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iPM-9800 Patient Monitor Service Manual

1. IN Waen NES TOON 9 KEZ ET TR A C A E Parts List SN P N Description Qty j 9211 20 87251 12 1 screen mounting rack 2 6800 30 50082 Touchscreen control board 1 3 9211 30 87302 Main board 1 4 7000 20 24417 Backlight board insulating sheet 2 5 0000 10 11020 Inverter DC AC12VDC 500Vrms 6mA 2 6 M04 002405 Crosshead screw M2x6 4 7 M04 004012 Crosshead screw M3x6 7 8 6802 20 66738 Touchscreen strip 3 2 9 M04 004015 Crosshead screw M3x8 4 10 6802 20 66739 Touchscreen strip 4 2 11 6802 20 66795 Screen protection sheet 1 12 0010 10 42633 LCD TFT 12 1 800 6003 3V 200cd m2 1 6 8 6 4 Rear Housing Assembly 6 4 1 Rear Housing Assembly Exploded View O SO O O Parts List SN P N Description Qty 1 9211 30 87336 Parameters front panel assembly 1 2 9211 20 87392 Battery door shaft 1 3 9211 30 87381 Battery door assembly 1 j 0010 10 42556 MR ring 1 5x1 fluorinated rubber i 5 9211 30 87464 Waterproof strip l 6 9211 20 87279 Handle fixture 1 7 9211 20 87280 Handle 1 8 9211 20 87369 Cord clamp 1 6 9 9211 20 87287 51 CF card door 10 9211 20 87273 51 Rear housing 1 11 TR6F 30 67306 TR6F recorder 1 12 6800 20 50233 Cushion 4 13 M04 000205 Crosshead screw GB819 M4x8 4 14 9211 30 87345 CF AP module kit ASUS 1 15 9211 20
2. 6 5 1 Main Unit P N Description Qty 9211 20 87251 12 1 screen mounting rack 1 9211 20 87254 Battery latch fixture 1 9211 20 87255 Battery latch sleeve 2 9211 20 87256 Battery latch 2 9211 20 87258 NIBP pump valve mounting plate 9211 20 87259 Main support for lead acid battery 9211 20 87260 Main support for li ion battery 9211 20 87261 Fan support 9211 20 87262 Speaker rack 9211 20 87263 AG module mount 9211 20 87266 CO2 module mount 9211 20 87268 51 Interface board outer support 9211 20 87269 Power board insulating plate 9211 20 87270 Waterproof strip 9211 20 87272 Alarm LED cover 9211 20 87275 Mainstream CO2 interface board 9211 20 87283 Battery door handle 9211 20 87284 51 Silicon button 9211 20 87285 Multi parameter board mount 9211 20 87286 Wireless AP CF card mount 9211 20 87287 51 CF card door 9211 20 87293 USB connector waterproof plate 9211 20 87294 Power socket insulating plate 6 29 9211 20 87295 Encoder mounting plate 9211 20 87299 Knob 9211 20 87300 AG module heat conducting block 9211 20 87301 Oz module mount 9211 20 87346 Wireless AP mounting screw M54A 20 86619 ECG part shield back M54A 20 86620 ECG part shield front 9211 20 87363 CF slot blank cover 9211 20 87369 Cord clamp
3. Check Maintenance Item Frequency Visual test 1 When first installed or reinstalled Power on test 1 When first installed or reinstalled 2 Following any maintenance or the replacement of any main unit parts Mainstream 1 If user suspects that the measurement is incorrect CO test 2 Following any repairs or replacement of respective Sidestream and Leakage test module Microstream 3 At least once every two years CO tests Calibration ECG tests Performance test Calibration Resp test NIBP tests Accuracy test Leakage test Calibration IBP tests Performance test Pressure calibration SpO test C O test Temp test AG tests Performance test 1 If user suspects that the measurement is incorrect Calibration 2 Following any repairs or replacement of AG module 3 At least once every year Nurse call relay If user suspects that the nurse call or analog output does performance not work well test Analog output performance test Electrical safety tests Enclosure leakage current test 1 Following any repair or replacement of the power module 3 3 Earth leakage current test Patient leakage current test Patient auxiliary current test 2 At least once every two years Touchscreen 1 When the touchscreen appears abnormal calibration 2 After the touchscreen is replaced Recorder check
4. m Touch Touch screen The functional modules parts of the main unit are described in the following sections point 2 3 1 Power board AC DC The power board switches AC power to DC power as the output 2 3 2 Battery interface board The battery interface board introduces battery power to the internal system The patient monitor can also be powered by rechargeable li ion or lead acid battery 2 4 2 3 3 Power management and interface board This board 1s responsible for power management and interfaces Power management can perform the functions below 1 Outputting 12V 5V and 3 3V DC power 2 Power On Off control 3 Charge Discharge control The interface part has a USB HUB and supports two USB ports networks RS232 and such signal output as VGA signals and analog signals 2 3 4 Main board The main board includes the CPU FPGA FLASH DDR SDRAM network controller etc FPGA deals with displaying sound and interface 2 3 5 Recorder board The recorder board consists of the CPU drive circuit feedback circuit and print head It communicates with the main board through the UART 2 3 6 CF board The CF board functions by employing the USB to CF chip 2 3 7 Wireless access point The wireless access point enable the patient monitor to go wireless 2 3 8 Key board The key board consists of the Power button keyboard scanning circuit and AC battery indicators 2 3 9 Touchscreen board The touc
5. 9211 20 87370 51 Interface board outer support standard configuration 9211 20 87387 TPI backlight board insulating plate 9211 20 87392 Battery door shaft 9211 20 87402 Recorder cover 9211 20 87403 Batteries separator 9211 20 87440 Network connector waterproof plate 9211 20 87463 Waterproof strip 9211 20 87464 Rear housing waterproof strip 115 001156 00 Front housing maintenance kit for the monitor with anti glare screen 115 001157 00 Front housing maintenance kit for the monitor with touchscreen 115 001160 00 Rear housing maintenance kit for the monitor with touchscreen 9211 30 87381 Battery door assembly 115 001158 00 Front housing assembly maintenance kit for the monitor with anti glare screen 115 001159 00 Front housing assembly maintenance kit for the monitor with touchscreen 9211 30 87378 Fast release valve assembly 9211 30 87379 Slow release valve assembly 9211 30 87336 Parameter front panel assembly 3 5 lead ECG Mindray SPO2 9211 30 87337 Parameter front panel assembly 3 5 12 lead ECG Mindray SPO2 9211 30 87338 Parameter front panel assembly 3 5 12 lead ECG Mindray SPO2 IBP 9211 30 87339 Parameter front panel assembly 3 5 12 lead ECG OEM SPO2 9211 30 87340 Parameter front panel assembly 3 5 12 lead ECG OEM SPO2 IBP 6 5 2 Cables
6. Recorder failure Replace recorder 4 5 4 6 6 Interface Failures Symptoms Possible Cause Corrective Action No analog signals or nurse call signals are Issued Respective output disabled 1 In the main menu select Others gt gt gt Analog Output Setup gt gt set Analog Out to On select Waveform and then select a waveform you want to output 2 In the main menu select Maintenance gt gt gt User Maintenance gt gt enter the required password Device Setup gt gt gt Auxiliary Output select desired output Cable defective or poorly connected 1 Check that cable from power management and interface board to main board is properly connected 2 Check that connecting cables and connectors are not damaged Power management and interface board failure Replace the power management and interface board 4 6 7 CF Card Problems Symptoms Possible Cause Corrective Action CF card malfunctions Wrong CF card or small Use only SanDisk manufactured CF storage memory space cards Those with 2GB memory space are recommended CF card failure Replace the CF card Cable defective or poorly connected 1 Check that the cable from CF board to power management and interface board is correctly connected 2 Check that connecting cables and connectors not damaged CF board failure Replace the CF
7. Following any repair or replacement of the recorder 3 2 Visual Test Inspect the equipment for obvious signs of damage The test 1s passed if the equipment has no obvious signs of damage Follow these guidelines when inspecting the equipment B Carefully inspect the case the display screen and the buttons for physical damage 3 4 Inspect the equipment and its accessories for mechanical damage Inspect all external connections for loose connectors bent pins or frayed cables Inspect all connectors on the equipment for loose connectors or bent pins Make sure that safety labels and data plates on the equipment are clearly legible 3 3 Power On Test This test is to verify that the patient monitor can power up correctly The test is passed if the patient monitor starts up by following this procedure l Insert two batteries in the battery chamber and connect the patient monitor to the AC mains The AC mains LED and battery LED light Press the power on off switch to switch on the patient monitor The operating status LED lights up The start up screen is displayed The monitor performs a self test The system gives a beep indicating the self test on alarm sounds is passed At the same time the alarm lamp turns yellow and then red This indicates that the self test on alarm lamps is passed The patient monitor enters the main screen and start up is finished 3 4 Module Performance Tests 3 4 1 Mainstream
8. Contents of this manual are subject to changes without prior notice II Preface Manual Purpose This manual provides detailed information about the assembling dissembling testing and troubleshooting of the equipment to support effective troubleshooting and repair It is not intended to be a comprehensive in depth explanation of the product architecture or technical implementation Observance of the manual is a prerequisite for proper equipment maintenance and prevents equipment damage and personnel injury This manual is based on the maximum configuration therefore some contents may not apply to your monitor If you have any question please contact our Customer Service Department Intended Audience This manual is for biomedical engineers authorized technicians or service representatives responsible for troubleshooting repairing and maintaining the patient monitors Abbreviations Abbreviations used in this manual are CMS central monitoring system PCB printed circuit board III Passwords A password may be required to access different modes within the monitor The passwords are listed below For accessing the User Maintenance menu there is also a super password which will not User maintenance Factory maintenance Demo mode Configuration mode 888888 332888 2088 315666 be changed The super password is MINDRAY You may need a password to enter the Archi
9. board is properly connected 2 Check that connecting cables and connectors are not damaged Key board failure Replace the key board Knob does not work Cable defective or poorly connected 1 Check that cables from knob to key board and key board to main board are properly connected 2 Check that connecting cables and connectors are undamaged Knob failure Replace the knob encoder Key board failure Replace the key board 4 6 5 Recorder Failures Symptoms Possible Cause Corrective Action No printout Recorder module 1 Check if the recorder status LED lights disabled 2 If yes enable the module in Device Config menu of Factory Maintenance menu Otherwise check for other possible causes Paper reversed Re install the paper roll Cable defective or 1 Check that cable from recorder to power poorly connected management and interface board is properly connected 2 Check that connecting cables and connectors are not damaged Recorder power Check if the power module outputs 5 V DC and 12V supply failure DC correctly Recorder failure Replace the recorder Poor print quality Paper roll not Stop the recorder and re install the paper roll or paper not feeding properly properly installed Print head dirty 1 Check the thermal print head and the paper roller for foreign matter 2 Clean the thermal print head with an appropriate clean solution
10. for a part n O C Battery indicator of the equipment Alternating current AC Alarm silenced Alarms paused Record Freeze unfreeze waveforms Main menu NIBP start stop key Video output Equipotential grounding Network Connector USB Connector Auxiliary output connector C Be ca 2 Connector for future gt Gas outlet extension Serial number CE marking 0123 European community Manufacture date R representative ESD warning symbol for electrostatic sensitive devices Type CF applied part Defibrillator proof protection against electric shock fe E 2 b e x gt Type BF applied part Defibrillator proof protection against electric shock 1 3 The following definition of the WEEE label applies to EU member states only This symbol indicates that this product should not be treated as household waste By ensuring that this product 1s disposed of correctly you will help prevent bringing potential negative consequences to the environment and human health For more detailed information with regard to returning and recycling this product please consult the distributor from whom you purchased it For system products this label may be attached to the main unit only 2 Theory of Operation 2 1 Introduction This patient monitor is intended to be used for monitoring displaying reviewing storing and transferring of multiple physi
11. gt gt enter the required password Software Version gt gt 4 5 Technical Alarm Check Before troubleshooting the patient monitor check for technical alarm message If an alarm message is presented eliminate the technical alarm first For detailed information on technical alarm message possible cause and corrective action refer to the patient monitor s Operator s Manual 4 6 Troubleshooting Guide 4 6 1 Power On Off Failures Symptoms Possible Cause Corrective Action The patient AC mains not connected Check that AC mains is properly connected or monitor fails to or battery too low battery capacity is sufficient start AC LED AC DC power board Replace AC DC power board or battery LED defective does not light Cables defective or poorly connected 1 Check that the cables from key board to main board main board to power management and interface board and power management and interface board to power board are correctly connected 2 Check that cables and connectors are not damaged Key board defective Replace the key board Power management and interface board defective Replace the power management and interface board Main board defective Replace the main board 4 2 4 6 2 Display Failures Symptoms Possible Cause Corrective Action Integrated Cables defective or 1 Check that cables from the display to the main display is blank poorl
12. 87270 Waterproof strip 1 16 9211 30 87325 Main support assembly for lead acid battery 1 17 M04 004012 Crosshead screw M3x6 17 18 9211 30 87333 Parameter board assembly 3 5 lead Mindray 1 SPO2 6 4 2 Main Support Assembly for Lead acid Battery Exploded View OOO A O 209 Parts List SN P N Description Qty l 0000 10 10996 Beryllium copper leaf 92 047 2 2 9211 20 87259 Main support for lead acid battery 1 3 9211 20 87294 Power socket insulating plate 1 4 9211 30 87332 Fan assembly 1 5 8002 20 36218 Speaker pad cushion 1 6 020 000001 00 Speaker amp cable l 7 9211 20 87221 AC power connector 1 8 9211 20 87262 Speaker rack 1 9 6006 20 39418 Speaker cushion 1 10 M04 051158 Crosshead screw assy M3x6 1 6 11 11 9211 20 87256 Battery latch 2 12 9211 20 87255 Battery latch sleeve 2 13 M04 004014 Crosshead screw M4x10 2 14 0509 20 00098 Grounding terminal 1 15 M04 004504 Standard spring washer 6 1 16 M04 021003 Flat washer class A 6 1 17 9211 20 87254 Battery latch fixture 1 18 9211 30 87311 Power board 1 19 9211 20 87269 Power board insulating plate 1 20 M04 051145 Crosshead tapping screw FT3x8 6 21 9211 20 87403 Batteries separator 1 22 9211 30 87330 Lead acid battery board assembly 1 23 M04 004012 Crosshead screw M3x6 15 24 9211 30 87328 Buceo board
13. CO Tests Follow this procedure to perform the test l Ze Connect the mainstream CO module with the sensor Enter the CO2 Setup menu to set Operating Mode to Measure Wait for CO module warmup Select Start Zero Cal in the CO2 Setup menu If zero calibration fails the prompt information CO2 Zero Failed is displayed If it passes the baseline of waveform returns to zero Set Apnea Time to 10 s in the Adjust CO2 Limits menu Blow to the CO sensor to generate a CO waveform Hold the sensor for 10 s and the alarm message CO2 Apnea is displayed on the screen Disconnect the CO sensor verify that prompt information CO2 Comm Stop is displayed 3 4 2 Sidestream and Microstream CO Module Test Leakage test Follow this procedure to perform the test 1 Enter the CO2 Setup menu to set Operating Mode to Measure Wait for CO module warmup 2 Block the gas inlet completely Sidestream Check that alarm message CO2 FilterLine Err is displayed on the screen in 3s Block the gas inlet for another 30s if the alarm message does not disappear the module does not leak Microstream Check that alarm message CO2 Purging is displayed on the screen in 3s Block the gas inlet for another 30s if alarm message CO2 FilterLine Err is shown the module does not leak Calibration Tools required B Gas bottle with 4 5 or 6 of CO B T shape connector B Tubing Follow this procedu
14. Fan cushion 1 2 9211 20 87261 Fan support 1 3 024 000001 00 Fan amp cable 1 4 M04 011002 Hex nut assy M3 4 6 22 6 4 11 Li ion Battery Interface Board Assembly Exploded View Parts List SN P N Description Qty 1 9211 30 87317 Li ion battery interface board 1 2 M04 011002 Hex nut assy M3 2 3 M04 030030 Hex screw M3x12 2 4 DA8K 20 27052 Battery spring 2 5 M04 004015 Crosshead screw M3x8 4 6 23 6 4 12 Lead acid Battery Interface Board Assembly Exploded View Parts List SN P N Description Qty 1 9211 20 87278 Lead acid battery connector mounting plate 1 2 M04 051003 Crosshead tapping screw PT2 0x6 4 3 M04 021000 Flat washer GB97 2 2 5 4 4 M04 011002 Hex nut assy M3 2 5 9211 20 87364 Spring 2 6 M04 004015 Crosshead screw M3x8 2 7 8002 20 36151 Adjusting spring 4 8 8002 20 36152 Adjustable rack 2 9 8002 20 36154 Leaf 4 10 M07 00043 S SWITCH Snap action 250V 1 5A 12 8 6 5 DIP 2 6 24 6 4 13 Mindray Sidestream CO2 Module Exploded View Parts List SN P N Description Qty 1 9211 20 87266 CO2 general mount 1 2 M04 011002 Hex nut assy M3 2 3 M02B 30 64513 CO2 module main unit M02B 1 4 M04 002505 Crosshead screw GB T818 2000 M3x6 4 6 25 6 4 14 Oridion Microstream CO2 Module Exploded View Parts L
15. P N Description 9211 20 87221 AC connector amp cable 9211 20 87222 Cable from power board to interface board 9211 20 87223 Cable from lead acid battery back board to interface board 9211 20 87224 Cable from li ion battery back board to interface board 9211 20 87225 Cable from interface board to main board 9211 21 87226 Wireless AP amp cable ASUS 9211 20 87228 Recorder cable 9211 20 87229 Cable from interface board to CF board 9211 20 87232 Cable from main board to key board 9211 20 87233 Alarm LED board cable 9211 20 87234 AU screen cable 9211 20 87235 Single inverter cable 9211 20 87236 Double inverter cable 9211 20 87237 Cable from multi parameter board to interface board 9211 20 87238 Touchscreen board cable 9211 20 87239 AG communication cable 9211 21 87240 Mainstream CO2 interface cable 9211 21 87241 IBP interface cable 9211 20 87242 Communication cable from multi parameter board to OEM SPO2 board 9211 21 87243 C O interface cable 9211 20 87244 Sidestream CO2 communication cable 9211 20 87245 IBP C O communication cable 9211 20 87247 Microstream CO2 communication cable 9211 21 87248 MASIMO SPO2 interface cable 9211 21 87249 Nellcor SPO2 interface cable 9211 20 87443 LG screen cable 020 000001 00 Speaker 024 0000
16. oo o6 BIAIAIAILSI SIS Z N a an njiw 6 3 7 6802 20 66695 Screen dust proof strip 2 2 8 9211 20 87250 Front bezel overlay 1 9 6802 20 66800 Waterproof strip for anti glare screen 1 10 9211 20 87284 Silicon button 1 11 9211 30 87304 Key board 1 12 M04 003105 Crosshead tapping screw PT3x8 4 13 M04 004012 Crosshead screw M3x6 10 14 9211 30 87322 12 1 screen assembly with anti glare screen 1 15 0000 10 10996 Beryllium copper leaf 92 047 1 16 6802 20 66693 Anti glare screen 1 17 0010 30 43089 Encoder board 1 18 9211 20 87295 Encoder mounting plate 1 19 9211 20 87299 Knob 1 6 4 6 3 2 Screen Assembly with Anti glare Screen Exploded View gt lo jo dtes NEA NET A e A Ge Parts List SN P N Description Qty 1 9211 20 87251 12 1 screen mounting rack 1 2 9211 30 87302 Main board 1 3 7000 20 24417 Backlight board insulating sheet 2 4 0000 10 11020 Inverter DC AC12VDC 500Vrms 6mA 2 5 M04 002405 Crosshead screw M2x6 4 6 M04 004012 Crosshead screw M3x6 5 7 6802 20 66740 Screen dust proof strip 3 2 8 6802 20 66741 Screen dust proof strip 4 2 9 M04 004015 Crosshead screw M3x8 4 10 6802 20 66795 Screen protection sheet 1 11 0010 10 42633 LCD TFT 12 1 800 6003 3V 200cd m2 1 6 5 6 3 3 Front Housing Assembly with Touchscreen Exploded Vie
17. test EUT to the analyzer s auxiliary output connector using a power cord 3 Connect the sensors of the applied part to the applied part connection apparatus whose RA P terminal is connected to 601 safety analyzer s RA terminal which is turned on and SUM terminal to 601 safety analyzer s LA terminal RA terminal is switched to on 4 Power on the 601 safety analyzer and then press the 8 Patient Auxiliary Current Test button on the analyzer s panel to enter the patient auxiliary current test screen 5 Repeatedly press the Applied Part button to measure AC and DC leakage alternatively DC leakage reading is following by DC 6 Under normal status the patient auxiliary leakage current should be no greater than 10 uA Under single fault condition it should be no greater than 50 uA 3 21 3 8 Touchscreen Calibration 1 Inthe main menu select Maintenance User Maintenance gt gt enter the required password and then select Cal Touchscreen from the popup menu 2 will in turn appear at different positions of the screen 3 Select each as it appears on the screen 4 After the calibration is completed the message Screen Calibration Completed is displayed Select Ok to confirm the completion of the calibration 3 9 Recorder Check 1 Print ECG waveforms The recorder should print correctly and printout should be clear 2 Set the recorder to some problems such as out of paper pape
18. 01 00 Fan FOR YOUR NOTES P N 046 000061 00 1 0
19. 2 3 13 CO2 modules nad teat tette tet tiet 8 2 6 2 3 14 AG module rica dere eei e nentes edet ges 2 7 3 Testing and Maintenance iccccccsccccescsiscccseocsiussescsctesescsscsecessdecseccssucesosedecbesseoaecctstecatessenseis 3 1 Jal Introduction cocer ev RR ER D READ EU E 3 3 TE Test Repott sete ee a EEUU 3 2 3 1 2 Recommended Frequency sssssssssssseeee eene nnne enne 3 3 3 2 Visual Test c teet pce eh E tei RI eet 3 4 3 3 POWER OM Lt eR TUNE 3 5 3 4 Module Performance Tests etenim eterne ener nen enne 3 5 3 4 1 Mainstream CO Tests nene n eene nenne een nere nnn nnns seen nennt nenne 3 5 3 4 2 Sidestream and Microstream CO Module Test oooooocccnccccnnncnnnaccnccononanannnananoss 3 6 JAS ECE Testa ed ede itte ote tet et Coe e tet aod eoe eb e eos 3 7 3 4 4 Resp Performance Test eene eene nnne nnne 3 8 IES NIBP Tests ee tero RED RA RR DN REN DON 3 9 3 4 6 1 BP li m 3 12 FATS POS Testo A do taie mr iem tvi ee n eren vestes 3 14 3 4 8 CO Tes iso E OB ERE EGRE OE EF VES 3 14 SADO Testo eto xc eto elder ef lo ea 3 14 3 410 AG IO 3 15 3 5 Nurse Call Relay Performance Test ooooocononccnoocccooonononnnnoncnnonnncnnonononnonon ocn enne 3 18 3 6 Analog Output Performance Test sssssssssssssseeeeeee enne enne nnns 3 18 3 7 Electrical Safety Tests oooooooooccnooccnonccnoncnnononcnnnnononncnonncnoncnnonrncnnn nono nn cnn nrno nr rennen nnns 3 19 3 7 1 Enclosure Leakage Current Te
20. 4 12 Lead acid Battery Interface Board Assembly sss 6 24 6 4 13 Mindray Sidestream CO2 Module oooooocooccnoocncoonncoonncconcncononcnnnnononncnoncnnonnncnns 6 25 6 4 14 Oridion Microstream CO2 Module seen 6 26 6 4 15 Mainstream CO2 Module essere 6 27 6 416 Others ree eene dee eene 6 28 6 5 Replaccable P tts iom IBS NI E Ne 6 29 6 5 1 Main Ult Pm 6 29 oca a tt al ed A TES 6 31 1 Safety 1 1 Safety Information NDANGER Indicates an imminent hazard that if not avoided will result in death or serious injury NWARNING Indicates a potential hazard or unsafe practice that if not avoided could result in death or serious injury NCAUTION Indicates a potential hazard or unsafe practice that if not avoided could result in minor personal injury or product property damage NOTE Provides application tips or other useful information to ensure that you get the most from your product 1 1 1 DANGER There are no dangers that refer to the product in general Specific Danger statements may be given in the respective sections of this manual 1 1 2 Warnings NWARNING All installation operations expansions changes modifications and repairs of this product are conducted by Mindray authorized personnel There is high voltage inside the equipment Never disassemble the equipment before it is disconne
21. M Gas bottle with a certain standard anesthetic gas Gas concentration should meet AA gt 1 5 of which AA represents an anesthetic agent B T shape connector B Tubing 1 Enter Gas Setup menu and set Operating Mode to Measure 2 After the AG module warmup is ready block the gas inlet of the AG module Alarm message AC Airway Occluded is displayed 3 Connect the equipment as shown below Open to the air a E Tubing Gas valve Monitor Gas bottle 4 Open and close the gas valve repeatedly at an interval of 3 seconds The AA value displayed should meet product specification O Performance Test Tool required E Gas bottle with 100 O E T shape connector B Tubing The AG module can incorporate the features of the O module Refer to AG Performance Test above for test procedures AG Calibration Tools required M Gas bottle with a certain standard gas or mixture gas Gas concentration should meet the following requirements AA gt 1 5 CO2 gt 1 5 N20 gt 40 O524096 of which AA represents an anesthetic agent B T shape connector B Tubing B Reservoir bag Follow this procedure to perform the calibration 1 Inthe main menu select Maintenance gt gt User Maintenance gt gt enter the required password and then select Calibrate AG gt gt from the popup menu 2 Check the airway and make sure that there are no occlusions or leaks Ventthe tubing to the air and check
22. NCAUTION Do not touch the LCD screen Disassemble the LCD screen in an environment as dust free as possible 1 To take out the single inverter if installed remove the cables connecting the inverter to the LCD screen and to the main board Then unscrew the two M3x6 screws 5 5 2 To take out the double inverters if installed pull out all the connectors on the inverters Then unscrew the four M2x6 screws NOTE Pullthe connector and avoid damaging the cable when removing the cable connecting the inverter to the LCD screen Whenreassembling make sure you put the insulating cover in place Whenreassembling make sure you place the cables connecting the double inverters if installed to the main board underneath the inverter board as shown in the figure above 3 Remove the cables connecting the touchscreen board to the main board and touchscreen Unscrew the two M3x6 screws and take out the touchscreen board 4 Unscrew the eight M3x6 screws and take the screen assembly out carefully Prevent the screen from being contaminated by dust Touchscreen 5 7 5 Unscrew the four M3x8 screws and take the screen out carefully Prevent the screen from being contaminated or damaged Clean the screen when reassembling NOTE Whenreassembling the front housing assembly make sure you connect all the cables in place e Allthe cables must be placed as shown below and fixed in
23. Unplug the communication cable to the multi parameter board Then unscrew the M3x6 screw to take out the IBP C O module IBP C O communication cable NOTE When reinstalling place the board according to the positioning nubs When reinstalling do not mix up the IBP3 and IBP4 connectors Place the cables in the way as shown below Do not place them above the plastic pillar The positioning Plastic pillar nubs 5 21 5 6 3 Removing the OEM SPO2 Module Unplug the communication cable to the multi parameter board Unscrew the M3x6 screw to take out the OEM SPO2 module NOTE When reinstalling place the board according to the positioning nubs Positioning nubs 5 22 5 6 4 Removing the Multi parameter Board 1 Release the two clamps Unplug the fast release valve cable slow release valve cable and pump cable 2 Unplug the tubings 3 5 23 4 Unscrew the two M3x6 screws to take out the ECG shield NOTE Release the clamps before unplugging the cables Make sure all the connectors have been removed before taking out the multi parameter board Take out the board carefully to avoid damage When reinstalling the ECG shield place it according to the positioning slot to avoid the short circuit between the shield and other components Set the jumper as follows S5 is OFF for CO2 and ON for AG 5 24 5 6 5 Removing the Pump V
24. alve Assembly 1 Unplug the tubing from the multiple connected body to pump Cut the two 4x200mm cable ties Then take out the pump 2 Unplug the tubings from the multiple connected body to NIBP connector pump and pressure sensor on the multi parameter board Unscrew the three M2x6 screws to take out the multiple connected body together with the valve To the NIBP connector 3 Cut the 3x80mm cable tie Unplug the tubing from the multiple connected body to valve and then take out the body Unscrew the four nuts to take out the valve assembly 5 25 NOTE When reinstalling the pump aim the notch of the pump toward the positioning nub on the support rack When reinstalling the valves do not mix up the installing positions of the slow release valve and fast release valve When reinstalling connect all the tubings in position Positioning nub 5 6 6 Disassembling the Main Support Assembly 1 Unplug the power input cable from power board to power management and interface board and power adapter board cable from battery board to power management and interface board a cR A Y y NOTE Release the clamps before unplugging the cables 5 26 Unplug the fan and speaker cables Unscrew the three M3x6 screws to take out the power management and interface board 2 Remove the power connector and unscrew the four M3x6 screws to take out the power board 3 Cut the t
25. ard assembly Exploded View is XS 9211 20 87346 Wireless AP mounting screw Y 1 Wa DN dot me Parts List SN P N Description Qty 1 0000 10 10777 ASUS wireless AP 1 2 9211 20 87286 Wireless AP CF card mount 1 3 6802 30 66678 CF board PCB 1 4 M04 004012 Crosshead screw M3x6 2 5 M04 011002 M3 nut with spring washer 1 6 7 0000 10 10996 EMI leaf 6 4 8 Artema AG module without O Exploded View Parts List SN P N Description Qty l 9211 20 87263 AG module mount l 2 9200 10 10529 AION AG module 1 3 9211 20 87300 AG module heat conducting block l 4 M04 000405 Crosshead screw M3x8 4 5 M04 011002 M3 nut with spring washer 3 6 20 6 4 9 Artema AG module with O Exploded View Parts List SN P N Description Qty 1 M04 006512 Crosshead screw M4x6 4 2 M04 004012 Crosshead screw M3x6 4 3 9200 10 10529 AION AG module 1 4 9211 20 87300 AG module heat conducting block 1 5 M04 000405 Crosshead screw M3x8 4 6 21 9211 20 87263 AG module mount 6 7 M04 011002 M3 nut with spring washer 3 8 9200 21 10605 AG module box 1 9 9200 10 10531 O2 module 1 10 9211 20 87301 O2 module mount 2 11 3001 10 06985 Washer 4 6 4 10 Fan Assembly Exploded View Parts List SN P N Description Qty 1 6006 20 39434
26. assembly for lead acid battery i including USB CF RS232 25 9211 30 87359 AG module assembly 1 26 M04 011002 Hex nut assy M3 3 6 4 3 Main Support Assembly for Li ion Battery Exploded View Pr s lt ANS ae Joa 3 N ATA WED e CANO IS BAN x NV CN SOC 5 Ram A MAD ANA SSA DNA ES N RJ Parts List Qty NA a aA aje AN T m 0 o t SiR co 3s a alel a Og 90 9 8 STIS E oa ir E 3 8 sla E Bl Bl a S S S ue amp 8 S o xo 9 amp g alo t5 o wl alo E amp og 8 8 5 8 8 8 amp 3 353 a gls s ew es He amp t2 wc uu By ey 2 6 9 Vie 8 o cdl ww z 21g sie ERAS olol tlanlololalalole AIlalni I Sol alo w S A A O A Z QA A XN Q ot oy el esySsl Sl ol als ed c ee De A E dd ocolociloiloilo oo o oi c eola 2 Ja 2 24 0 leolal nia e leslziailS Slalalals alalal sia Alslalalalaololalalula 2 ui a dmwei ctiwvi iwi iuljilol o 6 13 11 9211 20 87255 Battery latch sleeve 2 12 M04 004014 Crosshead screw M4x10 2 13 M04 051158 Crosshead screw assy M3x6 1 14 0509 20 00098 Grounding terminal 1 15 M04 004504 Standard spring washer 6 1 16 M04 021003 Flat washer class A 6 1 17 9211 20 87254 Battery latch fixture 1 18 M04 004012 Crosshead screw M3x6 13 19 9211 30 87311 Power board 1 20 9211 20 87269 Powe
27. board 4 6 8 Power Supply Failures Symptoms Possible Cause Corrective Action Different battery Battery failure Replace battery voltages Cable defective or 1 Check that the cable from battery interface poorly connected board to power management and interface board is correctly connected 2 Check that cables and connectors are not damaged Power management and interface board failure Replace the power management and interface board Battery capacity is too low Battery failure Replace battery Cable defective or poorly connected 1 Check that the cable is correctly connected 2 Check that connecting cables and connectors are not damaged Power management and interface board failure Replace the power management and interface board Battery cannot be recharged Battery failure Replace battery and recharge the replacement battery If the replacement battery can be recharged the original one fails Cable defective or poorly connected Power management and interface board failure 1 Check that the cable from battery interface board to power management and interface board is correctly connected 2 Check that cables and connectors are not damaged Replace the power management and interface board AC DC power board Replace the AC DC power board failure No 43 3 V output Power supply protection 1 Turn
28. cedure to perform the accuracy test l Connect the equipment as shown above 2 Before inflation the reading of the manometer should be 0 If not disconnect the airway and reconnect it until the readings is 0 3 Inthe main menu select Maintenance User Maintenance gt gt enter the required password and then select Maintain NIBP NIBP Accuracy Test 4 Compare the manometer values with the displayed values The difference between the manometer and displayed values should not be greater than 3 mmHg 5 Raise the pressure in the metal vessel to 50 mmHg with the balloon pump Repeat step 3 and 4 6 Raise the pressure in the metal vessel to 200 mmHg with the balloon pump Repeat step 3 and 4 NOTE You can use an NIBP simulator to replace the balloon pump and the reference manometer to perform the test 3 9 NIBP Leakage Test Tools required WB An adult cuff B An air tubing M A correct sized cylinder Follow this procedure to perform the leakage test l Be qwe we Set the patient category to Adu Connect the cuff to the NIBP connector on the monitor Wrap the cuff around the cylinder as shown below In the main menu select Maintenance gt gt User Maintenance gt gt enter the required password and then select Maintain NIBP NIBP Leakage Test Then Leakage Testing is displayed in the NIBP parameter area After about 20 seconds the monitor will automatically
29. crews 2 Pull out the front housing gently Disconnect the cable connecting the power management and interface board and the main board Then the front and rear housing can be separated NOTE Exercise care when pulling the front housing out Be sure not to damage the cables and connectors 5 2 5 4 Disassembling the Front Housing Assembly 5 4 1 Removing the Main Board 1 Place the front housing on a flat surface as shown below and be sure not to damage the knob 2 Pull out all the connectors on the main board There are numbers beside the connectors which are listed below Number Connected to J2 Key board J3 Touchscreen board J7 LCD panel J8 Alarm LED board Jil Inverter 5 3 3 Unscrew the five M3x6 screws and take out the main board There is a battery on the main board 5 4 2 Disconnecting the Knob Encoder Push out the knob with a small flat bladed screwdriver from the two holes indicated in the figure below 2 Disconnect the cable that connects the knob encoder and the key board Then unscrew the two M3x6 screws and take out the knob encoder 5 4 3 Removing the Key Board Unscrew the four PT3x8 screws and take out the key board 5 4 5 4 4 Removing the Alarm LED Board Unscrew the two PT2x8 screws and take out the alarm LED board Please notice that the alarm LED cable is welded on the alarm LED board 5 4 5 Removing the LCD Assembly
30. cted from the AC power source When you disassemble reassemble a parameter module a patient leakage current test must be performed before it is used again for monitoring The equipment must be connected to a properly installed power outlet with protective earth contacts only If the installation does not provide for a protective earth conductor disconnect it from the power line and operate it on battery power if possible Dispose of the package material observing the applicable waste control regulations and keeping it out of children s reach 1 1 3 Cautions NCAUTION Make sure that no electromagnetic radiation interferes with the performance of the equipment when preparing to carry out performance tests Mobile phone X ray equipment or MRI devices are a possible source of interference as they may emit higher levels of electromagnetic radiation Before connecting the equipment to the power line check that the voltage and frequency ratings of the power line are the same as those indicated on the equipment s label or in this manual Protect the equipment from damage caused by drop impact strong vibration or other mechanical force during servicing 1 2 1 1 4 Notes NOTE Referto Operator s Manual for detailed operation and other information 1 2 Equipment Symbols Some symbols may not appear on your equipment Attention Consult accompanying documents this manual E Power ON OFF
31. deflate This means the test is completed If the message NIBP Pneumatic Leak is displayed it indicates that the NIBP airway may have leakages Check the tubing and connections for leakages If you ensure that the tubing and connections are all correct perform a leakage test again Monitor Cylinder l Connector for Air tubing i i i Cuff NIBP cuff NIBP Calibration Tools required T shape connector Appropriate tubing Balloon pump Metal Vessel volume 500 25 ml Reference manometer calibrated with accuracy higher than 1 mmHg Monitor Manometer Connector for NIBP cuff Tubing Balloon pump Metal vessel Connect the equipment as shown above Before inflation the reading of the manometer should be 0 If not disconnect the airway and reconnect it unit the readings is O In the main menu select Maintenance Factory Maintenance enter the required password Calibrate NIBP gt gt Set NIBP Pressure to 150 mmHg in the NIBP Measurement Circuit Raise the pump output to 150 mmHg After the pressure value is stabilized select the Calibrate button to start the calibration Set patient category to Adu Ped in the Overpressure Protection Circuit Raise the pressure to 330 mmHg Then select Calibrate to start the calibration Set the patient category to Neo in the Overpressure Protection Circuit Raise the pressure
32. dray CO2 assembly Unplug the watertrap cable and tubings to take out the watertrap assembly Unplug these two tubings Unscrew the four M3x6 screws to take out the Mindray CO2 module 2 To take out the microstream CO2 assembly Unplug the sensor cable and the tubing Then take out the microstream CO2 front panel assembly Unplug the cable from the CO2 module to the adapter board Then unscrew the two M3x6 screws to take out the adapter board 3 To take out the mainstream CO2 assembly Use a sharp nose plier to spin the mainstream CO2 cable root clockwise until the ribs are exposed Then pull out the cable Unscrew the three M3x6 screws to take out the mainstream CO2 module 5 6 9 Disassembling the Rear Housing Assembly 1 Open the CF card door and take out the CF card Then pry the CF card door with a flat bladed screwdriver 2 Open the battery door Then poke the pin out with a flat bladed screwdriver Poke out the pin Take out the battery door NOTE When reinstalling the battery door assemble the battery door pin and O shape sealing ring first and then put the door in position as shown below O shape sealing ring Put this end of the pin in position first 6 Parts 6 1 Introduction This section contains the exploded views and parts lists of the main unit It helps the engineer to identify the parts during disassembling the patient monitor and replacing
33. e cord clamp and then place the rear housing on a flat surface 2 Unscrew the five M3x6 screws Fii 3 Unscrew the four M4x8 screws at the bottom and then pull up the main support assembly 5 6 Further Disassembly 5 6 1 Disassembling the Parameter Front Panel Assembly To remove the parameter front panel assembly 1 Unplug the C O cable and IBP3 IBP4 cable from the C O IBP module Unplug the OEM SPO2 cable Unplug the tubing from the NIBP connector 2 To remove the NIBP connector Unscrew the connector with a sharp nose plier Then carefully take out the outer part Do not lose the steel balls 2 Take out the plastic cover from the outer part with a tweezer NOTE e When reinstalling insert a magnetic phillips screwdriver into the inner part Place the four steel balls into the holes and then install the plastic cover All the steel balls must be placed When reinstalling aim the groove of the inner part toward the salient of the front panel To remove the cable Use a sharp nose plier to spin the cable root clockwise until the ribs are exposed Then pull out the cable NOTE When reinstalling insert and spin the cable root to the proper position as shown below pt The position before spinning The proper position To remove the watertrap support rack unscrew the four PT2x6 screws m 5 20 5 6 2 Removing the IBP C O Module
34. ead ECG monitoring ECG Calibration The ECG signal may be inaccurate due to hardware or software problems As a result the ECG wave amplitude becomes greater or smaller In that case you need to calibrate the ECG module 1 Inthe main menu select Maintenance User Maintenance gt gt enter the required password and then select Calibrate ECG from the popup menu A square wave appears on the screen and the message ECG Calibrating is displayed in the ECG waveform area 2 Compare the amplitude of the square wave with the wave scale The difference should be within 5 You can also print out the square wave and wave scale by recorder in order to measure the difference more precisely 3 After the calibration is completed select Stop Calibrating ECG 3 4 4 Resp Performance Test Tool required B Patient simulator 1 Connect the patient simulator to the Resp connector on the monitor 2 Configure the simulator as follows base impedance line 1500 O delta impedance 0 5 Q respiration rate 40 rpm 3 The displayed Resp value should be 40 2 rpm 3 8 3 4 5 NIBP Tests NIBP Accuracy Test Tools required T shape connector Appropriate tubing Balloon pump Metal Vessel volume 500 25 ml Reference manometer calibrated with accuracy higher than 1 mmHg Monitor Manometer Connector for Tubing NIBP cuff Metal vessel Balloon pump Follow this pro
35. een board defective Replace the touchscreen board Touchscreen defective Replace the touchscreen Main board defective Replace the main board Touch position invalid Touchscreen not calibrated Calibrate the touchscreen 4 6 3 Alarm Problems Symptoms Possible Cause Corrective Action The alarm lamp is not light or extinguished but alarm sound is Issued No alarm sound is issued but alarm lamp is light Cable defective or poorly connected 1 Check that cables from alarm LED board to main board are properly connected 2 Check that connecting cables and connectors are not damaged Alarm LED board failure Audio alarm disabled Replace the alarm LED board In the main menu select Alarm Setup gt gt Then select the appropriate volume from Alm Volume X 10 in which X is the minimum volume depending on the minimum alarm volume set in configuration mode and 10 the maximum volume Cable defective or poorly connected 1 Check that cable from speaker to power management and interface board is properly connected 2 Check that connecting cables and connectors are not damaged Speaker failure Replace the speaker 4 6 4 Key and Knob Failures Symptoms Possible Cause Corrective Action Keys do not work Cable defective or poorly connected 1 Check that cable between key board and main
36. eens standby screens General configurations including passwords company logo System functional configuration FPGA program Module programs M54A module M02B module M03B module Power module For details refer to help and instructions for program upgrade NCAUTION Disconnect the patient monitor from the patient and make sure the important data are saved before upgrade Do not shut down or power off the equipment when upgrading the boot program Otherwise it may cause the equipment to break down Program upgrade should be performed by qualified service personnel only NOTE After upgrading the boot program re upgrade the system program and other programs to ensure compatibility Make sure the version of the upgrade package is you desired one If you want to obtain the latest upgrade package contact Mindray Customer Service Department 3 26 4 Troubleshooting 4 1 Introduction In this chapter patient monitor problems are listed along with possible causes and recommended corrective actions Refer to the tables to check the patient monitor identify and eliminate the troubles The troubles we list here are frequently arisen difficulties and the actions we recommend can correct most problems but not all of them For more information on troubleshooting contact our Customer Service Department 4 2 Part Replacement Printed circuit boards PCBs major parts and components in the pat
37. ewdriver Then separate the microstream CO2 interface panel and the front panel 2 Move the microstream CO2 interface assembly through the fixer in the way as shown below 5 14 3 Unplug the communication cable from the multi parameter board Unplug the tubing from the gas nipple Then unscrew the two nuts and pull out the microstream CO2 assembly NOTE Avoid damaging the tubing and cable when taking out the microstream CO2 interface assembly When reinstalling fix the tubings with plastic clamp and do not fold the tubings To remove the AG assembly Unscrew the two PT2x6 screws Release the plastic clamp and take out the tubings 2 Take out the watertrap assembly and move it through the fixer in the way as shown below 5 15 3 Unplug the cable from the multi parameter board Unplug the tubing from the gas nipple Then unscrew the three nuts and one screw and pull out the AG assembly NOTE Youcan cut part of the tubing if it is hard to be removed from the gas nipple Avoid damaging the tubing and cable when taking out the watertrap assembly When reinstalling fix the tubings with plastic clamp and do not fold the tubings 5 5 4 Removing the Multi parameter Board Assembly Unplug the cable from the multi parameter board Then unscrew the four M3x6 screws and pull out the multi parameter assembly 5 5 5 Removing the Main Support Assembly 1 Take out th
38. h the AD converter which are then collected by CPU and sent to the main unit via an isolation coupler after being processed 2 3 13 CO2 module There are three types of CO2 modules Mindray CO2 Microstream CO2 and Mainstream CO2 The Mindray CO2 module measures the concentration of CO2 using the NDIR technology It zeroes periodically to ensure accurate measurements for a long period of time Appropriate compensations can be made based on the operating environment thus preventing measurements from being influenced by interfered gases The world class Microstream CO2 module ensures measurements are not affected by other gases and can be obtained accurately without any gas compensation Additionally the module has a very low sample flow rate reducing its maximum effects on the patient and the environment The world class Mainstream CO2 module is compact and convenient for use It adopts the power isolation technology of Mindray and thus meets the CF requirements of power isolation 2 6 2 3 14 AG module The AG module of ARTEMA can analyze multiple gases with the sidestream technology and is intended for anesthesia and intensive care The infrared sensor of the module can measure 8 infrared lights of varied wavelength The concentration of multiple gases can be calculated precisely through the nonlinear matrix algorithm FOR YOUR NOTES 2 8 3 Testing and Maintenance 3 1 Introduction To ensure the patient monitor al
39. hree 3x80mm cable ties and unscrew the two M3 x6 screws to take out the fan assembly Unscrew the two M3x6 screws to take out the speaker assembly 5 27 NOTE When reinstalling the fan install it in the proper direction The side with cushion is the air outlet side When reinstalling tie the cables in the way as shown above 4 Unscrew the two M4x10 screws to take out the two battery latches and two latch sleeves Unscrew the two M3x6 screws to take out the latch connector M4x10 screws 5 28 5 To remove the battery back board assembly Unscrew the two M3x6 crosshead screws to take out the lead acid battery back board if installed NOTE e When removing the Li ion back board do not unscrew the wrong nuts 6 Unscrew the six FT3x8 screws to take out the batteries separator 5 29 NOTE When reinstalling the batteries separator aim the notch toward the error proof pillar 5 6 7 Disassembling the Interface Board Assembly Unscrew the two M3 nuts to take out the interface board outer support rack 2 Take out the beryllium copper leaf and unscrew the four stud screws and one BNC nut to take out the interface board inner support rack Beryllium copper NOTE When reinstalling the BNC nut installation sequence is washer inner support rack washer and BNC nut 5 6 8 Disassembling the CO2 assembly 1 To disassemble the Min
40. hscreen board controls the touchscreen and passes the control signals to the main board 2 3 10 Alarm LED board The alarm LED board consists of the red LED and yellow LED 2 5 2 3 11 Multi Parameter board The Multi parameter board is integrated with multiple parameters such as ECG RESP SPO2 IBP NIBP TEMP etc Refer to the following introductions for details The Multi parameter board employs a high speed DSP making digital filtering arrhythmia analysis and ST analysis faster and more effective The Multi parameter board supports 3 5 and 12 lead ECG monitoring arrhythmia and ST analysis and has a good capability to resist electrosurgical unit interference and 50 60Hz frequency The Multi parameter board supports 2 channel measurement of temperature The Multi parameter board measures the respiration rate of patients using the impedance method and can monitor the respiration rate with two ECG leads The Multi parameter board is integrated with Mindray SpO2 circuit If a monitor is configured with an OEM SpO2 module the function of Mindray SpO2 is shielded The Multi parameter board supports 2 channel measurement of IBP 2 3 12 C O and IBP module The C O and IBP module supports 2 channel measurement of IBP and C O The module consists of an amplification circuit AD converter CPU circuit and power isolation circuit The signals amplified by the amplification circuit are converted to digital signals throug
41. iPM 9800 Patient Monitor Service Manual Revision History This manual has a revision number This revision number changes whenever the manual is updated due to software or technical specification change Contents of this manual are subject to change without prior notice B Revision number 1 0 B Release time January 2009 2009 Shenzhen Mindray Bio Medical Electronics Co Ltd All rights reserved Intellectual Property Statement SHENZHEN MINDRAY BIO MEDICAL ELECTRONICS CO LTD hereinafter called Mindray owns the intellectual property rights to this product and this manual This manual may refer to information protected by copyrights or patents and does not convey any license under the patent rights of Mindray nor the rights of others Mindray intends to maintain the contents of this manual as confidential information Disclosure of the information in this manual in any manner whatsoever without the written permission of Mindray is strictly forbidden Release amendment reproduction distribution rental adaption and translation of this manual in any manner whatsoever without the written permission of Mindray is strictly forbidden m and MINDRAY are the registered trademarks or trademarks owned by Mindray in China and other countries All other trademarks that appear in this manual are used only for editorial purposes without the intention of improperly using them They are the property of their respective owners
42. ient monitor are replaceable Once you isolate a PCB you suspect defective follow the instructions in 5 Repair and Disassembly to replace the PCB with a known good one and check that the trouble disappears or the patient monitor passes all performance tests If the trouble remains exchange the replacement PCB with the original suspicious PCB and continue troubleshooting as directed in this chapter Defective PCB can be sent to us for repair To obtain information on replacement parts or order them refer to 6 Parts 4 3 Patient Monitor Status Check Some troubleshooting tasks may require you to identify the hardware version and status of your patient monitor 1 To view the information on system state in the main menu select Maintenance gt gt System State gt gt 2 You can also view the information on the monitor s current status by selecting Maintenance Factory Maintenance gt gt enter the required password gt Monitor Information gt gt 4 1 4 4 Software Version Check Some troubleshooting tasks may require you to identify the configuration and software version of your patient monitor 1 To view information on the system configuration and system software version in the main menu select Maintenance Software Version gt gt 2 You can also view the information on system software version and module software version by selecting Maintenance gt gt gt Factory Maintenance
43. iers Sleeve M5 5 Electric soldering iron 5 2 Preparations for Disassembly Before disassembling the monitor finish the following preparations E Stop monitoring the patient turn off the monitor and disconnect all the accessories and peripheral devices B Disconnect the AC power source and take out both of the batteries N WARNING Before disassembling the monitor be sure to eliminate the static charges first When disassembling the parts labeled with static sensitive symbols make sure you are wearing electrostatic discharge protection such as antistatic wristband or gloves to avoid damaging the equipment Putthe cables or wires in place when reassemble the monitor to avoid short circuit When assembling the monitor be sure to select proper screws If an unfit screw is tightened by force the monitor may be damaged and the screw or the part may fall off during use to cause unpredictable damage or human injury Besure to follow the correct sequence to disassemble the monitor Otherwise the monitor may be damaged permanently Besure to disconnect all the cables before disassembling any parts Be sure not to damage any cables or connectors Besure to place the monitor face up when disassembling it Otherwise the screen or the knob may be scratched or damaged 5 3 Separating the Front and Rear Half of the Monitor 1 Place the monitor in an upright position and unscrew the four M3x10 s
44. if the Current FlowRate and Set FlowRate are approximately the same If the deviation 1s great it indicates that there is an occlusion in the tubing Check the tubing for an occlusion Block the gas inlet of the tubing The Current FlowRate shall fall rapidly and the system prompt that the tubing is blocked Otherwise it indicates that there are leakages in the tubing Check the tubing for leakages 3 Connect the gas bottle reservoir bag and the tubing using a T shape connector as shown in the figure below Check the airway and make sure there are no leaks Gas valve AG module Reservoir bag Gas bottle 4 Open the gas valve and vent a certain standard gas or mixture gas into the tubing 5 Inthe Calibrate AG menu the concentration and flowrate of each measured gas are displayed Ifthe difference between the measured gas concentration and the actual one is tolerable a calibration is not needed Ifthe difference is great a calibration should be performed Select Calibrate gt gt to enter the calibrate menu 6 Enter the vented gas concentration If you use only one gas for calibration set other gases concentration to 0 7 Select Start to start calibration 8 Ifthe calibration is finished successfully the message Calibration Completed is displayed If the calibration failed the message AG Cal Failed is displayed Perform another calibration 9 Select Exit to exit the cu
45. ist SN P N Description Qty 1 9211 20 87266 CO2 general mount 1 2 M04 011002 Hex nut assy M3 2 3 9201 30 35908 Microstream CO2 adapter board 1 7 0010 10 42559 Microstream p module MiniMediCO2 9 1 RS08630 Oridion 5 M04 002505 Crosshead screw GB T818 2000 M3x6 4 6 26 6 4 15 Mainstream CO2 Module Exploded View Parts List SN P N Description Qty 1 9211 20 87266 CO2 general mount 1 2 M04 011002 Hex nut assy M3 2 3 6800 30 50092 Isolating power board 1 4 M04 002505 Crosshead screw GB T818 2000 M3x6 3 6 27 6 4 16 Others P N Description Qty TR6F recorder TR6F 30 67306 0000 10 11079 Thermal print head 1 9201 20 36007 Grounding wire 1 M04 051003 Crosshead tapping screw PT2x6 6 TR6F 20 67300 Recorder chamber TR6F 20 67301 Recorder door TR6F 20 67302 Spanner TR6F 20 67303 Internal adapter TR6F 20 67304 Back spring TR6F 20 67305 Silicon button TR6F 20 67307 Overlay TR6F 20 67314 Cable from recorder drive board to recorder button board TR6F 30 67308 Recorder button board TR6F 30 67310 Recorder drive board 6 28 6 5 Replaceable Parts To replace the parts please refer to 5 Repair and Disassembly and the exploded views above NOTE Here welist most replaceable parts If you need more parts please contact our Customer Service Department
46. lied part connection apparatus to RA input terminal of 601 safety analyzer another terminal to the applied part of EUT 3 Connect the EUT to the analyzer s auxiliary output connector using a power cord 4 Power on the 601 safety analyzer and then press the 4 Earth leakage button on the analyzer s panel to enter the earth leakage test screen 5 Under normal condition the earth leakage current should be no greater than 300 uA Under single fault condition it should be no greater than 1000 A 3 20 3 7 3 Patient Leakage Current Test 1 Connect the 601 safety analyzer to an AC power supply 264 V 60 Hz 2 Connect SUM terminal of the applied part connection apparatus to RA input terminal of 601 safety analyzer another terminal to the applied part of EUT 3 Connect the EUT to the analyzer s auxiliary output connector using a power cord 4 Power on the 601 safety analyzer and then press the 6 Patient leakage button on the analyzer s panel to enter the Patient leakage test screen 5 Repeatedly press the Applied Part button to measure AC and DC leakage alternatively DC leakage reading is following by DC 6 Under normal status the patient leakage current should be no greater than 10 uA Under single fault condition it should be no greater than 50 yA 3 7 4 Patient Auxiliary Leakage Current Test 1 Connect the 601 safety analyzer to an AC source 264 V 60 Hz 2 Connect the equipment under
47. m e et dd 6 2 6 3 Front Housing Assembly se Re tte ttt e eR SUI 6 3 6 3 1 Front Housing Assembly with Anti glare Screen sues 6 3 6 3 2 Screen Assembly with Anti glare Screen oocoonooccconccnoncnoonnnononncnoncnnononcnnnncnnnos 6 5 6 3 3 Front Housing Assembly with Touchscreen eene 6 6 6 3 4 Screen Assembly with Touchscreen ooooooccconccoooncnonccnonononnnncnon conan cononcncnnoncnnnos 6 8 6 4 Rear Housing Assembly siros apiri e aa a EEEE EE E K EERE iek 6 9 6 4 1 Rear Housing Assembly eene 6 9 Exploded View xao oett ONE St sic dr s 6 9 PS e tete AE pete bep RE ee e RERO HOUR 6 9 6 4 2 Main Support Assembly for Lead acid Battery oooooccnnonocionncoooncnononannonononos 6 11 6 4 3 Main Support Assembly for Li ion Battery 6 13 6 4 4 Interface Board Assembly oooooncccocccocccocononanononononononnnononocnnocnnonnn cono cnncnnncnnannanns 6 15 6 4 5 Parameters Front Panel Assembly 6 16 6 4 6 Multi parameter Board Assembly ooooooonococicoccnonccoonncnoncnconononnnncnonocnonccnoncnonnno 6 18 6 4 7 Wireless AP CF Card assembly ooooonoccnoococononcnonncnonncooncnconononnn nono nonnn non nncnonnnos 6 19 6 4 8 Artema AG module without O essen 6 20 6 4 9 Artema AG module with O sse eene 6 21 6 4 10 Fan Assembly eee asias 6 22 6 4 11 Li ion Battery Interface Board AssemMbly ooooooccnooccnoncononcnconnncnonncnoncnnonononos 6 23 6
48. n ens 4 2 4 6 2 Display Failures eset eer d aee edes 4 3 46 3 Alarm Problems oon nnape enge n ape ies 4 4 4 6 4 Key and Knob Failures ooooonooccnonccnonccconncnonncnonncnoncnnononcnnnncnon nono ncnon enne nnne 4 5 4 6 5 Recorder Failures sess neret eterne renes 4 5 4 6 6 Interface EallUres ad 4 6 4 67 EE Card Probles oian he BTE ii 4 7 4 6 8 Power Supply Failures oooooooccnooccnoonncononcnonncnonccnoncnconrncnnononon eene enne nnne 4 7 4 6 9 Network Related Problems essere 4 9 4 6 10 Software Upgrade ProblemsS ooooooconococnonocnonccconcncononononccnoncnnononcnnnncnnnncnonnno 4 10 5 Repair and Disassembly cscscsscscssessssessessosssscscsenscssenssceesssesssanscesccsesencssacsseasssacsesanacss 5 1 SA TOONS ie 5 1 5 2 Preparations for Disassembly ooooonooccnooccconccconcncnonncnon conan cnnononcnnnnononncnon non n nn co nnnonnnnnennnns 5 1 5 3 Separating the Front and Rear Half of the Monitor 5 2 5 4 Disassembling the Front Housing Assembly ooooooccnonccconccnoncnononnononocoonncnoncncononcnnnnonononos 5 3 5 4 1 Removing the Main Board cccccecssccssscceensceeneeesseeesseecesecesseeeeeeenseeesseeenaes 5 3 5 4 2 Disconnecting the Knob Encoder essen 5 4 5 4 3 Removing the Key Board essent 5 4 5 4 4 Removing the Alarm LED Board essere 5 5 5 4 5 Removing the LCD As
49. o the left of the calibrated pressure The monitor starts a calibration When the calibration is completed the message Calibration Completed is displayed If the calibration failed a prompt message will be displayed 3 4 7 SpO Test Tool Required Patient simulator 1 Connect the patient simulator to the SpO connector on the monitor 2 Select the model and the manufacturer of the SpO module under test and then configure the patient simulator as follows SpO2 96 PR 80 bpm 3 The displayed SpO and PR values should be within the ranges listed below SpO PR bpm Mindray 96 2 80 3 Masimo 96 2 80 3 MAX A MAX AL MAX N MAX P MAX I MAX FAST id Nellcor OxiCliq A OxiCliq N OxiCliq P OxiCliq I 96 2 596 80 3 D YS DS 100A OXI A N OXI P I 96 3 MAX R D YSE D YSPD 96 3 5 3 4 8 C O Test Tool required Patient simulator l 2 Connect the patient simulator to the C O connector on the monitor Set the patient simulator to output blood temperature BT 37 C The displayed temperature value should be 37 0 1 C 3 4 9 Temp Test Tool required Resistance box Connect the two pins of any Temp connector on the monitor to the two ends of the resistance box using 2 wires Set the resistance box to 1354 90 corresponding temperature is 37 C The displayed value should be 37 0 2 C 3 14 3 4 10 AG Tests AG Performance Test Tool required
50. off the monitor then restart it No 75 0 V output Power management and 2 If the problem remains disconnect the AC No 12 V output interface board failure mains for 5 s and reconnect it then restart AC DC power board the patient monitor failure 3 If the problem still remains replace power management and interface board 4 If the problem still remains replace AC DC power board NOTE When the power module has a failure it may cause problems to other components e g the monitor suddenly breaks down during start up as the power module may have a power supply protection In this case troubleshoot the power module per the procedure described in the table above Components of the main unit are powered by the power module In the event that a component malfunctions check if the operating voltage is correct 4 6 9 Network Related Problems Symptoms Possible Cause Corrective Action Frequent dropouts and network disconnects Incorrect LAN cable connection Check LAN cable connection LAN cable shall not be longer than 50 m Incorrect IP address configuration Check for IP address conflict Reconfigure IP address The patient monitor is connected to a LAN but cannot view other patients in the View Other Patient window Incorrect LAN cable connection Check LAN cable connection LAN cable shall not be longer than 50m Excessive requests for viewing the patien
51. ological parameters including ECG respiration Resp temperature Temp SpO pulse rate PR non invasive blood pressure NIBP invasive blood pressure IBP cardiac output C O End tidal CO value EtCO and anesthetic gas AG of single adult pediatric and neonatal patients C O monitoring is restricted to adult patients only The patient monitor also E Provides audible and visual alarm indications in case of patient or equipment problems E Enables displaying reviewing storing and transferring of real time data B Incorporates multiple input devices such as buttons knob and touchscreen M Enables program upgrade over the network 2 1 2 2 System Connections 2 2 1 Mounting the Patient Monitor The patient monitor can be mounted on a wall bracket or on a trolley support The wall bracket or trolley support can be ordered optionally Each type of mounting bracket is delivered with a complete set of mounting hardware and instructions Refer to the documentation delivered with the mounting hardware for instructions on assembling mounts NCAUTION Use mounting brackets we supply or approve If other compatible mounting bracket is used be sure it can be safely used on the patient monitor The mounting bracket should be installed by our qualified service personnel or engineers who have adequate knowledge on it If other mounting solution is used the installation personnel and the customer sho
52. r board insulating plate 1 21 M04 051145 Crosshead tapping screw FT3x8 6 22 9211 20 87403 Batteries separator 1 23 9211 30 87331 Li ion battery board assembly 1 24 M04 011002 Hex nut assy M3 7 25 9211 30 87329 metas board assembly for li ion battery 1 including USB CF RS232 26 9211 30 87359 AG module assembly 1 6 4 4 Interface Board Assembly Exploded View Parts List SN P N Description Qty 1 M04 000301 Stainless steel nut GB6170 M3 2 Power management and interface board o0 o gt a E E 3 BE S E am a a o E S S 2 a ivi 2 a 8 5 e B 3 5 a gt ala H 3 g E a voEz O w BH o v s o S S eB amp 3 2 g n SE 9 S5 g Ele Eo a 2 o o can bcd NEUE E 2 8 23 8 3 8 5 1 9 2 aly lm z O o o 5 2 S 2 0 2 n o zs 5 S 2 0O a S gt Z e0 00 00 i lVYlioalalaoalo AO AS eat at E AS D oqo t toc tc 0601 oo cd cowO m S R 9o0 SO R R R gt dd a Ed lia cd or a fe o o o o o jo o ol o NININI SO NIT ANT AJA ey AA AA a A ASA aA QAO F Q o cic i i 6i SU eres m PS SES SES AN A Oo COL NIL DIL NDI DN o Cio t vxlsolbt90 0 0 6 4 5 Parameters Front Panel Assembly Exploded View Parts List SN P N Description Qty 1 6800 20 50099 ECG connector for multi parameter module 1 6800 20 50103 SPO2 connec
53. r jam etc the patient monitor should give corresponding prompt messages After the problem is removed the recorder should be able to work correctly 3 Switch automatic alarm recording for each parameter ON and then set each parameter s limit outside set alarm limits Corresponding alarm recordings should be triggered when parameter alarms occur 3 22 3 10 Factory Maintenance 3 10 1 Accessing Factory Maintenance Menu To access the factory maintenance menu in the main menu select Maintenance gt gt Factory Maintenance gt gt and then enter the required password The Factory Maintenance menu is shown below Factory Maintenance Trends Length Hours Debug gt gt software Version gt gt Monitor Information gt gt Device Config gt Wireless AP Config gt gt Previous Menu Exit 3 10 2 Setting Trends Length To set the storage time of trends data select Trends Length and toggle between 96 and 192 3 10 3 Debug Debug gt gt is preserved for accessing software debugging 3 23 3 10 4 Software Version Selecting Software Version gt gt will show software version information The display of Software Version menu is as follows software Version System Software Version 01 00 00 15 Build Time Aug 25 2008 16 00 19 MotherBoard FPGA Logic Nios Software 01001 Version Language Library Version Icon Library Version 00 00 00 3 10 5 Monitor Information Selec
54. re to perform a calibration 1 Ze Make sure that the CO module has been warmed up or started up In the main menu select Maintenance gt gt User Maintenance gt gt enter the required password and then select Maintain CO2 gt gt from the popup menu In the Maintain CO2 menu select Zero 4 Connect the gas bottle with the tubing using a T shape connector as shown below Check the airway and make sure there are no leaks Open to the air Tubing Gas valve Y Monitor Gas bottle 5 Open the gas valve and vent CO2 into the tubing 6 Inthe Calibrate CO2 menu enter the vented CO concentration in the CO2 field 7 Inthe Maintain CO2 menu the measured CO concentration barometric pressure sensor temperature and current flowrate are displayed After the measured CO concentration becomes stable select Calibrate CO2 to calibrate the CO module 8 Ifthe calibration is finished successfully the message Calibration Completed is displayed If the calibration failed the message Calibration Failed is displayed Perform another calibration 9 Select Exit to exit the current menu 3 4 3 ECG Tests ECG Performance Test Tool required MW Patient simulator 1 Connect the patient simulator to the ECG Resp connector on the monitor 2 SetHR output to 80 bpm in the ECG simulator 3 The displayed HR value should be 80 1 bpm for 3 and 5 lead ECG monitoring 80 2 bpm for 12 l
55. reless AP o 9000 A e e z ox f es Release the four clips in the directions as indicated with a sharp nose plier Then separate the mainstream CO2 interface panel and the front panel 5 11 2 Unplug the communication cable from the multi parameter board and the mainstream CO2 interface cable Take out the CO2 interface panel Then unscrew the two nuts and pull out the mainstream CO2 assembly NOTE When reinstalling the mainstream CO2 assembly make sure you place the CO2 interface panel in the proper direction as shown below The positioning rib is at the top Positioning rib 5 12 To remove Mindray CO2 module Unscrew the two PT2x6 screws Release the plastic clamp and take out the tubings 2 Take out the watertrap assembly and move it through the fixer in the way as shown below 3 Unplug the communication cable from the multi parameter board Unplug the tubing from the gas nipple Then unscrew the two nuts and pull out the Mindray CO2 assembly NOTE Youcan cut part of the tubing if it is hard to be removed from the gas nipple Avoid damaging the tubing when taking out the watertrap assembly When reinstalling fix the tubings with plastic clamp and do not fold the tubings To remove microstream CO2 assembly 1 Release the plastic clamp and take out the tubings Then release the four clips in the directions as indicated with a flat bladed scr
56. rrent menu 3 5 Nurse Call Relay Performance Test Tools required B Multimeter 1 Connect the nurse call cable to the Auxiliary Output Connector of the patient monitor 2 Inthe main menu Select Maintenance gt gt gt User Maintenance gt gt enter the required password Select Device Setup gt gt to access the Device Setup menu Select Auxiliary Output and then Nurse Call Set Contact Type to Normally Open 3 Enable all Alm Lev and Alarm Cat options in configuration mode 4 In Device Setup gt gt setup menu set Signal Type to Pulse Trigger an alarm and measure the output contact with the multimeter The output should be square waves with an interval of 15 5 In Device Setup gt gt setup menu set Signal Type to Continuous Trigger an alarm and measure the contact output with the multimeter The output should be continuous high level 3 6 Analog Output Performance Test Tool required E Oscillograph 1 Connect the oscillograph to the Auxiliary Output Connector of the patient monitor 2 Inthe main menu select Maintenance gt gt User Maintenance gt gt enter the required password Select Device Setup gt gt to enter the Device Setup menu Select Auxiliary Output and then select Analog Out 3 Inthe main menu select Others gt gt gt Analog Output Setup gt gt Select Analog Out and then select On Select Waveform and then select a
57. sembly sssssessssssseeeeeer ener 5 5 5 5 Disassembling the Rear Housing Assembly sse 5 9 5 5 1 Removing the Recorder rer eraoro erena eene enne nene entente 5 9 5 5 2 Removing the CF Wireless AP Assembly CF Assembly or CF slot blank cover5 10 5 5 3 Removing CO2 AG Assembly sess 5 11 5 5 4 Removing the Multi parameter Board Assembly oooooonoconoocociooncoonncnonncconononos 5 16 5 5 5 Removing the Main Support Assembly ooooooccnoocccooonconncononononccnoncncononcnnn corno 5 17 5 6 Further Disassembly 2 doc A Ad ess 5 18 5 6 1 Disassembling the Parameter Front Panel Assembly ssssus 5 18 5 6 2 Removing the IBP C O Module sess 5 21 5 6 3 Removing the OEM SPO2 Module sse 5 22 5 6 4 Removing the Multi parameter Board sese 5 23 5 6 5 Removing the Pump Valve Assembly oooooonocccionocooonononcncononcnnnncnonncnoncnnonononos 5 25 5 6 6 Disassembling the Main Support Assembly sse 5 26 5 6 7 Disassembling the Interface Board Assembly sss 5 30 5 6 8 Disassembling the CO2 assembly sse 5 31 5 6 9 Disassembling the Rear Housing Assembly sese 5 33 NA 6 1 A TN 6 1 QUAERE 6 2 6 2 1 Exploded View eseseseseeesseesseesseesseesseessressressessoessoessessseesseesseesseesseessesssrsssessoe 6 2 6 2 2 Parts list seiten teme eem qe ie
58. st nennen 3 20 3 7 2 Earth Leakage Current Test eene 3 20 3 7 3 Patient Leakage Current Test ooooooooccnonccoooncnoncnconcncnnnncnonncnononon conan cncononcnn cronos 3 21 3 7 4 Patient Auxiliary Leakage Current Test oooooonccnionccoooncnoncnnononcnnnncnon conan cnnanononos 3 21 3 8 Touchscreen Calibration dtt etie xt Intent eu eI D Deere need 3 22 3 9 Recorder Check zio Rt et ve f ede e ad vd tea e ed ee e 3 22 3 10 Factory Maintenance enne nnne rentrer rc nenne rennen nennen nnns 3 23 3 10 1 Accessing Factory Maintenance Menu sssssseeseeeeeeeneenee 3 23 3 10 2 Setting Trends Length ute tet ee 3 23 O peto re t RR ERR IRR DI ERN 3 23 3 10 4 Software Version esses VARA TENEAN entente ntes 3 24 3 10 5 Monitor Information essent nne nennen enini 3 24 3 10 6 Device Configuration menen sse eene ener nnne nnne 3 25 3 10 7 Wireless AP Configuration eene nnne nnns 3 25 3 11 Program Upgrade 5 eee teen eene 3 26 e Militi C 4 1 A eel TOUCH GIy oio ipee ipee t ipeum Ote trei S Eee EO EUNT Mor 4 1 4 2 Part Replacement ion aba 4 1 4 3 Patient Monitor Status Check eese nennen nennen 4 1 4 4 Software Version Chet tots 4 2 4 3 Technical Alarm Check iia Roo A ete AA da 4 2 4 6 Troubleshooting GUIAS oooooccnonccconccconcncnonnconnnononcnnononcononcnnn ocn nro non nnnan nn carr n enne entren nnns 4 2 4 6 1 Power On Off Failures essere nre nennen ener ene
59. t monitor at the same time A patient monitor can only be viewed by 4 other patient monitors at the same time The excessive view requests system will be ignored Incorrect IP configuration Check for IP address conflict Reconfigure IP address 4 9 4 6 10 Software Upgrade Problems Symptoms Possible Cause Corrective Action Boot file upgrade fails Power failure or unintended power off during boot file upgrade Return the main board to factory for repair Program upgrade fails Incorrect network 1 Check that network connector on the connection patient monitor is used 2 Make sure that the hub or switch run normally Check that net twines are of the right type and have been connected correctly Wrong upgrade package Upgrade package shall be pkg files Select has been downloaded package according to system requirement Incorrect upgrade package filename The upgrade package filename shall be half width English characters Incorrect IP address configuration Configure a fixed IP address in range C as specified for the patient monitor We recommend not to upgrade a program when the patient monitor is connected to a network with multiple PCs 5 Repair and Disassembly 5 1 Tools During disassembly and replacing the following tools may be required Phillips screwdrivers Small flat bladed screwdrivers 101 or 102 Tweezers Sharp nose pl
60. temperature humidity and pressure The electrical safety test plan described hereafter takes 601 safety analyzer as an example Different safety analyzers may be used in different areas Be sure to choose applicable test plan Connection of the equipment is shown below gt Equipment under N test E A AC source B Leakage Resistance test apparatus C Safety analyzer Tools required B Safety analyzer WI Isolation transformer 3 7 1 Enclosure Leakage Current Test 1 Connect the 601 safety analyzer to an AC power supply 264 V 60 Hz 2 Connect SUM terminal of the applied part connection apparatus to RA input terminal of 601 safety analyzer another terminal to the applied part of EUT 3 Connect the EUT to the analyzer s auxiliary output connector using a power cord 4 Attach one end of the red lead to the Red input terminal of the analyzer and the other end to tinsel over the enclosure of the EUT 5 Power on the 601 safety analyzer and then press the 5 Enclosure leakage button on the analyzer s panel to enter the enclosure leakage test screen 6 Under normal condition the enclosure leakage current should be no greater than 100 uA Under single fault condition it should be no greater than 300 yA 3 7 2 Earth Leakage Current Test 1 Connect the 601 safety analyzer to an AC power supply 264 V 60 Hz 2 Connect SUM terminal of the app
61. the parts Hardware architecture of the main unit is shown below Main F sing assembly 6 1 Front bezel 6 2 Main Unit Exploded View C S lt SS SS y f M P Parts List SN P N Description Qty 1 M04 004013 Crosshead screw M3x10 4 2 9211 30 87321 Rear housing assembly 1 3 9211 30 87319 Front housing assembly 12 1 anti glare screen 1 6 2 6 3 Front Housing Assembly 6 3 1 Front Housing Assembly with Anti glare Screen Exploded View IN 1 cu DE V CON A db eae Vf FE uem AeA AA Ei TRAPO j j VLU XAOOOCOS Parts List is SN e oo X e e E A zj o a 8 5 i2 a on o ele sls gt a ol 3 oloja amp 95 8 2 amp g amp einn s i3zg Si S H Q 2 3 38 N 3 lol 2 0 O EM gsis g als olaj o EM oO S S B S8g9 5 Alza lt X N O N m iewxilwvicdq s roc 09 IIA Cic ewo oo o o belo oes oy eo oe o oo oO CQO o EE E P eee E olololo nio EIA EIA E A c1 QA ZA i o 3lo il alalal
62. the positioning buckle Setthe jumpers as follows For single inverter S13 is ON and S14 is OFF For double inverters S13 is OFF and S14 is ON This cable must be placed under the touchscreen board 5 5 Disassembling the Rear Housing Assembly 5 5 1 Removing the Recorder 1 Open the recorder door and unscrew the two M3x6 screws 2 Pull the two clips in the directions as indicated and meanwhile pull out the recorder Take out the recorder after unplugging the recorder cable NOTE Besure not to damage the connecting cables or connectors when pulling out the recorder When reinstalling the recorder prevent damage to the connecting cables during the screwing process 5 9 5 5 2 Removing the CF Wireless AP Assembly CF Assembly or CF slot blank cover 1 To take out the CF Wireless AP assembly if installed unplug their cables from the power management and interface board Then unscrew the two M3x6 screws 2 To take out the CF assembly if installed unplug the cable from the power management and interface board Then unscrew the two M3x6 screws 3 To take out the CF slot blank cover if installed unscrew the two M3x6 screws Jd 9 5 5 3 Removing CO2 AG Assembly To remove the mainstream CO2 assembly l 4 Unscrew the two M3x6 screws to take out the CF board Unscrew the M3 nut with a sleeve and remove the screw on the other side Then take out the wi
63. ting Monitor Information gt gt will show the status of the patient monitor Monitor information is displayed as follows Monitor Information Total Runtime 2Days8Hours40Minutes CPU PCB BOM Version NIA NIA Primary Display Time Sequential Parameters N A Primary TouchScreen 3 24 3 10 6 Device Configuration Selecting Device Config gt gt enables you to select modules the device is configured The display of Device Config menu is as follows SpO2 Module AG Module O Mindray SpO2 O Aion AG O Nellcor SpO2 C O Module O Masimo SpO2 E C O M03B IBP Module Recorder Module Ed IBP1i BP2 E Recorder Ed IBP3 IBP4 MO3B Wireless AP Module CO2 Module Wireless AP E Mindray CO2 Adapter Module O MiniMedi CO2 E USBICF Adapter Board O Capnostat CO2 Touch Screen Module E Touch Screen 3 10 7 Wireless AP Configuration Selecting Wireless AP Config gt gt enables you to configure the wireless AP by using a PC 3 25 3 11 Program Upgrade You can upgrade the software of the patient monitor by downloading the upgrade software through network At the same time you can view the upgrade status log The upgrade software can directly run on a portable PC or desktop PC Through the network or by connecting the patient monitor to a PC via a crossover network cable you can upgrade the following programs Boot program System program Multilingual library BMP files including screen icons start up scr
64. to 165 mmHg Then select Calibrate to start the calibration Calibration result is displayed in the Calibrate NIBP menu If calibration fails Check the system connection and perform calibration test again 3 11 3 4 6 IBP Tests IBP Performance Test Tool required MW Patient simulator 1 Connect the patient simulator to the pressure connector on the monitor 2 Set the pressure value of patient simulator to 0 3 Inthe setup menu for the pressure e g Art select Art Zero gt gt Zero to start a zero calibration 4 Configure the patient simulator as P static 200 mmHg 5 The displayed value should be 200 2 mmHg 6 Ifthe value is beyond tolerance perform the pressure calibration 3 12 IBP Pressure Calibration Tools required ji Standard sphygmomanometer Balloon pump Tubing T shape connector Connect the equipment as shown below Pressure adapter cable miT Monitor Manometer Zero the transducer After a successful zero open the stopcock to the manometer In the main menu select Maintenance gt gt User Maintenance gt gt enter the required password In the Maintain IBP menu enter calibration values for calibrated pressures Inflate using the balloon pump until the mercury in the manometer reaches to the preset calibration pressure value Adjust the preset calibration value until it equals to the reading on the manometer Select the Calibrate button t
65. tor Mindray for multi parameter i module 3 6800 20 50102 TEMP connector for multi parameter module 2 mould MR50554 4 m54a 30 86610 Parameter front panel PCB 1 5 6800 30 50498 NIBP connector assembly 1 6 M04 003105 Tapping screw PT3x8 4 7 M04 000501 Stainless steel nut GB6170 M5 1 8 6800 20 50100 IBP connector for multi parameter module 4 9 6800 20 50101 C O connector 1 10 9211 20 87274 Parameter interface front panel 4 11 9200 10 10591 AG watertrap support 1 12 M04 051003 Tapping screw PT2x6 4 13 9200 10 10560 AG watertrap connector 1 14 9211 20 87253 Parameter front panel overlay AG_IBP1234 CO 1 15 6200 20 11614 Outlet 1 6 4 6 Multi parameter Board Assembly Exploded View Parts List SN P N Description Qty 1 9211 20 87285 Multi parameter board mount 1 2 M03A 30 26050 C O IBP board OEM 1 3 9211 30 87350 Masimo SPO2 kit 1 4 0010 20 12114 NIBP multiple connected body 1 5 630D 30 09115 Slow release valve 2 6 530B 10 05275 Pump POSCO6R 1 7 M04 011002 M3 nut with spring washer 4 8 6800 20 50288 NIBP valve shield 1 9 0530 20 00416 Solenoid valve cover 2 10 9211 20 87258 NIBP pump valve mounting plate 1 11 M04 030030 Hex screw M3x12 1 12 M54A 20 86619 ECG part shield back 1 13 M54A 20 86620 ECG part shield front 1 14 M04 004012 Crosshead screw M3x6 10 15 M54A 30 86601 Multi parameter board 1 6 18 6 4 7 Wireless AP CF C
66. uld verify if it can be safely used on the patient monitor and the customer assume the responsibility for any risk resulting from that 2 2 2 Connectors for Peripheral Devices On the back of the patient monitor you will find all connectors for peripheral devices 1 Network Connector It is a RJ45 connector used to connect an ethernet network or a PC 2 Video Connector It connects a standard VGA color monitor which extends the display capability of the monitor 3 Auxiliary Output It is a standard BNC connector through which analog signals alarm signals or synchronization signals can be outputted depending on how the monitor is configured 4 Connector for future extension 5 USB Connectors They connect external storage devices 6 AC Power Connector used to connect an AC power source 100 to 240 VAC 50 60Hz 7 Equipotential Terminal used to connect the equipotential terminal of other equipment eliminating potential difference between different pieces of equipment 2 3 Main Unit The following diagram illustrates the structure of the patient monitor ma USB RJ45 BNC VGA RS232 C O and ea IBP amo ee CO2 AG Battery Vm board Power management and Recorder board K5 interface board Wireless access Multi Parameter board Parameter interface board K CF board SPO2 Masimo i or Nellcor ATarm LED K LED board Main board Key
67. ves menu depending on the Archives Access setting in configuration mode The password is the same as the one for accessing the configuration mode IV Contents I Safety iet eren rete t cti xen re lineas e ence Mone sepes ence O O 1 1 AzSafety INTO sut et adidas 1 1 Tall DANGER 1 e ticae 1 2 1 1 2 Wamings ence eee nee pe Ee ETE Pe ROS 1 2 ESA ROO 1 2 ON 1 3 1 2 Equipment Symbols ne nre ere bo ci 1 3 2 Theory Of Operation PE e 2 1 2 T Introd CtIOD id 2 1 2 2 System Connect Ons il a A A en 2 2 2 2 1 Mounting the Patient Monitor enne nnne 2 2 2 2 2 Connectors for Peripheral Devices nennen 2 3 2 3 Mam Unit uisi te eee eee enne ite nee eie 2 4 23 T Power board ACIDO te TR DR RIED S 2 4 2 3 2 Battery interface board eee pee rene Rees 2 4 2 3 3 Power management and interface board oooonocccnocccconccconcncnnnnononncnoncnnononcnnnnonnnos 2 5 2 3 4 MainiboOard act caa eta dad 2 5 2 3 Recorder boatqdzs i e as aee irae ette petet Rp ee ree eges 2 5 2 3 6 CF board ectetuer tec e erede cer eset ende er ene eve gen 2 5 2 3 7 Wireless access point esssssssssssssssesseeeeeeene eene ener nnne nnne enne nnns 2 5 2 3 8 Keyboards eoe io E Std etn rens 2 5 2 3 9 Touchscreen DOatd aD RERO D RB BS 2 5 2 3 10 Alarm LED boatd tete eerte eee Tete Reo EYE RS ET Ee ERES Tes 2 5 2 3 11 Multi Parameter board sess 2 6 2 3 12 C O sand IBP module teda tt ea ene 2 6
68. w 45 28 2 3 nlm hl wv I e JJ xX d a OY fi pur AA A e Be NS MEC cy N f VAY XSX XSY XSXGXs a Parts List de a _ lal l la oo x e N E A E o E 5 T uw hd Ul ts Sg SE eilsig RR 8 8 8 3818 35 28 9 2 2 s o 8 2 9 8 IAS ele 8 3 3 By NIA Ee Ss SI Ss ni a e elaia S o ooo E Ss 212 3 2 Sie S EIS v S 3 2 NE 8 2 6 3S s s 2 2 S S 5 8 5 8 8 AISI lt I Aal OJ SIEIS a ty oy oye Kl nl SI aAalL ail al nla NILA om aG SGA o ele Rn o o o t o S eec Se IS xm ee e coilocjlooi nuloo o etre rex e e e ret el C ic I cI l il ie i sSs el 2 ames Si 8 isis isigis DAIAI A Ola o Z N jl lanalanal lin olol oo 6 6 6802 20 66801 Waterproof strip for touchscreen 10 9211 20 87284 Silicon button 1 11 9211 30 87304 Key board 1 12 M04 003105 Crosshead tapping screw PT3x8 4 13 M04 004012 Crosshead screw M3x6 10 14 9211 30 87323 12 1 screen assembly with touchscreen 1 15 0000 10 10996 Beryllium copper leaf 92 047 1 16 0000 10 10799 12 1 touchscreen 1 17 0010 30 43089 Encoder board 1 18 9211 20 87295 Encoder mounting plate 1 19 9211 20 87299 Knob 1 6 7 6 3 4 Screen Assembly with Touchscreen Exploded View
69. waveform you want to output Then test the signal from the Analog Output Connector 4 The waveforms displayed on the oscillograph should closely resemble those displayed on the patient monitor 3 7 Electrical Safety Tests NWARNING Electrical safety tests are a proven means of verifying the electrical safety of the patient monitor They are intended for determining potential electrical hazards Failure to find out these hazards timely may cause personnel injury Commercially available test equipment such as safety analyzer etc can be used for electrical safety tests Be sure that the test equipment can be safely and reliably used with the patient monitor before use The service personnel should acquaint themselves with the use of the test equipment Electrical safety tests should meet the requirements of the new edition of standards EN 60601 1 and UL60601 These electrical safety tests do not supersede local requirements All devices using the AC mains and connected to medical equipment within patient environments must meet the requirements of the IEC 60601 1 medical electrical systems standard and should be put under electrical safety tests at the frequency recommended for the patient monitor Electrical safety tests are intended to check if potential electrical hazards to the patient operator or service personnel of the equipment Electrical safety test should be performed under normal ambient conditions of
70. ways functions normally qualified service personnel should perform regular inspection maintenance and test This chapter provides a checklist of the testing procedures for the patient monitor with recommended test equipment and frequency The service personnel should perform the testing and maintenance procedures as required and use appropriate test equipment The testing procedures provided in this chapter are intended to verify that the patient monitor meets the performance specifications If the patient monitor or a module fails to perform as specified in any test repairs or replacement must be done to correct the problem If the problem persists contact our Customer Service Department NCAUTION e All tests should be performed by qualified service personnel only Care should be taken to change the settings in User Maintenance and Factory Maintenance menus to avoid loss of data Service personnel should acquaint themselves with the test tools and make sure that test tools and cables are applicable 3 1 3 1 1 Test Report After completing the tests service personnel are required to record test results in this table and report them to Mindray Customer Service Department Test Equipment Name Model PN Expiry Date Test Record No Test Item Test Site Test Results 1 2 Conclusion Pass Fail Tested by Date 3 1 2 Recommended Frequency
71. y connected board and from the backlight board to the main board but the patient are correctly connected monitor still works correctly 2 Check that the cables and connectors are not damaged Backlight board Replace the backlight board defective Display defective Replace the display Secondary display does not function or displays snows Cables defective or poorly connected 1 Check that the cable between the display and the patient monitor is correctly connected 2 Check that the cable from power management and interface board to main board is correctly connected 3 Check that the cables and connectors are not damaged Main board defective Replace the main board Images overlapped or FPGA error Update or upgrade FPGA Cables defective or 1 Check that the cable between the display and main distorted poorly connected board is correctly connected 2 Check that the cables and connectors are not damaged Touchscreen Touchscreen disabled Check if there is a red padlock symbol n shown does not response above the Home QuickKey If yes press the Home QuickKey for more than 3s to enable the touchscreen Cables defective or poorly connected 1 Check that the cables from the touchscreen to the touchscreen board the touchscreen board to the main board are correctly connected 2 Check that the cables and connectors are properly connected Touchscr

iPM-9800 Patient Monitor Service Manual

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