MD-96 MULCH DISC, OPERATIONS PARTS & SERVICE MANUAL
Contents
1. Reinco MODEL MD 96 8 Mulch Disc Combination OPERATIONS PARTS amp SERVICE REINCO INC TOLL FREE 800 526 7687 PO BOX 512 PHONE 908 755 0921 PLAINFIELD NJ 07061 0512 FAX 908 755 6379 ww wa PAGE 1 REINCO MD 96 OPERATION PARTS AND SERVICE MANUAL NOTICE Every attempt has been made to make this manual complete accurate and up to date However all information contained herein is subject to change due to updates and design modifications All inquiries concerning this manual should be directed to REINCO INC CAUTION The following information is IMPORTANT to the HEALTH and SAFETY of your employees Please READ take ACTION and FILE this document for future reference Ask for additional copies if required REVISED 01 18 94 PN 65250900 MANUAL 65250900 REINCO INC 1994 ISSUED 1 94 SS SS SAFETY PAGE 2 Safety Overview Study this manual carefully before attempting to operate the machinery Personnel responsible for your mulching training program maintenance and operations must read and understand this operator s manual No one should set up operate or maintain any piece of equipment until they understand it its operation and know how to do their job safely Safety Symbols personal safety Federal law requires you to explain the safety and operating instructions furnished with this machine to all employees before they are allowed to operated the machine These instructio2. properly Do not let anyone operate without instruction Keep your machine in proper working condition Unauthorized modifications to the machine may impair the function and or safety and affect machine life If you do not understand any part of this manual and need assistance contact Reinco directly Concentrate on Your Job Daydreaming worrying about other problems or other improper operation of a machine could cripple you for life Operating this machinery requires your complete attention Talking joking or participating in or watching horseplay could result in physical injury to you and that s not something to joke about So watch what you are doing and concentrate on your job Mulch Disk Safety Notices 1 Do not lubricate adjust or repair when machine is in motion 2 Do not tow or transport faster than 15 miles per hour 3 Do not ride or allow others to ride on the machine 4 Block up all hydraulically or mechanically raised components to prevent unintended lowering or lower the machine to the ground to make adjustments or repairs or when not in use 5 Keep all persons away from machine during hitching and operating 6 Slow down before making sharp turns or using the brakes Drive slowly over rough ground side hills and around curves to avoid tipping Comply with all laws when transporting the machine on public roadways Instruct all operators in the safe operation of the machine Re
3. K WASHER SET SCREW AXLE MOUNTING PLATE WELDMENT CAST MOUNTING MOUNTING BOLT DRILLED MOUNT NUT SLOTTED COTTER PIN PACKER WHEEL 16 NOTCHED MOUNTING BOLT LOCKWASHER REINCO INC 1994 Ten er 11 12 5 7 8 9 ITEM PART NUMBER 65271010 BE0210 40 65271010 65271040 65271041 65271042 FA1221 04 FA0330 04 FA1674 14 65271021 65271030 65271031 FA1285 05 9 1011 10 10 65271050 11 1126 10 12 0330 04 A O N N O 0 MANUAL 65250900 PAGE 13 REINCO MD 96 OPERATION PARTS AND SERVICE MANUAL Crimper Axle Assembly 1 14 9 10 RE 7 11 12 13 2 3 4 5 6 7 8 9 10 ITEM PART NUMBER DESCRIPTION QTY CRIMPER AXLE ASSEMBLY 1 1 65281050 20 DIA NOTCHED DISC 12 2 65281010 SHAFT 1 SQUARE 1 3 65281060 SPACER 7 13 16 11 4 65281070 SPACER 4 29 32 2 5 65281030 BEARING PLATE 2 6 0344 10 BEARING 2 7 BE0344 11 BEARING FLANGE PAIR 2 8 FA1196 14 CARRIAGE BOLT 8 9 FA1221 04 NUT 12 10 FA0330 04 LOCKWASHER 12 11 1285 15 CASTELLATED 2 12 1012 20 COTTER PIN 2 13 FA0330 14 SPLIT LOCKWASHER 2 14 FA1126 10 BOLT 4 MANUAL 65250900 REINCO INC 1994 ISSUED 1 94 PARTS PAGE 4 Parking Jack Assembly ITEM PART NUMBER DESCRIPTION QTY PA
4. N ISSUED 1 94 10 11 12 SINGLE UNIT UNIT Frame Components En DESCRIPTION FRAME WELDMENT ATTACHMENT BEAM MAST ASSEMBLY STANDARD MAST ASSEMBLY ALTERNATE ATTACHMENT ANGLE DECAL OPERATING CAUTIONS ATTACHMENT BOLT NYLOCK NUT CLEVIS PIN KLIK PIN ATTACHMENT PIN ROLL PIN HAIR PIN COTTER U BOLT HITCH WELDMENT REFLECTOR RED REFLECTOR AMBER SERIAL NUMBER PLATE REINCO INC 1994 PART NUMBER 65261000 65291020 65291010 65291011 65291021 65251010 FA1128 65 FA1241 05 HA7150 60 HA7150 25 HA7170 06 HA7160 04 HA7150 02 HA7130 45 65291030 1 2 1 MANUAL 0 PAGE 11 REINCO MD 96 OPERATION PARTS AND SERVICE MANUAL ITEM 9 10 11 12 13 14 15 16 PARTS PAGE 12 QTY amp D ON N A A A ISSUED 1 94 10 Packer Axle Assembly 2 3 4 CET ET DESCRIPTION PACKER AXLE ASSEMBLY AXLE ASSEMBLY WITH BEARINGS ONLY BEARING SQUARE BORE BEARING HOUSING CAST IRON AXLE CLAMP ASSEMBLY CLAMP ONLY U BOLT U BOLT NUT U BOLT LOC
5. RKING JACK ASSEMBLY OPT 1 0 JACK STAND 1 2 65331030 JACK STAND BRACKET 1 3 65331020 JACK SCREW 1 4 65331040 JACK ADAPTOR BRACKET 1 5 FA1126 14 MOUNTING BOLT 2 6 FA0330 04 SPLIT LOCKWASHER 2 7 1126 10 MOUNTING BOLT 2 8 FA1241 04 LOCKNUT 2 MANUAL 65250900 REINCO INC 1994 ISSUED 1 94 QTY OPT 14 MAX 14 14 14 14 14 ISSUED 1 94 PAGE 15 REINCO MD 96 OPERATION PARTS AND SERVICE MANUAL Weight Kit Assembly ie er 6 5 4 3 DESCRIPTION WEIGHT KIT ASSEMBLY 678 LBS SUITCASE WEIGHT SUPPORT BRACKET SUITCASE WEIGHT 22kg BOLT PLATE BOLT M12 x 50MM FLAT WASHER LOCK WASHER NUT ITEMS 2 7 AVAILABLE FROM FORD NEW HOLLAND DEALERS REINCO INC 1994 7 lt ITEM PART NUMBER 1 0 9611 018 SBA399210280 N6004 14536 SBA026100012 SBA027100012 5 020100012 FB WD MANUAL 65250900 ee PARTS PAGE 16 Notes MANUAL 65250900 REINCO INC 1994 ISSUED 1 94
6. ered in this manual contact your authorized REINCO servicing dealer ABOUT WARRANTY The equipment warranty statement is provided as protection to our valued customers when or if the situation occurs that a part or parts fail prematurely during normal use and service The warranty period as provided allows the purchaser to make claim for repair or replacement of the parts deemed defective within that period The procedure that follows will provide that claims made may be expedited promptly and that settlement will be made fairly and amicably WARRANTY PROCEDURE AND FILING NOTIFICATION Promptly notify your dealer or REINCO of defect or failure and confirm in Writing AUTHORIZATION receipt of authorization from REINCO initiate replacement or repair under the terms and conditions of the warranty RETURN GOODS Should part s be requested returned for inspection obtain authorization for return RGA Return part s to REINCO Inc freight prepaid A copy of the return authorization should accompany the shipment SUBMIT CLAIM Claims submitted for warranty consideration will require copies of notification replacement part s invoice s and time record Work Order Copies of any additional correspondence with regard to the particular claim should be submitted as well Reinco s obligation under the terms of the warranty shall be limited to replacement or credit for the part s On request parts must be returned for inspectio
7. escriptive and are not warranties This limited warranty does not cover equipment and accessories manufactured by third parties REINCO INC SHALL BE RESPONSIBLE FOR CONSEQUENTIAL SPECIAL CONTINGENT INCIDENTAL ANY OTHER DAMAGES WHATSOEVER IN CONNECTION WITH REPLACEMENT REPAIR OR REFUND AS SET FORTH ABOVE CERTAIN STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS AND YOU MAY ALSO HAVE OTHER RIGHTS IN ACCORDANCE WITH YOUR STATE LAW MANUAL 65250900 REINCO INC 1994 ISSUED 1 94 eee PAGE 9 REINCO MD 96 OPERATION PARTS AND SERVICE MANUAL Maintenance Schedule Daily 1 Inspect nuts and bolts for tightness N Inspect all connecting parts for wear Replace defective components with approved parts Do not use wire in place of pins etc 3 Keep clean and free of debris Every 100 Hours 1 Inspect blades for bending or cracks N e Check packer wheels for cracks or broken parts Inspect bearings bearing are permanently lubricated Replace if worn Repeat daily inspection WINTERIZING AND STORAGE When the season is over a preventative maintenance plan for laying up the machine over the winter months will simplify spring start up 1 assumed that the entire unit will have been thoroughly cleaned and washed down both ins
8. heels pulverize the topsoil leaving firm but finely loosened prepared soil Air pockets in the soil are eliminated as the surface is firmed which permits ground moisture to be drawn up to the root zone by capillary action The packer wheel notches and crimper scallops make depressions in the soil surface to trap water and silt Removing one of the beams makes either unit available for those little jobs where space or equipment prohibits the combination The MD 96 is not a tillage tool and cannot be used for primary cultivation MANUAL 65250900 REINCO INC 1994 ISSUED 1 94 SS OPERATION PAGE 6 Options For the Crimper assembly when used alone an optional weight kit is available to add standard front end tractor weights Up to 14 3 3 4 wide suitcase style weights may be installed to increase the disc penetration in difficult soils Caution Either the Crimper or Cultipacker when used individually require a parking stand The stand must be locked down when the unit is attached or detached and raised completely when operating MANUAL 65250900 REINCO INC 1994 ISSUED 1 94 QE PAGE 7 REINCO MD 96 OPERATION PARTS AND SERVICE MANUAL SERVICE Due to the simplified construction of REINCO HYDROGRASSERS POWER MULCHERS AND OTHER EROSION CONTROL EQUIPMENT most routine maintenance can be performed without the services of a skilled mechanic In the event the unit requires expertise beyond that which is cov
9. ide and out Peeling paint or rusty spots should be scraped primed and painted 2 Any identified repairs should be performed now to simplify next season s start up 3 Ifthe machine cannot be stored inside during the winter months cover the entire unit to protect from the elements MANUAL 65250900 REINCO INC 1994 ISSUED 1 94 PE PARTS PAGE 10 REPLACEMENT PARTS TO ORDER REPLACEMENT PARTS Identify the part s by item number using the pictorial schematic provided Match the item number to the list and identify the part required by stock number Contact your REINCO dealer for price and availability Parts may be ordered directly from the factory outside of dealer territories Parts ordered from the factory for shipment to a customer within a dealer territory will be directed through the respective dealer s Parts and Service departments Many of the parts listed are commercially available and may be procured locally Manufacturer s specific part numbers are available on request Should you require assistance with regard to locating these agencies contact your REINCO dealer or REINCO directly OPERATION PARTS AND SERVICE MANUALS Additional user manuals may be ordered by part number Use part number 65250900 MANUAL 65250900 REINCO INC 1994 ISSUED 1 94 15 2 DOUBLE 1 2 2 1 N NN NN ON ON ON ND A BM NM NN D
10. lete the unit may be transported to the site for operation Caution Do not transport the unit at high speed or make sudden stops or turns as the weight of the implement may cause the operator to loose control of the tractor Caution When transporting the unit on roads or highways be certain to provide slow moving warning symbols reflectors or signs as required Operation Set the unit down at the edge of the area to be crimped Proceed slowly and adjust the tractor speed to allow the crimper to punch the mulch The depth of the crimp is determined by the tractor speed Traveling too fast will run the crimper over the mulched topsoil without adequately crimping the mulch Slight side to side movement is normal due to ground contours however the mulch disc must be drawn in straight rows The weight of the unit as well as the blades being impressed into the topsoil prohibit turning At the completion of each row the unit must be lifted Turn the tractor with the implement elevated then set the unit down alongside the previous row and resume the operation Some care should be taken to avoid large rocks or debris which may potentially damage the unit Alternate Uses Reversing the packer and crimper beam axle assembly will allow the unit to be used for secondary cultivation With the packer drawn in front of the crimper blades the unit may be used to break up soil clumps and smooth the topsoil to prepare a seedbed area The packer w
11. n Related labor must be considered fair and reasonable regarding work performed A work order time record will be required to substantiate and validate labor reimbursement requests Claims submitted which upon review are determined to be the responsibility of third parties will be returned with instruction for forwarding to those parties Claims submitted for warranty consideration must be forwarded to REINCO for review within 30 days of the date of claim or the claim will be considered invalid and void Settlement of any claim will require that any prior claims or adjustments are settled MANUAL 65250900 REINCO INC 1994 ISSUED 1 94 SERVICE PAGE 8 WARRANTY REINCO INC provides a limited one year warranty on the machinery of its own manufacture REINCO INC warrants to any buyer that the machinery shall be free of defects in material or workmanship during normal use and service for a period of one year from the date of shipment to the consumer This warranty is not extended for machines placed into rental service Under this limited warranty REINCO INC shall within one week from the date of notification 1 initiate replacement or action for repair of the part s proven defective in material or workmanship or 2 direct the servicing dealer to investigate report and then authorize and perform repair or 3 on direct factory shipment instruct the user upon verification of failure to perform his own repair with prior agreed u
12. ns must be repeated to the employees at the beginning of each season Be sure to observe and follow these instructions for you and your employee s safety This safety alert symbol is used to call your attention to instructions concerning your When you see it in your operations manual be alert to the potential for personal injury Follow recommended precautions and safe operating practices This symbol is used to draw attention to those operational and maintenance instructions we consider important to insure long trouble free operation of this machine Understand Safety Words signal word DANGER WARNING or CAUTION is used to identify a potential for serious injury DANGER identifies the most serious hazards DANGER or WARNING safety signs are located near specific hazards General precautions are listed on CAUTION safety signs CAUTION also calls attention to safety messages in this manual and your operations manual MANUAL 65250900 REINCO INC 1994 ISSUED 1 94 e a PAGE REINCO MD 96 OPERATION PARTS AND SERVICE MANUAL Follow Safety Instructions Carefully read this manual Keep safety signs in good condition Replace missing or damaged safety signs Be sure new equipment components and repair parts include current safety signs and safety guards Replacement safety signs and guards are available from your Reinco dealer or directly from Reinco Learn how to operate the machine and how to use the controls
13. nt of severe wind or rain conditions The combined unit will require a tractor with a lift capacity of 1700 at 24 aft and a minimum 30 hp net rating Attaching the unit to the Tractor The mulch disc is designed to be mounted to a tractor with a standard CAT I three point hitch Caution Do not stand between or attempt to attach or detach the implement without making certain that both the tractor and unit are blocked from movement Remove or adjust the tractor lower link stops to accommodate the hitch weldment spacing The lower tractor links are connected to the hitch weldments with the 3 4 clevis pins and snap pins provided The top tractor link an adjustable link arm is recommended must be connected to the mast using a 3 4 standard clevis and lock pin not provided Care must be taken to insure that the completed hook up allows the unit to be level when towed The crimper scallops will be impressed into the soil surface approximately 1 1 2 when the unit is lowered for use When the unit is reversed packer forward of the crimper the top tractor link must be readjusted to set the crimper blades at the operating depth MANUAL 65250900 REINCO INC 1994 ISSUED 1 94 ww ww zz a PAGE 5 REINCO MD 96 OPERATION PARTS AND SERVICE MANUAL Recheck all connections and insure that locking pins are secure Raise the hitch assembly slowly to insure that the unit will be lifted sufficiently for transport With the hook up comp
14. pon back charges to REINCO INC The choice of alternatives shall remain the sole decision of REINCO INC THIS WRITTEN WARRANTY IS THE ONLY WARRANTY MADE BY REINCO INC IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE IF ANY ARE LIMITED TO THE SAME TERM AS THIS WRITTEN WARRANTY CERTAIN STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS SO THE ABOVE LIMITATIONS MAY NOT APPLY HOWEVER SOLELY WITH RESPECT TO THE BUYER THE FOREGOING WARRANTY IS IN LIEU OF ANY AND ALL IMPLIED WARRANTIES INCLUDING WITHOUT LIMITATION IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR ANY PARTICULAR PURPOSE AND IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED AND NO OTHER WARRANTY IS MADE OR AUTHORIZED TO BE MADE The user or dealer must promptly within the limited warranty period notify REINCO INC and confirm in writing the defects allowing the Company to analyze the failure and determine its obligation under the warranty Costs incurred by the user or dealer are to be absorbed until settlement under terms of this warranty The Company reserves the option and the right to have all defective components returned transportation prepaid for inspection This limited warranty does not cover unsatisfactory performance or failure due to misuse or abuse of the product nor Will REINCO INC be responsible for unsatisfactory performance or failure to do improper adjustment or repair of the product The specifications are d
15. view the operator s manual for correct procedures MANUAL 65250900 REINCO INC 1994 ISSUED 1 94 SS OPERATION PAGE 4 Machine Overview The Reinco Mulch Disc combines two common tools to provide simple and economical means for anchoring hay or straw mulch applied to prepared areas for erosion control or new seedbeds The Mulch Disc may be used in combination or in part depending on job requirements and user preferences The attaching hardware allows the beams crimper or packer to be reversed or removed to accommodate those requirements The Reinco Crimper is similar to a harrow however the discs are aligned straight These 3 16 abrasion resistant steel blades are scalloped to punch the mulch strands into the topsoil at 1 1 2 1 3 4 depth set in 8 rows The Reinco Cultipacker is made up of heavy notched cast iron wheels with centers corresponding to the crimper tracks The MD 96 Mulch Disc is assembled at the factory to be towed with the crimper forward of the packer assembly When drawn over the newly mulched area the crimper blades will punch the mulch into the topsoil The packer wheels then compress the topsoil to lock in the crimps and pack the remaining mulch to dress the area giving the site a smooth finished appearance The crimped mulch strands are permanently anchored The packer wheel notches make impressions in the topsoil to create silt seed traps to prevent erosion or washout in the eve
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