Z-45/25 Z-45/25J - Genie Industries
Contents
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34. A TEREX COMPANY 114344JA Z 45 25 DC Z 45 25J DC Z 45 25 Bi Energy Z 45 25J Bi Energy 11 4 2 il A n i Wi 0 50KV 30m 50 200KV 4 6m 200 350KV 6 1m 350 500KV 7 6m 500 750KV 10 6 m 750 1000KV 13 7 m
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43. Z 45 25J Bi Energy 6 1 8 m x 76 cm 15 9m FSM 5 1 5 mx 76 cm 13 9 m EX x ti Seas Em 4 1 2mx 76cm 77m x 179m 6 83m 160 227 kg 24V DC 12 5m AC 20m 221 18m 48V 4 3 m E 2WD 9 14 5 LT 355 0 cm 34 1 8 903 L 16 6V 390AH Z482 E 4 8 km 12 2 m 9 1 km 12 2 m 45 73 dB A
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50. A TEREX COMI 58 Z 45 25 DC Z 45 25J DC Z 45 25 Bi Energy Z 45 25J Bi Energy 114344JA 4 hk 58 2 fal Z 45 25 Bi Energy 6 1 8 m x 76 cm 15 8m EEH 5 1 5 mx 76 cm 13 8 m EX x ti Be ARRA aum 4 1 2 m x 76 cm 17 6m x 1 79 m 556m 180 227 kg 24V DC 12 5 m AC 20m 221 18m 48V 4 3 EEEE TO 54404 X 2WD 9 14 5 LT 355 0 cm 34 1 8 903 L 16 6V 390AH
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54. 30 cm 43 44 60 cm 45 30 cm 46 30 cm 114344JA Z 45 25 DC Z 45 25J DC Z 45 25 Bi Energy Z 45 25J Bi Energy 33 4 2 Ml 47 48 49
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56. 115V 2 82612 200 kg 1 40434 3 lla a ER 44981 SE AA TINE TC 52969 Genie Boom 1 005 A a 62070 4ME DC Power p HDD RUM NE l 62926 Genie Z 45 25J i SES AANER S 62927 Genie Z 45 25 p Pn AMT i 72444 i 114248 1 72887 i 114249 4 82279 i 114252 3 82472 i 114334 RENER AC 1 A GEcaU Ae EOLA DT DER s 1148345 2 82481 2 Genie A TEREX COMPANY 40 Z 45 25 DC Z 45 25J DC Z 45 25 Bi Energy Z 45 25J Bi Energy 114344JA 4 hk 5B 2 fall
57. ADD 2 Bi Energy 1 FULL 2 Z482 E Chevron Rykon Premium MV AT IVE 10W 30 A TEREX COMPANY API CC SE CD SE CC SF CD SF 10W 40 SG CC 114344JA Z 45 25 DC Z 45 25J DC Z 45 25 Bi Energy Z 45
58. 2 O O 6 e 19 1 8 2 9 Bi Energy 3 10 Bi Energy 4 11 Bi Energy 5 Z 45 25J a cs 6 tees Ne A TEREX COMPANY 24 Z 45 25 DC Z 45 25J DC Z 45 25 Bi Energy Z 45 25J Bi Energy 114344JA 4 2 mi STOP D 45 12 18 13 19 14 20 15 21 16 17 A TEREX COMPANY 114344JA Z 45 25
59. 24 1 cm 19 1 cm 7620 kg 30 17 20 11 25 14 3674 kg 7 03 kg cm 689 kPa 1587 kg m 15 56 kPa Genie A TEREX COMI 60 Z 45 25 DC Z 45 25J DC Z 45 25 Bi Energy Z 45 25J Bi Energy 114344JA 4 hk 5B 2 fall
60. 31060 9 28177 Tip over Hazard Do not use air filled tires Tip over Hazard Altering or disabling limit switches can result in machine This machine is tip over Machine tip over will equipped with foam result in death or serious injury filled tires Wheel weight and Do not alter or disable limit proper counterweight switch s configuration are awie critical to stability 43595 B Crush Hazard Death or serious injury may result Crush Hazard Contact with moving parts can result in death or serious injury Keep away from moving parts 28161 C Electrocution Hazard Death or injury can result from contacting electric power lines Always contact the electric power line owner The electric power shall be disconnected or the power lines moved or insulated before machine operations begin 114390 A Tip over hazard Failure to replace batteries with proper weight batteries will cause death or serious injury Batteries are used as counterweight and are critical to machine stability Each battery must weigh 105 Ibs 47 6 kg Battery box including 530 Ibs batteries must weigh a 240 4 kg minimum of 530 Ibs 240 4 kg 31787 E Maintain required clearance Line Voltage Required Clearance 0 to 50KV 10 ft 3 0m 50 to 200KV 15ft 4 6m 200 to 350KV 20
61. M V A V Genie II A TEREX CON V V
62. FES A TEREX COM A 227 kg 200 kg 2
63. 82544 2 27205 82548 2 27206 82601 227 kg 1 27207 82602 667 N 1 28159 82612 200 kg 1 82647 JNJ 97815 114025 114114 114247 114248 114249 114251 114252 114334 RENER AC 114345 114391 28174 230V 28285 115V 40434 ZNI 44981 FAIL 52969 Genie Boom 62068 Bi Energy 62926 Genie Z 45 25J 62927 Genie Z 45 25 72444 72867 82279 82472 82473 N
64. Z482 E 30 17 48kmh 20 11 12 2m 9 9 mg 25 14 1 km ia FEES EI VT A pu i 73 dB A REX 241 on PARRE 3674 kg 2 joten T 7189 kg mu TRENDS poo ds 1 90 Genie A TEREX COMPANY 114344JA Z 45 25 DC Z 45 25J DC Z 45 25 Bi Energy Z 45 25J Bi Energy 59 F 4 he 3B 2 fl
65. You read understand and obey manufacturer s instructions and safety rules safety and operator s manuals and decals employer s safety rules applicable governmental regulations You are properly trained to safely operate this machine Electrocution Hazards This machine is not electrically insulated and will not provide protection from contact with or proximity to electrical current Do not alter or disable machine components that in any way affect safety and stability Do not push off or pull toward any object outside of the platform Do not place or attach overhanging loads to any part of this machine Do not place ladders or scaffolds in platform or against any part of this machine Do not use machine on a moving or mobile surface or vehicle Be sure all tires are in good condition air filled tires are properly inflated and lug nuts are properly tightened Fall Hazards Occupants must wear a safety belt or harness in accordance with governmental regulations Attach lanyard to anchor provided in platform Do not sit stand or climb on the platform guard rails Maintain a firm footing on the 114397 114389 28236 28236 platform floor at all times Do not climb down from the platform when raised Lower the platform entry mid rail or cl
66. Genie A TEREX COMPANY 2 45 25 ANSI CSA North America 2 45 25J eae America AUS DC Power Australia Bi Energy Power Fourth Edition Second Printing Part No 114344JP 4 hee eB 2l Genie Industries pu 1 kik 3 tk 5 E A EE A A E A E A E 11 kk 12 es 20 Ce 21 28 Rk 44 ki 51 KATT C EE 54 bsc MER ERE RENDERE 57 Copyright 1999 Genie Industries 4 42 ml 2012 4 49 0 ip WW Genial com Genie Z amp f X JV techpub genieind com Genie Industries a
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71. ft 6 1m 350 to SOOKV 25 ft 76m 500 to 750KV 35 ft 10 6 m 750 to 1000KV 45 ft 13 7m Genie from platform crushing personnel against boom Keep away from path of moving platform 28177 C Explosion Burn Hazard Ignition of explosive gases or contact with corrosive acid will cause death burns or blindness Keep all open flames and sparks away Wear personal protective equipment including face shield gloves and long sleeve shirt READ MANUALS Read all manuals prior to operation DO NOT OPERATE equipment if you do not understand the information in the manuals Consult your supervisor the owner or the manufacturer 31788 C A TEREX COMPANY 114344JA Z 45 25 DC Z 45 25J DC Z 45 25 Bi Energy Z 45 25J Bi Energy 4 2 114389 114389 A DANGER Failure to read understand and obey the operator s manual and the following safety rules will result in death or serious injury Improper Use Hazard The operator is responsible for safe machine operation This includes 1 Avoid hazardous situations 2 Always perform a pre operation inspection 3 Always perform function tests prior to use 4 Inspect work place 5 Only use the machine as it was intended Do not operate unless
72. us 30080 or 27206 nus 27205 Sige 62070 Shading indicates 28176 decal is hidden from 44981 view i e under covers 97887 or 44986 31060 E 3 28174 m m 28235 28175 T c 114350 114390 EN ERE IA pe 40434 40434 43595 6391 F H D 28177 114025 59425 Za 28372 114114 65301 28174 or 72833 48732 43595 114025 114350 28235 A TEREX COMPANY 114344JA Z 45 25 DC Z 45 25J DC Z 45 25 Bi Energy Z 45 25J Bi Energy 37 F 4 he 3B 2 fl Bi Energy Part No Decal Description Quantity Part No Decal Description Quantity 27204 Arrow Blue 1 44981 Label Air Line to Platform option 2 27205 Arrow Yellow 1 44986 Instructions Maximum Manual Force 1 27206 Triangle Blue 2 AUS 90 Ibs 400 N 27207 Triangle Yellow 2 52664 Label Controller Status Indicator Light 1 28159 Labe
73. your supervisor the owner or the manufacturer 31788 rum Do not use either or other high energy starting aids on machines equipped with glow plugs 97602 B A DANGER 530 Ibs 240 4 kg 114390 Bi Energy 28175 Bi Energy 114258 BiEnergy IC 97602 Bi Energy 28162 Bi Energy 31508 te L Tip over hazard Failure to replace batteries with proper weight batteries will cause death or serious injury Batteries are used as counterweight and are critical to machine stability Each battery must weigh 105 Ibs 47 6 kg Battery box including batteries must weigh a minimum of 530 Ibs 240 4 kg 31787 E 31508 A DANGER Bodily injury hazard Contact with moving parts may cause serious injury Stay clear of belts and fan when engine is running 28162 C Electrocution Hazard Death or injury can result from contacting electric power lines Always contact the electric power line owner The electric power shall be disconnected or the power lines moved or insulated before machine operations 114390 A begin Electrocution Fire Hazard Death or serious injury will result from use of improper or damaged cord and outlet Connect charger to a grounded AC 3 wire electrical outlet only Before each use inspect for damaged cord cables and wires Replace damaged items before operating Compartment access is restricted Contact with components under any c
74. 027 31787 E 114389 31785 l 97815 31060 30080 or 27206 44248 27205 28165 62068 A 28176 ading indicates decal is hidden from 44981 114390 view i e under covers A 31060 Ss gt eae or 114258 Cry NE o 114350 110282 40434 28162 E 40434 97602 um Y 28177 d m p pee 65301 43595 72833 114114 65301 44981 28174 or 114025 28372 43595 114025 114350 28235 114344JA Z 45 25 DC Z 45 25J DC Z 45 25 Bi Energy Z 45 25J Bi Energy 39 4 2 fl DC 27204 1 82487 2 27205 1 82544 2 27206 2 82548 2 27207 2 82601 JAJ 227 kg 1 28174 230V 2 82602 667 N 1 28285
75. 1 82481 114252 82472 114344JA Z 45 25 DC Z 45 25J DC Z 45 25 Bi Energy Z 45 25J Bi Energy 4 2 82481 Ae 4 Ase 114334 114249 82544 114252 82548 114391 NS 4 114252 Bi Energy 82473 Bi Energy 114251 Bi Energy Tse M eva Lj 114247 82544 Bi Energy 1 82473 nd 82544 82481 114249 82548 114334 114249 114345 114247 A TEREX COMPANY 10 Z 45 25 DC Z 45 25J DC Z 45 25 Bi Energy Z 45 25J Bi Energy 114344JA 4 2 fal PFPE PFPE
76. 16 6V 390AH 4 8 km 12 2 m 9 1 km 12 2 m 45 73 dB A 24 1 cm 19 1 cm 7394 kg 30 17 20 11 25 14 3674 kg 7 03 kg cm 689 kPa 1538 kg m 15 08 kPa Genie
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82. 90 Genie A TEREX COMPANY 114344JA Z 45 25 DC Z 45 25J DC Z 45 25 Bi Energy Z 45 25J Bi Energy 57 F 4 he 3B 2 fl Z 45 25J DC Z7 6 1 8mx 76cm 15 9m SSM 5 1 5 mx 76 cm 13 9 m EX x ti EON Eom 4 1 2mx76 cm 77m x 1 79 m 683m 160 227 kg 24V DC 12 5 m AC 20m WH EX 221 18m 48V 4 3 m E 2WD 9 14 5 LT 355 0 cm 34 1 8 903 L
83. Danger Safety Rules 2 44248 Instructions Maximum Capacity 1 114390 Danger Electrocution Hazard 2 440 Ibs 200 kg Aircraft Protection option 114397 Danger Tilt Alarm 1 44980 Label Power to Charger 115V 1 1000001 Instructions Operating Instructions 1 44981 Label Air Line to Platform option 2 Platform Controls 36 Z 45 25 DC Z 45 25J DC Z 45 25 Bi Energy Z 45 25J Bi Energy 114344JA 4 2 ml Ground 31060 62926 114390 114389 Controls 0162827 28161 px 52947 52664 4403 Side 72444 48731 28177 eal Serial Label 43595 65301 TY 72833 s ses 114025 0 i 28372 31787 48732 31785 Chassis 114114 114117 43595 27207 C b 44980 or d 114025 43658 ie P 27204 82279 52969 Ra N 2 Platform 72867 31508 AZ a NA 32728 2706 l rcr p 114397 31788 1 een oe 1000001 y 31787 114389 31785 114117 3 815 EL al 28236
84. EE 2WD 9 14 5 LT 355 0 cm 34 1 8 903 L 16 6V 390AH 30 17 4 8 km h T 12 2 m9 20 11 1km aE 25 14 ais iti 122m 459 73dB A 24 1 cm BARGE 3674 kg 19 1cm 7 03 kg cm 6963 kg 689 kPa E A pedal a on a peo aed
85. I A DNI BRI NL TI 82481 82487 A TEREX COMPANY 42 Z 45 25 DC Z 45 25J DC Z 45 25 Bi Energy Z 45 25J Bi Energy 114344JA 4 2 hil 114252 62926 82544 62927 82472 82487 40434 pet m 82548 114249 114025 114247 Tr Gea ey ues 114114 114249 27207 114025 82481 114345 27207 J 82279 27204 82647 43658 i 72867 44980 e 82487 52969 X SEN NE x WZ 114248 l F 97815 27206 82601 82481 82612 114345 44981 114252 82602 27200 27205
86. errain debris unstable or slippery surfaces and near holes and drop offs Do not attempt to free a caught or snagged platform using platform controls All personnel must be removed from platform before attempting to free platform using ground controls Check work area for overhead obstructions or other possible hazards Be aware of crushing hazard when grasping the platform guard rail Observe and use color coded direction arrows on the platform controls and drive chassis for drive and steer functions Do not lower the boom unless the area below is clear of personnel and obstructions Explosion Hazard Do not start engine if you smell or detect liquid petroleum gas LPG gasoline diesel fuel or other explosive substances Do not refuel the machine with the engine running Damaged Machine Hazards Do not use a damaged or malfunctioning machine Be sure all maintenance has been performed as specified in the appropriate operator s and service manuals Be sure all decals are in place and legible Be sure safety operator s and responsibilities manuals are complete legible and in the storage container located on the platform 114389 A A DANGER D Tip over Hazard If tilt alarm sounds unitis onasevere slope Death or serious injury will result 114397 A enie A TEREX COMPANY Stop all movement Readoperator s manualbefore attempting to move machine 114397 Platform uphill Lowe
87. gt L Printed in U S A A TEREX COMPANY Z 45 25 DC Z 45 25J DC Z 45 25 Bi Energy Z 45 25J Bi Energy 114344JA 4 2 fll 1 2 3 4 www genielift com E techpub genieind com A TEREX COMPANY
88. l Diesel 1 52865 Warning Annual Service Inspection 1 28161 Warning Crushing Hazard 1 52969 Cosmetic Genie Boom 28162 Warning Cushing Hazard 1 62068 Cosmetic Bi Energy i 28165 Instructions Foot Switch 1 62926 Cosmetic Genie Z 45 25J 1 28174 Label Power to Platform 230V p 62927 __ Cosmetic Genie Z 45 25 1 28175 Warning Compartment Access 1 65301 Label Tire Specifications T 28176 Label Missing Manuals 1 TET Ground Control Panel 1 28177 Warning Platform Rotate p esse Labels Open E 28181 Warning Fall Hazard 1 1286 Label Lights option l 28235 Label Power to Platform 115V 2 82279 Platform Control Panel 1 28236 Warning Improper Operation 1 52366 kabel Chevron Rykon 28372 Notice Battery Cables 2 97602 Warning Explosion Hazard 1 30080 Instructions Maximum Capacity 1 AS Label Lower Mid rail 500 Ibs 227 kg 97887 Instructions Maximum Side Force 1 31060 Danger Tip over Hazard Interlock 150 Ibs 667 N 31508 Danger Electrocution Hazard 1 110282 Instructions Kubota Engine Specs 1 AC Power Supply 114025 Label Wheel Load 4 31785 Instructions Battery Charger 2 114114 Label Transport Diagram 2 31787 Danger Tip over Hazard Batteries 2 114117 Instructions Battery Connection 2 31788 Danger Battery Safety 2 114258 Danger No Smoking 1 32728 Label AC Inverter option 1 114350 Label AC Inverter Power option 2 40434 Label Lanyard Anchorage 3 114389 Danger Safety Rules 2 43595 Da
89. nger Tip over Hazard Tires 4 114390 Danger Electrocution Hazard 2 43658 Label Power to Charger 230V 1 114397 Danger Tilt Alarm 1 44248 Instructions Maximum Capacity 1 1000027 Instructions Operating Instructions 2 440 Ibs 200 kg Aircraft Protection option 44980 Label Power to Charger 115V 1 Genie 38 Z 45 25 DC Z 45 25J DC Z 45 25 Bi Energy Z 45 25J Bi Energy 114344JA 4 ik 8 2 mil 31060 62926 114390 114389 Ground or 62927 28161 82366 1000027 Controls 92664 40434 Side 72444 28181 SC 52865 28177 o wa Wy nos H DL 65301 T 72833 27207 Fa aN 114025 31788 28372 31787 a Chassis 114114 43595 27207 65301 E N 114025 pan A 27204 Ki N ies 52969 _ ww Platform 31508 AZ 2y 32728 27206 M n 4 114397 31788 T _ ii 1000
90. ntact the electric power line owner The electric power shall be disconnected or the power 500 to 7S0KV 3n 10 6 m lines moved or insulated before machine operations 750 to 1000KV 45 ft 13 7 m begin 114390 A Keep off this surface 31080 NEN EE cd 114390 43595 43595 Genie A TEREX COMPANY 114344JA Z 45 25 DC Z 45 25J DC Z 45 25 Bi Energy Z 45 25J Bi Energy 28181 28177 Death or serious injury may result from climbing or riding on boom 28181 C Crush Hazard Death or serious injury may result from platform crushing personnel against boom Keep away from path of moving platform 28177 C 4 ike 3 2 mi A DANGER 31788 Explosion Hazard Death or serious injury can result from the use of either or other high energy starting aids Explosion Burn Hazard Ignition of explosive gases or contact with corrosive acid will cause death burns or blindness Keep all open flames and sparks away Wear personal protective equipment including face shield gloves and long sleeve shirt READ MANUALS Read all manuals prior to operation DO NOT OPERATE equipment if you do not understand the information in the manuals Consult
91. ose the entry gate before operating Collision Hazards Be aware of limited sight distance and blind spots when driving or operating Maintain Required Clearance Read and understand Operator s Manual Responsibilities Manual and Line Voltage 0 to 50KV 10ft 3 0m 50 to 200KV 15 ft 46m 200 to 350KV 20 ft 61m 350 to 500KV 25 ft 7 6m 500 to 750KV 35 ft 106m 750 to 1000KV 45 ft 187m Required Clearance Safety Manual and all safety signs before using or maintaining machine If you do not understand the information in the manuals consult your supervisor the owner or the manufacturer 28236 D Improper operation or maintenance can result in serious injury or death Tip over Hazards Do not raise or extend boom unless machine is on firm level ground Do not depend on tilt alarm as a level indicator Tilt alarm sounds in platform only when machine is on a severe slope Do not raise boom when wind speeds may exceed 28 mph 12 5 m s Do not operate machine in strong or gusty winds Do not increase surface area of platform or load Increasing area exposed to wind will decrease machine stability Do not drive machine on or near uneven terrain unstable surfaces or other hazardous conditions with boom raised or extended Do not drive machine on a slope that exceeds the maximum slope or side slope rating for the machine Use extreme care and slow speeds while driving the machine in stowed position across uneven t
92. over may result in serious injury 28175 H 114258 A DANGER Ww Burn Hazard Fuel and fumes can explode and burn No smoking No flame Stop engine 114258 A Onlytrained maintenance personnel should access compartments Access by operator is only advised when performing Pre operation Inspection All compartments must remain closed and secured during operation 114390 Maintain required clearance Line Voltage Required Clearance 0 to 50KV 10 ft 3 0m 50 to 200KV 15 ft 4 6m 200 to 350KV 20 ft 6 1m 350 to 500KV 25 ft 7 6m 500 to 750KV 35 ft 106m 750 to 1000KV 45 ft 13 7m Ts 31788 3 1787 enie A TEREX COMPANY Z 45 25 DC Z 45 25J DC Z 45 25 Bi Energy Z 45 25J Bi Energy 114344JA 4 2 Ml 114252 82544 114249 82472 82487 EE a N 82481 7 114345 NEA 114252 82548 LE 114249 82487 b 114345 1 82487 114248 C 82601 or H 82612 82602 82602 114249 8260
93. r primary boom 2 Lowersecondary boom 3 Retract primary boom px 1e ay V Platform downhill Retract primary boom 2 Lowersecondary boom 3 Lowerprimary boom Z 45 25 DC Z 45 25J DC Z 45 25 Bi Energy Z 45 25J Bi Energy 114344JA 4 ik 8 2 mil 31060 A DANGER Tip over Hazard Altering or disabling limit switches can result in machine tip over Machine tip over will result in death or serious injury Do not alter or disable limit switch s 31060 C Compartment access is restricted Only trained maintenance personnel Contact with should access compartments Access components under by operator is only advised when It performing Pre operation Inspection All any cover may resu compartments must remain closed and in serious injury 28175 H secured during operation 114390 A DANGER Tip over Hazard Do not use air filled tires This machine is equipped with foam filled tires Wheel weight and proper counterweight configuration are critical to stability 43595 B Maintain required clearance Line Voltage Required Clearance 0 to 50KV 10 ft 3 0m Electrocution Hazard 50 to 200KV 15ft 46m Death or injury can result from contacting electric power lines 200 to 350KV 20ft 6 1m 350 to 500KV 25 ft 7 6m Always co
94. w 2 48732 Label EE Rating option 2 28161 Warning Crushing Hazard 1 52664 Label Controller Status Indicator Light 1 28165 instructions Foot Switch 1 52865 Warning Annual Service Inspection 1 28174 Label Power to Platform 230V 2 52947 Instructions Operating Instructions 1 Ground Controls 28175 Warning i MM Access 1 52969 Cosmetic Genie Boom 1 28176 gud Missing Manuals 1 62070 Cosmetic DC Power 1 SQUE TSN aioe 62926 Cosmetic Genie Z 45 25J 1 2909 Waming Fallihazarg 1 62927 Cosmetic Genie Z 45 25 1 28235 acad Power to Platform mee 2 65301 Label Tire Specifications 4 28236 Warning Improper Operation 1 72444 Ground Control Panel 1 28372 Notice i Battery coe 2 72833 Label Open 2 epost Ms ei ie cid Capacity 1 72867 Label Lights option 1 31060 Danger Tip over Hazard Interlock 3 82279 Platform Control Panel 31508 Danger Electrocution Hazard 1 ese Label Chevron Rykon 1 AC Power Supply 97815 Label Lower Mid rail 1 31785 Instructions Battery Charger 2 97887 Instructions Maximum Side Force 1 31787 Danger Tip over Hazard Batteries 2 ANSI amp CSA 150 Ibs 667 N 31788 Danger Battery Safety 2 114025 Label Wheel Load 4 32728 Label AC Inverter option 1 114114 Label Transport Diagram 2 40434 Label Lanyard Anchorage 3 114117 Instructions Battery Connection 2 43595 Danger Tip over Hazard Tires 4 114350 Label AC Inverter Power option 2 43658 Label Power to Charger 230V 1 114389
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