INSTALLATION & OPERATION MANUAL GAS CHARBROILERS
Contents
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20. WOLF INSTALLATION amp OPERATION MANUAL GAS CHARBROILERS MODELS 25 VACB36 47 VACB60 VACB72 VACB36 ACB25 ACB36 ACB47 ACB60 ACB72 For additional information on Vulcan or to locate an authorized parts and service provider in your area visit our website www vulcanequipment com ITW Food Equipment Group LLC RETAIN THIS MANUAL FOR FUTURE USE 3600 North Point Baltimore MD 21222 FORM F38328 9 15 IMPORTANT FOR YOUR SAFETY THIS MANUAL HAS BEEN PREPARED FOR PERSONNEL QUALIFIED TO INSTALL GAS EQUIPMENT WHO SHOULD PERFORM THE INITIAL FIELD START UP AND ADJUSTMENTS OF THE EQUIPMENT COVERED BY THIS MANUAL POST IN A PROMINENT LOCATION THE INSTRUCTIONS TO BE FOLLOWED IN THE EVENT THE SMELL OF GAS IS DETECTED THIS INFORMATION CAN BE OBTAINED FROM THE LOCAL GAS SUPPLIER IMPORTANT IN THE EVENT A GAS ODOR IS DETECTED SHUT DOWN UNITS AT MAIN SHUTOFF VALVE AND CONTACT THE LOCAL GAS COMPANY OR GAS SUPPLIER FOR SERVICE FOR YOUR SAFETY DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS OR LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE AWARNING Improper installation adjustment alteration service or maintenance can cause property damage injury or death Read the installation operating and maintenance instructions thoroughly before installing servicing this equipment IN THE EVENT OF A POWER FAILURE DO NOT
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23. and confirm with written or electronic communication 3 Alloriginal packing materials must be kept for inspection purposes 4 charbroiler cannot been moved installed or modified 5 Vulcan Customer Service immediately at 800 814 2028 Carefully unpack your charbroiler and make sure that no parts are discarded with packaging material A pressure regulator designed to operate with the broiler has been supplied and must be installed before the charbroiler is placed into service Refer to GAS PRESSURE REGULATOR INSTALLATION in this manual Before installing verify that the type of gas natural or propane and the clearance dimensions agree with the specifications on the rating plate which is located on the lower front corner on the right side LOCATION The installation location must be kept free and clear of combustibles Do not obstruct the flow of combustion and ventilation air DO NOT install the charbroiler adjacent to fryers unless following the provisions detailed by local codes and or the applicable sections of ANSI 2223 1 NFPA 54 latest edition and NFPA 96 latest edition in the United States America or CAN CSA 149 1 latest edition and CAN CSA149 2 latest edition Canada Sufficient air should be allowed to enter the room to compensate for the amount of air removed by any ventilating system and for combustion of the gas burners Do not obstruct the air flow into and around the applia
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25. yellow tip 5 Repeat steps 3 4 until all pilots are lit 6 To light the burners turn the individual burners valves ON MAX setting after all pilots are lit Fig 13 If the burners fail to light turn all burner valves and the main gas shut off valve to the OFF position and contact an authorized service agency CLEANING AAWARNING charbroiler its parts are hot Use care operating cleaning ing the charbroiler Scrape top grates during broiling with a wire brush to keep the grates clean Do not allow debris to accumulate on the grates Fig 14 Top grates may be immersed strong commercial cleaning compound overnight In the morning rinse with hot water to remove any residues of cleaning compound Thoroughly dry and apply cooking oil to prevent rusting Stainless steel surfaces may be cleaned using damp cloth with mild detergent and water solution Daily when cool remove top grates and radiants to clean places where fat grease or food can accumulate Fig 15 Deflector trays and crumb trays should be emptied and cleaned regularly when cool Ensure that the rear hooks of the deflector tray are over the back edge of the crumb tray as shown in Fig 16 when reassembled Detector Tray Hook to burn off or clean debris from unit potentially damage and warp components of the charbroiler NOTICE Never cover the surface of the cha
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27. ATTEMPT TO OPERATE THIS DEVICE INSTALLATION OPERATION AND CARE OF GAS COUNTERTOP CHARBROILERS GENERAL Vulcan Wolf Gas Countertop Charbroilers are designed for commercial use only and feature fast efficient gas heat Each burner is controlled by an adjustable gas valve Cast radiants are located directly above each burner to maintain uniform temperature Radiants are easily removed for cleaning when cool Heavy duty cast iron top grates are reversible to allow all or part of the cooking grid surface to be level or sloped crumb tray is provided to collect fat run off and debris it opens to the front for inspection or cleaning Natural BTU hr Gas BTU hr Input Rating Input Rating 25 25 4 68 000 64 000 6 ACB36 6 102 000 96 000 ACB48 8 136 000 128 000 VACB60 ACB60 11 187 000 176 000 72 72 13 221 000 208 000 INSTALLATION UNPACKING This charbroiler was inspected before leaving the factory The carrier assumes full responsibility for the safe delivery upon acceptance of the shipment Check for possible shipping damage immediately after receipt If the charbroiler is found to be damaged complete the following steps 1 Carrier must be notified within 5 business days of receipt 2 local terminal must be notified immediately upon discovery note time date and who was spoken to and follow up
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29. crumb tray improperly maintained not installed correctly EERE Uneven heat front to back Appliance is not level front to back Faulty ventilation Improperly adjusted burner Deflector tray and or crumb tray improperly maintained or not installed correctly Pilot outage Pilot flame is set too low Adjust pilot to allow more gas flow B Obstruction in pilot orifice Low gas pressure Yellow burner flames Open burners shutters until flames are blue and touching burner Lifting burner flames A Close burner shutters until flames touch burner and are not yellow Fluctuating gas pressure Checked for clogged vent on regulator 12 ACCESSORY INSTALLATION AAWARNING The charbroiler and its parts are hot Use care when operating cleaning or servicing the charbroiler SIDE VIEW FRONT VIEW SPLASH ACCESSORY INSTALLATION A WARNING The charbroiler and its parts are hot Use care when operating cleaning or servicing the charbroiler BACK VIEW 15 WOOD SMOKER BOX ACCESSORY A WARNING charbroiler and its parts Se are hot Use care when operating cleaning CENTER PAN GUIDE servicing the charbroiler HNE a hd z Se B WOOD SMOKER BOX INSTALLATION 1 Rem
30. ection or totaling more than 14 in total 4 2 Place one piece of wood in each wood tray Center the wood front to back on the wood tray 3 Ensure that the wood trays are pushed all the way in before lighting the charbroiler burners After adding wood the charbroiler will need to heat 30 minutes before smoking begins to occur 4 Wood will need to be replenished approximately every hrs when burner valves are set to the full ON position This may vary with different applications Wood should only be replaced after it breaks down and falls through the wood tray grates 5 Keep trigger pump type water bottle on hand to wet down flare ups on the wood To get nominal performance wood should be allowed to burn as embers If flames are observed spray down with water bottle just enough to extinguish the visible flames NOTICE not put wood in tray without tray grates in place CRUMB TRAY not use wood of a larger dimension or replenish more than recommended or necessary This will cause a buildup of heat that can potentially damage and warp components of the charbroiler 17 5 ove anoaqueg syuesodwoa ad nb anajeyp aun
31. ed out of the burner flame for natural gas and only a slight yellow tipping should be observed on LP gas Large yellow tipped flames typically indicate enough air and the burner shutters should be opened slightly Floating flames not touching the burner typically indicate too much air and the shutter should be closed slightly Burner Valve LEVELING It is important that the charbroiler is level front to back and left to right Areas of uneven heat distribution will occur on an unlevel unit The charbroiler is equipped with adjustable legs Turn the feet at the bottom of the legs to adjust to level The unit should be rechecked for level anytime it has been moved VENTILATION HOOD The broiler must be installed under a suitable ventilation hood For safe operation and proper ventilation keep the space between the charbroiler and vent hood free from any obstructions GAS CONNECTION The data plate on the lower right side of the charbroiler indicates the type of gas your unit is equipped to burn DO NOT connect to any other gas type AAWARNING gas supply connections and any joint compound must be resistant to the action of propane gases Purge the supply line to clean out any dust dirt or any foreign matter before connecting the line to the unit Codes require that a gas shut off valve be installed in the gas line ahead of the charbroiler The gas supply line mu
32. left and pointing to A medium burner setting can be achieved by adjusting the knob approximately half way between the OFF and MAX marks See Fig 11 The charbroiler is a free vented appliance All products combustion and the heat generated by the burners passes through the grates When food products are placed on the grates this blocks the venting and causes a temperature build up its parts are hot Use care when operating Control Valve Pilot Sight Holes MEDIUM MAXIMUM Fon TO COMPLETELY SHUTDOWN THE BURNERS AND PILOT LIGHTS For complete shutdown Turn the main gas supply valve OFF Make sure all individual burner valves are OFF PREHEATING THE CHARBROILER Allow the charbroiler to preheat for 30 minutes Rub grates with cooking oil before using LIGHTING THE GAS PILOT 1 Turn the main gas shut off valve and the individual burner gas valves OFF Wait 5 minutes 2 Turn the main gas shut off valve ON 3 Light each pilot using an outside ignition source Pass the ignition source through the pilot access hole in the front panel and ignite the pilot Fig 12 The end of the ignition source will need to be at least 7 long so it can extend pass the front panel to reach the pilot inside 4 While viewing through the pilot access hole adjust corresponding pilot valve screw until the pilot has slight
33. n test pressures psig 3 45 kPa or less the charbroiler must be isolated from the gas supply piping system by closing its individual manual shut off valve during any pressure testing of the system A WARNING prior to lighting check all joints the gas supply line for leaks Use soap and water solution Do not use an open flame GAS PRESSURE REGULATOR INSTALLATION Gas regulator pressure is preset at 5 Water Column W C for natural gas and 10 W C for propane gas Minor adjustments may be required based on site specific gas pressure Install the regulator as close to the broiler on the gas supply line as possible Make sure that the arrow on the underside of the regulator is oriented in the direction of gas flow to the broiler Fig 7 and the regulator is positioned with the vent plug and adjustment screw upright Fig 8 The supply pressure upstream of the regulator should be 7 9 W C for natural gas and 11 12 W C for propane gas At no time should the charbroiler be connected to supply pressure greater than psig 3 45 kPa or 14 W C CASTER EQUIPPED CHARBROILERS Charbroilers mounted on stands with casters must use a flexible connector not supplied that complies with the Standard for Connectors for Movable Gas Appliances ANSI 221 69 CSA 6 16 and quick disconnect device that complies with the Standard for Quick Disconnect Devices for use With Gas Fuel 1 221 41 CSA 6 9 In addi
34. nce Do not obstruct the flow of flue gases through and above the broiler s top grate Position the broiler in its final location Check that there are sufficient clearances to service the broiler and to make the required gas supply connection s Provide 24 clearance at the front for cleaning maintenance service and proper operation This broiler is for use in non combustible locations only Installation in combustible locations is prohibited unless following the provisions detailed by local codes and or the applicable sections of ANSI Z223 1 NFPA 54 latest edition and NFPA 96 latest edition in the United States of America or CAN CSA 149 1 latest edition and 5 149 2 latest edition in Canada and approved by the authority having jurisdiction Minimum clearances to non combustible walls are 3 to the rear and 3 to the sides INSTALLATION CODES AND STANDARDS The Charbroiler must be installed in accordance with In the United States of America 1 State and local codes 2 National Fuel Gas Code ANSI 2223 1 NFPA 54 latest edition This shall include but not be limited to NFPA 54 Section 10 3 5 2 for Venting Copies may be obtained from The American Gas Association Accredited Standards Committee 2223 400 N Capital St NW Washington DC 20001 or the Secretary Standards Council NFPA 1 Batterymarch Park Quincy MA 02169 7471 NOTE In the Commonwealth of Massachusetts All gas appliances vented through a ventilation h
35. neath the deflector tray Fig 1 Supercharger_Burner_Divider These act as dividers between cooking zones to offer flexibility in cooking and help direct heat upwards to provide for a even heating pattern You may remove some or all of the supercharger burner dividers at your discretion if you find your production method works better without them super charger burner dividers are installed by inserting the hooks thru corresponding slots at the front Fig 2 and the back rests in the super charger guide to the rear Fig 3 Radiant The charbroiler must never be operated without the radiants in place They protect the burner from food drippings and heat up to provide an even heating pattern The radiants are installed by inserting the tab thru the corresponding slot in the heat shield to the front Fig 4 A and the back of the radiants set on the radiant rest to the rear Fig 5 A Burner The burner shutter should engage the orifice to the front Fig 6 and rest the burner slot to the rear of the unit Proper burner shutter adjustment is important for optimal charbroiler performance The burner shutters should only be adjusted with all radiants in place The shutter will typically be about 50 open tor natural gas and 80 to 100 open for LP A properly adjusted burner should exhibit solid blue flames that are touching the burner All traces of yellow should be adjust
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37. ood or exhaust system equipped with a damper or with a power means of exhaust shall comply with 248 CMR NFPA Standard 4 96 Vapor Removal from Cooking Equipment latest edition available from the National Fire Protection Association Batterymarch Park Quincy 02269 In Canada 1 Local codes 2 CAN CSA B149 1 Natural Gas Installation latest edition 3 CAN CSA B149 2 Propane Installation Code latest edition available from the Canadian Gas Association 178 Rexdale Blvd Etobicoke Ontario Canada M9W 183 KEY COMPONENTS charbroiler and its parts are hot Use care when operating or servicing the charbroiler Grate The grates can be utilized or sloped for operational flexibility Deflector Tray The deflector tray is the removable pan with holes in it The deflector tray deflects heat back toward the cooking surface while allowing debris to pass through the holes and into the crumb tray below The deflector tray should always be in place above the crumb tray when operating Never cover the deflector tray holes with foil or allow the deflector tray holes to become blocked with debris This will cause a buildup of heat that can potentially damage and warp components of the charbroiler Crumb tray The crumb tray is the removable pan without holes in it The crumb tray catches any debris that passes thru the deflector tray and should always be installed be
38. ove all charbroiler radiants and top grates 2 Remove the legs crumb tray and heat deflector g trays SIDE PAN GUIDES 3 Set charbroiler in place so that the threaded leg attachment points of the charbroiler align with the holes in the top of the wood smoker box 4 Secure the charbroiler in place with four 5 8 11 X 3 4 L hex head bolts and 5 87 washers The bolts should pass through the top of the wood smoker box and into the charbroiler leg attachment points If applicable secure the two frame halves together with three 1 4 20 x 3 4 L bolts washers and lock nuts 5 Reinstall charbroiler burners radiants and top grates WOOD SMOKER BOX CLEANING 1 Daily when unit is cool empty burned debris from the trays 2 Clean wood trays and crumb trays A WARNING use caution when disposing of burned debris from wood trays Ensure contents are completely cooled Discard into approved flammable proof containers only 16 A WARNING The charbroiler and its parts are hot Use care when operating cleaning or servicing the charbroiler WOOD SMOKER BOX OPERATION 1 The recommended wood size is approximately 1 5 long by 4 diameter and 1 1 2 in weight each ia a Wood blocks could be used not to exceed 4 x 4 ee ee length Hardwoods are recommended Soaking wood for 24 hours is recommended for best results 1 5 185 ooo cross s
39. rbroiler with pans or other objects in attempt This will cause a buildup of heat that can NOTICE Never cover the deflector tray holes with foil or allow the deflector tray holes to become blocked with debris This will cause a buildup of heat that can potentially damage and warp components of the charbroiler AWARNING The charbroiler and its parts hot Use care when operating cleaning or servicing the charbroiler VENT SYSTEM At least twice a year the exhaust hood venting system must be examined and cleaned LUBRICATION All valves at the first sign of sticking should be lubricated by a trained technician using high temperature grease SERVICE Contact your local Service Agency for any repairs or adjustments needed on this equipment For complete listing of service and parts depots refer to www vulcanequipment com When calling for service the following information should be available from the appliance identification plate Model Number and Serial Number TROUBLE SHOOTING Uneven heating sides burning Burner valves improperly adjusted Fluctuating gas pressure Improperly adjusted burner Too much top heat Burner valves adjusted too high Faulty ventilation Overrated gas pressure Improperly adjusted burner Uneven heat side to side Burner valves improperly adjusted Appliance is not level side to side Improperly adjusted burner Deflector tray and or
40. st be at least the equivalent of 27 iron pipe 60 and 72 models have gas inlet at each end of the unit The unit will arrive from the factory with a metal cap on one end and a plastic dust cover on the other You may move the metal cap to the other end and use which ever connection point is most convenient 10 the available supply outlet The plastic dust cover must be replaced with a metal pipe cap if you do not use that location as the gas inlet Do not connect both of the available charbroiler gas inlets to the gas supply A pressure regulator is supplied and must be installed outside of the broiler when making the gas supply connection Standard orifices set for 5 WC Water Column for Natural Gas 10 WC Water Column for Propane Use the pipe tap on the burner manifold for checking pressure sure the gas piping is clean and free of obstructions dirt and piping compound An adequate gas supply is necessary Undersized or low pressure lines will restrict the volume of gas required for satisfactory performance A minimum supply pressure of 7 W C for natural gas and 11 W C for propane gas is recommended With all units operating simultaneously the manifold pressure on all units should not show any appreciable drop When testing the gas supply piping system if test pressures exceed psig 3 45 kPa the charbroiler and its individual shutoff valve must be disconnected from the gas supply piping system Whe
41. tion adequate means must be provided to limit movement of the broiler without depending on the connector and the quick disconnect device or its associated piping to limit broiler movement Attach the restraining device at the rear of the charbroiler If disconnection of the restraint is Connect Gas Line necessary turn off the gas supply before Strain Relief Here disconnection Reconnect the restraint prior to turning the gas supply on and return the charbroiler to its installation position re charbroiler cleaning or servicing the charbroile Pilot_Control_Valves The pilot control valves are located between the burner control knobs and accessed thru slots in the front panel Fig 10 There is one pilot and corresponding adjustment screw for every burner Using a flathead screwdriver turn the slotted hex head pilot adjustment screw clockwise to decrease the and counter clockwise to increase the flame Standing pilots should be adjusted to provide a slight yellow tip on the flame Burner Control Valves There is one valve for each burn r To initially light the burners the knobs should be turned to the MAX setting then adjusted to the desire setting as needed The burners will be off when the control knob is turned all the way to the right and pointing to The burners will be at maximum setting when turned all the way to the
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