取扱説明書 Instruction Manual
Contents
1. AC200 240V NO 1 5 NO 2 5 SEOC SEC CBA 1000AT HC DSA V1 NO 1 0 3 0 5 NO0 2 5 0 2 0 3 SEC ON ON OFF ON 7nin2. Copyright C CHIKO AIRTEC CO LTD 2011 4 Operation 4 1 Power supply Operating the product with a different power supply may cause a failure Never adopt star burst connection that may cause voltage drop If voltage droD OccurS longer time IS reduired for startuD The power supply is single phase 109 3m The allowable supply voltage range is 10 The power cable of 3 m with a grounding plug is included 4 2 AT
3. Confirm that abnormal sounds such as metallic sounds are not 9enerated Confirm that the suction hose is connected securely 0 5Mpa Clogging the suction hose or discharge hose hinders air flow and may stops Operation Copyright C CHIKO AIRTEC CO LTD 2011 4 6 Operation procedure Connect the power plug to the electrical outlet Set the suction hose hood to a proper Dosition
4. 2 Do not confuse the back and front of the filter 6 3 1 Replacement of primary filter 1 1 2 Release 2 snap locks and open the front door 2 Remove the air hose from the arr nIDDle Push th
5. Connect the product securely Do not bend or pull cables forcibly Forcible bending or pulling may cause a fire and electrical shock Use the correct power supply and connect the ground wire gt The category of over voltage of the power supply IS division MI industrial device Copyright C CHIKO AIRTEC CO LTD 2011 1 4 Operation gt Do not move it during the operation gt Turn OFF the power when an instantaneous power interruption occurs Otherwise injury or product damage may be caused when the product recovers Operation without filter o
6. 2 Reset button is used for dust collector reinitialization after problem resolution Refer to Push it with a stik with a round tip for 2secondSs 4 3 Remote connector 3M It is possible to transfer the operation signal input for the remote control and the signal output for the filter replacement male connection cord 3 meters in option Connector ON AT AT OFF It iS possible to shift from the operation of the AT panel side to remote control Suction DOwer level iS Drogrammed by touch panel Press the OFF switch on AT panel to remember capacity level Copyright C CHIKO AIRTEC CO LTD 2011 4 4 PALS timer panel ON
7. Turn ON the MAIN POWER switch and confirm that the power indicator lamp lights Starts the dust collector AT ON Press the ON switch to start the operation 7 Choose operation ability in seven levels Push Lo switch or Hi switch in AT panel Note The air volume js adjustable in the nonstop method from the low speed to the high speed 7 Capacilty level VOLUME Lo Hi Copyright C CHIKO AIRTEC CO LTD 2011 1 5 Remote Cable Sold Separately 5 1 Electrical circuit diagram _ Remote operation switch ie _ ON Shifting to remote mode a a _ _ Remote control is possible in the ON and the panel is Impossible to control at this time DCIC5W 4 4 7kQ
8. 5 3 Do not short circuit the wires 4 and 8 each other when transferring signals by turning ON and OFF the dust collector from the main body Transfer reduired output signals in accordance with the explanation in 5 3 Color and signal of each wire AT ON Lo Hi Change with Lo Hi switch pushing the ON switch of main body AT panel when you change the suction level during the driving with remote controller The memory of the capacity level OFF AT ON 1 OFF When the capacity level is memorized by the OFF switch of AT panel The remote operation is able to start in the same level However in the case of stopping of the main power push the O
9. IN 8 5006 6 6 Si Mi B 0090 a lt 8 LE oo 99 ed El ml s 8 _ LED1 Eo eeL _eL ea lt lt HO SN LE EE U4 i 0 1 78 SS 5 1 DO 9 1 SD CY DC24V i nk Tn Rn SO ee Eo ee ogHlo ec i _ D2 _ 4 7 lt 10MD3 oe Y D EK 5 4 LL ee ek e 0f8 ei ie OC oa RR a PC messsssses 00993990 69 9 se 0 II a 5 ee 1 ON 2 A EN y 1 AI A i 7 99 6 900008 6 5 ea 99000 69 ne me ed ound RE SS CHIKO PJC 203 TA ON ON AM jpo 7A GA old bo 3 90 ls 3 il 9 Sropl 9 0 Ho aE Min gt es No 0 No 5 X01 No 1 5 0 No 2 5 M BL LO W B INT AFTBLOW _ NO 1 7 2 NO 2 5 2 AC200 240V 1 5 ON NO0 1 5 NO0 2 5 NO 1 2 N0 2 5 2 2 5 NO 1 7 ON ON 4A SEC SEC No 1 5
10. CMN 031 006 Instruction Manual chiko Dust Collector MODEL CBA 1000DSA ACC P AC 220V gt Note To Users We greatly appreciate tnat you have purchased Our products CHIKO AIRTEC CO LTD is working to achieve clean air with compact equipment while utilizing air technology effectively Please read this instruction manual thoroughly and handle this machine correctly so that you can use it safely for a long time and enjoy its full performance Symbols used In this manual This symbol indicates the contents that should
11. 100 mm Provide sufficient space around the exhaust port 100 mm or more Clogging the exhaust port disables the regular suction force and may cause motor burning and electrical part failure due to insufficient cooling inside the product 600 mm Install the product in a place where filter replacement and maintenance can be performed easily To replace filters a space of 600 mm or more IS reduired from the main body front face gt 0 2 2m Install the a ina place 0 2 to 2 0 m from the walking surface gt 1 000m The SlSt height of the product is 1 000 m or less The installation classification is Contamination level ll manufacturing plant Connection gt
12. Fire SOUTC6S Cigarette oil liquid chemicals etc Nontneoowwown OtherS Water oil chemical liquid etc Do not use the product in places where flammable explosive Or corrosive mist Smoke Or gas IS accumulated or located nearDy Note The contents of this manual are subject to change without prior notice Copyright C CHIKO AIRTEC CO LTD 2011 CONTENTS Cautions or Using ProduUCE SRR 6 4 1 1 NONE 4 1 2 The condition of carry installation transportation and safekeeping 4 1 3 CONNER 4 1 4 29GK MOMA 0000 07008 TOOC O lll 5 1 5 Repair disassembly and 069630OEEERRKIKE INITIOIIIIE 5 1 6 OA COCO CO bb 5 2 Confirmation and preparation at Arrival kk 5 3 Name and Structure of Product ki 6 3 1 NA CENA NOW 6 32 Standard accessorieS kk 7 3 3 oe 7
13. 1sec 2 Copyright C CHIKO AIRTEC CO 10 LTD 2011 4 5 Confirmation before operation Confirm that the product is installed properly without any abnormality such as backlash Confirm that grounding is done correctly Confirm that the power cable and grounding plug are connected correctly insulation is provided properly and the rated voltage is realized Confirm the items 1 to 3 0 and then proceed to the item 4 AT Turn ON the MAIN POWER switch and confirm that the MAIN POWER indicator lamp of AT panel lights AT ON Press the ON swritch to start operation 3 0 6 0 9Kpa 0 6 0 9Kpa
14. AT Do not short circuit the wire 7 yellow with other wireS Such short circuit may damadge the AT panel and cause failure Copyright C CHIKO AIRTEC CO LTD 2011 13 5 3 Color and signal of each wire PIN Black Operation input signal Short circuits the wires 1 4 and 8 to start operation Short circuits the wires 4 and 8 to start remote operation The AT panel is disabled while the wires 4 and 8 are Short circuited Remote control operation switching signal Red white Remote signals Yellow white Transfers the current operation output Black White Operation pressure signal Analog signal 1 5V Impedance 4 7k Transfers the clogging signal Open collector output ON
15. AT panel SER PRESSURE DOWN 1 Fi FLTER SATURATION FILTER SATURATION kPa Suction static pressure level VOLUME HIGH PHESSUHE DUST EXTHACTOR WVDL UE Lo 0N OFF Main power SUDDly RESET PRESSURE DOWN Anomaly signal LED When the suction power is decreased the red LED lamp is turned on from the reasons as the front door is open the emission clogged and the emission duct is blocked By removing the cause the lamp is turned down Filter saturation Situation of filter saturation LED Red LED it lights up when filter is saturated and power decreaseS Copyright C CHIKO AIRTEC CO LTD 2011
16. Power cable standard accessory and Remote cable option Power cable 3m 1 a gt The cableis different in each region Em Japan Other than Japan MT 173 8 Remote cable option 3m Xx1 The remote cable is so designed as to be prevented from falling off Insert it securely with its dent facing downward Make sure to confirm pin positionS Copyright C CHIKO AIRTEC CO LTD 2011 Filter set in the machine 1 Primary filter CS 200 320 VC1R 2 2 Secondary filter CHF 3030 50 1 Active carbon filter ACC 4540 100ST 1 Exhaust filter HEP 4540 69 1 3 Name and Structure of Product 3 1 Name of main body 1 AT 0 5Mpa Copyr
17. Pressure analog output Output impedance 4 7kQ Temperature Correction is not provided LOAD 2 LOAD o DC 50V _ _ _ 100 mA 0 7 TAD 33010 1F W LOAD J DC 12Y 0 2 LOAD Reference example 3 5 6 33Q 0 1F Attach a noise limiter Approximately 33Q 0 1F to the output terminals Nos 1 2 and 3 When adding Inductors such as relays 5 2 Remote Cable The wire 7 yellow is put inside a Shrinkable tube so that it cannot be short circuited with Other WireS Black White Red White Green White 2 2 2
18. Suction static pressure level kPa Measure unity kPa indicates current pressure when functionin9 0 2kPa 0 2kPa The pressure representation when operation stops changes within the range from 0 2 to 0 2 Because there is a change in the atmospheric pressure and the temperature And the pressure representation might temporarily change because It is influenced by the extrinsic noise 4 0kPa 4 0kPa Please maximize the Capacity level before starting suckin9 And please confirm pressure IS 4 0 or less VOLUME 7 LED Suction control button The green LED indicates 7 speed grades Lo 1
19. Transfers the operation signal ON indicator lamp Operation output signal Open collector output Oa Transfers the pressure down signal Green White Open collector output Filter clogging Output signal Output signals INPUT Contact input 1Impedance 1 0kQ OUTPUT Open collector Voltage resistance 50V 100mA Copyright C CHIKO AIRTEC CO LTD 2011 p 5 4 Remote operation and operation from main body ON OFF The wire 1 is short circuited ON The wire 1 is not short circuited OFF Short circuit the wires 4 and 8 each other when turning ON and OFF the dust collector by remote operation Refer to the table in Color and signal of each wire The wire 1 is short circuited OFF The wire 1 is not short circuited ON OFF
20. Date of purchase Start of operation Your name Address Phone Person in charge CHIKO AIRTEGC CO LTD 562 0012 1 1 33 1 1 33 Hakushima Minoh City Osaka Japan 562 0012 TEL 81 072 720 5151 FAX 81 072 720 5133 Copyright C CHIKO AIRTEC CO LTD 2011 28
21. 2 2Kg Adjust the level of zeolte with a piece of After you have disposed of the used zeolte cardboard etc clean out the zeolte chamber and put zeolite 2 2 kg jn the tray 6 5 2 Replacement of secondary filter 2 1 8 2 Copyright C CHIKO AIRTEC CO LTD 2011 18 3 2 4 2 2 2 6 6 Replacement of exhaust HEPA filter 1 4 2 6 7 Replacement of Active carbon filter 1 Copyright C CHIKO AIRTEC CO LTD 2011
22. 1 40 Lo Push here to lower gradually suction Speed Minimum Lo 40 power 1 1 100 Hi Push here to increase gradually suction Speed Maximum Hi 100 power ON OFF ON OFF switch and Main Power supply Light up Red LED light to turn on the MAIN POWER switch ON LED ON Green LED light Starts the dust collector Possibility to record suction level OFF OFF Stops operation of the dust collector OFF OFF As the suction level is memorized by the OFF button the operation starts in the same level at the time of restart However if the main power Switch shut down by the blackout when suction level is changed during the operation machine starts in suction level before the change Reset Switch
23. 19 6 8 Fuse When the fuse is blown out by excessive current generated by a trouble in the internal eduipment replace It PALS timer panel FUSE gt 3 A The fuse is accommodated inside the black box provided on the MAIN POWER switch Pull the black box provided on the MAIN POWER switch and replace the fuse Stick it Out with the thin thing of tip FUSE gt 9 A It iS impossible to pulled Out the fuse box Copyright C CHIKO AIRTEC CO LTD 2011 Daily inspection Inspection item Filter case Exhaust status Filter installation status Filter clogged
24. not be performed in any case or the contents leading to a serious accident caused by incorrect handling This symbol indicates cautions to assure safe use and the contents leading to failure CAUION caused by incorrect handling WARNING Original instructions CAUTloN e Use the product for sucking up dry non exDlosive dust Do not suck up the following substances 9on Flammable substances Gasoline thinner benzene kerosene Daint etc Explosive duSt Aluminum magnesium ttanium zinc epoxy etC Dust containin9 SDarKS Dust containing SparkS generated by high speed Cutters grinders welding machineSs etc MS
25. status Suction force check Frequency Before operation 1 Once day 1 Once month During Operation Description ls the case closed completely ls the exhaust port unclogged Are the filters installed securely Does the suction hose end offer proper Suction force Copyright C CHIKO AIRTEC CO LTD 2011 CountermeasureSs adainst Abnormal Operation Failure phenomenon The motor stops suddenly during Operation The suction force is deteriorated Particles are not blown COmpletely Fuses are blown out Filters are Clogged Filters are not installed correctly Filters are damaged Or their life is expired Countermeasures Replace fuses Repl
26. N switch of AT panel once It is possible to operate at the memorized level by the OFF switch 6 Maintenance and Inspection 6 1 Cautions on maintenance and inspection Make sure to turn OFF the main power and disconnect the power plug from the electrical outlet to cut off the electricity before starting InSDpection Using a worn or damaged filter will release sucked dust to the atmosphere and damadge electrical DartS Make Sure to Inspect and maintain to prevent fallures and accidents In the product and use the product for a long time Copyright C CHIKO AIRTEC CO LTD 2011 15 6 2 Filter replacement timing 2 0 gt 2 5kpa
27. SUIEBIada oi i 22 Specifications of Main Body ee 23 0 CIOIW SSHINONNMSUNNRSINOSNNNNINENUNNNUSIRIONNNNNINOUNRRINII 23 Copyright C CHIKO AIRTEC CO LTD 2011 1 Cautions on Using Product 1 1 1 2 1 3 General Perform installation connection Operation manipulation inspection and failure diagnosis WOrK properly in accordance with the instruction manual Incorrect work may cause fire electrical shock and injury The i of carry installation transportation and safekeeping gt 10 60C 80 For transport and storage keep in a safe place with a temperature range of 10 to 60C and humidily below 80 gt During Carryin9 In and installation enlist the help of others when carrying heavy Objects to prevent an accident T
28. ace filters Install filters correctly Replace filters Filters are clogged Replace filters Electrical Circuit Diagram CBA 1000AT Power switch amp Fuse KMF1 1191 11 Fuse 5A for 200 240V I 4 MT 173 8 22 Copyright C CHIKO AIRTEC CO LTD 2011 EL Power cable for 200 240V 9 Specifications of Main Body a Model No 1 ON 0 5 sec No 2 3 ON 0 3 sec No 1 5 10 sec 1 50 sec No 2 5 0 min 7 min No 1 5 2 Memo about purchase Model Manufacturer s serial nurmber
29. e air hose fixing ring upwards Remove alr hose In a downward directior Copyright C CHIKO AIRTEC CO LTD 2011 16 3 M10 4 2 Remove 2 mounting bolts of the filter chamber Take the handles and pull out the filter Please remove It with your own tools chamber Ifting it upwards 5 Remove the filter from the filter chamber Copyright C CHIKO AIRTEC CO LTD 2011 7 6 4 Replacement of the zeolite 1 2 Remove 2 knurled knob screws and pul out the zeolte tray 2 3
30. here is danger of injury due to falling gt Rotary equipment is built into the product Install the product in a horizontal place without vibrations gt Do not use the product in places with explosive or flammable gas with corrosion risk with water splashes Or near Combustible substances The product is designed to be installed in an indoor clean room or highly cleaned factory Do not install it outdoors gt 10 40C 80 Install the product in a place without dew condensation at room temperature ambient temperature 10 to 40 C humidity 80 or less High temperature and dew condensation may cause electrical parts to fall and may cause an electrical shock gt
31. ight C CHIKO AIRTEC CO LTD 2011 3 2 Standard accessories 1 2 5 5kg CS 200 320 VC1R CHF 3030 50 ACC 4540 100ST HEP 4540 69 1 Primary filter Collecting Adsorbing the fine dust and fume 2 Secondary filter Protecting the circuit and the blower HEPA Exhaust HEPA filter Exhaust treatment Active carbon filter Filter regulator 75 Air volume damper 75 1 0 6 0 9Kpa 0 5Mpa 3 3 Structure
32. ke DGG 8 4 1 MEG 6 POWEEU ON Ei 8 4 2 RC CO 8 4 3 Remote connector 9 4 4 PALES NGE bahe EE hk 10 4 5 Confirmation before operation kk 1 1 4 6 OBeFalioH 6066OM MNOA0A N0 ION 12 5 Remote Cable Sold SDaIaI6IWULNNRNKRKRNR7K KTETOETTINOAKAKNNNNRN EN 13 EC ICCGU EA ci 13 BINOI600IBROEOOONONIIOIIN0IIINIINOIRRINNRNRNIII0IN II 13 5 3 Color and signal of each Wire kk 14 5 4 Remote operation and operation from main body ee 15 6 Maintenanceand InepecCtiON ok i EE 15 6 1 Cautions on maintenance and inspectionh 15 6 2 Filter replacement timing ee 16 6 3 1 Replacement of primary te 16 6 4 Replacement of the zeolte ee 18 6 5 2 Replacement of secondary fe 18 6 6 Replacement of exhaust HEPA fiter lt 19 6 7 RReplacement of Active carbon fter kk 19 6 8 1 RW 20 En Da SDeCON 21 8 NEleclical GI
33. r with a clogged and damaged filter may cause trouble because foreign substances enter the blower Install the filter properly before operating the machine 1 5 Repair disassembly and modification Do not disassemble or modify the machine Disassembly and modification may cause an electrical shock and injury Contact your dealer for internal inspection and repair 1 6 Disposal gt Dispose Of the product properly as industrial waste 2 sy Confirmation and preparation at Arrival After unpacking make sure that all parts are provided Contact Our company Immediately if parts are damaged during transportation or not provided Main Body Confirm the product nameplate
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