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Undercounter Dishwasher-RL-30

1. www insingermachine com 800 344 4802 36 RL 30 Undercounter May 2012 PART6 ELECTRICAL SCHEMATICS amp REPLACEMENT PARTS Insinger HILINONHIHL ONIHSYM OGVAV I OYLINKONYIL YNVL HSVM OQVAV 1 vano did M3AO ON3QVvsog83H OSNL WHY HSVM OQVAV 1 30 02748 3SNIH OQvv 19V 3G 02748 3NIHOVIN YNINOVW INDVS3G 4 3novsada aa VENOE dWAd HSVM OQVAV VENOE 3sNIH lt N lt 7 VV 1 494 4140 3SNI Es e JYNSSIYUd JAIWAGIONSTOS P 431108 HILINONHIHL JISNIY SR TIVM 3 Vv3sga WNnnovA 3 JYNSS3IYd www insingermachine com 800 344 4802 37 RL 30 Undercounter May 2012 ey Insinger Insinger Machine Company 6245 State Road Philadelphia PA 19135 2996 800 344 4802 Fax 215 624 6966 www insingermachine com
2. Rinse booster fills The booster heat and wash heat j thermostat are Hinse tank heater turned ON Wm BER fad ________ Rinse temperature reached front kick panel Wash tank fills until pressure switch is closed TempGuard light turns ON Booster B1 Wash tank heater is turned Wash B2 Turn clockwise to Wash temperature reached increase set temperature Continuing Operation TempGuard Depress Cycle Start switch Cycle light illuminates WARNING Cam timer starts Do not open the door while the Rinse shot 2 sec D1 cam 3 initiates solenoid Y1 program is running EN There is a risk of hot Wash cycle 7101 sec D1 cam 2 initiates solenoid KM3 water spraying out Dwell 3 sec Ph of the machine Rinse Cycle 711 sec D1 cam 3 initiates solenoid Y1 The unit is Drain cycle 0 1 min D1 cam 3 initiates solenoid KA5 ENEE 2 door safety switch Dwell 3 sec NEN located behind the Cam timer stops door RL 30 Undercounter May 2012 9 www insingermachine com 800 344 4802 Insinger OPERATING INSTRUCTIONS Draining Draining Pre set timer KA5 Drain Timer preset to 30 seconds Draining the tank Turn machine off Open door Remove overflow standpipe Press drain button Note If the tank does not drain completely press again NOTE Rinse heater R1 and wash heater R2 are never on at the same time To override the TempGuard feature
3. YINOD 1NOe4 7372 FAOWIY 2 35 25 3NIHOVW DNOT t l x Z Moy Insinger 2 51 3714 Giv ON mum SION 1 Io F XX x XXX DUn ANY de soner I 7 1315 t dgio GILS 4315 59315 315 www insingermachine com 800 344 4802 35 RL 30 Undercounter May 2012 PART6 ELECTRICAL SCHEMATICS amp REPLACEMENT PARTS Insinger 9969 v729 SLZ 0089 2429 612 ILVO NMNO 86161 vd erudjeporug O 1d NO 4350 7 TS WYHIWIG NOL23NNO2 ASSY LEN JSOH 35 1 3983130 2 3415 ASIMYSHLO YFISNIASIG 11439431 20 OL NOLL23NNO2 LNG 3111 030404 38 NYO FEN 208 59 x 310 2 97 6 9 Q ap ava P MA ERRORES 60950252 LLZ O SS KS AX KG 27 41 x RX SK RS 20115008 01 0104 21 10 3SOH WLUQL G 6 dWv TO 3SOH X MWg JSOH G3JGIVea go wwe x Ol JEU 00 ug x Ql wur NOLLdle2S 3d D 235 570 25 90010671 46180 00109778 96180 022010174 00280 012010110 20280 021 901 JO 18Vvd 65050 ON lav d l pGGI SIMA Ild 435 3 5 1 394371 30 38
4. 52 again Machines that are operated in hard water areas and are not connected to an external water treat ment system must be de limed from time to time e Remove upper and lower plastic wash arms and flush clean with fresh water Remove cylindrical scrap filter amp rinse with There are de liming agents specially designed for fresh water until any debris is removed commercial dishwashers available for this purpose e With a clean dry cloth wipe out the inside please consult your detergent supplier chamber of the dishmachine e Reinsert the O flow scrap filter and wash pipes The RL 30 must be kept free of lime for e Clean the outside of the machine with a high proper operation Lime will interfere with grade stainless steel cleaner normal function e Open door slightly to vent This will allow the interior to dry If unit is not sealed to the floor pull unit from Initial Start Up installed position to clean floor under unit Use suitable chemicals and frequency as conditions Add de liming solution into the wash water require Depress De lime cycle button The outside surfaces of the unit should be cleaned using a soft cloth and a cleaner designed for use on stainless steel Note using cleaners that contain chlorine will harm the surface of stainless steel De lime light illuminates Wash pump starts Continues De lime cycle until button is turned OFF CAUTION De liming agents for
5. 52530 ES AER www insingermachine com 800 344 4802 RL 30 Undercounter May 2012 0 Insinger parti TECHNICAL INFORMATION RL 30 UNDERCOUNTER DISHWASHER INTRODUCTION Purpose The purpose of this technical manual is to provide installation operation cleaning and maintenance directions A section is provided for replacement parts Scope This manual contains all pertinent information to assist in the proper installation operation cleaning maintenance and parts ordering for the Insinger RL 30 Undercounter dishwasher The installation instructions are intended for qualified equipment installers The operation and cleaning instructions are intended for the daily users of the equipment The maintenance and parts sections are intended for qualified service and or maintenance technicians Replacement parts may be ordered directly from our factory or from your local Insinger Authorized Service Agency You can speak to the Insinger Technical Services Department 800 344 4802 or e mail us at serviceQinsingermachine com When calling for warranty information or replacement parts please provide the model and serial number of your Insinger Equipment These important numbers should be noted in this manual on the spaces provided on the opening page Surefire Start up 4 Check out Program Insinger is proud to offer our exclusive Surefire Start up amp Check out Program to our commercial customers This service is included in
6. DRAIN PUMP INDICATOR LIGHT TEMPERATURES OK INDICATOR LIGHT DELIME CYCLE INDICATOR LIGHT WASH PUMP THERMAL RELAY MAGNETIC DOOR MICRO SWITCH RELAY TEMP GUARD RELAY DRAIN PUMP RELAY DELIME CYCLE RELAY DRAIN PUMP TIMER BOILER HEATING ELEMENT CONTACTOR 2 TANK HEATING ELEMENT CONTACTOR WASH PUMP CONTACTOR SAFETY CONTACTOR WASH PUMP DRAIN PUMP BOOSTER PUMP OPTION BOILER HEATER TANK HEATER ON OFF SWITCH DRAIN PUMP PUSH BUTTON START CYCLE PUSH BUTTON DELIME PUSH BUTTON FILL RINSE SOLENOID VALVE RINSE AID DISPENSER OPTION DETERGENT DISPENSER RL 30 Undercounter May 2012 19 www insingermachine com 800 344 4802 PART6 ELECTRICAL SCHEMATICS EN Bees amp REPLACEMENT PARTS TIMER DIAGRAM RL 30 AUTOSTART DOSING PUMF 120 SECONDS TIMER a zm CONTACTS em NORMALLY 22 14 2 1 al 14 M2 22 15 3 BG 19 EEG we M4 ES EF o E TIMER RL 30 3K 4850 Le Phiadelphia PA 18135 D3WN DATE WGN Insinger Gis 52448300 Z FAX 215 24 6966 10 12 08 RL 30 Undercounter May 2012 20 www insingermachine com 800 344 4802 PART6 ELECTRICAL SCHEMATICS 0 Insinger amp REPLACEMENT PARTS 01 PANELS AND CONTAINER TIT poprat 285 26 28 21 O 25 27 29 22 Wees gt SN o gt P lt EV p J 2 p i 2 S th 1 3 d
7. Feet RL4027102 6 Solenoid valve support RL5543120 Safety thermostat 140 C RL2006062 8 Solenoid valve 220 240V a 50 60 Hz RL2017006 9 Thermostat support RL5543117 Hose clip 9 5 10 D3196 Hose clip 12 13 D3197 Hose clip 12 22 D3198 13 6x9 length 800 mm detergent D3202 D3059 Hose 6x12 length 450 mm rinse D3200 Hose 12mm length 810 mm water D3199 34 connection for pressure gauge RL1014018 17 Frame RL0506130 Pressure regulator water inlet RL1009220 RL 30 Undercounter May 2012 23 www insingermachine com 800 344 4802 PART6 ELECTRICAL SCHEMATICS 0 Insinger amp REPLACEMENT PARTS 04 WASHING ZONE RL 30 Pos Designation Part no Stand pipe overflow open Hose elbow pump collector GS 18 19 1 Complete wash pump 208 240 V 1Ph 60Hz 1HP RL 30 Undercounter May 2012 24 www insingermachine com 800 344 4802 PART6 ELECTRICAL SCHEMATICS P N amp REPLACEMENT PARTS recurs 05 WASH DISTRIBUTOR RL 30 3 12 3 Pos Designation Part no RL 30 Undercounter May 2012 25 www insingermachine com 800 344 4802 PART6 ELECTRICAL SCHEMATICS N mE amp amp REPLACEMENT PARTS en insingr emm 06 WASH ARM RL 30 123 4 5 6 Pos Designation Part no Nozzle 5mm white color RL4032122 Guide support for wash arm RL4080183 8 Wash arm without 5 and 6 RL4028119 RL 30 Undercounter May 2012 26 www insingermachine com 800
8. RIA AWG 12 3 31 R R2 WASH TANK 2 770KW 240V 11 544 2 545KW 230V 11 064 2 325KW 220V 10 57A 2 080KW 208V 10 004 WASH PUMP 114 1 96 9 R1 BOOSTER TANK HEATING ELEMENT 3 450KW 2407 14 374 3 170KW 230V 13 78A 2 900KW 220V 13 18A I 2 600KW 208V 12 504 FOR UNITS AFTER SERIAL NUMBER 87 758 HEATING ELEMENT BOOSTER THERMOSTAT WASH TANK THERMOSTAT PRESSURE SWITCH LEVEL CONTROL MAGNETIC DOOR MICRO SWITCH BOOSTER SAFETY THERMOSTAT HI LIMIT WASH TANK SAFETY THERMOSTAT HI LIMIT TEMP GUARD THERMOSTAT WASH PUMP CAPACITOR TIMER 2 Minutes FUSE 6 3 Amp FUSE 6 3 Amp ON OFF INDICATOR LIGHT WASH CYCLE INDICATOR LIGHT DRAIN PUMP INDICATOR LIGHT TEMP GUARD INDICATOR LIGHT DELIME CYCLE INDICATOR LIGHT WASH PUMP THERMAL RELAY MAGNETIC DOOR MICRO SWITCH RELAY TEMP GUARD RELAY DRAIN PUMP RELAY DELIME CYCLE RELAY DRAIN PUMP TIMER BOOSTER HEATING ELEMENT CONTACTOR WASH TANK HEATING ELEMENT CONATCTOR WASH PUMP CONTACTOR SAFETY CONTACTOR WASH PUMP DRAIN PUMP BOOSTER HEATER WASH TANK HEATER ON OFF SWITCH DRAIN PUMP PUSH BUTTON START CYLE PUSH BUTTON DELIME PUSH BUTTON FILL RINSE SOLENOID VAI VF RINSE AID DISPENSER OPTION DETERGENT DISPENSER TIMING CYCLE 2 0 2 2 103 SECONDS WASH 103 114 SECONDS RINSE SECONDS RINSE 20 SECONDS DWELL 9 SECONDS RINSE AID DISFENSER 115 118 SECONDS RINSE AID DISP
9. 1 MIN REGULATE APPOX 30 SECONDS POSITION 1 C POSITION 1 2 Y1 2222 15 16 18 09 QI 6909 09 111 312 513 13NO 1 KM1 TO KM4 CONTACTORS Ith 20 Amp KM Ut 690 v 2T1 4T2 6T3 14NO A2 09 09 C9 09 C9 CONTROL ELEMENTS 2 RL 30 SK 4843 In sin er Philadelphia PA 19135 215 624 4800 d S DA 624 6966 E 10 12 06 RL 30 Undercounter May 2012 15 www insingermachine com 800 344 4802 PART6 ELECTRICAL SCHEMATICS N amp REPLACEMENT PARTS insnge h 3h BLUE RED BROWN RED 3 MOTOR PLUG A VIEW ixi ROT 208 240 V C1 60 Hz MOTOR PUMP INTERNAL WIRING See SK 4987 for unit wiring o K1 THERMAL RELAY sos m LR2 K0314 iud 5 5 8 Amp 97 ON 98 SENG 09 C9 69 C9 C9 1L1 312 513 13NO 1 KM1 TO KM4 CONTACTORS Ith 20 Amp KM m Ul 690 V 2T1 4T2 6T3 14NO A2 09 Gi Gi 60 C9 CON TROL ELEMENTS 3 RL 30 SK 4846 A Philadelphia 19135 0215 524480 RL 30 Undercounter 2012 16 www insingermachine com 800 344 4802 PART6 ELECTRICAL SCHEMATICS amp REPLACEMENT PARTS Insinger 208 240 V 60 Hz AWG 12 2 31 11 L2 GRD 3 WIRE 4 2KW 240V 20A 3 92KW 23OV 19A J 6SKW 220V 194 J JSKW 208V 18A KM4 HEATER CONTROLS TEMP GUARD DPAIN PUMP RL 30 Undercounter May 2012 WIRING DIAGRAM RL30 AWG 12 3 31 mm
10. 3 i A B 4 1 7 4 Y 11231 4 ig gt 17 25 2 5 3 B 16 17 Part no Pos Designation 1 Big left panel RL 30 RL0516222 2 Strait left panel RL 30 RL0516224 3 Cover plate RL 30 RL0503121 4 Housing RL 30 RL0501118 5 Rear panel RL 30 RL0508122 6 Strait right panel RL 30 RL0516225 7 Big right panel RL 30 RL0516223 8 Filter RL4082009 9 RL2530120 10 1 0852090 1 RL2019130 12 RL5543500 13 RL1010038 14 RL1026118 15 RL0508400 16 RL2028018 17 RL0504250 18 RL4031115 19 RL0507400 20 RL4031110 2 RLO834118 22 RL2530100 23 RLO845120 24 RL1536006 25 RL 1536009 26 RL 1515022 27 RL1515069 29 RL 1522200 RL 30 Undercounter May 2012 N gt wwwi insingermachine com 800 344 4802 PART6 ELECTRICAL SCHEMATICS 0 Insinger amp REPLACEMENT PARTS 02 DOOR RL 30 Qo J gt 34 5 6 7 12 14 17 Pos Designation Part no Door spring tensor RL0844119 Door magnetic micro switch RL2019122 5 8 10 11 12 13 D RL 30 Undercounter May 2012 22 www insingermachine com 800 344 4802 PART6 ELECTRICAL SCHEMATICS 0 Insinger amp REPLACEMENT PARTS 03 BASED WASH ZONE 12 5 15 TH i P a 7 i Designation Part no Rinse liquid dispenser support RL5543119 Rinse liquid dispenser RL2031101 3 Thermostat 93 C RL2006053 Detergent Dispenser RL2031080
11. continued e Connection should provide for a minimum of 24 600mm of flexible line at machine so that unit can be moved for cleaning Note Unit is provided with 37 940mm flexible connections Connection to the Drain Unit must be connected to drain capable of han dling 4 75 gal min flow and must be provided with a proper air gap at connection Failure to provide air gap will result in improper or inconsistent drain ing of unit and potential overflow condition The maximum height of the drain connection is 24 Connection to the Power Supply Before using the washer check that all electrical protection systems are working correctly Attention The machine should not be regarded as isolated from the power supply unless switched off at the customer s main switch e he total amp load is 20 fla he electrical connection of the washer is to be fused by the customer with time lag fuses or circuit breaker according to wattage see the machine rating plate No other appliances may be fused with the washer e Install according to local regulations this unit requires a 30 amp circuit breaker in the electric supply e Connect the power cord to the customers power system make sure the unit is properly grounded Unit comes equipped with a NEMA L6 30P plug e he power cord comes attached from the factory if replacement is needed it must be done by certified personnel only Final Tasks The washer must be conne
12. 19 12 www insingermachine com 800 344 4802 PART6 ELECTRICAL SCHEMATICS ex Insin er amp REPLACEMENT PARTS 2 0 09 BOILER RL 30 1 2 3 4 5 Pos Designation Part no Boiler RL0502025 O ring RL2514180 Heating element single phase 2 6 3 45KW 208 240V HL2001402 Clamping plate RL5537005 Heating element cap RL1420090 Thermostat fixing RL0712001 Boiler with heating element RL1405119 RL 30 Undercounter May 2012 29 wwwi insingermachine com 800 344 4802 PART6 ELECTRICAL SCHEMATICS amp REPLACEMENT PARTS Insinger 10 CONTROL PANEL RL 30 4 F RR Designation Part no Complete control panel RL 30 570x105 mm RL1420237 RL 30 Undercounter May 2012 30 www insingermachine com 800 344 4802 PART6 ELECTRICAL SCHEMATICS amp REPLACEMENT PARTS Insinger 11 ELECTRICAL PANEL RL 30 Pos Designation Part no Herat terminal E 165113 16 RL2020015 Block 4 faston E 115191 03 RL2021002 Fuse holder block 11562222 holder block E 115622 22 12021003 N Oj O BY O N RL 30 Undercounter May 2012 31 wwwi insingermachine com 800 344 4802 PART6 ELECTRICAL SCHEMATICS amp REPLACEMENT PARTS Insinger 12 DRAIN PUMP RL 30 Pos Designation Part no Feed relay base Clip for fixing relay Feed relay 230V 50 60 Hz RLX2A 12A Hose elbow Hose clip 25 40 Drain pump 200 240 V 50 60 Hz Drain hose 20 L 1
13. 344 4802 PART6 ELECTRICAL SCHEMATICS amp REPLACEMENT PARTS Insinger 07 WASHING PUMP RL 30 Part no RL4032118 RL2516118 Nut M 6 I for pump shaft RL1541016 Impeller for pump 60 Hz RL4042318 Seating ring motor shaft seal RL2041003 B Wash pump RL4037118 7 Fan cover RL0842121 Complete wash pump 208 240 1PH 60 HZ 1 HP RL2011121 RL 30 Undercounter May 2012 27 www insingermachine com 800 344 4802 Insinger POS T2 USE 08 RINSING RL 30 HOSE 11012012 FINAL RINSE FEED VACUUM BREAKER 19 20 11 14 15 16 e p Pos Designation Locking nut 12 Outlet boiler fitting stainless steel 3 8 O ring 20 x 2 5 Seal 35x22x2 Spray jet cap 6 Spray jet swirl Atmospheric Vacuum Breaker 8 Hose and fitting for rinse manifold 9 Rinse manifold Revolving rinse arm support Complete revolving arm Hose 12 mm Hose clip 12 22 Hose clip 9 mm Hose PVC 5x9 mm blue Hose clip 9 5 10 mm Air chamber Plastic revolving arm bush white Revolving arm end screw Flat set nozzle Fastening screw for revolving arm Rinse hose fitting RL 30 Undercounter May 2012 28 PART6 ELECTRICAL SCHEMATICS amp REPLACEMENT PARTS Part no RL1525201 RL0845090 RL1514081 RL2511121 RL0843007 10832006 RL1009282 RL1012719 RL0817120 RL0840119 RL0807109 RL1012012 RL2501008 RL2501002 RL1010202 RL2501003 RL4055001 RL4047002 RL1515609 RL0841040 RL1515608 RL10140
14. 530 mm RL 30 Undercounter May 2012 32 www insingermachine com 800 344 4802 PART6 ELECTRICAL SCHEMATICS amp REPLACEMENT PARTS Ce Insinger 13 ELECTRICAL SYSTEM RL 30 Pos Designation Part no Single phase electric installation 2026118 Single phase electric current input 2026119 RL 30 Undercounter May 2012 33 www insingermachine com 800 344 4802 PART6 ELECTRICAL SCHEMATICS amp REPLACEMENT PARTS Insinger 14 ENTRANCE AND EXIT WATER HOSE RL 30 Pos Designation B Inlet water hose 34 temperatura esp RL1012106 Drain elbow hose GS 18 RL 30 RL1010292 Hose clip 25 40 RL2501047 RL 30 Undercounter May 2012 34 www insingermachine com 800 344 4802 PART6 ELECTRICAL SCHEMATICS 9969 7029 616 31312445 008 29 SIZ 6 G ISIMHIHLO 11 0 0 86 61 vd eiudiepojug 5531 NO 1450 EAS l CVL vSGSL 0 034 080420414 ON SAG ASSV 1 4944134 OMIS 0 044 I 357359 5 HLM G31VOO ATEMISSV 350 56120 amp REPLACEMENT PARTS YINOD INOdd 327 1935 NMOG LHOIVYLS HSNd 14VH5 YOLOW 17 13 HLM A IEWJSSV HIM 530 45 NO IVE P SLOTS SHYOLIINNOD INIGNL MOVIE NI A T8W3SSV FOV Id del 250 LON OG 35734549 0317002 SI FHL 1902557 HIM 430 45 TGNASSVY JENL MIN WOd3J 3AOW3e OL dN LHOIVeLS ATEWISSY TIM 420 95 7 SYOLOINNOD ONIGNL TINd
15. ENSER M2 103 114 SECONDS DETERGENT DISPENSER 22 FINAL DRAIN 30 SECONDS REV D 05 04 10 WIRING DIAGRAM 30 SK 4847 Philadelphia PA 19135 DRWN DATE WG Insinger e eco FAX 215 624 6966 10 12 06 17 www insingermachine com 800 344 4802 PART6 ELECTRICAL SCHEMATICS 0 Insinger amp REPLACEMENT PARTS WIRING DIAGRAM HEATERS AND PUMP 208 240 V 1Ph 60 Hz L1 c AWG12 ao S dy 3 31 mm 3wies g 1777777717 77 77 GND HIGH POWER 4 20 KW 240 V 20 A AWG 18 3 92 KW 230 V 19 A 0 823 mm 3 65 KW 220 V 19 A odo KW 208 V 18 A AWG 18 0 823 mm RED 208 240 V OPERATION HEATING ELEMENT HEATING ELEMENT BOILER TANK 3 450 Kw 240 V 14 37 2 770 Kw 240 V 11 54 A L HIGH POWER 3 170 Kw 230 V 13 778 A 2 545 Kw 230 V 11 06 A WASH 2 900 Kw 220 V 13 18A 2 325 Kw 220 V 10 57 PUMP 2 600 Kw 208 V 12 50 A 2 080 Kw 208 V 10 00 A 208 240 V 1 HP 5 2 RL 30 Undercounter May 2012 18 www insingermachine com 800 344 4802 PART6 ELECTRICAL SCHEMATICS N KUN amp REPLACEMENT PARTS G insinger PE Wiring Diagram Index RL 30 BOILER THERMOSTAT B2 TANK THERMOSTAT PRESSURE SWITCH LEVEL CONTROL MAGNETIC DOOR MICRO SWITCH BOOSTER SAFETY THERMOSTAT B6 TANK SAFETY THERMOSTAT TEMP GUARD THERMOSTAT WASH PUMP CONDENSER TIMER 2 Minutes FUSE 6 3 Amp FUSE 6 3 Amp ON OFF INDICATOR LIGHT WASH CYCLE INDICATOR LIGHT
16. ION SEE NOTE 2 24 MAX HEIGHT 3 4 x FT LG FLEX HOSE 28 CLEARANCE BETWEEN RACK AND UPPER WASH RINSE ARM IS 11 3 4 rwr 215 LEFT SIDE FRONT VIEW Mote For all rough in connections see installation and layout detail drawing Capacity Per Hour 30 racks SPECIFICATIONS 750 dishes CONSTRUCTION Machine wash tank casing and rinse pipes are made of 304 68 meals stainless steel The polypropylene wash manifold arms and jets are heat alkali Tank 7 4 cal and rust resistant d dal le CONTROLS Front mounted controls are easy to read with indicator lights for Mator Size 1 wash power heat and drain Control components mounted in splash proof box Box is on slides for easy service 2 8 kW wash tank WASH RINSE SYSTEM 42 fixed high volume spray nozzles 14 full coverage Electric Usage Water Inlet Temperature Final Rinse Peak Flow 3 5 kW built in booster 40 70 rise 110 to 140 F 4 75 gallons minute at 20 psi min Final Rinse Consumption 23 8 gallons hour at 20 psi min 0 79 gallons rack Exhaust Hood Requirement None Time Cycle 120 seconds Peak Rate Drain Flow 9 gallons minute Shipping Weight 165 Ibs Current Draw Amps 208 240 1 60 Note Due to product improvement we reserve the right to change information and specifications without natice 6245 State Road Philadelphia 19135 PH 800 344 4802 FX 215 624 6966 www insinge
17. activate relay KA2 by rotating the orange lever Located on relay RL 30 Undercounter May 2012 10 PART 3 OPERATING INSTRUCTIONS Adding Rinse Aid and Detergent CAUTION Only use detergent and rinse aid which are suitable for commercial washers a non foaming industrial alkaline detergent Do not use any soap intended for a residential dishwasher This leads to large amounts of foam building up in the washer and will void your manufacturer s warranty CAUTION Detergents for commercial dishwashers cause corrosion Always follow the instructions on the packaging and drums CAUTION Do not mix different detergent products this could cause the dosing pump to break down due to crystallization www insingermachine com 800 344 4802 0 Insinger PART 3 OPERATING INSTRUCTIONS OPERATING INSTRUCTIONS Chemical Connections Priming the system The RL 30 is supplied with integral detergent and The detergent pump is self priming and runs rinse additive pumps and the chemical hoses are during the rinse fill cycle The amount detergent dispensed is controlled by the speed of the peristaltic pump This can be adjusted by turning the control screw located on the side of the dishmachine Detergent concentration should be between 25 300z gal and 30 380z gal Note Always consult chemical manufacturer for proper concentration Preparing for operation e Locate the clear chemical pick up tubes on the si
18. artment before returning any material Return may be done through an Authorized Service Agency Furnish serial number of machine and RMA with shipment and send to Insinger Machine Company 6245 State Road Philadelphia PA 19135 2996 If Insingers inspection confirms the defect and the claim Insinger will repair or replace such part without charge and return it to you freight or postage prepaid This limited warranty does not cover any failure or accident abuse misuse alteration misapplication improper installation fire flood acts of God or improper maintenance service RL 30 Undercounter May 2012 or failure to perform normal and routine maintenance as set out in the instruction booklet operating instructions or for improper operation or failure to follow normal operating instructions as set out in the instruction booklet Insinger is not responsible nor liable for any conditions of erosion or corrosion caused by corrosive detergents acids lye or other chemicals used in the washing and or cleaning process Service must be done by either Insinger Appointed Service Agencies or agencies receiving prior authorization from Insinger All warranty work must be done during normal working hours unless purchaser receives prior authorization from Insinger There are no other express warrants except as set forth herein and any applicable implied warranties merchantability and fitness are limited in duration to th
19. commercial dishwashers cause corrosion Always follow the instructions for use and safety instructions on the packaging and drums RL 30 Undercounter May 2012 12 www insingermachine com 800 344 4802 N PART5 TROUBLESHOOTING insin THOU LESHOOTI Faults where it is not necessary to call Insinger Work on the electrical equipment should only be performed by service personnel First disconnect the washer from the main power switch Do not switch the washer on again until the cause of the fault has been identified You can rectify minor faults yourself following the steps described in the table below If you are unable to rectify the fault contact Insinger service 1 800 344 4802 Do not open any panels or expose any parts of the machine if tools are necessary to do so Risk of electric shock WARNING Turn off the main switch on the dishwasher so it is isolated from the power supply Problem There is no soil blocking the pressure switch opening in tub Connections to pressure switch are air tight and secure Verify solenoid valve is operating properly The pressure switch Machine continues to fill is operating Water supply to unit Solenoid valve is Verify door is closed Verify thermostat is working Verify door switch is Adjust thermostat Wash termperature incorrect functioning properly B2 Rinse temperature incorrect Machine continues to wash Mac
20. cted to all services electricity supply and to the fresh water and waste water systems prior to testing the machine amp installation Make sure incoming water line is flushed of debris before connecting to unit www insingermachine com 800 344 4802 0 Insinger PART 3 OPERATING INSTRUCTIONS OPERATING INSTRUCTIONS Turn on the main power S1 The machine will At any point during the heating cycle of the fill the booster tank fills and continues until the booster and or the wash tank a cycle may be wash tank of the machine is full Once the wash started by pressing the cycle switch S4 If final tank is full the booster tank heater R1 is turned rinse temperature has been achieved the unit will Once the booster has reached operating run a normal 2 minute cycle and stop If final rinse tempera ture 185 F 85 C set by B1 the wash temperature has not been achieved the unit will tank heater R2 is activated until optimal wash stay in wash mode until the final rinse reaches temperature 158 70 set by B2 is reached preset temperature TempGuard feature TempGuard is adjustable by B7 TempGuard thermostat The water level in the wash amp 9 tank should be within a 1 2 from M the top of the overflow drain pipe Initial Start Up CAUTION Power switch on Green button Do not place anything on the Power light illuminates open door Rinse solenoid opens Y1 Only if door is closed NOTE
21. de of the unit Control screw e Identify the detergent pick up tube smaller diameter ID tube and place it in the container of commercial liquid detergent e Place the rinse additive pick up tube larger diameter ID tube in the container of commercial liquid rinse additive e The rinse additive pump is located behind the front kick panel The pump is a diaphragm type pump and can be primed by inserting a screwdriver into the screw on the front top of the pump turning counter clockwise and then depressing the screw to begin the manual priming Make several compressions until you see the rinse additive solution entering the check valve on the other side of the pump The amount of rinse additive that is added to the system can be adjusted by turning the screw clockwise to decrease counterclockwise to increase Once set the solution is then added automatically to the rinse system Rinse pump adjusting screw and prime 9 Rinse pump RL 30 Undercounter May 2012 11 www insingermachine com 800 344 4802 0 Insinger PART 4 CLEANING GENERAL MAINTENANCE CLEANING GENERAL MAINTENANCE Daily Cleaning At the end of each day drain the machine WARNING e urn machine off S1 Do not spray outside of dishwasher with Open door a hose or high pressure steam cleaner e Remove overflow stand pipe e Press drain button S2 drain pump runs for pre set time If tank does not drain completely press De liming
22. e period of coverage of this express written limited warranty This limited warranty supersedes all other express warranties implied warranties of merchant ability and fitness or limited warranties as of this date January 1 1998 Some states do not allow limitation on how long an implied warranty lasts so this limitation may not apply to you Insinger is not liable for any special indirect or consequential damages Some states do not allow the exclusion or limitation of incidental or consequential damages so this limitation nor exclusion may not apply to you Insinger does not authorize any person or company to assume for it any other obligation or liability in connection with the sale installation use removal return or replacement of its equipment and no such representations are binding on Insinger 6 www insingermachine com 800 344 4802 Insinger PART 1 TECHNICAL INFORMATION INSINGER MACHINE COMPANY LIMITED WARRANTY COMERCIAL MARINE USE Insinger Machine Company Inc Insinger hereby warrants to the original retail purchaser of thisInsinger Machine Company Inc product that if it is assembled and operated in accordance with the printed instructions accompanying it installation manual then for a period of 15 months from the date of installation on board the vessel that said Insinger product shall be free from defects in material and workmanship Insinger may require reasonable proof of your date of e
23. eck Out Program Please read the Insinger Limited Warranty and all installation and operation instructions carefully before attempting to install or operate your new Insinger product To register your machine for warranty by phone fax or the internet or for answers to question concerning installation operation or service contact our Technical Services Department TECHNICAL SERVICE CONTACTS Toll Free 800 344 4802 215 624 6966 service insingermachine com Web site www insingermachine com RL 30 Undercounter May 2012 1 www insingermachine com 800 344 4802 0 Insinger PART 1 TECHNICAL INFORMATION Project CSI 11400 A e Approval Ce Insinger w RL 30 Automatic Undercounter Dishwasher Automatic hot water sanitizing undercounter dishwasher with timed wash and rinse cycle Fully automatic operation with power on off button Capacity is 30 racks per hour or 750 dishes per hour 79 gallons per rack final rinse consumption Energy efficient Only requires a 30 amp circuit TempGuard final rinse temperature control ensures sanitized ware STANDARD FEATURES bayonet style wash arms i 6 upper rinse jets Blower revolving rinse jets a Fully automatic operation Independent wash and rinse systems Automatic tank fill Continuous wash cycle Electric immersion tank heat 2 8 KW Low water protection for heater TempGuard final rinse temperature control Thermostatic contro
24. ey Insinger TECHNICAL MANUAL Undercounter Dishwasher RL 30 Installation Operation and Maintenance Instructions Insinger Machine Company 6245 State Road Philadelphia PA 19135 2996 800 344 4802 Fax 215 624 6966 www insingermachine com Insinger Thank you for purchasing this quality TABLE OF CONTENTS Insinger product Part 1 On the space provided below please record the Technical Information model serial number and start up date of this unit Catalog Specification Sheet Introduction Model C Warranty Serial Number Part 2 Installation Instructions Start Up Date Part 3 When referring to this equipment please have this Operating Instructions information available Each piece of equipment at Insinger is carefully Part 4 tested before shipment for proper operation If the need for service should arise please contact your local Authorized Insinger Service Company Cleaning General Maintenance Part 5 Troubleshooting A Service Network Listing is provided on our web site www insingermachine com or call Insinger at 800 344 4802 for your local authorized servicer Part 6 14 41 Electrical Schematics amp Replacement Parts For proper activation of the Insinger Limited Warranty a SureFire Start Up amp Check Out Service should be completed on your machine Refer to the Introduction section in this manual for an explanation of Insinger SureFire M Start Up amp Ch
25. hine will not drain Machine will not start RL 30 Undercounter May 2012 Adjust thermostat B1 Verify that the de lime switch is not depressed Verify proper settings on drain delay timer KA5 Hold start switch for 1 second Verify thermostat is working Verify that the rinse temperature has reached its set limit Verify drain pump is functioning properly Verify S1 of cam timer is closed Verify contactor is functioning properly Check B7 set point Remove overflow tube Verify S2 of cam timer is closed Verify heater is working properly Verify cam timer is working properly Verify contactor KMS is energized 13 www insingermachine com 800 344 4802 PART6 ELECTRICAL SCHEMATICS amp REPLACEMENT PARTS Insinger CONTROL PANEL FRONT VIEW 54 H6 H5 53 H2 S1H1 L1 21 22 GND 111120 14 17 24 11 1 13 2a 52 1 2a 53 14 H5 54 la Ze 2b 52 1b 2b 1b H3 H2 THERMOSTATS FRONT VIEW TILE DWG NO Control Elements After SN 87 768 E Philadelphia PA 19135 MN nsinger jesse RL 30 Undercounter May 2012 14 www insingermachine com 800 344 4802 PART6 ELECTRICAL SCHEMATICS Gjinsinger REPLACEMENT pants 09 69 69 69 12 14 22 24 32 34 42 44 44 34 24 14 QO 6969 4 4 4 4 42 32 22 12 EEG KA1 KA2 RELAY 4 NANC 6 A 250 V 4 31 2 n KA3 KA4 RELAY 2 12 250 V 099 0909 KA5 DRAIN PUMP TIMER 1 to
26. ion of Plumbing and Mechanical Officials Check for Completeness After unpacking the machine first check the delivery against the packing slip to ensure that it is complete and inspect for damage that may have occurred during transportation Immediately report any damage to the carrier the insurance company and the manufacturer Setting Up and Alignment When setting up the machine remember that the machine gives off steam during operation when you open the door Protect adjacent wooden furni ture to prevent it absorbing moisture and swelling CAUTION Protect the washer against frost Systems that carry water can be damaged if they freeze The machine must be completely level when installed Adjust the machine s feet to compensate for any unevenness of the floor CAUTION Note all the information on the enclosed connection diagram For the machine to work correctly the required water pressure and flow rate must be guaranteed at all time Connection to the Water Supply e Use a ball valve and a pressure reducing valve for the water supply and drain near the washer and in an easily accessible position It should not be located behind the washer e PRV should be set to supply 20 psi flow pressure e he washer is equipped with a drain pump The maximum drain pump lift above floor is 24 RL 30 Undercounter May 2012 PART 2 INSTALLATION AND CONNECTION Connection to the Water Supply
27. ls for the wash tank and final rinse heaters Superior cleaning action with 7 bayonet style wash Built in electric booster 3 5 KW 70 rise arms with 42 fixed wash jets Only requires a 30 amp circuit Motor overload protection Double wall construction for noise reduction and thermal insulation a Deep drawn side walls wash tank door and rack guides for easy cleaning Door interlock safety switch Flexible water connection Single point electrical connection for motor controls heater and booster Built in detergent and rinse aid pumps Pumped drain Food soil strainer system Pressure reduction valve and line strainer 2 plastic 20 x 20 racks 1 plate 1 silver OPTIONS 3 Additional plastic 20 x 20 rack LI Drain quench system Ll 6 stand FH dan 2 62 RL 30 Undercounter May 2012 2 www insingermachine com 800 344 4802 Insinger PART 1 TECHNICAL INFORMATION RL 30 Automatic Undercounter Dishwasher Insinger INSTALLATION CONNECTIONS NOTES O DESCRIPTION GES 1 CABLE WITH NEMA L6 30P PLUG IS PROVIDED 2 DRAIN HOSE END HAS 3 4 ID Br 1 HOT WATER SUPPLY POF AN 1407 F J A x 15 FT LG FLEX HO DEEP FLEXIBLE RUBBER CUFF LO HP 47 18 FLA ON 208 1 60 10 42 8 KI CABLE 4 WASH TANK CAPACITY 4 75 GAL _10 HP 52 20 FLA ON 220 240 1 50 NEMA 16 0 2 FINAL RINSE CONSUMPTION 0 79 GAL CYCLE DRAIN CONNECT
28. quipment install therefore you should retain your copy of invoice or shipping document This limited warranty shall be limited to the replacement of parts which prove defective under normal use and service and which on examination shall indicate to Insinger s satisfaction they are defective Any part that is claimed to be defective and covered by this limited warranty must be returned to Insinger Furnish serial number of machine with shipment and send to Insinger Machine Company Inc 6245 State Road Philadelphia PA 19135 2996 If Insinger s inspection confirms the defect and the claim Insinger will repair or replace such part without charge and return it to you freight or postage prepaid If part damages are not covered Insinger will contact the customer and advise If a factory trained authorized technician is required to repair or replace defective parts or material during the 18 month warranty period the cruise line will be responsible for the payment of travel expense and a minimum of four hours labor RL 30 Undercounter May 2012 Labor will be billed to the customer at a reduced rate of 40 00 per hour If sailing with a vessel is required then an eight hour per day minimum will apply This limited warranty does not cover accident abuse misuse alteration misapplication improper installation fire flood or improper maintenance or service or failure to perform normal and routine maintenance as set out in
29. rmachine com RL 30 Undercounter May 2012 Electric with Built in Booster 18 20 rinse nozzles DRAIN SYSTEM Separate drain pump lifts up to 24 inches above floor level INTERNAL HEIGHT 11 1 2 inches E li s AUTOQUOTES e 6 2010 3 www insingermachine com 800 344 4802 5527 WO 2 AR 81508 pui DOE Jabuls ul NOLLVA3T3 NOLLO3NNOO OS 14 i ALON LNOAVI NV LNOYS 3ais1431 NOLLVTIIVLSNI i u Q 8008 gg n P E FF kal SI WYY 3SNIM HSVM M3dd ONY MOVY N334138 3ONVSV3TO 31042 1V9 620 NOLLAWNSNOD ISNIY SNOLLO3NNOO NOLLV TTV LSNI p Sa ST Ze WO 6 7 ALIOVdYO HSVM ei 442 13880 3181 313 d330 E wt Eat SVH 3SOH 2 i D SI 9074 dO 91 VAIN HLLIM T18V2 1 gt ec SALON I o 3S0H XIU 9714 9 X Z 6 335 2 2 62 d0 91 VAIN HIN 09 1 0 2 022 NO VI 02 MY ZS dH 01 318V2 5 9114 8 X 2 01 09 1 8902 NO VI 91 MY LF dH 01 10313 Lt 3S0H 9111 SEX 149 KE d 091 4 011 ATddNS LOH V 6 325
30. the instruction booklet operating instructions or for improper operation or failure to follow normal operating instructions as set out in the instruction booklet Insinger is not responsible nor liable for any conditions of erosion or corrosion caused by corrosive detergents acids lye or other chemicals used in the washing caring and or cleaning process Warranty service must be done by either Insinger Appointed Service Agencies or agencies customers galley engineers receiving prior authorization from Insinger There are no other express warrants except as set forth herein and any applicable implied warranties of merchantability and fitness are limited in duration to the period of coverage of this express written limited warranty This limited warranty supersedes al other express warranties implied warranties of merchantability and fitness or limited warranties as the above date Insinger does not authorize any person or company locally or overseas to assume for it any other obligation or liability in connection with the sale installation use removal return or replacement of its equipment and no such representations are binding on Insinger www insingermachine com 800 344 4802 Insinger INSTALLATION AND CONNECTION WARNING Water and waste and piping connections shall comply with the Plumbing International Code International Code Council ICC or the Uniform Plumbing Code International Associat
31. the purchase price of your new Insinger dishwasher We will provide an authorized factory service technician for the initial start up of your new Insinger dishwasher to ensure it is running at optimum levels from the very first pass Please call the factory or your local Insinger Sales Representative to schedule this service This machine must be operated with detergent in the integral detergent dispensing system to insure proper washing RL 30 Undercounter May 2012 Intended use The Insinger dishwasher RL 30 may only be used for cleaning plates cups dishes cutlery and similar restaurant ware and commercial catering Any change in design or use of the dishwasher car ried out without the written permission of Insinger will lead to warranty nullification If damage is caused to the dishwasher due to fail ure to observe the instructions given in this manual no claims under the warranty agreement can be submitted to Insinger Machine Company Safety Instructions Make sure that you have read and understood the operating instructions before you start to use the dishwasher The Insinger customer service depart ment can tell you how to operate the washer and how it works Definitions Throughout this guide you will find the following terms WARNING CAUTION amp NOTE WARNING indicates potential physical danger CAUTION indicates potential equipment damage NOTE indicates helpful operating hints or tips You will visuall
32. y be able to identify each as shown below WARNING Indicates potential physical danger CAUTION Indicate potential equipment damage NOTE Indicates helpful operating hints or tips 5 www insingermachine com 800 344 4802 Insinger PART 1 TECHNICAL INFORMATION INSINGER MACHINE COMPANY LIMITED WARRANTY Insinger Machine Company Inc Insinger hereby warrants to the original retail purchaser of this Insinger Machine Company Inc product that if it Is assembled and operated in accordance with the printed instructions accompanying it then for a period of either 15 months from the date of shipment from Insinger or 1 year 12 months from the date of installation or start up that said Insinger product shall be free from defects in material and workmanship Whichever one of the two aforestated limited warranty time periods is the shortest shall be the applicable limited warranty coverage time period Insinger may require reasonable proof of your date of purchase therefore you should retain your copy of invoice or shipping document This limited warranty shall be limited to the repair or replacement of parts which prove defective under normal use and service and which on examination shall indicate to Insinger s satisfaction they are defective Any part that is claimed to be defective and covered by this limited warranty must be returned to Insinger An RMA must be obtained from the Insinger Warranty Dep

Undercounter Dishwasher-RL-30

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