ADU-40CF Manual
Contents
1. Sink unit surgical Aluminum legs 4 ntake and waste hoses Cold water manual pump ON OFF foot switch 120V and 230V power cords Instrument tray 6 1 2 x 10 in Grounding lug Alternate source regulator 2 copies Operations Service Manual CE Advena Ltd Pure Offices Plato Close Warwick Items not furnished Jerry cans or alternate water supply Waste water Jerry can 120 230 50 60Hz single phase electrical power supply Storage and handling precautions Avoid freezing To protect internal components purge the sink s tank and lines prior to unattended periods in sub freezing conditions Environmental conditions e Operating Temperature 1 to 45 C 34 to 113 F Transport Storage Temperature 1 to 60 C 34 to 140 F Relative Humidity 5 to 95 non condensing Altitude 0 to 3048 meters 0 to 10 000 feet CV346WE UK WARNING This device has been tested and found to comply with the emissions requirements of IEC 60601 1 2 2001 09 These requirements provide reasonable protection against harmful electromagnetic interference in a typical medical installation However high levels of radio frequency RF emissions from electrical devices such as cellular phones may disrupt the performance of this device To mitigate disruptive electromagnetic interference position this device away from RF transmitters and other sources of electromagnetic energy2. Poge 3 Preparations for use and installation instructions After removal from its original packaging the ADU 40CF will include the following items Case Contents Figs Al amp A2 Sink assembly 1 MIL Spec carry case 1 Operation amp Service Manuals 2 Accessory pouches 3 Optional Soap Dispenser pouch 1 Optional Leg Support Kit pouch 1 Figure Al Open Case with Figure A2 Open Case with Accessories Pouches Optional Spout amp Optional Accessories Pouches Legs Pouches in lid Figs 2 amp 2B Legs 4 Optional AA 04CF Legs Support Kit Figure BI Legs Pouch Figure B2 Optional 04 Legs Support Kit Pouch Electronics Pouch in basin Fig C 120V power cord 230V power cord Foot switch Instrument tray Optional AA 04SD Soap Dispenser Pouch Fig D i i j L Fi Optional AA 04SD Mounting Bracket Assembly Figure C Electronics Pouch Figure AT pon i Q Foot Pedal amp Hose Assembly Q Dispenser Bottle Plumbing Pouch in basin Fig E Intake hose assembly Waste hose assembly Q Cold water pump assembly Q Alternate source regulator assembly Page 4 Figure E Plumbing Pouch Assembly 1 After removing the ADU 40CF Command Air Field Sink from its original packaging unfasten all perimeter latches and remove the cover Locate the accessory pouches and lift the sink from the carry case Refer to Figure A 2 Remove the fo
3. 6520 01 534 7852 Figure and Part Number Quantity Part Name or Description Index Number Poge 18 4B 1 460823 08 1 Nut ADU 40CF spout guide cmpl 4B 2 461469 08 1 Cap hot cold spout cmpl 4B 3 510610 3 Screw socket head 4 40x5 8 stnl 4B 4 510433 1 Washer split 4 stnl 4B 5 520079 1 O ring 0 487 ID x 0 103 wide 4B 6 461468 08 1 Tank fitting hot cold spout cmpl 4B 7 330446 1 Tube assembly hot cold 4B 8 461464 1 Ball spout cmpl 4B 9 510608 1 Spring compression 4B 10 461470 1 Plunger hot cold spout 4B 11 461537 08 1 Cap locking hot cold cmpl 4B 12 730553 08 1 Fitting Qd 5 16 Inch ID Mod Figure 3 Tank internal not shown Figure 4A Spout internal not shown Figure 4B Optional AA 04EXS 15 inch Spout NSN 6520 01 534 7852 19 Reference Figures 5A 5B and 6 Legs Pouch Optional AA 04CF Legs Support Pouch NSN 6520 01 537 4224 and Electronics Pouch Page 20 Figure and Part Number Quantity Part Name or Description Index Number SA 1 330250 4 Sink leg SA 2 410127 1 Leg pouch 5 3 730290 0 Leg tip rubber 7 8 ID 5B 1 120300 2 Leg support assembly sink 5B 2 410158 08 1 Leg support pouch 6 1 330246 1 Accessory tray 6 2 510325 0 Thumbscrew accessory tray 6 3 AE 7P 1 Footswitch 6 4 840049 1 120V Power cord NSN 6530 01 537 7354 6 5 840007 1 230V power cord 6 6 410130 1 Elect
4. Channel lock pliers and 8 in crescent wrench 1 Loosen the 1 75 in hex nut at the base of the spout guide Ww ct Dom pou 2 Remove the spout guide from the heating Guide tank by wrenching on the hex fitting at the Hex Nut top of the guide Note If using the optional 15 inch spout wrench on the flats on the sides of the pivotal spout guide Figure LI Spout Removal Figure L2 Optional AA 04EXS 15 Inch Spout Removal 3 Lift the spout assembly out of the tank 4 Replace by reversing steps Chassis removal Figure M Tools 1 8 hex drive or Allen wrench and a 5 16 open face wrench or crescent wrench 5 Loosen the eight screws located around the perimeter of the sink chassis 6 Lift the sink chassis and locate the chassis ground lead and L E D wiring Remove L E D wiring connector from the control board If Figure M Ground necessary remove the ground lead from the sink chassis 7 Reassemble by reversing steps Once the interior of the sink has been accessed the following services can be performed Replacing fuses 2 The control board heating element protected by the 15 fuse and the pump is protected by the 2A fuse Both these fuses are located on a bracket atop the solenoid valve The fuses are not intended to be operator replaceable A blown fuse is a symptom of a more serious problem with one of the parent components Inspect the appropriate system elements before re
5. 2 gt ALSNIS T NId WDA SITA 7 HOLIMS LL DAYZZ 13A HOLIMS 13A31 Page 14 Figure T Plumbing Schematic Spout Assembly Water Storage Tank Waste Hose Assembly TA Solenoid Valve Waste Water Reservoir Regulator b po Assembly Alternate e a Water Source 5 psi Cold Water Foot Pump Assembly Water Source 2 psi to 10 psi Poge 15 Itemized Parts List Reference Figure 1 Sink Figure and Part Number Quantity Part Name or Description Index Number 1 1 330280 1 Basin 1 2 730291 1 Sink drain assembly 1 3 330290 1 Drain adapter 1 4 460862 1 Gasket drain adapter 1 5 330247 08 1 Sink chassis 1 6 510019 8 Washer nylon 196ID x 4370D x 062 1 7 Commercial 4 Washer flat 10 Stnl 1 8 Commercial 4 Nut Nyloc 10 24 Stnl 1 9 850061 2 LED Lens Diffuser 1 10 520076 2 O Ring 231 x 07w LED mount 1 11 510594 2 Washer nylon 2811D x 500OD x 031 Feference Fi
6. OPERATIONS SERVICE MANUAL PARTS LIST ADU 40CF NSN 6520 01 456 5380 Aseptico O Box 1548 Woodinville WA 98072 1548 1 800 426 5913 425 487 3157 Fax 360 668 8722 email info aseptico com Internet www aseptico com TABLE OF CONTENTS Safety Precautions sson kuu he Ged EOS UND DN o 2 Introduction uhay iss cia id URINE EE un de oa PE sca Rau RE EN ed 3 PULPOSE eee t Pte e erba priu lo a aa ae uuu i ks 3 Pertormance CharacteristiCs spa A V 3 Items Furnished uya SO su usr h h Nu Nea leader hate 3 Preparation For Installation 4 Component Locations sees ese e s pnb dee Os 4 Assembl a ob h ua kuqa baka o nao i ne gt Water Source Informations A Tusuq u 6 a AO LEN Gd eh a 6 Water Delivery Systein ED NR o Ford eres 6 Heating Systemi se ces nr V Oboe Reread ae es 7 Operating Instr ctions ss eonia r u D ek Sedat Pet sas A kus uu sa 7 Start Up Procedures kar sus A les e eire 7 Waste Water Management us n u yaaa akapa De wen maaa COURS P pss ua 7 Shutdown Procedute uy nn Bd da LPS ene et e ehe s 7 Daily Cl
7. asin 11 Store the leg and optional leg support pouches in the lid Place the lid and secure all perimeter latches Reference figure A Daily cleaning All hoses which have come in contact with waste water during operation must be disinfected with a dilute bleach or equivalent solution prior to storage Disinfect exposed sink parts in accordance with conventional medical dental practice Daily functional checklist Observation of the following conditions will ensure that the ADU 40CF is functioning normally 1 The green L E D by the spout lights when the unit is connected to a power source 2 The pump can be heard running when the ON OFF footswitch is depressed 3 The spout is fully extended 4 When the tank is filled the orange L E D lights indicating the heating element is operating 5 Once primed the intake lines retain their water level when the pump is not operating Maintenance and Servicing Instructions Cleaning and lubrication The external surfaces of the ADU 40CF s chassis spout basin and accessory tray can be cleaned with a commercial dental disinfectant Sink hoses contacting waste water must be disinfected after each session To minimize the risk of corrosion chlorine based cleaners should not be used to clean the interior of the water storage tank or the sink s legs After a time the lines used in the plumbing may develop a milky mineral deposit This scale can be reduced by flushing the lines with a dilute bl
8. aste water jerry can not provided Secure the line using the push on cap Refer to Figure H 7 If desired attach the components of the cold water pump assembly refer to Figure E to dispense cold water a Unpack the manual foot pump and tubing assembly b Attach the hose adapter to the sink spigot Refer to Figure I c Place the foot pump on a level section of ground and attach the other end to water source Prime the lines by depressing the foot pump several times until water flows into the sink Refer to Figure E 8 Remove the contents of the electronics pouch Attach the electric ON OFF foot switch to the foot switch connector labeled FOOT Figure H Connections T 9 Select the appropriate power cord for the power source Connect the cord Tray the underside of the sink and secure it using the retaining clip connector Plug the other end into the power source The sink will operate on either a 120V or a 230V power supply The green L E D by the spout will light 1 indicating power Refer to Figure H Figure I Spout Connection Page 5 Poge 10 If desired attach the instrument tray and or optional soap dispenser to either side of the sink a Instrument Tray Secure the tray with the thumbscrews Figure D b Optional Soap Dispenser Refer to Figure J Position the mounting bracket against the lip of the basin as shown Secure the bracket with the thumbscrew Fill plastic
9. cation Figure P Level Sensors Replacing the electric intake pump Figure O Tools Pliers 5 16 deep well socket or driver and a flat blade screwdriver 1 Remove the snapper type clamp from each end of the pump by pushing its tabs in opposite directions Use pliers to improve clamp manipulation Work the tubing off each end of 44 2 the pump re eem 2 Loosen the green retaining screw and remove the grounding wire from the pump s w 3 Remove the two nuts which mount the pump to Z1 MB the bracket oz 4 Trace and disconnect the pump wiring from the control board and the solenoid valve Connect Figure O Intake Pump the new wires at the old locations 5 Replace the pump and reassemble by reversing steps Make sure that the flow direction arrow on the new pump points away from the solenoid valve Replacing the electronics board Figure R Tools 1 4 open face wrench or crescent wrench Phillips screwdriver and pliers Remove the board mounting hardware from each of the four corners of the control board 2 Wire the new board by tracing the leads from the old board or by following the wiring schematic Refer to Figure S 3 Secure the new control board in each corner with the mounting 3 hardware Figure R Electronics Board Page 12 Replacing the solenoid valve Tools Pliers 1 4 socket 5 64 hex drive or Allen wrench and 8 in crescent wrench 1 Re
10. dispenser bottle with medical grade cleansing agent soap to within 1 2 inch from top Guide the mouth of the plastic bottle over the lower end of the soap spout and carefully screw bottle upwards into the cap Attach opposite end of 1 4 inch clear air hose mounted to top of bottle cap to the quick disconnect located on the end of the foot pedal air supply hose Thumbscrew 11 The ADU 40CF is constructed with full electrical protection Quick however provisions have been made to attach an external ground Disconnect rod not provided to a grounding stud on the underside of the sink Refer to Figure H Figure J Optional AA 04SD Soap Dispenser Water Source Information The ADU 40CF is designed to operate from Jerry cans and from a variety of alternate water sources If the ADU 40CF is to be used with an alternate water supply the source will determine the required intake configuration For operation from either a Jerry can or a bladder water supply having a pressure between 2 psi and 10 psi a supply height ranging from 4 ft below to 23 ft above the sink basin appropriate flow rates can be generated by the sink s internal pump Connection to this type of source can be made using the existing intake tube For connection to an established water source with an operating pressure above 5 psi the regulator assembly is recommended Attachment is performed by disconnecting the intake hose and replacing it with the regulator assemb
11. each or ammonium solution External components will be sufficiently maintained by a cleaning regiment consistent with standard medical and dental practice Internal components do not require lubrication or have special cleaning instructions Performance verification and Inspection No specific inspection schedule needs to be maintained for this unit Components have been selected for their maintenance free service life The drain catch should be cleaned after each use Verifying that the following conditions are satisfied during operation will ensure proper function These conditions should be verified as the final step of any major repair 1 The green L E D by the spout lights when the unit is connected to a power source 2 The pump can be heard running when the ON OFF footswitch is depressed 3 The tank fills when the footswitch has been depressed for two minutes and the orange L E D lights to indicate the heating element is operational 4 The orange L E D goes out when the peak water temperature of 106 degrees Fahrenheit 41 degrees Centigrade is reached 5 The orange L E D relights and heating resumes when the heated water falls below a temperature of 97 degrees Fahrenheit 36 degrees Centigrade 6 Once primed the intake lines retain their water level when the pump is not operating Page 9 Poge 10 Troubleshooting Problem Not drawing water pump operating Not drawing water pump not operating Not heating water
12. eae ee cee es Hai n Figure 2A Pump i Figure 2B Connections 17 Reference Figure 3 Tank Figure and Part Number Quantity Part Name or Description Index Number 3 1 330293 08 1 Water heater tank 3 2 510019 4 Washer nylon 1961Dx 437ODx 062 3 3 Commercial 2 Screw buttonhead socket 10 32x1 2 Stnl 3 4 Commercial 2 Washer star int 10 Stnl 3 5 510447 2 Washer flat Z10 Stnl 3 6 330243 1 PC board assembly 3 7 Commercial 4 Washer flat 4 Stnl 3 8 Commercial 4 Nut hex 4 40 Stnl 3 9 Commercial 4 Washer split 4 Stnl 3 10 875018 1 Level sensor w wiring 3 11 7730392 1 Heating element 3 12 875019 1 Heater power wire assembly 3 13 Commercial 4 Washer flat 10 Stnl 3 14 Commercial 4 Washer star int 10 Stnl 3 15 Commercial 4 Nut hex 10 32 Stnl 3 16 730275 1 Quick disconnect male x 1 2 NPT M 3 17 730393 1 Elbow 90 deg 3 8 barb x 1 2 NPT polypro 3 18 510206 2 Mount tie wrap 3 19 Commercial 4 Tie wrap 4 in 3 20 875014 1 LED assembly 3 21 875022 1 Heater ground assembly Reference Figure 4A Spout Figure and Part Number Ouantity Part Name or Description Index Number 4A 1 330459 1 Spout Hot Cold 4A 2 510443 1 Pin spring 1 80 Dx5 8 Stnl 4A 3 520052 2 O ring 4A 4 460726 08 1 Spout guide 4A 5 460823 08 1 Spout guide nut Reference Figure 4B Optional AA 04EXS 15 Inch Spout NSN
13. eaning ei est eri qs 8 Daily Functional 2 AST ES Roma S do 8 Cleaning And Lubrication 2 22 02 nae EE RO es PEG UES a pe QE eet 9 Performance Verification s irene V Soa e ve TU AS 9 Troubleshooting Charts recap EI ERI BOA NU NIS o Cr e p eb era 10 Disassembly Repair Replacement 11 Spout Guide REMOVAL 2s u s ye ds rr ind ano 11 Chassis Removal zi y E eS Se POI O DY Oe TL 11 BUSES esis er eur O O DNA p ape je Sea SALE 11 Heating Element A ERE ashaka as 11 Level Sensin sieunen aaa qana ob dea ea r sae oe on 12 Intake P nip 4 i pay 3 9g huuu o o a dae EL EA ERAS 12 Electronics Board ori u ss eat umasa me Bee puasa TV 12 Solenoid Valve Z USU NP Uere in E QU UU a ua ae 13 Spout Guide Seals wales E PR b u lege 13 Preparation For Shipment amp Storage 13 Table of Illustrations Figures AT amp A2 Case Contents dere eresie e a ne re E We e esce dd 4 Figures Bl amp B2 Legs POUCHES si zA IE E ND En ROTER RORIS 4 Figure Electronics Pouch z u n eines b piq AI 4 Figure D Optional Soap Dispenser Pouch 4 Figure E Plu
14. es the volume of water stored in the tank The tank level switch located at the top of the tank activates the heating element To allow the level switch to actuate and begin the water warming process the spout must be in the extended position and the sink must be standing in its intended upright position Tilting the sink at an extreme angle will actuate the automatic shutoff sensor which prevents damage to the sink s heating element The orange L E D by the spout will light to indicate that the tank is full and the warming processes is active The control circuitry will stop the heating process when the water temperature reaches 106 deg Fahrenheit 7 F 41 deg Centigrade 4 C Heating will resume when the water tempera ture falls below 97 deg Fahrenheit 36 deg Centigrade Operating instructions Start up procedure Once the Set Up is complete prime the system by depressing the foot switch Allow one and a half minutes for the internal tank to fill Release the foot switch when water begins to flow from the spout The orange L E D by the spout will light when the tank has filled indicating that the heating element is active The orange L E D with go out when the tank water is warmed If desired prime the cold water line by depressing the foot pump several times until water flows into the sink To operate the sink depress the ON OFF foot switch for warm water or the foot pump for cold water Water will automatically be warmed as it fl
15. gures 2A amp 2B Pump amp Connections Figure and Part Number Quantity Part Name or Description Index Number 2 1 330279 1 Chassis base 2 2 Commercial 12 Screw buttonhead socket 10 32x3 8 Stnl 2 3 Commercial 3 Washer star internal Z10 Stnl 2 4 460822 08 1 Pump bracket 2 5 875017 1 Pump w wiring assembly 2 6 510428 4 Nut hex 8 32 Stnl 2 7 510429 2 Washer split 8 Stnl 2 8 875020 1 Pump ground wire 2 9 875021 1 Chassis ground wire 2 10 730391 0 35 ft Tubing latex 3 810 1 20 2 11 730288 1 2 ft Tubing PVC 3 8IDx1 20D 2 12 510446 2 Clamp hose snapper type 453 546 2 13 460845 1 Solenoid valve 2 14 460846 1 Solenoid valve adapter 2 15 730275 1 Quick disconnect male x 1 2 NPT M 2 16 510452 1 Nut stnl wing 10 32 2 17 460860 1 Resistor fuse plate 2 18 510426 2 Clamp hose snapper type 513 586 2 19 875015 1 Power receptacle w wiring 2 20 860121 1 Clip connector retaining 2 21 875016 1 Footswitch connector w wiring 2 22 830064 08 1 Fuse holder double 2 23 Commercial 4 Nut keps 6 32 Stnl 2 24 830065 1 Fuse pump 2A 250V 1 4 1 1 4 FAS 2 25 830062 1 Fuse heater 15 A 250V 1 4 1 1 4 FAS 2 26 330294 1 Resistor assembly 2 27 Commercial 2 Nut 6 32 Stnl 2 28 Commercial 1 Nut Jam 10 32 Brass 2 29 830139 1 Switch Sealed Tilt Vibration Detector Poge 1 internal not shown Figure 1 Sink K ae
16. ly Refer to Figure K A line from the water supply having male garden hose threads can then be attached to the Y connector on the regulator assembly Note The cold water foot pump should be used in conjunction with a jerry can for cold water Figure K Regulator Assembly Principles Of Operation Water Delivery System The water delivery system consists of the main pump the solenoid valve the cold water foot pump and the alternate source regulator assembly When the ON OFF foot switch is depressed the internal electric pump moves water through the tank where it is warmed The solenoid valve serves as the flow control mechanism when the sink is operated from a pressurized water source The solenoid valve is normally closed and is actuated by depressing the foot switch The cold water foot pump manually delivers water from the source to the basin without warming If required the manual pump may be used to partially prime the intake line To use a pressurized water supply the regulator assembly should be connected between the sink and the source The regulator will reduce the water s flow to match the sink s heating capacity and will dampen the effects of system pressure fluxuation Heating System The Heating System is composed of the tank the extendible spout the tank level sensor the tilt shutoff sensor the control circuitry and the heating element The tank is the reservoir for the water to be heated The spout position determin
17. mbing Pouch ze A I Van 4 Figure F Optional Leg Supports asss a 5 Figures amp G2 Spout 5 Figure H Connections 22 52 r tee Bo da edd eie Pe dg 5 Figure T SPOU Connection A aaa eee Paes e end 5 Figure J Optional Soap Dispenser 2 6 Figure K Regulator 22 2 4 4 72 42 42 2 6 Figures L1 amp L2 Spout Guides 1 11 Figure M Ground 2 2925 creer ee IRR erectos d nn qaq tet due gosto hita 11 Figure e a n u yau pes re GS OSO ORE IR ta wa m s OE kri 11 Figsure O Heating Element stays anukasqa h DRE RAE sarees NAE 11 Fiure P Devel Sensor EP LA s Ore e e P WIR HE ZL S EON Dr oe tv ea 12 AA TK A k us 12 Figure R Electronics 2 12 Figure S Wiring Schematic 3 sayta ads ite as deals ai b skala esr e alo pens Pe oh E 14 Figure T Plumbing Schematic aa al a u aaa kuq uqaqa Cak ua a bose wes DUE 15 Parts List eoe ode PI T op toed sy UR 16 23 SAFETY PRECAUTIONS Warning Impro
18. mbly 3 Using a small screwdriver lift the o ring from its groove in the bottom of the spout base 5 Replace the o ring and reassemble by reversing steps Preparation for shipment and long term storage No special preparations are required for shipment or long term storage However proper completion of all steps of the Shut Down Section is important The sink s polypropylene case is internally gasketed to be water tight Moisture trapped in the case may promote bacteria growth in hot storage conditions and residual water may damage plumbing components in freezing conditions Be sure to purge the system completely Disinfect and dry all hoses and external surfaces thoroughly Storage of sink components in their proper pouches and locations will best protect them from damage caused by shifting in transport After periods of extended storage cleanse as per the instruction in Cleaning and Lubrication Section Page 13 Figure Wiring Schematic WVAOVIC DNIJIM 9 DMVee 3A D V22 Nad 5 Nad WHO 022 D V22 aNd ND SISSVHO DAV 91 1591 92 OMYBI NIE Ra LSV4 VST ND SISSVHI A00SI AOZT 831V3H zu09 06 ip RE j y OVA 072 001 8 260065 092119369 JAYIT DAVIT LHA DMYBI AAD JAYZZ LHA NO 1 C 1003 PE ate CD SISSVHOL A 131 a3 nd saves naa DAV2
19. move the snapper type clamp from the end of the solenoid valve by pushing its tabs in opposite directions Use pliers to improve clamp manipulation Work the tubing off the end of the valve 2 Loosen the solenoid ground lead 3 Remove the fuse resistor plate from the solenoid bracket It is not necessary to disconnect the wiring 4 Disconnect the two flag terminals Note When reattaching the flag terminals do not require specific valve tab orientation 5 Remove the WATER IN quick disconnect from the underside of the chassis base 6 Remove the four screws holding the solenoid vale to the solenoid adapter 7 Replace the solenoid valve and reassemble by reversing steps Replacing spout guide seals Refer to Figure L1 Tools Needle nose pliers small screw driver or dental instrument 1 Remove the spout from the tank as per Spout Guide Removal 2 Push out the roll pin at the base of the spout 3 Remove the spout from the spout guide 4 Using a small screwdriver lift the o ring from its groove in the interior of the spout guide 5 Replace the o ring and reassemble by reversing steps Be careful not to deform the spout tube when reinstalling the roll pin Replacing seal in optional 15 inch Spout Refer to Figure L2 Tools Needle nose pliers small screw driver or dental instrument 1 Remove spout from the tank as per Spout Guide Removal 2 Remove three capscrews from bottom of spout base with Allen wrench 3 Remove cap and tube asse
20. ntake hose contact with waste water 4 When water stops flowing from the tank depress the foot switch briefly while intermittently pressing upward on the nub of the WATER INPUT quick disconnect This process will purge the pump and the internal supply lines Release the foot switch when water ceases to flow from the intake hose 5 Disconnect all electrical power Page 7 Poge 8 6 Drain and disconnect the intake hose Disinfect all hoses which have come into contact with waste water using a dilute bleach solution 7 Store the intake cold water and drain hoses along with the alternate source regulator in the plumbing pouch Be sure to coil tubing carefully to avoid kinking Dry components as thoroughly as possible before storage 8 Disconnect the ON OFF foot switch power cord and instrument tray Store these items in the electronics accessories pouch Disconnect optional soap dispenser if used and flush out the soap spout Pack and store dispenser components in pouch 9 Twist loose and remove the four sink legs or optional leg supports if used Fold and store components in their appropriate pouches 10 Place the sink into the case with the sink sides aligned with the case handles Store the plumbing and electrical pouches and optional soap dispenser pouch if used in the sink basin Lower the sink spout or slide the Locking Cap up the tube and pivot the optional 15 inch spout forward until it lies flat with top surface of b
21. onnect female x 1 2 barb 10 7 510449 1 Clamp hose snapper 702 801 10 8 730404 3 ft Tubing vinyl 594OD x 3 8 ID braided 11 1 410124 08 1 ADU 40CF Case NSN 6530 01 537 7351 11 2 420203 2 ADU 40CF Manual Page 22 Figure 8 Plumbing Pouch Figure 9 Plumbing Pouch Figure 10 Plumbing Pouch Poge 23 CAseptico P O Box 1548 Woodinville WA 98072 1548 1 800 426 5913 425 487 3157 Fax 360 668 8722 email info aseptico com Internet www aseptico com P N 420203 Rev N ECO 13452 09 2014
22. orange LED lit Not heating water orange LED not lit Not heating water green L E D not lit Leak at spout Water leak from sink bottom Cause No water source intake tube above water line Solenoid valve closed Pump seals Fuse blown Diode Heating element fuse blown Heating element damaged Spout not raised Tilt switch shut off Circuit board thermal sensor Level sensor No system power Seal failure Internal leak Tank Action Add water to source adjust intake hose Replace Replace pump Inspect pump replace if reguired Inspect control board replace components or board as reguired Inspect control board and heating element replace components as necessary Replace element Raise spout Ensure sink is standing upright Inspect control board and components replace as reguired Replace level sensor Check electrical source and connections Replace seal Remove basin and search for leak Tighten or replace clamps or tubing Tighten fittings Disassembly Repair amp Replacement Note The unit should only be powered when it is in the upright position Operation with the tank tilted at an extreme angle can cause the tilt shutoff sensor to actuate shutting off the heater Note Before beginning any repair be sure to disconnect the sink from the power source Access to internal components is gained by removing the spout guide and the sink chassis Spout guide removal Figures LI amp L2 Tools
23. ows through the internal water tank The outlet temperature will vary with consumption and source temperature As a general rule a full tank of room temperature water will take two and a half to three minutes to warm to the shut off temperature of 106 deg Fahrenheit 41 deg Centigrade Optional Soap Dispenser Position the optional soap dispenser foot pedal at a convenient location directly underneath sink Press foot pedal to dispense soap Note The foot pedal may require repeated pumping initially to create proper siphon pressure Waste Water Management Fluid level in the waste container should be managed in such a way as to avoid overflow This risk is minimal when operating from a jerry can When operating from a source greater than the waste jerry can care should be taken to monitor waste water level carefully Shut down procedures 1 Drain all water from the sink basin and clean the drain catch Dry components before storage 2 Drain and disconnect the cold water supply line and the drain hose Use the manual pump to assist in draining the cold water supply line 3 Disconnect the intake hose from the quick connect labeled WATER INPUT and reattach it to the quick connect labeled PURGE If the water in the reservoir is to be reclaimed leave the weighted end of the intake hose in the source jerry can Otherwise purge the water in the tank to a waste water jerry can or the ground NOTE To avoid contamination minimize i
24. per application adjustment or servicing can result in serious injury Always disconnect power source before servicing Warning Do not lean on the unit Sink structure is not designed to support human weight Caution To avoid the risk of burns do not adjust the storage tank temperature control above 120 deg Fahrenheit Caution Prevent from freezing Purge system before storage to prevent damage to lines or pump Poge 2 Introduction Purpose The ADU 40CF Command Air Portable Field Sink provides a practical water source for mobile medical and dental operations Both warm and cold water are available for washing and instrument cleansing as part of the process of disinfecting medical devices Hands free operation makes surgical scrubs simple The rigid stainless steel basin is durable and is easy to disinfect And the accessory tray allows sink side consolidation of all instruments Light weight and compact size make the ADU 40CF easy to set up and transport To receive the best service and longest life from your Aseptico product follow the instructions detailed in this manual Performance characteristics Weight 48 Ib Size 19 x 19 x 14 in external Sink flow rate 0 68 gpm 2 2 Ipm Max pump discharge head 8 3 ft 2 5 meters Pump self priming limit 48 in 1 2 meters Heating capacity 1500 Watts Tank capacity 0 75 Gal 2 9 Litre Peak water temp 106 E 7 F 41 C 4 C Items furnished
25. placing fuses Replacing the heating element I Tools Phillips screwdriver 8 in crescent wrench and 1 8 hex drive or Allen wrench 1 Disconnect the heater ground and power leads at the heating element 2 Loosen the hardware securing the heating element to the tank 3 Pull the heating element from the tank 4 If additional clearance is required loosen the 4 screws on the underside of the chassis which secure the pump bracket Apply a 1 4 inch bead of RTV sealant around the heater slot removing old sealant if necessary Replace heater by reversing the disassembly steps Note The attachment of the power leads to the heating element does Figure O Heating Element not require a specific wire orientation Page 11 Replacing the level sensors Tools 8 in crescent wrench 1 Trace the electrical leads from the tank level sensor and the tilt shutoff sensor to the control board and remove the sensors Tank connectors Note the wiring configuration from the sensors to Level Sensor their connectors Note the mating connector located on board 2 Note the orientation then unscrew the level sensor from the tank Remove the mounting hardware from the tilt sensor 3 Install the new sensors as required On the tank sensor make sure the peaked portion of the exposed fitting labeled N O 2 4 Shutoff Sensor normally open is positioned upward Rewire and attach the new electrical connector at the original board lo
26. rical components pouch Reference Figure 7 Optional AA 04SD Soap Dispenser Pouch NSN 6530 01 537 7355 Figure and Index Number Part Number Quantity Part Name or Description 7 1 730427 1 Bottle 16 oz Pet 7 2 730055 1 Fitting F Leur x 1 8 barb knurled 7 3 730042 1 Fitting 1 4 clear sleeve 7 4 730073 1 Fitting barb 10 32 x 1 8 brt nkl 7 5 730074 1 Gasket 10 nylon 7 6 AA 95C 1 Tubing poly 1 4 OD clr 7 7 461451 1 Tube soap dispenser 7 8 461449 1 Cap soap dispenser 7 9 730473 1 Gasket water bottle 7 10 510404 2 Screw Btnsoc 8 32 x 3 8 stnls 7 11 510420 4 Washer Int star 8 s s 7 12 510165 1 Thumbscrew 10 knob knurl blk 7 13 460847 1 Screw socket head 10 32 x 1 2 stnls 7 14 510019 1 Washer nylon 0 196ID x 0 4370D x 0 62T 7 15 461453 1 Pad soap bracket A 7 16 461454 1 Pad soap bracket B 7 17 461450 08 1 Bracket soap dispenser cmpl 7 18 730051 1 Fitting M Leur x 1 8 barb knurled 7 19 AA 86G 5 ft Tubing saliva eject 3 8 OD gry 7 20 730488 1 Fitting tube to hose 5 16 OD 1 4 ID 7 21 730552 1 Muffler filter exhaust 1 8 NPT 7 22 510424 1 Clamp 2 13 16 to 3 3 4 worm drive marine 7 23 730280 1 Foot pump baby GP4618B 7 24 510177 1 Screw FlaPhl 6 32 x 1 2 stnls 7 25 510293 1 Nut hex 6 32 stnl 7 26 461452 1 Pad base soap dispenser 7 27 461448 1 Base soap dispenser 7 28 410170 08 1 Po
27. uch storage soap dispenser Figure 5A Legs Figure 5B Optional AA 04CF Legs Support Pouch NSN 6520 01 537 4224 Figure 6 Electronics Pouch Figure 7 Optional AA 04SD Soap Dispenser Pouch NSN 6530 01 537 7355 21 Reference Figure 8 Figure and Part Number Quantity Part Name or Description Index Number 8 1 730274 1 Quick Disconnect female x 1 2 barb 8 2 730404 5 ft Tubing vinyl 0 594 ODx3 8 ID braided 8 3 510449 3 Clamp hose snapper style 702 801 8 4 460843 08 1 Intake hose weight 8 5 460849 2 Adapter ADU 40CF hose to can 8 6 730295 1 Waste hose 8 7 410131 1 Plumbing Components Pouch Reference Figure 9 9 1 460710 1 Foot pump base 9 2 460182 1 Mat foot ramp ADU 40CF 9 3 730280 1 Foot pump 9 4 510733 4 M S Stnls FlaPhl 6 32x9 16 9 5 510395 4 Nut Nyloc 6 32 Stnls Hex 9 6 730554 1 Fitting OD Straight 3 8 barb 9 7 510448 2 Clamp hose snapper style 569 650 9 8 460843 08 1 Intake hose weight 9 9 460849 1 Adapter ADU 40CF hose to can 9 10 510449 2 Clamp hose snapper style 702 801 9 11 730404 13 ft Tubing vinyl 0 594 ODx3 8 ID braided Reference Figure 10 10 1 730409 1 Arrester assembly 10 2 730539 1 FTN 3 4 garden hose x 1 4 NPT Swivel 10 3 730628 1 Pressure Regulator 10 4 730415 1 Fitting 3 8 Hose Barb x 1 4 NPTb 10 5 510448 1 Clamp hose snapper 569 650 10 6 730274 1 Quick Disc
28. ur collapsible legs from the legs pouch and unfold Make sure the locking dowel engages completely Insert the legs into the guide tubes on the underside of the sink chassis and twist to engage the lock pin and secure 3 Optional Leg Support Kit Refer to Figure F a Remove the black rubber feet from the existing sink legs b Unfold the optional leg support sections and join together to make two complete supports c Insert right front sink leg into white plastic knuckle on end N Optional of optional support Insert right rear sink leg into other end of support Repeat on left side of sink with second support Note The leg supports will also function properly when Figure F Optional Leg Supports installed between the two front sink legs and two back legs 4 Raise the sink spout to the fully extended position Refer to Figures G1 amp G2 E Leg Supports Assembled 7 i Storage Operation Position Position Operation Position Figure G1 Spout Position Figure G2 Optional AA 04EXS 15 Inch Spout Position 5 Remove the contents of the plumbing pouch Attach the intake hose assembly to quick connect labeled WATER INPUT on the underside of the sink Immerse the hose weight in the source jerry can not provided to the preset distance and secure the line using the attached push on cap Refer to Figure H 6 Attach the waste hose to the underside of the sink Place the opposite end in a w
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