VOLUNTARY SERVICE CAMPAIGN 2003 – 2004 G35
Contents
1. ICE CAMPAIGN BULLETIN QY INFINITI Reference Date ITB10 034a July 21 2010 COPYRIGHT NISSAN NORTH AMERICA INC VOLUNTARY SERVICE CAMPAIGN 2003 2004 G35 SEDAN AND COUPE SEAT MOUNTED SIDE AIR BAG HARNESS CONNECTOR This bulletin has been amended Changes were made on pages 3 and 4 and the Parts and Claims Information were updated Please discard previous versions of this bulletin CAMPAIGN ID P0339 APPLIED VEHICLES 2003 2004 G35 Sedan V35 2003 2004 G35 Coupe CV35 Check Service Comm to confirm campaign eligibility INTRODUCTION On some model year 2003 2004 G35 vehicles the seat mounted side air bags could stop working due to a connector issue If this occurs a red air bag warning lamp would illuminate on the dash to warn the driver To remedy this potential condition Infiniti will relocate and secure the seat mounted side air bag connectors IDENTIFICATION NUMBER Infiniti has assigned identification number P0339 to this campaign This number must appear on all communications and documentation of any nature dealing with this campaign DEALER RESPONSIBILITY Dealers are to correct each vehicle falling within the range of this campaign that enters the service department This includes vehicles purchased from private parties or presented by transient tourist owners and vehicles in a dealer s inventory 1 24 Table of Contents Preparation Sedan and Coupe for Side Air Bag Connector Kit Inst2. NOTE 2 e Use VersaChem 5 MINUTE EPOXY GEL item number 46509 or equivalent e VersaChem 5 MINUTE EPOXY GEL is available from NAPA stores NAPA item number is 765 2417 e Refer to the VersaChem web site for MSDS information www versachem com 22 24 ITB10 034a CLAIMS INFORMATION Submit a Campaign CM line claim using the following claims coding CM I D P0339 2003 2004 G35 Sedan V35 Both front power seats DESCRIPTION OP CODE Relocate Side Air Bag Connectors P03390 0 7hrs Install Front Seat Side Air Bag Connector Kit OR 2003 G35 Sedan V35 Driver seat only DESCRIPTION OP CODE Relocate Side Air Bag Connectors P03392 0 5hrs Install Front Seat Side Air Bag Connector Kit OR G35 Coupe CV35 DESCRIPTION OP CODE Relocate Side Air Bag Connectors P03391 0 8 hrs Install Front Seat Side Air Bag Connector Kit 23 24 ITB10 034a OWNER S LETTER Dear Infiniti G85 Owner Infiniti is committed to providing the highest levels of product safety quality and customer satisfaction With that in mind we want to bring to your attention important information about the seat mounted side air bags in your G35 REASON FOR CAMPAIGN Your G35 is equipped with seat mounted side air bags On some model year 2003 2004 G35 vehicles the seat mounted side air bags could stop working due to a connector issue If this occurs a red air bag warning lamp would illuminate on the dash to warn the driver If the lamp is
3. ignored the seat mounted side air bags may not inflate in a crash WHAT INFINITI WILL DO To assure your continued satisfaction and confidence in your G35 Infiniti will inspect the seat mounted side air bags in your vehicle and relocate and secure the connector This service free for parts and labor should take 1 hour to complete but your Infiniti retailer may require your vehicle for a longer period of time based upon their work schedule Please contact your Infiniti retailer to perform this important service WHAT YOU SHOULD DO We strongly recommend that you have this service performed as soon as possible even if the air bag warning lamp in your vehicle is not illuminated Contact your Infiniti retailer at your earliest convenience in order to arrange an appointment to have your vehicle repaired at no charge to you for parts and labor Please bring this notice with you when you keep your service appointment Instructions have been sent to your Infiniti retailer If you have paid to have your side air bag wire harness replaced prior to this service campaign you may be eligible for reimbursement of the related expense If you have additional questions you may contact the National Consumer Affairs Department Infiniti Division Nissan North America Inc P O Box 685003 Franklin TN 37068 5003 The toll free number is 1 800 662 6200 Thank you for your cooperation We are indeed sorry for any inconvenience this may cause you 24 24 I
4. the above are stored diagnose and repair as needed using usual diagnostic and repair procedures E CONSULT III Ee B esl Ale se Direct Diagnostic Mode Ecu Identification Self Diagnostic Result Data Monitor Function Test Measurement Mode Oscilloscope Mode SUSHial uneia SELF DIAG PAST is under Special function EE CONSULT II Tete SVB a a tae RD em 1311 AM Figure A 5 Disconnect CONSULT from the vehicle 6 Turn the ignition OFF and then ON Make sure the air bag warning lamp on the instrument panel turns ON and then goes OFF after about 7 seconds 21 24 ITB10 034a PARTS INFORMATION MODEL DESCRIPTION PART Side Air Bag Connector Kit H7608 CFOIA Includes 2 brackets and 2 nuts H7698 CF91A 1 see note 1 G35 Sedan Clip Tie wrap for SAB connector 24216 AM00A Cli Mounting clip type tie wrap for SAB harness PARES 9400 VersaChem 5 MINUTE EPOXY GEL 46509 ie or equivalent Local Source Shop Suppl Side Air Bag Connector Kit ae Metal rod 9607 OFA0A G35 Coupe Tie wrap for SAB harness Clip 24216 AMOOA 2 Tie wrap for SAB connector Tape 24828 AMOOA Shop Supp Tape sid VersaChem 5 MINUTE EPOXY GEL 46509 lian or equivalent Local Source Shop Suppl NOTE 1 The Side Air Bag Connector Kit includes 2 brackets and 2 nuts Some 2003 G35 Sedans have a manual front passenger seat that is not included in this campaign In this case discard the extra bracket and nut
5. A 12 Attach tie wrap P N 24216 S5800 around harnesses and S spring as shown in Figure 1 1c e Cut excess tie wey flush so there are no sharp edges i ez 4 Tie wrap around these 3 namesses LA W y 7 a z j hamesses and S Bole Figure 11c NOTE Make sure a SAB connector kit is installed on both front seats 13 After installation of kit on both front seats reinstall the seats in reverse order Torque for seat mounting bolts 49 Nem 5 0 kg m 36 ft lb 14 Go to Final Steps After Installation of Side Air Bag Connector Kits on the next page 20 24 AP 100474 ITB10 034a Final Steps After Installation of Side Air Bag Connector Kits 1 2 4 Connect the battery cables positive cable first Reset the clock and the radio station presets Reset Re initialize power windows power sunroof ATC etc as needed e Refer to Additional Service When Removing Battery Negative Terminal in the GI section of the appropriate Service Manual for details Connect CONSULT II or C III to the vehicle and check air bag codes e Erase any side module open circuit codes SIDE MODULE RH or LH OPEN B1129 or B1134 stored in Self Diagnosis Current or Self Diagnosis Past NOTE If using C III air bag Self Diagnosis Past is under Special Function see Figure A e Codes other than the above are not covered by this bulletin If any codes other than
6. ITB10 034a SEDAN 3 Install the new connector bracket as shown in Figure 2a and torque the nut 17 6 26 5 Nem 1 8 2 7 kg m 13 20 ft lb New connector bracket TP100343a 4 Snap loose the Side Air Bag SAB connector with clip from the mounting position connector eG l TP100346 Figure 3a 5 24 ITB10 034a SEDAN 5 Disconnect and reconnect the SAB connector 3 times NOTE This step is used to clean the connector contacts and ensure good continuity through the connector 3 times Figure 4a 7 Mounting clip 6 Remove the mounting clip from the SAB connector TRI0OS4S Figure 5a 6 24 ITB10 034a SEDAN 7 Mix a small amount about 12 ounce of 5 MINUTE EPOXY in a suitable mixing tray NOTE See the Parts Information for product detail and MSDS information CAUTION e Use chemical resistant gloves when handling this product e Wear safety glasses with side shields Figure 6a j 8 Place covers on the floor and seat to protect against epoxy spills 9 Apply the epoxy to the back side wire gates of the SAB connector see Figure 7a e Apply epoxy to all 4 wire gates e Work epoxy into the wire gates and around each wire e Apply epoxy about 4 mm 5 32 inch up the wire from the connector Apply epoxy about 4 mm 5 32 inch up wire from the connector Work epoxy into wire gates and around each wire If needed carefully remove a small amou
7. TB10 034a
8. allation 0 c00 3 Sedan Front Seat Driver and Passenger Side Air Bag Connector Kit Installation 4 NOTE Applies to power seats only Coupe Driver Seat Side Air Bag Connector Kit Installation e re 10 Coupe Front Passenger Seat Side Air Bag Connector Kit Installation 000 cceee 15 Final Steps After Installation of Side Air Bag Connector Kits 21 PARTS INFORMATION sseni a ada dean a 22 CLAIMS INFORMATION tointe niian Todas ioucuet aaeshavseuerseusnssbadentantedspgety Ish EENE AAEE 23 VINER EE TPE states an a tacuin Mh oh cease E Wesel 24 2 24 ITB10 034a SERVICE PROCEDURE NOTE e This procedure applies to front power seats only e Some 2003 G35 Sedans have a manual front passenger seat that is not included in this campaign Preparation Sedan and Coupe for Side Air Bag Connector Kit Installation 1 Write down all radio station presets Presets 1 2 3 4 5 6 AM FM 1 FM 2 SAT If equipped write down record the following customer settings for the ATC Automatic Temperature Control system Refer to the Service Manual as needed e Temperature Setting Trimmer e Foot Position Setting Trimmer e Inlet Port Memory Function Move front seat s forward and remove the rear mounting bolts Move front seat s to the full rear position Adjust the seatback recline on front seat s to the full forward position Remove the front m
9. h clip from its mounting position 3 Disconnect and reconnect the side air bag connector 3 times NOTE This step is used to clean the connector contacts and ensure good continuity through the connector 3 times Figure 2b 10 24 ITB10 034a COUPE Driver Seat E Mounting clip 4 Remove the mounting clip from the side air bag connector TEFOOSHS Figure 3b 5 Mix a small amount about 12 ounce of 5 MINUTE EPOXY in a suitable mixing tray NOTE See the Parts Information for product detail and MSDS information CAUTION e Use chemical resistant gloves when handling this product e Wear safety glasses with side shields 11 24 ITB10 034a COUPE Driver Seat 6 Place covers on the floor and seat to protect against epoxy spills 7 Apply the epoxy to the back side wire gates of the side air bag harness connector see Figure 5b e Apply epoxy to all 4 wire gates e Work epoxy into the wire gates and around each wire e Apply epoxy about 4 mm 5 32 inch up the wire from the connector Apply epoxy about 4 mm 5 32 inch up wire from the connector Work epoxy into wire gates and around each wire If needed carefully remove a small amount of tape from the wires TP100351 Figure 5b 8 Install a tie wrap P N 24216 AMO0A around the connector as shown in Figure 6b a Route the tie wrap between the wires b Pull the tie wrap tight c Cut the excess tie wrap flush so the
10. he wires b Pull the tie wrap tight c Cut the excess tie wrap flush so there is no sharp edge Route between wires Route between wires Figure 6c NOTE Leave the connector undisturbed for 5 minutes while the epoxy cures 17 24 ITB10 034a COUPE Front Passenger Seat 9 Tape the metal rod P N 87607 CF90A to the seat harness as shown in Figures 7c and 8c IMPORTANT Use ONLY specified tape P N 24828 AMOOA TPI004S6 4 a JAA be TaT Fr i P along harness y here Metal rod taped to harness Harness ranch TA rod even with the harness See g branch Ai Figure 8c 18 24 ITB10 034a COUPE Front Passenger Seat 10 Secure the SAB connector to the seat harness and metal rod as shown in Figure 9c and 10c Make sure the connector is secured to the bottom of the harness as shown in Figure 9c One tie wrap P N 24216 S5800 connector to harness as shown in Figure 10c Two tie wraps P N 24216 S5800 harness to harness as shown in Figure 10c Cut excess tie wrap flush so there are no sharp edges Tie wrap Harness to harness Seat cushion Harness Tie wrap Connector Connector to harness vehicle floor Figure 9c Tie wrap Harness to harness TP100473 Figure 10c 19 24 ITB10 034a COUPE Front Passenger Seat 11 Completely tape the SAB connector to the seat harness as shown in Figure 11c IMPORTANT Use ONLY specified tape P N 24828 AMOO
11. in Figure 1c 2 Snap loose the side air bag connector with clip from the mounting position TPI004 6 3 Disconnect and reconnect the side air bag connector 3 times NOTE This step is used to clean the connector contacts and ensure good continuity through the connector Figure 2c 15 24 ITB10 034a COUPE Front Passenger Seat 7 Mounting clip 4 Remove the mounting clip from the side air bag connector TPIOOS4S Figure 3c 5 Mix a small amount about 12 ounce of 5 MINUTE EPOXY in a suitable mixing tray NOTE See the Parts Information for product detail and MSDS information CAUTION e Use chemical resistant gloves when handling this product e Wear safety glasses with side shields Figure 4c 16 24 ITB10 034a COUPE Front Passenger Seat 6 Place covers on the floor and seat to protect against epoxy spills 7 Apply the epoxy to the back side wire gates of the SAB harness connector see Figure 5c e Apply epoxy to all 4 wire gates e Work epoxy into the wire gates and around each wire e Apply epoxy about 4 mm 5 32 inch up the wire from the connector Apply epoxy about 4 mm 5 32 inch up wire from the connector Work epoxy into wire gates and around each wire If needed carefully remove a small amount of tape from the wires TP100351 Figure 5c 8 Install a tie wrap P N 24216 AMOOA around the connector as shown in Figure 6c a Route the tie wrap between t
12. nt of tape from the wires TP100351 Figure 7a 7 24 ITB10 034a SEDAN 10 Install a tie wrap P N 24216 AMOOA around the SAB connector as shown in Figure 8a a Route the tie wrap between the wires b Pull the tie wrap tight c Cut excess tie wrap flush so there are no sharp edges Route Route between between wires wires Figure 8a NOTE Leave the connector undisturbed for 5 minutes while the epoxy cures 11 Reinstall the connector mounting clip See Figure 9a 12 Install 2 mounting clip type tie wraps as shown in Figure 9a i W STG ae clip S type tie wrap ih TA A AND Ny A A wW i WG Mounting clip i type tie wrap mAT yy cl 9a 8 24 ITB10 034a SEDAN 13 Mount the SAB connector on the new bracket as shown in Figure 10a _ Mounting clip type tie wrap Figure 10a NOTE Make sure to perform this procedure on the driver seat and the front passenger power seat 14 After kit installation reinstall the seat s in reverse order e Torque for seat mounting bolts 49 Nem 5 0 kg m 36 ft lb 15 Go to Final Steps After Installation of Side Air Bag Connector Kits on page 21 9 24 ITB10 034a COUPE Driver Seat Side Air Bag Connector Kit Installation NOTE Preparation steps should already have been done see page 3 1 Look under the seat and locate the Side Air Bag SAB connector shown in Figure 1b 2 Snap loose the SAB connector wit
13. ounting bolts for the front seat s Make sure the ignition is OFF and disconnect both battery cables negative cable first Wait at least 3 minutes after the battery cables are disconnected IMPORTANT Follow all cautions warnings and notes in the Electronic Service Manual ESM when working on or near a Supplemental Restraint System SRS such as an airbag A Tip the seat s backward as far as possible without Don t overstretch overstretching the seat wiring harness harness e Driver seat shown passenger seat is similar NOTE Use covers as needed to protect seats and other interior surfaces Figure 1 3 24 ITB10 034a SEDAN Front Seat Driver and Passenger Power Side Air Bag Connector Kit Installation NOTE e Some 2003 G35 Sedans have a manual front passenger seat that is not included in this campaign e Make sure to perform this procedure on the driver seat and the front passenger power seat e Figures 1a through 10a are used for both the driver seat and the front passenger power seat 1 Look under the seat and locate the harness and connectors shown in Figure 1a 2 Remove tape from the area shown in Figure 1a just enough to separate the Side Air Bag SAB wires Side air bag wires separated from taped area Remove tape here T oe We lt 4 ee ree jag t sgt gt i A ni the new connector bracket EIO Side air bag connector f1P 4003424 4 24
14. re is no sharp edge Route between wires Route between wires Figure 6b NOTE Leave the connector undisturbed for 5 minutes while the epoxy cures 12 24 ITB10 034a COUPE Driver Seat 9 Attach the SAB connector to the seat main harness as follows a First use tie wraps to secure the SAB connector to the main harness see Figures 7b 8b and 9b e Make sure the connector is secured to the side of the harness as shown in Figure 8b e One tie wrap P N 24216 S5800 harness to connector as shown in Figure 9b e Two tie wraps P N 24216 S5800 harness to harness 15mm Ra 2 Tie wrap 9 16 inch from the connector as EE Connector shown in Figure 9b i i to harness Seat cushion Main harness Connector i oa 1 Tie wrap a Harness to ot tees harness f vehicle floor Figure 8b 13 24 ITB10 034a COUPE Driver Seat b Completely tape the SAB connector to the main harness as shown in Figure 10b IMPORTANT Use ONLY specified tape P N 24828 AMO0A SAB connector PET a main harness i g j N TP 100470 Figure 10b PN N 10 Go to COUPE Front Passenger Seat Side Air Bag Connector Kit Installation on the next page 14 24 ITB10 034a COUPE Front Passenger Seat Side Air Bag Connector Kit Installation NOTE Preparation steps should already have been done see page 3 1 Look under the seat and locate the Side Air Bag SAB connector shown
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