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        GM Service Information Goes Global
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1.   connect    E       ACDelco    March April 2008  Volume 15  No  2    GM Service Information         When GM sold the most recent  edition of the Pontiac GTO  which was  designed in Australia  it was necessary  to recreate the service manual content  for North America     GM Holden in Australia provided a  service manual for the GTO  but its  layout was very different from what s  in GM Service Information  SI  in North  America  It had to be converted to a  familiar format that technicians knew  how to use in order to make it easy  to find information  Multiply this  situation by all of the vehicles GM sells  worldwide and things could get pretty  confusing     As part of GM s continuing evolution  as a global company  changes have  been made to SI recently so that it can  be used by all of GM the world over   No longer are there different service  manual styles and layouts for the vari   ous GM regions in North America   Asia Pacific  Europe or Latin America     G TOC    When using SI  after selecting the  year  make  and model  followed by     Select a Vehicle Publication to View      the    Select a Category    list appears     This first list of categories is the main  Table of Contents     A team from all of GM s worldwide  rations worked together to develop         new Table of Contents  the G TOC          if j p tea  a h d    b A or Global Table of Contents  GM s North    eering  Suspension  Brakes and  General Information have not changed   Other areas have only mino
2.  Connections or Circuit Testing     The control modules and components will also be diagnosed during these  test steps  Always retest a control module or component before replace   ment  For example  re connect all components and modules and retest the  system to verify the condition still exists before replacing modules or    components       Thanks to Dave Nowak       UCoat It floor coating systems are permanently bonded to  the substrate and maintain flexural strength in extreme heat  and severe cold  They are designed to move with the sub   strate without cracking  Road salt and other abrasive materials       i    gt  2    as well as oil   gas  brake fluid  and other auto   motive chemli   cals do not  affect UCoat It  finishes  All  that is required  keep the UCoat   on aai  It floor looking ae eee  good is routine cleaning and general maintenance  Floor  should be cleaned regularly and spills should not be left for  extended periods of time        Sales are based on the initial purchase of the UCoat It Kit   designed for a 2    4 car garage  with material only extender  packs for larger areas  Optional high gloss topcoat systems  are also available in kits and material only extender packs   Multiple colors and finish styles are available to fit virtually any  d  cor  UCoat It also offers UPatch epoxy crack and floor patch  and USolv  an industrial strength  nontoxic stain remover and  degreaser     All UCoat It product kits come complete with applicator  tools  mixing p
3.  of the equivalent lamp  on the opposing side of the vehicle  indicates a similar performance     Water Leak    e Covers more than half the surface of  the lamp lens     e Accumulation of water in the bottom  of the lamp assembly     e Will not clear when the vehicle is  parked in a dry environment  or  when the vehicle is driven with the  lights on     e A comparison of the equivalent lamp  on the opposing side of the vehicle  indicates a different performance     Reverse Lamp Inoperative  2003 2008 Saab 9 3    The left side reverse lamp may not  illuminate  There is no power to the  circuit  There may be no change if the  Rear Electrical Center  REC  is  swapped     The circuit for the left side reverse  lamp is also tied into the rearview  mirror auto dim circuit  In the REC   connectors H2 pin 11 and FC pin 1 are  the same circuit  as they are jumped  together internally   See the reverse  lamp schematic   This circuit supplies a  signal to the rearview mirror to disable  the auto dim feature when backing up     If the REC sees any circuit shorted to  ground  It will disable the circuit by  removing the voltage for protection  The  REC will continue to disable the circuit  until the concern has been rectified     Verity the integrity of the circuit in  question for shorting to ground  The  rearview mirror may be improperly  installed  trapping the wiring between  the mirror and the body  pinching the  wires and shorting the circuit to ground     Front Suspension Noise    
4.  switch operation        Previous Message    Help    Work Order    Service Info       Scan Tool    DMM    Parts Counter   Messages       A message points out more information is needed        High Score    The Diagnostic Challenge simulations are not training  components and do not provide coaching points  but they do  reinforce good diagnostic techniques and repair skills  These  simulations bring the gaming aspect to life as technicians can  retake the simulation as many times as they would like in  order to improve their score     A technician s overall score is based upon the amount  of time it takes to complete the simulation while following  the optimum path  The optimum path is the shortest path  to efficiently and quickly diagnose and complete the repair   as dictated by properly following the Strategy Based  Diagnosis process     Each simulation begins with one hundred points  One  point is deducted for each choice or selection that is not  part of the optimum path  In addition  after a predetermined  amount of time  one point is deducted for each minute that  passes  At the end of the simulation  a series of questions  are presented and one point is deducted for each incorrect  selection  Points are not deducted for using the Help tab and  obtaining information on how to navigate within the simula   tion or Strategy Based Diagnosis process  Upon completing  the simulation the overall score will appear     The technicians that receive the top five scores for each  si
5. 2003 2008 Saab 9 3  2004 2008  Saab 9 3 Convertible  2006 2008  saab 9 3 SportCombi    A popping or clicking noise may be  heard coming from the front suspen   sion area  It may be described as a light  metallic sound  typically heard while  turning at slow speeds     Follow normal diagnostic procedures   If the noise is resonating trom the  hub lower strut area  remove the front  backing plates dust shields and enlarge  the mounting holes to prevent any  bind slip stick condition from occurring   Reassemble and then test drive to  verify the repair     Product Assistance   For assistance and information  regarding specitic ACDelco  products  contact these free  information hotlines     Brakes     1 888 701 6169  prompt  1   Chassis     1 888 701 6169  prompt  2   Clutches     1 888 725 8625   Litt Supports     1 800 790 5438  Shocks     1 877 466 7752    Starters and Alternators      1 800 228 9672    Steering     1 866 833 5567  Wiper Blades     1 800 810 7096    Spark Plug Wires    The first high tension spark plug  wires were simple strips of copper  running from the distributor to the  spark plugs  As the lengths of copper  increased  it became necessary to  insulate the copper wires to reduce  Radio Frequency Interference  RFI      Radio Frequency Energy    The ignition system of an internal  combustion engine radiates various  amounts of Radio Frequency  RF   energy  which acts like a radio transmit   ter  If this energy Is not suppressed   the radiated RF energy can c
6. M damage may occur if shorted to B  shown functionally  The    serial data circuits are depicted as a  dashed wire from each of the compo   nents that are    talking    to each other   The dashed wires join at a serial data  symbol  To see all of the circuit detail   click on the serial data symbol to go to  the Data Communication Schematics     Ground circuits show a wire coming  out of the component as a solid wire  transitioning to a dashed wire  connect   ing to a ground symbol  The dashed  wire represents additional harness item  detail  To see all of the circuit detail   click on the ground symbol to go to  the Ground Distribution schematic     Repair Definitions    The Engine and Iransmission   Transaxle categories have been updated  with new repair sections for the  mechanical R amp R procedures  The Engine  category updates go back to the 2003  model year  Previous model years that  have not been updated have a separate  Unit Repair manual     These categories have two repair  sections     e Repair Instructions     On Vehicle  e Repair Instructions     Off Vehicle    Repair Instructions     On Vehicle  covers replacement procedures  A  replacement procedure is the in car  repair procedure  including the steps  required to remove all of the vehicle  platform components before accessing  the specific component     Repair Instructions     Off Vehicle  presents separate procedures for  removal  disassembly  cleaning and  inspection  assembly  and installation  for a spec
7. a variety of vehicles  If you have a tough or unusual  service repair  the TSS Technical Assistance Hot Line can help  Call 1 800 825 5886  prompt  2  to speak with a technical    expert with the latest OEM information        inoperative Horn  2000 2005 Saturn L Series    The horn may be inoperative  weak or  muffled  and may have been replaced  previously with an updated unit     These conditions may be due to  water intrusion  A smaller  updated horn  unit is available with a water deflector  covering the opening  Install the updat   ed horn in an alternate location  identi   tied in the following procedure     1  If the horn has not been updated to  the latest part  it will need to be  changed to ensure clearance in the  new location     2  Remove the horn and bracket from  the inner fender     3  Remove the grill        New horn location    4  Using the existing bracket  mount he  horn to the underside of the top radi   ator core support on the driver s side     5  Lengthen the wiring as needed to  reach the new location Use splice  sleeves from a terminal repair kit     6  Be sure the horn does not contact  the condenser or grill  and properly  secure all wiring     Exterior Lamp Condensation    1993 2008 GM passenger cars and  trucks  including Saturn  2003 2008  HUMMER H2 and 2006 2008  HUMMER H3  2005 2008 Saab 9 7X    Some exterior lamps  such as turn  signal lamps  headlamps  or tail lamps   may have very small droplets of water   a fine mist or white fog  condensat
8. ail  clean up items  product instructions and a  video DVD demonstrating preparation and application     For more information  call 1 248 545 4055 or visit  www UCoatlt com       Thanks to Staci Shelton    r Y   4 Certification  Tests    Automotive Professionals   Don t miss the opportunity  to take ASE   s  Certification Tests     Register by  March 31  2008  Testing on  May 8  13 and 15  2008  Over 750 Sites throughout  U S  and Canada       ASE    7 CERTIFIED    Register by mail  online or  by toll free telephone     Contact ASE Customer Service  at 703 669 6600  ASE  101 Blue Seal Dr  5 E   Suite 101  Leesburg  VA 201 75  Toll free recorded information   1 888 ASE TEST  273 8378   Register online at www ase com       Test Your Diagnostic  Skills on the  ACDelco LMS    Just like the real thing  the new ACDelco Diagnostic  Challenge simulations available on the ACDelco LMS put  technicians    ability to diagnose and repair a vehicle to the  ultimate test     The new simulations are designed to replicate the  diagnostic process used by technicians in the service center   and all the necessary Service Information  tools and parts are  provided  The four simulations currently available cover the  HVAC system  brake system  electrical system and engine  performance     As with real life diagnosis  the simulated workstation is  dependent on the technician s ability to diagnose the concern  and complete the repair  The simulation allows the user to  freely navigate anywhere on th
9. ause  interference and disruption of the radio   headlight dimmer  garage door opener  or other sensitive electronic devices     The best defense against RFI in  the ignition system combines TVRS   Television Radio Suppression  cable  or wire wound cable in the spark plug  wires with ACDelco   s resistortype  spark plugs     TVRS Cable    RFI that is transmitted from the plug  wires comes from the instantaneous  discharge of the high voltage as it arcs  across the spark plugs  The wires then  act as antennas to transmit the resulting  RF energy into the surrounding under   hood area     To suppress RFI and increase  performance  early plug wires traded  copper for carbon as a conductor  The  carbon impregnated fiber or wire core  helps suppress RFI because the high  resistance makes the wires ineffective  antennas  High resistance in the spark    Training    How to Take ACDelco Training    Go to acdelcotechconnect com and click on the  Training tab to log on to the ACDelco Learning    Management System  LMS      e To enroll in an Instructor Led Training  ILT  course   click on the Enrollment link or the Instructor Led    Courses link     e To launch a Web Based Training  WBT  course   click on the Web Based Courses link to view the    catalog and select a specific course     e To launch a TechAssist  TAS  course  click on the  TechAssists link to view the catalog and select a    specific course     Current Instructor Led Training    ACDelco s Instructor Led Training  ILT  cou
10. ce  Computer Controls and Ignition System    S EP08 03 01ILT   Engine Performance  Air Induction and Fuel System Diagnostics    S EP08 04 01ILT Engine Performance  Fault Monitoring and Emission System  Diagnostics    S EP08 12 01ILT   OBD II GM Diagnostics  S EP08 81 01ILT_  Duramax 6600  Diesel Engine Performance  S SS04 01 01ILT   Vibration Correction Diagnostics       S ST10 01 01ILT   Supplemental Restraint Systems    
11. e screen during diagnosis    As you progress through the simulation  you need to think  of what the next step is  just as you would do when working  on a vehicle in the shop     The Virtual Shop    Upon starting each simulation  a short narrated animation  describes and identifies how to navigate within the simula   tion and use the various functions     Virtual tools are available to help in the diagnostic and  repair process just as in a shop environment  The simulation  uses tabs on the screen that provide access to Service  Information  the work order  tools  including a scan tool   digital multimeter  refrigerant pressure gauge set and others   and the parts counter where you can order parts that you  think should be replaced       HVAC System Diagnostic Challenge       Using a digital multimeter in the simulation        Just as the appropriate tools and paths are provided within  the simulation  other paths and tools are provided that are  not part of the optimum path for the given scenario  Because  the simulations are not training components  minimal or no  feedback is given when an incorrect selection is made   However  if a technician strays too far from the Strategy  Based Diagnosis path or attempts to install a replacement  part without properly diagnosing the concern  a message  offering suggestions may appear during the simulation       HVAC System Diagnostic Challenge    l        ee     Verify and Pre Checks Pressure Gauge        _ Messages  You must verify the
12. eplacement  R amp R  procedures are  located here     Repair Verification     This category  will be used only when the Diagnostic  Repair Verification procedure  in Repair  Instructions  does not adequately verity    Scan Tool Data Example from an ECT procedure    ECT Sensor  Temperature      PCM Circuit    Short to  Ground    Operating Conditions  Engine Running    26 to  275  F      40  C   40  F    140  C  284  F   Low Reference po  40  C   40  F     Parameter Normal Range   32 to  130  C    ECT Signal       the repair  A unique verification proce   dure will be provided to support the  diagnostic repair     Schematics    The new global service schematics  format  significantly based on today   s  familiar schematics  is built to work in  conjunction with the new diagnostic  format     Circuit function symbols are not new   but usage is more frequent  There are  five core circuit types within diagnos   tics  The circuit function symbols align  with those circuit types     Circuit Type   Definition Symbol    Voltage     Class 2    Serial Data     UART    Signal Signal    Control Control    Ground    Subsystem Circuit  Details       Short to    Power supply circuits  Voltage ia ae aie    show all aspects of the  circuit that may affect the  subsystem    s functionality   To see all of the circuit  detail  click on the fuse  symbol to go to the Power  Distribution schematic      4    0  C   40  F   0  C   40  F      4  Serial data circuits are      ECM if sh B i  Internal EC
13. es    Strategy Based Diagnosis  and  Diagnostic Procedure Instructions     Diagnostic Fault Information      The Diagnostic Fault Information table  identifies each circuit that makes up  an electrical subsystem and the associ   ated circuit failure modes  DTCs and  symptoms are listed in the table for all  circuit failure modes     Typical Scan Tool Data     A table  showing a scan tool data parameter  value in reference to circuit failure  modes     Reference Information     Links  providing additional information for  the diagnostic procedure  such as  schematic Reference  Connector End  View Reference  Description and  Operation  and Scan Tool Reference     Circuit System Verification     A non   intrusive description outlining how to  verify that a system or a portion of a  system is functioning correctly  During  the verification process  the vehicle is  kept intact and tested as a complete  system  This verification is used to help  in locating a current or an intermittent  condition     Component Testing     This category  will offer  when applicable  a static  and or dynamic component test    These tests can be used to verify if a  component is not operating properly   to avoid unnecessary replacement  If  the component cannot be tested in a  static or dynamic way  an output control  using a scan tool can be specified     Repair Instructions     A link to  Diagnostic Repair Verification that  describes how to verify the vehicle  is repaired  All links to Repair or  R
14. go to Training      Log on to ACDelco LMS  go to Resources      TechConnect Magazine Online       Strategy Based Diagnosis  Provides an Action Plan    The idea behind Strategy Based Diagnosis is to provide a common plan of  action for each specific diagnostic situation  Following a similar plan for each  repair provides an efficient way to diagnose and repair all tyoes of conditions   The Strategy Based Diagnosis chart lists eight diagnostic steps       Check Identical Vehicle Und Jandia ihe SC  System   Explain operation to         customer or refer to owners or    2 f  service manual Vehicle Operating as Designed    Preliminary Checks   Visual and Operational    Perform Diagnostic System Check   Vehicle  Identify what category of diagnostic to perfarm           Check for related Bulletins  Recalls and  Preliminary Information    Current DTC Symptom  No  DTC    Follow DTC Follow Analyze and See Diagnostic  Diagnostics Symptom Develop Detail  Diagnostics Diagnostics or Below  Call Technical  Assistance        No Published  Diagnostics        Intermittent     History DTC           isolate the Root Cause Re Examine  Then the Concern  Repair and Verify Fix    1  Understand and verify the customer s concern by obtaining as much  information as possible from the customer     2  Compare with another like vehicle that is operating normally under the  same conditions described by the customer to determine if the vehicle  is operating normally     3  Conduct a thorough visual inspecti
15. grade epoxy  and urethane products with chemical resistance and abrasion  resistance properties  In automotive service areas  and other  high traffic  high abuse areas  the service life is typically 10  years before a recoat is required     Circuit System Testing    Here are some tips to help you understand how to read diagnostic steps  when you are performing circuit or system tests found in GM Service    Information     Circuit System Testing is arranged to allow you to perform each test step   in sequence  until a fault is detected  If the result of a test step is achieved   the normal flow is to proceed to the next step  If the result is not achieved   the repair arrow bullet     will identify what actions need to take place     Intrusive diagnostics are performed to locate the system fault  For  instance  system harness connections are disconnected from the module or  component to test individual circuit functions  The module or component will  be used to assist in verifying the circuit function  When a test does not pass   the repair steps   gt   will indicate what circuit faults to test  For example  short    to voltage  short to ground or open high resistance     When testing for individual circuit faults  you are expected to include  terminal inspections such as connection surfaces and terminal tension at  both the harness and component or module  Additionally  you can use the  links in Electrical Information Reference  Testing for Intermittent Conditions    and Poor
16. ide com    Jim Horner  E mail  lt    jhorner goworldwide com    Production Manager   Marie Meredith    Desktop Publishing     Supreme Graphics  Inc   E mail  lt    supremeinc supremeg com    Write to  DX     ACDelco TechConnect  PO  Box 500  Troy  MI 48007 0500    On the Web       To read and search recent issues of  TechConnect online         Go to acdelcotechconnect com    click on Training        Log on to ACDelco LMS  click on  Resources        Click on TechConnect Magazine  Online    ACDelco service tips are intended for use by  professional technicians  not a    do it yourselter      They are written to inform those technicians of  conditions that may occur on some vehicles  or  to provide information that could assist in the  proper service of a vehicle  Properly trained tech   nicians have the equipment  tools  safety instruc   tions and know how to do a job properly and  safely  If a condition is described  it cannot be  assumed that the information applies to all vehi   cles or that all vehicles will have that condition     All materials and programs described in this  magazine are subject to change  Submission of  materials implies the right to edit and publish   Inclusion in the publication is not necessarily an  endorsement of the individual or the company     TechConnect is published for ACDelco by Sandy  Corporation  Troy  MI       2008 ACDelco  All rights reserved        GM Service Information Goes Global   continued from page 1    integrated system dependenci
17. ific component  For the most  part  these procedures can be followed  top to bottom to perform a complete  overhaul     Technicians should use their judgment  when deciding which procedure to fol   low  It may not be necessary to perform  every procedure  based on the repair  that needs to take place  If a crankshaft  is being replaced  for example  you may  not need to remove the cylinder head     The changes made to the Service  Information offer a number of efficien   cies for technicians  enabling quick and  effective diagnosis and repairs  Going  global means better service information  for all GM vehicles  no matter where  they were designed         Thanks to Dave Nowak and Lou Winters    Save with UCoat It   Epoxy Floor System  Discount    UCoat It is a durable commer   cial grade epoxy floor coating that  can give automotive service cen   ters a clean  professional look  The  rugged good looks of the UCoat It floor system deliver on  value too  when you consider that ACDelco offers TSS service  centers a 10  discount on UCoat It products        The UCoat It product line features floor coating systems   floor preparation and cleaning items  UCoat It floor systems  have been installed at automotive dealerships  independent  service centers  and in the shops of many professional race  teams  including ACDelco Pro Stock driver Kurt Johnson s race  shop in Sugar  Hill  Ga     The floor  coating sys   tems come  with a limited  lifetime warran   ty and feature  commercial  
18. ion   on the inside of the lamp lens  This  may be more noticeable on lamps with  multi lens designs and may be normal  during certain weather conditions   Before service  it must be determined  if the lamp shows signs of normal  condensation or a water leak     Condensation occurs when the air  inside the lamp assembly  through  atmospheric changes  reaches the dew       point  When this takes place  the  moisture in the air within the lamp  assembly condenses  creating a fine  mist or white fog on the inside surface  of the lamp lens     Most exterior lamps on GM vehicles  use a vented design and feature a  replaceable bulb assembly  They are  designed to remove any accumulated  moisture vapor by expelling it through a  vent system  The vent system operates  at all times  however  it is most effec   tive when the lamps are on or when  the vehicle is in motion  Depending on  the size  shape and location of the lamp  on the vehicle  and the atmospheric  conditions occurring  the amount of  time required to clear the lamp may  vary from 2 to 6 hours     Completely sealed headlamp  assemblies  sealed beams  require the  replacement of the complete lamp  assembly if a bulb filament burns out     Condensation    e May be located primarily in the lens  corners  near the vents  and should  not cover more than half the lens  surface     e Should clear of moisture when the  vehicle is parked in a dry environ   ment  or when the vehicle is driven  with the lights on     e A comparison
19. isual inspection of the spark plug  wires should include checking for     e Breakdowns in the insulation  in   cluding the heat shields on the boots    e Oxidation on the terminal  connections    e Poor terminal connection    A resistance test also can be  performed to check the conductivity of  the wire  Perform the test while flexing  the wire  Look for high resistance or an  open circuit  The resistance test Is a  Static test  The resistance will change  dynamically when the spark plug is  operating  An oscilloscope may be able  to pick up the change by monitoring the  voltage     In general  carbon or silicone spark  plug wires will measure 5 000 ohms per  foot or less when doing a Static resis   tance check  Wire wound cables will  measure lower resistance  fewer than  1 000 ohms per foot     Spark plug wires should be replaced  any time they show physical damage   such as cuts  chafing  scorch marks or  signs of external arcing     Ultimately  a single open spark plug  wire can lead to a failed ignition coil or  ignition control module     For more information on spark plug  wires and ignition systems  two available  Web Based Training courses on the  ACDelco LMS are  S EP08 01 01WBT       Powertrain Performance 1 and  S EP08 02 01VVBT    Powertrain  Performance 2         Thanks to Mike Militello    Automotive Air Conditioning  Advanced Refrigerant System      S EPO8 O1 01ILT   EPO8 01 01ILT   S EP08 01 01ILT_  Engine Performance   Engine Performance    Engine Performan
20. mulation will have their score  shop name and location  posted to the Simulation Scoreboard on the LMS  To view  the top score  click on the View the Simulation Scoreboard  link located on the LMS training Home page     Simulations    The diagnostic simulations are accessible via the  catalog search function on the LMS  For example  using  the    Course Name    and    Contains    parameters  and  searching for    challenge    or selecting the course delivery  type    Simulation    will locate the four simulations  The  simulations are     S ACO7 01 01SIM HVAC System Diagnostic Challenge  S BK05 01 01SIM Brake System Diagnostic Challenge  S ELO6 01 01SIM_ Electrical System Diagnostic Challenge    S EP08 01 01SIM Engine Performance Diagnostic Challenge  Are you ready for the challenge       Thanks to John Beggs    Auto Show Season    Auto shows are like automotive holidays  And with  most holidays  they come and go before you know it  At  Los Angeles  Detroit  Chicago and New York  along with many  additional smaller shows around the country  and Tokyo   Geneva and others around the world   GM has introduced a  number of exciting new models recently  Some of these  vehicles will be in showrooms soon  which means they ll be  in your service centers for maintenance  and others are  concepts that won t be on the road for a few years     Chevrolet Corvette ZR1    This one  is no auto  show con   cept  The  Corvette  ZMT is  slated for  a limited  production  run of about  3 000 uni
21. on and gather Diagnostic Trouble Code   DTC  information     4  Perform the Diagnostic System Check published in the Service Information   This will help verify the proper operation of the system in question     5  Check for related bulletins and Service Information     6  The four diagnostic categories offer repair guidelines based on if DTCs  are set  if Service Information is available  and intermittent conditions   Intermittent conditions may require the help of other experienced techni   cians  evaluating vehicle conditions  testing for faulty electrical connections  and wiring  and capturing data using a scan tool     7  After isolating the root cause  make the repairs and validate correct operation  by verifying that the DTC or symptom has been corrected  This may involve  road testing the vehicle     8  If the condition can not be isolated  re verify the concern  It could be an  intermittent or normal condition     Refer to the Diagnostic Navigation section of GM Service Information for more  tips on vehicle diagnosis       Thanks to Mike DeSander    ACDelco       TECH    ACDelco TechConnect is published  bi monthly for retail technicians to  provide timely service information   increase knowledge and improve the  performance of the TSS service center     Publisher   Dennis Kissack  ACDelco  E mail  lt    dennis c kissack gm com    Editor   Mike DeSander  ACDelco  E mail  lt    mike desander gm com    Technical Editors     Mark Spencer  E mail  lt    mspencer gpworldw
22. over  that is based on  GM s E Flex  architecture that  debuted with  the Chevy Volt   The Provog  combines the  fuel cell system  with a lithium ion  battery that can  drive 300 miles on  a single fill of hydrogen     with 280 miles from hydrogen and  20 miles on battery electric power        The Provoq features a solar panel integrated in the roof to  helo power onboard accessories  Fendermounted charge  ports allow overnight  plug in charging to extend the vehicle s  driving range     Cadillac CTS Coupe    The CTS  Coupe concept  is an expres   Sive sports  coupe that  features  sculpted body   work and  signature  design cues  from the  award winning  CTS sedan   The coupe has the same wheelbase as the sedan  but is  lower and shorter overall        Two possible engine choices that the CTS Coupe could  accommodate are the 3 6L direct injection V 6 and a new 2 9L  turbo diesel currently in develooment     HUMMER HX    The HX  concept may be  the next com   petitor of the  Jeep Wrangler  It  has a removable  roof  fenders  and doors along  with full time  AWD  front and  rear locking differentials  and 35 inch tires  The HX is powered  by a FlexFuel 3 6L direct injected V 6        For more photos of the latest models making the rounds on  the auto show circuit  go to our website  TechConnect  Magazine Online  by clicking on the Resources link on the  ACDelco LMS         Thanks to           The following technical tips provide repair information about specific conditions on 
23. r changes   The big change Is in the Body area     The new SI G TOC for 2007 and  beyond Includes     e Bulletins by Category   e View All Bulletins   e Campaigns   e Preliminary Information  e Preface   e General Information   e Body Hardware and Irim  e Body Repair   e Body Systems   e Brakes   e Diagnostic Navigation  e Driveline Axle    e Driver Information and  Entertainment    e Engine   e HVAC   e Power and Signal Distribution  e Roof   e Safety and Security   e Seats   e Steering   e Suspension    e Transmission Transaxle    Diagnostic Categories    The new diagnostic approach  offers more information  fewer  words  better formats  and fewer  pages to print  The diagnostics are  now written so you can use your  knowledge and experience to  decide the quickest method to  repair a vehicle     The new or updated diagnostic  categories are     Diagnostic Instructions     Links  to the Diagnostic System Check      Vehicle  procedures to help prevent  misdiagnosis where there are    continued on page 3    IN THIS ISSUE    GM Service Information    Goes Global            e 1  Strategy Based Diagnosis   Provides an Action Plan  gt     2  Save with UCoat It Epoxy   Floor System Discount 7  4  Circuit System Testing        nnannnnnn  4  ASE Certification Tests   7   4  Test Your Diagnostic Skills   on the ACDelco LMS     5  Auto Show Season      7  6  Tech Tips               ene 7  Spark Plug Wires     8  Training Update        ee 8    ON THE WEB        acdelcotechconnect com  
24. rses pro   vide hands on instruction with the latest automotive  systems  The following ILT courses are currently being  held at training center locations around the country     TS PU 0006 08    plug wires  will slow  down the  energy  build up to  ionize the  spark plug  gaps   Wire  Wound  Cable    An alternative to TVRS cable is wire  wound cable  which can be more effec   tive at reducing RFI  The wire wound  induction cable makes it possible to  reduce series resistance while still main   taining RFI suppression  The reduction  in series resistance allows more of the  coil energy to be supplied to the spark  gap  Essentially  the lower cable resis   tance provides a hotter spark  longer  Spark duration and cooler operation     INSULATING JACKET    RAYON BRAID    INSULATING MATERIAL    CONDUCTIVE NEOPRENE  RAYON BRAID    CARBON IMPREGNATED  LINEN STRANDS    TVRS cable    Suppression in a wire wound core is  due to the magnetic field that is created  around the core when the spark is  jumping the gap  The energy in the  magnetic field prevents any other  electromagnetic energy from radiating  until the magnetic field has collapsed     Plug Wire Testing    Because of its construction  spark plug  wire cable can be damaged by grabbing  and pulling it away from the spark plugs   Rough handling can separate the con   ductive strands from the center terminal   An open circuit  poor conductivity   excessive resistance or a spark plug  misfire is the usual result              A v
25. ts   It features a  supercharged 6 2 liter V 8 producing approximately 620 horse   power and 595 pounds feet of torque  making it the most  powerful and fastest car ever produced by GM  To top it off   highway fuel economy is expected to be just above 25 mpg     The front fenders and hood are made of carbon fiber  The  hood features a raised  polycarbonate window with a view of  the intercooler  Start saving now  however  the ZR1 will be  priced around  100 000     Saturn VUE Green Line 2 Mode    The VUE 2  Mode is the  first front   wheel drive  vehicle with  GM s two   mode hybrid  technology    It will deliver  an estimated  50  fuel  economy  increase over  the non hybrid  V 6 VUE and have a driving range of more than 500 miles   with no trade offs in performance from the 3 6L VVT V 6 with  direct injection  The two mode system uses twin  active   cooled electric motors integrated into the automatic transmis   sion that maximize city and highway fuel economy through  two electric continuously variable modes and four fixed  mechanical gear ratios     It is also classified as a Partial Zero Emissions Vehicle   PZEV  in states that have adopted California s emissions  rules  Production is expected to begin in late 2008     Saturn also introduced a VUE plug in hybrid concept that  features a plug in battery that recharges from 110 volt house   hold electrical outlet in four to five hours           Cadillac Provog    The Cadillac  Provog concept  is a hydrogen  fuel cell cross
    
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