CAUTION - Fuji Electric GmbH
Contents
1.2. 3
3. INR SI47 0853c JE The RYC 201 D 3 V VT 2 RYC FALDIC W 2 200 V 500 500X100 0 05kW 201 200X10 0 2kW T 17 INC 202 200X102 2 OkW F I F D 3000 r min V C 2000 r min B 1500 r min ee E
4. AC240V 5 000A UL 108 0075 2 4 13 URL http www fesys cojp 513 8633 5520 TEL 0
5. 20C 85C axis 3 000OV
6. FALDIC W MHT273 3 200V 4 O kW 1994 9 1999 10 2004 1
7. 0 ORRE CERA 3 5 7 ZARE EPI 30C SAR 80 20
8. RCD 2 3 4 IP54 IP4X IP2X ACR
9. 2 7 7 m 6 6 1 6 1 1 2O to 80 C SO RH max 70 to 106 kPa 10O to 55 C GO RH max REECE 70 to 106 kPa 1000 m RAGRSCC Pollution degree 2 Over voltage category II 49 m s 19 6 m s2
10. one 3 OFF 5 LED
11. 18 _AWG No 26 XEBV or XEWV 3 CN2 DC 5 V BERIT 20 m AWG No 24 3 pair RMCV SV 6 4 EC CT CE 6 4 1 FALDIC W EN50178 1997 6 4 2 E RCD MCCB MC EN IEC RCD
12. 2 2 c EN IEC d RCD RCD B OR RCD BET SKS THRE ETADMESCROET a ma aa 8 u
13. DCR IEC6O664 1 2 6 4 3 w 24V DC OO N ODN 1 la V 200 kW LO sup ae Gpr6 ssur Lioene 3SUP HL30 ER G HF3OO5A TM HF3010A TM HF3O3OA TM OBE ree D 3SUP HL30 ER 6 HF3030A TM b 1
14. Q esmaze 10c 55C 10 90 RH FALDIC RO Eh FALDIS Aa vO vonon ME SE ro WB OLE 5Omm 40mm OBE 10mm 80 ED Smm E Omm FALDIC
15. 1 2 3 4 5 rey OFF LED OSHTE TE RI SAS EIR AA A Q OBR 0
16. 200 5 10 15 26 182 to 292 6 3 2 1 VI 200 kW OO5 to 15 1 8 to 20 29 RYC 5OO to 152 182 to 202 292 nee AWG16 1 25 AWG14 2 0 AWG12 3 5 AWG AWG16 1 25 mm2 AWG18 O75 C Nm 11 0 1 22 max 75C 0 JIS C33O7 GOOV i KIV JIS C3316 ii 6OOV FSCL JCS 360 EN6O204 1 AnnexC 4 CN1 DC 24 V 50 mA max
17. 5 1 1 18 6 DFA
18. ZIT CRA IEC6O664 1 SRE 2 5O mm 55C kW 005 0 1 02 04 05075 085 10 m min 006 011 023 043 057 ma 0 0095 kW 1315 18 20 29 mm og5 114 284 mal 00142 00189 00473 UL LISTED UL kW NAS RYCHH
19. V ieee a ee Aen ew ane
20. SO ED E N x 100 N R ait i MAREE Ret COR lt 6 2 3 8 4 SRE 2 200 V gt 3 6 3 6 3 1
21. 6 1 2 i i ii 2kV liv V vi vi 6 1 3 100 SRE sec 35 18 9 6 2 6 2 1 FALDIC 6 2 2 mm min A B C 5O 40 10 D 5 i 5 mm
22. Instruction Manual FUJI AC SERVO AMP FALDIC W Series TYPE RYC Thank you very much for purchasing the Fuji AC Servo System FALDIC W series Please read this instruction manual carefully and be familiar with safety precautions before operation Check if the delivered product is identical to the one you requested If you find any crack scratch or other damage on the product please contact the sales office you purchased Relevant information Manuals for function or specification details wiring settings and maintenance are available Please contact your nearest sales office Fuji Servo System FALDIC W Series User s Manual MHT273 Application to Harmonics control guidelines All models of the servo amplifier used by specific customers apply to the Harmonics control guidelines for customers receiving high voltage or special high voltage power established by the Ministry of Economy Trade and Industry Calculate the equivalent capacity or the harmonic current to take appropriate measures The servo amplifier operated with 3 phase 200V power and 4 0kW or less has been applicable to the Harmonics control guidelines for home electric appliances and general products established in September 1994 and revised in October 1999 It was put out of the guidelines in January 2004 Self harmonic control is individually implemented We recommend that the reactor for control of harmonics be connected to the servo ampl
23. 20 m or less AWG No 24 3 pair 6 4 Compliance with EC directives TUV CE 6 4 1 General The general purpose servo amplifier becomes the object of Low Voltage Directive in Europe The FALDIC W series acquires the recognition of the effect that has suited EN50178 1997 by the inspecting agency in Europe Agreement to Low Voltage Directive is independent declared 6 4 2 Attention Ground terminal E earth for the servo amplifier earth surely Do not do the electric shock protection with leak breaker RCD alone The earth cable must use the size of the electric wire of the current capacity more than the equal to the input electric wire Breaker MCCB and electromagnetic contactor MC for wiring must use the one in accordance with EN or the IEC standard Use leak breaker RCD that can detect direct current on the power supply side of the servo amplifier when leak breaker RCD is used as protection of contact or direct indirect contact When it is not so the protection to which the servo amplifier and peripherals are separated by the double insulation or the reinforced insulation or the servo amplifier with the transformer and insulation with the main power supply method is needed Please set up the servo amplifier in the environment of pollution level 2 Please set it up IP54 or in a board any more when you set up the servo amplifier in the environment of pollution level 3 or 4 When the person can easily touch the termi
24. short circuit rating Input voltage class AC240V Input current 5 000A or less e Perform wiring to the input output and control terminals of the AC servo amp Use UL certified round crimp terminal to the input and output terminals with insulation cover or covered with reduced tube to obtain the insulation distance Use a cramping tool recommended by the terminal manufacturer when fabricating crimp terminals Fuji Electric Systems Co Ltd Company Adress URL http www fesys co jp eng Gate City Ohsaki East Tower 11 2 Osaki 1 chome Phone 81 3 5435 7283 FAX 81 3 5435 7425 Shinagawa Rue Tokyo 141 003A Japan Established on 08 2006 AC FALDIC W RYC C FALDIC W
25. 120 128 220 FAX 0120 128 230 2006 08
26. ay occur resulting in minor to A N CAUTION medium injuries or only physical damage to equipment An item described under Caution may result in a serious accident depending on the situation Both items indicate important procedures and make sure to observe them After reading this manual keep it in a place where an operator can access it at any time Z N WARNING Never touch components inside the servo amplifier and live terminal blocks as you may receive an electric shock Do not damage cables subject them to undue stress put any heavy object on them or pinch them or electric shock may result Do not touch the rotating part of the motor during operation as you may be injured Make sure to use the grounding terminal Class 3 grounding or better for the servo amplifier or the motor or you may have an electric shock Be sure to ground it for improvement of noise resistance and reduction of radiant noise Perform wiring and inspection after waiting 5 minutes after shutting off the power and after confirming that the charge LED is OFF Use an insulated tool or you may have an electric shock Do not modify the equipment or you may have an electric shock or be injured N CAUTION Use the specified combination of the servomotor and the servo amplifier or fire or failure may occur For details refer to the user s manual Do not use the system in a place where it is exposed to water a corrosive atmosphere or flammab
27. ction earth terminal shall be connected to the earthed neutral terminal of the power system described in the item 1 above When connecting earth cables to the protection earth terminal do not tighten the cable terminals together The amplifier has two protection earth terminals Do not connect copper cables directly to the amplifier terminals For the earth connection avoid direct contact between aluminum and copper Tin plated cable lugs can be used if the plating does not contain zinc When tightening the screws take care not to damage the thread in the aluminum frame c Auto circuit breaker Connect EN IEC approved auto circuit breaker between the power supply source and the power filter d Residual current operated protective device RCD Where residual current operated protective device RCD is used for protection in case of direct or indirect contact only RCD of type B is allowed on the supply side of this electric equipment EE Otherwise another protective measure should be applied such as separation of the EE from the environment by double or reinforced insulation or isolation of EE and supply system by a transformer e Conformity to EMC requirements When the amplifier and motor have been finally installed with a driven machine and devices they may not conform to the EMC requirements because the installation wiring etc are different according to the final conditions The driven machine and devices must therefore be measured for confo
28. ifier to control harmonics as before Use the reactor specified in the brochure or the user s manual A CAUTION Be sure to deliver this instruction manual to the actual user E Read and be familiar with this instruction manual before installation connection wiring operation and maintenance of the servo amplifier E The product may be changed for improvement without prior notice Fuji Electric Systems Co Ltd INR SI47 0853c JE 1 Introduction E Please confirm the type Check if the delivered product is identical to the one you requested RYC 201 D3 VVT2 masie type if Input voltage prone series 2 3PH AC200 V Capacity 500 500 X 10 0 05kW Encoder Ne 201 200X10 0 2kW 202 200 X 102 2 0kW Series Upper interface D 3000 r min V Di DO C 2000 r min pulse train analog voltage B 1500 r min Major functions Development order V Position Speed Torque 2 Safety Instructions Read this instruction manual carefully before operation and use the equipment correctly Be familiar with knowledge information about safety and other related instructions of the equipment before operation Safety instructions are classified into the ranks of Danger and Caution Warning Meaning If operation is incorrect a dangerous situation may occur resulting in death or N WARNING 9 y 9 serious injuries If operation is incorrect a dangerous situation m
29. le gas atmosphere or beside a flammable item as fire or failure may result Be careful as the temperature of the servo amplifier servomotor and peripheral devices is high and may cause burns The temperature of the cooling fin regenerative resistor servomotor etc may be high during power supply or soon after shutting off the power Do not touch it or you may be burned Do not hold the cable or the motor shaft during transportation as failure or injuries may result Connect wires correctly or the servomotor may be overdriven Failure or injuries may result Do not ride on the product or put a heavy object on the product as injuries or damage may result Never perform megger check or voltage resistance test or failure may result Do not subject to strong impact or failure may result Close the intake or exhaust opening of the fan to prevent entry of foreign matter or fire may result Z CAUTION Make sure to observe the installation direction described in 3 or fire or failure may result Never make extreme adjustments because it may cause unstable operation Injuries may result During the test operation fix the servomotor and check operation of the servomotor with it separated from the machine before installing it in the machine or injuries or damage may result The retention brake is not the stop system for safety of the machine Provide a stop system to ensure safety on the machine or injuries may result If an alarm occurs remove the cause a
30. llation place For indoors 1000 m and below of site altitude under clean atmosphere no explosive hazardous gas and vapour is existing In the case of compliance with the European standard Pollution degree 2 Over voltage category I Vibration shock 4 9 m s 19 6 m s acceleration acceptable max 1 Free from condensation no condensation no formation of ice 2 Site altitude should be 1000 m and below 6 1 2 Avoid use under the following conditions Location near oil steam or corrosive gas i ii Location where strong electric or magnetic field exists iii Accommodation in the same control cabinet together with high voltage 2 kV or higher equipment iv Sharing of the same power supply with the equipment which generates large noise v In vacuum vi In explosive atmosphere vii Under acceleration vibration 6 1 3 Internal Motor Overload protection 110 of Motor FLA The overload detecting time guidepost is as follows 100 rated torque Continuous operation is acceptable Overload detecting time approx sec 6 2 Mounting aLe 6 2 1 Mounting Amplifier should be mounted upright so that character FALDIC on the front panel can be seen horizontal E MODE SHIFT ESC 6 2 2 Avoid overheating of the amplifier When accommodating multiple amplifiers in the same panel they should be installed side by side with the sufficient clearance distances below secured unit m
31. lowing conditions for operation Or service life may be shortened or failure may result Use the system in the range of ambient temperature 10 C to 55 C and ambient 1 Compulsory humidity 10 to 90 RH Pay attention to the following points for installation Install the servo amplifier vertically on the ground so that letters of FALDIC on the front panel may be horizontal FALDIC Keep the clearance between the unit and the control cabinet Caution inner surface or other components as shown in the figure below Or fire or failure may result Some parts of the servo amplifier may become hot during operation To ensure cooling effect keep the distance shown below MONITOR gri l FO We Location Distance Remark 1 Upper 50mm or more ka Remove any objects that may block 2 Lower 40mm or flow of air surface more 3 Distance 10mm or more from wall When the system is used at 80 ED or less of the rated load the distance may be 0 mm for operation 4 Adjacent mm or mor distance 5 ei more 4 Maintenance a To prevent failure and to continue reliable operation perform daily inspection and maintenance E Daily inspection nd Inspection Check visually for faults during operation Usually check the following items 1 Check if there 2 is much dust on the servo amplifier Check if the ambient environment temperature power supply etc sati
32. m ESN az le EMC EMC EMC BRL 6 5 UL 6 5 1 UL Ungerwriters Laboratories Inc cUL UL CSA cUL CSA 6 5 2
33. m min A Upper and fror B Lower C Left and right 50 40 10 D Between amplifiers i 5 ii If the clearance is 4 9 mm and below operation duty type of amplifier is reduced to 80 ED instead of continuous duty E Fan mounting 80 ED Cyclic duration factor operating duty is 80 Intermittent periodic duty The factor is difined as N operation under rated conditions N operation under rated conditions R at rest and de energized x 100 Period of one cycle Intermittent periodic duty involve alternating operating and loading times and pauses during which a motor or amplifier is at a standstill or de energized The loading and standstill times of one cycle which has a duration of 10 minutes are so short that the steady state temperature cannot be attained The cycle duration factor is the ratio between the operating or loading time and cycle duration An ambient temperature of the amplifier must be kept at 55 C maximum at different points around the amplifier at a distance of 50 mm maximum from the amplifier To keep the above mentioned ambient temperature of amplifier the amplifier should be mounted ina forced fan ventilated panel or equivalent cooling conditions Avoid the excessive temperature rise due to heat losses by the regenerating braking resistor etc in the cabinet 6 2 3 Forced fan ventilated panel Provide an exhaust port and an air intake suction por
34. nal and Den for the earth of the servo amplifier it is installation in the case or the barrier of IP4X as for the servo amplifier Moreover do treatment similar as for exchange reactor ACR for the moment of force improvement direct current reactor DCR for the moment of force improvement and the output filter This product should be installed in the electrical cabinet Servo driver is used under the pollution degree 2 environment as specified in IEC60664 1 6 4 3 Peripheral equipment Amplifier 2 3 Motor a F 5 Control panel Reinforced isolation transformer 3 6 Earth leakage 8 C circuit breaker p 7 Auto circuit breaker 8 Power filter 9 24 V DC power 1 Power Supply Source Neutral Earthed 3 Phase Power Supply System source a Power filter Regarding the EMI terminal disturbance voltage a power filter is required Recommended filter Input voltage class 200 Amplifier output kW 0 05 to 0 4 0 5 to 1 0 1 3 to 1 8 Power filter type REN 3SUP HL05 ER 6 3SUP HL10 ER 6 3SUP HL20 ER 6 3SUP HL30 ER 6 HF3005A TM HF3010A TM HF3020A TM HF3030A TM Manufacturer OKAYA ELECTRIC INDUSTRIES CO LTD SOSHIN ELECTRIC CO LTD b Earthing grounding To prevent electric shocks the amplifier protection earth terminal and the control panel prote
35. nd confirm safety Reset the alarm or injuries may result After instantaneous stop and recovery the system may suddenly restart do not approach the machine Design the machine so that human safety is ensured even after restart or injuries may result Make sure that the power specification is correct or failure may result Provide external emergency stop circuits so that the operation may be stopped immediately and that power may be shut off or injuries may result The capacitor of the power line will reduce its capacity due to deterioration To prevent secondary accident due to failure we recommend replacement in 5 years or failure may result Do not store the system in a place where it is exposed to rain or water drops or where there is a hazardous gas or liquid Store the system in a place where there is no direct sunlight and in the range of temperature 20 C to 85 C lf storage is to be for a long time contact us 3 Installation The servo amplifier consists of electric parts including microprocessors and has heating units Do not operate in the following environments Location at a place where there is oil steam or corrosive gas or much dust Location at a place where strong electrostatic or magnetic field exists Prohibited e Accommodation in the same panel together with high voltage equipment 3 000V or more Sharing the same power supply with the equipment which generates large noise Be sure to observe the fol
36. no ls there any discoloration due to overheating Visual check fault Is there clogging or adhesion of foreign matter Removal of dust at the cooling fin intake or exhaust port with vacuum cleaner H Parts for replacement Service lives of parts are determined according to their types They also vary depending on the ambient environment and operating conditions Use the table below as guidelines for replacement Contact us for replacement procedures Part name Standard years for replacemel t Replacement method and others Cooling fan 3 years Replace with a new part Smoothing capa citor 5 years Replace with a new part Replace it after check Other capacitors 7 years Replace with a new part Replace it after check Other parts To be determined after check Use conditions Ambiel 5 Warranty nt temperature 30 C in average year Load factor 5 1 Free of charge Warranty Period and Warranty Details E Free of charge warranty period The warranty period of the product shall be 1 year after purchase or 18 months from the manufacturing date described on the nameplate whichever is earlier 80 or less of ratings Utilization rates 20 hours or less a day This warranty period may not be applicable if operation environment operating conditions operation frequency or number of operat ions may affect the product service life The warranty period for re
37. pair performed by the Service Dept is 6 months after completion of repair E Failure diagnosis Primary failure diagnosis should be implemented by the customer This service may be provided on payment basis by us or the Service Dept upon request of the customer This charge should be paid according to our specified prices by our customer E Non liability for warranty such as loss of opportunity Regardless of the free of charge warranty period warranty for loss of opportunities at the customer or its customer for damage to non Fuji Electric s parts and for other operations shall be excluded 5 2 Repair Period and Supply Period of Service Parts after Discontinuation of production For a model product that discontinued production we continue to repair the system for 7 years from the date when the production was stopped We will supply major service parts for repair for 7 years from the date when the production was discontinued Since life cycles of electronic parts are short it may be difficult to make procurement or production Some parts may not be provided within this period For details please contact our sales office or service office 6 Notes for standard 6 1 Installation environment 6 1 1 Ambient climatic conditions Ambient conditions Amplifier In transportation and 20to 80 C storage 90 RH max 1 70 to 106 kPa Control rooms and 10to 55 C equipment rooms 90 RH max 1 2 70 to 106 kPa Insta
38. r type RYC Auto type BU ECA 3005 3010 3015 3020 circuit Tem Breaker Manufacturer Fuji Electric FA Components amp Systems Co Ltd 6 3 2 Cables Power supply and control circuit cables in the internal of the control panels are as follows 1 Power supply and motor input cables E Cable size Input voltage class v 200 Amplifier output kW 0 05 to 1 5 1 8 to 2 0 2 9 Amplifier type RYCOONO 500 to 152 182 to 202 292 Conductor Power supply motor input ground Sectional earth AWG16 1 25 AWG14 2 0 AWG12 3 5 area of cable AWG Brake AWG16 1 25 mm Power supply for control AWG18 0 75 Tightening torque in b N m 11 0 1 22 max E Cable type Use copper wires of allowable maximum temperature 75 C Recommended cable i 600V class poly vinyl insulated cable JIS C 3307 or ii Poly vinyl insulated cable KIV JIS C 3316 or iii 600V class cross link polyethylene insulated cable FSCL JCS 360 or equivalent In case of use in Europe please select Cable according to EN60204 1 AnnexC 4 2 Control input output cables for CN1 24 V 50 mA max W Cable size 18 core twisted pair shielded cable AWG No 26 E Cable type XEBV or XEWV The Furukawa Electric Co Ltd or equivalent 3 Encoder cables for CN2 4Mbps serial communication Cross link polyethylene insulated poly vinyl sheath cables RMCV SV type length with in Cable size and pair core quantities
39. rmity to the EMC requirements under the final conditions with the amplifier and motor installed 2 0 to 2 9 6 5 Compliance with UL standards 6 5 1 General The UL standard is a safety standard by which a fire of the United States and other accidents are prevented by the abbreviation of the Underwriters Laboratories Inc and user serviceman and general people protect it The cUL standard is a standard enacted for UL to suit the CSA standard The cUL standard recognition goods have the effect equal with the CSA standard recognition goods 6 5 2 Attention e WARNING RISK OF ELECTRIC SHOCK Don t touch the controller while applying power and at least 5min after disconnecting power e WARNING Take care of electric shock Be sure to turn the AC servo amp off before starting work e CAUTION When the charge lamp is lit the AC servo amp is still charged at a dangerous voltage e WARNING There are two or more live parts inside the AC servo amp e WARNING Securely ground earth the controller e CAUTION Hot controller My cause burn Don t touch the controller while applying power e The AC servo amp is approved as a part used inside a panel Install it inside a panel e Suitable for use on a circuit capable of delivering not more than 5 000 rms symmetrical amperes 240 Volts Maximum Connect the power supply satisfying the characteristics shown in the table below as an input power supply of the AC servo amp
40. sfies the specifications Check if there E Regular inspectio Check if the keypad panel display is correct Check if there is unusual noise unusual vibration or foul odor is trace of overheat or discoloration n Charge LED Perform regular inspection after stop of the system and shutoff of the power Even if the power is shut off it takes time until the smoothing capacitor in the DC main circuit is completely discharged Be sure to check if the charge LED is OFF before inspection Regular inspection ist Inspection ar sa Inspection item Inspection method Evaluation criteria Ambient Check ambient temperature humidity vibration Visual check and The specification environment or atmosphere presence of dust gas oil mist measurement with shall be satisfied water drop etc instruments Check if foreign matter like a tool or hazardous Nothing shall be left object is left unattended unattended Voltage lsthe main circuit input voltage correct Measurement with The specification a tester shall be satisfied Keypad panel lsthe display clearly read Visual check Display shall be read Are characters completely displayed There shall be no fault Connector Are fixing screws loose Retightening There shall be no lsaconnector damaged Visual check fault lsthere loosening or disconnection at the fitting Cooling fan Are bolts loose Retightening There shall be
41. t in the panel and mount a fan to the exhaust port to forced ventilate the internal air Also mount an air filter to the air intake port in order to maintain an environment better than IEC60664 1 pollution degree 2 in the panel For the air volume and the opening size of the air intake refer to the following table Pollution degree 2 An environment in which only non conductive pollution is generated except for occasional occurrence of temporary conductivity due to condensation Input voltage class 200 V Amplifier output kW 0 5 0 75 0 85 1 0 Air volume of forced ventilation fan m min 0 06 o1 023 043 0 57 Opening size of air intake suction air m 0 0071 0 0095 Amplifier output tst5 1820 29 Air volume of forced ventilation fan m min 085 114 284 Opening size of air intake suction air m4 0 0142 0 0189 0 0473 1 5 j 1 Exhaust air 2 Air intake suction air 3 Air filter 4 Amplifier 5 6 Fan Forced fan ventilated control cabinet 3 6 3 Peripherals 6 3 1 Auto circuit breaker For compliance with UL standards connect UL approved with LISTED UL mark auto circuit breaker between the power supply source and the power filter Input voltage class 200 Amplifier output kW 0 05 to 0 2 0 5to 1 3 500 t0 201 501 t0 132 1 8 to 2 9 182 to 292 3030 Amplifie
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