Operations and Service Manual
Contents
1. No Remarks EN Eo Parts 7 3 Pressure Regulating System Description Safety Valve Pressure Regulating Valve Chamber Valve 208V Chamber Valve 240V Smoke Outlet Cover ng valve specify if it has a hole in it Part No 40623 30591 45650 45725 30585 Item No Note When orderi 24 Parts 7 4 Lower Cabinet Area Item No Part No Description No Req d Remarks 1 45850 Drain Valve 1 2 78986 T Handle 1 3 76175 Drain Pan 1 25 Wiring 8 1 Parts List Item No Part No Description No Req d Remarks 1 24246 Computer Controller NCC 1 2 45650 Valve 208V 2 2 45725 Valve 240V 2 S 23751 Terminal Block 1 4 30967 Assembly Timer Mechanical 1 5 23904 Sensor Variable 1 6 23754 Safety Board 425 1 7 23774 Wire Nut Ceramic 2 8 25275 Wire Nut Blue 6 9 22250 Pilot Light 10 21190 Switch Power Rocker 1 11 32123 Contactor Assembly 1 2 21325 Element 240V Chip Burner 1 12 21300 Element 208V Chip Burner 1 3 21352 Element Heater Strip 240V 10 13 21351 Element Heater Strip 208V 10 4 23900 Sensor Safety 1 15 21829 Fan Component Cooling 1 6 21900 Fuse 15 Amp 2 17 21950 Fuse Holder 2 18 20225 Cord SO 8 3 80 19 22525 Plug 50 AMP 1 20 32234 Wiring Diagram 1 26 27 TAN 14 GA Q BROWN WHITE 6004 450 C HI TEMP a PURPLE WH2. Press Prog Adv key to complete programming Stop will alternately flash on display Now go to operating instructions 15 1 2 Operating Instructions Operating Instructions 3 Assumes controller was programmed by end user If not see To Program Cooking Controller page 15 Fillthe Chip Box full with the desired wood chips oak hickory or mesquite slide on the cover and place the Chip Box on the Smoke Element Chips approximately x x work best 3m x 13mm x 13mm If the cooker is to be used for a smoker place wood chips in front left smoke tray and secure door completely Chip Box should slide on easily with legs positioned on the right Put two cups 473 L of warm water in the bottom of the cooking cavity set the temperature to 335 degrees F 168 degrees C turn on the power switch and allow the unit to preheat for 30 minutes Press Start Stop button to begin preheating of unit Display will alternately read PRE followed by the inside temperature When preheat Temperature is reached a 10 second alternating alarm will sound and the CYCLE ON light blinks Prepare the food product place the prepared product on the product rack then close and secure the cooker door by rotating the Locking Arm and Spindle Handle clockwise If you are cooking ribs it is a good idea to add four cups 946L of water before placing the product into the cooking cavity DO NOT Overtighten The
3. 450 C BACK SIDE ALL HEATER STRIP WIRES ARE 14 TAN 600 450 C HI TEMP 29 Wiring 8 3 Parts List Item No Part No Description No Req d Remarks 1 24246 Computer Controller 1 2 45725 Valve 240V 2 3 23751 Terminal Block 1 4 30967 Timer Mechanical 1 5 23904 Sensor Variable 1 6 23754 Safety Board 425 1 7 23774 Wire Nut Ceramic 2 8 25275 Wire Nut Blue 6 9 22250 Pilot Light 1 10 21190 Switch Power 1 11 37881 Contactor Assembly 4 PL 240V 50Hz 1 12 21325 Element Chip Burner 240V 550W 1 3 21352 Element Heater Strip 240V 550W Ea 10 14 23900 Sensor Safety 1 15 21829 Fan Component Cooling 1 16 21900 Fuse 15 Amp 2 17 21950 Fuse Holder 2 18 20178 Cord Power 5Wire CE 925 9 37958 Wiring Diagram 1 30 31 00 um 0309 PWNS ES ee 0 CTT TPS 8 3 Wiring Schematic Giles Smoker 415 50 3 iring Wiring 8 4 Parts List Item No Part No Description No Req d Remarks 1 24246 Computer Controller 1 2 45725 Valve 240V 2 3 23751 Terminal Block 1 4 23751 Timer Block 1 5 23904 Sensor Variable 1 6 23754 Safety Board 425 1 7 23774 Wire Nut Ceramic 2 8 25275 Wire Nut Blue 6 9 22250 Pilot Light 1 10 21190 Switch Power 1 11 32135 Contactor Assembly 40A 220
4. COOLING FAN POWER LIGHT GREEN HEAT ON LIGHT ORANGE HEAT CONTACTOR HI TEMP LIGHT RED PRESSURE RELEASE VALVE SMOKE LIGHT BLUE SMOKE VENT VALVE CHIPBOX HEATER 35 afr Wiring 8 6 Wiring Schematic Giles Smoker 208 240 60 1 208 240 L1 2 GND HEAT CONTACTOR 1 15 AMP FUSE MAIN POWER SW HI TEMP SAFETY BD PWR 1 E TIMER TEMP CONTROLLER UNIT 425 HI TEMP LIMIT BD OFF S TEMP CONTROLLER OVER TEMP TEMP CONTROLLER PRESSURE RELEASE RELEASE OFF SMOKE TIMER TIMING Notes 36 Notes Notes 38 Inside Back Cover Does Not Print GLES FOODSERVICE EQUIPMENT Giles Enterprises Inc Box 210247 2750 Gunter Park Drive West e Montgomery AL 36121 0247 USA 334 272 1457 Service Hotline 1 800 554 4537 USA Canada Only FAX 334 272 3561 www gilesent com
5. G Temperature Controller bad H Chamber valve bad A Improper supply voltage Bad element s B C Faulty temperature Controller D Bad Variable Probe A Low Voltage B Bad Hi limit Probe C Faulty Hi limit Board D Sticking contractor A Cycle Power B Programming to Fast C Power Surge Problem SMOKER WILL NOT TURN ON No power light PRESSURE NOT BUILDING in the cooking cavity water in the cooking cavity SMOKER WILL NOT SUPPLY HEAT Power Light On Hi Limit Light Not On SMOKER WILL NOT HEAT OR OVERHEATS Power Light On Hi Limit Light On TIMER IS STUCK IN HOLD MODE Parts 7 1 Control Components Item No Part No Description No Reg d Remarks 1 23751 Terminal Block 1 ot Shown 2 30967 Timer Mechanical 30 min 1 3 24246 Computer Controller 4 23754 Hi limit Temp Controller 1 ot Shown 5 22250 Pilot Light 1 6 21190 Switch Power 7 32123 Contractor Assembly ot Shown 8 21829 Fan Component Cooling ot Shown 22 Parts 7 2 Cooking Cavity Item No Part No Description No Remarks 1 21325 Element Wood Chip Box 240V 1 1 21300 Element Wood Chip Box 208V 1 2 30580 Chip Box 1 3 48001 Rack Assembly Complete 1 4 48003 Sliding Shelf 1 5 23904 Variable Probe type K 1 6 23900 Hi limit Probe 1 7 45058 Pressure Gauge 1 8 42650 Door Gasket 1 Use Dow Corning RTV 732 for joint in Gasket
6. 3 Giles Smoker Components Computer Control Operation om The Computer Controller is used to select the desired cooking time and temperature Start Stop Start or Stop Cooking Cycle 2 A Increase Time or Temperature 3 y Decrease Time or Temperature 4 Prog Adv Change Controller Program Menu Time Temperature amp Hold 12 Giles Smoker Components 2 4 Computer Control Operation Preheat Mode The PREHEAT mode brings the unit up to your selected PREHEAT temperature with PRE alternating with actual process temperature When your PREHEAT temperature is reached the controller beeps for 10 seconds and then goes into a pause wait Status The CYCLE ON indicator light will flash and the actual oven temperature followed by PRE will alternate in the display Timed Cooking Mode After loading product the cooking cycle can be started by pressing the START STOP key which turns the CYCLE ON light on The cooking cycle begins and the digital clock will start counting down from your pro grammed time This time alternates on your display with actual cooker temperature The digital display counts down to 00 00 and switches control to the HOLD mode A ten second continuous alarm sounds signifying the end of the cook time The controller switches into HOLD Note If HOLD mode is programmed OFF the cooker will cease all further heating at this point Hold Mode T
7. Door Spindles Set the Smoke Timer for 15 minutes Time settings will vary by product After smoke timer runs out of time the cooking cycle must be started by pushing the Start Stop key When the cook cycle is complete a ten second continuous alarm sounds and the cooker will auto matically depressurize Caution To prevent injury or burns DO NOT open door until the pressure gauge registers 0 pounds of pressure Remove product if the HOLD feature is pro grammed OFF otherwise oven starts holding at your programmed temperature Time displayed now becomes a total elapsed time indicator HRS MIN in the HOLD cycle Turn the Power Switch to the OFF position Unlock the cooker door by slowly rotating the Spindle Handle and Locking Arm counterclockwise Grasp the spindle handle with both hands and pull the door straight out Remove the cooked product 1 Cooking Capacity Quantity Meat Ibs kg 5 1 7 9 Ibs 2 3 3 6 kg 2 6 Ibs 1 2 kg 11 9 14 1 Ibs 5 4 6 4 kg 16 1 20 Ibs 7 3kg 9 1kg Boston Butts Chicken Quarters 5 4 to 6 4 kg Turkeys 7 3 to 9 1 kg Hams 2 20 4 2 16 Cleaning Instructions 4 Cleaning Instructions DAILY Cleaning The cleaning of the Giles Smoker is simple and should be performed after each day s use 1 Open the cooking chamber door and remove the Product Rack 2 Slowly pour a pitcher of warm water in the bottom of the cooking cavity while the unit is hot Scrape the bot
8. HIGH LIMIT LIGHT IS ON The Smoke Indicator Light illuminates when the Smoke Timer is activated This indicates the smoke cycle is in progress The Computer Controller is used to select the desired cooking time and temperature The Smoke Timer is used to activate the smoke cycle for up to 30 minutes Pressure does not build in the cooking cavity during the smoke cycle The Locking Arm Handle is used to engage and release the Cooking Chamber Doors locking arms The Spindle Handle is rotated clockwise to seal the cooking chamber door after the Locking Arms are engaged DO NOT use a lot of pressure to seal door as it might cause damage to threaded shafts The Pressure Gauge shows the amount of pressure in the cooking cavity DESCRIPTION Power Switch Power Indicator Light Heat Indicator Light High Limit Indicator Light Smoke Indicator Light Computer Control Smoke Timer Locking Arm Handle Spindle Handle Pressure Gauge ITEM 1 Fig 1 2 Fig 1 3 Fig 1 4 Fig 1 5 Fig 1 6 Fig 1 7 Fig 1 8 Fig 1 9 Fig 1 10 Fig 1 Giles Smoker Components Figure 2 Cooking Camber o 2 8 m fo Gilas ss Smoker ges Giles Smoker Components FUNCTION The Smoke Element heats the Chip Box The Chip Box holds the wood chips during the smoking process The Product Rack supports the product which can be laid directly on the rack
9. Optional metal baskets can be provided if desired The Temperature Probe senses the cooking cavity tempera ture and help regulate the cooking process 2 2 Cooking Chamber DESCRIPTION Smoke Element Chip Box Product Rack Temperature Probe 8 High Limit Probe ITEM 1 Fig 2 2 Fig 2 3 Fig 2 4 Fig 2 Giles Smoker Components Figure 3 Giles Smoker Components 2 3 Pressure Regulating System FUNCTION The Safety Valve is designed to release excess pressure from the cooking chamber if the pressure regulating system fails The Pressure Regulating Valve contains a free moving weight which keeps the cooking chamber pressure consistent The pressure regulating valve must be cleaned once per day Refer to the cleaning section of this manual for detailed cleaning instructions NOTE Failure to clean this valve can cause equipment damage or bodily injury The Smoke Valve opens during the smoke cycle and allows the smoke to move freely about the cooking chamber Pressure will build inside the cooking chamber at the end of the smoke cycle The Depressurization Valve releases the cooking chamber pressure at the end of the cooking cycle The Smoke Outlet is the point where the smoke and pressure exit the cooking chamber 11 DESCRIPTION Safety Valve Pressure Regulating Valve Chamber Valve Depressurization Valve Smoke Outlet ITEM 1 Fig 3 2 Fig 3 3 Fig 3 4 Fig 3 5 Fig
10. Smoke Pit for AAA 20 eie t t A 21 Parts ER O A 22 gaa N o Introduction Introduction Congratulations on the purchase of your new Giles Smoker The Giles model CSP is a three in one cooker which uses smoking oven roasting and waterless pressure to cook meats and vegetables to perfection Special features of the Giles Smoker include horizontal loading automatic cook smoke cycle built in wood burner cold smoke cycle and meat probe To help protect your investment in this state of the art cooking equipment we recommend you take a few moments to familiarize yourself with the installation cleaning and maintenance procedures contained in this manual Adherence to these recommended procedures minimizes the potential for costly Down Time and equipment repairs Parts Ordering and Service Information If you require repair or assistance please contact your local independent distributor If you require further assistance please contact our corporate office in Montgomery Alabama at 1 800 554 4537 Please have the following information available when calling for assistance It may be helpful to record this information in the blanks provided below for a quick reference 1 Model Number a 2 Serial Number 3 Phase 4 Voltage Zn 5 Nature of Problem The above information can be found on the Rating Plate l
11. rating plate on the rear of the unit to determine the correct power supply Giles Smoker Components Figure 1 The Giles Smoker Giles Smoker Components 2 Giles Smoker Components and Their Function The following section is designed to introduce you to the controls used in the operation of this equipment IMPORTANT NOTE Do not attempt operation of this unit until you have located each control discussed and fully understand their intended function Failure to do so may result in improper operation resulting in equipment damage or personal injury to the operator Please review this section carefully before proceeding any further Refer to the accompanying photographs for the location of the components discussed 2 1 Control Panel and cooking Cavity Door FUNCTION The Power Switch is a two Position switch Switch upward to the ON position for operation The green power light is on when the equipment s master power switch is in the ON position The orange heat indicator light will be on when the equip ment s heating elements are operating When the selected operating temperature is reached the light will go off The High Limit Indicator illuminates as a result of power being shut off to the equipment s heating elements by the built in solid state control circuit as a safeguard against over heating Should this light come on during operation refer to the troubleshooting section of this manual NEVER COOK WHEN THE
12. 2 75 PSI 17kPa to 19 kPa At the end of the 60 minute cook cycle the unit will vent through the valve on the top of the unit Do not open the door until the gauge reads zero pressure Open the door carefully and visually check for the meat pulling away from the bone per your guidelines If the ribs are large they may need ten more minutes of cooking 19 5 1 10 11 12 13 14 15 16 Preparing The Smoke Pit For Cooking Preparing the Smoke Pit for Smoked Chicken Open cabinet door and close drain valve located in lower cabinet Add wood chips to box Fill box half full x Y chips work best Place the cover on the chip box and slide onto the rod located in left front of the smoker box Remove racks from the oven Pour one gallon of warm water into top smoker cabinet Close and lock the door Set thermostat to 325 F 162 C and set preheat to 325 F 162 C Allow oven to preheat 30 minutes While the oven 15 preheating place the chicken onto racks and season as instructed Open smoker door and place the racks of chicken quickly into the oven Close and lock the door Place the control system in the pause mode Lower the preheat setting to 250 F 121 C Set the cook time to 20 minutes Turn the smoke timer to 10 minutes and press the start button twice The cook cycle light should come on After the smoke timer turns off the cook pressure will increase between 2 5 psi and 2 75 ps
13. ITE WHITE RED 078 9 6007 450 C Wiring Wiring Diagram Giles Smoker 208 240 60 1 EST 5472 24 BACK SIDE O SMOKE UMIT o BLUE LT RED LT 3 Ano9 vo wi NYL 2 DS A009 WO Wl NYL amai iM 2 DSP o09 Yo vi NYL DSt A009 VO 91 WHITE RED 3 1 g 4 NOTE UNLESS OTHERWISE NOTED 8 1 Wiring 8 2 Parts List Item No Part No Description No Req d Remarks 1 24246 Computer Controller 1 2 45725 Valve 240V 2 3 23751 Terminal Block 1 4 30967 Assembly Timer Mechanical 1 5 23904 Sensor Variable 1 6 23754 Safety Board 425 1 7 23774 Wire Nut Ceramic 2 8 25275 Wire Nut Blue 6 9 22250 Pilot Light 1 10 21190 Switch Power 1 11 37882 Contactor Assembly 2 PL 240V 50Hz 1 11 32123 Contactor Assembly 2 PL 230V 50Hz 1 12 21325 Element Chip Burner 240V 550W 1 13 21352 Element Heat Strip 240V 550W 10 14 23900 Sensor Safety 1 15 21829 Fan Component Cooling 1 16 21900 Fuse 15 Amp 2 17 21950 Fuse Holder 2 18 20178 Cord 10 3 CE 80 19 37870 Wiring Diagram 1 28 Wiring 8 2 Wiring Diagram Giles Smoker 230 240 50 1 NOTE UNLESS OTHERWISE NOTED ALL WIRES ARE 18 GAGE ALL TAN 14 WIRES ARE RATED 600v
14. Operations and Service Manual Smoker Model CSP OA 1 1 Giles Enterprises Inc Gil ee Box 210247 2750 Gunter Park Drive West e Montgomery AL 36121 0247 USA FOODSERVICE EQUIPMENT 334 272 1457 e Service Hotline 1 800 554 4537 USA amp Canada Only FAX 334 272 3561 www gilesent com Form No 64840 4 01 Inside Front Cover Does Not Print Safety Precautions FOR YOUR SAFETY DO NOT store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance 0 Warning Improper installation adjustment alteration service or maintenance can cause property damage injury or death Read the installation operating and maintenance instructions thoroughly before installing or servicing this equipment POST INA PROMINENT LOCATION Left Blank Intentionally Does Not Print Table of Contents Introduction 2 Installation Installation Instructions 3 Uncrating the Giles Smoker Electrical RequireMentS as 5 Giles Smoker Components and Their Functions s hh hh hs 7 Control Panel and Cooking Cavity Door 7 Cooking Chamber ee pepa ee Pressure Regulating System Computer Control Operation Operating Instructions 16 Cleaning Instructions u unse essen 17 Preparing the Smoke Pit for e 19 Preparing the Smoke Pit for Baby Back 19 Preparing the
15. V 4 PL 1 12 21325 Element Chip Burner 240V 550W 1 3 21352 Element Heater Strip 240V 550W Ea 10 14 23900 Sensor Safety 1 15 21829 Fan Component Cooling 1 16 21900 Fuse 15 Amp 2 17 21950 Fuse Holder 2 18 20178 Cord Power 10 5 CE 80 9 33569 Wiring Diagram 1 32 Wiring 8 4 Wiring Schematic Giles Smoker 380 50 1 Bu mofa 23 gh h gi O 2 Fa pu ES 9 5 aT Teel S a 3 o f s y 5 e g td aj ng EE ALL HEATER STRIP WIRES ARE 14 TAN 600V 450 C HI TEMP 33 15 AMP FUSE MAIN POWER SW COOLING FAN POWER LIGHT GREEN HEAT ON LIGHT ORANGE HEAT CONTACTOR COIL HI TEMP LIGHT RED PRESSURE RELEASE VALVE SMOKE LIGHT BLUE SMOKE VENT VALVE CHIPBOX HEATER Wiring 8 5 Wiring Schematic Giles Smoker 380 50 3 415 50 3 208 240VAC N LI 1312 GND HEAT CONTACTOR ul 12 425 HI TEMP SAFETY BD PWR ul 2 TIMER TEMP CONTROLLER UNIT HI TEMP OFF LIMIT BD 0 K OVER TEMP RELEASE OFF NC C o TIMING 15 AMP FUSE MAIN POWER SW TEMP CONTROLLER TEMP CONTROLLER PRESSURE RELEASE SMOKE TIMER 34 15 AMP FUSE MAIN POWER SW
16. ed cleaned inspected and reinstalled annually Loctite No 565 PST sealant or Teflon tape should be used when reinstalling the valve to ensure a good seal 18 Preparing The Smoke Pit For Cooking Preparing the Smoke Pit for Baby Back Ribs Open the cabinet door and close drain valve located in lower cabinet Add wood chips to chip box Fill box half full x Y x Y amm 13mm 13mm chips work best Place cover on chip box and slide onto rod located in left front of smoker box DO NOT force Chip Box onto rod legs will be on the outside Remove racks from oven Pour one gallon 3 8L of warm water in the bottom of the Cooking Cavity Close and lock the door Set thermostat to 325 F 162 C and set preheat to 325 F 162 C Allow oven to preheat 30 minutes While the oven is preheating determine the quantity of ribs to be cooked in this load Place no more than four rib slabs bone side up onto each rack until all rib slabs are on racks Remember to peel off the membrane of each rib section and to add seasoning Open smoker door and place the racks of ribs quickly into the oven Close and lock the door Place the control system in the pause mode Lower the preheat setting to 250 F 121 C Set cook time to 60 minutes Turn smoke timer to 20 minutes and press the start button twice The cook cycle light should come on After the smoke timer turns off the cook pressure will increase between 2 5 PSI and
17. fficient rating and gauge for the equipment being operated 8 The supply cord plug must be accessible after appliance is installed 9 If the supply cord is damaged it must be replaced by the manufacturer or its service agent or a similarly qualified person in order to avoid a hazard DO NOT Modify Alter or Add Attachments to This Equipment Installation 1 2 Uncrating the Giles Smoker Your Giles Smoker may arrive enclosed by a wooden crate If your unit arrived uncrated go to Section 1 3 The Smoker is secured to a wooden platform by means of high tensile strength strapping 1 Carefully cut and remove the plastic shipping wrap and the strapping mentioned above 2 Use pliers to loosen wire hooks which secure the two piece wooden crate around the unit Remove the wooden crate 3 Carefully remove the fryer from the shipping platform Your new Giles Smoker is extremely heavy and great care should be taken in lifting or moving the unit to prevent personal injury or equipment damage 1 3 Electrical Requirements Giles Smoker Components WARNING Equipment must be adequately and properly grounded Improper grounding may result in electrical shock Always refer to your local electrical code to ensure proper grounding of this or any other equipment Always consult with an electrician or other qualified service person to ensure that breakers and wiring are of sufficient rating and gauge for the equip ment being operated Check the
18. his mode can be programmed ON or OFF depending on needs When this mode is on via a programmed Hold temperature the cooker will start dropping to your pro grammed Holding temperature where it will be maintained The digital display alternates HOLD and the total elapsed time in the HOLD cycle HRS MIN After the product has been cooked it can be held safely at the minimum programmable Hold temperature of 150 66 C for up to 24 HOURS This is particularly con venient for tenderizing all grades of meat via meats enzyme tissue reaction process 13 Giles Smoker Components Controller Operation after Power Failure In the event of a power failure the oven controller will suspend operation and when power is restored it will resume operation to the cooking parameters and at the cycle progress point prior to the power failure Pause Cancel Operation In Cook Mode Operation of the Start Stop button during an oven cooking cycle will initiate the pause mode signified by the flashing cycle ON indicator During the pause mode the controller will continue to regulate the oven temperature at the programmed temperature but the countdown of the timer is stopped When the con troller is in the pause mode any cooking parameter can be changed by depressing the program advance button until the desired cooking parameter indicator turns on The digital readout will display the value of the selected cooking parameter and by depressing the UP
19. i 17kPa to 19 kPa At the end of the 20 minute cook cycle the unit will vent through the valve on the top of the unit Do not open the door until the gauge reads zero pressure Open the door carefully and check the inter nal temperature of the breast It should be 1655 74 C 5 2 10 11 12 13 14 15 20 Repair Procedure A Connect to proper power source B Replace power switch C Turn on circuit breaker A Wait for smoke cycle to end B Place a small pan of water in cooking cavity C Close drain valve D Clean Smoke Timer dial plate or replace timer E Replace door gasket F Clean pressure regulating valve G Replace Temperature Controller H Replace Chamber valve Connect to proper Voltage Replace bad element s Replace temperature Controller Replace Variable Probe gt 0 A Provide proper supply voltage B Replace Hi limit Probe C Replace Faulty Hi Limit Controller D Replace contractor A Turn Power off for 10 seconds and retry B Push and hold Start Stop key to release Hold Mode C Contact Service Agent 21 Troubleshooting Probable Cause A Not connected to power source B Power switch bad C Circuit breaker not turned on A Smoke Cycle has not ended B Not enough water in the cooking cavity C Drain valve open D Smoke Timer stuck E Door Gasket is worn F Pressure regulating valve stuck
20. ocated in the equipment s back Installation 1 1 Installation Instructions This section provides a summary of the procedures necessary for proper installation of your new Giles Smoker To prevent personal injury or equipment damage please ensure the following steps are taken Warning DO NOT store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance 1 Keep the appliance and surrounding area free and clear from combustible materials 2 Please retain this manual for future reference 3 Please note wiring diagrams for this appliance are located in the rear of this manual 4 Please ensure this appliance is electrically grounded and installed in accordance with the National Electric Code ANSI NFPA NO 70 1984 5 Please provide adequate room for servicing and proper operation of this appliance Also provide adequate ventilation in the operating area where necessary 6 Always consult with an electrician or other qualified individual prior to installation 7 Ensure voltage and amperage supplied to the unit are as specified on the fryer s rating plate Warning Equipment must be adequately and properly grounded Improper grounding may result in electrical shock Always refer to your local electrical code to ensure proper grounding of this or any other electrical equipment Always consult with an electrician or other qualified service person to ensure that breakers and wiring are of su
21. or the DOWN button the value can be set as desired To resume the oven cooking cycle depress the Start Stop button The CYCLE ON indicator will turn on and if the controller was in the timed cook cycle when the pause mode was initiated the timer countdown will resume To cancel the oven cooking cycle depress and hold the Start Stop button until the Cycle ON indicator turns off 14 Giles Smoker Components To Program the Cooking Controller Customizing End Users Special Needs Press power rocker switch Press and hold Start Stop button until Stop flashes Press Prog Adv button until Preheat Temp light comes on Press Up or Down keys until your desired preheat temperature is displayed To turn preheat cycle off press the Down key to OFF at 149 Press Prog Adv button and Cook Temp light comes on Press Up or Down keys until your desired cook temperature is displayed NOTE Setting cook time to OFF will cook indefi nitely until either Start Stop key is pressed or the main power switch is turned off Press Prog Adv button and Cook Time light comes on Press Prog Adv button and Hold Temp light comes on Press Up or Down keys until your desired hold temperature is displayed NOTE To turn Hold cycle OFF press Down key to OFF which is where 1515 66 would otherwise be
22. sure the dead weight valve is always free to operate properly Dead Weight m 1 Remove the knurled top of the pressure regulating valve second from the left as you look at the back of the machine by turning it counterclock CE wise Lift out the dead weight Steam Orifice 2 Clean dead weight with a biodegradable degreaser Simple Green or Clear Magic 3 Clean hole between dead weight and the oven with Y 6 4mm pipe brush and degreaser 4 Reassemble valve Check this every day to ensure proper cleaning 17 Cleaning Instructions MONTHLY Cleaning This cleaning is completed for all valves which are used during the cooking process 1 Open the cooking chamber and remove the product rack 2 Close drain valve and pour 1 gallon 3 8L of water in the bottom of the cooking cavity Add 4 caps of dishwashing liquid Stir detergent into water completely The use of caustic cleaners could damage the unit and may void the warranty DO NOT use overcleaner 3 Close the door and set the thermostat to 335 F 168 C 4 Set the cook timer for 1 hour 5 Close door and lock 6 Begin cook cycle 7 When cook cycle has finished release pressure and open door 8 Empty soap water through the drain and rinse with fresh water Wipe dry with a clean towel ANNUAL Cleaning In addition to the daily and monthly cleaning procedures mentioned earlier in this chapter the Safety Valve Pg 10 Fig 3 Item 1 should be remov
23. tom with a spatula 3 Open the T Handle located on the drain beneath the cooking chamber The drain is opened by turning it counterclockwise 4 Remove excess water and drippings from the cooking chamber by scraping toward the drain hole located in the bottom of the cooking chamber After the water and drippings have been removed from the cooking chamber close the drain valve and wipe down the inside of the cooking chamber with a damp cloth 5 Remove the drain pan located below the drain valve The drain pan should be emptied in a receptacle acceptable to local codes After washing the drain pan return it to its position under the drain valve 6 Wash the rack and shelves thoroughly with a biodegradable degreaser Simple Green or Clear Magic DO NOT use steel wool oven cleaner or fryer boilout 7 Remove the knurled top of the Pressure Regulating Valve by turning it counterclockwise lift out the Dead Weight and clean the inside of the Steam Orifice using a Y 6 4mm brush or pipe cleaners Clean the inside of the valve with alcohol After cleaning reassemble the valve Do Not over tighten the top of the vlave Caution Failure to clean the Dead Weight can damage equipment or cause bodily injury 8 Push a bottle brush through the Smoke Outlet and into the cooking cavity This will keep the Smoke Outlet clear of debris and food accumulation Daily Valve Cleaning Knurled Top 2 This cleaning is done to en
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