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P-500-561-600_TM_FM06

1. GREEN e arar 2 2 CAP RES ASSY JUNCTION WHITE G 41 BON 2 BLACK GE Z M1 i NT FILTER e o LINE CORD M2 MOTOR 99 NS q M2 PRESSURE SOLENOID L1 JN RR 5 me alt le c CAS SAFETY VALVE 5 TONTTTON MODULE cla IYELLOW N BLACK 2 2 GS 5 quee 1
2. si SE PRESSURE e in SOLENOID LINE VOLTAGE 2 2 P2 P1 a JUNCTION RTT S BOX REAR UNUSED TERMINAL PUMP MOTOR LIAI FIELD WIRING L3A L1A JUNCTION BO L1 2 L3 L2 LI ey Lr gt G PLUG HERE 4 PLUG HERE FOR f FOR 208V 1 4 240V AC ai l_ e e 5 5 5 HEATING ELEMENTS a PS a HHA TEMP Tor 2 S 24VC L 16 L1A S 247 1 e HEAT BLAC SECONDARY 4 E HEAT S B p BLACK CONTACTOR 2 Ei 5 ZEE o LINE a 3 D 3 predica VOLTAGE VOLTAGE B A gt ear 91 Rod 9 mo co 5 5 lt
3. 39 Model 500 561 600 H Y PENNY Global Foodservice Solutions SEN Casa tmm JUNCTION WHITE OG PI P2 MODEL 600F BLACK Se Nur 230V 50 60HZ SSI FALTER C HENNY PENNY CORP EINE CORD ller 2 EATON OHIO 45320 tar er 5 ic 4 ll a di I GAS SAFETY VALVE 5 E 2 69 BLACK TENTION MODULE L ij A i SAFETY 1 SEN Valve DRAIN SWITCH Tae ele PRESENT 8 DESERTE il ie ae A 1 li 7 8 n a gt GAS Load FAN MOTOR VALVE V H TR CD PV PV 5 gt ova y 5 HI LIMI 1 THERMOSTAT z _ jim a T RELAY 240V COIL 2 V E 5 6 R1 R2 P222 FN1 1 1 1 R2 1 1 9 1121314109161 1 81 9 1017 12113114115 112131415161 7181 9 10 11 12 13 14 115 D p DA 3A 7A 9A JOATA 24 7 7 1 7 1 oA 13 5 7 7 2 HEAT LIGHT 13 7A 2 yA
4. P1 P2 REEN UNCT ION au CR GND J MOTOR BOX PUMP WHITE NEUTRAL 1 BLACK IL INE 21 1 Mi M2 99 42 2 LINE CORD Li gt PRESSURE nu i GAS SAFETY VALVE 7 5 4 mm YELLON N NY ol GNTTION MODULE FENWAL dt P NO com 9 n lt gt gt i USE IF py 220 1 i SAFETY 1 Sar VALVE I DRAI SWITCH PRESENTI 1 i kae e 4 ac ad ae 21 19 a in PI 1 SENSOR 2 8 E i FAN MOTOR PV MV HI LIMIT THERMOSTAT ES RELAY 120V OR el 240v COIL 1 Z P2FN 3 4 5 GAS VALVE CN ib RI 82 T G2 PROBE L1 N P2 2 1 1 R2 1 1 4 11 21514 9 10 11 15 2 5 41516 819 0111 15114115 1A 2A 5A 9A 15A 24A 25A 26 x x 1 B 1 1 1
5. P1 PRESSURE AT TR SOLENOID zu e m LINE VOLTAGE Lit S Pal PI BOX REAR PUMP MOTOR ES ne L1A 1 fe e zc 4 Aa L3A LIA AO T e si gu TRANSFORMER el 2 480V 240V 2 FIELD WIRING 5 JUNCTION BOX L1A 1 L CAP TERMINAL 5 L2 HEATING ELEMENTS i TEMP 6 2 G L3 2 NY L A Z PROBE E L2 S Z L2A i 11 E 24VC 1 LOCNTR 52 L1CNTR 2 24 1 PRIMARY SECONDARY lt _ SAFETY HEAT T 3 AB CONTACTOR CONTACTOR ZEB LINE LINE T VOLTAGE VOLTAGE S zi amp 15 15 2 eo o Se 1 5 os 5 8 5 215 dz e RED DI amp s 558 Ted BLUE 55228 85 Sm E WHITE BLACK NES 1 A N el 29 go FL 5 8 PROGRAMMING CONNECTOR ONLY 9 U 22 5 3 m
6. supe 2 Model 500 561 600 H Y PENNY Global Foodservice Solutions GRN YEL DK al T CAP ASSY BLUE NEU RANG OL He BROWN LINE 00 EA e MOTOR 230V CAP RES ASS e N SOLENOID VALVE e 9 9 9 230V SAFETY VALVE n NS BLACK FAN MOTOR CONTROL _ DRAIN b 230V ie ware SWITCH WHITE XI BLACK COM NO NC 9 9 3 L H2 Hi 7 e 2 IGH LIMIT F1 id RED 24 TORTE CONVERTER I 10124 1 9 2 VAC 2404 gt gt PI 6 5 es E BLUE Q3 I I 5 BLUE pon 2 JON ul 5 5 m eI E zi 41 r 2 m gt 12 Sola v r r o oa 1 E 1 A gt 3 CABE WES SOSEZ 1 BLACK WIRES 238228 228 2 QOOOOO 00000000000 16 DRAIN aet gt gt CURRENT SENSE 8a 443
7. ai 2 PRESSURE z 9 SOLENOID dl e 1 2 HEATING ELEMENTS LINE VOLTAGE m M2 2 e e L2A P2 PI e e e L2A 1 41111 04 123 2 JUNCTION ky BOX REAR QT SECONDARY HEAT E NN CAP UNUSED TERMINAL HH HEAT2 WITH EC02 016 S 2 11 2 9 T PUMP 2 MOTOR dl HEATI 5 PRIMARY SAFETY 229 NI PLUG HERE PLUG HERE FOR LINE VOLTAGE 208V 240V AC lt IN CIRCUIT 127 FIELD WIRING 5 JUNCTION BOX 2 BREAKER 2 2 e_N L2 L 2 S D S 1 sy L2 o a TEMP Li Li S PROBE C Ed gt 5 5 11 20 T 24 kE L1A 2 o BLACK TOR gt 2 BLACK sel ice S E 5000 ui x 99 00000 I BREAKER 55 m IS 5 28 e RED gt 77 5 e RED m HEAT LS sex BLUE HEAT2 545 1 BLUE L E WHITE Ni 1 BLACK L1 1 E o 55 5 r va 5 9 t5 PROGRAMMI E ONLY 5 4 ha lt La 2 i cu
8. JUNCTION BOX REAR 54 PRESSURE M SOLENOID VALVE HEATING ELEMENTS e L1A 1 L3A eli L1A 21 485819 u 4 MOTOR el fet 11 2 12 2 220206 A SAC uii N rt X H TRANSFORMER HL S HL S 16 n HL S 2 PRIMARY SAFETY SECONDARY HEAT T CONTACTOR CONTACTOR 2 HZD as m L2 1 My E S 2 S L1A LT 1 SZIH H1 FIELD WIRING j JUNCTION BOX DRAIN LS SWITCH L2 L1 BREAKER 2 8l n HIGH g d H D LIMIT I E i HI E HL T na o D 9 D TH amp 9 N PUMP 2 E J LIGHT 1 1 PER T 5 POWER SWITCHEL SATAY I TIMER LIGHT 4 7 NC TS NC HL T E THERMOSTAT LUN 14 500 56 4 T MODEL 500 561 480V ZPH S TH 1 DZTH 1 HENNY PENNY CORP EATON OHIO 45320 71994 April 1 2006 4 After 2 90 710 Model 500 561 600 JUNCTION BOX de SOL E D HEATING ELEMENTS FIELD WIRING JUNCTION BOX 8 PRIMAR NEN HHH
9. e P2 e PRESSURE ela vid SOLENO D 0 LINE VOLTAGE 4 2 2 2 JUNCT TON M CAP UNUSED TERMINAL BOX REAR WITH ECO2 016 PUMP MOTOR HEATING ELEMENTS L1A 2 Ur q FIELD JUNCTION BOX tou L2 Pisano Li PLUG HERE 2 FOR 208V 5 Le 14 1 5 _ HEAT TEMP Ate Lella PROBE 24 L1A 2 24V 1 m HEAT2 H lt 5 VOLTAGE VOL pua E 15 AMP 15 AMP 5 90 BREAKER IBREAKER lt z RED HEAT2 EN BLUE BLUE Ew WHITE BLACK 9 1 2 1 z 2 TUE ES 20 S PROGRAMMING CONNECTOR ONLY 5 RETRO i gi M RIGHT TEMP SENSOR LEET TEMP 208 201 SENSO me m g 7 o SR OUTPUT II 24 1 l Z Zu 24VC 1 JUL SPK2 10101910 1 H 1 BLACK I WHITE 1 HICH Fac SFTY2 LIMIT SPEAKER O HEAT2 ST D1 1 CONTROL PANEL D2 1 MODEL ELECTRIC 1000 2000 FRYER CONTROL 208 2 50 60HZ 1PH 240V CONTACTORS HENNY PENNY EATON OHIO 45320 Serial Number 0807051 amp Above 2 72
10. m P1 2 GREEN GROUND T P2 2 WHITE NEUTRAL Jue f xu e MOTOR 24 e SOLENOID M2 2 VALVE 3 M1 2 i 2 P2 gt ur PT 9 SPARK IGNITION delos S Sa iay et rt A De Ach ra ee 4 1 i SAFETY VALVE 1 6 SEN SEN SENSE 9 EAD 2 VELCOW 9 2 BLACK pum Eva m3 gt I ite 1 8 USE IF SAFETY VALVE PRESENT lNSULATE S1 amp i 52 IF NOT USED l T 1 l 1 i S 5 1 1 c 1 TT T 2 HL2 708 3 HL1 1 i 2401 2 1 5 toa E COM m DRAIN HIGH SWITCH LIMI a n EN FPS USE IF TEMP 1 1 mu le FRYPOT WALL 24A coms i Es TEMP PROBE 1208 1203 FN2 5 IS 1 5 1 uil I aa A 28 ENI 1 i EA 1 2 A 2 z 2 1 5 E Ly _ E r lt gt sSSEE i 58228 Ebbe 5 LIII 1 000000 QOoQoQoOo 900000000000 SCIEN 5 CURRENT SENSE LIMIT swircH MPER 2I gt gt gt Nr torn I INPUTS A 5
11. Model 500 561 600 P2 ap PES JUNCTION GREEN fe cND T 80 WHITE NEUTRAL Wa NFILTER BLACK LINE TAB MOTOR P2 P1 1 M2 PUMP VOLTAGE LINE CORD 9 9999 alla 9e eo L E FAN gt bh FS TEMP m PROBE gt PE BLACK TS x BLUE Exo RED GV M 2 2 GV P 3LUE m YELLOW RED a BLACK a BLACK WHITE N1 1 Ela 5 pa up CONNECTOR ONLY 227221 5 Wi A HENNY PENNY Y a CORPORAT ION 1 l N dg 4 LT 7 RIGHT e 5 0 LEFT TEMP SENSOR Jo l M2 1 O 5 RANSFORMER 1 1 pi 1 9 BLUES a 28 Ic 5 gt YEL 5 2 120 240 1 N 9
12. pe Model 500 561 600 Pagi c P1 P2 FILTER GREEN MOTOR E BLUE __ NEUTRAL BROWN p2 P1 M gt LINE CORD zx gt s PRESSURE da 4 SOLENO D 5 VALVE I YELLOW 5 1 a F ENWAL USE IF E SAFETY VALVE I PRESENT FAN MOTOR CAS VALVE lt Su ao ent SS 15 _ 1 TEMPERATURE PUMP LIGHT LIGHT THERMOSTAT EL 600 STANDARD GAS FRYER 120 240 50 60Hz 1 PHASE HENNY PENNY CORP EATON OHIO 45320 ELECTRONIC SPARK IGNI TION FEBRER SN AN0711030 amp Above Fenwal Module 2 110 710 Model 500 561 600 AY PENNY GREEN SA TOR WHITE BLACK VB a LINE CORD PRESSURE VALVE SPARK IGNITION Ez HI LIMIT THERMOSTAT AS VIEWED FROM REAR TIMER LT H UN NES d MODEL 600 STANDARD GAS FRYER 120 50 60Hz 1 PHASE HENNY PENNY CORP EATON OHIO 45320 ELECTRONIC SPARK IGNITION 67152 SN AN0702112 amp below SN AN0703021 amp above use 75555 707 2 111 ESP A Model 500 561 600 H NY PENNY rvice Solutions FILTER GREEN _ conos JUNCT ION BOX PUMP BLUE NEUTRAL BROWN LINE talee LINE CORD PRESSURE pue cce 5 SOLENOID CAS SAFETY VALVE VALVE INE SPARK IGNITION I
13. NOTE FOR SUPPLY CONNECTIONS JUNCTION BOX USE COPPER STRANDED WIRE TERMINAL BLOCK 19 j o Gilli DO NOT CONNECT 11 L2 TO ra 216 5 22 ___ CIRCUIT AT MORE THAN L3 21 150 VOLTS TO GROUND 9 25 eo 22 3 19 20 21 1 10 181 17 16 L ca 11112 L3 11112113 SECONDARY CONTACTOR 15 PRIMARY CONTACTOR 5 FILTER MOTOR L1 12 13 PUMP HEATING ELEMENT 18 17 16 25 12 19 n gt FUSE an 15 HI LIMIT THERMOSTAT NC COM E 4 DRAIN SAFETY SWITCH d 8 13 24 13 MALE 1 g MALE 9 PIN CONNECTOR FER 2 PIN CONNECTOR FEMALE 15 FEMALE PRESSURE RELEASE SOLENOID GENER POWER TEMPERATURE LIGHT LIGHT TC 12 x PUMP ae 5 LIGHT 24 SWITCH oA THERMOSTAT TIMER _ C2 11A C1 pue 4A L2 12A UK L1 pen 10A 6A MODEL 361 ELECTRIC FRYER POWER TRANSFORMER TAR 13 5KW SPH AT 220 380VAC 208VAC OR 240 415 415VAC 240VAC 48200 2 96 1202 Model 500 561 600 NOTE FOR SUPPLY CONNECTIONS USE COPPER STRANDED WIRE H DO NOT CONNECT 118 L2 TO 12 A CIRCUIT AT MORE THA
14. FILTER MOTOR PUMP 24 11 12 7 10 FUSE FUSE pri 15 amp 15 amp 24 HI LIMIT THERMOSTAT C NC COM 4 I 14 14 DRAIN SAFETY SWITCH 6 8 13 1 2 3 4 5 6 7 8 9 T TICA 6 718 443 9 PIN CONNECTOR 31 4 5 5 ui 1 2 4 5 PRESSURE RELEASE SOLENOID 10 1 2 BOTTOM 124 i CONTROL RELAY 134 BOARD 240 14 21164 15 CE 11 8 _ _ _ 9 194 1202 ME 21 CONTROL CAPACITOR TR NSFORMER 23A 24 208VAC 13A 25 MODEL 561 ELECTRIC FRYER 11 25KW 3PH 220VAC 55650 2 99 Model 500 561 600 NOTE FOR SUPPLY CONNECTIONS JUNCTION BOX USE COPPER STRANDED WIRE TERMINAL BLOCK O DO NOT CONNECT Lik 12 TO M L ts GI 20 CIRCUIT AT MORE THAN 1 150 VOLTS TO GROUND L3 TS 011 2 N 43 3 28 8 22 X __ ___ OL FILTER D IOL 0 MOTOR T Li T eT a SECONDARY CONTACTOR PRIMARY CONTACTOR 13 DT TOT 161 1 EREEREER 2 3 4 EL 4 247 ll 5 BOARD 6 0 RESISTOR 21 CAPACITOR MODEL 561 ELECTRIC FRYER POWER TRANSFORMER 11 25KW 3PH AT 220 380VAC 208VAC OR 240 415VAC 415VAC 240VAC 55661 2 100 1202 Model 5
15. GREEN 58 IA P1 P2 BLUE N 71H 64 BROWN LINE L 1 PZ IPT Mi LINE CORD mr 1 N 7 MZ 99 JUNCT ION s FAN FILTER SOLENOID MOTOR VALVE GAS PUMP LINE E MAE VOLTAGE R PV T 1 TT TT 24 5 SAFETY VALVE F USED 2 24VAC TONTTION MODULE 0 a SENSOR i E 1 419 ZEE 152 2484 71 i SEN le TEMP LUE og BE PROBE lt RED id CAP IF BLUE gt SAFETY VALVE YELLOW 55 NOT USED RED a BLACK bag 11 1 11 1 1 1 lt 134 ER 1 tt _ 16 1 zy 7 Ila PRGM CONNECTOR ONLY row 1188 lem N E 4 L1 A Dru RIGHT 2 3 8 8850 5 LEFT TEMP lla E 15 SENSOR Jo 208 240 2 Sa 1 TRANSFORMER POWER SER B 2081 SWITCH N m 0 77 BLUE 4 1 RED 208V 1 6 8 EE ORANGE 220 240 120 240 4 nog ux BLACK ipu Sem 1 24 OS lt 2 u IR rg 25 22 amp Z 15 a Re E x LE g Qo 9 5 24 3 7 lt 4 e m EF H nei 5 24VC 3 BLUE rg L1 3 ET El 5 LNI 3 m ESSE 5 lt
16. E 2 22 gt O sel E gt o 2 2 2 3 L 2 E 2 2 B L _ _ c lt gt Es BLACK WiRES I 339228 223 5 T 00000 MS shito JUMPER 33 33 CURRENT SENSE NO INPUTS NOT USED ON GAS UNITS GAS AUTO DETECT SENSOR ul 133 i S u S apo uju gt gt E 1 AA Fi F2 99 1 P3 208V 0000 RTD PROBE VALUES PON 1 L 1 B i P2 120 240 70 F 1082 Ohms Na gt 20 ou 5 3 PUMP MOTOR SWITCH TOP 300 1569 Ohms POWER INPUT a E POW SANSFORMER gt 325 F 1621 Ohms SELECTOR MEA sera ms P2 FOR 120 OR 240 230V 375 F 1724 Ohms W LINE VOLTAGE CONTROLS PLUG INTO FOR 20BV 208 240V 50 60HZ 1 HENNY PENNY CORP EATON OHIO 45320 68614 710 2 123
17. Pen dolly er rns 2 0 a P 0 1 b BRR h A 561 54008 140028 x moe x ranwocases KBSGUHGBRESA Pan wcses 21 20 x __ BARA __ E 140034 rn Casters a __ na a Tr er a Tn er rns GAWSB amp Aww T er EC 3 54 710 140035 140037 Model 500 561 600 FIGURE amp ITEM PART DESCRIPTION NO NUMBER Supersorb Filter Assembly 3 1 02 and After 14423 KIT 500 561 Supersorb Assy Includes 1 2A 3 7 8B amp 9 14424 KIT 600 Supersorb Assy Includes 1 2B 3 7 8B amp 9 69289 ASSY Filter Union 23951 TUBE D U to Filter Electric 24284 TUBE D U to Filter Gas 5 01 249 SCREW 8 32 3 16 TH SHOULDER 67948 WELD ASSY Drain Filter 66202 WELD ASSY Filter Section 12186 CHARCOAL FILTER PAD carton of 30 70585 FILTER CLAMP RING w o Screw 32851 CLIP Drain Filter SN AN0507125 amp below 600 SN AA0507115 amp below 500 561 below SN AB0508001 67952 CLIP Short Drain Filter SN AN0507126 amp above 600 SN AA0507116 amp above 500 561 SN AB0508001 amp above 70721 RING Filter Retainer Whole SN AN0507126 amp above 600 SN AA0507116 amp
18. USED ON GAS amp UNITS I CONNECTOR dl 1 4488 L l gt 4 21 1 BJ dul 1 1 47 gt F F2 O ees 99 99 P B FAN E mien Re 2087 RTD PROBE VALUES TA 00 24A 21022 2 1082 Ohms EIC PUMP MOTOR POOR 120 240 21 5 SWITCH TOP 120 COM 300 F 15 POWER INPUT i POWER 248 MEI PER MODEL 600 C C SWITCH H 375 F 17 120V 50 60HZ 1PH SELECTOR PLUG INTO usto HENNY PENNY CORP P2 FOR 120 OR 240 230V i EATON OHIO 45320 5 5 ELECTRONIC SPARK IGNITION 67199 SN AN0711030 amp Above Fenwal Module 2 120 710 Model 500 561 600 Y PENNY Global Foodservice Solutions P2 2 GREEN BTE BLUE EUTRAL FILTER BROWN PUMP
19. Y Recommended Parts 1205 3 47 Model 500 561 600 HENNY PENNY Global Foodservice Solutions FIGURE amp ITEM PART NUMBER DESCRIPTION DIRECT CONNECT ASSEMBLY MODEL 500 65139 ASSY Direct Connect Hose 17255 PIN Cotter 17319 ELBOW Pipe FP02 024 NIPPLE 3 8 NPT Close BI 17308 VALVE Filter SC03 005 SCREW SD 8 x 1 2 PH PHD 32504 ASSY Shortening Mgt Brkt 21611 DISCONNECT Male FP01 114 ELBOW Street 3 8 NPT BI FP02 055 NIPPLE 3 8 x 18 LG BI 21874 SPRING Shortening 32723 ROD Direct Connect 500 29769 GRIP Fryer Handle 32526 BRACKET Drain Rod 500 14369 KIT Direct Connect SN KB020JJ amp below 14365 KIT Direct Connect SN KB021JJ to HB013JB 14425 KIT Direct Connect SN HB014JB amp above 14696 KIT Direct Connect No Hose SN HB014JB amp above Recommended Parts not shown 3 48 1205 _ NC PENNY Global Foodservice Solutions FIGURE amp ITEM PART NUMBER 65139 FP01 079 FP02 024 17308 17319 17255 24641 5 03 005 21611 21874 32722 29769 32557 32648 14370 14366 14426 y Recommed Parts not shown 1205 Model 500 561 600 DESCRIPTION DIRECT CONNECT ASSEMBLY MODEL 600 ASSY Direct Connect Hose ELBOW 5 8 Tube 3 8 NPT Male NIPPLE 3 8 NPT Close Logan VALVE Filter ELBOW Pipe PIN Cotter ASSY Shortening Mgt Brkt SCREW SD 8 x 1 2 PH PHD DISCONNECT Male SPRING Shor
20. veLLON GN BLACK SPARK IGNITION y I Z p NO COM IGNITION MODULE USE rw 24 VAC DRAIN SWITCH VALVE gt i PRESENT Ecc cicer wt J u eee i CERES ni FLAME DI PE SENSOR gt 4 y 5 GAS LJ FAN MOTOR VALNE MV IH TR PV 5 a al E ds 7 5 P 1 PV MV HI LIMIT THERMOSTAT 1 mW n _ e 512 HL1 RELAY 240V COIL A 2 P2FN 3 4 5 6 N m x 7 8 R1 R2 E G2 LI N P2 2 FNi 1 Z P1 1 R2 M1 1 2 4 5 6 8 10 11 12 3114 1 A s 213141516171819110117112 13 14 115 TB 38 28 48 68 58 78 248 108 mi aj a m S A S 48 dB 143 138 4 POWER P7 3 128 7B 1 248 11B 2 PET 168 178 6 e P5 58 Q 31188 m m TP Be sel P hbs 5 608 1 2 4 211 P9P1dP11P12P 3P14 O Z pat Li Li ENP 3 DIE P15 p17 PROBE 11B 5 51431211 41312 1 488 e 4 r 1 31578 17 P3 71988 T 20522 51498 21598 102174 12B Oz amp 21508 1 18B c zia 5158 peli 72 6 T 10B MODEL 600SMS FRYER 230 50HZ SMS 551 CONTROL 75512 HENNY PENNY CORP EATON OHIO 45320 SN 0703021 to AN0711029 Robertshaw Module 2 134 908 Model 500 561 600 H Y PENNY Global Foodservice Salutions
21. BLACK 4 5 6 718 70 12 11 AE 1 5 2 pum BIER 12 TEMPERATURE LIGHT POWER FE SWITCH POWER LIGHT TIMER o te pe DE 12 MODEL 600 STANDARD GAS FRYER 230 50Hz 1 PHASE 55 HENNY PENNY CORP EATON OHIO 45320 7 5556 SN AN0703021 to AN0711029 Robertshaw Module 2 114 707 Model 500 561 600 H Y PENNY Global Foodservice Salutions 01 CAP ASSY 2 2 CAP RES ASSY FILTER MOTOR PUMP LINE CORD PRESSURE Gig SAFETY E BOX 1 VALVE IGNIT z2 MODULE JAL SPARK IGNITION E SENSE GND ORANGE 240 WHITE 120 mans 1 2 122 22 221 8 1 52114 121 22221120112 122 2 3 4 5 6 7 8 9 10 12 15 14 15 1 2 0 11 12 14 11 TEMPERATURE PUMP LIGHT LIGHT THERMOSTAT EL 600 STANDARD GAS FRYE 250 50Hz 1 PHASE SSI HENNY PENNY CORP EATON OHIO 45320 7 5556 SN AN0711030 amp Above Fenwal Module 908 2 115 Global Foodservice Solutions Y PENNY
22. Control Decal Pollo Campero 61572 p Control Panel Stud Assy 184399 Control Panel Stud Assy CI Ps Control Decal Wendy s Kass NE NE 61554 64429 61571 61580 1754 _ SI Control Decal Pollo Campero Control Decal Pollo Campero CE Control Panel Stud Assy N Control Decal Pollo Campero 61572 Control Panel Stud Assy 63230 _KB030JJto HBOIGJB ContolDecal fJ _______________ Panel Stud Assy 0217 10 085 ControlDecal 2201 ai 2 1554 2 61709 6 6 6 6 Control Decal Wendy s 61570 6 6 6 6 a 323 6 61555 61571 1580 6 6 1754 1 ice E uw ______________ Stud Assy o jOontolDeca PolloCampero CE _ HB014JB amp Above 61554 61709 N HB014JB amp Above Control Decal Wendy s 61570 Control Decal Pollo Campero 61572 Pp Control Panel Stud Assy 27396 Control Decal Pollo Campero 170 6 61709 61709 2 Control Panel Stud Assy 1353 1580 61754 27390 __ ControlDecal Wendys MEE Control Decal Pollo Campero 6 6 6 6 edi AAA E oue s GAO86JB amp Above ControlDecal_______ P og 2 1 adi Control Decal Pollo Camp
23. STEPDOWN 25 TRANSFORMER 26 8 2 PIN CONNECTOR TEMPERATURE LIGHT THERMOSTAT Ne MODEL 561 ELECTRIC FRYER 13 5KW 3PH 480VAC 48195 2 94 1202 NOTE FOR SUPPLY CONNECTIONS USE COPPER STRANDED WIRE DO NOT CONNECT Li amp L2 TO CIRCUIT AT MORE THAN 150 VOLTS TO GROUND JUNCTION BOX TERMINAL BLOCK Model 500 561 600 FUSE 15 omp FILTER MOTOR PUMP 19 20 21 L L 12 10 2 9 1 L2 13 PRIMARY CONTACTOR L2 L3 NC 10 Hi LIMIT THERMOSTAT 4 DRAIN SAFETY SWITCH 6 TIMER FEMALE 9 PIN CONNECTOR 5 2 PIN CONNECTOR PRESSURE RELEASE SOLENOID LIGHT 1202 MODEL 561 ELECTRIC FRYER 15 5KW 3PH 220 THERMOSTAT EMPERATURE Ch 48198 2 95 Model 500 561 600
24. ZZE 1 LE 1 1 NO SN CAMERE alia i 1 VALVE DRAIN SWITCH SENSOR PRESENT der AS CE T 4 1 li 9 o 3 m gt GAS J FAN MOTOR VALVE V TH TR 4 z n gt GVI Gv2 5 e P 1 PV MV HI LIMIT HERMOSTAT 1 CN n 2 HL2 E HL1 RELAY 240V COIL 1 2 CN m P2FN 5 6 n S Hs 7 8 R 3 G2 Li N P2 2 FN1 1 P1 1 R2 1 1 MALE 2 4 5 6 8 1 1 12 14 1 CONN 15 PIN CNN 2 3 4 5 6 7 8 9 1 12 3 14 15 3T4 38 28 48 6B 58 78 248 108 co e ex a 4B 28 148 138 1 POWER P7 3 128 78 T 24B 11B 2 PeE 168 178 6 ela 5 5B 31188 m m 4759 2 sel PBB E 2 211 PPIP HPPP 71608 7 EMP X PAFHDSB O BOARD EVE E 121858 15 p17 118 6 1 68 5141 31211 413211 488 7 to 5588 20625 21498 21598 54 128538 508 2 188 gt 258 5218 pals 19B 6 1 108 MODEL 600SMS FRYER 230V 50 7 1PH SMS SSI CONTROL 75512 HENNY PENNY CORP EATON OHIO 45320 SN AN0711030 amp Above Fenwal Module 908 2 135 Model 500 561 600 Model 500 561 600 SECTION 3 PARTS INFORMATION 3 1 INTRODUCTION 3 2 GENUINE PARTS 3 3 MODEL VARIATIONS 3 4 HOW TO FIND PARTS SAMPLE 504
25. 51 bos 99 33 m ad eg 18 E RED m RED BLUE HEAT2 48225 eo BLUE 1 EISE JE WHITE 1 1 BLACK N 7 lo 497 EL 5 5 La PROGRAMMING CONNECTOR ONLY HENNY PENNY o CORPORATION 5 5 SG M T 5 Fo 8 8 240 m yi a SE UT TRANSFORME SPEAKER 0 208 240V E 50K POWER A e SWITCH ms 12 2446 24V 1 ES INPUT 8 24VC 1 ed gt e 18 000000000000100000 00 SPK1 BLACK WHITE SFTY1 SFTY2 cu HEAT SPEAKER HEAT2 SF CONTROL PANE 5 eee COM NO NC ui DRAIN MODEL 500 ELECTRIC 1000 2000 FRYER CONTROL ma 380 415V 50 60HZ 3PH 4W G BRON e 240V CONTACTORS RED HENNY PENNY CORP RED EATON OHIO 45320 NL Serial Number AN0807051 amp Above u 908 2 73 H 2 74 Global gt Y PENNY Foodservice Solutions Model 500 561 600
26. lt PUMP LIGHT 1 1 LN TEMP POWER POWER h LIGHT TIMER LIGHT SWITCH S TH S TH 1 Ne L1CB NC HL T C L2 EC uz THERMOSTAT LIN 14 2 MODEL 500 208 240V 50 60HZ HENNY PENNY CORP EATON OHIO 45320 71988 D April 1 2006 amp After 710 2 67 Model 500 561 600 SOLENOID VALVE REUS PUMP REAR 27 JUNCTION BOX HEATING ELEMENTS 15 SECONDARY CONTACTOR CONTACTOR MODEL 500 380 415 SPH 4W G HENNY PENNY CORP EATON OHIO 45320 65197 Before April 1 2006 2 68 806 y Y PENNY Global Foodservice Solutions H PRESSURE SOLENOID VALVE Model 500 561 600 FILTER MOTOR PUMP n REAR SB JUNCT I ON B BOX HEATING ELEMENTS e Q PRIMARY SAFETY TERMINAL CONTACTOR BLOCK 2 s L30 2 S L1O p 22 7 gt S SECONDARY HEAT CONTACTOR DRAIN 3 FUSE SWITCH ALIA Y P1 1 M2 1 L1A H D D TH 1 MODEL 500 HENNY PENNY CORP EATON OHIO 45320 April 1 2006 amp After 806 380 415 50HZ 4W G THERMOSTAT 2 69 Y PENNY Global Foodservice Solutions H Model 500 561 600
27. 1202 2 53 Model 500 561 600 2 18 FILTERING SYSTEM Continued Installation 1 Attach the filter rinse hose with its quick disconnect female fitting to the other half male fitting inside the door next to the filter valve handle 2 do this slide back the spring ring on the female end of the quick disconnect fitting and let it snap into place over the other half male fitting 3 With a quick tug on the hose insure the quick disconnect is locked into position Step 1 Filter Valve Description The filter valve is a 3 8 inch two way stainless steel ball valve If this valve should develop leaks the entire valve must be replaced SHOCK HAZARD To avoid electrical shock or property damage move the power switch to OFF and disconnect main circuit breaker or unplug cord at wall receptacle Removal 1 Drain the shortening from the frypot 2 Remove the filter drain pan from the fryer 3 Remove the cotter pin handle and extension rod 4 Remove the pipe from between the filter pump and valve If fryer is equipped with optional filter rinse hose attach ment disconnect pipe from filter valve 5 Use an adjustable wrench and remove the valve 6 Replace the valve and reassemble in reverse order 2 54 103 Model 500 561 600 2 18 FILTERING SYSTEM Continued Filter Pump Repair The two most common causes for a fryer s inability to pump shortening is that the pump is clogged with bre
28. Lo SETY2 c c pEEB HIGH CONTROL PANEL 1 MODEL 600 GAS al 1000 2000 FRYER CONTROL Tu 230V 50HZ 1PH 24VAC GAS VALVES 24VAC SOLID STATE IGN m BRONN HENNY PENNY CORP AP BROWN EATON OHIO 45320 RED 1 80221 Serial Number AN0807053 amp Above 908 2 117 ESP A Model 500 561 600 H Y PENNY Global Foodservice Solutions GREEN GROUND WHITE NEUTRAL BLACK LINE PUMP MOTOR 120V SOLENOID VALVE e 9 OPTIONAL EAE ORT gt 16 _ GAS 120V SAFETY VA
29. RIGHT Tee or 5 TEST LEE E ZIO TE ap 2 5 SENSOR Le E TRANSFORMER POWER B SPEAKER 208 240V SWITCH 5 PONER 0 24 1 92189 12 8 24NC 1 I X SU 85 Gxt 2 D Le 85 is xz te Oz BE Em Em d 286 ES 1111 SPK2 Y PRI a BLACK WHITE SFTY1 HIGH SFTY2 LIMIT HEATI SPEAKER O HEAT2 2 CONTROL PANEL es 88 4 COM NO NC DRAIN SWITCH MODEL 500 ELECIRIC 1000 2000 FRYER CONTROL 480V 50 60HZ 3PH BON CON pre qe 240V CONTACTORS RED HENNY PENNY CORP EATON OHIO 45320 79415 Serial Number AN0807051 amp Above 908 Model 500 561 600 HEATERS VAL VE FIELD WIRING JUNCTION Box CIRCUIT 51 H CONTACTOR 9 S S 3 S FILTER MOTOR PUMP MALE SL 2 9 PIN CONNECTOR LO 21 FEMALE HEAT LIGHT ARI PWR LIGHT x I X 20 a A CONTROL TRANSFORMER CONTROL PANEL gt MODEL 500F 208 240V 50 60HZ 1PH HENNY PENNY EATON OH 45320 51672 U Before April 1 2006 806 2 75 H Global Foodservice Solutions FIELD WIRING MEM i PENNY JUNCTION BOX 5
30. This section lists and illustrates the replaceable parts of Henny Penny Model 500 561 and 600 pressure fryers built after Novem ber 6 2000 If your unit was built prior to that date some differences may exist If you have any doubts please contact your distributor As with all contacts to your distributor include the model number and serial number from the nameplate on your unit Use only genuine Henny Penny parts in your fryer Using a part of lesser quality or substitute design may result in fryer damage or personal injury This section covers model variations due to options different applications gas or electric and to cover the latest design improvements When you order replacement parts be sure to check for model variations as stated in the figure title and in the DESCRIPTION column of the parts list To find the items you want to order proceed as follows 1 Use the index of illustrations paragraph 3 11 to find the page number of the proper illustration 2 Referring to the illustration find the part desired and its item number 3 1 SAMPLE 3 5 SUBASSEMBLIES 3 6 HOW TO ORDER PARTS 3 2 Model 500 561 600 3 Find the item number in the corresponding parts list which shows the Henny Penny part number a description of the part any model or usage limitations and the quantity of parts used on that illustration In some cases items in the parts list can be purchased in groups called
31. PROBE I 17 TIBA 3 23A EKO TOA FX 000025 2 184 EE 25 UT MA 5 i CONTROL TRANSFORMER CONTROL PANEL MODEL 500F 400V 5 SPH 4 WIRE amp GND HENNY PENNY CORP EATON OHIO 45320 21200 Before April 1 2006 See 69449 for April 1 2006 amp After 806 2 81 Model 500 561 600 SOLENOID FILTER REAR VALVE MOTOR JUNCTION PUMP BOX FOR CE WIRING DRAIN SWITCH HI LIMIT THERMOSTAT bere 1 314 FEN LANE 2 9 PIN FEMALE CONNECTOR 1 CONTROL BOARD MODEL 500KFC 580 415 50 2 3PH 4 WIRE GND EATON OHIO 45320 63211 Before April 1 2006 2 82 806 Model 500 561 600 PRESSURE FILTER SOLENOID MOTOR 211 813 VALVE BOX 1586 2 buoy I 1929 4 11628 O IPHS 1 B me II N O 1 5 6 ana ila tas HEATERS Loo 2 52 P2 Hs1 2 2 PRIMARY SAFETY H1 FIELD WIRING CONTACTOR JUNCTION BOX P2 HS3 B 2x L3 0 3 8 2 Were ges N 01 87 GR i FILTER BOARD CE UNITS ONLY e ME N T HL D 1 S 19 ILE cU r l 1 2 28 nicae V DRAIN AT NIGH SWITCH LIMIT u NI a 5 MALE
32. PENN Y Global Foodservice Solutions Henny Penny Pressure Fryers Model 500 Model 561 Model 600 TECHNICAL MANUAL 710 Model 500 561 600 NOISE This manual should be retained in a convenient location for future reference A wiring diagram for this appliance is located on the rear shroud cover of the control panel Post in a prominent location instructions to be followed if user smells gas This information should be obtained by consulting the local gas supplier The Model 600 Fryer is equipped with a continuous pilot But Fryer cannot be operated with out electric power Fryer will automatically return to normal operation when power is restored Do not obstruct the flow of combustion and ventilation air Adequate clearance must be left all around appliance for sufficient air to the combustion chamber FIRE HAZARD To avoid a fire keep appliance area free and clear from combustibles Improper installation adjustment alteration service or maintenance can cause property damage injury or death Read the installation operating and maintenance instructions thoroughly before installing or servicing this equipment 4 DANGER DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE FIRE OR EXPLOSION COULD RESULT FM06 009 Revised 7 28 10 Nominal Heat Input Net Nominal Heat Input Gross Supply Pressure Test Point Pressure Injecto
33. Patas i DRAIN SWITCH n Lee Lle 1 gt gt gt S c 1 FLAME SENSOR C ALTERNATE GAS VALVE HI LIMIT THERMOSTAT CONTROL PANEL AS VIEWED FROM REAR TEMPERATURE LIGHT THERMOSTAT m 01 MODEL 600 STANDARD GAS FRYER 208 240 50 60Hz 1 PHASE HENNY PENNY CORP EATON OHIO 45320 SPARK IGNITION SN 0702112 amp below SN AN0703021 4 above use 75555 2 112 710 ELEG 69076 Model 500 561 600 FILTER BLUE BROWN 215 U 7 EGUS 58 SOLENOID VALVE HI LIMIT THERMOSTAT Bux 7 10 gt eJ FAN MOTOR LE CONNECTOR MALE CONNECTOR CONTROL PANEL nz ma TEMPERATURE LIGHT THERMOSTAT MODEL 800 CAS FRYER 230V 5082 1 uERNY PENNY corp L EATON OHIO 45320 34807 SN AN0702112 amp below 707 2 113 Model 500 561 600 H Y PENNY Global Foodserv GREEN A BLUE N BROWN v LINE CORD FILTER MOTOR PUMP PRESSURE JUNCT ON tas BRET VALVE SOLENOID BOX VALVE veio Z Jeu SPARK IGNITION E IGNITION MODULE PRESENT Los s gt x3 looks j j 1 5 288 1 HF z p
34. p2 SOLENOID VALVE M1 2 HEATING ELEMENTS L1A 1 M2 2 LIA P2 P1 PUMP MOTOR els 2 FIELD WIRING JUNCTION BOX a 13 12 L1 G HL S HL S 19 ROS 7 HL S 2 lt OPTIONAL PRIMARY SAFETY SECONDARY HEAT T i TERMINAL BLOCK CONTACTOR CONTACTOR 5 3 x e 3 be 12 5 2 S c 32 40 14 1 29 5 2 e Eo 1 25 D 0 gt DECR 3 6 9 S TH Hi i 1 DRAIN SWITCH RE CES bi Ps HIGH AEN 70 a LIMIT n S gt i HL T Hi 19 D TH e 9 Q Lie 5 SWITCH 2 S TH S TH 1 TIMER NC E lt L1CB HL T Ob E HL T 1 THERMOSTAT ODEL 500 561 S TH 1 D TH 1 208 240V 50 60 2 3PH HENNY PENNY CORP EATO OHIO 45320 71998 710 Model 500 561 600 JUNCTION BOX REAR SOLENOID VALVE HEATING ELEMENTS 27 TRANSFORMER SECONDARY CONTACTOR MODEL 500 561 480V 3PH HENNY PENNY CORP EATON OHIO 45320 65194 Before April 1 2006 806 2 89 p Model 500 561 600 H Y PENNY Global Foodservice Solutions
35. 2 Place the lid cover on the frypot Thread the spindle counterclockwise until it is completely extended Align the rear retaining hook on lid cover in the center slot of the crossbar Push the cross bar down and pull out on lid release pin Push the lid to rear of frypot and latch the cross bar to the lid cover Release the pin Check that lid cover is fastened properly before raising Lid Hinge Spring The hinge spring needs to be replaced if it is broken cracked or otherwise loses its tension A special spring installation tool which greatly simplifies this procedure is available from the fac tory 1 Henny Penny part number 14960 Pull out on the retaining pin knob on the front of the cross bar to release lid cover Refer to lid cover removal instruc tions Lift the cross bar up and away from the lid Remove tru arc locks and hinge pin if the spring is broken If the spring is not broken use spring tool as described in steps 5 6 and 7 then remove Tru Arc lock and hinge pin Remove the broken spring The new spring is placed in the loading tool so that the spring coil is laying in the u shaped center of the tool The perpendicular shaft is placed in the stationary hook of the tool and the parallel shaft is placed so the adjustable hook will tighten it down 2 43 H PENNY Global Foodservice Solutions 2 17 PRESSURE REGULATION EXHAUST Continued Step 6 St
36. 3 14 3 33 STANDARD CONTROL 3 4 3 10 SUPERSORB FILTER ASSEMBLY Before 3 1 02 3 23 3 53 SUPERSORB FILTER ASSEMBLY 3 1 02 amp After 3 24 3 55 UPPER FILTER PLUMBING COMPONTFENTS 3 18 3 43 3 TIER WIRE BASKET 3 10 3 25 4 TIER WIRE BASKET Electric Model ivi ara 3 11 3 26 710 3 5 Model 500 561 600 HENNY PENNY COMPUTRON 1000 Figure amp Item No Part No Description Qty 3 1 COMPUTRON C1000 CONTROL 14952 KIT 500 561 TO C1000 1 14953 KIT 600 TO C1000 RETROFIT 1 14956 600 TO C1000 RETROFIT CANADA 1 14957 500 561 TO C1000 RETROFIT CANADA 1 140013 KIT C1000 120V 600881 TO C8000 1 140014 KIT C1000 240V 600881 TO C8000 1 V1 14993 KIT PROBE 6 INCH GAS idis 1 V1 14992 KIT PROBE 3 INCH ELEC 1 2 NS02 005 NUT HEX KEPS 36 39 Clair 11 43 60536 ASSY TRANSFORMER 24 230 1 43 60207 ASSY TRANSFORMER 24 120 1 4 14954 ASSY CONTROL 1000 1 4 14955 ASSY CONTROL C1000 CANADA 1 5 ME
37. 5 6H gt B F eS NI IIS 4 z mu ORS di 1 gt E TRANSFORMER POWER 9 OUTPUT SPEAKER 5 208 240V SWITCH 5 POWER O 24V 1 INPUT 12 24 O gt POS o INPUT 6 INC 5 5 7 E z5 gt au oo BSS SESE SH z a aH GH LO VO SPK2 9 0999 99 9909 09090000 2 5 u BLACK WHITE HIGH SFTY2 ST Limit HEAT SPEAKER HEAT2 SY E id o CONTROL PANEL TENER SE dul TT COM NO NC MODEL 500 ELECTRIC 4 1000 2000 FRYER CONTROL zz 208 240V 50 6094 BROWN D2 4 Ek 240V 5 PROMIS PENNY CORP RED HL2 e EATON OHIO 45320 79421 Serial Number AN0807051 amp Above 908 2 71 A Model 500 561 600 H Y PENNY Global Foodservice Salutions
38. 63195 14 58852 KA021JJ to BA026JA Condensation Line Assy 14320 _____________ 64013 ____________ Weight Tube SS 59221 12 Flex Hose Cond Box 63195 14 CondensaeBox 58852 8 BB017JA to EB015JB Condensation Line Assy 64016 10 CondensateBoxTop_ 64013 tu Dead Weight Tube SS 59221 12 Flex Hose To Cond Box 63195 14 CondensateBox 56852 8 _ 56 EBO19JB Condensation Line Assy 64016 10 1 64013 1 Weight TubeSS 5921 12 Flex Hose Cond Box 63195 14 CondensateBor 58852 8 27 0141 Condensation Line Assy 64016 10 7 CondensateBoxTo__ 64013 Dead Weight Tube SS 59221 2 Flex Hose Cond Box 63195 14 CondesatBox 58852 Continued on following page m 5 gt 806 3 29 Model 500 561 600 Exhaust Stack Assembly e ri Number 8 167 0137 Condensation Line Assy 24998 10 except EBO18JB Box Top use65724 11 amp EBOI9HB
39. Dead Weight Tube SS 65621 pap Flex Hose To Cond Box 52124 5 Condensate Box Bottom use65724 14 CondensateBox ____ use65724 8 EB020JB to 167 Condensation Line Assy 24998 10 CondensateBoxTop juse65724 pil DeadWeightTubess 65621 12 FlexHoseToComd Box 52124 5 Condensate Box Bottom __ use65724 pao CondensateBox __ 5724 8 EA015JB to GA085JB Condensation Line Assy 24998 10 Condensate Box Top use 65724 1 Dead Weight Tube ss 65621 12 FlexHoseToCom Box 52124 5 CondensateBoxBotom 15065724 14 2 48065724 HB014JB amp Above Condensation Line Assy 69009 DeadWeightTubeSs_ 65621 Flex Hose To Cond 52124 CondensateBox 6574 _HB017JB amp Above Condensation Line Assy 69000 PDeadWeightTubeSS 65621 pC Flex Hose Cond Box 5204 CondensateBox 6574 GA086JB amp Above Condensation Line Assy 60009 j DeadWeihtTubeSS 65621 pi Flex Hose Cond Box 52124 _____________ ES 14 s 3 30 710 710 NOTE Turn safety relief valve towar
40. GAS LINE amp BURNER ASSY CE INTERNATIONAL amp ELECTRONIC IGNITION CASTING Burner SET Orifice Natural Gas ORIFICE Natural Gas S S ORIFICE Natural Gas Brass SET Orifice Propane Gas ORIFICE Propane Gas S S ORIFICE Propane Gas Brass PLUG Burner Casting BRACKET Pilot Holder SCREW Pilot Holder Bracket PILOT amp ORIFICE ASSEMBLY SCREW Pilot Holder PILOT amp BRACKET ASSY LP SN 0703021 amp below PILOT amp BRACKET ASSY Nat SN AN0703021 amp below ELBOW Male J BOLT Burner Hold Down NUT Gas Supply Line Bolt LINE Gas Burner to Control NIPPLE Close ORIFICE Pilot Natural Gas ORIFICE Pilot Propane Gas PILOT ASSEMBLY Gas Tube THERMOCOUPLE THERMOCOUPLE CE VALVE Gas Control See Figure 3 32 SPACER Heat Shield SCREW Heat Shield SHIELD Heat Aluminum SCREW Bracket LINE Gas Supply CE and Australia BRACKET Gas Line COUPLING Pipe WIRE COVER Gas control valve CE SOLENOID Gas 120V SOLENOID Gas 240V SOLENOID Gas 24V SOLENOID Gas 240V CE and Australia SOLENOID Gas 24V CE and Australia NIPPLE 1 2 NPT x 1 75L BI BOLT U Gas Line TUBE Gas Valve Supply VALVE 1 2 Gas Ball ELBOW 1 8 inch Z FITTING Gas Inlet BSPT NIPPLE PRESSURE TEST 00 1 R TO 1 1 1 23 1 1 23 3 1 2 1 1 1 1 1 1 4 1 2 1 1 1 1 1 1 2
41. INSULATE S1 amp i i S2 IF NOT USED GAS VALVE 1 1 T T T T 10124 1 HL2 T T M5 1 2 HL1 1 i 7112 2083 lt D2 1 di VAC3 24011 EE 01 1 6 5 1 i EL cfu 0 T ZI DRAI HIGH 1 3 SWITCH LIMIT MEL L __ _____ FAN MOTOR i FPS 66090009000 TEMP TEMP USE IF C POSSE PROBE ADDITIONAL 1 TEMP PROBE N i 15 PRESENT 1 1 T m u lt E Ex E 7 E E TT Y 7 E i i Pa u B 5 88228 201 5 T I 1 1 etr i 4 5542500 PST PURREN SENSE amp NOT USED ON CAS ti UNITS 2 lt Er FPS CONNECTOR st 1 Sag z i NOPR 5 1 T_T CIS d d U aj Fal F2 QOQ SEEE 1 z 2 5 ta 99 99 5 2087 POWER INPUT PUMP MOTOR E SELECTOR 0 0 F 1082 Ohms E 2 120 240 1082 Ohms SWITCH TOP 1569 Ohms B s 1 POWER ANS AG 1621 Ohms A C SWITCH SELECTOR PLUG INTO SE 1672 Ohms m MODEL 600 C C 2 P2 FOR 120 OR 240 230V E 1422 uns 208 240V 50 60 7 1PH PLUG INTO P3 FOR 208V HENNY PENNY CORP EATON OHIO 45320 1 E 1 _ _ _ _ _ _ 1 ELECTRONIC SPARK IGNITION 67204 2 122
42. l MODEL 500 561 380 415V 50 60HZ 5 4W G HENNY PENNY CORP 63200 EATON OHIO 45320 Before April 1 2006 806 2 91 A Model 500 561 600 HENNY PENNY JUNCT ON BOX REAR P1 PRESSURE P2 SOLENO VALVE 1 2 mq M2 2 HEATING ELEMENTS PI M LIA Is MOTOR 3 HL S 1 gt FIELD WIRING 2 JUNCTION BOX HL S L2 L1 THERMOSTAT 14 MODEL 500 561 380 415 50 60 2 3PH 4W G HENNY PENNY CORP 72002 EATON OHIO 45320 April 1 2006 amp After 2 92 806 Model 500 561 600 NOTE FOR SUPPLY CONNECTIONS USE COPPER STRANDED WIRE 19 DO NOT CONNECT 116 L2 TO L2 A CIRCUIT AT MORE n Lt ipa 15 PRIMARY CONTACTOR FILTER MOTOR 112 1331 1 MALE 2 PIN CONNECTOR POWER TEMPERATURE MODEL 561 ELECTRIC FRYER 13 SKW 3PH 208 240 48184 1202 2 93 Model 500 561 600 MOTE FOR SUPPLY CONNECTIONS USE COPPER STRANDED WIRE 19 3 al SER 22 pe __ _12 20 10 18 17 16 19 21 B mu AL 11112115 8 L1 13 ge SECONDARY CONTACTOR PRIMARY CONTACTOR FILTER MOTOR L1 2 13 18 7 16 24 7 p 10 HI LIMIT THERMOSTAT NC COM ur 15 4 DRAIN SAFETY SWITCH B FUSE FUSE 15 15 omp
43. 18911 50646 03601 03602 Y Recommended Parts not shown 3 44 Model 500 561 600 DESCRIPTION UPPER FILTER PLUMBING COMPONENTS CONNECTOR Male Elbow PIN Cotter Valve TUBING Stainless Steel See chart next page FITTING Sleeve NUT Fitting VALVE ASSEMBLY Filter NIPPLE Close TEE Pipe PLUG Pipe HOSE ASSY Filter Rinse Optional models 500 561 HOSE ASSY Filter Rinse Optional models 600 NIPPLE Pipe ELBOW Pipe NIPPLE Rinse Hose Pipe See chart next page FITTING Rinse Hose Disconnect Male HOSE Filter Rinse FITTING Rinse Hose Disconnect Female BRACKET Rinse Hose See chart next page SCREW Rinse Hose Bracket COVER Valve Rod ROD Filter Valve Extension model 600 ROD Filter Valve Extension models 500 561 ROD Filter Valve Extension model 561 SN HB013JB amp below KIT Shuttle Conversion model 500 KIT Shuttle Conversion model 600 2 82 E 1205 Model 500 561 600 Pump to Valve Tube Description soo 561 6 201 amp Below Pump to Valve Tube 18904 Rinse Hose Pipe Nipple 17320 Filter Valve amp Rinse Hose Brkt 1889 J KBO29J amp Below _ Pumpto Valve Tube 449 RinseHosePipeNippe 1720 FiltlerValve amp RinseHoseBrkt 4447 0201 amp Below PumptoValveTube 1729
44. 3 Remove four screws securing the timer to the control panel Replacement of timer may not be necessary if lamp is burned out if buzzer coil 18 burned open or if on off switch 15 bad Timer motor amp timer microswitch can be replaced separately Timer Light 1 Disconnect light wires from terminal board 2 Remove and discard the bad light assembly 3 Install new light assembly allowing retainers to snap into place TERMINAL BOARD Buzzer Coil 1 Remove buzzer and coil from timer 2 Disconnect buzzer coil wires from terminal board of timer 3 Install new buzzer and coil to timer 4 Connect coil wires to terminal board of timer 5 Install new or repaired timer on control panel and secure with four screws 6 Attach wires to the timer in accordance with the labels attached 7 Install control panel per Removing Control Panel section Timer Switch 1 Connect light leads to terminal board of timer 2 Remove switch nuts and remove switch from panel 3 Disconnect switch wires from terminal board 4 Install new switch on panel and secure with switch nut 5 Connect switch wires to the terminal board of the timer 103 2 33 Model 500 561 600 2 17 PRESSURE Solenoid Valve REGULATION This is an electromechanical device that causes pressure to be EXHAUST held in the frypot The solenoid valve closes at the beginning of the cook cycle and is opened automatically by the timer at the end of the cook cycle
45. Rinse Hose Pipe Nipple 1720 FilterValve amp RinseHoseBikt_ 17224 KBO21JJ to HB013JB Pumpto Valve Tube 63134 Rinse Hose Pipe Nipple 17320 PiterValve amp Rinse Hose Brkt 63193 KBO30Jto HB016JB Pumpto Valve Tube 63154 RiseHosePipeNiple 1720 PiterValve amp Rinse Hose Brkt 598 21 to GA085JB_ Pump to Valve Tube 63246 RiseHosePipeNippe 1720 pC Filter Valve amp Rinse Hose Brkt 1724 HBOI4JB amp Above Pumpto Valve Tube 2745 Rinse Hose Pipe Nipple 24982 P Filter Valve amp Rinse Hose Brkt 2397 017 8 amp Above Pumpto Valve Tube 2617 Rinse Hose Pipe Nipple 24982 pC Filter Valve amp Rinse Hose Brkt 23756 GA086JB amp Above PumptoValveTube 27456 Rinse Hose Pipe Nipple 2482 S Filter Valve amp Rinse Hose Brkt 2958 1205 3 45 Model 500 561 600 Figure 3 19 Filter Motor and Pump Model 500 561 600 FIGURE amp ITEM PART DESCRIPTION NO NUMBER P FILTER MOTOR AND PUMP 67583 MOTOR 1 2 HP 50 60 Hz 17476 SEAL KIT 17437 SC01 132 17451 17447 17446 17453 17454 BODY Pump 17456 SHIELD Pump SC01 026 SCREW Pump Shield N 0 DI OQ L y y y y y y y y y y e gt a
46. SMS Conversion Int SN KA021JJ to BA026JA Units with wiring diagram 24853 24718 or 63211 14828 KIT SMS Conversion Int SN KA021JJ to BA026JA Units with wiring diagram 72860 72831 or 71819 14831 KIT SMS Conversion Int SN BA026JA GA085JB Units with wiring diagram 24853 24718 or 63211 14834 KIT SMS Conversion Int SN BA026JA GA085JB Units with wiring diagram 72860 72831 or 71819 ND 0D Ri A gt gt A A A j Recommended Parts not shown 3 78 710 Model 500 561 600 FIGURE amp PART UNITS ITEM NO NUMBER DESCRIPTION PER ASS PFG 600 KFC SMS amp NON SMS CONTROLS amp SPARE PARTS KIT Temperature Probe Non SMS KIT 6 Inch Probe 600 SMS LIGHT Indicator CARD Menu rectangular SWITCH Power ASSY Capacitor Resistor FITTING Compression TRANSFORMER FITTING Protector Pot BEEPER Replaceable FILTER EMC CE LIGHT Indicator Green CE DECAL Membrane Switch RELAY 24V CE RELAY 240V CE ASSY CONTROL 600 SMS Domestic 8 18 06 amp after ASSY CONTROL 600 SMS International 8 18 06 amp after CARD Menu long amp narrow ASSY Speaker amp Wire KIT SMS Conversion Dom SN KA020JJ amp Below KIT SMS Conversion Dom SN KA021JJ to BA026JA KIT SMS Conversion Dom SN BA027JA to GA085JB KIT SMS Conversion SN KA020JJ amp Below Units with wiring diagram 29895 KIT SMS Conversion Int l SN
47. above 500 561 SN AB0508001 amp above h m m Y Recommended Parts 710 3 55 Model 500 561 600 Figure 3 25 Contactor and Frame Assembly Single Phase Electric Model 908 3 56 Model 500 561 600 PART NUMBER DESCRIPTION CONTACTOR AND FRAME ASSEMBLY Single Phase Electric Model 5 04 003 19405 29942 CONTACTOR Mercury 208 240 Before SN AA0909048 500 or AB0909007 561 65075 CONTACTOR E M Heat Non CE 240V After SN AA0909047 500 OR AB0909006 561 65074 CONTACTOR 230 Volt CE 18243 NS01 014 WAO01 007 LW02 005 N Rh NW 18242 SC03 005 18244 SHROUD Single Phase KB020JJ amp below 63226 SHROUD Single Phase KB021JJ to HB013JB 27418 SHROUD Single Phase HB014JB amp above SC01 072 SC04 002 SC01 010 EF02 030 NS02 005 EF02 125 BREAKER Push Button Reset 10 23 06 amp after 18364 ASSY Fuse Holder 15 Amp before 10 23 06 EF02 007 FUSE 15 Amp EF02 006 HOLDER Fuse 14033 KIT 3 Phase to 1 Phase Conversion KB020JJ amp below 14677 KIT 3 Phase to 1 Phase Conversion KB021JJ to HB013JB 14882 KIT 3 Phase to 1 Phase w Fuses HB014JB to AA0611084 14678 KIT 3 Phase to 1 Phase Conversion 0611085 amp above Rh b ON NN 8 h 00 Recommended Parts not shown 710 3 57 Model 500 561 600 Figure 3 26 Contactor and
48. amp below 30913 PILOT amp BRACKET ASSY Nat SN AN0703021 amp below 16336 ELBOW Male FP01 014 ELBOW 1 8 SN AN0901029 amp Above SC06 013 BOLT U Gas Line NS02 002 NUT Gas Supply Line Bolt 16333 LINE Gas Burner to Control 67202 ASSY Burner to Valve Tube Solid State Ign 79239 ASSY Burner to Valve Tube SN AN0901029 amp Above 16335 NIPPLE Close 29820 ORIFICE Pilot Natural Gas 32407 ORIFICE Pilot Propane Gas 69450 PILOT ASSEMBLY Gas Tube THERMOCOUPLE VALVE Gas Control See Figure 3 32 SPACER Heat Shield 50 066 SPACER Heat Shield SN AN0901029 amp Above SC01 054 SCREW Heat Shield SC02 045 SCREW Heat Shield SN AN0901029 amp Above 58866 SHIELD Heat Aluminum SN KA020JJ amp below 67111 SHIELD Valve Heat SSI SN KA021JJ to SN AN0901028 79197 SHIELD Valve Heat SN AN0901029 amp Above SC02 006 SCREW Bracket 40304 LINE Gas Supply SN KA020JJ amp below 16326 LINE Gas Supply 16331 GAS LINE BRACKET FP01 007 COUPLING Pipe 16328 BRACKET Gas Line 16329 Nut 37 Flare for 5 8 OD 16330 Sleeve 37 Flare for 5 8 24687 GUARD Gas Valve Adjustment Screw 14484 KIT 3 4 in x 5 ft Gas Line w quick disconnect ON Ur Ur Un CA LS Y Recommended Parts not shown 710 3 67 Model 500 561 600 Figure 3 31 Gas Line and Burner Assembly CE Int l and Electronic Ignition 3 68 105 Model 500 561 600 FIGURE PART UNITS ITEM NUMBER DESCRIPTION PER ASS
49. e BOX PUMP WHITE e NEUTRAL BLACK e LINE de M ME 2 i LINE CORD Ty 1 PRESSURE ai 5 uL YELLOW GN BLACK 5 Ue ag TIRES pup I I LEI NO 0 3 i USE j 803 2 21 SAFETY 2285 1 VALVE DRAIN SWITCH 9 UY UU MER I III Na que Eccc ui SENSOR 4 3 4 3 a Lod FAN MOTOR gt PO Ez g PV MV HI LIMIT 1 THERMOSTAT GAS VALVE N uf ye icta 3 1 71 DE 2 TS 3004 5 6 q El S NE di RI R2 T G2 PROBE L1 N P2 2 FN1 1 P1 1 R2 M1 1 412 1441516 7 8 9 10 12 135 14 15 2131415161 71 8 9110 1111211311411 2 7A 9 15A 24 25 26 xv L9A DA I TTT HEAT LIGHT 7 yA E 1 _ X Cx 1244 3A 118 PIR LIGHT POWER 1 ZOA 2240 TUA 22A 25A 23A 26A TRANSFORMER TRANSFORMER Z 3 21516 8 TT Di 7 2 F 5 8 9 2 204 CONTROL COMPARTMENT rne 1 2 20 24 ic 21A M _ 2 _ CONTROL TRANSFORER CONTROL PANEL 1 _ MODEL 600F 100 240V 50 60Hz SS HENNY PENNY CORP EATON OHIO 45320 75510 SN AN0711030 amp Above Fenwal Module 710 2 127 Model 500 561 600 FILTER PUMP SOLENOID HI LIMIT VALVE THERMOSTAT 15 0 coc
50. i 25A 26A _ 1089774 _ Y 7X 123 PAR ZIA 16 9 14 23 2A POWER 1 20A 22A 19A 23A 26A BLACK TRANS ORANGE TRANS 3 F 5 6 7 21531 1515617 TOA 20A CONTROL COMPARTMEN GE ti 122 CONTROL TRANSFORWER _ CONTROL PANEL li ili 75511 SN AN0711030 amp Above Fenwal Module 2 130 908 Model 500 561 600 FI TU 8 le GREEN 7 WHITE IN BLACK LIN VU al N TRANSFORMER ___ CONTROL PANEL MODEL 600F 120V 50 60Hz 1PH HENNY PENNY CORP EATON OHIO 45320 23457 SN AN0702112 amp below SN AN0703021 amp above use 75510 707 2 131 Model 500 561 600 5 6 FILTER JUNCT ON MOTOR BOX PUMP 7 e 7 9 99 9 34 SOLENOID SENIN VALVE AE NCSWI 14 77115 13 1 9 35 lt e HI LIMIT ad THERMOSTAT 15 CONTROL PANEL AS VIEWED FROM REAR 2 1A 20 gt TEMPERATURE PUMP LIGHT LIGHT 541 POWER i SWITCH 17381 AL gt SO
51. into the large exhaust hose at the top of the exhaust tank see figure at left This helps prevent the box from getting clogged 1 Loosen fitting at the bottom of the box 2 Using Phillips head screwdriver remove 4 screws securing the bottom of the box and pull bottom from assembly 3 Clean outlet hole 1 box bottom and check condensation tube for clogs and clean if necessary 4 Reinstall box bottom and condensation line Condensation Box Bottom Step 2 5 Seal box bottom with silicone sealant and unit is now ready for operation 1202 2 41 H PENNY Global Foodservice Solutions 2 17 PRESSURE REGULATION EXHAUST Continued MUS oP _ CROSS BAR LOCKMASHER RELEASE PIN 4 SPR NG m TRU ARC ENGE LOCK 2 LIO COVER LID LINER GASKET 2 42 Model 500 561 600 Lid Cover Assembly Description In general the lid spindle the limit stop the cover the hinge the inner and the reversible gasket comprise the lid cover assembly Lid Cover Removal The lid cover is easily removable for cleaning or service 1 Close the lid cover and turn the spindle counterclockwise until it stops 2 Pull the lid release pin on front of crossbar lift the latch and raise the crossbar 3 The cover can now be removed from frypot 1202 2 17 PRESSURE REGULATION EXHAUST Continued HOOK LID COVER HOOK Step 5 1202 Model 500 561 600 Lid Cover Installation 1
52. 006 WASHER Fan 502 005 35916 30614 51071 68078 ASSY FPS Temperature Probe when applicable 36097 PROBE GUARD uu Re ua 2_ P P 1 2 3 4 5 5 5 6 7 8 9 9 lt lt 2 E E Rh N BR BR me NN ha Y Recommended Parts not shown 710 3 63 Model 500 561 600 SN KA021JJ amp Above SN KA020JJ amp below Figure 3 29 Electronic Ignition Assembly 3 64 803 Model 500 561 600 FIGURE UNITS amp ITEM PART PER NO NUMBER DESCRIPTION ASSY ELECTRONIC IGNITION ASSEMBLY only where applicable 34380 ELECTRODE Spark Sense SN KA020JJ amp below 34376 IGNITOR BRACKET SN KA020JJ amp below 21522 IGNITOR BRACKET SN KA021JJ amp above 21325 SC01 021 SC01 076 SCREW International SN KA020JJ amp below NS02 007 KEPS NUT 79132 ASSY 600 SSI Pilot Wire NAT SN KA021JJ amp above 14931 KIT 600 SSI Pilot Assy LP SN KA021JJ amp above 14899 KIT 600 SENSOR FLM HARN FLM 60292 SENSOR FLAME Pilot SN KA021JJ amp above 34384 IGNITION MODULE SN KA020JJ amp below 21318 IGNITION MODULE 1081 SN KA020JJ amp below 14919 KIT IGNITION MODULE NON CE SN KA021JJ to 7 11029 77839 IGNITION MODULE NON CE SN AN0711030 amp above 14937 KIT IGNITION MODULE CE SN KA021JJ to 7 11029 71602 IGNITION MODULE CE SN AN0711030 amp above 21317 MOMENTARY RESET SWITCH SN KA020JJ amp below 54472
53. 016 SCREW 8 32 AB x 1 2 PH PHD S FP01 122 REDUCER 3 8 to 1 2 BI TUBE Condensation Assembly See chart on next page 63992 BRACKET Condensation Hose 64013 CONDENSATE BOX Top See chart on next page TUBE Deadweight See chart on next page HOSE Deadweight to Steam Box See chart on next page 16807 CONNECTOR Male 65724 ASSY Condensate Box See chart on next page 65725 WELD ASSY Steam Box Outer 65726 WELD ASSY Steam Box Inner SC04 003 SCREW 8 32 x 3 8 PH PHD S 21302 ASSY Exhaust Stack 500 561 SN 020 amp Below 1 1 2 2 2 1 4 1 1 1 1 1 1 3 1 1 1 6 1 3 28 806 Model 500 561 600 Exhaust Stack Assembly Item No SerialNumber Description 500 561 600 KB020JJ amp Below Condensation Line Assy 18506 Low lt KB029JJ amp Below Condensation Line Assy 55432 KA020JJ amp Below Condensation Line Assy 16838 KB i i KB jDeadWeightTubeSS 16854 KB021JJ to 016 Condensation Line Assy 14320 Condensate Box __ 64013 oo DeadWeightTubess _ 5921 pd Flex Box 63195 _ to BBOSSJA 1 12 14 Condensate Box 58852 03011 to BBOSSJA Condensation Line Assy 14320 Condensate Box Top 64013 DeadWeightTub SS 5921 2 Hose Cond Box
54. 1 7 2 7 1 1 1 HEAT LIGHT JA E 1 1 e 77 va 34 JIA d WR LIGH x x ih To aci m ZA SME TUM 22 22 25A 23A 26A TRANSFORMER SW TRANSFORMER 3 r gt 81 3 i 5 5 b 9 9 20A CONTROL COMPARTMENT 1 RETI 2 7 124 Le vacj19A 21A E _ _ _ CONTROL TRANSFORMER CONTROL PANEL _ I _ MODEL 600F 100 240V 20 6092 JP SS HENNY PENNY C 22 SN 0703021 to 0711029 Robershaw Module 2 126 710 Model 500 561 600 P1 P2 FILTER GREEN GND JUNCTION MOTOR
55. 2 1 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Y Recommended Parts not shown 710 3 69 Model 500 561 600 Style 1 Style 3 Style 4 Figure 3 32 Gas Control Valve Style 2 710 3 70 Model 500 561 600 FIGURE UNITS amp ITEM PART PER NO NUMBER DESCRIPTION ASSY GAS CONTROL VALVE VALVE Gas Control See Table 1 Below ACTUATOR Gas Control Valve 120 Volt Natural ACTUATOR Gas Control Valve 208 240 Volt Natural ACTUATOR Gas Control Valve 120 Volt Propane ACTUATOR Gas Control Valve 208 240 Volt Propane REGULATOR Gas Control Valve Natural Gas REGULATOR Gas Control Valve Propane Gas KNOB Gas Control Valve FITTING Compression Pilot Tube KIT Nat to LP Conversion See Table 2 Below KIT LP to Nat Conversion See Table 2 Below KIT Nat to LP Conversion See Table 2 Below KIT LP to Nat Conversion See Table 2 Below KIT 600SSI Nat to LP Conversion SN KA021JJ amp above KIT 600SSI LP to Nat Conversion SN KA021JJ amp above N lr lt uy I2 I2 dy 00 OO OO X Xx Ne Y Recommended Parts not shown Table 1 Voltage Nat Electronic Ign LP Electronic Ign Nat Std Ign LP Std Ign 134439 Use 16262 120V SN KA020JJ 116216 116217 and 16254 and Below nur nes noa 0140043 0140043 29614
56. 2 17 PRESSURE 17 Slip the spindle through the limit stop hold the idle nut REGULATION against the acme nut and thread spindle through both EXHAUST Continued There should be 20 to 60 thousandths between the FEELER acme nut and the idle nut To increase dimension i turn the idle nut counterclockwise to decrease turn clockwise 18 Install the locking collar locking pin and ball Install the ball seat in the lid Install the retainer and spring 19 Reassemble the crossbar to the lid cover according to the Lid Cover Installation procedure 20 Readjust the lid limit stop during the test cook cycle 2 18 FILTERING SYSTEM Filter Rinse Hose The filtering system consists of the filter valve motor and filter pump assembly filter screen assembly and tubing DANGER BURN RISK SHORTENING WITH TEMPERATURE IN EXCESS OF 200 F FLOWS THROUGH THIS FILTER RINSE HOSE HEAT CAUSES THE RUBBER HOSE TO AGE AND DETERIORATE SEVERE BURNS WILL RE SULT IF THIS RINSE HOSE ASSEMBLY LEAKS OR RUPTURES THE HOSE AND FITTINGS SHOULD BE CHECKED DAILY IF AGING OR DISCOLORATION IS SEEN THE HOSE SHOULD NOT BE USED Removal 1 Close the filter valve 2 Turn the pump switch to the OFF position 3 Detach the hose DANGER BURN RISK THE HOSE AND FITTING WILL BE HOT USE PROTECTIVE GLOVES OR CLOTH WHEN FOL LOWING THIS PROCEDURE OR SEVERE BURNS COULD RESULT This hose is not connected to fryer during normal operation
57. 2 ic SOLENO ID e 4 Maru VALVE e 1 2 M2 1 1 RTT 9 SAFETY VALVE GAS H1 1 FAN MOTOR 1345 2 E i 62 9 YELLOW BLACK 95 95 m m NC T FI DRAIN HI GH SWITCH LIMIT TEM 10171 H1 1 9 1E 1 2 H2 2 2404 gt gt 6 5 a TEMP FRYPOT WALL 2 Ht s2 si P2 P es TEMP PROBE IS PRESENT 1 7 1 5 lt g2 i 2 E u E A eb gt 7 7 B 1 B B 5 DI 1 z 2zcz i 88228 225 5 1 IOOOOOOOOOO 200000 p Q CURRENT SENSE DU SI ak gt INPUTS 7 1 kis i GAS gt 1 1 1 NE GAS AUTO CONNECTOR DETECT SENSOR 1 1 4 1 E 8 E slk z S gt gt Fil F2 EAS E te Land dc e 1154 99 99 3 2087 MS POSSA RTD PROBE VALUES RON 1 9 lac 11 1 2 5 1 0 2 120 240 DE 13 2 Ns PUMP MOTOR 2 SWITCH TOP F 1569 Ohms POWER INPUT S 3 i POWER TRANSFORMER VOLTAGE SELECTOR Cod MODEL 600 SWITC S PRESE 6 SUSA 5 SWITCH BS FoR 120 OR 240 230V 1724 Ohms 208 240V 50 60HZ 1PH PLUG INTO P3 FOR 208V SUIS HENNY PENNY EATON OHIO 45320 527
58. 3 48 DIRECT CONNECT ASSEMBLY MODEL 600 aa 3 21 3 49 DRAIN VALVE ASSEMBLY Electric Model 3 15 3 35 DRAIN VALVE ASSEMBLY Gas Model aaa 3 16 3 38 ELECTRIC CONDUIT ASSEMBLY ella 3 6 3 15 ELECTRONIC IGNITION ASSEMBLY 3 29 3 64 EXHAUST STACK ASSEMBLY ceca 3 12 3 27 FAN and HIGH TEMPERATURE LIMIT CONTROL Gas Model 3 28 3 62 FASTEONTROL PANEL casan 3 3 3 8 FILTER DRAIN PAN and FILTER SCREEN ASSEMBLY 3 22 3 50 FILTER MOTOR and PUMP sl 3 19 3 46 FIREBOX atid FLUE ASSEMBLY Gas Model ainia 3 34 3 74 3 4 710 Model 500 561 600 3 11 INDEX OF PARTS LIST ILLUSTRATIONS continued Title Fig No Page No FIREBOX INSULATION ASSEMBLY Gas 3 35 3 76 FRAME and CABINET ASSEMBLY illa 3 7 3 17 FRY BASKET Gas or Electric 3 9 3 23 FRYPOT and GAS BURNER ASSY NON CE DOMESTIC amp ELECTRONIC IGNITION corraini 3 30 3 66 GAS CONTROL VALVE siente 3 32 3 70 GAS LINE and BURNER ASSEMBLY INT L and ELECTRONIC Nara 3 31 3 68 HEATING ELEMENT and HIGH LIMIT ASSEMBLY Electric Model 3 27 3 60 LID ASSEMBLY np T 3 8 3 21 LOWER FILTER PLUMBING COMPONENTS Gas or Electric Model 3 17 3 40 SOLENOID VALVE ASSEMBLY Gas or Electric Model
59. 710 pae A Model 500 561 600 H Y PENNY Global Foodservice Solutions P1 P2 PRESSURE UE SOLENOID LINE VOLTAGE 2 2 2 PI 4 JUNCTION BOX REAR PUMP MOTOR DE 1T1T17 9 h L3 15 92 _ 2 2 9 Lise Nola ne G se HEATING ELEMENTS CAP TERMINAL CE FIELD WITH ECO2 016 JUNCT ION BOX BLACK SFTY1 2 m 1 11 2 S 4 S N1 2 L2 2 S Z L2A TEMP Li ie SHA PROBE 24421 Pl HEATZ 24 1 E ps aw lt 8 r OM E gt 8 lt BLACK CONTACTOR CONTACTOR NND z LINE LINE APR 2 VOLTAGE VOLTAGE 56000 d
60. 710 ESP A Model 500 561 600 H Y PENNY Global Foodservice Solutions GREEN GROUND F BLUE NEUTRAL BROWN LINE PUMP MOTOR 240V e M SOLENOID e VALVE d 9 9 e 5 240V SAFETY VALVE GAS F R CONTROL 9 AN MOTOR ARS E e 240V W BLACK e e F2 3 NC DRAIN gt _ x A RED 4 RED TO N VOLTAGI EC CONVERTER 10174 1 BLUE 9 24 2 O O uilu 2 7112 2083 23 1 P1 5 5 ps 9 911811 9 eli I HG L TEMP 4 g PROBE
61. BRUSH Fryer Gong Long Handle 12126 BRUSH Black L Tipped 63102 Sealer Bar Wendy s 62116 Sealer Bar Gen Market FILTER PAN DOLLY See chart on next page 14895 KIT SPCL SHORT FLTR KFC FALCON 65208 NUT FILTER FEMALE Use with item 4 above 2 E ue 5 6 6 6 7 7 8 8 8 8 8 pp 13 Recommended Parts not shown NLA No Longer Available 710 3 51 Model 500 561 600 Filter Screen Kits 6521 65447 17505 65208 63102 14672 Wendy s an Pan Dolly KA020JJ amp Below Pan Cover Cover Drain Ext Kit Cover Drain Ext Kit an Pan Dolly BB017JA to HB013JB Pan Cover an Cover Drain Ext Kit Pan Cover BB056JA to HB016JB Cover Drain Ext Kit Pan 3 52 806 Model 500 561 600 Figure 3 23 Supersorb Filter Assembly Before 3 1 02 504 3 53 Model 500 561 600 FIGURE amp ITEM PART DESCRIPTION NO NUMBER Supersorb Filter Assembly Before 3 1 02 17430 use 69289 UNION Female Fitting FILTER PAN ASSEMBLY See chart below 70561 FILTER CLAMP RING w Screw 36596 HANDLE Filter Lock NS03 023 NUT 1 4 20 Acorn Cap 30944 SUPPORT Filter Pad 12186 CHARCOAL FILTER PAD COVER FILTER PAN ASSY See chart below FILTER PAN DOLLY 4 amp 6 hd See chart below 19004 Casters Recommended Parts not shown
62. E Model 500 561 600 H Y PENNY Global Foodservice Salutions 1 GREEN e RSS 2 2 CAP RES ASSY JUNCTION wit 7 P BLACK HO GE 68 CAP RES LINE CORD M2 P2 P1 e PUMP 99 M2 PRESSURE SOLENOID e VALVE 211 1 GASSAFETYVALVE
63. ET HT Model 500 561 600 PRESSURE SOLENO ID VALVE 2 51 1 1 FILTER MOTOR PUMP 2 76 MODEL 500F 208 240V 50 60HZ 1PH HENNY PENNY CORP EATON OH 45320 69647 April 1 2006 amp After 806 Model 500 561 600 SOLENOID VALVE FIELD WIRINC JUNCTION BOX FILTER MOTOR PUMP HEAT LIGHT 1 PE Uis Ta i L ion 1 1 1 A ITEERWETAT S T TRANSFORMER _ CONTROL P E MODEL 500F 208 240V 50 60 SPH HENNY PENNY CORP EATON OHIO 45320 22200 Before April 1 2006 806 2 77 9 Model 500 561 600 HENNY PENNY PRESSURE SOLENOID VALVE P2 HS2 FIELD WIRING JUNCTION BOX 1 1 FILTER MOTOR PUMP MALE 9 PIN CONNECTOR FEMALE CONTROL COMPARTM C OUA 1 TERSA CONTROL TRANSFORVER CONTROL PANEL MODEL 500F 208 240V 50 60HZ HENNY PENNY CORP EATON OHIO 45320 69624 April 1 2006 amp After 2 78 806 Model 500 561 600 HEATERS SOLENOID FIELD WIRING JUNCTION BOX 2 514 5 6 71 81 9 ms LE 11213
64. Frame Assembly Three Phase Electric Model 908 3 58 WWN xL 43 222 2 2 L L 00 00 00 0 LAMAS NUMBER 18514 39233 65864 65863 65269 24800 5 03 005 19405 29942 65075 65074 5 04 002 5 01 052 58850 EF02 125 18364 EF02 007 EF02 006 EF02 105 EF02 104 14034 14679 14883 14680 140068 Y Recommended Parts not shown 710 DESCRIPTION CONTACTOR AND FRAME ASSEMBLY Three Phase Electric Model SHROUD Three Phase KB020JJ amp below SHROUD Three Phase KB021JJ to HB013JB SHROUD Three Phase 500 HB014JB amp above SHROUD CE Three Phase HB014JB AA0605138 SHROUD Three Phase 0605139 amp above SHROUD Three Phase 561 HB014JB amp above SCREW Shroud CONTACTOR 208 240 Volt CONTACTOR Mercury 208 240 VAC Before SN AA0909048 500 or AB0909007 561 CONTACTOR E M Heat Non CE 240V After SN AA0909047 500 OR AB0909006 561 CONTACTOR 230 Volt CE SCREW Contactor SCREW 1 4 20 x 3 8 Hex Hd C BRACKET Double Contactor KB021JJ amp Above BREAKER Push Button Reset 10 23 06 amp after domestic AA0809149 amp after CE ASSY Fuse Holder 15 Amp before 10 23 06 FUSE 15 Amp HOLDER Fuse FUSE 15 Amp CE 0605139 to AA0809148 HOLDER Fuse CE 0605139 to AA0809148 KIT 1 Phase to 3 Phase Conversion KB020JJ amp below KIT 1 Phase to 3 Phase Conversion KB021JJ to
65. HB013JB KIT 1 Phase to 3 Phase w Fuses HB014JB to AA0611084 KIT 1 Phase to 3 Phase Conversion 0611085 amp above KIT 500 C8000 3 Phase to 1 Phase Conversion N A m N BN k kS WN bP Model 500 561 600 3 59 Model 500 561 600 Figure 3 27 Heating Element and High Limit Assembly Electric Model 806 3 60 Model 500 561 600 FIGURE UNITS amp ITEM PART PER NO NUMBER DESCRIPTION ASSY HEATING ELEMENT AND HIGH LIMIT ASSEMBLY Electric Model 18233 1 ELEMENT COMPLETE Heating 208 Volts 4500 Watts 44756 ELEMENT 208V 13 5kw 561 units w Firebars only 18233 2 ELEMENT COMPLETE Heating 230 Volts 4500 Watts 18233 5 ELEMENT COMPLETE Heating 230 Volts 3750 Watts 18233 4 ELEMENT COMPLETE Heating 208 Volts 3750 Watts 45268 ELEMENT 240V 13 5kw 561 units w Firebars only 48169 ELEMENT 220V 13 5kw 561 units w Firebars only 18233 6 ELEMENT COMPLETE Heating 480 Volts 3750 Watts 48159 ELEMENT 480V 13 5kw 561 units w Firebars only 18233 7 ELEMENT COMPLETE Heating 480 Volts 4500 Watts 16855 SEAL O RING 01 005 WASHER Heating Element Metal NS01 017 NUT Heating Element Brass NS01 014 NUT Heating Element WA01 007 WASHER Heating Element 01 008 WASHER Lock Heating Element 29295 HI Limit Bracket Rear 561 Firebars 18720 CLAMP Rear Hi Limit 29297 HI Limit Bracket Front 561 Firebars 18248 CLAMP Fr
66. If this valve should become dirty or the teflon seat nicked pressure will not build up The solenoid valve used on all models is the same with the exception of the coil The gas model fryer uses a 120 volt 60 Hz coil The electric model fryer uses a 208 240 volt 60 Hz coil The 440 480 volt electric model uses a transformer to drop voltage to 220 240 volts SHOCK HAZARD To avoid electrical shock or property damage move the power switch to OFF and disconnect main circuit breaker or unplug cord at wall receptacle Coil Check Procedure 1 Remove wires from terminals 73 and 72 and check across solenoid wires Test Volts Phase Results 120 volt 60 Hz 50 ohms 208 240 volt 60 Hz 150 ohms 208 240 volt 50 Hz 245 ohms 2 34 103 1 HENNY PENNY odel 500 561 600 2 17 PRESSURE REGULATION EXHAUST Continued Replacement 1 Remove Tru Arc retaining clip on top of the coil housing Solenoid Valve Assembly 2 Remove the nameplate and cover 3 If only the coil is replaced disconnect two coil wires at the wire nuts in the coil housing and remove the coil from the housing Then replace nameplate cover and Tru Arc clip If the complete solenoid or seals are being replaced con tinue on to step 4 Conduit Connector The wires may be connected in any order 4 Loosen the nut on the 1 2 inch connector and pull piping Step 4 conduit from the valve case Leave enough slack to remove the coil housing
67. Regulation Exhaust section with lid open Worn acme nut Replace acme nut per Pressure Regulation Exhaust section 103 1 13 Model 500 561 600 1 3 TROUBLESHOOTING Continued PROBLEM CAUSE CORRECTION LID SECTION Continued Lid will not unlatch Lid gasket not seated properly To check the problem perform from closed position or idle nut not adjusted the following procedures 1 Remove pressure from frypot 2 Turn main switch to off position 3 Drain shortening from frypot The next procedure must be performed while holding the lid closed until the lid latch is free from the crossarm Failure to hold down the lid will result in the lid springing back to a full open position Personal injury or damage to the hinge may result 4 Remove Tru Arc ring Drive latch pin out Lid will open 5 Raise lid slowly 6 Reinstall latch 7 Adjust limit stop per Pressure Regulation Exhaust section 8 Lid gasket should be properly seated in lid liner 1 14 103 Model 500 561 600 SECTION 2 MAINTENANCE 2 1 INTRODUCTION This section provides procedures for the checkout and replacement of the various parts used within the fryer Before replacing any parts refer to Section 1 Troubleshooting It will aid you in determining the cause of the malfunction 2 2 MAINTENANCE 1 You may use two test instruments to check the electric 103 HINTS components continuity light An ohmme
68. by pulling out heat from between the control panel and frypot The replacement of a faulty fan is accomplished using the fol lowing procedure SHOCK HAZARD To avoid electrical shock or property damage move the power switch to OFF and disconnect main circuit breaker or unplug cord at wall receptacle 1 Remove control panel per Removing Control Panel section 2 Label and disconnect fan motor wires 3 Remove the four cap screws washers and nuts securing the fan to the heat shield 4 Remove the fan from the heat shield 5 Install the new fan on the heat shield and secure with the four screws washers and nuts 6 Reconnect the fan motor wires 7 Install control panel per Removing Control Panel section 2 26 103 Model 500 561 600 PENNY Global Foodservice 2 15 ELECTRICAL Drain Switch COMPONENTS electric models Continued All fryer models have a drain microswitch in line with the gas control valve or heat contactor and thermostat When the drain valve is opened to drain the shortening this causes drain switch See Wiring Diagrams to open shutting off electrical power to the heating elements paragraph 2 21 SHOCK HAZARD To avoid electrical shock or property damage move the power switch to OFF and disconnect main circuit breaker or unplug cord at wall receptacle 1 The following check should be made to determine if the drain switch is defective All checks should be made
69. in any other position could cause damage to the fryer There is an indicator on the side of the two halves of the pump this mark must be together and face to the front of the fryer 2 56 103 H PENNY Global Foodservice Solutions Model 500 561 600 2 18 FILTERING SYSTEM Pump Removal Continued Continued 4 To replace the pump and motor assembly insure the main power has been removed from the fryer SHOCK HAZARD To avoid electrical shock or property damage move the power switch to OFF and disconnect main circuit breaker or unplug cord at wall receptacle Remove the cover from the junction box and remove the wire nuts attaching wires leading into the flexible conduit going to the motor Loosen the two screws securing the flexible conduit to the 90 conduit connector 8 Refer to Figure 3 6 Remove tubing to the pump Refer to Figures 3 17 and 3 18 Remove hardware attaching the motor to the motor base bracket and remove motor and pump assembly Filter Pump Motor Protector Manual Reset 103 The filter pump motor is equipped with a manual reset button in the event the motor s thermal protector actuates This reset button is located on the rear of the motor Wait approximately 5 minutes before attempting to reset this protector device BURN RISK To prevent burns caused by splashing shortening the unit s main power switch must be in the OFF position before resetting th
70. inside portion up and down several times to check for ease of operation If thread feels tight or must be forced threads may be damaged Discard and replace with new limit stop assembly 2 50 1202 Model 500 561 600 H PENNY 2 17 PRESSURE REGULATION EXHAUST Continued NOG E The acme nut must be changed when there is excessive play and movement between the spindle and the acme nut 9 Using a nylon tape type wrench unthread the limit stop collar from the acme nut Step 9 10 Gently tap the acme nut from the center crossbar Inspect the acme nut for thread damage If the threads are thin and sharp or worn replace with a new acme nut 11 Use an Allen wrench and ratchet to remove the retainer Step 11 1202 2 51 Model 500 561 600 H PENNY Global Foodservice Solutions 2 17 PRESSURE REGULATION EXHAUST Continued 12 Remove the locking pin and spring Inspect and replace When reinstalling the locking pin be certain it is put back in its original position The angled side of the pin should be to the right 13 Use a magnet to remove the ball seat Inspect and replace 1f necessary 14 Install the acme nut and limit stop collar Lubricate the acme nut with special grease our part number 12124 15 Thread the limit stop assembly into the limit stop collar 16 Lubricate the spindle with special grease our part number 12124 every 30 days 2 52 1202 Model 500 561 600
71. of one 1 year from the date of original installation The warranty for replacement parts covers only the repair or replacement of the defective part and does not in clude any labor charges for the removal and installation of any parts travel or other expenses incidental to the repair or replacement of a part EXTENDED FRYPOT WARRANTY Henny Penny will replace any frypot that fails due to manufacturing or work manship issues for a period of up to seven 7 years from date of manufacture This warranty shall not cover any frypot that fails due to any misuse or abuse such as heating of the frypot without shortening 0TO3 YEARS During this time any frypot that fails due to manufacturing or workmanship issues will be replaced at no charge for parts labor or freight Henny Penny will either install a new frypot at no cost or provide a new or reconditioned replacement fryer at no cost 3TO7YEARS During this time any frypot that fails due to manufacturing or workmanship issues will be replaced at no charge for the frypot only Any freight charges and labor costs to install the new frypot as well as the cost of any other parts replaced such as insulation thermal sensors high limits fittings and hardware will be the responsibility of the owner Any claim must be presented to either Henny Penny or the distributor from whom the appliance was purchased No allowance will be granted for repairs made by anyone else without Henny Penny s written
72. on heating elements and on electric units toward the welded clips on gas units 13 Slip capillary bulb into bulb holder located on heating ele ments on electric units and snap the bulb in place in the welded clips on gas units Pull excess capillary line from pot and tighten nut into frypot wall Be sure capillary bulb of high limit is located behind capillary bulb of thermostat Both capillary bulbs and bulb holders should be positioned as not to interfere with basket or when cleaning the frypot wall or damage to capillary tube could result 14 With excess capillary line pulled out tighten smaller nut 15 Replace front panel Step 13 16 Refill with shortening 1202 2 11 2 10 HEATING ELEMENTS 2 12 ELECTRIC MODELS Model 500 561 600 Description Each electric fryer uses three heating element assemblies Heating elements are available for 208 220 240 or 440 480 voltage Check the data plate inside the door to determine the correct voltage Maintenance Hint If the shortening s temperature recovery is very slow slower rate than required this may indicate defective heating element s An ohmmeter will quickly indicate if the elements are shorted or open Checkout 1 Remove electrical power supplied to the fryer SHOCK HAZARD To avoid electrical shock or property damage move the power switch to OFF and disconnect main circuit breaker or unplug cord at wall receptacle 2 Rem
73. source 3 Squeeze the retaining clip while removing the indicator light and discard the light 4 Install the new indicator light 5 Connect the wires from the new indicator light 6 Replace control panel per Replacing Control Panel section 103 2 15 ELECTRICAL COMPONENTS Continued Electric Fryer L1 12 UU GROUND Gas Fryer 103 Model 500 561 600 Fuse Holder s electric models There are two fuse holders on each model of the electric fryers There are no fuse holder assemblies for the gas models other than that at the main power source SHOCK HAZARD To avoid electrical shock or property damage move the power switch to OFF and disconnect main circuit breaker or unplug cord at wall receptacle Checking Procedure for Fuses CONTROL PANEL FUSES 3 Phase Check from 54 to 55 and 68 to 69 on fuse assembly The circuit should be closed If not replace the fuse HP EF02 007 Cord and Plug Check Perform a check on the cord and plug as follows Test from each plug prong to the corresponding wire lead on the other end of the cord at junction box The result should be a closed circuit on each line tested Wall Receptacle voltage check electric models Check the voltage across the following lines L1 L2 L2 L3 L1 13 The voltage should read the same for each line test It should cor respond to the voltage shown on the data plate gas models Check the voltage acro
74. subassemblies instead of purchasing individual parts The parts list shows these subassemblies by indenting the description of the parts included within the subassembly For example TIMER Automatic Reset SWITCH Timer LIGHT Timer Indicator COIL Timer Buzzer The items can be ordered separately switch light or coil or order the timer and all three parts are included Once you have found the parts to be ordered write down the following information 1 From the parts list SAMPLE Figure number 3 3 Item number 6 Part number 16918 Description DEADWEIGHT ORIFICE Page number 3 11 Page date code 401 803 500 561 600 DATA PLATE 2 From the data plate on your unit SAMPLE Model number 500 Serial number 10133 3 The following table has been provided as a sample format for you to use in preparing your spare parts orders By providing all the entries your distributor will be able to send you the correct parts Also prepayment expedites your order Puge Thate Quantity Price Total Pu Code Ordered Each Prive SAMPLE 1 16 16740 ENO Thermostal 3 7 14411 11 47 181023 Spindle Red 3 9 41 MODEL NO 500 SERIAL 10133 TOTAL ORDER _ 6 00 3 7 PRICES Your distributor has a priced parts list and will be glad to inform you of the cost of your parts order 3 8 DELIVERY Commonly replaced items are stocked by your distributor and are shipped when your
75. the circuit is open replace the control then continue with this procedure If the circuit is closed the high limit is not defective Reconnect the two electrical wires Replacement SHOCK HAZARD To avoid electrical shock or property damage move the power switch to OFF and disconnect main circuit breaker or unplug cord at wall receptacle If the capillary tube is broken or cracked the control will open shutting off electrical power The control cannot be reset Drain shortening from the frypot Remove control panel Loosen small inside screw nut on capillary tube Remove capillary bulb from bulb holder inside the frypot Straighten the capillary tube Remove larger outside nut that threads into pot wall Remove the two screws that secure the high limit to the high limit bracket Remove defective control from control panel area pO EN 10 Insert new control and replace screws Uncoil capillary line starting at capillary tube and insert through frypot wall SHOCK HAZARD To avoid electrical shock or other injury the capillary line must run under and away from all electrical power wires The tube must never be in contact with the electrical power wires or terminals 1202 Model 500 561 600 PENNY Global Foodservice Solutions 2 9 HIGH TEMPERATURE LIMIT CONTROL ELECTRIC AND GAS MODELS Continued Electric Carefully bend the capillary bulb and tube toward bulb holder
76. turn to ON d Remove the regulator adjustment screw cap e Rotate the adjustment screw counterclockwise to PRESSURE TAP increase the column indicated on the manometer or rotate clockwise to lower the column indicated f Turn gas valve knob to OFF and remove manometer g Replace the regulator adjustment screw cap h Turn gas valve knob to PILOT and relight Leak test with soap and water solution Natural gas regulator is factory preset at 3 1 2 inches water column MANOMETER REGULATOR Step la Propane gas regulator 18 factory preset at 10 0 inches ADJUSTING water column SCREW 103 2 25 Model 500 561 600 2 15 ELECTRICAL Safety Precautions COMPONENTS GROUND FRYER Do not disconnect the ground Earth plug This fryer MUST be adequately and safely grounded Earthed or electrical shock could result Refer to local electrical codes for correct grounding Earthing procedures or in absence of local codes with The National Electrical Code ANSI NFPA No 70 the current edition In Canada all electrical connections are to be made in accordance with CSA C22 1 Canadian Electrical Code Part 1 and or local codes Electric motor bearings are permanently lubricated and do not require attention during normal service life of this fryer Fan Gas Models The gas model fryers have a fan in the circuit This fan operates only with the Main Power switch in the ON position The fan helps keep the control panel cool
77. valve per step 12 of this section If there are no leaks continue to step 15 DANGER EXPLOSION RISK IFA LEAK IS DETECTED SHUT OFF GAS CONTROL VALVES AND REPAIR LEAK ESCAPING GAS COULD CAUSE AN EXPLOSION AND OR PERSONAL INJURY AND PROPERTY DAMAGE COULD RESULT 15 With the gas valve knob at PILOT depress the dial and light the pilot burner per Operator s Manual On occasion it may be necessary to make electrical conversion to a fryer Factory conversion kits are available and should be used The following procedures describe these conversions Procedures 208 Volts to 220 240 Volts The only change necessary is to remove the 208 volt heating elements and replace them with 220 240 volt heating elements Delay timers must be changed on variable temperature models 220 240 Volts to 208 Volts The only change necessary is to remove the 220 240 volt heating elements and replace them with 208 volt heating elements Delay timers must be changed on variable temperature models Single Phase to Three Phase A factory conversion kit part number 14034 is available for this conversion This kit includes all necessary components and a wiring diagram Three Phase to Single Phase A factory conversion kit part number 14033 is available for this conversion This kit includes all necessary components and a wiring diagram Refer to the proper figure in the illustrated parts listing Section 3 and Section 2 for maintenanc
78. with the drain valve in the closed position with the actuator pushed in THERMOSTAT a Fryers with standard thermostat part number 18412 the PART NO 18412 continuity check must be made between terminal 52 on the thermostat and terminal 33 on the heat contactor If HEAT CONTACTOR circuit is open the drain switch is bad and needs to be replaced 2 To replace the drain switch remove the two screws and nuts securing switch and switch cover 3 Label and disconnect wires 4 Connect wires to new drain switch 5 Position actuator and attach drain switch and switch cover with two screws and nuts Tighten nuts to 3 4 inch pounds of torque 6 Test to see if drain valve extension rod actuates the switch Listen for an audible click of switch while rotating drain valve extension rod DRAIN VALVE EXTENSION ROD SHOWN WITH COVER REMOVED Step 2 710 2 27 Model 500 561 600 IPENINY Global Foodservice 2 15 ELECTRICAL COMPONENTS Continued Drain Switch gas models 1 The following check should be made to determine if drain switch is defective All checks should be made with drain switch in the closed position and the power off ggg SHOCK HAZARD THERMOSTAT To avoid electrical shock or property damage move the eee power switch to OFF and disconnect main circuit breaker or unplug cord at wall receptacle a For fryers with standard thermostat part number 18412 co
79. 00 561 600 NOTE F R SUPPLY CONNECTIONS JUNCTION BOX USE COPPER STRANDED WIRE DO NOT CONNECT Lik L2 TO L2 CIRCUIT AT MORE THAN 3 150 VOLTS TO GROUNO L 10 EE Te PRIMARY CONTACTOR FILTER MOTOR PUMP 10 F 4 TEMPERATURE LIGHT THERMOSTAT 12 12 11 Li H MODEL 561 ELECTRIC FRYER POWER TRANSFORMER nar 11 25KW 3PH AT 220 380VAC 20BVAC OR 240 415VAC 415 240VAC 55659 1202 2 101 Model 500 561 600 NOTE FOR SUPPLY CONNECTIONS LA 19 USE COPPER STRANDED WI 20 L a INI i 18 017 6 8 101 0 2 e E el HEATERS 28 xo 1 x PRIMARY CONTACTOR Lilia d isl 18 17 10 HI LIMIT THERMOSTAT 14 q temp an anna s perm MODEL 561 ELECTRIC FRYER 11 25KW 3PH 480VAC 55651 2 102 1202 Model 500 561 600 NOTE FOR SUPPLY CONNECTIONS USE COPPER STRANDEO WIRE 19 ipo T_T ge Sii 20 io 8 17 16 19 21 4 151111 21 15 101 15 PRIMARY CONTACTOR FILTER 6 81 51 MOTOR 18 17 16 10 l ey HI LIMIT THERMOSTAT NC COM NL E 8 Lai MALE 2 PIN CONNECTOR FEMALE SOLENOID POWER TEMPERATURE LIGHT LIGHT THERMOSTAT POWER SWITCH MODEL 561 ELECTRIC FRYER 11 25KW 3PH 480VAC 55649 1202
80. 0214 2135 SOLENOID VALVE BLACK ELECTRODE SAFETY VALVE HI LIMIT THERMOSTAT f Y CONTROL PANEL AS VIEWED FROM REAR THE NEUTRAL LINE MUST BE CONNECTED TO L2 ON IGNITION MODULE FOR FRYER TO OPERATE THE IGNITION MODULE ON THIS FRYER IS POLARITY uJ un gt O TIMER i 2 4 P ur TEAREN L 38 c IGNITION MODULE L MODEL 600 STANDARD GAS FRYER 120 VOLT 80 HZ 1 PHASE ELECTRONIC IGNITION 34389 707 2 107 Model 500 561 600 4 JUNCTION MOTOR WHITE AL BLACK vite LINE 31325131 SOLENO 10 SAFETY CONTROL PANEL VIEWED FROM REAR TEMPERATURE LIGHT MODEL 600 STANDARD GAS FRYER 120 240 VOLT 50 60 Hz 1 PHASE STANDARD IGNITION 63694 SN AN0702112 amp below 2 108 707 A H Y PENNY Global Foodservice Sa 5 USE HENNY PE EATON O ELECTRONIC S BLACK F SAFETY 1 VALVE PRESENT 1 HI LIMIT THERMOSTAT Hz FILTER MOTOR PUMP Model 500 561 600 PRESSURE SOLENOID VALVE SPARK IGNITION E FLAME SENSOR EL 600 STANDARD GAS FRYE 120 240 50 60 1 PHASE NY 453520 PA RK IGNITI TEMPERATURE LIGHT THERMOSTAT ON 75555 SN AN0703021 to AN0711029 Robertshaw Module 707 2 109
81. 0V 50 60 Hz 1 Ph 240V Contactors 79422B 2 72 10 500 Fryer C1000 amp 2000 380 415V 50 60 Hz 3 Ph 4W Gnd 240V Contactors 79414 2 73 11 500 Fryer C1000 amp 2000 480V 50 60 Hz 3 Ph 240V Contactors 79415 2 74 12 500F Fryer 208 240V 50 60 Hz 1 Ph 51672 Before April 1 2006 2 75 13 500F Fryer 208 240V 50 60 Hz 1 Ph 69647 April 1 2006 amp After 2 76 14 500F Fryer 208 240V 50 60 Hz 3 Ph 63596 Before April 1 2006 i 2 77 15 500F Fryer 208 240V 50 60 Hz 3 Ph 69624 April 1 2006 amp 2 78 16 500 Fryer 380 415V 50 60 Hz 3 Ph 4W Gnd 63355 Before April 1 2006 2 79 17 500F Fryer 380 415V 50 60 Hz 3 Ph 4W Gnd 69449 April 1 2006 amp 2 80 18 500F Fryer 400V 50 Hz 3 Ph 4W Gnd 51300 Before April 1 2006 See 69449 for April 1 2006 amp 2 81 19 500KFC Fryer 380 415 50 Hz 3 Ph 4W Gnd 63211 Before April 1 2006 2 82 20 500 Fryer 380 415V 50 Hz 3 Ph 4W Gnd 71819 April 1 2006 amp Affter 2 83 21 500 SC Variable Fryer 208 240V 50 60 Hz 3 Ph 18311 2 84 22 500 SC Variable Fryer 208 240V 50 60 Hz 1 Ph 18309 2 85 23 500SMS
82. 1 2 1202 1 3 TROUBLESHOOTING Continued PROBLEM CAUSE Model 500 561 600 CORRECTION Reduce thermostat setting Remove and replace defective thermo stat per Thermostat Replacement section Change shortening Filter shortening Shortening taste test see Operator Manual Change shortening Use correct dip solution or shorten product immersion time Bread product closer to actual frying period ncrease temperature Remove and replace defective thermo stat per Thermostat Replacement section Correct dip solution Allow proper preheat time Stir shortening prior to dropping pro duct into frypot Reduce cooking load Refer to burner or heating elements in Maintenance section COOKING SECTION Product Color Not Correct A Too Dark Temperature too high Shortening too old Shortening too dark Dip solution too strong for product Breading product too far in advance B Too Light Temperature too low Dip solution too weak for product Incorrect preheat procedures Frypot overloaded with product Slow fryer heatup recovery 105 1 3 Model 500 561 600 1 3 TROUBLESHOOTING Continued PROBLEM C Product Greasy D Spotted Product E Dryness of Product 1 4 CAUSE CORRECTION COOKING SECTION Continued Shortening old Replace shortening Temperature too low ncrease thermostat settings Temperature not recovered when produ
83. 11 CONNECTOR Flexible Conduit Includes Nut 18819 EXTENSION NIPPLE SN KA020JJ and below 18817 EXTENSION NIPPLE SN KA021JJ to GA085JB 24647 EXTENSION amp DEFLECTOR SN GA086JB and above 17255 PIN Cotter 14652 KIT PFG600 Norm Open Drain Switch OQ N e gt Y Recommended not shown 1205 3 39 Model 500 561 600 Figure 3 17 Lower Filter Plumbing Components Gas or Electric Model 3 40 504 Model 500 561 600 PART DESCRIPTION NUMBER LOWER FILTER PLUMBING COMPONENTS Gas or Electric Model 67589 MOTOR AND PUMP Filter 67583 MOTOR Only 1 2 Horse Power 17437 PUMP Only 17476 SEAL KIT Pump 5 01 022 SCREW Motor 01 002 WASHER 17407 CONNECTOR Male Elbow 16808 FITTING Sleeve 16809 NUT Fitting PUMP RETURN TUBE See chart next page 17432 use 69289 FITTING Union Handle 17431 use 69289 FITTING Male Union 17430 use 69289 FITTING Female Union Also included with item 11 STANDPIPE ASSY Filter Screen See chart next page 65208 NUT Filter Screen NS02 002 SHIELD Motor Splash CE See chart next page 14064 KIT KFC Filter 17225 GRID KFC Filter 17226 CLIP Filter 17228 FITTING Male Filter 17229 FITTING Female Filter 1 1 1 1 8 8 1 1 1 1 1 1 1 1 1 1 4 1 1 1 1 1 1 Y Recommended Parts not shown 1205 3 41 Model 500 561 600 Lower Filter Plumbing Components m
84. 11 RING Retainer Tru Arc Hinge 16154 BAR Center Cross 26884 BAR Center Cross CE 36099 DECAL DANGER 16136 SPRING Retaining Pin 16135 COVER Retaining Pin 16171 STOP Limit Assembly 16153 STOP Limit 16156 SCREW Set Limit Stop Collar 16152 COLLAR Limit Stop 16168 SPINDLE ASSEMBLY 26911 SPINDLE ASSEMBLY CE 16102 KNOB Spindle Red 16101 KNOB Spindle Black 29587 COVER Spring 14960 KIT Spring Loading Tool NO NO LL p NY Ai ia a y Recommended Parts 3 22 908 Model 500 561 600 Y PENNY Global Foodservice Solutions H JAN X O 2 OSA 3 y NON HME 2 4 2 777 77ZZ7x2Z 2 EEE SS y Figure 3 9 Fry Basket Gas or Electric Model 3 23 504 Model 500 561 600 FIGURE UNITS amp ITEM PART PER NO NUMBER DESCRIPTION ASSY FRY BASKET Gas or Electric Model P BASKET Model 561 BASKET Full Basket w Bail Handle Model 561 BASKET Without Legs Gas Model Only BASKET With Legs Electric Model Only BASKET Expanded PFE500 HANDLE HANDLE Basket Model 561 ASSY Weld Crumb Basket Handle ASSY Weld Crumb Pan Tube PFE 500 w Handle ASSY Weld Crumb Pan Tube PFE 561 w Handle ASSY Weld Crumb Pan Tube PFG 600 w Handle HANDLE Locking Assembly 1 2 SIZE BASKET Support Model 500 600 1 2 SIZE Basket Support Model 500 1 2 SIZE Basket Model 500 600 1 2 SIZE Ba
85. 111213141516171819 BIN connector 1 2131415 16 171 1819 FEMALE 7 lt 4 G q TRI di 2 2 L o 1 212 I 13 me CONTROL HL S 2 3 BOARD CONTROL 1244 TRANSFORMER E HEAT N 3 TR1 LT 208 240V 12 VAC 2 IR2 TEMP PROBE 380 415 50HZ 4 WIRE GND HENNY PENNY CORP EATON OHIO 45320 M1 L1F 2 71819 April 1 2006 amp After 806 2 83 Model 500 561 600 H PENNY Global Foodservice Solutions FILTER PUMP MOTOR JUNCTION BOX 3 x ay IF USED HEAT STRIP E 4 250 ARY CONTACTOR Es 3 65 S lt Guisa SS d FIELD WIRING JUNCTION BOX CONTROL PANEL AS VIEWED FROM REAR JUMPER REQUIRED ON MAIN POWER SWITCH IF HEAT MELT SWITCH 16 USED MODEL 500 FRYER SC VARIABLE 208 240 VOLT 50 60 HZ 3 PHASE E55 2 84 1205 Model 500 561 600 FILTER PUMP MOTOR HEATING ELEMENT HELIMIT THERMOSTAT IF USED MELT TIMER FIELD WIRING JUNCTION BOX CONTROL PANEL AS VIEWED FROM REAR TEMPERATURE LIGHT PUMP LIGHT SOFT CRISP SWITCH JUMPER REQUIRED ON MAIN POWER SWITCH IF HEAT MELT SWITCH IS USED MODEL 500 FRYER SC VARIABLE TEMPERATURE 208 240 VOLT 50 60 HZ SINGLE PHASE E55 THERMOSTAT 18309 1205 2 85 Model 500 561 600 H Y PENNY Global Foodserv EATERS FIELD WIRING JUNCTION BO
86. 112 amp below SN AN0703021 amp above use 75555 2 112 50 600 Gas Fryer 230 50 Hz 1 Ph 34807 SN 0702112 amp below 2 113 51 600 Standard Gas Fryer 230 50 Hz 1 Ph SSI 75556B SN AN0703021 AN0711029 Shaw 2 114 52 600 Standard Gas Fryer 230V 50 Hz 1 Ph SSI 75556D SN AN0711030 amp above Fenwal 2 115 53 600 Gas Fryer C1000 4 2000 100 120V 50 60 Hz 1 Ph 24V Gas Valves 24V SSI 78558 2 116 54 600 Gas Fryer 1000 amp 2000 230V 50 Hz 1 Ph 24V Gas Valves 24V SSI 80221 2 117 55 600 Fryer Line Voltage Controls 120V 50 60 Hz 1 Ph 68598 nono nonnncnnncnnnnnos 2 118 56 600C C Fryer 120V 50 60 Hz 1 Ph Wendy s FPS Electronic Spark Ignition 67199G SN 0703021 0711029 Shaw eene nnne trennt tne nennen 2 119 57 600C C Fryer 120V 50 60 Hz 1 Ph Electronic Spark Ignition 671997 SN AN0711030 amp above Eenwal nus au y sn a ane e erre ee PG o E ds rU a 2 120 58 600C C Fryer 208 240 V 50 60 Hz 1 Phi 32 739 d rb pa tene Re epu ab Eg 2 121 59 600C C Fryer 208 240V 50 60 Hz 1 Ph Electronic Spark Ignition 67204 2 122 60 600C C Fryer Line Voltage Controls 208 240V 50 60 Hz 1 Ph 68614 2 123 61 600C C Fryer Line Voltag
87. 17120 KIT Solenoid Valve Repair 17101 CLIP Retaining 17109 RETAINER Spring 17110 SPRING Core 17111 CORE Disc Assembly 17112 GASKET Bonnet 17114 SEAT Teflon 17115 GUIDE Disc Spring 17116 SPRING Disc 17117 RING Spring Retainer 17122 SEAT O Ring Seal 17102 PLATE Solenoid Name 17103 COVER Coil Housing 17104 WASHER Coil 17105 YOKE Coil 17106 COIL 120 Volt 60 Cycle 18706 COIL 208 240 Volt 60 Cycle 18726 COIL 208 240 Volt 50 Cycle 29547 COIL 24 Volt 60 Cycle 29575 COIL 24 Volt 50 Cycle 17123 HOUSING Coil 17108 BONNET Solenoid 17113 BODY Solenoid Valve 17118 ADAPTER Pipe 5 01 132 SCREW Adapter N ni y Recommended Parts 3 34 710 Model 500 561 600 NOTE VALVE MUST BE ASSEMBLED ON MACHINE WITH ADJUSTING NUT TOWARDS BOTTOM Figure 3 15 Drain Valve Assembly Electric Model 908 3 35 Model 500 561 600 PART NUMBER DESCRIPTION DRAIN VALVE ASSEMBLY Electric Model TOP ASSEMBLY Pot and Counter See chart on next page 18816 NIPPLE Pipe 16239 18816 NIPPLE Pipe NIPPLE Drain Extension See chart on next page 17261 BODY Drain Valve SN FB099IH and above 55152 ASSY Drain Valve and Coupling SN FB098IH and below 18818 ROD Drain Valve Extension Normally Closed 66123 ROD Drain Valve Extension Normally Open 44907 ROD Drain Valve Extensio
88. 2 103 Model 500 561 600 NOTE FOR SUPPLY CONNECTIONS USE COPPER STRANDED WIRE 19 L1 estese DO NOT CONNECT LI amp L2 TO MATAR dE UU THAN Ye Yer a gt NER SU A EG EE 22 25 0 08 E 3 19 0 21 10 te 191 TE Ti T PRIMARY CONTACTOR FILTER Lt til LOT LOT LOI 18 17 8 POWER TEMPERATURE LIGHT LIGHT POWER THERMOSTAT Ej EJ ww MODEL 561 ELECTRIC FRYER K 11 25KW 208 240VAC 55422 2 104 1202 105 FILTER MOTOR GREEN WHITE BLACK y LINE CORD 7 HEN MODEL 600 STANDARD GAS FRYER 120V 60Hz 1PH STANDARD IGNITION HENNY PENNY CORP EATON OHIO 45320 63240 Model 500 561 600 2 105 Model 500 561 600 5 6 JUNCTION BOX PUMP 5 7 9 LINE CORD 1 32 33 34 SAFETY VALVE FAN MOTOR HI LIMIT THERMOSTAT IGNI TOR SENSOR GNI T FON RESET SWITCH 36 ER B 15 Q pd E o Z 3SN3S GNITION MODULE TIMER NC2 THERMOSTAT MODEL 600 GAS FRYER 240V 50Hz 1 PHASE SPARK IGNITION 55318 2 106 1202 Model 500 561 600 LINE CORD GREEN _ 7 JUNCTION MOTOR WHITE din PUNR BLACK 1
89. 29728 24V SN KA021JJ to SN KA021JJ to SN KA020JJ SN KA020JJ AN0901028 AN0901028 and Below and Below 4V 080761 080858 158863 164036 2 SN AN0901029 SN AN0901029 SN KA021JJ SN KA021JJ and Above And Above and Above and Above o T Style 1 Integral lead wires t Style 2 3 screw terminals Style 3 2 screw terminals and or cover 9 Style 4 3 spade terminals and ON OFF switch NOTE Part 16216 and 16380 consist of items 2 and 3 and part 16217 and 16381 consist of items 2 and 4 Table 2 Pilot lit Manually Pilot lit Manually SERIAL NUMBER Std USA 120V 60Hz Power Std European amp Non Std Power KA020JJ amp Below 16247 amp 16248 16247 amp 16248 KA021JJ amp Above 14324 amp 14325 16247 amp 16248 710 3 71 Model 500 561 600 Figure 3 33 Countertop Insulation Assembly Gas Model 803 3 72 Model 500 561 600 PART NUMBER DESCRIPTION COUNTERTOP INSULATION ASSY Gas Model KIT Complete Set SN KA021JJ amp Above INSULATION Complete Set SN 35886 to KA020JJ INSULATION Complete Set SN 35885 and Below Includes Part Nos 16505 17605 16872 MS01 180 Bulk Cerefelt Insulation For Around Thermocouple Pot Fittings and Glue INSULATION Complete Set CE and Australia INSULATION Fiberglass INSULATION CE and Australia INSULATION Cerefelt Flue Top INSULATION Cerefelt Flue Top CE B
90. 415 6 71 81 9 MODEL 500F 380 415 50 60Hz 4 WIRE GND HENNY PENNY CORP EATON OHIO 45320 65355 Before April 1 2006 806 2 79 Model 500 561 600 PENNY Global Foodservice Solutions H HEATERS N o A oE 28 PRESSURE n 2 SOLENOID 9 Q VALVE P2 HS1 H1 FIELD WIRING P2 H 2 JUCTION BOX 22052 5 ss a PRIMARY SAFETY Ex TERMINAL BLOCK P2 HS3 CONTACTOR sie IBN E Su 5 FILTER MOTOR 211 412 613 amp S I I HL 6 lt 85 A2 I CI 188 1 AI a 7080 852 8 a 9 BIN CONNECTOR I ul Li d 72 8 9 FEMALE Lilian I AA 17 21 HEAT LIGHT pu Lieut x TRANS THERMOSTAT CONTROL TRANSFORMER CONTROL PANEL MODEL SOOF 380 415 50 60HZ 4 WIRE amp GND HENNY PENNY CORP EATON OHIO 45320 69449 April 1 2006 amp After 2 80 806 Model 500 561 600 P PUR HEATERS SOLENOID VALVE FIELD WIRING E JUCTION BOX SECONDARY CONTACTOR SEE REFERENCE FOR CE WIRING TERMINAL BLOCK FILTER BOARD s MOTOR e 613 41 211 amp 16018 54086 lis 5 a 1 0 6 MALE eoo 2 5 9
91. 49 ASSY Probe Non SMS 54085 LIGHT Indicator Green CE 73799 ASSY Probe 3 inch SMS 74865RB ASSY CONTROL 500 SMS Dom 8 18 06 amp after Units with wiring diagram 24853 24718 or 63211 73897RB ASSY CONTROL 500 SMS Dom 8 18 06 amp after Units with wiring diagram 72860 72831 or 71819 74864RB ASSY CONTROL 500 SMS Intl 8 18 06 amp after Units with wiring diagram 24853 24718 or 63211 73896RB ASSY CONTROL 500 SMS Intl 8 18 06 amp after Units with wiring diagram 72860 72831 or 71819 24513 CARD Menu long amp narrow 51877 ASSY Speaker and Wire 14789 KIT SMS Conversion Dom SN KA020JJ amp Below Units with wiring diagram 24853 24718 or 63211 14792 KIT SMS Conversion Dom SN KA020JJ amp Below Units with wiring diagram 72860 72831 or 71819 14795 KIT SMS Conversion Dom SN KA021JJ to BA026JA Units with wiring diagram 24853 24718 or 63211 14799 KIT SMS Conversion Dom SN KA021JJ to BA026JA Units with wiring diagram 72860 72831 or 71819 14801 KIT SMS Conversion Dom SN BA026JA GA085JB Units with wiring diagram 24853 24718 or 63211 14804 KIT SMS Conversion Dom SN BA026JA GA085JB Units with wiring diagram 72860 72831 or 71819 14819 KIT SMS Conversion Int SN KA020JJ amp Below Units with wiring diagram 24853 24718 or 63211 14822 KIT SMS Conversion Int SN KA020JJ amp Below Units with wiring diagram 72860 72831 or 71819 14825 KIT
92. 500 561 600 2 17 PRESSURE Reversing the Lid Gasket REGULATION Continued EXHAUST Continued Begin the installation by installing the four corners of the lid gasket Lid Limit Stop Adjustment The lid limit stop with proper adjustment prevents unnecessary overtightening of the spindle and as a result extends the life of the lid gasket 1 Loosen the Allen set screws on the bottom of the collar of the limit stop assembly 2 Turn the inner collar of the limit stop clockwise as far as possible Find the small hole in the inner collar and use a small Allen wrench or Phillips head to help in turning the collar 3 Close lid and turn spindle until lid gasket meets the top of the frypot rim 4 From this position turn spindle at least 3 4 of a turn but not over one full turn 5 After rotating spindle to this point slightly extend the spindle past this position The spindle should then be at the seven o clock position The seven o clock position is only to allow slight additional turning of the spindle to relieve any side pressure that could hold the locking pin in the locking collar after all pressure has been released from the frypot 2 48 103 H PENNY Global Foodservice Solutions 2 17 PRESSURE Lid Limit Stop REGULATION Adjustment Continued EXHAUST Continued Model 500 561 600 It may be necessary to remove knobs and change their position in order to align the red knob with the red knob on the li
93. 52 Preventive Maintenance Schedule 2 2 2 4 Removing the Control Panels 2 2 2 5 Temperature Regulation Single Sarli 2 3 2 6 Calibrating the Standard Single Stage Thermostat 2 5 2 7 Testing the Te HOSCE 2 5 2 8 Thermostat Replacement All Mode cli 2 6 2 9 High Temperature Limit Control Electric and Gas Models 2 9 2 10 Heating Elements Electric Models arca iaa 2 12 2 11 Heating Contactors Electric Models ni 2 15 2 12 Gas Burner Assembly Gas Models arras 2 18 2 13 Thermocouple Gas Modo 2 21 2 14 Gas Control Valve ayay 2 23 2 15 Eicma 2 26 2 16 u uu au nhanh E E 2 32 2 17 Pressure Bilal 2 34 A ET 2 53 2 19 Gas 0 2 58 2 20 a 2 60 2 21 Wiring REO 2 61 2222 Index or Witing DIO aa 2 61 Section 3 PARTS INFORMATION area 3 1 A m 3 1 32 Genuine Pirella 3 1 3 3 Model nn hci 3 1 2 4 How to Find ParfgSu uu una dala MUN 3 1 3 2 2 0 How T UTEM 3 2 3 3 LI DIN RERUM iaia 3 3 3 9 Waranty a UU UU T TT 3 3 3 10 Recommended Spare Parts for Distributors 3 3 3 11 Index of Parts Illustrations lola pia 3 4 1205 LI
94. 59 710 2 121 ESP A Model 500 561 600 H Y PENNY Global Foodservice Solutions Z 1 2 CREEN e puo F gt BLUE NEUTRAL BROWN LINE PUMP 5 MOTOR 24V SOLENOID NESS VALVE 1 2 M1 2 P2 1 o 1 9 SPARK IGNITION io Heu e ri SEN SAFETY VALVE pai 1 1 zi 2 Am ER E i PV MV Ey E YELLOW MIA BLACK MV 1 1 umm ete pe rmm 1 24v m MENSES 1 HEP USE IF SAFETY PC 7 VALVE PRESENT ME
95. 6 HH BLACK J E d 1 WHITE 5 5 Ti lx E I ay m gt e 24 3 e a a 24VC 3 m 24v 1 S 1 3 YEL EN I I CONTROL PANEL 100 24VAC 24VAC HENNY EATON 2 116 _ MODEL ANN 00 ZUJU 20V CAC LA FRYER NMA 90 60HZ 1 VALVES SOLID STATE OHIO 45 CONTROL oH HL ICN 5320 HL2 Serial Number AN0807053 amp Above 908 H Y PENNY Global Foodservice Salutions Model 500 561 600
96. 684 p Right Side Panel 5692 pet Side Panel 5693 GAO86JB amp Above Back Shroud Cover 2454 jSheudAsy 6700 ME 8395 ____________ Frame Assy short 23679 po Frame Assy long 264 Right Side Panel 56972 po eft Side Panel 56973 3 20 710 T 1 2 3 4 5 6 7 8 9 Re k 1205 PART NUMBER 16170 16169 16155 5 01 083 16133 5 06 027 16166 5 06 010 16165 16164 16163 Model 500 561 600 Figure 3 8 Lid Assembly UNITS PER DESCRIPTION ASSY LID ASSEMBLY LID ASSEMBLY COVER ASSEMBLY COVER Lid SCREW Lid Cover HOOK Cover Retaining SCREW Retaining Hook RETAINER SCREW Retaining Hook Allen Head SPRING Return PIN Locking BALL Seat 3 21 Model 500 561 600 16119 LINER Inner Lid 16120 GASKET Reversible Inner Lid Liner 16199 KIT Latch Spring 33480 16198 16197 PIN Latch 16116 LATCH Lid 16102 Latch 16121 RING Tru Arc Latch 16137 Retaining Pin 16138 PIN Knob Roll 16157 COLLAR Locking 27325 COLLAR Locking CE 16158 PIN Locking Collar 2735 PIN Locking Collar CE 16159 BALL Thrust 27326 NUT Idle 27329 NUT Acme 16162 PIN Acme Nut 16112 HINGE Lid Assembly 5 01 081 SCREW Lid Hinge LW01 010 WASHER Lock Lid Hinge 16110 PIN Lid Hinge 75293 HINGE Lid Spring 161
97. 70 005 SPEAKER 16 OHM 2 INCH 1 6 78269 COVER 1 7 80275 DECAL C1000 CONTROL GM 1 V8 29898 SWITCH POWER eere 1 9 53669 GUARD POWER SWITCH ee 1 Y Recommended Parts not shown Starting SNs Gas AN0807053 and Electric AA0807051 3 6 710 Model 500 561 600 COMPUTRON 2000 Figure amp 7 Item No Part No Description Qty 3 2 COMPUTRON C2000 CONTROL 14896 KIT 500 600 to C2000 WENDY S RETROFIT 1 14934 500 600 to C2000 WENDY S RETRO CAN 1 V1 14993 ASSY PROBE 6 INCH 1 V1 14992 ASSY PROBE 3 INCH 1 2 NS02 005 NUT HEX KEPS 46 32 C 11 60536 ASSY TRANSFORMER 24 230 1 43 60207 ASSY TRANSFORMER 24 V 120V 1 V4 14958 CONTROL 500 600 C2000 WENDY S FRYER 1 V4 14959 CONTROL 500 600 C2000 WENDY S CANADA 1 V5 ME70 005 SPEAKER 16 OHM 2 cm 1 6 78269 COVER PB 1 7 72123 DECAL C2000 WENDY S 1 7 78962 DECAL C2000 WENDY S FRENCH 1 V8 29898 SWITCH POWER ek eo rar rais 1 9 53669 GUARD POWER SWITCH e 1 Y 10 75820 MENU CARD WENDY S C2000 1 Recommended Parts not shown Starting SNs Gas A
98. 8 aS INPUTS NOT USED ON GAS UNITS i GAS AUTO DETECT SENSOR FPE gt gt Fay F2 1154 99 99 Be P3 208 DA E 20000 RTD PROBE VALUES QOQ OO ws 1 21 1 2 P2 120 240V 2 DNE Nz PUMP MOTOR SWITCH TOP Ohms POWER INPUT E E E E E i POWER TRANSFORMER VOLTAGE Ohms LECTO SWITCH SELECTOR PLUG INTO pne un MODEL 600 C C 5 U ms W LINE VOLTAGE CONTROLS PLUG INTO FOR 208V Ohms 250V 50 60HZ 1PH HENNY PENNY CORP EATON OHIO 45320 68615 2 124 710 Model 500 561 600 XA SOLENOID HI LIMIT THERMOSTAT SAFETY VALVE PROBE 9 PIN MALE CONNECTOR T 8 PIN FEMALE CONNECTOR I es 1 T ATA 23 26A CONTROL COMPARTMENT 19A Vil LLL CONTROL MODEL 600F 100 240V 50 60 2 HENNY PENNY CORP OHIO 45320 63357 SN AN0702112 amp below 707 2 125 E Model 500 561 600 H Y PENNY Global Foodservice Salutions
99. ASSEMBLY Export only 53812 INSULATION Front Bracket Firebox CE and Australia 53814 INSULATION Leg CE and Australia 53816 INSULATION Outer Rear Firebox CE and Australia 24239 INSULATION Outer Firebox Side CE and Australia ON tn L NRK N NR a o N y not shown 710 3 75 Model 500 561 600 NOTE CUT THE SIDE PANEL INSULATION AT THE PERFORATIONS TO FIT FIREBOX 1 NOTE INSTALL INSULATION USE FOSTER S FIBEROUS ADHESIVE 81 27 Figure 3 35 Firebox Insulation Assembly Gas Model 3 76 803 not shown 710 PART NUMBER 16505 63111 16502 16503 29690 24238 Model 500 561 600 DESCRIPTION FIREBOX INSULATION ASSY Gas Model INSULATION Firebox Complete Set Cerefelt Inside Firebox INSULATION Side Panel Cerefelt INSULATION Back Panel Cerefelt INSULATION Bottom Panel Cerefelt INSULATION Front Panel Cerefelt INSULATION Countertop Sides Japan SN AN0902074 amp Up 3 77 Model 500 561 600 FIGURE amp PART UNITS ITEM NO NUMBER DESCRIPTION PER ASS PFE 500 KFC SMS amp NON SMS CONTROLS amp SPARE PARTS 16624 LIGHT Indicator red 28979 TRANSFORMER 29382 DECAL Membrane Switch 29887 CARD Menu rectangular 29898 SWITCH Power 29901 ASSY Capacitor Resistor 30094 FITTING Compression 30560 ASSY Capacitor Resistor 30971 ASSY MOV 36210 BEEPER Replaceable 436
100. AUST Continued NOTE ASSEMBLE CORE DISC ASSEMBLY WITH SMOOTH AND ROUNDED EDGE OF BLADE TOWARD DISC SPRING GUIDE ITEM 9 Y 11 NOTE 22 1 DO NOT DAMAGE SEAT 2 38 Model 500 561 600 7 change seals a Remove the two adapter screws 22 which attach the pipe adapter 21 to the solenoid body 20 b Remove the disc spring 10 guide 9 and seat 8 c Clean the valve body d Wet O ring 12 around seat with water and insert O ring assembly flat side first in valve through IN side of body Use a pencil eraser and press in Teflon seat until it snaps into place Be careful not to mark or nick the The smallest nick can cause a pressure leak Replace all O ring seals found in the parts kit and reassemble valve 103 Model 500 561 600 2 17 PRESSURE REGULATION EXHAUST Continued Deadweight Valve DANGER DO NOT ATTEMPT TO REMOVE THE VALVE CAP Valve Ring Gauge WHILE THE FRYER IS OPERATING SEVERE BURNS OR OTHER INJURIES COULD RESULT The deadweight valve and safety relief valve are located side by side at the back of the unit The valve next to the pressure gauge is the operating control valve and the other valve is a 14 1 2 Ib safety relief valve Valves are working properly when OPERATING ZONE 18 indicated on the gauge by the pointer The gauge pointer should not normally exceed the operating zone At 14 1 2 psi the safety relief valve opens to release steam pressure fro
101. CEPTACLE TURN OFF THE MAIN GAS SUPPLY TO THE FRY ER DISCONNECT AND CAP THE SUPPLY LINE TO FRYER OR EXPLOSION COULD RESULT 1202 2 21 Model 500 561 600 H PENNY 2 13 THERMOCOUPLE GAS MODELS Continued GAS CONTROL Replacement of Thermocouple VALVE 20 Removal of the thermocouple is accomplished with the main gas m e supply shut off The main burner may remain inside the fryer but the work is more easily performed with the burner removed 1 Using a 3 8 wrench remove the nut securing the thermo couple 19 in the gas control valve 20 2 Remove the nut securing the thermocouple in the pilot holder Step 2 Refer to exploded view Figure 3 30 3 Install new thermocouple being careful not to create 3 8 TO 1 2 INCH sharp bends in the tubing When the pilot is lit the flame must surround the top of the thermocouple THERMOCOUPLE 4 Turn on the main gas supply and reconnect the electrical power Step 3 5 Light the pilot per paragraph 2 10 of the Operator s Manual and test the fryer for proper operation 2 22 1202 2 14 GAS CONTROL VALVE DIAL REFERENCE POINT GAS REGULATOR MAGNETIC PLUG PILOT 1 ADJUSTMENT M CAP 1202 Model 500 561 600 Description The gas control valve regulates the flow of gas to the pilot and the main burner The valve consists of gas regulator magnetic plug pilot gas tube gas valve knob pilot adjustment
102. E and Australia 18103 CONNECTOR Power Cord 53656 CORD Power With Grounded Plug Gas Models only 34823 CORD Power CE and Australia Gas Models only 18644 CONDUIT CONNECTOR 16817 SLEEVE Teflon 16809 NUT Fitting 44814 CONDUIT Flexible 19617 NUT Lock 3 4 inch 19708 COVER Junction Box 44485 COVER Junctn Box Water Tight CE amp Australia 500 32779 COVER Junction Box Water Tight 600 19616 NIPPLE 3 4 inch Chase 19707 BOX Main Power Junction 48437 BOX Junction Water Tight CE model 500 32740 BOX Junction Water Tight CE model 600 51390 EMC Filter Assy CE and Australia 19923 TRANSFORMER Large 480 Volt Q OQ L NDS 2 3 8 Y Recommended Parts not shown 3 16 908 Model 500 561 600 Figure 3 7 Frame and Cabinet Assembly 1205 3 17 Model 500 561 600 FIGURE UNITS amp ITEM DESCRIPTION PER NO ASSY P M FRAME AND CABINET ASSEMBLY FRAME ASSEMBLY See chart on next page COVER Back Shroud See chart on next page 5 03 005 SCREW Panels and Bracket Sheet Metal SHROUD ASSEMBLY See chart on next page 59730 INSULATION Side Panel Gas only 39792 INSULATION Side Panel CE Gas only PANEL Right Side SS See chart on next page 24255 PANEL Right Side CE and Australia Gas only KA021JJ amp above 54225 INSERT Aluminum Fe
103. ENNY PENNY CORP EATON OHIO 45320 E 71995 April 1 2006 4 After 710 2 65 Model 500 561 600 JUNCTION BOX REAR 27 SOLENOID VALVE HEATING ELEMENTS 13 aL A A 10 Lon A LBS nnn I LI llc FIELD WIRING JUNCTION BOX L2 28 L1 16 GND MODEL 500 208 240V 50 60HZ THERMOSTAT 6 5 HENNY PENNY CORP EATON OHIO 45320 63199 Before April 1 2006 2 66 806 Model 500 561 600 H Y PENNY Global Foodservice Solutions JUNCTIO BOX REAR p PRESSURE e SOLENOID VALVE e M1 2 m HEATING ELEMENTS M2 2 L1A 2 P2 P1 L2 LIA 12 1 PUMP di MOTOR L1A HL S 1 HL S 1 HL S 2 9 p Y SECONDARY HEAT Rod CONTACTOR BUSS L1 FIELD WIRING JUNCTION BOX la DRAIN 2 SWITCH L U e E X z 2 8 I E ci g 5 Hi HL T T 15 AMP BREAKER 8 L1CB DZTH m P2 1
104. FOR 208V HENNY PENNY CORP EATON OHIO 45320 68598 2 118 710 Model 500 561 600 2 NOT USED Pape USE JF PROBE FRYPOT WALL 1 TEMP PROBE 15 PRESENT 1 6660600000 60000000008 CURRENT SENSE INPUTS g NOT USED ON GAS UNITS 1 1 1 1 i 1 1 1 1 1 1 1 pie ELY si n N i i 1 1 i 1 3 1 i i 1 i ma Qui 4 1 Q 1 4 9 POWER INPUT 2 Orme EUM MODEL 600 C C 4 Ohms 5 Ohma 350 F 375 F 172 120 50 60HZ 1PH A EATON OHIO 45320 A EB _ _ ELECTRONIC SPARK IGNITION 67199 SN 0703021 to AN0711029 Robertshaw Module 505 2 119 E Model 500 561 600 H Y PENNY Global Foodservice Salutions
105. FT CRISP SWITCH E TIMER NC2 NC D 3 LOW 2 8 HIGH 1 29 23 L La MODEL 600 SC GAS FRYER i 120 VOLT 60 HZ 1 PHASE DUAL THERMOSTAT STANDARD IGNITION VARIABLE TEMPERATURE 17353 2 132 1202 H 710 y Y PENNY Global Foodservice Solutions GREEN WHITE BLACK GN LINE CORD MALE 4 PIN CONN 15 PIN CONN FEMALE FEMALE 2 JOYA No NEUTRAL LINE Model 500 561 600 FILTER JUNCT ION MOTOR BOX PUMP PRESSURE A Dius SOLENOID VALVE IGNITION MODULE FENWAL LEA NO COM I USE IF SAFETY I 1 MV DRAIN SWITCH SPARK IGNITION VALVE PRESENT FAN MOTOR I O INN m lt gt 2 lt gt HI LIMIT THERMOSTAT 2 RELAY 120V OR 240V COIL GAS VALVE 2 HL2 HL1 POWER SWITCH 78 NOTE DASHED LINES FOR 138 16B ARE TO EN SHOW DIFFERENCE BETWEEN h 100 120V AND 208 240V e le E SE I P5 I 2 2 MAME sel EL ee EN P P4P3P06 211 P9 P1C P11 P12 P13P14 C3 E pa 88 8 1 0 BOARD 88 88 P15 P17 5141 31217 O E 7 5190 MODEL 600SMS SS FRYER 100 240V 50 60HZ SMS SS CONTROL HENNY PENNY CORP EATON OHIO 45320 2 133
106. Fryer 208 240V 50 60 Hz 1 Ph 73309D non noo noo enne nnne enne 2 86 24 500 561 Electric Fryer 208 240V 50 60 Hz 3 Ph 63131 Before April 1 2006 2 87 25 500 561 Electric Fryer 208 240V 50 60 Hz 3 Ph 71998 April 1 2006 amp After 2 88 710 2 61 500 561 600 2 22 INDEX OF WIRING DIAGRAMS Title Page 26 500 561 Fryer 480V 50 60 Hz 3 Ph 63194 Before April 1 20060 2 89 27 500 561 Fryer 480V 50 60 Hz 3 Ph 71994 April 1 2006 amp After sse 2 90 28 500 561 Fryer 380 415 50 60 Hz 3 Ph 4W Gnd 63200 Before April 1 2006 2 91 29 500 561 Fryer 380 415 50 60 Hz 3 Ph 4W Gnd 72002 April 1 2006 amp After 2 92 30 561 Electric Fryer 13 38 W 3 Ph 208 240 VAC ASUS oia 2 93 31 561 El ctric Fryer 13 58 W 3 Ph 480 VAC 48193 irreale 2 94 32 561 Electne Fryer 13 3 Ph 220 VAC 48 198 ore inr etri nb prava abe E Dp NR DA quM EU 2 95 33 561 Electric Fryer 13 5KW 3 Ph 220 380 VAC or 240 415 VAC 48200 2 96 34 551 Electric Fryer 11 25K W 3 Ph 208 240 VAC 53093 ciao 2 97 33 561 Electric Fryer 1L23E W 3 Ph 220 VAC 336092 csi oan co 2 98 36 561 Electric Fryer 11 25KW 3 Ph 220 VAC 32630 ic i
107. LVE FAN MOTOR CONTROL _ VALVE 9 29 1 1 YELLOW BLACK NL 1 1 bocce USE IF SAFETY VALVE PRESENT INSULATE S1 amp Q S S 52 YELLOW F2 a HIGH WIRES IF NOT NO N LIMIT USED e DRAIN a F1 H2 RED 24VAC TO m YELLOW VOLTAGE Hi YELLOW CONVERTER 10174 I BLUE VAC 2 xxm o P2 7112 2085 uil 2404 gt gt 1 1 6 5 P3 E 9 9 9 8 I UG 2 4 PROBE hod gt 5 Qon d E e dl e m Sila T LITIO 2 L 2 2 _ 2 e _ _ E E E M 29 WHITE WIRES 1 88228 284 5 1 0600000 5 T2 14 1 VUES gt gt CURRENT SENSE 38 INPUTS NOT USED GAS UNITS GAS AUTO DETECT SENSOR u E IS S E I u 4 m gt gt Fil F2 99 99 P3 208v FAN POSSA 2 RTD PROBE VALUES DOG 2 1 1082 Ohms P2 1 24 O F 1082 Ohms S lt U OTOR 69004 2 20 240v ip dans ORAE lt PUMP SWITCH 1569 Ohms POWER INPUT n gt Pe ROT S C oe 2 1672 Ohm ODEL 600 SWITCH TRANSFORMER VOLTAGE 5 F 1724 Ohms W LINE VOLTAGE CONTROLS D E MA N F 1775 Ohms DIE UE P2 FOR 120 OR 240 230V 120V 50 60 2 1PH PLUG INTO P3
108. MITED WARRANTY FOR HENNY PENNY EQUIPMENT Subject to the following conditions Henny Penny Corporation makes the following limited warranties to the original purchaser only for Henny Penny appliances and replacement parts NEW EQUIPMENT Any part of a new appliance except baskets lamps and fuses which proves to be de fective in material or workmanship within two 2 years from date of original installation will be repaired or replaced without charge F O B factory Eaton Ohio or F O B authorized distributor Baskets will be repaired or replaced for ninety 90 days from date of original installation Lamps and fuses are not covered under this Limited Warranty To validate this warranty the registration card for the appliance must be mailed to Henny Penny within ten 10 days after installation FILTER SYSTEM Failure of any parts within a fryer filter system caused by the use of the filters or other unapproved filters is not covered under this Limited Warranty REPLACEMENT PARTS Any appliance replacement part except lamps and fuses which proves to be de fective in material or workmanship within ninety 90 days from date of original installation will be repaired or replaced without charge F O B factory Eaton Ohio or F O B authorized distributor The warranty for new equipment covers the repair or replacement of the defective part and includes labor charges and maximum mileage charges of 200 miles round trip for a period
109. N L3 150 VOLTS TO GROUND 1 10 sssi __ 2 OL TOLLO 121 gi 12 PRIMARY CONTACTOR FILTER MOTOR PUMP 104 CONTROL 5 BOARD idc 3 MODEL 561 ELECTRIC FRYER 11 25KW 208 240 1202 2 97 DO NOT CONNECT Lik L2 TO A CIRCUIT AT MORE THAN NOTE FOR SUPPLY CONNECTIONS TERMINAL BLOCK USE COPPER STRANDED WIRE cad 19 O 0 150 VOLTS TO GROUND O 2 98 Model 500 561 600 JUNCTION EIE ee 20 21 CL A Lil N 10 9 m 18 17 16 2 C5 C 0 ST ui 1 13 5 5 PRIMARY CONTACTOR FILTER MOTOR PUMP Tur 112 10 244 13 7 MALE una 2 PIN CONNECTOR 24 FEMALE POWER TEMPERATURE L1GHT LIGHT MODEL 561 ELECTRIC FRYER 11 25KW 220VAC 55652 1202 H Y PENNY Global Foodservice Solutions JUNCTION BUX Model 500 561 600 NOTE FOR SUPPLY CONNECTIONS TERMINAL BLOCK USE COPPER STRANDED WIRE 19 L1 20 L2 21 13 00 53 0 18 17 16 Pee a E L2 L3 SA SAI 15 x PRIMARY CONTACTOR L1 L2 13 18 17 1 6
110. N0801038 and Electric AA0802059 710 3 7 Model 500 561 600 Figure 3 3 FAST Control Panel 3 8 405 Model 500 561 600 FIGURE amp ITEM NO PART NUMBER DESCRIPTION 51617 29938 6375 63224 63225 FAST CON FAST CON FAST CON FAST CON FAST CON FAST CONTROL PANEL TROL PAN TROL PAN TROL PAN TROL PAN TROL PAN EL 500 208 240V KB020JJ amp below EL 500 380 415V KB020JJ amp below EL 600 120V KA021JJ to GA085JB EL 500 600 240V KB021JJ to HB013JB KA021JJ to GA085JB EL CE 500 600 KB021JJ to HB013JB KA021JJ to GA085JB 27472 FAST CONTROL PANEL 600 100 120V GA086JB amp above 27423 FAST CONTROL PANEL 500 600 240V HB014JB amp above GA086JB amp above 27424 FAST CONTROL PANEL 500 600 HB014JB amp above GA086JB amp above 44559 DECAL FAST CONTROL 500 KB020JJ amp below 61722 DECAL FAST CONTROL 500 600 KB021JJ amp above KA021JJ amp above 54085 LIGHT CE INDICATOR GREEN 3 16624 LIGHT INDICATOR RED 3 16640 SWITCH MAIN ASSY 4 PDT KB020JJ amp below 1 29898 SWITCH POWER KB021JJ amp above 1 KA021JJ amp above 48369 SWITCH COVER CE 1 18450 GUARD SWITCH FRYER 1 NS03 018 NUT 3 4 32 JAM 2 NS02 005 NUT HEX KEPS 26 32 C 1 EF02 002 BUSHING 33 64 1 30614 T
111. NCTION BOX REAR HEATING ELEMENTS 9 12 22 FIELD WIRING JUNCTION BOX L1 L2 MODEL 500 208 240V 50 60HZ OE i 63192 Before April 1 2006 2 64 806 oque A Model 500 561 600 H Y PENNY Global Foodservice Solutions JUNCT ION BOX REAR HEATING ELEMENTS P1 PRESSURE e B 1102 i eA SOLENOID VALVE L1C 1 L2A 1 e M1 2 e rie nane P2 P1 SECONDARY HEAT Bx CONTACTOR PUMP MOTOR HL S 1 HL S 1 CIRCUIT lt lt BREAKER lt L 12 gt 5 2 r FIELD WIRING JUNCTION BOX L2 E L1 L ek s lt lt N X DRAIN SWITCH le de sb 5 E BREAKER IGREAKE H D 2 i g HIGH E LIMIT lt H1 1 HL S 2 D TH P2 S N PUMP S x LIGHT E 5 5 POWER LIGHT SS LIGHT SWITCH S TH 1 NC A ad LL ZT O L2 E HL T THERMOSTAT Li Ku 4 4 2 IE T MODEL 500 208 240V 50 60H S TH 1 H
112. OARD Aircell BOARD Aircell CE and Australia INSULATION Countertop sides INSULATION Fiberglass INSULATION Fiberglass Notched ASSY Front Panel Insulation SSI FPS INSULATION Heat Shield Inner HEAT SHIELD HEAT SHIELD Middle CE amp Australia SN AN0810093 and Below HEAT SHIELD CE amp Australia SN AN0810094 amp Up HEAT SHIELD 240V SSI FPS SN AN0810093 amp Below HEAT SHIELD 240V SSI FPS SN AN0810094 amp Up INSULATION Countertop Side INSULATION Countertop Front INSULATION Countertop Front Rear NO Nee m Ne 1 2 2 3 3 4 4 5 6 7 7 8 9 NOR N not shown 710 3 73 Model 500 561 600 Figure 3 34 Firebox and Flue Assembly Gas Model Model 500 561 600 FIGURE amp ITEM PART NO NUMBER DESCRIPTION FIREBOX AND FLUE ASSEMBLY Gas Model 59728 STACK Flue Exhaust SN KA021JJ amp Above 54865 STACK Flue Exhaust SN KA020JJ amp Below 59223 CABINET ASSEMBLY Firebox SN KA021JJ amp Above 29679 CABINET ASSEMBLY Firebox SN KA020JJ amp Below 18625 BRACKET Side Panel Insulation 87448 PANEL Firebox Front 16406 DEFLECTOR Heat Shield 5 03 005 SCREW Sheet Metal 18626 BRACKET Side Panel Insulation Rear 63330 FIREBOX ASSY w Insul Japan SN AN0902073 amp Below 63311 FIREBOX ASSY w Insul Japan SN AN0902074 amp Above 63331 FIREBOX ASSEMBLY w Insulation CE and Australia 30857 FRONT PANEL INSULATION
113. POWER RELAY 15 120 56394 POWER RELAY 10A 240V CE 80854 BRACKET IGNITION MODULE y y y y y y y y y y jj T oo 9 9 uu ott Y Recommended Parts not shown 710 3 65 Model 500 561 600 Figure 3 30 Frypot amp Gas Burner Assy Non CE Domestic amp Electronic Ignition Model 500 561 600 DANTUR 00000110 amp ITEM PART NUMBER DESCRIPTION PER ASSY FRYPOT amp GAS BURNER ASSY NON CE DOMESTIC AND ELECTRONIC IGNITION 16889 TOP ASSY Pot amp Counter SN KA020JJ amp below 65007 TOP ASSY Pot amp Counter SN KA021JJ amp above 68568 TOP ASSY Pot amp Counter FPS 65010 TOP ASSY Pot amp Counter Pollo Campero SN KA021JJ amp ja 65011 TOP ASSY Pot amp Counter CE SN KA021JJ amp above use 16889 prior 18816 NIPPLE oto ed E e RU HE EU PLUR 53834 J BOLT Burner Hold Down 16205 CASTING Burner 17013 1 SET Orifice Natural Gas 16561 1 ORIFICE Natural Gas S S 16562 1 ORIFICE Natural Gas Brass 17013 3 SET Orifice Propane Gas 16561 3 ORIFICE Propane Gas S S 16562 3 ORIFICE Propane Gas Brass FP01 020 PLUG Burner Casting 29969 BRACKET Pilot Holder 5 01 184 SCREW Pilot Holder Bracket Use 11 PILOT amp ORIFICE ASSEMBLY SC01 047 SCREW Pilot Holder 30904 PILOT amp BRACKET ASSY LP SN AN0703021
114. RANSFORMER 208 240V PRI 24 VS 1 35916 TRANSFORMER 120V 50 60 Hz 1 30429 RELAY 24V COIL 15A 9120V 10A 240V Shown 1 60818 RELAY 24V COIL 10A 120V 12A 240V 1 5 01 049 SCREW 56 32 X 3 8 PH PHD C 6 2992 BOX SHIELD KB020JJ amp below 1 63336 COVER CONTROL PANEL FAST KB021JJ amp above 1 KA021JJ amp above 29948 ASSY PROBE FAST ELECTRIC 29383 ASSY PROBE FAST GAS 14908 KIT 600 CONV FAST TO SMS INT Y Recommended Parts not shown 710 3 9 Model 500 561 600 Figure 3 4 Standard Control Panel 3 10 1205 Model 500 561 600 FIGURE amp ITEM PART NO NUMBER DESCRIPTION STANDARD CONTROL PANEL 18425 ASSY Control Panel Complete Bent Panel 500 48185 ASSY Control Panel Complete Bent Panel 561 16675 ASSY Control Panel Complete Bent Panel 600 16602 TIMER ASSY Automatic Reset 115 Volt 60 Hz 16596 TIMER ASSY Automatic Reset 115 Volt 50 Hz 18301 TIMER ASSY Automatic Reset 208 240 Volt 60 Hz 18304 TIMER ASSY Automatic Reset 208 240 Volt 50 Hz 17366 TIMER ASSY Automatic Reset 208 240 Volt 50 Hz CE 22195 SWITCH Timer 16624 LIGHT Timer Indicator 16659 COIL Timer Buzzer 115 Volt 18302 COIL Timer Buzzer 220 Volt 14283 KIT 600 Cont 120 EM Buzzer 14284 KIT 500 600 Cont 230 EM Buzzer 14419 KIT 500 Cont 24 EM Buzzer 5 01 073 SCREW Timer 16624 LIGHT Indicator 63609 LIGHT Indicator Temperature 48 Volt Gas Models 54086 LIGHT Indicator Green CE and Australia Gas M
115. X CIRCUIT BREAKER CONTACTOR ON 180108 g LiB o 9 8 eiie O ER R 1 5 4 PIN CONN 15 FS mme na 12 FEMALE O 215115 1121514 LO LCBN 1 CONTROL BOARD L1CB 3 U N SES MODEL 500SMS 73309_D 208 240V 50 60HZ 1PH HENNY PENNY CORP OH 45320 2 86 710 500 561 600 HEATING ELEMENTS 4 d MODEL 500 561 208 240 50 60Hz SPH HENNY PENNY CORP EATON OHIO 45320 63131 Before April 1 2006 806 2 87 y Y PENNY Global Foodservice Solutions NC I ION BOX Model 500 561 600 Pi PRESSURE April 1 2006 amp After
116. Zi e RED a oy yo m mm e SED 2 25 IN BLUE HEAT ES SLU Sm E NEL BLACK L AN e 1 1 Lo zZ 5 PROGRAMMING CONNECTOR ONLY roy ENNY PEN 3 ERRORI 2 5 5 RIGHT TEMP 6 LEFT TEM SO 2081 SENSOR o j I efi 7107 SS TRANSFORMER E ES SPEAKER SO 208 240V o OUT old PESTE 24V 1 10 PORC 9 FI 3 24 1 O NZ THs PV W I h SPK2 000000000009 10000000 3 gt Wi t SFTY1 HIGH SFTY2 LIMIT ec e HEAT HEAT2 CONTROL PANEL MODEL 500 ELECTRIC 200 FRYER CONTROL 208 240V 50 60HZ 3PH BROWN DAM CON TOSS BROWN Elo 240V CONTACTORS RED HENNY PENNY CORP RED EATON OHIO 2 70 45320 J Serial Number AN0807051 amp Above 710 Model 500 561 600 Y PENNY Global Foodservice Solutions
117. ading or solid shortening has cooled and solidified in the lines and pump SHOCK HAZARD To avoid electrical shock or property damage move the power switch to OFF and disconnect main circuit breaker or unplug cord at wall receptacle Cover Removal 1 Loosen the four Allen head screws on the end of pump and remove the cover 2 The inside is now exposed leaving a rotor and five teflon rollers Clean the rotor and rollers 3 To reassemble place rotor on drive shaft and place roller into rotor A small amount of grease might be needed to hold the bottom roller into place until cover plate is put on Make sure O ring is in proper position on plate 1202 2 55 Model 500 561 600 2 18 FILTERING SYSTEM Continued Pump Removal 1 If the pump needs to be replaced loosen one inch nuts from the outflow and inflow lines Then remove the two bolts holding the pump to the motor with a 1 2 inch wrench 2 Shaft seal should remain on the motor shaft or if leaking could be replaced at this time 3 To replace the pump remove the four Allen screws front plate rotor and rollers from pump Place the pump onto shaft and against the shaft seal Place the two 1 2 inch bolts through the pump and into the motor and tighten Then replace rotor rollers front plate and tighten Allen screws When removing a pump from a motor note the positions of the inlet and outlet parts Installation of the pump on the motor
118. aking or not Check or clean solenoid valve per closing Pressure Regulation Exhaust section Deadweight valve leaking Repair per Pressure Regulation Exhaust section Main timer not closing solenoid Check main timer per Timing Control section Lid gasket leaking Adjust lid limit stop if this does not cor rect the problem reverse the lid gasket if this fails to correct the problem replace the lid gasket Safety relief valve leaking Check and replace if necessary per Pressure Regulation Exhaust section 1 8 103 Model 500 561 600 1 3 TROUBLESHOOTING Continued PROBLEM CAUSE CORRECTION FILTER SYSTEM SECTION Filter motor runs Filter valve not open Open filter valve but pumps shortening slowly Pump clogged Remove and clean pump per Filtering System section Filter frame not properly Handles must put pressure on filter assembled Filter line connections loose Tighten all filter line connections Solidified shortening in lines Clear all filter lines of solidified shortening Charcoal filter clogged Change charcoal filter 1f applicable if applicable Pump switch ON Defective switch Check replace switch per motor does not run Electrical Components section Defective motor Check replace motor per Filtering System section Motor thermal protector Reset thermal switch per tripped Filtering System section 103 1 9 Model 500 561 600 1 3 TROUBLESHOOTING Conti
119. and yoke 1202 2 35 Model 500 561 600 2 17 PRESSURE 5 If the core disc assembly is sticking due to buildup of shortening REGULATION breading and food particles proceed with the following steps EXHAUST Continued a Unscrew the solenoid bonnet assembly from the solenoid valve body b Remove the solenoid bonnet assembly and the bonnet gasket c Remove the core disc assembly core spring retainer and the core spring 2 36 1202 Model 500 561 600 2 17 PRESSURE d Wash all parts in soap and hot water EXHAUST Continued If replacing Teflon seals or complete valve proceed to step 6 otherwise assemble in reverse order of disassembly Assemble valve core and blade 6 with the smooth side of the hole towards the disc spring guide 9 See drawing on next page 6 A repair kit Part No 17120 is available if any of the seals need to be replaced If any one seal is defective all seals should be replaced Remove the solenoid body from fryer to replace seals Refer to exploded view of solenoid in figure 3 14 to help identify all parts a Remove back cover b Loosen both conduit and exhaust fittings c Remove nipple from solenoid body d Unthread body from fryer e Anew solenoid can now be placed on the fryer and reassembled in reverse order of previous steps or con tinue onto step 7 to change the seals Conduit Fitting Step b 1202 2 37 2 17 PRESSURE REGULATION EXH
120. at I8 19 20 21 22 23 24 23 26 Be careful not to cross the wires or thermostat will not operate properly Uncoil the capillary tube Insert the bulb through the wall of the frypot SHOCK HAZARD To avoid electrical shock or other injury the capillary line must run under and away from all electrical power wires The tube must never be in contact with the electrical power wires or terminals Install the thermostat pot fitting into the wall of the frypot and tighten Replace the thermostat sensing bulb into the mounting bracket Do not bend the capillary tube where it connects to the sensing bulb or damage to capillary will result ELECTRIC only slip the bulb holder in place With bulb in place tighten the clamp screw Pull the excess capillary tube from the inside of the frypot Insert and tighten the inside screw nut into the thermostat pot fitting Install the two screws on the front of the control panel which secure the thermostat to the back of the panel Install the thermostat bezel Install the thermostat knob 1202 500 561 600 PENNY Global Foodservice Salui 2 8 THERMOSTAT 27 Secure the control panel with the 4 screws REPLACEMENT ATT MONET 28 R t to th ALL MODELS 8 Reconnect power to the fryer Continued 29 Calibrate the thermostat per paragraph 2 6 2 9 HIGH TEMPERATURE LIMIT CONTROL ELECTRIC AND GAS MODELS Description Electr
121. cal leads of gas control valve with ohmmeter and gas control valve in ON position Ohm reading should be 350 ohms resistance replace the control valve if not within 1096 1 3 TROUBLESHOOTING Continued PROBLEM CAUSE Model 500 561 600 CORRECTION HEATING OF SHORTENING SECTION Continued C Burner will not light pilot lit Possible faulty thermostat gas model continued Heating of Supply line too small low gas shortening too slow volume gas model ncorrect jet size Improper ventilation system Shortening Possible faulty thermostat overheating gas model Check thermostat per Thermostat Replacement section replace thermostat if found to be faulty Increase supply line size Refer to installation instructions in Operator s Manual Replace with proper size jet for type of gas and altitude contact factory Refer to Section 1 of Operator s Manual Check thermostat per Thermostat Replacement section replace thermostat if found to be faulty SHORTENING FOAMING DRAINING Foaming or boiling over of shortening Water in shortening gas electric models Condensation line stopped up Improper or bad shortening Improper filtering Improper rinsing after cleaning the fryer 1 12 At end of cook cycle drain shortening and clean frypot add fresh shortening and check procedure for raising lid Remove and clean condensation line Use recommended shorten
122. cap and screw gas outlet and inlet ports thermocouple connector and electrical connection The gas control valve also has a dial reference point OFF PILOT ON The components of the gas control valve can be serviced without removing the complete valve from the fryer Safety Precautions If converting from natural gas to propane gas or from propane gas to natural gas conversion must be done by a qualified technician 4 DANGER EXPLOSION RISK TO AVOID INJURY OR PROPERTY DAMAGE BE FORE STARTING THIS PROCEDURE MOVE THE MAIN POWER SWITCH TO THE OFF POSITION DISCONNECT THE MAIN CIRCUIT BREAKER AT THE CIRCUIT BREAKER BOX OR UNPLUG THE SERVICE CORD AT THE WALL RECEPTACLE TURN OFF THE MAIN GAS SUPPLY LINE TO FRY ER DISCONNECT AND CAP THE SUPPLY LINE TO FRYER OR EXPLOSION COULD RESULT If the gas control valve must be replaced remove per para 2 12 Operator Replacement 1 Depress the gas valve knob and turn to the OFF position 2 Remove control panel per paragraph 2 4 3 Label and remove the gas control valve wires 2 23 Model 500 561 600 2 14 GAS CONTROL Operator Replacement continued VALVE Continued 4 Using a T20 star screwdriver remove the four screws securing the operator and gasket 5 Secure the new operator and gasket with the four screws provided 6 Reconnect the gas control valve wires 7 Install the control panel per paragraph 2 4 Gasket Operator Check Procedures 120 vol
123. ch inside the thermostat opens the circuit to the heat source and turns off the TEMP light When the frypot starts to cool the switch closes the circuit to the heat source This interlock provides protection for the frypot in the event an operator inadvertently drains the shortening with the switch in the power position The heat will automatically shut off when the drain valve is opened The high limit temperature provides the safety feature of inter rupting the heat if the temperature ever exceeds the safe operating limits On electric models it must be manually reset when the frypot cools Refer to High Temperature Limit Control section for maintenance of the high limit temperature control 103 2 6 CALIBRATING THE STANDARD SINGLE STAGE THERMOSTAT 2 7 TESTING THE THERMOSTAT Procedure THERMOSTAT PART NO 18412 504 Model 500 561 600 Henny Penny does not recommend that a field calibration be performed on the thermostats mentioned above The reasons for this are as follows The thermostat 1 calibrated in a controlled environment from the factory The thermostat manufacturers do not recommend any adjustments to the thermostat in the field as this will affect the factory calibration The difference between a hand held thermometer and an installed thermostat can be quite large due to shortening temperature variation The adjustment of a thermostat 15 not precise since the dial reads only in 25 deg
124. consent If damage occurs during shipping notify the sender at once so that a claim may be filed THE ABOVE LIMITED WARRANTY SETS FORTH THE SOLE REMEDY AGAINST HENNY PENNY FOR ANY BREACH OF WARRANTY OR OTHER TERM BUYER AGREES THAT NO OTHER REMEDY INCLUDING CLAIMS FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES SHALL BE AVAILABLE The above limited warranty does not apply a to damage resulting from accident alteration misuse or abuse b if the equipment s serial number is removed or defaced or c for lamps and fuses THE ABOVE LIMITED WAR RANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING MER CHANTABILITY AND FITNESS AND ALL OTHER WARRANTIES ARE EXCLUDED HENNY PENNY NEITHER ASSUMES NOR AUTHORIZES ANY PERSON TO ASSUME FOR IT ANY OTHER OBLIGATION OR LIABILITY Revised 01 01 07 Model 500 561 600 SECTION 1 TROUBLESHOOTING 1 1 INTRODUCTION This section provides troubleshooting information in the form of an easy to read table If a problem occurs during the first operation of a new fryer re check the installation per Section 2 of the Operator s Manual Before troubleshooting always recheck the operating procedure per Section 3 of the Operator s Manual 1 2 SAFETY The Henny Penny Pressure Fryer has many safety features incorpo rated However the only way to ensure a safe operation is to fully understand e proper installation operation and maintenance proce dures The tructions in thi
125. control valve connector 24 Install the wires onto gas control valve 1202 Model 500 561 600 2 12 GAS BURNER 19 Remove control panel and install it in the slot above door ASSEMBLY 20 Connect the gas control valve wires to the thermostat and GAS MODELS hi 2 igh temperature limit control as labeled Continued 2 Install control panel per paragraph 2 4 22 Uncap and reconnect the main gas supply line to the fryer Turn on the main gas supply EXPLOSION RISK LEAKING GAS MAY CAUSE AN EXPLOSION CHECK FOR LEAKS PER OPERATOR S MANUAL PARAGRAPH 2 8 23 Connect the service cord to the wall receptacle or close circuit breakers 24 Relight the gas pilot per the instructions in paragraph 2 10 of the Operator s Manual 2 13 THERMOCOUPLE The thermocouple controls the gas control valve It generates GAS MODELS voltage in the millivolt This voltage signals the gas control valve to remain open to the pilot and burner When the voltage is not generated the gas control valve will shut off not allowing gas to the pilot and main burner If converting from natural gas to propane gas or from propane gas to natural gas conversion must be done by a qualified technician DANGER EXPLOSION RISK TO AVOID INJURY OR PROPERTY DAMAGE BE FORE STARTING THIS PROCEDURE MOVE THE MAIN POWER SWITCH TO THE OFF POSITION DISCONNECT THE MAIN CIRCUIT BREAKER AT THE CIRCUIT BREAKER BOX OR UNPLUG THE SERVICE CORD AT THE WALL RE
126. ct was dropped in frypot basket Replace thermostat if needed Frypot overloaded Reduce cooking load Product not removed from Remove product immediately after frypot immediately after depressurization of the frypot depressurization e Improper separation of the product Refer to Operator s Manual Product was incorrectly dipped in Agitate product during the dippin water before breading 8 5 pping procedure Breading not uniform on product Sift breading regularly Separate product during breading Refer to Operator Manual Burned breading particles on product Filter the shortening more frequently Product sticking together Separate product prior to pressure cooking refer to Operator s Manual Moisture loss prior to cooking Use fresh products Keep product covered with a moist cloth to reduce evaporation Over cooking the product Reduce cooking time Reduce cooking temperature 105 1 3 TROUBLESHOOTING Continued PROBLEM E Dryness of Product Continued Product Flavor Taste A Salty taste B Burned taste C Bland taste 1202 CAUSE Model 500 561 600 CORRECTION COOKING SECTION Continued Low operating pressure Product load too small Breading mixture is too salty Marination mixture too concentrated Incorrect choice of breading Burned shortening flavor Shortening needs filtering Frypot not properly clea
127. d set the thermostat to its maximum PRIMARY CONTACTOR HEAT CONTACTOR temperature 2 On fryers using single phase power check voltage as follows Test Points Results from pin D on The voltage circuit breaker to should read terminal 34 the same at terminal 35 each terminal CIRCUIT BREAKER terminal 36 It should If voltage 18 not correspond to present check out the voltage put of primary rating stated contactor at on the data terminals 27 28 plate and 29 2 16 1202 Model 500 561 600 2 11 HEATING 3 On fryers using three phase power check voltage CONTACTORS as follows ELECTRIC MODELS Continued Test Points Results Heat contactor The voltage from terminal 34 to 35 should read PRIMARY CONTACTOR HEAT CONTACTOR from terminal 35 to 36 the same at from terminal 34 to 36 each terminal lol ls o Primary contactor It should eM iu from terminal 27 to 28 correspond to from terminal 28 to 29 the voltage from terminal 27 to 29 rating stated on the data plate Replacement If either contactor is defective it must be replaced as follows SHOCK HAZARD To avoid electrical shock or property damage move the power switch to OFF and disconnect main circuit breaker or unplug cord at wall receptacle 1 Remove only those wires directly connected to the contactor being replaced Label the wires 2 Remove the two mounting screws on the base plate and remove contactor 3 Install the new contactor an
128. d cover lid latch When in the normal operating position both red knobs should be aligned 6 Adjust the limit stop by turning it counterclockwise until it stops against the bottom hub of the spindle Tighten Allen set screws If the lid cover fails to seal properly steam will escape around the gasket during the frying operation The limit stop should be readjusted This time turn the spindle screw one full turn after the initial contact of the lid gasket against top of the frypot rim Spindle Screw Assembly 103 1 3 This assembly is used to tighten the lid cover against the frypot flange Loosen the set screw in the limit stop collar and loosen the limit stop Disengage the crossbar from the lid cover as described in the Lid Cover Removal Leave the lid cover in position on the frypot rim with the crossbar in the upright position Turn the spindle so the pin in the locking collar will be exposed Remove pin and locking collar Use a small diameter punch and a hammer to drive out the pin from the locking collar Remove the locking collar 2 49 Model 500 561 600 2 17 PRESSURE REGULATION EXHAUST Continued 5 Remove the ball from the locking collar In some cases lightly tapping the steel ball with a hammer may be needed 6 Remove and inspect the idle nut 7 Thread the spindle out of the acme nut 8 Loosen the Allen set screw in the outer ring of limit stop Thread the
129. d tighten the two mounting screws 4 Connect the labeled wires to their respective positions 5 Install the control panel per paragraph 2 4 6 Reconnect power to the fryer and test the fryer for proper operation 1202 2 17 PENNY Global Foodservice Salu 2 12 GAS BURNER ASSEMBLY GAS MODELS MAIN GAS CONTROL VALVE THERMOCOUPLE BURNER CASTING 2 18 Model 500 561 600 Description The gas model fryer has a gas burner assembly consisting of a burner casting orifices thermocouple pilot holder and main gas control valve Safety Precautions If converting from natural gas to propane gas or from propane gas to natural gas conversion must be done by a qualified service technician DANGER EXPLOSION RISK TO AVOID PERSONAL INJURY OR PROPERTY DAMAGE BEFORE STARTING THIS PROCEDURE MOVE THE MAIN POWER SWITCH TO THE OFF POSITION DISCONNECT THE MAIN CIRCUIT BREAKERS AT THE CIRCUIT BREAKER BOX OR UNPLUG SERVICE CORD FROM WALL RECEPTA CLE TURN OFF THE MAIN GAS SUPPLY TO THE FRYER AND DISCONNECT AND CAP THE MAIN SUPPLY LINE TO FRYER OR POSSIBLE EXPLO SION COULD RESULT 1 Remove the control panel per paragraph 2 4 2 Place the control panel back in upright position in the metal flanges 103 H PENNY Global Foodservice Solutions 2 12 GAS BURNER ASSEMBLY GAS MODELS Continued Step 4 Step 5 8 and 9 103 Model 500 561 600 Remove wires from the gas c
130. ds rear of fryer Figure 3 13 Deadweight Valve Assembly Model 500 561 600 3 31 Model 500 561 600 FIGURE amp ITEM PART NO NUMBER DESCRIPTION DEADWEIGHT VALVE ASSEMBLY 16924 VALVE ASSEMBLY Deadweight 56305 BODY Deadweight Valve 16912 DECAL DEADWEIGHT VALVE FP01 127 1 2 x 1 2 90 Degree Street L 59742 VALVE ASSEMBLY Relief 16918 DEADWEIGHT ORIFICE 27910 DEADWEIGHT ORIFICE 3 lb use w 28922 16903 DEADWEIGHT 12 lb 81343 DEADWEIGHT 11 Ib Malaysia 28922 DEADWEIGHT 3 lb use w 27910 32129 DEADWEIGHT 7 lb 16902 56307 16910 16914 16909 56636 NIPPLE 65449 DEADWEIGHT 3 1b ferrari 1 2 3 4 5 6 6 7 7 7 7 8 pb pb nm 2 ASA Q y Recommended Parts 3 32 710 500 561 600 SMOOTH AND ROUNDED EDGE OF BLADE TOWARD DISC SPRING GUIDE ITEM 9 Figure 3 14 Solenoid Valve Assembly Gas or Electric Model 905 3 33 Model 500 561 600 UNITS PART NUMBER DESCRIPTION SOLENOID VALVE ASSEMBLY Gas or Electric Model 17121 VALVE Solenoid 120 Volt 60 Cycle 18724 VALVE Solenoid 208 240 Volt 50 Cycle 18721 VALVE Solenoid 208 240 Volt 60 Cycle 29515 VALVE Solenoid 24 Volt 60 Cycle 29698 VALVE Solenoid 24 Volt 50 Cycle 54945 VALVE Solenoid 208 240 Volt 50 Cycle CE 54971 VALVE Solenoid 24 Volt 50 Cycle CE
131. e 2 99 37 561 Electric Fryer 11 25KW Ph 220 380 or 240 415 VAC 55661 2 100 38 561 Electric Fryer 11 25KW 3 Ph 220 380 VAC or 240 415 VAC 55659 2 101 39 561 Fryer 11 25 Ph ds 2 102 40 561 Electric Fryer 11 25KW 3 Ph 480 VAC 55649 2 103 41 561 Electric Fryer 11 258 W 3 Ph 208 240 VAC 55422 iii 2 104 42 600 Standard Gas Fryer 120V 60 Hz 1 Ph Standard Ignition 63240 sse 2 105 43 600 Gas Fryer 240 50 Hz 1 Ph Spark Ignition 55318 sse 2 106 44 600 Standard Gas Fryer 120V 60 Hz 1 Phase Electronic Ignition 34389 2 107 45 600 Standard Gas Fryer 120 240V 50 60 Hz 1 Ph Standard Ignition O30 5 225150702112 55 DA lla 2 108 46 600 Standard Gas Fryer 120 240V 50 60 Hz 1 Ph Electronic Spark Ignition 75555B SN AN0703021 AN0711029 Shaw 2 109 47 600 Standard Gas Fryer 120 240V 50 60 Hz 1 Ph Electronic Spark Ignition 75555E SN AN0703021 amp above Fenwal i 2 110 48 600 Standard Gas Fryer 120V 50 60 Hz 1 Ph Electronic Spark Ignition 67152 SN AN0702112 amp below SN AN0703021 amp above use 75555 2 111 49 600 Standard Gas Fryer 208 240V 50 60 Hz 1 Ph Electronic Spark Ignition 69076 SN AN0702
132. e Controls 230V 50 60 Hz 1 Ph 68615 2 124 2 62 710 Model 500 561 600 2 22 INDEX OF WIRING DIAGRAMS Title Page 62 600F Gas Fryer 100 240V 50 60 Hz 1 Phase 63357 SN 0702112 amp below 2 125 63 600F Gas Fryer 100 240V 50 60 Hz 1 Phase SSI 75510C SN 0703021 0711029 Shaw 2 126 64 600F Gas Fryer 100 240V 50 60 Hz 1 Ph SSI 75510E SN 0711030 amp above Fenwal 2 127 65 600F Fryer 230V 50 60 Hz 1 Ph 63358 SN 0702112 amp below 2 128 66 600F Fryer 230 50 60 Hz 1 Ph SSI 75511C SN AN0703021 0711029 Shaw 2 129 67 600 Fryer 230V 50 60 Hz 1 Ph SSI 755110 SN AN0711030 amp above Fenwal 2 130 68 600F Fryer 120V 50 60 Hz 1 Ph 23457 SN AN0702112 amp below SN ANO703021 amp above use 725 10 er tii 2 131 69 600 SC Gas Fryer 120V 60 Hz 1 Ph Dual Thermostat 17353 sse 2 132 70 600SMS Fryer 100 240V 50 60 Hz 1 Ph SMS SSI 75190 2 133 71 600SMS Fryer 230V 50 Hz 1 Ph SMS SSI 75512B SN 0703021 0711029 Shaw 2 134 72 600SMS Fryer 230V 50 Hz 1 Ph SMS SSI 75512C SN 0711030 amp above Fenwal 2 135 WIRING DIAGRAMS LEGEND Lo D DRAIN oo EXTENSION OF THE SAME SIGNAL 710 2 63 Model 500 561 600 JU
133. e assistance for the fryer being converted to and from 806 Model 500 561 600 2 21 WIRING DIAGRAMS Illustrations of the wiring diagrams for HENNY PENNY Models 500 561 and 600 Pressure Fryers are on the following pages If there 15 any doubt about which wiring diagram to use please contact your distributor As with all contacts to the distributor include the model number amp serial number from the data plate on your unit The legend for NON C1000 amp C2000 wiring diagrams explaining the wire naming system for April 1 2006 amp after is found on page 2 63 2 22 INDEX OF WIRING DIAGRAMS Title Page 1 500 Fryer 208 240V 50 60 Hz 1Ph 63192 Before April 1 2006 ii 2 64 2 500 Fryer 208 240V 50 60 Hz 1 Ph 71995 April 1 2006 amp After sss 2 65 3 500 Fryer 208 240V 50 60 Hz 1 Ph 63199 Before April 1 2006 2 66 4 500 Fryer 208 240V 50 60 Hz 1 Ph 71988D April 1 2006 amp After 2 67 5 500 Fryer 380 415 V 50Hz 3 Ph 4W Gnd 63197 Before April 1 2006 2 68 6 500 Fryer 380 415V 50Hz 3 Ph 4W Gnd 71993 April 1 2006 amp 2 69 7 500 Fryer C1000 amp 2000 208 240V 50 60 Hz 3 Ph 240V Contactors 78541C 2 70 8 500 Fryer C1000 amp 2000 208 240V 50 60 Hz 1 Ph 240V Contactors 79421 2 71 9 500 Fryer C1000 amp 2000 208 24
134. e filter pump motor s manual reset protection device 2 57 Model 500 561 600 2 19 GAS CONVERSION Gas model fryers are factory available for either natural gas or propane gas Factory conversion kits for natural gas and propane gas are available that require the burner jets pilot jet and regulator assembly to be changed Refer to the Technical Manual illustrated parts breakdown for kit identification Conversion must be accomplished by an authorized Henny Penny dealer or service representative or personal injury could result Service Hints On natural gas installation the gas pressure regulator on the automatic gas control valve is factory set at 3 5 inch water column On propane gas installations the gas pressure regulator on the automatic gas control valve is factory set at 10 0 inch water column After converting the fryer turn on the gas supply and check for leaks A simple method is to brush all the connections with soapy water and watch for bubbles which indicate escaping gas DANGER NEVER USE AN OPEN FLAME TO TEST FOR LEAKS ESCAPING GAS COULD CAUSE AN EXPLOSION AND PERSONAL INJURY OR PROPERTY DAMAGE COULD RESULT 2 58 103 500 561 600 2 19 GAS CONVERSION Maintenance Continued SHOCK HAZARD To avoid electrical shock or property damage move the power switch to OFF and disconnect main circuit breaker or unplug cord at wall receptacle To convert from one typ
135. e of gas to another follow the procedure below 1 Turn the gas valve knob to the OFF position 2 Close the gas control valve and disconnect fryer supply line 3 Refer to Figure 3 30 and remove gas control valve and burner assembly per Gas Burner Assembly section 4 Remove the burner orifices 24 each and replace with orifices in gas conversion kit 5 Remove the pilot holder assembly and replace with the one from the kit 6 Remove the gas control valve manufacturer s instructions from the envelope containing the regulator spring and follow the directions for converting the gas control valve Outlet pressure is stated on the enclosed label 7 Attach the pressure sensitive data plate label to the data plate covering up the old rating and pressure information 8 Install converted gas control valve and burner assembly per Gas Burner Assembly section 9 Connect the gas supply to the fryer 10 Insure the power switch is in the OFF position gas control valve in the OFF position 11 Connect the electrical power to the fryer 804 2 59 2 19 GAS CONVERSION Continued E 3 8 TO 1 2 INCH ni PILOT THERMOCOUPLE 2 20 ELECTRICAL CONVERSIONS 2 60 Model 500 561 600 12 Check for gas leak at supply line as per Service Hints in this section 13 Turn the gas control valve on and turn the gas control valve to the pilot position 14 Check for gas leak at the gas control valve and main gas
136. ep 7 2 44 Model 500 561 600 Lid Hinge Spring Continued 6 Tighten the handle on the tool as far as it will go 7 Place the spring loaded in the tool into position so that the u shaped center of the tool is toward the front of fryer and the tool handle is toward the top of the fryer 8 Replace hinge pin and Tru Arc locks Loosen and remove the tool 9 Refer to the lid installation procedure and reinstall the lid 806 2 17 PRESSURE REGULATION EXHAUST Continued SPRING COIL CENTER BAR LATCH SPRING 33480 TRU ARC RING SPACER 16121 16198 SPACER 16198 This tag must read Front this side 1202 Model 500 561 600 Latch Spring Installation The latch on the crossbar must have the external coil type latch spring mounted on latch pin If a latch spring is weak or broken it must be replaced with a new spring part number 33480 To avoid severe burns and injuries make sure the lid is secure during a cook cycle The latch spring must be in good working order and properly installed Refer to il lustrations at left If the latch spring is weak broken or mounted backwards it will provide little force against the latch 1 Replace the crossbar from the lid Refer to previous steps on Lid Cover Removal 2 With the crossbar in the upright position remove one of the two Tru Arc rings from latch pin 3 Tap out pin from latch while grasping latch and remove latch and latc
137. ero CE Control Panel Stud Assy 3 12 904 Model 500 561 600 wS S ARR 3 13 Figure 3 5 Automatic Reset Timer Assembly 803 Model 500 561 600 FIGURE amp ITEM PART DESCRIPTION NO NUMBER P AUTOMATIC RESET TIMER ASSEMBLY BUZZER COIL ASSY 120 V BUZZER COIL ASSY 208 240 V TIMER MOTOR 120 V TIMER MOTOR 208 240 V TIMER MICROSWITCH MICROSWITCH MOUNTING PLATE MICROSWITCH ACTUATOR ARM ON OFF SWITCH includes nut INDICATOR LIGHT V1 1 41 2 42 V4 5 6 7 9 y n ha 4 Recommeded Parts 3 14 1205 Model 500 561 600 2 1 COUNTER TOP _ 4 SOLENOID VALVE 3 2 BACK RIGHT N Imp r GAS 4 A Figure 3 6 Electric Conduit Assembly 803 3 15 Model 500 561 600 FIGURE amp ITEM PART NO NUMBER DESCRIPTION ELECTRIC CONDUIT ASSEMBLY 18527 CONDUIT Flexible 18105 BUSHING Anti Short 18111 CONNECTOR Conduit FP01 018 COUPLING Pipe 18113 CONNECTOR Conduit 909 59218 TUBE Conduit Solenoid 16804 GROMMET Umbrella 18107 CONNECTOR Conduit 909 17221 CONDUIT Flexible 33866 CONDUIT Flexible CE and Australia 30291 CONDUIT Flexible 18104 CONNECTOR Conduit 18108 BUSHING Anti Short 33628 CONDUIT Flexible 18101 COVER Junction Box 18102 BOX Junction 54965 BOX Junction w cover Splash Proof C
138. et 1 in x 1 in 17612 INSERT Aluminum Feet 1 in x 1 1 2 in 39230 BRACKET Magnetic Catch 17002 03007 CASTER Assembly 17630 CASTER Less Brake 17629 CASTER w Brake 17639 DOOR ASSY Complete KB020JJ amp below elec KA020JJ amp below gas 58849 DOOR ASSY Complete KB021JJ amp above elec KA021JJ amp above gas 17620 HINGE Bottom Door 17618 HINGE Top Door 5 01 072 SCREW Door Hinge 41836 HANDLE Door PANEL Frt SS See chart on next page SC04 003 SCREW Back Shroud PANEL Side Left SS See chart on next page 24254 PANEL Side Left CE and Australia Gas only KA021JJ amp above 17627 LUG Grounding 17611 SCREW Grounding Lug 5 01 143 5 8 18x4 Hex Hd bright finish adjust legs SC01 067 5 8 18x3 1 4 Hex Hd black finish adjust legs NS03 050 NUTSERT 8 32 Steel CAD Plated hinge nutserts SC01 234 SCREW 8 32x1 2 PH Flat Hd Door to Frame QA amp Rh NN PNNR hhh not shown 3 18 710 Model 500 561 600 Frame and Cabinet Assembly s Kmow amp Bdow Front Pani 562 NA NA Right Side Panel 1760 Left Side Panel 16 amp Below Front Panl Fumeasybng L Righi Side Panel 49 Eeft Side Panel 1609 KA020 amp Be
139. ew rubber O rings 2 mounted on terminal ends and spreaders loosely mounted in the center of the stacked elements Replace the heating elements terminal end first at approximately 45 angle slipping the terminal ends through the front wall of the frypot 2 13 2 10 HEATING ELEMENTS 2 14 ELECTRIC MODELS Continued SPREADERS 10 11 12 13 14 15 16 17 Model 500 561 600 Replace the brass nuts 4 and washers 3 on the heating element terminals Tighten the brass nuts to 30 foot Ibs of torque Move the element spreaders from the center of the element into a position which will spread each element apart evenly on all four sides and tighten Replace the thermostat bulb holder on the top element and position the bulb between the top and second element midway from side to side and tighten screw which holds the bulb in place Reconnect the wires to the appropriate terminal as labeled when they were removed Replace the front control panel Connect the power cord to the wall receptacle or close wall circuit breaker Heating elements should never be energized without shortening in the frypot or damage to elements could result Check the heating elements as described in paragraph 2 17 of Operator s Manual Replace the shortening in the frypot 1202 Model 500 561 600 2 11 HEATING CONTACTORS ELECTRIC MODELS Description Each electric fryer requires
140. fryer door closed place the lower edge of the control panel in the slot between the door and the frame of the fryer Installation 1 To install the control panel hook it on the metal hangers that hold the top of the panel in place 2 Install the two screws in the bottom of the panel 3 Reconnect power to the fryer 2 2 103 Model 500 561 600 2 5 TEMPERATURE REGULATION SINGLE STAGE Description The cooking temperature is controlled by the front panel thermostat and monitored by its sensing bulb mounted just inside the frypot Various thermostats are available but all work on the same principle FRYPOT WIRING TEMPERATURE SENSING BULB CAPILLARY TUBE THERMOSTAT HIGH LIMIT POWER SWITCH DRAIN MICROSWITCH L1 HEATING CONTACTOR OR GAS CONTROL THERMOSTAT MICROSWITCH _ TEMP LIGHT 1202 2 3 2 5 TEMPERATURE REGULATION SINGLE STAGE Continued Internal Operation Drain Microswitch High Limit Temperature Control 2 4 Model 500 561 600 The thermostat bulb is connected to the thermostat by a thin capillary tube When the temperature rises the fluid inside the bulb expands as in a thermometer and pushes fluid through the tube into the control panel thermostat When the frypot tempera ture is lower than the thermostat setting the TEMP light is illumi nated and frypot is being heated When the temperature setting is reached a swit
141. h spring 4 Install new latch spring with the coils of spring extending forward Refer to illustrations at left 5 Secure spring in place with Tru Arc ring 2 45 Model 500 561 600 2 17 PRESSURE REGULATION EXHAUST Continued Lid Liner 1 Remove the four lid liner screws 2 Usea thin blade screwdriver to pry lid liner from the cover 3 Clean the liner and the inside of the cover Replace the liner and screws Reversing the Lid Gasket The gray rubber gasket surrounding the inside of lid is designed to be reversed Henny Penny recommends that this be done on a quarterly basis Purpose Because of heat expansion and the pressure used for the cooking process the gasket is constantly under extreme stress Reversing the lid gasket on a quarterly basis will help to assure that the fryer will not lose pressure through leakage 2 46 1202 Model 500 561 600 H PENNY Global Foodservice Solutions 2 17 PRESSURE Reversing the Lid Gasket REGULATION Continued EXHAUST Continued 1 There are two lid liner screws on either side of the lid cover Back these four screws out about 1 2 inch 2 Open lid and using a thin blade screwdriver pry out the gasket at the corners Remove the gasket 3 Clean the gasket and gasket seat with hot water and cleaning detergent Rinse with clean hot water 4 Install the gasket with the good side facing out Tighten the four screws Step 2 103 2 47 Model
142. ic This high temperature control is a manual reset control which senses the temperature of the shortening If the shortening temperature exceeds the safe operating limit this control switch will open and shut off the heat to the frypot When the temperature of the shortening drops to the safe operating limit the control must manually be reset Red Reset Button To locate the high limit reset button open the door to the drain pan Look up under the controls and to the right of the filter handle for a red reset button On the left for single phase units Checkout Before replacing a high temperature limit control check to see that its circuit is closed The shortening temperature must be below 380 F to accu rately perform this check 1 Remove electrical power supplied to the fryer SHOCK HAZARD To avoid electrical shock or property damage move the power switch to OFF and disconnect main circuit breaker or unplug cord at wall receptacle 2 Remove the control panel and insert it in the slot above the door Refer to paragraph 2 4 103 2 9 PENNY Global Foodservice Solutions 2 9 HIGH TEMPERATURE 3 LIMIT CONTROL ELECTRIC AND 4 GAS MODELS Continued Step 2 3 4 3 6 Gas 7 8 2 10 Electric 1 Model 500 561 600 Remove the two electrical wires from the high temperature limit control Check for continuity between the two terminals after resetting the control If
143. im si Pump Return Tube Assy 16812 includes 16808 amp 16809 Pump Return Tube 64331 use if pan has cover Pump Return Tube Assy 16812 includes 16808 amp 16809 Pump Return Tube 64331 use if pan has cover KA020JJ amp Standpipe Assy dq Standpipe Tube ___ a y 55367 Pump Return Tube Assy 16812 includes16808 amp 16809 Pump Return Tube 64331 use if pan has cover T_T ss wmonm ______ Sm TL C j L sumdppeamy __ is L j Standpipe Tube __ ______ __ __ Gaosm Pump Rem tube sen Above Pump Return Tube Assy 23800 includes 16808 amp 16809 Pump Return Tube Assy 23800 includes 16808 amp 16809 GAO086JB amp Standpipe Assy 2 14664 Standpipe Tube LI Le 24284 Pump Return Tube Assy 23800 includes 16808 amp 16809 3 42 905 Model 500 561 600 NOTE REMOVE THIS PIPE PLUG TO ASSEMBLE FILTER RINSE HOSE ATTACHMENT FITTINGS 1 OPTIONAL Figure 3 18 Upper Filter Plumbing Components 904 3 43 a 17407 17255 16808 16809 17308 FP02 001 17306 FP01 015 03001 03002 FP02 007 17319 17334 03003 17333 5 03 005 16293 17311
144. ing Refer to the procedure covering filtering the shortening Clean and neutralize the frypot rinse with vinegar to remove the alkaline then rinse with hot water and dry frypot 105 Model 500 561 600 1 3 TROUBLESHOOTING Continued PROBLEM CAUSE CORRECTION SHORTENING FOAMING DRAINING Continued Shortening will not Drain valve clogged with crumbs Open valve force cleaning drain from frypot brush through drain opening all models Drain valve will not open by Replace cotter pins in valve turning handle coupling MAIN TIMER SECTION Timer fails to run No power input Check timer switch Check timer motor Buzzer continues to Timer set at zero Set timer indicator to a setting buzz other than zero Faulty microswitch Check and replace faulty microswitch per Electrical Components section Buzzer will not buzz Possible faulty buzzer Check buzzer per Timing Control section Timer indicator not returning Replace timer per Timing Control to zero section Timer will not reset Replace timer Timer light out Faulty lamp Replace lamp per Timing Control LID SECTION Gasket coming out Crumbs under gasket Remove gasket and clean per of lid liner Pressure Regulation Exhaust section Clean top rim of frypot Replace worn or damaged gasket per Pressure Regulation Exhaust section Lid spindle will not Spindle dry Lubricate spindle per Pressure turn or turns hard
145. it comes into the frypot and straighten the bulb The bulb should be extending out into the frypot 5 Remove the two screws which secure the control panel to the frame of the fryer 6 Lift the panel up and off the metal flanges 2 6 1202 500 561 600 PENNY Global Foodservice 2 8 THERMOSTAT REPLACEMENT ALL MODELS Continued CONTROL PANEL THERMOSTAT BULB CONTROL ASS Y THERMOSTAT THERMOSTAT BEZEL SCREWS THERMOSTAT POT FITTING INSIDE SCREW NUT CAPILLARY TUBE THERMOSTAT THERMOSTAT PLATE KNOB 7 With the door of the fryer closed put the bottom edge of the control panel in the slot between the door and the frame of the fryer LARGE SCREW NUT SMALL SCREW 8 Locate the thermostat on the back of the panel 9 Remove the thermostat knob on the front of the control panel 10 Remove the two screws which secure the thermostat to the back of the panel Remove the thermostat bezel 11 Remove the small inside screw nut which holds the capillary line 12 Remove the large screw nut 13 Label the wire connections to the thermostat for correct identification when the new thermostat is installed 14 Disconnect the wires 15 Remove the defective thermostat 16 Install the new thermostat 1202 2 7 2 8 THERMOSTAT 2 8 REPLACEMENT ALL MODELS Continued Model 500 561 600 17 Connect the wires to the new thermost
146. low FrontPanel ne Back Shroud Cov L me iso NA mai a T_T 166 Yet Side Pane L T T Ue KBXWGHBOIB Back Shroud Co 6255 ondas em meme _ mmeAwyset Fie Side Panet sem Yet Side Pane 39m KHU t0 HBOIGIB Back Shroud Cov es _ 61900 L meme __ se ame Aso Frame Astro x Rise 592 cet Side Panet se KAZI 10 GA0851B Back Shroud Cover as _ s Front ant sn x Fiche Side Panet __ 392 et Side Panes T_T 58 Continued on following page 707 3 19 Model 500 561 600 Frame and Cabinet Assembly Serial Number Deseription soo 561 60 HBOI4JB amp Above Back Shroud Cover 24534 p Shroud Assy 6790 8395 jRrmeAssGho 2367 2 2684 p jRightSidePanl 56972 po eft Side Panel 5693 HBOI7JB amp Above Back Shroud Cover 254 Shroud Assy 6 po Front Panel ME 83955 jRmmeAsyGhor 2369 Frame Assy long 2
147. m the frypot DANGER Safety Valve Deadweight Valve BURN RISK DO NOT MANUALLY ACTIVATE THE SAFETY RE LIEF VALVE HOT STEAM RELEASES FROM THE VALVE WHEN THE RING IS PULLED KEEP BODY PARTS AWAY FROM SAFETY VALVE EXHAUST OR SEVERE BURNS COULD RESULT Cleaning Steps 1 Clean the deadweight valve at the end of each day Turn the fryer OFF and release all the pressure Open the lid and then remove the deadweight valve cap and deadweight 2 Place both the cap and weight in hot detergent water and clean Make certain to thoroughly clean inside cap the weight seat and around the deadweight orifice 3 Rinse thoroughly with hot water Dry parts and replace immediately to prevent damage or loss 103 2 39 Model 500 561 600 2 17 PRESSURE Removal and Cleaning REGULATION of Safety Relief Valve EXHAUST Continued The safety relief valve should be cleaned once a year DO NOT TO REMOVE VALVE WHILE FRYER IS OPERATING SEVERE BURNS OR OTHER INJURIES COULD RESULT 1 Open the lid and then remove the deadweight valve cap and deadweight 2 Use a wrench to loosen the valve from the pipe elbow turn counterclockwise to remove 3 Clean the inside of the pipe elbow with hot detergent 4 Immerse the safety relief valve in a soap water solution for 24 hours 1 1 dilution rate The valve cannot be disassembled It is factory preset to open at 14 1 2 pounds of pressure If it d
148. n 561 Before 11 12 02 16293 COVER Valve Handle BRACKET Filter amp Drain Rod See chart on next page 5 03 005 SCREW Drain Valve Bracket 18227 MICROSWITCH SC01 058 SCREW Microswitch NS02 005 NUT Microswitch 18528 COVER Microswitch COVER Microswitch 561 See chart on next page EF02 004 BUSHING Snap 17255 PIN Cotter 59964 INSULATION Front Panel 561 500 elements 59956 INSULATION Right Side Panel 561 500 elements 55412 INSULATION Rear Panel 561 500 elements 59955 SHROUD Control Panel Rear 561 500 elements 55417 INSULATION Rear Panel 561 500 elements 59957 INSULATION Side Panel 561 500 elements 63339 INSULATION Front Panel 561 500 elements 14653 KIT PFE500 Norm Open Drain Switch 1 1 1 1 1 2 1 2 2 1 2 1 2 1 1 1 2 1 Y Recommended Parts not shown 3 36 908 Model 500 561 600 Frypot amp Drain Valve Assembly 500 561 2011 amp Below Bracket DrainRod 18419 jDranExtension 18817 Pot amp Countetoo 18921 2911 amp Below Bracket DrainRod 44847 Pot amp Countertoo 50071 o Pot amp Countertop w Firebar 44455 x DranSwithCovr 48033 DranExtension 18817 jPot amp Countertp 65025 oo Pot amp Countertp Pollo Campero 65027 KB030JJto HB016JB Bracket DrainRod 59958 Pot amp Countetoo 65198 56974 Drain S
149. ned Raw product not fresh Breading mixture incorrect for product spice content too low Cooking temperature too high spice flavors lost Check pressure gauge reading check for pressure leaks Increase quantity to obtain correct operating pressure and product quality Sift breading after each use Incorrect breading mixture Discard old breading Reduce the concentration of the marination mixture Use breading designed for the desired product Replace shortening Filter shortening more frequently Drain and clean frypot Use fresh raw products Use breading designed for desired product Use correct temperature for breading used Breading does not adhere to product Use correct dip and breading and use correct procedure for the product 1 5 Model 500 561 600 1 3 TROUBLESHOOTING Continued PROBLEM D Rancid taste General A Meat separation from bone B Bone color not proper 1 6 CAUSE CORRECTION COOKING SECTION Continued Shortening too old Replace shortening and follow recommended care and use of shortening refer to Operator s Manual Noncompatible products cooked Replace shortening within the same shortening Use compatible products and follow recommended care and use of shortening refer to Operator s Manual Infrequent filtering Replace shortening and follow recommended care and use
150. nnectors 103 1 3 TROUBLESHOOTING Continued PROBLEM Shortening overheating electric model Shortening will not heat gas model A Pilot will not light B Pilot will not stay lit C Burner will not light pilot lit gas model 105 CAUSE Model 500 561 600 CORRECTION HEATING OF SHORTENING SECTION Check thermostat Check faulty contactor per Heating Contactors section Pilot not lit Plugged pilot orifice and or pilot supply tube Gas supply off Faulty gas control valve Air in gas supply line Faulty thermocouple Pilot magnetic plug Drain valve open High limit control switch open Faulty high limit control switch Possible faulty gas control valve Check faulty thermostat per Thermostat Replacement section Check contactor for not opening Light pilot per Gas Pilot Lighting Pro cedure section in Operator s Manual Unplug pilot orifice and or pilot supply tube Turn ON gas supply Replace gas control valve Bleed air from supply line Replace thermocouple per Thermocouple section Replace gas control valve per Gas Control Valve section Close drain valve Press red high limit reset per High Temperature Limit Control section With power removed from fryer check across high limit switch terminals with ohmmeter replace if no reading is indicated on meter With power removed from fryer check across electri
151. ntinuity check shall be made between terminal 52 on thermostat and wire nut between drain switch and gas control valve If the circuit is open the drain switch is bad and needs to be replaced EXTENSION ROD SCREWS AND NUTS 2 If the circuit is open the drain switch is bad and needs to be replaced 18 08 ES SHOWN WITH COVER IN PLACE Step 3 4 3 To replace the drain switch remove the two screws and nuts securing the switch and switch cover Label and disconnect the wires 5 Connect the wires to the new drain switch 6 Position the actuator and attach the drain switch and switch cover with the two screws and nuts 7 Secure with the two screws and nuts 8 Test to see if the drain valve extension rod actuates the UT Listen for an audible click of switch while rotating drain valve extension rod 2 28 103 Model 500 561 600 2 15 ELECTRICAL COMPONENTS Continued Main Power Switch all models The Main Power switch is a three way switch with a center OFF position With the switch in the POWER position the fryer will operate With the switch in the PUMP position the filter pump will operate but the heating unit will not iL To avoid electrical shock or property damage move the power switch to OFF and disconnect main circuit breaker or unplug cord at wall receptacle Continuity Check Procedure OFF POSITION Test Points Results 60
152. nued PROBLEM Motor hums but will not pump Shortening will not heat Electric Model Heating of shortening too slow Electric Model CAUSE CORRECTION FILTER SYSTEM SECTION Continued Clogged lines or pump Remove and clean pump and lines per Filtering System section Replace pump seal rotor and rollers per Filtering System section HEATING OF SHORTENING SECTION Blown fuse or tripped circuit Reset breaker or replace fuse breaker at supply box or control panel Blown fuse at control panel Check fuse per Electrical Components section Faulty main switch Check main switch per Electrical Components section No power Check cord and plug and power at wall receptacle per Electrical Components section Faulty contactor Check contactor per Heating Contactors section High limit control switch Press red high limit reset button per High open Temperature Limit Control section Faulty thermostat Check thermostat per Thermostat Replacement section Faulty high limit control Check high limit control switch per High switch Temperature Limit Control section Low or improper voltage Use a meter and check the receptacle against data plate Weak or burnt out element s Check heating element s per Heating Elements section Points in contactor bad Check contactor per Heating Contactors section Wire s loose Tighten Burnt or charred wire Replace wire and clean connection co
153. o 7979 na ma LE CONNECTOR MALE CONNECTOR 2 Se MODEL 600 250V 50 60H 1PH HENNY PENNY CORP EATON OHIO 45320 E n 63358 SN 0702112 amp below 2 128 707 ESP A Model 500 561 600 H Y PENNY Global Foodservice Solutions GREEN we SI BLACK GS U LINE CORD JUNCT ON BOX MODEL 600F 230V 50 60HZ 1PH SSI ES HENNY PENNY CORP ee A z FATON OHIO 45320 L1 SPARK IGNITION 4 UE IGNITION MODULE USE IF SAFETY VALVE PRESENT FLAME SENSOR 2 m BLACK HI LIMIT THERMOSTAT RELAY 240V G2 15A 9 10111 112 113114 115 9 10 111 112113114115 0 ee fu TTA zi 71 KEPA EN E E 258 214 00000235 25121261 CONTROL COMPARTMENT Y PROBE HEAT LICHT _ Lourie _ CONTROL PANEL 75511 SN 0703021 to 0711029 Robershaw Module 707 2 129
154. odels NS02 009 NUT Timer DECAL Control See chart on next page 16640 SWITCH Main NS03 018 NUT Main Switch 16745 PLATE Thermostat PANEL Stud Assy Control See chart on next page SC04 003 SCREW Control Panel 18382 THERMOSTAT only RS KX 365F Max CE 500 600 14293 KIT Thermostat Control 600 Includes items 15 16 amp 17 14648 KIT Thermostat Control 500 561 Includes items 15 16 17 18 16706 KNOB Thermostat Included in item 14b amp 14c 16704 BEZEL Thermostat Included in item 14b amp 14c 5 01 023 SCREW Thermostat Included item 14b amp 140 65183 ASSY Pot Capillary Guard 500 561 Included in item 14 32927 WRAP Thermostat Capillary FAST Controls Also see pgs 3 8 amp 3 9 for exploded view amp details Decal FAST Controls Power Switch Guard Power Switch Relay 15A 125VAC 10A 250VAC Relay 24V COIL 120V Transformer 208 240 V Pri 24 VS Indicator Light Green CE Control Panel Assy FAST 600 100 120V Control Panel Assy FAST 500 600 240V Temperature Probe FAST 500 Temperature Probe FAST 600 AO lt lt lt ON O O BP WN a N Ayer DR G gt Q a pp pl pd pd dl pd Rh V Recommended Parts Not shown 710 3 11 Model 500 561 600 Standard Control Panel KBO20J amp Below ControlDecal 64427 ControlDecak Wendys 61570
155. oes not open or close it must be replaced DANGER Safety Valve TO AVOID PERSONAL INJURY DO NOT DISASSEM BLE OR MODIFY THIS VALVE TAMPERING WITH THIS VALVE WILL VOID AGENCY APPROVALS AND THE APPLIANCE WARRANTY AND COULD CAUSE SERIOUS INJURIES Pressure Gauge The pressure gauge can be recalibrated should it be out of adjustment ADJUSTING SCREW Calibration Steps 1 Remove the rim and glass 2 If the indicating hand shows a pressure or vacuum reading when it should stand at 07 turn the recalibrator screw in the same direction in which the indicating hand is to be moved until the hand stands at proper 0 position 3 Replace the rim and glass 2 40 103 Model 500 561 600 2 17 PRESSURE Pressure Gauge Cleaning Steps REGULATION 1 Remove gauge and check inside the pipe fittings from dead EXHAUST Continued weight body Make certain fittings are clean and open 2 Clean and reinstall the gauge Condensation Box Assembly CUP OF The deadweight valve and solenoid exhausts are directed into a o u condensation box located in the rear of the fryer Should SOLVENT this box become clogged water would spew from the top of the box The box can be cleaned by running a wire or long brush from the top of the box through the hole in bottom of the box or the bottom of the box can be removed to clean Condensation Box Bottom Removal When cleaning the frypot pour a cup of cleaning solution
156. of shortening refer to Operator s Manual Raw product not fresh Use fresh product ncorrect meat cut Use correct meat cutting procedures Overcooking Reduce cooking time Raw product contains too Allow product to drain after much water marinating Product not fresh Use fresh product Using frozen product black bone Use fresh product Improper handling of Use proper handling procedures product black bone for product Product not thoroughly cooked ncrease cooking time red bone 103 1 3 TROUBLESHOOTING Continued CAUSE CORRECTION COOKING SECTION Continued PROBLEM C Breading falls off D Product sticking together ncorrect breading procedures Product partially frozen during breading Improper handling of cooked product Excessive stirring of product prior to closing the lid Product breaded too long prior to cooking Improper separation procedures prior to closing the lid Frypot overloaded with product Improper loading procedure Model 500 561 600 Use correct breading procedure refer to Operator s Manual Thoroughly thaw the product before breading Handle cooked product carefully Separate the product refer to Operator s Manual Refer to breading amp frying instructions Separate the product refer to Operator s Manual Reduce the cooking load Load product properly into frypot refer to Operat
157. ont Hi Limit 14685 KIT Spreader Module 18225 SPREADER Element 18226 BAR Spreader Lock 5 01 055 SCREW Element Spreader including Firebars LW02 005 WASHER Lock Element Spreader 44914 SPREADER Element inner 561 Firebars 44915 SPREADER Element outer 561 Firebars 5 01 201 SCREW Element Spreader 561 Firebars SC01 053 SCREW 8 32 x 1 2 PH RD SS 5 02 018 SCREW Thread Forming 8 16738 CONTROL Hi Limit Temperature NS02 001 NUT 10 32 Hex Keps 17216 BRACKET ASS Y Hi Limit Thermostat 18211 HOLDER Thermostat Bulb 19604 BUSS BAR 2 Hole 63339 INSULATION Pot Front 561 2 Rh AS Roa NN 2 3 4 5 6 7 8 8 9 Ne LS R NINA Recommended Parts not shown 806 3 61 Model 500 561 600 Figure 3 28 Fan and High Temperature Limit Control Gas Model 3 62 105 Model 500 561 600 PART NUMBER DESCRIPTION FAN AND HIGH TEMPERATURE LIMIT CONTROL Gas Model 16738 CONTROL High Temperature Limit 60241 CONTROL High Temp Limit E G O CE and Australia SN CA012JJ and above 14267 KIT High Limit CE SN CA011JJ and below SC02 018 SCREW Thread Forming 78 502 001 10 32 17216 BRACKET ASSY High Limit Thermostat 81208 FAN 120 Volt 16688 FAN 240 Volt SN AN0810093 amp Below 81117 FAN 240 Volt SN AN0810094 amp Above 5 01 266 SCREW Fan 6 32 1 3 4 WAO01
158. ontrol valve Disconnect gas supply line 28 from the connector 24 at control valve Refer to photo below Loosen the two screws 13 on the heat shield deflector 9 on the firebox and flue assembly and raise the deflector to its highest position Retighten screws 13 to hold the heat shield deflector in the high position Turn the filter valve rod to the OPEN position Remove u bolt from rinse hose bracket 2 19 H PENNY 2 12 GAS BURNER ASSEMBLY GAS MODELS Continued Step 10c 2 20 10 11 12 13 14 15 16 17 Model 500 561 600 Remove entire gas burner assembly by lifting and pulling toward front of fryer a Replace thermocouple 19 as required per paragraph 2 13 b Repair or replace gas control valve 20 as required per paragraph 2 14 c Replace orifices 8 and 17 as required There are 23 brass orifices and 1 stainless steel orifice The stainless steel orifice is to be mounted adjacent to the pilot light Make other repairs or replacements as required Install entire gas burner assembly Install u bolt to rinse hose bracket and gas line Turn the filter valve handle to the CLOSED position Loosen the two screws 13 which are holding the heat shield deflector 9 in the high position and lower it to the normal operating position Tighten the two screws 13 on the heat shield Connect gas supply line 28 to the gas
159. or s Manual POWER SECTION With switch in POWER position the fryer is completely inoperative NO POWER 103 Open circuit Check to see that unit is plugged in Check breaker or fuse at supply box Check control panel fuses per Electrical Components section electric model only Check voltage at wall receptacle Check MAIN POWER switch per Electrical Components section replace if defective Check cord and plug per Electrical Components section Check circuit breaker on single phase fryers 1 7 Model 500 561 600 1 3 TROUBLESHOOTING Continued PROBLEM CAUSE CORRECTION PRESSURE SECTION Pressure will not Exhaust line from solenoid Release pressure from frypot exhaust at end of valve to expansion tank clogged clean all pressure lines cook cycle exhaust stacks and expansion tank on gas model Solenoid valve clogged Check and clean solenoid valve per Pressure Regulation Exhaust section Operating pressure Deadweight clogged Place proper quantity of moist too high product within frypot to generate steam Exhaust line to stack clogged Clean exhaust line to stack Pressure does not Not enough product in fryer or Place proper quantity of moist build product not moist product into frypot to generate steam Metal shipping spacer not Remove shipping spacer per removed from deadweight Operator s Manual Lid open or not latched Close and latch lid Solenoid valve le
160. order is received Other parts are ordered by your distributor from Henny Penny Corporation Normally these are sent to your distributor within 3 working days 3 9 WARRANTY replacement parts except lamps and fuses are warranted for 90 days against manufacturing defects and workmanship If damage occurs during shipping notify the sender and the carrier at once so that a claim is properly filed Refer to warranty in the front of this manual for other rights and limitations 3 10 RECOMMENDED Recommended replacement parts stocked by your distributor are SPARE PARTS indicated with Y in the parts lists Please use care when order FOR ing recommended parts because all voltages and variations are DISTRIBUTORS marked Distributors should order parts based upon common volt ages and equipment sold in their territory 1205 3 3 Model 500 561 600 3 11 INDEX OF PARTS LIST ILLUSTRATIONS Title Fig No Page No AUTOMATIC RESET TIMER ASSEMBLY 3 5 3 13 COMPU TROBE TOGO CONTROL 3 1 3 6 COMPUTBON C2000 CONTRO Lera 3 2 3 7 CONTACTOR and FRAME ASSEMBLY mele Phase Electric Model duri Ruhe 3 25 3 56 CONTACTOR and FRAME ASSEMBLY Three Phase Electra Modella 3 26 3 58 COUNTERTOP INSULATION ASSEMBLY Gas Model 3 33 3 72 DEADWEIGHT VALVE ASSEMBLY correte 3 13 3 31 DIRECT CONNECT ASSEMBLY MODEL 500 3 20
161. ove the control panel and insert it in the slot above the door Refer to paragraph 2 4 3 Perform an ohm check on one heating element at a time with wires disconnected from element If the resistance is not within tolerance replace the element HEATER RESISTANCE IN P N POWER VOLTAGE OHMS COLD 18233 1 4500W 208VAC 9 1 18233 2 4500W 230VAC 1171 5 18233 4 3750W 208VAC 11 1 5 18233 5 3750W 220 1242 18233 6 3750W 480VAC 60 5 18233 7 4500W 480VAC 50 4 18233 8 4500W 380VAC 32T3 5 103 2 10 HEATING ELEMENTS Model 500 561 600 Replacement ELECTRIC MODELS Continued SPREADERS 1 2 3 4 5 6 7 Reference Figure 3 16 8 9 1202 Drain the shortening Remove the thermostat bulb holder from the heating element inside the frypot Remove the heating element wires from the terminals by removing nuts 5 and washers 6 and 7 Label each so it can be replaced in the same position on the new element Loosen the bolts on the four element spreaders Slide the element spreaders to the center of the heating element Remove the brass nuts 4 and washers 3 which secure the ends of the elements through the frypot wall Remove the heating elements from the frypot as a group by lifting the far end and sliding them up and out toward the rear of the frypot Always install new rubber O rings 2 when installing heating elements Install new heating elements with n
162. r Size Restrictor Size Model 500 561 600 Technical Data for CE Marked Products Natural L 21 1 KW 72 000 Btu h Natural L 21 1 KW 72 000 Btu h Natural L 21 1 KW 72 000 Btu h Natural L 21 1 KW 72 000 Btu h Liquid Propane I 21 1 KW 72 000 Btu h Natural L 23 4 KW 80 000 Btu h Natural L 23 4 KW 80 000 Btu h Natural L 23 4 KW 80 000 Btu h Natural L 23 4 KW 80 000 Btu h Liquid Propane L 22 9 KW 78 000 Btu h Natural L 20 mbar Natural 1 20 mbar Natural L 20 25 mbar Natural L 25 mbar Liquid Propane I 30 mbar Liquid Propane I 37 mbar Liquid Propane I 50 mbar Natural L 8 7 mbar Natural L 8 7 mbar Natural L 8 7 10 mbar Natural 1 10 mbar Liquid Propane I 25 mbar Natural L 1 04 mm Natural L 1 04 mm Natural L 1 04 mm Natural L 1 04 mm Liquid Propane I 0 66 mm Natural L 4 1 mm 2 This appliance must be installed in accordance with manufacturer s instructions and regulations in force and only used in a suitably ventilated location Read the instructions fully before installing or using the appliance Model 500 561 600 TABLE OF CONTENTS Section Page Section 1 TROUBLESHOOTING era 1 1 MR o 1 1 1225 cca 1 1 l 3 Toblini 1 2 Section 2 MAINTENANCE 2 1 A A A 2 1 222 Maintenance Hip 2 1 2
163. rees increments The accuracy of a thermostat needs to be less than 5 degrees F If a thermostat is not reading accurately and suspected to be faulty Henny Penny suggests that the thermostat be replaced If you have any questions please do not hesitate to call the Technical Services Department If the thermostat fails to work properly perform the following checks before replacing the thermostat 1 Remove electrical power supplied to the fryer To avoid electrical shock or property damage move power switch to OFF and disconnect main circuit breaker or unplug cord at wall receptacle 2 Remove the control panel 3 With an ohmmeter or continuity light check for continuity as follows 4 Ona standard single temperature thermostat check between terminals 52 and 53 Move the temperature knob from OFF to maximum At OFF the circuit should be open At maximum the circuit should be closed 2 5 Model 500 561 600 H PENNY Global Foodservice Solutions 2 8 THERMOSTAT 1 Remove electrical power supplied to the fryer REPLACEMENT ALL MODELS SHOCK HAZARD To avoid electrical shock or property damage move the power switch to OFF and disconnect main circuit breaker or unplug cord at wall receptacle 2 Drain the shortening from the frypot ELECTRIC 3 Remove the thermostat sensing bulb from the bulb holder inside the frypot 4 Place your thumb at the bend in the capillary tube where
164. s manual have been prepared to aid you in learning the proper procedures Where information is of particu lar importance or safety related the words DANGER WARNING CAUTION and NOTICE are used Their usage is described below SAFETY ALERT SYMBOL is used with DANGER WARNING or CAUTION which indicates a personal injury type hazard NOTICE is used to highlight especially important information CAUTION used without the safety alert symbol indicates a potentially hazardous situation which if not avoided may result in property damage CAUTION indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury WARNING indicates a potentially hazardous situation which if not avoided could result in death or serious injury DANGER INDICATES AN IMMINENTLY HAZARDOUS SITUATION WHICH IF NOT AVOIDED WILL RESULT IN DEATH OR SERIOUS INJURY 1 1 Model 500 561 600 1 3 TROUBLESHOOTING To isolate a malfunction proceed as follows 1 Clearly define the problem or symptom and when it occurs 2 Locate the problem in the troubleshooting table 3 Review all possible causes Then one at a time work through the list of corrections until the problem is solved Refer to the maintenance procedures in Section 2 of this manual to safely and properly make the checkout and repair needed If maintenance procedures are not followed correctly injuries and or property damage could result
165. sket Model 500 BASKET Chicken Filet McDs Model 500 BASKET Chicken Filet McDs Model 600 INSERT Drop in Fillet Basket McDs N DN RRR 1 1 1 1 1 1 1 1 2 2 1 1 not shown 3 24 707 Model 500 561 600 10 3 Tier Wire Basket Gas Model Figure 3 PART NUMBER DESCRIPTION FIGURE amp ITEM NO 5 27 lt m m m n n n lt E n 64058 3 10 FRAME amp Ist Shelf Assembly 64059 64060 64061 64062 ROD PiVOL sane ila 19536 PNOI 001 PIN enar ue dala 3 25 707 Model 500 561 600 AN lt 7 Y N 5 OXON 2 gl a OK ASANO RY i B Bego ii QO RY g n 21248828 2 24445528 42858858 E 5 22 A D gt 7777777 E PART NUMBER 707 not shown 3 26 Model 500 561 600 16 17 Figure 3 12 Exhaust Stack Assembly 806 3 27 Model 500 561 600 PART NUMBER DESCRIPTION P N EXHAUST STACK ASSEMBLY 68086 PAN Condensate Drain 64274 PAN Condensate Drain Short CFA SN JB095JA to 0137 16817 FITTING Teflon Sleeve 16809 NUT Fitting 16804 UMBRELLA GROMMET 58852 CONDENSATE BOX Bottom See chart on next page SC02
166. ss line L1 and L2 The voltage should correspond to the voltage shown on the data plate 2 31 Model 500 561 600 2 16 TIMING CONTROL The TIMER CONTROL consists of a microswitch indicator light buzzer reset timer and timer motor SHOCK HAZARD To avoid electrical shock or property damage move the power switch to OFF and disconnect main circuit breaker or unplug cord at wall receptacle Checking Procedure Test Points Results ON OFF SWITCH Switch in OFF position Check from 74 to 75 open circuit Switch in ON Position Check from 74 to 75 closed circuit BUZZER COIL Switch in OFF position Check from 14 to 74 120 volt 50 60 Hz 1550 ohms 208 240 50 60 Hz 5880 ohms MICROSWITCH Timer set at 10 Min Check from 70 to 72 closed circuit Check from 70 to 14 open circuit Timer set at 0 Min Check from 70 to 72 open circuit Check from 70 to 14 closed circuit MOTOR Check from 72 to 73 120 volt 50 60 Hz 290 ohms 208 240 volt 50 60 Hz 3990 ohms RESET COIL Check from 70 to 75 120 volt 50 60 Hz 280 ohms 208 240 volt 50 60 Hz 3950 ohms 2 32 103 Model 500 561 600 2 16 TIMING CONTROL Replacement Continued 1 Remove control panel per Removing Control Panel section 2 Label the wires and remove them from the timer
167. t 50 60 Hz 2350 ohms 208 240 volt 50 60 Hz 880 ohms 24 volt 50 60 Hz 7 ohms Regulator Spring Replacement 1 Remove the screw cap to the regulator 2 Remove the plastic interior screw cap and spring Spring Interior Screw Cap 3 Use the gas control valve manufacturer s instructions from the envelope containing the regulator spring and follow the Exterior Screw Cap directions 2 24 804 Model 500 561 600 2 14 GAS CONTROL Adjusting Pilot Burner VALVE Continued NOUMGE The following two procedures must be performed with the gas supply reconnected and turned on The service cord must be plugged into the receptacle and the circuit breaker on 3 8 TO 1 2 INCH 1 The pilot burner is preset at the factory It may require resetting at the time of installation PILOT THERMOCOUPLE a Remove the pilot adjustment cap b Use a small flat screwdriver and rotate the adjustment screw counterclockwise to increase the size of the flame Rotate clockwise the adjustment screw to decrease the size of the flame The flame should be set high enough to surround the top of the thermocouple Adjusting Regulator 1 The pressure regulator is preset at the factory It may require resetting at the time of installation e Turn gas valve knob to OFF position b Attach a manometer to the gas control valve at the pressure tap c Turn gas valve knob to PILOT light and
168. tening ROD Direct Connect 600 GRIP Fryer Handle BRACKET Drain Rod 600 ASSY Direct Connect Tube 600 KIT Direct Connect SN KA020JJ amp below KIT Direct Connect SN KA021JJ to GA085JB KIT Direct Connect SN GA086JB amp above 3 49 Model 500 561 600 Figure 3 22 Filter Drain Pan and Filter Screen Assembly 905 3 50 Model 500 561 600 FIGURE amp ITEM PART NO NUMBER DESCRIPTION FILTER DRAIN PAN AND FILTER SCREEN ASSEMBLY 14671 KIT GM Filter Screens See chart on next page 14672 KIT Wendy s Filter Screens See chart on next page 65211 CATCHER Crumb SS NLA SCREEN Top Filter use 14671 or 14672 SCREEN Bottom Filter SN AA0503097 amp below 500 561 SN AN0503086 amp below 600 65447 SCREEN Bottom Filter SS SN AA0503098 amp above 500 561 also see 16 below SN AN0503087 amp above 600 17505 CLIPS Filter Envelope 12102 FILTER Envelope Paper 100 per carton 24262 CARBON PAD Filter Envelope 30 per carton 24263 CARBON Filter Envelope 30 per carton PAN Filter Drain Assembly See chart on next page 23499 PAN Filter Drain Assy CFA SN JB095JA to HB013JB COVER Filter Drain Pan See chart on next page 32627 COVER Filter Drain Pan Malyasia 69294 COVER Storage PFE 500 69296 COVER Storage PFG 600 KIT Cover Drain Extension See chart on next page 14461 KIT Brush Set 12112 BRUSH Straight White 12116
169. ter 2 When the manual refers to the circuit being closed the continuity light will be illuminated or the ohmmeter should read zero unless otherwise noted 3 When the manual refers to the circuit being open the continuity light will not illuminate or the ohmmeter will read 1 one A continuity tester cannot be used to check coils or motors 2 1 Model 500 561 600 2 3 PREVENTIVE To ensure a long life of the fryers and their components regular MAINTENANCE maintenance should be performed Refer to the chart below SCHEDULE Frequency Action Daily 3 Aloads Filter shortening Daily Clean deadweight valve cap weight and orifice 30 Days Lubricate spindle threads and ball seat 90 Days Reverse lid gasket 90 Days Check limit stop adjustment 90 Days Check and tighten element spreader bars Once a year Remove and clean safety relief valve 2 4 REMOVING THE To replace parts inside the fryer you will often need to remove CONTROL PANEL the control panel The following steps provide the correct procedure Removal 1 Place the main power switch to the OFF position This switch is labeled POWER OFF PUMP SHOCK HAZARD To avoid electrical shock or property damage move the power switch to OFF and disconnect main circuit breaker or unplug cord at wall receptacle 2 Remove the two screws from the bottom of the control panel 3 Carefully slide the control panel upward until it lifts off the metal hangers 4 With the
170. to 59 then 60 to 67 open circuit 61 to 58 then 61 to 66 open circuit 62 to 57 then 62 to 65 open circuit 63 to 56 then 63 to 64 open circuit 60 to 61 closed circuit 62 to 63 closed circuit POWER POSITION Test Points Results 60 to 59 closed circuit 61 to 58 closed circuit 62 to 57 closed circuit 63 to 56 closed circuit PUMP POSITION Test Points Results 60 to 67 closed circuit 61 to 66 closed circuit 62 to 65 closed circuit 63 to 64 closed circuit 2 29 H PENNY Global Foodservice Solutions 2 15 ELECTRICAL 2 30 COMPONENTS Continued Pressure Fryer 6 Step 3 Model 500 561 600 Replacement 1 Remove control panel per Replacing Control Panel section 2 Label wires at the Main Power switch and disconnect wires at switch 3 Remove faulty switch and install new switch 4 Reconnect wires to switch in the same position as noted on the labels 5 Replace control panel per Replacing Control Panel section Indicator Lights all models The indicator lights for HEAT PUMP POWER are identical assemblies consisting of a neon light and mounting clip and are replaced as assemblies SHOCK HAZARD To avoid electrical shock or property damage move the power switch to OFF and disconnect main circuit breaker or unplug cord at wall receptacle 1 Remove control panel per Replacing Control Panel section 2 Disconnect indicator light wires from the individual power
171. two switching contactors One is the primary contactor and the second in line is the heat contactor When open the primary contactor allows no power to flow to the heat contactor When closed the primary contactor completes the timer circuit and the high limit heat circuit It also supplies power to the heat contactor which is controlled by the thermostat Checkout power removed 1 Remove electrical power supplied to the fryer SHOCK HAZARD To avoid electrical shock or property damage move the power switch to OFF and disconnect main circuit breaker or unplug cord at wall receptacle PRIMARY CONTACTOR HEAT CONTACTOR 2 Remove the control panel and insert it in the slot above the door Refer to Removing the Control Panel section 3 Perform a check on the contactor as follows Test Points Results from 23 to 29 open circuit from 24 to 28 open circuit from 25 to 27 open circuit from 30 to 34 open circuit from 31 to 35 open circuit from 32 to 36 open circuit from 22 to 26 ohm reading 415 from 33 to 37 ohm reading 415 103 2 15 Model 500 561 600 2 11 HEATING CONTACTORS ELECTRIC MODELS Continued Checkout power suppled To avoid electrical shock make connections before apply ing power take reading and remove power before remov ing meter leads The following checks are performed with the wall circuit breaker closed and the main power switch in the ON position 1 With power re applie
172. witch Cover 59954 HBO14JB amp Above Bracket DrainRod 23917 DrainExtension amp Defleetor 24633 Pot amp Countertop 65025 Countertop Pollo Campero 65027 FrameAssy shot 23679 _____________ Assy long 26854 HBO17JB amp Above Bracket DrainRod 23756 _ DrainExtension amp Defeetor _ 24638 _____________ amp Countertop So 65024 FrameAssy shot 1 2369 FrameAssylong 1 2654 jDrainSwitehCover 23757 105 3 37 Model 500 561 600 Y PENNY Global Foodservice Solutions H MACHINE WITH ADJUSTING NUT TOWARDS BOTTOM uj a Lu o ul tn 0 2 z gt gt lt gt E 2 Figure 3 16 Drain Valve Assembly Gas Model 803 3 38 Model 500 561 600 FIGURE UNITS amp ITEM PART PER NO NUMBER DESCRIPTION ASSY 3 16 DRAIN VALVE ASSEMBLY Gas Model 17261 BODY Drain Valve June 1998 and above 55152 ASSY Drain Valve amp Coupling May 1998 amp below 17210 COVER Microswitch 18227 MICROSWITCH 5 01 058 SCREW Microswitch NS02 005 NUT Microswitch 17211 BRACKET Drain Valve Rod SC03 005 SCREW Drain Bracket 17254 ROD Drain Valve Normally Closed 67661 ROD Drain Valve Normally Open 16293 COVER Valve Handle 18644 CONNECTOR 90 Flexible Conduit Includes Nut 18105 INSULATOR 17214 CONDUIT Flexible 181
173. with wiring diagram 63748 KIT SMS Conversion Int SN with wiring diagram 29900 KIT SMS Conversion Int l SN with wiring diagram 34809 KIT SMS Conversion Int l SN with wiring diagram 29895 KIT SMS Conversion Int SN with wiring diagram 63748 KIT SMS Conversion Int l SN with wiring diagram 29900 KIT SMS Conversion Int SN with wiring diagram 34809 KIT SMS Conversion Int SN with wiring diagram 29895 KIT SMS Conversion Int l SN with wiring diagram 63748 KIT SMS Conversion Int l SN with wiring diagram 29900 KIT SMS Conversion Int SN with wiring diagram 34809 Recomihended Parts not shown 1 ON Q un gt gt gt gt gt gt gt gt a Aa A A A A 710 3 79 Model 500 561 600

P-500-561-600_TM_FM06

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