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RSSM360, RSSD360, RSSM460, RSSD460, RSSM560, RSSD560

1. m BLK i H TOP LIGHT BLK 2 4 BALLAST BALLAST Ale RECEPTICAL RECEPTICAL w RECEPTICAL REEPTICAL PLUG 6 SHELF LIGHT J ar s sa SHELF LIGHT H ied Y 4 W BALLAST Y SHELF LIGHT H G e SHELF LIGHT H Y Y SHELF LIGHT 4 SHELF LIGHT H BLK TOP UGT w BALLAST 4 BLK SHELF LIGHT B BALLAST SHELF LIGHT n Y SHELF LIGHT H SHELF LIGHT H L RET 2 TOP LIGHT amp t Y Y 10 SHELF LIGHTS 6 raq 9 SHELF LIGHT 4 6 8 UNITS 4 3 O SHELF LIGHT H BLK BLK K ka i i H SHELF LIGHT eo K SHELF LIGHT 4 4 w
2. DETAIL OF TEMP CONTROL WISENSOR WIRES ATTACHED The temperature control is set to cut in at 41 degrees F The Temp control cuts out at 13 degrees F at the coldest setting COLD and 28 degrees F at the warmest setting 1 on the control dial The temp control turns off the refrigeration system when the control is turned all the way counterclockwise to the WARM position Refrigerated Self Serve Merchandiser High Profile Page 12 Defrost Cycle The Ranco control is programmed to initiate defrost by two different methods There are three programmed defrost cycles in the control which will initiate a defrost cycle every 8 hours The unit does not have a time clock so the defrost cycles cannot be set for any specific time of day The Ranco controller uses time to initiate the defrost cycle and temperature to terminate the defrost cycle The controller also has an On demand defrost feature that will initiate a defrost cycle when the temperature differential between the evaporator temperature and the air temperature is more than 15 degrees for 5 minutes after 30 minutes into t
3. 91 19136 6 03 08 10 BJW MODEL RSSM LIGHTING CIRCUIT amp SHELVES ak r 4 LIGHT BLK TOP LIGHT m BALLAST w BALLAST H TOP LIGHT RECEPTION TG LIGHT BLK a Fal SHELF LIGHT H w BALLAST L 1 SHELF LIGHT SHELF LIGHT H 7 SHELF LIGHT s a BALLAST at 4 2 TOP LIGHT amp FR SHELF LIGHT HB a 4 SHELF LIGHTS SHELFLIGHT R 4 6 6 UNITS x ass r Y SHELF LIGHT H 2 TOP LIGHT amp 6 FI E Y Y 4 SHELF LIGHTS BP SHELF LIGHT R UNITS 7 HEG ai TOP LIGHT BALLAST p TOP LIGHT h i TOP LIGHT BALLAST i RECEPTICAL REGEPTICAL REGEPTICAL Y RECEPTICAL PLUG PLUG IF PUG PLUG g AE gt A SI ae eT H BK HI SHELELIGHT H BALLAST amp f w BALLAST E gt RR EG i nh s t SHELF LIGHT HE SHELF LIGHT pi R HR I TI ren zs A SHELF LIGHT H 1 TOP LIGHT amp 2 4 8 SHELF LIGHTS bar ar Le Tsar L 2 TOP LIGHT amp N s EVE 4 8
4. TEMP PROBE PBI T 1 L DEFROST PROBE PB2 3219209 AND WIRED TORUN 100 FAN MOTOR TO RUN 100 DOES NOT CYCLE WITH COMPRESSOR COMPRESSOR WIRE HARNESS SA3537 COLOR CODE SYMBOL CODE BLK BLACK wae Harness V WHITE D WRENUT LUE V VELON Cent G GREEN BR BROWN VIG YELLOWIGREEN STRIPE MODEL RSSM RANCO CONTROL CIRCUIT 91 19136 15 REF E3481 5 15 12 CHM Refrigerated Self Serve Merchandiser High Profile Page 30 WIRING DIAGRAM RSSM360R RSSD360R RSSM460R RSSD460R RSSM560R RSSD560R RSSM660R RSSD660R RSSM378R RSSD378R RSSM478R RSSD478R RSSM578R RSSD578R RSSM678R amp RSSD678R REMOTE POWER WIRE HARNESS 47 19648 a a ER CONDENSATE PUMP 4715886 PTC HEATER 6 oD BL OR W 1 1 2 T gt OB 6 ie LK CONDENSATE EVAPORATOR SAU l 1 I be r FF Lt Ea 6 EE BLK G LIGHTING T COMBINATIONS GROMMET FOR MAIN WIRE HARNESS 47 11588 K LGH g SCHEMATIC DETAILS wak R e ON DRANNG31 9135 AS PER ORDER WIRE LEADS FROM BALLAST TOP OR BOTTOM WIRE COMBINATION CONDENSATE PUMP 7 CONDENSATE EVAPORATOR AS PER ORDEI 1 DUAL COL AT SOLENOID VALVE 3244305 RANCO WIRE HARNESS 47 19
5. 14 Remote Op ration 15 CLEANING INSTRUCTIONS 16 Daily RE 16 Weekly Cl aning u tsa A 17 SERVIGE INFORMATION k as u 1 au eksen sie 18 Pre Service 18 Special Service 0 11 i e e MIP ap sia ps 20 SALE amp DISPOSAL vsr eioten e aaaea y AE a aa a aa aeaa i NS Aaa a iaaa aaa aa aaa 20 Owner Responsibility 20 REFRIGERATION amp ELECTRICAL DATA U 21 55 360 55 38 8 usasqa AE R 21 RSSM460 amp 5 478 22 55 560 8 RSSM578 Su dreg drev 23 RSSM660 8 55 678 1 1 2 4 6600 0 000 001040 24 REPLACEMENT PARIS seie 25 RSSM360 amp 5 378 25 RSSM460 55 478 26 RSSM560 amp 55 578 27 RSSM660 55 678 23 0 0 0 00 00000 28 RSSM DISPLAY AREA amp
6. 6 Electrical Supply Wiger 6 Grounding Requirements rsrsrrssssssssssssssssse 6 Permanent Conneclion r r 6 Golte KO OAC COM Lu al otha Seu 7 OPERATING INSTRUCTIONS U u 8 DserControlS u NR 8 Electronic Gontrol u a s arrene GS a 8 9 Pight Switeh amp LENS Lasse 9 Light ReplaGermmentu u 9 Pl acing Product ua peer eee 9 Dual Pressure Goro u u EA DES aaa raspa 10 SHe Ves uu su EE asas m wh u ukya pasas unamasa 11 Periodic Manenanee avse GE 11 CONTROL OPERATION ds 12 El ectrenie Genitrol 2 sus u usu ansa AA E 12 12 sana Cuin a E EE usa 13 Control Factory 13 Control Display zu m 14 Minimum Run Timer Feature 14 Maximum Run Timer Fealure a a 14 REFRIGERATION OPERATION 14 Self Contained
7. Remove interior shelving from unit as described in the Shelving Installation and Removal section of this manual Dip rag in warm soapy water and ring out thoroughly Clean all shelves and shelf brackets and dry with soft dry towel Remove tower side panels by lifting 4 latch levers and pulling tower side panel out away from tower Remove the tower inner panel by lifting panel up until retaining pins clear key slots hole Pull panel out of tower Dip rag in warm soapy water and ring out thoroughly Clean the tower side panels tower inner panels and inside both tower ends Dry with soft dry towel Lift the display decks up and out of evaporator tub Remove the fan shroud assembly by removing 4 retaining screws from the outer flange and the 2 from the inner flange Lift the fan shroud assembly and reach in and unplug the evaporator fan motor cord s Lift fan shroud assembly out of tub Clean the display deck s using warm soapy water and a brush Rinse thoroughly and allow dry Wipe off fan shroud assembly do not rinse or submerge fan motors Clean the entire interior of the case using warm soapy water Wipe off all soapy water with a damp cloth and allow to dry DO NOT use solvents such as Acetone Benzene Carbon Tetrachloride and Lacquer Thinners 10 IMPORTANT Cleaning the clear acrylic plastic front air deflector requires special care to prevent hazing and yellowing of material Clean as described in Acrylic Air Deflector
8. Cleaning section of this manual 11 Reassemble all components in reverse order NOTE Depending on the amount of usage and spillage of foreign material some fasteners may have to be removed and parts disassembled to allow proper cleaning of the unit Refrigerated Self Serve Merchandiser High Profile Page 17 SERVICE INFORMATION CAUTION Before any service work is RISK OFELECTRIC SHOCK performed on the case make sure all power is disconnected to the case DISCONNECT POWER BEFORE SERVICING UNIT Service problems or request for repair parts from authorized service agencies trained service personnel or owners should be referred to CUSTOMER SERVICE DEPARTMENT Federal Industries P O Box 290 Belleville WI 53508 Toll Free 800 356 4206 WI Phone 608 424 3331 Fax 608 424 3234 Pre Service Checklist You may avoid the cost and inconvenience of an unnecessary service call by first reviewing this checklist of frequently encountered situations that cause unsatisfactory case performance CAUTION Before servicing case turn off power at the main breaker of fuse box Case Does Not Operate Check for disconnected power supply Check for tripped breaker or blown fuse Refrigerated Self Serve Merchandiser High Profile Page 18 Pre Service Checklist Case Temperature Too Warm Check that top air discharge grill and or bottom air intake grill are not blocked Check for a blocke
9. Condensate Pump RSSM460SC RSSD460SC RSSM478SC RSSD478SC 120 208 240 Volts 60 Hertz 1 Phase 3 4 Ibs AMPS VOLTS 5 7 208 240 31 0 208 240 0 7 208 240 0 4ea 120 1 2 120 5 0 240 0 5 240 RSSM460 R RSSD460 R RSSM478 R RSSD478 R 120 Volts 60 Hertz 1 Phase 2 AMPS 0 4ea 1 0 VOLTS 120 120 120 Refer to the rating plate data attached to the rear of the case for Maximum Fuse Size and Minimum Circuit Ampacity Refrigerated Self Serve Merchandiser High Profile Page 22 REFRIGERATION AND ELECTRICAL DATA Model POWER SUPPLY VOLTS Frequency Phase Number of Wires Refrigerant Charge R 404A Compressor RLA LRA Condenser Fan Motor Evaporator Fan Motor 2 Lights includes optional Shell lights Condensate Pan Heater Condensate Pump RSSM560SC RSSD560SC RSSM578SC RSSD578SC 120 208 240 Volts 60 Hertz 1 Phase 3 4 Ibs AMPS VOLTS 7 7 208 240 54 0 208 240 0 7 208 240 0 4ea 120 2 0 120 5 0 240 0 5 240 RSSM560 R RSSD560 R RSSM578 R RSSD578 R 120 Volts 60 Hertz 1 Phase 2 AMPS 0 4ea 1 0 VOLTS 120 120 120 Refer to the rating plate data attached to the rear of the case for Maximum Fuse Size and Minimum Circuit Ampacity Refrigerated Self Serve Merchandiser High Profile Page 23 REFRIGERATION AND ELECTRICAL DATA Model POWER SUPPLY VOLTS Frequency Phase Number of Wires Refrigerant Charge R 404A
10. Evaporator Coil 33 18024 33 18024 Expansion Valve 32 19416 32 19416 Evaporator Fan Motor 41 11628 41 11628 Evaporator Fan Blade 72 32507 72 32507 Filter Drier 32 12626 32 12626 Dual Pressure Control 32 51009 32 51009 Electrical Components Solid State Controller 32 19445 1 32 19445 1 Solid State Digital Display 32 19446 32 19446 Ribbon Cable 32 19093 32 19093 Five Meter Sensor 32 19209 32 19209 Condensate PTC Heater 40 19392 40 19392 Light Bulb 42 11070 42 11070 Ballast Two Lamps 39 12902 39 12902 Ballast Three Lamps 39 12903 39 12903 Ballast Four Lamps 39 12904 39 12904 Lamp holder Spring Loaded Shelf Light 42 10833 42 10833 Lamp holder Stationery Shelf Light 42 10834 42 10834 Light Switch On Off 41 11066 41 11066 Tombstone Socket Top Light 42 19125 42 19125 Cap Tombstone Socket 42 15441 42 15441 Lamp Shield 42 15640 42 15640 Heater Wire Assembly 43 18043 43 18043 Miscellaneous Components Price Tag Molding M 8958 61 M 8958 61 Shelf Bracket Left Side M 8864 L M 8829 L Shelf Bracket Right Side M 8864 R M 8829 R Thermometer 32 13662 32 13662 Condensate Pan SA5125 SA5125 Wick Evaporative 15 19469 15 19469 Optional Parts White Shelf Lamp Cord 43 19079 A 43 19079 A White Shelf Lamp Socket Receptacle 43 19080 A 43 19080 A Black Shelf Lamp Cord 43 19079 B 43 19079 B Black Shelf Lamp Socket Receptacle 43 19080 B 43 19080 B Energy Saving Night Curtain 454 904 454 904 Security Night Cover 453 901 454 901 Refrigerated Self Se
11. 1 Solid State Digital Display 32 19446 32 19446 Ribbon Cable 32 19093 32 19093 Five Meter Sensor 32 19209 32 19209 Condensate PTC Heater 40 19392 40 19392 Light Bulb 42 11069 42 11069 Ballast Two Lamps 39 12902 39 12902 Ballast Three Lamps 39 12903 39 12903 Ballast Four Lamps 39 12904 39 12904 Lamp holder Spring Loaded Shelf Lights 42 10833 42 10833 holder Stationery Shelf Lights 42 10834 42 10834 Light Switch On Off 41 11066 41 11066 Tombstone Socket Top Light 42 19125 42 19125 Cap Tombstone Socket 42 15441 42 15441 Lamp Shield 42 15503 42 15503 Heater Wire Assembly 43 14891 43 14891 Miscellaneous Components Price Tag Molding M 8958 M 8958 Shelf Bracket Left Side M 8864 L M 8829 L Shelf Bracket Right Side M 8864 R M 8829 R Thermometer 32 13662 32 13662 Condensate Pan SA5125 SA5125 Wick Evaporative 15 19469 15 19469 Optional Parts White Shelf Lamp Cord 43 19079 A 43 19079 A White Shelf Lamp Socket Receptacle 43 19080 A 43 19080 A Black Shelf Lamp Cord 43 19079 B 43 19079 B Black Shelf Lamp Socket Receptacle 43 19080 B 43 19080 B Energy Saving Night Curtain 480 905 481 905 Security Night Cover 480 906 481 906 Refrigerated Self Serve Merchandiser High Profile Page 26 REPLACEMENT PARTS MODEL RSSM560 RSSD560 RSSM578 amp RSSD578 Part Description Part Number Refrigeration System RSSM560 RSSM578 Condensing Unit Self Contained Only 30 17889 30 17889 Compressor Replacement 30 18054 30 18054
12. 1 BALLAST 3 w BALLAST F ey P SHELF LIGHT SHELF LIGHT R 2 3 pp s SHELFLIGHT 1 LIGHT amp 4 4 10 SHELF LIGHTS N SHELF LIGHT 6 UNITS SHELF LIGHT 5 8 4 Y B TOP LIGHT Ta 4 2 BALLAST TOP LIGHT aik BALLAST TOPLIGHT n w e gt i TOP LIGHT REGEPTIOAL TE I Y LIGHT BR 3 R 61 H SHELF LIGHT H AV 5 2 REGEPTIGAL BALLAST Y gr Kg H SHELF LIGHT H SHELF LIGHT H W BALLAST gt IF s p SHELF LIGHT H lb mere Samme SHELF LIGHT h v 6 7 T SHELF LIGHT H a M w BALLAST H SHELF H BLK a SHELF LIGHT g w BALLAST SHELF LIGHT H SHELF LIGHT H BIK SHELF LIGHT BALAST HB SHELF LIGHT H SHELF LIGHT H BLK ee i SHELF LIGHT H w 2 LIGHT amp r SHELF LIGHT g 10 SHELF LIGHTS f 6 UNITS G a fp SHELF LIGHT 58 Fu H 4TOPLIGHT amp SHELFLIGHT H _ 10 SHELF LIGHTS 6 8 UNITS SHELF LIGHT H 91 19136 8 03 08 10 BJW MODEL RSSM LIGHTING CIRCUIT amp SHELVES Refrigerated Self Serve Mercha
13. 39 12904 39 12904 Lamp holder Spring Loaded Shelf Light 42 10833 42 10833 Lamp holder Stationery Shelf Light 42 10834 42 10834 Light Switch On Off 41 11066 41 11066 Tombstone Socket Top Light 42 19125 42 19125 Cap Tombstone Socket 42 15441 42 15441 Lamp Shield 42 15638 42 15638 Heater Wire Assembly 43 14892 43 14892 Miscellaneous Components Price Tag Molding M 8958 2 M 8958 2 Shelf Bracket Left Side M 8864 L M 8829 L Shelf Bracket Right Side M 8864 R M 8829 R Thermometer 32 13662 32 13662 Condensate Pan SA5125 SA5125 Wick Evaporative 15 19469 15 19469 Optional Parts White Shelf Lamp Cord 43 19079 A 43 19079 A White Shelf Lamp Socket Receptacle 43 19080 A 43 19080 A Black Shelf Lamp Cord 43 19079 B 43 19079 B Black Shelf Lamp Socket Receptacle 43 19080 B 43 19080 B Energy Savings Night Curtain 479 904 479 904 Security Night Cover 479 902 484 920 Refrigerated Self Serve Merchandiser High Profile Page 25 REPLACEMENT PARTS MODEL RSSM460 RSSD460 RSSM478 amp RSSD478 Part Description Part Number Refrigeration System RSSM460 RSSM478 Condensing Unit Self Contained Only 30 17888 30 17888 Compressor Replacement 30 18053 30 18053 Evaporator Coil 33 11541 33 11541 Expansion Valve 32 19419 32 19419 Evaporator Fan Motor 41 11628 41 11628 Evaporator Fan Blade 72 13316 72 13316 Filter Drier 32 11561 32 11561 Dual Pressure Control 32 51009 32 51009 Electrical Components Solid State Controller 32 19445 1 32 19445
14. Remote Low Press Switch Cut Out 15 psi Adjustable Head Master 200 psi Remote High Press Switch Cut Out 400 psi The remote models are designed to use 404A refrigerant and shipped from the factory with the evaporator coil expansion valve and refrigerant solenoid valve Filter Drier must be installed in the field The electronic control runs identical to the Self Contained models except the electronic control opens and closes a refrigeration solenoid valve located on the liquid line instead of turning on and off a compressor The solenoid valve closes and shuts off the refrigeration flow to the unit and initiates a pump down cycle This will allow the remote low pressure switch at the condensing unit to open and shut off the remote compressor The condensing unit and pressure controls may be supplied from the factory for remote location installation The condensing unit must be mounted and wired by the installer The high low pressure switch must be wired in series with the compressor power supply as shown in wiring diagram below 1 2 Mount condensing unit as close to remote display case as practical refrigeration line should be as short as possible and should not exceed 100 feet Refrigeration parts between condensing unit and case are typically supplied by installing contractor Route properly sized and designed refrigeration lines from the condensing unit to the cabinet Horizontal suction lines should be pitched downwa
15. SHELF LIGHTS BP SHELF LIGHT H RECEPTICAL RECEPTICAL 6 8 UNITS TT PUG Ae ra 5 SHELF LIGHT m e a f w BALLAST 4 H SHELF LIGHT _ w BALLAST ET 4 SHELF LIGHT HR y SHELF LIGHT st JE I H 368 1 SHELFLIGHT R Y Y 7 Y G J 7 3 e TR rent H 3 1 SHELF LIGHT H Y Y A Fai SHELF LIGHT ie e H BLK TOP LIGHT HB w BALLAST E BK y TOP LIGHT R SHELF H BALLAST se 7 SHELF LIGHT B SHELF LIGHT H 2 TOP LIGHT amp 2 st Ty serie H 6 SHELF LIGHTS Pr 6 6 UNITS LE 1 TOP LIGHT amp _ THIRD SHELF WITH LIGHT OPTIONAL THIRD SHELF WITH LIGHT OPTIONAL SHELFLIGHT S UNITS L H 4 LIGHT 4 BALLAST L BLK SHELFLIGHT g LE SHELF LIGHT H w BALLAST 3 RI SHELF LIGHT 5 HE 9 TI Truer H Y Y THIRD SHELF WITH LIGHT OPTIONAL G JF lt Si Se SHELF HENT H ST skruen HB THIRD SHELF WITH LIGHT OPTIONAL Refrigerated Self Serve Merchandiser High Profile Page 36 WIRING DIAGRAM OPTIONAL LIGHTING CIRCUIT TOP LIGHTS amp SHELF LIGHTS TOP LIGHT BALLAST TOP LIGHT RECEPTICAL RECEPTIC PLUG PLUG Gg G BR T H SHELF LIGHT BLK BALLAST R R R TOP LIGHT TOP LIGHT TOP LIGHT SHELF LIGHT Y 1 TOP LIGHT amp RECEPTICAL RECEPTICAL 5 SHELF LIGHTS Bu
16. VOLUME ukene 29 WIRING DIAGRAMS untu 29 RSSM3 4 5 6 242 30 RSSM3 4 5 85 REMOTE armada heste 31 RSSMSSELFCONFAINED donde aka see 32 RSSM8 ENE aent 33 RSSM RSSD ALL TOP AND VERTICAL 34 RSSM OPTIONAL TOP LIGHT AND SHELF LIGHT 35 Refrigerated Self Serve Merchandiser High Profile INTRODUCTION Thank you for purchasing a Federal Industries Merchandiser This manual contains important instructions for installing and servicing the RSSM Refrigerated Self Service Merchandisers repair parts list is also included in the manual Read all of these documents carefully before installing or servicing your case NOTICE Read this manual before installing your case Keep this manual and refer to it before doing any service on the equipment Failure to do so could result in personal injury or damage to the case A NOTICE Installation and service of the electrical components in the case must be performed by a licensed electrician The portions of this manual covering components contain technical instructions intended only for persons qualified to perform electrical work A DANGER Improper or faulty hookup of electrical components in the case can result in severe
17. of this manual gt gt gt Note For major spills or foreign material buildup use complete weekly cleaning instructions Note Detergents are not recommended and do not use abrasive cleaners or pads to prevent scratching of surfaces 1 Dip rag in warm soapy water and ring out thoroughly Wipe complete interior of case and dry with soft dry towel 2 remaining exterior surface should wiped down using any ammoniated cleaners or soapy warm water and dried with soft dry towel 3 IMPORTANT Cleaning the clear acrylic plastic front air deflector requires special care to prevent hazing and yellowing of material Clean as described Acrylic Air Deflector Cleaning section of this manual Refrigerated Self Serve Merchandiser High Profile Page 16 Weekly Cleaning NOTICE Avoid splashing or soaking any electrical components with water to prevent electrical damage to the case NOTICE Shut off lights and power switches and remove all products from case Allow sufficient time for the unit to reach room temperature before proceeding with cleaning NOTICE Remove all products from case before proceeding with cleaning procedure gt gt gt NOTICE Acrylic front air deflector requires special washing procedures to prevent hazing and yellowing of material Note Detergents are not recommended and do not use abrasive cleaners or pads to prevent scratching of surfaces 1 2
18. shipment Ask for an immediate inspection of your concealed damaged item Crating material must be retained and shown to the inspector from the truck line INSTALLATION INSTRUCTIONS Locating the Display Case NOTE This case is designed for indoor use only The case should be located where it is not subjected to the direct rays of the sun heating ducts grills radiators or ceiling fans nor should it be located near open doors or main door entrances Avoid locations where there is excessive air movement or air disturbances and avoid high humidity locations such as near cases with water misting or fogging devices The condenser air inlet is located in the front of the case Do not block this inlet and do not locate the air inlet near a source of heat Clearance of 6 minimum must be maintained at the back of the case for condenser discharge air Clearance at the top of the case should also be at least 8 Do not build this unit into an alcove and do not locate where condenser discharge air cannot escape or where warm condenser air is allowed to re circulate Grill Removal A WARNING _ Electrical shock hazard Do not operate unit with panels removed Must remove front and rear base grills for merchandiser installation The front base grill is secured with fast lead captive screws and the rear base grill is secured with self threading screws Both base grills must be replaced after merchandiser installation Base grills m
19. sized to the amperage requirements of the merchandiser See the electrical data plate located on the ceiling of the merchandiser for the proper power requirements for each merchandiser The cord is factory installed protruding from the rear of the merchandiser A separate circuit for each display merchandiser is required to prevent other appliances on the same circuit from overloading the circuit and causing a power loss Refrigerated Self Merchandiser High Profile Page 7 OPERATING INSTRUCTIONS User Controls ELECTRONIG CONTROL TEMPERATURE COOLING CONTROL KNOB INDICATOR DEFROST INDICATOR ALARM INDICATOR Electronic Control This control is located behind the front base panel Temperature Control Knob This controls the temperature of the display interior of merchandiser OFF Turning the control counterclockwise to the WARM setting is an Off position this position turns the refrigeration off and all indicator lights will also be off at this setting ON The control will be on from the warmest setting at 1 and the coldest setting at COLD Cooling light This light will be on when control requires refrigeration to be on The compressor condensing unit should be running to cool the case Defrost light This light will be on when control when refrigeration is defrosting allowing ice to melt off of evaporator coil The number of times and length of defrost will vary depending o
20. 649 TEMP PROBE 3219209 DEFROST PROBE P82 2219209 COLOR CODE BLACK W WHITE BROWN VIG YELLOWIGREEN STRIPE REMOTE RSSM RANCO CONTROL CIRCUIT SYMBOL CODE WIRENUT 91 19136 16 REF E3484 6 1 12 CHM Refrigerated Self Serve Merchandiser High Profile Page 31 WIRING DIAGRAM RSSM878SC RSSD878SC ELECTRONIC TEMPERATURE CONTROL SELF CONTAINED Refrigerated Self Serve Merchandiser High Profile Page 32 WIRING DIAGRAM RSSM878R RSSD878R REMOTE Refrigerated Self Serve Merchandiser High Profile Page 33 WIRING DIAGRAM LIGHTING CIRCUIT TOP LIGHTS amp VERTICAL LIGHTS BLK B B Y e BALAST t TOP LIGHT B 8 1 TOPLIGHT BLK B Il TOP LIGHT ONLY RSSM3 4 5 6 e W BALLAST R 41 VERTICAL LIGHT H R R 5 g IGET 7 I VERTICALLIGHT e B B yl LIGHT eo BALLAST R y 2 TOP LIGHTS 2 VERTICAL LIGHT
21. 79 A 43 19079 A White Shelf Lamp Socket Receptacle 43 19080 A 43 19080 A Black Shelf Lamp Cord 43 19079 B 43 19079 B Black Shelf Lamp Socket Receptacle 43 19080 B 43 19080 B Energy Saving Night Curtain 483 905 483 905 Security Night Cover 482 906 483 906 Refrigerated Self Serve Merchandiser High Profile Page 28 RSSM DISPLAY AREA AND VOLUME RSSM360 RSSM378 RSSM460 RSSM478 RSSM560 RSSM578 RSSM660 RSSM678 55 878 CUBIC FT PER SHELF 232 228 3 08 3 03 3 92 3 84 413 4 64 6 06 CUBIC FT DISPLAY DECK 4 45 359 5 95 1 53 6 04 9 16 7 34 9 54 TOTAL CUBIC FT 9 09 1271 12 11 16 89 15 37 214 18 52 25 90 33 78 SQUARE INCHES PER SHELF 51297 51297 681 71 681 71 681 71 681 71 1045 88 1045 88 1363 42 SQUARE INCHES DISPLAY DECK 689 96 689 96 917 33 917 33 1162 56 1162 56 1413 41 1413 41 1834 66 TOTAL SQUARE INCHES 1715 90 2741 84 2280 75 3644 17 2525 98 3889 40 3505 17 5596 93 7288 34 SHELF WIDTH L 33 44 33 44 44 44 4444 56 44 56 44 08 44 684 88 88 NOTE CUBIC FEET IS MEASURED WITH 2 CLEARANCE BETWEEN SHELVES 17 67 34 32 25 Refrigerated Self Serve Merchandiser High Profile
22. Compressor RLA LRA Condenser Fan Motor Evaporator Fan Motor 3 Lights includes optional Shell lights Condensate Pan Heater Condensate Pump RSSM660SC RSSD660SC RSSM678SC RSSD678SC 120 208 240 Volts 60 Hertz 1 Phase 3 4 25 AMPS VOLTS 7 7 208 240 54 0 208 240 0 7 208 240 0 4ea 120 2 0 120 5 0 240 0 5 240 RSSM660 R RSSD660 R RSSM678 R RSSD678 R 120 Volts 60 Hertz 1 Phase 2 AMPS 0 4ea 1 0 VOLTS 120 120 120 Refer to the rating plate data attached to the rear of the case for Maximum Fuse Size and Minimum Circuit Ampacity Refrigerated Self Serve Merchandiser High Profile Page 24 REPLACEMENT PARTS MODEL RSSM360 RSSD360 RSSM378 amp RSSD378 Part Description Part Number Refrigeration System RSSM360 RSSM378 Condensing Unit Self Contained Only 30 17887 30 17887 Compressor Replacement 30 18052 30 18052 Evaporator Coil 33 13283 33 13283 Expansion Valve 32 19419 32 19419 Evaporator Fan Motor 41 11628 41 11628 Evaporator Fan Blade 72 32507 72 32507 Filter Drier 32 12626 32 12626 Dual Pressure Control 32 51009 32 51009 Electrical Components Solid State Controller 32 19445 1 32 19445 1 Solid State Digital Display 32 19446 32 19446 Ribbon Cable 32 19093 32 19093 Five Meter Sensor 32 19209 32 19209 Condensate PTC Heater 40 19392 40 19392 Light Bulb 42 11519 42 11519 Ballast Two Lamps 39 12902 39 12902 Ballast Three Lamps 39 12903 39 12903 Ballast Four Lamps
23. E3496 08 23 12 RSSM360 RSSD360 RSSM460 RSSD460 RSSM560 RSSD560 RSSM660 RSSD660 RSSM378 RSSD378 RSSM478 RSSD478 RSSM578 RSSD578 RSSM678 RSSD678 Self Contained amp Remote Models INSTALLATION amp OPERATION INSTRUCTIONS KEEP THIS MANUAL FOR FUTURE REFERENCE Engineering and technical data are subject to change without notice FEDERAL INDUSTRIES 215 FEDERAL AVE Belleville WI 53508 Toll Free 1 800 356 4206 WI Phone 608 424 3331 Fax 608 424 3234 CONTENTS INTRODUCTION ike 1 WARNING LABELS 8 SAFETY INSTRUCTIONS J 2 PRE INSTALLATION PROCEDURES 3 Inspection For Shipping Damage s r rnssnnnvnnnnnnnnnnnnnnnnnnnnnennnnnnnnnennnnnnnnnnnnnnnnnnen 3 INSTALLATION INSTRUCTIONS u 3 Locating The Display Lesesal 3 3 Removing Case From Shipping Skid u a 4 Removing Packaging Material 4 Leveling The CaSe coc 4 Condensate Evaporator 4 5 ELECTRICAL CONNECTION 8 GROUNDING
24. G RECEPTICAL PLUG RECEPTICAL PLUG Y RECEPTICAL PLUG Y TOP LIGHT TOP LIGHT RECEPTICAL PLUG SHELF LIGHT SHELF LIGHT TOP LIGHT RECEPTICAL PLUG SHELF LIGHT SHELF LIGHT THIRD SHELF WITH LIGHT OPTIONAL SHELF LIGHT TOP LIGHT TOP LIGHT RECEPTICAL PLUG SHELF LIGHT SHELF LIGHT THIRD SHELF WITH LIGHT OPTIONAL SHELF LIGHT TOP LIGHT RECEPTICAL PLUG SHELF LIGHT SHELF LIGHT SHELF LIGHT SHELF LIGHT TOP LIGHT SHELF LIGHT RECEPTICAI PLUG SHELF LIGHT SHELF LIGHT SHELF LIGHT Refrigerated Self Serve Merchandiser High Profile Page 35 WIRING DIAGRAM OPTIONAL LIGHTING CIRCUIT TOP LIGHTS amp SHELF LIGHTS
25. Page 29 WIRING DIAGRAMI RSSM360SC RSSD360SC RSSM460SC RSSD460SC RSSM560SC RSSD560SC RSSM660SC RSSD660SC RSSM378SC RSSD378SC RSSM478SC RSSD478SC RSSM578SC RSSD578SC RSSM678SC 8 RSSD678SC SELF CONTAINED POWER WIRE HARNESS 47 19622 BLIOR W BR OR BLK 2 4 5 0 KY w 4 4 lal a 0 BLK U Cw MOTOR LEAD REMOVED FROM TERMINAL 5 BLK 1 i LIGHTING WRELEADSFROMBALLIST I COMBINATION 1 120 240 VOLTS 60HERTZ 1 PHASE s INDUCTORS OPTIONAL POWER CORD R ae 5 1 2 I SSN ABL BLK SO gL COMBINATIONS LIGHTING CIRCUIT SCHEMATIC DETAILS ON DRAWING 91 1913 AS PER ORDE w ANTLSWEAT HEATER DUAL PRESSURE CONTROL 3251009 N A 2 19446 x k RIBBON CABLE 3219089 LK ae sf als RANCO 10 om og e comouer
26. S RSSM3 4 5 6 8 2 TOP LIGHTS OR 1 TOP LIGHT 8 1 VERTICAL LIGHT 55 3 4 5 6 8 w BLK B j TOP LIGHT i BALLAST Bo B TOP LIGHT e k B B TOP LIGHT Y 7 BALLAST i Ho LB 2 8 J TOP LIGHT R y B B J VERTICALLIGHT BLK 5 H 2 TOP LIGHTS RSSM6 W FO40 T8 BULBS w B ALL AST L VERTICAL LIGHT Y 2 TOP LIGHTS 2 VERTICAL LIGHTS RSSM6 i LB ga 8 JF LIGHT H B B I TOP LIGHT BLK Y BALLAST R R j TOPLIGHT 8 B H TOP LIGHT H B TOP LIGHT JR R J TOP LIGHT BLK i Y BALLAST R 4 LIGHTS RSSM6 8 R Ji TOP LIGHT Y B B HUGH B VERTICALLIGHT BLK L LIGHT ls B B VERTUCALLIGHT aMi BALLAST B e 8 ra w BALLAST e v R Y 4 TOP LIGHTS 2 VERTICAL LIGHTS 55 6 8 1 TOP LIGHT 2 VERTICAL LIGHTS OR 2 TOP LIGHTS 1 VERTICAL LIGHT RSSM93 4 5 6 7 Bi B ji TOP LIGHT H E B b p TOPLIGHT gr BALLAST ar BLK LIGHT it W H TOP LIGHT w BALLAST R R pear TOP LIGHT R R Her Y S Y x B BLK B 1 TOP LIGHT 2 VERTICAL LIGHTS OR 2 TOP LIGHTS 1 VERTICAL LIGHT RSSM6 w BALLAST io VERTICAL LIGHT it MODEL RSSM LIGHTING CIRCUIT TOP amp VERTICAL 91 19136 4 03 08 10 BJW 4 TOP LIGHTS 1 VERTICAL LIGHTS RSSM6 8 Refrigera
27. ameter changes can only be made by downloading a new set of parameters using a program chip supplied by Federal Industries The pre set control parameters are listed on the chart in the Settings Chart below Operation The control uses two sensors one located in the air stream and one located on the evaporator coil The sensor located in the air stream is referred to as the temperature control sensor The sensor located on the evaporator coil is referred to as the coil sensor The temperature control sensor is located inside the top air duct behind the honeycomb material and is labeled TEMP The sensor location is critical for proper operation on the unit Do not move or relocate this sensor The coil sensor is strapped to the evaporator coil and is labeled DEFROST This sensor location is critical for proper operation of the unit Do not move or relocate this sensor et ten pm TENE LOC
28. d or dirty condenser coil Check that there are no outside air disturbances in or around cases These disturbances can be caused by nearby doors or entrances overhead ceiling fans or air diffuser vents direct sunlight or other heat sources The location of open refrigerated merchandisers is critical to case performance Make sure that warm product is not being installed inside the case All product must be pre chilled prior to loading for proper case performance Check temperature pressure control for proper settings Check cold air flow Lack of or no air flow may indicate a blocked evaporator coil or defective evaporator fan motor Contact a qualified service company if there is no air flow inside case Lights Do Not Operate Check that light switch located in top light housing is on Check that all optional shelf light cords are securely plugged into sockets in back panel Check that all light bulbs are properly seated in the light holders Overflow of Condensate Evaporator Check that drain line is properly located over the water reservoir Check that store conditions do not exceed 75 and o r 55 relative humidity for prolonged periods of time Check that condensate pan heaters are operating Exterior base of condensate pan should be evenly warm on both long sides of pan Refrigerated Self Serve Merchandiser High Profile Page 19 Special Service Situations There are rare occasions when the refrigerant charge must be e
29. during normal operation This merchandiser may be furnished with an electric condensate evaporator or a electric condensate pump Plumbing connections are not required unless merchandiser is specifically ordered without a condensate evaporator or pump The condensate evaporator can be removed from the merchandiser and the condensate drain can be plumbed to a external drain to conserve energy To remove the condensate evaporator disconnect the wires at the condensate evaporator This must be done by a qualified electrician This is an open merchandiser and can produce a large amount of condensate water To ensure that adequate evaporator capacity is available a high wattage heater is used Make sure that the condensate drain line has not been dislodged during shipment and that the drain trap terminates properly over the water reservoir Refrigerated Self Serve Merchandiser High Profile Page 4 Lights Standard Top Light The case comes with one standard top light which is internally wired to the power source The light switch is located in the top light housing under the top canopy Optional Shelf Lights If optional shelf lights are furnished make certain that the shelf light cords are completely inserted into the sockets in the back panel or arcing may result causing damage to the plugs and sockets The ballasts used on this case allow removal of one or more shelf lights without affecting the remaining lights W
30. e ae 4 5 UNITS PET Te SHELF LIGHT BALLAST SHELF LIGHT sm SHELF LIGHT BALLAST FIFTH SHELF WITH LIGHT OPTIONAL SHELF LIGHT T gt SHELF LIGHT 2 SHELF LIGHT BALLAST i LIGHT BALLAST p RECEPTICAL RECEPTICAL PLUG PLUG SHELF LIGHT SHELF LIGHT 1TOP LIGHT amp 4 TOP LIGHT amp 5 SHELF LIGHTS 6 SHELF LIGHTS 2 SHELF 6 UNITS SHELF LIGHT 6 8 UNITS SHELF LIGHT BALLAST LIGHT SHELF TOP LIGHT BLK BALLAST a R SHELF LIGHT Y TOP LIGHT RECEPTICAL RECEPTICAL PLUG PUG LIGHT SHELF LIGHT TOP LIGHT BALLAST BALLAST SHELF LIGHT TGRT G REGEPTICAL Y REGEPTICAL SHELF LIGHT PLUG rus a H H H H SHELF LIGHT 2 TOP LIGHT amp SHELF LIGHT 5 SHELF LIGHTS gt 4 5 UNITS SHELF LIGHT SHELF LIGHT BALLAST SHELF LIGHT BALLAST SHELF LIGHT SHELF LIGHT 4 TOP LIGHT amp Ber SHELF LIGHT 8 SHELF LIGHTS SHELF LIGHT 6 8 UNITS 1 u MODEL RSSM LIGHTING CIRCUIT TOP amp SHELVES 91 19136 7 03 08 10 BJW Refrigerated Self Serve Merchandiser High Profile Page 37 WIRING DIAGRAM OPTIONAL LIGHTING CIRCUIT TOP LIGHTS amp SHELF LIGHTS
31. e certain the light shields are always in place to safeguard against bulb breakage When replacing lights use direct equivalents to the original bulbs Digital Display This unit is equipped with an Invensys Ranco model E72R temperature control with Digital Display The Display shows discharge air temperature not shelf temperature Product In Case Do not overload the case with product to a point where the top air discharge grill or the bottom air intake grill are blocked or where the air curtain created by the discharge air is blocked LOAD CASE INTERIOR WITH PRE CHILLED PRODUCT ONLY Refrigerated Self Serve Merchandiser High Profile Page 9 Dual Pressure Control Self Contained Models Only This device is a dual pressure control located on the left side of the base The low pressure control portion of the device is a safety feature to turn off compressor in case of refrigeration loss The low pressure control is factory set to cut in turn compressor on at XX PSIG and cut out turn compressor off at XX PSIG LOWPRESSURE ADJUSTMENT SCREW HIGH PRESSURE ADJUSTMENT SCREW HIGH PRESSURE SETTING INDICATOR LOW PRESSURE SETTING INDICATOR PRESSURE CONTROL The high pressure control portion of this device is factory set at 385 PSIG This is a safety device and is not adjustable Refrigerated Self Serve Merchandiser High Profile Page 10 Shelves The RSSM has 15 solid metal shelves as standard The
32. es The refrigeration cycle will be off until the temperature control cut in temperature is reached This timer typically comes into effect in low ambient conditions where the unit may cycle too frequently to maintain proper product temperature Maximum Run Timer Feature The unit controller is programmed to have the condensing unit run a maximum of 60 minutes If the unit has not reached cut out temperature setting in 60 minutes the unit goes into on off cycle This typically comes into effect in high ambient temperature and relative humidity conditions REFRIGERATION OPERATION Self Contained Models See Refrigeration And Electrical Data Refrigeration R404 Charge Pages The self contained models are shipped from the factory with a completely operational 404A refrigeration system and require no modifications or adjustments upon installation Case must be installed as per the installation section of this manual to provide proper condensing air cooling Self Contained Refrigeration Operation The unit temperature is controlled by the Electronic control outlined in the control section of this manual Note The condenser fan is factory wired to run continuously Refrigerated Self Serve Merchandiser High Profile Page 14 REFRIGERATION OPERATION Remote Models Use pressure gauges to set pressure control Refrigeration R404 Charge CHARGED IN FIELD Remote Low Press Switch Cut In 50 psi
33. he refrigeration cycle Control Factory Settings The control parameters are set at the factory and cannot be manually changed in the field Control parameter changes can only be made by downloading a new set of parameters using a program chip supplied by Federal Industries PARAMETER DESCRIPTION RSSM amp ERSSHP Controller Operation Temperature Degrees Units Fahrenheit CONFIGURATION Defrost Termination Method Evaporator Sensor Cut In Warm SET POINTS Cut Out Warm Cut In Cold Cut Out Cold COMPRESSOR Compressor Minimum On Time 5 minutes Compressor Maximum On Time 60 minutes DISPLAY Defrost Display Lock display indication SHOW CURRENT during defrost TEMPERATURE Defrost Termination Temperature 8 hr DEFROST Time to First Defrost hh mm Time to subsequent Defrost 8 hr Defrost Max Duration 30 minutes Refrigerated Self Serve Merchandiser High Profile Page 13 Control Display The control display is located in the unit base It is programmed to display the current temperature from the control sensor located inside the air duct at the top of the case Minimum Run Timer Feature The unit controller is programmed to have the condensing unit run a minimum of 5 minutes regardless of the control temp being satisfied If the temperature control reaches the cut out set point before 5 minutes the minimum run time setting in the control will keep the unit run cycle mode until the timer reaches 5 minut
34. hen plugging or unplugging light cords turn the light switch to the off position Refrigerated Self Serve Merchandiser High Profile Page 5 ELECTRICAL CONNECTION AND GROUNDING INSTRUCTIONS Electrical Supply Wirin DANGER Improper or faulty hookup of electrical components in the display case can result in severe injury or death THIS CASE MUST BE GROUNDED Permanent Connection Standard Only a licensed electrician must perform all case electrical connections All electrical wiring hookups must be done in accordance with all applicable local regional or national electrical standards A separate circuit for each display case is required to prevent other appliances on the same circuit from overloading the circuit and causing malfunction The electrical service must be grounded upon installation See the electrical data plate located at the rear of the case for circuit load and wire current capacity Standard Base Electrical Connection The electrical connection box is accessible from the rear of the case Power Supply Wiring can be routed through the floor of the base frame or through the access hole in the rear of the unit Remove electrical box cover to access electrical connections POWER IN BOX N POWER IN ACCESS HOLE Refrigerated Self Serve Merchandiser High Profile Page 6 Cord Connection Optional A factory installed optional power cord is properly
35. il P 1 CLEANING INSTRUCTIONS Air Deflector Cleanin NOTICE Clear acrylic air deflector requires special washing procedures to prevent hazing and yellowing of material NEVER USE paper towels wet or dry for cleaning or drying and never use a dry towel NEVER USE glass cleaner of any kind Lightly dust not wipe surface with a damp Micro Fiber towel chamois The surface can then washed using a small amount of dishwashing detergent such as Dawn or Joy and lukewarm water Use a Micro Fiber towel chamois applying only light pressure The cloth or chamois must be kept free of grit by frequently rinsing Rinse surface with clear water and dry by blotting with a damp Micro Fiber towel or chamois Daily Cleaning The case should be cleaned thoroughly as described in the weekly cleaning section before it is used for the first time NOTICE Avoid splashing or soaking any electrical components with water to prevent electrical damage to the case NOTICE Shut off lights and power switches and remove all products from case Allow sufficient time for the unit to reach room temperature before proceeding with cleaning NOTICE Remove all products from the case before proceeding with cleaning procedure NOTICE Acrylic air deflector requires special washing procedures to prevent hazing and yellowing of material Clean as described in Acrylic Air Deflector Cleaning section
36. injury or death All electrical wiring hookups must be done in accordance with all applicable local regional or national standards NOTE UNIT MUST BE GROUNDED SERIAL NUMBER Record the model and serial numbers of the case for easy reference Always refer to both model and serial numbers in your correspondence regarding the case Case Model Serial Number This manual cannot cover every installation use or service situation If you need additional information call or write us WARRANTY TECHNICAL SERVICE DEPARTMENT Federal Industries P O BOX 290 Belleville WI 53508 Toll Free 800 356 4206 WI Phone 608 424 3331 Refrigerated Self Serve Merchandiser High Profile Page 1 WARNING LABELS AND SAFETY INSTRUCTIONS A This is the safety alert symbol When you see this symbol on your case or in the manual be alert to the potential for personal injury or damage to your equipment Be sure you understand all safety messages and always follow recommended precautions and safe operating procedures A NOTICE TO EMPLOYERS You must make sure that everyone who installs uses or services your case is thoroughly familiar with all safety information and procedures Important safety information is presented in this section and throughout the manual The Following signal words are used in the warning and safety messages DANGER Severe injury or death will occur if you ignore the message WARNING Severe inju
37. n case environment Alarm light This light indicates that there is a problem with case or electronic control and service should be called Refrigerated Self Serve Merchandiser High Profile Page 8 Initial Start Up After completing the items in the installation section of this manual The case is ready to be put into service On self contained models the service valves on the refrigeration system are back seated when the unit leaves the factory RSSM cases are designed to operate at 40 to 41 F under ambient conditions not to exceed 75 F and 55 relative humidity Nearly all open refrigerated merchandisers operate better when loaded with product than when empty If a check is made of the case operating temperatures perform this check with product in the case Open refrigerated merchandisers are not intended as storage refrigerators and will not pull down room temperature products efficiently Load case interior with pre chilled product only Light Switch And Lights The light switch is located in the top light housing under the canopy This switch operates the interior lights only If optional shelf lights are installed they are also controlled by this switch Light Replacement The light fixtures use a spring loaded socket one end To remove light push the bulb toward the spring loaded socket until the opposite end drops out of the socket The bulbs are furnished with plastic safety light shields Mak
38. ndiser High Profile Page 38
39. on If you sell or give away your Federal Industries case and you evacuate the refrigerant charge before shipment Federal Industries recommends that the charge be evacuated into a recovery system to reduce the possibility of HFC s from being released into the atmosphere The release of HFC s into the atmosphere is a Source of greenhouse gases Refrigerated Self serve Merchandiser High Profile Page 20 REFRIGERATION AND ELECTRICAL DATA Model RSSM360SC RSSM360 R RSSD360SC RSSD360 R RSSM378SC RSSM378 R RSSD378SC RSSD378 R POWER SUPPLY VOLTS 120 208 240Volts 120Volts Frequency 60 Hertz 60 Hertz Phase 1 Phase 1 Phase Number of Wires 3 2 Refrigerant Charge R 404A 3 Ibs AMPS VOLTS AMPS VOLTS Compressor RLA 4 3 208 240 LRA 31 0 208 240 Fan Motor 0 6 208 240 Evaporator Fan Motor 0 4 120 0 4 120 Lights 1 0 120 1 0 120 Includes Optional Shelf Lights Condensate Pan Heater 5 0 240 Condensate Pump 0 5 240 1 0 120 Refer to the rating plate data attached to the rear of the case for Maximum Fuse Size and Minimum Circuit Ampacity Refrigerated Self Serve Merchandiser High Profile Page 21 REFRIGERATION AND ELECTRICAL DATA Model POWER SUPPLY VOLTS Frequency Phase Number of Wires Refrigerant Charge R 404A Compressor RLA LRA Condenser Fan Motor Evaporator Fan Motor 2 Lights includes optional Shell lights Condensate Pan Heater
40. rd towards the condensing unit at least 12 per 10 run to aid the oil drainage P trap must be installed in the suction line at the foot of every riser to insure oil return Dry nitrogen should be used through tubing while brazing refrigeration lines Suction line must be insulated the entire length with Armaflex or equivalent Do not run liquid line inside insulation with suction line If remote control is not supplied by Federal Industries the remote high low pressure control must be mounted wired and pressures set by the installer Leak check condensing unit cabinet and all connecting tubing Cabinet and condensing unit tubing should be checked to insure no leaks occurred during shipping or from rough handling Make certain all refrigeration valves are opened and evacuate system to 500 microns Charge the system with refrigerant type specified on the data plates DISPLAY CASE REMOTE DEFROST EVAPORATOR TERMINATE EXPANSION HIGH LOW 4 PRESSURE CONTROL FUSED fpc POWER SUPPLY caj H 11 CONTE LIQUID LINE SOLENOID VALVE SUCTION LINE INSULATED FIELD CONNECTION N LIQUD LINE DRIER FILTER In IG CONDENSING HH UNIT Refriger I Serve Merchandiser Hiqh Prof
41. rve Merchandiser High Profile Page 27 REPLACEMENT PARTS MODEL RSSM660 RSSD660 RSSM678 amp RSSD678 Part Description Part Number Refrigeration System RSSM660 RSSM678 Condensing Unit Self Contained Only 30 17889 30 17889 Compressor Replacement 30 18054 30 18054 Evaporator Coil 33 11542 33 11542 Expansion Valve 32 19416 32 19416 Evaporator Fan Motor 41 11628 41 11628 Evaporator Fan Blade 72 13316 72 13316 Filter Drier 32 11561 32 11561 Dual Pressure Control 32 51009 32 51009 Electrical Components Solid State Controller 32 19445 1 32 19445 1 Solid State Digital Display 32 19446 32 19446 Ribbon Cable 32 19093 32 19093 Five Meter Sensor 32 19209 32 19209 Condensate PTC Heater 40 19392 40 19392 Light Bulb 42 11519 42 11519 Ballast Two Lamps 39 12902 39 12902 Ballast Three Lamps 39 12903 39 12903 Ballast Four Lamps 39 12904 39 12904 Lamp holder Spring Loaded Shelf Light 42 10833 42 10833 Lamp holder Stationery Shelf Light 42 10834 42 10834 Light Switch On Off 41 11066 41 11066 Tombstone Socket Top Light 42 19125 42 19125 Cap Tombstone Socket 42 15441 42 15441 Lamp Shield 42 15638 42 15638 Heater Wire Assembly 43 14893 43 14893 Miscellaneous Components Price Tag Molding M 8958 1 M 8958 1 Shelf Bracket Left Side M 8864 L M 8829 L Shelf Bracket Right Side M 8864 R M 8829 R Thermometer 32 13662 32 13662 Condensate Pan 5 5125 5 5125 Wick Evaporative 15 19469 15 19469 Optional Parts White Shelf Lamp Cord 43 190
42. ry or death can occur if you ignore the message CAUTION Minor injury or damage to your case can occur if you ignore the message NOTICE This is important installation operation or service information If you ignore the message you may damage your case The warning and safety labels shown throughout this manual are placed on your Federal Industries case at the factory Follow all warning label instructions If any warning or safety labels become lost or damaged call our customer service department at 1 800 356 4206 for replacements CAUTION AX CAUTION RISK OF ELECTRIC HAZARDOUS MOVING PARTS SHOCK DISCONNECT DO NOT OPERATE UNIT WITH POWER BEFORE DISPLAY PANS REMOVED SERVICING UNIT 91 12340 This label is located on the back of the display case This label is located below the display pan and on the front of the case behind the access panel Refrigerated Self Serve Merchandiser High Profile Page 2 PRE INSTALLATION PROCEDURES Inspection For Shipping Damage You are responsible for filing all freight claims with the delivering truck line Inspect all cartons and crates for damage upon arrival If there is damage to shipping crates cartons or if a shortage is found note this on all copies of the Bill Of Lading prior to signing If damage is discovered when the case is uncrated immediately call the delivering truck line and follow up the call with a written report indicating concealed damage to your
43. se shelves are installed at the factory The shelves are adjustable in 1 5 8 increments To adjust the shelves first remove the shelf from the shelf brackets Remove the shelf bracket from the shelf standard and reposition as desired If optional shelf lights are installed it will be necessary to unplug the shell light cord before repositioning the shelf brackets The shelves can be installed horizontally or slanted at a 10 downward angle To change the shelf slant first remove the shelf from the shelf support Lift the shelf supports up at the back until the brackets can be repositioned in the shelf standard slots See diagram below CAUTION Do not place more than 100 Ibs of product on a 1 RSSM3 RSSM4 Shelf Do place more than 80 155 of product RSSM5 or RSSM6 Shelf Damage to the Shelf Standard may occur if the Shelf is overloaded Periodic Maintenance Cleaning Condenser Coil Disconnect power to the unit Remove the front grill and vacuum the front surface of the condenser coil This should be done every two weeks Cleaning Case Interior Refer to the Cleaning Instructions Section page XX Refrigerated Self Serve Merchandiser High Profile Page 11 CONTROL OPERATION Electronic Control This unit is equipped with an Invensys Ranco model E72R temperature control The control parameters are set at the factory and cannot be manually changed in the field Control par
44. ted Self Serve Merchandiser High Profile Page 34 WIRING DIAGRAM OPTIONAL LIGHTING CIRCUIT TOP LIGHT BALLAST Y RECEPTICAL PLUG p gara SHELF LIGHT 1 TOP LIGHT amp 2 SHELF LIGHTS 4 5 UNITS BALLAST 2 TOP LIGHT amp 2 SHELF LIGHTS 3 4 5 UNITS Y SHELF LIGHT TOP LIGHT TOP LIGHT SHELF LIGHT SHELF LIGHT BALLAST 1TOP LIGHT amp 2 SHELF LIGHTS 6 UNITS BALLAST 1 TOP LIGHT 8 3 SHELF LIGHTS 4 5 UNITS 2 TOP LIGHT 3 SHELF LIGHTS 6 UNITS TOP LIGHT SHELF LIGHT SHELF LIGHT TOP LIGHT SHELF LIGHT SHELF LIGHT SHELF LIGHT THIRD SHELF WITH LIGHT OPTIONAL LIGHT TOP LIGHT RECEPTICAL RECEPTICAL PLUG PLUG SHELF LIGHT SHELF LIGHT SHELF LIGHT MODEL RSSM LIGHTING CIRCUIT TOP amp SHELVES 91 19136 5 03 08 10 BALLAST BALLAST 2 TOP LIGHTS amp 2 SHELF LIGHTS 6 UNITS BALLAST BALLAST 1 TOP LIGHT 3 SHELF LIGHTS 6 UNITS BALLAST BALLAST 2 TOP LIGHTS amp 3 SHELF LIGHTS 3 4 5 UNITS BALLAST BALLAST 1 TOP LIGHT 8 4 SHELF LIGHTS 5 6 UNITS BALLAST 2 TOP LIGHT amp 4 SHELF LIGHTS 6 UNITS TOP LIGHTS amp SHELF LIGHTS RECEPTICAL Pus RECEPTICAL PLU
45. ust be in place for proper operation of the merchandiser Refrigerated Self Serve Merchandiser High Profile Page 3 Removinq Case From Shippinq Skid the case is lifted under the welded steel frame and not by the end panels of the case f CAUTION If a Johnson bar or pry bar is used to move the case make certain that Damage to the ends will result from lifting under the end panels Move the case as near as possible to the final location before removing it from the shipping skid Having removed the front and rear compressor compartment grills Remove the three or four sets of bolts nuts and washers depending on case size that secure the case to the shipping skid Discard these bolts nuts and washers Removing Packaging Material Remove bubble wrap and packing material for all shelves etc If it is necessary to remove tape residue from various materials use cleaning compounds recommended in the cleaning section of this manual Leveling the Case The case must be level for proper drainage of defrost water to the condensate evaporator or condensate pump Check the level of the case along the front rail and along the top of the display pan Shim under the case frame as needed to level the case Itis recommended that the leveled case be sealed to the floor with an NSF Listed Sealant Condensate Evaporator A NOTICE Steam from the condensate evaporator may be visible around the base of the merchandiser
46. vacuated from a case in order to perform service work In those situations Federal Industries recommends that the refrigerant charge evacuated into a recovery system to prevent the possibility of hydrofluorocarbons HFC s from being released into the atmosphere The release of HFC s into the atmosphere is a source of greenhouse gases If moisture or liquid is observed around or under a Federal Industries case an immediate investigation should be made by qualified personnel to determine the source of the moisture or liquid The investigation made should determine if the case is malfunctioning or if there is a simple housekeeping problem Moisture or liquid around or under a case is a potential slip fall hazard for persons walking by or working in the general area of the case Any case malfunction or housekeeping problem that creates a slip fall hazard around or under a case should be corrected immediately SALE amp DISPOSAL Owner Responsibility If you sell or give away your Federal Industries case you must make sure that all safety labels and the Installation Service Manual are included with it If you need replacement labels or manuals Federal Industries will provide them free of charge Contact the Customer Service Department at Federal Industries at 800 356 4206 The Customer Service Department at Federal Industries should be contacted at the time of sale or disposal of your case so records may be kept of its new locati

RSSM360, RSSD360, RSSM460, RSSD460, RSSM560, RSSD560

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