EXPRESS DUAL
Contents
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6. EXPRESS DUAL ED3000MC 6 6 7 6 Bernhard and Company Limited
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8. 6 3 EXPRESS DUAL ED3000MC 6 6 3 1 2
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10. Bernhard and Company Limited EXPRESS DUAL ED3000MC
11. 2 3 EXPRESS DUAL ED3000MC 3 3 1
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14. amp MEL
15. Bernhard and Company Limited EXPRESS DUAL ED3000MC 3 4 3 5 Bernhard and Company Limited 0 75 kW 1 1 2
16. R 6 4 2 2 90 Bernhard and Company Limited 15 EXPRESS DUAL ED3000MC Bernhard and Company Limited
17. EXPRESS DUAL 6 1 1 6 2 6 3 Bernhard and Company Limited 36 91 cm
18. Bernhard and Company Limited EXPRESS DUAL ED3000MC 6 4 6 4 1 6 4 2 6 4 3 Bernhard and Company Limited 13 mm
19. 001 1 4 95 96 3
20. 5 8 EXPRESS DUAL ED3000MC 6 644
21. 4 3 2 1 5m 5 ft O 1 5m 5 ft 3 2 3 3
22. ED300 MC LED 2 EXPRESS DUAL ED3000MC 6 677
23. Bernhard Company Limited EXPRESS DUAL ED3000MC Page MAIN FRAME 26 FEED ASSEMBLY 27 MAINSHAFT MOUNTING AND MAIN MOTOR DRIVE 28 TRAVERSE ASSEMBLY 30 REEL DRIVE 32 CLAMP ASSEMBLY 34 MULTI FIX BRACKET ASSEMBLY 36 CONTROL BOX 38 ELECTRICAL CABINET 39 LIFT TABLE 40 EXPRESS DUAL ED3000MC 9 Ref Name of Part Qty Part MAIN FRAME 1 EGITTO 1 A4050 2 Hug cce 1 A4142 3 Upper Front 1 A6352 4 Rear ertet efe eerie 1 A6397 not required if Lift Table fitted 5 FFON SKINE uesa 1 A6328 6 pm ininda pana Riasan 2 A6321 7 Drawer 2 A6110 8 DUSE TAY 1 A6323 9 Dust Tray Handle cR 25 2 A6111 10 Drawer Runner Pad cocer et rte 4 A6742 11 Drawer Runner Drawer sess 4 A6741 12 M5 x 10 Button Socket 8 A5129 Bernhard and Company Limited EXPRESS DU
24. 1 888 474 6348 44 1788 811600 techsupport bernhard co uk www expressdual com www bernhard co uk BERNHARD AND COMPANY LTD Bilton Road Rugby England CV22 7DT Tel 44 1788 811600 Fax 44 1788 812640 Email info Q bernhard co uk USA Toll Free 1 888 GRIND IT 1 888 474 6348 a 4
25. OFF
26. 20A 3 5 WD40
27. EXPRESS DUAL ED3000MC 5 3 5 3 1 5 3 2 5 3 3 5 3 4 5 3 5 Bernhard and Company Limited 3 2200 rpm
28. 6 7 8 679 6 7 10 1 2 6 8 681 12720 3 10715 8 10 6 8 2
29. 2 EXPRESS DUAL ED3000MC 8 1 10 8 1 11 8 1 12 8 1 13 8 1 14 8 1 15 Bernhard and Company Limited
30. 13 mm EXPRESS DUAL ED3000MC 6 6 6 6 1 6 6 2 6 6 3 6 6 4 6 6 5 6 6 6 Bernhard and Company Limited lt
31. MOLYCOTE WD40 WD40
32. WD40 WD40 EXPRESS DUAL ED3000MC 4 1 Bernhard and Company Limited 3000MC A4066 A2706 A2719 A2720 A2714 A9182 A4134 A4063 A4276 A9181 A4097 A2712 A6161
33. 683 Bernhard and Company Limited 67 EXPRESS DUAL ED3000MC 7 1 7 2 7 3 7 4 7 5 7 6 7 7 7 8 7 9 Bernhard and Company Limited
34. 2 EXPRESS DUAL ED3000MC 8 2 8 2 1 8 2 2 8 2 3 8 2 4 Bernhard Company Limited WD40 WD40
35. EXPRESS DUAL ED3000MC 8 1 Bernhard Company Limited C 8 1 5
36. 1 888 474 6348 44 1788 811600 techsupport bernhard co uk www expressdual com www bernhard co uk 3 6 7 9 10 12 20 21 25 42 BERNHARD AND COMPANY LTD Bilton Road Rugby England CV22 7DT Tel 44 1788 811600 Fax 44 1788 812640 Email info bernhard co uk USA Toll Free 1 888 GRIND IT 1 888 474 6348 ED Express Dual 3000MC 2009 11 JPN EXPRESS DUAL ED3000MC 1 250 KG On 250 kg N L
37. 1 A9067 27 saas sns 1 A7603 28 Traverse Chain 7406 29 Link for Traverse 1 7502 30 d 1 5602 31 eati tbh banana nese 1 A5503 32 SOCKEL S CIOW cr i rre b iere 1 33 Hex Head Screw M6 x 18 4 A5719 34 Washer ERR 4 A5320 35 Capacitor 3uf for Traverse 1 A8148 36 Friction Spring for Reversing 1 A6746 37 Socket Screw Whit 7 1 A5101 Bernhard and Company Limited 30 EXPRESS DUAL ED3000MC TRAVERSE ASSEMBLY Bernhard and Company Limited ED 9 Bernhard Company Limited EXPRESS DUAL ED3000MC Ref Name of Part Qty REEL DRIVE 1 Reel Drive 1 2 Layshaft Long eee eene inerte 1 3 Layshaft 1 4 Layshaft 2 5 Socket for Flexible Drive 2 44 4 0 2 6 Flexible Drive Shall erected teorie 1 7 Flexible Drive Bracket 1 8 Retaining 1 9 E Post Drive Hd Support Bar 1 10 Fle
38. 6 1 6 1
39. p a 150 mm gio 2200 rpm Lee lol 147 255 rpm kg Bernhard and Company Limited EXPRESS DUAL ED3000MC 1 Bernhard and Company Limited EXPRESS DUAL ED3000MC EXPRESS DUAL Bernhard and Company Limited EXPRESS DUAL ED3000MC 2 1 2 2 2 3 2 4 2 5 2 6 2 7 2 8 Bernhard and Company Limited e
40. EXPRESS DUAL ED3000MC Part A4012 A4011 A4014 A4010 A4009 A4016 A4006 A4007 A4008 A4003 A6118 A5401 A6121 A4180 A5508 A5509 A5116 A5315 A5310 A6601 A5125 A4087 EXPRESS DUAL ED3000MC 9 MULTI FIX BRACKET ASSEMBLY Bernhard and Company Limited 9 Bernhard Company Limited EXPRESS DUAL ED3000MC Ref Name of Part Qty CONTROL BOX 1 Control sieeve 1 2 Control Box iecit ec ete titt tais 1 3 ControliBox Alm 1 4 ki 3 5 B3T 10 Contact 3 6 Emergency Stop Button uur 1 7 B4T02 Contact 1 8 Toggle S Wite 1 EXPRESS DUAL Part 9 Ref Name of Part ELECTRICAL CABINET 1 Electrical Cabinet 2 Hours Meter 3 Fuse Holder 4 Fuse 16 amp Supply Fuse 10 amp Lift Table Fuse Holder EXPRESS DUAL ED3000MC 6 Fuse 2 amp Traverse reel drive Fuse 5 amp Clamp Contactor K209A10 Thermal Overload Reversing Contactor K209A01 10 Cylinder Reel Drive Motor Capacitor 11 Transformer 12 Smoothing Capacitor 10000uf 13 Rectifier 14 Hours Meter Door 15 Traverse Motor Capacitor 3uf 16 Reset Button 17 Fuse Door F
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42. 4099 19 6 Ac de 1 6319 19 Full Width Cover Plate for High Lift Table not shown 1 20 Washer RR 2 A5320 21 Hex Head Screw M6 x 12 2 2 5718 22 INGE MG es 2 5516 23 ift Platform 1 4137 24 Washer 2 5321 25 Hex Head Set Screw 8 45 2 A5725 26 Nyloc Nut M8 2 5220 27 Lift Table Lowering Solenoid 220 1 A8943 Lift Table Lowering Solenoid 24 1 A8392 Lift Table Lowering Solenoid 12v 1 A8391 28 Control Pendant 24v not 1 A8018 Mains Control Pendant not shown EN A8890 29 Label for Tail Lift Pendant not shown 1 A6552 30 Mains Tail Lift Controller not shown 1 A8904 31 M6 x 15 Lobed Knobs for High lift table plate not shown 2 A3472 32 Handle for High Lift Table Cover plate not shown 2 A6197 Bernhard and Company Limited C EXPRESS DUAL 9 l z Bernhard Company Limited BERNHARD SHARPER SOLUTIONS
43. A4087 A6342 A6737 A9500 1 2 AF 3 16 AF T 1 2 AF 2 2 3 8 mm 1 8 EXPRESS DUAL ED3000MC 5 1 5 2 Bernhard and Company Limited
44. 5 2 Shaft for Forkdriver cccececeeeeeeseeeeeeceeeeeeeeeeeeesseeeeseeeeeeees 1 A9050 3 Brackets for Forkdriver 2 A4049 4 Ball Bushing for 2 A7706 5 Dust Seals for FOrkdriVer ait sare 2 ATTOT 6 Button Head Screw 8 30 4 5164 7 Socket Screw 6 2 A5156 8 Shaft for PIC Up cc e itid 1 A9183 8 Hardened Shaft for Pickup After Serial 1 A3652 9 Traverse PICK rc 1 A9518 10 Ball Bushing for Trav Pick UD 2 A7702 11 Dust Seal for Trav Pick 2 A7703 12 Hex Head Screw 12 25 2 A5712 13 WasherM2 2 tette 2 A5315 14 Engagement eie vereris irte edu 1 A6112 15 lobed Knob 1 A6102 16 Reversing 1 4111 17 Reversing Bar Stop oasis eint redde 2 4113 18 Cross Knob M8 x 15 2 2 6131 19 1 8111 20 Housing for 1 8113 21 Guard for MICEOSWIECH iacit ttt retentis 1 A6382 22 Screw 2BA X 1 34 iaa dis ad HER MEER FE EUER DN ALERTE AR 2 A5404 23 Traverse Motor n A6024 24 idler Ot vais sis secs 7609 25 Oilite Bush for 1 A7704 26 Spindle for Idler
45. 503 A5706 A5505 A5310 EXPRESS DUAL EDSOOONMIC CLAMP ASSEMBLY Bernhard and Company Limited 9 Bernhard Company Limited Ref Name of Part Qty MULTI FIX BRACKET ASSEMBLY 1 Adjustable Mtg Brkt Base 1 2 Adjustable Mtg Brkt V Base 2 3 Adjustable Mtg Brkt Base 1 4 E Upright Mounting BrktR ate 1 E Upright Mounting uote 1 6 Adjustable Mtg Brkt Horizontal 2 7 Mounting Brkt 1 8 Mounting Brkt Clamp 1 9 CG Clamp S6f6W a aiii ticae tid eee cd 2 10 V Bracket Clamp 2 11 200 recitetur 4 12 VBracket Stud M O iet rrr 2 13 Kip Lever M12 x 30 nennen 4 14 Slide Nut MIO ar tot rti eret eere 2 15 Nut M16 inner eee rts 2 16 o 2 17 Cap Head Skt Screw M10 x25 4 18 Washer M12 eee 4 19 Washer MO icit ii 4 20 Base Scale 2 2 21 Button Head Skt Screw 8 4 22 Multifix Channel not shown 2
46. AL 9 Ref Name of Part Qty Part FEED ASSEMBLY 1 Feed Channel L H c w top and bottom cap A4041 Feed Channel c w top and bottom cap A4042 2 Feedscrew Cap for LCD counter c w Bush 3 FOGOSCHOW 4 5502 5 Handwheel 150mm A6113 6 5 8 Double Coil Spring Washer A5303 7 5 8 whit x 5 8 Socket A5110 8 5 8 Mashe teet e chr A5305 9 Siko LCD Counter FOR ED3000MC A8105 10 Feed NU rtr 4043 11 Inner A9061 Bernhard and Company Limited FEED ASSEMBLY T bo NS 9 Bernhard Company Limited EXPRESS DUAL ED3000MC Ref Name of Part MAINSHAFT MOUNTING AND MAIN MOTOR DRIVE 0 A MN oux aR o 16 17 18 19 20 21 22 23 24 25 26 27 Side Amm DL onsite qe eret eri repeti re 1 SIASAT REL iiti iicet buceo ti Ecce 1 Rear Shaft 1 Circlip wn Main Motor 220 240v 50 60 2 1 Drive Pulley A ei
47. BERNHARD EXPRESS DUAL 3OOOIVIC EXPRESS DUAL 8 IVC amp Please quote this serial number on all corres pondence EXPRESS DUAL Serial ED3000 MC 2000
48. USES Part A6325 A8093 A8081 A8084 A8083 A8081 A8085 A8086 A8063 A8116 A8062 A8024 A8004 A6336 A8148 A8130 A6329 5A 5A 6 3A 5A 2A 2A 10A 24V DC 24V AC Lift Transformer Control Traverse Reel Main Clamp TX TX Cylinder Grind Out primary Bernhard and Company Limited EXPRESS DUAL ED3000MC 9 Ref Name of Part Qty Part LIFT TABLE 1 SEO 1 A4138 2 Power 220V tei 1 A8954 Power 24 1 8023 Power Pack 12V aparte etre rie S 1 8770 3 IH SliderPlate inre tree 1 A4127 4 1 4128 5 Beafindg 2 7744 6 UE EE 2 7744 7 Slider Plate Pil orc t eit ot a cnc 2 A4127 8 Plastic Cap 60x 60 ierat 2 A6194 9 1 4139 10 Single Pulley E a E A EAN 2 A7209 11 Double 2 7204 12 Hydraulic Cylinder complete 1 A6923 12 High Lift Table Cylinder From serial e 1 A3671 13 Chain Screw uoce tc urere ends 2 A4119 14 Chain Bottle 10 2 A4022 15 L H Pulley Mounting 2 A4098 16 Hex Head Bolt 45 1 A5722 17 Nyloc Nut M6 TON A5517 18 R H Pulley Mounting 2 1
49. s reete doce rre eT 1 Taperlock BUSH 1108 x 19 n cem et 1 Driven PONEY cei it teet ote eene ipte 1 Taperlock Bush 1610 x 174 zu SPZ Drive Belt cuui nai 1 Drive siete co 1 Mairnsh fl ende tct tecta bein 1 Grinding Stone rie RT RE 1 Sleeve NE Sleeve and Nut assembly 1 Mainshaft Bearing 1 Oilite Bush 14 eerte 2 Plastic Washer sad Hex Nut 4 Washer M12 8 Head 2 45 Raa nn te 4 Flex Head Bolt 25 iiic cene 4 Washer M8 Motor Bolt Retaining Plate 2 Hex Set Screw 10 70 2 Locknut M10 2 Button Head Socket Screw 5 10 2 Qty Part A4122 A4123 A9108 A5601 A6040 7203 A7303 A7201 A7303 A7102 A6334 A9068 A6505 A9116 A9095 A9506 A7721 A7701 A6759 5506 5315 5714 5216 5321 A4078 A5711 A5503 A5129 EXPRESS DUAL ED3000MC YOLOW O NILNNON LAVHSNIVIN Bernhard and Company Limited EXPRESS DUAL ED3000MC 9 Ref Name of Part Qty Part TRAVERSE ASSEMBLY 1 Forkdriver 1 9512 Forkdriver c w bushings amp 1 A950
50. xible Drive 0 1 11 Cylinder Drive Motor 1 12 Cross Knob M83 15 ae crt N 2 13 Ball Spring Plunger 2 0 2 14 Cap Head Screw 5 8 BSW x 5 1 2 1 15 Socket Screw MO x 12 onion eie hits 1 16 piamondDresser 1 17 Locknut MIO ott tre ete rtt 1 Part A6011 A9059 A9060 7722 9121 7404 A4046 A4110 A4001 A4045 A4031 A6131 A5460 A5109 A5146 A6737 A5503 EXPRESS DUAL ED3000MC REEL DRIVE 9 Bernhard Company Limited EXPRESS DUAL ED3000MC Ref Name of Part Qty CLAMP ASSEMBLY 0 0 1 Radius Pressure Arm 1 2 Radius Pressure icai ee top tete ei dete toad doit 1 3 Pressure Bar R bber 5 2 et tete 2 4 Linear Actuator 5 dP 6 Hex Head Bolt M16 x 170 1 7 Nyloc dept 1 8 C sk Socket Screw 10 4 9 Nut M10 pn 10 Hex Head Bolt M10 x 45 2 11 2 12 Washer MIO 6 4101 A4100 A6761 A6013 A8121 A5749 A5524 A5117 A5
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