S Series Ultrasound System Service Manual
Contents
1. Table 5 Enclosure Assembly Item Number PartNumber Description 1 P09137 Service Assembly Front Enclosure Note This assembly only contains the parts shown in the images above All other parts should be transferred from the old enclosure or ordered separately as necessary P07932 Touchpad Backer Note This part is included with the P09137 Service Assembly Front Enclosure P07933 Select Key Actuator Note This part is included with the P09137 Service Assembly Front Enclosure Appendix A Replacement Parts List 53 Transducer Nest Frame Assembly Table 6 Nest Frame Assembly Item Number Part Number Description 1 oOo N Oo PO8200 POO353 POO924 P00646 P03834 P03833 P00364 P07750 Socket Head Cap Screw M2 5 45x10mm 4x Wear Plate Screw Shoulder Thrust Plate 4x Spring Thrust Plate 047 wire 4x Shield Perimeter Long 2x Shield Perimeter Short 2x Connector Interposer 8x Nest Frame Assembly Ordering Replacement Parts To order parts contact SonoSite Technical Support See Contact Information on page 1 54 Appendix A Replacement Parts List Appendix B Service Event Report The Service Event Report provides information about product failures to the manufacturer and to authorized service facilities which provide approved warranty services for SonoSite products For all repairs completed complete the form and email a copy of it to service sonosite com2. The ultrasound system has multiple configurations and feature sets All are described in this service manual but not every option may apply to your system System features depend on your system configuration transducer and exam type Refer to the S Series Ultrasound System User Guide for additional information regarding safety system controls operation capabilities and specifications Audience The intended audience of this manual is properly trained field and in house service personnel Conventions These conventions are used in this service manual e A WARNING describes precautions necessary to prevent injury or loss of life e A Caution describes precautions necessary to protect the products e Numbered steps must be performed in a specific order e Bulleted lists present information in list format but do not imply a sequence Labeling symbols are in the user guide Contact Information Questions and comments are encouraged SonoSite is interested in your feedback regarding the service manual If you encounter difficulty with the system use the information in this manual to help correct the problem If the problem is not covered here contact SonoSite Technical Support as follows Technical Support USA Canada phone 1 877 657 8118 Technical Support fax 1 425 951 6700 Technical Support e mail service sonosite com SonoSite Web site www sonosite com Select Resources gt Support amp Service International Technical Su
3. elements and receives on 64 elements The Processing Subsystem includes capabilities for interfacing with the beamformer and performing high speed processing The processing subsystem demodulates filters detects and compresses the signal supplied by the beamformer into display information The Display Subsystem converts the detected ultrasound data into picture elements pixels The software user interface graphics are combined with the ultrasound information and converted to a video stream The external video port supports NTSC and PAL format The Control Subsystem consists of the central processing unit program and video memory permanent image storage and retrieval memory external communication interface ports and connection to the user interface keys The control software includes the acoustic power and intensity software subsystem power group monitors and a beamformer monitor This software guarantees a level of patient safety by ensuring the system is operating within acoustic power and intensity limits The User Interface Subsystem represents the software interface and form factor The software interface is the interaction between the user and the screen layout components The form factor is the type of physical buttons location and grouping of the buttons and the device size shape and weight Dedicated controls are for high usage activities and grouped according to the user workflow Chapter 2 System Overview The Power Subs
4. Audio VO PCBA Shown with Shield ain Nest Frame Removed Assembly Power Supply Frame Figure 4 2 Major System Components 14 Chapter 4 Replacement Procedures Superplug Assembly Removal Caution Improper removal of the cable connectors could damage components on the Main PCBA Use extreme caution when removing the connectors 1 Remove the Rear Cover as described in Rear Cover Removal on page 13 2 Disconnect the five cable connectors as shown in Figure 4 3 Disconnect connectors 5x Use extreme caution when removing this connector to prevent damage to the components underneath Figure 4 3 Disconnecting Superplug Cables Chapter 4 Replacement Procedures 15 16 3 Remove the nine Superplug Assembly mounting screws as shown in Figure 4 4 Remove 9 Superplug Assembly screws ranas AAA Figure 4 4 Superplug Assembly Screw Removal Chapter 4 Replacement Procedures Caution There is a cable between the bottom of the Superplug Assembly and the LCD below it Use caution when removing the Superplug Assembly to prevent damage to the cable 4 Disconnect the Display Wire Harness from the bottom of the Superplug Assembly as shown in Figure 4 5 5 Remove the Superplug Assembly from the system Figure 4 5 Display Wire Harness between LCD and Superplug Assembly Chapter 4 Replacement Procedures 17 Superplug Installation Caution Use extreme caution when installing the Display Wire Harness to prevent irrepa
5. Chapter 4 Replacement Procedures 41 42 Chapter 4 Replacement Procedures Chapter 5 Performance Testing Overview WARNING Critical Test Function A failure of the system functions tested in this section could adversely affect the safety or effectiveness of the system While performing the steps in this section verify that the images on the system display and on the external monitor are acceptable To obtain 2D images SonoSite recommends using the RMI 413A Soft Tissue Phantom or the RMI 403 GS Multipurpose Phantom A 7db cm phantom is required for performing penetration measurements Any equivalent 7db cm Phantom is acceptable When making penetration measurements on a phantom apply the phantom reference value and tolerance to the measurement Some features and capabilities are optional and therefore may be unavailable to test Test Equipment e SonoSite ultrasound system under test e Transducer compatible with the system under test e RMI413A Soft Tissue Phantom RMI 403 GS Multipurpose Phantom or equivalent A referenced 7db cm phantom is required for performing penetration measurements e Video printer e Acoustic gel Set Up Performance Tests Set Up Performance Tests 1 Attach a compatible transducer to the system under test 2 Select Gen for optimization type 3 Couple the transducer to the phantom adjusting gain settings and transducer for a proper phantom image e g pins are high level echoes positioned
6. copper tape Approximately 15 inches of 1 wide tape is required per system Appendix A Replacement Parts List 49 Other System Components Table 2 Other System Components Item Number Part Number Description 1 P07796 24 Pin 4 Jumper Cable 2 P07762 TGC PCBA S Series 3 P07785 12 Pin 5 Jumper Cable 4 6 PO2308 12 Pin 3 Jumper Cable 5 P07686 Control Panel S Series 7 P07068 LCD 10 4 8 P07777 LCD Mounting Frame 9 P08086 LCD Extension Cable 10 P07445 Display Backlight Inverter PCBA 11 P02172 Backlight Inverter Cable 50 Appendix A Replacement Parts List Miscellaneous System Components 1 Table 3 Miscellaneous System Components Item Number Part Number Description 1 P08398 P07782 P07477 P06973 P07786 Isolation Damper Screw Encoder Knob Isolation Damper Display Wire Harness VO Cable Appendix A Replacement Parts List 51 Fan Housing 1 52 4 Table 4 Fan Housing Item Number PartNumber Description 1 P07793 Speaker Assembly not shown P07926 Speaker Retainer 2 P07924 Fan Housing Gasket 3 P07920 Fan Housing 4 P07791 Fan Assembly Appendix A Replacement Parts List Enclosure Assembly None of the components of the Enclosure Assembly can be replaced individually including the touchpad except for the two parts shown The complete Front Enclosure Assembly must be replaced
7. mounting screws shown in Figure 4 27 3 Remove the LCD mounting frame from the enclosure 4 Remove the four screws that mount the LCD to the mounting frame as shown in Figure 4 28 LCD Mounting Screws 4x Figure 4 28 LCD Mounting Screws 36 Chapter 4 Replacement Procedures LCD Installation 1 Insert the replacement LCD into the mounting frame 2 Reinstall the four screws that mount the LCD to the frame as shown in Figure 4 28 Torque the screws to 5 5 inch pounds 622 Newton meters 3 Reinstall the mounting frame with LCD into the system enclosure 4 Reinstall the mounting frame screws as shown in Figure 4 27 and torque to 8 0 inch pounds 904 Newton meters Caution Use extreme caution when installing the Display Wire Harness to prevent irreparable damage to the LCD 5 Reconnect the Display Wire Harness as shown in Figure 4 29 Use extreme caution when installing the Display Wire Harness to prevent damage to this component Figure 4 29 Display Wire Harness Installation Chapter 4 Replacement Procedures 37 Display Backlight Inverter PCBA Replacement Required Parts e P07445 Display Backlight Inverter PCBA e P02172 Backlight Inverter Wire Harness optional e P08086 LCD Extension Cable optional Display Backlight Inverter PCBA Removal 1 Disconnect the wire harness connecting the Backlight Inverter PCBA and the LCD 2 Remove the two screws that mount the Backlight Inverter PCBA to the system enclo
8. of the gray scale cross section of soft tissue structure 2D echo For each pixel in the overlay the decision of whether to display CPD gray scale echo information or a blended combination is based on the relative strength of echoes from the soft tissue structures and from the red blood cells A high pass filter wall filter is used to remove the signals from stationary or slowly moving structures Tissue motion is discriminated from blood flow by assuming that blood is moving faster than the surrounding tissue although additional parameters may also be used to enhance the discrimination The power in the remaining signal after wall filtering may be averaged over time persistence to present a steady state image of blood flow distribution Chapter 2 System Overview 5 Additional System Feature Performances Broadband This ultrasound acquisition system uses high resolution broadband technology in the Imaging transmit pulsers transducer and receivers The receive path can capture and process signals over a wide spectrum from below 2 0 MHz to beyond 10 MHz For each application the transmit pulse is designed to produce an appropriate bandwidth For example in 2D grayscale imaging a wide band pulse is used to support good axial resolution For Doppler modes a narrower band pulse is used which improves the spectral resolution of the detected Doppler signal In addition to transmit pulse control programmable digital signal processing i
9. replacement Daughter card as shown in Figure 4 13 2 Secure the SD Cards to the holders using Kapton tape as shown in Figure 4 13 3 Rub the Kapton Tape with a cotton swab Q Tip to ensure that the tape is in contact with the SD Cards Kapton Tape Figure 4 13 SD Card Installation Bottom View 4 Install a strip of Kapton tape on the top of the SD Card Daughter card as shown in Chapter 4 14 This protects the components underneath from the copper tape Kapton Tape 9 T0 zPrL0a TET Figure 4 14 SD Card Daughter card with Kapton Tape 5 Remove the last Power Supply Frame screw as shown in Figure 4 12 on page 24 6 Remove the Power Supply Frame from the Main PCBA 7 Ensure all old copper tape has been removed before proceeding Chapter 4 Replacement Procedures 25 8 Apply one strip of 1 x 5 self adhesive copper tape to the edge of the Power Supply Frame as shown in Figure 4 15 9 Cut the copper tape away from the ventilation holes in the frame or failure of the Main PCBA will occur Copper Tape Applied to Side of Power Supply Frame Ventilation Cut outs Power Supply Frame Screw Location Figure 4 15 Copper Tape Installation 10Place the Power Supply Frame back onto the Main PCBA 11Reinstall the Power Supply PCBA as described in Power Supply PCBA Installation on page 19 12Install the SD Card Daughter card onto the Power Supply PCBA Frame using the alignment holes pins on the card and frame as
10. user guide Medical Grade Black and white printer DVD recorder Barcode Scanner Non Medical Grade USB Memory Stick Chapter 2 System Overview 7 Temperature Pressure and Humidity Limits Note The temperature pressure and humidity limits apply only to the ultrasound system and transducers Operating Limits System e 10 40 C 50 104 F 15 95 R H e 700 to 1060hPa 0 7 to 1 05 ATM Operating Limits Battery e 10 40 C 50 104 F 15 95 R H e 700 to 1060hPa 0 7 to 1 05 ATM Operating Limits Transducer 10 40 C 50 104 F 15 95 R H Shipping Storage Limits System without Battery e 35 65 C 31 149 F 15 95 R H e 500 to 1060hPa 0 5 to 1 05 ATM Shipping Storage Limits Battery e 20 60 C 4 140 F 0 95 R H e 500 to 1060hPa 0 5 to 1 05 ATM For storage longer than 30 days store at or below room temperature e 10 40 C 50 104 F 15 95 R H Shipping Storage Limits Transducer e 35 65 C 31 149 F 15 95 R H Electrical Power Supply Input 100 240 VAC 50 60 Hz 2 0 A Max 100 VAC Power Supply Output 1 15 VDC 5 0A Max system Power Supply Output 2 12 VDC 2 3A Max battery Combined output not exceeding 75W Battery 6 cell 11 2 VDC 5 2 amp hours rechargeable lithium ion battery pack Run time is up to 2 hours depending on imaging mode and display brightness Electromechanical Safety Standards EN 60601 1 1997 European Norm Medical Electrical Equipment Part 1 General Requirement
11. 5 inch pounds 622 Newton meters Caution Inspect the Power Supply Shield to ensure that none of the contacts are bent Improper contact between the shield and the Power Supply Frame can cause image noise problems 4 Reinstall the Power Supply shield Chapter 4 Replacement Procedures 19 Mini dock Assembly Replacement Required Parts e P09138 Service Assembly Internal Mini dock S Series Mini dock Assembly Removal 1 Remove the Rear Cover as described in Rear Cover Removal on page 13 2 Remove the Superplug Assembly as described in Superplug Assembly Removal on page 15 Caution The connector for the Mini dock Assembly ribbon cable is fragile and will require replacement of the Mini dock Assembly if broken 3 Disconnect the mini dock ribbon cable by gently lifting up on the connector latch as shown in Figure 4 8 VORS MAMI MANNINN III EEE ERE Ribbon Cable Main PCBA Connector Connector Latch Closed Connector Latch Open Figure 4 8 Mini dock Ribbon Cable 20 Chapter 4 Replacement Procedures 4 Remove the three Mini dock Assembly mounting screws as shown in Figure 4 9 5 Disconnect the P1 and P2 cable connectors from the Mini dock Assembly as shown in Figure 4 9 Mini dock Assembly Disconnect P1 and Mounting Screws 3x P2 Connectors Figure 4 9 Mini dock Assembly Mounting Screws 6 Carefully separate the Mini dock Assembly from the Main PCBA as shown in Figure 4 10 31150405 w mikati
12. Card Daughter card Copper Tape Chapter 4 Replacement Procedures 23 24 3 Remove the four screws that hold down the SD Card Daughter card as shown in Figure 4 12 Note the location of the one longer screw for reassembly Power Supply Frame Screw UA SD Card Daughter card Long Screw Screws 4x Figure 4 12 SD Card Daughter card Screws 4 Gently lift the SD Card Daughter card straight up and away from the Main PCBA Caution Failure to reinstall the SD Cards in the same location from which they were removed will result in loss of patient information and may prevent the operation of any transducer Record the location of any SD Cards removed and ensure that they are reinstalled in the same location 5 Record the location of the SD Cards for reference when reinstalling Chapter 4 Replacement Procedures SD Card Daughter card Installation Note The following procedure assumes that the SD Cards are being removed from the old daughter card and installed on the new daughter card This ensures any images on the cards will remain with the system Caution Failure to reinstall the SD Cards in the same location from which they were removed will result in loss of patient information and may prevent the operation of any transducer Record the location of any SD Cards removed and ensure that they are reinstalled in the same location 1 Remove the SD Cards from the old daughter card and install into the SD Card holders on the bottom of the
13. Event Report Instructions Instructions for completing the Service Event Report Sections highlighted in yellow must be completed for SonoSite to accept the Service Event Report If additional information is required for certain circumstances you will be advised Forward the completed form to Email service sonosite com Fax 1 425 951 6700 Service Type e Out of Box Failure the item has arrived from SonoSite with failures e Warranty Service the item has failed after arrival and is covered by either the included warranty or a valid extended warranty e Out of Warranty Service the item has failed and it is no longer covered by a warranty Parts Status e Check One Service Provider e Name the name of the technician performing the work Provider Reference a unique number used by the Provider to track Service Event Reports Any format is acceptable Company the name of the Distributor or authorized repair facility Address the address replacement parts will be shipped to Date Reported the date the failure was reported to SonoSite Phone Number the phone number to contact the service technician Fax Number the fax number to contact the service technician Email Address the email address to contact the service technician Device Description e Name the description of the failed product Ref Number the reference number from the part number label of the failed product Serial Number the serial number from the part number label of
14. Region of Interest ROI box is displayed on top of the grayscale image Use the touchpad to move the CPD ROI Verify that the ROI moves to the new position on the display Adjust the Depth control for minimum depth in the image Adjust the Gain control so that color speckles just appear inside the ROI box Gently tap the face of the transducer and observe that the ROI box fills with color information Press the Freeze key and then save the image on AO U A Press the Freeze key again to return to live imaging Color Power Doppler CPD Test CPD 1 Connect any transducer 2 Press the Color key A ROI box appears on top of the grayscale image 3 Press the Color on the left to switch to CPD CPD should be annotated in the top left corner of the display 4 Adjust the Depth control for minimum depth in the image 5 Adjust the Gain control so that color speckles appear just inside the ROI box 6 Gently tap the face of the transducer and observe that the ROI box fills with color information Image Quality Verification Test Livescan 46 Products with replaced subassemblies or products that have been otherwise disassembled should undergo an Image Quality Verification Test Livescan The Image Quality Verification Test Livescan should be performed after successfully completing all applicable performance tests listed above e The test is completed before returning the system to service e A certified sonographer should perform th
15. S Series Ultrasound System Service Manual Zi SonoSite SonoSite Inc 21919 30th Drive SE Bothell WA 98021 3904 USA Telephone 1 888 482 9449 or 1 425 951 1200 Fax 1 425 951 1201 SonoSite Ltd Alexander House 40A Wilbury Way Hitchin Herts SG4 OAP UK T 44 1462 444800 F 44 1462 444801 Caution Federal United States law restricts this device to sale by or on the order of a physician S Series SiteLink SonoCalc SonoHD SonoMB and SonoSite are registered trademarks or trademarks of SonoSite Inc DICOM is the registered trademark of the National Electrical Manufacturers Association for its standards publications relating to digital communications of medical information Non SonoSite product names may be trademarks or registered trademarks of their respective owners Protected by U S patents 5722412 5817024 5893363 6135961 6364839 6371918 6383139 6416475 6471651 6569101 6648826 6962566 7169108 D456509 D538432 Patents pending P08386 01 3 2008 Copyright 2008 by SonoSite Inc All rights reserved Contents Chapter 1 Introduction A N o o ER N EO N N 1 AN A 1 Contact IN Orma ONM sees ees seek esse erica de arai ee geed ede 1 Chapter 2 System Overview Aboutithe SYSTEM csccasncsssouscsrassonsssosssusssnasssneuvenbavassnnsonsasscensvosoa essbossunaniestascbanddensiesbddecs 3 Theory Of Operation ia cirio 3 System Specifications cccccsesccsssscssssccsssecssssccssescssnssesseccss
16. c Disturbance Characteristics Limits and Methods of Measurement The Classification for the SonoSite system SiteStand accessories and peripherals when configured together is Group 1 Class A Airborne Equipment Standards RTCA DO 160E 200 4 Radio Technical Commission for Aeronautics Environmental Conditions and Test Procedures for Airborne Equipment Section 21 0 Emission of Radio Frequency Energy Category B DICOM Standard NEMA PS 3 15 2000 Digital Imaging and Communications in Medicine DICOM Part 15 Security Profiles HIPAA Standard The Health Insurance and Portability and Accountability Act Pub L No 104 191 1996 45 CFR 160 General Administrative Requirements 45 CFR 164 Security and Privacy Chapter 2 System Overview 10 Chapter 2 System Overview Chapter 3 Troubleshooting This chapter contains information to help you correct problems with system operation and provides instructions on the proper care of the system transducer and accessories Periodic Maintenance There is no recommended periodic or preventive maintenance required for the system transducers or accessories There are no internal adjustments or alignments required There are no functions that require periodic testing or calibration Performance tests are described in Chapter 5 Performance Testing of this manual Performing maintenance activities not described in this manual may void the product warranty Local regulations may r
17. dies Figure 4 10 Mini dock Assembly Removed Chapter 4 Replacement Procedures 21 Mini dock Assembly Installation 1 Carefully align the replacement Mini dock Assembly connector to the Main PCBA Connector and push firmly to engage the connectors 2 Reinstall the three Mini dock Assembly mounting screws as shown in Figure 4 9 on page 21 Tighten the screws to 8 0 inch pounds 904 Newton meters Reconnect the P1 and P2 cable connector as shown in Figure 4 9 on page 21 Reconnect the ribbon cable as shown in Figure 4 8 on page 20 Reinstall the Superplug Assembly as described in Superplug Installation on page 18 a v a W Reinstall the Rear Cover as described in Rear Cover Installation on page 14 22 Chapter 4 Replacement Procedures SD Card Daughter card Replacement Note SD Card Daughter card replacement does not require removal of the Superplug Assembly Required Parts e P07442 SD Card Daughter Card e P09216 Copper Tape 1 x 3 5mil approximately 15 is required e P00870 Kapton Tape 1 x 1mil approximately 6 is required Kapton tape is a plastic tape used for electrical isolation e Cotton swabs Q Tips e Scissors SD Card Daughter card Removal 1 Remove the Power Supply PCBA as described in Power Supply PCBA Removal on page 19 2 Carefully remove the copper tape from the SD Card Daughter card indicated in Figure 4 11 SD Card Daughter card Copper Tape Figure 4 11 SD
18. e test e The Livescan test performed is at the discretion of the sonographer and will represent their acceptance of a successful service event e Review all saved images and verify that the images are displayed properly Chapter 5 Performance Testing Printer Test Printer Operation 1 Verify proper printer type is configured in the Connectivity setup page 1 Press the print button and verify that the printer begins to print an image After the image begins to emerge from the printer press the print button again The printer should ignore the second print command 2 Verify the proper content of the printed image Battery Charging Test Battery Charging Operation 1 Insert a battery into the system 2 Press the power key to turn the system on 3 Allow the battery to discharge The battery indicator icon on the display below the Transducer Type indicator extinguishes from left to right as the battery discharges Note The Power and Sleep delay settings in the Audio Battery setup page should be selected to Off to properly perform this test The battery may take 1 2 hours to discharge 4 Attach the AC power cord to the power connector 5 Note that the battery indicator indicates that the battery is charging The sections of the battery indicator will light sequentially from left to right as the battery charges Video Output Caution Use only the recommended video monitor or printer when verifying the video output at the video r
19. eceptacle Test Video Output 1 Attach an external video monitor to the video connector using the video cable 2 Turn on the system power and verify that the video on the external monitor matches the video on the system display If the video does not appear similar or there is no display on the external monitor see Chapter 3 Troubleshooting for troubleshooting procedures Chapter 5 Performance Testing 47 48 Chapter 5 Performance Testing Appendix A Replacement Parts List The following tables contain all the field replaceable parts for the S Series ultrasound system Quantities are one unless otherwise noted Major System Components Table 1 Major System Components Item Number Part Number Description 1 P09138 Mini dock Assembly 2 P09135 Service Assembly Main PCBA S Series Note This part does not include the transducer nest frame assembly The nest frame from the old Main PCBA should be reused unless determined to be defective Those parts must be ordered separately if needed to complete the replacement of the Main PCBA 3 PO8850 Service Assembly Power Supply 4 PO8670 Audio VO PCBA 5 PO8671 USB VO PCBA 6 PO7442 SD Card Daughter Card Note This part does not include the copper tape or the SD Cards The installed SD Cards should be reused unless determined to be defective 7 P09202 2GB SD Card not shown P09216 Copper Tape 1 x 3 5mil for SD Card Daughter card Note This part number is per inch of
20. equire electrical safety testing Contact SonoSite Technical Support for any maintenance questions Technical Bulletins Product Technical Bulletins describing known system issues are periodically placed on SonoSite com Select Resources gt Support amp Service and then follow the links to S Series support documents System and Subsystem Diagnosis This section covers basic diagnostic and troubleshooting procedures you may follow if the system does not operate properly To diagnose system failures consult the referenced diagnostic figures that follow or SonoSite Technical Support Table 3 1 Troubleshooting Subassemblies and Diagnostic Figures Subassemblies Diagnostic Figures or Table Display TBA Battery TBA Control Panel TBA System Repair The system is repairable through subassembly replacement or through replacement of parts as recommended by SonoSite in Chapter 4 Replacement Procedures Component level repair of Printed Circuit Board Assemblies is performed only at the SonoSite repair facility Replacement of board level components by unauthorized service facilities voids the SonoSite warranty Test Equipment Test equipment is not required for this troubleshooting section Troubleshooting test aids include an external monitor and a spare battery Chapter 3 Troubleshooting 11 Failure Assert Codes 12 Assert or Assert Code are software error codes that are generated by all Sonosite products when certai
21. est 46 product failures reporting 55 products returning 58 Index 59 60 Index Bi SonoSite P08386 01 LAM MA AAA
22. he distance center to center of any two pins that are 4 10 cm apart horizontally 2 Verify that the distance measured is within the tolerance listed in Table 1 3 Press the Freeze key to return the system to live 2D mode Table 1 System Measurement Accuracy Measurements Tolerance Axial Distance 2 Lateral Distance 2 Penetration Caution A referenced 7db cm phantom is required for performing penetration measurements Test Penetration 1 Adjust the system controls to obtain a clear image that shows the limits of echo penetration as shown in Table 2 2 Set the system optimization mode settings to the values shown in Table 2 3 Measure from the center of the skinline to the deepest vertical position where the scatter echoes start to break up and tissue definition is lost 4 When making penetration measurements on a phantom apply the phantom reference value and tolerance to the measurement 5 Press the Freeze key and then save the image Press the Freeze key again to return to live imaging Table 2 Imaging Performance Imaging C11x C60x ICTx HFL38 L25x L38x P21x Performance Optimization Gen Gen Gen Res Res Res Pen 2D Penetration 6 8cm 14 0 cm 6 5 cm 4 5 cm 4 3 cm 5 7 cm 21 0 cm Chapter 5 Performance Testing 45 Additional Performance Tests Color Doppler Color Test Color 1 Connect any transducer 2 Press the Color key Color should be annotated in the top left corner of the display 3 A
23. ighten the Cap Screws on the back of the Superplug Assembly and torque to 4 5 inch pounds 508 Newton meters 11Reinstall the Power Supply PCBA as described in Power Supply PCBA Installation on page 19 Caution Failure to reinstall the SD Cards in the same location from which they were removed will result in loss of patient information and may prevent the operation of any transducer Record the location of any SD Cards removed and ensure that they are reinstalled in the same location 12Reinstall the SD Card Daughter card as described in SD Card Daughter card Installation on page 25 13Reinstall the Mini dock Assembly as described in Mini dock Assembly Installation on page 22 14Reinstall the Superplug Assembly as described in Superplug Installation on page 18 15Reinstall the Rear Cover as described in Rear Cover Installation on page 14 34 Chapter 4 Replacement Procedures Other Major System Components TGC PCBA Display Backlight LCD with Mounting Inverter PCBA Frame Control Panel PCBA Figure 4 27 Other Major System Components Chapter 4 Replacement Procedures 35 LCD Replacement Required Parts e P07068 LCD 10 4 This part number is for the LCD monitor only Cables and mounting hardware are not included e P06973 Display Wire Harness optional LCD Removal 1 Disconnect the wire harness connecting the LCD and the Display Backlight Inverter PCBA 2 Remove the four LCD frame
24. in straight lines cysts are sonolucent edges are sharp and graphite particles of the phantom are mid grays Basic Operational Tests Basic System Operation Tests 1 Verify that the correct transducer name appears in the upper right corner of the system display 2 Verify proper date and time 3 Verify that the scan plane orientation mark in the image located near the skinline corresponds to element 1 on the transducer To test put your finger on the probe and run it across the transducer face Your finger touching the transducer face should appear at the orientation mark on the display image format da Verify that all controls and buttons smoothly over their full range and that the system responds properly u Verify that all of the softkeys are functional a Verify that as the Gain controls are increased and decreased there is a corresponding increase and decrease in echo intensity Chapter 5 Performance Testing 43 2D Performance Tests 2D Performance Image Quality Test 2D Performance and Image Quality 1 Adjust the position of the transducer on the phantom 2 With the array pointing down and the orientation mark to the operator s left element 1 corresponds with the left side of the array 3 Use the 2D system controls to obtain a clear image that shows both the horizontal and vertical rows of pins 4 Verify that the ultrasound image appears uniform in both the axial and lateral direction with no dropouts or i
25. m types S ICU S Nerve etc supports a unique combination of transducers C11x 5 2 MHz 11 mm curved array 6 ft 1 8 m C60x 5 2 MHz 60 mm curved array 5 5 ft 1 7 m HFL38x 13 6 MHz 25 mm linear array 5 6 ft 1 7 m ICTx 8 5 MHz 11 mm intracavitary array 5 5 ft 1 7 m L25x 13 6 MHz 25 mm linear array 7 5 ft 2 3 m 6 Chapter 2 System Overview L38x 10 5 MHz 38 mm linear array 5 5 ft 1 7 m P21x 5 1 MHz 21 mm phased array 6 ft 1 8 m Imaging Modes 2D 256 gray shades Color power Doppler CPD 256 colors Color Doppler Color 256 colors Image and Clip Storage The number of images and clips you can save varies with imaging mode and file format Accessories Hardware Software and Documentation Battery Biopsy Guide Kensington Security Cable Needle Guides Power supply SiteLink Image Manager 4 0 S Series Stand System User Guide System AC PowerCcord 10 ft 3 1 m USB Keyboard VESA Compliant Mounting Video and printer cables Cables See the S Series Ultrasound System User Guide or the S Series Stand User Guide for information on cables Peripherals Peripherals include the following medical grade conforming to the requirements of EN60601 1 and non medical grade commercial products Manufacturer s instructions accompany each peripheral System setup instructions are in the S Series Ultrasound System User Guide Instructions for using peripherals with the system are in the applicable SonoSite accessory
26. n hardware or software fault conditions exist Providing the Assert Code to the Technical Support Group may assist in quicker and more accurate fault diagnosis Hardware Assert Codes typically cannot be reset and will usually require Main PCBA replacement Many software Assert Codes can be reset and the system may recover and operate normally Handling Assert Codes 1 Record the Assert Code The Assert Code is a four or five digit number inside of parentheses on the maintenance screen Blue screen with screwdriver symbol See Figure 3 1 ess abort exception Assert Code 0x0 0 0x1 R 8 0x7e9a64 Ox7eb570 R 9 0x0 Ox7eb2dc R10 0x0 0x4 R11 0x0 Oxfc77d4 R12 Oxceb1d8 0x0 R13 0xfc776c 0x0 R14 Oxfffffff8 0x0 R15 Oxfffffff8 Figure 3 1 Maintenance Screen with Assert Code 2 Press and release the Power button to power the system down 3 Press the Power button again to power the system up e If the system powers up normally it has recovered from the fault software assert and you may use the system e If the Assert Code remains corrective action must be taken usually replacement of the main PCBA is required Contact SonoSite Technical Support for assistance and to obtain repair parts If the Power button is not functional all sources of power must be removed to allow the system to power down Le disconnect AC power and remove the battery Chapter 3 Troubleshooting Chapter 4 Replacement Procedures Caution Always
27. ntensity variations 5 Verify that the cystic structure at the focal zone is clearly differentiated from the surrounding tissue and is echo free while solid tissue with numerous echo sources appears solid 6 Press the Freeze key and then save the image Press the Freeze key again to return to live imaging Axial Measurement Accuracy 44 Note Measurements must be performed while the image is frozen Set Up Axial Measurement Accuracy 1 Acquire the image 2 Press the Freeze key 3 Press the Calipers key The caliper appears See the 5 Series Ultrasound System User Guide if necessary for caliper operation 4 Use the touchpad to position one of the calipers 5 Press the Select key button under the touchpad to fix the caliper and enable the other caliper 6 Use the touchpad to move the other caliper The results update as you move the caliper and the measurement is complete when you finish moving the calipers Press the Select key to alternate the active caliper and adjust the measurement with the touchpad Test Axial Measurement Accuracy 1 Measure the distance center to center of any two pins that are 5 12 cm apart vertically 2 Verify that the distance measured is within the tolerance listed in Table 1 on page 45 Chapter 5 Performance Testing Lateral Measurement Accuracy Set Up Lateral Measurement Accuracy Perform Set Up Axial Measurement Accuracy on page 44 Test Lateral Measurement Accuracy 1 Measure t
28. of the touchpad Select button The P08406 Snap Dome must be ordered separately or reused from the old control panel 2 Use Scotch tape to secure the Snap Dome to the center contact on the rear of the Control Panel PCBA as shown in Figure 4 32 Control Panel Snap Dome Scotch Tape Figure 4 32 Control Panel Snap Dome Installation 3 Insert the replacement Control Panel PCBA into the system enclosure 4 Reinstall the six mounting screws and torque to 5 5 inch pounds 622 Newton meters 5 Reconnect all cables 40 Chapter 4 Replacement Procedures TGC PCBA Replacement Required Parts e P07762 TGC PCBA e P07782 Encoder Knobs optional not shown e P07785 12 Pin 5 Jumper Cable optional TGC PCBA Removal Caution The connector for the TGC PCBA ribbon cable is fragile and will require replacement of the TGC PCBA if broken 1 Disconnect the cable from the TGC PCBA 2 Remove the knobs from the front of the control panel 3 Remove the three TGC PCBA screws shown in Figure 4 33 4 Remove the TGC PCBA from the system enclosure P077 LCD Mounting 07793 Screws 3x Figure 4 33 TGC PCBA TGC PCBA Installation 1 Insert the replacement TGC PCBA into the system enclosure 2 Loosely install the three screws into the TGC PCBA 3 Attach the Encoder Knobs to the front of the system enclosure This helps to properly align the TGC PCBA 4 Tighten the screws to 5 5 inch pounds 622 Newton meters 5 Reattach the cable
29. onnect the cable from the Audio I O PCBA 2 Remove the two screws that secure the Audio I O PCBA 3 Remove the Audio I O PCBA from the system enclosure Audio VO PCBA Installation 1 Install the replacement Audio I O PCBA 2 Reinstall the two screws into the Audio I O PCBA and torque to 5 5 inch pounds 622 Newton meters 3 Reattach the cable USB I O PCBA Replacement Required Parts e P08671 USB I O PCBA e P07786 I O Cable optional USB I O PCBA Removal 1 Disconnect the cable from the USB I O PCBA 2 Remove the two screws that secure the USB I O PCBA 3 Remove the USB I O PCBA from the system enclosure 28 Chapter 4 Replacement Procedures USB VO PCBA Installation 1 Insert the replacement USB I O PCBA into the system enclosure 2 Reinstall the two screws into the USB I O PCBA and torque to 5 5 inch pounds 622 Newton meters 3 Reattach the cable Chapter 4 Replacement Procedures 29 Main PCBA Replacement Required Parts e P09135 Service Assembly Main PCBA S Series e Nest Frame Assembly S Series Optional Order these parts individually as necessary P00364 Connector Interposer Qty 8 P00924 Screw Shoulder Thrust Plate Qty 4 P00353 Wear Plate P00646 Spring Thrust Plate Qty 4 P07750 Nest Frame P03834 Shield Perimeter Long Qty 2 P03833 Shield Perimeter Short Qty 2 P08200 M2 5 45x10 Socket Head Cap Screw Qty 4 Main PCBA Removal 1 Remove the Rear Cover as described in Rear Co
30. or mail to the following address SonoSite Inc Technical Support 21919 30th Drive SE Bothell Washington 98021 USA To contact SonoSite Technical Support see Contact Information on page 1 Appendix B Service Event Report 55 Service Event Report Form BSonosite Service Event Report Carrying Ultrasound into the Future Instructions on reverse Service Type check one O Out of Box Failure Parts Status check one O No parts necessary for this repair Service Event Report for your information O need parts for this repair list the parts below and attach Purchase Order For SonoSite Use Only Service Request O Warranty Service O Out of Warranty Service Order Number RMA Number Work Order Service Provider ddress P parts used below and attach Purchase Order O Will not replenish stock Please give me a RMA for the retum of the faulty parts O No parts necessary Please issue a RMA for repair at SonoSite C e _ Phone Number I Revue TO Device Description Ref Number Serial Number Name ome O ARM SHDB Version Confguato Problem Found Po Service Performed NN N __ Parts Removed Part Number Serial Number Lot Number Replaced B Tests Performed attach test data Performed By Performed By Result Pass Fail Result Pass Fail Attach additional sheets as required Page of F00019 Rev E 56 Appendix B Service Event Report Service
31. pport Contact your local representative or call USA 425 951 1330 European Service Center 44 0 1462 444 800 e mail uk service sonosite com Japan Service Center 81 3 5304 5337 e mail service jp sonosite com Chapter 1 Introduction 1 Chapter 1 Introduction Chapter 2 System Overview About the System The SonoSite S Series high resolution ultrasound system is a portable software controlled diagnostic ultrasound system using all digital architecture The system is used to acquire and display high resolution real time ultrasound data in 2D Color Power Doppler CPD and color Doppler Color or ina combination of these modes The system provides measurement capabilities for anatomical structures and fetal biometry that provide information used for clinical diagnostic purposes System features include cine review image zoom labeling biopsy measurements and calculations and image storage review printing recording capabilities The system transducer is capable of exceeding a TI or an MI of 1 0 in certain operating modes or mode combinations The system displays the current output level in terms of one of two bioeffects indices Mechanical Index MI and Thermal Index TI in accordance with the AIUM NEMA Standard for Real Time Display of Thermal and Mechanical Acoustic Output Indices on Diagnostic Ultrasound Equipment Theory of Operation The S Series ultrasound system has seven 7 major functional grou
32. ps e Transducer e Acquisition Subsystem e Processing Subsystem e Display Subsystem e Control Subsystem e User Interface Subsystem e Power Subsystem Figure 2 1 shows the relationship of the functional groups Chapter 2 System Overview 3 gt External video to monitor printer Acquisition Er Processing ae Display subsystem subsystem subsystem Video gt User interface IrDA Pc Control gt Control Bus subsystem Serial Bus wm Power subsystem Battery pack 3 Display power gt assembly Transducer isa lt _Logic power Pulser voltage Power adapter t External power Figure 2 1 SonoSite High Resolution Ultrasound System S Series Block Diagram The Transducer elements convert the pulser voltage to acoustic energy during the transmit portion of the ultrasound acquisition cycle The elements convert the acoustic echo to voltage in the receive portion of the acquisition The voltage developed on the transducer elements is sensed by the acquisition subsystem The system transducers have 64 to 192 elements The Acquisition Subsystem consists of the beamformer and interface to the transducer The beamformer controls the timing of the transmit pulses to focus the acoustic beam The beamformer amplifies the low level received echoes and controls the receive focusing The system beamformer transmits on up to 128
33. rable damage to the LCD 1 Carefully reconnect the Display Wire Harness between the bottom of the Superplug Assembly and the LCD as shown in Figure 4 6 2 Insert the Superplug Assembly into the system enclosure Use extreme caution when installing the Display Wire Harness to prevent damage to this component Figure 4 6 Display Wire Harness Installation 3 Reinstall the nine screws as shown in Superplug Assembly Screw Removal on page 16 and torque to 5 5 inch pounds 622 Newton meters 4 Reconnect the cables as shown in Figure 4 3 on page 15 5 Reinstall the Rear Cover as described in Rear Cover Installation on page 14 18 Chapter 4 Replacement Procedures Power Supply PCBA Replacement Note Power Supply PCBA replacement does not require removal of the Superplug Assembly Required Parts e P08850 Service Assembly Power Supply M Turbo S Series Power Supply PCBA Removal 1 Remove the Power Supply PCBA Shield not shown 2 Remove the seven screws as shown in Figure 4 7 3 Remove the Power Supply PCBA from the Power Supply mounting frame Screws 7x Figure 4 7 Power Supply PCBA Screws Power Supply PCBA Installation 1 Insert one screw into each corner of the replacement Power Supply PCBA 2 Place the replacement PCBA into the Power Supply mounting frame using the screws to properly align the PCBA to the connector on the Main PCBA 3 Install the remaining screws and torque the screws to 5
34. roduct name e Serial number e Description of the problem Shipping Instructions Please contact SonoSite to get a return material authorization number RMA Contact SonoSite before returning any product The shipping address for all returned products is SonoSite Inc Attn Technical Support RMA 21919 30th Drive SE Bothell Washington 98021 USA 58 Appendix B Service Event Report Index Numerics R 2D performance tests replacement parts axial measurement accuracy 44 list 49 image quality 44 ordering 54 lateral measurement accuracy 45 replacement procedures 13 penetration 45 Backlight Inverter PCBA 38 control panel PCBA 39 LCD 36 A main PCBA 30 accessories 6 mini dock assembly 20 assistance customer 1 power supply PCBA 19 SD Card Daughter card 23 TGC PCBA 28 41 B return material authorization number RMA 58 battery charging test 47 S specifications 8 storage and shipping 8 service event report 55 shipping instructions 58 system C dimensions 6 cable specifications 7 measurement accuracy 45 conventions used 1 overview 3 specifications 6 8 l image T quality verification test 46 theory of operation 3 review 46 transducer specifications 6 8 storage and shipping 8 M main PCBA failures 12 Vv monitor 6 video output tests 47 P parts list 49 performance tests 2D 44 battery 47 CPD 46 overview 43 printer 46 Velocity Color 46 video output 47 periodic maintenance 11 peripherals 7 printer t
35. s for Safety EN 60601 1 1 2001 European Norm Medical Electrical Equipment Part 1 General Requirements for Safety Section 1 1 Collateral Standard Safety Requirements for Medical Electrical Systems EN 60601 1 2 2001 European Norm Medical Electrical Equipment Part 1 2 General Requirements for Safety Collateral Standard Electromagnetic compatibility Requirements and tests EN 60601 2 37 2001 Amendment A1 2005 European Norm Particular requirements for the safety of ultrasonic medical diagnostic and monitoring equipment CAN CSA C22 2 No 601 1 M 90 Canadian Standards Association Medical ElectricalEquipment Part 1 General Requirements for Safety including CSA 601 1 Supplement 1 1994 and CSA 601 1 Amendment 2 1998 8 Chapter 2 System Overview CEVIEC 61157 1992 International Electrotechnical Commission Requirements for the Declaration of the Acoustic Output of Medical Diagnostic Ultrasonic Equipment UL 60601 1 1st Edition Underwriters Laboratories Medical Electrical Equipment Part 1 General Requirements for Safety EMC Standards Classification EN 60601 1 2 2001 European Norm Medical Electrical Equipment General Requirements for Safety Collateral Standard Electromagnetic Compatibility Requirements and Tests CISPR11 2004 International Electrotechnical Commission International Special Committee on Radio Interference Industrial Scientific and Medical ISM Radio Frequency Equipment Electromagneti
36. s used in the receive path to further refine the bandwidth used to produce the final image Digital filters are applied to the digitized received signal to limit and shape the spectral bandwidth used to generate the displayed output Biopsy The system can display a pair of biopsy guidelines that represent the anticipated path of Guidance the biopsy needle The image of an anatomical target biopsy guidelines a scan plane marker and a biopsy needle are displayed to assist in guiding the biopsy needle to the target The system also provides needle guidance for vascular access procedures For additional information see the biopsy user guides Measurement The system offers a variety of measurements and calculations specific to exam type and and transducer A list of them and author references are in the system user guide Calculation Measurement accuracy is also discussed Capabilities System Specifications This section contains system and accessory specifications and agency approvals The specifications for recommended peripherals can be found in the manufacturers instructions See the applicable SonoSite accessory user guide for information on the accessories System Dimensions Height 15 1 in 38 4 cm Width 11 6 in 29 5 cm Depth 6 1 in 15 5 cm Weight 8 35 Ibs 3 79 kg Display Dimensions Length 8 4 in 21 34 cm Height 6 3 in 16 cm Diagonal 10 4 in 26 4 cm Transducers Note Each of the S Series syste
37. sccssseccssscessuccessscsssuecssnecsesseess 6 Chapter 3 Troubleshooting PeriodicMaldtenaNce EE AE OE 11 Technical Bulletins sitiada ninia 11 System and Subsystem Diagnosis sesse sees seek eek sek eek eek gee eek eek eke 11 System Repair m Test EQUIPMENE ARE EE EE OE 11 Failure Assert Codes i ese ee ee ee ee ee ee ee ee ee ee ee ee ee ee ee ee 12 Chapter 4 Replacement Procedures A EE Ed 13 Rear Cover Removal sedes ariani eek Rd ek een eN Rek eke ee 13 Rear Cover Installation nnneonnneonnsenonssennensennnrnenessennensenestennessonessnnnsssonesenn 14 Major System Components sesse seek seek ese ese Rek ee ee eek ee ee ee eek eek ee ee Rek 14 Superplug Assembly Removal sesse sesse seek sek ese eek eeR ee eek ee eke 15 Superplug Installation En Power Supply PCBA Replacement sssssesscsssscssesscssseesssecessseessseeessseessseeesseeesseeees 19 Mini dock Assembly Replacement sesse sesse ese eek eek Geek ee eek ee 20 SD Card Daughter card Replacement cssssecssscsssecssessssesssccsscesaserssecsuseeseeesscess 23 Audio VO PCBA Replacement unensenseensssennsennnsssonnssennsssennssennsenenssennssnennne 28 USB I O PCBA Replacement a Main PCBA Replacement c sssssssssssscsssccssccssecssssessecseecsssssssecsscsssessnscenscessessaceeseesses Other Major System Components uses essens seke ee Rek ee ee ee 35 LED Re pla Cement EE tiae 36 Display Backlight Inverter PCBA Replacement sesssssssecs
38. secssescssscsesecsserseees 38 Control Panel PCBA Replacement TGC PCBA Replacement nennen Chapter 5 Performance Testing ed EE rari Test Equipment a Set Up Performance Tests ccccssssccsssscsssssssssssssscssssscssscssusccsssccssuscssnsccsssccssuecessseessees 43 Breteleldrisiel ME serian 43 2D Performance Tests iese RR eke se Gee eens ede De ees eke 44 Additional Performance Tests c sssssssesssssssessssccssccsssssscssasesseecsuscessecsscesscsesccenseesees 46 Appendix A Replacement Parts List Major System Components sesse seek seek ee ee eek ee ee ee eek eek ee ee Rek 49 Other System Components esse sesse ese ee eek ee GER Gee eek ee Geek ee 50 Miscellaneous System Components Fan Housing i Enclosure Assembly 3 Transducer Nest Frame Assembly unesssensssenssssensssennssennnssennssennnssennsssnnnseennneen 54 Ordering Replacement Part seeks sek sek eek eek ee ee eek ee Geek ee 54 Appendix B Service Event Report Service Event Report Form sssini 56 Service Event Report Instructions esse seer ese ee ee ee ee eek Ge ee eek ee ee 57 Returning Products to SonoSite u sseenseennsseonessennssennessennnssnnessenunsennessennsssnnenten 58 I RR EE 59 Zi SonoSite Chapter 1 Introduction Before servicing the S Series ultrasound system please read this manual The information applies only to the SonoSite S Series ultrasound system product manufactured after December 7 2007
39. shown in Figure 4 16 Caution Improper installation of the SD Card Daughter card will cause all or part of the internal image storage memory to be unrecognized by the system ry 1 AD La SD Card Daughter card Alignment Pins 9 POND 9170 thd Figure 4 16 SD Card Daughter card Alignment 26 Chapter 4 Replacement Procedures 13Install the daughter card screws ensuring the proper location of the longer screw as shown in Figure 4 12 on page 24 Torque the screws to 5 5 inch pounds 622 Newton meters 14Fold the copper strip installed in Step 8 over the top of the SD Card Daughter card as shown in Figure 4 17 15Install a second strip of 1 x 5 self adhesive copper tape over the SD Card Daughter card on the edge closest to the Power Supply Frame as show in Figure 4 17 Figure 4 17 Copper Tape Installation 2nd Strip 16Install a third strip of 1 x 5 self adhesive copper tape over the other two strips as shown in Figure 4 18 Figure 4 18 Copper Tape Installation 3rd Strip Chapter 4 Replacement Procedures 27 17 Activate the adhesive on the copper strips by rubbing the entire surface of the copper tape using a cotton swab Q Tip as shown in Figure 4 19 Rub the entire surface of the copper tape to ensure proper adhesion Figure 4 19 Activating Copper Tape Adhesive Audio VO PCBA Replacement Required Parts e P08670 Audio I O PCBA e P07786 I O Cable optional Audio VO PCBA Removal 1 Disc
40. sitive and negative of the blood flow echoes Often to provide spatial orientation the full color blood flow cross section is overlaid on top of the gray scale cross section of soft tissue structure 2D echo For each pixel in the overlay the decision of whether to display VCD gray scale echo information or a blended combination isbasedon the relative strength of echoes from the soft tissue structures and from the red blood cells A high pass filter wall filter is used to remove the signals from stationary or slowly moving structures Tissue motion is discriminated from blood flow by assuming that blood is moving faster than the surrounding tissue although additional parameters may also be used to enhance the discrimination The remaining signal after wall filtering may be averaged over time persistence to present a steady state image of blood flow distribution Variance information may also be displayed to provide information when large variance is observed in the velocity information In CPD a real time two dimensional cross section of blood flow is displayed The 2D cross section may be presented as a rectangle parallelogram trapezoid sector or a full circle depending on the particular transducer used The 2D cross section is presented as a full color display with various colors being used to represent the power in blood flow echoes Often to provide spatial orientation the full color blood flow cross section is overlaid on top
41. stalled using the alignment pins to ensure proper transducer operation gt These alignment features must be properly aligned or the Nest Frame Assembly will not sit flat on the Main PCBA Figure 4 23 Nest Frame Alignment 32 Chapter 4 Replacement Procedures 4 Rotate the Superplug Assembly on edge as shown in Figure 4 24 This allows the Nest Frame Assembly to be mated to the Main PCBA without the Nest Frame interposers falling out 5 Seat the Nest Frame Assembly firmly against the Main PCBA and hold in place to install the retaining screws Figure 4 24 Installing Nest Frame 6 Loosely reinstall the four 2 5mm cap screws as shown in Figure 4 25 2 5mm Socket Head Cap Screws 4x Figure 4 25 Nest Frame Cap Screws Chapter 4 Replacement Procedures 33 7 Loosely install the five remaining screws in the Main PCBA as indicated in Figure 4 26 Caution Failure to properly align the Main PCBA as indicated in the following steps will prevent transducers and the battery from properly attaching to the system 8 With all retaining screws loosely installed move the Main PCBA on the Superplug Assembly to the upper right corner as shown in Figure 4 26 Move the Main PCBA in this gt direction as far as it will travel Loosely install five screws Figure 4 26 Install Remaining Screw 9 Tighten the Phillips head screws on the top of the Main PCBA and torque to 5 5 inch pounds 622 Newton meters 10T
42. sure as shown in Figure 4 30 3 Carefully remove the Backlight Inverter PCBA from the enclosure P08086 Backlight Inverter Mounting Screws 2x P02172 Figure 4 30 Backlight Inverter Mounting Screws Display Backlight Inverter PCBA Installation 1 Insert the replacement Backlight Inverter PCBA into the system enclosure 2 Reinstall the two screws that mount the Backlight Inverter PCBA and torque to 5 5 inch pounds 622 Newton meters 3 Reconnect the cables 38 Chapter 4 Replacement Procedures Control Panel PCBA Replacement Required Parts e P07686 S Series Control Panel PCBA e P08406 Snap Dome e PO2308 12 Pin 3 Jumper Cable optional e P07796 24 Pin 4 Jumper Cable optional Control Panel PCBA Removal Caution The connectors for the Control Panel PCBA ribbon cables are fragile and will require replacement of the Control Panel PCBA if broken 1 Disconnect all cables from the Control Panel PCBA 2 Remove the six mounting screws as shown in Figure 4 31 3 Remove the Control Panel PCBA from the system enclosure P2308 P02308 P07796 ey darsi seen Bi sonosire POTEAT A Control Panel Mounting Screws 6x Figure 4 31 Control Panel PCBA Chapter 4 Replacement Procedures 39 Control Panel PCBA Installation 1 Access the rear of the replacement Control Panel PCBA The replacement Control Panel PCBA does not include the P08406 Snap Dome required for proper operation
43. the failed product Lot Number if applicable the Lot Number from the device identification label ARM SHDB Version the software level of the failed device Typically found on the system information screen Configuration for configurable devices the optional features enabled Event Description e A description of the problem in the words of the user Typically what the user reports to the repair facility Diagnosis e A description of what the repair technician found Include a list of the suspect parts Service Performed e A description of the work performed to repair the system Typically only completed if it is repaired from stock repair parts Parts Removed e Part Name the name of the failed suspect part to be replaced e Part Number the part number of the failed suspect part Serial Number the serial number from the failed suspect part Lot Number the lot number if applicable Rev the revision of the failed suspect part if available Replaced By the person replacing the part Parts Installed e The same information as the Parts Removed except from the parts installed if work has already been performed If you are waiting for parts to be ordered leave this section blank Tests Performed e The results of any testing performed if testing has already been performed Appendix B Service Event Report 57 Returning Products to SonoSite You will be asked to provide the following information e Contact name and phone number e P
44. use correct ESD procedures ESD damage is cumulative and may not be noticeable at first Initial ESD symptoms may be slightly degraded performance or image quality Required Tools e 1 Phillips screwdriver e 1 Flat Blade screwdriver e 2mm Allen Key e Torque screwdriver 2 0 10 0 inch pounds 0 23 1 1 Newton meter e Scissors Cotton swabs Q Tips e Anti static mat e Wrist grounding strap Rear Cover Removal Removal of the Rear Cover is required to access all other system components 1 Remove the battery from the system 2 Remove the seven screws from the Rear Cover as shown in Figure 4 1 BWSonosite S Series Ultrasound System Screws 7x Battery removed Figure 4 1 Rear Cover Removal Chapter 4 Replacement Procedures 13 Rear Cover Installation 1 Insert the top of the Rear Cover under the top cap and press down to mate with the Front Enclosure 2 Install the seven screws removed from the Rear Cover and torque to 5 5 inch pounds 3 Install the battery Major System Components All of the components shown below including the frame they are mounted on are called the Superplug Assembly The Superplug Assembly cannot be ordered but is referenced throughout these instructions Removal of the Superplug Assembly is required to replace many of the other system components Mini dock Assembly SD Card Daughter Card Shown without Copper Tape Q AM ZO 202104 USB I O PCBA Power Supply PCBA Main PCBA
45. ver Removal on page 13 30 2 Remove the Superplug Assembly as described in Superplug Assembly Removal on page 15 3 Remove the Power Supply PCBA as described in Power Supply PCBA Removal on page 19 4 Remove the Mini dock Assembly as described in Mini dock Assembly Removal on page 20 5 Remove the SD Card Daughter card as described in SD Card Daughter card Removal on page 23 6 Remove the seven screws as shown in Figure 4 20 Screws 7x Figure 4 20 Main PCBA Screw Removal Chapter 4 Replacement Procedures 7 Turn the Superplug Assembly over to expose the Nest Frame Cap Screws as shown in Figure 4 21 8 Remove the 4 Socket Head Cap Screw as shown in Figure 4 21 This releases the Nest Frame and will allow the Main PCBA to be removed from the Superplug Assembly 2 5mm Socket Head Cap Screws 4x Figure 4 21 Nest Frame Assembly Socket Head Cap Screws 9 Remove the Main PCBA from the Superplug Assembly Chapter 4 Replacement Procedures 31 Main PCBA Installation 1 Set the replacement Main PCBA onto the Superplug Assembly frame Refer to Figure 4 22 for correct orientation of the Main PCBA 2 Loosely install two Main PCBA screws in the locations shown in Figure 4 22 Loosely install two screws Figure 4 22 Main PCBA Installation 3 Observe the alignment features of the Main PCBA and the Nest Frame Assembly as shown in Figure 4 23 The Nest Frame Assembly must be properly in
46. ystem provides the system power and protects the hardware from destructive and or unsafe conditions by detecting failures in the system through hardware and software monitors Detection of a fault results in disabling of the pulser supply and signaling of an error to the Control Group The power subsystem includes the battery pack and battery charging electronics Description of Operating Modes 2D Mode Color Doppler Color Color Power Doppler CPD 2D mode is a two dimensional image of the amplitude of the echo signal It is used for location and measurement of anatomical structures and for spatial orientation during operation of other modes In 2D a two dimensional cross section of a 3 dimensional soft tissue structure such as the heart is displayed in real time Ultrasound echoes of different intensities are mapped to different gray scale or color values in the display The outline of the 2D cross section may be a rectangle parallelogram trapezoid sector or a full circle depending on the particular transducer used 2D mode can be used in combination with any other modes In color Doppler a real time two dimensional cross section of blood flow is displayed The 2D cross section may be presented as a rectangle parallelogram trapezoid sector or a full circle depending on the particular transducer used The 2D cross section is presented as a full color display with various colors being used to represent the velocity both po
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