installation & operation manual cheesemelter
Contents
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9. Prior to lighting check all joints in the gas supply line for leaks Use soap and water solution Do not use an open flame OPERATION LA WARNING The cheesemelter and its parts are hot Use care when operating cleaning or servicing the cheesemelter LOADING AND UNLOADING Place the rack in the desired position Pull the rack out for loading and avoid spillage Push the rack into place and cook for the appropriate time Pull the rack out for unloading PREHEATING After lighting the pilot turn the burner valve knob completely counterclockwise to the MAX position and preheat for 15 minutes RECIPE AND RACK ADJUSTMENT Positioning the Cheesemelter rack is an important factor in the desired product end results Position the rack farther away from the burners for thick casseroles and for melting cheese or butter to avoid drying the product Position the rack closer to the burners for bacon toast and quick heating but watch carefully to avoid burning CLEANING A WARNING The cheesemelter and its parts are hot Use care when operating cleaning or servicing the cheesemelter Interior When the Cheesemelter is cool remove rack Clean the rack and crumb tray daily by soaking in warm detergent water Scrub with a stiff bristled brush Do not use harsh abrasives After scrubbing wash with soapy water rinse and dry Rinse with wet towel do not spray unit with a water jet Soap and water will normally do the job Hea
10. adjacent to charbroilers griddles or fryer banks Infrared burners can be susceptible to the effects of grease laden smoke and installation in these locations may shorten burner life The cheesemelter must be installed so that it is level side to side and front to back Do not obstruct the flow of combustion and ventilation air Adequate clearance for air openings into the combustion chamber must be provided Make sure there is an adequate supply of air in the room to replace air taken out by the ventilating system Do not permit fans to blow directly at the Cheesemelter Avoid wall type fans which create air cross currents within the room Avoid open windows next to the Cheesemelter Maintain a minimum 18 46 cm clearance from the top of the cheesemelter flue vent to the filters of the hood venting system or any other obstruction Maintain a minimum 18 46 cm clearance from the bottom of the cheesemelter to any other flue discharge area INSTALLATION CODES AND STANDARDS The Cheesemelter must be installed in accordance with In the United States of America 1 State and local codes 2 National Fuel Gas Code ANSI Z223 1 NFPA 54 latest edition This shall include but not be limited to NFPA 54 Section 10 3 5 2 for Venting Copies may be obtained from The American Gas Association Accredited Standards Committee Z223 400 N Capital St NW Washington DC 20001 or the Secretary Standards Council NFPA 1 Batterymarch Park Quincy MA 0216
11. clockwise to decrease the flame and counter clockwise to increase the flame Rack There are three rack positions Place the shelf on the rack needed for Cheesemelting For deeper longer heat use lower positions For thinner foods or faster cooking use top shelves Crumb Tray The crumb tray collects crumbs and waste Do not allow the crumb tray to overflow Empty the crumb tray when three quarters full to reduce the possibility of spillage SHUTDOWN 1 Turn the burner valve knobs completely clockwise to OFF position to cut off burners 2 The pilots will remain lit as long as the gas Supply is on EXTENDED SHUTDOWN 1 Turn the burner valve knobs completely clockwise to OFF position to cut off burners 2 Turn the unit gas shutoff valve to the OFF position LIGHTING THE PILOT 1 Turn all controls to the OFF position Pilot wait 5 minutes Red Pilot Safety Button 2 Light pilot If applicable Depress red button on safety valve and light pilot Hold red button down for at least 30 x C ED seconds When button is released pilot o should remain lit 3 Pilot flame may be adjusted with screw Cp on pilot valve There should be only a 2 slight amount of yellovv in properly adiusted pilot flame 4 Adjust burner controls as necessary 5 For complete shutdown turn all control valves to OFF Pilot Valve 10 MAINTENANCE LA WARNIN
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15. 9 7471 NOTE In the Commonwealth of Massachusetts All gas appliances vented through a ventilation hood or exhaust system equipped with a damper or with a power means of exhaust shall comply with 248 CMR 3 NFPA Standard 96 Vapor Removal from Cooking Equipment latest edition available from the National Fire Protection Association Batterymarch Park Quincy MA 02269 In Canada 1 Local codes 2 CAN CSA B149 1 Natural Gas Installation latest edition 3 CAN CSA B149 2 Propane Installation Code latest edition available from the Canadian Gas Association 178 Rexdale Blvd Etobicoke Ontario Canada M9W 1R3 4 A WARNING The cheesemelter and its parts are hot Use care when operating cleaning or servicing the cheesemelter ASSEMBLY Counter Mounting 1 Cheesemelters mounted on a counter must be equipped with 4 10 cm legs sold separately 2 Remove the leg knockouts on the bottom of the unit to expose the threaded attachment points 60 and 72 models will require 6 legs 3 Screw the legs into the threaded attachment points on the bottom of the unit 4 Place Cheesemelter in position then level by adjusting the bullet feet A WARNING Ensure the counter is of noncombustible construction Wall Mounting 1 Make sure the wall bracket s are level and properly spaced on the wall so that they will align with the mounting bracket on the rear of the cheesemelter frame 2 Attach the wall mount bra
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17. G The cheesemelter and its parts are hot Use care when operating cleaning or servicing the cheesemelter LUBRICATION All moving parts must be checked for wear and lubricated if necessary Contact your local Service Contractor All valves and controls should be lubricated with a high temperature grease by a trained service technician FLUE When the Cheesemelter is cool check the flue and clear any obstructions Never block flue or place anything on top of the cheesemelter SERVICE AND PARTS INFORMATION Contact your local Service Contractor for any repairs or adjustments needed on this equipment For a complete listing of service and parts depots refer to www vulcanequipment com When calling for service the following information should be available from the appliance identification plate Model Number and Serial Number The identification plate is located under the crumb tray on the right side M TROUBLESHOOTING PROBLEM POSSIBLE CAUSES Burner not lighting Burner valve not set to MAX position Restriction in burner orifice Call for service Burner clogged Call for service Check for clogged vent on regulator Low gas pressure Call for service Poor burner ignition or fluttering o o Insufficient gas input Cracked or loose ceramic in burner Call for service Restriction in burner orifice Call for service Pilot adjustment is incorrect Draft or air flow problem Improper
18. NN anod TANNVW 49 23 39 O71 Juawdinby pooj MLIO WOO JUSLICINDOUPOINA MMM g IIS 1l0u H HS A Z D A 01 1 0A SUBP SLO DE 911S 19 390014 In ssiuinoj UN 19AN01 inod no HEH upE lnA lns ne s uielu uu ddns slu ui uBi su 1 s p 114921 0 inod 9E N TA c INOIA OSWOIM IENOIM VENOIM c INOIA 9 1 YEWI 531300 V ano4 NOILVSITILN G 14 NOILVTIVLSNLG TANNVIN TIO fa LP A
19. NSTALLATION OPERATION AND CARE OF CHEESEMELTERS GENERAL Cheesemelters are produced with quality workmanship and material Proper installation usage and maintenance of your Cheesemelter will result in years of satisfactory performance Model of Burners BTU hr Input Rating VICM24 L WICM24 L 1 18 000 VICM36 L WICM36 L 24 000 VICM48 L WICM48 L 36 000 2 18 000 VICM60 L WICM60 L 42 000 1 2 18 000 1 24 000 VICM72 L VVICM72 L 48 000 2 24 000 VICM24 VVICM24 20 000 VICM36 WICM36 30 000 VICM48 WICM48 40 000 2 20 000 VICM60 WICM60 50 000 1 20 000 1 30 000 VICM72 WICM72 60 000 2 30 000 NI INI IN MPM INSTALLATION Before installing verify that the type of gas natural or propane and the clearance dimensions see page 4 agree with the specifications on the rating plate If the supply and equipment requirements do not agree do not proceed with the installation Contact your dealer immediately It is recommended that a trained gas service technician with the necessary tools instruments and skills perform the installation of the cheesemelter UNPACKING This cheesemelter was inspected before leaving the factory The carrier assumes full responsibility for the safe delivery upon acceptance of the shipment Check for possible shipping damage immediately after receipt If the cheesemelter is found to be damaged complete the fo
20. VSITILn NOLLV T V SN WAYVddV 149 YANNOILONOGA 341 30 H4IINZI SVd 3N n01H10474 INNVd 30 NOILVALIS JNN SNVG u ul dinb 199 u n nu ll no i li e sui p JUBA u n zu p 19 uonejesup S AH HD S lu ug8An u le Z sSr Mow 1 s mnss q s p s Bpuluop s p ui umnu n d udoiddeu u n nu un no uonmeied i aun uoleoyipow aun qu ul lsnle G un uol e e Sul oun INAINSSILYSAV Y 4 4 ALNOL AG NO 13 444 149 30 SNOdIAN3 531 SNVG S4318VININV 14NI SAGINOI no SHNAdVA SAYLNV G NO ANIIOZVS 3d 9 IN H45NV4u 574 JN 11Hn934S AYLOA YNOd 1I3dVddV 1 30 NOILVYVdsd V1 ZV 40 UYNASSINHYNOA 41 NO ZV 30 4INOVdiINOO VT O3AV Z43nOINnNMNOO 13 AIWdIONIYd AdVdNOS V1 HVd 1144Vd4dV 1 ZV 30 un4430 4 SVO 41 SNVd INV LGOdiNl WOOT ZV 30 YNASSINENOA NN G 9344 SATEINOdSIG LNOS SLNAWANSISSN AY S39 ZV O 30 4 30 0 SVO Na 9 V 53 10 531 ANA Na 218 LIOdGN3 NA SNVG Z4HO14 4V TEAANVW 40 40 1340 1 LNVSIVA 1N43 N4d41102 1 4d SLNAWSALSNV S41 14 402V1d YNS TVILINI 4141194444 LIVYAAG IND ZV NV LNVNNOILONOS LNAWAdINDOA G NOILVTIVLSNI SNVG 4lI4I1VnTO 141NNOSM4d NG Hnod 4uVvdaud ALA V 13 402 SLINVLYOdWI ALIGNOAS 30 SLNAWANSISSNAd vL OL 96 Sb 4 AYIVININHOS 21 GN esowljeg qun a r n NOILYSNILN 1104 YHON 0096 A
21. VULCAN B WOLF INSTALLATION amp OPERATION MANUAL CHEESEMELTER MODELS VICM24 VICM36 VICM48 VICM60 VICM72 WICM24 WICM36 WICM48 WICM60 WICM72 VICM36 For additional information on Vulcan or to locate an authorized parts and service provider in your area visit our website at www vulcanequipment com ITW Food Equipment Group LLC RETAIN THIS MANUAL FOR FUTURE USE 3600 North Point Blvd Baltimore MD 21222 FORM F 45396 10 15 IMPORTANT FOR YOUR SAFETY THIS MANUAL HAS BEEN PREPARED FOR PERSONNEL QUALIFIED TO INSTALL GAS EQUIPMENT WHO SHOULD PERFORM THE INITIAL FIELD START UP AND ADJUSTMENTS OF THE EQUIPMENT COVERED BY THIS MANUAL POST IN A PROMINENT LOCATION THE INSTRUCTIONS TO BE FOLLOWED IN THE EVENT THE SMELL OF GAS IS DETECTED THIS INFORMATION CAN BE OBTAINED FROM THE LOCAL GAS SUPPLIER IMPORTANT IN THE EVENT A GAS ODOR IS DETECTED SHUT DOWN UNITS AT MAIN SHUTOFF VALVE AND CONTACT THE LOCAL GAS COMPANY OR GAS SUPPLIER FOR SERVICE FOR YOUR SAFETY DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS OR LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE A WARNING Improper installation adjustment alteration service or maintenance can cause property damage injury or death Read the installation operating and maintenance instructions thoroughly before installing or servicing this equipment IN THE EVENT OF A POWER FAILURE DO NOT ATTEMPT TO OPERATE THIS DEVICE I
22. cket s to the wall with suitable fasteners not supplied to match the onsite construction 48 60 and 72 models will will have two wall mount brackets 3 Hang the cheesemelter from its built in mounting bracket onto the wall mounting brackets A WARNING Ensure the mounting wall is of noncombustible construction and will support the weight of the cheesemelter Model VICM24 WICM24 VICMSS6 WICM36 VICM48 WICM48 VICM60 WICM60 VICM72 WICM72 Weight 130 165 59 kg 160 165 73 kg 200 165 91 kg 225 165 102 kg 260 165 118 kg Mounting Bracket On Rear Of Cheesemelter Frame Wall Mounting Brackets Mounting Bracket On Rear Of Cheesemelter Frame Wall Wall Mounting Bracket s Cut Away Side View Special Hi Shelf Mounting If the Cheesemelter is to be mounted over a Gas Range a reinforced hi shelf designed to support the weight of the cheesemelter is required 1 Remove the knockouts on the bottom of the unit to expose the threaded attachment points 2 Place and align Cheesemelter on top of shelf brackets place the back of the unit flush with the rear of the shelf 3 Align holes in the shelf may be necessary to drill holes with the threaded attachment points on the bottom of the cheesemelter 4 Secure cheesemelter into place with four 3 8 16 bolts not included Thread the bolts through the shelf and into the threaded a
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24. lelisul lis np nbi i ds 286 uolss id ej ulojas sinb i n u an d sin ulul slu ujlsn e s q ucpdold 266 anod od 01 R 18 in jeu ZE inod 42 od g 1s uolss ld sn einS l np volss ld 67 2 Nd NOISSSYd 30 an41V1n534 NG NOILVTIVLSNI 69220 VN Aduno Yed 4 4011610055 uo 199 01d 1 TEUONEN SUL s idne jq uods p lu l snid 96 ON VddN UswUdinby Bulyoos uuou ej snulqo 4 UOHE HU A s llou s p UOHE E SUL 19 UO I ONIJSUOD el ins slu ul uBi su iu s lilenb jauuossod np sed aijejsu UOHE U A ul 1S S un sed lqn ulu l e S n BA judIOS MsiB l 266 nb suopuewwodsds snoN 19U1 21 e INO np side e anys nsiS i np 51 zeB s p uoleln llo ej sansjsqo sed N qu s o au Nd SLNAWAHONVYa JONPIAIPU JONUBW 9118 p JOUIGO l yue w us 286 uoljejuswje p sua ls s np 9gjOS H pop e sno l Suloul no egy Gy enbiujawouew isd Z 199 2866 uoeju we p uoiss id ej nbsio7 ze uolejusulye p uls s np s uoSueiq p H JUSAIOP JONPIAIPU 1 ulqOl uos je iui ume1656 p inoz 4 Gy isd z ssed p 286
25. llowing steps 1 Carrier must be notified within 5 business days of receipt 2 Carrier s local terminal must be notified immediately upon discovery note time date and who was spoken to and follow up and confirm with written or electronic communication 3 All original packing materials must be kept for inspection purposes 4 The cheesemelter cannot have been moved installed or modified 5 Notify Vulcan Customer Service immediately at 800 814 2028 Before using remove all packaging material and protective plastic from the surfaces of the unit Carefully unpack your cheesemelter and make sure that no parts are discarded with the packaging material A pressure regulator designed to operate with the cheesemelter has been supplied and must be installed before the cheesemelter is placed into service Refer to GAS PRESSURE REGULATOR INSTALLATION in this manual LOCATION The equipment area must be kept free and clear of combustible substances Minimum Clearances Combustible Construction Non Combustible Construction Back 2 0 Sides 20 0 Bottom 10 4 The installation location must allow adequate clearances for servicing and proper operation While another gas fired cheesemelter can be placed adjacent to this Cheesemelter there must be no obstruction to the front of the Cheesemelter A minimum front clearance of 36 91 cm is required It is recommended that the cheesemelter not be installed directly over or directly
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27. seq ne s yed s p sajqeSuojep s qu s l 2019 Z wd 01 od p s yed n JUSAIOP JI0JdWOD UN ins 59 61541 p sino 597 JIOJdwod ins uollelieisul s9u1 e16 e inoj np 19 beAon u S10 1u pnid ZaAOS spneyd 1405 s td sas 19 g INO 971 LN3W3SHH3AV 7 cdl M6 Bpeuey OLE1uO yO21Qq014 4 lEpX MH 921 280 np suusipeuey uoljeloossy s idne ajqiuodsip u i snid uedoid ze uonejjesuj p 216718 0 snid 286 np uonellelsul 1 67 18 VS2 NVO 2 xneoo s po L EPEUEO 9220 VIN AduInD eq yoewdAsayeg UOHE OOSSV 0119910 4 34 EUOHEN s idne siqiuodsip snid juawdinbyZ woy jeaoway 4 0 96 pioepue S VWd4N UND 872 8 S uliojuoo lu AloOp lu uiddeuo p sliiolou sjilisodsip no 91 un lu ulj ddeuo p uu ls s un NO UOHE U A llou un lue e 1 zeH ne lugeuuol uoj sjldsedde s sno s jesnyoessep np ule muoululo2 l sueg INOYYNIY 1 69120 VW ADUNO eq Wd4N spiepue1S np no 10002 0 uO BulyseM MN S IelideO N 00 6222
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29. ttachment points on the bottom of the cheesemelter GAS CONNECTIONS A WARNING Gas supply connections and any pipe joint compound must be resistant to the action of propane gases Location of the gas inlet is at the top right rear corner of the top panel Codes require that a gas shutoff valve must be installed in the gas line ahead of the Cheesemelter Use a NPT gas supply line for the cheesemelter inlet All flexible and semi rigid gas supply lines must comply with the applicable ANSI standard To ensure maximum operating efficiency this appliance must be connected with a gas supply line of solid pipe or a commercial type Flexible Connector with the net inside diameter 1 as large as or larger than the gas pipe inlet on this appliance LA WARNING Prior to lighting check all joints in the gas supply line for leaks Use soap and water solution Do not use an open flame After checking for leaks all lines receiving gas should be fully purged to remove air Maximum line pressure for natural and propane gas is 14 W C Minimum line pressure is 7 W C for natural gas and 11 W C for propane gas TESTING THE GAS SUPPLY SYSTEM When gas supply pressure exceeds 12 psig 3 45 kPa the Cheesemelter and its individual shutoff valve must be disconnected from the gas supply piping system When gas supply pressure is psig 3 45 kPa or less the Cheesemelter should be isolated from the gas supply system by closing its indi
30. ventilation or flue blocked Too high or too low gas pressure Call for service Dried out products N Melting time too long or product too close to burners High gas pressure Call for service Pilot burner will not light 00 N Pilot flame too low Restriction in pilot orifice Pilot gas turned off at pilot Adjust pilot to allow gas flow Problem with pilot safety valve Call for service Thermocouple not in pilot flame Call for service Gas supply not purged of air Depress pilot safety button until air is purged Low gas pressure Call for service Pilot burner will not stay lit N aora Obstructed or wrong size pilot orifice Call for service Gas supply not purged of air Depress pilot safety button until air is purged Air blowing pilot out Call for service Problem vvith pilot safety valve Call for service Thermocouple not in flame Call for service Lovv gas pressure Call for service 12 x 1 5 np nod sauoyudsja 266 np uolss ld sseq 9 np lHtu lqo inod s uoud l l lolld uutuue ej suep Sed 1s u dnooS5ouu u1 81 S Sl AjJ s np Htu lqo nod s uoud l l uiuupe J ej liuno s dednos x r pulnile sed ainowap np snod s uoud l 1 olid in ilniq lu 919 1158 7 eu Bold ameng 1 ind yos 1e anb e nbsnfl
31. vidual manual shutoff valve FLUE CONNECTIONS Do not obstruct flow of flue gases from the flue located on the rear of the Cheesemelter It is recommended that the flue gases be ventilated to the outside of the building through a ventilation system installed by qualified personnel Information on the construction and installation of ventilating hoods may be obtained from the standard for Vapor Removal from Cooking Equipment NFPA No 96 latest edition available from The National Fire Protection Association Batterymarch Park Quincy MA 02269 GAS PRESSURE REGULATOR INSTALLATION Gas regulator pressure is preset at 5 Water Column W C for natural gas and 10 W C for propane gas Minor adjustments may be required based on site specific gas pressure Install the regulator as close to the cheesemelter on the gas supply line as possible Make sure that the arrow on the underside of the regulator is oriented in the direction of gas flow to the cheesemelter Fig 2 and the regulator is positioned with the vent plug and adjustment screw upright Fig 3 Fig 2 Fig 3 The minimum supply pressure upstream of the regulator should be 7 9 W C for natural gas and 11 12 W C for propane gas At no time should the cheesemelter be connected to supply pressure greater than 2 psig 3 45 kPa or 14 W C A WARNING Gas supply connections and any pipe joint compound must be resistant to the action of propane gases A WARNING
32. vy spattering or spillovers may require cleaning with mild cleaner or soapy wet pads Exterior When the Cheesemelter is cool knobs and stainless steel surfaces may be cleaned with mild soap and water applied with a damp cloth Wipe the surface with clean water and dry with a soft clean cloth Do not use abrasive cleaners or strong liquid cleaners on stainless steel surfaces as they may damage the finish 8 Spray On Cleaners Be careful when using spray on cleaners Some cleaners may contain caustics Please follow cleaner manufacturer s instructions CONTROLS A WARNING The cheesemelter and its parts are hot Use care when operating cleaning or servicing the cheesemelter Red Pilot Safety Button Pilot Adjustment Valve Burner Valve Knob Red Pilot Safety Button Safety Equipped Units Only This will only be on specially designated units with a pilot safety system The button will be depressed during the pilot lighting procedure See page 10 Burner Valve Each burner is independently controlled by an infinite control burner valve Once the pilots are lit turning the burner valves to the MAX position completely counter clockwise will light each burner The burner valves regulate the flow of gas to the burners Gas flow is increased by turning the valve counterclockwise Pilot Adjustment Valve The pilot adjustment valve regulates the flow of gas to the pilot burner Using a flathead screwdriver turn the slotted screw
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