Thank you for using this pallet truck
Contents
1. Hydraulic Pump Unit i EPI N WY INN WILE N Ue REN A NY p P INNE Hydraulic Pump Unit No Description Quantity l888 0000000 Spring BE 334 Spindle of Safety Valve 1 335 GreaseCup 1 SKK EREEEE 112. pump section of the hydraulics This preserves the hydraulic seals and the valve components A long service life can be expected 5 3 Operator should read all warning signs and instructions here and on the pallet truck before using this truck with scale 5 4 Do not operate a pallet truck with scale unless you are familiar with it and have been trained or authorized to do so 5 5 Do not operate a pallet truck unless you have checked its condition Give special attention to the wheels the draw bar unit the fork unit the lever plate etc 5 6 Do not use on a slopping ground 5 Do not take up any people on the pallet truck when moving 5 8 The operator had better take on gloves for labor protecting 5 9 When the goods have been transported all people should be away from the forks for 600mm 5 10 Do not load goods like fig 5 B the barycenter of the goods should be on the midline of pallet truck with scale 5 11 Do not load over maximum capacity 5 12 At others special condition or place the operator should be carefully to operate the pallet truck 6 TROUBLES SHOOTING No Trouble Clause The forks can not The hydraulic oil is not enough Pour in the oil be up the max height Without hydraulic oil Fill in the oil The forks can not The oil has impurities Change the oil be lifted up The nut G104 is too high keep the Adjust the nut G104 or screw pumping valve open 31 8 see item 3 4 Air come into the hydraulic o
3. Operating Instructions Parts List Pallet Truck with Scale SAC25 Note Operator MUST read and understand this operating instructions before use this Hand Pallet Truck Thank you for using our pallet truck with Scale Your pallet truck with Scale is made of high quality steel and is designed for the horizontal lifting and transport of loads on a pallet or standardized containers on a level fixed base For your safety and correct operation please carefully read this instruction and the display unit handbook METTLER TOLEDO IND221 amp IND226 Industry Terminal User Service Manual before using it NOTE All of the information reported herein is based on data available at the moment of printing We reserves the right to modify our own products at any moment without notice and incurring in any sanction So it is suggested to always verify possible updates 1 GENERAL SPECIFICATIONS 2000KG 4400LBS Fork Height Raised 200MM 8in 190MM 7 3 4in Fork Height Lowered 88MM 3 1 2in 76MM 3in Fork Length 1150MM 45in or 1220MM 48in Width Across Forks 568MM 22 3 8in or 703MM 27 11 16in 178MM Tin 74x70MM 02 29 32x 2 3 4in 64x70MM 2 1 2x 2 3 4in 180X50 07 1 4 x Zin General purpose dry 10 C to 40 C 14 F to 104 F with 10 to 95 relative humidity G228B 7 G228B 6 2 PRE OPERATION PROCEDURE 2 1 Attaching the display unit G228B A Remove 4pcs screws G228B 7 take away the co
4. P TO REPAIR THE PALLET TRUCK UNLESS YOU ARE TRAINED AND AUTHORIZED TO DO SO 7 WEIGHING OPERATION 7 1 Preparation Put the control lever in the LOWER position and lower the truck to lowest position 7 2 Press the Print Key until the backlight on After the indicator being checked by itself it display OKg 7 3 Weighing method for gross weight Put the forks under pallet and judge by eyes it will be balanced load Put the control handle in the Lower position pump the handle to make the fork be raised until you can make sure the pallet leave ground The stable reading of the indictor is the gross weight of the goods total weight of the pallet and the goods 7 4 Net weight weighing method To weigh the goods packed in the same type standard pallet please operate as following 7 4 1 Weigh single standard pallet for example weight of pallet 40Kg 7 4 2 Press the key of TARE then the indicator display Okg 7 4 3 Remove the pallet from the fork then the indicator display 40kg A 7 4 4 Weigh the palletized goods according the method of 7 3 the stable reading of the indicator is the net weigh of the goods 7 5 The Switch of kilogram and pound When the reading of indicator is in unit of kilogram press the key of FUNCTION the unit of reading switch to pound Press the key of FUNCTION again the unit of reading switch to kilogram again 7 6 Turn off the Indicator When the Indicator works norma
5. il The piston rod 328 or pump body 322B Replace the piston rod 328 or is deformed resulting from partial loading pump body 322B slanting to one side or over loading The fork was kept in the high position for Keeping the fork in the lowest The forks can not long time with piston rod bared to arise in position if not using and pay be descended rusting and jamming of the rod more attention to lubricate the rod The adjusting nut G104 or screw 318 is Adjust the nut G104 or screw not in correct position l qee rh ee E Some part cracked or worn into small Replace with the new one The impurities in the oil cause the release Replace with new oil valve to be unable to close tight The fork Some parts of hydraulic system is cracked Inspect and replace the waste descends without or bored parts the release valve Air come into the oil Banish the air See item 4 2 worked Sealing parts worn or damaged Replace with the new one The adjusting nut G104 or screw 318 is Adjusting the nut G104 or not in the correct screw 318 See item 3 2 The result of scale fies ay G225B scrape the platform Adjust the bolts G225B Sica aa tie scrapes the fork G201B Face lifting the platform Nothing is The battery power is too ee Replace with new one displayed by the terminal Appear error See METTLER TOLEDO IND221 amp oe gt E2 IND226 Industry Terminal User Service Manual NOTE DO NOT ATTEM
6. lly press the key of PRINT until the Indicator display OFF Loosen the key will turn off the Indicator 8 Wiring diagram of scale junction box sensor Front left Front right Sensor Sensor 2 White SIG VTIIIAGV SS Black _ SHLD Red SIG DISPLAY Back left Back right Note Adjust corresponding relation R12 Adjust Sensor 1 R4 Adjust Sensor 2 R16 Adjust Sensor 3 R8 Adjust Sensor 4 G113 G114 6115 6119 6118 G112 G110 G107 G109A G109 G108 G107 G106 No Description Qt No Description Qty _ 1 1 1 G109 Pressure Roller _ 1 Gig ElasticPin 1 G109A Bushing 1 Go Drawbr 1 Git oO PulBoard 1 1 Roller Pin G109 G109A G110 Fork Frame Unit G228B G227B D Sub Female connector R 62058 LEN Bey ur om IT IE 62128 gt BEEZ G f gt OY 2 R 4 7 Nd r wj N DA au O 7 BD G208 G206B G207B p No Description Qty No Description Qty 201B ForkFrame GBI Shaft 2 202B Box of Cable 1 G222B LinkingPlate 4 203B Elastic Washer 2 G223B Axlefor Roller 4 A A N Retaining Ring G2158B Screw 8 G215 Elastic Pin Frame of Roller 1 2 1 G2208 Elastic Pin 2 Display Unit D Sub Male connector G228B 1 gw CO SA G228B 4 ane VA No Description Qty No Description Atty G228B 4 HE Screw Zu BE l O
7. months The oil can be hydraulic oil ISO VG32 its viscosity should be 30cSt at 40 C total volume is about 0 4lt 4 2 TO BANISH THE AIR The air may come into the hydraulic oil because of transportation or pump in upset position It can cause that the forks do not elevate while pumping in the RAISE position The air can been removed in the following way let the control handle G117 on the LOWER position then move the draw bar up and down for several times 4 3 DAILY CHECK AND MAINTENANCE Daily check of the pallet truck can limit wear as much as possible Special attention should be paid to the wheels the axles as thread rags etc It may block the wheels The forks should be unloaded and lowered in the lowest position when the job is over 4 4 LUBRICATION All bearings and shafts are provided with long life grease at the factory You only need provide with long life grease at monthly intervals or after each time the truck is cleaned thoroughly to the lubrication points 4 5 MAINTENANCE OF DISPLAY UNIT See METTLER TOLEDO IND221 amp IND226 Industry Terminal User Service Manual 5 GUIDE TO SAFETY OPERATION 5 1 Disconnect all power to the pallet truck with scale before installing servicing cleaning or removing the fuse Failure to do so could result in bodily harm and or property damage 5 2 To pull the truck always move the control handle into the drive position This makes the draw bar easier to move and depressurizes the
8. now assembled to the pump 3 TO ADJUST RELEASE DEVICE On the draw bar of this pallet truck you can find the control handle G117 which can be regulated in three positions Raise handle down Drive position handle in center position Lower handle up the lever moves back the drive position when released If however they have been changed you can adjust according to following step 3 1 If the forks elevate while pumping in the DRIVE position turn the adjusting nut G104 on the adjusting bolt G103 or screw 318 clockwise until pumping action does not raise the forks and the DRIVE position functions properly 3 2 If the forks descend while pumping in the DRIVE position turn the nut G104 or screw 318 counter clockwise until the forks do not lower 3 3 If the forks do not descent when the control handle G117 is in the LOWER position turn the nut G104 or screw 318 clockwise until raising the control handle G117 lowers the forks Then check the DRIVE position according to item 3 1 and 3 2 to be sure the nut G104 and screw 318 is in the proper position 3 4 If the forks do not elevate while pumping in the RAISE position turn the nut G104 or screw 318 counter clockwise until the forks elevate while pumping in the RAISE position Then check the LOWER and DRIVE position according to item 3 1 3 2 and item 3 3 4 MAINTENANCE The pallet truck is largely maintenance free 4 1 OIL Please check the oil level every six
9. ver board G228B 6 B Remove 2pcs screws G227B from the head of the fork frame G201B C Set the fixation box G228B onto the head of pallet truck with your one hand and the other hand tighten the screws G227B D Connect the D Sub Male connector and the D Sub Female connector together E Close the cover board G228B 6 then tighten the screws G228B 7 Charging Plug The display unit is now fixed 2 2 To attach draw bar to pump unit When attaching the handle you had better squat just behind the pallet truck Then you 2 2 1 Insert the draw bar onto the pump piston 303 then use a hammer to insert the axle with hole G105 into the hydraulic pump and draw bar from the right to left See fig 2 2 2 2 Let control handle G117 to the LOWER position then pass 4 the adjusting nut G104 adjusting bolt G103 and chain G102 through the hole of axle G105 with your hand See fig 3 IT I gt 2 2 3 Press the draw bar G110 down take a JK En BN away the pin which fix the Spring N 6107 Goa NU Bee Y NAN 2 2 4 Let the control handle G117 on RAISE position then raise the lever plate 319 with the pin and insert the adjusting bolt G103 into the front slot of lever plate 319 note to keep the adjusting nut G104 on the under side of the lever plate P7 2 2 5 Use a hammer to tap another elastic pin G106 into the axle with hole G105 The draw bar is
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