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SERVICE MANUAL

1. al Pixetworks ImageProcessor SDK FlashUpgrader Directory Documents and Settingsyvwendy xulDesktopyHD20 Fw Choose Flash File son code ni Files To Download 4 The Downloading Flasher HEX will run FlasherHEX 009000 Ox114D1 34001 Appcode hex 0 00000 0 047 90 1342621 den _ Baud Rate 1152001 d by Wo Options r Modes Continuous Flash Mode Flash Very Erase Reset Time ms 3000 Downloading Flasher HEX Create Binary File Flash MN Notify On Completion Bytes 15384 Reset Target After Download Tie E pixe HD20 HD200X HD2200 HD20LV HD21 HD23 Confidential 5 5 5 When Flasher HEX downloads compeletly Downloading Appcode hex will run Dist 50 AMF ee automatically Pono Connection xil4Dl 24001 URB 0 00000 QxD4TYI 1229259 COM Fort OM _ Band Rete 157 r Modes Flasi Mode f Flush Yenfy C Reset Time ms 1000 Downloeding Apptode hex Create Binary File ino Fash Notify On Completion Reset Target After Download 6 When message Flash Completed p ie Ss a i OR appoodeint appears click OK then click Close i cc Eod Length Connection Flasher HEB 1001 use gt COM Port COMT Baud Rate Continuous Flash Mode Flash
2. 3 2 Main Procedure Ensure the Power Cord and AC Power Outlet are securely connected Ensure all connectors are securely connected and aren t broken No Power Check Lamp Driver Check LVPS Check Main Board Check LED Status a Over Temp ON STANDBY LED flashes amber Temp LED lights on red Check Fan Check Thermal Switch Check Main Board b Fan fail ON STANDBY LED flashes amber Temp LED flashes red Auto Shut Down Check Main Board c Lamp fail ON STANDBY LED flashes amber Lamp LED lights on red Check Lamp Check Lamp Driver Check Color Wheel Check Photo Sensor Check Main Board HD20 HD200X HD2200 HD20LV HD21 HD23 Confidential 4 Ensure all connectors are securely connected and aren t broken Check Lamp Cover and Interlock Switch Check Lamp Check LVPS No Light On Check Lamp Driver Check Main Board Check Color Wheel Check Photo Sensor Board Ensure the Signal Cable and Source work If you connect multiple sources at the same time use the Source button switch Ensure all connectors are securely connected and aren t broken No Image Check Main Board Check Engine Module Check DMD Board Check DMD Chip Check Color Wheel Mechanical Noise Check Fan Module Check if the Main Board and the DMD Board are assembled properly Line Bar Line Defect Check Main Board Check DMD Board Check DMD Chip HD20 HD2
3. Test signal Ycbcr YPbPr Inspection item HDTV performance test Inspection Distance 1 5M 2 0M Criteria Check any abnormal color line distortion or any noise on the screen 3 HDMI Test Procedure Test equipment DVD Player with HDMI output Test signal 720p 1080p 1080i Inspection item HDMI performance test Inspection Distance 1 5M 2 0M Criteria Ensure the image is well performed and the color can not discolor 4 8 Calibration 1 Video calibration Procedure Test equipment video generator Once main board is changed Video calibration should be done as well HD20 HD200X HD2200 HD20LV HD21 HD23 Motion video Confidential 4 8 Inspection item Criteria 2 PC calibration Procedure Inspection item Criteria 1 Test signal 720p 60HZ 2 Test Pattern SMPTE BAR Note 1 Calibration pattern should be in full screen mode 2 Please refer to 4 2 Guide to get into service mode 1 and choose color setting 3 Choose and get into Video Calibration press Enter button to adjust the screen to its nor mal status Choose Menu or Exit to leave service mode 1 Color saturation There should not have any lack of SMPTE BAR The color should appear normal and sort in right order Color levels should be sufficient and normal Test equipment video generator Once main board is changed PC calibration should be done as well 1 Test signal
4. The projector has two kinds of service mode use different ways to get into each service mode 1 Turn on the projector 2 1 Press Power Left Left and Up button sequentially to get into service model 2 Press Power Left Up and Down button sequentially to get into service mode2 4 3 OSD Reset After final QC step we have to erase all saved change again and restore the OSD default setting The following actions will allow you to erase all end users settings and restore the default setting 1 Please get into OSD menu 2 Execute Reset function HD20 HD200X HD2200 HD20LV HD21 HD23 Confidential 4 1 4 4 Test Condition Circumstance brightness Dark room less than 10 lux Inspection distance 1 5m 2 0m functional inspection Screen size 60 inches diagonal After repairing each unit a Run in test is necessary refer to the below table Normal repair 2 hours Auto shutdown Get into Burn In Mode Cycle setting is based on the defect symptoms ie If it is NFF the run in time is 4 hours You have to set the lamp on for 50 min and lamp off for 10 min for 4 cycles Press power gt left gt left gt up to get into service mode 1 Choose Burn In Test gt enter Lamp On Press right key to adjust the time 50 Lamp Off Press right key to adjust the time 10 Set burn in cycle Press right key to adjust the cycle After setting up the time choose Get into Burn In Mo
5. Verily Erase Reset Time ms Create Binary File no Flash Notify On Completion Bytes IV Reset Target After Download Flash Ce Help powered by mi pixelworks 7 Press Power Left Left and Up Se Es Es Ti button to get into service mode 1 to check firmware version BOS FW Version BOOS Display Hour Lamp Hour Bright Lamp Hours STO Lamp Hours Normal Use Abnormal Use Color Wheel Index Temperature HD20 HD200X HD2200 HD20LV HD21 HD23 Confidential 5 6 Section 2 8051 Firmware Upgrade Procedure 5 2 1 Eguipment Needed Software W79E804 for HD20 HD200X HD2200 HD20LV N79A901R for HD21 HD23 Setup NLINK en Manley USB Driver NLINK HD20 8051 xxx hex Hardware Projector Power cord 42 50115G001 Mini USB cable NLINK Fixture NLINK Cable 2 PC or Laptop Note The FW Upgrade procedure for HD20 HD200X HD2200HD20LV HD21 HD23 is the same as HD20 we take HD20 for example here HD20 HD200X HD2200 HD20LV HD21 HD23 Confidential 57 5 2 2 NLINK Setup Procedure 1 Choose setup NLINK en exe Program 2 Click Next 3 Click Next 4 Click Next LI w setup e Mexe fl Setup NLINK ek Welcome to the NLINK Setup Wizard This will install NLINK on your computer Itis recommended that you c
6. Use left and right key to re write Bright Lamp Hours 3 Re write STD Lamp Hours The way of re write STD Lamp Hours is the same as Bright Lamp Hours 4 The Lamp Hour will increase decrease Follow the Bright Lamp Hours and STD Lamp Hours increase decrease 5 Press Menu to exit the service mode Note left key decrease lamp hour right key increase lamp hour The Bright Mode Hours increase decrease 1 hour the lamp Hour will increase decrease 1 hour Standard Mode Hours increase decrease 1 hours the lamp Hour will increase decrease 1 hour HD20 HD200X HD2200 HD20LV HD21 HD23 Confidential 2 19 8051 FW Version BOOS Display Hour Lamp Hour STD Lamp Hours Normal Use Abnormal Use Color Wheel Index Temperature Burn In Test Spoke Test Internal Pattern Test Bias Current Control Color Setting Factory Reset Splash Select Lamp Fall Lamp Shutdown Fan Failure Over Temp Lamp Waveform ID 1 Exit 7A Chapter 3 Trobleshooting 3 1 LED Lighting Message Standby State input power cord Power on Warming Flashing Green Lamp lighting Power off Cooling Flashing Green Error Over Temp Flashing Amber Error Fan fail Flashing Amber Error Lamp fail Flashing Amber Note Steady light gt XX No light gt ON STANDBY LED be ON when OSD appears be OFF when OSD disappears HD20 HD200X HD2200 HD20LV HD21 HD23 Confidential 3 1
7. shall be displayed upon Recall is selected from OSD Display Size All preset modes shall expand to full screen size using OSD Horizontal and Vertical Size controls Display Data Channel DDC The purpose of the DDC test is to verify the DDC1 DDC2B operation of the projector and to verify Plug amp Play function Acoustic High pitch sound from cooling fan and color wheel is unacceptable 2 Check points for exterior and print pattern HD20 HD200X HD2200 HD20LV HD21 HD23 Confidential 4 12 Chapter 5 Firmware Upgrade Section 1 Firmware Upgrade Procedure 5 1 1 Eguipment Needed Software PW392 HD20 FW xxx Note xxx represent software version Hardware projector Mini USB cable PC or Laptop Power Cord P N 42 50115G001 Note The FW Upgrade procedure for HD20 HD200X HD2200 HD20LV HD21 HD23 is the same as HD20 we take HD20 for example here y p gt HD20 HD200X HD2200 HD20LV HD21 HD23 Confidential 5 1 2 Setup Procedure 1 Plug Power and mini USB cables in the projector the ON Standby LED will display Amber 2 Hold Enter and Right buttons press Power button then release Power button and keep holding Enter and Right buttons release the Enter and Right buttons when the power LED flashes in green The PC will ask to install USB driver only fo
8. However the word should at least be recognizable 7 Color performance Procedure Test eguipment video generator Test signal 720p 1080p Test Pattern Master 64 gray RGBW or SMPTE RP 133 Please refer to 4 2 to get into service mode 1 Use 120p amp 1080p signal master pattern to do HDTV test Color cannot discolor to purple and blue Master Inspection item Check if each color level is well functioned Color saturation Criteria Screen appears normal It should not have any abnormal condition such as lines appear on the screen and so on 64 gray RGBW Color appears normal It is unacceptable to have few lines flashing RGBW should all appear normal on the screen and sort from R G B W Color levels should be sufficient and normal The unidentified color levels on both left and right sides should not over 4 color levels Gray level should not have abnormal color or SMPTE RP 133 heavy lines If color appears abnormal please get into service mode 1 to do color wheel index adjustment HD20 HD200X HD2200 HD20LV HD21 HD23 Confidential 4 7 4 7 Video Performance 1 CVBS Procedure Test equipment DVD player Test signal CVBS Inspection item Video performance test Inspection Distance 1 5 2 0M Criteria Check any abnormal color line distortion or any noise on the screen 2 HDTV Component Procedure Test equipment DVD player
9. Serial Number Format for Projector Q BEG 9 22 AAAAA C OO 0001 Q Optoma 8EG Project code 9 Last number of the year ex 2009 9 22 week of the year ex the twenty second week of the year 22 AAAAA not defined C Manufacture factory CPC YOO 0001 Serial code EX QIEG922AAAAAC0001 This label represents the serial number for HD20 It is produced at CPC on the twenty second week of 2009 Its serial code is 0001 HD20 HD200X HD2200 HD20LV HD21 HD23 Confidential ll PCBA Code Definition PCBA Code for Projector XXXXXXXXXX VG ID Vendor Code P N Revision Date Code 9 9 9 S N HD20 HD200X HD2200 HD20LV HD21 HD23 Confidential
10. 18 Disassemble Bottom Cover Shielding 1 Tear off 2 mylar as blue sguare 2 Unscrew 2 screw as red circle to disassemble the Bottom Cover Shielding HD20 HD200X HD2200 HD20LV HD21 HD23 Confidential 2 16 2 19 Disassemble Security Bar Cap 1 Unscrew 1 screw as red cricle to disassemble the Security Bar Cap 2 20 Disassemble I O Cover 1 Remove the I O Cover HD20 HD200X HD2200 HD20LV HD21 HD23 Confidential 2 17 2 21 Rod Adjustment 1 Environment Adjustment The distance between the engine and the screen is 2 4 M This process should be done at a dark environment under 10 Lux 2 Procedure Adjustment Change the screen to white screen Adjust the screws by using the rod on the engine module to readjust the image screw 1 should be adjusted first and then screw 2 3 Abnormal image inspection It should not have any abnormal color at the rim of the image by estimating through the eyes Note To avoid over adjusting the rod After the opreation please use the glue to fix the screws Please use Z type driver to adjust Rod screw 2 Z type driver HD20 HD200X HD2200 HD20LV HD21 HD23 Confidential 2 18 2 22 Re write Lamp Usage Hour 1 Get into service mode Press Power Left Left and up buttons seguentially to get into service mode 1 2 Re write Bright Lamp Hours Use up and down key to select Bright Lamp Hours
11. Click button 8 When the EDID program is completed a message OK will appear on the screen 9 Read EDID information for VGA In the Read item select Analog and Trans Click Read button EDID Informations will be shown as yellow square HD20 HD200X HD2200 HD20LV HD21 HD23 Confidential 6 5 10 Read EDID information for HDMI In the Read item select Digital and Trans Click Read button EDID Informations will be shown as blue square Note Both HDMI1 and HDMI need to read HD20 HD200X HD2200 HD20LV HD21 HD23 Confidential 6 6 Appendix A D C HD20 HD200X HD2200 HD20LV HD21 HD21 HD23 HD20 HD200X HD2200 HD20LV HD21 HD23 Confidential FOCUS RING HD20 FOR YM40 ASSY LAMP COVER MODULE FOR 70 8EG40GRO1 HD20 SERVICE 51 8EG03G001 HD20 LAMP COVER DER LOCK SCREW PAN MECH M3 8 5 3 5 61 00018G003 BLACK 1018 HEAT TREATMENT Ceper LAMP MODULE FOR PROJECTOR HD20 EX615 EX612 0 5 4 6 8 9 KE 15 HD20 HD200X HD2200 HD20LV HD21 HD23 Confidential Assy Optical Engine Module 3 Confidential HD20 HD200X HD2200 HD20LV HD21 HD23 _ 70 8EG36GRO1 ASSY ENGINE MODULE FOR HD20 SERVICE _ 170 8HWO3GRO1 ASSY ENGINE MODULE FOR HD20LV SERVICE 70 8NJ10GRO1 ASSY ENGINE MODULE FOR 8NJ SERVICE 1 70 8EG16G001 ASS
12. HD20LV HD21 HD23 Confidential 4 4 Inspection item Criteria 2 Bright pixel Procedure Inspection item Criteria performed If not re adjust by the following steps 1 Select Freguency function to adjust the total pixel number of pixel clock in one line period 2 Select Tracking function and use right or left arrow key to adjust the value to minimize video flicker Adjust Resync or Frequency Tracking H Posi tion V Position to the inner screen Eliminate visual wavy noise by Rsync Frequen cy or Tracking selection Master Check if there is noise on the screen Horizontal and vertical position of the video should be adjustable to the screen frame If there is noise on the screen the product is considered as failure product If there is noise on the screen use auto or manual frequency function or tracking func tion to adjust the screen The PC mode functionally sure be workable include support format with freguency and auto detected functional will be workable Test eguipment video generator Test signal analog 1920 x 1080 60Hz Test Pattern Gray 10 Bright pixel check Bright pixel is unacceptable in the active zone 1 pixel is allowed on the frame Adjacent pixels are unacceptable Gray 10 Ref Defect specification table HD20 HD200X HD2200 HD20LV HD21 HD23 Confidential 4 5 3 Dark Pixel Procedure Test eguipment video
13. HD2200 HD20LV HD21 HD23 N LINK File Data Code DataFlash 0000 02 05 78 ES 23 13 22 AF 3 2 22 02 19 21 31 16 34 00 0020 25 27 FF 02 18 A3 12 19 01 8B 48 GA 49 89 4A 75 7 0030 47 02 17 9 re 80 46 09 0 1040 F2 0 F FA 80 3E 7 og FO A3 DF FA 1050 80 3 3 09 F6 08 BE FA 80 78 E3 0 F2 08 DF FA Operate 22 02 1 90 AE 29 00 31 FF 7 M lt LKFGOFDOOFC Securty Watchdog Clock MCU None P 5 Input single Port reset to high state Ss Brownout detect voltage is 2 5 Cade 9 Keep Oi 4Miz Crystal CheciSum 9814 Read Verily Blank Manus SN Ares Code C DataFlash SN None 73 sup 72 Date Time None Addr None Adar Conne Model MP WT79E800 10 T State pem E File Counter Sw 71000001 40 Data Code DataFlash eu 0000 02 02 20 GF 21 2 06 22 FE 02 E2 A2 OD 010 92 05 10 60 11 O3 E4 78 TA 474 F9 FO 21 05 60 sah 0029 27 FF FF 02 13 4E AF SO EF 13 22 78 6E A6 0030 07 22 FF 02 11 FD 78 6B A6 07 22 02 12 6 01 xk 0040 06 89 83 EO 22 0 02 E TD FE 02 00 22 v Pu gt 0050 59 02 BA 63 E4 93 B5 01 oc E5 62 29 FS 02 5 ai A E Operae Securty The UC cock 15 for watcnaog Tr w 2 N
14. generator Test signal analog1920 x 1080 60HZ Test Pattern full white Inspection item Dead pixels check Criteria The dark pixel is unacceptable in zone A and no more than 2 in zone B under full white pattern Adjacent pixels are unacceptable Ref Defect specification table 4 Bright Blemish Procedure Test eguipment video generator Test signal analog 1920 x 1080 60Hz Test Pattern Gray 10 Inspection item Bright blemish check Criteria The bright blemish is unacceptable in zone A and no more than 4 in zone B under gray 10 pattern Ref Defect specification table 5 Dark Blemish Procedure Test equipment video generator Test signal analog 1920 x 1080 60Hz Test Pattern blue 60 Inspection item Dark blemish check Criteria The dark blemish is unacceptable in zone A and no more than 4 in zone B under blue 60 pattern Ref Defect specification table HD20 HD200X HD2200 HD20LV HD21 HD23 Full white Gray 10 Blue 60 Confidential 4 6 6 Focus test Procedure Test eguipment video generator Test signal analog 1920 x 1080 60Hz Test Pattern full screen Inspection item Focus check Criteria From screen 2 39 M via visual to check the focus Full screen look at the entire screen focus shall be clear crisp and sharp over the entire surface of the display pattern Blur word on one of the corner after ad justment is acceptable
15. 0 Calculate W factory 4 11 Others 4 12 Chapter 5 Firmware Upgrade Section 1 Firmware Upgrade Procedure 5 1 Eguipment Needed 5 1 Setup Procedure 5 2 Install USB Driver 5 2 Firmware Upgrade Procedure 5 5 Section 2 8051 Firmware Upgrade Procedure 5 Equipment Needed 5 7 NLINK Setup Procedure 5 8 Install Manley USB Driver 5 10 8051 Firmware Upgrade Procedure 5 12 HD20 HD200X HD2200 HD20LV HD21 HD23 Confidential iv Chapter 6 EDID Upgrade EDID Introduction 6 1 Eguipment Needed 6 2 Setup Procedure 6 3 DDC Procedure VGA HDMI 1 HDMI 2 Interface 6 3 Appendix A Exploded Image 1 Appendix B Serial Number Definition 19 PCBA Code Definition 20 HD20 HD200X HD2200 HD20LV HD21 HD23 Confidential V Chapter 1 Introduction 1 1 Highlight Dimensions WxDxH e 324x234x9 mm Auto ranging 100V 240V 10 50 60Hz Power Supply Auto ranging 90V 264V 10 50 60Hz For HD20LV Keystone correction 5 degree 0 65 1080P DC2 DMD 8 DMD chip 0 65 1080P DMD 7 for HD21 HD23 Throw ratio 1 5 1 8 D W 60 2500 hrs in Bright mode e 4000 hrs in ECO mode 230W Osram E20 8 Operating 5 35 C Temperature 5 40 C For HD20LV HD21 HD23 Non operation 10 C 60 C For All VGA in D sub 15 pin x 1 VIDEOx1 Composite RCA x 1 Y Pb Pr HDMI 2 x HDMI v1 3 HDCP For HD20 HD200X HD2200 HD20LV Bright Mode 308W 10 110V A
16. 0 HD200X HD2200 HD20LV HD21 HD23 Confidential Assy Color Wheel Module 2 PCBA PHOTO SENSOR BOARD FOR ES526X 61 8EG07G001 D42 CW HOLDER COVER HD20 1 23 8EG19G013 CW 042 R62G64B54R62G64B54 URD20 OERLIKON HD20 HD200X HD2200 HD20LV HD21 HD23 Confidential Top Cover Assembly 3 1 HD20 HD200X HD2200 HD20LV HD21 HD23 Confidential 6 Keypad Assembly J O O O lo lera A ai 51 8 6146001 KEYPAD PLATE ENTER HD20 ASSY PCBA KEYPAD BD MODULE FOR HD20 NELLE ASSY PCBA MAIN BD MODULE FOR HD20LV Service 2 51 8bEG23G001 KEYPAD TAPE HD20 80 8EG03G001 PCBA KEYPAD BD FOR SC 1080P FFC KEYPAD TO FORMATTER BD 16P P 0 5 42 00304G001 122mm HD80 HD20 HD200X HD2200 HD20LV HD21 HD23 Confidential Assy Bottom Cover Module p cam UE HD20 HD200X HD2200 HD20LV HD21 HD23 Confidential 8 ASSY BOTTOM COVER MODULE FOR 10 8HWO2GRO1 ASSY BOTTOM COVER MODULE FOR HD20LV V WHITE SERVICE 51 8EG01G001 HD20 BOTTOM COVER MN3600H 52 8BA02G001 ADJUST FOOT P1266 S8 86 001220015 M2 0 0 4P L15 Ni _ 4 61 8EG01G001 BOTTOM SHIELDING T 0 6MM 5 61 8 090001 SECURITY BAREXS25ST 6 518BB15G001 SECURITY CAP PC MN3600H BLACK EX5258T _ 7 85 WA123G050 SCREWPANTAPM3 5N 8 41 89K04G001
17. 00X HD2200 HD20LV HD21 HD23 Confidential 3 3 Do Reset All data of the OSD Menu Ensure the signal cables and source work well Check Lamp Module Check Lamp Driver Image Flicker Check Color Wheel Check Photo Sensor Check DMD Board Check Main Board Do Reset All data of the OSD Menu Adjust Color Wheel Index Color Abnormal Check Main Board Check DMD Board Check Color Wheel Ensure the projection screen is without dirt Ensure the projection lens is clean Poor Uniformity Ensure the Brightness is within spec Shadow Check rod alignment Check Engine Module Ensure the projection screen is without dirt Ensure the projection lens is clean 0 p NI Clean DMD Chip and Engine Module Check DMD Chip Check Engine Module Ensure that the signal cables and source work well 1 Garbage Image Check Main Board Check DMD Board HD20 HD200X HD2200 HD20LV HD21 HD23 Confidential 3 4 Chapter 4 Function Test amp Alignment Procedure 4 1 Test Eguipment Needed IBM PC with HDTV resolution DVD player with Multi system equipped Component S Video Composite and HDMI HDTV Source 720P 1080P 10801 Minolta CL 100 Quantum Data 802B or CHROMA2327 Color Video Signal amp Pattern Generator Note The function test and alignment procedure for HD20 HD200X HD2200 HD20LV HD21 HD23 is the same we take HD20 for example here 4 2 Service Mode
18. 2 10 2 12 Disassemble Rod Module 1 Unscrew 3 screws as red circle 2 Remove the Rod Module Note Avoid touching the Rod when you disassemble or assemble it 2 13 Disassemble System Fan Module 1 Unscrew 5 screws as red circle to disassemble the System Fan Module HD20 HD200X HD2200 HD20LV HD21 HD23 Confidential 2 11 2 Unscrew 4 screws as blue circle to separate System Fan and System Fan Shielding Note Take the Fan Module as the right gesture the right gesture the wrong gesture HD20 HD200X HD2200 HD20LV HD21 HD23 Confidential 2 12 2 14 Disassemble Lamp Blower Module 1 Unscrew 2 screws as red circle to disassemble Lamp Blower Module 2 Separate Lamp Blower Module 2 15 Disassemble Lamp Driver Module 1 Unscrew 1 screw as red circle to remove the Lamp Driver Module HD20 HD200X HD2200 HD20LV HD21 HD23 Confidential 2 13 2 Unplug 2 connectors as blue sguare 3 Unscrew 4 screws as red circle to disassemble the Lamp Driver Module Po Uh Mm y 2 16 Disassemble LVPS Module 1 Unscrew 6 screws as red circle 2 Disassemble the LVPS Module 3 Unplug 4 connectors as blue square 2202 2 66 HD20 HD200X HD2200 HD20LV Confidential 4 Disassemble LVPS Module 2 17 Disassemble IR 1 Unscrew 1 screw as red circle to disassemble IR HD20 HD200X HD2200 HD20LV HD21 HD23 Confidential 2 15 2
19. 520 Blower Module 49 8EF04G001 SUNON 45 20mm GB1245PKVX 8 F TYPE BLOWER 52 89T01G001 BLOWER AIR TIGHT F12 H5350 52 82G08G001 BLOWER 4520 RUBBER EP7190 HD20 HD200X HD2200 HD20LV HD21 HD23 Confidential Assy 8525 Fan Shoelding Module HD20 HD200X HD2200 HD20LV HD21 HD23 Confidential 2 61 8 0050001 8525 FAN SHIELDING HD20 _ 3 618 0110001 LAMP BLOWERDUCTHD20 4 85 1A123G080 PAN SCREW M3 8 FOR YM 64 FRONT CELL amp SP 85 1A123G060 SCREW PAN MECH M3 6 NI FINES THERMAL SWITCH WITH BRACKET KLIXON YS11 85 1A123G040 SCREW PAN MECH M3 4 Ni DE 8 51 81540G001 TAPE 3M J350 17 60mm DE 9 41 8EF01G001 EMI GASKET W5 H4 L80m HD20 HD200X HD2200 HD20LV HD21 HD23 Confidential Assy Packing Drawing HD20 HD200X HD2200 HD20LV HD21 HD23 Confidential 7 O 36 8EG03G001 USER S MANUAL FOR EMEA USA OPTOMA HD20 45 8EG01G001 INFRARED REMOTE CONTROL HD20 V 57 00001G001 PACK SIO2 DRIER 20g PE BAG ZIPPER 33cm 25cm SIZE GREEN FOR 51 00027G003 OPTOMA 26 8 02 001 START CARD MULTILINGUAL 36 8EG01G001 ae S GUIDE MULTILINGUAL CD OPTOMA V EXTENDED WARRANTY REGISTRATION 9 0 1 22 AK LABEL 3 3 BLANK 35 00040G001 LABEL 30mm GREEN 35 52302G091 LABEL CARTON 108 92 BLANK mek N _21_ _22_ HD20 HD200X HD2200 HD20LV HD21 HD23 Confidential Appendix B I Serial Number System Definition
20. 6 01 70 8MQ20GR01 70 8NJ12GR01 LVPS 75 8CT01G001 75 8MQ01GP01 75 8CT01G001 70 8EG36GRO01 70 8HWO3GR01 70 8NJ10GR01 DMD CHIP 48 8EG01G001 48 8MQ01G001 70 8EG37GR01 70 8HWO4GRO1 70 8KZ26GR01 70 8NJ11GRO1 HD20 HD200X HD2200 HD20LV HD21 HD23 Confidential Table of Content Chapter1 Introduction Highlight 1 1 Compatible Mode 1 2 Chapter 2 Disassembly Process Eguipment Needed amp Product Overview 2 1 Disassemble Lamp Cover Module 2 2 Disassemble Lamp Module 2 2 Disassemble Focus Ring 2 3 Disassemble Top Cover Module 2 4 Disassemble Keypad Board Module amp Zoom Ring 2 5 Disassemble Top Shielding 2 6 Disassemble Main Board Module 2 6 Disassemble Engine Module 2 9 Disassemble Color Wheel Module 2 9 Disassemble DMD Chip amp DMD Board 2 10 Disassemble Rod Module 2 11 Disassemble System Fan Module 2 11 Disassemble Lamp Blower Module 2 13 Disassemble Lamp Driver Module 2 13 Disassemble LVPS Module 2 14 Disassemble IR 2 15 Disassemble Bottom Cover Shielding 2 16 Disassemble Security Bar Cap 2 17 Disassemble Cover 2 17 Rod Adjustment 2 18 Re write Lamp Usage Hour 2 19 Confidential iii Chapter 3 Troubleshooting LED Lighting Message 3 1 Main Procedure 3 2 Chapter 4 Function Test amp Alignment Procedure Test Equipment Needed 4 1 Service Mode 4 1 OSD Reset 4 1 Test Condition 4 2 Test Inspection Procedure 4 4 PC Mode 4 4 Video Performance 4 8 Calibration 4 9 Optical Performance Measure 4 1
21. B5 see image full white Follow Contrast formula to calculate contrast values xx Contrast Formula dulblackpaHemt P5 B5 Note P5 Lux of center in full white pattern B5 Lux of center in full black pattern Criteria e 1200 1 HD20 HD200X HD2200 HD20LV HD21 HD23 Confidential 4 10 4 Uniformity Procedure Full white pattern Use CL100 to measure brightness values of d P1 P9 see image white Follow the Uniformity formula to calculate average values t rt Uniformity Formula JBMA Uniformity Avg P1 P3 P7 P9 Full white pattern r 100 P5 Criteria e 70 4 10 Calculate W factory After changing main board or blower please do Calculate W factory by steps below 1 Plug power cord in projector 2 Hold Left button press Power button Continue holding Left button until both Temp LED and Lamp LED light on red Then release Left button the projector will power on HD20 HD200X HD2200 HD20LV HD21 HD23 Confidential 4 11 4 11 Others 1 Functional Inspection Keypad button All keypad buttons must operate smoothly General All OSD functions must be checked for functionality When OSD menu is displayed there shall be no visible peaking ringing streaking or smearing artifacts on the screen Factory Default The factory settings with appropriate centering size geometry distortion etc
22. C e ECO Mode 254W 10 110V AC e Standby mode lt 1W For HD21 HD23 Bright Mode TYP 308W MAX 338W 110V 220V AC ECO Mode TYP 252W MAX 277W 110V 220V AC e Standby mode lt 0 5W Lamp life Input signal spec 0 Power consumption HD20 HD200X HD2200 HD20LV HD21 HD23 Confidential 1 1 NTSC M J 3 58MHz 4 43MHz e PAL B D G H I M N 4 43MHz e SECAM B D G K K1 L 4 25 4 4 MHz For HD20 HD200X HD2200 HD20LV e HDMI 480i p 576i p 720p 50 60Hz 1080i p 24 50 60Hz 1080P24 must be displayed at 48Hz e Component 480i p 576i p 720p 50 60Hz 1080i p 50 60HZ Video compatibility For HD21 HD23 e SDTV 480i p 576i p e HDTV 720p 50 60Hz 1080i p 24 50 60Hz e 65 R62G64B54R62G64B54 Filter Diameter 42 mm Speed Hz 2X 7200 RPM e 65 R94Y46M33G93C22B72 Filter Diameter 42 mm Speed Hz 2X 7200 RPM For HD20LV HD23 12 Color Wheel 1 2 Compatible Mode Computer Compatibility PAL SECAM 120 x 400 PAL SECAM 120 x 400 PAL SECAM 720 x 576 PAL SECAM 720 x 576 640 x 480 HD20 HD200X HD2200 HD20LV HD21 HD23 Confidential 1 2 oax a ooo oax Texe EE i 000 Note If the Computer Compatibility supportive signal is different from User please refer to User s Manual FH J s Manual HD20 HD200X HD2200 HD20LV HD21 HD23 Confidential 1 3 Chapter 2 Disassembly Process 2 1 Eguipment Needed amp Product Overview 1 Screw Bit 105 2 Scr
23. EMI GASKET W8 H6 L150 NENNEN HD20 HD200X HD2200 HD20LV HD21 HD23 Confidential 9 Assy LVPS Module 75 8MQ01GP01 ASSY YGE 230W LVPS FOR HD20 S600 WITH EUP 75 8CT01G001 ASSY MATRITEK 230W LVPS FOR HORUS 51 8EG20G001 230W LVPS MYLAR PC T 0 43 HD20 DER HD20 HD200X HD2200 HD20LV HD21 HD23 Confidential Assy Lamp Driver Holder Module 85 1A123G050 SCREWPANMECHM35N GO PAN MECH M3 5 Ni W A 2P oe L ss FEMALE 6KV 150C 95mm FOR e 85 3A122G040 SCREW CAP MECH M2 4 Ni 4 51 8EG04G001 HD20 LAMP DRIVER HOLDER PPS 40 GF ASSY ene LAMP DRIVER MODULE 230W FOR d LAMP DRIVER MODULE 230W E UT DRIVER MODULE 230W 8NJ 61 8EG09G001 LAMP NOR HD20 HD20 HD200X HD2200 HD20LV HD21 HD23 Confidential Assy Main Board Module 12 HD20 HD200X HD2200 HD20LV HD21 HD23 Confidential ASSY PCBA MAIN BD MODULE FOR HD20 70 8EG33GR01 SERVICE 70 8HWO1GRO1 ASSY PCBA MAIN BD MODULE FOR HD20LV SERVICE 80 8 0016001 PCBA MAIN BOARD FOR HD21 PROJECTOR 80 8NJO1G001 PCBA MAIN BOARD FOR HD23 PROJECTOR 80 8EGO1G003 PCBA MAIN BD HD20 s 10 8EG39GRO1 ASSY IO COVER MODULE FOR HD20 SERVICE 51 8EG10G001 COVER HD20 85 WA123G060 SCREW PAN TAP M3 6 Ni 85 005AGG408 SCREW HEX I O 4 40 H4 L8 NI NYLOK 85 1A123G050 SCREW PAN MECH M3 5 Ni 61 8EG02G001 MAIN BOARD SHIELDING HD20 O1 m 5 6 HD20 HD200X HD2200 HD20LV HD21 HD23 Confidential Assy 4
24. Program Double click NLINK V1 2 to execute NLINK program Note When we execute NLINK program the power LED and Fixture LED flash red 2 Choose the right type of MCU MCU Choose picture will appear on the screen select W 9E804 Click OK Manley Nlink picture will appear on the screen Note HD20 HD200X HD2200 HD20LV use W79E804 type of MCU HD21 HD23 use N79A901R type of MCU 3 Choose 8051 file hex Ensure MCU is the one you chose in the last step as red square Click Open Select the 8051 file then click Open k i a L NLINK VITZ MCU Choose og m 9 HD20 HD200X HD2200 HD20LV HD21 HD23 Confidential 5 12 4 Program settings 4 1 For HD20 HD200X HD2200 HD20LV Ensure NLINK Fixture and PC are securely connected the indicator lights on green and the state is Connect as green sguare Select 4MHz 20Mhz Crystal as blue square Click Erase Write W to execute 8051 FW upgrade 4 2 For HD21 HD23 Ensure NLINK Fixture and PC are securely connected the indicator lights on green and the state is Connect as blue square Select Brownout Level 3 8V as green square Select Internel RC 11 0592MHZ as green square Click Erase Write W to execute 8051 FW upgrade as red circle HD20 HD200X
25. SERVICE MANUAL HD20 HD200X HD2200 HD20LV HD21 HD23 2010 02 22 Modify CH4 Defect specification table Remove EH1020 amp Add HD20LV 2010 04 19 2011 04 08 Modify DMD sponge s position 2011 0308 Ada HD21 HD23 Copyright Sep 2011 All Rights Reserved TSD Mina Check Amy Approved m Preface This manual is applied to HD20 HD200X HD2200 HD20LV HD21 HD23 projection system The manual gives you a brief description of basic technical information to help in service and maintain the product Your customers will appreciate the quick response time when you immediately identify problems that occur with our products We expect your customers will appreciate the service that you offer them This manual is for technicians and people who have an electronic background Please send the product back to the distributor for repairing and do not attempt to do anything that is complex or not mentioned in the troubleshooting Notice The information found in this manual is subject to change without prior notice Any subsequent changes made to the data herein will be incorporated in future edition HD20 HD200X HD2200 HD20LV HD21 HD23 Service Manual Copyright Sep 2011 All Rights Reserved Manual Version 7 0 HD20 HD200X HD2200 HD20LV HD21 HD23 Confidential HD20 HD200X HD2200 HD20LV HD21 HD23 Comparison List MAIN BOARD 70 8EG42GRO1 70 8 016 01 80 8MQ01G001 80 8NJO1G001 LAMP Driver 70 8EG38GR01 70 8 05
26. Y ENGINE BASE HD0 70 8EG32GR01 ASSY ROD MODULE FOR HD20 SERVICE 2 70 8 6119001 ASSYRODMODULEHD0 3 70 8 150001 JASSYRELAYMODULEZ15 ASSY COLOR WHEEL MODULE FOR NAN HD20LV SERVICE ASSY COLOR WHEEL MODULE 708NJGROT R62G64B54R62G64B54 8NJ SERVICE 4 708 0120001 ASSYCOLORWHEELMODULEHD20 5 70 8AH02G001 ASSY ENGINE BOTTOM COVER M409WX 6 23 8CV01G001 PROJECTION LENS YM40 7 61 8EG10G001 DMD HEATSINK AL6063 HD20 gt 8 52 873190001 DMD THERMAL PAD 181308 gt _9 61 80J10G001 DMD LIGHT MASK 739 SUS301 10 61886110001 DMD SCREW Ivy10X 11 51 002100001 DMD SCREW WASHERA39 DMD 0 65 1080P 2xLVDS DC2 TYPE A 1910 6127 CNNT F 203P FOR 720P LGA DMD SOCKET Pe EG HEX SCREW M2 6 H8 L4 BRASS s 15 61 8AS03G001 CONDENSER LIGHT STOP SUS3040 3t1609WX 16 23 8AH20G001 CONDENSER1FORAIW 17 23 8AH20G002 CONDENSER2FORATEW 18 5189F02G00 DMD INSULATIONPCA15 0 o 19 61 080001 DMD PLATE ALA6061M409W 20 61 050001 ROD COVER SUS301 0 251 3 4 M409WX 21 61 88N12G001 ROD SPRING SUS301 X15 22 5280J01G001 DMD ANTIDUST RUBBER 739 SILICONE RUBBER 24 85 1A526G060 SCREW MECH M26 6 Ni NYLOK 25 61 8AH13G001 DMD HEATSINK SPRING SUS304M409WX 26 61859270001 DMD SHOULDER SCREW SB21 27 85 WA321G040 SCREW PAN M1 7 4 BLACK GASKET W 10 H 10 L 40 HD2
27. analog 800x600 60Hz 2 Test Pattern 16 Grays Note 1 Calibration pattern should be in full screen mode 2 Please refer to 4 2 Guide to get into service mode 1 and choose color setting 3 Choose and get into PC Calibration for correc tion in service mode Choose Menu or Exit to leave the service mode after all Color saturation Color levels should be sufficient and normal the unidentified color levels on both left and right sides should not be over 2 color levels Gray level should not have abnormal color or heavy lines SMPTE BAR 16 Grays HD20 HD200X HD2200 HD20LV HD21 HD23 Confidential 4 9 4 9 Optical Performance Measure Environment luminance 10 Lux Product must be warmed up for 5 minutes Distances from the screen 2 39 M Screen Size 60 inches diagonal 1 Test equipment Procedure Press Power Left Left Up to get into service mode 1 Select Spoke Test 2 Brightness Procedure Full white pattern Use CL100 to measure brightness values of TE P1 P9 Follow the brightness formula to calculate Er brightness values Brightness Formula Avg P1 P9 1 1m Criteria 600 ANSI lumen Full white pattern 3 Full On Full Off Contrast Procedure Full white pattern amp full black pattern Use CL100 to measure brightness values of full white pattern P5 amp full black pattern
28. at contains basic information about a display device and its capabilities including vendor information maximum image size color characteristics factory pre set timings freguency range limits and character strings for the monitor name and serial number The information is stored in the display and is used to communicate with the system through a Display Data Channel DDC which sites between the display device and the PC graphics adapter The system uses this information for configuration purposes so the monitor and system can work together Note If a display device has digital input ports like HDMI but without EDID in its main board the display device will show no image while the input source is digital signal HD20 HD200X HD2200 HD20LV HD21 HD23 Confidential 6 1 6 2 Eguipment Needed Software EDID exe EDID file ini Hardware HD20 unit HDMI M to DVI F Adapter P N 42 82B13G001 DVI to DVI cable P N 42 83N06G001 RS 232 9 pin cable Male to Female P N 42 83C07G001 EDID Fixture JP3 must be closed P N 80 00001 001 PC VGA to VGA cable P N 42 87305G102 Power adapter for fixture P N 47 57803G001 Power cord P N 42 53506G002 Note The EDID Upgrade procedure for HD20 HD200X HD2200 HD20LV HD21 HD23 is the same we take HD20 for example here HD20 HD200X HD2200 HD20LV HD21 HD23 Confidential 6 2 6 3 Setup Proc
29. de and hit enter HD20 HD200X HD2200 HD20LV HD21 HD23 Confidential 4 2 Screen Defects lt Figure Zone Zone amp Frame as green line Definition Active area Zone A Zone B gt Defect specification table Bright pixes Gray 10 pattern A 0 Dark pixels White pattern B lt 2 Unstable pixels Any pattern Adjacent pixels Any pattern A 0 Bright blemish Gray 10 pattern B lt 4 diameter lt 1 inch Bright dots on frame Gray 10 pattern lt 1 5 Dark blemish Blue 60 pattern B lt 4 diameter lt 1 inch HD20 HD200X HD2200 HD20LV HD21 HD23 Confidential 4 3 4 5 Test Inspection Procedure Note If Color appears abnormal after changing Main Board Module please do Color Wheel index adjustment 4 6 PC MODE Note 1 When getting into function test adjust lens shift to guarantee the lens at the highest state and the image maximum and adjust the focus to guarantee the image at the clearest then start testing 2 Get into service mode 2 and guarantee that W Factory is greater than 4650 If not please follow 4 10 to do Calculate W factory Press Menu button to exit service mode 2 3 Test signal analog 1920 x 1080 60Hz for all models 4 We take HD20 for example here 1 Frequency and tracking boundary Procedure Test equipment video generator Test signal analog 1920 x 1080 60Hz Test Pattern general 1 or master Check and see if the image sharpness is well HD20 HD200X HD2200
30. edure 1 Connect all ports Power adapter to fixture JP2 Fixture P1 to PC COM Port Fixture P2 to Projector VGA Fixture P3 to Projector HDMI Power on fixture Plug in power cord to unit Note Confirm JP3 is in Close status 6 4 DDC Procedure VGA HDMI 1 HDMI 2 Interface 1 Plug VGA cable in VGA port and DVI HDMI in HDMI port 2 Click on EDID exe to execute EDID program EDID exe HD20 HD200X HD2200 HD20LV HD21 HD23 Confidential 3 Choose model In the port selection bar please choose the port you re using For example if you use COM1 choose COM1 in the port selection Click Model to choose the EDID file ini and open it 4 Programming 1 Key in the serial number into the barcode blank space 2 In Write Source Select item select VGA HDMI 1 and HDMI 2 3 Check whether the port is the you re using 4 Click Program button 5 When the message Please change the cable to is shown on the screen click OK button 6 When the message Please change the cable to HDMI1 is shown on the screen click OK button HD20 HD200X HD2200 HD20LV HD21 HD23 Confidential 6 4 7 When the message Please change the cable to HDMI2 is shown on the screen 1 Unplug DVI HDMI from HDMI1 port then plug it in HDMI2 port 2
31. ew Bit 107 3 Screw Bit 107 4 Hex Sleeves 5 mm 5 Iweezers 6 Screw Bit No 00 7 Projector Before you start This process is protective level II Operators should wear electrostatic chains Note If you need to replace the main board you have to record the lamp usage hour As the process of HD20 HD200X HD2200 HD20LV HD21 HD23 disassembling is the same as HD20 we take HD20 for example here E DEA HD20 HD200X HD2200 HD20LV HD21 HD23 Confidential 21 2 2 Disassemble Lamp Cover Module 1 Unfasten 2 screws as red circle on the Lamp Cover 2 Disassemble the Lamp Cover Module 2 3 Disassemble Lamp Module 1 Unfasten 2 screws as red circle on the Lamp Module 2 Take off the Lamp Module HD20 HD200X HD2200 HD20LV HD21 HD23 Confidential 2 2 2 4 Disassemble Focus Ring 1 Rotate Focus Ring by anti clockwise to the end as red arrow Push against projector lens so as to pull out the Focus Ring 2 Then take off Focus Ring carefully Note When you assemble the Focus Ring ensure the three card slot as red circle stuck in the double screw bolt as blue sguare properly then the focus ring can be well adjusted HD20 HD200X HD2200 HD20LV HD21 HD23 Confidential 2 3 2 5 Disassemble Top Cover Module 1 Unscrew 3 screws as red circle from the Bottom Cover 2 Extrude the two sides of the projector as the red arro
32. h for your hardware HD20 HD200X HD2200 HD20LV HD21 HD23 Confidential 5 2 Found New Hardware Wizard Please choose your search and installation options S Browse For Folder Select the folder that contains drivers For your hardware 3 Select the folder that contains the driver for teh which includes local your hardware Click OK ME 8 My Computer rs My Network Places D v HD20 px 2 20 FSB drive 5 upgrade Picture indows does not guarantee that To view any subfolders click plus sign above DP gt Cancel Found New Hardware Wizard Please wait while the wizard searches 4 Wait for several seconds lt Pixelworks Boot Connection qi Hardware Installation The software you are installing for this hardware Pixelworks Boot Connection has not passed Windows Logo testing to verify its compatibility with Windows XP Tell me why this testing is important Continuing your installation of this software may impair or destabilize the correct operation of your system either immediately or in the future Microsoft strongly recommends that you stop this installation now and contact the hardware vendor for software that has passed Windows Logo testing 5 Click Continue Anyway Continue Anyway STOP Installation Files Needed The file pwusbio sys on Pixelworks SDK CD ROM is P
33. ing the unit Please refer to the below table details of each connector on Main Board Compose of Black Yellow Red GREN IE Wire and Gray tube 3 pin Compose of Black Yellow Red POE Wire and Blue tube 3 pin tube 3 pin SYSTEN FAN Compose of Red Yellow Black Wire 3 pin LAMP DRIVER Black wire tube 5 pin Compose of Black White Red G PHOTO SENSOR BD Wire Red Connector and Black HD20 HD200X HD2200 HD20LV HD21 HD23 Confidential 2 8 2 9 Disassemble Engine Module 1 Unscrew 4 screws as red circle to disassemble the Engine Module Note The position of the sponge should be at the front of heat sink and the left of DMD board as right picture show 2 10 Disassemble Color Wheel Module 1 Unplug 1 double screw bolt as blue square 2 Unscrew 2 screws as red circle to disassemble the Color Wheel Module 3 Unscrew 1 screw as blue circle to disassemble the Photo Sensor Board from the Color Wheel Module Note Avoid touching the glass parts of color wheel HD20 HD200X HD2200 HD20LV HD21 HD23 Confidential 2 9 2 11 Disassemble DMD Chip and DMD Board 1 Unscrew 4 screws as blue circle to disassemble the Heat Sink and DMD Module 2 Unscrew 4 screws as red circle to disassemble DMD Module Note Avoid touching the DMD Chip when you disassemble it Pay attention to the fixed position when assembling the DMD Chip HD20 HD200X HD2200 HD20LV HD21 HD23 Confidential
34. lose all other applications before continuing Click Nest to continue or Cancel to exit Setup 18 Setup NLINK Select Destination Location gt Where should NLINK be installed LJ Setup will install NLINK into the following folder To continue click Next If you would like to select a different folder click Browse CA Program Files M anley NLINK At least 1 8 MB of free disk space is required KE 18 Setup NLINK Select Start Menu Folder E Where should Setup place the program s shortcuts d Q Setup will create the program s shortcuts in the following Start Menu folder To continue click Next If you would like to select a different folder click Browse ee HD20 HD200X HD2200 HD20LV HD21 HD23 Confidential 5 8 5 Click Next Select the additional task that you may create a desktop icon 6 Click Install to begin installing NLINK Procedure 7 Click Finish Complete the NLINK setup 8 MCU Choose picture will appear on the screen Close the picture 18 Setup NLINK Select Additional Tasks Which additional tasks should be performed Select the additional tasks you would like Setup to perform while installing NLINK then click Next Additional icons Create a desktop icon Create a Quick Launch icon een fe Setup NLINK Ready to I
35. needed 6 z k B rows e Type the path where the file is located and then click OK Copy files from CADOCUMENTS SETTINGSYWENDY XUY v HD20 HD200X HD2200 HD20LV HD21 HD23 Confidential 5 3 7 Choose the file pwusbio sys and open it D Look in USB driver 2 Filename pwusbio sys Qo Files of type pwusbio sys pwusbio sy Found New Hardware Wizard 8 Click Finish Completing the Found New Hardware Wizard The wizard has finished installing the software for Pixelworks Boot Connection Click Finish to close the wizard HD20 HD200X HD2200 HD20LV HD21 HD23 Confidential 5 4 5 1 4 Firmware Upgrade Procedure 1 Double click the folder HD20 FW xxx Fa Veni Te E Q pr gt 2 Execute FlashUpgrader exe ran B 3 Select appcode inf for Flash File AR Select USB for Connection o ETEN Click Flash button FlasherHEX 0x09000 0 11401 234001 ppcode he 0 00000 0 047 90 1342621 COM Port COM y Iworks Baud Rate 115200 Options Modes Continuous Flash Mode f Flash Verify Erase Reset Time ms 2000 owered b pixe p Create Binary File no Flash Notify On Completion Bytes Reset Target After Download Close Help
36. nstall Setup is now ready to begin installing NLINK on your computer Click Install to continue with the installation or click Back if you want to review or change any settings Destination location C Program FilessM anleyNLINK Start Menu folder Additional tasks Additional icons Create a desktop icon Create a Quick Launch icon Ce o J cen Completing the NLINK Setup Wizard Setup has finished installing NLINK on your computer The application may be launched by selecting the installed icons Click Finish to exit Setup Launch NLINK 1 2 MCU Choose HD20 HD200X HD2200 HD20LV HD21 HD23 Confidential 5 9 5 2 3 Install Manley USB Driver 1 Setup Plug power cable in projector Plug NLINK Fixture into the VGA port of projector 2 Installation procedure 1 Found New Hardware Wiszard picture will appear on the screen 2 Select Install from a list or specific location Advanced 3 Click Next 4 Select Include this location in the search then click Browse 5 Browse For Folder picture will appear on the screen 6 Select TPRP1 folder in the Manley USB Driver N Link folder then click OK eS Found New Hardware Wizard Welcome to the Found New Hardware Wizard This wizard helps you install software for Manley TPRP1 Protocol Device If your hardware came with an installation CD QEA or flop
37. one gt OstaFtash Port 1 3 and 5 reset to quasi mo w k E Port reset to mgh state 000001 Brownout Level 3 8v Code Addr Len 3 4 Step ES Enable Clock Filter 9 Dawane Internet RC 11 0682 CheckSum Nene Addr Disanied 3048 None Addr Connect Model MP VV7SE 800 10 Read chip Success FT TE Confidential 5 13 5 Finish When 8051 FW upgrade process is finished Write Chip success will be shown 02 78 ES 23 13 H3 22 AF 27 072 1 90 AE 28 x 8 0010 AF 2A 22 02 19 21 31 CE 32 CD 00 00 31 97 01 2 9 0020 25 22 FF 02 18 12 19 01 40 BA 49 BO 4 75 0090 47 22 07 17 C2 E7 09 6 DB DF BD 46 ET 09 3 0040 F2 08 DF FA 80 BH B2 BC B3 E 09 FO AS DF FA 0050 AO 32 n9 F Of DF FA BO 7B 09 F2 DB DF FA 2 z 6 Check 8051 FW version HOFO BOO der 14 2009 16110104 Press Power Left Left and Up Miro aka button to get into service mode 1 to check firmware version Display Hour Lamp Hour Bright Lamp Hours STD Lamp Hours Mormal Use Abnormal Use Color Wheel Index Temperature Spoke Test HD20 HD200X HD2200 HD20LV HD21 HD23 Confidential 5 14 Chapter 6 EDID Upgrade 6 1 EDID Introduction Extended Display Identification Data isa VESA standard data format th
38. py disk insert it now What do you want the wizard to do Click Next to continue 3 EET nn Nemo nest Found New Hardware Wizard Please choose your search and installation options 5 Search for the best driver in these locations Use the check boxes below to limit or expand the default search which includes local paths and removable media The best driver found will be installed 4 C Search removable media floppy CD ROM Cv Include this location in the search C Documents and Settings wendy xu Desktop win Browse Don t search will choose the driver to install Choose this option to select the device driver from list Windows does not guarantee that the driver you choose will be the best match for your hardware Found New Hardware Wicard Please choose your search and installation options Search for the best diver in these locstont HD20 HD200X HD2200 HD20LV HD21 HD23 Confidential 5 10 7 Click Next 8 Click Continue Anyway 9 Click Finish Manley TPRP1 Protocol Emulator will appear on the picture Finish the manley USB Driver Upgrade Procedure Note If Found New Hardware Wiszard appears again repeat step 2 to install manley USB Drivier once more Found New Hardware Wizard Please choose your search and installation options ats Search for the best dri
39. r the first time Please refer to 5 1 3 for the installation of USB driver Note The system fan and the light will not operate 5 1 3 Install USB Driver 1 Click on the Found New Hardware Wizard Select Install from a list or special location Advanced Click Next 2 Select Search for the best driver in these locations Choose Include this location in the search Click Browse Found New Hardware Wizard Welcome to the Found New Hardware Wizard This wizard helps you install software for Pixelworks Boot Connection If your hardware came with installation CD or floppy disk insert it now What do you want the wizard to do O Install the software automatically Recommended Install from a list or specific location Advanced Click Next to continue Please choose your search and installation options 2 Search for the best driver in these locations Use the check boxes below to limit or ex and the default search which includes local paths and removable media The best drver found will be installed Found New Hardware Wizard C Search removable media floppy CD ROM Include this location in the search C Documents and Settings wendy xu Desktop HD v Browse Dont search will choose the driver to install Choose this option to select the device criver from a list Windows does not guarantee that the driver you choose will be the best matc
40. ver in these locations Use the check boxes below to limit or expand the default search which includes local paths and removable media The best driver found will be installed C Search removable media floppy CD ROM v Include this location in the search Documents and Settings wendy s xu Desktop 805 Dont search will choose the driver to install Choose this option to select the device driver from a list Windows does not guarantee that the driver you choose will be the best match for your hardware eo Please whele the wizard urstalls the software lt Marley Protocol Emulator Hardware Installation The software you installing for thit hardware Mariny TPRP Piniocol Emulator h r not passed Windows Logo testing to verily compstiblty wih Windows Us Test n Continuing your installation of thir MON MP MN ol your allation now canlacl the hardware vendos len sollware hol has parsed Windows Logo testing Continue STOP Instalason Completing the Found New Hardware Wizard The wizard has finished installing the software for Manley TPRP1 Protocol Emulator Click Finish to close the 9 Back Finish HD20 HD200X HD2200 HD20LV HD21 HD23 Confidential 5 11 5 2 4 8051 Firmware Upgrade Procedure 1 Execute 8051 FW
41. w and push them as blue arrow 3 Remove the Top Cover Module Note When you remove the Top Cover take care of the connector as yellow square which connected Main Board and Keypad Board Module then unplug it from Keypad Board Module Avoid damaging when pulling keypad FPC cable Make sure the FPC cable plug into the correct ports when assembling it HD20 HD200X HD2200 HD20LV HD21 HD23 Confidential 2 4 2 6 Disassemble Keypad Board Module and Zoom Ring Remove the FPC cable 2 Unscrew 4 screws as red circle to disassemble the Keypad Board Module from the Top Cover Module 3 Separate the Keypad from the Top Cover Module 4 Unscrew 3 screws as blue circle to disassemble Zoom Ring 5 Disassemble Zoom Ring from the Top Cover Module HD20 HD200X HD2200 HD20LV HD21 HD23 Confidential 2 5 2 7 Disassemble Top Shielding 1 Tear off EMI as blue square 2 Unscrew 12 screws as red circle 3 Disassemble the Top Shielding 2 8 Disassemble Main Board Module 1 Unscrew 5 screws as red circle 2 Unplug 6 connector as green square HD20 HD200X HD2200 HD20LV HD21 HD23 Confidential 2 6 3 Unscrew 3 screws as blue circle 4 Unplug 1 connector as yellow square 5 Disassemble Main Board and Main Board Shielding HD20 HD200X HD2200 HD20LV HD21 HD23 Confidential 2 1 Note Make sure cables plug into the correct ports when assembl

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