8089l Service Manual Table of Contents
Contents
1. Brakes CUA UE RG eats Ree Electrical 4 WARNING Never run an engine in an enclosed area Carbon monoxide exhaust gas is poisonous and can cause severe injury or death Always start engines outdoors Gasoline is extremely flammable and explosive under certain conditions Battery Version number 0601 electrolyte is poisonous It contains sulfuric acid Serious burns can result from contact with skin eyes or clothing Always keep alert and wear protection Exhaust system components are very hot during and after use of ATV Never service when the engine is warm or hot Escaping steam from cooling system or hot oil from the machine can cause severe burns The engine must be cool before service Crate of the ATV and parts in the ATV maybe have sharp edge always pay attention and wear protection2. Version number 0601 asa LINFIAI 2006 SERVICE MANUAL 260 300 Model 2004 2005 DEMON 2x4 4x4 4x6 50 80 100 150 General Information Maintenance Engine Chassis Final Drive Trans Version number 0601 Frew This manual is designed primarily for use by the ATV factory certified service technicians in a properly equipped shop Persons using this manual should have a sound knowledge of mechanical theory tool use and shop procedures in order to perform the work safely and correctly The technician should read the text and be familiar with service procedures before starting the work Certain procedures require the use of special tools Use only the proper tools as specified Cleanliness of parts and tools as well as the work area is of primary importance This manual is divided into sections Each section covers a specific ATV component or system and in addition to the standard service procedures Keep this manual available for reference in the shop area When using this manual as a guide the technician should use discretion as to how much disassembly is needed to correct any given condition All references to left and right side of the vehicle are from the operator s perspective when seated in a normal riding position At the time of publication all information contained in this manual was technically correct Some photographs used in this manual are used for clarity p
3. urposes only and are not designed to depict actual conditions We constantly refine and improve its products all materials and specifications are subject to change without notice This ATV s publications and decals display the words Warning and At This Point to emphasize important information 4 This is the safety alert symbol When you see this symbol on your machine or in this manual be alert to the porential for personal injury Your safeyt is involved WARNING Indicates a potential hazard which could result severe injury or death 44 caution Indicates a potential hazard which may result in minor personal injury or damage to the machine NOTE The word NOTE in this manual will alert you to key information or instructions Version number 0601 CONTENTS CRAP TERY EE ES General Information GRHAPTER2 e e e EA a ES Maintenance CHAP TER SA 260 300 Engine CHAPTER SAA pestis feta ae teas 260 300carburetor tind 50 80 Engine 100 150 Engine 260 300Chassis CHAPTER4 B tation rene 50 80 100 150Chassis T TE a Final Drive C HARPRTERO cities aled oa aa AEA Transmission CRAP TERR teases eee E E tle he sien
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