形 F3SX-E
Contents
1. OFF LET b DC DC A1 ON ON DESIN Ee b NC Y1 Y3 Y1 Y3 Y1 Y22. DC24V E1 DC24V et KM1 KM2 S1 A165E A22E O S2 KM1 KM2 LC1D RY1 RY2 M 3 E1 DC24V S82K 1 4 2 EN60204 1 0 F3SX CPU ON AS2 OFF B OFF OFF F3SX CPU AS3 ON
3. F3SX 3 OFF 50ms 3s 3s 3s ie Y1 Y2 DC24V Y1 Y2 Y3 ims aas sed Ma OFF Cain tea 3 ae F3SX ER
4. Ea s ra AN O I ra F3SX F3SX F3SX
5. ELED aa O 6 F3SX 1 2 3 Y1 Y2 Y3 Y2 ON T12 ON T22 ON 4 DC DC EN ON ON 5 OFF OFF
6. 10 55Hz 0 7mm XY Z SAM 20 GAB ae 66 PA 66 FR IP20 IP40 IEC60529 ON DC15 24V 10 AA OFF 0 DC5V 5kQ PNP 300mA 2 2V 3 0 1V DC 0 1mA 1F 40 PNP 25mA 2V 3 EC61508 150mA AS1 OFF ON 105ms 1ch 2ch 1 2 3
7. DC F3SX DC 3 F3SX F3SX F3SX F3SX Original instructions omron Model F3SX E Safety controller INSTRUCTION SHEET Please read and understand this instruction sheet before storing installing programming operating maintaining or disposing of the products Please consult your OMRON representative if you have any questions or comments Please refer to the F3SX User s Manual for detailed instructions on usage OMRON EUROPE B V Representative in EU Wegalaan 67 69 2132 JD Hoofddorp The NETHERLANDS OMRON Corporation 2003 All Rights Reserved 6972444 7C For the ratings and specif
8. F3SX E HHHUHHHHHHHH HHHHL SS ies a na aca HHHHHHUHH OMRON Corporation 2003 All Rights Reserved 6972444 7C ii F3SX000 000000000000000 ju F3SXHHHHHHHHHHHHHHHHHHHHHHHHHHH J HHCDROMHHHHHHHHHHHHHHHHHHHH I HHHHHHHHHHHHHHHHHHHHHHHHHHHHHH HHHHHHHHHHHUHHHHHHHUHHHHHHHHHH Ln F3SX0 0 000000 0 HHHUHHHHUHHHHL HHHHHHHHHHH IlHHHHHHHHHHLH HHHHHHHHHHHHH HHHHHHHHF3SXHHHH HHHHHHHHHHHHHH HHHHHHHHUHHHHHHHHH F3SX GEV HHHHHHH HHH HHHHHH IMVBIHHHH 0O 1000 200 OU ECOOUO HHHHHHF3SXHHHHECHHHHHHHHHHHHHHHHHHH OU Directive 2006 42 EC 00000 Directive 2006 95 EC EMCO Directive 2004 108 EC EN61508 SIL1 3 EN ISO13849 1 Cat 4 PL e EN61496 1 Type4 ESPE EN50178 EN55011 EN60204 19 EN61000 6 HEN61000 6 4 EN1760 EN574 Typelll CHEN1088 IEC61508 SIL1 3 HIEC61496 1 Type4 ESPE IEC60204 1 F3SXQ HULHHHHHHHHHHHHHHHH HHHHHHHHHHHHHHHHHHHHHHHH UL508 UL1998 UL61496 1 type4 ESPE CSA C22 2 No 14 CSA C22 2 No 0 8 HHHUHHUHHHHHHHL UOUUU ng HH HHH 200 OO HH HHH HHH a bH HH O oo HHHHHHHHHHHH dH HHHHHHHHHHHHH ed HHH HHHHHHHHHHHHHHHH f HHHIHHIHHHHHHHHHHHHHHHHHHHH HHHIHHHHHHHHIHHHHHHHHHHHHHHHHHHHHH HHHHHHHHHHHHHHHHHHHHHHHHHHHHHH m HHHHHHH HHHHHHHHHHHHHH HHHH HHHH oO oO OHS
9. HUHHHHHHHH N SS Oo L o o ol co oO oO oO oO OOS oo oO oO oO oO oO oO oO oO oO Oo oOo F3SX EN60204 1 1IEC61496 1 UL508H I HHHHHL HH sHHHHH HHHHHHHHHHHHHHHHHHHHHHHHHH e F3SX 0 HHHHH HHHHHHHHHHHHHHHHUHHHHHHHHHH HHHHH HHHHUHHHHHHHHHHHHHHHHHHHHHH EMCO OO HH 00 OU IP Mmooooooooooooo UOUUU moooooooooood UU 3 00000000 F3SXHHHHH DC24VHHHH 0000000 UL508 OoOzO00 00000 0000000000 0000000 UU 4 F3SX 0 D0 0000001 DOOOODOODOOOOOOIOOOOO sHHHHH 0000000000000 00000 DC24VHHH 00020000000 100 0 m00 00000 E eee 24000 100000 OFFO 0 00000 0 gt 0 000000 0 7 F3SX0 0 0 00 000 0 00 0 00 0 00000 0 HHHHHHHHHHHLHHHHHHHHHHIHH OO HHHHHHHH O OFGOOO 8 000000000000 000000000000 HHHHHHHHHHLHHHHHHH HHHHHHH HHHHHHH HHHHHHH HHHHH 00000000 HHHHUHHHHHHHHUHHHHUH HHHHHHHHHHUHHHHHHHL OU Ou 0 00000000000 ooo ooo Oooo 0000000 ooo d HHHHHHHH HHHHHHHHHHHHHHHHHHHHHHHHHHHL IlHHHHHH F3SX0 0 O0 100mg 0000000000000 HH
10. Wiring must be done while the power is turned OFF either for F3SX or the devices connected with it Doing it with the power ON may cause an electric shock And external devices in connection with this product may behave in an unexpected way Ensure that the connections are made properly at the input and output terminals Failure to ensure this may cause an electric shock or damage the safety functions Ensure that sufficient attention is given so that shared causes of faults do not cause the redundant safety circuit to become ineffective Set up a protective structure around the applicable machines so that nobody can reach the hazardous area of the machines without passing through the detection zone If any works should be carried out in such hazardous area set the sensors that always detect whole or a part of human bodies Failure to do so causes the detection errors of human body and will lead to a serious injury Measure the maximum stop time with the actual machine configurations and periodically confirm that the stop time remains unchanged Never fail to secure the safety distances to the hazardous areas around the machine The reset switch must be installed in a place where the entire dangerous zone can be viewed and in a way that the switch cannot be operated from the dangerous zone In order to maintain the safety functions put the product in the state of output OFF the emergency stop state once every 24 hours Do no
11. 00 000000 00000000 HHHHHHHHHHUHHHHHHH HHHHHHHHHL oO oO oo tc aO oO HOUUOUUUU 0000000 HHHHHHHHH INHHHHHHHHHH HHLHHHHHHHH 600 HHHHUHHHHHHHHHH HHHHHHHHHHHHHHL 0120 919 066 B zie 8 00 21 00 365A PHS 055 982 5015 F3SXHHHHHH HHHHHH HH HUHUHHHHHHHL IIHHHHH HHHHHH HHHHL UUO0U0000000 HHHHHHHHHHHUHHHHHHHH HHHHHHHHHHHHHHHHIHHHH E F3SX E 5 1 EC60664 1 100MQ DC500V MEE 10 50 C MESECE 30 70 C FEL KIE HABERETE 35 85 RH
12. Signal Words Indicates a potentially hazardous situation which if not avoided will result in minor or moderate injury or may result in serious injury or death Additionally there may be significant physical damage WARNING Indicates a potentially hazardous situation which if not avoided will occasionally result in minor or moderate injury or result in physical damage to property CAUTION Meanings of Alert Symbols Indicates prohibited actions Indicates mandatory actions Alert Statements WARNING DO not disassemble modify or attempt to repair the F3SX controller Doing so may damage the original safety functions DO not operate the F3SX controller in a hazardous environment such as an environment that contains flammable or explosive gas Doing so may cause fire or explosion by electric arc generated in the internal relays or externally connected electromagnetic switches Do not connect the F3SX power input with a DC power supply or AC power supply exceeding the rated voltage Also do not make reverse connection for the polarity of power supply Doing either of these may cause breakdown of device and or danger such as an electric shock DO not use the F3SX s communication functions for the purpose of configuring a safety system Doing so may cause serious danger if any trouble occurs with the wiring or programming of the programmable controller Do not use the auxiliary input terminal
13. an emergency stop occurs and cause a dangerous situation E module built in types I CAUTION The safety category is determined by the entire safety control system Design and use it in accordance with all the related standards Consultation with an independent certification organization is recommended The life duration of the relays varies depending on the switching conditions or loads etc Use the relays within an appropriate switching times after confirming the limit of switching times with the actual devices under the actual conditions If the DIN rail is too short for the width of F3SX the product may drop out of the rail by vibration Use end plate Model PFP M sold separately to fix F3SX on the DIN rail where necessary Use F3SX in an enclosure rated at least IP54 IEC60529 For ventilation allow for 5mm or more on both sides of the F3SX and 50mm or more above and beneath Stranded wire should be processed with insulation covered bar terminal DIN46228 4 standard compatible type at its ends before using for connection Conforming wire when using recommended bar terminals 0 34 to 1 5mm AWG22 to 16 Be careful not to catch a finger in the connector when installing it Connect firmly at the time of main body mounting and connect the cable connectors Allow some leeway for the wires and do not tighten the wires when wiring connection cables to F3SX and confirm that any cable may not block the movements of wor
14. of the single beam safety sensor receiver is connected to OV the output turns ON when light is interrupted Dark ON which no longer configures the safety system Ensure connection of the mode selection input line to 24V DC to make the sensor output ON when light is incident Light ON B1 module built in types Never use with a load in excess of the trip capacity contact voltage contact current Doing so may damage the output circuit and cutoff may not be possible When transferring a F3SX product to another user be sure to attach this User s Manual When this product is used in a safety system a Responsible Person must strictly conform to the standards legislations and regulations of the country and the local government under which the system is operated A Responsible Person who is well aware of and familiar with the machine must implement the installation of the F3SX and confirmation thereafter And the users must have thorough understanding about the relevant installation requirements safe distances control devices and the functions before starting operation For the inspection and or maintenance of the F3SX a Responsible Person must confirm that the work has been properly performed In order to prevent hazardous situation a Responsible Person must implement the inspections according to this User s Manual at least once for every six months Failure to do so may leads to an accident including a serious injury to h
15. C22 2 No 14 CSA C22 2 No 0 8 Suitability for Use WARRANTY OMRON s exclusive warranty is that the products are free from defects in materials and workmanship for a period of one year or other period if specified from date of sale by OMRON OMRON MAKES NO WARRANTY OR REPRESENTATION EXPRESS OR IMPLIED REGARDING NON INFRINGEMENT MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE OF THE PRODUCTS ANY BUYER OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE OMRON DISCLAIMS ALL OTHER WARRANTIES EXPRESS OR IMPLIED LIMITATIONS OF LIABILITY OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL INDIRECT OR CONSEQUENTIAL DAMAGES LOSS OF PROFITS OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS WHETHER SUCH CLAIM IS BASED ON CONTRACT WARRANTY NEGLIGENCE OR STRICT LIABILITY In no event shall the responsibility of OMRON for any act exceed the individual price of the product on which liability is asserted IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY REPAIR OR OTHER CLAIMS REGARDING THE PRODUCTS UNLESS OMRON S ANALYSIS CONFIRMS THAT THE PRODUCTS WERE PROPERLY HANDLED STORED INSTALLED AND MAINTAINED AND NOT SUBJECT TO CONTAMINATION ABUSE MISUSE OR INAPPROPRIATE MODIFICATION OR REPAIR SUITABILITY FOR USE OMRON shall not be responsible for conformity with any standards codes or regulations that apply to the combination of th
16. DED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM CHANGE IN SPECIFICATIONS Product specifications and accessories may be changed at any time based on improvements and other reasons It is our practice to change model numbers when published ratings or features are changed or when significant construction changes are made However some specifications of the products may be changed without any notice When in doubt special model numbers may be assigned to fix or establish key specifications for your application on your request Please consult with your OMRON representative at any time to confirm actual specifications of purchased products DIMENSIONS AND WEIGHTS Dimensions and weights are nominal and are not to be used for manufacturing purposes even when tolerances are shown ERRORS AND OMISSIONS The information in this document has been carefully checked and is believed to be accurate however no responsibility is assumed for clerical typographical or proofreading errors or omissions COPYRIGHT AND COPY PERMISSION This document shall not be copied for sales or promotions without permission This document is protected by copyright and is intended solely for use in conjunction with the product Please notify us before copying or reproducing this document in any manner for any other purpose lf copying or transmitting this document to another please copy or transmit it in its entirety Precautions on Safety Meanings of
17. HHHHHHHHHH o OO 0EN57400 0000000000 U DC24VI 5mAHHHHHHHHHHH o O0 OU O 0000000 OOO O F3SN F3SH F3S 00000000 000000 HHHHHHH 000 0 E3FS 10B84HH HH 2000 HHHHHHHH 0 E3ZS TSIAC OO 200 0 0000000 ooo HHHHHHHHHHH EN50205HHHHHH bcHHHHHHDHHHH HHHHHHHHHHHHHHHHHHHHHH 0000 DC24V HHHHHHHHHHHHHHHHHHHH HHHHD OO NCHHHHHDH 7HUHHHHHH 0 ONHHHHHHHHHHHHHHHHHHHHHHHH HHHHHHHHHLU ON HHHHHHHHHHHH 000000000000 F3SXHHHHHHHDIN HH HHHh HU 00000000 HEHHHHHHHHHH HHDN HHHHHHHHHHHHHHHHHHHHH F3SXHHHHHHHHHHHHHHHHHHHHHHH B1 A GPE Vn fica PEP Bean GT ESS 5mA 0 0 0 0000 HHHHH 200000 E3FS 1084 HH 20 HH HHHHHHHHHHH HHHHHHHL e 0 E3ZS T81AIHHH 20 0 00000000000000 E IS 00000000000000 000000000 Ee ae 000000000000000 HBIHHHHHHHHHH HHHHUHHHHHHHHHHHHHL O00000 0 ONDarkON 00000 0 0 000000000000000 DC24V ON Light ON 0000 0 0000000 HBIHHHHHHHHHH HHHHHHHHHHH HHHHHHUHHHHHHLH HHHHHHHHHHHHHHHHHHH1H HHHHHHHHHHHHHHHHHL HUHHHHHHHHUHHHUHHHHHHL HHHHHHHHH FIHHHHHHHHHH OO DCHHHHHHHHHHH HHHHHHHOVHHHHHHHHHHHHHH PNPH HHHHHHH DC24 0 HHHHHHHHHHHHHH HHHHHHHHHHHONHHHHHHHHHH 000000000 IEHHHHHHHHHH UU OUUOU UU OO OF3SX HHHHHHUHHHHHHHHHHHHLH HHHHHHH INHHHHHHHHHH U U U O OF3SXQ 0 0 0 Som O 000 0 50mm O HHHHHHHH HHHHHHHHHHHHHH DIN46228 HHHHJHHHHHHHHHHHHH 00 00 0 HHHH HHHHHHH 0034 15m AWG22 16 000000000000000 00000000 0 00000 Oo HHHHH An 0 0 O O A D HHHHHHH HHHHHHUHHHHHHHUUHUHHHHHHHHHHH F3SX
18. HHHHHHHHHHHHHHHHHHHHHHHHHH HHHHHHHHHHHHHHHHHHH HHHHHHHHHHHHHHHH HI HHHHHHHHHHHHHHHH HHHHHHHHHH HHHHHHHHHHHHHHHHHHHHH HHHHHHHHHHHHHHHHHHHHH HHHHHHHHHHHHHHHHHUHHHHHHH HHHHHHHH F3SXHHHHHHHHHHHHHHHHHHHHHHHHHHHH 00000000000000 000000000000000 000000000000000 00000000000 HHHHHHHHHHHHF3SXHHHH 5mp 0 00 0 0 50mg 00000000000000 2 000000000 D00000 00F3sx0 0000000500000000 0000 HHHHHHHHHHHHHHHHHHH 0000000 HHHHHHHHHHHHHHHHHHHH i HHHHHHHHHHHHHHHHHHHHHHHHHHHHHH 000000 000000000 DO00000000000000000000000000 00 000 00000000000000 P540 000000000 000000 oo HHHHHHHHHHHHHHHHHHHHHHHHHH HHHHHHHHHHHHH 10m0 00000000000000 HHHHHHHHH HU HH HHHHHHHHH 100mHHHHHHHHHHHHHHHHHHH HHHHHHHHHHHH ee iil a HHUHHUHHH0H 0000000000000000 000000000000000 000024000 100000 OFFHH 0 4000000 100000 DO000000C000000000000000000000000 000000000000000 0000000000 0000000 0000000000000000 00000000000000 Oo 000000 AHHHHHHHHHHHHHHHHHH HHHHHHHHHHHHHHHHHHHHHHHHHHHH aq eee HHHHHHHUHHHLH HUHHHHHHHHHHHHHHHHHHHHHHHH Oo oO Oo HHHHHHHHHHHHHH HHHHHHHHHHUHUHHHHHHHHUHHHHHHL HHHUHHHHUHHHHHHHUHHUUHHHHHHH HUHHH UIHHHHHHUHHUHHHHL OOOO OU HHHHHL HHHLF3S CDHHHHH 0 HHHHHHHHHHHHHL IIHHLF3S CDHHHHH 0 W 00 HHHHHHHHHHHHHHHH HHHHHHHHHUHHUHHHL HHHHHH IEC EN60947 5 1 0 0 0 HHHHHUHHHHHH HL HHHHHHUHHHHL HHH HH HUHHHHHHHHLH DC24VI 5mA HHHHHHHHHHL OUUU 1NC 1NOHHHH IEC EN60947 5 1HHHH HHHHHUHHHH
19. Relay Use those with forcibly guided linked contacts or those conforming to EN50205 If connecting the NC contact of an electromagnetic breaker without the forcibly guided linked contacts to the feedback reset input line inability in declinator contact of such electromagnetic breaker cannot be found out Use those having been approved by the certification body The feedback contacts should be compatible with the load of small current 24V DC 5mA Other control Use upon confirming that each of those devices satisfies the required safety category Door interlock switch Two hand control switch Electromagnetic breaker OmRon OMRON Corporation Shiokoji Horikawa Shimogyo ku Kyoto 600 8530 JAPAN Tel 81 75 344 7093 Fax 81 75 344 8197 OMRON EUROPE B V Wegalaan 67 69 NL 2132 JD Hoofddorp THE NETHERLANDS Tel 31 2356 81 300 FAX 31 2356 81 388 E Rating and Performance F3SX E Rating and Performance DC24V 10 with ripple p p of 10 or less Over voltage category IEC60664 1 MU S E Operating 10 to 50 C not freezing or condensation Storage 30 to 70 C not freezing or condensation 100m s each in X Y and Z direction 1 000 times with power on Bin Spee Bayer Input OFF Open or 0 to DC5V Internal impedance Approximately 5kQ PNP transistor output Load current 300mA max resistive load inductive load Note 2 Residual voltage for ON 2V max Note 3 Residual voltage for OFF 0 1
20. V max Leakage current for OFF 0 1mA max Permissible capacity load 1 uF max Allowable wiring resistance between output terminal and load 49 max A outaii PNP transistor output MM Load current 25mA max Residual voltage 2V max Note 3 Category Performance level PL EN ISO13849 1 Cat 4 PL e Safety integrity level IEC61508 SIL3 Rated current 150mAor less except current consumption for the connected input output devices DC semiconductor safety output f ice SS1 SS2 terminal ON gt OFF 25ms or less Safety output monitor AS1 terminal DC Safety output semiconductor output OFF ON 105ms or less Weight Approximately 0 2kg main body only External shape 1 slot 22 5 W x 111 H x 113 D Connectable input devices Emergency stop switch common to Ch 1 and Ch 2 Note 1 When this protection function operates recover by turning the main power ON again Note 2 Insert a surge absorber such as diode in parallel to the inductive load Note 3 Not including voltage drops in the extended wire Main Module ELED Indicator Lights up while power is ON Dp O Lights up or flashes when an error occurs Lighting up No synchronization between emergency stop inputs 1 time flashing Short circuiting or mis wiring between emergency stop inputs 2 time flashing Trouble or mis wiring around emergency stop input circuit 3 time flashing Mis wiring or break around Y1 Y2 or Y3 term
21. dards The safety category is determined by the entire safety control system Design and use it in accordance with all the related standards Consultation with an independent certification organization is recommended The customer is requested to make compliant with the applicable standards for the entire system 5 This is a class A product In residential areas it may cause radio interference in which case the Responsible Person may be required to take adequate measures to reduce interference Control Devices to Be Connected The following signal words are used in this instruction sheet VANTIN Nc In order to maintain the total safety functions use appropriate device for connection with the product Failure to do so may cause degradation of the safety functions Emergency stop Use the switch of positive opening operation switch complying with IEC EN60947 5 1 Also use the parts having been approved by the certification body Use the door interlock switch satisfying the required safety category Use the switch compatible with the load of small current 24V DC 5mA Use switch of 1NC 1NO type complying with IEC EN60947 5 1 Place two hand control switch according to the requirements of EN574 Use the switch compatible with the load of small current 24V DC 5mA Light curtain Use OMRON Model F3SN F3SH F3SJ series manufactured Single beam Use OMRON Model E3FS 10B40 0O O Type safety sensor 2 E3ZS T81A Type 2
22. e product in the customer s application or use of the products At the customer s request OMRON will provide applicable third party certification documents identifying ratings and limitations of use that apply to the products This information by itself is not sufficient for a complete determination of the suitability of the products in combination with the end product machine system or other application or use The following are some examples of applications for which particular attention must be given This is not intended to be an exhaustive list of all possible uses of the products nor is it intended to imply that the uses listed may be suitable for the products Outdoor use uses involving potential chemical contamination or electrical interference or conditions or uses not described in this instruction sheet Nuclear energy control systems combustion systems railroad systems aviation systems medical equipment amusement machines vehicles safety equipment and installations subject to separate industry or government regulations Systems machines and equipment that could present a risk to life or property Please know and observe all prohibitions of use applicable to the products NEVER USE THE PRODUCT FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS AND THAT THE OMRON PRODUCTS ARE PROPERLY RATED AND INSTALLED FOR THE INTEN
23. g up switch inputs improper wiring with emergency stop switch Confirm emergency stop switch or its wiring I 0 eA or MM a among Short circuiting around emergency stop switch Confirm wiring with emergency stop switch 1 time flashing emergency stop switch inputs wiring ne Trouble with emergency stop switch input Error around circuit of emergency stop circuit CS Pur Replace F3SX switch terminal Affected by noises of excess level Confirm noise environment surrounding F3SX Improper wiring with reset input terminal Confirm wiring with reset input terminal Short circuiting or wire break around reset na i Confirm wiring with reset input terminal input terminal Trouble with reset input terminal circuit Replace F3SX 1 2 time flashing Error around reset input terminal Trouble with the load external device Replace the load external device Error around DC semiconductor safety Improper wiring with the load external device Confirm wiring with the load external device 4 time flashing output terminal ee with DC semiconductor safety output Replace F3SX i F 0 Error around relay output terminal This error does not occur because there is no relay output module 5 time flashing i l 7 IMProper Mining WiN external Cevice SUCIAS Confirm wiring with external device such as contactor ETA Error around feedback input terminal contactor 6 time flashing Trouble with external dev
24. gh humidity where condensation is likely to occur n the atmosphere with smoke or microparticles which may cause quality deterioration 4n the atmosphere of corrosive inflammable or explosive gases Areas exposed to vibration or shock levels higher than specification provisions Areas where the product may come in direct contact with water oil chemicals Do not use radio equipment such as cellular phones walkie talkies or transceivers which generate radio waves near the F3SX Protect the output circuit with a surge absorber when an inductive load is connected to the output For ventilation and wiring allow for 5mm on both sides of the F8SX and 50mm or more above and beneath 2 Wiring and mounting Do not operate the control system until 5 seconds or more after turning ON the power of the F3SX Do not have the input output lines such as that for sensor share the same conduit with the high voltage or power electric lines When replacing the metal connectors with other types such as resin connectors use ones in the structure with the protection grade IP54 or higher Wire correctly after confirming the signal names of all the terminals Perform wiring between the input and output with a wiring length of 100m or less When regulations specify that the wiring of a connected device must be 100m or less perform wiring according to those regulations 3 Maintenance When cleaning avoid using thinner benzene or acetone 4 Stan
25. ications of Model F3SX Safety Controller refer to the F3SX User s Manual in CD ROM attached to the product Please read the User s Manual and understand the ratings features installation procedure wiring and connection method etc before Legislation and Standards The F3SX alone cannot be applied to the Type Test pursuant to the Article 44 of the Industrial Safety and Health Law It is necessary to apply by the entire system including the controller Accordingly in order to use F3SX in Japan as the Safety device for press machine or shearing tool pursuant to the Article 42 of the abovementioned law it is necessary to apply for the test by the entire system F3SX is the product applicable to European Union EU Machinery Directive Annex IV B Safety Components Item 1 and 2 1 EC Declaration of Conformity OMRON declares that F3SX is in conformity with the requirements of the following EC Directives Machinery Directive 2006 42 EC Low Voltage Directive 2006 95 EC EMC Directive 2004 108 EC 2 European standardsEN61508 SIL1 3 EN ISO13849 1 Cat 4 PL e EN61496 1 Type4 ESPE EN50178 EN55011 EN60204 1 EN61000 6 2 EN61000 6 4 EN1760 EN574 Type IIIC EN1088 3 International standards IEC61508 SIL1 3 IEC61496 1 Type4 ESPE IEC60204 1 We have obtained the following certificate of UL for F3SX Listing certificate for the safety standards of USA and Canada UL508 UL1998 UL61496 1 type4 ESPE CSA
26. ice such as contactor Replace the external device such as contactor Pia Disturbance by noises or trouble with Affected by noises of excess level Confirm noise environment surrounding F3SX Continuously flashing F3SX Trouble with F3SX internal circuit Replace F3SX
27. inal 4 time flashing Trouble in DC semiconductor safety output or around the circuit for DC semiconductor safety output 5 time flashing This error does not occur because there is no relay output module 6 time flashing Error in feedback signals from an external devices Continuously flashing Affected by noises or trouble around the internal circuit of F3SX C 2 F3 R Lights up at the time of RS Green Reset input indicator eAuto resetting Y3 terminal input is ON eManual resetting Y2 terminal input is ON Interlock indicator Lights up in interlock states T12 input indicator Lights up when input is ON at T12 terminal T22 input indicator Lights up when input is ON at T22 terminal EN Safety output ON indicator Lights up when safety output is ON Red Safety output OFF indicator Lights up when safety output is OFF E Example of wiring Main Module DC24V E1 DC24V ane KM1 KM2 S1 Emergency stop switch positive opening contacts Model A165E Model A22E O 2 Reset switch KM1 KM2 Magnetic contactor Model LC1D RY1 RY2 Relay M 3 phase motor E1 DC24V power source Model S82K Note 1 Example of wiring above corresponds to the Category 4 Note 2 Example of wiring above corresponds to the Stop Category EN60204 1 0 name Safety output Outputs signal that is synchronous and in the same logics as those of the Open safety output monitor Whe
28. kers or objects For the external indicator use a filament type lamp for the externally connected indicator With an LED type indicator the perfect detection of a trouble is not available N module built in types Precautions for Safe Use Please observe the following precautions for safe use of the products 1 Read this manual thoroughly to understand before using the product 2 Loads must satisfy all the conditions below Are not short circuited Are not provided with the voltage higher than the rating Are not used with current higher than the rating 3 Provide the control circuit 24V DC circuit of F3SX with double or reinforced insulation for protection from an electric shock 4 F3SX belongs to the over voltage category II Connect F3SX to the power distribution system of the over voltage category Il 5 Ground the minus terminal of 24V DC for the D class earthing through the earthing resistance of 1000 max 6 Put the product in the state of output OFF the emergency stop state once every 24 hours 7 Do not disassemble repair or modify F3SX 8 Be sure to dispose of the F3SX as industrial waste Precautions for Correct Use Please observe the following precautions to prevent operation failure malfunctions or undesirable effects on product performance 1 Installation environment Do not use F3SX at altitudes over 1 000 meters Do not install the F3SX in the following environments Areas with hi
29. n F3SX CPU has been initialized and the input and output have Open turned into normally controllable state the output is turning ON The Auxiliary Ready output AS2 output is OFF when the emergency stop switch connected to the main output module is pressed or the F3SX is lock out This output is also turning OFF unlike a Standby output when either of input apparatus turns OFF When F3SX CPU has been initialized and the input and output have Open Standby output AS3 turned into normally controllable state the output is turning ON The output is OFF when the emergency stop switch connected to the main module is pressed or the F3SX is lock out In order to monitor the status of external devices feeds back the input signal that is logically reversal to the DC semiconductor safety output such as the NC contact of the external contactor Meanwhile monitoring whether the feedback input signal and DC semiconductor safety output Feedback input are synchronous the device is brought in the lock out state when they do not synchronize or the feedback signal is not input during the monitoring time Inputs the start command received from the host side Turns the safety Connect directly to the A1 terminal Start command input SSC output ON when the start command input and input signal of the connected device are both ON E Wiring for reset inputs Interlock functions are set by the reset inputs wiring Reset Ter Ba F3SX can be reset by pressing
30. s start command input for connection with a safety input device for the purpose of configuring a safety system Doing so may cause serious injury to humans when a trouble occurs with F3SX or the peripheral devices Apply neither of a voltage exceeding the rated nor an AC power supply across the auxiliary input terminals start command input Doing either of these may cause breakdown of device and or danger such as an electric shock The auxiliary solid state output at the AS1 AS2 and AS3 terminals is not a safety output Do not use it for the purpose of configuring a safety system Doing so may cause serious injury to humans when a trouble occurs with F3SX or the peripheral devices The external indicator output is not a safety output Do not use it for the purpose other than indication N module built in types DC solid state safety output Do not short circuit the output lines to the 24V DC line Doing so will make the output always ON and dangerous Also ground the OV line of the power source so that the output does not become ON when the output line is grounded E module built in types The single beam safety sensor input module B1 module of F3SX is for the exclusive use with the OMRON Model E3FS 10B4 Type 2 and E3ZS T81A Type 2 Be sure to avoid connecting the module to the single beam safety sensor other than the specified for the exclusive use B1 module built in types If the mode selection input line
31. t use F3SX for the machines that cannot be stopped immediately by the electric control at an emergency Such machines cannot stop before the human body reaches the hazardous area and will cause a serious injury With regard to the relay output install a fuse in serial with the output contacts Relay output module built in types Be sure to align the devices so as to prevent mutual interference when using multiple safety light curtains multi beam safety sensors or single beam safety sensors Failure to do so may cause non detectable conditions and a serious injury to humans Regarding setting to F3SX by using the function set up software for model F3SX Model F3SXCDLO10 sold separately keep the set contents in the history Configurable types After changing any settings to F3SX by using the function set up software for model F3SX Model F3SXCDO0 00 sold separately be sure to carry out the Function test and keep the test results in the history Configurable types DC solid state safety output Be sure to configure the safety system by using two channels Only with one channel to be used the safety functions of the system will be degraded It may cause serious injury to humans when a trouble occurs E module built in types DC solid state safety output Connect a load across the output terminal and the OV line PNP output If it is connected between the output terminal and the 24V DC line by mistake the output may turn ON when
32. the reset switch connected between Y1 and Y3 for auto reset Reset mode _ Connection Schematic diagram minal or Y1 and Y2 for manual reset The details and conditions of reset vary depending on whether it is manual reset or auto reset Connect to i DC24V System reset switch NC type switch to Auto reset be used when Y1 Y3 See right figure necessary Yi Y2 Y3 Pressing the reset switch for 3 seconds or longer enables the system reset By system reset it Connect to DC24V EJ Interlock Lock out reset switch Manual reset Y1 Y2 See right figure l Safety output ON state will be in the state where the power supply was re switched on CON E Error indications and measures to be taken The system reset input can be accepted in which the safety output is OFF When F3SX detects an error indicator of ER lights up or flashes to notify the error contents Take appropriate measures according to the table below System reset is used in order to cancel a lock out 50ms lt input time lt 3s Auto reset afety output ON state System reset J At lock out Manual reset a output Reset of interlock System reset state State of F3SX Time duration of reset input while reset switch is pressed S WEMain module ER indication Assumed causes Measures to be taken Synchronization error of emergency stop Defects in emergency stop switch contacts Or da Ai ote Lightin
33. umans Whenever the F3SX does not operate properly the user shall stop the machine immediately and report it to the Responsible Person In order for F3SX to satisfy EN60204 1 IEC61496 1 and UL508 have the DC power unit comply with all of the following requirements e Voltage within the rated 24V DC 10 e Do not share the power source with other devices or machines When the power source is shared by multiple devices consider margins for the total rated current e Compliant with the EMC Directive for Industrial environments e Double or reinforced insulation between the primary and secondary circuits e Automatic recovery of over current protection characteristics voltage drop e 20ms or over of the output hold time e Satisfies the output characteristics requirements of a class 2 circuit or equivalent limited energy circuit as stipulated in UL508 e Compliant with the laws and standards in relation to EMC and other electric device safety in the country or area where this unit is used Example EMC Directive and Low Voltage Directive in EU When using a commercialized switching regulator be sure to ground FG frame ground terminal If not grounded it may cause erroneous operations due to the switching noises Use appropriate control devices to materialize the safety functions Failure to do so may cause deterioration in the safety performances
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