low profile 6 Bay Cub a aoa 8 Bay Cub 6 Bay Cub 6 Bay Cub extra capacity Load Bear Body Family 6 Bay straight frame 6 1 2 Bay drop frame 8 Bay drop frame Tilt cab conversion 81 2 Bay drop frame 8 1 2 Bay drop frame 10 Bay drop frame Tilt cab conversion 10 1 2 Bay drop fram
37. n the Prorata Value of the Side Loading Body or the Prorata Cost of the warranted repairs to the side Loading Body whichever is less The Prorata Value shall be calculated by multiplying the sale price of the Side Loading Body by a fraction the numerator of which is the remaining term of the warranty applicable to the defect as of the date of notification of the defect to Mickey and the denominator of which is the full term of said warranty The Prorata Cost shall be calculated by multiplying the cost of the warranted repairs to the Side Loading Body by a fraction the numerator of which is the remaining term of the warranty applicable to the defect as of the date of notification of the defect to Mickey and the denominator of which is the full term of said warranty Any costs of warranted repairs in excess of the Prorata Value or the Prorata Cost whichever shall apply shall be born by the owner of the Side Loading Body MICKEY SHALL NOT BE RESPONSIBLE OR OTHERWISE HELD LIABLE FOR ANY INCIDENTAL CONSEQUENTIAL OR SPECIAL DAMAGES RESULTING FROM ANY CLAIM RELATED TO A SIDE LOADING BODY AND DEFECTS COVERED BY THIS EXCLUSIVE LIMITED WARRANTY INCLUDING BUT NOT LIMITED TO CARGO LOSS LOSS OF USE PROPERTY DAMAGE TRANS PORTATION COSTS FOR PICKUP OR DELIVERY OF THE SIDE LOADING BODY PERSONAL BODILY INJURY INCLUDING DEATH OR OTHER COMMERCIAL OR ECONOMICAL USE This Exclusive Limited Warranty provides the sole and exclusive warranty to the exc
38. nel DOOR STOP ASSEMBLY NOTE LINER AND WEATHER SEAL ALSO FITS CORNER POSTS PART 5000598 NOTE TRACK LINER SNAPS INTO POST STAKE LINER IN PLACE AT THE TOP OF THE POST DOOR WEATHER SEAL PART 6001051 TRACK POST 1989 25000616 TRACK LINER 1989 12 31 90 TRACK LINER 1992 gr PART 6913950 TRACK LINER amp WEATHER SEAL INSTALLATION MICKEY TRUCK BODIES wc 36 TEL 800 334 9061 www mickeybody com www mickeyusedtrucks com AND Section 11 General Drawings and Information TRUCK BODIES N Roof Header Up Until 1990 Part 5000637 Roadside Curbside Drop Header Drop Header 1988 to 1990 1988 to 1990 Part 5000639 Part 85000635 Roof Header 1990 Part 5000637 Roadside Curbside Drop Header ROO H EA D E Drop Header 1990 1990 Part 5000641 VARIATI 6 Part 5000636 3 25 0 854 DIA 0 547 DIA is C NS 0 1875 x 1 50 corer m IN LOWER BRACKET ONLY ALUM TUBE 0 0 403 ft 2 REQUIRED PER HANDLE TT N LL 1 2 00 tl 24 00 100 WELD BOTH SIDES 1 50 WELDS 0203 DIA 0 50 RADIUS Section TYPICAL 4 f PART 5004541 NOTE DRILL 0 203 DIA M HOLE AT ASSYMBLY Y _ y SK A 7 267 325
39. ngs worn prematurely Section 8 Suspension Trouble Shooting Possible Cause and Remedy Insufficient air pressure to suspension Build vehicle air pressure excess of 65 P S I Malfunctioning air pressure protection valve Test the valve Air leak or damaged line Locate and repair Air spring punctured or leaking Replace with proper air spring Then check for proper clearance around air spring 3 4 minimum Also check shock absorbers tire rim or brake component rubbing air spring Check inside to inside tire dimension There must be 1 3 4 minimum clearance around air spring If not it may be necessary to reinstall suspension Use tire rim back spacers to provide more clearance Air brake chamber rubbing air cell Relocate chamber or rotate clamp ring for more clearance Over extension of air spring Suspension riding too high Re adjust height control valve s to attain proper vehicle ride height Shock absorbers and or connections broken Replace Wrong length shock absorbers Re place Mislocation of upper shock bracket Relocate Air spring improperly installed Reinstall with proper Installation Instructions Temporary Operation If air loss occurs in the air suspension system and after attempts to repair have failed to correct the problem it is recom mended that the Height Control Valve Linkage be disconnected and all air exhausted from the system There is an internal rubber bumper built into th
40. of our bodies and trailers which provides for payloads egual to or greater than comparable steel units Our all aluminum construction also ensures greater durability and a cleaner rust free appearance Mickey designs and builds a wide line of all aluminum bodies and trailers for several industries in cluding beverage furniture emergency services home improvement snack foods and battery distribution All told the company builds thousands of units a year for the likes of Interstate Batteries Coca Cola Pepsi Cola Nabisco Frito Lay Lowes Anheuser Busch and Miller Beer and its products are now available in over 30 countries around the world One of the main factors behind Mickey s tremendous growth over the past several years has been its unwavering commitment to after sales customer service and support We offer an industry leading 12 year war ranty on our new bodies and trailers We have also been long recognized as the number one supplier of body and trailer parts in terms of availability and service The company offers a large inventory of stock parts that are shipped the same day on all orders received by 2 P M and all fabricated parts are shipped within one to three working days Mickey carries stock parts on all makes and models including competitive units that are up to 10 years old Any part that is received damaged or is not the exact part ordered will be replaced and shipped the day of notification at no charge with no guestion
41. or damaged during loading and unloading of product If they have been damaged they must be replaced MICKEY TRUCK BODIES wwe 19 TEL 800 334 9061 www mickeybody com www mickeyusedtrucks com AD MICKEY TRUCK BODIES Section 5 General Unit Maintenance amp Care Mickey Truck Bodies routes the electrical wiring internally using a system ground through its bod ies and trailers It is not exposed to weather road abuse product eguipment or other elements that could cause damage However the wiring is readily accessible for routine maintenance repair or replacement Our wiring complies with all DOT 108 regulations Mickey uses a modular harness system to protect the wiring in its bodies and trailers There is a main front and rear harness that can be easily unplugged and connected to a test lead to help locate identify and ana lyze any electrical problems The harness system runs on top of the A frame in both bodies and trailers For testing there is a guick disconnect main plug which connects the rear and main harnesses that can be used to check the main power supply from the tractor or the chassis See Figure 08 for bodies Figure 9 for trailers All plug adapters are molded weather proof connectors We use sealed modular lights for safety and durability See figure 10 Conspicuity tape is reguired on all trailers and must cover at least 50 of the length of the trailer It cannot be higher than 50
42. pers 12 00 2 7 BB326288 Plate Support Channel 1 8 N A 1 2 x 20 Bolt Fine Thread 1 75 4 9 1 2 x 13 Bolt Coarse Thread 1 75 4 10 N A 1 2 Flat Washer 8 11 N A 1 2 Nylon Lock Nut 4 12 250 Alum x 3 00 x 14 Back Plate 2 13 BB626708 _ Dock Bumper Reinforcement Strip 2 MICKEY TRUCK BODIES 7 TEL 800 334 9061 www mickeybody com www mickeyusedtrucks com Section 5 General Unit Maintenance amp Care TRUCK BODIES valspar If it matters we re on it Exterior Paint Care And Maintenance Frequent washings of the Truck Body or Trailer are required to remove contaminants that can stain and oxidize and accelerate corrosion It is especially important to wash the vehicle regularly during the winter months Wash the vehicle as soon as possible after contact with road salt Waxing offers added protection but allow at lease 60 days after date of manufacture for initial appli cation Do not use any solution that can damage the paint Most chemicals require dilution Any vehicle is subject to deterioration from industrial fumes ice snow corrosive road salt etc to name just a few causes Regular and correct care will contribute to maintaining the beauty and the value of your vehicle Washing Procedures 1 Spray with water to remove loose dirt 2 Wash with soapy cold or warm water and mild household detergent or detergent specially made for cleaning a ve hicle Strong industrial
43. prove or authorize repairs alterations or modifications to a Side Loading Body This Exclusive Limited Warranty shall be void with respect to any particular defect on any particular Side Loading Body unless Mickey shall be informed in writing of the existence of the claimed defect within the shorter of 1 thirty days after the discovery of the defect or 2 such shorter time that is necessary to effect repair or replacement of the defect in order to avoid aggravation or worsening of the existing defect or the creation of additional damage This Exclusive Limited Warranty shall not apply to 1 any defect which was caused or created by a prior existing known defect or 2 any aggravation or worsening of an existing known defect which could have been avoided by timely and reasonable attention and repair or replacement of such existing defect THIS WARRANTY IS MADE BY MICKEY SOLELY TO THE ORIGINAL PURCHASER OF THE SIDE LOADING BODY AND IS EXPRESSLY GIVEN IN LIEU OF ANY AND ALL OTHER WARRANTIES EXPRESS OR IMPLIED MICKEY EXPRESSLY DISCLAIMS AND MAKES NO IMPLIED WARRANTY OF MERCHANTABILITY AND NO IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PUR POSE The sole and exclusive remedy for any defect covered by this warranty shall be limited to the repair or replacement of such Side Loading Body or warranted component thereof at Mickey s option provided that Mickey shall not be liable in repair or replacement of a Side Loading Body for an amount greater tha
44. rs of white strips 12 x 12 identifying the m rear upper corners LCC Front 8 No reflective tape markings are required on the Bumper No Requirements front of the trailer MICKEY TRUCK BODIES wc 20 TEL 800 334 9061 www mickeybody com www mickeyusedtrucks com AD ME MICKEY TRUCK BODIES Section 6 Body Wiring Figure 08 FRONT BULKHEAD WIRING HARNESS MAIN HARNESS CONNECTION REAR BULKHEAD 3 1 WIRING HARNESS a 55 aK FRONT CLEARANCE FRONT SIDE LIGHTS AMBER MARKER LIGHT AMBER FRONT BULKHEAD WIRING HARNESS CONNECTIONAT B NK gg REAR CLEARANCE 2 LIGHT RED ONE EACH SIDE ET 1 MARKER m Sn LIGHT NL AMBER REAR SIDE MARKER LIGHT RED ONE EACH SIDE IDENTIFICATION LIGHT RED ALTERNATE SIDE MARKER LIGHT STOP TAIL TURN LOCATION IF BODY IS OVER 30 MATE TO LIGHTS RED IN LENGTH AMBER CHASSIS HARNESS REAR BULKHEAD WIRE HARNESS En 1 LICENSE Eo mt uude REAR REFLECTOR if PLATE So 8 00 QAM RED TRUCK LITE BACK UP LN SIDE REFLECTOR Neha uei AMBER TRUCK LITE Uu 11 REFLECTOR STOP TAIL TURN RED TRUCK LITE LIGHTS RED REAR REFLECTOR RED TRUCK LITE WIRING HARNESS GUIDE FOR STANDARD TRAILER BALL DESCRIPTION PART ITEM 1 FRONT MAIN BT729109 1 REQ 6100669 1 REQ 2 FRONT BULKHEAD BT729101
45. rucks com ABD d ZS Section 4 General Unit Operation Door Assembly Drop Rail Roof Hat Section Door Lock open position Door Lock closed position Overhead Door Track Track Post Door Assembly Door Locking Handle LOCKING ROD EXTENSION Pad locking handle Key Pad locking with plate handle with plate LOCKING ROD MICKEY TRUCK BODIES 11 TEL 800 334 9061 www mickeybody com www mickeyusedtrucks com A gt x lt Section 4 General Unit Operation TRUCK BODIES Door Operator door spring and Door Rollers MICKEY MICKEY Style 3 Plastic Door Panel Part 6900020 Door Rollers 1 1 4 Shaft Part 6100293 Part 6911870 Style 2 Part 6000112 MICKEY TIP Keep door tracks clean from dirt and grease which can inhibit the door s proper operation and cause premature door roller wear Should lubrication be required it is strongly recom mended that only a dry high viscosity silicon lubricant such as Mickey Lube be used Mickey Lube is available from the Mickey Parts Department at 800 334 9061 MICKEY TRUCK BODIES wc 12 TEL 800 334 9061 www mickeybody com www mickeyusedtrucks com AD MICKEY TRUCK BODIES Lock Cylinder Replacement See Figure 05 To remove cylinder Section 4 General Unit Operation Push in lock cylinder until 3 16 of cylinder is showing outside locking handle While holding the cylinder at this 3 16 posi
46. s Department 336 887 1282 Or mail to Mickey Truck Bodies Parts Department P O Box 2044 1305 Trinity Ave High Point NC 27261 Please copy this form so that you do not have to remove it from this manual Part Ouantity Door Operators counter balances Door Rollers Door Straps Counter balance Cables Track Liner Bay Liner Material Bay Liner Fasteners Locking Handles Key locking Pad locking 9 Rear Bumper Pads 10 Replacement Lights 11 Reflectors 12 Bar Steps 13 Stable Pins 14 Lynch Ring 15 Bay Coating 16 Touch up Paint Color Color Color Color 17 Door Panels 18 Bottom Door Rubber Gasket 19 Top Door Rubber Gasket 20 Door Stops 21 Removable Shelves Bay width Customer name company Address City St Zip Type of unit Date Purchased Body Serial Number Underneath the locking handle on the driver side Name of person ordering Phone MICKEY TRUCK BODIES wc 29 TEL 800 334 9061 www mickeybody com www mickeyusedtrucks com AD MICKEY vm Section 9 Replacement and Optional Parts Load Bear DOOR STOR BLADE GUSSET B d 2000446 DROP HEADER BRACKET O y R S 5000641 5000734 LOAD BEAR SERIES LOCKING ROD R S 5000726 TRACK SPACER 5000679 BULKHEAD TRACK poorer 5000739 LOCKING ROD CIS 5000724 ROOF HAT SECTION 500067 Y C S DROP HEADER J 5000636 HEADER RAIL
47. s asked A Parts and Service Manual detailing Mickey s complete line of parts is available upon request If you need something that we do not carry as stock we will make every attempt to get it for you Over the past several years Mickey has also implemented an aggressive expansion plan for its regional recon ditioning division Currently the company owns and operates four facilities throughout the country capable of repairing reconditioning or servicing any body or trailer When you bought your body or trailer from Mickey it was just the beginning of what we trust will be a very long and mutually prosperous relationship To help establish and develop that relationship we intend to stand behind the product we sold you That is part of Mickey s commitment to excellence This Owner s Manual was developed as user friendly guideline for the care and operation of basic Mickey bodies and trailers We take great pride in offering our customer s custom designed eguipment fea tures and options If you need any help beyond the information provided in this manual please call us at our toll free number 800 334 9061 we ll be happy to help you in any way that we can Again thank you for your business and your confidence Please drive safely Dean Sink 2 aedi Mickey President MICKEY TRUCK BODIES wc 3 TEL 800 334 9061 www mickeybody com www mickeyusedtrucks com lt a MICKEY TRUCK BODIES Section 1 Mic
48. s for proper operation Check all door locks before operating the unit by pulling the doors down engaging the locks and then trying to roll the doors up If the doors move up even slightly you may need to adjust the locking system see Section 6 General Unit Operation Door Lock Adjustment for details Conduct a visual inspection of the body chassis points of attachment on a regular basis These points occur in the front of the unit directly behind the cab spring mounts and before and after the wheel wells rigid mounts If you notice any abnormal connections consult the manual provided by your chassis supplier and or contact Mickey Customer Service at 800 334 9061 7 Inspect pull out steps for damage and fractures Be sure that the tread surface is clean Always return step to the stored position prior to operation of vehicle to avoid damage Make sure the bar steps are not pushed against the tire causing friction damage Be sure that the attaching pin and bracket are in tact and has not been damaged On a spring type step be sure that the spring can be compressed and is able to move freely 7 Inspect hand truck racks for damage and proper attachment to the bumper Inspect the rubber bungy cord for wear and deterioration V For ease of operation the spring loaded locking pins the bay shelves should be lubricated with Mickey Lube or a similar lubricant Check that all grab handles have not been dislodged
49. tion turn the key hard to the left counter clockwise Cylinder should snap allowing spring to push cylinder out into hand To install cylinder Be sure that the spring is in position inside cylinder barrel With cylinder turned to the extreme right clockwise align lobe on cylinder with smaller slot in cylinder barrel Push cylinder into barrel until 3 16 shows outside barrel While holding this 3 16 position turn key hard to the right clockwise Cylinder should snap to the right locking into position Roll Up Doors Door Panels The roll up doors in your Mickey body are made up of many individual ex truded aluminum door panels or slats The doors consist of a handle panel intermedi ate flat panels 3 wide and 5 wide and a top panel See Figure 04 This system makes it easy to replace a damaged door panel without the expense of replacing an entire door Specially designed drive in style door rollers See Figure 04 maintain the alignment of the door panels and allow for easy opening and closing of the roll up door These rollers assure that the decals on your body remain straight and attractive while the unit is in operation Door Panel Replacement Remove the track take out section See Figure 06 of the exterior track post raise the door and bring it back out through the take out section A Torx 3 drive is required to remove the 4 screws from the track take out section With a hamm

Bev service manual 2007 01.indd

Contents

Download Pdf Manuals

Related Search

Related Contents