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electric three wheel service vehicle

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1. Fig 6 Combina o de trav o e acelerador liga o da chave Ref Fig 5 on page 3 Puxe o bot o e ligue as luzes ANTES DE ENTRAR NA VIATURA 1 Verificar press o dos pneus 2 Verificar fugas l quidas 3 Ter a certeza que tudo est bem segura Se a viatura tiver um carregador abordo desligue a corda de da tomada e e arrume apropriadamente antes de movimentar a viatura Conduzir a viatura O uso impr prio da viatura pode resul CAUTION tar num decrescimento da sua presta o ou estrago da mesma Leia e perceba bem os seguintes avisos antes de tentar conduzir a viatura Owner s Manual and Service Guide ELECTRIC THREE WHEEL SERVICE VEHICLE Read all of manual to become thoroughly familiar with this vehicle Pay particular attention to all Notes Cautions and Warnings Para reduzir a possibili NENA NONE aade de ferimento ou morte resultante da per da de controlo da viatura os seguintes avisos devem ser tidos em conta Conduzir a viatura velocidade que as condi es do solo permitirem Considerar o terreno a movi menta o o estado de tempo que afectam o solo e a capacidade de controlo da viatura Ter cuidado extra e velocidade reduzida quando estiver a conduzir em solos pobres tais como a lama relva molhada granizo etc Evitar chuva extremamente forte Evitar conduzir depressa ao descer colinas Uma s bita paragem ou mudan a de direc o pode resultar em perda do controlo Ut
2. o P N 25587 G01 e Limpador Biodegr davel que limpa a sujidade mais pesada e dif cil ao corroer a gordura P N 75507 G01 e Pack m ltiplo de Valor pack incluindo 118 ml aerossol latas de Protector de Baterias Pene trant Lubricante Lubrificante Branco de Lithium e Limpador de Carborador P N 75508 G01 Reboque Para prevenir ferimento a AWARNINGA qualquer ocupante da viatura ter a certeza de que a viatura e os seus componentes est o bem seguros ao reboque N o estar na viatura enquanto rebocada Verificar sempre que a viatura e os seus componentes est o devidamente seguros antes da reboca o A capacidade de carga do reboque deve exceder o peso Owner s Manual and Service Guide ELECTRIC THREE WHEEL SERVICE VEHICLE Read all of manual to become thoroughly familiar with this vehicle da viatura ver especifica es gerais para saber peso da viatura Segurar bem a viatura ao reboque HARDWARE Periodicamente a viatura deve ser inspeccionada para ver as coisas desapertadas Estes devem ser apertados de acordo com as especifica es da tabela da Turque Ref Fig 13 on page 11 Ter cuidado ao apertar e ver o manual de servi o e repara o t cnica ESPECIFICA ES DE TURQUE Pay particular attention to all Notes Cautions and Warnings Geralmente duas grades de hardware s o usadas na viatura Grade 5 hardware pode ser identificada pelas 3 marcas de tem na cabe a Hardware n o marcado
3. 026 Above 80 F 27 C scale on the float 150 66 4 Add or subtract four points 004 to the reading for every 10 F 6 C the electrolyte temperature is 60 024 above or below 80 F 27 C Adjust the reading to 022 Electrolyte temperature conform with the electrolyte temperature e g if the of ee 90 F 32 C reading indicates a specific gravity of 1 250 and the 49 cote Hydrometer reading 1 250 electrolyte temperature is 90 F 32 C add four 4 014 1 250 004 1 254 points 004 to the 1 250 which gives a corrected 43 012 corrected specific gravity 010 008 006 004 EXAMPLE 1 002 0 002 004 EXAMPLE 2 006 008 010 012 Electrolyte Temperature 014 Below 80 F 27 C 016 018 020 Electrolyte temperature 022 70 F 21 C 024 Hydrometer reading 1 250 026 1 250 004 1 246 028 corrected specific gravity reading of 1 254 Similarly if the temperature was 70 F 21 C subtract four points 004 from the 1 250 to give a corrected reading of 1 246 Ref Fig 22 on page 20 5 Test each cell and note the readings corrected to 80 F or 27 C A variation of fifty points between any two cell readings example 1 250 1 200 indicates a problem with the low reading cell s 38 32 27 As a battery ages the specific gravity of the electrolyte will decrease at full charge This is not a reason to replace
4. Reference appropriate local electrical code and charger manu facturer recommendations for AC power requirements Fig 2 Charger Installation few seconds and observe ammeter on charger to make sure it moves indicating that charger is charging The charger will automatically start a few seconds after plug insertion The charger will automatically stop when batteries are fully charged and the DC plug can be removed to permit use of the vehicle NOTE Looping the DC cord through the steering wheel when charging serves as a good reminder to store the cord out of the way when finished with charging The DC plug can be damaged by driving over or catching the cord on the vehicle when driving away To prevent a physical A WARNING A hazard that could result in an electrical shock or electrocution be sure that the charger plug is not damaged and is inserted into a grounded receptacle The power AC cord is equipped with a grounded plug do not attempt to pull out cut or bend the ground post To disconnect charger before the charging cycle is com pleted disconnect the AC cord from the AC outlet first and then disconnect the DC cord from the vehicle The charging DC cord is equipped with a polarized con nector which fits into a matching receptacle on the vehi cle The power AC cord is equipped with a ground plug do not attempt to pull out cut or bend the ground plug If vehicle is to be charged with a non Original NO
5. before attempting to operate the vehicle To prevent personal AWARNING A injury or death observe the following When vehicle is to be left unattended release ped al completely move direction selector to neutral turn key to OFF position and remove key Drive vehicle only as fast as terrain and safety considerations allow Consider the terrain and traffic conditions Consider environmental factors which effect the terrain and the ability to control the vehicle Avoid driving fast down hill Sudden stops or change of direction may result in a loss of control Use service brake to control speed when traveling down an incline Use extra care and reduced speed when driving on poor surfaces such as loose dirt wet grass gravel etc All travel should be directly up or down hills Use extra care when driving the vehicle across an incline Stay in designated areas and avoid steep slopes Use the parking brake whenever the vehicle is parked Keep feet legs hands and arms inside vehicle at all times Avoid extremely rough terrain Check area behind the vehicle before operating in reverse Make sure the direction selector is in correct posi tion before attempting to start the vehicle Slow down before and during turns All turns should be executed at reduced speed Always bring vehicle to a complete stop before shifting the direction selector See GENERAL SPECIFICATIONS for standard vehicle load and oc
6. 2 Stability 4 2 1 Experience has shown that this vehicle which complies with this standard is stable when properly operated and when operated in accordance with specific safety rules and practices established to meet actual operating terrain and conditions However improper operation faulty maintenance or poor housekeeping may contribute to a condition of instability and defeat the purpose of the standard Some of the conditions which may affect stability are failure of the user to follow safety practices also ground and floor conditions grade speed loading the operation of the carrier with improper loads battery weight dynamic and static forces and the judgement exercised by the carrier operator a The user shall train carrier operators to adhere strictly to the operating instructions stated in this Stan dard b The user shall survey specific operating conditions and environment and establish and train carrier opera tors to comply with additional specific safety practices 4 3 Nameplates Markings Capacity and Modifica tions 4 3 1 The user shall maintain in a legible condition all nameplates warnings and instructions which are supplied by the manufacturer 4 3 2 The user shall not perform any modification or addition which affects capacity or safe operation or make any change not in accordance with the owner s Owner s Manual and Service Guide manual without the manufacturer s prior written authori za
7. Dir CtlOM SCl Ctr 2csscicnastacedscaateutendsseeconeeasasdundansectessaestsddeesatanruaseaade cade cuts ceseiteaedttade casi soarcad quedesbeasetsezesdecasteaternshee 3 otate of Charge Meter ainia abs ca 3 Ho r Meter ar A a EENT TEE a e Sa AA 3 Hi E 3 Accelerator and Brake Combination csscccsssscssessccessessseessecssncossevecsssouenessusseessoeceasevosesscesoneceseesseeenssetsoseesees 4 Fig 6 Combination Accelerator and Brake Pedal ooonncociconidinininnnnconicinncccnaninana crono na rn rana nan cana n nr arcano na cnn 4 Headlights and Tallo ii a a ri dad acacia voices 4 BEFORE ENTERING VEHICLE ooooocccccccononnncnnnononcnnnnonnnnnnnnnonnonnnnonnnnnnnnnnnnnnn REE a rr A 4 OPERATING a AAA RANE cos ds maat E AALOE OF AENA ARONA PAEA AER PANEAS AT OEE vd ab aaa evedvbaens 4 STARTING THE VEHICLE korenr a a 5 COASTING oi A A el eneeas 5 SERVICING THE ELECTRIC VEHICLE cooocccccconocnnccononnnoncccnnnnnnnccnnnnnnnnccnnnnnnnnccnnnn rn nrrnnnnrnnnrannnnnss 5 TOWING cinc dando 6 HIRTING THE VEHIGUE sorio da AAA AA da ad O LEE 6 Fig 7 Lifting the Vehicle a AAA AA is 6 ROUTINE MAINTENANCE ruir E AAEE EAER E EER R ES 7 Fig 8 Lubrication POINTS a aeaa a epea aate ee sas cia dino dede one aiii ines E idb aai TAE a Eeg oaie 7 REAR AXLE ui a ene aided ke cian ceed acdc a e E a a he E OSTA NE aes 7 E A NA 7 Fig 9 Rear Axle Lubricant Check and Fill oioooinconinininicnanacacicnncananacnc cana rac narrar noe 8 BRAKES ita di A a a E e a
8. O UTILIZADOR 4 PRATICAS DE SEGURAN A SGERAL 4 1 Introdu o 4 1 1 Como outras maquinas estes veiculos podem causar les es se forem usados impr priamente ou mal mantidos Parte Il cont m pr ticas aplic veis na opera o destes veiculos Antes da opera o o utilizador deve estabelecer mais praticas seguras que possam ser requeridas para uma opera o segura 4 2 Estabilidade 4 2 1 A experiencia tem demonstado que este veic ulo est vel quam utilizado de forma apropriada e de acordo com regras especificas e pr ticas estabelecidas para ser utilizado no terreno e condi es Por m a uti liza o impr ria manuten o impr ria ou falta de cui dade podem contribuir para a instabilidade e pode prejudicar o desempenho do standard Algumas das ccoisas que podem afectar a estabilidade s o a falha por parte do utilizador em seguir pr ticas seguras assim como as condi es do solo a velocidade a carga a opera o do veiculo com cargas impr prias o peso da bateria dimanicas e for as estatisticas e as deci es tomadas pelo mesmo a O utilizador deve treinar opera es com o veiculo para melhorar a especificade das manobras que esta o neste Standard b O utilizador deve pesquisar a zona especifica onde utilizar o veiculo e estabelecer regrars e estudar bem o espa o de modo a praticar opera ies seguras 4 3 Plaquetas Marcas Capacidade e Modifica es 4 3 1 O utilizador deve manter
9. PRECAU ES e AVI SOS estar atento que arranjar um veiculo requer engen hos mecanicos e sensibilidade para os estragos e perigos que d i podem resultar O arranjo impr rio do veiculo pode estragar o mesmo ou deix lo impr priopa ra ser utilizado As postagens das baterias e acess rios relacionados cont m residuos Lavar as m oes depois do arranjo OS MENSAGENS DE NOTA DE CUIDADO E DE AVISO S O COMPLEMENTADOS NO INTERIOR DA CONTRACAPA MANUAL DE UTILIZADOR E GUIA DE SERVI O VIATURA DE SERVI O DE TR S RODAS ELECTRICO VIATURAS E Z GO INDUSTRIAL 640 CUSHMAN STOCK CHASER TEXTRON Golf Turf amp Specialty Products Reserva o direito de poder fazer altera es de modelos sem obriga o de fazer essas modifica es em unidades previamente produzidos e vendidos e a informa o aqui contida est sujeita a mudan a sem aviso nem notifica o TEXTRON Golf Turf amp Specialty Products n o se responsabiliza por erros neste manual ou por estragos que estejam na origem da utiliza o do material ditado neste manual Servi o de atendimento ao cliente nos Estados Unidos TELEFONE 1 800 241 5855 FAX 1 800 448 8124 Fora dos Estados Unidos TELEFONE 010 1 706 798 4311 FAX 010 1 706 771 4609 TEXTRON GOLF TURF amp SPECIALTY PRODUCTS P O BOX 388 AUGUSTA GEORGIA USA 30903 0388 Manual do Propriet rio Page i NOTA Para obter uma garantia limitada aplic vel viatura ligar ou escrever a um Distribuidor uma emp
10. Prestar aten o particular ao g s natural g s propano e aquecedores de gua a g s Antes de cada viatura ser posta em opera o reco mendado que os equipamentos listados no in cio deste manual sejam verificados Ref Fif 1 pagina 1 SERVICE OPERATION Batteries Charge batteries Backrest Remove protective plastic covering Brakes Tires Check air pressure see SPECIFICATIONS Check operation and adjust if necessary Fig 1 Servi o inicial de manual Carregador abordo O carregador abordo ligado directamente s baterias apenas necessitando de ser ligados a uma ficha de 15 amp AC Quando a carga estiver completa colocar a corda apropriadamente debaixo do painel de instru mento Instala o de carregador port til se equi pado Para evitar sobreaqueci P AAIEN mento que pode causar danos graves ao carre gador e crias possibilidade de chama n o cobrir as abstrac es de ar Carregadores port teis devem ser colocadas numa plataforma acima do ch o ou de uma forma que o m ximo de ar poss vel circule entre o ch o e o carregador Carregadores port teis s o enviados com a viatura Antes de operar a viatura ou carregar a bateria os carre gadores devem ser removidos e colocados numa plata forma acima do ch o para permitir que o ar circule por baixo do carregador Se o carregador for utilizado num local descoberto a protec o contra o sol e a chova devem ser providenc
11. battery caps are tightly installed The correct cleaning technique is to spray the top and sides of the batteries with a solution of sodium bicarbon ate baking soda and water This solution is best applied with a garden type sprayer equipped with a non metallic spray wand The solution should consist of 1 4 cup 60 ml of sodium bicarbonate baking soda mixed with 1 1 2 gallons 6 liters of clear water Ref Fig 18 on page 16 In addition to the batteries special attention should be paid to metallic components adjacent to the batteries which should also be sprayed with the sodium bicarbon ate baking soda solution Allow the solution to sit for at least three minutes use a soft bristle brush or cloth to wipe the tops of the batteries Page 16 1 1 2 gallons 6 liters Clear Water 1 4 Cup 60 ml Sodium Bicarbonate N Baking Soda Non Metalic Y Wand 2 gallon 7 5 liter Garden Sprayer Fig 18 Preparing Acid Neutralizing Solution in order to remove any residue that could cause the self discharge of the battery Rinse the entire area with low pressure clear water All of the items required for com plete battery cleaning and watering are contained in the Battery Maintenance Kit Cleaning should take place once a month or more often under extreme conditions Battery Replacement Remove battery hold downs and cables Lift out batteries with a commercially available lifting device If the batt
12. cable from the vehicle batteries when not charging As with all electric vehicles the batteries must be checked and recharged as required or at a minimum of 30 day intervals Refer to the Prolonged Storage section within the BATTERIES AND CHARGING section of this manual Page ii Owner s Manual and Service Guide TABLE OF CONTENTS SAFETY usina tects Qua uted A ld AG SU Inside Covers NOTES ua da sad ii SAFETY INFORMATION escri pa iria PA dada dada V BEFORE INITIAL USE iria cas E E Staats ana E AD S 1 Fig 1 Initial Service Chall isos miannan orare sf Ena eat sb er erai Di drna neo iraa annie iae ieee 1 On Board Charger sia ataritan a ct baaada 1 Portable Charger Installation if equipped oonnonicnnnnicnononaccnnonacinnnnnn nana no non cc nono nono rn nn cnica nara rre rar rancia 1 Fig 2 Charger Installation cetonas de ed ion Rai PUTA a isa fia ada 2 Lift Out Battery Trays if equipped insara ins arraina aai a aaa pa aia iiae Eaa eA Eaa ar aaeain 2 Fig 3 Charger Distribution Harness ssssssssusreerrrsraennssnnsenarannnnsrsensunraneanndanennnaantunranorucraetannaaoennsaenrnnaae 3 SERIAL PLATE LOCATION senecio E R R E oda 3 Fig 4 Serial Plate Location peepee ae a ae nan ci Ea ele dae SR dba aaea aaae Tap Ea Ees 3 CONTROLS AND METERS sisscccevisscnceccvessccctecesssaccedutssaccccuvssaceceudusdacccceutasvacceuvusuaccdevesuadacedutaaas 3 Key SWILCN siii A o dida nets 3 Fig 5 Controls and MOTOS viii A A A ad 3
13. cen tered operate with extra caution 5 6 2 Handle only loads within the capacity of the carrier as specified on the nameplate 5 6 3 Handle loads exceeding the dimensions used to establish carrier capacity with extra caution Stability and maneuverability may be adversely affected 5 7 Operator Care of Personnel and Burden Carriers 5 7 1 At the beginning of each shift during which the carrier will be used the operator shall check the carrier condition and inspect the tires warning devices lights battery s speed and directional controllers brakes and steering mechanism If the carrier is found to be in need of repair or in any way unsafe the matter shall be reported immediately to the designated authority and the carrier shall not be operated until it has been restored to safe operating condition 5 7 2 If during operation the carrier becomes unsafe in any way the matter shall be reported immediately to the designated authority and the carrier shall not be operated until it has been restored to safe operating con dition 5 7 3 Do not make repairs or adjustments unless specifically authorized to do so 5 7 4 The engine shall be stopped and the operator shall leave the carrier while refueling 5 7 5 Spillage of oil or fuel shall be carefully and completely absorbed or evaporated and fuel tank cap replaced before starting engine 5 7 6 Do not operate a carrier with a leak in the fuel system or battery s 5 7 7 D
14. de explos o da bateria estas devem ser cobertas para prevenir a possibili dade de terminais que podem resultar em explos o Coloca o de baterias terminais e outros acess rios relacionados cont m l quidos nocivos Lavar as m os depois de arranjo Desligar a chave e todos os acess rios de modo a retirar carga el ctrica das baterias Para aceder aos tabuleiros da bateria o conv s deve ser retirado A viatura o total de quatro baterias separadas em tabuleiros direita e esquerda contendo duas cada Desligur os dois conec tores de bateria dos receptores montados na viatura Use um levantador com o m nimo de 70 kg Este deve possuir um gancho e uma corrente ou cabo para preve nir a possibilidade de terminais de bateria ou conectores expostos Como precau o cobra as baterias para pre venir a possibilidade de encurtar ternimais de bateria e conectores Cada tabuleiro tem um ponto de levanta mento para ser apanhado Levante apenas um de cada vez e leve ao ch o A parte esquerda do conv s est cortada para NOTE permitir que a parte esquerda do tabuleiro da bateria se abstenha de perda de liquido Instale os tabuleiros de baterias carregadas ligue o cabo largo da bateria e substitua o deco Owner s Manual and Service Guide ELECTRIC THREE WHEEL SERVICE VEHICLE Read all of manual to become thoroughly familiar with this vehicle Pay particular attention to all Notes Cautions and Warnings Ligue o carregado
15. dirt and foreign matter ACCELERATOR Y Check for smooth movement DIRECTION SELECTOR Y Check attachment tighten if required STEERING AND LINKAGES Y Check for excessive play tightness of all hardware and bent or loose components REAR AXLE Y Check for oil leakage add lubricant SAE 30 oil as required QUARTERLY 50 HOURS includes items listed in previous tables amp the following FRONT FORK Y Check for damage to axle and loose or missing hardware CHARGER RECEPTACLE Spray with P N 27934 G02 FRONT WHEEL ALIGNMENT Check for unusual tire wear align if required Check for bent binding linkage rods SERVICE BRAKE Check for damage or wear SSIS Fig 14 Periodic Service Schedule Page 12 Owner s Manual and Service Guide ELECTRIC THREE WHEEL SERVICE VEHICLE Read all of manual to become thoroughly familiar with this vehicle Pay particular attention to all Notes Cautions and Warnings SEMI ANNUAL 125 HOURS includes items listed in previous tables amp the following DIRECTION SELECTOR Y Check for wear and smooth movement lubricate shaft with light oil if required SERVICE BRAKES 4 Clean and adjust 599 Technician s Repair and servico yanya Y Check brake shoe linings see Technician s Repair and Service Manual BODY 4 Clean body components and wax all painted surfaces STEERING AND LINKAGES 4 Lubricate use wheel bearing grease ANNUAL 250 300 HOURS includes items listed
16. e um sinal de que a bateria est a morrer 2 Desenhe o maximo de quantidade de electrolyte noie hidrometro para permitir a flotua o livre sem con tacto com o topo ou o baixo do cilindro 3 Segurar no hirdrometro numa posi o vertical ao Page 19 ELECTRIC THREE WHEEL SERVICE VEHICLE Read all of manual to become thoroughly familiar with this vehicle Pay particular attention to all Notes Cautions and Warnings nivel do olho e anote o que vir onde o electrolyte 5 Teste cada cecula e anote as leituras corrigidas para estiver 27 C A varia o de cinquanta pondos antre duas leuturas exemplo 1 250 1 200 indica um problema 4 Adicione ou subtraia quatro pontos 004 leitura for com a leitura baixa da celula s cada 6 C a temperatura do electrolyte superior a Com o envelhecer de uma bateria a graviadade especi 27 C Adjuste a leitura para confirmar com a tem fica do electrolyte vai descrescendo Isto n o raz o peratura do electrolyte ex se a leitura indicar uma para substituir uma bateria uma vez se as celulas estiv especifica gravidade de 1 250 e a temperatura do erem dentro dos ciquanta pontos uns dos outros electrolyte for 32 C adicione quatro pontos 004 Uma vez que o hidrometro est em resposta a uma via aos 1 250 o que d uma once leitura de 1 254 O tura que est a exibir um problema o veiculo deve ser mesmo se a temperatura foi 21 C subtraia quatro recarregado e o teste r
17. es da Inclina o reriereraranenaenras 23 Fig 24 Di metro de Rota o da Viatura e Intersec o ooociiciconicncinnonicionanccnonancnnncncn rre 24 Page iv Owner s Manual and Service Guide SAFETY INFORMATION Este manual foi feito para assistir o utilizador na manuten o do ve culo de acordo com os procedimentos desenvolvi dos pelo fabricador Apoio a estes procedimentos de ac o fornecendo ajuda que ajudar a fornecer o melhor desem penho do produto Para reduzir a possibilidade deferimento pessoal ou causar danos a propriedade os seguintes cuidados devem ser cuidadosamente tomados em conta GERAL Muitos ve culos s o utilizados para uma grande variedade de tarefa para al m dos quais foi originalmente produzido para fazer Da imposs vel antecipar e avisar tudo o que possa acontecer e todas as circunst ncias que podem ocorrer Nenhum aviso pode tomar o lugar o senso comum e prudente da boa condu o O bom senso comum e prud ncia na condu o fazem mais por evitar acidentes e ferimentos do que propriamente os sinais de aviso e as instru es dadas O fabricador sugere fortemente que o utilizador leia este manual todo pre stando aten o em especial para as PRECAIU ES e os AVISOS ainda recomendado que os empregados e out ros operados sejam encorajados a fazer o mesmo Se tiver alguma d vida contacte o seu representativo ou escreva para a morada atr s da capa desta publica o Attention Product Se
18. especifica a medi o de um liquido que comparado vaselina A linha de base agua que assinada ao numero de 1 000 A concentra o de acido sulf rico a agua numa bateria de um acrte de golf de 1 280 o que significa que a electrolyte pesa 1 280 vais vezes o mesmo volume de agua um bateria completa mente carregada a 1 275 1 280 enquanto descarre gada ler uma abrag ncia de 1 140 N o fa a um teste hidriometrico a uma bateria NOTE que tenha sido acabado de ser enchido com agua A bateria deve ter sido pelo menos uma vez carregada e Owner s Manual and Service Guide Cylinder Add to Float Reading Subtract from Float Reading Thermometer Fig 20 Hidrometro descarregada para permitir que a agua se misture com o elec trolyte A temperatura do electrolyte importante uma vez que a leitura do hidrometro deve ser corrigida 27 C Hidrometros de muito boa qualidade s o equipados com um termometro interno que medir a temperatura do electrolyte e incluir a conversao para a escala de leit ura importante reconhecer que a temperatura do lelectrolyte significativamente diferente do ambiente se a viatura tiver sido utilizada Utilizar um hidrometro 1 Desenhe electrolyte no hidrometro varias vezes para permitir que o termometro se ajuste temperatura do electrolyte e anote a leitura Examine a cor do elec trolyte Uma colora o castanha ou cinzenta indica um problema com a bateriai
19. estragadas Ter sempre um hist rico das manuten es feitas viatura Page vi Owner s Manual and Service Guide SAFETY INFORMATION VENTILA O O g s hidrog nio causado na carga das baterias e explosivo em concentra es t o baixas como 4 Porque o hidrog nio mais leve que o ar ele vai concentrar se nos tectos de edif cios que necessitem ventila o Cinco trocas de ar por hora s o consideradas o m nimo Nunca carregar uma viatura numa zona sujeita a chamas ou fric o Ter aten o particular ao g s natural ou g as propano aquecedores etc Utilizar sempre um circuito dedicado para cada carregador de bateria N o permitir que outras aplica es sejam pos tas dentro na bateria durante o carregamento do mesmo Carregadores devem ser instalados e utilizados de acordo com as recomenda es do fabricador ou os c digos el ctri cos aquele que seja mais restritivo e rigoroso Owner s Manual and Service Guide Page vii SAFETY INFORMATION Notes Page viii Owner s Manual and Service Guide INFORMA O DE SEGURAN A Ler todo o manual para ficar a conhecer integralmente o ve culo Prestar particular aten o s mensagens de Nota de Cuidado e de Aviso GENERAL O texto seguinte contem como recomendado pela parte II do ASME ANSI B56 8 1988 E Z GO fortes compenen tes desta especifica o PARTE II PARA
20. ferimento ou morte Manuten o da Bateria Lista de ferramentas Qty Required Rancha Vii dai 1 Guardador de Bateria nener reret renere 1 Hidr metro innana aaka iaai 1 Kite de Bateria de manuten o P N 25587 G01 1 A cada carregamento Para reduzir a possibili AWARNING A dade de fogo nunca car regar um carregador a uma viatura que n o est a ser vigiada O sobre carre gamento pode causar danos s baterias da viatura resultar em sobreaquecimento O carregador deve ser visto depois de 24 horas e desligado depois do carregamento estar completo Antes de mudar as baterias inspeccionar o sistema de bateria todo para ver se h sujidade Carregar baterias todos os dias depois de utiliza o N vel de Electrolyte e gua O n vel correcto de electrolyte 13 mm sobre as placas de cada c lula Ref Fig 15 on page 15 Este n vel deixar aproximadamente 6 10 mm de espa o entre a electrolyte e o tubo de ventila o Owner s Manual and Service Guide Page 14 ELECTRIC THREE WHEEL SERVICE VEHICLE Read all of manual to become thoroughly familiar with this vehicle Pay particular attention to all Notes Cautions and Warnings Vent Cap Expansion Space 1 4 to 3 8 Gas Vent 6 to 10 mm Vent y 4 1 2 13 mm Electrolyte level should be at least 1 2 13 mm above the plates and 1 4 to 3 8 6 to 10 mm below v
21. footrest See detail S View from underside of vehicle Fig 7 Lifting the Vehicle Owner s Manual and Service Guide ELECTRIC THREE WHEEL SERVICE VEHICLE Read all of manual to become thoroughly familiar with this vehicle Pay particular attention to all Notes Cautions and Warnings To remove a wheel or the front axle loosen the hardware and turn the front wheel to the position indicated Ref Fig 7 on page 6 Position a jack in the location indicated and carefully raise the front of the vehicle Position the jack stands as shown Use care not to place the jack or stands where they could interfere with wiring or linkages Slowly lower the jack and test the stability of the vehicle To raise the rear of the vehicle first raise the front of the vehicle as previously described and support on jack stands Then position the jack in the position shown at the rear of the vehicle Carefully raise the rear of the vehicle with the jack and place two jack stands in the position shown Slowly lower the jack and check that the vehicle is securely supported by the jack stands before proceeding Lower the vehicle by reversing the lifting sequence Steering with steering wheel and ROUTINE MAINTENANCE cover removed for clarity This vehicle will give years of satisfactory service provid ing it receives reg
22. he still must have controls neutralized and the parking brake s set to prevent movement 5 4 5 Maintain a safe distance from the edge of ramps and platforms 5 4 6 Use only approved carriers in hazardous loca tions as defined in the appropriate safety standards 5 4 7 Report all accidents involving personnel building structures and equipment 5 4 8 Operators shall not add to or modify the car rier Owner s Manual and Service Guide SAFETY INFORMATION Read all of manual to become thoroughly familiar with this vehicle Pay particular attention to all Notes Cautions and Warnings 5 4 9 Carriers shall not be parked or left unattended such that they block or obstruct fire aisles access to stairways or fire equipment 5 5 Traveling 5 5 1 Observe all traffic regulations including autho rized speed limits Under normal traffic conditions keep to the right Maintain a safe distance based on speed of travel from a carrier or vehicle ahead and keep the car rier under control at all times 5 5 2 Yield the right of way to pedestrians ambu lances fire trucks or other carriers or vehicles in emer gency situations 5 5 3 Do not pass another carrier or vehicle travel ing in the same direction at intersections blind spots or at other dangerous locations 5 5 4 Keep a clear view of the path of travel observe other traffic and personnel and maintain a safe clearance 5 5 5 Slow down or stop as conditions dicta
23. is a device to indicate the vehicle is ready to run in reverse The motor stops and the brake is applied when the toe of the pedal is completely released To stop the vehicle more quickly press the heel of the pedal To avoid component damage the vehi CAUTION cle must be brought to a complete stop before shifting the direction selector Do not hold vehicle on hill by using accelerator and motor Leav ing motor in a stalled condition for more than 3 4 seconds will cause permanent damage to motor COASTING To prevent injury or FI ZNAINIINEY Y death resulting from coasting at above recom mended speeds limit speed with service brake On steep hills it is possible for vehicles to coast at faster than normal speeds that may be encountered on a flat surface To prevent loss of vehicle control speeds should be limited to no more than the maximum speed on level ground see GENERAL SPECIFICATIONS Limit speed by releasing the toe of the pedal and applying pressure to the heel of the pedal Severe damage to the drive train components due to excessive speed may result from driving the vehicle above specified speed Damage caused by excessive speed may cause a loss of control is costly is considered abuse and will not be covered under warranty SERVICING THE ELECTRIC VEHICLE To prevent severe injury AWARNING A or death resulting from improper servicing tech niques observe the following Warnings Do not attempt any type of
24. lubricating film prevents corrosion by adhering to wet or dry surfaces and displaces moisture sealing against future moisture return P N 75503 G01 Multi purpose Cleaner and Degreaser that con tains natural environmentally safe solvents P N 75504 G01 e Multi purpose Hand Cleaner is an industrial strength cleaner containing no harsh solvents yet gently lifts grease off hands May be used with or without water P N 75505 G01 Battery Cleaner that promotes easy non violent neutralization of battery acids and battery acid crystals The resulting sodium salts are water sol uble and easily washed away P N 75506 G01 Battery Maintenance Kit for complete battery cleaning and watering with battery maintenance instructions P N 25587 G01 Biodegradable Cleaner that cleans the toughest dirt and heavy soils by breaking down grease to be easily wiped or rinsed away P N 75507 G01 e Multi purpose Value Pack sampler package including 4 ounce 118 ml aerosol cans of Battery Protector Penetrant Lubricant White Lithium Grease and Carburetor and Choke Cleaner P N 75508 G01 Owner s Manual and Service Guide ELECTRIC THREE WHEEL SERVICE VEHICLE Read all of manual to become thoroughly familiar with this vehicle Pay particular attention to all Notes Cautions and Warnings TRAILERING To prevent personal inju A WARNING A ry to occupants of other highway vehicles be sure that the vehicle and contents are adequate
25. releases stored chemical energy in the form of electrical energy The chemical reaction takes place faster in warm conditions and slower in cold conditions Temperature is important when conducting tests on a battery and test results must be corrected to compensate for temperature differences As a battery ages it still performs adequately except that its capacity is diminished Capacity describes the time that a battery can continue to provide its design amperes from a full charge A battery has a maximum life therefore good mainte nance is designed to maximize the available life and reduce the factors that can reduce the life of the battery BATTERY MAINTENANCE Tool List Qty Required Insulated Wrench 9 16 ooccccccncccnicccnnncnnnnnnonononinnnnonons 1 Battery CAM ici dd dentate 1 Hydro meten nian or 1 Battery maintenance kit P N 25587 GO1 1 At Each Charging Cycle To reduce the possibility INESIS IV of fire never attach a battery charger to a vehi cle that is to be unattended beyond the normal charg ing cycle Overcharging could cause damage to the vehicle batteries and result in extreme overheating Owner s Manual and Service Guide ELECTRIC THREE WHEEL SERVICE VEHICLE Read all of manual to become thoroughly familiar with this vehicle Pay particular attention to all Notes Cautions and Warnings The charger should be checked after 24 hours and unplugged after the charge cycle is complete
26. servicing operations before reading and understanding all notes cau tions and warnings in this manual Page 5 ELECTRIC THREE WHEEL SERVICE VEHICLE Read all of manual to become thoroughly familiar with this vehicle Pay particular attention to all Notes Cautions and Warnings Any servicing requiring adjustments to be made to the powertrain while the motor is running must be made with the entire vehicle raised Wear eye protection when working on the vehicle In particular use care 5 when working around batteries or using solvents or compressed air To reduce the possibility of causing an electrical arc which could result in a battery explosion turn off all electrical loads from the batteries before removing any heavy gauge battery wires To prevent the possibility of motor disintegration never operate vehicle at full throttle for more than 4 5 seconds while vehicle is in a no load condi tion Battery posts terminals and related accessories contain lead and lead compounds Wash hands after handling It is in the best interest of both vehicle owner and servic ing dealer to carefully follow the procedures recom mended in this manual Adequate preventative maintenance applied at regular intervals is the best guarantee for keeping the vehicle both dependable and economical A A TOWING This vehicle is not P AAIEN designed to be towed It is recommended that this vehicle be moved by placing the
27. veiculo se estiver zona area inclinada 5 4 4 Um veiculo considera se sem supervisao quando o condutor estiver certa de 7 6 metros ou mais afastado do memso ou quando o cundutor deixa o veic ulo e n o o consegue ver Quando o condutor estiver menos de 7 6 metros afastado do veiculo u ainda con seguir ter vis o do mesmo ele deve ter os controlos neutralizados e os trav es ligados de modo a prevenir movimento 5 4 5 Manter uma distancia segura de rampas e de plataformas 5 4 6 Utilizar veiculos apropriados em sitios perigo sos como definido nas condi es apropriadas pela seguran a 5 4 7 Reportar todos os acidentes envolvendo pes soas edificios e quipamentos Manual do Propriet rio INFORMA O DE SEGURAN A Ler todo o manual para ficar a conhecer integralmente o ve culo Prestar particular aten o s mensagens de Nota de Cuidado e de Aviso 5 5 14 Para virar reduzir velocidade para ajudar na estabilidade depois virar suavemente 5 5 Carregar cargas 5 6 1 Carregar apenas cargas est veis e seguras Quando ao carregar cargas que n o se podem centrar ter extra cuidado 5 6 2 Carregar apenas cargas que estajam na capacidade do veiculo como indicado na matricula do mesmo 5 6 3 Cargas que excedam a capacidade m xima com extra cuidado A estabilidade e movimenta o do veiculo podem ser afectados 5 6 Cuidados do Operador do veiculo 5 7 1 No come o de cada turno em que ser uti lizado o ve
28. 6 8 Nm torque Protect the battery terminals and battery wire terminals with a commercially available protective coating t Front of Vehicle RED to Fuse inside Console BLK to BL to BL to Charger ESC Cone Solenoid t Front of Vehicle with Lift Out Battery Tray Connector Connector Fig 19 Battery Connections Owner s Manual and Service Guide Prolonged Storage Battery charger and controller must be CAUTION disconnected since they will contribute to the premature discharge of batteries Other electronic devices may need to be disconnected During periods of storage the batteries will need atten tion to keep them maintained and prevent discharge In high temperatures the chemical reaction is faster while low temperatures cause the chemical reaction to slow down A vehicle that is stored at 90 F 32 C will lose 002 of specific gravity each day If a fully charged battery has a specific gravity of 1 275 and the battery is allowed to sit unused it will become partially discharged When it reaches 1 240 which it will do in less than twenty days it should be recharged If a battery is left in a discharged state sulfating takes place on and within the plates This condition is not reversible and will cause permanent damage to the battery In order to prevent damage the battery should be recharged A hydrometer can be used to determine the specific gravity and there fore the state of charge of a ba
29. 8 O 4 75 108 149 271 434 80 110 200 320 Fig 13 Torque Specifications Owner s Manual and Service Guide Page 11 ELECTRIC THREE WHEEL SERVICE VEHICLE Read all of manual to become thoroughly familiar with this vehicle Pay particular attention to all Notes Cautions and Warnings PERIODIC SERVICE SCHEDULE Y Check Clean Adjust etc A Replace NOTE Some maintenance items must be serviced more frequently on vehicles used under severe driving conditions DAILY BODY 4 Clean body components as required REVERSE WARNING DEVICE Y Check operation when direction selector is in reverse TIRES Y Examine for cuts excessive wear and pressure See GENERAL SPECIFICATIONS WHEELS Y Check for bent rims missing or loose lug nuts BATTERIES Recharge to full state of charge after each day s use CHARGER RECEPTACLE Y Inspect connector system at each charge MONTHLY 20 HOURS includes items listed in previous table amp the following 4 Clean batteries amp terminals with 1 4 cup 60 ml baking soda to 1 1 2 gallons 6 liters BATTERIES water solution rinse with clear water Y Check charge condition and all connections SERVICE BRAKE Y Check blake performance smooth operation Adjust if required WIRING Y Check all wiring for loose connections and broken missing insulation CHARGER RECEPTACLE 4 Clean connections keep receptacles free of
30. A Textron Company CUSHVIAIN A Textron Company OWNER S MANUAL AND SERVICE GUIDE MANUAL DE PROPRIETARIO E GUIA DE SERVI O ELECTRIC POWERED THREE WHEEL SERVICE VEHICLE Ve culos el ctricos de servi o a tr s rodas STARTING MODEL YEAR 2001 Come o do modelo do ano 2001 SAFETY Read and understand all labels located on the vehicle For any questions on any of the information contact a represen tative for clarification Always replace any damaged or missing labels On steep hills it is possible for vehicles to coast at greater than normal speeds encountered on a flat surface To pre vent loss of vehicle control and possible serious injury speeds should be limited to no more than the maximum speed on level ground See vehicle specification Limit speed by applying the service brake Catastrophic damage to the drive train components due to excessive speed may result from driving the vehicle above specified speed Damage caused by excessive speed may cause a loss of vehicle control is costly is considered abuse and will not be covered under warranty If the vehicle is to be used in a commercial environment signs similar to the ones illustrated should be used to warn of situations that could result in an unsafe condition BATTERIES AND RELATED PARTS CONTAIN LEAD BATTERY WARNING WARNING WARNING WARNING Battery posts terminals and related accessories contain lead and lead compounds chem
31. A viatura que guardada a 32 C perder 002 de gravidade espec fica cada dia Se uma bateria completamente carregada tiver a gravidade espec fica de 1 275 e a bateria deixada assentar enquanto n o usada ficar parcialmente descarregada Quando chegar aos 1 240 que chegar em menos de vinte dias deve ser recarregada Se uma bateria for deixada descarregada o consumo das plaquetas ser causado Esta condi o n o revers vel e causar danos permanentes bateria Para prevenir danos a bateria deve ser carregada O hidr metro pode ser usado para determinar a gravidade espec fica e da o estado de carga da bateria Owner s Manual and Service Guide ELECTRIC THREE WHEEL SERVICE VEHICLE Read all of manual to become thoroughly familiar with this vehicle Pay particular attention to all Notes Cautions and Warnings Front of Vehicle RED to Fuse inside Console BLK to BL to WHT to BL to Charger ESC Charger Solenoid t Front of Vehicle with Lift Out Battery Tray Connector Connector Fig 18 Battery Connections Durante o inverno a bateria deve ser completamente carregada para prevenir a possibilidade de congela mento Ref Fig 19 on page 17 Uma bateria completa mente carregada n o congelar em temperaturas acima dos 60 C Apesar da reac o qu mica ser mais lenta em temperaturas frias a bateria deve ser completa mente carregada e desligada de qualquer circuito que pos
32. AND METERS The controls and meters on the vehicle consist of e key switch e direction selector lever e state of charge meter e hour meter e horn e combination accelerator and brake pedal e headlights and taillight Key Switch Located on the instrument panel the key switch enables the basic electrical system of the vehicle to be turned on and off by turning the key Ref Fig 5 on page 3 Owner s Manual and Service Guide a N Horn Hour Button Meter Direction State of Selector Charge Meter Ligh D ei Fig 5 Controls and Meters Key Switch To prevent inadvertent operation of the vehicle when left unattended the key should be turned to the OFF posi tion and removed If the vehicle i ui with manufacturer NOTE the vehicle is eq pped anufaciure installed custom accessories some accesso ries remain operational with the key switch in the OFF position Direction Selector The direction selector is located on the instrument panel Ref Fig 5 on page 3 This lever permits the selection of forward F neutral N or reverse R It should be left in N when the vehicle is unattended To prevent component damage the CAUTION vehicle must be completely stopped before moving the direction selector State of Charge Meter Located on the instrument panel the state of charge meter indicates the amount of usable power in the batter ies Ref Fig 5 on page 3 Hou
33. Before charging the batteries inspect all plugs recepta cles of the battery charging system for dirt or debris Charge the batteries after each days use Monthly e Inspect all wiring for fraying loose terminations corrosion or deterioration of insulation Check that the electrolyte level is correct and add suitable water as required e Clean the batteries and wire terminations Electrolyte Level and Water The correct level of the electrolyte is 1 2 13 mm above the plates in each cell Ref Fig 15 on page 15 Vent Cap Expansion Space 1 4 to 3 8 Gas Vent 6 to 10 mm Vent 1 2 13 mm Electrolyte level should be at least 1 2 13 mm above the plates and 1 4 to 3 8 6 to 10 mm below vent Plates Fig 15 Correct Electrolyte Level This level will leave approximately 1 4 3 8 6 10 mm of space between the electrolyte and the vent tube The electrolyte level is important since any portion of the plates exposed to air will be ruined beyond repair Of equal importance is too much water which will result in electrolyte being forced out of the battery due to gassing and the increase in volume of the electrolyte that results from the charging cycle Do not overfill batteries The charging CAUTION cycle will expel electrolyte and result in component damage A battery being charged will gas with the majority of the gassing taking place at the end o
34. Grade 2 Ref Fig 12 on page 11 Grade 2 Grade 5 Fig 12 Bolt Grades ALL TORQUE FIGURES A Unless otherwise noted in text tighten all hardware in accordance with this chart This chart specifies lubricated torque figures Fasteners that are plated or lubricated when installed are considered wet and require approximately 80 of the torque required for dry fasteners RE IN FT LBS Nm BOLT SIZE 1 4 5 16 3 8 7 16 1 2 j 9 16 5 8 3 4 7 8 8 15 24 35 4 pee 6 11 CO 3 47 55 75 130 125 75 102 176 169 13 23 35 55 6 ita BD 6 a 5 80 110 200 320 108 149 271 434 Fig 13 Turque especifica oes Owner s Manual and Service Guide Page 11 ELECTRIC THREE WHEEL SERVICE VEHICLE Read all of manual to become thoroughly familiar with this vehicle Pay particular attention to all Notes Cautions and Warnings Calend rio periodico de servi o Y Verificar Limpar Substituir etc NOTE Algumas manuten es devem ser feitas mais nas viaturas que s o usadas em condi es mais exigentes Diariamente CORPO 4 Limpar componentes do corpo REVERTER SINAIS DE AVISO Y Ver quando a opera o do seleccionador de direc o e estiver em marcha atr s PNEUS Y Examinar para cortes press o excessiva Ver especifica es gerais RODAS Y Ver coisas desapertadas BATERIAS 4 Recarregar ao maximo depois do uso di rio CAREGADORES Y Inspecc
35. ING ici is eg ae hao eect None CAPACITY Operator TOTAL LOAD CAPACITY 1000 Ibs 454 kg including operator accessories amp cargo SPEED iss sas Aelia 9 mph 15 kph CHASSIS state eee eee Welded tubular steel powder coated Durashield VEHICLE PROTECTION None BODA Bolt on diamond pattern body panels with Durashield Industrial Yellow powder coat paint STANDARD COLOR S Industrial Yellow LOAD BED 29 74 cm W x 48 122 cm L LOAD BED FEATURES Removable for powertrain access LIGHTING HORN Standard Rear brake light horn TIRES Standard 4 80 x 8 Industrial Load Range B TIRE PRESSURE verii ao iaus iet eiea oea 60 psi 415 kPa WEIGHT without batteries ooooonnccinnccinnnnnncccnoccnnancncnnos 490 Ibs 225 kg OPERATING CONTROLS amp INSTRUMENTATION Removable key deadman accelerator control direction selector audible reverse warning BATTERY CHARGER n da Total Charge Ill on board 24 V 120 VAC fully automatic line compensating 21 amp DC output at 24 volts 6 5 amps input 60 Hz UL recognized CSA certified OPTIONS ACCESSORIES Audible forward motion indicator Batteries 145 minute 250 amp hour Y 20 hour discharge rate Beacon light Bolt on 4 step ladder Bolt on 6 step ladder includes counterweight Differential scuff guard E hitch Front counterweight Galvaniz
36. ONS ACCESSORIES lienee eeren Audible forward motion indicator Batteries 145 minute 250 amp hour 20 hour discharge rate Beacon light Bolt on 4 step ladder Bolt on 6 step ladder includes counterweight Differential scuff guard E hitch Front counterweight Galvanized steel cargo deck Headlights and taillight Hour meter Lift out battery tray with batteries Lift out battery tray with batteries 145 minute 250 amp hour 20 hour discharge rate Lift out battery tray without batteries Paint color custom Pintle hitch Stainless steel cargo deck State of Charge meter LED Tires 4 80 x 8 6 ply rated Industrial Load Range B Foam Filled Total Charge III portable 24 V 120 VAC fully automatic line compensating 21 amp DC output at 24 volts 6 5 amps input 60 Hz UL listed CSA certified Tubular steel side rails UL aprovado EE classifi o Esfecifica es sujeitas a mudan a sem aviso Page 22 Manual do Propriet rio CARACTER STICAS GERAIS ry 78 in 198 cm t 122 or 22 5 in i cm 7cm sem 4 5 in 13 cm 98 in 248 cm 48 in 122 cm m 77 5 in 197 cm gt 84 in 213 cm gt RECOMMENDED MAXIMUM RAMP GRADE RECOMMENDED MAXIMUM SIDE TILT 25 or 14 MAXIMUM 25 or 14 MAXIMUM Fig 23 Dimen es do veiculo e especifica es da incinac o Manual do Propriet rio Page 23 CARACTER STICA
37. S GERAIS TURNING CLEARANCE DIAMETER 142 cm INTERSECTING AISLE CLEARANCE Fig 24 Como a viragem do veiculo deve ser efectuado Page 24 Manual do Propriet rio Leia e compreenda estes avisos antes de ten tar operar a viatura Para prevenir ferimentos A AVISO A ou morte ter em conta Quando a viatura estiver para ser deixada sozinha deixar o pedal comple tamente deixa la em neutro desligar a chave e remove la Conduzir viatura de acordo com as velocidades seguras de cada rea e terreno Considerar sem pre o terreno e a movimenta o Considerar fac tos ambientais factores que afectam o solo e o controlo da viatura Evitar conduzir depressa nas descidas Paragens e viragens repentinas podem resultar na perda de controlo da viatura Utilizar o trav o de servi o para controlar a velocidade em zonas de inclina o Ter cuidado extra e diminuir a velocidade quando conduzir em superf cies pouco favor veis sujos molhados pouco fixos etc Todas as viagens devem ser directamente para cima ou baixo em reas montanhosas Ter cuidado extra quando estiver a conduzir em zonas de inclina o Ficar em reas designadas e evitar zonas muito inclinadas Utilizar sempre o trav o de estaciona mento quando estcionar Manter p s pernas m os e bra os dentro da via tura a toda hora Evitar terreno extremamente duro Verificar zona de tr s da viatura antes de fazer marcha atr s C
38. SO INICIAL Ler perceber e cumprir a etiqueta de seguran a que est no painel de instrumento A viatura foi modelada para ser operada em f bricas ou armaz ns em ch os semi suaves e em estradas e rampas Perceber bem a viatura o seu equipamento e como se usa de forma segura Apesar da viatura ter sido feita para providenciar seguran a durante a opera o manter um bom desempenho depende tamb m em grande parte do utilizador Baterias da viatura devem ser completamente carrega das antes do uso inicial G s de hidrog nio AWARNING A gerado naturalmente por parte do acido vindo da troca de baterias A concentra o de 4 deste g s explosiva e pode causar ferimentos ou morte A mudan a de baterias deve ser feita num local adequa do e bem ventilado m nimo de 5 trocas de ar por hora Para reduzir o risco de explos o de bateria que pode resultar em ferimento nunca fumar perto das baterias nem fazer a troca num local prop cio a chamas ou num local com equipamento el ctrico que possa causar curto circuito Owner s Manual and Service Guide O g s de hidrog nio gerado pela troca de baterias e explosivo em concentra es t o baixas como os 4 Porque este g s mais leve do que o ar ele vai concen trar se nos tectos dos edificios que necessitem ventila o adequada Cinco trocas de ar por hora consideradas o m nimo pedido Nunca carregar uma bateria num local sujeito a chamas ou fric o
39. TE Equipment Manufacturer OEM charger refer to the instructions supplied with the charger Page 2 Lift Out Battery Trays if equipped The vehicle may be equipped with lift out battery trays Lift out battery trays permit the vehicle to operate on one set of batteries while another set is charging Before separating the INIA WN battery connector always turn off any elec trical accessories or options Breaking a live circuit will result in an electrical arc that could cause a bat tery explosion Be sure that any hoist used to remove batteries has a working rating that exceeds the weight of the batter ies and battery tray The hoist must be capable of lift ing the battery tray without allowing the batteries to tip To eliminate the possibility of battery explosion bat teries must be covered to prevent the possibility of shorting live battery terminals which could result in an explosion Battery posts terminals and related accessories con tain lead and lead compounds Wash hands after han dling Turn the key and any accessories to the OFF position in order to remove any electrical load from the batteries To gain access to the battery trays the cargo deck must be removed The vehicle has a total of four batteries sep arated into a left and right side tray containing two batter ies each Unplug the two large battery wire connectors from the receptacles mounted on the vehicle frame Use a hoist with a minimum
40. a eta ina Aaa Ad EE AAA EA iii 15 Cleaning Batteries sscesvcdsAcesesssceseateasoscensessieeststoacnsuctscteduiscussdupnaebuctnantaduscauatnsttcopaeth sacfeadeecbonnseaesttheaddesTaostiesass 16 Fig 17 Automatic Watering Gun oooiinninninniccininoninnicanncann rca 16 Fig 18 Preparing Acid Neutralizing Solution Battery Replacement icon iia A A A A irda a waaah 16 Fig 19 Battery CONNCCHONS iii AA AAA 17 Prolonged Storage Fig 20 Freezing Point of Electrolyte cccsscccssssessccssccsosscssssecssessesesscsssccessesevsssstesssssssssstsncosesssesessssooes 17 EA E NS 18 AG Voltao viii A E pia 18 TROUBLESHOOTING cocos a Ae a ias 19 A cessunsa sis veets A caga dE dE Ba eo and RENO a sata durant anos deus ad SANS Cana PR a Vav senha 19 Fig 21 Hydrometer Using A AYCrOMO ter sivni n Stud coat e e eaae aTa AO eaen EA Ea AEE eave sviiiedl wesc sata 19 Fig 22 Hydrometer Temperature Correction oonncciccnonionncinnncnocanarannccan arrancan anna enn nani 20 GENERAL SPECIFICATIONS v5 38 vias Gail eae ea ee ere 21 ELECTRIC POWERED THREE WHEEL SERVICE VEHICLE cece cece aaa 22 Fig 23 Vehicle Dimensions and Incline Specificati0NS oooninncnnnnnicicnicinnecnerncccnnacannrcanara narra nora nino 23 Fig 24 Vehicle Turning Clearance Diameter and Intersecting Aisle Clearance sses 24 Page iv Owner s Manual and Service Guide SAFETY INFORMATION This manual has been designed to assist the owner operator in maintaining the vehicle in ac
41. a iia 8 Test Method it A AAA AAA 8 Fig 10 Periodic Brake Performance TeSt oooinoiincinnininninnnononanocinnarnrnanan arc nara no ronca enn craneo 8 TIRES ia o aa ge Td 9 Tire Repaif Hngen reen O 9 Wheel Installation xiii ta 9 Fig TA Wheel staa O a aa aea cia aa aan Sb val dadas anus SeA E EAA an a ha A SUR TED nada Ni PR VA a dera TEIA DNS 9 LIGHT BULB REPLACEMENT ine E E aa na nanar rrnnrnnrnrinnnnns 10 CARE AND CLEANING OF THE VEHICLE o occcocoocccccnononcnnncnonnnnncnnnnnnnnnncnnnnnnnnccnnnr nn nn cnnnnnnnnccnnns 10 VEHICLE CARE PRODUCTS cosita dic 10 TRAIERING it Ane iin ttt Sika A A e ad A E isa ia 11 Owner s Manual and Service Guide Page iii TABLE OF CONTENTS HARDWARE social ia il ra da a BRO hd ee 11 AAA AAA ONO 11 TORQUE SPECIFICATIONS con ee 11 Fig 13 Torque Specifications Wi a dada 11 PERIODIC SERVICE SCHEDULE nccccocinononccnnnncnnnannnnnnnnnnnnn nn nr nr rra Fig 14 Periodic Service Schedule BATTERIES AND CHARGING cita ope 14 A NT O ONO 14 BATTERY aa 14 BATTERY MAINTENANCE cui at da TE A aca 14 AUE ACh Charging Cycles ssecesccateeveitesenadeenchcutteustaqascsncdeecaanshasanshasbaedixaasedoansteosecesbebadscasectuatelascesctstatedeaprosgtusseas 14 Monthly cir ii A aia 15 Electrolyte Level ANd Water ricino da 15 Fig 15 Correct Electrolyte Level ccs ciniccsescenccsscesecetateceotecesetesccelesseateesssseabedeleassncsenteseivededevecascetertioeseds 15 Fig 16 Water Purity Tabl seis canic
42. ador e as seguintes pr ticas a Uma manuten o agendada lubrifica o e inspec o do sistema deve ser cumprido b Somente pessoas qualificadas poder o manter reparar ajustar e inspeccionar os veiculos c Antes de qualquer especie de repara o ou manute o devem se seguir as recomenda es do fab ricador para a imobiliza o do veiculo d Bloquiar o chassis antes de trabalhar debaixo dele e Antes de desconectar qualquer parte do sistema de oleo de gasolina ou diesil do veiculo revericar se a v lvula est fechada e ligar o motor at o consumo do veiculo acabe e o motor desligue f Antes de desligar qualquer parte do sistema LP do motor a veiculos a g s fechar a v lvula do cilindro do g s LP at este esgotar e o motor desligue g A opera o para verifica o do desempenho do veiculo deve ser feita numa aera autorizada e segura para o mesmo h Before commencing operation of the carrier follow the manufacturer s instructions and recommended pro cedures i Evitar fogos e ter sempre extintores no local de tra balho N o utilizar chama para verificar o nivel de derra me se o veiculo estiver com buracos N o utilizar liqui dos de limpeza que sejam flam veis Ventilar bem a area de trabalho k Utilizar os cilindros de g s LP com cuidado Danos fisicos a compomentes do veiculo podem enfraquecer o motor e faz lo inseguro para utilizac o Trav es volantes velo
43. anges per hour To reduce the chance of battery explosion that could result in severe injury or death never smoke around or charge batteries in an area that has open flame or electrical equipment that could cause an electrical are Hydrogen gas is generated in the charging cycle of bat teries and is explosive in concentrations as low as 4 Because hydrogen gas is lighter than air it will collect in the ceiling of buildings necessitating proper ventilation Owner s Manual and Service Guide Five air exchanges per hour is considered the minimum requirement Never charge a vehicle in an area that is subject to flame or spark Pay particular attention to natural gas or pro pane gas water heaters and furnaces Before a new vehicle is put into operation it is recom mended that the items listed in the INITIAL SERVICE CHART be performed Ref Fig 1 on page 1 SERVICE OPERATION Batteries Charge batteries Backrest Remove protective plastic covering Brakes Check operation and adjust if necessary Tires Check air pressure see SPECIFICATIONS Fig 1 Initial Service Chart On Board Charger The on board charger is wired directly to the batteries only requiring it be plugged into a dedicated 15 amp AC outlet to be operational When charge cycle is complete replace cord in appropriate area under instrument panel Portable Charger Installation if equipped To prevent overheating AWARNING A th
44. anificada quando esta for pisada ou enrolada ao conduzir Para prevenir um perigo fisico A WARNING A que possa resultar em choque el ctrico verificar que o carr egador n o est danificado e esta bem ligado ao receptor A energia AC corda equipada com uma ficha n o tente cortar puxar ou dobrar a ficha Para desligar o carregador antes do processo estar con clu do desliguem a corda ACT da sa da AC primeiro e depois desligue a corda DC da viatura A corda DC de carregamento equipada por um conec tor polarizado que cabe dentro de muitos receptores da viatura Page 2 A energia AC corda equipada com uma ficha n o tente cort la pux la ou dobr la Se a viatura for para ser carregada com um NO PE se TE produto n o original do fabricador ler as instru es do produto Levantar os tabuleiros da bateria se equi pado A viatura pode estar equipada com tabuleiros de bateria que sa am Isto permite que a viatura opere numa bate ria enquanto as outras est o a ser carregadas Antes de separar o WIEN UNE MW conector de bateria des ligar sempre acess rios el ctricos ou op es Criar um circuito pode resultar em um curto circuito ou numa explos o da bateria Verificar que qualquer levantamento utilizado para a remo o das baterias tenha capacidade de conseguir suportar o peso das baterias Deve ser capaz de levantar as baterias sem as deixar tombar Para eliminar a possibilidade
45. are maintained in good operating condi tion 4 9 2 The user shall determine if operating condi tions require the carrier to be equipped with additional sound producing and or visual devices and be responsi ble for providing and maintaining such devices in accor dance with the manufacturer s recommendations 5 OPERATING SAFETY RULES AND PRACTICES 5 1 Personnel and Burden Carrier Operator Qualifications 5 1 1 Only persons who are trained in the proper operation of the carrier shall be authorized to operate the carrier Operators shall be qualified as to visual auditory physical and mental ability to safely operate the equip ment according to Section 5 and all other applicable parts of this Standard 5 2 Personnel and Burden Carrier Operators Training 5 2 1 The user shall conduct an operators training program 5 2 2 Successful completion of the operators train ing program shall be required by the user before opera tion of the carrier The program shall be presented in its entirety to all new operators and not condensed for those claiming previous experience 5 2 3 The user should include in the operators train ing program the following a instructional material provided by the manufac Page x turer b emphasis on safety of passengers material loads carrier operator and other employees c general safety rules contained within this Standard and the additional specific rules determined by the u
46. artes da frente da viatura Usar sempre corrente extra como precau o caso haja uma complica o Para remover as rodas ou o eixo de rodas desaperte o hardware e rode o pneu da frente como indicado Ref Fig 7 on page 7 Posicione o macaco no local indicado e cuidadosamente levante a parte frontal da viatura Ter cuidado para ver se n o coloca o macaco onde ele possa interferir com liga es ou possa fazer furos nos dep sitos Lentamente baixe o macaco e teste a estabili dade da viatura Para levantar a parte de tr s da viatura primeiro levante a parte frontal da viatura como descrito anteriormente com os macacos Depois coloque o macaco como mostrado no traseiro da viatura Cuidadosamente levante a parte traseira da viatura com o macaco e coloque dois paradores no local indicado Lentamente baixe o macaco e verifique que a viatura est bem assente antes de prosseguir Baixe a viatura fazendo o processo contrariamente Manuten o de Rotina Esta viatura fornecer anos de servi o satisfat rio se receber manuten o regular Ver o esquema das datas de intervalos de verifica o da manuten o Ref Fig 14 Owner s Manual and Service Guide ELECTRIC THREE WHEEL SERVICE VEHICLE Read all of manual to become thoroughly familiar with this vehicle Pay particular attention to all Notes Cautions and Warnings Turn wheel as shown to permit jack placement ATIN Place jack along ES the flat edge of f
47. at may cause serious damage to the charger and create the potential for fire do not block or obstruct the airways Portable chargers must be mounted on a platform above the ground or in sucha manner as to permit the maximum air flow under neath and around the charger Portable chargers are shipped with the vehicle Prior to vehicle or charger operation chargers must be removed and mounted on a platform or wall above the ground to permit maximum air flow around and underneath the charger If the charger is operated in an outdoor location rain and sun protection must be provided Ref Fig 2 on page 2 A dedicated circuit is required for the charger Refer to label on side of charger for appropriate circuit protection The charger may remain plugged in to the AC outlet To charge the vehicle refer to the instruction labels on the charger Insert the DC plug completely into the vehicle receptacle The receptacle is located on the side of the instrument panel to the left of the steering wheel Ref Fig 5 on page 3 After inserting the polarized DC plug wait a Page 1 ELECTRIC THREE WHEEL SERVICE VEHICLE Read all of manual to become thoroughly familiar with this vehicle Pay particular attention to all Notes Cautions and Warnings Provide Protection From Elements Spee gt Voo dB E 3 Do Not Block Louvered Airways NEMA 15 5R Grounded AC Receptacle 110 120 VAC Dedicated 15 AMP Circuit Locations outside the US and Canada
48. cidade e direc o sinaisde aviso luzes guardar e instrumentos de seguran a devem ser inspecionados regularmente e mantidos seguramente operacionais m veiculos especiais ou instrumentos aprovados para operar em areas perigosas devem ser inspeciona das para garantir a manuten o e preserva o das regras de seguran a iniciais n Os sistemas de flu l gasolina devem ser verifica dos para perdas de liquido e a condi o das mesmas Se for encontrada uma fuga ac es devem ser tomadas para garantir que o veiculo seja usado at o concerto do Page xi INFORMA O DE SEGURAN A Ler todo o manual para ficar a conhecer integralmente o ve culo Prestar particular aten o s mensagens de Nota de Cuidado e de Aviso memso o As plaquetas de manuten o fornecidas peo fabri cador devem ser mantidas de forma a srem legiveis sempre p Baterias motores controladores de velocidade e direc o bot es de limite instrumentos de protec o e conec es dvem ser inspecionados e mantidos con forme as recomenda es do fabricador q Os veiculos devem ser guardados num sitio limpo para minimizar os riscos de perigo e falicitar a detecta o de problemas r Modifica es que afectem a capacidade e segu ran a da m quina n o devem ser efectuados pelo uti lizador sem uma autoriza o escrita por parte do fabricador Onde as modifica es feitas assegurem que a capacidade do veioculo e seguran a s
49. come thoroughly familiar with this vehicle Pay particular attention to all Notes Cautions and Warnings Verificar o n vel de lubrificante Com a viatura em n vel do solo limpar a rea em volta do s tio de aplica o e desligar a ficha e remov la Ref Fig 9 on page 8 O n vel correcto de lubrificante est abaixo do buraco devidamente indicado Por lubrificante lentamente at come ar a sair do buraco Coloque a ficha Na SITUA O DE SUBSTITUI O DE LUFRIFI CANTE a viatura deve estar erguida e o leo bem removido Dry Level Clean Paved Surface Accelerate To Maximum Speed Fig 9 Verifica o traseira de lubrificante Release Line or Marker Accelerator Pedal TRAV ES to Engage 7 ree Service Brake Manter os trav es de acordo com a tabela peri dica de manuten o Ref Fig 14 on page 12 Depois da viatura ser posta em servi o recomendado que os trav es sejam verificados pelo teste seguinte z Acceptable Line or Marker M todo do teste Stopping 4 ft 1 2 m Distance Normal Range of Para prevenir ferimentos Stopping Di pping Distance WARNING A graves ou morte resul Any vehicles that stop tante para utiliza o more than 4 ft 1 2 m impr pria do sistema de trav es da viatura este beyond the Acceptable sistema deve se bem mantido Todos os testes de a oo T A H a pulls to one side snou trav es devem
50. cordance with procedures developed by the manufacturer Adherence to these procedures and troubleshooting tips will ensure the best possible service from the product To reduce the chance of personal injury and or property damage the following instructions must be carefully observed GENERAL Many vehicles are used for a variety of tasks beyond the original intended use of the vehicle therefore it is impossible to anticipate and warn against every possible combination of circumstances that may occur No warnings can take the place of good common sense and prudent driving practices Good common sense and prudent driving practices do more to prevent accidents and injury than all of the warnings and instructions combined The manufacturer strongly suggests that the owner operator read this entire manual paying particular attention to the CAUTIONS and WARNINGS contained therein It is further recommended that employees and other operators be encouraged to do the same If you have any questions contact your closest representative or write to the address on the back cover of this publica tion Attention Product Service Department TEXTRON Golf Turf amp Specialty Products reserves the right to make design changes without obligation to make these changes on units previously sold and the information contained in this manual is subject to change without notice TEXTRON Golf Turf amp Specialty Products is not liable for errors in this manual or for
51. cupant capacity NOTE Read and understand the following text and warnings before attempting to service vehicle In any product components will eventually fail to perform properly as the result of normal use age wear or abuse It is virtually impossible to anticipate all possible compo nent failures or the manner in which each component may fail Be aware that a vehicle requiring repair indicates that the vehicle is no longer functioning as designed and there fore should be considered potentially hazardous Use extreme care when working on any vehicle When diag nosing removing or replacing any components that are not operating correctly take time to consider the safety of yourself and others around you should the component move unexpectedly Some components are heavy spring loaded highly cor rosive explosive or may produce high amperage or reach high temperatures Battery acid and hydrogen gas could result in serious bodily injury to the technician mechanic and bystanders if not treated with the utmost caution Be careful not to place hands face feet or body in a location that could expose them to injury should an unforeseen situation occur To prevent personal WARNING injury or death observe the following Before working on the vehicle remove all jewelry rings watch necklaces etc Be sure no loose clothing or hair can contact moving parts Use care not to touch hot objects Raise entire vehicle and s
52. dor moocomcnooonoccanonenonanconcaroranrananconc dieo idare iT e a iten RAS AR AS aaa RA Ansa RA sata SAS 2 Levantar Tabuleiros da Bateria se equipado e conan nn aran coronar ar noria nani 2 Fig 3 Distribuidor do Carregador A NO 3 LOCALIZA O DA PLAQUETA SERIAL coin 3 Fig 4 Localiza o da Plaqueta Serial ooooinoiiinnonicnininiciononnocannacan narrar cananea renacer cana ni 3 CONTROLOS E AFINS inicio aiii A a E Liga o d Chave iii d etei aas aae eaaa aa een aeai aeaaee aata a ara decidieran Fig 5 COMTOIOS CATIA asas cotinxcveccdedocncestasusnevbevedenedadiadasteveapoTritsds dues aE RENERE A eE EEE dana ao ad Seleccionador de AA O Estado de Carl calida ds esas Medidor de Hofa ic cc sssessceevatersassvsstensensverstecnvaecrsencerenceseses BUZINA EE A E A gens Combina o de Acelerador e Trav o Fig 6 Pedal de Combina o de Acelerador e Trav o ooonocinccinccnnccinacinanncnananannnnancnnan anar r ancora nor none nono cnn 4 Luzes Front is e Traseiras cintia leed a aa AAA ci din Pai dba Ca ici done 4 ANTES DE ENTRAR NO VE CULO diiniita 4 OPERAR O VEICULOS ts a ab e de a tol a o ise 4 PEGAR O VEICULO es ne 5 CUSTOS ica as aide i Sa ee ne 5 SERVIR O VE CULO ELECTRICO cuidara cid dr tad EUDES para STA ED SS ia renren 5 REBOCA O seria e ects atin CR da 6 LEVANTAREO VEICULO ea 6 Flg 7EOSVantar O VE CUIO A A A ep i dee ed 6 ROTINA DE MANITENGAO wis fs e a el e e bos o a 7 RE El s aae ers
53. e engraxar as reas pintadas VOLANTE E DERRAMES Lubrificar ANUAL 250 300 HORAS inclui o referido previamente e ainda Ajustar Usar lubrificante RODAS DA FRENTE Ver lubrificac o Substituir lubrificante 5 em 5 anos TRASEIRO pulos Fig 14 Tabela de servi o periodica Owner s Manual and Service Guide Page 13 ELECTRIC THREE WHEEL SERVICE VEHICLE Read all of manual to become thoroughly familiar with this vehicle Pay particular attention to all Notes Cautions and Warnings BATERIAS E CARGAS Seguran a NOTE Observar sempre os seguintes avisos ao tra balhar com baterias Para prevenir queimadu A WARNING A ras ou explos es de bat eria que possam resultar em ferimento ou morte manter chamas e cigarros afastados As baterias sao pesadas Use t cni cas apropriadas de as levantar Levantar sempre a bateria com um sistema proprio Ter cuidado para nao deixar cair quando instalar o liquido nas baterias provoca danos graves O l quido nas baterias um acido que pode pro vocar queimaduras pele e aos olhos Se contac tar com este produto ir o mais r pido poss vel ao m dico Usar sempre culus protectores ao adicio nar agua ou mudar baterias Sobrecarregar a bateria pode resultar em ferimen tos ou danos provocados viatura 17 Enrole as chaves de fen gt das com fita cola para prevenir a possibilidade de choque que pode resultar numa explos o
54. e suportar com macaco antes de ajustar o powertrain Utilizar protec o dos olhos Em particular quan do trabalhar nas baterias utilizando ar compres so O g s hidrog nio formado quando se efectua a troca de baterias N o trocar baterias sem ventila o adequada N o permitir chamas ou pessoas que fumem no local onde se far a troca das baterias A concent ra o de hidrog nio a 4 resulta em explos o a Company a Company E Z GO Division of TEXTRON Inc P O Box 388 Augusta Georgia 30903 0388 USA Inside USA Phone 1 800 241 5855 FAX 1 800 448 8124 Outside USA Phone 010 1 706 798 4311 FAX 010 1 706 771 4609 Copyrighted Material This manual may not be reproduced in whole or in part without the express permission of E Z GO Division of TEXTRON Inc Technical Communications Department
55. ease pressure Engages service brake EM Depress heel to brake rapidly Fig 6 Combination Accelerator and Brake Pedal Page 4 The vehicle is equipped with a combination accelerator and service brake incorporated into one pedal Ref Fig 6 on page 4 When at rest the pedal keeps the brakes applied to prevent the vehicle from moving when parked Applying pressure to the toe of the pedal releases the brakes and causes the vehicle to accelerate Decreasing pressure on the toe of the pedal reduces speed but does not apply the brakes Completely releasing the pedal activates the brakes Apply pressure to the heel of the pedal to stop more quickly When vehicle is to be left unattended release pedal completely move direction selector to neutral position turn key to OFF position and remove key Headlights and Taillight The light switch is located on the left side of the instru ment panel and operates independent of the key switch Ref Fig 5 on page 3 Pull the switch out to turn the lights on BEFORE ENTERING VEHICLE 1 Check for correct tire inflation 2 Inspect for fluid leaks 3 Be sure everything is properly stored and secured If vehicle has on board charger unplug power cord from electrical outlet and properly store cord under instrument panel prior to moving vehicle If vehicle has a portable charger remove charger plug from vehicle receptacle and properly store cable prior to moving veh
56. ecem ligados mesmo com a chave desli gada Seleccionador de Direc o O seleccionador de direc o est localizado no painel de instrumento Ref Fig 5 on page 3 Este permite a selec o de Frente F Neutro N ou Atr s R Deve ser deixado em Neutro N quando n o estiver a ser uti lizado Para prevenir estragos a viatura deve CAUTION ser completamente parada antes de mudar a direc o do seleccionador Medidor do Estado de carga Localizado no painel de instrumento o medidor de estado de carga indica a quantidade de bateria ainda dispon vel Ref Fig 5 on page 3 Page 3 ELECTRIC THREE WHEEL SERVICE VEHICLE Read all of manual to become thoroughly familiar with this vehicle Pay particular attention to all Notes Cautions and Warnings Medidor de hora Localizado no painel instrumental o medidor de horas indica o n mero total de horas de utiliza o Ref Fig 5 on page 3 Buzina O bot o de buzina est localizado por tr s do volante do lado esquerdo no painel de instrumento Ref Fig 5 on page 3 Activar a buzina pressionando o bot o Combina o de acelerador e trav o Se n o estiver familiarizado com este CAUTION tipo de opera o recomendado que a viatura seja utilizada numa rea n o congestionada e a uma velocidade pequena at o condutor se familiarizar com as car acter sticas da viatura Remover press o par AWARNINGA cial do pedal reduz a velocidade mas n o tra
57. ed steel cargo deck Headlights and taillight Hour meter Lift out battery tray with batteries Lift out battery tray with batteries 145 minute 250 amp hour 20 hour discharge rate Lift out battery tray without batteries Paint color custom Pintle hitch Stainless steel cargo deck State of Charge meter LED Tires 4 80 x 8 6 ply rated Industrial Load Range B Foam Filled Total Charge Ill portable 24 V 120 VAC fully automatic line compensating 21 amp DC output at 24 volts 6 5 amps input 60 Hz UL listed CSA certified Tubular steel side rails UL approved EE classification Specifications subject to change without notice Page 22 Owner s Manual and Service Guide GENERAL SPECIFICATIONS ry 78 in 98 in 248 cm 198 cm t 120 or 22 5 in cm 57m sem 4 5 in 13 cm 48 in 122 cm m 77 5 in 197 cm gt 84 in 213 cm gt RECOMMENDED MAXIMUM RAMP GRADE RECOMMENDED MAXIMUM SIDE TILT 25 or 14 MAXIMUM 25 or 14 MAXIMUM Fig 23 Vehicle Dimensions and Incline Specifications Owner s Manual and Service Guide Page 23 GENERAL SPECIFICATIONS TURNING CLEARANCE DIAMETER 142 cm INTERSECTING AISLE CLEARANCE Fig 24 Vehicle Turning Clearance Diameter and Intersecting Aisle Clearance Page 24 Owner s Manual and Service Guide NOTE Read and understand the following warnings
58. ed to compensate for poor terrain or conditions Always apply service brake to control speed on steep grades Owner s Manual and Service Guide Page v SAFETY INFORMATION Always maintain adequate distance between vehicles Always reduce speed in wet areas Always use extreme caution when approaching sharp or blind turns Always use extreme caution when driving over loose terrain Always use extreme caution in areas where pedestrians are present MAINTENANCE Always maintain your vehicle in accordance with the manufacturer s periodic service schedule Always ensure that mechanics performing repairs are trained and qualified to do so Always follow the manufacturer s directions if you do any maintenance on your vehicle Be sure to disable the vehicle before performing any maintenance Disabling includes removing the key from the key switch and removal of a battery wire Always insulate any tools used within the battery area in order to prevent sparks or battery explosion caused by short ing the battery terminals or associated wiring Remove the batteries or cover exposed terminals with an insulating material Always check the polarity of each battery terminal and be sure to rewire the batteries correctly Always use specified replacement parts Never use replacement parts of lesser quality Always use recommended tools Always determine that tools and procedures not specifically recommended by the manufacturer will not compromise the
59. eep from the Owner s Manual and Service Guide Page 7 ELECTRIC THREE WHEEL SERVICE VEHICLE Read all of manual to become thoroughly familiar with this vehicle Pay particular attention to all Notes Cautions and Warnings hole Install the check fill plug In the event that the lubri cant is to be replaced the vehicle must be elevated and the oil pan removed or the oil siphoned out through the check fill hole Dry Level Clean Paved Surface Accelerate To Maximum Speed Fig 9 Rear Axle Lubricant Check and Fill BRAKES Service brakes in accordance with the Periodic Service Schedule Ref Fig 14 on page 12 After the vehicle has been put into service it is recommended that the brakes Release LX Line or Marker be checked by performing the following test Accelerator Pedal to Engage Test Method Service Brake To prevent severe injury WARNING A or death resulting from operating a vehicle with improperly operating brake system the braking sys Acceptable Y _ Line or Marker tem must be properly maintained All driving brake Stopping 4 ft 1 2 m tests must be done in a safe location with regard for Distance Normal Range of the safety of all personnel sopping Distance Any vehicles that stop Over time a subtle loss of performance may more than 4 ft 1 2 m NOTE take place Therefore it is important to estab beyond the Acceptable lish the normal braking distance
60. ejam as mes mas e que as plaquedas de aviso sejam modadas de acordo s Ser verificado que a troca de partes seja possivel com os originais e com uma qualidade pelo menos igual a original Page xii Manual do Propriet rio ELECTRIC THREE WHEEL SERVICE VEHICLE Read all of manual to become thoroughly familiar with this vehicle Pay particular attention to all Notes Cautions and Warnings Obrigado por esta compra A viatura equipada com unidade de controlo de velocidade que a mais avan a da da ind stria Antes de conduzir a viatura pedimos que leia este manual de utilizador e guia de servi o Este guia contem informa o que o ajudar a manter a sua viatura rent vel Algumas ilustra es podem mostrar partes que s o opcionais para a sua viatura A maior parte dos procedimentos neste guia podem ser tomados por uso explosivo de ferramentas normais de uso individual ligeiras Contactar um servi o de repre senta o autorizado para informa o sobre as datas de manuten o e verifica o da viatura de quanto em quanto tempo deve ser feita uma inspec o Para facilitar a manuten o um manual de servi o de partes e um manual de servi o e repara o t cnica est o dispon veis no local de distribui o um departa mento de servi o de partes autorizado Ao encomendar partes ou pedir informa o sobre a viatura fornecer o modelo da viatura o n mero da viatura e o c digo de fabrica o ANTES DO U
61. ent Watering gun similar to the type included in the E Z GO Battery Maintenance Kit Fig 15 Nivel correcto de Electrolyte Valve consistently fills to a predetermined level Electrolyte Level Pure Water Single Battery Cell Fig 16 Pistola autom tica r u vi ru NOTE O acess rio de agua deve ser usado se os n veis de electrolyte estiverem a menos do n vel 13 mm Limpeza de Baterias Ao limpar o exterior das baterias e terminais n o usar mangueira de press o sem por antes com bicarbonato de s dio e gua para neutralizar os cidos O uso de uma mangueira de press o sem neutralizar os cidos primeiro remover o cido de cima das baterias para outra rea da viatura onde o cido vai corroer a estrutura de metal ou o ch o da viatura Depois de lavar a s baterias um res duo aparecer nas baterias que con tribuir para a descarga da bateria Para prevenir estragos bateria ter a CAUTION certeza que a bateria est bem instala da segura e apertada Owner s Manual and Service Guide Page 15 ELECTRIC THREE WHEEL SERVICE VEHICLE Read all of manual to become thoroughly familiar with this vehicle Pay particular attention to all Notes Cautions and Warnings A t cnica de limpeza correcta limpar a parte de cima e os lados das baterias com uma solu o de bicarbonato de s dio e gua Esta solu o a melhor aplicada em equipamento com um produto
62. entire vehicle on a trailer flatbed truck or other suit able transport LIFTING THE VEHICLE Tool List Qty Required PIOOF Jackie leia 1 Jack stands idad iii 2 ChOCKS suit 4 Chain NOISE sssini an aeaa 1 Some servicing operations may require the vehicle be raised To prevent possible inju A WARNINGA ry or death resulting from a vehicle falling Page 6 from a jack be sure the vehicle is on a firm and level surface Never get under a vehicle while it is support ed by a jack Use jack stands and test the stability of the vehicle on the stands Always place chocks in front and behind the wheels not being raised Use extreme care since the vehicle is extremely unstable during the lifting process Never attempt to raise the rear wheels of a three wheel vehicle without first raising the front of the vehicle and supporting on jack stands When lifting vehicle position jacks and CAUTION jack stands only on the areas indicated Due to the low ground clearance and short wheel base the vehicle should only be raised enough to remove the front axle or the rear wheels Servicing that requires access to the underside of the vehicle should be accom plished by raising the front of the vehicle with a chain hoist attached to the front frame members Always use an additional safety chain to prevent injury should the hoist malfunction Turn wheel as shown to permit jack placement Place jack along the flat edge of
63. epetido Se os resultados indica pontos 004 dos 1 250 para obter uma correcta leit rem uma celula fraca a bateria ou batarias devem ser ura de 1 246 Ref Fig 21 on page 20 substituidas com uma boa bateria da mesma marca tipo e proximidade de ano 032 030 028 Electrolyte Temperature 026 Above 80 F 27 C 024 022 020 Electrolyte temperature 018 90 F 32 C 016 Hydrometer reading 1 250 014 1 250 004 1 254 012 corrected specific gravity 010 008 006 004 EXAMPLE 1 002 0 002 004 lt EXAMPLE 2 006 008 010 012 Electrolyte Temperature a A Below 80 F 27 C 018 020 Electrolyte temperature 022 70 F 21 C 024 Hydrometer reading 1 250 026 1 250 004 1 246 028 corrected specific gravity Fig 21 Termometro de correc o de Hidrometro Page 20 Owner s Manual and Service Guide CARACTER STICAS GERAIS GENERAL SPECIFICATIONS Manual do Propriet rio Page 21 CARACTER STICAS GERAIS Veiculo de tres rodas electrico BaleriaS ei A el a ee ee fatos Para 6 volts de ciclo 105 minutos minimo 220 amp hora a 20 horas discarga Controlador de velocidade eerren Estado s lido 275 amp capacidade com sensor potenciamitro MOTOR iza Cate ne a ais 24 VDC series wound 1 5 hp 1 1 kW 2800 rpm amp 4 3 hp 3 2 kW 1200 rpm brazed armature and solid copper windings TRANSAXLE ei ic 14 78 1
64. epor a rosquilha depois da coloca o de ar Repara o de pneus A viatura est equipada com 3 pneus Geralmente a forma mais efectiva de reparar um pneu furado utilizar a ferramenta adequada NOTE As ferramentas de repara o de pneus est o dispon veis em todas as lojas de mec nica Se o pneu estiver vazio remova a roda e ponha ar at ao recomendado Emersa o pneu em ar para detectar a fuga e marque com um marcador Arranje o pneu con forme as especifica es do fabricador Se o pneu estiver para ser removido da roda a sugest o de m quina de mudan a de pneus pelo fabricador deve ser seguida para reduzir a possibilidade de ferimento Para prevenir ferimento AWARNING A ter a certeza que a maquina esta bem pousada no ch o Usar equpamento de segurn a aporvado pela OSHA ao efectuar a opera o Seguir todas as instru es de seguran a fornecidas pelo fabricador Instala o de roda N o apertar os n s mais do que 115 CAUTION Nm turque NOTE E importante seguir a sequencia na instala o dos nos Isto far com que a roda fique bem assente Com a v lvula do lado de fora monte a roda com os nos Primeiro aperte com os dedos na sequ ncia referida Ref Fig 11 on page 9 Depois aperte com o turque 70 115 Nm seguindo o padr o se sequ ncia Cross Sequence 9 Fig 11 Instalac o de roda Page 9 ELECTRIC THREE WHEEL SERVICE VEHICLE Read all of manual to become
65. ere is nothing that can be done to salvage the battery however the individual battery should be replaced with a good battery of the same brand type and approximate age Hydrometer A hydrometer P N 50900 G1 is used to test the state of charge of a battery cell Ref Fig 21 on page 19 This is performed by measuring the density of the electrolyte which is accomplished by measuring the specific gravity of the electrolyte The greater the concentration of sulfu ric acid the more dense the electrolyte becomes The higher the density the higher the state of charge To prevent battery explo WIEN NUNTEYIW sion that could result in severe personal injury or death never insert a metal thermometer into a bat tery Use a hydrometer with a built in thermometer that is designed for testing batteries Specific gravity is the measurement of a liquid that is compared to a baseline The baseline is water which is assigned a base number of 1 000 The concentration of sulfuric acid to water in a new golf car battery is 1 280 which means that the electrolyte weighs 1 280 times the Owner s Manual and Service Guide Cylinder Add to Float Reading A Subtract from Float Reading Thermometer Fig 21 Hydrometer weight of the same volume of water A fully charged bat tery will test at 1 275 1 280 while a discharged battery will read in the 1 140 range NOTE Do not perform a hydrometer test on a battery that has just been
66. eries have been cleaned and any acid in the battery rack area neutralized as recommended no corro sion to the battery racks or surrounding area should be present Any corrosion found should be immediately removed with a putty knife and a wire brush The area should be washed with a solution of sodium bicarbonate baking soda and water and thoroughly dried before priming and painting with a corrosion resistant paint The batteries should be placed into the battery racks and the battery hold downs tightened to 45 55 in lbs 5 6 Nm torque to prevent movement but not tight enough to cause distortion of the battery cases Inspect all wires and terminals Clean any corrosion from the battery terminals or the wire terminals with a solution of sodium bicarbonate baking soda and brush clean if required Owner s Manual and Service Guide ELECTRIC THREE WHEEL SERVICE VEHICLE Read all of manual to become thoroughly familiar with this vehicle Pay particular attention to all Notes Cautions and Warnings To prevent battery explo A WARNING A sion that could result in severe personal injury or death extreme care must be used with aerosol con tainers of battery terminal protectant Insulate the metal container to prevent the metal can from con tacting battery terminals which could result in an explosion Use care to connect the battery wires as shown Ref Fig 19 on page 17 Tighten the battery post hardware to 50 70 in lbs
67. ero eta Kee ierra i Eak ras Edo asa citas Pa pad PED ado ET San S e sn dna Ee 7 TRASEIRO cia ai 7 Verificar o Nivel de Lubrifica o nietas 7 Fig 9 Verifica o do Traseiro e N vel de Lubrifica o oomoiinninnninnnncncnnnoncncrccnncnrcn ner rnn nana 8 A a Min DC ai i tages I at 8 M todo de Teste a it AA A een ee 8 Fig 10 Teste Periodico dos Trav es secssccssscscsresnccsssnesensnetesvsnesvansesceconsostnsasessssesesunsuscsecesosnssssasesssoses 8 PNEUS asia a a a A iaa 9 Repara o de Pneumatics 9 Instala o de PneU curia di ii nai ise 9 Fig TT Instala o de PNEU os scek cecsedsnessaaesicetsnvsadvyaantaicecetenshedbusdvedciss thsctodieceptessigessedstigareeiecsveteserpuadtna tay 9 SUBSTITUI O DELU Z sxc fio oh ell Rd AS Ri 10 CUIDADO E MANUTEN O DO VE CULO o ccccssescesesseseesesceseseesseessstesssnesseessteessntessetensenen 10 PRODUTOS DE CUIDADO PARA A VIATURA erre aearerananeareeaanaaa 10 RebOQUE EE A E aS EA Sag VA nana do sab Pa esas aa ana ta 11 Owner s Manual and Service Guide Page iii TABLE OF CONTENTS HARDWARE cima cidos 11 FIG 12 Grades de Vollagem sisi cc iceceseccdeascstscastccscesuvscockensbacecstoedencustuasteobectsincneanvartndbendiescsdcesserreteseees 11 ESPECIFICA ES DE TURQUE 00000 At 11 Fig 13 ESPECIFIca ES de TURQUE scssessessssessessessssessessesssssessesestsssessersaresesnearsasseesearesteseeseenens 11 TABELA PERIODICA DE SERVI O onnccccccccconinc
68. ertificar que o volante est bem direccionado antes de ligar a viatura Abrandar antes e durante viragens Todas as vira gens devem ser efectuadas a velocidades mais baixas Parar sempre a viatura antes de mudar a direc o o seleccionador NOTA Ver ESPECIFICA ES GERAI Em qualquer produto as componen tes acabaram poder falhar eventualmente como resul tado do uso normal idade uso e abuso virtualmente imposs vel antecipar todas as falhas com ponentes de car cter que podem falhar Saber que a viatura necessitando de arranjo indica que a NOTA mesma j n o funciona como antes e da deve ser con siderado perigoso Ser muito cuidadoso no uso da via tura Ao diagnosticar remover ou substituir componentes que n o est o em funcionamento ter em conta a sua seguran a assim como a dos que o rodeiam Algumas componentes s o pesadas lotadas corrosivas explosivas ou podem produzir temperaturas altas Acido de bateria e hidrog nio podem ferir quem estiver a arran jar a viatura mec nico t cnico Ter cuidado para n o colocar m os cara p s ou corpo num local que possa ferir a pessoa caso ocorra algo mal Para prevenir ferimentos A AVISO A ou morte ter em conta Antes de trabalhar a via tura remover todas as j ias an is rel gio colares etc Verificar que n o tem cabelo solto ou roupa que entre em contacto com partes da viatura Cuidado em tocar objectos quentes Levantar a viatura
69. es t m requerimentos diferentes Consulte o fabricador da sua bateria para ter reco menda es espec ficas A segunda raz o determinar o porqu da viatura estar a causar problemas Problemas de desempenho podem resultar na viatura ficar mais lenta e incapaz de operar no tempo normal pretendido Uma nova bateria deve maturar antes de desenvolver a capacidade m xima A madura o pode demorar cerca de 100 cargas descargas de ciclos Depois desta fase o mais velho que a bateria fica menor capacidade tem A nica forma de determinar a capacidade da bateria se empenhar fazer um teste usando uma m quina de descarga seguindo as recomendac es do fabricador Uma forma de identificar o desempenho de uma bateria use um hidr metro para identificar uma bateria com gravidade espec fica baixa Uma vez a c lula prob lem tica for identificada a bateria suspeita deve ser sub st tuido Neste ponto n o h nada que pode ser feito para salvar a bateria por m a bateria individual deve ser subst uida por uma bateria da mesma marca tipo e idade aproximada Hidr metro Um hidr metro P N 50900 G1 usado para medir o estado de carga de uma c lula da bateria Ref Fig 20 on page 19 Para prevenir a explos o AWARNING A de bateria que possa resultar em ferimentos ou corte nunca insira um termometro metal na bate ria Use um hidrometro com um termometro incorpo rado que seja proprio para testar baterias A gravidade
70. f the charging cycle This gas is hydrogen which is lighter than air Water and Owner s Manual and Service Guide sulfuric acid droplets will be carried out of the battery vents by the hydrogen gas however this loss is minimal If the battery electrolyte level is too high the electrolyte will block the vent tube and the gas will force it out of the vent tube and battery cap The water will evaporate but the sulfuric acid will remain where it can damage vehicle components and the storage facility floor Sulfuric acid loss will weaken the concentration of acid within the elec trolyte and reduce the life of the battery Over the life of the battery a considerable amount of water is consumed It is important that the water used be pure and free of contaminants that could reduce the life of the battery by reducing the chemical reaction The water must be distilled or purified by an efficient filtration system Water that is not distilled should be analyzed and if required filtration installed to permit the water to meet the requirements of the water purity table Ref Fig 16 on page 15 Parts Per Million Impurity Suspended Total Solids Organic amp Volatile Matter Nitrites Nitrates Chloride Fig 16 Water Purity Table Even if the water is colorless odorless tasteless and fit for drinking the water should be analyzed to see that it does not exceed the impurity levels specified in the table Automatic watering de
71. fluenciar o desempenho da viatura Opera o Geral Utilizar sempre a viatura de uma forma respons vel e manter o mesmo em boas condi es de operacionalidade Ler sempre e observar os sinais de aviso e as etiquetas coladas na viatura Sempre seguir todas as regras de seguran a estabelecidas na rea onde a viatura esteja a ser utilizada Reduzir sempre a velocidade em solos de m qualidade Aplicar sempre o trav o de servi o para controlar a velocidade em reas inclinadas Owner s Manual and Service Guide Page v SAFETY INFORMATION Manter sempre uma distancia adequada ente os ve culos Reduzir sempre a velocidade em zonas de piso molhado Ter sempre cuidado extra quando se vira em s tios muito estreitos e de pouca vis o Ter sempre cuidado ao conduzir em zonas de solo n o fixo Ter sempre muito cuidade nas zonas com pi es Manuten o Manter sempre a viatura de acordo com as datas das inspec es de verifica o fornecidas pelo fabricador Verificar sempre que os mec nicos a fazerem as repara es nas viaturas s o qualificados Seguir sempre as instru es do fabricador se fizer alguma manuten o na viatura Ter a certeza que se tem a viatura im vel durante o decorrer da manuten o Isto requer tirar a chave da viatura e remover o arame da bateria Isolar qualquer ferramenta utilizada na repara o da bateria para evitar explos o da mesma Remover a bateria ou cobrir as ferramentas Verificar sempre a pola
72. helical geared with input pinion shaft directly connected to motor shaft Trav es Dual rear wheel mechanical drum brakes PARKING BRAKE Automatic FRONT SUSPENSION One piece front axle REAR SUSPENSION creer eeee eter eee eeneeeaees Coil springs over hydraulic shock absorbers STEERING Chain amp linkage STEERING WHEEL Dual handgrips SEATING das None Operator 1000 Ibs 454 kg including operator accessories amp cargo 9 mph 15 kph Welded tubular steel powder coated Durashield None Bolt on diamond pattern body panels with Durashield Industrial Yellow powder coat paint STANDARD COLOR S coccccncccnoncnnnnnnonancncnnnanonnccnancncnnnncnnno Industrial Yellow LOAD BED 00 E ATE 29 74 cm W x 48 122 cm L LOAD BED FEATURES Removable for powertrain access LIGHTING HORN Standard Rear brake light horn TIRES Standard 4 80 x 8 Industrial Load Range B TIRE PRESSURE 60 psi 415 kPa WEIGHT without batteries 490 lbs 225 kg OPERATING CONTROLS amp INSTRUMENTATION Removable key deadman accelerator control direction selector audible reverse warning BATTERY CHARGER rei Total Charge Ill on board 24 V 120 VAC fully automatic line compensating 21 amp DC output at 24 volts 6 5 amps input 60 Hz UL recognized CSA certified OPTI
73. iados Ref Fig 2 on page 2 requerido um bom circuito para o carregador Ver a eti queta colocada ao lado do carregador para protec o Page 1 ELECTRIC THREE WHEEL SERVICE VEHICLE Read all of manual to become thoroughly familiar with this vehicle Pay particular attention to all Notes Cautions and Warnings Provide Protection From Elements Mops XX VD Wd E AOL Do Not Block Louvered Airways NEMA 15 5R Grounded AC Receptacle 110 120 VAC Dedicated 15 AMP Circuit Locations outside the US and Canada Reference appropriate local electrical code and charger manu facturer recommendations for AC power requirements Fig 2 Charger Installation apropriada do cirtuito O carregador pode permanecer numa sa da de AC Para carregar a viatura ver as ilust ra es das etiquetas no carregador Inserir o DC no receptor da viatura O receptor est localizado ao lado do painel de instrumento esquerda do volante Ref Fig 5 on page 3 Depois de inserir a ficha DC polar izado espere uns segundos e verificar que o carregador est de facto a carregar O carregador come ar a carregar automaticamente depois de ligado ficha O carregador para de carregar quando a bateria estiver cheia e a ficha do DC pode ser retirada para a viatura ser utilizada NOTE Por a corda DC pelo volante durante o carre gamento serve t o bem como uma lembran a para guardar a corda quando a carga estiver completa A ficha DC pode ser d
74. icals known to cause cancer and reproductive harm SHARP TURN SHARP TURN STEEP HILL APPLY BRAKE APPLY BRAKE APPLY BRAKE TO LIMIT SPEED TO LIMIT SPEED TO LIMIT SPEED WASH HANDS AFTER HANDLING WARNING Battery posts terminals and related accessories contain lead and lead compounds chemicals known to cause cancer and reproductive harm WASH HANDS AFTER HANDLING Be sure that this manual remains as part of the permanent service record should the vehicle be resold NOTES CAUTIONS AND WARNINGS Throughout this guide NOTE CAUTION and WARNING will be used NOTE A NOTE indicates a condition that should be observed A CAUTION indicates a condition that CAUTION may result in damage to the vehicle A WARNING indicates a PIN LANEINIINICJ W hazardous condition that could result in severe injury or death Please observe these NOTES CAUTIONS and WARN INGS be aware that servicing a vehicle requires mechanical skill and a regard for conditions that could be hazardous Improper service or repair may damage the vehicle or render it unsafe Battery posts terminals AWARNINGA and related accessories contain lead and lead compounds Wash hands after handling NOTES CAUTIONS AND WARNINGS CONTINUED ON INSIDE OF BACK COVER OWNER S MANUAL AND SERVICE GUIDE ELECTRIC POWERED THREE WHEEL SERVICE VEHICLE VEHICLES E Z GO INDUSTRIAL 640 CUSHMAN STOCK CHASER TEXTRON Golf Turf amp Specialty Products
75. icle OPERATING THE VEHICLE Improper use of the vehicle or the lack CAUTION of proper maintenance may result in decreased performance or damage to the vehicle Read and understand the following warnings before attempting to operate the vehicle To reduce the possibility AWARNING A of severe injury or death resulting from loss of vehicle control the following warnings must be observed Drive the vehicle only as fast as terrain and safety considerations allow Consider the terrain traffic conditions and the environmental factors which effect the terrain and the ability to control the vehicle Owner s Manual and Service Guide ELECTRIC THREE WHEEL SERVICE VEHICLE Read all of manual to become thoroughly familiar with this vehicle Pay particular attention to all Notes Cautions and Warnings Use extra care and reduced speed when driving on poor surfaces such as loose dirt wet grass gravel etc Avoid extremely rough terrain Avoid driving fast down hill A sudden stop or change of direction may result in loss of control Use service brake to control speed when traveling down an incline Slow down before and during turns All turns should be executed at reduced speed All travel should be directly up or down hills Use extra care when driving the vehicle across any incline Do not permit anyone to ride on cargo deck Stay in designated areas and avoid steep slopes To reduce the possibility of severe injury
76. iculo o condutor deve verificar o estado do veiculo e inspeccionar as rodas os sinais de aviso luzes bateria s controladores de velocidade e direc o trav es e o volante Se o veiculo precisar de arranjo ou estiver inseguro a ser utilizado isto deve ser emitido imediatamente auturodade devida e o veiculo n o derev ser utilizado at ser arranjado 5 7 2 Se durante a opera o o veiculo se tornar inseguro isto dever ser transmitido imediatamente utoridade devida e o veiculo n o ser utilizado at ser arranjado 5 7 3 Nao se deve fazer repaa es se nao for quali ficaddo para isso 5 7 4 Quando se depositar a gasolina o motor deve ser desligado e o condutor deve deve sair do veiculo 5 7 5 O entornar gasosina requer a evapora o ou limpeza do mesmo antes de se voltar a ligar o motor 5 7 6 N o se deve utilizar um veiculo que estje com fugas 5 7 7 N utilizar chamas para verifica o o armaze namento da bateria ou o nivel do liquido gasolina 6 Pr ticas de Manuten o 6 1 Introduc o 6 1 1 Os veiculos podem se tornar perigosos se nao forem bem cuidados Por isso a manuten o das facili dades pessoas treinadas e ac es devem ser satisfei tas As facilidades podem estar ou n o do local de trabalho Manual do Propriet rio 6 2 Procedimentos de manuten o 6 2 1 A manuten o e inspec o de todos os veiculos deve ser feito em comformidade com as reco menda es do fabric
77. ilizar o trav o para controlar a velocidade ao descer uma colina Reduza a velocidade antes e durante as viragens Todas as viragens devem ser feitas a velocidade reduzida A viagem deve ser para cima ou para baixo da colina Ter cuidado extra ao conduzir a viatura em qualquer solos inclinados N o deixar ningu m andar viajar na zona das car gas Ficar em reas designadas para evitar descidas brus cas Para reduzir a possibilidade que ferimento ou morte resultante do uso impr prio da viatura os seguintes avisos devem ser tidos em conta Ver ESPECIFICA ES GERAIS para capacidade Ao deixar de pressionar o acelarador os trav es ser o aplicados o que pode causar movimento estranho da viatura Desligue sempre a chave quando estiver estacionado Ter a certeza que o seleccionador de direc o est correcto antes de usar a viatura N o use a viatura em movimento em ponto morto Parar sempre a viatura completamente antes de mudar o seleccionador de direc o Verificar a zona atr s da viatura antes de efectuar a marcha atr s Permanecer sempre com o assento no seu devido locar durante a mo o Manter p s pernas m os Owner s Manual and Service Guide e bra os dentro a viatura Verificar a estabilidade da viatura quando utilizar escada opcional para chegar a a s tios da carga N o estenda demais Para prevenir movimenta o da viatura enquanto estiver estacionada deixe o pedal completa men
78. in previous tables amp the following Adjust see Technician s Repair and Service Manual Pack use wheel bearing grease FRONT WHEEL BEARINGS Check lubricant add lubricant SAE 30 oil as required Replace lubricant after 5 years pulos REAR AXLE Fig 14 Periodic Service Schedule Owner s Manual and Service Guide Page 13 ELECTRIC THREE WHEEL SERVICE VEHICLE Read all of manual to become thoroughly familiar with this vehicle Pay particular attention to all Notes Cautions and Warnings BATTERIES AND CHARGING Safety NOTE Always observe the following warnings when working on or near batteries To prevent burns or bat A WARNING A tery explosion that could result in severe personal injury or death keep all smoking materials open flame or sparks away from the batteries Hydrogen gas is formed when charging batteries Do not charge batteries without adequate ventila tion A 4 concentration of hydrogen gas is explosive Be sure that the key switch is off and all electrical accessories are turned off before starting work on vehicle Never disconnect a circuit under load at a battery terminal Batteries are heavy Use proper lift ing techniques when moving them Always lift the battery with a com mercially available battery lifting device Use care not to tip batteries when removing or installing them spilled electrolyte can cause burns and damage The electrolyte in a storage batter
79. incidental or consequential dam ages that result from the use of the material in this manual This vehicle conforms to the current applicable standard for safety and performance requirements These vehicles do not conform to Federal Motor Vehicle Safety Standards and are not equipped for operation on public streets With electric powered vehicles be sure that all electrical accessories are grounded directly to the battery post Never use the chassis or body as a ground connection Refer to GENERAL SPECIFICATIONS for vehicle seating capacity Never modify the vehicle in any way that will alter the weight distribution of the vehicle decrease its stability or increase the speed beyond the factory specification Such modifications can cause serious personal injury or death Modifications that increase the speed and or weight of the vehicle will extend the stopping distance and may reduce the stability of the vehicle Do not make any such modifications or changes The manufacturer prohibits and disclaims responsibility for any such modifications or any other alteration which would adversely affect the safety of the vehicle GENERAL OPERATION Always use the vehicle in a responsible manner and maintain the vehicle in safe operating condition Always read and observe all warnings and operation instruction labels affixed to the vehicle Always follow all safety rules established in the area where the vehicle is being operated Always reduce spe
80. ine the hazard classifi cation of the particular atmosphere or location in which the carrier is to be used in accordance with ANSI NFPA 505 4 6 2 The user shall permit in hazardous areas only those carriers approved and of the type required by ANSI NFPA 505 4 7 Lighting for Operating Areas 4 7 1 The user in accordance with his responsibility to survey the environment and operating conditions shall determine if the carrier requires lights and if so shall equip the carrier with appropriate lights in accordance with the manufacturer s recommendations Page ix SAFETY INFORMATION Read all of manual to become thoroughly familiar with this vehicle Pay particular attention to all Notes Cautions and Warnings 4 8 Control of Noxious Gases and Fumes 4 8 1 When equipment powered by internal com bustion engines is used in enclosed areas the atmo sphere shall be maintained within limits specified in the American Conference of Governmental Industrial Hygienists publication Threshold Limit Values for Chemical Substances and Physical Agents in the Work room Environment This shall be accomplished by venti lation provided by the user and or the installation use and proper maintenance of emission control equipment recommended or provided by the manufacturer of the equipment 4 9 Warning Device s 4 9 1 The user shall make periodic inspections of the carrier to be certain that the sound producing and or visual device s
81. intaining your highly reliable vehicle Some illustrations may show items that are optional for your vehicle Most of the service procedures in this guide can be accomplished by an individual using common automotive hand tools Refer to an authorized service representative for information on servicing the vehicle in accordance with the Periodic Service Schedule To facilitate maintenance a Service Parts Manual and a Technician s Repair and Service Manual is available from a local Distributor an authorized Branch or the Service Parts Department When ordering parts or requesting information for your vehicle provide vehicle model serial number and manufacture code BEFORE INITIAL USE Read understand and follow safety label on the instru ment panel The vehicle has been designed to operate in a warehouse or factory environment with semi smooth floors road and ramps Be sure you understand the vehicle its equipment and how to use it safely Although the vehicle has been designed to provide safe and reliable operation main taining good performance depends to a large extent on the operator Vehicle batteries must be fully charged before initial use Hydrogen gas is generat A WARNING A ed as a natural part of the lead acid battery charg ing process A 4 concentration of hydrogen gas is explosive and could cause severe injury or death Charging must take place in an area that is adequate ly ventilated minimum of 5 air exch
82. ionar o sistema de conex o MENSAL 20 HORAS inclui itens listados na tabela anterior e ainda 4 Limpar baterias com 1 4 cup 60 ml de soda at 6 litros de agua solucionada enxa BATERIAS guar com gua limpa Y Verificar todas as conex es e condi es de carregamento TRAVOES E servico A CABOS Y Verificar se existem cabos soltos CAREGADORES 4 Limpar connex es ACELARADORES Y Verificar se os movimentos s o suaves SELECCIONADOR DE DIREC AO Y Apertar se necess rio VOLANTE E DERRAMES Y verificar se est solto ou apertado demais TRASEIRO v Ver se exige fuga de leo e por lubrificante QUARENTENALMENTE 50 HORAS inclui itens listados previamente e ainda FRONTE Y Verificar de existem estragos ou algo solto CARREGADOR Y Spray com P N 27934 G02 RE FORNTAL DAS Y Verificar alinhamento Y Ver se n o est nada dobrado TAVAO DE SERVI O 9 S Y Ver se h danos Fig 14 Tabela de servi o periodica Page 12 Owner s Manual and Service Guide ELECTRIC THREE WHEEL SERVICE VEHICLE Read all of manual to become thoroughly familiar with this vehicle Pay particular attention to all Notes Cautions and Warnings SEMI ANUAL 125 HORAS inclui itens referidos previamente e ainda SELECCIONADOR DE DIREC O Y Ver se existe movimento suave lubrificar se necess rio Z 4 Limpar e ajustar TRAVOES DE SERVILO mP k Y Verse est bem CORPO 4 Limpar corpo
83. ires mounted on one piece rims Generally the most cost effective way to repair a flat tire resulting from a puncture in the tread portion of the tire is to use a commercial tire plug Tire plug tools and plugs are available at most NOTE automotive parts outlets and have the advan tage of not requiring the tire be removed from the rim If the tire is flat remove the wheel and inflate the tire to the maximum recommended pressure for the tire Immerse the tire in water to locate the leak and mark with chalk Insert tire plug in accordance with manufacturer s specifications If tire is to be removed from or mounted on rim the tire changing machine manufacturer s recommendations must be followed to reduce possibility of personal injury To prevent injury be IEA NENE sure mounting demount ing machine is anchored to floor Wear OSHA approved safety equipment when mounting demounting tires Follow all instructions and safety warnings provided by the mounting demounting machine manufacturer Wheel Installation Do not tighten lug nuts to more than 85 CAUTION ft Ibs 115 Nm torque NOTE It is important to follow the cross sequence pattern when installing lug nuts This will assure even seating of the wheel against the hub With the valve stem to the outside mount the wheel onto the hub with lug nuts Finger tighten lug nuts in a cross sequence pattern Ref Fig 11 on page 9 Then tighten lug nuts to 50 85 f
84. ly secured to trailer Do not ride on vehicle being trailered Always check that the vehicle and contents are ade quately secured before trailering the vehicle The rated capacity of the trailer must exceed the weight of the vehi cle and load plus 400 pounds see GENERAL SPECIFI CATIONS section for vehicle weight Secure the vehicle to the trailer using ratchet tie downs TORQUE SPECIFICATIONS HARDWARE Periodically the vehicle should be inspected for loose fasteners Fasteners should be tightened in accordance with the Torque Specifications table Ref Fig 13 on page 11 Use care when tightening fasteners and refer to the Technician s Repair and Service Manual for specific torque values Generally two grades of hardware are used in the vehi cle Grade 5 hardware can be identified by the three marks on the hexagonal head Unmarked hardware is Grade 2 Ref Fig 12 on page 11 Grade 2 Grade 5 Fig 12 Bolt Grades ALL TORQUE FIGURES ARE IN FT LBS Nm Unless otherwise noted in text tighten all hardware in accordance with this chart This chart specifies lubricated torque figures Fasteners that are plated or lubricated when installed are considered wet and require approximately 80 of the torque required for dry fasteners BOLT SIZE 1 4 5 16 3 8 7 16 1 2 9 16 5 8 3 4 7 8 8 15 24 4 Graders 5 1 20 33 47 75 102 176 169 55 75 130 125 6 13 23 35 lala e 1
85. m local que seja ventilado e capaz de remover hidrog nio que gerado pelo processo de carregamento E reco mendado o m nimo de cinco trocas de ar por hora Os componentes conectores de carga est o lim pos e livres de sujidade Page 17 ELECTRIC THREE WHEEL SERVICE VEHICLE Read all of manual to become thoroughly familiar with this vehicle Pay particular attention to all Notes Cautions and Warnings O conector de carga completamente inserido no AC Voltagem rECEptOr da Malta O output do carregador de bateria est completamente A corda de carga est protegida de estragos e relacionado com uma voltagem de input Se viaturas est localizado numa rea para prevenir ferimento m ltiplas est o a receber carga incompleta no tempo que pode resultar em atropelamento ou queda por normal de carga baixe a voltagem de AV que pode ser a trope ar na corda causa e a companhia de energia deve ser contactada e O carregador autom ticamente desligado quando o ciclo de carga est completo Page 18 Owner s Manual and Service Guide ELECTRIC THREE WHEEL SERVICE VEHICLE Read all of manual to become thoroughly familiar with this vehicle Pay particular attention to all Notes Cautions and Warnings Problemas em pegar iniciar a viatura No geral est dificuldade acontecer por duas raz es distintas A primeira problemas de bateria e isto encon tra se fora do alcance das previs es do fabricador Fabri cadores diferent
86. n Automatic chargers will determine the correct duration of charge to the battery set and will shut off when the battery set is fully charged Always refer to the instructions of the specific charger used Before charging the following should be observed Do not overfill batteries The charging CAUTION cycle will expel electrolyte and result in component damage e The electrolyte level in all cells must be at the rec ommended level and cover the plates Page 18 The charging must take place in an area that is well ventilated and capable of removing the hydro gen gas that is generated by the charging pro cess A minimum of five air exchanges per hour is recommended The charging connector components are in good condition and free from dirt or debris The charger connector is fully inserted into the vehicle receptacle The charger connector cord set is protected from damage and is located in an area to prevent injury that may result from personnel running over or tripping over the cord set The charger is automatically turned off during the connect disconnect cycle and therefore no electri cal arc is generated at the DC plug receptacle contacts AC Voltage Battery charger output is directly related to the input volt age If multiple vehicles are receiving an incomplete charge in a normally adequate time period low AC volt age could be the cause and the power company should be consulted Owner s Manual a
87. ncnncnonannnnnnanccnnnnn anar nnnannc Fig 14 TABELA PERIODICA DE SERVICO BATERIAS E CARREGAMENTO aire aerea nana rra nan n aran r aaa 14 E RT 14 BATERIA o Me e o ites 14 MANUT ENGAO DE BATER A conidios A cada ciclo de Carregamento Mensal iniicirinineicriciar rain esas N vel de Electrolyte e gua o ocnccncinninninnnonocnosos Fig 15 N vel Correcto de Electrolyte Fig 16 Tabela de gua Purificada Limpeza d BateriaS raaa aaea aea Eea rA daai PEA ERE EVA EAEE AREAS ARE dean av E OCR casa E ba nada ESSA dada Fig 17 Pist la Autom tica de gua occcnconccnninncnnannonnnnocnnennenenenece cnc Fig 18 Prepara o de uma Solu o de Acido Neutralizante Substitui o de Baterias tcc cccccccccecvesnecascacteccesecescuocendaateedsiesuscassvecuecvensevsideeteadecconedestecoancevecesieceveceouneshtieveded Fig 19 Conecx es de Bateria Espa o Prolongado Fig 20 Ponto de gelo de Electrolyte Carregamento da Bateria AG Voltagem sinetin usne siri arise A asd as ava Le E da a DU Seah condi it TROUBLESHOOTING Iniciar o Ve culo reta nr nara 19 A dA NASA cece snnseet pees aase 19 Fig 21 Hidr metro Utiliza o de um Hidr metro vivia A dto da ies 19 Fig 22 Correc o da Temperatura do Hidr metro ir ereereeaaraaeaa aerea narrar 20 Especifica es AA ii A doa 21 VE CULO DE TR S RODAS ELECTRICO coccion eee 22 Fig 23 Dimens es do Ve culo e Especifica
88. nd Service Guide ELECTRIC THREE WHEEL SERVICE VEHICLE Read all of manual to become thoroughly familiar with this vehicle Pay particular attention to all Notes Cautions and Warnings TROUBLESHOOTING In general troubleshooting will be done for two distinct reasons First a battery that performs poorly and is out side of the manufacturers specification should be identi fied in order to replace it under the terms of the manufacturer s warranty Different manufacturers have different requirements Consult the battery manufacturer or a service representative for specific requirements The second reason is to determine why a particular vehi cle does not perform adequately Performance problems may result in a vehicle that runs slowly or in a vehicle that is unable to operate for the time required A new battery must mature before it will develop its max imum capacity Maturing may take up to 100 charge dis charge cycles After the maturing phase the older a battery gets the lower the capacity The only way to determine the capacity of a battery is to perform a load test using a discharge machine following manufacturer s recommendations A cost effective way to identify a poorly performing bat tery is to use a hydrometer to identify a battery in a set with a lower than normal specific gravity Once the partic ular cell or cells that are the problem are identified the suspect battery can be removed and replaced At this point th
89. ntos entranhados devem ser removidos para prevenir o estrago da viatura Produtos de cuidado da viatura Para ajudar a manter a viatura existem v rios produtos dispon veis no local de distribuidores ou departamento de partes e Tinta Touch up especialmente formada para imi tar a cor da viatura P N 28140 G e 28432 G Page 10 e Protector de M ltiplo Uso de Bateria formulado para formar a um prazo longo flex vel seco que n o parte escamagem sobre uma grande varie dade t rmica P N 75500 G01 e Lubrificante Branco Lithium formulado para provi denciar protec o lubrificante nas reas onde o enroscamento seja um problema ou reas de aquecimento extremo P N 75502 G01 Penetrant Lubricante um 4 em 1 produto que penetra nas partes mais dif ceis lubrifica deix ando uma camada fina de lubrifica o previne a corros o P N 75503 G01 e Limpador multiplo e deslubrificante que cont m propriedades naturais e ambientalistas P N 75504 G01 e Limpador multiplo de m os um limpador indus trial que n o contem compostos muito fortes por m remove suavemente a gordura das m os Pode ser usado com ou sem gua P N 75505 G01 e Limpador de Bateria que de f cil utiliza o n o neutraliza os cidos cristalinos da bateria Os resultantes s o agua sal e s o f ceis de limpar P N 75506 G01 e Kite de Manuten o da Bateria para uma limpeza completa da bateria com instru es de manuten
90. o not use open flames for checking electro lyte level in storage battery s or liquid level in fuel tanks 6 MAINTENANCE PRACTICES 6 1 Introduction 6 1 1 Carriers may become hazardous if mainte nance is neglected Therefore maintenance facilities trained personnel and procedures shall be provided Such facilities may be on or off the premises Page xi SAFETY INFORMATION Read all of manual to become thoroughly familiar with this vehicle Pay particular attention to all Notes Cautions and Warnings 6 2 Maintenance Procedures 6 2 1 Maintenance and inspection of all carriers shall be performed in conformance with the manufac turer s recommendations and the following practices a A scheduled preventive maintenance lubrication and inspection system shall be followed b Only qualified and authorized personnel shall be permitted to maintain repair adjust and inspect carriers c Before undertaking maintenance or repair follow the manufacturer s recommendations for immobilizing the carrier d Block chassis before working underneath it e Before disconnecting any part of the engine fuel system of a gasoline or diesel powered carrier with grav ity feed fuel systems be sure shutoff valve is closed and run engine until fuel system is depleted and engine stops running f Before disconnecting any part of the engine fuel system of LP gas powered carriers close the LP gas cyl inder valve and run the engine un
91. o os estes abaixo devem ser assinalados para o aviso de situa es que possam resultar em casos n o seguros Deve ser verificado que este manual figye como parte e permantente servi o no caso do veiculo seja novamente ven dido AVISO DE BATERIA AS BATERIAS AVISO Sa ps E PE AS COM ELAS RELACIONADAS CONT M CHUMBO Os postos terminais e acess rios relacionados com a bateria cont m chumbo e seus comp sitos estes qu micos s o conhecidos por causar cancro e problemas ao sistema reprodutivo LAVAR AS M OS DEPOIS DE MANUSEA LOS ode lt 14 25 CUESTA EMPINADA APLICAR OS TRAVOES PARA REDUZIR AVELOCIDADE CURVA APERTADA CURVA APERTADA APLICAR OS TRAV ES APLICAR OS TRAV ES PARA REDUZIR PARA REDUZIR AVELOCIDADE A VELOCIDADE N O UTILIZAR EM RAMPAS COM MAIS DE 14 DE INCLINA O LAVAR AS M OS DEPOIS DE __ MANUSEA LOS ATEN O Os postos terminais e acess rios relacionados com a bateria cont m chumbo e seus comp sitos estes qu micos s o conhecidos por causar cancro e problemas ao sistema reprodutivo NOTAS PRECAU ES E AVISOS Ao longo deste guia NOTA PRECAU O e AVISO ser o usados NOTA A NOTA indica uma condi o que deve ser ver ificada A CUIDADO A PRECAU O indica umaa condi o que pode levar ao estrago do veiculo Um AVISO indica uma condi o terrivel que pode levar a ferimentos graves e at morte favor estar atento s NOTA
92. ootrest See detail gt f View from underside of vehicle Fig 7 Erguer a viatura on page 12 Ver os locais de Lubrifica o designados Ref Fig 8 on page 7 NOT Alguns itens de manuten o devem ser vistos mais frequentemente em viaturas usadas sobre condi es severas Utilizar no m ximo 3 apertos de lubrifi CAUTION ca o por cada vez lubrifica o a mais pode causar danos Por mais do que 3 apertos de lubrifica o pois pode causar danos e falha prematura Eixo das Rodas traseiras A nica manuten o requerida para os primeiros 5 anos de uma inspec o peri dica do n vel de lubrificante O eiro de rodas traseiro providenciado com uma ficha de confirma o de lubrificante em baixo do diferencial A n o ser que haja perdas liquidas o lubrificante s pre cisa de ser susbst tuido passado 5 anos Steering with steering wheel and cover removed for clarity Wheel bearings and fork pivot View from underside of vehicle a Rear axle check and fill Fig 8 PONtos de lubrifica o Owner s Manual and Service Guide Page 7 ELECTRIC THREE WHEEL SERVICE VEHICLE Read all of manual to be
93. or death result ing from improper vehicle operation the following warnings must be observed Refer to GENERAL SPECIFICATIONS for capacity Depressing accelerator pedal will release brakes and may cause inadvertent vehicle movement Turn the key to the OFF position whenever the vehicle is parked Make sure that the direction selector is in correct position before attempting to start the vehicle Do not take vehicle out of gear while in motion coast Always bring the vehicle to a complete stop before shifting the direction selector Check the area behind the vehicle before operat ing in reverse Always remain standing with back against back rest and hold on while the vehicle is in motion Keep feet legs hands and arms inside the vehicle at all times Check stability of vehicle when using optional ladder for reaching or placing cargo on shelves Do not overextend reach To prevent inadvertent movement when the vehi cle is to be left unattended release pedal com pletely move direction selector to neutral position turn key to OFF position and remove key Owner s Manual and Service Guide STARTING THE VEHICLE To start the vehicle Place the key in the key switch and turn to the ON position Move the direction selector to the direction desired and press the toe of the pedal to start the motor When the direction selector is in the rever NOTE position a warning signal will sound This
94. po a fazer a troca e carga de baterias e os procedimen tos devem estar de acordo com os paragrafos ANSI NFPA 505 4 5 2 O utilizador deve preodicamente verificar as facilidades e rever as opera es para se certificar se est o de acordo com os paragrafos ANSI NFPA 505 verificar se est tudo de acordo e informar tudo aos operadores do veiculo 4 6 Locais Perigosos 4 6 1 O tilizador deve determinar a classifica o dos perigos de cada local em que o veiculo deve estar de acordo com ANSI NFPA 505 4 6 2 O utilizador deve permtir que em areas peri gosas somente andem veiculo aprovados pelos requeri mentos por ANSI NFPA 505 4 7 Luz para as Areas de Orepa o 4 7 1 O utilizador de acordo com a responsabili dade de pesquisar o ambiente e as condi es de opera o deve detreminar se os veiculos requerem luzes e se sim deve equipar o mesmo com luzes aporpriadas e recomendadas pelo manual Page ix INFORMA O DE SEGURAN A Ler todo o manual para ficar a conhecer integralmente o ve culo Prestar particular aten o s mensagens de Nota de Cuidado e de Aviso 4 8 Controlo Gases Nocivos e Fumos 4 8 1 Quando o equipamento utilizado por com bustao interna dos motores e em espa os fechado a atmosfera deve ser mantida nos limites do American Conference of Governmental Industrial Hygienists publi cation Threshold Limit Values for Chemical Sub stances ND Physical Agents in the Workroom Environment Is
95. ponta do pedal Estragos s componentes podem ser devidas ao excesso de velocidade Danos provocados por excesso de velocidade podem resultar em perda de con trolo tem custos e considerado um abuso e n o ser cobrado pela garantia Page 5 ELECTRIC THREE WHEEL SERVICE VEHICLE Read all of manual to become thoroughly familiar with this vehicle Pay particular attention to all Notes Cautions and Warnings Utilizar a viatura el ctrica Para prevenir ferimento AWARNINGA ou morte resultante o uso improprio de t cni cas tenha em conta os seguintes avisos N o tente qualquer tipo de servi o antes de ler e perceber todas anotas neste manual Qualquer servi o que requeira ajustamentos parte inferior da viatura enquanto o motor estiver a trabalhar deve ser feito com a viatura no ar levantada Usar protec o nos olhos quando mm estiver a trabalhar na viatura Em espe 5 cial quando estiver a trabalhar com as baterias ou a usar ar pressionado Para reduzir a possibilidade de curto circuito que pode levar a uma explos o de bateria desligue todas as ligac es el ctricas da bateria antes de remover cabos electricos da bateria Para prevenir desinteregrac o do motor nunca utilize a viatura no m ximo por mais de 4 5 segun dos enquanto estiver na condi o n o carga Colocagens de bateria terminais e acess rios rel ativos contem t xicos nocivos Lavar as m os depois de usar Est no in
96. pressures exerted by power tools A tire explosion can NIN UNEN N cause severe injury or death Never exceed inflation pressure rating on tire sidewall To prevent tire explosion pressurize tire with small amount of air applied intermittently to seat beads Never exceed the tire manufacturer s rec ommendation when seating a bead Protect face and eyes from escaping air when removing valve core Use caution when inflating tires Due to the low volume of these small tires overinflation can occur in a matter of seconds Overinflation could cause the tire to separate from the wheel or cause the tire to explode either of which could cause personal injury Use caution when inflating tires Due to the low volume of these small tires overinflation can occur in a matter of seconds Overinflation could cause the tire to separate from the rim or cause the tire to explode either of which could cause personal injury See GENERAL SPECIFICATIONS section for recom mended tire inflation pressure Under no condition should inflation pressure be higher than recommended on tire sidewall All three tires should have the same pressure for optimum handling characteristics Be careful not to overinflate Due to the low volume of these small tires overinflation can occur in a matter of seconds Be sure to install the valve dust cap after checking or inflat ing Owner s Manual and Service Guide Tire Repair The vehicle is fitted with tubeless t
97. r Meter Located on the instrument panel the hour meter indi cates total hours of operation Ref Fig 5 on page 3 Horn The horn button is located behind the steering wheel on the right side of the instrument panel Ref Fig 5 on page 3 Activate horn by pressing the button Page 3 ELECTRIC THREE WHEEL SERVICE VEHICLE Read all of manual to become thoroughly familiar with this vehicle Pay particular attention to all Notes Cautions and Warnings Accelerator and Brake Combination If unfamiliar with this type of operation CAUTION it is recommended that the vehicle be operated in a non congested area at low speed until the operator becomes more familiar with the vehicles characteristics Removing partial pres AWARNING A sure from the foot pedal reduces the speed but does not engage the service brake system The ser vice brake is activated only when foot pressure is COMPLETELY removed Depressing the rear heel portion of the pedal further activates the service brake Removing foot pressure from the pedal while travel ing at high speed will engage the service brake and result in sudden deceleration as the brake engages Always hold on during vehicle operation To prevent inadvertent movement when the vehicle is to be left unattended release pedal completely move direction selector to neutral position turn key to OFF position and remove key y Front of Vehicle Depress toe to accelerate Ml Rel
98. r de distribui o bateria descarre gada e depois ligue o carregador port til no conector de distribui o Ref Fig 3 on page 3 Fig 3 Distribui o de carregador Localiza o da matricula A chapa com o n mero serial de fabrica o est local izado como abaixo mostrado Ref Fig 4 on page 3 Fig 4 Localiza o da Chapa com numero Modifica o de modelos est sempre a acontecer De modo a conseguir componentes correctas da viatura a data de fabrica o e o n mero serial de fabrico devem ser fornecidas quando se fizerem encomendas para pe as da viatura Controlos e afins da viatura Os controlos e afins da viatura consistem de bot o de chave seleccionador de direc o e situa o de cargas contador de hora e buzina combina o de acelerador e trav o de pedal e Luzes frontais e luzes traseiras Owner s Manual and Service Guide a dia E E Horn Hour Button Meter Direction State of Selector Charge Meter Ligh D Na Fig 5 Controlos e afins Bot o de chave Localizado no painel de instrumento o bot o de chave permite que o sistema el ctrico da viatura se ligue e des ligue ao virar a chave Ref Fig 5 on page 3 Key Switch Para prevenir movimento do ve culo quando estiver esta cionado a chave deve ser removida e retirada NOTE Se a viatura estiver equipada com acess rios instalados pelo fabricador alguns desses acess rios perman
99. r decals shall be maintained in legible condition p Batteries motors speed and directional control lers limit switches protective devices electrical conduc tors and connections shall be inspected and maintained in conformance with manufacturers recommended pro cedures q Carriers shall be kept in a clean condition to mini mize fire hazards and facilitate detection of loose or defective parts r Modifications and additions which affect capacity and safe machine operation shall not be performed by the customer or user without manufacturer s prior written authorization where authorized modifications have been made the user shall ensure that capacity operation warning and maintenance instruction plates tags or decals are changed accordingly s Care shall be taken to ensure that all replacement parts are interchangeable with the original parts and of a quality at least equal to that provided in the original equipment Owner s Manual and Service Guide ELECTRIC THREE WHEEL SERVICE VEHICLE Read all of manual to become thoroughly familiar with this vehicle Pay particular attention to all Notes Cautions and Warnings Thank you for this purchase The vehicle is equipped with an electronic speed control unit that is the most advanced in the industry Before driving the vehicle we ask you to spend some time reading this Owner s Man ual and Service Guide This guide contains information that will assist you in ma
100. resa autorizada ou ao departamento de garantia com o n mero serial e p c digo do fabricador O uso de equipamento n o original do fabricador pode por em risco a garantia da viatura O v cio das baterias p e em risco a garantia Guarda da Bateria Todas as baterias acabaram com a carga durante o decorrer do tempo Este tempo depende das condi es de temperatura e a idade das baterias Uma bateria completamente carregada n o congelar no inverno a n o ser que as temperaturas estejam abaixo dos 60 C Para guardar as baterias no inverso estas devem estar completamente carregadas limpas e desligadas de qualquer corrente como por exemplo o carregador Desconectar o cabo do carregador da bateria quando este n o estiver a ser utilizado Assim como todas a viaturas el ctricas as baterias devem ser revistas e carregadas no m nimo de 30 em 30 dias Ver sec o Grada Prolongada na sec o de BATERIAS E CARGA deste manual Page ii Manual do Propriet rio TABLE OF CONTENTS SOU CA dai GLS ua Capas Interiores NOTAS iia lia io cas Cai ii IINFORMAGAO DE SEGURAN A cscscsssssessssessesessesessessssessssssssesstsessssessseeesssenseeesetsesseseees v ANTES DO USCUINICIAL sit A A AS E AS Is 1 Fig 1 Informa o de servi o inicial coommmmmmmm9mannanr narrar reseca 1 Carregador ADO rc ada 1 Instala o de carregador Port til se equipado reeeeeaaane era cnn rca 1 Fig 2 Instala o do Carrega
101. reserves the right to make design changes without obligation to make these changes on units previously sold and the information contained in this manual is subject to change without notice TEXTRON Golf Turf amp Specialty Products is not liable for errors in this manual or for incidental or consequential damages that result from the use of the material in this manual CUSTOMER SERVICE DEPARTMENT INUSA PHONE 1 800 241 5855 FAX 1 800 448 8124 OUTSIDE USA PHONE 010 1 706 798 4311 FAX 010 1 706 771 4609 TEXTRON GOLF TURF amp SPECIALTY PRODUCTS P O BOX 388 AUGUSTA GEORGIA USA 30903 0388 Owner s Manual and Service Guide Page i NOTES To obtain a copy of the limited warranty applicable to the vehicle call or write a local Distributor an authorized Branch or the Warranty Department with vehicle serial number and manufacturer code The use of non Original Equipment Manufacturer OEM parts may void the warranty Overfilling of batteries may void the warranty BATTERY PROLONGED STORAGE All batteries will self discharge over time The rate of self discharge varies depending on the ambient temperature and the age and condition of the batteries A fully charged battery will not freeze in winter temperatures unless the temperature falls below 75 F 60 C For winter storage the batteries must be clean fully charged and disconnected from any source of electrical drain such as the battery charger Disconnect the battery charger
102. ridade de cada terminal da bateria e ter certeza de voltar a colocar os arames da forma cor recta Utilizar sempre partes de substitui o espec ficas Nunca utilizar partes de qualidade inferior Utilizar ferramentas recomendadas Sempre verificar se as ferramentas e os procedimentos que n o s o especificamente recomendados pelo fabricador n o ponham em causa a seguran a pessoal e nem ponha em causa a boa opera o da viatura Sempre suportar bem a viatura com paradores nas rodas Nunca ir para baixo de uma viatura suportada apenas por um macaco Levantar a viatura de acordo com as instru es dadas pelo fabricador Nunca tentar manter uma viatura numa rea com chamas ou pessoas constantemente a fumar Sempre ter em conta que uma viatura que n o esteja a desempenhar bem a sua fun o pode ser um perigo e n o deve ser utilizado O fabricador n o consegue antecipar todas as sitiua es da que as pessoas que tentem manter a viatura ou repar la devem ser especializados e ter experi ncia para reconhecer eles pr prios as situa es que podem resultar em feri mentos ou morte e os estragos que possam ser sofridos pela viatura Ser extremamente cuidadoso e n o tiver a certeza do estrago referir a viatura a um bom mec nico Sempre fazer um teste drive viatura depois de repara es e manuten es Todos os testes devem ser feitos em zonas seguras sem pi es nem outras viaturas em circula o Substituir sempre etiquetas
103. rvice Department TEXTRON Golf Turf amp Specialty Products reserva o direito altera o do modelo sem obriga o de fazer estas modifica es em unidades previamente s lidas e a informa o contida neste manual sujeito a mudan a sem aviso TEXTRON Golf Turf amp Specialty Products n o legalmente respons vel por erros neste manual ou acidentes ou consequentes falhas que possam resultar no uso do que est neste manual Este ve culo confere com as actuais regras de seguran a e execu o Estes ve culos n o conformem com os Estandartes e Seguran a Federal Motor e n o s o equipados para funciona mento em estradas p blicas Com ve culos el ctricos verificar que todos os acess rios el ctricos est o ligados directamente bateria Nunca usar chassis como corpo de conex o Ir para Especifica es Gerais para ver a capacidade de assentos do ve culo Nunca modificar o ve culo de modo a que consequentemente seja afectado a distribui o do peso do mesmo diminuir a sua estabilidade ou aumentar a velocidade para al m da qual o ve culo foi produzido Tais mudan as podem resultar em ferimentos graves ou morte Modifica es que aumentem a velocidade e ou peso da via tura aumentaram a dist ncia de paragem e podem reduzir a estabilidade do ve culo N o fazer este tipo de modifica es O fabricador pro be e n o se responsabiliza por tais modifica es ou outras altera es que possam in
104. s Rubber parts should be cleaned with nonabrasive house hold cleaner Occasional cleaning and waxing with nonabrasive prod ucts designed for clear coat automotive finishes will enhance the appearance and durability of the painted surfaces Corrosive materials used for dust control can collect on the underbody of the vehicle These materials will accel erate corrosion of underbody parts It is recommended that the underbody be flushed occasionally with plain water Thoroughly clean any areas where mud or other debris can collect Sediment packed in closed areas should be loosened to ease its removal taking care not to chip or otherwise damage paint Page 10 VEHICLE CARE PRODUCTS To help maintain the vehicle there are several products available through local Distributors authorized Branches or the Service Parts Department e Touch up paint specially formulated to match vehi cle colors for use on metal bodies P N 28140 G and 28432 G Multi purpose Battery Protectant formulated to form a long term flexible nontacky dry coating that will not crack peel or flake over a wide tem perature range P N 75500 G01 e White Lithium Grease designed to provide lubrica tion protection in areas where staining or discolor ing is a problem or in areas of extreme temperature ranges P N 75502 G01 e Penetrant Lubricant a 4 in 1 product that pene trates the most stubborn of frozen parts lubricates leaving a light
105. s em expriencia 5 2 3 O utilizador deve incluir no progrma de oepra dor o seguinte a material instrucional fornecido pelo fabricador Page x b enfase na seguran a dos passageiros materiais de carga condutor e outros empregados c Regras de seguran a nerais contidas neste Stan darte e regras adicionais determinadas pelo utilizador de acordo com este Standarte e o porqu delas seram for muladas d Apresenta o do equipamento controlo e fun es e explica o de como trabalham quando usados de forma pr pria e de forma impr pria as condi es do solo e outras condi es e caracteristicas do espa o onde ser utilizado o veiculo e teste de performance operacional e avalia es durante a execu o do programa 5 3 Responsabilidade pessoal e cargo do operador de veiculo 5 3 1 Os operadores devem cumprir com as regras de seguran a estabelecidas nos paragrafos 5 4 5 5 5 6 5 7 5 4 Geral 5 4 1 Salvaguardar a seguran a dos pi es sempre N o conduzir o veiculo de forma alguma a por em risco alguem 5 4 2 A presen a que potras pessoas no veiculo para alem do condutor ser somente nos brancos for necido melo fabricador Todas as partes do corpo do mesmo devem permanecer dentro do veiculo 5 4 3 Quando o veiculo for deixado sem supervi o deve se aplicar o trav o parar o motor ou desligar a energia desligar o circuito da egni o e remover a chave Bloquear os peneus do
106. s necessitating proper ventilation Five air exchanges per hour is considered the minimum requirement Never charge a vehicle in an area that is subject to flame or spark Pay particular attention to natural gas or propane gas water heaters and furnaces Always use a dedicated circuit for each battery charger Do not permit other appliances to be plugged into the recepta cle when the charger is in operation Chargers must be installed and operated in accordance with charger manufacturers recommendations or applicable electrical code whichever is more restrictive Owner s Manual and Service Guide Page vii SAFETY INFORMATION Notes Page viii Owner s Manual and Service Guide SAFETY INFORMATION Read all of manual to become thoroughly familiar with this vehicle Pay particular attention to all Notes Cautions and Warnings GENERAL The following text is provided as recommended by part II of ASME ANSI B56 8 1988 E Z GO strongly endorses the contents of this specification PART Il FOR THE USER 4 GENERAL SAFETY PRACTICES 4 1 Introduction 4 1 1 Like other machines carriers can cause injury if improperly used or maintained Part II contains broad safety practices applicable to carrier operations Before operation the user shall establish such additional spe cific safety practices as may reasonably be required for safe operation 4
107. sa descarregar a bateria Para carregadores por t teis desligue a ficha de carga da viatura Para carre gadores abordo desligue as conex es da bateria As baterias devem ser limpas e todos os dep sitos neutral izados e removidos da bateria para prevenir a descarga pr pria As baterias devem ser testadas ou recarregadas em intervalos m nimos de trinta em trinta dias Owner s Manual and Service Guide o mn al i al 1 E L E Cc T R O L Y T E T E M P E R A T U R E 1 120 1 160 1 200 1 240 1 280 SPECIFIC GRAVITY ELECTROLYTE FREEZING POINT Fig 19 Freezing Point of Electrolyte O Carregamento das Baterias O carregador de bateria feito para carregar completa mente a bateria Se as baterias forem severamente cicladas alguns carregadores de bateria cont m um m dulo electr nico que pode n o activar e a bateria n o funcionar Carregadores autom ticos determinaram a dura o correcta de carga bateria e desligam se quando a carga estiver completa Sempre ver as instru es espec ficas do carregador Antes de carregar deve ser tomado em conta o seguinte N o encher demais as baterias O ciclo CAUTION de carga expulsar o electrolyte e resultar em estragos s componentes O n vel de electrolyte em todas as c lulas deve estar a um n vel recomendado para cobrir as pla cas e A carga deve ser efectuada nu
108. safety of personnel nor jeopardize the safe operation of the vehicle Always support the vehicle using wheel chocks and safety stands Never get under a vehicle that is supported by a jack Lift the vehicle in accordance with the manufacturer s instructions Never attempt to maintain a vehicle in an area where exposed flame is present or persons are smoking Always be aware that a vehicle that is not performing as designed is a potential hazard and must not be operated The manufacturer cannot anticipate all situations therefore people attempting to maintain or repair the vehicle must have the skill and experience to recognize and protect themselves from potential situations that could result in severe personal injury or death and damage to the vehicle Use extreme caution and if unsure as to the potential for injury refer the repair or maintenance to a qualified mechanic Always test drive the vehicle after any repairs or maintenance All tests must be conducted in a safe area that is free of both vehicular and pedestrian traffic Always replace damaged or missing warning caution or information labels Always keep complete records of the maintenance history of the vehicle Page vi Owner s Manual and Service Guide SAFETY INFORMATION VENTILATION Hydrogen gas is generated in the charging cycle of batteries and is explosive in concentrations as low as 4 Because hydrogen gas is lighter than air it will collect in the ceiling of building
109. sempre visiveis as plaquetas de identifica o do veiculo assim como os avisos e as instru es fornecidas pelo fabricador 4 3 2 O utilizador n o deve modificar ou acrescen tar nada que afecte a capacidade ou a seguran a da opera o assim como n o deve fazer qualquer modifica o que n o esteje de acordo com o manual de utilizador Manual do Propriet rio Onde forem permitidas altera es o utilizador deve ase gurar a capacidade das opera es avisos e sustenbili dade plaqutas sinais que devem ser modificados acordamente 4 3 3 Como requerido nos par grafos 4 3 1 ou 4 3 2 o fabricador deve ser contactado para poder oefe cer vovas plaquetas avisos ou instru es que ser o posteriormente afixados propriamente no veiculo 4 4 Fu l e Guarda 4 4 1 O utilizador deve supervisionar o espa o de guarda e a aplica o dos flu is quando utilizados para se certificr que est o de acordo com as normas ANSI NFPA 505 e ANSI NFPA 30 4 4 2 A ulitiza o e guarda do petr leo gasificado liquido deve estar de acordo com os paragrafos ANSI NFPA 505 e ANSI NFPA 58 Se a guarda e utiliza o n o estiverem de acordo com estes estandartes o uti lizador deve prevenir o veiculo de ser utilizador de ser utilizado s e quando estiver num stio com as condi es que sejam pedidas e compram estes parametros 4 5 Mudar e Carregar Baterrias para Veiculos Elec tricos 4 5 1 O utilizador deve requerer facilidades onde
110. ser in accordance with this Standard and why they were for mulated d introduction of equipment control locations and functions and explanation of how they work when used properly and when used improperly and surface condi tions grade and other conditions of the environment in which the carrier is to be operated e operational performance tests and evaluations dur ing and at completion of the program 5 3 Personnel and Burden Carrier Operator Responsibility 5 3 1 Operators shall abide by the following safety rules and practices in paras 5 4 5 5 5 6 and 5 7 5 4 General 5 4 1 Safeguard the pedestrians at all times Do not drive carrier in a manner that would endanger anyone 5 4 2 Riding on the carrier by persons other than the operator is authorized only on personnel seat s provided by the manufacturer All parts of the body shall remain within the plan view outline of the carrier 5 4 3 When a carrier is to be left unattended stop carrier apply the parking brake stop the engine or turn off power turn off the control or ignition circuit and remove the key if provided Block the wheels if machine is on an incline 5 4 4 A carrier is considered unattended when the operator is 25 ft 7 6 m or more from the carrier which remains in his view or whenever the operator leaves the carrier and it is not within his view When the operator is dismounted and within 25 ft 7 6 m of the carrier still in his view
111. ser efectuados numa localizac o cd cies segura tendo em conta a seguranca de todos and inspected by a c do t d qualified mechanic NOTE om o passar do tempo uma pequena perda de pot ncia pode ocorrer Da ser importante estabelecer a dist ncia de travagem normal com uma viatura nova Determine a presta o de travagem da viatura utilizando os trav es deixar o pedal do acelerador num sitio liso seco limpo enquanto a velocidade de condu o m xima Ref Fig 10 on page 8 Registe o local de paragem Fig 10 Teste Periodico de Trav es Page 8 Owner s Manual and Service Guide ELECTRIC THREE WHEEL SERVICE VEHICLE Read all of manual to become thoroughly familiar with this vehicle Pay particular attention to all Notes Cautions and Warnings completa da viatura Se a viatura parar a uma distancia significativa do que a normal ou acaba por tender a ir para o lado deve ser testada novamente Se a viatura falhar o segundo teste deve ser imediata mente removido de servico A viatura precisa de ser inspeccionada por um mec nico qualificado Pneus Lista de ferramentas Qty Required Rancho de impacto 1 2 drive ooonooccccnnnncccccnononnncnnns 1 Soquete de impacto 3 4 1 2 driVe ooooocncniccninnnnn cc 1 Turque de impacto 1 2 drive ft IbS 1 Ranche T W8 vu 2 Para prevenir ferimentos AWARNING A causados por um soquete partido utilizar apenas os que forem para rancho de impacto N
112. spray n o met lico A solu o deve consistir em 60 ml de bicarbonato de s dio misturado com 6 litros de gua Ref Fig 17 on page 16 Em adi o s baterias especial aten o deve ser prestada s componentes met licas adjacentes bateria que tamb m devem ser limpos com a solu o de bicarbonato de s dio 1 1 2 gallons 6 liters Clear Water 1 4 Cup 60 ml Sodium Bicarbonate Baking Soda Non Metalic Y Wand 2 gallon 7 5 liter Garden Sprayer Fig 17 Preparing Acid Neutralizing Solution Deixar que a solu o assente pelo menos tr s minutos use uma escova suave ou pano para limpar as baterias ou remover qualquer res duo que possa provocar a des carga da bateria No final passar por gua com pouca press o Todos os itens requeridos para a limpeza est o inclu dos no Kit de Manuten o de Bateria A limpeza deve ser feita uma vez por m s ou se achar mais vezes Substitui o de Bateria Remover bateria de cabos Levantar bateria com um sistema de eleva o dispon vel comercialmente Se as baterias foram limpas e os cidos neutralizados como recomendado nenhuma corros o bateria ser provocada Qualquer corros o encontrada deve ser ime diatamente removida com uma faca pr pria e uma escova de arame A rea deve ser lavada com uma solu o de bicarbonato de s dio e gua e seco muito Page 16 bem antes de pintar com uma tinta de resist ncia contra a corros o Ba
113. t Ibs 70 115 Nm torque in 20 ft lbs 30 Nm increments following the same cross sequence pattern Cross Sequence 0 o Fig 11 Wheel Installation Page 9 ELECTRIC THREE WHEEL SERVICE VEHICLE Read all of manual to become thoroughly familiar with this vehicle Pay particular attention to all Notes Cautions and Warnings LIGHT BULB REPLACEMENT To replace the headlight bulb pivot the headlight forward and remove the two Phillips head screws from back side and separate light assembly Place new light bulb in place and secure with screws previously removed To replace the taillight bulb remove hardware securing lens and remove lens Install replacement bulb CARE AND CLEANING OF THE VEHICLE To prevent cosmetic damage do not CAUTION use any abrasive or reactive solvents to clean plastic parts It is important that proper techniques and cleaning mate rials be used Normal cleaning of the vinyl backrest and plastic or rub ber trim requires the use of a mild soap solution applied with a sponge or soft brush and wipe with a damp cloth Removal of oil tar asphalt shoe polish etc will require the use of a commercially available vinyl rubber cleaner The painted surfaces of the vehicle provide attractive appearance and durable protection Frequent washing with lukewarm or cold water is the best method of pre serving the painted surfaces Do not use hot water strong soap or harsh chemical detergent
114. te and activate the sound producing warning device at cross aisles and when visibility is obstructed at other locations 5 5 6 Ascend or descend grades slowly 5 5 7 Avoid turning if possible and use extreme caution on grades ramps or inclines normally travel straight up and down 5 5 8 Under all travel conditions the carrier shall be operated at a speed that will permit it to be brought to a stop in a safe manner 5 5 9 Make starts stops turns or direction rever sals in a smooth manner so as not to shift the load endanger passengers or overturn the carrier 5 5 10 Do not indulge in dangerous activities such as stunt driving or horseplay 5 5 11 Slow down when approaching or on wet or slippery surfaces 5 5 12 Do not drive carrier onto any elevator unless specifically authorized to do so Approach elevators slowly and then enter squarely after the elevator car is properly leveled Once on the elevator neutralize the controls shut off power and set parking brakes It is advisable that all other personnel leave the elevator before a carrier is allowed to enter or exit 5 5 13 Avoid running over loose objects potholes and bumps 5 5 14 To negotiate turns reduce speed to improve stability then turn hand steering wheel or tiller in a Owner s Manual and Service Guide smooth sweeping motion 5 6 Loading 5 6 1 Handle only stable and safely arranged loads When handling off center loads which cannot be
115. te mude a direc o do seleccionador de direc o para a posi o neutra desligue a chave e remova a chave Pegar a viatura Para pegar a viatura Coloque a chave na posi o ON Mude a direc o do seleccionador para onde desejar e pressione um pouco o pedal para ligar o motor NOTE Quando o seleccionador de direc o estiver na posi o de marcha atras um sinal de aviso far barulho Este um aparelho que indica que a viatura est pronta para efectuar a marcha atras O motor p ra e o trav o aplicado quando o pedal for completamente deixado Para parar a viatura mais r pi do pressione a ultima parte do pedal ponta Para evitar estrago da componente a CAUTION viatura deve ser parada completamente ante da mudan a do seleccionador de direc o N o aguente a viatura nas subidas ou descias utilizando o acel erador e o motor Deixar o motor nessa condi o durante 3 4 segundos provocar danos permanentes ao motor Custos Para prevenir ferimento P AZANIN EIN ou morte resultante das velocidades acima das recomendadas limite a velocidade com o servi o de travagem Em grandes inclina es poss vel que a viatura ande a velocidades maiores do que em solo plano Para preve nir perda do controlo da viatura velocidades devem ser limitadas ao m ximo daquilo que permitido em solos planos ver especifica es gerais Limite a velocidade da viatura ao deixar o pedal e fazendo press o na
116. teresse do dono da viatura assim como do dis tribuidor para seguir bem as recomenda es feitas neste manual Adequada manuten o aplicada em intervalos regulares a melhor garantia para manter a viatura boa a Reboque A viatura n o foi modela A WARNING A da para ser rebocada E recomendado que esta viatura seja colocada comple tamente num cami o ou outro transporte adequado Levantar a viatura Lista de ferramentas Qt requerida MACACO ansiosa aia 1 Jack AA 2 CNOCKS eres et ee Po ea EE 4 Page 6 Algumas repara es podem requerer que a viatura seja levantada Para prevenir ferimento AWARNING A ou morte resultante da quebra dos segura dores verificar que a viatura esta bem firme e nivela da com o chao Nunca ir para debaixo da viatura enquanto n o estiver bem erguida Colocar sempre choques frente e atr s das rodas que n o estao a ser erguidas Usar cuidado extremo uma vez que a viatura se encontra erguida Nunca tentar levantar as rodas de tr s da viatura de tr s rodas sem primeiro erguer a parte frontal da via tura e suport la bem Ao levantar a viatura colocar maca CAUTION co s nas reas indicadas Devido viatura ser muito baixa e as rodas serem muito pr ximas do ch o a viatura s deve ser erguida o sufi ciente para remover as rodas Este servi o que requer a eleva o da viatura deve ser feita elevando a parte da frente da viatura com a corrente de eleva o atada s p
117. terias devem ser posicionadas nas suas posi es e apertadas com a turque a 5 6 Nm para prevenir mov imento mas n o apertar muito porque pode causar dis tor o da bateria Inspeccionar cabos e terminais Limpar qualquer corro s o das terminais da bateria ou dos cabos com uma solu o de bicarbonato de s dio e uma escova limpa se necess rio Para prevenir a explos o WI CNZININ CHIN de bateria que pode resultar em ferimento grave ou morte deve ser usado cuidado extremo com os contentores de aerossol do terminal de protec o da bateria Isole o contentor de metal para prevenir que a lata de metal de contactar com terminais da bat eria que pode resultar em explos o Seja cuidadoso ao conectar os cabos da bateria como mostrado Ref Fig 18 on page 17 Aperte o hardware da bateria a 6 8 Nm com a turque Proteja os termi nais da bateria e os cabos da bateria com uma cobertura de protec o dispon vel comercialmente Espa o Prolongado O carregador de bateria e controlador CAUTION devem ser desligados uma vez que podem contribuir para uma descarga prematura das baterias Outros acess rios el ctricos podem necessitar de ser desliga dos Durante per odos de coloca o as baterias precisar o de aten o para manter a manuten o das mesmas e prevenir a descarga Em temperaturas altas a reac o qu mica mais r pida enquanto que temperaturas mais baixas causam que a reac o seja mais lenta
118. the battery providing all cells are within fifty points of each other Since the hydrometer test is in response to a vehicle exhibiting a performance problem the vehicle should be recharged and the test repeated If the results indicate a weak cell the battery or batteries should be removed and replaced with a good battery of the same brand type and approximate age Fig 22 Hydrometer Temperature Correction Page 20 Owner s Manual and Service Guide GENERAL SPECIFICATIONS GENERAL SPECIFICATIONS Owner s Manual and Service Guide Page 21 GENERAL SPECIFICATIONS ELECTRIC POWERED THREE WHEEL SERVICE VEHICLE BATTERIES cul es de 6 volt deep cycle 105 minute minimum 220 amp hour 20 hour discharge rate SPEED CONTROLLER occccoccccoccononcncnnnonancnnoncnnancnnancnnnncnnns Solid state 275 amp capacity with potentiometer throttle sensor MOTOR isin Sis Ee 24 VDC series wound 1 5 hp 1 1 kW 2800 rpm amp 4 3 hp 3 2 kW 1200 rpm brazed armature and solid copper windings TRANSAXLE viiniin 14 78 1 helical geared with input pinion shaft directly connected to motor shaft BRAKES 0 td A ee E Dual rear wheel mechanical drum brakes PARKING BRAKE Automatic FRONT SUSPENSION sense teteeeeeeeetaeees One piece front axle REAR SUSPENSION eee te eens eters eeeeeneeeaees Coil springs over hydraulic shock absorbers STEERING Chain amp linkage STEERING WHEEL Dual handgrips SEAT
119. thoroughly familiar with this vehicle Pay particular attention to all Notes Cautions and Warnings Substitui o de luzes Para substituir uma luz remova os dois parafusos Phil lips de tr s para desmontar a luz Coloque a nova l mpa da e volte a colocar os parafusos retirados Cuidado e limpeza da viatura Para prevenir estragos c s n o usar CAUTION quaisquer produtos t xicos ou corrosi vos para limpar partes pl sticas necess rio que t cnicas pr prias de limpeza sejam usadas A limpeza normal de vinil ou pl stico ou borracha requer o uso se sab o l quido aplicado com esponja ou uma escova suave e depois limpo com um pano A remo o de leo alcatr o verniz etc requer o uso de limpador de vinil borracha As partes pintadas da viatura fornecem apar ncia atrac tiva e protec o dur vel A lavagem frequente com gua fria o melhor metodo para preservar as reas pintadas N o usar gua quente sab o forte nem detergentes As partes de borracha devem ser limpas com produtos apropriados Limpeza ocasional e engraxe com produtos n o abrasi vos aumentar a apar ncia e a durabilidade das superf cies pintadas Materiais corrosivos usados para o controlo de p podem fazer sofrer a parte interna da viatura Estes mate riais aceleram a corros o recomendado que de vez em quando as reas sejam sujeitas a levar com agua normal Limpar bem qualquer rea com lama ou outras coisas Sedime
120. til fuel in the system is depleted and the engine stops running g Operation to check performance of the carrier shall be conducted in an authorized area where safe clear ance exists h Before commencing operation of the carrier follow the manufacturer s instructions and recommended pro cedures i Avoid fire hazards and have fire protection equip ment present in the work area Do not use an open flame to check level or leakage of fuel battery electrolyte or coolant Do not use open pans of fuel or flammable cleaning fluids for cleaning parts j Properly ventilate the work area k Handle LP gas cylinders with care Physical dam age such as dents scrapes or gouges may danger ously weaken the tank and make it unsafe for use I Brakes steering mechanisms speed and direc tional control mechanisms warning devices lights gov ernors guards and safety devices shall be inspected regularly and maintained in a safe operating condition m Special carriers or devices designed and approved for hazardous area operation shall be inspected to ensure that maintenance preserves the orig inal approved safe operating features n Fuel systems shall be checked for leaks and condi tion of parts If a leak is found action shall be taken to Page xii prevent the use of the carrier until the leak has been eliminated o The carrier manufacturer s capacity operation and maintenance instruction plates tags o
121. tion Where authorized modifications have been made the user shall ensure that capacity operation warning and maintenance instruction plates tags or decals are changed accordingly 4 3 3 As required under paras 4 3 1 or 4 3 2 the manufacturer shall be contacted to secure new name plates warnings or instructions which shall then be affixed in their proper place on the carrier 4 4 Fuel Handling and Storage 4 4 1 The user shall supervise the storage and han dling of liquid fuels when used to be certain that it is in accordance with appropriate paragraphs of ANSI NFPA 505 and ANSI NFPA 30 4 4 2 Storage and handling of liquefied petroleum gas fuels shall be in accordance with appropriate para graphs of ANSI NFPA 505 and ANSI NFPA 58 If such storage or handling is not in compliance with these stan dards the user shall prevent the carrier from being used until such storage and handling is in compliance with these standards 4 5 Changing and Charging Storage Batteries for Electric Personnel and Burden Carriers 4 5 1 The user shall require battery changing and charging facilities and procedures to be in accordance with appropriate paragraphs of ANSI NFPA 505 4 5 2 The user shall periodically inspect facilities and review procedures to be certain that appropriate paragraphs of ANSI NFPA 505 are strictly complied with and shall familiarize carrier operators with it 4 6 Hazardous Locations 4 6 1 The user shall determ
122. to deve ser conseguido por ventila o frnecida por parte do utilizador e ou a insta o uso e manuten o pr pria da emiss o e controlo do equipa mento recomendado ou requerido pelo fabricador do mesmo 4 9 Instrumentos de aviso 4 9 1 O utilizador deve fazer periodicas inspec es ao veiculo para se certificar que o som emitido e ou visual dos instrumentos em trabalho motor s o manti dos em boa preserva o 4 9 2 O utilizador deve determinar se as condi es de utiliza o do veiculo requerem que o mesmo seja equipado com equipamento sonoro e visual adicional respons veis pela manuten o de acordo com o man ual de utilizador 5 Regras e pr ticas de opera o segu ras 5 1 Qualifica es e Cargos que o operador do veiculo deve possuir 5 1 1 Somente pessoas que s o treinadas especifi camente na utilizadao destes veiculos podem ser autor izados a manobrar lhes Estes operadores devem ouvir e ver bem estar fisicamente e mentalmente aptos para poder manobrar o veiculo de acordo com a sec o 5 e todas as outras partes deste Standard 5 2 Treino pessoal e carga dos oepradores do veiculo 5 2 1 O utilizador deve seguir um programa de tre ino de utilizador 5 2 2 O completar de forma correcta o programa de treino requerido pelo utilizador deve ser feito antes da utiliza o do veiculo O programa de treino deve estar acessivel a todos os novos utilizadores e n o condision ada apenas aos utilizadore
123. ttery o mn an q al MIcA gt DIMUZMA ma lt roxa4domrm 1 100 1 140 1 180 1 220 1 260 1 300 1 120 1 160 1 200 1 240 1 280 SPECIFIC GRAVITY ELECTROLYTE FREEZING POINT Fig 20 Freezing Point of Electrolyte In winter conditions the battery must be fully charged to prevent the possibility of freezing Ref Fig 20 on page 17 A fully charged battery will not freeze in tempera tures above 75 F 60 C Although the chemical reac Page 17 ELECTRIC THREE WHEEL SERVICE VEHICLE Read all of manual to become thoroughly familiar with this vehicle Pay particular attention to all Notes Cautions and Warnings tion is slowed in cold temperatures the battery must be stored fully charged and disconnected from any circuit that could discharge the battery For portable chargers disconnect the charging plug from the vehicle receptacle For on board chargers disconnect the charging harness from the batteries The batteries must be cleaned and all deposits neutralized and removed from the battery case to prevent self discharge The batteries should be tested or recharged at thirty day minimum intervals Battery Charging The battery charger is designed to fully charge the bat tery set If the batteries are severely deep cycled some automatic battery chargers contain an electronic module that may not activate and the battery charger will not functio
124. ular maintenance Refer to the Periodic Service Schedule for appropriate service intervals Ref Fig 14 on page 12 Refer to Lubrication Points for Wheel bearings appropriate lubrication locations Ref Fig 8 on page 7 and fork pivot NOTE Some maintenance items must be serviced more frequently on vehicles used under severe driving conditions Use maximum of three pumps of grease CAUTION for each grease fitting Overgreasing may damage grease seals Putting more than three pumps of grease in a grease fit ting could damage grease seals and cause premature bearing failure o Eu al REAR AXLE Rear axle The only maintenance required for the first five years is check and the periodic inspection of the lubricant level The rear fil axle is provided with a lubricant level check fill plug located on the bottom of the differential Unless leakage is evident the lubricant need only be replaced after five years Checking the Lubricant Level With the vehicle on level ground clean the area around the check fill plug and remove plug Ref Fig 9 on page View from underside of vehicle 8 The correct lubricant level is just below the bottom of the threaded hole If lubricant is low add as required Fig 8 Lubrication Points Add lubricant slowly until lubricant starts to s
125. unca usar o soquete convencional A inspec o das rodas deve ser feita de acordo com a tabela de inspec o Ref Fig 14 on page 12 Press es de infla o devem ser verificadas quando as rodas estiv erem frias Ao remover rodas utilizar ferramentas apro priadas Soquetes regulares n o s o designados para o impacto exercido por ferramentas Uma explos o de pneu WARNING A pode resultar em feri mento grave ou morte Nunca exceder a press o que deve ter um pneu Para prevenir uma explos o de pneu pressione o pneu com uma pequena quantidade de ar aplica da nas bordas do pneu Nunca exceder a press o recomendada pelo fabricador Proteger cara e olhos do ar que escapa ao remover a v lvula de ar Ter cuidado ao por ar nos pneus Devido ao pou co volume dos pneus a press o em demasia pode ocorrer em segundos Isto pode causar a separa o da roda com o pneu ou causar uma explos o ambas as coisas podem causar feri mento Ter cuidado ai encher os pneus Devido ao volume baixo destes pneus a sobrepress o pode ocorrer em segun dos Isto pode causar que o pneu e a roda se separem ou uma explos o ambos podem resultar em ferimentos Ver especifica es gerais para recomenda es da infla o de pneus Sobre nenhum efeito a press o do pneu Owner s Manual and Service Guide deve estar superior recomendada Todos os 3 pneus devem ter a mesma press o para uma boa manobra da viatura Ter o cuidado de r
126. upport on jack stands before attempting to run or adjust powertrain Wear eye protection when working on or around the vehicle In particular use care when working around batteries using solvents or compressed air Hydrogen gas is formed when charging batteries Do not charge batteries without adequate ventila tion Do not permit open flame or anyone to smoke in an area that is being used for charging batteries A concentration of 4 hydrogen gas or more is explosive SEGURAN A Ler e compreender as etiquetas coladas no ve culo Para qualquer quest o sobre a informa o fornecida contacte o representante para esclarecimento Sempre trocar etiquetas que estjam danificadas ou estajam em falta Em zonas que sejam a pic poss vel que os veiculos andem em ponto morto a uma velocidade maior do que a normal nas zonas planas Para previnir a perda do controlo do veiculo e a possibilidade de acidentes que resultem em feri mentos graves as velocidades devem ser limitadas a n o mais do que a velocidade m xima permitida em solo normal Ver especifica o do veiculo O limite de velocidade aplicando a trabagem de servi o Estr gos catastroficos ao motor podem ser causados por exesso da velocidade especificada Estragos causados por acelara o excessiva podem provocar perca do controlo do veiculo o que sai caro considerado um abuso e n o ser coberto por garantia Se o veiculo for usado num ambiente comercial sinais com
127. va activa o sistema de paragem O trav o s activa do quando a press o do pedal for completamente nula Deixando de pressionar a parte final do pedal activa o servi o de travagem A remo o de press o do pedal durante uma grande velocidade far com que a travagem dispare e da resulta uma desacelera o Agarrar se sempre duran te a condu o da viatura Para prevenir movimenta o quando a viatura deix ada sozinha deixar o pedal completamente mudar o seleccionador de direc o para neutro desligar a chave e remover a chave A viatura est equipada com uma combina o de acel erador e trav o incorporado num s pedal Ref Fig 6 on page 4 Quando em descanso o pedal mant m a trava gem para evitar que a viatura se movimente enquanto estacionada Aplicar press o sobre a ponta do pedal deixa o trav o e acelera a viatura Decrescer a press o no pedal reduz a velocidade mas n o p e em servi o os trav es Deixar o pedal completamente activa os trav es Quando a viatura for deixada sem vis o deixar o pedal completamente mover o seleccionador de direc o em neutro desligar a chave e retirar a chave Luzes frontais e luzes traseiras O bot o da luz est localizado do lado esquerdo no pai nel de instrumento e trabalha independentemente da Page 4 y Depress toe to accelerate Front of Vehicle Release pressure Engages service brake EM Depress heel to brake rapidly
128. vices such as the one included in the Battery Maintenance Kit can be used with an approved water source Ref Fig 17 on page 16 These watering devices are fast and accurate to use and maintain the correct electrolyte level within the battery cells The watering device should only be used if the NOTE electrolyte level is less than 1 2 13 mm above top of plates Page 15 ELECTRIC THREE WHEEL SERVICE VEHICLE Read all of manual to become thoroughly familiar with this vehicle Pay particular attention to all Notes Cautions and Warnings Watering gun similar to the type included in the E Z GO Battery Maintenance Kit Valve consistently fills to a predetermined level Electrolyte Level Single Battery Cell Pure Water Fig 17 Automatic Watering Gun Cleaning Batteries When cleaning the outside of the batteries and terminals do not use a water hose without first spraying with a solu tion of sodium bicarbonate baking soda and water to neutralize any acid deposits Use of a water hose without first neutralizing any acid will move acid from the top of the batteries to another area of the vehicle or storage facility where it will attack the metal structure or the concrete asphalt floor After hosing down the batteries a residue will be left on the batteries which is conductive and will contribute to the discharge of the batteries To prevent battery damage be sure that CAUTION all
129. watered The battery must go through at least one charge and discharge cycle in order to permit the water to adequately mix with the electrolyte The temperature of the electrolyte is important since the hydrometer reading must be corrected to 80 F 27 C High quality hydrometers are equipped with an internal thermometer that will measure the temperature of the electrolyte and will include a conversion scale to correct the float reading It is important to recognize that the electrolyte temperature is significantly different from the ambient temperature if the vehicle has been operated Using A Hydrometer 1 Draw electrolyte into the hydrometer several times to permit the thermometer to adjust to the electrolyte temperature and note the reading Examine the color of the electrolyte A brown or gray coloration indicates a problem with the battery and is a sign that the bat tery is nearing the end of its life Page 19 ELECTRIC THREE WHEEL SERVICE VEHICLE Read all of manual to become thoroughly familiar with this vehicle Pay particular attention to all Notes Cautions and Warnings 2 Draw the minimum quantity of electrolyte into the hydrometer to permit the float to float freely without contacting the top or bottom of the cylinder Een ayie Temperature 3 Hold the hydrometer in a vertical position at eye level Fo C and note the reading where the electrolyte meets the 160 71 032 030 028 Electrolyte Temperature
130. with a new vehicle Stopping Distance or pulls to one side should Determine the braking performance of the vehicle by be removed from service engaging the service brake release accelerator pedal and inspected by a only at a common point on a flat dry clean paved sur qualified mechanic face while traveling at maximum speed Ref Fig 10 on page 8 Observe the vehicle stopping location If the vehicle stops in a significantly greater distance than nor mal or pulls to one side it should be tested again If the vehicle fails the second test it should immediately be removed from service The vehicle needs to be Page 8 Owner s Manual and Service Guide ELECTRIC THREE WHEEL SERVICE VEHICLE Read all of manual to become thoroughly familiar with this vehicle Pay particular attention to all Notes Cautions and Warnings TIRES Tools List Qty Required Impact wrench 1 2 drive 1 Impact socket 3 4 1 2 drive 1 Torque wrench 1 2 drive ft lDS oooonocccccnnacccccnona 1 Wrench 1 1 8 dinonnminiaa naaa 2 To prevent injury caused A WARNING A by a broken socket use only sockets designed for impact wrench use Never use a conventional socket Tire condition should be inspected per the Periodic Ser vice Schedule Ref Fig 14 on page 12 Inflation pres sures should be checked when the tires are cool When removing wheels with an impact wrench use only impact sockets Regular sockets are not designed for impact
131. working rating of 150 Ibs 70 kg The hoist must be fitted with insulated lifting hook and chain or cable to prevent any possibility of shorting exposed battery terminals or connections As an added precaution cover the batteries to further prevent the pos sibility of shorting battery terminals or connections Each tray has a lift point to attach the hoist to Lift out only one tray at a time and lower to floor The left side of the cargo deck frame is notched NOTE to allow the left side battery tray to clear the steering linkage Install the trays of charged batteries plug in the large battery wire connectors and replace the cargo deck Connect the charger distribution harness to the dis charged battery set and then plug the portable charger into the small connector of the charger distribution har ness Ref Fig 3 on page 3 Owner s Manual and Service Guide ELECTRIC THREE WHEEL SERVICE VEHICLE Read all of manual to become thoroughly familiar with this vehicle Pay particular attention to all Notes Cautions and Warnings Fig 3 Charger Distribution Harness SERIAL PLATE LOCATION The plate with the serial and manufacturing numbers are located as shown Ref Fig 4 on page 3 Fig 4 Serial Plate Location Design changes take place on an ongoing basis In order to obtain correct components for the vehicle the manu facturing date and serial number must be provided when ordering service paris CONTROLS
132. y is an acid solution which can cause severe burns to the skin and eyes Treat all electrolyte spills to the body and eyes with extended flushing with clear water Contact a physician immediately Always wear a safety shield or approved safety goggles when adding water or charg ing batteries Ss Ly AS Any electrolyte spills should be neutralized with a solution of 1 4 cup 60 ml sodium bicarbonate baking soda dissolved in 1 1 2 gallons 6 liters of water and flushed with water Overfilling batteries may result in electrolyte being expelled from the battery during the charge cycle Expelled electrolyte may cause personal injury and damage to the vehicle and storage facility Page 14 17 Wrap wrenches with gt vinyl tape to prevent the e possibility of a dropped wrench from shorting out a battery which could result in an explosion and severe personal injury or death Aerosol containers of battery terminal protectant must be used with extreme care Insulate metal container to prevent can from contacting battery terminals which could result in an explosion BATTERY A battery is defined as two dissimilar metals immersed in an acid If the acid is absent or if the metals are not dis similar a battery has not been created The batteries most commonly used in these vehicles are lead acid A battery does not store electricity but is able to produce electricity as the result of a chemical reaction which

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