品番 /Model No. YT
Contents
1. 2011 6 OM0707095JE062. OM0707095JE06 Eg 1 2 3 4 5
3. 2 2 1
4. O OM070709S5JE06 3 A Panasonic 3 1 3 2
5. 36 WR KEE MRED CHDI BS 1 2
6. BPR A RER
7. OM0707095JE06 Introduction Introduction This is a torch designed for robots that is easy to overhaul Please read SAFETY MANUAL and Operating instruc improved strength of torch body and durability of power tions of the applied Robot Controller prior to start installa cable tion and operation of the robot Applicable models Model number Applicable robot models YT CAT503TON TA 1000WG H YT CAT503TOP TA 1400WG H YT CATS03TOR TA 1600WG H YT CAT503T0S TA 1800WG H YT CATS03TOT TA 1900WG H Warning symbols for safe usage Each symbol describes things to be observed to prevent you and other personnel from hazardous conditions or damage to property The following symbols indicates things to be observed The followings explains harzardous conditions or damages that are classi fied into the following three levels The potential for a hazardous accident A WARN G including death or serious personal injury is high i CAUTI O N The potential for hazardous accident including light personal injury and or the Disclaimer potential for property damage are high Panasonic Welding Systems Co Ltd hereinafter called PWS and its affiliates including any subcontractor sales company or agent
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9. 11 3 2 7 3 2 Replacement of Inner tube 11 OM070709S5JE06 Technical data 4 Specifications 12 4 1 Object model numbers and distinctions 12 4 2 Specifications common to all models 13 4 3 Dimensions 13 5 Parts lis 14 OM0707095JE06 YT CAT 503 San an YI CAT503ION TA 1000WG H YT CAT503T0P TA 1400WG YT CAT503T0R TA 1600WG YI CAT50310S TA 1800WG 50 TA 1900WG
10. 3 Do not bring the hot base metal near combustible materials immediately after welding 4 When welding a ceiling floor or wall remove all flammables including ones located in hidden places 5 Properly connect cables and insulate connected parts Improper cable connections or touching of cables to any electric current passage of the base metal such as steel beam can cause fire 6 Connect the base metal cable at a section closest to the welding part 7 Do not weld a sealed tank or a pipe that contains a gas 8 Keep a fire extinguisher near the welding site for an emergency Welding wire Welding wire especially wire tip part can cause injury 1 Do not perform inching operation or pull the torch switch with your eyes face or body close to the end of the welding torch wire extends out from the end of the welding torch and may stick into the eye face or body In case of using a torch cable with the resin liner straighten the torch cable and reduce the preset feed amount current to a half or less before applying the wire inching Make sure to replace any damaged liner or cable with a new one as use of damaged liner cable may cause gas leak or insulation deterioration 10 Installatiom 2 Installatiom Welding work generates arc ray noise spatters and slag Protect yourself and others A CAUTION Do not touch Torch body and gas hose connecting metals during welding They are electrically cha
11. chome Inazu cho Toyonaka Osaka 561 0854 Japan TEL 06 6866 8556 06 6862 1441 URL http panasonic net pws http panasonic jp pws Panasonic Welding Systems Co Ltd 2007 2011 Printed in Japan OM0707095JE06
12. shall not assume or undertake any responsibility or liability of the followings Things that MUST NOT be performed A hazardous situations including death or serious personal injury is imminent Things that MUST be performed Things attention must be paid to Any problem arising out of or directly or indirectly attributable to user s failure to strictly carry out or follow all of the conditions and instructions contained in this instruction manual or user s misusage mishandle operational miss or abnormal operation Any problem arising out of this Product or the use of it the cause of which is other than the foregoing but is also not attrib utable to PWS Any claim of a third party that this Product infringes the intellec tual property rights of such third party that are directly or indi rectly caused by User s use of this Product and relate to the method of production Any problem arising out of or directly or indirectly attributable to the failure of user to carry out those normal maintenance nor mal adjustment and periodical check of this Product Any problem arising out of any Force Majeure including but not limited to act of God Any malfunction or defect of this Product that is directly or indi rectly the result of any malfunction or defect of one or more related parts or products that are not supplied by PWS Or any problem arising out of or directly or indirectly attributable to t
13. 3 Dimensions unit mm OM0707095JE06 73 Parts lis 5 Parts lis mpa Rte Em mmm s m mm pees iomm ome a oes rae e oo Waewane TBP00003 No4 11 L O 1 See Table 1 T C ym ES 1 See Table 1 azos mee p Wu u ma mn a 4 11 oag 07 Gsshoss D ES IVETA 0 15 See Table 1 lt 14 OM0707095JE06 Parts lis 0 1 Table 1 11 Optional S121 S091 Description Inner tube Liner S121 Liner 5091 Wire size rJ VE Wire size 7 17 Wire size Model No 0 9 1 4mm 1 0 1 4mm Oa ee Yroreers oeoes mew _ rreerr ooss oewer mew _ OM0707095JE06 75 Panasonic Welding Systems Co Ltd 561 0854 3 1 1 1 1 3
14. Panasonic Operating Instructions CO k Z MAG GMAW torches for welding robots movin Y CAT503T series Model number YT CAT503TON YT CAT503TOP YT CAT503TOR YT CAT503T0S YT CAT503TOT TAWERS For Panasonic welding robots TAWERS e Before operating this product please read the instructions carefully and save this manual for future use First of all please read Safety precautions or Safety manual OM0707095JE06 Table of Contents s a 4 Introduction 8 1 5 1 Safety precautions 9 2 i 6 2 Installatiom Lu 10 2 1 6 2 1 Precaution to 10 3 kik 7 3 Maintenance 11 3 1 li 7 3 1 Daily maintenance
15. f Torch body Torch body Connector Inner tube Nut cover OM0707095JE06 11 Specifications Technical data 4 Specifications 4 1 Object model numbers and distinctions Basic features Model number Torch cable length Mass Torch body n n Z mw n n 12 OM0707095JE06 Specifications 2 Specifications common to all models Duty cycle 500A 70 Amp duty cycle CO2 20 Ar 80 500A 35 Type of guide Mechanical Cooling method Air cooled FCW Fr 7 4 20 Applicable wire dia Torch shape vere Connection with a CC SJE wireteeder CC metal fitting 2 Welding for the wire sizes other than the above listed requires optional parts See Parts list section LY Accessory ma 6 4
16. he combination of this Product with any other product equipment devices or software that is not supplied by PWS ANY LOST PROFITS OR SPECIAL INDIRECT INCIDENTAL OR CONSEQUENTIAL DAMAGES IN CONNECTION WITH OR ARISING FROM ANY MALFUNCTION DEFECT OR OTHER PROBLEM OF THIS PRODUCT The description of this manual is based on the contents as of June 2011 The contents of this manual are subject to change without further notice English version is the original instructions OM0707095JE06 1 Safety precautions Welding power source Observe the following instructions to prevent the hazard 1 Never use the welding power source for other than welding purpose e g Never attempt to use the welding power source for pipe thawing 2 It is very important to comply with all instructions safety warnings cautions and notes mentioned Failure to do so can result in serious injury or even death 3 Work of driving source at the input side selecting work site handling storage and piping of high pressure gas storage of welded products and also disposal of waste should be performed according to the operating instruction and national state and local codes and regulations 4 Prevent any unauthorized personnel to enter in and around the welding work area 5 Pacemaker wearers should consult their doctor before going near arc welding Magnetic fields can affect pacemakers 6 Only educated and or skilled persons who well
17. ons WARNINGS 1 When conducting welding in the bottom of the tank boiler or hold as well as legally defined sites use a local exhauster specified by the applicable laws regulations occupational safety and health regulation rules on preventing suffocation or etc or wear protective breathing gear 2 To prevent dust injury or poisoning by the fume generated during welding use a local exhauster specified by the applicable law occupational safety and health regulation rules on preventing injury by inhaled dust or etc or wear protective breathing gear 3 When conducting welding in a confined area make sure to provide sufficient ventilation or wear protective breathing gear and have a trained supervisor observe the workers 4 Do not conduct welding at a site where degreasing cleaning or spraying is performed Conducting welding near the area where any of these types of work is performed can generate toxic gases 5 When welding a coated steel plate provide sufficient ventilation or wear protective breathing gear Welding of coated steel plates generates toxic fume and gas Against fire explosion or blowout Observe the following cautions to prevent fires explosion or blowout 1 Remove any combustible materials at and near the work site to prevent them from being exposed to the spatter If they cannot be relocated cover them with a fireproofing cover 2 Do not conduct welding near combustible gases
18. rged And nozzle of water cooled welding torch is also electrically charged 2 1 Precaution to use e Appropriate torch cable length is designed for each robot type Use a right welding torch e Sharply bended torch cable makes wire feeding troubles Watch curvature of the torch cable at robot teaching operation e Always use the torch within the duty cycle Over duty cycle may cause insulating deterioration or burning Rated duty cycle is changed with welding methods Connection of welding torch When the liner cannot be put into the power cable turn the power cable clockwise and push the liner until the O ring disappears in the power cable Turn Z b Power cable Liner OM0707095JE06 Maintenance 3 Maintenance controller and all equipment connected CAUTION Before operation turn off all input power for welding power source robot Use genuine Panasonic replacement parts to keep safe and long durable operation 3 1 Daily maintenance Contact tip 9 _ 9m Check it before daily operation Replace a large hole tip v Check it before daily operation Replace a deformed nozzle Replace a flattened wave washer that has lost spring tension Liner Clean it every week Replace a bent or deformed liner Inner tube Clean it with solvent Replace a tube with deformed entrance 3 2 Replacement of Inner tube Turn Nut cover and remove Connector from Power cable Pull Inner tube out o
19. understand this welding power source should install operate maintain and repair the unit 7 Only educated and or skilled persons who well understand the operating instruction of the unit and are capable of safe handling should perform operation of the unit Against electric shock Observe the following instructions to prevent the hazard 1 Do not handle the welding power source with torn or wet gloves 2 Wear safety harness in case of working above floor level 3 Turn off all equipment when not in use 4 Perform periodic checks without fail and repair or replace any damaged parts before using the power source Ventilation and protective equipment Oxygen deficit fume and gas generated during welding can be hazardous Arc flash flying spatter slugs and noise generated during welding can damage your eyes skin and hearing Install a protective curtain around the welding manipulator site to prevent the arc flash from entering the eyes of people in the surrounding area When welding or monitoring welding wear safety glasses with sufficient light blocking performance or use a protective mask designed for welding operation When welding or monitoring welding wear protective closes designed for welding operation such as leather gloves leg cover and leather apron and also wear long sleeve shirts Be sure to wear noise proof protective equipment if the noise level is high OM0707095JE06 Safety precauti
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