404775-Low Flow Zero Air Generator operating manual
Contents
1. O72 DO2ITIOIE 13421772 E 5 hit 2 rp a up Uf tage Lat 3029796 it Het 202379815 13431772 MEF 1 haar ben mt ite oh 4 7 6 4 Sub Menu Pressure Level Alarm This submenu allows to adjust the value corresponding to the minimum pressure alarm By pressing on the setting window appears HiQ Zero Air Station 4 7 6 5 Sub Menu Service Alarm Settings 39 40 HiQ Zero Air Station 4 7 6 6 Sub Menu Pass Word Special Functions Pass Word ESC 6 6 PassWord 000000 ESC gt This sub menu allow access to the function USINE is not accessible to persons who have not received adequate training e 4 7 7 Menu Alarm This menu allows to check the list of the latest alarmes Special Functions t Alarm uy ESC 6 6 a Alarm ae scree 10 12 13 34 Reset 28 11 07 03 Pressure failed ESC HiQ Zero Air Station 41 Chapter 5 Maintenance Pressure regulator s adjustment button B Inlet filter 5 1 Regular HiQ Zero Air Station maintenance The following table summarizes the acts of maintenance as well as consumables probable replacement frequency Maintenance Frequence Air inlet filter Every 6 months 4000H Coalescing filter with silencer Every year 8000H Catalysis oven with heating Every 3 years 24000H cartridge 5 1 1 Air inlet filter gt Open the lower part of front face in order to access to the inlet filter gt U2. 4 7 3 Menu Diagnostics The simplified tree menu Diagnostic is as follow This menu allows only to observe the various functioning parameters of the instrument Moving within the tree is done by using the arrows f and Once the requested setting is found press on to enter into the sub menu and ESC to come out HiQ Zero Air Station 21 4 7 3 1 Sub menu Air pressure This pressure is the outlet generator pressure which will be applied onto the unit Set Value represent the requested pressure value Act Value represent the outlet pressure measured by the sensor Tank Value represent the pressure value inside the tank Max and Min are the maximum and minimum pressure values The sign HIM 98 indicate at which max of the pressure the setting is ADC indicate the value of the pressure analogous digital converter 22 HiQ Zero Air Station 4 7 3 2 Sub menu Oven Temperature This value indicates the catalysis oven temperature Diagnostics tT Oven Temperature 4 ESC 2 5 a Oven Temperature Actual Value 645 C Max Value 660 C ADC 2825 mV ESC 4 7 3 3 Sub menu Functioning Time This value indicate the functioning time of the generator as well as the next maintenance Diagnostics Functioning Time ESC 3 5 Functioning Time Actual Value 12 Hours Next Maint 4000 Hours Remaining Time 3988 hours ME
3. The value entered is validated be pressing on The software automatically advances to the next value 4 7 5 3 Sub Menu Unit Change This menu allows choosing the working units HiQ Zero Air Station 31 HiQ Zero Air Station Once in the UNIT menu it is possible with the keys T and to change the following units Pressure and Temperature Once in the requested window Pressure or Temperature press on 4 and choose with the arrows f and J then validate with 4 the requested unit For the pressure the units are Bar Kilo Pascal and PSI For the temperature the units are Degree Celcius and Fahrenheit 4 7 5 4 Sub Menu Alarm Setting This sub menu allows enabling or disabling the sound signal in case of alarm Buzzer Once in the menu choose between ON or OFF with the arrows then valid with 4 4 7 5 5 Sub Menu Touch pad Calibration This sub menu allows to calibrate the touch screen HiQ Zero Air Station 33 34 HiQ Zero Air Station HiQ Zero Air Station 4 7 5 6 Sub Menu Sounds Menu Once in the sub menu touch pad setting the software ask to press on the screen Touch the pad After having press on the screen the software ask to press on the square place on the top left hand corner and to keep the finger on it touch black square At that time a counter Starts up Once arrived at the value
4. allowing the compressor to stop when reached the upper pressure level and starting again when at the lower level An additional final high grade filter is used to remove 99 99 of particles greater than 0 5 microns At this point the Air is available at the outlet fitting The compressor is driven by the tank pressure it will stop itself when the upper set pressure value is reached and start again when the lower set pressure is reached which will be above the set outlet pressure i i AIR Low noise fans l l COMPRESSION i MODULE i Compressor Cooler l k 1 i i n INLET AIR ek l 7 iil i 4 l Filter n i i i Lap ate shiner tetas ice ahi sheesh x hated ce tagheleat ai oceans Purge 4 A a eae sn a ae ae ee ee ee Se ae ee a a LO Se ee ae en a ae a i l 1 PURIFICATION MODULE lt P l l ee i i iTi i y I Gy i j N n s a n n i a m a i 1 Tunnel ventilation Low noise j I fan i l I i Evaporator i I di it Baii j I l i i pman 2 a E E ae CEE Statec dryer i i FEE i l i i i i i i i i i i i m A ee eee internal Te eer ere eee ORAS aS Tank pressure Outlet pressure sensor sensor i 3 _ i OUTLET Sat an Sel g Z P IERO AIR m i Gr a ee Zero Air Station 3 4 Functioning principle options 3 4 1 Remote control by dry rely The option remote control by dry rely can perform a simple remote control between the zero air station and a external compatible con
5. and produce zero air pressure at 5 bar After the presentation the main image appears II STARTING Menu Pressure Set 5 0 bar Actual value 0 2 bar Oven Temperate s 245 26 and the oven starts heating When the oven temperature reaches approximately 550 C the compressor starts and fill in the tank II RUNNING Menu Pressure Set 5 0 bar Actual value 0 2 bar OVEN MeMmperaliie so4876 It is possible to check the filling up progression of tank by pressing on MENU then select Diagnostic and AIR Pressure The image present the tank pressure the outlet pressure the maximum pressure alarm and the functioning state of the compressor 4 6 2 Purge Cycle Before connecting the generator and the alimentation tube to the consumer it is necessary to proceed to a purge of the system for this two solutions are proposed 1 Passive Purge Leave the generator continuously working between 1 or 2 hours limiting the outflow to 1 Nl min Limiting the outflow with a restrictor or needle valve mounted on the zero air output 2 Active Purge Proceed to the purge cycle proposed by the generator software for this gt Press on the function MENU then select the function TOOLS then press g Device must be on STANDBY State ESC Main Menu Tools TT 4 4 HiQ Zero Air Station Tools 1 Purge Cycle 7 ESC 3 3 gt Select the function PURGE then press on Purge Cycle Und
6. oven this explain the quick reaction of the temperature value filter By pressing on key Itis possible to enter into the menu and control the start of the compressor as well as checking the Air pressure variation inside the tank 4 7 4 3 Sub Menu Purge Test This test allows opening and closing the purge valve of the coalescent 28 HiQ Zero Air Station 4 7 5 Menu Auxilary functions This menu tree is the following 4 7 5 1 Sub Menu Clock setting This sub menu is used to set the time and date of the instrument HiQ Zero Air Station 29 30 HiQ Zero Air Station Once entered in the menu Clock setting the software requires in turn the year Year the month Month the day Day the time hour and the minute Min Once in the menu the and the allows to increase the value the and the allows to decrease the value The and allow a rapid scroll of the values the and allows a slow scroll of values The entered value is validated by pressing 4 The software automatically advances to the next value Once all the values are entered the last page displays the date and time set 4 7 5 2 Sub Menu Display Setting This sub menu allows to set the contrast Contrast as well as the reverse light screen light back Proceed adjustments with buttons t and and
7. 10 the next page ask to remove the finger remove finger appears Then another calibration point is requested bottom right hand corner When done the message calibration done Pad Calibration done appears This sub menu lets you adjust the duration of the sound emitted when the screen is touched A setting to 0 totally removes the sound 4 7 6 Menu Special functions This menu tree is the following 36 HiQ Zero Air Station 4 7 6 1 Sub Menu Power Up Control This menu is used to determine in the event of power failure in which state the instrument must restart There are two possibilities Restart in the same Status it was before the power failure On Last Running Status Restart and go in Stand By Status On Standby Status Special Functions tT Power Up Control v ESC 1 6 a Power Up Control On Standby Status ESC 1 2 ESC 4 7 6 2 Sub Menu Remote Control ESC Power Up Control On Last Running Status 2 2 Special Functions Remote Control 2 6 4 7 6 3 Sub Menu Log Book Download This menu allows you to download the log book on a PC in order to send it to the after sale service for a help in the diagnosis Special Functions t Log Book Download 7 ESC 3 6 a Log Book Download T Please Connec ctito aee 7 ESC a Once the page log Book Download is reached it is necessary to connect the generator to a PC through a USB link If it s the first
8. Menu tT Auxiliary Functions 7 ESC 4 6 a Special functions Which allow to set the restart mode in case of power cut as well as the remote control and the mode alarms Main Menu t Special Functions 7 ESC 5 6 a 18 HiQ Zero Air Station Alarms and events Allows to view the past events Start up of the Zero Air generation Once the pressure has been selected see next chapter just press on gt to start the Zero Air generation Then the following window appears To stop the generation press Il the instrument goes automatically on Stand by In case of alarm the message ALARM appears alternating with the message Running or standby By pressing on Alarm the window with the list of alarms appears In general the main page indicate gt The state of the generator Stand by Running alarm gt The set pressure gt The actual pressure gt The HC catalysis oven temperature In addition the main page allows you to gt To start or stop the zero air generation gt To have access to the sub menu gt Jo see the alarms HiQ Zero Air Station Shortcut The center of the screen below is an active area to directly reach the pressure adjustment window 4 7 2 Menu Air pressure setting The tree menu Air pressure setting is as follow 19 20 HiQ Zero Air Station In order to set the outlet pressure proceed as follow
9. heating cartridge for ZAS 1 5 100 120V 60Hz Catalysis oven with heating cartridge for ZAS 3 210 240V 50 60Hz Catalysis oven with heating cartridge for ZAS 3 100 120V 60Hz Catalysis oven with heating cartridge for ZAS 6 210 240V 50 60Hz Catalysis oven with heating cartridge for ZAS 6 100 120V 60Hz Catalysis oven with heating cartridge for ZAS 10 210 240V 50 60Hz Catalysis oven with heating cartridge for ZAS 10 100 120V 60Hz Catalysis oven with heating cartridge for ZAS 20 210 240V 50 60HZz Catalysis oven with heating cartridge for ZAS 20 100 120V 60Hz Catalysis oven with heating cartridge for ZAS 30 210 240V 50 60Hz Catalysis oven with heating cartridge for ZAS 30 100 120V 60Hz Fan for the Air compression module Wired 210 240V 50 60HZz Air purifier module for ZAS3 complete 100 120V 60Hz Fan for the Air compression module Wired 100 120V 60Hz Air purifier module for ZAS6 complete 210 240V 50 60Hz Fan for the Air purifier module Wired 210 240V 50 60Hz Air purifier module for ZAS6 complete 100 120V 60Hz Fan for the Air purifier module Wired 100 120V 60Hz Air purifier module for ZAS10 complete 210 240V 50 60Hz Passive dryer ready to use Air purifier module for ZAS10 complete 100 120V 60Hz One way valve Air purifier module for ZAS20 complete 210 240V 50 60Hz Set of 2 pressure sensors wired with calibrated electronic board Air purifier
10. power supply PS3550 30 Cooling coil A coalescing filter purge V4 E Air Outlet module 3 5 1 Electronic module 3 5 2 Air Compression module 3 5 3 Air purification module The electronic control module is composed of a plastic fire proof cover This module has This module has upper part of front face and one board MB3800 The main board gt One Inlet filter s can be reached from the back of the lower gt The coalescing filter with automatic purge MB3800 has the following functions front face gt The static dryer gt Support and management of the LCD screen with its integrated gt The compressor the type vary depending on the zero air station gt The catalytic oven with cooling coil and forced ventilation touch keyboard capacity Evaporator fixed on top gt External communications gt AStainless steel cooling coil gt The outflow module gt Communications to other modules gt the ventilation system gt The electronic control board GOUS3L0 gt Main processor gt The power supply board PS3550 gt The pressure regulator with 2 sensors fitted on a board Note the MB3800 is powered from the purification module 12 HiQ Zero Air Station Chapter 4 4 1 Upon receiving your HiQ Zero Air station Each instrument is inspected and packaged prior to transport with great attention Immediately after receipt we recommend to perform a quick visual inspection of the package as well as the LABEL SHOCK shock detector If it tur
11. time the generator is connected to a PC he will request to proceed to the set up of the driver It is stored on the CD provided with the instrument in the directory driver HiQ Zero Air Station 37 Then on the PC menu Start up all programs accessories communication Hyper Terminal open the Hyper Terminal program g Forsaben rman Interacts y Cutis syst me Ji kmt Leres panel phe J iubire W Pant A WerdPad 5 T cooper A T amrant onigun du rista E Jossie hoveie mreno Jo keerimi ieee ta N 9G Comeran Bureau distance demnarrer hy riptin che la d j a Sourewiln correr rar un rom ef Samme une icine pour la cone Fs CELINE mea Enter a name and validate with ENTER 38 HiQ Zero Air Station The following window appears Log book appears coded in Hyper Terminal ie 12 3000 26 00037 48 i aie Ler is 2000 16 1te oe Serial E 127606 x i E 3100 rN n Di amp 2 96096 as L 4 i is a i a il isovaanads gt aPDee a errea EN Seon Paremeter HII 202179779 FEE T9777 202379278 Ereg nange Fii THD ETIP isang EEFE HE 756 VS2093 20207904F Sane 0812 tg OSD 20207 900T aerrie 18 M697 202373015 ia IDAAN Bet tt tae Sian BOLOS 0277 ijt 1729 302374078 286 17 7 7 H Make adjustments as on the above image Then validate with ENTER Then validate on the instrument by pressing on
12. 6 300W maximum HIQ Zero Air Station 10 550W maximum HIQ Zero Air Station 20 550W maximum HIQ Zero Air Station 30 550W maximum Delivery pressure Up to 6 barg 90 Psig Pressure display accuracy 0 1 bar 0 5 Zero Air purity lt 0 1 ppm Total Hydrocarbons Operating principle for removal of hydrocarbons catalyst chamber filled with Pt Pd catalyst heated to very high temperature Outlet fitting Stainless steel double ring 1 8 for ZAS 1 5 to 10 1 4 for ZAS 20 and ZAS 30 Drying system Static Dryer without maintenance Display Monochrome LCD graphic display of 128 x 64 pixels Functioning conditions gt Jemperature gt Relative Humidity 10 C 10 435 C 0 80 non condensing Keyboard Contextual touch sensitive Manual interface control Adjust operating points system status Functioning diagnosis users settings keyboard and screen adjustment Transport and storage conditions gt Jemperature gt Relative Humidity 0 C 10 35 C 0 90 non condensing Category of surge Remote control Through USB interface alarms standard reading Remote control software on option Through dry rely 1 entry Start Stop and 1 alarm Alimentation voltage 100 V 60Hz 110 117V 50 60Hz 220 240V 50 60 Hz Grade of pollution 2 Sound pressure lt 55 dB A Net weight ZAS 1 5L 40 Kg ZAS 3L 45 kg Z
13. AS 6L 45 Kg ZAS 10L 55 Kg ZAS 20L 55 Kg ZAS 30L 60 Kg Casing size all models 360 x 640 x 695 mm LXPXxH Packaging size 450 x 800 x 800 mm LxPxH 08 HiQ Zero Air Station 3 2 Instrument presentation HiQ Zero Air Stations are supplied as single case unit The unit should be placed on the floor under the working bench The front face is divided into two parts the upper part contains an information screen with touch keyboard and the lower part fitted with hinges allow to access to the pressure setting and inlet filter The lower part of the back plate is the air compression module and the upper module is the compressed air purification module The main plug connection fuse and power switch as well as the Zero Air outlet is located on the upper module 3 3 Functioning principle basic equipment The HiQ Zero Air station models utilise a multi stage process to purify ambient air into analytical grade air Compressed ambient air is initially passed through highly efficient pre filtration to remove both moisture and particles greater than 5 microns After filtration the air is channelled into a stainless steel catalyst chamber to remove background hydrocarbons and carbon monoxide The chamber is filled with a highly efficient platinum palladium catalyst which has been heated to very high temperature to ensure final hydrocarbon removal to less than 0 1 ppm The zero air is stored in an internal storage tank
14. EI 99 ESC Actual Value functioning time since beginning of the generator life Next Maint is the functioning time corresponding to the next maintenance Remaining Time remaining time before the next maintenance The sign HII 99 indicates the functioning reserve before maintenance Once the remaining time reaches zero an indication Alarm appears on the screen main menu gt Alarm Menu Pressure Set 5 0 bar Actual value 4 9 bar OVEN lemperatiine 645 C When the maintenance is done go back to the menu Diagnostic Total functioning time and press on Maintenance done Total Functioning Time Actual Value 8 Hours Next Maintenance 4000 Hours Remaining Time 3992 Hours HITTIN 98 Maintenance Done ESC At this time maintenance done disappear the messages Next maintenance is incremented by 4000H and the message Remaining time is up dated Moreover the message Alarm on the main menu disappear 4 7 3 4 Sub menu Case Temperature This value tells about electronic case temperature Diagnostics t Case Te mperaniine v ESC 4 5 A HiQ Zero Air Station 23 Case Temperature Case Tet 26 C 77 Nelms 7 l a T ADC 432 Voltage 263 mV ESC Case Temp represents the temperature of the electronic module Alarm is the Alarm value ADC represents the value of the analogue to digital voltage converte
15. Q Zero Air Station Description Compressor equipped for ZAS1 5 and ZAS3 210 240V 50 60Hz HiQ Zero Air Station 43 Electronic board GOUS3 ZAS 30 programmed Electronic board MB3800 with touch screen ZAS software installed Power supply PS3550 30 Compressor module for ZAS1 5 and ZAS 3 complete 210 240V 50 60Hz Compressor module for ZAS1 5 and ZAS 3 complete 100 120V 60Hz Compressor module for ZAS6 and ZAS 10 complete 210 240V 50 60Hz Compressor module for ZAS6 and ZAS 10 complete 100 120V 60Hz Coalescing filter with silencer for ZAS 1 5 to ZAS 30 Compressor equipped for ZAS1 5 and ZAS3 100 120V 60Hz Compressor module for ZAS20 and ZAS 30 complete 210 240V 50 60Hz Compressors maintenance kit for ZAS 1 5 and ZAS 3 Compressor equipped for ZAS6 and ZAS10 210 240V 50 60Hz Compressor module for ZAS20 and ZAS 30 complete 100 120V 60Hz Compressors maintenance kit for ZAS 6 and ZAS 10 Compressor equipped for ZAS6 and ZAS10 100 120V 60Hz Air purifier module for ZAS1 5 complete 210 240V 50 60Hz Compressors maintenance kit for ZAS 20 and ZAS 30 Compressor equipped for ZAS20 and ZAS30 210 240V 50 60Hz Air purifier module for ZAS1 5 complete 100 120V 60Hz Catalysis oven with heating cartridge for ZAS 1 5 210 240V 50 60Hz Compressor equipped for ZAS20 and ZAS30 Air purifier module for ZAS3 complete 210 240V 50 60Hz Catalysis oven with
16. THE LINDE GROUP Linde Operating Manual HIQ Zero Air Station Applicable to the following HiQ Zero Air Stations Zero Air Station 1 5 Zero Air Station 3 Zero Air Station 6 Zero Air Station 10 Zero Air Station 20 and Zero Air Station 30 Date January 2011 HiQ HiQ Zero Air Station Contents 12 Introduction 41 General Informations and Compatibility to Normalisations 2 1 Notes on the FCC compatibility 2 2 CE Conformity 2 3 W E E E product recycling declaration 45 2 4 Security instructions and correct use Specifications and Description 47 3 1 Specifications 3 2 Instrument presentation 3 3 Functioning principle basic equipment 3 4 Functionng principle options 3 5 Internal structures Installation and Operation 4 1 Upon receiving your HiQ Zero Air station 4 2 Delivery content 4 3 Station installation 4 4 Electric connections 4 5 Fluidic connections 4 6 Initial Start up 4 7 Control Software description Maintenance 5 1 Regular HiQ Zero Air Station maintenance 5 2 List of consumables and accessories 5 3 List of spare parts and modules 5 4 Return the generator to the retailer or the factory Alarms and Troubleshooting 6 1 Troubleshooting Notes Chapter 1 Introduction This manual provides the necessary information for the installation and operation for the HiQ Zero Air Station series It also includes information for simple maintenance operations as well as troubles
17. ake one or more of the following actions gt Re orientate or redirect the antenna gt Increase the distance between the equipment and the receiver gt Plug the equipment in a different electric circuit from the one alimenting the receiver gt Ifnone of the above mentioned actions are giving results contact an experienced technician or selling agent in radio TV ity To Normalisations 2 2 CE Conformity This equipment was built in compliance and is compatible with EC recommendations concerning electrical safety and electromagnetic emissions It complies with 89 336 EWG 93 98 EWG standards EN 50 081 1 in 50 081 2 EN 50 082 1 and EN 50 082 2 Note Any modifications on the instrument which have not been approved in writing by the manufacturer will automatically cancel the manufacturer warranty If such modifications are nevertheless undertaken they are under the user responsibility the manufacturer will under no circumstances be responsible for any damages direct or indirect which they would cause 2 3 W E E E product Recycling declaration In agreement with the European EC 2002 96 directive on electrical and electronic equipment recycling this product may not be disposed of in the garbage For recycling information contact the company who sold this product If you want to get rid of this instrument identify it as such and direct it to a certified recycling centre 2 4 Security Instructions and corr
18. change the quality of the zero air Perform the connection to your application only after the purge cycle described below have been performed HiQ Zero Air Station 13 The outlet pressure is adjusted by the pressure regulator placed under the lower panel and can be visualized permanently on the screen CAUTION Your Zero Air station has been tested and purged prior to shipment to remove any hydrocarbons originate from ambient air After a downtime of several days or weeks the generator should be purged again prior to use according to the purge cycle described below 14 HiQ Zero Air Station 4 6 Initial Start up CAUTION the dialogue between the generator and its user is initially done via the touch screen placed on the front top Panel Orders or submenus are obtained by pressing lightly with a finger on the chosen area We strongly discourage the use of objects such as pen pointing the sensitive side of the screen might be irretrievably degraded 4 6 1 Start up Turn the generator on with the switch placed on the back of the generator The identification image appears during approximately 30 seconds the following information will be shown the maker model serial number as well as the software revision ZERO AIR STATION ZAS 3 EU Software Rev V1 1 Serial ZAS1 091004099 Note In order to facilitate the first start up in your laboratory the Zero Air station has been set in the factory for an automatic start up
19. ect use This Zero Air station has been designed in order to produce zero air for laboratory applications This generator must only be used for such applications respecting the specifications and recommendations for its proper use described in this operating manual The main recommendations are This generator should only be operated and used indoors This generator can only be used at temperatures above 4 C This generator should only be used in a well ventilated room In case of inside maintenance requirements always unplug it before opening the casing s Only the spare parts described in chapter 5 can be changed by the user Other maintenances action on this instrument must be undertaken by trained and authorized technician VvvV Vv 4 HiQ Zero Air Station 05 06 HiQ Zero Air Station Chapter 3 Specifications and Description 3 1 Specifications Zero Air outlet flow values at 20 C and 1013 mbar of atmospheric pressure HIQ Zero Air Station 1 5 Flow rate 1 5 NL min maximum HiQ Zero Air Station 3 Flow rate 3 NL min maximum HIQ Zero Air Station 6 Flow rate 6 NL min maximum HiQ Zero Air Station 10 Flow rate 10 NL min maximum HIQ Zero Air Station 20 Flow rate 20 NL min maximum HiQ Zero Air Station 30 Flow rate 30 NL min maximum HiQ Zero Air Station 07 Maximum electric consumption HiQ Zero Air Station 1 5 300W maximum HIQ Zero Air Station 3 300W maximum HIQ Zero Air Station
20. ed gt Operate the generator in an open and well ventilated area in which the temperature does not go below 0 C The good functioning of the generator is guaranteed for a temperature between 10 and 35 C gt To ensure proper ventilation a clear space of at least 20cm is necessary at the back of the generator The Air cooling admission is located on the lower front panel and should under no circumstances be obstructed 4 4 Electric connections Mains Connect the Zero Air station with the electrical cable provided if using an alternative cable verify that it has the appropriate ground wire 3X1mm2 minimum Make sure laboratory differential circuit breaker can absorb an increased current of at least 6A without switching off Note the Zero Air station is equipped with fuses to protect the compressor on one hand the Catalysis oven and electronics control on the other hand They are placed on the back of each tray 4 5 Fluidic connections The produced zero air is available from the ZERO AIR OUTLET located at the back of the instrument This outlet is equipped with a stainless steel compression fitting We recommend that the supply line from the Station to point of use be a laboratory grade stainless steel 1 8 for the 1 5 6L units and 1 4 for the 10 30L units which has been cleaned and free from grease and other particles Use of PFA or TEFLON tubing is not recommended as hydrocarbon can diffusion through the walls and
21. end that you read the further chapters and paragraphs of this document 4 7 Control software description 4 7 1 Features overview Once the initial boot is made the next screen appears I gt Standby Menu Pressure Set 5 0 bar Actual value 0 2 bar This is the main menu allowing to set the instrument in mode Generation running or stand by Before generating some zero air it is useful to adjust some settings of the generator By pressing MENU it is possible to access to the following menus Main Menu T Air Pressure Setting 4 ESC 1 6 A The First menu AIR pressure setting setting of the AIR output pressure allows as its name indicate to adjust the Air output pressure In General for navigation the following symbols are used f and To navigate from one menu to another or from one page to another To enter the relevant menu ESC To exit the current MENU and return to the previous menu 1 6 the current page number and the number of pages of the relevant menu By pressing the arrow we reach the menu Diagnostics which allows to observe all important functioning settings of the Station Main Menu tT Diagnostics 4 ESC 2 6 Other menus are Tools Providing access to various tests including the compressor test Main Menu Tools ESC 3 6 HiQ Zero Air Station 17 Auxiliary functions Allows managing the screen and clock as well as setting the working units Main
22. er Process Remaining Time 118min ESC STOP At this point the Zero Air station starts a tank filling up phase followed by its emptying phase up to 1 bar The full purge cycle time depend on the compressor capacity and of the volume to be purged and the maximum consummation therefore of the model of the station The purge cycle can at any time be stop by pressing on STOP When the cycle is finished it goes back into the normal functioning windows From this moment it is recommended to connect the outlet tube to the consumer and proceed to the pressure setting 15 16 HiQ Zero Air Station 4 6 3 Outlet pressure setting The outlet pressure is regulates by a manual regulator its setting is made manually while reading on the screen the pressure value v Open the front lower panel Pull the security button to set it free from its security setting Adjust the indicated pressure value requested for the installation turn clockwise to increase the value Push back the button into its security setting Lov 4 Note The setting procedure of the outlet pressure automatically execute a rough setting 0 5bar of the alarms pressure setting A different or finer setting can be done through the function AIR PRESSURE ADJUSTMENT At this stage the generator is working with its factory settings In order to improve your skills on performance software maintenance period alarms and trouble shooting we recomm
23. hooting tips This manual is applicable for the following Zero Air Station models HiQ Zero Air Station 1 5 HiQ Zero Air Station 3 HiQ Zero Air Station 6 HiQ Zero Air Station 10 HiQ Zero Air Station 20 HiQ Zero Air Station 30 VvV VY Vv Vv This operating manual consider and describe an instrument generally equipped with the most complex configuration should the explanation concerning the most complex instrument be to different from the simpler instrument both cases will be described separately HiQ Zero Air Station 03 04 HiQ Zero Air Station Chapter 2 General Information and Compatibi 2 1 Notes on the FCC compatibility This equipment has been tested and found compatible within the Class B limits of the digital instruments chapter 15 of the FCC regulation These limits have been defined in order to provide a reasonable protection against the strong electrical interferences in the installations inside a residential area This instrument generate use and can send out some radio frequency if it s installed without following the manufacturer instructions moreover it can generate in the case of certain installations some interferences to the electrical radio communication Should this instrument produce some significant interference to the radio and television this case can be identified by plugging and unplugging the instrument We recommend in order to eliminate the interferences to t
24. leaks 46 HiQ Zero Air Station Symptom The generator does not generate a constant pressure Cause s 1 The consumption is not constant and grows quickly the instrument cannot keep up 2 The consumption is very close to the maximum even go over it Notes Correction s 1 Install a small extra reservoir as well as a pressure regulator 2 When this happens reduce the consumption or increase the generation capacity Oven temperature close to ambient 1 The heating cartridge is not functioning properly 2 The control board GOUS3 is not connected to the 1 Check the connector and wiring 2 Check connection and plug again the module temperature internal communication bus Oven temperature 1 The heating cartridge is probably melted The 1 Check voltage by Diagnostics Menu and eventually over 750 C temperature sensor thermocouple K type inside is out wiring Call the Service team for help on diagnostics of order If heating cartridge is melted the complete oven must be replaced HiQ Zero Air Station 47 Getting ahead through innovation With its innovative concepts Linde is playing a pioneering role in the global market As a technology leader it is our task to constantly raise the bar Traditionally driven by entrepreneurship we are working steadily on new high quality products and innovative processes Linde offers more We create added value clearl
25. module for ZAS20 complete 100 120V 60Hz Coalescing filter with purge V4 Air purifier module for ZAS30 complete 210 240V 50 60Hz Output Air module complete with sensor and valve for ZAS 1 5L Output Air module complete with sensor and valve for ZAS 3L Output Air module complete with sensor and valve for ZAS 6L Output Air module complete with sensor and valve for ZAS 10L Output Air module complete with sensor and valve for ZAS 20L Output Air module complete with sensor and valve for ZAS 30L Pressure regulation module complete Electronic board GOUS3 ZAS 1 5 programmed Electronic board GOUS3 ZAS 3 programmed Electronic board GOUS3 ZAS 6 programmed Electronic board GOUS3 ZAS 10 programmed Electronic board GOUS3 ZAS 20 programmed Air purifier module for ZAS30 complete 100 120V 60Hz Details of the repair procedures are described in the service manual IMPORTANT The manufacturer reserves the right to change or modify its products without prior notice 44 HiQ Zero Air Station 5 4 Return the generator to the retailer or the factory In the event your generator must be returned to the factory for a repair which cannot be carried out on the spot please contact your agent by specifying in detail the problem as well as the instrument operating environment the type and the serial number This done your agent will provide all the necessary instruction
26. ned red report it in writing to the carrier at the time of delivery The Zero Air station is put on an individual wooden mini palette 40x80cm which is the basis of its transport packaging Its upper part is protected by shaped foams and a thick cardboard The thick cardboard is screwed on the palette The unpacking of the station from its packaging Start by unscrewing the cardboard then cutting the straps At this stage it is possible to verify the visual integrity of the instrument Any damages must be immediately identified and photographed It should be reported to the carrier as well as to your Linde representative DO NOT ATTEMPT TO USE THE GENERATOR For major damages the generator shall be returned to the manufacturer after coordination with Linde customer service who will provide return goods documents and procedures nstallation and Operation 4 2 Delivery content Quantity Description HiQ Zero Air Station ZAS Quick starting guide QSG Operating manual on CD Electric cable 230V CE 1 1 1 1 Verification and calibration certificate 1 1 Shipping box 4 3 Station installation gt The Zero Air station must be installed on a flat surface without vibrations avoiding potential shocks and excessive heat source The generator should not be in contact with other devices on any of its walls a sufficient distance is necessary to avoid to communicate to other instrument the small vibrations produc
27. nscrew the filter and replace it by a new one Screws to fix the module 4x by drawer 5 1 2 Coalescing filter with silencer To replace the coalescing filter and silencer we recommend to remove the Air purifier module gt Unscrew the lateral protection plates on both sides Disconnect the cable and tubes on the rear face Unscrew the 4 screws which fix the drawer Remove the drawer and place it on a table Remove the oven ventilation streamline body Unscrew the silencer and replace by a new one Open the coalescing filter and replace the filtering media Reassemble and verify tightness VvV VV Vv 42 HiQ Zero Air Station E Silencer evaporator A Catalysis oven El Coalescing filter 5 1 3 Catalysis oven gt gt gt gt 4 Remove the drawer and place it on a table Remove the oven ventilation streamline body Disconnect the tubes Disconnect the heating cartridge cable from the electronic board Phoenix 5 pins Unscrew from under the drawer the 4 screws which fix the oven Exchange with the new one and replug 5 2 List of Consumables and accessories The following table lists the available items for light maintenance on the HiQ Zero Air station ZAS as well as the recommended accessories Description Inlet filter for ZAS 1 5 to ZAS 6 Inlet filter for ZAS 10 to ZAS 30 5 3 List of main spare parts and modules The following table lists the items available for the repairs of the Hi
28. r 4 7 3 5 Sub menu Device Features This sub menu allows to view the generator model the serial number as well as the version of the software Diagnostics T Dee Fe aie ESC 5 5 4 24 HiQ Zero Air Station 4 7 4 Menu Tools The tree of this menu is the following In order to use these tools it is absolutely necessary to place the instrument in Stand By State mode as below 4 7 4 1 Sub Menu Valve Test This test allows to open or close the zero air outlet valves HiQ Zero Air Station By pressing on It is possible to go into the menu and adjust the setting value 25 26 HiQ Zero Air Station HiQ Zero Air Station 27 4 7 4 4 Sub Menu Pump Test This test allows to start or stop the internal compressor 4 7 4 2 Sub Menu Oven Test This test allow direct access to the catalysis oven setting which can be modified as requested WARNING in order to allow for a very different setting to factory default setting this feature is little protected against excessive adjustment values A constant temperature setting above 750 C temperature can damage the instrument By pressing keys and as well as keys and the temperature By pressing on key It is possible to enter into the menu and setting of the catalysis oven is modified It should be noted that the opening or closing the purge measure is done inside the heating body and not on the outskirt of the
29. s to return the generator in the best conditions In case where the warranty period would have expired or in case the default would be due to misuse of the generator all transport and repair costs incurred would be the sole responsibility of the user unless special arrangement between the manufacturer and the client had been undertaken gt Disconnect the Zero Air Station from its application gt Place the generator in its original packaging box or in another box where the generator cannot move gt Fixe the FRAGILE label gt Fillin and send back to your provider or to the factory the form called Return Autorization Sheet as you will receive from your Linde contact or the manufacturer This document is necessary in order to link to the instrument all the information given to the service department by phone e mail or other means Make sure that the generator will never be exposed during transport or storage to a temperature below 5 C HiQ Zero Air Station 45 Chapter 6 Troubleshooting and Alarms 6 1 Troubleshooting The following table describes typical cases of malfunction where the user may be able to fix without the help of a trained technician If the following corrections do not eliminate operational failure or when the failure is more complex the modular concept of the HiQ Zero Air Station allows for an exchange of the faulty module without having to send back the complete unit back to the fac
30. tory Please refer to the service manual Standard troubleshooting causes and corrections Symptom The generator does not start or nothing appears on the screen Cause s 1 Faulty or badly connected electric cable 2 Fuse melted 3 Power cable between PS3550 and MB3800 or between MB3800 and screen not connected or faulty 4 MB3800 Correction s 1 Check 2 Replace with a 2AT 3 Check 4 Card faulty It is not possible to adjust the pressure to the setting value 1 The alimentation pressure is lower than the setting value 2 The Zero Air consumption is greater than the capacity of the generator 3 The pressure sensor is out of order 1 Verify the alimenting line 2 Verify there is some flow restrictor the consumer fixed at the Air Outlet 3 Verify with a gauge The generator does not reach the setting value of the pressure AIR pressure Alarm 1 The alimenting pressure is lower than the Air setting pressure 2 Zero Air consumption is greater than the capacity of the generator 3 The generator supplies a circuit with a large dead volume the pressure increase but too slowly 4 There is a significant leak on the circuit between the generator and analyser 3 If there is no leak on the circuit the desired pressure will be reached To speed up the rise reduce the circuit volume or acquire another generator and mount them in parallel mode 4 Repair and eliminate the
31. troller This remote control enable the start up and shut down of the Station through a supply voltage between 2 terminal of the connector The station responds by closing or opening a relay in the event of an alarm The remote control can be NC normally closed or NO normally open 3 4 2 Remote control via USB interface USB remote control option allows you to read and monitor the operation of the instrument from a PC The delivery of the option is a software owner running under Windows Windows 2000 XP VISTA and Windows 7 a USB cable and operating manual The details of this option are described under 4 10 HiQ Zero Air Station 09 Frame A Electronic control module El Tank B Air purifier module B Air compression module 3 5 Internal Structures The Zero Air station is built on a modular concept it is mainly composed of control module and a service module gt alight grey steel case composed of a frame with sheet metal protection panels an electronic control module an air compression module a purification module tanks and linking tubes with the filtration module VvvV Vv 10 HiQ Zero Air Station HiQ Zero Air Station 11 a P a a e MB3800 card fixed inside the lead view from inside E Inlet filter A Ventilation system El Compressor A Command connector Static dryer A Evaporator E Catalytic oven with cooling coil Z Connection fittings with tank s Bl Gous3 ZAS with
32. y discernible competitive advantages and greater profitability Each concept is tailored specifically to meet our customers requirements offering standardised as well as customised solutions This applies to all industries and all companies regardless of their size If you want to keep pace with tomorrow s competition you need a partner by your side for whom top quality process optimisation and enhanced productivity are part of daily business However we define partnership not merely as being there for you but being with you After all joint activities form the core of commercial success Linde ideas become solutions Linde AG Linde Gas Division Seitnerstrasse 70 82049 Pullach Germany Phone 49 89 74 46 16 61 Fax 49 89 74 46 20 71 e mail hiq linde gas com http hiq linde gas com LIN 404775 ZAS 0111
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