NC-5100 - Masterwork Automodules Tech Corp.
Contents
1. 26 2 B E SA 27 AO cc DI e qr aieee 27 o eT T E 27 62 Machine RURPIBE Usa 28 scq E O 28 A TT 29 A TSF A UU Tt 29 5 2 TOS e o NI CR RI MUNDI ance NU INI IMMER DUI NK eU 29 2 5 13 Test EBEOUBP LS secos vod dee 29 2 ware dde cm 30 4 0 SETUP DEVICE ei c 30 OO COD ee Mo DOCK E 31 Ce 2 SS 0 go Pi EE 31 18 DE C LION MOVE E 31 4 8 4 Count Mode EAN ais 32 CHAPTER 5 NC 5100 PART LIST AND DISASSEMBLY ccesccsscssccssccsccescesccescscceccesccecsesscnscesscesees 33 dl TOO PREPS RATION siruina 33 3 2 ele 34 Se REI e E m rr 36 5 22 TOP e ECH E o A E T A E A E E A E 37 5 2 3 A o oo A 38 5 2 4 Bottom Module HOUSING eosennnneseenessssernssssreresssrerosssrerssserrerosssreesssreresssrerossesreressererssseerens 39 5 2 5 Bottom Module Rear Panel encon da ia ara 40 safe debdjr T 41 SEENEN 44 532 FCB INES DOS DO oi 45 SE TOD IO CUE SOI SOM raise cocine 45 5 33 POB NCSIOO IRIR 2 DOIT O E 46 5 3 3 2 PCB NC5100 M134 board sees nennen nennen nnn nnne nns nannten nnns nnns 46 533 PCB NC5100 M137 DO larisa noia 472. NC 5100 Date July 31 2012 Version 1 4 Banknote guide R 3PP92110100020 Banknote guide L 3PP92110100010 Middle module housing R 3PP42110090001 3PP32110090001 Bottom module housing R 3PP42110090010 Power button 3PP62110090030 PCB board NC5100 PLED S BNC5100A24 7 Bottom module housing L 3PP32110090010 5 Middle module housing L d Bottom module rear panel 3PP22110100001 Masterwork Automodules Tech Corp Ltd Confidential 35 Service Manual NC 5100 Date July 31 2012 Version 1 4 5 2 1 Ul Panel 1 Prepare the machine and all the necessary tools 2 Open the conveyer path 3 Find the three buckles of the control panel on the top of reject pocket 4 Undo the three buckles to remove the control panel cover 5 Use the nail to pull upward the right side of control panel cover 6 Push the control panel cover toward the right side Masterwork Automodules Tech Corp Ltd Confidential 36 Service Manual NC 5100 Date July 31 2012 Version 1 4 7 The control panel cover is removed 1 Open the bill path and use screw driver to loosen the screws on both sides Total 8 screws 2 Pull the hopper set toward and remove the top housing 3 Loosen the last screws on the hopper set and remove it Masterwork Automodules Tech Corp Ltd Confidential 37 Service Manual NC 5100 Date July 31 2012 Version 1 4 5 2
3. Cable length 15m max B Interface Connector Equipment Side Connector Pin NO Signal Direction 1 EN EN 2 NEN EN 3 TXD NC5100 gt thermal Printer AEN Ich 5 GND T 4 1 o9 S 7 A _ 8 NEN NEN 9 TN _ Masterwork Automodules Tech Corp Ltd Confidential O Service Manual NC 5100 Date July 31 2012 Version 1 4 2 2 3 2 Remote Display A Communication Conditions ltem Standard Baud Rate Synchronous Method Data Format Connector Cable length Specification UART 115200bps Asynchronous Start 1 bit Data 8 bits Parity None Stop 1 bit Mini USB 5 pins female 1 5m max B Interface Connector Equipment Side Connector Pin NO Signal Direction 1 VCC ES 2 VCC EHE 3 RXD L 4 TXD NC5100 Remote display 5 GND 2 2 3 4 PC Item Specification Data Communication Port USB Masterwork Automodules Tech Corp Ltd Confidential a1 e Service Manual NC 5100 Date July 31 2012 Version 1 4 2 3 System Overview T FTHEDES JO mn ce er Ii BE Masterwork Automodules Tech Corp Ltd Confidential 2234 b Service Manual NC 5100 Date July 31 2012 Version 1 4 Chapter 3 Maintenance 3 1 Cleaning the Cover of NC 5100 O Prepare a mixture of a gentle kitchen use detergent one that does not contain abrasive powder or strong chemicals such as acid or alkaline Use 5 parts water to 1 part detergent Absorb the diluted
4. Date July 31 2012 Version 1 4 5 3 2 PCB NC5100 S board 1 Disconnect the cables on the NC5100 S board 2 Loosen the screws on the NC5100 S board to disassemble it 3 NC5100 S board is removed 5 3 3 Top Module Sensor e 1 5M i Bi eg 2 KE qeu bari Source Transmission Array mm lll 128 sets of Multi light bk The sensors in the top module are yond x r located as the picture on the left A A side Masterwork Automodules Tech Corp Ltd Confidential 45 Service Manual NC 5100 Date July 31 2012 Version 1 4 5 3 3 1 PCB NC5100 IRTR2 board J i 1 Loosen the four screws on the MB NC5100 IRTR2 board 2 The NC5100 IRTR2 board and IR GUARD set are disassembled 5 3 3 2 PCB NC5100 M134 board ch sem Ue 5 om ER 1 Loosen the four scews on the NC5100 M134 MR set 2 NC5100 M134 MR set is disassembled Masterwork Automodules Tech Corp Ltd Confidential 46 Service Manual NC 5100 Date July 31 2012 Version 1 4 5 3 3 3 PCB NC5100 M137 board A Lee Fe 1 Loosen the four screws on the two pieces of NC5100 M137 2 The two pieces of NC5100 M137 are disassembled 5 3 3 4 NC5100 MT sensor Ch Le 25 mg en a 1 Loosen the screws on the metal thread sensor set to disassemble it 2 The NC5100 MT sensor is removed Masterwork Automodules Tech Corp Ltd Confidential 47 Serv
5. NC 5100 Two Pocket Currency Discriminator Service Manual Document Version 1 4 July 31 2012 Masterwork Automodules Tech Corp Ltd 11F 3 3 Park St Nangang 11503 Taipei Taiwan support automodules com COPYRIGHT 2011 Masterwork Automodules Tech Corp Ltd All rights reserved This Document or any part thereof may no without the prior written consent of Masterwork Automodules Tech Corp Ltd be copied reprinted or reproduced in any material form including but without prejudice to the foregoing and not by way of exception photocopying transcribing transmitting or storing in any medium or translating into any language in any form or by any means including but not limited to electronic mechanical xerographic optical magnetic digital or other methodology Service Manual NC 5100 Date July 31 2012 Version 1 4 Content CHAPTER INTRODUC TION Eege 6 1 1 ABOUT NC 5100 SERVICE MANUAL e G NSSn nS nSntXX 9 M 6 EZ IMPORTANT SAFETY PRECIO Natacion o lied 6 1 3 ABBREVIATIONS AND ee eg EE 6 Es ss e 7 CHAPTER 2 NC 5100 OUTLINE E osicovicosioosidn ninia ende da aa 8 24 NCB LOO ATA GLANCE concusraons conose suda io nn suecas ainia i 8 DD SPECIE O M II 9 2 2 1 Functional and Mechanical Spechficatton 9 2 2 2 ge Her ege E 9 2 2 3 Interlace SIE CITICA Orea incida 10 22031 Thermal Printer RS 232 E
6. 3 A E ring is on the bottom feeding wheel shaft 4 Take off the E ring with a screwdriver 5 The three clutch spacer under the E ring can be released Note Please check the order of all the materials when assembling the machine 6 Turn the device to the right side 7 Use a screwdriver to remove the E ring 8 Push the feeder roller module toward right Masterwork Automodules Tech Corp Ltd Confidential 70 Service Manual NC 5100 Date July 31 2012 Version 1 4 9 Release the left side of the feeder roller module from the device 10 Push the feeder roller module to the left side again to disassemble it 11 The feeder roller module and timing belt A are removed 1 Turn the device to the right side 2 Loosen the two screws on the gas spring 3 Pull toward the gas spring Masterwork Automodules Tech Corp Ltd Confidential er ale Service Manual NC 5100 Date July 31 2012 Version 1 4 4 The gas spring is removed from the device Note please close the conveyer path smoothly Masterwork Automodules Tech Corp Ltd Confidential EP Service Manual NC 5100 Date July 31 2012 Version 1 4 2 5 5 Bottom Module Accessory Code T EN We E Reject pocket stopper L 3PP92110100040 aa Reject pocket stopper R 3PP92110100030 m c Stacker 3PP72110100051 PCB board NC5100 SPR S BNC5100B15 PCB board NC5100 SLED S BNC5
7. Test Run Simple Mode 5 Once notes proceed sensors retrieve value Speed 1200 Solenoid Up IN Cnt 0100 OUT Cnt 0100 and they are showed on the list Ma AR e AVE Value of Tilt shall not over 2 ISL eQTY Value of L shall not over three times difference than value of R e Distance Value shall be between the range Test Run Simple Mode 120 150 and can t surpass 150 or be Speed 1200 Solenoid Up IN Cnt 0100 OUT Cnt 0100 less than 120 Name Now Mix Max Ave QTY L DID B 1 2 2 oF 11 15 Note Repeat the same process FIVE times and the HI A result should be similar If two or more test results 75 74 76 75 100 i 6r 76 75 100 are not under acceptable range please adjust the gap and test Masterwork Automodules Tech Corp Ltd Confidential 15 Service Manual NC 5100 Date July 31 2012 Version 1 4 4 1 2 Run Wavform To check the gap adjustment by using the graphic wave formed by the retrieved value Run VVavtorm Test Run Simple Mode Speed 1200 Solenoid Down IN Cnt 100 OUT Cnt 100 Tilt A 04 Tilt C 04 Tilt B 03 Tilt D 03 Test Run Simpie Mode Speed 600 Solenoid Up IN Cnt 0148 OUT Cnt 0148 Distance 000 1 Enter Run Wavform by press the d after selecting on the item 2 Place a bundle of 100 pcs test notes on the hopper and pull the hopper guide to fix the size of test note The machine starts running once it detects notes
8. IN Cnt 0000 OUT Cnt 0000 2 Run VWavform 3 Test Solenoid amp Break 4 Solenoid 5 Speed Exit 4 2 1 Run Value List To check the gap adjustment by using the retrieved values 5 Speed 1 Choose a desired speed for testing 4 Solenoid 2 Change the solenoid to a preferred position 1 Run Value List 3 Start Run Value List by pressing the E after selecting on the item 4 Place a bundle of 100 pcs test notes on the hopper and pull the hopper guide to fix the size of test note The machine starts running once it detects notes on the hopper Note it can be operated with 100 pcs of US dollar A notes S Masterwork Automodules Tech Corp Ltd Confidential le Service Manual NC 5100 Test Run Simple Mode Speed 1200 Solenoid Up IN Cnt 0100 OUT Cnt 0100 Now Mix TIAL 0 1 3 1 TMAR 4 2 1 nt L O0 1 2 1 TMB R 3 2 f 1 MSI 9 1 2p 1 Test Run Simpie Mode Speed 1200 Solenoid Up IN Cnt 0100 OUT Cnt 0100 Name Now Mix Max Ave f QTY L DUD B ot 130 138 148 133 100 RO 79 76 78 6 100 I 76 78 76 76 67 76 75 100 715 74 76 75 100 77 67 16 75 b Date July 31 2012 Version 1 4 5 Once notes proceed sensors retrieve value and they are showed on the list e AVE Value of Tilt shall not over 2 eQTY Value of L shall not over three times difference than value of R e Distance Value shall be between the range 120 150 and can t
9. Test Device 2 Solenoid toggles between UP and DOWN to aS stacker pocket and the display shows a 3 Clutch 4 Set Motor Speed speed 5 Motor Run 6 Test LCD 7 Test UART 1 8 Test UART 2 Masterwork Automodules Tech Corp Ltd Confidential 297 Service Manual NC 5100 b Date July 31 2012 Version 1 4 4 6 2 Machine Running Status Testing the machine for basic running status under different speeds 4 set Motor speed S Motor Run o Motor Stop 2 Clutch 2 Brake o Motor Stop 5 Motor Run 3234657 4 6 3 Test LCD 1 2 4 Set a preferred speed for testing the device Different speed can be set by press gt key 600 650 700 800 900 1200 1500 Min and Max Highlight the option Motor Run and press Ei key Motor starts running Note The option Motor Run changes to Motor Stop D Highlight the option Clutch and press d key Feeder and kicker wheels start running Highlight the option Break and press AE key Check if the break stops feeder and kicker wheels Once confirming all works well Highlight the option Motor Stop and press g se G key A number of Encoder is showed on the right side of the Motor Run Testing the functionality of LCD display 5 TestLCO 1 2 Highlight the option and press AE key The display shows RED GREEN and BLUE continually then it goes back to the test mode Masterwork Automodules Tech
10. sio Bota NCS LOU MESS Oi nee s 47 5 3 4 PCB NC5100 DTR DOTA BEE 48 5 3 5 Transmission Emitter HOUSING occooccconcncnncnnnonnnnannnnnnnnnnnnnnonnnnrnnnnnnnnnnnnnrnnnnrnnnnnnnnnnnnnnnnnnnnnnnannnnnnnnnnos 48 5 3 6 Top Feeding Wheel Set 49 AP 51 GE Reie E 55 Masterwork Automodules Tech Corp Ltd Confidential XN b b Service Manual NC 5100 Date July 31 2012 Version 1 4 ss m 55 5 4 1 2 LCD Display Module 56 e E E o A TET 57 le PCBNCSIODSTIBSSER rana tods 58 Silo PEB INC 7100 01 DOS said 58 AI e E o A oe 59 5 42 PCB NCS EDO CIS DO codec 59 34 Contact Image SCNSON EE 60 B44 NCS LOOAIR aider 61 5 4 9 Gear Di ege deine 64 5 4 6 Kicker Roller Module cccccccccssssseceeecccccseeesseccccesssueessseeececeessueusseeeceessausuaaseeeceeseuaaaaseeeess 64 SUME LO I PPP E El E O eats m Imm 66 Sad dp M 67 54 9 APP O O 68 S MEN es E POP Ro o II A A 68 5 4 11 Feeder Roller Module and Timing Belt A 69 A SUMING EE 71 De BOTTOM VIODULE E TC A R 73 5 5 LhelBct POERBE AAPP A 76 B iL RE OC ee GE 76 5 5 1 2 Reject Pocket SPODDDBIU Lucus cio a eei iaa da Ced vun di VEU TX Se RE R dA OR lis 77 Bi OKC ETE OLTRE 78 915 2 TO COE RR MI IUE 78 5 5 2 2 PCS NCS100 SPR DOG dar ia 79 50 23 POB NCS TOO SLED DOAN ME 80 5 5 2 4 PCB NC5100 SPE board cccsescccccssseeccceesecccceessececcauesce
11. 012 Version 1 4 1 Once a SD card is detected a green mark zi is shown next to Show Ver and the device is available to be upgraded via SD card If not a red cross is shown instead 2 Highlight the desired option and press A to upgrade 3 A mark shall be shown next to the upgraded module The following are the definitions of the status On the process of upgrading module w The module has been upgraded correctly X Upgrading process is failed 4 3 1 1 Show Ver To check the available and currency firmware version Upgrade Mode Model Type Factory Date Serial Number Ui Fw Ver Ul Ver DSP Ver FPGA Ver USD NC5103 B01SE 2012 05 03 000099 002 016 002 016 000 000 x002 016 003 021 003 021 001 010 001 011 000 000 001 008 Upgrade Mode Model Type Factory Date Serial Number Ui Fw Ver Ver NC5103 B 1SE 2012 04 17 0000354 002016 002016 000 000 x002 016 004 019 003 019 001 012 001 011 001 008 1 The current module version and the avallable version on the SD card can be checked here 2 The following are the definition of different signs A new version is found X Firmware data cannot be found The same firmware as current version has been detected The available version is older than current firmware is detected Masterwork Automodules Tech Corp Ltd Confidential 20 b Service Manual NC 5100 Date July 31 2012 Version 1 4
12. 100B18 Stacker static brush holder 3NC50800120090 Masterwork Automodules Tech Corp Ltd Confidential 2235 Service Manual NC 5100 PCB board NC5100 SPE Impeller PCB board NC5100 RLED PCB board NC5100 SW Solenoid bracket Note toggler PCB board NC5100 INT2 Solenoid interrupter plate PCB board NC5100 INT1 10 1 1 PCB board NC5100 MOTOR m m UJ NJ 30C25390000000 S BNC5100B14 3DM11205040010 3PPA2610100060 S BNC5100B17 S BNC5100B22 OSPSOLRSA32470 3NC50800120051 3PP62210100072 S BNC5100B11 EDO0O00003F001 CO3MHO3NN210 3NC60800120011 S BNC5100B10 S BNC5100B20 Date July 31 2012 Version 1 4 Bm 08 E Masterwork Automodules Tech Corp Ltd Confidential 4 Service Manual NC 5100 Date July 31 2012 Version 1 4 14 Brushless DC motor OSPBLDDBT566LO oo oT X Main motor bracket 3NC50800120072 15 Time belt C LB100S3M060100 1 300 S3M 6mm 16 E a f o Ao Output panel plate 3NC70800000011 PCB board NC5100 COM S BNC5103A03 3NC20800120021 3NC70800120003 Power tray Power supply C V00016 C F00003 Masterwork Automodules Tech Corp Ltd Confidential TD Service Manual NC 5100 Date July 31 2012 Version 1 4 5 5 1 Reject Pocket 5 5 1 1 Reject Pocket 1 Turn the device to the rigth side 2 Loosen the screw 3 Turn the device to the left side 4 Lo
13. 3 Middle Module Housing 1 Loosen the two screws of the right side in the bill path 2 Open the conveyer path and loosen the screw on the right side There are two screws on the left side ch 3 Turn the machine to the rear side and loosen the screws on top side housings 4 Open the conveyer path again and loosen the screw on the right side of the reject pocket Masterwork Automodules Tech Corp Ltd Confidential 38 b Service Manual NC 5100 Date July 31 2012 Version 1 4 5 Remove the right top side housing Repeat from the steps 4 to 14 to disassemble the left top side housing 1 Loosen the two screws on the back side of the bottom side housings 2 Loosen the screw on bottom right side of the reject pocket 3 Remove the screws on the bottom of the device There are three screws on each side Masterwork Automodules Tech Corp Ltd Confidential 39 Service Manual NC 5100 Date July 31 2012 Version 1 4 4 The bottom right side housing has a power switch button cable Disconnect the cable before remove it 5 2 5 Bottom Module Rear Panel rE O A 1 After all the screws are h Sra CS i dismounted the bottom side LEES ZA housings are removed Repeat from the steps 9 to 11 to disassemble the left bottom side cover 2 Turn the device to the back side and loosen the two screws to disassemble the back housing bottom Masterwork Auto
14. 4 4 Calibration mode To calibrate and or adjust sensors Calibration Mode There are two versions of calibration mode 1Vert 2 Ver2 a DarkPaper e 3 Ver2 BCG ape please follow the instruction carefully when 5 Adjust MG initialization calibrating the device Exit 4 4 1 Version 1 The first version of calibration mode which shall be operated with the supported calibration paper 1 Vert 1 Highlight the Ver1 and press the dE key to start the calibration process ED iid 2 The device enters calibration mode Name j Tz Q D Lu p Ed E dE e O 0000000 ra lat oooooooooomn gt cop 20000000007 ZAKSA OOOecuocoomgo XE EE Soo cies ES Push the hopper guide to maximum 4 Place 1 piece of calibration papers on the hopper Calibration Mode Total ch 14 mm D The device runs the calibration paper Name Err Code automatically and verifies each calibrating EH process 6 Keep feeding calibration paper to continue the process Masterwork Automodules Tech Corp Ltd Confidential BE SW Service Manual NC 5100 Date July 31 2012 Version 1 4 Calibration Mode Total ch 14 ch Name Err Code es 7 When a calibration paper enters crookedly the calibrating data will not be adopted and an error code shows on the display 8 Repeat feeding one piece of calibration paper Calibration Mode Total ch 14 Name Err Code until the displ
15. Corp Ltd Confidential 28 b Service Manual NC 5100 Date July 31 2012 Version 1 4 4 6 4 Test Key Testing the functionality of each key 10 TestK ey 1 Press a key the key number shows on the top left side of the screen P uis 2 When pressing different key a reaction number shows on the display 11 Ter Fan 12 Test Sound 13 Test Encoder Ex it 4 6 11 Test Fan Testing the functionality of fan 11 Test Fan 1 Highlight the option and press d key 2 The fan starts running Put a hand on the back side of the device to feel if the fan works properly 3 Press key again to stop it 4 6 12 Test Sound Testing the functionality of sound 1 Test Sound 1 Highlight the option and press key A testing sound can be heard 4 6 13 Test Encoder Testing the functionality of encoder 13 Test Encoder 1 Highlight the option and press ES key The motor starts running a certain time 13 Test Encoder 6864 2 A number of Encoder is shown on the left side of the option The shown number of every should the similar Masterwork Automodules Tech Corp Ltd Confidential 29 Service Manual NC 5100 b Date July 31 2012 Version 1 4 4 7 Machinery Info To look over the date of production serial number and firmware version on the machine Machinery Info Machinery Info Model Type NC5101 BOSME Factory Date 2011 11 14 Serial Number 000001 Ui Fw Ver 002 007 Ul
16. E 10 220 2 O AA E PO In MM pM MEM pU AMEN ERIS 11 Pac 11 ERR ciue uii c 12 CHAPTER 3S MAINTENANCE 2 5 tcoin ui oio a E rune pr E RendUs cau E FaE uu SUD ru DUUs uo une GN Ese RIED IUD RU Kin E iN 13 B CLEANING THECOVER OR NE S TUD usara title 13 3 2 CLEANING THE BILL PATH OF INC TOU oio ntn ooo tr deeg 13 CHAPTER 4 MAINTENANCE RIEDER 14 E MEST RUN SIMPLE MODE creino E 15 A LL RUN Value C C 15 2 12 RUN WAV O iso 16 4 1 3 Test Solenoid amp E 16 AZ TEST Lieder core 17 2 2 1 Rue Valle Eis esee e A A 17 qo RUN Maro Tio ectetur at rtu Siero da Geeta rtm UNES uuu DECEM FE iU DUE REP Sie 18 1 2 3 Test Solenoid amp Bla KG sac eire etis A EE N 19 2d PGR AD e cc e re E AEE EARE EEIE AA EE 19 VS eS UP T e 20 ns Aad SOW WCU TC icits 20 AA ALIBRATIO MODE D 21 avri M E T E 21 zr MAUI I Mc HN 22 443 Adjust e o APP 24 2 5 Tote UE e DEE 25 AENA o y A e o OEEO 25 Masterwork Automodules Tech Corp Ltd Confidential Ls b Service Manual NC 5100 Date July 31 2012 Version 1 4 aR o on O Aa 25 OI US t
17. Manual NC 5100 Date July 31 2012 Version 1 4 5 4 1 6 NC5100 Buttons 1 Take off the NC5100 buttons R and NC51000 button L from the UI bracket 2 Dismount the NC5100 Right Button from the NC5100 Right keypad 3 Dismount the NC5100 Left Button from the NC5100 left keypad 1 Turn the deivce to the left side 2 Loosen the screws on the connection plate Masterwork Automodules Tech Corp Ltd Confidential 59 Service Manual NC 5100 Date July 31 2012 Version 1 4 3 Open the FCC cable socket to release the cable 4 The NC5100 CIS board disassembled 5 4 3 Contact Image Sensor 1 Turn the device to right side 2 Loosen the two screws on the contact image sensor 3 Turn the device back to the left Side again 4 Loosen the two screws Masterwork Automodules Tech Corp Ltd Confidential 60 Service Manual NC 5100 Date July 31 2012 Version 1 4 5 Pull out the contact image sensor 6 Loosen the two screws on the CIS bracket 7 The contact image sensor is disassembled 5 4 4 NC5100 IRTR board 1 Open the top bill path and start to disassemble the lower part Masterwork Automodules Tech Corp Ltd Confidential Daf Service Manual NC 5100 Date July 31 2012 Version 1 4 2 Turn the device to right side and release the cable from the cable clamps 3 Loosen the two screws 4 Turn to left sid
18. OK 4 Ver2 c CIS 5 Adjust MG Binit Ok Exit 3 Calibrate the device immediately 4 5 IR Mode To check the status of IR sensors and triggers IR mode 1DAC 2 IR Status 3 Bum In Exit 4 5 1 DAC To check the DAC value from the eight triggers in the bill path IR Mode A i DG 1 Highlight CapturelrDAC and press the 127 935 127 935 127 935 127 935 127 935 127 935 127 935 urelrDAC ds Y the values vary RO R 1 R 2 R 3 R4 R5 R6 R 7 x EEL E o LA D cc Coe ocec ao dc amp C S O t e Masterwork Automodules Tech Corp Ltd Confidential 25 Service Manual NC 5100 R Mode 127 127 127 Tif Ter Ver D D DDD DD JO Om GOtA a CH E S JJ 20 20 2U 2U 20 20 20 00 014 6 N30 ZC NR ee 4 5 2 IR Status 935 935 935 935 935 935 935 0 GA 2 Shoe ss Ix rDAC Ooooocoooco COODGCOOCOOOC To see the IR triggers reactions HPR PO Up P1 Dn P2 Sol P3 UpF S0 SpP S1 SpD IRO b Date July 31 2012 Version 1 4 If there is any value showed as the picture shows on the left side please contact MA To go back to upper layer under highlight Exit and press the AE Once a IR sensor is covered the curve on the display reacts Users may use hand or supporting items to cover sensors and test the status of IR sensors The following are the actions to get reaction from IR s
19. UI board pr 3 1 Date July 31 2012 Version 1 4 1 Open the top bill path 2 Loosen the two screws on the 3 Disconnect the cables on the both sides of the NC5100 Ul 4 Loosen the two screws on the both side of hopper Masterwork Automodules Tech Corp Ltd Confidential 55 Service Manual NC 5100 Date July 31 2012 Version 1 4 5 Pull the hopper set toward 6 Disconnect the cable and the hopper set is removed 5 4 1 2 LCD Display Module 1 Use a screw driver to open the cable connecter 2 Pull out the cable of LCD display Masterwork Automodules Tech Corp Ltd Confidential 56 Service Manual NC 5100 Date July 31 2012 Version 1 4 3 The LCD display IS disassembled 1 Disconnect the cable between the NC5100 Ul board and NC5100 FT board 2 Loosen the two screws on the import plate form 3 The UI bracket is removed from the hopper Masterwork Automodules Tech Corp Ltd Confidential 57 Service Manual NC 5100 Date July 31 2012 Version 1 4 5 4 1 4 PCB NC5100 FT board ES 1 Loosen the screw on the NC5100 FT board to remove the trigger The hopper and the NC5100 FT board are disassembled 1 Loosen the eight screws on the NC5100 UI board 2 The NC5100 UI board and buttons are removed from the control panel Masterwork Automodules Tech Corp Ltd Confidential 58 DI DI Service
20. Ver 001 001 DSP Ver 003 001 Network Ver 001 003 FPGA Ver 004 042 00000000000 001 003 001 005 001 001 Machinery Info 001 002 001 003 1 Use the direction keys to highlight Machinery Info under the main menu and press E for confirming selection 2 All the versions information of firmware and detection is showed on the display Note If currency list isn t shown completely on the display please press a to move to next page 3 Press l to see the completed currency version 4 Press AE to go back to upper layer 4 8 Setup Device Parameters To change the machine setting parameters Setup Device Parameters 1 Pocket Up Max 200 2 Pocket Down Max 250 3 Speed Mode 4 Detection Level 5 CountMode Light intensity 0 Initialization Save Exit Initialization 1 Use the direction key to highlight the option and press the E to toggle between options 2 After modifying the setting highlight SAVE and press G to confirm setting Once the display shows SAVE OK the modification is saved 3 To go back to factory default setting highlight the initializaiton and press gt Note It s suggested to use default setting on the device Masterwork Automodules Tech Corp Ltd Confidential sA b Service Manual NC 5100 Date July 31 2012 Version 1 4 4 8 1 Capacity of pockets To change the default capacity of pockets 1 Pocket Up Max 1 To cha
21. ay shows OK 9 Once the calibration process is done turn off the device Note Please do not process the calibration with dusted calibration paper 4 4 2 Version 2 The second version of calibration mode which shall be operated with plastic calibration plates Step A Transmission Calibration side with foam downwards i i D zm 1 Open the lid and insert the Calibration tool A 1 0mm for IR side with foam downwards 2 Insert the dots on calibration tool to the holes on side plates 3 Adjust the position of the Cal tool to the center part of the bill path Make sure the tool is placed at center Masterwork Automodules Tech Corp Ltd Confidential 2 25 Service Manual NC 5100 Black arrow IRTE flashes during calibration Date July 31 2012 Version 1 4 Close the Lid check if the Cal tool is placed properly no bending Move cursor to 2 Ver2 a Darkpaper and press gt a black arrow appears IRTE lights up for 3sec Green arrow appears calibration done Step B Transmission Calibration side with foam downwards Make sure the tool is placed at center L Open lid and remove calibration tool A 1 0mm For IR 2 Insert the Calibration tool B 1 2mm for IR side with foam downwards Close the Lid check if the Cal tool is placed properly no bending Masterwork Automodules Tech Corp Ltd Confidential D SS Servic
22. button Left 3RP13400000000 PCB board NC5100 FT S BNC5100B16 3PP72110090001 Hopper i UI bracket 3PP72110090010 PCB board NC5100 UI S BNC5100B08 PCB board NC5100 IRRE S BNC5100C07 Eu Transmission emitter cover 3PP52010110070 EF Transmission sensor housing 3PP52110100082 Masterwork Automodules Tech Corp Ltd Confidential 52 Service Manual NC 5100 Date July 31 2012 Version 1 4 Contact mage Sensor C E00003 _ FCC cable C18AF18BF200 Kicker roller module P O E E Feeder roller module 12 Timing Belt A 144 S3M 6mm 14 Gear protection cover 3NC30800120021 I N Clutch 30P00000000000 PCB board NC5100 CIS S BNC5100B21 19 Timing gear A S3M 23T PPNC5100061600 Timing gear B S3M 43T PPNC5100071600 3NC30800120040 Mid module latch L 3PP62610100020 Reject pocket note holder 3PP92110100000 Masterwork Automodules Tech Corp Ltd Confidential 53 NJ NJ NJ NJ m E m m m O 00 O UI UJ Service Manual NC 5100 Date July 31 2012 Version 1 4 23 un MN 24 lil Bearing type A Mid module latch R Timing Belt B 192 S3M 6mm Timing Belt D 633 S3M 6mm BE0688Z2Z21060510 3NC40800120020 3PP62610100020 CB board NC5100 TE Masterwork Automodules Tech Corp Ltd Confidential 54 Service Manual NC 5100 5 4 1 Hopper Set hopper board T m ll LL al PCB NC5100
23. detergent into a sponge Squeeze excess liquid from the sponge O Wipe the cover with the sponge use a circular motion and take care not to let any excess liquid drips into the interior of the device Wipe the surface to remove the detergent Rinse the sponge with clean running water O Wipe the over with the clean sponge Wipe the surface again with a dry soft lint free cloth O Wait for the surface to dry completely and remove any fibers 3 2 Cleaning the bill path of NC 5100 O Open the bill path Gently wipe it or dust the bill path with a MA brush or a dry soft lint free cloth If stains remain moisten a soft lint free cloth with water or a 50 50 mixture of isopropyl alcohol and water that does not contain impurities O Wring out as much of the liquid as you can O Wipe the bill path and the sensor surface again do not let any liquid drip into the device Repeat 1 5 to clean the conveyer path NOTE Avoid spraying cleaner directly on the device and be sure to day the bill path before closing it Masterwork Automodules Tech Corp Ltd Confidential 13 Service Manual NC 5100 b Date July 31 2012 Version 1 4 Chapter 4 Maintenance Mode Maintenance Mode is for testing and maintaining NC 5100 only Please follow the instruction as below when operating under the mode or there is a risk to damage the device How to enter Maintenance mode USB Key 0 1 Test Run Si
24. e 5 Loosen the two screws 6 Pull toward lower bill path A Masterwork Automodules Tech Corp Ltd Confidential 62 Service Manual NC 5100 Date July 31 2012 Version 1 4 7 Disconnect the cable on NC5100 IRTE board 8 Remove the lower bill path A plate 9 Loosen the four screws on the NC5100 IRTR board to disassemble from the lower bill path A plate 10 The NC5100 IRTR board is disassembled Masterwork Automodules Tech Corp Ltd Confidential 262 Service Manual NC 5100 Date July 31 2012 Version 1 4 5 4 5 Gear Protection Cover 1 Release the cables from the cable clamps 2 Loosen the three screws on the gear cover 3 The gear cover is removed 1 Use a screwdriver to remove the plastic E ring on the both sides of kicker roller module Masterwork Automodules Tech Corp Ltd Confidential 64 Service Manual NC 5100 Date July 31 2012 Version 1 4 Right 2 The E rings are removed 3 Turn the device to right side and use a screwdriver to pull out the shaft block 4 Use the screwdriver to push out the left shaft block 5 Push toward the timing belt A on the kicker roller module to the right side Masterwork Automodules Tech Corp Ltd Confidential 65 Service Manual NC 5100 Date July 31 2012 Version 1 4 4 6 The kicker roller module is removed 5 4 7 Clutch 1 Turn the d
25. e Manual NC 5100 Date July 31 2012 Version 1 4 3 Ver2 b BrightPaper Move cursor to 3 Ver2 b BrightPaper and press gt a black arrow appears Wait until green arrow appears calibration done Open lid and remove calibration tool B 1 2mm for IR Insert the Calibration tool C 1 2mm for CIS side with foam downwards Move cursor to 4 Ver2 c CIS and press gt a black arrow appears Wait until green arrow appears calibration done Open lid and remove calibration tool C 1 2mm for CIS 4 4 3 Adjust MG To adjust the retrieved value of magnetic sensor 1 Highlight the option and press gt 2 Adjust the value of magnetic sensor by pressing the keys ES and SN from 000 to 128 5 Adjust MG Note To adjust the MG value please contact MA Masterwork Automodules Tech Corp Ltd Confidential 322 b Service Manual NC 5100 Date July 31 2012 Version 1 4 4 4 4 Initialization Initializing the sensor nitialization a Note Initialization shall only be executed with Calibration Mode indication from MA 1 Ver1 2 Ver2 a DarkPaper 3 Ver2 b BrightPaper SANO 1 Press the EX key for the initialization and Wait SCH the display shows Wat Do not touch any button and wait until the process is finished u Vossio dE 2 Once the initialization process is done the 2 Ver2 a DarkPa er T 3 Ver b BrightPaper display shows Init
26. e Manual NC 5100 Date July 31 2012 Version 1 4 5 5 2 6 Static Brush 1 Loosen the three screws on the static brush holder 2 The static brush is removed 5 5 3 PCB NC5100 SW board 1 Find the PCB NC5100 SW board on the right side of the device 2 Disconnect the two cables from the connector Masterwork Automodules Tech Corp Ltd Confidential 83 Date July 31 2012 Version 1 4 Service Manual NC 5100 3 Loosen the two screws 4 Remove the PCB NC5100 SW board from the socket The PCB NC5100 SW board is 5 disassembled 5 5 4 Power Socket Find the Power socket L 4 Weeden 4444 RK Ce FETU Su g be IM k y Masterwork Automodules Tech Corp Ltd Confidential 84 Service Manual NC 5100 Date July 31 2012 Version 1 4 2 Loosen the two screws 3 Pull out the power socket 4 The power socket is removed 1 Find the PCB NC5100 MOTOR board on the left side 2 Disconnect all the cables on the NC5100 MOTOR board 3 Loosen the four screws Masterwork Automodules Tech Corp Ltd Confidential 85 Service Manual NC 5100 Date July 31 2012 Version 1 4 4 The NC5100 MOTOR board is disassembled 1 Turn the device to the rear side Loosen the two screws N 3 The output panel plate and PCB NC5100 COM board are disaasembled Masterwork Automodules Tech Corp Ltd Confid
27. e by using 128 pairs IR array Manually start 1 Place a bundle of 100 pcs test notes on the hopper and pull the hopper guide to fix the og size of test note The machine starts running 20 once it detects notes on the hopper ZH Se n 1 A Note it can be operated with 100 pcs of US dollar S notes 3 Test Solenoid amp Brake 2 Press the EZ to activate the solenoid amp Brake function The machine counts and the solenoid toggles Se SZ JE din 99 4 3 Upgrade Mode between reject pocket and stacker Check the two pockets to make sure that banknote are separated equally in both pockets Note If the Solenoid amp Break doesn t function well please contact MA Using supported devices to upgrade NC 5100 Upgrade Mode 1 Upgrade Mode 3 1ShowVer 2 Force Upgrade 3 Smart Upgrade 4 UL FW 5 U Interface 6 DSP FV TFPGA 8 Detection Module Exit Insert SD card with upgrade firmware into the device Highlight the SD and press ES to enter the upgrade mode Once SD card is detected a green mark w shows next to the Show Ver option Masterwork Automodules Tech Corp Ltd Confidential 19 Service Manual NC 5100 4 3 1 SD Upgrade To upgrade the device with a SD card Upgrade Mode msnowver 2 Force Upgrade 3 Smart Upgrade 4 ULEW 5 Ul Interface 6 DSP FYV 7T FPGA 8 Detection Module Exit 4 rEW 4 ULF VY w Date July 31 2
28. ecseesecessueeceseuasecesseaueseeesseueceesauaeeeesagggees 81 al Be e E 82 Aa En A Pe 83 393 PCB NCS100 SW Board asada asias 83 SE Re E 84 5 5 5 PCB NC5300 MOTOB DOS nora o 85 5 5 6 Output Panel Plate and PCB NC5100 COM board sese 86 507 PCB TNCS TOOSINTITL DO Urondo 87 EE EE 88 5 5 9 PCB NCS 100 INT2 DO AS 89 Bob LON CB ING 5 EE srl 90 Th Een M M c M 91 5 5 12 INOUE WOR EI sto 92 Masterwork Automodules Tech Corp Ltd Confidential 4 b Service Manual NC 5100 Date July 31 2012 Version 1 4 CHAPTER G TROUBLE SHOOTING eege 93 SEI 93 G DI Check Bill Pasion 93 Palo IO NALE T OO TEE 93 6 1 3 Remove Banknotes sericsson anina cited 93 E EON na e o O O O 94 Masterwork Automodules Tech Corp Ltd Confidential M Service Manual NC 5100 Date July 31 2012 Version 1 4 Chapter 1 Introduction 1 1 About NC 5100 Service Manual This manual is for the maintenance of NC5100 and it includes the disassembly process spare part replacement basic inspection and repair 1 2 Important Safety Precaution NC 5100 is exclusively for indoor usages only please do not use or install it outdoor Please check the adaptor and power cord periodically to protect from any damages The power source is between AC 90V 240V 50 60 Hz Keep NC 5100 away from magnets activated cellular phones electrical appliances or speakers within 13cm 5 inches Please disconn
29. ect power adaptor and remove batteries when the machine left unused for a long time NC 5100 is designed for notes processing Please process banknotes ought to be verified in the four orientations Head Up Right Head Reversed Tail Up Right or Tail Reversed 1 3 Abbreviations and Acronyms CIS Contact mage Sensor IR Infrared MA Masterwork Automodules MB Megabyte MG Magnetic MR Magnetoresistive MT Metal Thread PC Personal Computer USB Universal Serial Bus Masterwork Automodules Tech Corp Ltd Confidential D D da Service Manual NC 5100 Date July 31 2012 Version 1 4 1 4 Contact Information Masterwork Automodules Tech Corp Ltd www automodules com Address 11F 3 3 Yuanqu St Nangang 11503 Taipei Taiwan Tel 886 2 2655 7997 Fax 886 2 2655 7996 Email Support automodules com Masterwork Automodules Tech Corp Ltd Confidential ay ae DI Service Manual NC 5100 Date July 31 2012 Version 1 4 Chapter 2 NC 5100 Outline 2 1 NC 5100 At A Glance Hopper Hopper Guide 3 5 Inch color TFT LCD Display Control Panel Reject Pocket Conveyer Path Open Bottom Stacker Pocket Power Switch Bill Path Open Bottom I Serial Port Printer Power Socket Remote Display Socket PC Connection Socket Masterwork Automodules Tech Corp Ltd Confidential 8 Service Manual NC 5100 2 2 Specification bh Date July 31 2012 V
30. ensors HPR Cover the trigger P 0 Up Open top bill path P 1 Dn Open bottom bill path P 2 Sol Solenoid is up P 3 UpF Reject pocket is full S0 SpP Check notes in reject pocket S1 SpD Stacker is full IRO IR3 Sensors in top bill path When top bill path is opened there are reactions on the 3 channels IRA 7 Sensors in bottom bill path When top bill path is opened there are reactions on the 4 channels Masterwork Automodules Tech Corp Ltd Confidential 26 b Service Manual NC 5100 Date July 31 2012 Version 1 4 4 5 3 Burn in To burn in the 128 set IR array Factory used only 2 Burn In 1 Highlight the option and press ES to enter the burn in mode IR Mode Setup Time 12 010 010 2 Press d to burn in IR array which will can keep the sensor in a stable situation 3 Use ES and SX to set the burn in time and press d to activate IR array lights up while burn in is under processing 4 Check the rollers and ensure each cog gears smoothly 5 Press AE to stop the burn in function and press AE again to go back to the upper layer 4 6 Test Device To test the functionalities of all the parts and to make sure the stability of machine Test Device 3 Clutch 4 Set Motor Speed 5 Motor Run 6 Test LCD 7 Test UART 1 8 Test UART 2 4 6 1 Solenoid To test the reaction time of solenoid 1 Solenoid 1 Highlight the option and press dL key
31. ential 86 Service Manual NC 5100 Date July 31 2012 Version 1 4 5 5 7 PCB NC5100 INT1 board 1 There are two PCB NC5100 INT1 board on the left side of the device 2 Find the NC5100 INT1 board next to the Solenoid interruptor plate 3 Disconnect the cable from the connector 4 Loosen the two screws 5 Loosen the two screws on the PCB NC5100 INT1 board to remove the photo interrupter holder 6 The PCB NC5100 INT1 board is removed Masterwork Automodules Tech Corp Ltd Confidential 87 Service Manual NC 5100 Date July 31 2012 Version 1 4 7 Find the another NC5100 INT1 board next to the encoder 8 Disconnect the cable 9 Loosen the two screws 10 Follow the step 5 to remove the photo interrupter holder from the PCB NC5100 INT1 board 11 The PCB NC5100 INT1 board is removed 5 5 8 Time Belt C 1 Loosen the four screws Note it s not necessary to disamount entirely 2 Pushthe main motor bracket to left Masterwork Automodules Tech Corp Ltd Confidential 88 Service Manual NC 5100 Date July 31 2012 Version 1 4 3 Push out the time belt C from the time gear 4 Pull the time belt C through the cable saddle A 5 Release the time belt C from the motor 6 The time belt C is removed 1 Find the PCB NC5100 INT2 board on the right side of the device 2 Loosen the two screws Masterwork Automodules Tec
32. ersion 1 4 2 2 1 Functional and Mechanical Specification Sensors Denomination Detection Dual User Operation Available Currencies Countable Note Size Hopper Capacity Stacker Capacity Reject Pocket Capacity Display Display Language Feed System Piece Count Speed Denomination Count Speed Serial Number Count Speed Dimensions mm Weight Operating Temperature Range Humidity Options CIS IR Array MG MR MT Contact mage Sensor Yes USD EUR and up to 3 additional currencies 60 X 85 X 0 08mm 100 X 190 X 0 12mm 500 notes circulated notes 250 notes circulated notes Max 100 notes circulated notes 3 5 Inch color TFT English or Customized Roller friction system 900 1200 1500 notes min selectable 600 900 1200 notes min selectable 600 900 1200 notes min selectable 330 W X 330 D X 350 H Approx 15Kg Remote Display Thermal Printer 2 2 2 Electrical Specification Power Supply Power Consumption 100 240V AC 50 60Hz Max 150W Masterwork Automodules Tech Corp Ltd Confidential Oe bh Service Manual NC 5100 Date July 31 2012 Version 1 4 2 2 3 Interface Specification 2 2 3 1 Thermal Printer RS 232 A Communication Conditions tem S pecification Standard EIA RS 232C Baud Rate 9600bps 38400bps 115200bps Synchronous Method Asynchronous Data Format Start l bit Data 8 bits Parity None Stop l bit Connector D sub 9pin male
33. evice to the left side and fine the clutch 2 Use a 1 5 mm hex key to loosen the two screws on the clutch 3 Take off the clutch from the device Masterwork Automodules Tech Corp Ltd Confidential 66 Service Manual NC 5100 Date July 31 2012 Version 1 4 4 The clutch is removed 5 4 8 Time Belt D e S 1 Loosen a little the two screws it s not necessary to disamount the two screws entirely 2 Push down the pulley 3 The time belt D is removed Masterwork Automodules Tech Corp Ltd Confidential 67 Service Manual NC 5100 Date July 31 2012 Version 1 4 5 4 9 Clutch Gear 1 Pull out the clutch gear f the bearing falls please put them back into the clutch gear 2 The clutch gear and time belt B are removed 1 Turn the device to the right side and find the brake 2 Use a 1 5 mm hex key to loosen the two screws on the brake pad Masterwork Automodules Tech Corp Ltd Confidential 68 Service Manual NC 5100 Date July 31 2012 Version 1 4 3 Remove the brake pad 4 Loosen the four screws on the brake 1 5 Remove the brake from the device T i i E Ka 5 4 11 Feeder Roller Module and Timing Belt A 1 Turn the device to the left side 2 Take off theclutch spacer Masterwork Automodules Tech Corp Ltd Confidential 69 Service Manual NC 5100 Date July 31 2012 Version 1 4
34. h Corp Ltd Confidential 89 Service Manual NC 5100 Date July 31 2012 Version 1 4 3 The PCB NC5100 INT2 board is removed I 4 H fa Lal e La RN 5 5 10 PCB NC5100 RLED board 1 Find the PCB NC5100 RLED board on the right side 2 Loosen the two screws 3 The NC5100 RLED board is removed Masterwork Automodules Tech Corp Ltd Confidential 90 Service Manual NC 5100 Date July 31 2012 Version 1 4 5 5 11 Solenoid 1 Turn the device to the right side and find the solenoid 2 Loosen the two screws on the soleniod bracket 3 Take out the solenoid bracket 4 The soleniod bracket IS removed 5 Loosen the screw on the note toggler 6 Take out the solenoid 7 The Solenoid is removed Masterwork Automodules Tech Corp Ltd Confidential sOi Service Manual NC 5100 8 10 Date July 31 2012 Version 1 4 Turn the device to the left side Loosen the screw of the solenoid interruptor plate Remove the solenoid interruptor plate Pull up the note toggler Hold the note toggler and pull to the right The note toggler is removed from the device Masterwork Automodules Tech Corp Ltd Confidential 205 Service Manual NC 5100 Date July 31 2012 Version 1 4 Chapter 6 Trouble Shooting 6 1 Definition of Message Codes 6 1 1 Check Bill Path Li kal kl DI 4 4 Please open the bill path and check n
35. he stacker 2 Find the PCB NC5100 SPR board in the lower part 3 Loosen the two screws Masterwork Automodules Tech Corp Ltd Confidential 79 Service Manual NC 5100 Date July 31 2012 Version 1 4 4 After the two screws are loosened the static conntion cable is released 5 Push the static discharging plate 6 The static discharging plate is disassembled from the stacker 7 Loosen the screw 8 The PCB NC5100 SPR board is removed Note while assembling the static discharging plate it s better to put it from Sa T4 the front side of the stacker 5 5 2 3 PCB NC5100 SLED board 1 Find the PCB NC5100 SLED board on the bottom left of the stacker Masterwork Automodules Tech Corp Ltd Confidential 80 Service Manual NC 5100 Date July 31 2012 Version 1 4 2 Loosen the screw 3 The NC5100 SLED board is removed 5 5 2 4 PCB NC5100 SPE board Y e 1 Find the PCB NC5100 SPE board in the middle of the stacker 2 Loosen the screw Masterwork Automodules Tech Corp Ltd Confidential 81 Service Manual NC 5100 Date July 31 2012 Version 1 4 3 The PCB NC5100 SPE board is remvoed 5 5 2 5 Static Brush Holder m 1 Find the static brush holder on the top of stacker 2 Loosen the two screws 3 The static brush holder is removed Masterwork Automodules Tech Corp Ltd Confidential 82 Servic
36. ice Manual NC 5100 Date July 31 2012 Version 1 4 5 3 4 PCB NC5100 DTR board 1 Loosen the two screws on the NC5100 DTR board 2 The NC5100 DTR board is disassembled 1 Loosen the five screws on the transmission emitter housing 2 The transmission emitter housing is disassembled Masterwork Automodules Tech Corp Ltd Confidential 48 Service Manual NC 5100 Date July 31 2012 Version 1 4 5 3 6 Top Feeding Wheel Set 1 Find the upper feeding wheel Set 2 Use a 7 mm wrench to steady the nuts and loosen the hex flange with a 3 mm hex key 3 Trun the machine to the rear side and use the 3 mm hex key to loosen the two hex flange 4 Loosen the two screws on the bottom with screwdriver 5 Release the springs in the both sides of the upper feeding wheel set Masterwork Automodules Tech Corp Ltd Confidential 49 Service Manual NC 5100 Date July 31 2012 Version 1 4 6 Hold the upper feeding wheel set and remove it from the device 7 The upper feeding wheel set is disassembled Masterwork Automodules Tech Corp Ltd Confidential 50 Service Manual NC 5100 Date July 31 2012 Version 1 4 5 4 Middle Module Masterwork Automodules Tech Corp Ltd Confidential 51 Service Manual NC 5100 Date July 31 2012 Version 1 4 LCD display module 3PP62114100060 Gow au 8 3RP13400000010 ada cl TOOL 3PP62114100050 NC5100
37. modules Tech Corp Ltd Confidential 40 Service Manual NC 5100 Date July 31 2012 Version 1 4 5 3 Top Module Masterwork Automodules Tech Corp Ltd Confidential e ET e Service Manual NC 5100 Date July 31 2012 Version 1 4 No Pat Name Accessory Code PCB board NC5100 A S BNC5103A01 PCB board NC5100 S S BNC5103A02 PCB board NC5100 IRTR2 S BNC5100D01 3PP82400000070 I R GUARD set 30C26410000000 PCB board NC5100 M134 S BNC5100A06 PCB board NC5100 M137 S BNC5100B05 NC5100 MT sensor 3RPA3150220030 PCB board NC5100 DTR S BNC5100C04 Masterwork Automodules Tech Corp Ltd Confidential 42 Service Manual NC 5100 Date July 31 2012 Version 1 4 Transmission emitter 3PP52400100090 housing Singler bracket 3NC51500120130 Passive roller type B RPNC5100107100 Singler passive roller bracket 3PP52210100021 11 i Passive roller type A 3RPA3100000000 12 PCB board NC5100 TR S BNC5100B13 Masterwork Automodules Tech Corp Ltd Confidential 43 Service Manual NC 5100 Date July 31 2012 Version 1 4 5 3 1 PCB NC5100 A board 1 Turn the device to the back side 2 Disconnect all the cables twenty one on the NC5100 A board 3 Loosen the four screws on the NC5100 A board M 4 The NC5100 A board is disassembled Masterwork Automodules Tech Corp Ltd Confidential 44 Service Manual NC 5100
38. mpleMode 2 Test Run SimpleMode 3 Upgrade Mode 4 Calibration Mode 5JR Mode 6 Test Device 7 Machinery Info 8 Setup Device Paramenters 1 Turn on the device 2 Press and hold the Ell and Bd keys together on the initializing page 3 The device enters the Maintenance mode automatically 4 After enter the test mode use the following keys to operate KS Move Up El Move Down 1 Toggle between options and or confirm a selection Go back to upper layer Masterwork Automodules Tech Corp Ltd Confidential E p a b Service Manual NC 5100 Date July 31 2012 Version 1 4 4 1 Test Run Simple Mode To test the feeding process with the four sets of IR trigger sensors in the bill path Test Run Simple Mode Speed 600 Solenoid UP IN Cnt 0000 OUT Cnt 0000 1 Run Value List 2 Run VWavform 3 Test Solenoid amp Break 4 Solenoid 5 Speed Exit 4 1 1 Run Value List To check the gap adjustment by using the retrieved values 5 Speed 1 Choose a desired speed for testing A Solenoid 2 Change the solenoid to a preferred position 1 Run Value List 3 Start Run Value List by pressing the i after selecting on the item 4 Place a bundle of 100 pcs test notes on the hopper and pull the hopper guide to fix the size of test note The machine starts running once it detects notes on the hopper Note it can be operated with 100 pcs of US dollar notes
39. nge the maximum capacity of banknote for reject pocket Pocket Down Max 2 To change the maximum capacity of banknote for stacker e Options 50 100 150 200 250 300 350 400 Factory Deault Setting Pocket Up reject pocket 100 Pocket Down stakcer 250 4 8 2 Speed mode To change the setting of speed Setup Device Parameters 1 Highlight the desired speed mode and press 1 Det Mode Speed 2 Count Mode Speed Gee oat A to change the low normal and high Save mode speed settings e X Options 600 650 700 800 900 100 1200 1500 2 Press Save to keep the change of setting Setup Device Parameters ees eg and press Exit to go back to the upper layer 3 High Mode 1200 x It Factory Deault Setting for Detection and SN mode low 600 normal 900 high 1200 Factory Deault Setting for Count mode low 600 normal 900 high 1500 4 8 3 Detection Level Modify the sensor intensity on different denomination of currency 1 Press again and choose the desired Setup Device Parameters Country Total 2 orientation denomination and banknote Country USD ORNT Num 76 1 Select Country version with direction keys 3 Professional Mode Set Lv eset Initialization 2 Press then use direction keys to change the set level of intensity from 10 low to 10 high Masterwork Automodules Tech Corp Ltd Confidential 231 b Service Manual NC 5100 Date J
40. o foreign matter inside Error with top bill path please open it and check no foreign matter inside Please open the bill path and remove the jammed banknotes from it Error with buttom bill path please open it and check no foreign matter inside 6 1 2 Open Bill Path pie Top bill path is opened Please close it before operation Buttom bill path is opened Please close it before operation 6 1 3 Remove Banknotes 0 0 e ej Please remove the banknotes from hopper and place them again Please remove the banknotes from reject pocket After removing it the operation continues The reject pocket is full Please remove the banknotes from reject pocket Please remove the banknotes from the stacker After removing them the oepration continues Masterwork Automodules Tech Corp Ltd Confidential 2093 b Service Manual NC 5100 Date July 31 2012 Version 1 4 The stacker is full Please remove the banknotes from the stacker e Th nt ntit n t reach preset number Please e counted quantity does p check again 6 1 4 Error ELLA Please check if the motor error occurs when power on ms Please make sure the encoder is working correctly f the error still occurs please contact MA Masterwork Automodules Tech Corp Ltd Confidential 94
41. on the hopper Note it can be operated with 100 pcs of US dollar notes 3 The wave shall be drowned around the white line Note If a majority of drowing is not on the white line itis necessary to adjust the gap and test again 4 Press the direction key ES to switch to next page and see the wave form of distance Note If the drowing shows big waves and pops up and down it is necessary to adjust the gap and test again 4 1 3 Test Solenoid amp Brake To test the functionality of solenoid and brake Manually start 3 Jest Solenoid Brake Place a bundle of 100 pcs test notes on the hopper and pull the hopper guide to fix the size of test note The machine starts running once it detects notes on the hopper Note it can be operated with 100 pcs of US dollar notes Press the E to activate the solenoid Brake function Masterwork Automodules Tech Corp Ltd Confidential 162 b Service Manual NC 5100 Date July 31 2012 Version 1 4 lie The machine counts and the solenoid toggles m between reject pocket and stacker Check the two pockets to make sure that banknote are separated equally in both pockets Note If the Solenoid amp Break doesn t function well please contact MA 4 2 Test Run Strict Mode To test the feeding process with 128 pairs IR array and the four sets of IR trigger sensors in the bill path Test Run Strict Mode Speed 600 Solenoid UP
42. osen the screw 5 Pull up the reject pocket 6 The reject pocket is removed Masterwork Automodules Tech Corp Ltd Confidential 76 Service Manual NC 5100 Date July 31 2012 Version 1 4 5 5 1 2 Reject Pocket Stopper 1 Find the reject pocket Hold the reject pocket stopper R 3 Pull it down 4 Push toward the left side to release it from the reject pocket Hold the reject pocket stopper L 6 Pull it down 7 Push toward the right side to release it from the reject pocket 8 The reject pocket stoppers are removed Note while assemble the stoppers it s necessary to make sure to hold the spring in the right position Masterwork Automodules Tech Corp Ltd Confidential TT Service Manual NC 5100 Date July 31 2012 Version 1 4 5 5 2 Stacker 5 5 2 1 Stacker 1 Turn the device to the rigth side 2 Loosen the two screws 3 Turn the device to the left side 4 Loosen the two screws 5 Pull up the stacker Note there are cables connecting to the boards on the stacker so do not pull it out directly 6 Release the two cables from connector Masterwork Automodules Tech Corp Ltd Confidential 78 Service Manual NC 5100 Date July 31 2012 Version 1 4 7 The cables are released 8 Pull out the stacker from the device 9 The stacker is disassembled 5 5 2 2 PCB NC5100 SPR board 1 1 Turn around t
43. surpass 150 or be less than 120 Note Repeat the same process FIVE times and the result should be similar If two or more test results are not under acceptable range please adjust the gap and test 4 2 2 Run Wavform To check the gap adjustment by using the graphic wave formed by the retrieved value Run VVavtorm Test Run Simple Mode Speed 1200 Solenoid Down IN Cnt 100 OUT Cnt 100 Tilt A 04 Tilt C 04 Tilt B 03 Tilt D 03 Test Run Simpie Mode Speed 600 Solenoid Up IN Cnt 0148 OUT Cnt 0148 Distance 000 1 Enter Run Wavform by press the gt after selecting on the item 2 Place a bundle of 100 pcs test notes on the hopper and pull the hopper guide to fix the size of test note The machine starts running once it detects notes on the hopper Note it can be operated with 100 pcs of US dollar notes 3 The wave shall be drowned around the white line Note If a majority of drowing is not on the white line It is necessary to adjust the gap and test again 4 Press the direction key D to switch to next page and see the wave form of distance Note If the drowing shows big waves and pops up and down it is necessary to adjust the gap and test again Masterwork Automodules Tech Corp Ltd Confidential 18 Service Manual NC 5100 b Date July 31 2012 Version 1 4 4 2 3 Test Solenoid amp Brake To test the functionality of solenoid and brak
44. uly 31 2012 Version 1 4 Setup Device Parameters 3 To confirm the setting press gt Country Total 2 Country USD ORNT Num 76 No Level Value ORNT 001 pase nile 4 Press ES to go back to the upper layer 5 Press save to keep the change of setting Note It s suggested to use default setting on the device All the initialzed value of detection level shall be 0 4 8 4 Count Mode Intensity Modify the sensor intensity for count mode 1 Highlight the Count Mode Light intensity and change the level of intensity O low to 5 CountMode Light intensity 3 high in count mode by pressing AE Note It s suggested to use default setting on the device Value of initialization should be O Masterwork Automodules Tech Corp Ltd Confidential 32 b Service Manual NC 5100 Date July 31 2012 Version 1 4 Chapter 5 NC 5100 part list and Disassembly 5 1 Tool preparation Screwdriver 4 Screwdriver Long Nose Plier 3 mm Hex Key ge 1 5 mm Hex Key Masterwork Automodules Tech Corp Ltd Confidential 33 Service Manual NC 5100 5 2 Housing Ul panel Top module lid Banknote guide bracket Banknote guide holder R Banknote guide holder L 3PP72110080030 3PP02110100010 3PP72110100020 3PP52110100000 3PP52110100010 Date July 31 2012 Version 1 4 Masterwork Automodules Tech Corp Ltd Confidential 34 Service Manual
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