ID-F125/150
Contents
1. 1 REQ0 00 00 000 0 0000 00 0000000 CKO52bit 0 000000 High U ada 000 OOO0O00 000 000 OO 00 5483 004 1 000 000000000000 0000 000000000 000000 0000000 4 4 10 000 00000 000 00000000 lt 00000 00 00 001000 st UDUDUDUUUUUUDDDDUUUUDUOUD 55 12 MANUAL No 99MAH001B3 gt DUDU D DU D D ISETID D ISETID D Ll Lr E SE F SF DISETID D Ll Lr2. ug 900002020000 og 0000000 MANUAL No 99MAH001B3 ELI BIELLA MANUAL No 99MAH001B3 PETTITT ERED ED EI e i 32 3 35 KA HE 3 3 1 3 32 333
3. OO OOOO0O0 0000000 00000 0 d d dd go o O OD 0 oo unii D 001 D DB DUI
4. 000000000000 uj DIDEULDU UC LLL lU 00000 e nmmnt 0 000000000001 nimmt D 0 000000000001 o 0 0000 ooo joo unun o nga jung o00 0000 i MANUAL No 99MAH001B3 200 210 00000 00006060 0800 00000000000000000 0000 0000000000 ef 000000000 0 05897 52 mm OO000000 00000000000 ug 15 00000000 00000000 000000 25mm 5 y 1 6 2520 004mm 2 D 5520 015mm uy 3
5. PRESET 000 000mm 000 000mm 000 000mm 000 000mm 100 000mm 100 000mm 100 000mm 100 000mm 100 000mm 100 000mm 100 000mm 100 000mm 100 002 mm 100 002 mm 1 100 002 mm 100 002 oooomoog 100 002 mim 99 876 mm 100 002 100 002 00 08000 0000 0800000 000000 02 OOOO ZERO ABs OOO 0000 00000000000 5 432mmi g9 876mm OOOO00 kan p d d OOO DELLI L 7 MANUAL No 99MAH001B3 340 0000 5000000 00000 00 5000 3 4110 000 OUD OO 000000 og 000009 00000000000000000 000000000000 00000 LL CE ELE DE D DEDE EE EE EE COLE LI D 3 4 21 0000 3 4 2 1000000000 0000000000000000 0000 00 0 00 5 0 INGDDDD DD 00000000000000 e D D 00 HD MODEN 0 00000000 0000000 LU B e0Q0O00000000 00000000 0 SETII 0000 000000 00 0000 00000000 0 ut aa senin OD 00 00000000000 00000 Mo 0000000000 0000 0000000000 eOOOUU 00000 000 00000000 DO DOSEN III ID 00000000 0000000
6. ug ug Copyright 1997 2008 Mitutoyo Corporation All rights reserved MANUAL No 99MAH001B3 A HU No 526688 0 00 0 00001
7. S0 B D 00Min O 0 BD D D 3 4 5TIR TI 0 LIH ED DI UI ABSO ONC 0 0000 00 00 e0 000 MODEII OD 400000 TRO O 0 BB D e 000 PRESET SET IO OOO 0 000 000 0 000 OTRO 0000 000000000000 000 UHT DU SEND 000 0000 0000 0000000000 0000000 MANUAL No 99MAH001B3 350000000 3 5 10 00000000 e RANGE Ad JO 0 L1 D 10 D 000 00 00 000000 0000 WU 0 001mm 0 022m mm j20 00 20 1 202 20 4 O2pmm 20 4 21 22 34 3 5 20 00 000000 OU 00 0000 000000 e RANGE Adj J0 0 0 20 D D HL 000 0000000000000 OO 1 OO O 010 000 0 0200 00 I 000000000000 00 10 02089 980 mST 1 O O RANGE gt 2sec RANGE lt 2sec 360000000000 000 0000000000 0000000000 e0 00000000
8. 3 4 221 0 III U l IO OOOO 0000 TRI I 00I 0000000000000 MANUAL No 99MAH001B3 3 4 3 0 D OMax I D 0000 e0 5 0000 sl 00000 000 DO UIMODE OD 20 00000000000 000 0000 Max Min TIR 1 HE E IU 060 C uu of ajos 15 0 19 mode o00 2 500 2 1000 ooo x za TIR mode o 00 2 500 2 1000 2 1500 e 50 0 00 000 0 2 5 00 20 00000000 100000100060 0000 00000 eINC DUDU 000 0 2 5 0 2 000000000 00000000 OU 7 00mm 5 00mm 2 00mm uu romsa eneserisen ABS 0 00 5 00 300 200 5 00 5 00 3 4 40 0 Mind D H 0000
9. A OO U O Lt L IU LU LI E 0000000000000 000 00000 000000000 0000 MANUAL No 99MAH001B3 UL ONOFF OOOO L 0 001mm 0 01mm 0 OU ZERO z2sec INC 0000000000 JABS gt 2sec INCI apen 000 UU Max Min D 52660 EJ PRESET 00000 OO lt 2sec MODE 00000 L RANGE Adler U0K lt 2sec l asec oon Ee E Ec Las EE EUN Ex E EH x ABSO LU D D INC
10. D ABS 00 00 000 DU 0000000000 0 00000 ZERO ABS uu LCD 00000000 ZERO ABS uu CERO ABS LI 00000000 MANUAL No 99MAH001B3 13 6 0 610000 ID F125 ID F150 543 551 1 543 553 1 0001 001 254mm Open D ISO R463 J IS B7503 28mm 25 45 18 IP30 8 60529 J IS C 0920 0000000000 0 0000000 ACH OOO 500mA OO 40 10 C 60 C SEE Ce BUE ONO 2 O0000 10000mo000000 6200000 99MAHO001B LU DU D D U WEEE I OQ 137693 000000000 526688 6 300000 540774 000 21EZA197 00000000 012500 21 2 200 00000000 015000 543 004 1 U D E E 000 0000 936937 im 965014 2m 02ACA571 000000012500 02ACA773 000000015000 14 MANUAL No 99MAH001B3 64000
11. 660 6280 3286 938 5718 OOOO 414 26 731 7100 HOU 564 0566 96 0745 1 4 34 613 8813 022 231 6881 028 660 6240 044 813 1611 5822 0266 53 6414 0566 98 7070 06 6613 8801 092 411 2911 000 044 822 5151 411 2909 4 321 0932 028 660 6257 224 0053 045 938 5721 466 0064 052 731 6110 46 0072 0566 96 0747 559 0034 06 6613 8818 41637 812 0016 0 092 482 7894 000000 1730 984 0002 FAX 022 231 6884 7961 321 0932 FAX 028 660 6248 1201 213 8533 FAX 044 813 1610 392 0015 FAX 0266 58 1830 564 446 0072 FAX 0566 98 6761 1434 559 0034 FAX 06 6613 8817 41637 812 0016 FAX 092 473 1470 1201 213 8533 FAX 044 813 1691
12. 22secTIU 0 E D DU B lt 25 000 000 000 0 MODE SET SET SET enm m uam pone mm SET gt 2sec gt SET gt 2sec gt MODE _ _ SET SET Max gt 2 000 MODE MODE gt 2sec gt SET SET Ming gt 000002 MODE SET ISET gt TIRU D D e UUDU O MODE gt MANUAL No 99MAH001B3 31000000 Aena OO uuu DU DH UD 000000 00 00000000000 ug OO 3200000 00 330000 3 3 332000000000 RESkSsee 000 00 000000000000000 0 206mm lt 0 21mm I 0000 ug 3 330 000000 3 3 3 1
13. 2520 034mm 00 000 D 50mm 0 000 0 sol U D 45 9 008mm u 44 0031mm u 429069mm 00 000 D H 220000000000000 000000000 el III III III 00000 00000 13 695 2300000000 0 540774 0 20 00000 00 00 0 000 WU 000 0000 00 I 0000000000000 000 000 0000000 OO OU 0 00 00 000 00 00 000 DU 00000000 0 0000 A OU 25 rm DU D 3 MANUAL No 99MAH001B3 24000000 0000000 Umm auam uu uuu UW 0000000 OD D 2500000000 0000 000000000000 000 00000 0000000 0000 26000000 eiui III 000000000000 0000000
14. 334 0000 OPRESETO e oe ee eA ee 3 41 00000 342 O00000 343 344 345 TIRIIO I DO DD C1 O OO N O O O O QO O BP D UJ D N P H MANUAL No 99MAH001B3 35 3 5 1 352 D 3e 0000000000 DU DD 00000 3 7 4 2 43 000000000 44 4 4 1 E ee tee 6 1 6 2 6 3 6 4 MANUAL No 99MAH001B3 10 10 10 10 10 11 11 11 12 12 12 13 14 14 14 14 15 10000 110 000 o nnn e OOO mn nm e 000000 MANUAL No 99MAH001B3 4 DATA OUT Mitutoyo DES Um E LCD ZERO ABS PRESET SET RES 0 RANGE 2 Adj MODE ON OFF UU 1 D UD 000 OL 12 NA P 7 riami lt bd gt In 14 k CN OT gev 1 1 Be e
15. 21EZA197 Lifting Knob for 125 model 2 1EZA200 Lifting Knob for 150 model 543 004 1 Digimatic Presetter 936937 Connecting Cable 1m 965014 Connecting Cable 2m 02ACA571 Coil spring for upside down position for 125 model 02ACA773 Coil spring for upside down position for 150 model Backs for Mitutoyo standard dial indicators 2 series Interchangeable contact point and extension rods for Mitutoyo dial indicators 14 MANUAL No 99MAH001B3 6 4 Dimensions Dimension shown in the double column are TM only stem diameter and contact point inch except they are mm This instrument is conform to the standard of the dial indicator in JIS ISO or ASME ANSI AGD 66 2 60 19 2 76 Only 543 552 1 I A DATA DC IN elle 2 Mitutoyo nn t ABSOUNTE ZS mN Seet 14 I i SR olo ZERO ABS RES ON OFF KS m 18 CD SINJ PRESET RANGE MODE Eos OO CH SET i X i un a co SiS a L i GE are NANG m LLI ERE ea Sr Et JS M2 5x0 45 thread 4 48UNF thread 8 K
16. TEL 734 459 2810 FAX 734 459 0455 Los Angeles Repair Service 16925 East Gale Ave City of Industry CA 91745 U S A TEL 626 961 9661 FAX 626 333 8019 for Advanced Technical Support Service M Solution Center Indiana TEL 317 577 6070 FAX 317 577 6080 M Solution Center Massachusetts TEL 978 692 7474 FAX 978 692 9729 M Solution Center North Carolina TEL 704 875 8332 FAX 704 875 9273 Mitutoyo Canada Inc 2121 Meadowvale Blvd Mississauga Ont LSN 5N1 CANADA TEL 905 821 1261 to3 FAX 905 821 4968 Mitutoyo Sul Americana Ltda AV Joao Carlos da Silva Borges 1240 CEP 04726 002 Santo Amaro P O Box 4255 Sao Paulo BRASIL TEL 011 5643 0000 FAX 011 5641 3722 Argentina Branch Av Mitre 891 899 C P B1603CQl Vicente Lopez Pcia Buenos Aires ARGENTINA TEL 011 4730 1433 FAX 011 4730 1411 Mitutoyo Mexicana S A de C V Prol Ind Electrica 15 Col Ind Naucalpan C P 53370 Naucalpan Edo de Mexico MEXICO TEL 52 55 5312 5612 FAX 52 55 5312 3380 Mitutoyo Mefsger te GmbH Borsigstr 8 10 41469 Neuss F R GERMANY TEL 02137 102 0 FAX 02137 8685 Mitutoyo Polska Sp z 0 0 ul Minska nr54 56 Wroclaw POLAND TEL 48 71 3548350 FAX 48 71 3548355 Mitutoyo Cesko s r o Dubska 1626 415 01 Teplice CZECH REPUBLIC TEL 420 417 579 866 FAX 420 417 579 867 Mitutoyo Hungaria Kft N lochmetv lochlgyi locht 97 H 1124 Budapest XII HUNGARY TEL 00361 2141447 FAX 00361
17. 1 1000 8 0001 5432 For example In case of output data as 2 471mm 1111 1111 1111 1111 0001 0000 0000 0100 0010 1110 1000 1100 0000 11 MANUAL No 99MAH001B3 4 3Timing Chart REQ DATA1 CK SEG 0 s lt T1 lt 500ys ll 15uss T2x 35us Vu 270uss T3x 410 X Xa od 7 m 1 23 230uss 4 lt 400us T2 T3 T4 1bit gt 2bit gt 599999 52bit IMPOTANT Use only the Connecting Cable specified by Mitutoyo Use of incompatible or deteriorated cables may result in data output failure Before outputting data read the manual that comes with the data processor carefully to ensure correct operation s Data output may be disabled if an output request REQ is received when the spindle is in motion or if the output request interval is too short CAUTION 1 To make an output request REQ hold the REQ signal at Low until CK 4 4 is output Return it to High before the final 52nd CK bit is output Using the Digimatic Presetter The instrument can use the optional Digimatic Presetter No 543 004 1 sold separately to set preset values and limit values externally The operation method is described in the manual for the Digimatic Presetter There are some differences in the instrument s operation when the Digimatic Presetter is used described below Read these points when using the Digimatic Presetter 4 4 1 Setting Limit Value
18. 2141448 Mitutoyo Nederland B V Postbus 550 Landjuweel 35 3905 PE Veenendaal NETHERLANDS TEL 0318 534911 FAX 0318 534913 Mitutoyo Scandinavia A B Box 712 Sl ntv gen 6 194 27 Upplands V sby SW EDEN TEL 07 6092135 FAX 07 6092410 Mitutoyo Belgium N V Hogenakkerhoekstraat 8 9150 Kruibeke BELGIUM TEL 03 254 0404 FAX 03 254 04 05 Mitutoyo France S A R L 123 rue de la Belle Etoile B P 50267 Z l Paris Nord 95957 Roissy CDG Cedex FRANCE TEL 01 49 383500 FAX 01 49 38 35 35 Mitutoyo France S A R L Agence de Lyon TEL 04 78 26 98 07 FAX 04 72 37 16 23 Mitutoyo France S A R L Agence de Strasbourg TEL 03 88 67 8577 FAX 03 88 67 85 79 Mitutoyo Italiana S R L Corso Europa No 7 20020 Lainate Milano ITALY TEL 02 935781 02 9373290 Mitutoyo Schweiz AG Steinackerstrasse 35 8902 Urdorf Z rich SWITZERLAND TEL 44 7361150 FAX 44 7361151 Mitutoyo U K Ltd Joule Road West Point Business Park Andover Hampshire SP10 3UX UNITED KINGDOM TEL 01264 353123 FAX 01264 354883 Mitutoyo Asia Pacific Pte Ltd Regional Headquarters 24 Kallang Avenue Mitutoyo Building SINGAPORE 339415 TEL 6294 2211 FAX 6299 6666 Mitutoyo Malaysia Sdn Bhd Mah Sing Integrated Industrial Park 4 Jalan Utarid U5 14 Section U5 40150 Shah Alam Selangor Darul Ehsan MALAYSIA TEL 60 3 78459318 FAX 60 3 78459346 Mitutoyo Thailand Co Ltd 76 3 Chaengwattana Road Anusaowaree Bangkaen Bangko
19. Gr INC REV aX bL d Da Se Analog range Upper over range Upper pointer blink Pointer Lower pointer blink Lower over range Hold sign 2 Function lock Preset the origin Comparison measure GONG judgment display Reverse count measure Min peak hold mode TIR mode Max peak hold mode Unit e The pointers G amp andOG blink more quickly when two or more overlap e The parameters indicated by pointers G and are determined by the measurement mode as shown below Max peak hold Min peak hold TIR hold o disappear Upper limit Mes point disappear disappear Lower limit disappear MANUAL No 99MAH001B3 2 INSTALLING THE INSTRUMENT 2 1Securing the Instrument to a Stand or Fixture e Secure the instrument by its stem to a dial gage stand sold separately or similar fixture eWhen securing the instrument to a fixture fixing the stem using a slotted holder with an indentation of 8BG7 AGD 9 52 0 mm is recommended NOTE Avoid using a lock screw to fix the stem directly If it is fixed under a clamping torque of 150cN 1m or greater the spindle may not move smoothly eSet up the instrument with the spindle perpendicular to the reference plane or the measured surface If the spindle axis is not perpendicular to the reference plane measured surface measurement errors will result TIP For example if
20. 00 ABSO OOO itt 0 3 3 3 2 00 INC OOO sl OIZERO BSIO 00 2000000000 ABS J LU B MANUAL No 99MAH001B3 3 3 49 0 0 OPRESETD 200000000000000000000 100 002mm 00 0000 000
21. Press the ZERO ABS key to release the error then check the connections 13 MANUAL No 99MAH001B3 6 SPECIFICATIONS 6 1 Specifications of the main unit Model name ID F125 ID F150 ID F125E ID F150E Code No 1 543 551 1 543 553 1 543 552 1 543 554 1 Resolution 0 001mm 0 01mm 0 001 0 01mm 00005 0005 0001 001 Measuring range 25 4mm 25 4mm 1 50 8mm 2 S 0 003mm or less 0 006mm or less 0 003mm 00012 or less 0 006mm 00024 or less Standards ISO R463 JIS B7503 ANSI B89 1 10 AGD Stem diameter 8mm 29 52mmz3 8 DIA Contact point Carbide M2 5x0 45 Carbide 4 48UNF Measuring force 1 8N or less 2 3N or less 1 8N or less 2 3N or less Equivalent to IP30 IEC 60529 JIS C 0920 at factory default Plunger direction Below the horizon Protection level Power supply AC adapter 9V 500mA Operating temp O C 40 Storage temp 10 C 60 This Order No mean only the main unit without AC adapter 2 Not including the quantizing error 1 count 6 2 Standard accessories 99 User s manual Warranty WEEE guide 137693 Lifting lever 526688 AC Adapter 100V Japan amp c 526688A AC Adapter 120V USA amp c 526688D AC Adapter 230V Germany amp c 526688E AC Adapter 230V UK amp c 526688DC AC Adapter 220V China CCC amp c 526688K AC Adapter 220V Korea EK amp c 6 3 Optional accessories 540774 Release cable
22. and then set an appropriate value again Lower limit value setting error The Lower limit value exceeds the number of digits which can be displayed Press and hold the SET key to return to the lower limit value setting and then set an appropriate value again Display overflow The display value exceeds the number of digits which can be displayed During the ABS measurement mode press the SET key to start measurement origin setting and then set the preset value again During the INC measurement mode press the SET key at an appropriate position to zeroset Below are errors which can occur when the Digimatic Presetter is used For more information see the manual that comes with the Presetter Display Description and Corrective measures E 5F Tolerance setting error i Using the Digimatic Presetter the lower limit has been set to a higher value than the upper limit Alternatively the preset value or upper limit value were input while the instrument was waiting for input of the lower limit value because the lower limit was set first Press the ZERO ABS key to release the error then retry the setting Presetter communication error The number of decimal places in a preset value sent from the Digimatic Presetter differs from the number in the instrument s LCD display Press the ZERO ABS key to release the error then retry the setting Presetter connection error Digimatic Presetter is not connected
23. the spindle axis is inclined by an angle from the perpendicular to the reference plane for a measured length of about 25 mm and 50mm the measurement error 6 25 will be 1 D 25 0 004mm y 2 6 2520 015mm 3 D 2520 034mm the measurement error 6 50 will be 1 D 0 008 2 D 5o 0 031mm 3 0 069 2 2 Mounting the Lifting Lever Lifting lever e Fit the spindle into the groove on the lifting lever No 137693 standard accessory holding the spindle s other end so that it doesn t bend 2 3Mounting the Release e Remove the rubber cap from the release mounting hole and then insert the release No 540774 sold separately into the hole as deep as possible Store the remove rubber cap taking care not to lose When attaching the rubber cap screw it into the hole Release cable Pulling sharply on the release or knocking it may strip the thread Inserting objects other than the release into the release hole or applying excessive force to the hole may cause instrument failure When using the release the amount of lift is about 25 mm 1 from the lower limit CAUTION 3 MANUAL No 99MAH001B3 2 4Mounting the Lifting Knob The gage can be used with Lifting Knob Mount and use the lifting knob correctly after reading the attached manual 2 5 Mounting the Back The gage can be used with various types of backs for Mitu
24. 000 0 00 000 0000000 000000 CREW DD 3 700000 00000 e0 00 000 0 0 00 20000 00000000N0FF 6000 000000060 10 MANUAL No 99MAH001B3 4 HB EBD D D 1 000 000000 st UUDDUDDDUDUDUDU III DUDU 00 I III Du O JI LI DU 410 000000 9 V1 ai DATA or CK 10 2 pue RE i u oc WO w eno SE 8 ENTRY DATA2 1 HD 000000000 4 20 0 000000 FID 000 OU mm 0 0 0 0 0 0 800017 11 32 000 D7 2 471mm D OO 00 000 11 MANUAL No 99MAH001B3 43000000000 Sa I 0 s T1 lt 500us REQ H 15uss T2s 35us DATA Y Y Y D a 7 270uss T3 lt 410us UNE E yy i 230uss T4S 400us CK V T1T2 T3 T4 ia 1bit gt 2bit gt sbit gt 22225225 52bit uu
25. 3 O UOO Uo UU LU L I E p pu adulidiibiu ull uiui niu Mitutoyo A A DUU ug uu
26. 66 ISO JIS 00000000000000 57 7 19 2 Mer M A DATA O Mitutoyo ABSOLUTE UT 83 2 ZERO ABS R S ON OFF D Co PRESET RANGE MODE a GOD C CO SET Ne LV OB Eoo i i cO mM NO ESI oN S SN 5 AB M2 5x0 45 ID F 125 543 551 1 MANUAL No 99MAH001B3 15 43 3 66 52 ID F 150 543 553 1 16 MANUAL No 99MAH001B3 i UU OD V e 19 2 N N 4 DATA OUT DC IN P Mitutoyo nit CN K ZERO ABS RES ON OFF D cC E PRESET RANGE MODE CH CH SET Atm m ce PS 0 In 9 8 o i us 0 DUDUH 028 045 0 DUDUH 052 TELO 06 6 092 000 7961 D
27. A tip is a type of note that helps the user apply the techniques and procedures described in the text to their specific needs It also provides reference information associated with the topic being discussed Mitutoyo assumes no liability to any party for any loss or damage direct or indirect caused by use of this instrument not conforming to this manual Information in this document is subject to change without notice Copyright 1997 2008 Mitutoyo Corporation All right reserved MANUAL No 99MAH001B3 Cautions on Use Power Supply Warnings External power is supplied to the instrument from an AC power source through an AC adapter Use only the AC adapter specified by Mitutoyo No 526688 A D E DC or K standard accessory WARNING elf the instrument is used near a device requiring high voltage frequency or current be sure that this device and the instrument s AC adapter have separate power supplies Use only an AC power supply which conforms to the voltage and frequency written on the AC adapter Using a voltage or frequency outside the allowed range may result in fire or explosion When not using the instrument for an extended period always unplug the AC adapter from the power supply to avoid the risk of fire Other Cautions on Use Observe the following precautions to avoid instrument failure or malfunction Do not knock drop or subject the instrument to excessive force Do not disassemble or modify the ins
28. Absolute ABS Measurement System When the origin is set in the ABS system the absolute origin position for measurement is stored in memory The origin position is held as long as its position in relation to the absolute origin or setting value do not change Measured values are displayed as distances from the absolute origin e To switch to the INC system press the ZERO ABS key in the normal mode or tolerance determination mode INC appears in the LCD and the display is set to zero Press and hold the ZERO ABS key again to return to ABS mode 3 3 3 2Comparative INC Measurement System The INC system holds the position data of the absolute origin and displays the distance from the position set to zero e To switch to the ABS system press and hold the ZERO ABS key for 2 seconds or longer in the normal mode or tolerance determination mode MANUAL No 99MAH001B3 3 3 4 Setting the Origin PRESET This section describes how to set the absolute origin for measurement preset value You can use a calibrated reference gage or master gage to set a reference plane outside the instrument s measuring range as absolute origin To set the preset value press PRESET SET key3 in the normal mode The previously set preset value appears and P blinks in the display The gage is forcibly switched to the ABS system when the origin is preset To set a new preset value press and hold the PRESET key for 2 seconds to select which d
29. E key for 2 seconds or longer to return to the normal mode from Max Peak Hold mode difference of Max Mim TIR hold mode o a gt b ella mode o00 2 500 a 1000 om x za TIR mode o 00 2 500 2 1000 2 1500 e f max hold mode is entered from the ABS system press the ZERO ABS key for 2 seconds or longer to set the position being held to zero The instrument can be used for comparative measurement e f max hold mode is entered from the INC system press the ZERO ABS key for 2 seconds or longer to set the current position to zero difference of after Zero set at Max hold mode 7 00mm 10 00 5 00mm 2 00mm 0 00mm operation Enospa PRESETSED ABS 000 500 om am 2 00 NC 000 500 um 000 5 00 3 4 4 Min Peak Hold Mode In this mode the instrument holds the minimum value in the series of varying measured values e Press the MODE key three times in the normal mode Min blinks in the display e Min hold mode operations are done by the same procedure as max hold mode 3 4 5 TIR Run Out Measurement Mode In this mode the instrument holds the run out width in the series of varying measured values Only this mode has the same operation in both the ABS and INC systems e Press the MODE key four times in the normal mode TIR blinks in the display e Press the PRESET SET key to set the display to zer
30. E D 9 37 E Te ct TT 3 8 DIA ISO JIS AGD MANUAL No 99MAH001B3 ID F 125 543 551 1 ID F 125E 543 552 1 15 43 3 66 1 70 2 6 SC AG TT N Jin nim enm only 543 554 1 p i NT A DATA OUT DC IN ER Mitutoyo n mm ABSOUTE e NIS E WY et ZERO ABS RES ON OFF Co F PRESET RANGE MODE OD CO SET 7A j V Lj 5 un E e N Er Sc Ln D Kos e 11 wig 8 9009 9 52 TIT 378 DiA Ale Go un SC C N l E i M2 5x0 45 thread SO JS AGD H 4 48UNF thread ID F 150 543 553 1 16 ID F 150E 543 554 1 MANUAL No 99MAH001B3 SERVICE NETWORK Mitutoyo America Corporation Illinois Repair Service 958 Corporate Blvd Aurora IL 60502 9176 U S A TEL 630 820 3334 FAX 630 820 2530 M Solution Center Michigan 44768 Helm Street Plymouth MI 48170 U S A
31. ETT mM irit pp ER nan 0 02 0 051 0 02 0 02 0 02 0 02 004 0 04 0 000 10 004 10 004 10 004 RANGE gt 2sec RANGE lt 2sec 3 6 Switching the Counting Direction By default the instrument takes the positive direction to be the direction the spindle moves in when it is pushed in If desired this direction can be set as the negative direction e To reverse the counting direction press the key in the normal mode REV appears 3 7 Function Lock e Pressing the key for 2 seconds or longer deactivates all key input except ON OFF and hold release 8 appears e To reactivate the keys press the key again for 2 seconds or longer 10 MANUAL No 99MAH001B3 4 DATA I O Using the Connecting Cable sold separately the instrument can be connected to the DP 1VR Digimatic Mini processor or similar data processors to transfer total and record measurement values e Remove the output connector cover and insert the cable securely Store the cover in a safe place 4 1 Output Connector 9 V 1 10 2 ow 2 2 pata oor 5V 2 22kQ Im 1 ez CMOS OOluF oU 4 2 Output Data Format DATA1 Far esas 5 eto se 55 Kang S All F 1111 Measurement value Unit Sign Decimal position mm 0 0000 0 0000 0 0 0 0 0 0 inch
32. N EXPORT CONTROL COMPLIANCE The goods technologies or software described herein may be subject to National or International or Japanese Export Controls To export directly or indirectly such matter without due approval from the appropriate authorities may therefore be a breach of export control regulations and the low MANUAL No 99MAH001B3 Contents CONVENTIONS USED IN USERS MANUAL i Power Supply Warnings ii Other Cautions on Use ii Disposal Warnings iii Warranty iii WARNING ON EXPORT CONTROL COMPLIANCE ili 1 NAMEOF PARTS J O 11 Main Unit 12 Ditailof LCD ___ 2 Installing the INSTRUMENT 2 1 Securing the Instrument to a Stand or Fixture 2 2 Mounting the Lifting Lever 2 3 Mounting the Release 4 4 2 4 Mounting the Lifting Knob 2 5 Mounting the Back 2 6 Replacing the Contact Point 3 3 InitialSettings 3 3 1 Switching the Inch Metric 3 3 2 Switching the Resolution 3 3 3 Switching the Measurement System 3 3 4 Setting the Origin PRESET 3 4 Measurement Modes eae 3 4 1 Normal Mode 3 4 2 Tolerance Mode 3 4 3 Max Peak Hold Mode 3 4 4 Min Peak Hold Mode 3 4 5 TIR Run Out Measurement Mode oO O N O O O O QO A A AU UUU NY KF HG MANUAL No 99MAH001B3 3 5 Analog Z17 ee L0 3 5 1 Switching the Display Range 10 3 5 2 Pointer Centering 10 3 6 Switching the Counting Dire
33. Users Manual No 99MAHO001B3 Series No 543 Digimatic Indicator User s Manual Read this User s Manual thoroughly Before operating the instrument After reading retain it close at hand for future reference Mitutoyo CONVENTIONS USED IN USER S MANUAL Safety Precautions To operate the instrument correctly and safely Mitutoyo manuals use various safety signs Signal Words and Safety Alert Symbols to identify and warn against hazards and potential accidents The following signs indicate general warnings Indicates a potentially hazardous situation which if not avoided could result in serious injury or death WARNING Indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury or property damage CAUTION On Various Type of Notes The following types of notes are provided to help the operator obtain reliable measurement data through correct instrument operation important note is a type of note that provides information essential to the completion of a task You cannot disregard this note to complete the task An important note is a type of precaution which if neglected could result NOTE A note emphasizes or supplements important points of the main text A note supplies information that may only apply in special cases e g Memory limitations equipment configurations or details that apply to specific versions of a program Tip
34. ck the tolerance lower limit setting The previously set lower limit appears with a blinking A sign Change the setting by the same procedure used to change the upper limit setting e When both limits have been set correctly give the SET key short press to enter tolerance determination mode e Press and hold the MODE key for 2 seconds or longer to return to the normal mode from Tolerance mode 3 4 2 2 Tolerance Determination If the current measurement value deviates from the range of the tolerance limits set in the previous section the back lights red as a warning e When the tolerance limits have been checked by the procedure in the previous section the instrument starts tolerance determination straight away There is no tolerance determination function for max min hold and TIR measurement values To change the setting of the tolerance limits first return to the normal mode and then switch to tolerance mode again NOTE MANUAL No 99MAH001B3 3 4 3 Max Peak Hold Mode In this mode the instrument holds the maximum value in the series of varying measured values e Press the MODE key twice in the normal mode Max blinks in the display e Press the PRESET SET key to switch to Max hold mode Max stops blinking e When the spindle moves the maximum value is held H appears ePress the SET key to release the hold display the current position and start measuring a new maximum value e Press and hold the MOD
35. ction 10 3 7 Function Lock 1 1 LLL LLL 10 4 DatallO OO 11 41 Output Connector _ LLL 11 42 OutputDataFormatDATAl 11 43 TimingChart JA LLL 12 44 UsingtheDigimatic Presetter ae O O O OO OO O 12 4 4 1 Setting Limit Values from the Digimatic Presetter 12 5 Error Messages amp Corrective Measures __ 13 6 Specifications O O __ 14 6 1 Specifications of the main unit _ O 14 6 2 Standard accessories _ _ _ _ _ _ 0 14 63 Optionadlaccessories 14 64 Dimensions 15 V MANUAL No 99MAH001B3 1 NAME OF PARTS 1 1 Main Unit I 6 7 8 our DC N 15 Mitutoyo rene ABSOLUTE C3 CH ZERO ABS RES ON OFF Frame Side CO PRESET RANGE MODE O88 SET wy 3 M2 5x0 45 thread EOS thread IS0 5 AGD Cap LCD O key Q Flat back ZERO ABS key in mm key AGD model Stem PRESET SET key Release hole Spindle RES key With Rubber cap Contact point RANGE 2 Ad key AC adapter Output connector MODE key Lifting lever DC jack ON OFF key Sk MANUAL No 99MAH001B3 1 2 Ditail of LCD AA POE aqa atti uh tanaman ar Min 000
36. he other end securely into a power outlet or extension cord e As soon as power is supplied LCD appears and the back light turns on IMPOTANT Before shutting off the power supply always press the ON OFF key to turn the instrument off Shutting off the power while the instrument is operating can damage origin and other memory data 3 2 Starting Stopping the Instrument e Press the ON OFF key to start begin and stop end the instrument 3 3 Initial Settings 3 3 1 Switching the Inch Metric JE e Press the in mm key to toggle the display j 0 001mm 0 01mm units between inches metric AGD model in mm i 3 3 2 Switching the Resolution RES 91000097 0 0005 Press the RES key a short press to toggle gt 5sec the display resolution between 0 206 0 0001 0 001 mm 0 21 mm for example e When using inch units press and hold the RES key for 5 seconds or longer in the normal mode to switch the resolution between 00005 0001 0005 001 AGD model only NOTE When the resolution and units are switched the analog display range also switches The last digit of preset values and tolerance setting values is rounded off according to the number of display digits and units When the display resolution is toggled between 00005 4 0001 0005 45 001 set reset values and tolerance values are erased Switching the Resolution 3 3 3 Switching the Measurement System 3 3 3 1
37. igit to set The blinking digit can be set Give the PRESET key a short press to increase the value of the blinking digit While P is blinking give the PRESET key a short press to set the new preset value This value is stored in memory as the distance origin data from the absolute origin to the current position of the contact point For example to measure a length which cannnot be measured by the instrument alone as shown in the diagram set the absolute origin with the bottom end of the master gauge as the measurement reference 0 000 mm When the calibration value of the master gauge length is approx 100 002 mm and the contact point is contacting the master gauge set the calibration value to the preset value origin position setting by the following procedure PRESET key Display value set value 5 432mm PRESET press 2560 000 000mm 2sec 000 000mm release 000 000mm short press 2sec 100 000mm 2sec 100 000mm 2sec 100 000mm 2sec 100 000mm 2sec 100 000mm release 100 000mm short press 4 2566 100 002 mm release 100 002mm short 000 000mm press 100 000mm 100 000mm Master h 100 0017mm Absolute measurement press x2 100 002mm 100 002mm U U G U U U U U U U U U U U U press fix 100 002mm press short 100 002 mm press fix 100 002mm mean blinking the digit NOTE When setting the origin or the preset value be sure to
38. in a temperature controlled room with as little temperature fluctuation as possible Before starting measurement allow the instrument and the item measured sufficient time to thermally stabilize MANUAL No 99MAH001B3 Disposal Warnings Liquid crystal is used in this product When disposing the product be sure to conform to the local ordinances or regulations in effect in your area Liquid crystal parts contain a liquid which acts as an irritant If this liquid accidentally contacts eyes or skin cleanse the contacted area with clean running water If taken into the mouth rinse the mouth immediately and WARNING swallow plenty of water Induce vomiting then consult a physician Warranty This instrument is manufactured under Mitutoyo s strict quality control system Should the instrument fail within one year after the date of purchase under normal usage conditions Mitutoyo will repair it free of charge Contact your place of purchase or a Mitutoyo sales office Mitutoyo will not repair the instrument free of charge in the following cases If the instrument is damaged or broken due to incorrect operation or unauthorized modifications or repair Ifthe instrument is damaged or broken due to a drop or shock during moving or shipping after purchase If the instrument is damaged or broken due to fire salt damage toxic gas abnormal voltage or natural calamity This warranty is valid only in the area of purchase WARNING O
39. k 10220 THAILAND TEL 02 521 6130 to5 FAX 02 521 6136 PT Mitutoyo Indonesia Ruko Mall Bekasi Fajar Blok AGSA 2100 Industrial Town Cikarang Barat Bekasi 17520 Indonesia TEL 21 8980841 FAX 21 8980842 Representative Office Vietnam Ho Chi Minh City TEL 84 8 5174561 FAX 84 8 5174582 Vietnam Hanoi TEL 04 934 7098 FAX 04 934 7072 Philippines TEL 02 842 9305 FAX 02 842 9307 Mitutoyo South Asia Pvt Ltd C 122 Okhla Industrial Area Phase I New Delhi 110 020 INDIA TEL 91 11 26372090 FAX 91 11 26372636 Mitutoyo Taiwan Co Ltd 4F No 71 Zhouzi St Neihu District Taipei City114 TAIWAN R O C TEL 02 8752 3266 FAX 02 8752 3267 Mitutoyo Korea Corporation KOCOM Building 2F 260 7 Yeom Chang Dong Kang Seo Gu Seoul 157 040 KOREA TEL 02 3661 5546 to7 FAX 02 3661 5548 Mitutoyo Beijing Liaison Office 1011 Beijing Fortune Bldg No 5 Dong Sanhuan Bei Lu Chaoyang District Beijing 100004 P R CHINA TEL 010 65908505 FAX 010 65908507 Mitutoyo Measuring Instruments Co Ltd Shanghai Room C 13 F Nextage Business Center No 1111 Pudong South Road Pudong New District Shanghai 200120 P R CHINA TEL 021 5836 0718 FAX 021 5836 0717 Suzhou 46 Bai Yu Street Suzhou 215021 P R CHINA TEL 0512 62522660 FAX 0512 62522580 Tianjin No 16 Heiniucheng Road Hexi District Tianjin 300210 P R CHINA TEL 022 8558 1221 FAX 022 8558 1234 User s Manual No 99MAHO001B3 SERIES No 54
40. lift the spindle at least 0 2mm above the bottom dead center e After starting to set the preset value pressing ZERO ABS before the new preset value has been fixed returns the instrument to the condition it was in before the setting returns to 99 876 mm or 5 432 mm in the above example elf the instrument is turned off and on during preset or tolerance setting the value being set is erased and the gage returns to the condition it was in before setting ay MANUAL No 99MAH001B3 3 4 Measurement Modes The instrument has the five measurement modes described below see page 5 3 4 1 Normal Mode This mode is used for normal measurement and to select the other modes NOTE To set the origin switch between and set tolerance limits or select a new measurement mode you must return to the normal mode 3 4 2 Tolerance Mode 3 4 2 1 Checking and Setting Tolerance Limits Tolerance mode is used to check and set the tolerance limits Note that the tolerance limits must be set separately for the ABS system and the INC system e Press the MODE key once in the normal mode AO blinks in the display ePress the PRESET SET key to check the tolerance upper limit setting The previously set upper limit appears with a blinking B sign eTo change the upper limit setting press the SET key and use the same procedure used to set the origin e When the new value has been set B blinks press the SET key quickly to che
41. o TIR appears e When the spindle moves the run out width is held H appears e Press the SET key to release the held value and start measuring a new run out width value MANUAL No 99MAH001B3 3 5 Analog Display An analog scale and pointer in the form of dial indicator are continuously displayed at the top of the instrument s LCD In tolerance determination mode the limit positions blink in this area In max min hold mode or TIR mode the maximum and minimum positions blink in this area 3 5 1 Switching the Display Range The analog display range can be switched to prevent pointers going too high or low e Press the RANGE gt Adj key a short press to toggle the display range 0 02 mm 5004 201 202 204 02 mm 20 4 21 22 34 00005 0 0010 0 002 20 004 20 01 0 02 0005 0 01 20 02 20 00 2041 20 2 0001 0 0020 20 004 20 01 20 02 0 04 007 0020 0 04 201 202 gt 0 4 3 5 2 Pointer Centering When a pointer is out of the analog display s range use this function to shift the display so that the pointer is centered This has the same effect as adjusting the bezel of a dial indicator to the desired scale e Press the RANGE gt lt key for 2 seconds or longer to center the pointer NOTE The pointer position is adjusted so that the current measured value is in the center e g In case of judgement tolerance for the 10 000 0 02 Upper lower limit 10 020 amp 9 980
42. s from the Digimatic Presetter e Once the Digimatic Presetter has set the upper limit in the instrument the instrument waits for input of the lower limit lt Set the lower limit using the Digimatic Presetter e When the lower limit has been set the instrument enters tolerance determination mode e When the instrument is waiting for input of the lower limit pressing the Digimatic Presetter s PASS key cancels the limit settings and returns to the normal mode 12 MANUAL No 99MAH001B3 5 ERROR MESSAGES amp CORRECTIVE MEASURES Display Description and Corrective measures XXXXE ABS composition error H this error occurs while the spindle is stopped it is a malfunction in the internal sensor The instrument requires repair Contact the Mitutoyo distributor or sales office where you purchased the product When this error is displayed and soon disappears during spindle movement this is not the result of an instrument malfunction This is just an internal processing Tolerance setting error The tolerance limit value is set with the upper limit value being smaller than the lower limit value Press the Set key to return to tolerance value setting and then set the value so that the upper limit value is greater than the lower limit value Upper limit value setting error The upper limit value exceeds the number of digits which can be displayed Press and hold the SET key to return to the upper limit value setting
43. set to zero ES Tolerance ABS mode Switch to the ABS system 6 While preset Cancel preset value amp return to the previous condition EX Max Min hold Set to zero at the hold position mode gt 2sec INC Set to zero at the current position o PRESET Enter the origin setting Switch to the ABS system SET check limit mE Enter the tolerance limit setting Enter the selected mode release the hold Ka mode Select measurement modes EE to the normal mode Switching the Counting Direction x ABS Absolute measruerment system INC Comparative measurement system gt 2sec Press longger than 2sec 2sec Short press less than 2sec ES KA er eseming me araog dspiayrarae ES ES ER ER lt Ate SET SET 4 SET gt blink Upper limit gt Lower limit 5 Hoe SET gt 2sec gt setting SET gt 2sec gt setting i MODE u SET SET Max blink gt gt l Mas peakhold e l elease the hold RT _ MODE gt 2sec a SET Min blink gt Min peakhold release the hold MODE i EH SET TIR blink gt TIR release the hold MODE Switch the Measurement modes MANUAL No 99MAH001B3 3 1 Connecting the Power Source e Remove the DC jack cover at the top of the instrument s display Insert the DC plug of the AC adapter standard accessory securely into the DC IN jack e Insert the AC plug at t
44. toyo standard dial indicators 2 series e Remove the four screws on top of the back and use them to attach the original back and the optional back Mount the optional back on the original back TIP Refer to Mitutoyo s general catalog for the lineup of available backs 2 6Replacing the Contact Point Various types of interchangeable contact points and extension rods are available for Mitutoyo dial indicators e Hold the spindle with a pair of pliers protecting its surface with a rag e Use another pair of pliers to screw in the contact point or remove it Hold the spindle in place while doing this procedure or internal instrument failure may result Use a rag to protect the spindle s surface The spindle may not move CAUTION smoothly if scratched TIP Refer to Mitutoyo s general catalog for the lineup of interchangeable contact points and extension rods Roller contact point run out and other contact point errors decrease measurement accuracy e Replacing the contact point changes the external dimensions measuring force and other parameters For questions about replacement parts contact your place of purchase or Mitutoyo service center MANUAL No 99MAH001B3 3 BASIC OPERATIONS Key function list Key Condition Funcions page E BES Animen gt J time Switching 0 001mm 0 01mm 00005 0005 6 Normal Switch to the INC system amp
45. trument CAUTION Do not operate the keys with a pointed instrument such as a screwdriver Avoid use or storage of the instrument in direct sunlight or in extremely hot or cold areas Use of the instrument in areas of low or high atmospheric pressure may cause instrument failure due to material deterioration Do not store the instrument in a highly damp or dusty environment Avoid getting water or oil on the instrument during use not use an electric marking or other high voltage device near the instrument Electronic parts in the instrument may be damaged Use in areas where a large amount of electrical noise is present may result in malfunction Secure the instrument with a dial gage stand or similar fixture in a vibration free environment e Do not subject the spindle to a vertical load or torsion clean the instrument use a dry soft cloth or cotton swab or one soaked in diluted neutral detergent Use of organic solvents such as thinner or benzene may result in failure The spindle may not move smoothly if it becomes dirty To clean the spindle wipe it first with a cloth soaked in alcohol and then gently with a cloth containing a small amount of low viscosity oil To maintain measuring accuracy take note of the following point IMPOTANT In areas of significant temperature fluctuation thermal expansion of component parts may cause the measured origin to shift from the set origin Use the instrument
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