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INSTALLATION, OPERATION, AND SERVICE MANUAL

1. 34 864 mm 2 TABLE HEIGHT m N 904 mm DRAIN TO FLOOR 5 g E 5 v Y gt 15 1 2 39 4 1 07610 003 61 42 PRESSURE REGULATOR MACHINE DIMENSIONS LEGEND A WATER INLET 1 2 NPT B ELECTRICAL CONNECTION POINT C DRAIN 1 1 2 NPT D STANDARD CLEARANCE BETWEEN MACHINE AND WALL WITH DISH TABLE IS 4 10 2 cm Go o B 4 7 8 12 4 cm lt 25 1 4 64 1 ZH 32 81 3 1 1 76 193 17 1 2 W DOOR OPEN 44 5 cm MACHINE OPENING 60 5 8 154 61 3 4 156 8 WATER 64 3 8 ldo l INLET TO o 163 5 cm FLOOR 34 86 4 cm 14 i TABLE 35 6 cm HEIGHT DRAN FLOOR T U U ul Y Le 15 1 2 39 4 cm 2 07610 003 61 42 VENTLESS MACHINE DIMENSIONS LEGEND A DRAIN 1 1 2 IPS B WATER INLET 3 4
2. U NS 4 10 2 MINIMUM Y X 2 6 5 Y V TABLE DIMENSIONS CORNER INSTALLATION 21 2 64 gt e 4 10 2 cm 25 1 4 MINIMUM lt 64 1 cm gt 3 4 1 9 cm 1 1 2 3 81 cm ROLL TABLE DIMENSIONS CONNECTION TO DISHMACHINE 4 10 2 cm NE MINIMUM lt lt 72 2 Y 45 X X 5 5 42 45 xe lt gt 8 Y Y FRONT TABLE DIMENSIONS lt 25 1 4 64 1 cm 4 07610 003 61 42 5 STRAIGHT THROUGH INSTALLATION OPERATING CAPACITIES Model Designation TEMPSTAR PERFORMANCE CAPABILITIES Electrical Loads as applicable Operating Capacity Wash Motor HP 3 4 Wash Heater KW 4 High Temperature Rinse Heater KW 4 WATER REQUIREMENTS Dishes per Hour 1450 Glasses per Hour 1450 TEMPSTAR amp VENTLESS Wash Temperature Minimum F 150 DOLEO do 50 Wash Temperature Minimum C 66 pere Rinse Temperature Minimum F 180 1250 Rinse Temperature 83 Glasses per Hour 1250 Inlet Water Temperature 12KW Rinse Heater F 140 available AS UG 60 14KW Rinse Heater F 110 High Temperature 14KW Rinse Heater C 44 Wash Time 40 Ventless F 40 70 Rinse Time 13 Ventless C 4 4 21 Dwell Time 4 Flow Pressure PSI 10 Total Cycle Time 57 Water Line Size NPT Vented 1 2 Water Linse Sze Ventless 3 4 High Temp
3. RINSE HEATERS GND Ri RI 10 GA BLACK 11 ol 10 GA BLACK Le 10 GA RED 10 GA BLUE Po 10 GA BLUE DIP SWITCH SETTINGS 10 GA BLACK Li 10 sa sack 10 GA RED Io 10 GA RED TEMPSTAR 12345678 10 GA BLUE L3 _ 10 GA BLUE 00000 x 0 x WITH HEAT RECOVERY Tu 14 GA BLACK 1 MOL R3 14 GA WHITE L3 14 GA BLUE 14 GA RED TEMPSTAR HH R3 DETERGENT DISPENSER CONNECTION 2 WASH HEATERS WASH PUMP HH WITH HEAT RECOVERY 18 GA BLACK n 18 GA RED 12345678 A 000 0 18 GA BLACK QT Y 18 GA RED X X x 240 CONSTANT GRY a VOLTAGE A RED LEGEND CONNECTION QUENCH 1112 13 POWER DISTRIBUTION BLOCK Loo CONNECTION GND GROUND GRY RED HI RINSE HEATER H2 WASH HEATER 52 M1 WASH MOTOR GRY GRI RED rap RED R1 RINSE HEATER CONTACTOR A B RED R2 WASH HEATER CONTACTOR TO TM A1 5 TM A2 R3 WASH MOTOR CONTACTOR R4 R4 CONTROL RELAY GRY o o Vo GRN YEL 1 POWER SWITCH BLU 5 BLU 52 DOOR SWITCH BLU WHT yp GND 3 DELIME SWITCH RED 54 CYCLE SELECTOR GRY El POWER LIGHT WHT E2 HEATER OVERLOAD LIGHT RED E3 CYCLE LIGHT TS1 RINSE HEATER THERMOSTAT TIMER RED POWER LIGHT ORG BLU TS2 WASH HEATER THERMOSTAT PBI 0 ORG WHT RED HLTS WASH HIGH LIMIT THERMOSTAT Rio RINSE HEAT CTR WL WATER
4. omm Wash Purp Gasket Door Magnete ed i BeemesserbyWeshAm 090005 i 1 C 4 CN 7 DN 1 1 Pump amp Motor Assembly S S 06105 002 69 78 Special pricing available when purchased with above GO BOX Call for details 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1 Switch Power Push Button 05930 002 29 13 3 63 07610 003 61 42 DRAIN QUENCH ASSEMBLY DESCRIPTION Nipple 1 4 NPT x 3 Brass Nipple 1 4 NPT x 3 Brass EC 07610 003 61 42 S 64 EN KAN s S mu 2 1 2 3 4 5 7 10 11 12 13 14 DRAIN QUENCH ASSEMBLY Continued ITEM DESCRIPTION Conduit iting 45 1 E 6 5 07610 003 61 42 S DRAIN QUENCH ASSEMBLY Continued Connect 1 1 2 drain plumbing elbow can be removed if not needed Connect 1 4 cold water line 07610 003 61 42 S 66 Je SOLID STATE 208 230V 50 60 HZ 18 S PHASE TEMPSTAR TOP MOUNT W CYCLE SWITCHES LEGEND L1 L2 L3 POWER DISTRIBUTION BLOCK 67 GND GROUND RINSE HEATER WASH HEATER WASH MOTOR RINSE HEATER CONTACTOR WASH HEATER CONTACTOR WASH MOTOR CONTACTOR CONTROL RELAY CONSTANT VOLTAGE CONNECTION DETERGENT DISPENSER FUSE BLOCK RINSE DISPENSER FUSE BLOCK EXHAUST FAN FUSE BLOCK POWER SWITCH DOOR SWITCH AUTO MANUAL CDELIME gt SWITCH CYCLE SELECTOR POWER L
5. Replace Defective drain valve No indication of Water turned off Turn water on pressure Transducer disconnected Verify wiring Pressure transducer defective Replace pressure transducer Check element for continuity if open replace the heater Faulty wash heater Wash water is not Verify operation and setting of thermostats replace if reaching required Misadjusted faulty thermostat s necessary temperature Wash thermometer is defective Replace thermometer Adjust spring tension as required by loosening not Improper spring tension removing spring bolt nuts and adjusting the tension Doors will not close Tighten nuts back when done completely Obstruction in door channel Remove the obstruction 3 Doors are not square with frame Adjust the frame to accommodate the doors Wash pump seal defective 1 Replace the seal Water leaks at the Petcock or pump drain if wash pump equipped not shut tight 2 Close or tighten Loose hoses hose clamps on Tighten the hose clamps the wash pump 1 Defective tinse solenoid 1 Repair or replace the rinse solenoid as required Will not rinse during autocycle 2 Faulty timer 2 Replace timer 3 Verify that there is water at 10 PSI connected to the 3 No water to the machine machine Verify that incoming water rinse water and wash water match the reguired temperatures as listed on the machine data plate 1
6. 57A WASH HEATER 41 KW 114A 5KW 126A RINSE HEATER 9KW 250A 11 KW 272A 3 4 18 5KW 63A 11KW 13 8A TOTAL LOAD 42 1A 45 5 70 F RISE BOOSTER 208V 230V 21 9A 460V WASH MOTOR 3 4 HP WASH HEATER RINSE HEATER 57A 57A 5KW 126A 4 1 KW 11 4A 10 5 KW 29 1 12 9 KW 32 4A 34 18 5KW 63A 12 9 KW 16 2A TOTAL LOAD 46 2A 50 7A 208 230 Volt 60 Hz 1 Phase 208V 230V 57A 3 4 57A 197 5KW 21 7A 433 11 KW 478A 68 7A 75 2A 40 F RISE BOOSTER WASH MOTOR 3 4 HP HEATER 4 1 KW WASH RINSE HEATER 9 KW TOTAL LOAD 70 F RISE BOOSTER WASH MOTOR 3 4 HP WASH HEATER 4 1 KW RINSE HEATER 10 5 KW TOTAL LOAD 7 230V 3 4 57A 5KW 217A 12 9 KW 56 1A OPERATING PARAMETERS MINIMUM WASH TEMPERATURE MINIMUM RINSE TEMPERATURE 243A 150 F 180 F MINIMUM INCOMING WATER TEMPERATURE 70 F RISE BOOSTER 40 F RISE BOOSTER WASH CYCLE TIME RINSE CYCLE TIME FLOW PRESSURE 110 F 140 F 45 SEC 11 SEC 10 PSI P O Box 1060 Barbourville KY 40906 606 523 9795 09905 003 69 11D Tempstar units that are manufactured with the above referenced data plate are able to be field converted to different phases and voltages To accomplish this your unit should have shipped with the Tempstar Phase Conversion Kit part number 06401 003 71 71 This kit contains the appropriate decals and schematics to apply to your unit once the conversion is complete All work shoul
7. CONTINUED ensure that you are using the dishmachine the way it was designed to work 1 Ensure that the water temperatures match those listed on the machine data plate 2 Ensure that all strainers are in place before operating the machine 3 Ensure that all wash and or rinse arms are secure in the machine before operating 4 Ensure that drains are closed sealed before operating 5 Remove as much soil from dishes by hand as possible before loading into racks 6 Do not overfill racks 7 Ensure that glasses are placed upside down in the rack 8 Ensure that all chemicals being injected to machine have been verified as being at the correct concentrations 9 Clean out the machine at the end of every workday as per the instructions in the manual 10 Always contact a QUALIFIED SERVICE AGENCY whenever a serious problem arises 11 Follow all safety procedures whether listed in this manual or put forth by local state or national codes regulations 1 9 07610 003 61 42 COMMON PROBLEMS TROUBLESHOOTING WARNING Inspection testing and repair of electrical equipment should only be performed by a qualified service technician Many of the tests require that the unit have power to it and live electrical components be exposed USE EXTREME CAUTION WHEN TESTING THE MACHINE PROBLEM POSSIBLE CAUSE REMEDY Dishmachine will not fill after the door is close Power light is illuminated Dishmachine will not fill after
8. TOP CONTROL BOX ASSEMBLY Continued TOP CONTROL BOX ASSEMBLY Continued s qu p m amp e i Temperature Gauge Wash 96 Lead fe mse 25 07610 003 61 42 S TOP CONTROL BOX ASSEMBLY PARTS Continued C __ 1 0000420 008 h s p Jewo Selector Switch Operation 05930 301 53 00 4 4 1 1 1 1 1 1 1 1 2 3 4 5 6 7 8 9 40 41 42 26 07610 003 61 42 HOOD ASSEMBLY fo le 6 Locknut 1 4 20 with Nylon Insert Not Shown 27 07610 003 61 42 S CANTILEVER ARM DOOR ASSEMBLIES CANTILEVER ARM DOOR ASSEMBLIES 2 0 Nylon Washer 05311 369 03 00 Locknut 3 8 16 S S Hex Center 05310 256 04 00 1 2 1 1 1 2 1 Bolt Cantilever Hanger Eye 3 8 16 05306 956 05 00 Washer 3 8 ID x 7 8 OD S S 05311 176 02 00 Nut 3 8 16 S S Hex 05310 276 01 00 Connector Cantilever Arm 05700 011 90 99 22 Screw 1 4 20 x 1 1 2 Long S S 05305 274 23 00 Washer 1 4 S S 05311 174 01 00 12 4 Locknut 1 4 20 S S Hex with Nylon Insert Low Profile 05310 374 02 00 13 2 Sleeve Cantilever Arm 05700 000 85
9. that you refer to h d h this manual before making a call eater and ventless heat recovery system to our technical support staff door type dishmachine Please have this manual with you when you call so that our TEMPSTAR S staff can refer you if necessary Steam heated high temp hot water sanitizing MONG pas as support is not available door type dishmachine on holidays Contact technical support toll free at 1 888 800 5672 Serial Technical support is available for service personnel only Installation Date Service Rep Name Phone Number TABLE OF CONTENTS SPECIFICATIONS Dimensions A A A 1 TAI T T Em 4 Operating gt ido 5 6 INSTALLATION OPERATION INSTRUCTIONS 8 Electrical Installation Instructions ai 10 False Panel Installation cet rededor 11 Operating Instt ecllOl lS tieni nte bn nemine 13 Detergent o se 15 Deme Ine tle rad as 17 MAINTENANCE 18 Preventative TROUBLESHOOTING 20 Common DRAWING PARTS SECTION Top Mounted Control Box Assembly Universal 1 3 22 Hood Assembly Bolted Single Support
10. 1 POWER SWITCH RED RED se SWITCH GREY 3 AUTO MANUAL CDELIME gt SWITCH 54 CYCLE SELECTOR El POWER LIGHT E2 HEATER OVERLOAD LIGHT WHT BLU RED CYCLE LIGHT HLTS WASH HEATER HI LIMIT THERMOSTAT WHE virren 152 Tse WASH HEATER THERMOSTAT O VHT YEL p HP HIGH WATER LEVEL PROBE WL WATER LEVEL CONTROL FS RINSE FILL SOLENOID E c TB TIMER BOARD GREY BROWN 77 Yy BLACK RED TM EXHAUST FAN CONNECTION VIOLET F4 F4 EXHAUST FAN CONNECTION YEL BLK RED CONTROL BOX LAYOUT 8153157585964 El 9 GRY WHT BLK WHT R4 BLK YEL YEL RED O ORG g 917 TM Y1 Fs BLU o o RED F3 RINSE AID F3 E DISPENSER 0 fo CONNECTION 72 09905 003 14 97 SCHEMATICS TOP MOUNT UNIVERSAL TIMER LI 10 BLACK 14 GA BLACK 14 GA BLACK TEMPSTAR NB amp LT 460V 50 60 HZ TEMPSTAR NB LT amp TEMPSTAR HH Re 18 GA BLACK He ELECTRICAL DIAGRAM 460 VOLT 50 60Hz 3 PHASE 10 GA RED 3 PHASE Le L3 14 GA BLACK 14 GA BLUE 10 GA BLUE DETERGENT Fe DISPENSER RED CONNECTION Fe 14 GA RED 18 GA RED BLACK BLACK 240 VAC CONSTANT FL VOLTAGE CONNECTION TO TIMER WHT 73 LEGEND Li Le L3 RINSE HEATER GND GROUND He WA
11. 1 TU TM A2 gt 9 1 POWER SWITCH Rat NER WHT s2 DOOR SWITCH GRY GRN YEL 53 DELIME SWITCH ae 54 CYCLE SELECTOR GND El POWER LIGHT E2 HEATER OVERLOAD LIGHT E3 CYCLE LIGHT TS1 RINSE HEATER THERMOSTAT 152 WASH HEATER THERMOSTAT HLTS WASH HIGH LIMIT THERMOSTAT WL WATER LEVEL CONTROL TB TIMER BOARD RE TM EXHAUST FAN TIMER WHT YEL MON HEAT CTR FS RINSE FILL SOLENOID Ti CONTROL TRANSFORMER MOL MOTOR OVERLOAD CF CONTROL FUSE HIGH LIMIT LIGHT F1 CONSTANT VOLTAGE CONNECTION F2 DETERGENT DISPENSER CONNECTION F3 RINSE DISPENSER CONNECTION F4 EXHAUST FAN CONNECTION PB1 RINSE TEMP PROBE PB2 WASH TEMP PROBE VOLET RF RECOVERY FAN OPTIONAL DI DOOR INTERLOCK OPTIONAL 0 81 ORG WHT GRY YEL DETAIL 54 J 1 43 RED BLK RED 2 8 LK GRY BLU 8005 6 amp WHITE recovery FANS TEMPSTAR HH MODEL DOOR OPEN THERMOSTAT REDUCED RF OPTIONAL SET POINT CONNECTION BLACK CONTROL BOX LAYOUT 53 RED WHT o BROWN dap RED CYCLE LIGHT Lacan ORG 2 BLU YEL S mk DOOR INTERLOCK O um OPTIONAL Dum me BLK WHT O BLK YEL at RED k AH R3D WASH PUMP CTR EXHAUST FAN 53 YELSTQ TM Y1 Fs 2 RINSE FILL Po C NS CONNECTION 09905 003 30 67H 07610 003 61 42 S TEMPSTAR 460 V 60 HZ 3 PHASE TEMPSTAR TOP MOUNT W CYCLE SWITCHES ot nnnnnnnl 460 VOLT 50 60Hz 3 PHASE Le SCHEMATICS
12. MIP C ELECTRICAL CONNECTIONS ALL VERTICAL DIMENSIONS ARE 1 2 DUE TO ADJUSTABLE BULLET FEET 51 134mm I 17 432mm 3 79mm c A 241 616mm g Y i d 82 2083mm 4 77 1956 o h o o o o dd 60 1527mm 573 1468mm x e A O o Te ia 110 3 43 120mm 153 394mm gt 6 TABLE DIMENSIONS NOTE Please remove the front dress panel from the dishmachine if mounting dishmachine for a corner installation and attaching side tables Corner installation will trap panel making it difficult to remove
13. UT w Cycle Switches 460V 60 Hz three 70 Solid State Tempstar LT 8 NB 208 230V 50 60 Hz single three phase 71 Tempstar LT 8 NB 208 230V 50 60 Hz single three phase 72 Tempstar LT amp NB UT w Cycle Switches 460V 60 Hz three 73 Tempstar S Universal Timer 208 230V 60 Hz single three 74 SCHEMATIC OPTIONS A EE 75 Drain Quench OphonS eee 76 ADDENDUM Jackson Technical Manual Addendum 77 Y STRAINER MACHINE DIMENSIONS LEGEND A WATER INLET 1 2 NPT B ELECTRICAL CONNECTION POINT C DRAIN 1 1 2 NPT D STANDARD CLEARANCE BETWEEN MACHINE AND WALL WITH DISH TABLE IS 4 10 2 cm 12 4 7 8 4 Y 25 1 4 641 mm gt 32 813 mm gt 76 1930 mm W DOOR OPEN 17 1 2 445 mm MACHINE 2 OPENING 5 1540 mm le 61 3 4 Blo o 1569 mm 64 3 8 WAT 1635
14. 2 0 00080 27 Cantilever Arm Door Assemblies 28 A Pe A A 31 Steam TUD 550 nee sees 34 Frame MEN Dik skn ST Rinse Tank art 38 St A o 40 Incoming Steam Plumbing Assembly ii 41 Wash MOS eea e E E E RR E EE 43 Motor aa E aE 44 Wash Heaters Rinse 45 Incoming Outlet Plumbing ASSeImb ly 47 Ventless PIU 53 Solenoid Valve amp 1 2 NPT Vacuum Breaker Repair Parts Kits 56 1 2 Wash and Rinse Arm Manifold Assemblies 5 Tempstar Ventless System 59 Tempstar Ventless Door Interlock Assembly 22 4 44440400 60 Door Interlock Exhaust Fan Transformer 404 44 0000 0 62 ab BOX OCOmpole DS ot 63 Drain Oueneh ASSeMD y MN RR 64 I TABLE OF CONTENTS SCHEMATICS Solid State 208 230V 50 60 Hz single three 67 Tempstar UT w Cycle Switches 208 230V 50 60 Hz single three phase 68 Solid State 460V 60 Hz three veni A 69 Tempstar
15. 31 Pump Support Adjustable Bracket Complete Assembly 05700 002 20 46 Pump Support Adjustable Bracket 05700 002 20 41 07610 003 61 42 S STEAM TUB ASSEMBLY ITEM DESCRIPTION PART NUMBER Tub Weldment 05700 002 12 59 AAA Bolt Hex 3 8 16 x 1 1 4 Long 1 Lower Wash Manifold Weldment 106700081460 Suction Strain Weldment mole U Locknut 1 4 20 with Nylon Insert Clamp Hose 1 5 16 to 2 1 4 Clamp Hose 5 5 8 to 6 Connector 1 2 90B 05975 111 01 00 2 3816 S S Hex 23 44 Lockwasher 3 8 gi Fitting 1 4 Imperial Brass 3 5 07610 003 61 42 STEAM ASSEMBLY Continued ITEM DESCRIPTION PART NUMBER Probe High Water 06680 200 02 68 2 e PP amp instructions Thermostat Mounting Bracket 05700 004 22 17 Thermostat Elan Electric Dual 06685 004 17 27 36 07610 003 61 42 S FRAME ASSEMBLY DESCRIPTION Locknut 1 4 20 S S Hex with Nylon Insert s oe 37 07610 003 61 42 RINSE TANK ASSEMBLY See page entitled WASH HEATERS RINSE HEATERS 2 2 3 2 4 5 7 1 1 1 4 Washer 1 4 ID S S Flat 05311 174 01 00 1 Kit Rinse Thermostat Replacement 1 06401 011 66 55 Includes thermostat brass fitting 2 jumper wires amp instructions 1 1 1 Thermostat Rinse 05930 510 03 79 Washer 5 16 1 0 05311 175 01 00 1 10 11 Gasket Rinse
16. 69 14 2 Plug Cantilever Arm 05340 011 35 00 Magnet Reed Switch 05930 111 51 68 Locknut 8 32 S S Hex with Nylon Insert 05310 272 02 00 Door Right Side Complete Assembly 05700 002 30 88 Right Door Weldment with Studs 05700 002 29 85 Screw 1 4 20 x 1 2 Long S S 05305 274 02 00 Spacer PB Bolt 05700 000 29 40 Locknut 1 4 20 S S Hex with Nylon Insert 05310 374 01 00 Door Connector Bracket 05700 021 33 39 Door Front Complete Assembly w Decal 05700 002 30 89 1 Door Only Front 05700 002 29 83 Rod Spring 05700 002 29 38 TEM e J 2 EC E ENS 2 ia a Je n 8 2 N gt 29 07610 003 61 42 CANTILEVER ARM DOOR ASSEMBLIES Continued a TT Door Left Side Complete Assm Door Interlock not shown EC _ Door Only Left Side Door Interlock not shown ac ae pera Boor Connecting Plate ar Shown a _ ete Supone E Wear Button 1 2 Dia UHMW Not Shown reco nasom 70 reesen IC Bracket Cantilever Arm Support 09515 003 15 64 Wear Button 1 2 Dia UHMW 05700 011 88 01 07610 003 61 42 S 30 AY 2 9 Nut 1 4 20 Serrated Nut 00 05310 011 66 49 Bracket Motor Support Weldment 05700 002 68 31 Pump Support Adjustable Bracket Complete Assembly 05700 002 20 46 Pump Support Ad
17. 79 ml of a 1096 Chlorine sanitizer per minute Slowly turn on the water supply to the machine after the incoming fill line and the drain line have been installed Check for any leaks and repair as required All leaks must be repaired prior to placing the machine in operation 07610 003 61 42 S INSTRUCTIONS ELECTRICAL POWER CONNECTIONS DISCONNECT ELECTRICAL POWER SUPPLIES amp TAG OUT IN ACCORDANCE WITH APPROPRIATE PROCEDURES amp CODES AT THE DISCONNECT SWITCH TO INDICATE THE CIRCUIT IS BEING SERVICED VOLTAGE CHECK 07610 003 61 42 S INSTALLATION Electrical and grounding connections must comply with the applicable portions of the National Electrical Code ANSI NFPA 70 latest edition and or other electrical codes Disconnect electrical power supply and place a tag at the disconnect switch to indicate that you are working on the circuit The dishmachine data plate is located on the right side and to the front of the machine Refer to the data plate for machine operating requirements machine voltage total amperage load and serial number Power Block Ground Lug To install the incoming power lines open the control box This will require taking a phillipshead screwdriver and removing the four 4 screws on the front cover of the control box Install 3 4 conduit into the pre punched holes in the back of the control box Route power wires and connect to power block and grounding lug Install the service wire
18. LEVEL CONTROL BLU BLK IWHT YEL WHT YEL RED HIGH LEVEL PROBE 282 2 BLUZRED wat REG WASH HEAT CTR TIMER BOARD TM DU FAN TIMER CURED FS RINSE FILL SOLENOID O ilw J CONTROL TRANSFORMER O MOL MOTOR OVERLOAD CONTROL FUSE Fi CONSTANT VOLTAGE CONNECTION F2 DETERGENT DISPENSER CONNECTION RINSE DISPENSER CONNECTION F4 EXHAUST FAN CONNECTION PB1 RINSE TEMP PROBE PB2 WASH TEMP PROBE RF RECOVERY FAN OPTIONAL DI DOOR INTERLOCK OPTIONAL CONTROL BOX LAYOUT 515157565554 52 53 RED WHT SEE F4 F4 O EXHAUST FAN CONNECTION BLK YEL RINSE AID BLU PAL DISPENSER Py RED CONNECTION 09905 003 30 67G RECOVERY FANS lt OPTIONAL gt CYCLE LIGHT DOOR INTERLOCK lt OPTIONAL gt WASH PUMP CTR RINSE FILL 70 sielulle SOLID STATE LT amp NB 208 230 50 60HZ 1 8 3 PHASE TEMPSTAR TOP MOUNT W CYCLE SWITCHES TEMPSTAR NB LT amp TEMPSTAR HH NB LT 71 LEGEND L1 Le L3 POWER DISTRIBUTION BLOCK GND GROUND He WASH HEATER 1 WASH MOTOR Re WASH HEATER CONTACTOR R3 WASH MOTOR CONTACTOR R4 CONTROL RELAY 1 CONSTANT VOLTAGE CONNECTION F2 DETERGENT DISPENSER FUSE BLOCK F3 RINSE DISPENSER FUSE BLOCK F4 EXHAUST FAN FUSE BLOCK S1 POWER SWITCH 2 DOOR SWITCH 3 AUTO MANUAL CDELIME gt SWITCH 4 CYCLE SELECTOR El POWER LIGH
19. OPTIONAL CYCLE LIGHT DOOR INTERLOC OPTIONAL BLK WHT R4 BLK YEL YEL oJ bo WASH PUMP BRE TM Y1 o 5 RINSE FILL 0 Fa RINSE p DISPENSER y CONNECTION 07610 003 61 42 S TEMPSTAR LT amp 208 2301 50 6002 1 amp 3 PHASE TEMPSTAR TOP MOUNT W CYCLE SWITCHES TEMPSTAR NB LT amp TEMPSTAR HH NB ELECTRICAL DIAGRAM 208 230 VOLT 50 60 HERTZ SINGLE PHASE L1 9 9 _ Uc we Innnnnnn SES 088 12 1 Te 10 GA BLACK T3 L3 10 GA BLACK VIRE 16 VIRE 12 bs 208 230 VOLT 50 60 HERTZ 3 PHASE La 1 He 9 men SEE nnnnnnn 10 GA BLACK R2 10 GA BLACK VIRE 15 VIRE 411 Re 10 GA BLACK WIRE 12 10 GA BLACK WIRE 16 L4 42 Te 12 RED DETERGENT DISPENSER CONNECTION CONSTANT FL VOLTAGE CONNECTION afro 7 GREY RED O e LEGEND sto GRY RED RED L1 L2 L3 RINSE HEATER 4 GND GROUND GREY as He WASH HEATER UE MI WASH MOTOR TO TIMER WHITE Re WASH HEATER CONTACTOR R3 WASH MOTOR CONTACTOR Kate R4 CONTROL RELAY 4 Fl CONSTANT VOLTAGE CONNECTION GRN YEL Fe DETERGENT DISPENSER CONNECTION m 1 on F3 RINSE DISPENSER CONNECTION 4 EXHAUST FAN CONNECTION ORANGE
20. RI RINSE HEATER CONTACTOR Re WASH HEATER CONTACTOR R3 WASH MOTOR CONTACTOR R4 CONTROL RELAY 1 CONSTANT VOLTAGE CONNECTION Fe DETERGENT DISPENSER FUSE BLOCK F3 RINSE DISPENSER FUSE BLOCK F4 EXHAUST FAN FUSE BLOCK 1 POWER SWITCH 2 DOOR SWITCH 3 AUTO MANUAL CDELIME gt SWITCH 4 CYCLE SELECTOR 1 POWER LIGHT HEATER OVERLOAD LIGHT E3 CYCLE LIGHT HLTS WASH HEATER HIGH LIMIT THERMOSTAT TS1 RINSE HEATER THERMOSTAT 1 TS2 WASH HEATER THERMOSTAT HP HIGH WATER LEVEL PROBE WL WATER LEVEL CONTROL FS RINSE FILL SOLENOID TB TIMER BOARD EXHAUST FAN TIMER ju 15 185 YEL BLK_S EAR 153 vEL RED 8 1 1 1 1 i i 160 DOOR OPEN 1 1 TEMPSTAR HH MODEL ADDITIONAL THERMOSTAT O EXHAUST CONNECTION 5153157365554 El 5 5 09905 003 30 39 G 07610 003 61 42 S TEMPSTAR TEMPSTAR HH ELECTRICAL DIAGRAM 208 230 VOLT 50 60 HERTZ 1 PHASE is 10 GA Li WIRE 1 10 GA 5 10 GA BLK 10 GA BLK He Re LI LOL 10 GA BLK WIRE 13 10 GA BLK WIRE 9 10 GA BLK WIRE 10 WIRE 11 10 GA BLK 10 GA WIRE 16 208 230 VOLT 50 60 HERTZ 3 PHASE Le La Hi 9 10 GA BLK WIRE 6 WIRE 5 WIRE 2 0 GA BLK WIRE 3 L4 10 GA BLK WIRE 7 10 GA 14 Tl 10 GA BLK WIRE 14 WIRE 10 10 GA BLK WIRE g WIRE 15 10 GA BLK
21. paid by Jackson WWS within the continental United States Hawaii and Canada during the warranty period provided a Jackson WWS authorized service agency or those having prior authorization from the factory performs the service Any repair work by persons other than a Jackson WWS authorized service agency is the sole responsibility of the customer Labor coverage is limited to regular hourly rates overtime premiums and emergency service charges will not be paid by Jackson WWS Accessory components not installed by the factory carry 1 one year parts warranty only Accessory components such as table limit switches pre rinse units etc that are shipped with the unit and installed at the site are included Labor to repair or replace these components is not covered by Jackson WWS This warranty is void if failure is a direct result from shipping handling fire water accident misuse acts of God attempted repair by unauthorized persons improper installation if serial number has been removed or altered or if unit is used for a purpose other than originally intended TRAVEL LIMITATIONS Jackson WWS limits warranty travel time to 2 two hours and mileage to 100 one hundred miles Jackson WWS will not pay for travel time and mileage that exceeds this or any additonal fees such as those for air or boat travel without prior authorization WARRANTY REGISTRATION To register your product go to www jacksonwws com or call 1 888 800 5672 Fa
22. 1 42 S INSPECTION SHUTDOWN amp CLEANING to ensure that all of the cold water is out of the system and to verify that the unit is operating correctly To cycle the machine ensure that the power is on and that the tub has filled to the correct level Lift the doors and the cycle light will illuminate When the light goes out close the doors the unit will start run through the cycle and shut off automatically Repeat this two more times The unit should now be ready to proceed with the washing of ware To wash a rack open the doors completely being careful for hot water that may drip from the doors and slide the rack into the unit Close the doors and the unit will start automatically Once the cycle is completed open the door again watching for the dripping hot water and remove the rack of clean ware Replace with a rack of soiled ware and close the doors The process will then repeat itself Based upon usage the pan strainer may become clogged with soil and debris as the workday progresses Operators should regularly inspect the pan strainer to ensure it has not become clogged If the strainer does it will reduce the washing capability of the machine Instruct operators to clean out the pan strainer at regular intervals or as required by work load At the end of the workday close the doors When the unit completes the cycle turn the power switch to the OFF position and open the doors Remove and clean the pan strainer Rem
23. 6 13 Tube Copper 1 2 x 5 75 05700 002 91 03 Union 1 2 04730 412 05 01 Elbow 1 2 90 Cu to MSPS 04730 406 32 01 49 07610 003 61 42 S INCOMING OUTLET PLUMBING ASSEMBLY PARTS PRESSURE REGULATOR OPTION 0 2 07610 003 61 42 50 PARTS QTY INCOMING OUTLET PLUMBING ASSEMBLY DESCRIPTION Water Pressure Regulator 1 2 NPT Valve Ball 1 4 NPT Gauge Pressure 0 100 PSI Tee Brass 1 2 NPT x 1 2 x 1 4 Valve Solenoid 1 2 NPT Bracket Booster Plumbing 1 2 Not Shown Bushing HEX 3 4 MNPT 1 2 FNPT Brass Union 1 2 Adapter 1 2 MNPT x CU Male Tube Copper Elbow 1 2 CU x CU 90B Adapter 1 2 Tube Copper Vacuum Breaker 1 2 NPT Tube Copper Elbow 1 2 NPT 90B Brass Tube Copper Tube Copper Tube Copper 04730 011 42 96 When servicing plumbing components take care not to damage the threads of each individual item Damaged threads can cause leaks and loss of pressure which could adversely effect the performance of the Tempstar dishmachine It is strongly recommended that teflon thread tape used in conservative amounts be applied to threads when joining components together It is not advised to use thread sealing compounds sometimes referred to as pipe dope Compounds can be ejected from the threads during the tightening process and become lodged in key components thereby rendering them useless Some of the components in
24. 686 Hemp 208 28 5 em 50 se Fear 230 omansa omansa 250 2 ommaan 07610 003 61 42 46 INCOMING OUTLET PLUMBING ASSEMBLY Y STRAINER OPTION TEMPSTAR Incoming Plumbing TEMPSTAR Outlet Plumbing Complete Assembly Complete assembly 05700 003 60 74 05700 003 60 75 La 2 Tube Length Chart Item Length inches 8 1 2 2 1 2 Long 9 1 2 x 37 Long 10 1 2 x 3 Long 12 1 2 x 2 1 8 Long 13 1 2 x 3 1 2 Long 19 1 2 x 30 3 4 Long 07610 003 61 42 S INCOMING OUTLET PLUMBING ASSEMBLY Fitting Tee 1 2 x 1 2 x 1 4 Adapter 1 2 MNPT x CU Male Valve 1 2 208 240 Red Vacuum Breaker 1 2 NPT Adapter Male F Tube Copper 1 2 x 30 75 Elbow 1 2 NPT 90 Brass WPRK KIT OPTION Y STRAINER amp PRESSURE REULATOR OPTIONS Water Arrestor 1 2 06685 100 05 00 lt 1 2 x 1 2 x 1 2 04730 211 27 00 Nipple 1 2 NPT Close Brass 04730 207 15 00 48 07610 003 61 42 S INLET PLUMBING Y STRAINER OPTION TEMPSTAR LT amp TEMPSTAR NB INCOMING PLUMBING ASSEMBLY z p e 088 05 Vacuum Breaker 1 2 NPT 04820 003 0
25. AIN OUENCH L2 N THERMOSTAT SEM One WIRE 16 WIRE 12 208 230 VOLT 50 60 HERTZ 3 PHASE Le La HI RI 10 GA 161 52 10 Ga BLK VIRE 5 VIRE 6 id VIRE 2 El 13 10 GA BLK 10 GA BLK RIN WIRE 3 10 GA 54 10 GA BLK VIRE 8 WIRE 4 10 GA _ 18 52 _ 10 GA BLK WIRE 13 WIRE 14 u VIRE 10 131153 10 GA BLK VIRE 15 gt VIRE 10 GA E 10 GA BLK WIRE 16 VIRE 1 Re R3 516 RED WASH PUMP DETERGENT DISPENSER CONNECTION CONSTANT RED a fo VOLTAGE CONNECTION aJo RED GRN YEL POWER LIGHT RED R E ORG WHT RED A US Os WHT BLU Ds RED HLTS JO BROWN Os BLACK O VIOLET TO TIMER RED Q R1 jo RINSE HEAT CTR WASH HEAT CTR HIGH LIMIT LIGHT RED 53 RED WHT GREY WHITE GRY WHT 2 GRY YI s4 1 43 RED BLK GRY BLU RECOVERY FANS lt OPTIDNAL gt CYCLE LIGHT B DOOR INTERLOCK 0 OPTIONAL WASH PUMP CTR WHITE 0 RINSE FILL ORG BLU YEL O BLK WHT R4 BLK YEL 5 YEL ORG 520 21 53 YEL TM Y1 BLK RINSE AID BLU FAL DISPENSER FA CONNECTION RED 07610 003 61 42 S TEMPSTAR 208 230 50 60 HZ 1 amp 3 PHASE TEMPSTAR TOP MOUNT W CYCLE SWITCHES LEGEND L1 Le L3 POWER DISTRIBUTION BLOCK GND GROUND H1 RINSE HEATER H2 WASH HEATER M1 WASH MOTOR
26. Bracket 1 15 esa gt 05700 031 62 82 d Exhaust Fan Control Ny 2 Din Rail 05700 002 36 09 3 4 Qu 1 My Transformer Mounting Box 05700 002 10 01 O O O Transformer Mounting Box Top 28 24 26 22 Y not shown 05700 000 78 53 18 16 2 Exhaust Fan Control E O Delay Timer 0 05945 011 65 44 6 L SI 9 9 415 440 460 Transformer 2 Amp Circuit Breaker 05950 111 65 93 05925 111 64 18 380V Transformer 62 07610 003 61 42 S 05950 111 64 17 PARTS GO BOX COMPONENTS A is a kit of the most needed parts for a particular model or model family to successfully effect a repair in the first call 90 or more of the time The following components may be ordered together using the following Mfg No 06401 003 62 04 1 1 Contactor Rinse Wash Heater 05945 109 01 69 a joonan i SSB nse operan 1 5 1 Thermostat Wash Operating 06401 140 00 32 T Probe waer evesen 050208 o 2 O Ring Wash Manifold 05330 111 35 15 ET Lr seas Mecanica Pump SS Pumps
27. CH S4 CYCLE SELECTOR E1 POWER LIGHT E2 HI LIMIT LIGHT E3 CYCLE LIGHT F1 CONSTANT VOLTAGE CONNECTION FUSES F2 DETERGENT DISPENSER FUSES F3 RINSE AID DISPENSER FUSES F4 EXHAUST FAN CONNECTION FUSES TM EXHAUST FAN TIMER TB TIMER BOARD TS1 STEAM THERMOSTAT WL WATER LEVEL CONTROL HP HIGH LEVEL PROBE RS RINSE FILL SOLENOID STEAM SOLENOID se GRY RED TO 1 WHT YEL EXHAUST CONNECTION RED WHT O BLU YEL E ORANGE RINSE AID DISPENSER CONNECTION 9905 003 14 99 74 07610 003 61 42 SDI OPTIONS TEMPSTAR SDI OPTION LEGEND RINSE RELAY WASH RELAY SAFETY DOOR INTERLOCK SOLENOID 09905 002 35 85 OPTION TO R3 COIL BLK BLK 1 7 R5 BLK 7 LEGEND RINSE RELAY WASH RELAY SAFETY DOOR INTERLOCK SOLENOID 09905 002 55 78 75 07610 003 61 42 S DRAIN QUENCH OPTIONS DRAIN QUENCH SYSTEM L1 THERMOSTAT SD REN 0294 MC TEMPSTAR UNITS BLACK WIRE MOTOR CONTACTOR LL WH PIGGYRACE TERMIMAL PROVIDED CONECT WHITE WIRE TD MOTOR LE WITH PIGOYAACK TERMINAL PROWIDED esta 004 02 07610 003 61 42 S 76 ADDENDUM SERIAL NUMBER XXXXXXXXX MODEL Tempstar Jackson Technical Manual Addendum Std C22 2 No 168 Made in the USA Jackson WWS Inc 208 230 460 Volt 60 Hz 3 Phase 40 F RISE BOOSTER 208V 230V 460V WASH MOTOR 34 57A
28. Heater 05330 200 02 70 12 Fitting 1 4 Imperial Brass 05310 924 02 05 Probe Thermistor 4 LG 06685 004 17 26 38 a 22 zo ja 14720 vn ENIN CH e p 07610 003 61 42 5 NE RINSE TANK 8 ROUND FLANGE HEATER ASSM See page entitled WASH HEATERS RINSE HEATERS DESCRIPTION Booster Tank Weldment Locknut 10 24 with Nylon Insert s fe 8 Ja Washer 1 4 ID S S Flat 05311 174 01 00 ___ 1 Thermostat Rinse 05930 510 03 79 REDE met ocu MS wires amp instructions CI Washer 1 4 Split Lock 39 07610 003 61 42 S COIL ASSEMBLY DESCRIPTION 11 Complete Steam Coil Assembly Stand C Steam Coil Support Stand D Steam Coil Support l6 2 Adapter Steam Coil Nut e 1 40 07610 003 61 42 S INCOMING STEAM PLUMBING ASSEMBLIES e gt lt 2 3 e ITEM DESCRIPTION PART NUMBER Complete Assembly 05700 002 01 55 Union 3 4 NPT Black Iron 04730 912 01 00 Bushing Reducing 3 4 to 1 2 04730 911 02 34 Elbow 3 4 90 Street 04730 011 87 37 Nipple Close 3 4 NPT Black Iron 04730 907 01 00 Steam Trap 3 4 NPT F amp T 06680 500 02 77 4 1 07610 003 61 42 S INCOMING STEAM PLUMBING ASSEMBLIES Tn O ITEM 42 ITEM ar 07610 003 61 42 S PARTS WASH MOTORS The Tempstar models covered in this manual come supplied with vari
29. IGHT HEATER OVERLOAD LIGHT CYCLE LIGHT WASH HEATER HIGH LIMIT RINSE HEATER THERMOSTAT WASH HEATER THERMOSTAT HIGH WATER LEVEL PROBE WATER LEVEL CONTROL RINSE FILL SOLENOID TIMER BOARD EXHAUST FAN TIMER RINSE TEMP PROBE WASH TEMP PROBE RECOVERY FANS DOOR INTERLOCK DETAIL A R4 YEL RED 5 8 YEL BLK L E1 WITH HEAT RECOVERY TEMPSTAR HH MODEL DOOR OPEN THERMOSTAT REDUCED SET POINT CONNECTION 4 4 EXHAUST FAN NO CONNECTION YEL BLK CONTROL BOX LAYOUT 5153157566554 0 0 ES E L1 TEMPSTAR TEMPSTAR HH ELECTRICAL DIAGRAM 208 230 VOLT 50 60 HERTZ 1 PHASE Le 10 GA BLK uf 11 10 GA BLK nnnnnn WIRE 1 LI VIRE 5 a 10 GA BLK L 12 10 GA BLK 131143 WIRE 7 VIRE WG RINSE HEATERS mMM 1 GA Hot 10 GA BLK WIRE 8 WIRE 4 R2 H2 10 5 10 BLK WIRE 9 WIRE 13 La 2 8 13 10 GA 16 10 GA BLK to px 13 10 GA BLK WIRE 10 WIRE 14 WIRE 15 J VIRE 11 WASH HEATERS 10 GA BLK 74 4 10 GA BLK LI F TI 10 R3 E L DIP SWITCH SETTINGS TEMPSTAR TEMPSTAR_HH 3 1234 5678 000 x ON 12345678 ON 00000 0 0 ON 12345678 0000 0 x x ON 12345678 9 000 0 x x X 09905 003 30 39 M HH WITH HEAT RECOVERY DR
30. Machine temperatures are not up to the minimum requirements Dishes are not coming clean 2 No detergent too much Adjust detergent concentration as required for the detergent amount of water held by the machine 3 Solid dispenser canister is empty Replace the canister 07610 003 61 42 S TOP CONTROL BOX ASSEMBLY TOP CONTROL BOX ASSEMBLY WITH UNIVERSAL TIMER 6 8558 8 56166 6 4 00 8 t N p on amp 0 TU ne 0000000 a x E 9 8 LE 45 O J 22 07610 003 61 42 PARTS
31. NT WEAR ITEMS SUCH AS CURTAINS DRAIN BALLS DOOR GUIDES OR GASKETS DURING THE FIRST 30 THIRTY DAYS AFTER INSTALLATION ALSO NOT COVERED ARE CONDITIONS CAUSED BY THE USE OF INCORRECT NON COMMERICAL GRADE DETERGENTS INCORRECT WATER TEMPERATURE OR PRESSURE OR HARD WATER CONDITIONS REVISION HISTORY Revision Revision 11 11 08 8045 Release to Production 04 22 09 8094 Added new NSF rating 0 06 22 09 8114 Removed NSF Rating from steam heated unit 07 24 09 8104 Added information regarding electrical field conversion 02 02 10 PENDING Added information about Fused Universal Timer pg 19 Updated schematic and control box assembly for rotary 8252 switch Removed EnergyStar Logo 03 07 13 QOF NDB 219 Updated Jackson logo and company name Corrected part number for right false panel kit pg 43 TANTAS Removed STOP warning page pg 3 05 28 14 8287 New bearing amp part on rinse arm assy pg 41 Updated Drain Quench Image on pg 45 Added Drain Quench Miscellaneous Parts on pg 55 01 06 15 N A Updated part number for O Ring amp Diaphragm on pg 39 P N 06401 003 07 42 was replaced by P N 4810 200 03 18 Removed regulator and added Y Strainer to the assemblies 4 36 8 38 Paragraph content was changed on pg 7 Changes the PSI flow on pg 15 E F G H J K L 03 02 15 QOF 386 Updated wire colors on schematic pg s 49 50 51 52 amp 53 04 06 15 05 08 15 06 25 15 08 25 15 Inse
32. S PREVENTATIVE MAINTENANCE PREVENTATIVE The dishmachines covered in this manual are designed to operate with a minimum of MAINTENANCE interaction with the operator However this does not mean that some items will not wear 07610 003 61 42 S out in time Jackson highly recommends that any maintenance and repairs not specifically discussed in this manual should be performed by QUALIFIED SERVICE PERSONNEL ONLY Performing maintenance on your dishmachine may void your warranty if it is still in effect so if you have a question or concern do not hesitate to contact a QUALIFIED SERVICE AGENCY There are many things that operators can do to prevent catastrophic damage to the dishmachine One of the major causes of component failure has to do with prescrapping procedures A dishmachine is not a garbage disposal any large pieces of material that are put into the machine shall remain in the machine until they are either broken up after spreading out on your ware or physically removed Strainers are installed to help catch debris but they do no good if they are clogged Have operators regularly inspect the pan strainers to ensure 1 that they are free of soil and debris and 2 they are laying flat in the tub When cleaning out strainers do NOT beat them on waste cans The strainers are made of metal and can be forgiving but once severe damage is done it is next to impossible for the strainer to work in the way it was designed to Wipe out stra
33. SH HEATER 1 WASH MOTOR Re WASH HEATER CONTACTOR R3 WASH MOTOR CONTACTOR R4 CONTROL RELAY Fi CONSTANT VOLTAGE CONNECTION Fe DETERGENT DISPENSER CONNECTION F3 RINSE DISPENSER CONNECTION F4 EXHAUST FAN 1 POWER SWITCH 2 DOOR SWITCH 3 AUTO MANUAL DELIME SWITCH 4 CYCLE SELECTOR 1 POWER LIGHT Ee HEATER OVERLOAD LIGHT CYCLE LIGHT HLTS WASH HEATER HIGH LIMIT THERMOSTAT TS2 WASH HEATER THERMOSTAT HP HIGH WATER LEVEL PROBE WL WATER LEVEL CONTROL FS RINSE FILL SOLENOID TB TIMER BOARD TM EXHAUST FAN TIMER EXHAUST FAN CONNECTION lor RED YEL ige YEL BLK F4 F4 15 GRY ol e RED CONTROL BOX LAYOUT 5163157565554 O El 5 5 TB 9905 003 14 98F VIOLET R4 GREY 91 BLUE DRANGE GRN YEL BLU WHT RED WHT BLU HLT WHITE 56 WHT RED Tse WHT YEL RINSE AID DISPENSER CONNECTION 07610 003 61 42 S TEMPSTAR 5 208 230 50 60 HZ 1 amp 3 PHASE SCHEMATICS TOP MOUNT UNIVERSAL TIMER TEMPSTAR STEAM ELCTRICAL DIAGRAM ie 208 230 VOLT 50 60 Hz 1 3 PHASE BLACK RED T DETERGENT CONNECTION FL CONSTANT RED RED TAGE CONNECTION afro GREY N3339 LEGEND L1 L2 L3 POWER DISTRIBUTION BLOCK GND GROUND M1 WASH PUMP MOTOR R3 WASH PUMP MOTOR CONTACTOR R4 CONTROL RELAY S1 POWER SWITCH S2 DOOR SWITCH S3 DELIME SWIT
34. T HEATER OVERLOAD LIGHT CYCLE LIGHT WASH HEATER HIGH LIMIT 752 WASH HEATER THERMOSTAT HP HIGH WATER LEVEL PROBE WL WATER LEVEL CONTROL FS RINSE FILL SOLENOID TB TIMER BOARD EXHAUST FAN TIMER PB2 WASH TEMP PROBE RF RECOVERY FANS DI DOOR INTERLOCK EXHAUST FAN CONNECTION YEL BLK 5153157565564 0 0 El ES DIP SWITCH SETTINGS TEMPSTAR_HH 12345 TEMPSTAR ON 12345678 ON 678 1120 0900 0 0 000 x X XXX x WITH HEAT RECOVERY ON 12345678 ON 0000 0 x X X 09905 003 14 97G HH WITH HEAT RECOVERY BLU 12345678 0 000 0 x X x ELECTRICAL DIAGRAM Le 208 230 VOLT 50 60 HERTZ 1 PHASE He Re 10 BLK WIRE 13 10 GA WIRE 9 Re Re 10 GA 5 Le 10 GA BLK 10 GA 1731143 10 GA BLK VIRE 10 WIRE 14 WIRE 15 u WIRE 11 WASH HEATER 10 GA 741144 10 GA BLK WIRE 16 WIRE 12 LI 208 230 VOLT 50 60 HERTZ 3 PHASE Le L3 10 Ga BLK LL T 10 GA BLK 10 GA BLK 121112 10 GA BLK WIRE 9 WIRE 13 WIRE 14 u WIRE 10 131163 10 GA mk WIRE 15 WIRE 10 GA BLK 74 a LA 10 GA BLK VIRE 16 WIRE 4 Re R3 R3 R3 BLK 6 RED WASH PUMP DETERGENT DISPENSER CONNECTION CONSTANT si GRY a A VOLTAGE an RED CONNECTION O CRY RED POWER LIGHT GRN YEL WASH HEAT CTF HIGH LIMIT LIGF RECOVERY FAN
35. TEMPSTAR SERIES Jackson Warewashing Systems INSTALLATION OPERATION AND SERVICE MANUAL FOR JACKSON MODEL S TEMPSTAR TEMPSTAR LT TEMPSTAR NB TEMPSTAR WITH VENTLESS AND ENERGY RECOVERY STEAM HEATED MODELS TEMPSTAR TEMPSTAR LT NB VENTLESS S Technical Manual Rev P N 7610 003 61 42 Issued 11 11 2008 Revised 11 30 2015 MANUFACTURER S WARRANTY ONE YEAR LIMITED PARTS AND LABOR WARRANTY ALL NEW JACKSON DISHWASHERS ARE WARRANTED TO THE ORIGINAL PURCHASER TO BE FREE FROM DEFECTS IN MATERIAL OR WORKMANSHIP UNDER NORMAL USE AND OPERATION FOR A PERIOD OF 1 ONE YEAR FROM DATE OF PURCHASE BUT IN NO EVENT TO EXCEED 18 EIGHTEEN MONTHS FROM DATE OF SHIPMENT FROM THE FACTORY Jackson WWS agrees under this warranty to repair or replace at its discretion any original part which fails under normal use due to faulty material or workmanship during the warranty period providing the equipment has been unaltered and has been properly installed maintained and operated in accordance with the applicable factory instruction manual and failure is reported to an authorized service agency within the warranty period This includes the use of factory specified genuine replacement parts purchased directly from a Jackson authorized parts distributor or service agency Use of generic replacement parts may create a hazard and void warranty certification The labor to repair or replace such failed part will be
36. WIRE 16 TM A2 GRN YEL SCHEMATICS 68 SCHEMATICS SOLID STATE 460 V 60 HZ 3 PHASE TEMPSTAR TOP MOUNT W CYCLE SWITCHES TEMPSTAR TEMPSTAR HH ELECTRICAL DIAGRAM 69 460 VOLT 50 6072 3 PHASE a 13 Ri 4 10 GA BLACK 10 GA BLACK LI LI LI LI 10 GA RED 54 por 10 GA RED 1 RINSE PESTERS A n 10 GA BLUE 10 GA BLUE A DIF SWITCH SETTINGS 10 GA BLACK Lio il 10 GA BLACK 10 GA RED ji ci 10 RED WASH TEMPSTAR UUUU HEATERS ON 12545678 Das 900 90 0 10 GA BLUE T3 13 10 GA BLUE WITH HEAT RECOVERY T 123456 A 8 x 00 14 GA BLACK if 14 GA WHITE Ta of bo 14 GA BLUE TEMPSTAR HH 14 RED T2 LB 14 GA RED WASH PUMP TI 5579 4 xxx X DETERGENT CONNECTION HH WITH HEAT RECOVERY ON 12345678 18 GA BLACK n 18 GA RED 0 000 0 Va VAAN O 18 GA BLACK TY VYY 18 GA RED 240 VAC LEGEND CONSTANT oS L1 L2 L3 POWER DISTRIBUTION BLOCK DRAIN GND GROUND O _ QUENCH H1 RINSE HEATER CONNECTION H2 WASH HEATER M1 WASH MOTOR SRY dap REDS POWER LIGHT R1 RINSE HEATER CONTACTOR 52 R2 WASH HEATER CONTACTOR GRY oo GRY RED RED R3 WASH MOTOR CONTACTOR 8 RED R4 CONTROL RELAY
37. a indicated within box Casing is included 05700 002 79 51 Pump Casing Not shown 50HZ 05700 002 41 50 Other parts not shown Drain Plug 60HZ 04730 002 81 89 Bracket 50HZ 05700 002 06 22 Shaft Adapter 50HZ 05700 011 95 49 O CTE s p 2 44 07610 003 61 42 WASH HEATERS RINSE HEATERS Tempstar Tempstar Tempstar Tempstar Tempstar 60 3 04540121659 oasao Toooris 0450469 208 50 1 MEME CONVERSI N KITS 208 045041479 1103 Phase 208 230V 50hz 60 050147 Conversion Kit 06401 003 15 59 3 to 1 Phase 208 230V 50hz 280 0 1 osonro Conversion Kit 06401 003 16 60 230 to 3 Phase 208 290V 60hz Conversion Kit 06401 003 16 61 to ase 2 460 o osonro 0301 Phase 208 290V 60hz Prempstarne 200 0 1 045010478 200 0 9 045010478 Tempstar Tempstar 60 60 60 _ 60 Tempstar 60 1 045010478 Tempar 29 0 9 04501047 450 0 045010658 07610 003 61 42 S ROUND FLANGED RINSE HEATER PARTS se 04400099827 06008
38. be completely filled before operating the wash pump to prevent damage to the component Once the wash tub is filled the unit is ready for operation Proper preparation of ware will help ensure good results and less re washes If not done properly ware may not come out clean and the efficiency of the dishmachine will be reduced It is important to remember that a dishmachine is not a garbage disposal and that simply throwing unscraped dishes into the machine simply defeats the purpose altogether of washing the ware Scraps should be removed from ware prior to being loaded into a rack Pre rinsing and pre soaking are good ideas especially for silverware and casserole dishes Place cups and glasses upside down in racks so that they do not hold water during the cycle The dishmachine is meant not only to clean but to sanitize as well to destroy all of the bacteria that could be harmful to human beings In order to do this ware must be properly prepared prior to being placed in the machine DAILY MACHINE Refer to the section entitled PREPARATION at the top of this page and follow the instructions there Afterwards check that all of the chemical levels are correct and or that there is plenty of detergent available for the expected workload 07610 003 61 42 S OPERATING INSTRUCTIONS WARM UP CYCLES Fora typical daily start up it may be necessary to run the machine through cycles WASHING A RACK OF WARE OPERATIONAL 07610 003 6
39. clude the solenoid valve and the pressure gauge isolation ball valve 51 07610 003 61 42 INLET PLUMBING PRESSURE REGULATOR fs Gauge 0 1 s o Union 1 2 Elbow 1 2 90 Cu to MSPS 07610 003 61 42 TEMPSTAR VENTLESS PLUMBING RINSE INJECTOR 09515 004 22 73 HOSE PAC ASSEMBLY TEMPSTAR 05700 004 20 01 HOSE PAC ASSEMBLY TEMPSTAR HH 05700 004 20 02 ITEM DESCRIPTION PART NUMBER 1 Vac Breaker 1 2 Brass 04820 003 06 13 2 Elbow 90 Degree 1 2 Street Brass 04730 206 08 00 m moumangnneemeee 0000007 5 Hose 1 2 ID 24 LG Red 05700 004 19 89 Hose 1 2 ID X 60 LG Red 05700 004 19 90 Hose 1 2 ID 58 LG Blue 05700 004 19 91 1 1 1 4 1 1 1 1 53 07610 003 61 42 TEMPSTAR VENTLESS PLUMBING iting Bar Hose 1 2 ID X 58 LG Blue 05700 004 19 91 54 07610 003 61 42 TEMPSTAR VENTLESS PLUMBING 1 Tina DESCRIPTION PART NUMBER 55 07610 003 61 42 SOLENOID VALVE amp VACUUM BREAKER PARTS 1 2 SOLENOID VALVE amp 1 2 NPT VACUUM BREAKER REPAIR PARTS KITS Screw Data Screw Coil amp Housing Data Mae 7 Spring amp Plunger Kit Cap Spring position is moved 06401 003 07 40 for clarity Goes below the p
40. d be performed only by Authorized Jackson Service Agents Steps 1 Perform the appropriate wiring and component changes as necessary to achieve the desired result Reference Jackson technical manuals or contact technical service for assistance 2 Verify the Schematic is correct If not replace with the correct one from the kit 3 At the power inlet remove the Wired For decal and replace with the one that matches the configuration of your machine 77 07610 003 61 42 Jackson Warewashing Systems Jackson WWS Inc 6209 US Hwy 25E Gray KY 40734 USA 1 888 800 5672 www jacksonwws com TEMPSTAR LT NB VENTLESS S Technical Manual Rev S P N 7610 003 61 42 Issued 11 11 2008 Revised 11 30 2015
41. dness Hard water works against detergent thereby causing the amount of detergent required for washing to increase As you use more detergent your costs for operating the dishmachine will increase and the results will decrease The solids in hard water also may build up as a scale on wash and rinse heaters decreasing their ability to heat water Water temperature is important in removing soil and sanitizing dishes If the water cannot get hot enough your results may not be satisfactory This is why Jackson recommends that if you have installed the machine in an area with hard water that you also install some type of water treatment equipment to help remove the dissolved solids from the water before it gets to the dishmachine Second hard water may have you adding drying agents to your operating cycle to prevent spotting when the real problem is deposited solids on your ware As the water evaporates off of the ware the solids will be left behind to form the spotting and no amount of drying agent will prevent this Again using treated water will undoubtedly reduce the occurrences of this problem Third treated water may not be suitable for use in other areas of your operation For instance coffee made with soft water may have an acid or bitter flavor It may only be feasible to install a small treatment unit for the water going into the dishmachine itself Discuss this option with your qualified water treatment specialist Even after the wate
42. erature Ventless Drain Line Size NPT 1 1 2 Wash Time 40 Rinse Time 13 TEMPSTAR LT Dwell Time 4 Condensate Removal 30 Wash Temperature Minimum F 130 Total Cycle Time 87 Wash Temperature Minimum C 55 Rinse Temperature Minimum F 130 Low Temperature Rinse Temperature Minimum C 55 Wash Time 45 Inlet Water Temperature F 130 Rinse Time 11 Inlet Water Temperature C 55 Dwell Time 10 Flow Pressure PSI 10 Total Cycle Time 66 Water Line Size NPT 1 2 Drain Line Size NPT 11 2 Tank Capacity Gallons Minimum Chlorine Required PPM 50 Wash Tank 8 0 Rinse Tank TEMPSTAR 3 0 TEMPSTAR TEMPSTAR 6 Wash Temperature Minimum F 150 Tank Capacity Liters Wash Temperature Minimum C 66 wasn Tank 5 Rinse Temperature Minimum F 180 Purse Tank TEMPS TAR me Rinse Temperature 83 Steam Requirements Inlet Water Temperature F 180 gp E Inlet Water Temperature 83 Coil Size 3 4 Flow Pressure PSI 10 Steam Flow Pressure 1 10 20 Water Line Size NPT 4 2 Consumption 15 P S I Lbs Hr 45 Drain Line Size NPT 1 1 2 NOTE Always refer to the machine data plate for specific electrical and water requiremenis 5 The material provided on this page is for reference only and is subject to change without notice 07610 003 61 42 S ELECTRICAL REQUIREMENTS NOTE Typical Electrical Circuit is based upon 1 125 of the full amperage load of the machine and 2
43. f the switch if correct replace switch Check to see that the timer is receiving power If so replace the timer assembly Verify that the wash motor is getting power If so replace the motor Check for continuity if contacts are open replace the contactor Flip NORMAL DELIME switch to NORMAL mode 2 Verify that the timer is rotating If not check to see that the motor is receiving power If so replace the motor and or timer assembly Remove obstruction Check element for continuity if open replace the heater Replace the contactor Verify operation and setting of thermostats replace if necessary Remove and clean the rinse arms Adjust the water pressure regulator to ensure that there is 10A5 PSI flow Clean out the Y strainer Check element for continuity if open replace heater Verify operation and setting of thermostats replace if necessary Replace thermometer WARNING Inspection testing and repair of electrical equipment should only be performed by qualified service technician Many of the tests require that the unit have power to it and live electrical components be exposed USE EXTREME CAUTION WHEN TESTING THE MACHINE PROBLEM POSSIBLE CAUSE REMEDY Machine doesn t 1 Drain clogged Remove obstruction drain when power button is pressed 2 not removed prior to Remove standpipe and run drain cycle again rain
44. hed prior to connecting it to any component of the dishmachine It is necessary to remove all foreign debris from the water line that may potentially get trapped in the valves or cause an obstruction Any valves that are fouled as a result of foreign matter left in the water line and any expenses resulting from this fouling are not the responsibility of the manufacturer The drain for the Tempstar models covered in this manual are gravity discharge drains All piping from the 1 1 2 FNPT connection on the wash tank must be pitched 1 4 per foot to the floor or sink drain All piping from the machine to the drain must be a minimum 1 1 2 I P S and shall not be reduced There must also be an air gap between the machine drain line and the floor sink or drain If a grease trap is required by code it should have a flow capacity of 5 gallons per minute Units equipped with Drain Quench Option see page 60 INSTALLATION WATER SUPPLY CONNECTIONS Take care not to confuse static pressure with flow pressure STEAM LINE CONNECTION CHEMICAL DISPENSING EQUIPMENT PLUMBING CHECK INSTRUCTIONS Ensure that you have read the section entitled PLUMBING THE DISHMACHINE above before proceeding Install the water supply line 1 2 pipe size minimum 3 4 pipe ventless to the dishmachine line strainer using copper pipe It is recommended that a water shut off valve be installed in the water line between the main supply and the mac
45. hine to allow access for service Units equipped with Drain Quench Option see page 60 The water supply line is to be capable of 10 PSI flow pressure at the recommended temperature indicated on the data plate Jackson recommends the installation of a water pressure regulator in the incoming water line of all Tempstar models to ensure proper flowrate at all times Jackson does provide such devices as options Please contact your dealer with any questions you may have Do not confuse static pressure with flow pressure Static p pressure is the line pressure in a no flow condition all valves and services are closed Flow pressure is the pressure in the fill line when the fill valve is opened Incoming Plumbing Y strainer during the cycle Connection It is also recommended that a shock absorber not supplied with the Tempstar model be installed in the incoming water line This prevents line hammer hydraulic shock induced by the solenoid valve as it operates from causing damage to the equipment The steam machines come with lines by which the source steam needs to be connected Connect all steam lines to the machine as all applicable codes provide See machine data plate for information concerning steam flow pressure The Tempstar LT machine requires that a separate chemical feeder be connected to it to provide the required detergent and sanitizer This feeder needs to be able to operate against a head of 25 PSI and provide 1
46. ilure to register your product will void the warranty REPLACEMENT PARTS WARRANTY Jackson replacement parts are warranted for a period of 90 ninety days from date of installation or 180 one hundred eighty days from the date of shipment from the factory whichever occurs first PRODUCT CHANGES AND UPDATES Jackson WWS reserves the right to make changes in design and specification of any equipment as engineering or necessity requires THIS IS THE ENTIRE AND ONLY WARRANTY OF JACKSON WWS JACKSON S LIABILITY ON ANY CLAIM OF ANY KIND INCLUDING NEGLIGENCE WITH RESPECT TO THE GOODS OR SERVICES COVERED HEREUNDER SHALL IN NO CASE EXCEED THE PRICE OF THE GOODS OR SERVICES OR PART THEREOF WHICH GIVES RISE TO THE CLAIM THERE ARE NO WARRANTIES EXPRESSED OR IMPLIED INCLUDING FOR FITNESS OR MERCHANTABILITY THAT ARE NOT SET FORTH HEREIN OR THAT EXTEND BEYOND THE DURATION HEREOF UNDER NO CIRCUMSTANCES WILL JACKSON WWS BE LIABLE FOR ANY LOSS OR DAMAGE DIRECT OR CONSEQUENTIAL OR FOR DAMAGES IN THE NATURE OF PENALTIES ARISING OUT OF THE USE OR INABILITY TO USE ANY OF ITS PRODUCTS ITEMS NOT COVERED THIS WARRANTY DOES NOT COVER CLEANING OR DELIMING OF THE UNIT OR ANY COMPONENT SUCH AS BUT NOT LIMITED TO WASH ARMS RINSE ARMS OR STRAINERS AT ANYTIME NOR DOES IT COVER ADJUSTMENTS SUCH AS BUT NOT LIMITED TO TIMER CAMS THERMOSTATS OR DOORS BEYOND 30 THIRTY DAYS FROM THE DATE OF INSTALLATION IN ADDITION THE WARRANTY WILL ONLY COVER REPLACEME
47. iners with a rag and rinse under a faucet if necessary For stubborn debris a toothpick should be able to dislodge any obstructions from the perforations Always ensure that strainers are placed back in the machine before operation and that they lay flat in the tub You may wish to learn more about how your water hardness will effect the performance of your machine Hard water makes dishmachines work harder and decreases efficiency Again it is important to remind operators that trying to perform corrective maintenance on the dishmachine could lead to larger problems or even cause harm to the operator If a problem is discovered secure the dishmachine using proper shut down procedures as listed in this manual and contact a QUALIFIED SERVICE AGENCY Some problems however may having nothing to do with the machine itself and no amount of preventative maintenance is going to help A common problem has to do with temperatures being too low Verify that the water temperatures coming to your dishmachine match the requirements listed on the machine data plate There can be a variety of reasons why your water temperature could be too low and you should discuss it with a QUALIFIED SERVICE AGENCY to determine what can be done 18 PREVENTATIVE MAINTENANCE PREVENTATIVE 8y following the operating and cleaning instructions in this manual you should get the MAINTENANCE Most efficient results from your machine As a reminder here are some steps to take to
48. justable Bracket 05700 002 20 41 31 07610 003 61 42 S DESCRIPTION PART NUMBER Tub Weldment 05700 002 12 59 Rack Assembly 05700 002 01 00 Bulk Head Plug 04730 609 05 00 Bolt Hex 3 8 16 1 1 4 Long 05305 276 10 00 1 Lower Wash Manifold Weldment 05700 031 46 00 9 1 Suction Strain Weldment 05700 001 22 23 Suction Strain Bracket 05700 001 22 24 Locknut 1 4 20 with Nylon Insert 05310 374 02 00 Strainer Weldment 05700 021 50 07 Wash Overflow Weldment 05700 001 25 69 fa Support Stop Lift 05700 002 91 55 Ball Stop Lift 05700 002 91 54 Shim Overflow Support 05700 002 96 48 Overflow Support Bracket 05700 001 27 55 Clamp Hose 1 5 16 to 2 1 4 04730 719 01 37 Discharge Hose 05700 011 88 24 Pump Support Bracket Assembly 05700 002 00 46 Clamp Hose 5 5 8 to 6 04730 011 34 90 Connector 1 2 90B 05975 111 01 00 Nut 3 8 16 S S Hex 05310 276 01 00 Lockwasher 3 8 05311 276 01 00 See Page Entitled Wash Heaters Rinse Heaters K 1252 See page 43 to order phase conversion kits for heater D Probe High Water 06680 200 02 68 Locknut 6 32 with Nylon Insert 05310 373 03 00 27 Lockwasher 5 16 S S Split 05311 275 01 00 32 07610 003 61 42 Continued _ men at Fitting 1 4 Imperial Brass 33 07610 003 61 42 S STEAM ASSEMBLY Nut 1 4 20 Serrated Nut 9 0 05310 011 66 49 Bracket Motor Support Weldment 05700 002 68
49. lunger Diaphragm O Ring 8 Diaphram N Retainer 4810 200 03 18 O Ring Components of Plunger Screen Repair Kit Retainer 06401 003 06 23 Body lt lt Mesh Screen Complete Vacuum Breaker Assembly 1 2 NPT 04820 003 06 13 Complete 110 Volt Solenoid Valve Assembly 1 2 04810 100 12 18 Coil amp Housing only 06401 003 07 43 Complete 240 Volt Solenoid Valve Assembly 1 2 04810 100 09 18 Coil amp Housing only 06401 003 07 44 07610 003 61 42 S 56 WASH amp RINSE ARM MANIFOLD ASSEMBLIES DETAIL A FINAL RINSE ARMS amp MANIFOLD 10 A LA DETAIL WASH ARMS amp MANIFOLD 1 Rinse Injector Weldment 1 per machine 05700 002 56 75 Plug 1 8 NPT Brass 3 per Rinse Injector 04730 209 07 37 O Rinse Injector Gasket 2 per machine 05330 111 42 81 07610 003 61 42 S WASH amp RINSE ARM MANIFOLD ASSEMBLIES PARTS Continued EXPLODED VIEW OF ITEM 17 DESCRIPTION 1 Upper Manifold 2 Nut 3 8 16 S S Hex 3 Lockwasher 3 8 NN Bolt Hex 3 8 16 x 7 8 Long O Ring E SET 2 Washam 05700 021 35 93 Clip Retaining Rinse Head Bushing Lower Wash Manifold 1 Bearing Assembly Stainless Steel Ball 3 16 Stainless Steel Ball 1 8 Rinse Manifold Assembly Bolt Hex 8 816 x 1 1 4 Long Bearing Rinse Head 58 Posi
50. mmended by the chemical manufacturer The tank capacities of the machine can be found in the Specifications section of this manual 17 DELIME INSTRUCTIONS After the chemicals are added perform the following steps 5 e 10 11 12 13 14 15 16 17 Disconnect or turn off chemical feeder pumps Close the door Flip the Auto Manual Switch to Manual Run the machine for the length of time required by the chemical solution manufacturer Flip the Auto Manual Switch to Auto to shut the unit off Open the door and step away for 5 minutes Inspect the inside of the unit to determine if your expectations have been met If not you may need to run the delime solution through the unit again Once clean place the Auto Manual switch in Auto and turn the Power Switch off Drain the machine completely Close the door Place the Power Switch in the ON position to refill the unit Run the unit in Manual for 10 minutes Press the Power Switch to turn the unit off Open the door Drain the unit Flip the Auto Manual Switch to Auto Your machine is ready to use Auto Manual Switch Power Switch This equipment is not recommended for use with deionized water or other aggressive fluids Use of deionized water or other aggressive fluids will result in corrosion and failure of materials and components Use of deionized water or other aggressive fluids will void the manufacturer s warranty 07610 003 61 42
51. nd packed at the factory and is expected to arrive to you in new in undamaged condition However rough handling by carriers or others may result in there being damage to the unit while in transit If such a situation occurs do not return the unit to Jackson instead contact the carrier and ask them to send a representative to the site to inspect the damage to the unit and to complete an inspection report You must contact the carrier within 48 hours of receiving the machine Also contact the dealer that sold you the unit Once the machine has been removed from the container ensure that there are no missing parts from the machine This may not be obvious at first If it is discovered that an item is missing contact Jackson immediately to have the missing item shipped to you The dishmachine is designed to operate while being level This is important to prevent any damage to the machine during operation and to ensure the best results when washing ware The unit comes with adjustable bullet feet which can be turned using a pair of channel locks or by hand if the unit can be raised safely Ensure that the unit is level from side to side and from front to back before making any connections Raise Lower bold Frame with Adjustable Foot All plumbing connections must comply with all applicable local state and national plumbing codes The plumber is responsible for ensuring that the incoming water line is thoroughly flus
52. osed 4 Hold panel against side of dishmachine and push up 5 Panel will clip in at the top inside unit 6 Holes in false panel will line up with rack assembly holes 7 Re install screws for rack assembly which will secure false panel to unit 8 Re assemble the rack track in an L shape for a corner operation 12 07610 003 61 42 S OPERATION 13 PREPARATION OPERATING INSTRUCTIONS Before proceeding with the start up of the unit verify the following 1 The pan strainer and pump suction strainer are in place and are clean 2 The overflow tube and o ring are installed 3 That the wash and rinse arms are screwed securely into place and that their endcaps are tight The wash and rinse arms should rotate freely POWER UP energize the unit turn on the power at the service breaker The voltage should FILLING THE WASH TUB WARE PREPARATION PREPARATION have been previously verified as being correct If not the voltage will have to be verified Ensure that the delime switch is in the NORMAL position and place the power switch into the ON position The Tempstar should fill automatically and shut off when the appropriate level is reached just below the pan strainer Verify that the drain stopper is preventing the wash tub water from leaking excessively There may be some slight leakage from the drain hole Verify that there are no other leaks on the unit before proceeding any further The wash tub must
53. ous wash motor assemblies a wash motor assembly includes the wash motor and the pump end depending on the characteristics of the machine To ensure that you order the correct wash motor assembly for the model you are servicing please refer to the following table _ IO ae 5 Joosua i TempstarTempstar o o E E ET 2 0 Important note When servicing wash motor it is important to refer to the wiring schematic found on the motor to ensure that the motor is wired correctly Different manufacturers of motors may not use the same wire color codes and therefore your new motor which may have been built by someone different than who built your original motor may not connect using the same wires Always refer to the wiring diagrams on the motor you are installing If the motor you are installing has had the schematic removed contact Jackson WWS INC immediately for technical support 43 07610 003 61 42 S MOTOR amp PUMP ASSEMBLY Pump Only Assembly 50HZ Complete Pump amp Motor Assembly 50HZ Area indicated within box Casing is 06105 002 19 87 included 05700 002 85 38 Complete Pump amp Motor Assembly 60HZ 06105 002 69 78 Pump Only Assembly 602 Are
54. ove the drain stopper from the tub and allow the tub to drain NOTE the wash tank water will be hot so caution is advised Once the wash tub is drained remove the pump suction strainer Remove soil and debris from the strainer and set to the side Unscrew the wash and rinse arms from their manifolds Remove the endcaps and flush the arms with water Use a brush to clean out the inside of the arms If the nozzles appear to be clogged use a toothpick to remove the ob struction Wipe the inside of the unit out removing all soil and scraps Reassembly the wash and rinse arms and replace them in the unit The arms only need to be hand tight do not use tools to tighten them down Reinstall the drain stopper and strainers and close the doors 14 OPERATION DETERGENT CONTROL DETERGENT Detergent usage and water hardness are two factors that contribute greatly to how CONTROL efficiently your dishmachine will operate Using detergent in the proper amount can 15 become in time a source of substantial savings A qualified water treatment specialist can tell you what is needed for maximum efficiency from your detergent but you should still know some basics so you ll understand what they are talking about First you must understand that hard water greatly effects the performance of the dishmachine Water hardness is the amount of dissolved calcium and magnesium in the water supply The more dissolved solids in the water the greater the water har
55. r hardness problems have been solved there still must be proper training of dishmachine operators in how much detergent is to be used per cycle Talk with your water treatment specialist and detergent vendor and come up with a complete training program for operators Using too much detergent has as detrimental effects as using too little The proper amount of detergent must be used for job It is important to remember that certain menu items may require extra detergent by their nature and personnel need to be made aware of this Experience in using the dishmachine under a variety of conditions along with good training in the operation of the machine can go a long way in ensuring your dishmachine operates as efficiently as possible 07610 003 61 42 S DETERGENT CONTROL OPERATION 07610 003 61 42 S DETERGENT Certain dishmachine models require that chemicals be provided for proper operation CONTROL and sanitization Some models even require the installation of third party chemical CONTINUED feeders to introduce those chemicals to the machine Jackson does not recommend or endorse any brand name of chemicals or chemical dispensing equipment Contact your local chemical distributor for questions concerning these subjects Some dishmachines come equipped with integral solid detergent dispensers These dispensers are designed to accommodate detergents in a certain sized container If you have such a unit remember to explain this to your chemical di
56. rted note pertaining to corner installation pg 5 ____ _____ Added Ventless Operating Capacities on pg 2 Added Pressure Regulator Option Dimensions on pg 5 Added Ventless Machine Dimensions on pg 6 Added Ventless pipe line size on pg 9 Added Door interlock items on pg 23 Updated Tub amp Tub Assembly Thermostats on pg s 25 28 Added thermister to Rinse Tank Assembly on pg 30 Added Ventless Plumbing pg s 41 amp 42 Added Ventless and Energy Recovery Assembly pg 46 Updated Schematic pg s 54 amp 55 Added Solid State BB LT Schematic on page 58 amp 60 ____ _____ ____ _____ Changed 04820 002 01 32 to 04820 002 01 56 5 Added dele instructions O O ARL ARL JC ARL RLC RLC RLC MHH MHH KAP KAP KAP KAP KAP KAP KAP KAP KAP JH JH A A A A A A A N N N N N N N ackson Warewashing Systems TEMPSTAR Electrically heated high temp hot water sanitizing with booster heater door type dishmachine TEMPSTAR LT Electrically heated low temp chemical sanitizing no rinse booster door type dishmachine TEMPSTAR NB Electrically heated high temp hot water sanitizing no rinse booster door type dishmachine Jackson WWS Inc provides technical support for all of TEMPSTAR the dishmachines detailed with Ventless and Energy Recovery in this manual We strongly Electrically heated high temp hot water sanitizing with booster
57. s L1 L2 and L3 3 phase only to the appropriate terminals as they are marked on the terminal block Install the grounding wire into the lug provided Tighten the connections It is recommended that or another similar anti oxidation agent be used on all power connections Incoming Power Connection Ensure that the power switch is inthe OFF position and apply power to the dishmachine Check the incoming power at the terminal block and ensure it corresponds to the voltage listed on the data plate If not contact a qualified service agency to examine the problem Do not run the dishmachine if the voltage is too high or too low Shut off the service breaker and mark it as being for the dishmachine Advise all proper personnel of any problems and of the location of the service breaker Replace the control box cover and tighten down the screws 10 FALSE PANEL INSTALLATION Rack rail removed amp D MN for a corner operation LA False panel positioned in unit Insert this side SAN BACK C BACK SIDE b 11 07610 003 61 42 S FALSE PANEL INSTALLATION 1 Remove the rack assembly from the unit 2 False panel will mount inside the dishmachine 3 Position panel in unit on side to be cl
58. stributor upon first contacting them As explained before water temperature is an important factor in ensuring that your dishmachine functions properly The data plate located on each unit details what the minimum temperatures must be for either the incoming water supply the wash tank and the rinse tank depending on what model of dishmachine you have installed These temperatures may also be followed by temperatures that Jackson recommends to ensure the highest performance from you dishmachine However if the minimum requirements are not met the chances are your dishes will not be clean or sanitized Remember a dish can look clean but it may not be sanitized Instruct your dishmachine operators to observe the required temperatures and to report when they fall below the minimum allowed A loss of temperature can indicate a much larger problem such as a failed heater or it could also indicate that the hot water heater for your operation is not up to capacity and a larger one may need to be installed There are several factors to consider when installing your dishmachine to ensure that you get the best possible results from it and that it operates at peak efficiency for many years Discuss your concerns with your local chemical distributor and water treatment specialist before there is a problem 16 OPERATION DELIME proceed with the operation fill the dishmachine with the correct amount of INSTRUCTIONS delime solution as reco
59. the door is closed Power light is NOT illuminated Dishmachine will not run after the door is closed Power ON light is illuminated and the unit is filling Dishmachine runs continuously in the wash cycle Wash or rinse heater does not work Dishmachine fill slowly and or the rinse is weak Rinse water not reaching required temperature 07610 003 61 42 S Faulty rinse solenoid valve Faulty door switch Fouled faulty high level probe Service breaker tripped Machine not connected to power source Faulty power source Timer is faulty Wash motor faulty damaged Wash motor contactor faulty Machine is in Delime mode Timer motor is faulty Cam timer jammed by obstruction Faulty heater element Faulty heater contactor Misadjusted faulty thermostat s Clogged or obstructed rinse arms Low incoming water pressure Y strainer is clogged Faulty rinse heater Misadjusted faulty thermostat s Rinse thermometer is defective 1 2 Repair or replace valve as required Verify the wiring of the switch if correct replace the switch Clean probe if fouled If clean and still not working replace Reset If the breaker trips again contact an electrician to verify the amp draw of the machine Verify that the machine has been properly connected to the power source Verify the wiring o
60. tioning Bracket Manifold Tube 05700 011 34 63 07610 003 61 42 S TEMPSTAR VENTLESS SYSTEM ASSEMBLY PARTS 2 5 07610 003 61 4 ae 59 TEMPSTAR VENTLESS SYSTEM ASSEMBLY PARTS 07610 003 61 42 S QTY 1 DESCRIPTION Coil Heat Exchanger Inlet Cold Water Ring Water Inlet Plate Fan Mounting Upper Shroud Exhaust Box Gasket Heat Exchanger Gauge Coil Box Back Bolt 1 4 20 X 3 8 Hex Bracket Vacuum Breaker Shroud Hear Exchanger Nut Lock 10 24 S S Hex w Nylon Washer Flat Fan 3 62 Square 85 236V AC Corrosion Resistant Screw 6 32 X 1 1 2 Long Nut Lock 1 4 20 Hex Nylon Insert Continued 60 TEMPSTAR VENTLESS DOOR INTERLOCK DESCRIPTION Door Interlock Assembly 05700 004 23 06 Guide Block Door Lock Fitg 3216 Bik 05975 011 59 50 Connector 2 Conductor 05935 004 03 49 Cord SJ 55 LG 05700 004 24 31 61 Washer S S 1 4 20 1 0 05311 174 01 00 07610 003 61 42 DOOR INTERLOCK EXHAUST FAN TRANSFORMER BOX DOOR INTERLOCK SDI EXHAUST FAN CONTROL TRANSFORMER MOUNTING BOX Door Interlock Box Bottom Door Interlock Box Cover 05700 001 21 26 05700 001 21 27 OTHER DOOR INTERLOCK SDI COMPONENTS NOT SHOWN DESCRIPTION PART NUMBER Pipe Clamp found on the side of the machine 05700 000 35 05 Solenoid Electrical Interlock Option 04810 100 61 33 Relay 05945 111 47 51 Transformer Mounting
61. typical fixed trip circuit breaker sizes as listed in the NEC 2002 Edition Local codes may require more stringent protection than what is displayed here Always verify with your electrical service contractor that your circuit protection is adequate and meets all applicable national and local codes These numbers are provided in this manual simply for reference and may change without notice at any given time TEMPSTAR Electrical Characteristics RATINGS AMPS ELECTRICAL CIRCUIT s 12KWO240V 60 AMP 14KW 240V 70 AMP 12KW 460V 30 AMP 14KW 460V 35 AMP 12KWO240V 90 AMP 14KW 240V 100 AMP 12KW 240V 100 14KW 240V 110 AMP 12KWO240V 60 AMP 14KW 240V 60 AMP EEN This model is wired in a wye configuration for the heaters 6 07610 003 61 42 ELECTRICAL REQUIREMENTS TEMPSTAR LT TEMPSTAR NB Electrical Characteristics RINSE HEATER TOTAL TYPICAL RATINGS AMPS ELECTRICAL CIRCUIT 07610 003 61 42 S INSTRUCTIONS INSTALLATION VISUAL INSPECTION Before installing the unit check the container and machine for damage A damaged DO NOT THROW AWAY CONTAINER IF DAMAGE IS EVIDENT UNPACKING THE MACHINE LEVEL THE DISHMACHINE PLUMBING THE DISHMACHINE CONNECTING THE 07610 003 61 42 S DRAIN LINE container is an indicator that there may be some damage to the machine If there is damage to both the container and machine do not throw away the container The dishmachine has been inspected a

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