User Manual
Contents
1. Description Qty Handy Drill Single Spindle Tabletop Paper Drilling Machine 64026 Backgauge Assembly 4 4681 Drill Block F 101 O Operators Manual _ __ _ _ 1 4688 Lubrication Stick for lubricating drill bits 1 no dii bit Optional Items Part No Description Qty Wood Drill Blocks 12 per container h h W WHITAKER 800 243 9226 4 0 Specifications 4 0 Specifications Description Inch Units Metric Units Drill Head Operation Hand Lever Drill Diameters 13 sizes from 1 8 to 12 Lift Capacity 2 1 2 for drills 4 or larger Minimum Distance Btw Holes 3 8 center to center Maximum Distance Drill to Side Guide 9 7 8 Maximum Margin Hole Center to Sheet 2 1 2 Edge Side Guide Trip Dimensions 32 41 kg 46 48 Height Overall 22 3 8 56 8cm Electrical 115 Volts 2 7 Amps 60Hz 1 phase AC Use 3 Amp Slo Blo fuse Challenge reserves the right to make changes to any product or specification without notice and without incurring responsibility to existing units WWHITAKER 800 243 9226 5 0 Installation amp Setup 5 0 Installation amp Setup 5 1 Inspecting Shipment This machine has been carefully packed to prevent damage during shipment However claims for damage or loss are the responsibility of the recipient Inspect all shipments as soon as they are received If there is any noticeable damage no2. e haber la necesidad de reemplazar partes hidraulicas afloje todas las conexiones poco a poco para dejar escapar la presion Jamas debe aflojarse conexiones mientras la maquina este e andando e Sila guillotina empezara a sonar o trabajar diferentemente a lo acostumbrado desconectela y consulte la seccion Troubleshooting Reparador de este manual Si no es posible corregir el problema llame a su servicio autorizado para que le examinen la maquina e PELIGRO DE MACHUQUE Mantenga manos y dedos fuera de la agarradera mientras sujeta el papel Use el calibrador trasero y su rueda de mano para empujar el papel cortado NO PONGA SUS MANOS BAJOLA CUCHILLA O AREA DE LA AGARRADERA e NO OPERE SIN LAS GUARDAS PROTECTORAS OJO PRECAUCION Como proceder para desconectar la corriente electrica Para maxima seguridad durante ajustes y reparaciones de su maquina verifique bien que el interruptor principal de control de corriente al cual la maquina esta conectada este desconectado El interruptor deba ser puesto en la posicion OFF desconectado y se debe poner un candado en la anilla La llave del candado debe ser guardada por la persona que estara efectuando los trabajos de servicio o de reparacion en la guillotina Desconecte la corriente electrica antes de proceder a hacer cualquier ajuste o reparacion o de efectuar el engrase en cualquier maquina WWHITAKER 800 243 9226 3 0 Packing List 3 0 Packing List Part No
3. the handle to start the motor and drill Pull the handle until the stock is drilled through Raise the handle to its starting position The motor will automatically shut off Lift the side stop lever and slide the side stop to the next position Continue drilling as described above 6 4 Rotate the Drilling Block As the drilling block wears the bottom few sheets may not be cut through Rotating the drilling block to a new position will correct this The drilling depth may also need adjustment After the drilling block has been worn in all the available area on one surface it may be turned over to use the other surface 6 5 Empty the Paper Chips The paper chip collectors should be emptied periodically Check the level of paper chips in the collectors by looking through the sight gauge on the left collector Switch off the machine before emptying the collectors To remove the collectors pull them apart from each other Reinstall the collectors after emptying Two safety switches prevent the motor from operating with the chip collectors removed Switch on the machine when ready for use 6 6 Drilling with 2 Inch Long Bits Not all diameters are available in 2 1 2 inch drill lengths More diameters are available in 2 inch long drills The Handy Drill can drill with 2 inch drills by setting the machine up more permanently for 2 inch drilling Follow these instructions to setup the machine to drill a 2 inch depth on a more permanent basis Sw
4. GHLY READ AND UNDERSTAND ALL OF THE FOLLOWING INSTRUCTIONS CALL YOUR AUTHORIZED CHALLENGE DEALER IF YOU STILL HAVE ANY QUESTIONS Power Switch Chip Collector z Side Stoo Lever tage Pressure Foot Backgauge 9 y Drill Bit A 7 4 Figure Machine Controls 6 1 Set Hole Spacing The Handy Drill backgauge has been set to drill standard three ring holes plus one extra stop for four hole drilling The stops are held in place with setscrews that run through the top of the stop Use the 3 32 hex wrench provided in the toolkit in order to loosen the setscrews Slide the stop to the required dimension as read from the scale on top of the backgauge Tighten the setscrew until the stop is held firmly in place 6 2 Set Drilling Depth Turning the adjustment knob on top of the machine sets the depth to which the machine will drill To drill deeper turn the knob counter clockwise To drill shallower turn the knob clockwise The drill depth should be set such that the bottom sheet is cut through without going excessively cutting into the drilling block Use scrap pieces of paper to set the drill depth WHITAKER 800 243 9226 10 W 6 0 Operation 6 3 Drilling After the machine has been properly installed and adjusted it is ready for drilling Set the side stop to the first position and jog stock against the backgauge and side guide Switch on the machine by pressing the rocker switch to I Pull
5. anual may not be complete in all aspects of product maintenance and repair All products should be used only by qualified and properly trained personnel following proper safety procedures All products should be regularly inspected and maintained and their condition application and use should be periodically evaluated by qualified personnel Only qualified and properly trained technicians should perform maintenance repair and replacement procedures Attempting these procedures without proper training may cause machine damage or operator injury Products may be unsupported by The Challenge Machinery Company due to age or the unavailability of parts from their original manufacturer No parts or product Support will be available to repair or maintain unsupported products Older products may not be UL listed if the product does not have a UL label it is not a listed product and may not comply with applicable installation or other regulations or requirements if relocated to a new facility Many municipalities require a product to be UL listed before an electrician will connect power to them Often the cost of updating an older product to comply with current safety regulations is greater than the value of the product W WHITAKER 800 243 9226 A Serial Numbers 055188 8 Up OPERATOR S MANUAL HANDY DRILL PAPER DRILLING MACHINE Sold and Serviced by The Challenge Machinery Company 6125 Norton Center Drive Norton Shores MI 49441 ww
6. drilling machine should result in trouble free operation over many years Parts Customers The Challenge Machinery Company provides parts with the express understanding that they are to replace parts found missing or no longer serviceable on equipment designed and or manufactured by Challenge The Challenge Machinery Company assumes no liability for any modification or alteration to any Challenge products and The Challenge Machinery Company does not authorize any such modification or alteration to any Challenge products Any modification or alteration of any Challenge product will void any remaining warranty 13 WHITAKER 800 243 9226 W 9 0 Footprint 9 0 Footprint WHITAKER 800 243 9226 9 0 Footprint NOTES WHITAKER 800 243 9226 W 10 0 Safety Systems Test 10 0 Safety Systems Test Machine manufacturer CHALLENGE Model HANDY DRILL Serial Number Frequency of test THESE TESTS SHOULD BE PERFORMED AT THE BEGINNING OF EACH WORK DAY 1 Switch on the machine 2 Remove one of the chip collectors 3 Pull the head down using the pull down lever The motor should switch on If the motor switches on switch off the machine disconnect main power and call for service 4 Reinstall the chip collector and remove the other one 5 Pull the head down using the pull down lever The motor should NOT switch on If the motor switches on switch off the machine disconnect main power and call for servic
7. e 6 Reinstall the chip collectors W WHITAKER 800 243 9226 10 0 Safety Systems Test Please enter date and initials for the test Date Date Date Date Date e _ Initials of Repairs Repairer Date 17 WHITAKER 800 243 9226 W
8. edure For maximum safety while making adjustments or repairs to your machine be sure to disconnect power to the machine Disconnect the power plug from its socket W Figure 1 Main Power Disconnect WHITAKER 800 243 9226 2 0 Safety 2 3 Warning Label Definitions The following warning labels are found at various locations on your machine Read and understand the meaning of each symbol If a label is lost from the machine it should be replaced power Do not alter safety guards or devices they are for your protection Replace all guards Do not operate with any guards removed HAZARDOUS AREA Disconnect power before cleaning servicing or making adjustments not requiring LIT CUT CRUSH HAZARD Keep hands from underneath the knife and clamp SINGLE OPERATOR Do not operate with more than one person EYE PROTECTION Always wear safety glasses while operating drill WHITAKER 800 243 9226 i W 2 0 Safety 44 CAUTION This Este simbolo de alerta de seguridad significa OJO INSTRUCCIONES DE SEGURIDADPERSONAL Lea las instrucciones porque se refieren a su seguridad personal Fall de obedecer las instrucciones que siguen podria resultar en lesiones corporales Esta maquina junto con sus mecanismos de seguridad esta disenada para ser manejada por UNA SOLA PERSONA la vez Jamas debe ser manejada por mas de una persona al mismo tiempo La seguridad e
9. itch off and disconnect power to the machine Remove the two chip collectors Remove the hollow drill Use the 1 8 hex wrench to remove the two setscrews from the spindle Caution Loosening the second setscrew will allow the spindle to fall to the tabletop Hold the spindle while removing the setscrews Remove the spindle from the machine Screw the setscrews into the optional spindle 64052 Slide the spindle all of the way onto the motor shaft until it is stopped by the shoulder on the shaft 8 Tight the setscrews onto the flat surface on the shaft 9 Reinstall the chip collectors 10 A 2 long drill bit may now be used ak NO 11 WHITAKER 800 243 9226 W 7 0 Troubleshooting 7 0 Troubleshooting Problem _ Ss AreattoCheck Solution 1 Motor won t start Check power cord Plug in power cord Check circuit breaker Reset circuit breaker Check power switch Switch on main power Check chip collector safety switches Readjust or replace defective switches Install chip collectors 2 Drill head won t return Check for bind in lever assembly Free bind clean and oil Check lift spring may be broken or Pry up head clean and oil shaft stuck Replace spring if necessary 3 Drill head will not come Check for bind in guide shafts Free bind clean and oil shafts down 4 Difficult to push bit Dull drill bit Sharpen or replace with new through stock 5 Bottom sheets not Worn drilling bloc
10. k or depth Turn drilling block and or adjust being drilled misadjusted drilling depth knob yy WHITAKER 800 243 9226 8 0 Drilling Tips 8 0 Drilling Tips Important To prevent the drill from overheating always avoid drilling too slowly The drill should be brought down as rapidly as possible allowing the drills to easily cut through the paper Plastic Bindings Drilling holes for plastic bindings instead of punching them 15 practical and saves a great deal of time particularly on long run jobs Keep Drills Sharp A dull drill is the major cause of drill breakage and production tie ups Usually after three hours of drilling depending on the type of paper being processed the drill should be sharpened A dull drill results in poor quality work Keep Drills Clean A dirty and rusty drill will not permit the free upward passage of the drill chips Pressure built up by a clogged drill will split or break the drill To keep it free from dirt or rust clean the drill of all chips after each use and apply light oil to the inside and outside Drills should be cleaned out immediately after each use This is particularly true if a coated or varnished stock has been drilled On these jobs the coating on the chips frequently fuse the chips into one solid mass when the drill cools causing breakage the next time the drill is used Lubricate Drills Lubrication assists in the passage of the chips and helps avoid overheating of the drills U
11. s la responsabilidad del operario que usa esta maquina LEA DETENIDAMENTE el manual de instrucciones y las PRECAUCIONES DE SEGURIDAD antes de poner a funcionar la cortadora Pidale a su Supervisor una copia e El manejo de la guillotina debe estar exclusivamente a cargo de personal entrenado y autorizado para ello e MODIFIQUE LOS MECANISMOS DE SEGURIDAD estan ahi para su proteccion no deben ni modificarse ni quitarse e DESCONECTE LA CORRIENTE ELECTRICA antes de proceder a hacerle servicio de limpieza engrasar o de hacer adjustes que no requieren corriente Trabe el interruptor en la posicion OFF apagado vea Procedimiento para cortar la corriente electrica al pie de esta pagina e Eche llave a la guillotina y quite la llave cuando la maquina no esta en operacion vea Corriente electrica e Asegurese de que la guillotina este debidamente a tierra Vea Conexion de la fuerza electrica e Verifique el voltaje y asegurese de que este sea suficiente para el debido funcionamiento de la guillotina e Preste atencion a todas las placas con advertencias instaladas en esta guillotina e No permita que objetos estranos esten en la mesa o cerca de la cuchilla cortadora e TENGA SUMO CUIDADO al tocar y cambiar la cuchilla Heridas severas y hasta desmembramiento pueden resultar del manejo sin cuidado o negligente e El suelo alrededor de la guillotina debe mantenerse despejado y libre de recortes desperdicios aceite y grasa
12. se readily available stick lubricants for this purpose Hold the end of the stick against the side of the rotating drill Be sure to touch the cutting edge with the lubricant also Wipe off excess oil before drilling CARE MUST ALWAYS BE TAKEN WHEN HANDLING DRILLS Keep Spindle Clean Clean out the drill spindle frequently This will prevent any buildup in the spindle of the drill Set the Drills Correctly Do not cut too deeply into the cutting block The drill should just touch the block and cleanly cut through the bottom sheet During drilling do not set the drill deeper into the block but change the position of the block frequently Drilling deeper into the block dulls the drills quickly Use a piece of chipboard underneath your stock This will make handling the stock easier and will ensure that the last sheet is cut cleanly through Check for Drill Wobble If the spindle is badly worn or bent through maladjustment have it replaced immediately A wobbly or loosely held drill will break Check Your Drill Sharpener The cutting edge of the sharpening bit should be inspected frequently to make certain that it is sharp and free of nicks Never let a drill drop onto the sharpening bit It will chip the sharpening edge Use gentle pressure when sharpening let the sharpening bit do the work Check the sharpness of the drill after sharpening The cutting edge should be razor sharp Just a little time and effort taken with each use of your paper
13. son operation Never operate the machine with more than one person Always wear safety glasses while operating this machine Safe use of this machine is the responsibility of the operator Use good judgment and common sense when working with and around this machine Read and understand all instructions thoroughly before using the machine If questions remain contact the dealer from which you purchased this machine Failure to understand the operating instructions may result in personal injury Only trained and authorized people should operate this machine DO NOT ALTER SAFETY GUARDS OR DEVICES They are for your protection Severe personal injury may result Disconnect power before cleaning or performing maintenance See Section 2 2 Power Lockout Procedure Observe all caution labels on this machine Be sure the drill is plugged into a properly grounded outlet Be sure there is sufficient power to operate the drill properly Observe all caution plates mounted on the drill Keep foreign objects off table and away from the spindle and bit BE EXTREMELY CAREFUL when handling and changing drill bits Drill bits are sharp Severe lacerations could result from careless handling procedures If the drill sounds or operates unusually have it checked by a qualified service person CUT CRUSH HAZARD keep hand and fingers from under the clamp and spindle while drilling paper DO NOT REACH UNDER THE DRILL AREA WHILE OPERATING 2 2 Power Lockout Proc
14. tainer of your machine The Warranty Information Sheet must be filled out completely and returned to THE CHALLENGE MACHINERY COMPANY in order for the warranty to be issued for this machine Challenge is a registered trademark of The Challenge Machinery Company 6125 Norton Center Drive e Norton Shores MI 49441 Copyright 2006 by The Challenge Machinery Company All rights reserved Printed in the U S A 2 entro 800 243 9226 1 0 Introduction TABLE OF CONTENTS 1 0 IR OA EE net 2 o en 4 o nn i 4 22 Power a e 4 2 3 Warning Lapel Dent rascacielos 5 oO 6 4196 Lai 7 4 0 SDOCCHICALIONS escindida 8 Minimum Distance Btw HOleS 8 5 0 Installation Setup 9 5 1 Inspecting SNhIpmEnt non ncnnnnnnnnnnnnnnnnnnnrnnnnnnnnrnnnnrnnnnrnnnrrnnnnennnnnnnss 9 92 e GU PRE TA 9 SRE E e AI E E ideale traente arabe elessero 9 5 4 Assemble LOOSE ITEMS 9 9 9 FO WE HOOK ara eta 9 OO PA 10 6 1 Sel Hole SPACING mesitas asas 10 6 2 sel Drilling Depth veronica aras 10 iaia OOO E laren aa 11 6 4 Rotate the Drilling BIOCK 11 6 5 Empty the Paper ChipS i 11 6 6 Drilling with 2 Inch Long Bits serian aso pipa oro id 11 7 0 Troubleshooting 12 A Pe e 13 OOF OUST Po Pe o OU E o GEO 14 o A 16 WHITAKER 800 243 9226 W 2 0 Safety 2 0 Safety 2 1 Precautions This machine is designed for one per
15. te it on the freight bill Visual and or hidden damage must be reported to the claims department of the carrier within 15 days Contact your dealer if you need any assistance Check the contents of the box against the packing list on page 7 Make sure there are no missing items 5 2 Uncrating The Handy Drill weighs approximately 70 lbs 82 kg DO NOT risk personal injury or damage by attempting to move machinery with makeshift equipment or inadequate help This machine is shipped enclosed in a corrugated carton Open the top of the carton and carefully lift machine out and set on to work surface 5 3 Cleaning After unpacking wipe down all machine panels and surfaces with a clean cloth as necessary 5 4 Assemble Loose Items 1 Insert the wood drilling block into the hole in the tabletop Insert the hollow drill bit into the spindle Push the bit firmly into the spindle The drill bit is sharp do not push on the end of the drill bit Injury may result 3 The machine was shipped with the drilling depth set above the drilling block Adjust the drilling depth according to Section 6 2 Set Drilling Depth 5 5 Power Hook Up CAUTION SHOCK HAZARD Possible shock could cause personal injury or death Connect plug to any standard 120 Volt outlet Figure 2 Main Power Disconnect WHITAKER 800 243 9226 W 6 0 Operation 6 0 Operation CAUTION IMPORTANT DO NOT ATTEMPT TO OPERATE THE DRILL UNTIL YOU HAVE THOROU
16. w challengemachinery com June 2005 WWHITAKER 800 243 9226 1 0 Introduction 1 0 Introduction THIS MANUAL is designed to help you get the most from your Challenge equipment Keep this manual in a safe convenient place for quick reference by operators and service personnel CAUTION SAFETY ALERT This symbol means CAUTION Personal safety instructions Pay special attention to the instructions in bold type Personal injury may result if the precautions are not read and followed READ THIS MANUAL BEFORE OPERATING Follow precautions and instructions If after reading the manual questions remain please contact your Authorized Challenge Dealer Take a few minutes right now to RECORD YOUR MACHINE SERIAL NUMBER in the space provided on the front cover of this manual Also be sure to fill out the warranty card accompanying your machine and return it DIRECTLY TO CHALLENGE If you bought a used machine it is important to have the following information on record at Challenge Copy this page fill in the information and send it care of The Challenge Service Department 6125 Norton Center Drive Norton Shores MI 49441 CHALLENGE MODEL Handy Drill SERIAL NUMBER ATTN COMPANY ADDRESS CITY STATE PROVINCE ZIP PHONE DATE INSTALLED DEALER NAME amp CITY WARRANTY INFORMATION It is very important that you read and understand the conditions outlined in the Warranty Information Sheet attached to the outside of the shipping con
17. www WhitakerBrothers com W The Challenge Machinery Company provides owner s manuals on its products solely as a courtesy to its customers See the information below before using this manual These manuals are for reference only These manuals include products which are non current unsupported or no longer produced by The Challenge Machinery Company and are provided solely as an accomodation to our customers By providing these manuals The Challenge Machinery Company makes no representation or warranty as to the products their current condition or their suitability or fitness for use in any particular application which are the sole and independent responsibility of the product owner and user Older products may not comply with current safety procedures guidelines or regulations and It is the product owner s and user s responsibility to evaluate the suitability and fitness of the products in their current use and application The Challenge Machinery Company makes no representation warranty or recommendation regarding any modifications which may be required on non current or unsupported products The Challenge Machinery Company assumes no liability for any modification or alteration to any Challenge product and any such modification or alteration to any Challenge product is not authorized by The Challenge Machinery Company The availability of these manuals is solely for the purpose of providing reference information for the products This m
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