INSTALLATION & OPERATION MANUAL
Contents
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4. Haken 8 Rapid Recovery Griddle see 9 SHUTDOWN 10 EXTENDED SHUTDOWN 202 en re 10 MAINTENANGE 2 toute ee te Cet dee ae hte Belle pai 10 Service And Parts 2 7 4 10 TROUBEESHOPVFTING rin 11 ACCESSORY 020 0 0 00 2 2 2 2 22 2 4 12 INSTALLATION OPERATION AND CARE OF HEAVY DUTY ELECTRIC GRIDDLES GENERAL Heavy Duty Electric Griddles are produced with quality workmanship and materials Proper installation usage and maintenance of your griddle will result in many years of satisfactory performance Thoroughly read this entire manual and carefully follow all of the instructions provided INSTALLATION Before installing check the electrical service to make sure it agrees with the specifications on the rating plate If the supply and equipment voltages do not agree do not proceed with the installation Contact your dealer or Vulcan immediately INSTALLATION CODES AND STANDARDS Your Vulcan griddle must be installed in accordance with In the United States of America 1 State and local codes 2 National Electrical Code ANSI NFPA 70 latest edition available from The National Fire Protection Association 1 Batterymarch Park Quincy MA 02269 3 NFPA Stan
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14. Level the griddle by using a wrench to turn the adjustable feet You must hold the leg while turning the foot so that it s attachment to the griddle is not loosened LOCATION The installation location must be kept free and clear of combustibles Do not permit air to blow directly at the griddle Avoid open windows next to the griddle wherever possible Avoid wall type fans which create air cross currents within the room This griddle is Design Certified for installation on a non combustible counter with 4 legs or combustible floor with 24 high stand INSTALLATION CLEARANCES COMBUSTIBLE CONSTRUCTION NON COMBUSTIBLE CONSTRUCTION Back 1 0 Right 1 0 Left Side 1 0 ELECTRICAL CONNECTIONS WARNING Electrical and grounding connections must comply with the applicable portions of the National Electrical Code and or other local electrical codes A WARNING pisconnect the electrical power to the griddle and follow lockout tagout procedures Electrical Connections 1 Remove the junction box cover plate s at the back of the unit This exposes the built in junction boxes and griddle line leads 2 Select a suitable knockout on the rear or bottom of the junction box 3 Connect the griddle s line leads to the supply wires with factory supplied wire connectors as shown in the applicable wiring instructions Do not disturb the internal griddle wiring 4 Push the excess wire into the junction box and
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16. lights will cycle off and on as the thermostats turn the corresponding heating elements off and on to maintain the set temperatures At the end of each day you must turn all thermostat knobs to the OFF position to turn off the unit Thermostat Knob Red Indicator Light USING THE GRIDDLE To preheat set the thermostats for the desired temperatures 20 minutes before cooking A uniform and systematic approach to loading the griddle will produce the most consistent product results ZONE COOKING This griddle features two tubular heating elements in each 12 section Each section is controlled by an independent thermostat Each 12 section is a separate cooking zone and allows cooking a wide variety of products over a single griddle plate The chart below is a suggested usage of zone cooking When zone cooking it is suggested that you start with your lowest temperature setting at either side of the griddle increasing the zone temperature as you move up the zone line These zone cooking guidelines will vary depending on product temperatures size and shape This guide should be adjusted to suit your product and operational cooking preference RRE48E a a ummmmmmmmmmm m mmmmmmmmm Um a Sane a a ATTI d gt emmmmmmmmmmmmmom mmmmmmmmm m
17. or seasoning Surface under food not covered with enough cooking oil Food under cooked inside Temperature set too low Food not cooked for long enough time Food tastes greasy or has objectionable off flavor Food itself may have Food stored improperly before cooking Too much griddle fat used Temperature set too low Noticeable build up of gum on griddle Temperature set too high Griddle surface needs cleaning and or seasoning Too much griddle fat used Au ACCESSORY INSTALLATION WARNING The griddle and its parts are hot Use care when operating cleaning or servicing the griddle SIDE VIEW SIDE VIEW FRONT VIEW NOTES 1 INVAV ANA enbejd ej 19 5101 JUapNid zaA0S juos seoaid ses je ojuejjneuo enbejd ej INSWSSSILYSAY 5991055399 53 NOILVTIVLSNI LL ejuejjneuo e ins essie46 op 55 61uegjneuo jueujeuuonipuoo enbe d ej ins un 81isseoou 1 enbejd ej ep eoeyuns uonejnunooy neu 891691 158 9 seq 40 1 1se
18. replace the cover plate Never operate the griddle without the junction box covers in place NOTICE Since the griddle is not fused you must connect it to a fused circuit equipped with a suitable disconnecting means as required by local authorities Phase Wiring Connections RRE24E 208 240 amp 480 VAC 3 PHASE WIRING CONNECTIONS 1 CONNECT WIRE 5 TO L1 2 CONNECT WIRE 6 amp 11 TO L2 3 CONNECT WIRE 10 TO L3 208 amp 240 VAC 1 PHASE WIRING CONNECTIONS 1 CONNECT WIRE 5 amp 10 TO L1 2 CONNECT WIRE 6 amp 11 TO L2 RRE36E 208 240 amp 480 VAC 3 PHASE WIRING CONNECTIONS 1 CONNECT WIRE 10 TO L1 2 CONNECT WIRE 11 TO L2 3 CONNECT WIRE 5 amp 6 TO L3 208 amp 240 VAC 1 PHASE WIRING CONNECTIONS 1 CONNECT WIRE 5 amp 10 TO L1 2 CONNECT WIRE 6 amp 11 TO L2 RRE48E 208 240 amp 480 VAC 3 PHASE WIRING CONNECTIONS 1 CONNECT WIRE 10 amp 11 TO L1 2 CONNECT WIRE 8 9 amp 13 TO L2 3 CONNECT WIRE 12 TO L3 208 amp 240 VAC 1 PHASE WIRING CONNECTIONS 1 CONNECT WIRE 8 12 amp 13 TO L1 2 CONNECT WIRE 9 10 amp 11 TO L2 Electrical Data STANDARD VOLTAGES 208 VOLTS OR 240 VOLTS 50 60 Hz SINGLE OR THREE PHASE 480 VOLTS 50 60 Hz THREE PHASE ONLY 3 PHASE LOADING NOMINAL AMPS PER LINE WIRE CONN MODEL NUMBER KW PER PHASE 3 PHASE 1 PHASE PER CONN 208 VOLT 240 VOLT 480 VOLT 208
19. 240 X Y Y Z RRE24E 5 4 5 4 RRE36E 5 4 5 4 RRE48E 10 8 5 4 OPERATION WARNING The griddle and its parts are hot Use care when operating cleaning or servicing the griddle A WARNING Disconnect power supply and follow lockout tagout procedures before cleaning and servicing the appliance BEFORE FIRST USE It is recommended that you clean your Vulcan RRE griddle thoroughly with a mild soap and water Rinse the griddle surface thoroughly with water and wipe dry with a soft clean cloth SEASONING THE GRIDDLE Before turning the unit ON apply a high temperature cooking about one ounce per square foot of surface Do not use plain vegetable oil as it is not stabilized for high heat and may cause food stick and result in improperly cooked food Turn the griddle ON and with a regular wipe cloth work the oil into the whole griddle surface for two minutes After cleaning your griddle with chemicals you should repeat the seasoning procedure for proper cooking 6 CONTROLS Each thermostat independently controls a 12 wide griddle section When each thermostat is turned ON the corresponding red indicator light will illuminate to indicate that the elements are on for that section When the griddle plate reaches the desired temperature set point the elements will be turned off for that section and the indicator light will go off Indicator
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21. VULCAN INSTALLATION amp OPERATION MANUAL HEAVY DUTY ELECTRIC GRIDDLES MODELS RRE24E RRE36E RRE48E For additional information on Vulcan or to locate an authorized parts and service provider in your area visit our website at www vulcanequipment com ITW Food Equipment Group LLC RETAIN THIS MANUAL FOR FUTURE USE 3600 North Point Blvd Baltimore MD 21222 FORM F 47656 10 15 TABLE OF CONTENTS INSTALLATION ne aise 3 Installation Codes And 2 20 2 2 2 24 24 424 4222 2 22 4 3 LUMA tas oen EN 3 beg ASSO OLY isa let TANG aum era 3 keveling 4 LOCATON co E DUE des 4 Electrical ernennen nennen 4 Phase Wiring Connections iro ede ER ee a HEN RR 5 Electrical oco ie etri eer ee 6 OPERATION Naa Me Foe Stat 6 Before First Se o cte teet een 6 Seasoning se Pea Dei Sa Pap 7 iced tese dee esci ES a oae 7 Using The Griddle i decer HR 7 ZONES COOKING 8 Cleaning The Grades suits
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23. dard 96 Vapor Removal from Cooking Equipment latest edition available From the National Fire Protection Association Batterymarch Park Quincy MA 02269 In Canada 1 Local code 2 Canadian Electrical Code C22 1 Part 1 latest edition available from the Canadian Standard Association 5060 Spectrum Way Suite 100 Mississauga Ontario Canada L4W 5N6 UNPACKING This griddle was inspected before leaving the factory The carrier assumes full responsibility for the safe delivery upon acceptance of the shipment Check for possible shipping damage immediately after receipt If the griddle is found to be damaged complete the following steps 1 Carrier must be notified within 5 business days of receipt 2 Carrier s local terminal must be notified immediately upon discovery note time date and who was spoken to and follow up and confirm with written or electronic communication 3 All original packing materials must be kept for inspection purposes 4 The griddle cannot have been moved installed or modified 5 Notify Vulcan Customer Service immediately at 800 814 2028 LEG ASSEMBLY Attach the legs to the body by threading the exposed leg stud into the threaded holes located on the underside of the unit Tighten each leg so that the top face of the leg is pressed firmly against the body bottom Do not operate griddle without legs or integrated stand as damage will occur LEVELING Position the griddle in the desired location
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26. mmmm e e ZONE 1 ZONE 2 ZONE 3 ZONE 4 300 F 350 F 350 F 400 F PRODUCT PRODUCT PRODUCT Sausage Pancakes Omelet Steak Rare Eggs Hard Fried French Toast Hash Browns Stir Fry 4 Canadian Bacon 2 Steak Well Done E side Mp i5 Cakes F ie Steak Medium Well Se Ster 1 0003 Fresh Burger Medium Well campi er ops Small Frozen Burger Medium Well CLEANING THE GRIDDLE WARNING The griddle and its parts are hot Use care when operating cleaning or servicing the griddle Clean the griddle regularly A clean griddle always looks better lasts longer and performs better produce evenly cooked perfectly browned griddle products keep the griddle plate clean and free of carbonized grease Carbonized grease on the surface hinders the transfer of heat from the griddle surface to the food resulting in spotty browning and loss of cooking efficiency Carbonized grease tends to cling to griddle foods giving them a highly unsatisfactory and unappetizing appearance 8 NOTICE Do not use a water jet to clean the griddle as this can cause damage to internal electrical components The Rapid Recovery griddle plate is a composite material which is engineered to provide a high heat transfer rate to the food The top surface is stainless steel and can be scored or dented by careless use of a spatula or scraper Be careful not to dent scratch or gouge the plate su
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28. rface Do not try to knock off loose food that may be on the spatula by tapping the corner or the edge of the spatula on the griddle surface AFTER EACH USE Clean the griddle with a griddle scraper during the work shift Take care not to vigorously strike the back or side splashes with the scraper ONCE PER DAY Thoroughly clean the griddle back splash sides and front Turn the griddle off and allow it to cool down between 275 F 300 F apply some water to the cooking surface and clean it with a griddle scraper Remove empty and wash the grease drawer in the same manner as an ordinary cooking utensil Wipe the griddle exterior clean with a damp cloth to prevent grease accumulation and dry ONCE PER WEEK Clean the griddle surface thoroughly with water Scotch Brite Quick Clean Griddle System or Ecolab Grease Express High Temp Grill Cleaner Be sure the cleaning agent is thoroughly removed by flushing with clear water After cleaning reseason the cooking surface according to the instructions in this manual If the griddle usage is very high consider conducting this weekly cleaning procedure more than once per week Do not use a brick or griddle stone for cleaning Do not use chlorine sanitizer in contact with griddle Contact can cause discoloration corrosion and permanent damage Do not use cleaning agents including Sodium Hydroxide which is common in household oven cleaners SHUTDOWN OF GRIDDLE 1 Turn all thermos
29. tats to the OFF position This will shut down the griddle completely EXTENDED SHUTDOWN 1 Turn all thermostats to the OFF position 2 Shut off the main electrical supply 3 Apply a heavy coat of vegetable oil over the griddle plate to inhibit rust MAINTENANCE A WARNING The griddle and its parts are hot Use care when operating cleaning or servicing the griddle A WARNING Disconnect power supply and follow lockout tagout procedures before cleaning and servicing the appliance LUBRICATION There are no parts on this unit that require lubrication SERVICE AND PARTS INFORMATION Contact the Service Contractor in your area to obtain service and parts information Fora complete listing of Service and Parts depots refer to or www vulcanequipment com When calling for service the following information should be available from the appliance serial plate Model Number Serial Number and voltage 10 TROUBLESHOOTING PROBLEM POSSIBLE CAUSES Heat does not come on when the temperature controller is turned on Problem with thermostats Call for service Problem with heating elements Call for service Main power supply disconnected Call for service Fat appears to smoke excessively Temperature set too high Moisture in food may be turning into steam Food sticks to griddle or burned around edges or contains dark specs Temperature set too high Griddle surface requires cleaning and
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