Schlage AL-Series Service Manual
Contents
1. No Description Part no No Description Part no 1 Open Lever 2 51 026 44 Driver Cap A700 041 3 Rose 2 04 060 45 Driver Bushing A700 039 4 Cylinder 21 020 46 Deadlatch 11 096 7 Inside Spring Cage A100 053 47 Strike ANSI standard no box 10 025 8 Outside Spring Cage A100 054 48 Latch Housing Sleeve for 74 housing only G506 815 9 Castle Nut 2 C604 354 50 Insert 2 A700 044 10 Anchor Spring C503 308 55 AL53 Chassis 61 253 134 25 Spring Cage Mounting Screws 2 C604 395 K Chassis part number is for reference only For locks manufactured after May 2002 14 Schlage AL Series service manual For locks manufactured after June 2003 See Levers on page 19 for a complete list of lever part numbers Trim Assemblies Classroom Lock Trim AL7OPD No Description Part no No Description Part no 1 Open Lever 51 026 25 Spring Cage Mounting Screws 2 C604 395 2 Closed Lever 51 025 44 Driver Cap A700 041 3 Rose 2 04 060 45 Driver Bushing A700 039 4 Cylinder 21 020 46 Deadlatch 11 096 7 Inside Spring Cage A100 053 47 Strike ANSI standard no box 10 025 8 Outside Spring Cage A100 054 48 Latch Housing Sleeve for 7 housing only G506 815 9 Castle Nut 2 C604 354 50 Lever insert 2 A700 044 10 Anchor Spring C503 308 55 AL70 Chassis 61 270 134 K Chassis part number i2. A700 057 P Plunger and Button Inside 51 039 D Spindle and Catch Inside A710 004 R Plunger and Button Outside 51 040 E Plate Hub Inside A501 305 S Cam and Spring A301 402 H Spindle and Catch Outside A710 020 x Spring A700 036 J Plate Outside A700 004 Chassis Assemblies Hospital Privacy Lock Chassis Assembly AL44S Letter Description Part no Letter Description Part no A Slide Restoring A590 180 K Frame Hub A700 056 B Hub 2 A700 046 N Spring Slide 2 A501 311 C Housing Chassis A700 057 P Plunger and Button Inside 51 039 D Spindle and Catch Inside A710 004 R Plunger and Button Outside 51 041 E Plate Hub Inside A501 305 S Cam and Spring A301 402 H Spindle and Catch Outside A710 020 x Spring A700 036 J Plate Outside A700 004 Schlage AL Series service manual 25 Chassis Assemblies Entrance Office Lock Chassis Assembly AL5SOPD AL50PD is available with restoring slide Order by ALSOPD x XA11 297 26 Schlage AL Series service manual Letter Description Part no Letter Description Part no A Slide Non Restoring A590 181 J Plate Outside A700 004 B Hub A700 046 K Frame Hub A700 056 C Housing Chassis A700 057 N Spring Slide 2 A501 311 D Spindle and Catch Inside A710 004 P Plunger and Button 51 039 E Plate Hub Inside A501 305 5 Cam and Spring A301 402 H Spindl
3. AL Series Grade 2 cylindrical lock parts and assemblies manufactured by the Schlage Lock Company This edition lists components of AL Series locks manufactured after June 2003 Exploded views of chassis and trim are shown with parts for standard size doors with accompanying charts to identify parts for replacement purposes In addition lock trim ordering procedures general cylinder information and all auxiliary components of the AL Series cylindrical locks are included Schlage AL Series lock parts are manufactured to close tolerances and are interchangeable between functions Conversion of functions may be performed by identifying necessary substitution parts and following assembly as indicated on the lock drawings Standard Features Certifications ANSI BHMA Certified A156 2 2003 Series 4000 Grade 2 UL listed for 3 hour fire door Latch 1 x 21 4 Square corner faceplate 1 housing diameter 1 2 throw Strike 1 x 478 ANSI Square corner no box Backset 23 4 Cylinder 6 Pin solid brass keyed 6 pin S123 keyway keyed different KD Door Range 1 17 8 Keys Two nickel silver cut keys per lock 6 pin S123 section Locks are furnished with standard features unless otherwise specified Items specified in C keyway will be furnished with cylinder keyed 5 pin and with 5 pin keys unless otherwise specified Schlage AL Series service manual 5 Lock Asse
4. Hub 2 w A700 046 K Frame Hub A700 056 C Housing Chassis A700 057 N Spring Slide 2 A501 311 D Spindle and Catch Inside A710 004 S Cam and Spring A201 370 E Plate Hub Inside A501 305 T Spring Seat A508 597 H Spindle and Catch Outside A710 001 Ww Wedge Spindle A501 615 Schlage AL Series service manual 29 Chassis Assemblies Faculty Restroom Lock Chassis Assembly AL85PD 30 Schlage AL Series service manual K Letter Description Part no Letter Description Part no A Slide Restoring A590 158 K Frame Hub A700 056 B Hub A700 046 N Spring Slide 2 A501 311 C Housing Chassis A700 057 P Plunger and Button 51 038 D Spindle and Catch Inside A710 004 S Cam and Spring A301 402 E Plate Hub Inside A501 305 T Spring Seat A508 597 H Spindle and Catch Outside A710 001 WwW Wedge Spindle A501 615 J Plate Outside A501 901 Latches Latches Part number Backset Housing Description Springlatch Deadlatch diameter 11 068 11 085 2 7 Square corner 1 x 2 11 069 11 088 Ya radius round corner 1 x 2Y4 11 110 11 104 1 1 circular drive in 605 and 626 finish only 1 11 11 091 23 4 Tja Square corner 1 x 2 11 112 11 092 Ya radius round corner 1 x 2 11 116 11 096 1 Square corner 1 x 2 standard 11 113 11 105 1 circular drive in 605 and 626 finish only 11 118 1
5. Springlatch 11 116 8 Outside Spring Cage A100 054 47 Strike ANSI standard no box 10 025 9 Castle Nut 2 C604 354 48 Latch Housing Sleeve for 7s housing only G506 815 10 Anchor Spring C503 308 50 Lever insert 2 A700 044 25 Spring Cage Mounting Screw 2 C604 395 55 ALIO Chassis 61 210 134 For locks manufactured after June 2003 See Levers on page 19 for a complete list of lever part numbers For locks manufactured after May 2002 Chassis part number is for reference only Schlage AL Series service manual 9 Trim Assemblies Exit Lock Trim AL25D No Description Part no No Description Part no 2 Closed Lever 51 025 44 Driver Cap A700 041 3 Rose 04 060 45 Driver Bushing A700 039 7 Inside Spring Cage A100 053 46 Deadlatch 11 096 9 Castle Nut C604 354 47 Strike ANSI standard no box 10 025 25 Spring Cage Mounting Screws 2 C604 395 48 Latch Housing Sleeve 74 housing only G506 815 32 Cotter Pin C604 273 50 Lever insert A700 044 33 Rose Outside Blank C604 402 55 AL25 Chassis 61 225 134 K Chassis part number is for reference only AL25 Door Thickness Adjustment Door Thickness Blank Rose Adjustment 1 Place cotter pin at hole A on the Blank Rose 134 Place cotter pin at hole B on the Blank Rose 2 Non standard door thickness for AL25 Specify 2 door thickness on order If
6. appropriate T xx installation tool s Schlage AL Series service manual 37 Door Handing Door Handing All Schlage locks are reversible Hand information should be specified to ensure proper cylinder orientation in keyed functions and to ensure proper finish of latchbolt and strike for locks to be installed on reverse bevel doors Use the diagram below to correctly determine the hand of the door LH INSIDE RH Left Hand Right Hand ca E OUTSIDE INSIDE LRB RRB Left Hand Right Hand Reverse Bevel OUTSIDE Reverse Bevel 38 Schlage AL Series service manual Ordering Procedure Ordering Procedure To order Schlage products descriptive data should be in the same sequence as shown below Line Qty Product Outside Inside Hand Latch Strike Dr Ext Dim Additional Item Thk Details DES FIN DES FIN 2 3 4 5 6 7 8 9 10 T 12 13 14 Line Item Line item number Qty Quantity Product Complete lock product or part number Outside DES Outside design code Outside FIN Outside finish code Inside DES Inside design code Inside FIN Inside finish code Hand Hand of door Only one hand allowed per line item Example RH right hand LH left hand RR right reverse LH left reverse Latch Leave blank for standard latch or specify part number if non standard latch is required Strike Leave blank for standard stri
7. cotter pin adjustment is necessary place at hole B 10 Schlage AL Series service manual For locks manufactured after June 2003 See Levers on page 19 for a complete list of lever part numbers For locks manufactured after May 2002 Trim Assemblies Bath Bedroom Privacy Lock Trim AL40S No Description Part no No Description Part no 1 Open Lever 2 51 026 44 Driver Cap A700 041 3 Rose 2 04 060 45 Driver Bushing A700 039 7 Inside Spring Cage A100 053 46 Springlatch 11 116 8 Outside Spring Cage A100 054 47 Strike ANSI standard no box 10 025 9 Castle Nut 2 C604 354 48 Latch Housing Sleeve for 7 housing only G506 815 10 Anchor Spring C503 308 50 Lever insert 2 A700 044 25 Spring Cage Mounting Screws 2 C604 395 55 AL4O Chassis 61 240 134 For locks manufactured after June 2003 See Levers on page 19 for a complete list of lever part numbers For locks manufactured after May 2002 Chassis part number is for reference only Schlage AL Series service manual 11 Trim Assemblies Hospital Privacy Lock Trim AL44S No Description Part no No Description Part no 1 Open Lever 2 51 026 44 Driver Cap A700 041 3 Rose 2 04 060 45 Driver Bushing A700 039 7 Inside Spring Cage A100 053 46 Springlatch 11 116 8 Outside Spring Cage A100 054 4
8. insert 51 021 Before June 2003 Open lever and insert 51 023 Closed lever and insert 51 025 After June 2003 Open lever and insert 51 026 Full size core lever and insert 51 022 Small format core lever and insert 51 024 Lever Designs Levers are pressure cast zinc All levers are ADA Accessibility compliant Neptune Omega and Saturn lever designs meet California code for 1 2 or less return to the door Jupiter JUP Neptune NEP Omega OME Saturn SAT Ay 4a Ayan Ay 108 mm gt 108 mm F 108 mm T 108 mm T 376 36 37A6 37A6 5 87 mm 87mm u 87mm 87mm L ue L ih 22 2 212 21 64 mm 64 mm 64 mm 64 mm Lever Inserts Description Part number Lever insert for 1 178 doors A700 015 Lever insert for 1 178 doors A700 044 Lever insert for SFIC A700 045 Lever insert for interchangeable core with 1 178 doors A700 047 For locks manufactured before May 2002 For locks manufactured after May 2002 For locks manufactured after March 2003 Schlage AL Series service manual 19 Trim Options Tactile Warning Available on Saturn design levers only Applied to outside lever only unless otherwise specified Roses Rose trims are available in wrought brass or bronze 04 060 RHO for JUP NEP SAT levers 04 060 OME for Omega lever Trim Finishes Schlage AL Series lock pro
9. 1 103 33 4 1 Square corner 1 x 2 11 116 11 104 Latch accessories and adapters Part number Description Note 2 e backset latches require backset extension link 41 005 See Latch Accessories and Adapters below Specify latch finish 605 606 609 612 613 619 625 626 643 Sleeve A501 567 37 001 Metal door reinforcement kit for 74 and 1 diameter housings Specify door thickness 39 030 Adapts a square corner latch and a 2 high square corner strike to a rabbeted door and frame preparation 41 005 5 Backset extension link must be used with 2 backset latches A501 565 Reinforcement for non reinforced metal doors 1 thick Fits both and 1 diameter housings A501 566 Reinforcement for non reinforced metal doors 1 thick Fits both and 1 diameter housings A501 567 3 long latch housing sleeve reinforcement for joint between latch and backset link or to hold latch in metal doors A501 878 Faceplate adapter to adapt 1 faceplate to 1 door preparation G506 815 1 long latch housing sleeve to adapt 7 diameter housing to 1 latch bore 37 001 41 005 G506 815 A501 566 1 door A501 567 1 4 door 39 030 Rabbeted latch and strike kit is available for Springlatch and Deadlatch applications Available in 605 and 626 fin
10. 3 51 038 Plunger unit inside AL85 51 039 Plunger unit inside AL40 AL44 AL5O 51 040 Plunger unit outside AL40 51 041 Plunger unit outside AL44 Specify finish 36 Schlage AL Series service manual Screws and Screw Packs Screws and Screw Packs Screws Part Number Description A501 171 Washer thru bolt AL170 specify finish A501 746 Mounting thru bolt AL170 20 x 2 2 POH machine screw specify finish C603 256 ANSI strike 12 24 x 1 PFH combo screw specify finish C603 897 Latch and strike 8 32 x 3 4 PFH combo screw specify finish C604 395 Spring cage 8 32 x 2 PFH machine screw L583 133 Mounting surface AL170 8 x 1 sheet metal screw Screw Packs Standard Part Number Description Contents B202 517 Latch and strike C603 897 4 specify finish C203 736 ANSI strike C603 256 2 specify finish C303 438 Spring cage C604 395 2 C303 029 Mounting all functions except AL170 C603 897 4 C604 395 2 C603 256 2 M504 271 1 specify finish C303 421 Mounting AL170 A501 167 1 A501 171 1 A501 746 1 L583 133 2 M504 271 1 specify finish Screw Packs Torx Part Number Description Contents C203 311 Latch and strike C503 766 T 15 4 specify finish C203 312 Latch and strike C503 766 T 15 2 L583 371 T 20 2 specify finish Note Torx screw packs are furnished with
11. 7 Strike ANSI standard no box 10 025 9 Castle Nut 2 C604 354 48 Latch Housing Sleeve for 7s housing only G506 815 10 Anchor Spring C503 308 50 Lever insert 2 A700 044 25 Spring Cage Mounting Screws 2 C604 395 55 AL44 Chassis 61 240 134 For locks manufactured after June 2003 See Levers on page 19 for a complete list of lever part numbers For locks manufactured after May 2002 Chassis part number is for reference only 12 Schlage AL Series service manual Trim Assemblies Entrance Office Lock Trim AL5SOPD No Description Part no No Description Part no 1 Open Lever 2 51 026 44 Driver Cap A700 041 3 Rose 2 04 060 45 Driver Bushing A700 039 4 Cylinder 21 020 46 Deadlatch 11 096 7 Inside Spring Cage A100 053 47 Strike ANSI standard no box 10 025 8 Outside Spring Cage A100 054 48 Latch Housing Sleeve for 74 housing only G506 815 9 Castle Nut 2 C604 354 50 Insert 2 A700 044 10 Anchor Spring C503 308 55 ALSO Chassis 61 253 134 25 Spring Cage Mounting Screws 2 C604 395 For locks manufactured after June 2003 See Levers on page 19 for a complete list of lever part numbers For locks manufactured after May 2002 Chassis part number is for reference only Schlage AL Series service manual 13 Trim Assemblies Entrance Lock Trim AL53PD
12. Ala E E wu ALLEGION AL Series S l Contents 5 Introduction 27 Latches 27 Latch accessories and adapters 4 Trim Assemblies 5 Passage Latch Trim 28 Strikes 6 Exit Lock Trim 7 Bath Bedroom Privacy Lock Trim 29 Cylinder Options 8 Hospital Privacy Lock Trim 29 Standard Cylinders 9 Entrance Office Lock Trim 23 FSIC and SFIC Cylinders Guenter aaa 30 Full Size Interchangeable Core 1 Klasstaom lodenim 30 Small Format Interchangeable Core 2 Seren 31 Interchangeable Core Related Parts and Levers 3 Faculty Restroom Lock Trim 31 Cylinder Conversion 4 Single Dummy Trim 32 Parts 15 Trim Options 32 Parts for 2 Inch Doors e levers 32 Hub Frame and Housing Kits 5 Lever Designs 32 Plunger Units Ru 33 Screws and Screw Packs 6 Tactile Warning een gs 33 Screw Packs Standard Sinus 33 Screw Packs Torx 17 Chassis Assemblies 34 Door Handing L10S Passage Lock Chassis Assembly L25D Exit Lock Chassis Assembly 35 Ordering Procedure 20 2 L44S Hospital Privacy Lock Chassis Assembly A A AL40S Bath Bedroom Lock Chassis Assembly A 22 AL5OPD Entrance Office Lock Chassis Assembly A A A A 35 Limited Warranty 23 L53PD Entrance Lock Chassis Assembly 24 AL 7OPD Classroom Lock Chassis Assembly 25 26 L80PD Storeroom Lock Chassis Assembly L85PD Faculty Restroom Lock Chassis Assembly Schlage AL Series service manual iii Introduction This manual contains a complete listing of
13. FT m VON DUPRIN AEL E E 2014 Allegion up 006719 Rev 03 14 www allegion com us A L L E G O N
14. bly Entrance Lock Chassis Assembly Classroom Lock Chassis Assembly Storeroom Lock Chassis Assembly Faculty Restroom Lock Chassis Assembly Schlage AL Series service manual 21 Chassis Assemblies Passage Lock Chassis Assembly ALIOS Letter Description Part no Letter Description Part no A Slide Non Restoring A590 181 H Spindle and Catch Outside A710 020 B Hub 2 A700 046 J Plate Outside A700 004 C Housing Chassis A700 057 Frame Hub A700 056 D Spindle and Catch Inside A710 004 N Spring Slide 2 A501 311 E Plate Hub Inside A501 305 22 Schlage AL Series service manual Chassis Assemblies Exit Lock Chassis Assembly AL25D Letter Description Part no Letter Description Part no A Slide Non Restoring A590 181 G Plate AL25 Outside A501 874 B Hub A700 046 K Frame Hub A700 056 Cc Housing Chassis A700 057 L Hub AL25 Outside A700 016 D Spindle and Catch Inside A710 004 N Spring Slide 2 A501 311 E Plate Hub Inside A501 305 Schlage AL Series service manual 23 Chassis Assemblies Bath Bedroom Lock Chassis Assembly AL40S 24 Schlage AL Series service manual Letter Description Part no Letter Description Part no A Slide Restoring A590 180 K Frame Hub A700 056 B Hub 2 A700 046 N Spring Slide 2 A501 311 C Housing Chassis
15. ducts are available in a range of durable top quality finishes Most are available with a clear coating that protects against damaging environmental factors including sea air high humidity or corrosive vapors The antimicrobial coating on Schlage AL Series locks works to protect the hardware s surface by inhibiting the growth of bacteria mold and mildew The coating is made using ionic silver AG a single atom that is missing one orbital electron that interacts with the bonding sites on the microbe surface The result is that silver ions surround bacterial cells blocking food and respiration supply and slowing bacterial growth Finishes are coded according to the Builders Hardware Manufacturers Association BHMA The nearest old U S equivalent code designations are shown in parentheses Code Description 605 US 3 Bright brass 606 US 4 Satin brass 609 US 5 Antique brass 612 US 10 Satin bronze 613 US 10B Oil rubbed bronze Code Description 619 US 15 Satin nickel 625 US 25 Birght chromium plated 626 US 26D Satin chromium plated 626AM Antimicrobial coating on satin chromium 643e US 11 Aged bronze e equivalent to bhma std 20 Schlage AL Series service manual Chassis Assemblies Passage Lock Chassis Assembly Exit Lock Chassis Assembly Bath Bedroom Lock Chassis Assembly Hospital Privacy Lock Chassis Assembly Entrance Office Lock Chassis Assem
16. e and Catch Outside A710 001 Chassis Assemblies Entrance Lock Chassis Assembly AL53PD AL53PD is available with restoring slide Order by ALSOPD x XA11 297 Letter Description Part no Letter Description Part no A Slide Non Restoring A590 181 J Plate Outside A700 004 B Hub A700 046 K Frame Hub A700 056 C Housing Chassis A700 057 N Spring Slide 2 A501 311 D Spindle and Catch Inside A710 004 P Plunger and Button 51 037 E Plate Hub Inside A501 305 S Cam and Spring A301 402 H Spindle and Catch Outside A710 001 Schlage AL Series service manual 27 Chassis Assemblies Classroom Lock Chassis Assembly AL70PD Letter Description Part no Letter Description Part no A Slide Non Restoring A590 159 K Frame Hub A700 056 B Hub A700 046 L Hub AL70 Outside A700 014 C Housing Chassis A700 057 N Spring Slide 2 A501 311 D Spindle and Catch Inside A710 004 S Plug Cam A501 721 E Plate Hub Inside A501 305 T Spring Seat A508 597 H Spindle and Catch Outside A710 001 U Spacer Cam A501 791 J Plate Outside A700 004 V Cam Spiral A700 017 28 Schlage AL Series service manual Chassis Assemblies Storeroom Lock Chassis Assembly AL8OPD Z E Letter Description Part no Letter Description Part no A Slide Non Restoring A590 159 J Plate Outside A501 901 B
17. ediate egress AL85PD Faculty Outside lever is fixed Entrance by key Push button activates occupancy 17 30 Restroom Lock only When push button is activated indicator allowing only emergency with Indicator from inside only the emergency master master key to operate Turning lever or Cylinder key will allow entrance closing door releases button Spanner button rotation provides lock out feature Inside lever is always e free for immediate egress AL170 Single Dummy Dummy trim for one side of door Use as 18 _ Trim door pull or as matching inactive trim Note Any function with a deadlatch locks the latchbolt when door is closed See page 5 for identification AL85 functions are not available in Full Size or Small Format Interchangeable cores Schlage AL Series service manual 7 Trim Assemblies 5 Passage Latch Trim 6 Exit Lock Trim 7 Bath Bedroom Privacy Lock Trim 8 Hospital Privacy Lock Trim 9 Entrance Office Lock Trim 10 Entrance Lock Trim 11 Classroom Lock Trim 12 Storeroom Lock Trim 13 Faculty Restroom Lock Trim 14 Single Dummy Trim 8 Schlage AL Series service manual Trim Assemblies Passage Latch Trim ALIOS No Description Part no No Description Part no 2 Closed Lever 2 51 025 44 Driver Cap A700 041 3 Rose 2 04 060 45 Driver Bushing A700 039 7 Inside Spring Cage A100 053 46
18. iner cap L Actuating ring Cap Pin Spring Shell Plug Assembled with retainer cap pin and cap pin spring Full Size Interchangeable Core Parts Description Part Number Description Part Number Cap pin spring C503 115 Actuating ring C603 956 Retainer cap C503 118 Actuating pin control top pin C603 964 Cylinder cap pin C603 827 Control bottom pin C603 967 Small Format Interchangeable Core Everest Exploded View Plug retainer a Tumbler springs Top pins S Build up pins Bottom pins Shell Check pin spring 7717 Check pin Undercut groove 34 Schlage AL Series service manual Cylinder Options Interchangeable Core Related Parts and Levers Description Part Number Full size core lever and lever insert 51 022 Full size core driver universal A700 052 Small format core lever and lever insert 51 024 Small format core retainer A700 021 Small format core driver C604 381 Small format core spacer D500 000 Small format core spindle and catch outside AL50 AL53 AL70 AL8O A710 008 Lever insert SFIC A700 045 Lever insert FSIC 1 178 doors A700 047 Two spacers required for 6 pin one spacer required for 7 pin For locks manufactured after March 2003 Cylinder Conversion for part numbers refer to list above Conventional Cylinder to FSIC Conventional Cylinder
19. ish only 41 005 requires 1 reinforcement when used in hollow metal doors and 2 one G506 815 sleeve when used with 1 latch holes Schlage AL Series service manual 31 Strikes Strikes 32 Schlage AL Series service manual Part Number Lip Length Description 10 001 1 1 11 4 11 2 13 4 2 Square corner T strike 1 x 2 with strike box specify lip length 10 004 1 Ya radius round corner T strike 194 x 234 with strike box 10 025 13 6 ANSI 11 4 x 474 standard no box Re 1 2 ANSI 11 4 x 474 no box specify lip length 10 026 1 Square corner 1 x 214 full lip no box 10 027 1 Ya radius round corner 1 x 21 4 full lip no box 10 058 17 32 Circular adjustable 1 diameter 605 and 626 finish only K510 066 Box for ANSI strike 10 001 10 004 10 025 10 026 10 027 10 058 T K510 066 Specify strike finish 605 606 609 612 613 619 625 626 643 except 10 058 circular strike available in 605 626 finish only Cylinder Options Cylinder Options Standard Cylinders Standard cylinders are available in Classic keyway or patented Everest keyway Specify keyway Functions Cylinder Mechanism Complete Cylinder All functions except AL85 Conventional 21 020 Primus 20 728 Primus XP 20 728 XP Primus UL437 20 528 Prim
20. ke or specify part number if non standard latch is required LLL less strike Dr Thk Door thickness Enter door thickness if non standard example 138 19 214 2Y4 212 21 2 _ EI or EO assumes the latch will be centered on 1 door to which material has been added Ext Extension Enter one of the following when door 2 thick or greater are specified EE extended equally El extended inside EO extended outside ED extended differently Dim Dimension Enter dimension for non standard strike lip length and mortise cylinder or blocking ring length Additional Details Enter detail for keying information and for special requirements Limited Warranty Schlage Lock Company the Company extends a three year limited warranty from the original date of purchase to the Original User of the products manufactured by the Company the Product against defects in material and workmanship Certain Products contain restrictions to this limited warranty additional warranties or different warranty periods Please see below for specific Product warranty information The provisions of this warranty do not apply to Products i used for purposes for which they are not designed or intended ii which have been subjected to alteration abuse misuse negligence or accident iii which have been improperly stored installed maintained or operated iv which have been used in violation of written instructions provided by Schlage v
21. mbly Drawing Index Lock Assembly Drawing Index The Lock Assembly Drawing Index provides illustrations and textual descriptions of available functions Page numbers for full trim and chassis drawings are referenced Emergency Turn Button d Outside Deadlatch Key n Springlatch Blank Plate i T Inside Lever II Turn Push Button ER Push Button Function ANSI A156 2 2003 Series 4000 Grade 2 Trim Chassis Schlage ANSI Description Outside function Inside function Page Page ALIOS F75 Passage Latch Lever is always unlocked Lever is always unlocked and is always 9 22 free for immediate egress AL25D Exit Lock Blank plate outside Lever is always unlocked and is always 10 23 free for immediate egress AL40S F76 Bath Bedroom Outside lever is locked by inside Push button locks outside lever 11 24 Privacy Lock Kup push button May be unlocked from outside with small screwdriver not included or with 35 250 emergency key Turning inside lever or closing door releases button Inside lever is always free for immediate egress Note Any function with a deadlatch locks the latchbolt when door is closed See page 5 for identification AL85 functions are not available in Full Size or Small Format Interchangeable cores 6 Schlage AL Series service manual Lock Assembly Drawing Index Function ANSI A156 2 2003 Series 4000 G
22. nce only No Description Part no No Description Part no 1 Open Lever 51 026 41 Sleeve Spindle A700 003 2 Closed Lever 51 025 44 Driver Cap A700 041 3 Rose 2 04 060 45 Driver Bushing A700 039 4 Cylinder 21 021 46 Deadlatch 11 096 7 Inside Spring Cage A100 053 47 Strike ANSI standard no box 10 025 8 Outside Spring Cage A100 054 48 Latch Housing Sleeve for 7 housing only G506 815 9 Castle Nut 2 C604 354 50 Lever insert 2 A700 044 10 Anchor Spring C503 308 55 AL85 Chassis 61 285 134 25 Spring Cage Mounting Screws 2 C604 395 Schlage AL Series service manual 17 Trim Assemblies Single Dummy Trim AL170 Threaded rod to mount two AL170 trims back to back No Description Part no No Description Part no 2 Closed Lever 51 025 52 Spindle and Hub A710 007 3 Rose 04 060 53 Mounting Screws 2 L583 133 Fi Inside Spring Cage A100 053 54 Housing Spring Cage C604 400 44 Driver Cap A700 041 56 Washer A501 171 45 Driver Bushing A700 039 57 Thru Bolt A501 746 50 Lever insert A700 044 58 Spindle Threaded Rod A501 167 For locks manufactured after June 2003 See Levers on page 19 for a complete list of lever part numbers For locks manufactured after May 2002 18 Schlage AL Series service manual Trim Options Trim Options Levers Description Part number Manufactured date Closed lever and
23. rade 2 Trim Chassis Schlage ANSI Description Outside function Inside function Page Page AL44S Hospital Outside lever is locked by inside Push button locks outside lever 12 25 Privacy Lock push button Unlocked from outside by Turning inside lever or closing door turning emergency turn button releases button Inside lever is always free for immediate Ja egress AL50PD Entrance Outside lever is locked by inside Push button locks outside lever 13 26 Office Lock push button Unlocked from outside Turning inside lever releases button with key Inside lever is always free for immediate egress AL53PD F109 Entrance Lock Turn Push Button Outside lever is Turn Push Button 14 27 locked by pushing and turning the Outside lever is locked by pushing and inside turn push button Key must be turning the inside turn push button used until turn push button is until button is manually unlocked unlocked Push Button e D Push Button Pushing button locks outside lever Outside lever is locked by pushing the Turning inside lever releases button inside push button Key must be used Inside lever is always free for immediate until push button is unlocked Unlocked egress from outside with key AL70PD Classroom Outside lever is locked and unlocked by Inside lever is always unlocked and free 15 28 Lock key outside for immediate egress AL80PD Storeroom Outside lever is fixed Entrance by key Inside lever is always unlocked and free 16 29 Lock only for imm
24. s for reference only For locks manufactured after June 2003 See Levers on page 19 for a complete list of lever part numbers For locks manufactured after May 2002 Schlage AL Series service manual Trim Assemblies Storeroom Lock Trim AL8SOPD No Description Part no No Description Part no 1 Open Lever 51 026 25 Spring Cage Mounting Screws 2 C604 395 2 Closed Lever 51 025 44 Driver Cap A700 041 3 Rose 2 04 060 45 Driver Bushing A700 039 4 Cylinder 21 020 46 Deadlatch 11 096 7 Inside Spring Cage A100 053 47 Strike ANSI standard no box 10 025 8 Outside Spring Cage A100 054 48 Latch Housing Sleeve for housing only G506 815 9 Castle Nut 2 C604 354 50 Lever insert 2 A700 044 10 Anchor Spring C503 308 55 AL80 Chassis 61 280 134 For locks manufactured after June 2003 See Levers on page 19 for a complete list of lever part numbers For locks manufactured after May 2002 Chassis part number is for reference only 16 Schlage AL Series service manual Trim Assemblies Faculty Restroom Lock Trim AL85PD N M Nr Qy AL j P For locks manufactured after June 2003 See Levers on page 19 for a complete list of lever part numbers For locks manufactured after May 2002 Chassis part number is for refere
25. to SFIC requires chassis disassembly Lever insert FSIC Lever insert SFIC Spindle and catch assembly Lever FSIC Driver retainer N N Lever SFIC CD Schlage AL Series service manual 35 Parts Parts Parts for 2 Inch Doors Part Number Description A700 043 Driver Bushing 2 inch door specify finish A700 028 Hub 2 inch door outside and inside except AL25 and AL70 outside for locks manufactured after May 2003 A700 029 Hub 2 inch door outside AL70 for locks manufactured after May 2003 A700 030 Hub 2 inch door outside AL25 A700 033 Full size interchangeable core lever insert 2 inch door A700 034 Lever insert 2 inch door For locks manufactured before May 2003 see Hub Frame and Housing Kits below Hub Frame and Housing Kits for Locks Manufactured before May 2003 Part Number Function s Door Thickness Kit Contents A700 048 ALL except AL25 13 1 A700 046 Hub 2 A700 057 Housing 1 eee A700 056 Frame hub 1 A700 050 2 A700 056 Frame hub 1 A700 057 Housing 1 A700 028 Hub 2 A700 049 AL70 1 1 A700 056 Frame hub 1 A700 014 Hub 1 A700 046 Hub 1 A700 057 Housing 1 A700 051 2 A700 056 Frame hub 1 A700 029 Hub 1 A700 028 Hub 1 A700 057 Housing 1 Plunger Units Part Number Description 51 037 Plunger unit inside AL5
26. us UL437 XP 20 258 XP AL85 Hotel Motel Lock Conventional 21 021 21 020 20 728 21 021 FSIC and SFIC Cylinders Full Size Interchangeable Core FSIC cylinders are available for Saturn lever design and JD suffix locksets only Locks are furnished 1 bitted with two 6 pin keys unless otherwise specified FSIC cylinders may be integrated into any 5 pin or 6 pin Schlage key system Small Format Interchangeable Core SFIC cylinders are available for Saturn lever design and BD suffix locksets only SFIC cylinders are for Schlage Everest B and Everest 29 R family restricted keyway cores SFIC cylinders are compatible with Best Falcon and other competitive small format cores FSIC and SFIC cylinders are not available with Omega lever design and not available with AL85 function Description Part Number FSIC Conventional core 23 030 FSIC Primus 20 740 FSIC Primus XP 20 740 XP SFIC Everest combinated core 80 037 SFIC Everest uncombinated core 80 036 SFIC Best keyway 7 pin uncombinated core 80 033 SFIC Best keyway 6 pin uncombinated core 80 043 23 030 80 037 Schlage AL Series service manual 33 Cylinder Options Full Size Interchangeable Core Classic Exploded View Top pins Control bottom pin Tumbler springs _ 2 r Master pin I Cylinder cap pin Bottom pins Actuating pin Reta
27. which have been subjected to improper temperature humidity or other environmental conditions i e corrosion or vi which based on Schlage s examination do not disclose to Schlage s satisfaction non conformance to the warranty Additionally Schlage will not warrant ANSI A156 2 Grade 2 lever Product installed in educational facilities and student housing Specific Product Warranty Restrictions Additional Warranties Small Format Interchangeable Core SFIC Warranty This limited warranty also applies to Schlage locks and housings when used with another manufacturer s cores or to Schlage cores i e SFIC when used in another manufacturer s locks and housings The use of unauthorized cylinder cams or other components with the Products shall void this warranty Everest Primus Limited Lifetime Key Breakage Warranty A limited lifetime warranty is provided to the Original User against key breakage subject to the restrictions of this limited warranty Schlage AL Series service manual 39 About Allegion Allegion NYSE ALLE creates peace of mind by pioneering safety and security As a 2 billion provider of security solutions for homes and businesses Allegion employs more than 7 800 people and sells products in more than 120 countries across the world Allegion comprises 23 global brands including strategic brands CISA Interflex LCN Schlage and Von Duprin For more visit www allegion com aptiQ LCN m STEELCRA
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