Avenger Series Installation/Operation & Service Manual
Contents
1. GND ul D CS 9 RI RI BLK alle BLK RED RED ak T Te lio T A RI 2 BLU BLU R2 MUL MUL BLK BLK RED RED n 72 Ll Re BLU Fe BLU FUSE 19 E ax as a RED BLK WHT RED 15 a BLK BLU BLU URB WHT WHT RED Zo SC RED TIMER s2 RED BLU VLT je BLU BLU dea HIRED BLU TIMER BLK TIMER LU EE AEREE ERT 4 BLK TIMER TIMER MUT WHT TIMER WHT RED GRY VLT WHT BLK z PA E E G zi N D VLT WHT VLT WHT WHT RED H1 RINSE HEATER WASH PUMP MUTUR dr DRAIN MLITLIR oe WHTZRED 3 DETERGENT PUMP MLITLIR 4 RINSE AID PUMP MLITLIR er R1 RINSE HEATER CLINTACTLIR TIMER BLU WHT oo WHT RED Re WASH MUTUR CUNTACTUR TIMER EE R3 CUNTRUL RELAY 3 GRY WHT E1 LIGHT D Ee CYCLE LIGHT TIMER GRN WHT FILL LIGHT MOERS A Ee WET 51 SWITCH YEL WHT Se CYCLE SWITCH 53 SWITCH URG WHT WHT RED 54 AUTO MANUAL SWITCH 56 DETERGENT PRIME SWITCH URG WHT 57 RINSE AID PRIME SWITCH FS FILL SOLENOID RED WHT RED WHT WHT RED TS RINSE HEATER THERMOSTAT TIMER BOARD MOL WASH MOTOR OVERLOAD sigh 5 T1 CONTROL TRANSFORMER MR 4 BLU gt TIMER BLK WHT WHT RED BLK WHT 57 BLU ra gt BLACK RED xs WHT VLT WHT VLT BRY ou TIMER BLU CRY BLU e RIA RED GRY WHT Ate VLT WHT TIMING CHART GRY W2. Specifications Operating Parameters Page 8 Notes Regarding Electrical Requirements Page 9 Electrical Requirements Page 10 Avenger HT amp LT Dimensions Page 11 12 Instructions Installation Instructions Page 13 20 Operating Instructions Page 21 23 Preventative Maintenance Page 24 Trouble Shooting Page 25 26 Parts Section Control Weldment Assemblies Page 27 Avenger HT 480V Control Panel Assembly Page 28 Control Panel Assembly Kick Panel Weldment Avenger HT Page 29 Control Panel Assembly Kick Panel Weldment Avenger LT Page 30 Terminal Block Box Assembly Page 31 Avenger HT Chemical Feeder Pump Assembly Page 32 33 Avenger LT Chemical Feeder Pump Assembly Page 34 36 Chemical Feeder Pump Components Page 37 Avenger HT Plumbing Assemblies Page 38 Avenger LT Plumbing Assemblies Page 39 Rinse Solenoid Valve amp Vacuum Breaker Repair Parts Kit Water Hammer Arrestor Kit Option Page 40 Wash Motor Drain Plumbing Avenger LT Wash Manifold Assembly Page 41 42 Motor amp Pump Assembly Page 43 Rinse Arm amp Wash Arm Assemblies Page 44 Avenger HT Thermostat amp Rinse Tank Assembly Page 45 Avenger LT Optional Thermostat amp Heater Components Page 46 Door Assembly Page 47 48 Miscellaneous Door Components Page 49 Frame amp Panel Components Page 50 Miscellaneous Parts Page 51 Stands amp Components Page 52 HTS 11 Scale Prevention amp Corrosion Control Device Page 53 Avenger Go Box Kit Page 54 TABLE
3. Page Created 04 07 2011 Revised 03 11 2013 51 AVENGER Technical Manual 07610 003 34 011 STANDS amp COMPONENTS INSTALLATION INSTRUCTIONS To install the stand first remove the adjustable feet from the machine Place machine on table and use the square mounting holes to line up the machine Re insert the adjustable feet through bottom of table top and tighten to lock machine to table 6 Stand Assembly 05700 003 34 24 Stand e 05700 002 88 82 Bullet Foot 77 05340 108 01 03 05700 021 61 10 18 Stand Assembly 05700 003 34 25 Stand e 05700 002 88 82 Cross Member Bracket 04730 003 25 89 Cross Brace 05700 003 25 90 AL gt ee Bullet Foot 05700 002 89 47 77 05340 108 01 03 Page Created 04 07 2011 Revised 03 11 2013 52 AVENGER Technical Manual 07610 003 34 01I HTS 11 SCALE PREVENTION amp CORROSION CONTROL DEVICE Kleenware HTS 11 System Replacement Cartridge 04730 003 28 03 Inspect at least every 6 months 04730 003 28 04 5116 5 11 Must be installed vertically The provided Replacement Test Strip bracket is to be secured to the wall Observe proper 06401 003 28 06 inlet outlet water directions Flow directions are molded into the top of the head Line pressure should be released prior to changing cartridges De liming of equipme
4. el A 110mm All dimensions for reference only subject to change without notice Page Created 03 28 2011 Revised 03 11 2013 12 AVENGER Technical Manual 07610 003 34 01 INSTALLATION INSTRUCTIONS VISUAL INSPECTION Before installing the unit check the container and the machine for damage A damaged container may be an indication there is possible damage to the machine If there is any type of damage to both the container and the unit DO NOT THROW AWAY THE CONTAINER The dish machine has been previously inspected at the factory and is expected to arrive to you in new undamaged condition However rough handling by carriers or others may result in damage to the unit while it is in transit If such a situation occurs DO NOT RETURN THE UNIT TO JACKSON Instead contact the carrier and ask them to send a representative to the site to inspect the damage You should request that an inspection report be completed You must contact the carrier within 48 hours of receiving the machine in order to report possi ble freight damage You are also encouraged to contact the dealer through which you purchased the unit UNPACKING THE MACHINE The machine should be unboxed and or removed from the pallet prior to installing Open the front door and remove all of the materials from the inside Once unpacked verify there are no missing parts to the best of your ability If you discover a part is missing contact Ja
5. Te d te Re BLK BLK RED RED ell TL el ke Sl BLK BLU BLU URG WHT RED Se RED TIMER Sa RED lw Ze 4 HU WHT dale RED 4 BRN TIMER BRN ak VLT WHT TIMER BLK ON deg BLK PA fas L GE VLT WHT VLT WHT RED 4 HEATER MI WASH PUMP MOTOR RED Me DRAIN MIITIIR oso M3 ETERGENT PUMP 2 4 RINSE PUMP MOTOR R1 HEATER CONTACTOR Den BLU WHT Re WASH MUTUR CUNTACTUR BLK R3 CD LAY El P GRN WHT BLK E2 CYCLE LIGHT SEN TMER o YELAWAT GRN S P CH YEL WHT Se E CH 53 H 54 L SWITCH RART S5 DRAIN MOTOR LIMIT SWITCH ORG WHT 56 ETERGENT PRIME SWITCH 57 RINSE AID PRIME SWITCH FS FILL SOLENOID TS HEATER THERMOSTAT TB MER BOAR TIMER BRN WHT RED BRN WHT A BLU f gt BLACK RED X BRN BLK TIMER o BLK WHT RED WHT VLT BLK WHT 57 WHT VLT BLU 2 ml TIMER BLU GRY BLU RIA RED GRY WHT Ak VLT WHT TIMING CHART GRYZWHT VLT WHT d 40 50 60 LU VH A ON St WASH 4 o fo DEN WT DRAIN GRY WHT GRN WHT rinse d i YEL WHT UN RINSE oae S ORG WHT DET o Seel Er RED WHT eus Ake BRN WHT GRY WHT BRN WHT Ak BLK WHT GRYZWHT BLK WHT Page Created 04 12 11 LS AVENGER Technical Manual 07610 003 34 01I AVENGER HT 480 VOLT 60 HERTZ THREE PHASE L3
6. The wash and drain cycles are not adjustable All time adjustments are in seconds Refer to the chart on the following page for adjustable outputs Page Created 03 28 2011 Revised 03 11 2013 17 AVENGER Technical Manual 07610 003 34 010 INSTALLATION INSTRUCTIONS CONTINUED PROGRAMMING INSTRUCTIONS FOR CHEMICAL FEEDER PUMPS CONTINUED Avenger LT TIMER PROGRAMMING BOARD Not adjustable Rinse Aid Detergent Sanitizer PGM Rinse Aid Detergent TIME IN SECONDS 0 8 0 4 0 2 0 1 ACCEPT O L Page Created 03 28 2011 Revised 03 11 2013 18 AVENGER Technical Manual 07610 003 34 010 INSTALLATION INSTRUCTIONS CONTINUED DETERGENT CONTROL Detergent usage and water hardness are two factors that contribute greatly to how efficiently your dish machine will operate Using detergent in the proper amount can become in time a source of substantial sav ings A qualified water treatment specialist can tell you what is needed for maximum efficiency from your detergent but you should still know some basics so you ll understand what they are talking about First you must understand that hard water greatly effects the performance of the dish machine Water hardness is the amount of dissolved calcium and magnesium in the water supply The more dissolved solids in the water the greater the water hardness Hard water works against detergent thereby causing the amou
7. 11 2011 Revised 03 11 2013 12 55 AVENGER Technical Manual 07610 003 34 011 VACUUM SWITCH ASSEMBLY INSTALLATION Remove banu plumbing support brkt and mount switch box over existing stud Reinstall ba and route md and white tubes behind ble hose as shown Roue gay cable down back and under tub dong inlet plumbing remove wires from exi amp Sng pressure switches and canned to gray cable per note bebw Detergent switch Red Tube 1 Connect blick wire form gay cable to wire tan swich 2 Connect brown wise gray cable bue wire from saich Sarilize Switch White Tube 1 Cannect white wire gay cable to wihitelyellow wre tan switch 2 Canned red wire from gray cable to blue wire fan swich Back of machine showing use of existing mounting hardware for instalation of vacuum switch assembly Afer fe existing red amp white tube approximatety 12 above fie gray tube sSflener insert fe cut ends into fe char tubes as shown Page Created 04 11 2011 Revised 03 11 2013 56 AVENGER Technical Manual 07610 003 34 01I AVENGER HT 208 230 VOLT 60 HERTZ SINGLE PHASE mp Le o D RED RED
8. 6 32 S S HEX WITH NYLON INSERT 1 1 KA KA 1 KA N 1 KA N gt KA 1 o2 a CREE EN E HEN BC EY om 1 H ds ER ds 2 KA N Cycle Switch Arm 05700 003 52 14 Cycle Switch Weldment Screw 6 32 X 5 8 05700 003 36 81 05305 011 39 85 EUM Pd dm Switch Cover Plate Sh Lock Nut 6 32 EU 05310 373 03 00 MJ Page Created 04 07 2011 Revised 03 11 2013 48 AVENGER Technical Manual 07610 003 34 010 MISCELLANEOUS DOOR COMPONENTS Door Switch amp Bracket Assembly EN 05700 003 32 21 09 Switch Mounting Plate Door Switch Assembly 05930 003 31 44 05700 003 33 54 Door Switch Bracket 05700 003 31 43 9 V C Locknut 6 32 S S Hex with Nylon Insert Door Spring 05310 373 03 00 05700 003 32 85 Screw 6 32 X 1 4 Flat Head 05305 171 01 00 Hinge Stop Assembly Right Shown 05700 003 32 61 Left 05700 003 32 60 Latch Spring Latch Nut 2 Assembly 05700 003 32 32 Kei 05700 003 32 33 o eX Hinge Stop Weldment Right Shown 05700 003 32 63 Left 05700 003 32 61 O Ring 2 Per Assembly 05330 003 32 34 Cc Hinge Components secured with Locknut 1 4 20 5 5 Hex with Nylon Insert 05310 374 01 00 A Cover Left Hinge Weldment 05700 002 18 41 Cover Right Hinge Weld
9. 604mm 9 1 4 125 40mm 4 6mm gt 716 74 A 253 644mm 8 1 242615 FRONT 162 423mm 145 368mm DISH CLEARANCE 5 337518 46mm All dimensions for reference only and are subject to change without notice Page Created 03 28 2011 Revised 03 11 2013 11 AVENGER Technical Manual 07610 003 34 011 AVENGER LT DIMENSIONS WALL LEGEND B Wall Clearance 9 1 9 7 e 145 40mm 4 6mm A Water Inlet 1 2 Female Pipe Thread 2 16 ame 4 BI 2 1 2 AFF Connect to a true 1 2 ID r h D i water line 1 32mm _ Electrical Connection 3 3 C Drain Connection 10 coiled drain hose 237 604mm 258 644mm Shipped inside machine Must be installed no more than 24 AFF All dimensions from floor can be increased 1 with adjustable feet supplied 162 423mm Door Open 8 24 615mm BACK FRONT 137 343mm A DISH 35 B9mm 7 CLEARANCE 335 846mm 111 292mm
10. Incoming Plumbing Assembly 05700 003 34 67 Gasket Rinse 05330 111 42 81 e ER Hex Inset 05310 374 01 00 057000113862 Locknut 147 20 5 5 Hex wiNybn Insert 05310 374 01 00 Clamp Pipe 2 per assembly 057000003505 Locknut 14 20 5 5 Hex inset 06310 374 01 00 Created 04 06 2011 03 11 2013 39 AVENGER Technical Manual 07610 003 34 01I RINSE SOLENOID VALVE amp VACUUM BREAKER REPAIR PARTS KIT WATER HAMMER KIT OPTION Screw Data Plate KEE Screw 9 Coil amp Housing Data Plate 2 Valve Bonnet Spring amp Plunger Kit 06401 003 07 40 Spring position is moved for clarity Goes below the plunger Diaphragm O Ring amp Diaphram Retainer 06401 003 07 41 O Ring Components of Plunger Screen Repair Kit 1 Retainer Noe 06401 003 06 23 CA Body KN Or Mesh Screen M NI Valye Bony Complete Vacuum Breaker Assembly 1 2 NPT V 04820 003 06 13 Complete 110 Volt Solenoid Valve Assembly 1 2 NPT Cap Retainer gt 04810 100 12 18 Water Hammer Arrestor Assembly Coil amp Housing Only 1 2 05700 002 64 67 06401 003 07 43 Water Hammer Arrestor 1 2 NPT Complete 220 Volt Solenoid Valve Assembly 1 2 NPT 06685 100 05 00 04810 100 09 18 il amp Housing Only 1 2 06401 003 07 44 TEE 1 2 X 1 2 X 1 2 Close Nipple 1 2 NPT 04730 211 27 00 04730
11. Mechanical Seal 60 HZ 05330 002 34 22 Impeller Assembly 60 HZ 05700 002 81 86 Mounting Bracket 05700 003 31 58 Pump Casing S S 60 HZ 05700 002 85 00 Page Created 04 06 2011 Revised 03 11 2013 43 AVENGER Technical Manual 07610 003 34 010 RINSE ARM amp WASH ARM ASSEMBLIES Plug Rinse Arm 04730 609 04 00 Ys A ES Rinse Arm Assembly AVENGER HT units ONLY Em DN 2 per Assembly 05700 031 39 21 Ke Se Rinse Arm 05700 031 38 30 Bearing 03120 002 72 24 Bushing Rinse Head 05700 021 33 84 Ring Retaining 05340 112 01 11 ES 5 e Washer Rinse Arm 7 05330 011 42 10 O Ring Not Shown 05330 002 60 69 Wash Arm Assembly QE M 2 Per AVENGER LT ge oue 1 Per AVENGER P dd d 05700 021 39 23 d A 3 Wash Arm Weldment w Plugs Bk ye P 05700 021 46 58 iE WS id Sg Bearing Assembly 05700 021 35 97 O Ring Not Shown 05330 002 60 69 Page Created 04 06 2011 Revised 03 11 2013 44 AVENGER Technical Manual 07610 003 34 010 AVENGER HT THERMOSTAT amp RINSE TANK ASSEMBLY Thermostat 05930 003 06 48 Complete Rinse Tank Assembly AVENGER HT 208 230V 05700 003 31 94 Complete Rinse Tank Assembly AVENGER HT 480V Rinse Tank Weldment 05700 003 37 78 05700 003 31 95 Fitting 1 4 Imperial Brass Heater 208 230 Volt 04540 111 43 21 480 Volt 04540 002 29 82 Lock Was
12. the timer The amount of detergent may need to be increased or decreased depending upon water quality and type of detergent 5 Rinse additive is dispensed as required into the final rinse The amount of rinse additive may need to be adjusted depending upon water hardness amp results 6 Sanitizer either chlorine or iodine is dispensed into the final rinse The amount of sanitizer may need to be adjusted depending on the concentration and type of sanitizer used 7 Please refer to the next page for instruction on adjusting the chemical feeder pumps on the univer sal timer WARNING Some of the chemicals used in dish washing may cause chemical burns if they come in contact with your skin Wear protective gear when handling these chemicals If you do come in con tact with these chemicals immediately follow the instructions provided with the chemicals for treat ment Page Created 03 28 2011 Revised 03 11 2013 16 AVENGER Technical Manual 07610 003 34 010 INSTALLATION INSTRUCTIONS CONTINUED PROGRAMMING INSTRUCTIONS FOR CHEMICAL FEEDER PUMPS INSTALLATION TECHNICIAN ONLY To access the programming mode the machine must be ON and idle between cycles On the timer board press and hold both the MOVE and ENTER buttons on the timer board simultane ously for two seconds The PROGRAM PGM light and light A will illuminate NOTE Once in the programming mode the MOVE button is used to scroll between the programming cate
13. your chemical distributor upon first contacting them As explained before water temperature is an important factor in ensuring that your dish machine func tions properly The data plate located on each unit details what the minimum temperatures must be for ei ther the incoming water supply the wash tank and the rinse tank depending on what model of dish machine you have installed These temperatures may also be followed by temperatures that Jackson recommends to ensure the highest performance from you dish machine However if the minimum requirements are not met the chances are your dishes will not be clean or sanitized Remember a dish can look clean but it may not be sanitized Instruct your dish machine operators to observe the required temperatures and to report when they fall below the minimum allowed A loss of temperature can indicate a much larger problem such as a failed heater or it could also indicate that the hot water heater for your operation is not up to capacity and a larger one may need to be installed There are several factors to consider when installing your dish machine to ensure that you get the best possible results from itand that it operates at peak efficiency for many years Discuss your concerns with your local chemical distributor and water treatment specialist before there is a problem Page Created 03 28 2011 Revised 03 11 2013 20 AVENGER Technical Manual 07610 003 34 011 OPERATION INSTRUCTIONS PR
14. 207 15 00 Page Created 04 06 2011 Revised 03 11 2013 40 AVENGER Technical Manual 07610 003 34 011 WASH MOTOR DRAIN PLUMBING AVENGER LT WASH MANIFOLD ASSEMBLY Area within this box is an overview Sal d of the Avenger LT wash manifold assembly pau Sep Y For the Avenger LT replace Item one below with this manifold VX See Motor amp Pump 3 om Assembly Page um Ball Valve Assembly AVENGER LT 115V amp AVENGER HT 480V 04730 003 34 60 AVENGER HT 240V 04730 003 34 64 Page Created 04 06 2011 Revised 03 11 2013 41 AVENGER Technical Manual 07610 003 34 011 WASH MOTOR DRAIN PLUMBING AVENGER LT WASH MANIFOLD ASSEMBLY QTY Description Part Number HUB DISCHARGE MACHINED AVENGER HT SHOWN 05700 021 37 90 LOWER WASH MANIFOLD AVENGER LT 05700 021 52 80 GASKET MANIFOLD 05330 200 23 00 1 1 NUT JAM 1 1 2 12 05700 000 86 23 1 s 4 HOSE CLAMP 1 5 16 2 1 4 28 04730 719 01 37 1 HOSE 1 1 4 X 2 1 4 REINFORCED 05700 011 44 48 1 HOSE BOTTOM MANIFOLD PUMP 05700 001 22 92 1 GASKET SUCTION ADAPTOR 05330 003 32 82 CASTING SUCTION ADAPTOR 09515 031 39 86 WASHER 5 5 1 4 20 1 0 05311 174 01 00 LOCKNUT 1 4 20 S S 05310 374 01 00 CLAMP 3 16 TO 1 1 2 04730 719 06 09 HOSE 8 STRAIGHT DRAIN 04720 003 27 95 1 1 HOSEBARB 1 X 3 4 POLYPROPYLEN
15. 5940 500 02 19 Screw 10 32 x i 05305 011 39 36 Ground Lug 05940 200 76 00 Screw 10 32 x 1 05305 011 39 36 Page Created 04 01 2011 Revised 03 11 2013 31 AVENGER Technical Manual 07610 003 34 010 AVENGER HT CHEMICAL FEEDER PUMP ASSEMBLY Complete Chemical Feeder Pump Assembly 05700 003 32 03 A BCD A D 6 Ja 010 Nu 7 PI eg 13 Ta 11 4 Ra E 12 8 Ra S E 14 p Sg B 0 Created 04 01 2011 Revised 03 11 2013 32 AVENGER Technical Manual 07610 003 34 010 AVENGER HT CHEMICAL FEEDER PUMP ASSEMBLY CONTINUED Item QTY Description Part Number Peri Pump Weldment 05700 003 33 48 Detergent Feeder Pump Red Roller 36 RPM 240V 05700 002 78 74 Motor 36 RPM 115V 480V Machine 04320 111 35 14 Rinse Aid Feeder Pump Black Roller 14 RPM 240V 05700 002 72 48 Motor 14 RPM 115V 480V Machine 04320 111 35 13 als Nylon Loop Strap 04320 002 71 22 Locknut 6 32 with Nylon Insert 05310 373 03 00 6 1 2 Red Tube 1 4 X 14 1 2 057000033359 0 003 33 59 Tube Tygoprene 3 16 X 8 05700 003 22 89 BENE Red Tube 1 4 X 72 05700 003 33 58 Red Tube 1 4 X 120 05700 003 33 57 1 8 X 93 Clear Tube 05700 003 33 60 1 X Complete Avenger
16. ACKET ASSEMBLY 05700 003 36 05 TIMER UNIVERSAL 05945 003 33 09 FUSED UNIVERSAL TIMER ALTERNATE CONSTRUCTION 05945 003 75 23 FUSE 05920 003 75 24 9 WIRE HARNESS 05999 003 75 81 10 WIRE HARNESS 5999 003 75 82 Ls o peers ENES ES AVENGER Technical Manual 07610 003 34 01I CONTROL PANEL ASSEMBLY KICK PANEL WELDMENT AVENGER HT Description Part Number CONTROL PANEL 09330 003 31 66 DECAL CONTROL PANEL 09905 003 31 65 LOCKNUT 1 4 20 S S HEX W NYLON INSERT 05310 374 01 00 THERMOMETER 48 RINSE 06685 111 68 48 LIGHT AMBER 05945 111 44 44 THERMOMETER 96 WASH 06685 111 68 49 1 LIGHT RED 05945 111 44 45 1 WINDOW PLUG 05975 003 31 72 1 SWITCH RINSE AID 05930 011 49 54 1 SWITCH DETERGENT 05930 011 49 54 1 1 1 6 7 3 1 Immemaen 5 1 eseindee 7 1 Imaan 1 LIGHT GREEN 05945 111 44 43 SWITCH ON OFF 05930 301 49 00 11 1 GAUGE 0 100 PSI WITH GREEN ZONE 06680 011 86 42 1 BELL ADAPTER 1 4 NPT X 1 8 FNPT 04730 003 33 02 1 HOSE PRESSURE GAUGE 04730 003 33 02 SWITCH AUTO MANUAL 05930 011 49 55 KICK PLATE WELDMENT NOT SHOWN 05700 003 32 91 COMPLETE CONTROL PANEL ASSEMBLY 05700 003 31 64 WIRE HARNESS 05999 003 34 61 Page Created 03 31 2011 Revised 03 11 2013 29 AVENGER Technical Manual 07610 003 34 011 CONTROL PANEL ASSEMBLY KICK PANEL WELDMENT AVENGER LT ar 2 T 9 8 7 D Dete
17. ANITIZER LIGHT BLUE YEL WHT FS FILL SOLENOID o Hio BLUE ERN BLK WHT YE WHT RED HL HEATER OVERLOAD 4 UE Od aN 4 MI WASH PUMP MOTOR 59 Me DRAIN MOTOR 871 SANITIZER PUMP MOTOR WHT RED M4 DETERGENT PUMP MOTOR o MS RINSE PUMP MOTOR BLUE RED WHT BLK YEL WHT RED Re MOTOR CONTACTOR 1 FO 9 o R3 CONTROL RELAY 5 Se R4 HEATER RELAY 5 1 POWER SWITCH dao WHT RED Se CYCLE SWITCH 53 DOOR SWITCH S4 AUTD MANUAL SWITCH SEA 5 DRAIN MOTOR LIMIT SWITCH S6 SANITIZER PRIME SWITCH 7 DETERGENT PRIME SWITCH S8 RINSE AID PRIME SWITCH TIMER g RED WHT 59 DETERGENT VACUUM SWITCH RED WHT S10 SANITIZER VACUUM SWITCH TB TIMER BOARD TS HEATER THERMOSTAT TIMER JEN WHT gt WHT RED BRN WHT 56 BLU x BLACK RED TIMER ELK WHT WHT RED BLK WHT a 1 WHT 3 Sp PA WHT ER VLT BLU gt GRY M BLU GV TIMER ORG WHT WHT RED GRY BLU URG WHT a 58 V e ii RED GRY WHT VLT WHT GRY WHT VLT WHT J WHT 4 Lo BLU GRY WHT BLU WHT 4 lo GRN WHT GRY VHT GRN WHT Lo dE TIMING CHART GRY WHT YEL WHT URG WHT 40 50 60 lo IER Y HT RG wHT wash dii Ho E DRAIN HI GRY WHT RED WHT OF FILL Lo BRN WHT UN GRY WHT BRN WHT SANIT a Lo BLK WHT xr HI GRY WHT BLK WHT RINSE Ori AID DN
18. AVENGER UNDER COUNTER DISH MACHINE SERIES TECHNICAL MANUAL INSTALLATION OPERATION amp TECHNICAL MANUAL ELECTRICALLY HEATED MODELS Avenger HT Avenger LT ENERGY STAR Jackson Jackson WWS INC Box 1060 Hwy 25E Barbourville KY USA March 11 2013 1 606 523 9795 P N 07610 003 34 01 Revision M www jacksonwws com MANUFACTURERS WARRANTY ONE YEAR LIMITED PARTS amp LABOR WARRANTY ALL NEW JACKSON DISHWASHERS ARE WARRANTED TO THE ORIGINAL PURCHASER TO BE FREE FROM DEFECTS IN MATERIAL OR WORKMANSHIP UNDER NORMAL USE AND OPERA TION FOR A PERIOD OF 1 ONE YEAR FROM THE DATE OF PURCHASE BUT IN NO EVENT TO EXCEED 18 EIGHTEEN MONTHS FROM THE DATE OF SHIPMENT FROM THE FACTORY Jackson WWS agrees under this warranty to repair or replace at its discretion any original part which fails under normal use due to faulty material or workmanship during the warranty period providing the equipment has been unaltered and has been properly installed maintained and operated in accordance with the applicable factory instruction manual fur nished with the machine and the failure is reported to the authorized service agency within the warranty period This in cludes the use of factory specified genuine replacement parts purchased directly from a Jackson authorized parts distribu tor or service agency Use of generic replacement parts may create a hazard and void warranty certification The labor to repair or replace
19. CONTENTS CONTINUED Parts Section Vacuum Switch Assembly Page 55 Vacuum Switch Assembly Installation Page 56 Electrical Diagrams and Schematics Avenger HT 208 230 Volt 60 Hertz Single Phase Page 57 Avenger HT 480 Volt 60 Hertz Three Phase Page 58 Avenger LT 115 Volt 60 Hertz Single Phase Page 59 AVENGER Technical Manual 07610 003 34 01 Operating Parameters Model Designation AVENGER HT AVENGER LT Operating Capacity Racks per Hour 24 24 Dishes per Hour 600 600 Glasses per Hour 864 864 Tank Capacity gallons Wash Tank 11 1 2 Rinse Tank 11 3 0 Electrical Loads as applicable Wash Motor HP 0 75 0 75 Rinse Heater KW 8 2 N A NOTE Always refer to the machine data plate for specific electrical and water requirements The material provided on this page is for reference only and is subject to change without notice HOT WATER SANITIZING Water Temperatures Fahrenheit Minimum Wash Temperature 150 N A Minimum Rinse Temperature 180 N A Incoming Water Temperature 110 N A CHEMICAL SANITIZING Water Temperatures Fahrenheit Minimum Wash Temperature N A 120 Minimum Rinse Temperature N A 120 Incoming Water Temperature N A 120 Other Water Requirements Water Flow Pressure PSIG 20 20 Flow Rate Minimum GPM 0 44 0 48 Water Line Size NPT 1 2 1 2 Drain Line Size NPT 1 3 8 1 3 8 MIN CHLORINE REQUIRED PPM N A 50 Page Created 03 23 2011 Revised 03 11 2013 8 AVEN
20. E 04730 011 65 86 1 SPACER DRAIN VALVE 05700 003 31 93 BRACKET DRAIN VALVE SUPPORT 05700 003 31 74 1 1 HOSE 1 I D X TEN FEET LONG 1 HOSEBARB 90 DEGREE 1 X 3 4 NPT gt ox MANIFOLD TUBE WASH MANIFOLD 1 UPPER WASH MANIFOLD 05700 031 34 82 1 BRACKET MANIFOLD TUBE POSITIONING 05700 011 34 63 1 LOCKNUT 1 4 20 5 5 05310 374 01 00 1 SSES H ERE 2 2 ress 0 BESSER Fees Created 05 04 2010 Revised 02 25 2011 42 AVENGER Technical Manual 07610 003 34 011 MOTOR amp PUMP ASSEMBLY Complete Pump amp Motor Assembly 60 HZ With Bracket Complete Pump amp Motor Assembly 480V 60 HZ With Bracket 05700 003 31 57 05700 003 52 80 Complete Pump amp Motor Assembly 60 HZ No Bracket Complete Pump amp Motor Assembly 480V 60 HZ No Bracket 06105 002 72 75 06105 003 52 78 Pump Only Assembly 60 HZ Area indicated within box Casing is included 05700 002 79 50 Motor Only 208 230V 60 HZ 06105 002 79 61 Motor Only 460V 60 HZ 06105 003 52 64 Shim Kit 05700 002 82 58 Case Capscrew Hardware 05305 002 81 88 Bolt 3 8 2 per 05311 276 03 00 Lock washer 3 8 2 per 05311 276 01 00 Nut Hex 3 8 16 2 per Case O Ring 60 HZ 05310 276 01 00 05330 002 81 83 Seal Plate 60 HZ 05700 002 81 87
21. EPARATION Before proceeding with the start up of the unit verify the following 1 The strainer is in place and is clean 2 That the wash and rinse arms are screwed securely into place and that their end caps are tight The wash and rinse arms should rotate freely 3 Verify all chemical levels for machine chemical feeder pumps are correct POWER UP To energize the unit turn on the power at the service breaker The voltage should have been previously verified as being correct If not the voltage will have to be verified FILLING THE WASH TUB For the initial fill close the door and ensure that the MANUAL switch light is not on Depress and hold the START CYCLE switch until the auto light comes on and then release the button For the initial fill run the machine through 3 cycles to fill the tub sump The machine will run a partial cycle and fill to the bottom of the pan strainer Open the door and verify that the water level is correct NOTE For the Avenger HT Ensure the orange white wires at the heater contactor are connected prop erly They have been purposely disconnected at the factory to avoid damage to the heater element when there is no water in the booster heater Hereafter the water level is controlled by the timer that has been preset at the factory Verify that there are no other leaks on the unit before proceeding any further The wash sump must be completely filled be fore operating the wash pump to prevent damage to th
22. GER Technical Manual 07610 003 34 010 Notes Regarding Electrical Requirements All electrical ratings provided in this manual are for reference only Always refer to the machine data plate to get the exact electrical information for your machine All electrical work performed on machines should be done in accordance with applicable local state territorial and national codes Work should only be per formed by qualified electricians and authorized service agents A list of Jackson Authorized Service Agencies is located in the back of this manual Note that all electrical wiring used in the AVENGER series of machines must be rated at a minimum for 100 212F Furthermore use copper conductors only Where applicable heating element amperage draws have been adjusted for the assumed input voltage Jack son assumes incoming voltages will be either 208 230 or 460 volts Some of the heating elements used in our machines are actually rated for other voltages such as 240 or 480 volts Always verify the amperage draw of the machine in operation when sizing circuit protection If your machine is equipped with the optional rinse heater note the rinse heater has its own electrical con nection and therefore requires a separate service Amperage loads for motors and heaters are called out on the machine data plate for the installation service technician The electrical configurations of the AVENGER series of machines are as follows Availabl
23. HT Peripump Track Assembly 05700 003 33 46 Bracket Track Mounting 2 05700 003 33 52 2 Screw 10 32 5 8 Truss Head 4 Assembly 05305 003 02 12 kl Track E zT 2 per Assembly e 05700 003 33 44 Page Created 04 01 2011 Revised 03 11 2013 33 AVENGER Technical Manual 07610 003 34 011 AVENGER LT CHEMICAL FEEDER PUMP ASSEMBLY Page Created 04 01 2011 Revised 03 11 2013 34 AVENGER Technical Manual 07610 003 34 011 AVENGER LT CHEMICAL FEEDER PUMP ASSEMBLY CONTINUED Item QTY Description Part Number Peri Pump Plate Channel 05700 003 53 25 Bracket Pressure Switch 05700 003 53 03 Locknut 10 24 with Nylon Insert 05310 373 01 00 Motor 36 RPM 15 520112514 1 nostre sv 043201113513 Peri Pump Kit Black Roller 04320 002 87 63 8 Chemical Tube Stiffener Chemical Tube Stiffener 05700 002 6649 002 66 49 Peri Pump Kit White Roller Not Shown 04320 002 83 90 Tube Tygoprene 05700 003 22 89 EEN Wye 1 4 Barbed PVDF 04730 003 36 14 4 snemGerTbe 5 16 ID Clear Tube 057000035336 003 53 26 0 Red Tube 1 4 X 100 05700 003 03 45 Blue Tube 1 4 X 100 05700 003 20 68 White Tube 1 4 X 48 05700 002 62 13 Created 04 01 2011 Revised 03 11 2013 35 AVENGER Technical Manual 07610 003 34 01I AVENGE
24. HT VLT WHT 4D 50 60 2 BLU WHT UN mul His MASH E o Lo GRN WHT DRAIN IGRY WHT GRN WHT RINSE T YEL WHT UN SNC SCH fro URG WHT DET vc RG wHT ES IT RED WHT GRY WHT RED WHT fre BRN WHT GRY WHT BRN WHT offe BLK WHT GRY WHT BLK WHT Page Created 04 12 11 58 AVENGER Technical Manual 07610 003 34 01I AVENGER LT 115 VOLT 60 HERTZ SINGLE PHASE GND ul N 9 e Re BLK BLK WHT WHT Ak ale a n 2 4 BLK Lo BLU a HI b TIMER BLUE _ BRN pd TIMER BRN R4 a BLU ORG WHT AF e o TIMER BLK BLU VLT TIMER VLT WHT RI d HI BLUE 956 ED 4 BLU TIMER BLU EA g 83 54 VLTA o BLK Ee WHT GRY TIMER TIMER VLT WHT WHT RED A GRY vi um R4 E GRY PA VLT WHT VLT WHT WHT RED B VLT V re He 4 WHT RED TIMER BLU WHT c BLU WHT OPTIONAL WHT BLUE WHT WHT RED R3 LEGEND WHT TIMER 871 DETERGENT BUZZER W RN W A BZ2 SANITIZER BUZZER WHT GA POWER LIGHT R3 EP CYCLE LIGHT BLK GRY VHT mee MANUAL LIGHT o o ge WHT TIMER GRN WHT BLK E4 AUTO LIGHT 4 7 GRN WHT WHT RED A ES DETERGENT LIGHT TIMER YEL WHT GRN EG S
25. ING Inspection testing and repair of electrical equipment should be performed only by qualified service per sonnel Certain procedures in this section require electrical tests or measurements while power is applied to the machine Exercise extreme caution at all times If test points are not easily accessible disconnect power attach test equipment and reapply power to test When replacing electrical parts disconnect power at source circuit breaker Problem Rinse water not at required temperature range 1 Check that orange white wires are connected See note in installation instructions 2 Thermometer is defective Replace 3 Thermostat is defective Adjust the thermostat Replace if necessary 4 Incoming rinse water does not meet minimum criteria indicated on machine data plate Adjust as required Problem Machine doesn t drain when OFF DRAIN switch is pressed 1 Drain solenoid clogged Remove obstruction 2 Defective motor or motor start relay Replace 3 Defective drain valve Replace Problem No indication of pressure 1 Water turned off Turn water on 2 Pressure gauge defective Replace pressure gauge Page Created 03 28 2011 Revised 03 11 2013 26 AVENGER Technical Manual 07610 003 34 011 CONTROL PANEL WELDMENT ASSEMBLIES Avenger HT Complete Control Panel Assembly Complete Control Panel Bushing Snap Weldment Assembly 05975 003 35 21 Avenger HT 05700 003 31 47 Relay 240
26. LINE The dish machine has a pumped pressure drain capable of pumping waste water to a height of 24 above the floor to the kitchens drain system Each dish machine is supplied with a ten foot long hose This ships INSIDE the unit When installed it will extend from the rear side of the machine There also must be an air gap between the machine drain line and the floor sink or drain If a grease trap is required by code it should have a flow capacity of 12 GPM Gallons Per Minute PLUMBING CHECK Slowly turn on the water supply to the machine after the incoming fill line and the drain line have been installed Check for any leaks and repair as required All leaks must be repaired prior to placing the machine into operation ELECTRICAL POWER CONNECTIONS Electrical and grounding conductors must comply with the ap plicable potions of the National Electric Code ANSI NFPA 70 latest edition and or other electrical codes Disconnect electrical power supply and place a tag at the disconnect switch to indicate you are working on the circuit The data plate is located toward the right front side of the dish machine Refer to the data plate for ma chine operating requirements machine voltage total amperage amp serial number Page Created 03 28 2011 Revised 03 11 2013 14 AVENGER Technical Manual 07610 003 34 010 INSTALLATION INSTRUCTIONS CONTINUED To install the incoming power lines remove the back panel This will require t
27. Page Created 03 28 2011 Revised 03 11 2013 21 AVENGER Technical Manual 07610 003 34 01I OPERATION INSTRUCTIONS CONTINUED WARM UP CYCLES For a typical daily start up it is recommended to run the machine through 3 cycles to ensure that all of the cold water is out of the system and to verify that the unit is operating correctly To cycle the machine ensure that the power is on and that the tub has filled to the correct level Push the START CYCLE button and hold until the green cycle light is on and then release the unit will start run through the cycle and shut off automatically Repeat this two more times The unit should now be ready to proceed with the washing of ware WASHING A RACK OF WARE To wash a rack open the door completely and slide the rack into the unit Close the door press the START CYCLE button and hold until the green cycle light is on and release the unit will start Once the cycle is completed open the door and remove the rack of clean ware Replace with a rack of soiled ware and close the door The process will then repeat itself OPERATIONAL INSPECTION Based upon usage the pan strainer may become clogged with soil and debris as the workday progresses Operators should regularly inspect the pan strainer to ensure it has not become clogged If the strainer does it will reduce the washing capability of the machine Instruct operators to clean out the pan strainer at regular intervals or as required by wor
28. Page Created 04 12 11 59
29. R LT CHEMICAL FEEDER PUMP ASSEMBLY CONTINUED Complete Avenger LT Peripump Track Assembly 05700 003 33 31 Bracket Track Mounting 05700 003 33 30 Track Peripump 2 Per Assembly 05700 003 33 29 P Screw 10 32 X 3 Truss Head 6 per Assembly 05305 003 02 12 Page Created 04 01 2011 Revised 03 11 2013 36 AVENGER Technical Manual 07610 003 34 01I CHEMICAL FEEDER PUMP COMPONENTS Screw 8 32 X 3 8 Phillips Pan Head 2 Per 05305 011 37 07 Screw 6 32 X 3 Phillips Pan Head 4 Per 05305 011 37 05 Front Housing 04320 111 37 08 Rear Housing 04320 111 37 09 Screw 8 32 X 1 Phillips Flat Head 2 Per 05305 011 37 06 Tygoprene Tube 05700 03 22 89 Roller Black 04320 111 65 27 Roller White 04320 002 82 28 Page Created 04 01 2011 Revised 03 11 2013 Motor 14 RPM 115V Rinse Aid Feeder Pump 04320 111 35 13 Motor 14 RPM 240V Rinse Aid Feeder Pump 04320 111 47 46 Motor 36 RPM 115V Detergent Sanitizer Feeder Pump 04320 111 35 14 Motor 36 RPM 240V Detergent Sanitizer Feeder Pump 04320 111 47 47 37 AVENGER Technical Manual 07610 003 34 011 AVENGER HT PLUMBING ASSEMBLIES Injector Weldment 05700 031 41 83 Plug 1 4 Brass 2 per machine 04730 209 01 00 Fitting Outlet Elbow 04820 111 51 18 Busing 1 4x 1 8 S S 04730 003 05 61 Nut for 1 8 Tu
30. TER THAN 5 GPG Ensure you have reads the above section entitled PLUMBING THE MACHINE above before proceeding Install the HTS 11 into the water line 1 2 ID pipe size minimum before the dish machine line incoming water connection point using copper pipe The HTS 11 must be installed vertically A mounting bracket is provided to facilitate the venture metering head to the wall Observe proper inlet outlet water directions Flow directions are molded into the top of the head It is recommended that a water shut off valve be in stalled before the HTS 11 to allow access for servicing Plumb from the HTS 11 outlet to the incoming water connection point using copper pipe or order the 1 2 ID flexible hose kit offered by Jackson The water supply is to be capable of 20 PSI plus or minus 5 PSI flow pressure at the recommended temperature indicated on the data plate See Shock Absorber section Page Created 03 28 2011 Revised 03 11 2013 13 AVENGER Technical Manual 07610 003 34 010 INSTALLATION INSTRUCTIONS CONTINUED WATER SUPPLY CONNECTION FOR MACHINES WITH A WATER HARDNESS OF 5 GPG OR LESS Ensure you have read the section entitled PLUMBING THE DISH MACHINE before proceeding Install the water supply line 1 2 ID pipe size minimum to the dish machine incoming water connection point using copper pipe or order the 1 2 ID flexible hose kit offered by Jackson It is recommended that a water shut off
31. V 05945 111 89 75 Screw 6 32 X 3 Screw 10 32 X 1 05305 002 25 91 4 Per Ass y 05305 002 19 42 Control Panel Weldment 05700 003 31 48 Locknut 10 24 w Nylon as c mo 1 Per Ass y LUN 05310 373 01 00 P Clamp 2 05975 002 61 42 Locknut 6 32 w Nylon Insert 05310 373 03 00 Screw 10 32 X 05305 173 12 00 Timer Mounting Bracket Avenger HT Only 05700 003 36 05 Universal Timer 05945 003 33 09 Contactor 240V Fused Universal Timer 2 Per Avenger HT 05945 003 75 23 05945 002 74 20 Avenger LT Complete Control Panel Assembly Complete Control Panel Weldment Assembly Avenger LT 05700 003 7523 Optional Heater Relay 20A 05945 002 90 51 Unless specified here du other components are the same as above Control Panel Weldment 05700 003 46 73 Universal Timer 05945 003 33 09 Fused Universal Timer 05945 003 75 23 Pump Motor Contactor 110V 1 per Avenger LT Asm 05945 109 05 69 Page Created 03 31 2011 Revised 03 11 2013 27 AVENGER Technical Manual 07610 003 34 010 AVENGER HT 480V CONTROL PANEL ASSEMBLY E js 8 8 IS Je gt Je 8 i SE 18 SH ox FEES ey 9 Item QTY Description Part Number ELECTRICAL PANEL WELDMENT 05700 003 37 46 TIMER BR
32. aking a Phillips head screw driver and removing the two screws at the bottom of the back panel remove the back panel and set aside Install 3 4 conduit into the pre punched holes in the back of the control box Route power wires and connect to power block and grounding lug Install the service wires L1 and L2 to the appropriate terminals as they are marked on the terminal block Install the grounding wire into the lug provided It is recom mended that DE OX or another similar anti oxidation agent be used on all power connections VOLTAGE CHECK Ensure that the power switch is in the OFF position and apply power to the dish ma chine Check the incoming power at the terminal block and ensure it corresponds with the voltage listed on the data plate If not contact a qualified service agency to examine the problem Do not run the dish machine if the voltage is too high or too low Shut off the service breaker and mark it as being for the dish machine Advise all proper personnel of any problems and of the location of the service breaker Replace the control box cover and tighten down the screws DISH MACHINE VENTILATION The dish machine should be located with provisions for venting into an adequate exhaust hood or ventilation system This is essential to permit efficient removal of the condensa tion exhaust Ensure the exhaust system is acceptable in accordance with applicable codes and standards Note any damage that is caused by steam and o
33. an option 09 12 11 QOF 386 Adjusted timer programming chart 02 09 12 ER 8215 Removed Bottom Panel from pg 50 04 18 12 18 12 QOF 386 386 Added Energy Star logo 06 07 12 QOF 386 Added Rinse Gasket to HT Plumbing Assem bly pg 38 03 11 13 QOF NDB 219 Update Jackson logo and company name AVENGER Technical Manual 07610 003 34 01 NOMENCLATURE FOR THE MODELS COVERED IN THIS MANUAL ackson AVENGER HT AVENGER LT Avenger HT High temperature hot water sanitizing with a booster tank Detergent amp rinse aid chemical feeder pumps Avenger LT Low temperature chemical sanitizing no booster tank Detergent rinse aid amp sanitizer chemical feeder pumps Jackson WWS INC provides technical support for all of the dish machines detailed in this man ual We strongly recommend that you refer to Model this manual before making a call to our technical SS support staff Please have this manual with you when you call so that our staff can refer you if necessary to the proper page Technical support Installation date is available from 8 00 a m to 5 00 p m EST a a Monday through Friday Technical support is not available on holidays Contact technical support toll free at 1 888 800 5672 Please remember Phone number that technical support is available for service E LL personnel only Service Rep Name TABLE OF CONTENTS
34. and lime is becoming a frequent problem the cartridge needs to be replaced To order a replacement cartridge call Jackson immediately to have one shipped to you To proceed with the deliming operation fill the dish machine and add the correct amount of deliming solution as recommended by the deliming solution manufacturer The water capacity of the tank can be veri fied on the specification sheet s of this manual Perform the following operations to delime the dish machine 1 Push Manual Switch on the front of the control panel 2 Close the door after adding the deliming solution 3 Run the machine for the recommended period of time 4 Press the Power Switch to turn the unit off and open the door 5 Wait five minutes then inspect the inside of the machine If the machine is not delimed run another time cycle as per the deliming solution s instructions 6 When clean drain and re fill the machine 7 Run in MANUAL for 10 minutes to remove residual deliming solution 8 Drain and re fill the machine Page Created 03 28 2011 Revised 03 11 2013 23 AVENGER Technical Manual 07610 003 34 011 PREVENTATIVE MAINTENANCE The dish machines covered in this manual are designed to operate with a minimum of interaction with the operator However this does not mean that some items will not wear out in time Jackson highly recommends that any main tenance and repairs not specifically discussed in this manual should be perfo
35. bing 04730 011 59 45 Valve Check 04820 111 51 14 Clamp Hose 2 per 04730 719 06 09 Connects to Rinse Injector Injector Hose 3 4 X 7 1 2 05700 003 33 49 Injector Hose Spring 05340 003 33 50 Connects to Rinse Stiffener Complete Incoming Plumbing Assembly 05700 003 36 32 Valve solenoid 1 2 220 volt 04810 003 71 56 Valve solenoid 1 2 110volt 04810 003 71 55 Incoming Plumbing Assembly 05700 003 32 17 Inlet Booster Valve Plumbing P 05700 003 33 98 e 04820 100 04 07 Hook Up Plumbing 05700 003 33 99 Inlet Booster Plumbing 05700 003 33 97 Vacuum Plumbing Assembly 05700 003 32 14 Vacuum Breaker 04820 003 06 Vacuum Breaker Tubing Assembly 05700 003 32 15 Clamp Pipe 05700 011 36 62 Clamp Pipe 2 per assembly 05700 000 35 05 Rinse Stiffener Non replaceable Lock Nut 1 4 20 S S 05310 374 01 00 Rinse Hub Weldment 05700 021 38 31 Rinse Gasket 05330 111 42 81 Page Created 04 01 2011 Revised 03 11 2013 38 AVENGER Technical Manual 07610 003 34 011 AVENGER LT PLUMBING ASSEMBLIES to 450a Stow Piate Rinse Wetimert injector Hose 34 x 1 057000118273 Gasket Rinse 05700 003 29 68 05330 111 42 81 A Ciamp Hose 04730 7 19 06 09 Locknut 1 4 20 5 5 Hex w N yan Insert 05310 374 01 00 Paie Defector 05700 002 62 49 Rinse 05700 011 82 86 Complete
36. ckson immedi ately LEVEL THE DISH MACHINE The dish machine is designed to operate while level This is important to prevent any damage to the machine during operation and to ensure the best results possible The unit comes equipped with adjustable feet which can be turned using a pair of channel locks or by hand Verify the unit is level from front to back and side to side prior to making any electrical or plumbing connections PLUMBING THE MACHINE All plumbing connections must be made to adhere to local state territorial and national codes The installing plumber is responsible for ensuring the incoming water lines are flushed of debris prior to connecting to the machine Note that chips and materials from cutting processes can be come lodged in the solenoid valves and prevent them from opening or closing Any valves that are found to be fouled or defective because of foreign matter left in the water line and any subsequent water damage are not the responsibility of the manufacturer A water hardness test must be performed to determine if the HTS 11 scale prevention amp corrosion con trol need to be installed A hardness test kit is attached to the warning tag that is attached to the incoming plumbing connection on the back of the machine If the hardness is higher than 5 GPG the HTS 11 will need to be installed Please contact Jackson immediately to have this shipped to you WATER SUPPLY CONNECTIONS FOR MACHINE WITH WATER HARDNESS GREA
37. e Electrical Characteristics e 115 volt 60 Hz single phase e 208 volt 60 Hz single phase 230 volt 60 Hz single phase 460 volt 60 Hz three phase Available Wash Tank Heaters 8 2KW standard for AVENGER HT Page Created 03 24 2011 Revised 03 11 2013 AVENGER Technical Manual 07610 003 34 011 Electrical Requirements for AVENGER HT amp LT AVENGER HT 8 2 kW Wash Heater Wash i Wash Volts Ph Freq Motor Heater FLA Amps Amps am Lema AVENGER LT Drive Volts Ph Freq Motor Motor Heater FLA Amps Amps Amps Pus i so zsa na na us T Page Created 03 24 2011 Revised 03 11 2013 10 AVENGER Technical Manual 07610 003 34 011 AVENGER HT DIMENSIONS LEGEND TOP B A Water Inlet 1 2 Female Pipe Thread Wall Clearance 2 1 2 AFF Connect to a true 1 2 ID 4 d water line 14 32mm B Electrical Connection C Drain Connection 10 coiled drain hose Shipped inside machine Must be installed no more than 24 AFF dimensions from floor can be increased 1 with adjustable feet supplied Door Open BACK EH eH 42 el en 316 84mm B e H 1 Ga 115 292mm 21 22mm i un B 4l t05mm C 232
38. e component Once the wash tub is filled the unit is ready for operation The machine runs a complete cycle to drain and fill If the machine is not allowed to drain the water will build up inside the tub After the initial fill the rinse water for the current cycle will become the wash water for the next cycle WARE PREPARATION Proper preparation of ware will help ensure good results and less re washes If not done properly ware may not come out clean and the efficiency of the dish machine will be reduced It is important to remember that a dish machine is not a garbage disposal and that simply throwing un scraped dishes into the machine simply defeats the purpose altogether of washing the ware Scraps should be re moved from ware prior to being loaded into a rack Pre rinsing and pre soaking are good ideas especially for silverware and casserole dishes Place cups and glasses upside down in racks so that they do not hold water during the cycle The dish machine is meant not only to clean but to sanitize as well to destroy all of the bacteria that could be harmful to human beings In order to do this ware must be properly prepared prior to being placed in the machine DAILY MACHINE PREPARATION Refer to the section entitled PREPARATION at the top of this page and follow the instructions there Afterwards check that all of the chemical levels are correct and or that there is plenty of detergent available for the expected workload
39. gories and the ENTER button is used to select the category Press the MOVE button to move the solid light to the desired location of FILL RINSE AID DETERGENT or SANITIZER Please note that options A B C and D are not adjustable outputs Press the ENTER button for the chosen category Now the PGM light will illuminate along with lights corresponding to the time values for the chosen category The ACCEPT light will blink The PROGRAM light will illuminate To change the value of a parameter use the MOVE button to illuminate the light next to the time option time is measured in seconds In the time categories each second in use will light up To deselect the option press ENTER and the light will go off press ENTER again and it will illuminate Once you have set your time catergory press the MOVE button until the ACCEPT light illuminates and press ENTER This will save the changed parameters Once you press the ENTER button when the ACCEPT light is blinking you will exit the programming mode To change any other values you will have to return to the programming mode To revert back to a previous setting you must return to that option and change the parameter back to the previous setting Once in the programming mode if there have been no keypad inputs for approximately two minutes the system will automatically exit out of the programming mode Any changes to parameters will be saved when the programming mode is automatically exited
40. her 5 16 Split Locknut 1 4 20 S S 05311 275 01 00 Hex with Nylon Insert Gasket Heater 05310 374 01 00 05330 011 47 79 Nut 5 16 18 S S Hex 05310 275 01 00 Dielectric Cover 05700 001 40 50 Page Created 04 06 2011 Revised 03 11 2013 45 AVENGER Technical Manual 07610 003 34 011 AVENGER LT OPTIONAL THERMOSTAT amp HEATER COMPONENTS Wash Thermostat 05930 003 13 65 Heater Fire Bar 04540 003 46 27 SE Bos Insulation Paper 1 8 04540 003 46 30 Heater Cover Plate 05700 003 46 37 ES Suo High Limit Thermostat 06685 003 46 77 Page Created 04 06 2011 Revised 03 11 2013 46 AVENGER Technical Manual 07610 003 34 010 AVENGER DOOR ASSEMBLY Page Created 04 07 2011 Revised 03 11 2013 47 AVENGER Technical Manual 07610 003 34 011 AVENGER DOOR ASSEMBLY CONTINUED QTY Description Part Number 1 OUTER DOOR WELDMENT mner poor 1 noon anus 2 BoT 1 8 LONG 1 CHANNEL RIGHT SEAL CHANNEL LEFT SEAL Jose ror SEAT 12 SCREW 10 32 X 1 2 PAN PHILLIPS HEAD noon START SWITCH ASSEMBLY HINGE RIGHT WELDMENT HINGE LEFT WELDMENT SCREW 1 4 20 X 1 1 2 FLAT PHILLIPS HEAD HINGE SPACER STOP DOOR HINGE SCREW NUMBER 10 PAN HEAD 18 8 S S X 1 2 RETAINING PLATE ASSEMBLY MAGNET REED SWITCH LOCK NUT
41. his contact Jackson immediately for assistance Page Created 03 28 2011 Revised 03 11 2013 15 AVENGER Technical Manual 07610 003 34 010 INSTALLATION INSTRUCTIONS CONTINUED TO PREPARE CHEMICAL FEEDER PUMPS FOR OPERATION The AVENGER HT dish machine is supplied with integral detergent and rinse aid chemical feeder pumps The AVENGER LT dish machine is supplied with integral detergent rinse additive and sanitizer chemical feeder pumps Locate the open ends of the chemical tubes with the tube stiffeners and place each one in the appropriate container A Red Tubing Detergent B Blue Tubing Rinse Aid C White Tubing Sanitizer PRIMING CHEMICAL FEEDER PUMPS Chemical feeder pumps need priming when the machine is first installed or if for some reason the chemical lines have been removed and air is allowed to enter CAUTION Water must be in the sump and wash tank prior to the dispensing of chemicals Sanitizer in concentration is caustic and may cause damage without dilution 1 Verify that the proper chemical tube stiffener inlet is in the proper container 2 Use the prime switches located on the control panel at the bottom of the unit to prime each pump The switches are clearly marked as to what chemical feeder pump they are assigned to 3 To prime the pumps hold the switch in the momentary position until chemical can be observed en tering the pump 4 Detergent is dispensed as required during the wash cycle by
42. k load SHUTDOWN AND CLEANING At the end of the workday close the door Start a cycle Wait approxi mately five seconds after the green cycle light comes on and then push the POWER OFF switch This will put the machine in shutdown mode which will let the machine drain completely prior to shutting off Once the wash tub is drained and power light is off remove he pan strainer Remove soil and debris from the strainer and set to the side Unscrew the wash and rinse arms from their manifolds Remove the end caps and flush the arms with water Use a brush to clean out the inside of the arms If the nozzles appear to be clogged use a toothpick to remove the obstruction Wipe the inside of the unit out removing all soil and scraps Reas semble the wash and rinse arms and replace them in the unit The arms only need to be hand tight do not use tools to tighten them down Reinstall the strainer and close the door Page Created 03 28 2011 Revised 03 11 2013 22 AVENGER Technical Manual 07610 003 34 01I OPERATION INSTRUCTIONS CONTINUED DELIMING OPERATIONS In order to maintain the dish machine at its optimum performance level it will be required to remove lime and corrosion deposits on a frequent basis A deliming solution should be available from your detergent supplier Read and follow all instructions on the label of the deliming solution NOTE If this machine is equipped with a HTS 11 scale prevention and corrosion control device
43. ks Do not overfill racks Ensure that glasses are placed upside down in the rack Ensure that all chemicals being injected to machine have been verified as being at the correct concentrations Clean out the machine at the end of every workday as per the instructions in the manual 10 Always contact a QUALIFIED SERVICE AGENCY whenever a serious problem arises 11 Follow all safety procedures whether listed in this manual or put forth by local state or national codes regulations Om P GO Created 03 28 2011 Revised 03 11 2013 24 AVENGER Technical Manual 07610 003 34 01I TROUBLE SHOOTING COMMON PROBLEMS WARNING Inspection testing and repair of electrical equipment should be performed only by qualified service per sonnel Certain procedures in this section require electrical tests or measurements while power is applied to the machine Exercise extreme caution at all times If test points are not easily accessible disconnect power attach test equipment and reapply power to test When replacing electrical parts disconnect power at source circuit breaker Problem Water overflow from bottom of door 1 Clogged drain Remove obstruction 2 Machine not level Level machine or increase height to the front 3 Excessive inlet pressure Install pressure reducing valve or adjust if one is present Ensure flow is 20 5 PSI 4 Detergent foaming Reduce detergent quantity Problem Wash mot
44. ment ETAT 05700 002 18 42 f Page Created 04 07 2011 Revised 03 11 2013 49 AVENGER Technical Manual 07610 003 34 011 FRAME AND PANEL COMPONENTS Top Shroud Weldment 05700 003 37 06 Right Shroud weldment NS P 97 05700 003 37 05 Ie be d pe 2 Lac Shroud Plug 2 per unit 05700 003 32 50 S Optional Back Panel Ji Standard Back Panel 05700 003 36 35 0500 00973355 7 zn M ef i N 2 1 e le e af LI d Left Shroud Weldment r i 05700 003 37 04 s b Hardware Nut 1 4 20 Serrated Hex 4 per Assembly 05310 011 66 49 Nut 5 16 18 Cad Spline 4 Per Assembly Lef 05310 959 03 00 E d 4 4 Za KI rs of The swivel feet used KN on the frames maybe ordered using 05340 1 08 02 00 SHS OptionalBottom Panel b 05700 003 32 92 Left Frame Weldment Right Frame Weldment 05700 003 31 91 05700 003 31 90 Created 04 07 2011 Revised 03 11 2013 50 AVENGER Technical Manual 07610 003 34 011 MISCELLANEOUS PARTS Rail Right Rack Rail Left Rack 05700 031 37 88 05700 031 37 89 Components secured with Locknut 1 4 20 S S Hex with Nylon insert 05310 374 01 00 Splash Shield 05700 003 33 51 Strainer Spacer Strainer Weldment 05700 001 35 83 05700 003 32 81 Attaches with Nut Nylon Wing 1 4 20 05310 994 01 00
45. nly cover the replacement of wear items such as curtains drain balls door guides or gaskets during the first 30 days after installation Also not covered are condi tions caused by the use of incorrect non Commercial grade detergents incorrect water temperature or pressure or hard water conditions STOP PARE CALL 1 888 800 5672 REGISTER THIS PRODUCT FAILURE TO DO SO WILL VOID THE WARRANTY LLAME AL 1 888 800 5672 PARA REGISTRAR ESTE PRODUCTO AL NO HACERLO LA GARANTIA SERA ANULADA 5 APPELER 1 888 800 5672 POUR ENREGISTRER CE PRODUIT LA GARANTIE SERA ANNULEE POUR TOUT PRODUIT NON ENREGISTREE Revision Revision Made Applicable ECNs Details Letter Date 05 22 07 7920 Schematics to new color scheme 08 06 07 7930 isis Avenger HT Incoming plumbing supply 10 07 07 PROCESS Added Avenger LTH designation Added 480 Volt Avenger HT E 11 20 07 PROCESS Corrected 480 Volt Avenger HT Components 47 amp 48 1 31 08 MAW PROCESS Updated Installation instructions Replaced LTH with LT designation Added vacuum switch assembly 9 18 09 ARL 090902 1157 CW Updated Plumbing to show soldered pipe and 090902 1201 CW valve E 02 08 10 RLC 8151 Added fused universal timer as alternate in assemblies 05 05 10 8157 Changed Squeeze tubes in HT peri pump Assembly 06 18 10 Ei QOF 385 Updated LTH schematic 04 13 11 TC LN DEV 11 14 Converted to publisher format made LT Heater
46. nt of detergent required for washing to increase As you use more detergent your costs for operating the dish machine will increase and the results will decrease The solids in hard water also may build up as a scale on wash and rinse heaters decreasing their ability to heat water Water temperature is important in removing soil and sanitizing dishes If the water cannot get hot enough your results may not be satisfactory This is why Jackson recommends that if you have installed the machine in an area with hard water that you also install some type of water treatment equipment to help remove the dissolved solids from the water be fore it gets to the dish machine Second hard water may have you adding drying agents to your operating cycle to prevent spotting when the real problem is deposited solids on your ware As the water evaporates off of the ware the solids will be left behind to form the spotting and no amount of drying agent will prevent this Again using treated water will undoubtedly reduce the occurrences of this problem Third treated water may not be suitable for use in other areas of your operation For instance coffee made with soft water may have an acid or bitter flavor It may only be feasible to install a small treatment unit for the water going into the dish machine itself Discuss this option with your qualified water treatment specialist Even after the water hardness problems have been solved there still must be proper t
47. nt prior to installation is recommended but not required Page Created 04 08 2011 Revised 03 11 2013 53 AVENGER Technical Manual 07610 003 34 010 AVENGER GO BOX KIT A GO Box is a kit of the most needed parts for a particular model or model family to successfully ef fect a repair in the first call 90 or more of the time QTY Description Part Number 1 RINSE THERMOSTAT 1 CONTACTOR HEATER 1 pump sear 1 PUMP GASKET O RING 1 DOOR SWITCH REED RELAY 220240 VOLT RELAY LIS VOLT SWITCH DET RINSE AID PRIME SWITCH ON OFF SWITCH AUTO MANUAL 1 FILL SOLENOID VALVE 1 2 1 VACUUM BREAKER 1 TIMER UNIVERSAL WASHER RINSE ARM RING RETAINING BEARING ASSEMBLY WASH ARM SQUEEZE TUBE 3 16 ID X 3 8 OD SQUEEZE TUBE PUMP amp MOTOR ASSEMBLY Special pricing when purchased with a Go BOX Call for details 1 ES ES ES ES ES ES ES Created 04 07 2011 Revised 03 11 2013 54 AVENGER Technical Manual 07610 003 34 010 VACUUM SWITCH ASSEMBLY QTY Description Part Number COMPLETE ASSEMBLY pox vacuum swrren HARNESS VACUUM SWITCH 1 FITTING 231 394 LIQUID TIGHT SWITCH PRESSURE BRACKET PRESSURE SWITCH LOCKNUT 10 32 S S HEX WITH NYLON INSERT SCREW 10 32 X 3 8 LONG WYE 1 4 BARBED TUBING TYGOPRENE 1 LONG TUBING 1 4 ID X 100 LONG RED TUBING 1 4 ID X 100 LONG CLEAR STIFFENER CHEMICAL TUBE THE CABLE Page Created 04
48. or doesn t operate on manual wash 1 Loose or broken wires Reconnect or replace wires in motor 2 Defective manual wash switch Replace 3 Defective motor starting relay Replace Problem Motor operates on manual wash but not on automatic 1 Defective circuit in manual wash switch Replace switch Problem No water comes through the rinse arms when the ON FILL switch is depressed 1 Water not turned on Turn water on 2 Defective solenoid valve Replace solenoid valve Problem Little or no water coming through the rinse assemblies 1 Limed up rinse heads or piping Delime rinse heads 2 Low water pressure Increase pipe size to machine Adjust pressure regulator Problem Rinse water runs continuously with breaker turned off 1 Defective plunger in solenoid valve Replace 2 Defective diaphragm in solenoid valve Replace diaphragm Problem Wash temperature not at required reading on thermometer Check that orange white wires are connected See note on page 12 Defective thermometer Replace Defective thermostat Adjust thermostat Replace thermostat Rinse heater defective Replace heater element Defective heater contactor R1 Replace Water turned off Turn water on Pressure gauge defective Replace pressure gauge N gt Created 03 28 2011 Revised 03 11 2013 25 AVENGER Technical Manual 07610 003 34 01I TROUBLE SHOOTING COMMON PROBLEMS CONTINUED WARN
49. pplied with the machine must be returned to Jackson WWS within 30 days to validate the warranty REPLACEMENT PARTS WARRANTY Jackson replacement parts are warranted for a period of 90 days from the date of installation or 180 days from the date of shipment from the factory which ever occurs first PRODUCT CHANGES AND UPDATES Jackson WWS reserves the right to make changes in design and specification of any equipment as engineering or neces sity requires THIS IS THE ENTIRE AND ONLY WARRANTY OF JACKSON WWS JACKSON S LIABILITY ON ANY CLAIM OF ANY KIND INCLUDING NEGLIGENCE WITH RESPECT TO THE GOODS OR SERVICES COVERED HEREUNDER SHALL IN NO CASE EXCEED THE PRICE OF THE GOODS OR SERVICES OR PART THEREOF WHICH GIVES RISE TO THE CLAIM THERE ARE NO WARRANTIES EXPRESSED OR IMPLIED INCLUDING FOR FITNESS OR MERCHANTABILITY THAT ARE NOT SET FORTH HEREIN OR THAT EXTEND BEYOND THE DURATION HEREOF UNDER NO CIRCUM STANCES WILL JACKSON WWS BE LIABLE FOR ANY LOSS OR DAMAGE DIRECT OR CONSEQUENTIAL OR FOR THE DAMAGES IN THE NATURE OF PENALTIES ARISING OUT OF THE USE OR INABILITY TO USE ANY OF ITS PRODUCTS ITEMS NOT COVERED This warranty does not cover cleaning or deliming of the unit or any component such as but not limited to wash arms rinse arms or strainers at anytime Nor does it cover adjustments such as but not limited to timer cams thermostats or doors beyond 30 days from the date of installation In addition the warranty will o
50. r moisture due to improper ventilation is NOT covered under the warranty SURROUNDING AREA This is a commercial dish machine and reaches temperatures that can exceed those generated by a residential machine Therefore any surrounding countertops cabinets flooring mate rial amp subfloor material must be designed and or selected with these higher temperatures in mind Note any damage to surrounding area that is caused by heat and or moisture to materials se lected that are NOT recommended for higher temperatures will not be covered under warranty or by Jackson WWS INC THERMOSTATS The thermostats on your AVENGER unit have been set at the factory They should only be adjusted by an authorized service agent CHEMICAL FEEDER EQUIPMENT WARNING CHLORINE BASED SANITIZERS CAN BE DETRIMENTAL TO YOUR MACHINE IF THE CHEMICAL SOLUTION IS TOO STRONG SEE YOUR CHEMICAL PROFESSIONAL TO ENSURE YOUR DISPENSER IS SET UP CORRECTLY This equipment is not recommended for use with deionized water or other aggressive fluids Use of deionized water or other aggressive fluids will result or corrosion and failure of materials and components Use of deionized water or other aggressive fluids will void the manufacturers warranty NOTE The bottom of the chemical container cannot be located any higher than 8 from the floor If the unit is equipped with the 6 or 18 table stand then the highest position will respectively be 14 or 26 from the floor t
51. raining of dish machine operators in how much detergent is to be used per cycle Talk with your water treatment specialist and detergent vendor and come up with a complete training program for operators Using too much deter gent has as detrimental effects as using too little The proper amount of detergent must be used for job It is important to remember that certain menu items may require extra detergent by their nature and personnel need to be made aware of this Experience in using the dish machine under a variety of conditions along with good training in the operation of the machine can go a long way in ensuring your dish machine oper ates as efficiently as possible Certain dish machine models require that chemicals be provided for proper operation and sanitization Some models even require the installation of third party chemical feeders to introduce those chemicals to the machine Jackson does not recommend or endorse any brand name of chemicals or chemical dispensing equipment Contact your local chemical distributor for questions concerning these subjects Page Created 03 28 2011 Revised 03 11 2013 19 AVENGER Technical Manual 07610 003 34 010 INSTALLATION INSTRUCTIONS CONTINUED DETERGENT CONTROL CONTINUED Some dish machines come equipped with integral solid detergent dispensers These dispensers are de signed to accommodate detergents in a certain sized container If you have such a unit remember to explain this to
52. rgent S Sanitizer R Rinse Aid Item QTY Description Part Number 1 1 CONTROL PANEL 09330 041 73 90 1 DECAL CONTROL PANEL 09905 003 31 95 6 LOCKNUT 1 4 20 S S HEX W NYLON INSERT 05310 374 01 00 THERMOMETER 48 RINSE 06685 111 68 48 3 1 PLATE SWITCH MOUNTING 05700 011 80 40 1 DECAL PRIME SWITCH 09905 011 49 52 1 LOCKNUT 6 32 HEX W NYLON INSERT 05310 373 03 00 LIGHT RED 05945 111 44 45 EJEN LIGHT AMBER 05945 111 44 44 ER LIGHT GREEN 05945 111 44 43 COUNTER 115V 05990 111 35 38 SCREW 4 40 X 1 4 PHILLIPS PAN HEAD 05305 002 32 38 SWITCH AUTO MANUAL 05930 301 49 00 SWITCH ON OFF 05930 011 49 55 SWITCH PERIPUMP 05930 011 49 54 BUZZER 115V NOT SHOWN 05990 003 36 12 SCREW 6 32 X 3 8 PAN PHILLIPS HEAD 05305 171 07 00 Gs T OOO rcm Page Created 03 31 2011 Revised 03 11 2013 30 AVENGER Technical Manual 07610 003 34 011 TERMINAL BLOCK BOX ASSEMBLY LOCATED AT LOWER LEFT REAR CORNER OF MACHINE Decal Power Connections _ 09905 011 47 35 Terminal Block 05700 003 27 69 Terminal Box Cover Not Shown 05700 003 27 70 Decal Copper Conductors 09905 011 62 72 Decal Copper Conductors _ 09905 011 62 72 Terminal Block Track 05700 000 43 60 Locknut 10 24 S S Hex with Nylon Insert 05310 373 01 00 Terminal block 2 Per 3 Per 480v 0
53. rmed by QUALIFIED SERVICE PER SONNEL ONLY Performing maintenance on your dish machine may void your warranty if it is still in effect There are many things that operators can do to prevent catastrophic damage to the dish machine One of the major causes of component failure has to do with pre scrapping procedures A dish machine is not a garbage disposal any large pieces of material that are put into the machine shall remain in the machine until they are either broken up after spreading out on your ware or physically removed Strainers are installed to help catch debris but they do no good if they are clogged Have operators regularly inspect the pan strainers to ensure 1 that they are free of soil and debris and 2 they are laying flat in the tub When cleaning out strainers do NOT beat them on waste cans The strainers are made of metal and can be forgiv ing but once severe damage is done it is next to impossible for the strainer to work in the way it was designed to Wipe out strainers with a rag and rinse under a faucet if necessary For stubborn debris a toothpick should be able to dislodge any obstructions from the perforations Always ensure that strainers are placed back in the machine before operation and that they lay flat in the tub You may wish to also refer to the page entitled Detergent Control in order to learn more about how your water hardness will effect the performance of your machine Hard water makes dish machine
54. s work harder and decreases efficiency Again it is important to remind operators that trying to perform corrective maintenance on the dish machine could lead to larger problems or even cause harm to the operator If a problem is discovered secure the dish machine using proper shut down procedures as listed in this manual and contact a QUALIFIED SERVICE AGENCY Some problems however may having nothing to do with the machine itself and no amount of preventative maintenance is going to help common problem has to do with temperatures being too low Verify that the water temperatures coming to your dish machine match the requirements listed on the machine data plate There can be a variety of reasons why your water temperature could be too low and you should discuss it with a QUALIFIED SERVICE AGENCY to determine what can be done By following the operating and cleaning instructions in this manual you should get the most efficient results from our machine As a reminder here are some steps to take to ensure that you are using the dish machine the way it was designed to work Ensure that the water temperatures match those listed on the machine data plate Ensure that all strainers are in place before operating the machine Ensure that all wash and or rinse arms are secure in the machine before operating Ensure that drains are closed sealed before operating Remove as much soil from dishes by hand as possible before loading into rac
55. such failed part will be paid by Jackson WWS within the continental United States Hawaii and Canada during the warranty period provided a Jackson WWS authorized service agency or those having prior au thorization from the factory performs the service Any repair work by persons other than a Jackson WWS authorized ser vice agency is the sole responsibility of the customer Labor coverage is limited to regular hourly rates overtime premiums and emergency service charges will not be paid by Jackson WWS Accessory components not installed by the factory carry a 1 one year parts warranty only Accessory components such as table limit switches pressure regulators pre rinse units etc that are shipped with the unit and installed at the site are included Labor to repair or replace these components is not covered by Jackson WWS This warranty is void if failure is a direct result from shipping handling fire water accident misuse acts of god attempted repair by unauthorized persons improper installation if serial number has been removed or altered or if unit is used for purpose other than it was originally intended TRAVEL LIMITATIONS Jackson WWS limits warranty travel time to 2 two hours and mileage to 100 one hundred miles Jackson WWS will not pay for travel time and mileage that exceeds this or any fees such as those for air or boat travel without prior authorization WARRANTY REGISTRATION CARD The warranty registration card su
56. valve be installed in the water line between the main supply and the machine to allow access for service The water supply line is to be capable of 20 PSI plus or minus 5 PSI flow pressure at the recom mended temperature indicated on the data plate CHEMICAL CONNECTIONS Upon first installation the chemical alarm will buzz until the chemical feeder pumps are primed If the chemicals run out the chemical alarm will buzz until the chemical is re placed and primed if necessary The bottom of the chemical container cannot be located any higher than 8 from the floor If the unit is shipped with a 6 or 18 table stand then the highest position will be respec tively 14 or 26 from the floor PRESSURE REGULATOR Jackson has provided a water pressure regulator due to areas where the wa ter pressure fluctuates or is lower than the recommended pressure In some cases you may not need the regulator and in those cases the regulator maybe removed DO NOT confuse STATIC pressure with FLOW pressure Static pressure is the line pressure in a no flow condition all valves and services are closed Flow pressure is the pressure in the fill line when the valve is opened during the cycle SHOCK ABSORBER Also it is suggested that a shock absorber NOT SUPPLIED be installed on the in coming water line This prevents water hammer hydraulic shock induced by the solenoid valve as it oper ates from causing damage to the equipment CONNECTING THE DRAIN
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