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Model 2850 Service Manual

1. FLECK RM IMMEDIATE FLECK RM DELAYED FLECK ET RM BADGER AR 1 2 3 4 5 6 122458 12341568 1234589 888 888 2 8 8 1112392587885 1172342982885 11172929282899 111232587884 LEAD VALVE T B LEAD VALVE LEAD VALVE T B LEAD VALVE T B BLACK INTERLOCK CABLE RE 181 CRN ECEPTACLE WHITE BLUE 1 206 Me TEEN EE Sr REMOTE SIGNAL START REGENERATION TIMER i 1 WHITE 1 WHITE WHITE WHITE 1 GR YEL 2 RED YELLOW YELLOW te YEL BROWN BROWN H LES 4 LT BU BLUE BLUE 5 BLACK RED RED BLACK BROWN 6 BLACK BLACK BLACK al ri m BLK a a gg i BLUE BLUE HE i Leo ae OR gg D x mi 2 PUR a f 1 GR YEL a dua ds 1 z z 1 UF i 1 i 3 zz H o i 8 S8 3 g g d p amp a EE i zH fre EE EE dd I BLUE zz 22 zz KA ol OB LATCHING gl vow 2 i Nc 516 RELAY i H PINK wo E BLACK _ c al RED 3 ONE PIN SET TRIP SW6 TWO ES BEFORE BACKWASH LT BLUE 2 19138 01 REVD 1 12 POSITION TERMINAL BLOCK WHITE TM TIMER MOTOR EN VOM VALVE DRIVE MOTOR rs K1 DUAL COIL LATCHING RELAY 24V P N 17018 120V P N 16807 SW1
2. ELON 7847 1 PRODUCTION RELEASED RED 9726 B ADDED SHEET 2 LEAD WHITE Q amp INTERLOCK CABLE RECEPTACLE GRN TB1 e eM LAE METER IMMEDIATE REGENERATION TIMER WHITE BLUE 1 WHITE C1 WHITE WHITE WHITE GR YEL 2 RED YELLOW YELLOW 3 YELLOW BROWN BROWN 277 4 c BLUE BLACK BROWN 5 BLACK RED RED GR YEL BLACK BLACK BLACK z n BLACK ga ae I S 34 i 6 5 4 8 E a E x s 9 Sz 3 m 3 gg TM i m gt ra m gt m i e 9 g g 9 EE v TB1 7 POSITION TERMINAL BLOCK z z 4 2 z z i TM TIMER MOTOR s 3 a en LULA VDM VALVE DRIVE MOTOR o o o SW1 TIMER HOMING SWITCH a al SW2 TIMER PROGRAM SWITCH amp 502 01 REVB SW3 VALVE HOMING SWITCH 40 _ SW4 VALVE STEP SWITCH SWS BRINE CAM SWITCH THCAM TIMER HOMING CAM TPCAM TIMER PROGRAM CAM NOTE HCAM VALVE HOMING CAM 1 BOTH VALVES IN SERVICE ONLY ONE VALVE IN REGENERATION AT A TIME SCAM ZVALE BE OM 2 INDIVIDUAL LOCAL METER REGENERATION BVCAM BRINE VALVE CAM S VANES IN SERVIGES BLACK YELLOW o INTERLOCK CABLE GRN TBI 66 METER IMMEDIAT I ETE EDIATE REGENERATION TIMER C1 WHITE WHITE r WHITE 2 RED YELLOW YELLOW d 3 YELLOW BROWN BROWN i 4 LBLE
3. FLECK RM DELAYED FLECK RM IMMEDIATE FLECK ET RM BADGER AR 988588 18844 TERN eegeboovoge D 17232587880 1772325 69 7972345 7125258785 LEAD valve TB LEAD VALVE LE LEAD VALVE TB LEAD VALVE Te BLACK YELLOW INTERLOCK CABLE n xi RECEPTACLE WHITE BLUE t c au 1 REMOTE SIGNAL START REGENERATION TIMER I WHITE WHITE RED YELLOW YELLOW YEL BROWN BROWN LT BE BLUE BLUE BLACK RED RED LACK BROWN BLACK _ BLACK BLACK i lt BLACK z PUR a OR EE PURPLE a dd d GR T PPE Jf a 8 E 3 zz o 35 x a x 44 poog gt 23 J 3 g EE m B SS Gp mca da dd zl z Was LATCHING E l 9 1 u RELAY VOM 2 3 Ne 3 KI RERE ay vean PINK mao E g H id i BLACK c 9 5 ONE PIN SET TO TRIP SW6 TWO MINUTES BEFORE BACKWASH lia 8 17727 01 REVD RE TB 13 POSITION TERMINAL BLOCK TM TIMER MOTOR LUE VOM VALVE DRIVE MOTOR Q 120V DUAL COIL LATCHING RELAY P N 16807 T 230V 120V TRANSFORMER P N 40112 TIMER HOMING SWITCH RELAY TERMINAL BLOCK PINOUT 43 VALVE HOMING SWITCH SHOWN IN RESET POSITION SW4 VALVE STEP SWITCH m SWS BRINE CAM SWITCH
4. Optional 15 Page 14 Environmental Power Head Assembly Parts List Item No Quantity D D G mm nm un D S mm NS Hp Part No Description Backplate Hinged 3200 Clock Timer Assy 3200 Meter Timer Assy Motor Drive 115V 50 60 Hz Motor Drive 24V 50 60 Hz Motor Drive 230V 50 60 Hz Drive Cam Assy STF Black Bushing Heyco 1 2 Heyco 2073 Insulator Limit Switch Switch Micro Screw Pan Hd Mach 4 40 X 1 MS Steel Zinc Switch Micro Screw Rd Hd 4 40 X 5 8 TYPE 1 Steel Zinc Cam Assy Tri Stack After RR Cam Shut Off Valve Cam Assy Special Tri Stack After Brine Fill Cam SVO Pin Roll 3 32 x 7 8 Nut Jam 3 4 16 Fitting Brine Valve Harness 2900 Plug 750 Dia Recessed Black Plug Hole Heyco 2693 Plug 190 Dia White Heyco 0307 Plug 140 Dia White Heyco 0304 Screw Slot Hex Wsh 8 18 X 3 8 Type B RC 44 47 Nut Conduit Fitting 1 2 Label Voltage 120V 3200ET Plug 1 20 Hole Heyco 2733 Cover Assy Environmental Black w Clear Window Bracket Terminal Block Terminal Block Green Yellow Commercial 809 260 141 Terminal Block Segment Gray Endplate Terminal Block Gray Label Terminal Strip Screw Hex Wsh 6 20 6 20 x 1 2 Type 25 Steel Zinc Harness Drive Designer Environmental Wire Ground Commercial Valves Strain Relief Flat Cord Heyco 30 1 Strain Relief E
5. 20 1700 Brine System Assembly Parts aeterne ree ecce ar nan Du cg rs 21 1710 Brine System Assembly amp Parts List sienne 22 1600 Service Valve Operator Assembly amp Parts List 23 2300 Safety Brine Valve Assembly amp Parts List 24 2310 Safety Brine Valve Assembly amp Parts List e aac ds 25 2350 Safety Brine Valve Assembly amp Parts Lll crac nf ra gun E dena een ERR a tud 26 1 Meter Ass mbly amp Parts l eae ied 27 171 2 Moler Assembly amp Parts LISt uuu creer ree rrr eae eee Reg etu ne re de 28 Service Assembles ere ti ER RUE ERE ra en u laki 30 Service INSrUCtIONS eH 32 General Service Hints for Meter Control sise 33 Water Conditioner Flow einen 34 Flow Data amp Injector Draw uu e nete ee Cn uie tpe iet ent eta o a nt ie dede e cele dte Po 36 System 4 Typical Single Tank Installation with Optional Meter U m 37 System 5 Interlock Typical Twin Tank Installation with Optional Meter Interlock and No Hard Water ByPass ER 38 System 6 Twin Series Regeneration Installatio nwith a Remote Meter 39 System 7 Twin Alternator Installation with a Remote
6. 15517 Guide Stem T aa 1 SR NPN NN Fitting Insert 1 2 Tube 2 M 15414 Nut 2900 w Sleeve T5439 Fitting Elbow Male 1 2T x 3 8 16460 Tube Brine 2850 9 123 19830 unas Tube Brine 2850 NHWBP 15414 Nut 2900 w Sleeve 18 eiu P 16123 eite us Nut Brass 19 scares 16124 Fitting Sleeve Delrin DD te 16974 Fitting Plstc Female 3 4 x 3 4 Slip Not Shown 2 peer Body Injector 1700 2 lasse 14002 maria Throat Injector 28 Dp 177 aaa Body Injector 1700 ditatus dns 71480 sr Nozzle Injection AS cn eps 10229 os Q Gasket Injector Cap 1600 AO ui la 11893 idus Cap Injector SS 10228 aes Cap Injector 2 ge TE 14804 Screw Hex Hd Mach 10 24 2 3 4 18 8 SS NOTE Item number 26 11893 is used on injector sizes 2 through 5C Part number 10228 is used injector sizes 6C and 7C Page 21 1710 Brine System Assembly amp Parts List Item No Description Brine Valve 1700 Plastic Top Retainer Flow Control O Ring 210 560CD Brine Spacer 1700 Brine Piston Brine Valve Stem Brine 1710 Plastic 2900 Brine Valve 1700 Plastic Bottom Sleeve Brine Valve S
7. 40 System 4 Single Valve Regeneration Immediate and Delayed Valve 41 System 4 with Remote Starter Valve Wiring enne nennen nennen 42 System 5 Interlocked Regeneration Valve Wiring sis 43 System 6 Series Regeneration Valve Wiring I ctetu iue ccce 44 System 7 Alternating Regeneration 230V 3 Way Solenoid Output Valve Wiring 45 System 7 Alternating Regeneration 24V 120V 3 Way Solenoid Output Valve Wiring 46 IMPORTANT The information specifications and illustrations in this manual are based on the latest information available at the time of printing The manufacturer reserves the right to make changes at any time without notice Job Specification Sheet Job No Model No Water Test Capacity Per Unit Mineral Tank Size _____ Diameter Height Brine Tank Size amp Salt Setting per Regeneration 2850 Control Valve Specifications 1 Type of Timer A 7 Day or 12 Day B 625 to 10 625 Gallon Meter or 3 125 to 53 125 Gallon Meter or Other C Meter Wiring Package 1 System 4 1 Tank 1 Meter Immediate or Delayed Regeneration 2 System 5 2 Tanks 2 Meters Interlock 3 System 6 2 Tanks 1 Meter Series Regeneration 4 System 7 2 Tanks 1 Meter Alternator 2 Timer Program Se
8. 1700 1 2 Brine Specify size of Injector Meters 60613 Meter Assy 2750 Electronic 1 60610 01 Meter 2850 9500 1 1 2 Std 60610 02 Meter 2850 9500 1 1 2 603891 u Meter Assy 2750 60392 Meter Assy 2750 1 Ext 60614 Meter Assy 2850 9500 Electronic 1 1 2 Meter Service Assemblies 61560 01 Meter Assy In Line w 1 NPT Service Equipment Plstc Connector 16174 Silicone 2 oz Tube 61560 07 Meter Assy In Line w 1 NPT 16586 8 Silicone Dow 7 8 Lb Brass Connector 16516 Stuffer 2850 9500 61560 09 Meter Assy In Line w 1 1 2 1 623 Puller Tool Assy 2850 9500 Brass Connector 60460 Meter Checker Kit Std Piston Assemblies 60461 Meter Checker Kit Ext 60105 3s Piston Assy 2850 60105 001 Piston Assy 2850 560CD Service Valve Operator Assemblies SVO 60105 01 Piston Assy 2850 Hot Water 60150 sai SVO Assy 1600 O S 60114 00 Piston Assy Filter 2850 60150 01 SVO Assy 1600 N S Conversion NHWBP 60114 01 Piston Assy 2850 NHWBP Skipper Wheel Assemblies 60114 02 Piston Assy 2850 1600 14860 Skipper Wheel Assy 7 Day Conversion NHWBP 14381 Skipper Wheel Assy 12 Day 60114 03 Piston Assy 2850 1700 Conversion NHWBP
9. pm 13577 Jan na ns 19606 lis 19300 10909 19339 D 138385 ais Tissue 16395 02 16 PERE TE 19298 01 Not Shown 1 60366 Not Shown 1 17996 Not Shown 1 19608 15 Z aaa aaa je 403106 182 lee re 40368 40372 DO 40310 yr 19768 4 2 LL 40375 eie Do not use O ring if control is side mounted Description Valve Body 2850 Valve Body 2850 Machd Seal 2850 Spacer 9500 2850 Piston 2850 Piston 2850 End Plug Assy 2850 End Plug Assy 2850 Hot Water Gasket Injector Body 1600 1700 O ring 347 O ring 226 Piston 2850 NHWBP Rod Piston 2850 Pin Link Spacer 2850 NHWBP Screw Hex Hd Mach 1 4 20x1 End Plug Assy 2850 NHWBP Piston Assy 2850 NHWBP O ring DLFC 1 NPT not shown specify size Disperser Air Injector Disperser Commercial 1 1 2 2850 2900 9500 Adapter Sidemount O ring 160 Sidemount Flange O ring 142 Base 2850 2900 3930 Rotating Screw Hex Hd 3 8 16x1 Cap 18 8 Washer Flat 3 8 Type A N SERS Page 13 Environmental Power Head Assembly
10. 5 BLACK RED RED GR YEL BLACK BLACK i BLACK 2 i a 9d H ra m v TB1 7 POSITION TERMINAL BLOCK N U i d da TIMER MOTOR 2 zz H VDM VALVE DRIVE MOTOR x E x z SW1 TIMER HOMING SWITCH 3 a a 3 ao SW2 TIMER PROGRAM SWITCH a amp P M VEM H SW3 VALVE HOMING SWITCH amp US SW4 VALVE STEP SWITCH 2 9 9 Z2 i P SW5 BRINE CAM SWITCH ri n 5 THCAM TIMER HOMING CAM k 2 de TPCAM TIMER PROGRAM CAM ki ceo S HCAM VALVE HOMING CAM 2 VOM b i SCAM VALVE STEP CAM ap a 40502 02_REVB BVCAM BRINE VALVE CAM NOTE 1 BOTH VALVES IN SERVICE ONLY ONE VALVE IN REGENERATION AT A TIME 2 INDIVIDUAL LOCAL METER REGENERATION 3 VALVE SHOWN IN SERVICE Page 43 System 6 Series Regeneration Valve Wiring REMOTE METER WIRING FLECK RM IMMEDIATE FLECK RM DELAYED FLECK ET RM BADGER AR 123456 23456 123456 123456 o o 112245670 12 4 687 172345870 1128548670 LEAD VALVE T B LEAD VALVE T B LEAD VALVE T B LEAD VALVE
11. Program Wheel Assemblies 60405 20 Program Wheel w 3 4 Ext Label RS 1 1 2 Std Set 100 60405 30 Program Wheel w 1 Std Label EE Set 50 60405 40 Program Wheel w 1 Ext Label 60405 70 Program Wheel w 1 Ext Label Safety Brine Valves 60014 Safety Brine Valve Assy 2310 60038 Safety Brine Valve 2350 60026 30 Float Assy 2350 30 Red Wht 60026 30SAN Float Assy 2350 30 HW 60027 FFA Safety Brine Valve Body 2300 Fitting Facing Arm 60027 FFS Safety Brine Valve Body Fitting Facing Stud 60028 30 Float Assy 2300 30 Blue White 60068 30 Float Assy 2310 w 30 Rod Sales and Service Aids 16698 Literature 2850 Spec Sheet 16910 Literature 2850 S Manual 40717 Literature Catalog Assy PWT Residential Commercial Seal amp Spacer Kits 60129 Seal amp Spacer Kit 2850 60129 20 Seal amp Spacer Kit 2850 Natural 60129 30 Seal amp Spacer Kit 2850 Page 31 Service Instructions Problem Cause Correction 1 Water conditioner fails to A Electrical service to unit has A Assure permanent electrical service regenerate been interrupted check fuse plug pull chain or switch B Timer is defective B Replace timer C Power failure C Reset time of day 2 Hard water A By pass valve is open A Close by pass valve B
12. 6 VALVE SHOWN IN SERVICE POSITION BLACK INTERLOCK CABLE T REMOTE SIGNAL START REGENERATION TIMER lt WHITE WHITE WHITE YELLOW YELLOW YELLOW BROWN BROWN BLUE BLUE BLUE BLACK BLACK RED RED E GR YEL BLACK BLACK t a z m ER BLUE g 1 m lt 5 J 3 3 zz g 8 gt x 3 H o 3 amp 5 ge tni gt e m gt T g g TE EE z z Zi z z z TB1 7 POSITION TERMINAL BLOCK L o 2 VM 2 VDM VALVE DRIVE MOTOR 4 a aK SW1 TIMER HOMING SWITCH SW2 TIMER PROGRAM SWITCH SW3 VALVE HOMING SWITCH NOTE SW4 VALVE STEP SWITCH 1 TWO TANK INTERLOCKED SINGLE REMOTE METER SERIES REGENERATION SWS BRINE CAM SWITCH 2 BOTH TANKS NORMALLY IN SERVICE THCAM TIMER HOMING CAM 3 ONLY ONE TANK IN REGENERATION THE OTHER REMAINS IN SERVICE TPCAM TIMER PROGRAM CAM 4 LEAD VALVE REGENERATES FIRST FOLLOWED IMMEDIATELY BY LAG VALVE HCAM VALVE HOMING CAM 5 WITH 24V VALVES THE POWER CORD IS REPLACED WITH BLUE AND WHITE SCAM VALVE STEP CAM WIRES WIRE BLUE TO TB1 6 WHITE TO TB1 1 6 VALVE SHOWN IN SERVICE POSITION BVCAM BRINE VALVE CAM Page 44 System 7 Alternating Regeneration 230V 3 Way Solenoid Output Valve Wiring REMOTE METER WIRING
13. BLACK YELLOW G INTERLOCK CABLE RECEPTACLE GRN Tete ch BR LI OE WATE BLUE REMOTE SIGNAL START REGENERATION TIMER WHITE WHITE E YELLOW YELLOW BROWN BROWN BLUE BLUE RED RED BLACK BROWN BLACK BLACK a lt a 3 zz 2 a 0 BLUE ala 77 x g 2 i z z E a 9 i lt 3o E Luj a 0 gt D oj 3 9 G 212 zz 5 lt C gt o TB1 9 POSITION TERMINAL BLOCK VOM 2 i i TM TIMER MOTOR a aby VDM VALVE DRIVE MOTOR H BLUE SW TIMER HOMING SWITCH BLACK SW2 TIMER PROGRAM SWITCH SW3 VALVE HOMING SWITCH SW4 VALVE STEP SWITCH LAG NOTE TWO TANK INTERLOCKED SINGLE REMOTE METER SERIES REGENERATION 13632 01_REVK TM TIMER MOTOR Ba EET 13632 02 REVL 1 2 BOTH TANKS NORMALLY IN SERVICE 545 AUXILIARY TIMER SWITCH 3 ONLY ONE TANK IN REGENERATION THE OTHER REMAINS IN SERVICE THCAM TIMER HOMING CAM 4 LEAD VALVE REGENERATES FIRST FOLLOWED IMMEDIATELY BY LAG VALVE TPCAM TIMER PROGRAM CAM 5 WITH 24V VALVES THE POWER CORD IS REPLACED WITH BLUE AND WHITE VALVE HOMING CAM WIRES WIRE BLUE TO TB1 6 WHITE TO TB1 1 SCAM VALVE STEP
14. No salt is in brine tank B Add salt to brine tank and maintain salt level above water level C Injector screen plugged C Clean injector screen D Insufficient water flowing into D Check brine tank fill time and clean brine tank brine line flow control if plugged E Hot water tank hardness E Repeated flushings of the hot water tank is required F Leak at distributor tube F Make sure distributor tube is not cracked Check O ring and tube pilot G Internal valve leak G Replace seals and spacers and or piston 3 Unit used too much salt A Improper salt setting A Check salt usage and salt setting B Excessive water in brine tank B See problem 7 4 Loss of water pressure A Iron buildup in line to water A Clean line to water conditioner conditioner B Iron buildup in water condi B Clean control and add mineral cleaner tioner to mineral bed Increase frequency of regeneration C Inlet of control plugged due C Remove piston and clean control to foreign material broken loose from pipes by recent work done on plumbing system 5 Loss of mineral through drain A Air in water system A Assure that well system has proper line air eliminator control Check for dry well condition B Improperly sized drain line flow B Check for proper drain rate control 6 Iron in conditioned water A Fouled mineral bed A Check backwash brine draw and brine tank fill Increase frequency of re generation Increase
15. Nozzle Injector Tu Throat Injector ns deesse T O riiscia Body Injector 1600 iude 1 16221 Disperser Air l 14805 Gasket Injector Body 1600 1700 ETE d e 8 10929 Fitting Tube 3 8 Nut Brass 1093802 au u 2 Fitting Sleeve 3 8 Celcon 10532 Fitting Insert 3 8 Page 19 1700 Brine System Assembly Page 20 1700 Brine System Assembly Parts List Item No Quantity Part No Description ua 14792 uu uu atan Plug End Brine Valve P 1320712 Quad Ring 020 las 12085 2022 u us Washer Flow 1 2 GPM 12086 Washer Flow 1 5 GPM 12087 Washer Flow 2 0 GPM 12088 a u Washer Flow 2 4 GPM T2089 azas Washer Flow 3 0 GPM 12090 Washer Flow 3 5 GPM 12091 Washer Flow 4 0 GPM 12092 cr uz series Washer Flow 5 0 GPM dis hi 14785 01 Retainer Flow Control 14811 210 560CD Brine Gt dl ka nuna aa 798 Re Spacer 1700 Brine pom 14795 sisse Piston Brine Valve Bit lasse 14797 9 Brine Valve Stem ES less 14790 Brine Valve Body WO A sess 125502 Quad Ring 009 dE Ju a anaq 153410 Spring Brine Valve HD ae lee 102503 Retaining Ring
16. Spring Idler Shaft Tonciu 13017 0204 Gear Idler ere He 13164 Tea ass 13887 Plate Motor Mounting Al JR ee 18743 1 Motor 120 60Hz 1 30 RPM 5600 19659 1 Motor 24V 60 Hz 1 30 RPM 138278 icu Screw Phil Hd Mach 6 32 x 1 8 Steel Zinc 2 11384 stekao Screw Phil 6 32 x 1 4 Zinc 24 dtt s 13881 Bracket Hinge Timer io eee ce 14087 Insulator 10896 Switch Micro E MEET 15320 osito Switch Micro Timer PI EN 114139 0 Screw Pan Mach 4 40 x 1 1 8 MS Steel Zinc p Jeru usa 14007 Label Time of Day au ee ls 14045 Label Instruction D 13864 Ring Skipper Wheel p 15066 Ball 1 4 Delrin Not Shown 1 13902 rien Harness 3200 Not Shown 2 40422 Nut Wire Tan Not Shown 1 15354 01 Wire Ground 4 Page 9 3210 Timer Assembly Page 10 Not Shown Not Shown Not Shown Not Shown Not Shown Quantity Part No 3210 Timer Assembly Parts List Description Housing Assembly Timer 3210 Gear Cycle Actuator Dial 12AM Regen Assy Black Di
17. TIMER HOMING SWITCH RELAY TERMINAL BLOCK PINOUT SW2 TIMER PROGRAM SWITCH SHOWN IN RESET POSITION SW3 VALVE HOMING SWITCH 9 SW4 VALVE STEP SWITCH 12 SWS BRINE CAM SWITCH NOTE SW6 TIMER AUXILIARY SWITCH s Merl 1 TWO TANK SINGLE REMOTE METER ALTERNATING REGENERATION THCAM TIMER HOMING CAM ONLY ONE TANK IN SERVICE THE OTHER IN REGENERATION OR STANDBY TPCAM TIMER PROGRAM CAM HCAM VALVE HOMING CAM 10 SCAM VALVE STEP CAM 1 A 4 8 BVCAM BRINE VALVE CAM 2 SYSTEM WIRED FOR 3 WAY SOLENOID OUTPUT COIL A CLOSES THE DIAPHRAGM VALVES OF LAG UNIT COIL B CLOSES THE DIAPHRAGM VALVES OF LEAD UNIT 3 VALVE SHOWN IN SERVICE POSITION BLACK YELLOW LAG INTERLOCK CABLE REMOTE SIGNAL START REGENERATION TIMER 1 WHITE WHITE WHITE lt 1 WHITE YELLOW YELLOW 2 REO BROWN BROWN 3 YELLOW BLUE BLUE 4 BLUE RED RED BLACK 5 BLACK BLACK BLACK al i GR YEL amp 28 BLUE BLUE 33 9 ab BLACK a J dd H 22 zz JE J i x E al x az 1 9 E al Je H H a a l Op THCAM dg d g TB 7 POSITION TERMINAL BLOCK x Rm TIM
18. backwash time 7 Excessive water in brine A Plugged drain line flow control Clean flow control tank B Plugged injector system B Clean injector and screen C Timer not cycling C Replace timer D Foreign material in brine valve D Replace brine valve seat and clean valve E Foreign material in brine line E Clean brine line flow control flow control Page 32 Service Instructions Problem Cause Correction 8 Softener fails to draw brine A Drain line flow control is A Clean drain line flow control plugged B Injector is plugged B Clean injector C Injector screen plugged D Line pressure is too low D Increase line pressure to 20 P S I E Internal control leak E Change seals spacers and piston assembly F Service adapter did not cycle F Check drive motor and switches 9 Control cycles continuously A Misadjusted broken or shorted A Determine if switch or timer is faulty Switch and replace it or replace complete power head 10 Drain flows continuously A Valve is not programming cor Check timer program and positioning rectly of control Replace power head assem bly if not positioning properly B Foreign material in control B Remove power head assembly and inspect bore Remove foreign material and check control in various regeneration positions b C Internal control leak C Replace seals and piston assembly General Service Hints For Meter Control Prob
19. for the drain line should be the same size as the drain line flow control connection Water meters are to be installed on soft water outlets Twin units with 1 meter shall be installed on common soft water outlet of units 3 Solder joints near the drain must be done prior to connecting the Drain Line Flow Control fitting Leave at least 6 between the DLFC and solder joints when soldering when the pipes are connected on the DLFC Failure to do this could cause interior damage to the DLFC 4 Teflon tape is the only sealant to be used on the drain fitting The drain from twin units may be run through a common line 5 Make sure that the floor is clean beneath the salt storage tank and that it is level 6 Place approximately 1 of water above the grid plate if used in your salt tank Salt may be placed in the unit at this time 7 Place in by pass position Turn on the main water supply Open a cold soft water tap nearby and let run a few minutes or until the system is free from foreign material usually solder that may have resulted from the installation Place the by pass in service position 9 Manually index the softener control into service position and let water flow into the mineral tank When water flow stops close inlet valve place control in backwash position to relieve head of air then gradually open inlet valve to purge remaining air in tank Return control to service position 10 Electrical All electrical connections
20. length of refill time move the two pins at the end of the second group of holes as required The regeneration cycle is complete when the outer microswitch is tripped by the two pin set at end of the brine tank refill section The program wheel however will continue to rotate until the inner micro switch drops into the notch on the program wheel Page 7 3200 Timer Assembly Page 8 3200 Timer Assembly Parts List RENE 13870 Housing Timer 3200 lasse VSOT Tennisens Arm Cycle Actuator e T 40096 24 Dial 12AM Regen Assy Black 40096 02 Dial 2AM Regen Assy Black d einen pee 13886 sue Knob 3200 13296 eene Screw Hex Wsh 6 20 x 1 2 Type 25 Steel Zinc 11999 Label Button pem Jen 14381 Skipper Wheel Assy 12 Day 14860 Skipper Wheel Assy 7 Day Bst Tite 13014 Pointer Regeneration 14265 Clip Spring 13311 Spring Detent T1 uus P 13300 Ball 1 4 SS To cunc UT 15424 Spring Detent 1 13911 Gear Main Drive 19210 02 Program Wheel Assy 3200 ire 15493 Pin Spring 1 16 5 8 SS 16 p 13018 Pinion Idler ra les TIS TZ rre
21. one 360 revolution to set gallonage Program Wheel Gallons Label Immediate regeneration timers do not have a 24 hour gear No time of day can be set Page 6 3200 amp 3210 Timer Series Regeneration Cycle Program Setting Procedure Brine Tank Refill Separate from Rapid Rinse How To Set The Regeneration Cycle Program The regeneration cycle program on your water condi tioner has been factory preset however portions of the cycle or program may be lengthened or shortened in time to suit local conditions 3200 amp 3210 Series Timers Figure to Right 1 To expose cycle program wheel grasp timer in upper left hand corner and pull releasing snap retainer and swinging timer to the right 2 To change the regeneration cycle program the program wheel must be removed Grasp program wheel and squeeze protruding lugs toward cen ter lift program wheel off timer Switch arms may require movement to facilitate removal 3 Return timer to closed position engaging snap retainer in back plate Make certain all electrical wires locate above snap retainer post Timer Setting Procedure for 3200 amp 3210 Timer How To Change The Length Of The Backwash Time The program wheel as shown in the drawing is in the service position As you look at the numbered side of the program wheel the group of pins starting at zero determines the length of time your unit will backwash EXAMPLE If there are six pins in
22. 0 Short Stem 60010 25 BLFC 1650 25 GPM Plastic 60010 50 BLFC 1650 50 GPM Plastic 60010 100 BLFC 1650 1 0 GPM Plastic Brine Valves 60011 Brine Valve 1650 Less BLFC 60029 Brine Valve 1600 Short Stem Brass Std O rings 60029HW Brine Valve 1600 Short Stem Hot Water Page 30 60034 xx 1700 Brine Valve Assy Specify flow control 1 0 5 0 60604 xx Model 1710 Brine Valve Assy Specify flow control 1 0 5 0 Cam Assemblies 60160 20 Drive Cam Assy Std Covers 60219 xx Environmental 60232 xx Designer 2 Piece 60232 110 Cover Designer 1 Pc Black Drain Line Flow Controls 60366 xx 1 FNPT x 3 4 FNPT Specify flow control 6 7 0 60701 xx 1 FNPT x 1 FNPT Specify flow control 8 0 25 0 60702 xx 1 FNPT x 1 MNPT Specify flow control 8 0 25 0 60708 xx 1 FNPT x 3 4 FNPT Specify flow control 8 0 25 0 60721 xx 1 FNPT x 1 FNPT Specify flow control 6 7 0 Drive Assemblies 60050 21 Drive Assy 2750 STF 120V Softener Injector Assemblies Complete 60080 1600 Injector Assembly 60381 1700 Injector Assembly 60480 xx 1600 3 8 Brine Specify size of injector 60481 xx 1600 Brass 3 8 Brine Specify size of injector 60483 xx
23. 1 Disconnect the power source 2 Locate the three screws behind the manual regeneration knob by pushing the red button in and rotating the 24 hour dial until each screw appears in the cut out portion of the manual regeneration knob 3 Loosen each screw slightly to release the pressure on the time plate from the 24 hour gear 4 Locate the regeneration time pointer on the inside of the 24 hour dial in the cut out 5 Turn the time plate so the desired regeneration time aligns next to the raised arrow 6 Push the red button in and rotate the 24 hour dial Tighten each of the three screws Push the red button and locate the pointer one more time to ensure the desired regeneration time is correct 8 Resetthe time of day and restore power to the unit 3200 Timer Setting Procedure SERVICE POSITION INDICATOR 24 HR GEAR MANUAL REGENERATION TO SET TIME OF DAY PRESS RED BUTTON AND TURN LARGE DIAL UNTIL SKIPPER WHEEL 12 DAY SHOWS EVERY OTHER DAY REGENERATION RED TIME SET BUTTON 3200 ADJUSTABLE REGENERATION TIMER IMPORTANT SALT LEVEL MUST ALWAYS BE ABOVE WATER LEVEL IN BRINE TANK Page 5 3210 Timer Settings Typical Programming Procedure Calculate the gallon capacity of the system subtract the necessary reserve requirement and set the gallons available opposite the small white dot on the program wheel gear NOTE Drawing shows 8 750 gallon setting The capacity gallons arrow denotes remaini
24. 1 2 Quick Connector MO Bissau lasse 175439 is Nut 1 1 2 Q C Du p 147106 Meter Cap Assy ET NT Not Shown 1 IOO 2 NER Sleeve Meter 1 1 2 x 1 Page 28 Notes Page 29 Service Assemblies 24 Hour Gear Assemblies 19205 Gear Assy 24 Hour Silver 5600 12 A M 60519 02 Gear Assy 3200 24 Hour 2 Times Day w Silver Label 60519 03 Gear Assy 3200 24 Hour 3 Times Day w Silver Label 60519 04 Gear Assy 3200 24 Hour 4 Times Day w Silver Label 60519 06 Gear Assy 3200 24 Hour 12 00 6 w Silver Label Adapters 61415 iue Adapter Assy Sidemount 2850 2900 2930 61415NP Adapter Assy Sidemount NP 2850 2900 2930 61415 20 Adapter Assy Sidemount BSP MTC 2850 2900 2930 61415 20NP Adapter Assy Sidemount BSP NP 2850 2900 2930 Air Checks 60002 34 Air Check 500 34 Long 60003 34 Air Check 500 HW 34 Tube 60009 01 Air Check 900 Commercial HW Less Fittings Auxiliary Micro Switch 60320 02 Switch Kit 3200 9000 Auxiliary 60320 07 Switch Assy 2850 Aux w Self Tapping Screws 60320 12 Switch Assy 1500 through 2850 Brine Line Flow Control BLFC 60020 25 25 GPM 1600 60020 50 50 GPM 1600 60020 100 BLFC 1 0 GPM 1600 60011 090 Brine Valve 165
25. 3 3IIHM NOLLISOd 3OIA33S NI NMOHS 3ATVA 14 LAL OL ALIHM S 181 OL 3018 ZAIM SIAM JUHM 3018 G39 Y 1833 SI 1302 YIMOd JHL SIATVA AY NOIL VI3N3O3 3l VIC3WWI C3A V HO 3313 SLOWS INVI 71 ION WVO JAYA WVOAS WYO 4315 3AIVA WV2S WYD ONIWOH 3ATVA WYOH WVO WVY390O3d 3WIL WVOdL WvO ONIWOH BHWIL WVOHL HOLMS WYO 3NI238 SMS HOLIMS d3lS JATVA PMS HOLIMS ONIWOH JAYA EMS HOLIMS WV3O Odd 33WII CMS HOLIMS ONIWOH XIWIL LMS AOLOW 3ATVA WGA YOLOW HWIL WL 312018 IWNIWAAL NOILISOd Z 191 181 WIJAWA TIJATVA FIJAIVA STINA U PE Lt Y L E 1 e E y ub rk b I 5 y bL L o Ja o 9 9 S S 9 9 Y t 9 S 041 191 3 XY X390Y9 X390Y4 Wa 13 39314 Wa 23 3IVIG3WWI wa 32314 ONIJIM 3I313W 310W33 Page 42 System 5 Interlocked Regeneration Valve Wiring BLACK
26. ER MOTOR VDM VALVE DRIVE MOTOR o 9 SWI TIMER HOMING SWITCH E VoM 2 i 1 U I H RED SW2 TIMER PROGRAM SWITCH RO SW3 VALVE HOMING SWITCH BLACK SW4 VALVE STEP SWITCH i E SWS BRINE CAM SWITCH NOTE SW6 TIMER AUXILIARY SWITCH 1 TWO TANK SINGLE REMOTE METER ALTERNATING REGENERATION THCAM TIMER HOMING CAM ONLY ONE TANK IN SERVICE THE OTHER IN REGENERATION OR STANDBY 19138 02 REVD TPCAM TIMER PROGRAM CAM 2 SYSTEM WIRED FOR 3 WAY SOLENOID OUTPUT HCAM VALVE HOMING CAM COIL A CLOSES THE DIAPHRAGM VALVES OF LAG UNIT SCAM VALVE STEP CAM COIL B CLOSES THE DIAPHRAGM VALVES OF LEAD UNIT BVCAM BRINE VALVE CAM 3 VALVE SHOWN IN SERVICE POSITION Page 45 System 7 Alternating Regeneration 24V 120V 3 Way Solenoid Output Valve Wiring Page 46 REMOTE METER WIRING
27. Model 2850 Service Manual IMPORTANT Fill in Pertinent Information on Page 3 for Future Reference Table of Contents Job Specification Sheet us u uu ui au asa ma aaa qsqa a se Keti qas eR ERI TUE ERE 3 General Commercial Pre Installation Check List ss 4 3200 Timer Setting 2 iori er deter tert 5 3210 Timer Settings uuu l 6 3200 amp 3210 Timer Series Regeneration Cycle Program Setting Procedure 7 3200 TIMETAS SEMID sele u xo dieci iie u na EL ne u Satu ee os 8 3200 Timer Assembly LIS 9 9210 Timer ASSemibly 5 de te ee dd tt anata 10 3210 Timer Assembly Parts List no cuesta nada abr nes 11 Control Valve with 1700 Injector 12 Control Valve with 1700 Injector Assembly Parts List 13 Environmental Power Head Assembly retentu ee eek Er ea 14 Environmental Power Head Assembly Parts List ss 15 mite 16 Control Drive Assembly Parts List ne ni ane ee ne aboli spas 17 Manual Drive Assembly amp Parts List LI REL tuis atten na dater ee a REP aca dade a oa D aime dite 18 1600 Brine System Assembly amp Parts List 19 1700 Bine System ASSOmIDIV uuu l l eati veo
28. ONLY ONE TANK IN SERVICE THE OTHER IN REGENERATION OR STANDBY SYSTEM WIRED FOR 3 WAY SOLENOID OUTPUT COIL A CLOSES THE DIAPHRAGM VALVES DF LAG UNIT COIL B CLOSES THE DIAPHRAGM VALVES OF LEAD UNIT 3 VALVE SHOWN IN SERVICE POSITION ONE PIN SET TO TRIP SWE TWO MINUTES BEFORE BACKWASH 17727 02 REVD Notes Page 47 P N 16510 Rev F 02 06
29. al 2AM Regen Assy Black Knob 3200 Screw Hex Wsh 6 20 x 1 2 Type 25 Steel Zinc Label Button Program Wheel w 3 4 Std Label with People Label Set Program Wheel w 2 Std Label Set 21 Retainer Program Wheel Screw Fit Hd St 6 20 x 1 2 Type 25 316 S S Clip Spring Spring Detent Timer Ball 1 4 Delrin Gear Main Drive Timer Program Wheel Assy Pin Spring 1 16 x 5 8 SS Pinion Idler Spring Shaft Gear Idler Gear Drive Plate Motor Mounting Motor 120V 60Hz 1 30 RPM 5600 Motor 24V 60Hz 1 30 RPM Screw Phil Hd Mach 6 32 x 1 8 Steel Zinc Pinion Program Wheel Drive Clutch Drive Pinion Spring Meter Clutch Retainer Clutch Spring Screw Phil 6 32 x 1 4 Zinc Rolling Screw Bracket Hinge Timer Insulator Switch Micro Switch Micro Timer Screw Pan Hd Mach 4 40 x 1 1 8 MS Steel Zinc Label Time of Day Label Instruction Harness 3200 Nut Wire Tan Wire Ground 4 Label Caution Label Indicator Page 11 Control Valve with 1700 Injector Assembly NO HARD WATER PISTON Page 12 Control Valve with 1700 Injector Assembly Parts List Item No Quantity Part No lors 16250 si 16250 01 p 10101 Banane Dis ire 16638 4 daria 16092 Donat edis sus 16436 O crece ET 16395 16395 01 e 14805 lc 16455
30. ater enters unit at valve inlet flows up into injector housing and down through nozzle and throat around the piston down through mineral enters center tube through bottom distributor flows up through center tube around piston and out through drain line 5 Rapid Rinse 6 Brine Tank Refill Position Hard water enters unit at valve inlet flows directly Hard water enters unit at valve inlet flows up through from inlet down through mineral into center tube bot the injector housing through the brine valve to refill the tom distributor and up through center tube around brine tank piston and out through the drain line Page 35 Flow Data amp Injector Draw Rates 3 2850 DRAW 1600 3 injector m 2850 RINSE 2 5 _e 2850 TOTAL m 2850 RINSE e 2850 TOTAL 1700 6C injector GPM 20 40 60 PSI 80 100 120 TR20393 Page 36 System 4 Typical Single Tank Installation with Optional Meter Optional Meter Brine Line Out Brine Tank Resin Tank Page 37 System 5 Interlock Typical Twin Tank Installation with Optional Meter Interlock and No Hard Water Bypass Diaphragm Manual Operated Valve Shutoff Resin Tank S Electrical Interlock Cord Brine Tank Brine Line Brine Tank Resin Tank Unit 2 Page 38 System 6 Twin Series Regeneration Installation with a Remote Met
31. er ps Meter In Two tanks 1 meter series regeneration system Both units service at the same time When the meter zeroes out the lead unit regenerates Once the lead unit has returned to the service position the lag unit will regenerate Diaphragm Operated Valve Resin Tank Lead Unit Diaphragm Operated Electrical Interlock Cord Brine Line Brine Tank Page 39 System 7 Twin Alternator Installation with a Remote Meter Remote Meter 4 Way Solenoid Valve Diaphragm 5 A Operated Valve Electrical Interlock Cord Page 40 System 4 Single Valve Regeneration Immediate and Delayed Valve Wiring Owe AIX 1026 Rd 5 2 22 22 5 4 l i 1 I 1 l I 1 o 1 l g e wove i CE 3m8 NNOSE MOTIJA JUHA I d 1 2 I HANIL NOLVYIN3938 JLVIOJAWI 4313 EN CC ee i 2 i 2 2 9 I gi m x I 2 1 Z 1 i gt i ag I I 9 1 zz DOVE HIOORS 438 ME 378 i NMONB NMOUE MOTIJA MOTIJA Exo tes KEEGI 3078 1347 99 31187038818 Page 41 System 4 with Remote Starter Valve Wiring DAJY 89 9 NOILV3I3N3939 L3 VIS TWNOIS 310W3
32. it Insert 3 8 3 10329 Fitting Tube 3 8 Nut Brass RATE 10330 Fitting Sleeve 3 8 Celcon 7 l 16508 Tube Brine 1600 PVC 16508 01 Tube Brine Valve 2850 1600 10250 ing Retaining T l1 11749 Guide Brine Valve Stem iners Tasset 10240 Brine Valve 12550 iii Ring 009 T 1 12748 Brine Valve Body Assy 1600 w Quad Ring TX Valve Stem 1600 eee l 12626 Seat Brine Valve Tiwi see sl 982 u a dia 5016 l 60020 25 BLFC 25 GPM 1600 60020 50 BLFC 50 GPM 1600 60020 100 BLFC 1 0 GPM 1600 1 2 L 10692 Screw Slot Hex Hd 10 24X 18 8 S S 11899 u uuu a Cap Injector SS nie l 10229 Gasket Injector Cap 1600 1 10227 S8creen Injector T 1 10913
33. lem Softener delivers hard water Reason Reserve capacity has been exceeded Correction Check salt dosage requirements and reset program wheel to provide additional reserve Reason Program wheel is not rotating with meter output Correction Pull cable out of meter cover and rotate manually Program wheel must move without binding and clutch must give positive clicks when program wheel strikes regeneration stop If it does not replace timer Reason Meter is not measuring flow Correction Check meter with meter checker Page 33 Water Conditioner Flow Diagrams 1 Service Position Hard water enters unit at valve inlet and flows down through the mineral in the mineral tank Conditioned water enters center tube through the bottom distributor then flows up through the center tube around the piston and out the outlet of the valve 2 Backwash Position Hard water enters unit at valve inlet flows through piston down center tube through bottom distributor and up through the mineral around the piston and out the drain line Page 34 3 Brine Position Hard water enters unit at valve inlet flows up into injec tor housing and down through nozzle and throat to draw brine from the brine tank brine flows down through min eral and enters the center tube through bottom distribu tor and out through the drain line Water Conditioner Flow Diagrams 4 Slow Rinse Position Outle Hard w
34. must be connected according to codes Use electrical conduit if applicable Plug into power supply Page 4 How To Set Days On Which Water Conditioner Is To Regenerate Rotate the skipper wheel until the number 1 is at the red pointer Set the days that regeneration is to occur by slid ing tabs on the skipper wheel outward to expose trip fin gers Each tab is one day Finger at red pointer is tonight Moving clockwise from the red pointer extend or retract fingers to obtain the desired regeneration schedule How To Set The Time Of Day 1 Press and hold the red button in to disengage the drive gear 2 Turn the large gear until the actual time of day is at the time of day pointer 3 Release the red button to again engage the drive gear How To Manually Regenerate Your Water Conditioner At Any Time 1 Turn the manual regeneration knob clockwise 2 This slight movement of the manual regeneration knob engages the program wheel and starts the regeneration program 3 The black center knob will make one revolution in the following approximately three hours and stop in the position shown in the drawing 4 Even though it takes three hours for this center knob to complete one revolution the regeneration cycle of your unit might be set only one half of this time 5 any event conditioned water may be drawn after rinse water stops flowing from the water conditioner drain line How to Adjust Regeneration Time
35. ng gallons exclusive of fixed reserve How To Set The Time Of Day 1 Press and hold the red button in to disengage the drive gear 2 Turn the large gear until the actual time of day is opposite the time of day pointer 3 Release the red button to again engage the drive gear 24 Hour Gear TO SET TIME OF DAY Service Position Indicator TIME IS AT ARROW START CYCLE TURN KNOB CLOCKWISE CAPACITY GALLONS Red Time Set Button White Dot PRESS RED BUTTON AND TURN LARGE DIAL UNTIL TO MANUALLY How To Manually Regenerate Your Water Condi tioner At Any Time 1 Turn the manual regeneration knob clockwise 2 This slight movement of the manual regeneration knob engages the program wheel and starts the regeneration program 3 The black center knob will make one revolution in the following approximately three hours and stop in the position shown in the drawing 4 Even though it takes three hours for this center knob to complete one revolution the regeneration cycle of your unit might be set for only one half of this time 5 n any event conditioned water may be drawn after rinse water stops flowing from the water conditioner drain line Immediate Regeneration Timers These timers do not have a 24 hour gear Setting the gallons on the program wheel and manual regeneration procedure are the same as previous instructions Manual Regeneration Knob NOTE To set meter capacity rotate manual knob
36. shp SWE TIMER AUXILIARY SWITCH CD THCAM TIMER HOMING CAM sine 1 TPCAM TIMER PROGRAM CAM SET irr VALVE HOMING CAM SCAM VALVE STEP CAM p BVCAM BRINE VALVE CAM E if 5 sj sl o NOTE 1 TWO TANK SINGLE REMOTE METER ALTERNATING REGENERATION ONLY ONE TANK IN SERVICE THE OTHER IN REGENERATION OR STANDBY 2 SYSTEM WIRED FOR 3 WAY SOLENOID OUTPUT L A CLOSES THE DIAPHRAGM VALVES OF LAG UNIT COIL B CLOSES THE DIAPHRAGM VALVES OF LEAD UNIT 3 VALVE SHOWN IN SERVICE POSITION j BLACK YELLOW INTERLOCK CABLE E mS f REMOTE SIGNAL START REGENERATION TIMER 1 WATE WHITE WHITE 2 RED YELLOW YELLOW 3 Ea BROWN BROWN 4 BLUE BLUE BLUE 5 PUR RED RED 6 BLACK BLACK BLACK 9 GRAYEL _ BLACK 9 lt dd BLACK EE P x a 85 of 9 d g 8 38 N d LEE A f d dd dd i 4 IE Mm vou 1 HAM o Was i N SCAM i H BLACK 1 8 POSITION TERMINAL BLOCK TIMER MOTOR Ti 230V TO 120V TRANSFORMER P N 40112 VOM VALVE DRIVE MOTOR SW TIMER HOMING SWITCH SW2 TIMER PROGRAM SWITCH SW3 VALVE HOMING SWITCH SW4 VALVE STEP SWITCH SWS BRINE CAM SWITCH SWG TIMER AUXILIARY SWITCH THCAM TIMER HOMING CAM TPCAM TIMER PROGRAM CAM HCAM VALVE HOMING CAM SCAM VALVE STEP CAM BVCAM BRINE VALVE CAM NOTE 1 TWO TANK SINGLE REMOTE METER ALTERNATING REGENERATION
37. tem Quad Ring 009 O Ring 2mmx35mm Spring Brine Valve Ring Retaining Guide Brine Valve Stem Screw Hex Wsh Mach 8 32 X 5 16 18 8 S S Nut Assembly 1 2 Plastic Washer Flow 1 0 Gpm Nut 2900 w Sleeve Fitting Insert 1 2 Tube Tube Brine 2850 9 123 Gasket Injector Body 1700 Body Injector 1700 Throat Injector O ring 012 Nozzle Injector Gasket Injector Cap 1600 Cap Injector Screw Hex Head Mach 10 24 x 2 3 4 18 8 S S Fitting Elbow Male 1 2T X 3 8NPT Item No 1600 Service Valve Operator Assembly amp Parts List 5 4 3 2 1 Quantity Part No Description S l 11749 Guide Brine Valve Stem 1 K10250 Ring Retaining TS 1 10249 Spring Brine Valve HR l 12550 Quad Ring 009 1 10785 SVO Body Assy Brass Valves l 12552 Brine Valve Stem 1600 T l 12626 Seat Brine Valve 8 10832 Fitting Insert 3 8 om 3 10390 Fitting Sleeve 3 8 Celcon Poe 8 10829 Fitting Tube 3 8 Nut Brass T 1 10331 Fitting Compression 1 4 x 3 8 Page 23 2300 Safety Brine Valve Assembly amp Par
38. this section the time of backwash will be 12 min 2 min per pin To change the length of backwash time add or remove pins as required The number of pins times two equals the backwash time in minutes How To Change The Length Of Brine And Rinse Time 1 The group of holes between the last pin in the backwash section and the second group of pins determines the length of time that your unit will brine and rinse 2 min per hole 2 change the length of brine and rinse time move the rapid rinse group of pins to give more or fewer holes in the brine and rinse section Number of holes times two equals brine and rinse time in minutes BRINE amp RINSE SECTION PROGRAM 2 MIN PER HOLE WHEEL FOR REGENERATION CYCLE PIN STORAGE RAPID RINSE SECTION 2 MIN PER PIN BACKWASH SECTION 2 MIN PER PIN How To Change The Length Of Rapid Rinse 1 The second group of pins on the program wheel determines the length of time that your water condi tioner will rapid rinse 2 min per pin To change the length of rapid rinse time add or remove pins at the higher numbered end of this section as required The number of pins times two equals the rapid rinse time in minutes How To Change The Length Of Brine Tank Refill Time 1 The second group of holes in the program wheel determines the length of time that your water condi tioner will refill the brine tank 2 min per hole To change the
39. ts List 1 2 3 Item No Quantity Part No Description p 60027 FFA Safety Brine Valve Body 2300 Fitting Facing Arm 60027 FFS Safety Brine Valve Body Fitting Facing Stud PT jS 60028 30 Float Assy 2300 30 Blue White 60026 30SAN Float Assy 2350 30 HW 60002 34 Air Check 500 34 Long 60003 34 Air Check 500 HW 34 Tube Page 24 2310 Safety Brine Valve Assembly amp Parts List Item No Quantity Part No Description ls 60012 rene Safety Brine Valve Assy 2310 DM TEE 60068 Float Assy 2310 w 30 Rod 60026 30 Float Assy 2350 30 Red Wht c 60002 34 Air Check 500 34 Long Page 25 2350 Safety Brine Valve Assembly amp Parts List 1 Item No Quantity Part No Description TE je 60038 Safety Brine Valve 2350 TA ler 61024 own Actuator Assy 2350 Brine D eR EE Ja ENAS 60026 30 Float Assy 2350 30 Red Wht titres tee 60026 30SAN Float Assy 2350 30 HW lisa 60009 00 Air Check 900 Commercial Less Fittings 60009 01 Air Check 900 Commercial HW Less Fittings Not Shown 1 18609 Fitting Assy 900 Air Check 2350 Not Shown 1 18602 s Fi
40. tting Assy 900 Air Check Page 26 1 Meter Assembly amp Parts List Item No Quantity Part No Description lu Wicca 14959 ies Body Meter 2750 p 138882 i 2 u u uuu Post Meter Impeller es paka hoec T3509 sut Impeller Meter EK pm 13847 O ring 137 Std 560CD Meter 15218 mu Meter Cap Assy 152387 222 us saus Meter Cap Assy Ext 6 2 A 12 112 teinte Screw Hex Hd Mach 10 24 x 1 2 18 8 S S poema Ja aa naa 14960 Flow Straightener 1 Bihan lisa 13287 O ring 123 pm 14961 Fitting 1 Quick Connector 14962 sites Nut 1 Meter Q C Alison prem 15308 Fitting Coupling 1 Brass not shown aee toes 150 T4755 cdit T Meter Cap Assy ET NT Page 27 1 1 2 Meter Assembly amp Parts List Item No Quantity Part No Description sns jM PEE 172969 Body Meter 2850 9500 lire 8882 nr ERN Post Meter Impeller De 13509 Impeller Meter T3994 nn O Ring 137 Std 560CD Meter 5A le re 15218 os Meter Cap Assy es u unuy 1523 Meter Cap Assy Ext O nao stane Re Screw Mach 10 24 x 1 2 18 8 5 5 p Z56542 u 2 E Flow Straightener 1 1 2 Boii 1273392 O Ring 132 Diarra 17544 Fitting 1
41. ttings A Backwash Minutes B Brine amp Slow Rinse Minutes C Rapid Rinse Minutes D Brine Tank Refill Minutes Drain Line Flow Control gpm Brine Line Flow Controller gpm Injector Size Service Valve Operation Units SVO Size of Service Valve 3 General Commercial Pre Installation Check List WATER PRESSURE A minimum of 25 pounds of water pressure is required for regeneration valve to operate effectively ELECTRICAL FACILITIES A continuous 115 volt 60 Hertz current supply is required Make certain the current supply is always hot and cannot be turned off with another switch EXISTING PLUMBING Condition of existing plumbing should be free from lime and iron buildup Piping that is built up heavily with lime and or iron should be replaced If piping is clogged with iron a separate iron filter unit should be installed ahead of the water softener LOCATION OF SOFTENER AND DRAIN The softener should be located close to a drain BY PASS VALVES Always provide for the installation of a by pass valve CAUTION Water pressure is not to exceed 120 p s i water temperature is not to exceed 100 F and the unit cannot be subjected to freezing conditions Installation Instructions 1 Place the softener tank where you want to install the unit making sure the unit is level and on a firm base Maximum 4 feet apart for twin units 2 All plumbing should be done in accordance with local plumbing codes The pipe size
42. uro Round Cord Strain Relief U S Round Powercord 4 European Black Powercord 8 Australian Powercord 12 US Round 120V Sys 5 6 7 amp 2900 3150 3900 Powercord 12 US Round 240V Page 15 Control Drive Assembly Page 16 Not Shown Not Shown Not Shown Not Shown Not Shown Quantity Control Drive Assembly Parts List Part No Description 40264 Backplate SS SVO w T Screws 3200 7 Day 3200 12 Day 3210 Meter 40084 12 Power 12 US Round 120V Sys 5 6 7 8 2900 3150 3900 4 153547 Strain Relief Flat Cord 30 1 40400 Harness Drive Designr Envirmtl 1087228 Screw Hex Wsh 8 32 x 17 64 18 8 S S iure Bracket Motor Mounting 10231 s Screw Slot Hex 1 4 20 x 1 2 18 8 S S 10302 NOP NP Insulator Limit Switch 10218 Switch Micro 10909 Pin Link 10250 Ring Retaining 10621 Link 125 lO rues Cam Drive STF 12102 Rapid T0938 zii Pin Roll 3 32 x 7 8 13366 Bearing Drive 14923 ses Screw Pan Hd Mach 4 40 x 1 MS Steel Zinc 40384 ciues Motor Drive 115V 60Hz Sp Fam1 40385 icis Motor Drive 24V 50 60 Hz Sp Fam 1 420380 inis Motor Drive 220V 50 60 Hz Sp Fam 1 60232 110 Cover Designer 1 pc Black TO T foster Cam Shut Off Valve 10815 Cam Brine Val
43. ve RR T2472 esi esee Cam Assy Tri Stack After RR Not Shown 10300 Screw Slot Wsh 18 8 3 8 12114 uuu uuu Bracket Motor Outboard Coated Screw Cover 15833 ses Stand Off 1990 4 rires Screw Designer Cover Thumb 8 32 Black Page 17 Manual Drive Assembly amp Parts List Item No Quantity Part No Description mn 12599 arr Backplate Manual PER 125922020 Bracket Lever Position co 12595 tasca ues Screw Spec Mach 1 4 20 x 1 2 12707 Washer Spring Not Shown 1 10909 tote Pin Link O 11235 iesus Nut Hex 1 4 20 Mach Screw Zinc 125945 un o Sta Lever Valve Position 2 M 1023 NE Screw Slot Hex 1 4 20 x 1 2 18 8 S S e TEE EEE Lee 60224 xx Cover Manual Control NOR aaa aaa ss 12597 ua s uz Label Manual Valve Softener 142195 e auk Label Manual Valve Filter la eu EE 103005 uu 72 Screw Slot Hex Wsh 8 18 x 3 8 Type B RC44 47 Page 18 Item No 1600 Brine System Assembly amp Parts List 16 EB ER 18 P a Ss m 2 24 TE Quantity Part No Description l 0328 Fitting Elbow 90 Deg 1 4 PT x 3 8T it l 12767 Screen Brine 2 astu itasse sie 09I A

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