静電気除去 スーパースリムノズル 取扱説明書
Contents
1. 90 EH2. 1200 8 6 TA Vio
3. stim 1 GND Ze 2 DC24V CIN Jak IZ oa 4 ALM H V O 6 DC24V OUT TL ceas ML 700 NV 6P C ees DC ABER weit Blais it O O O 5 GROUND O AER O z oe NO BXYTTVA tT SBMOAR OAV PIBRICIRBRAO IRReISaS 156 8 7
4. AWG28 AWG22 0 08 0 3mm ON O O uses
5. N 1 EC61340 5 1 2 ANSI EOS ESD S3 1 ATK SRE oS
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15. 150mm 1OV O GMPa 150mm 62g 6lg 109 6X 27 5X 28mm 107 3 X 2 5X ga 28mm ME ABS UL94 V O ABS UL94 V O N 1H LE O IMPa O 2MPa O 3MPa 0 4MPa O 5MPa O 6MPa 769min 1324 min 1819mn 2349mn 2880 min 340 min CHIE ADEA Pr EE SG E O 3MPa O 3MPa 50 100 200 1000V 100V 300 mm av 8 ff STAT CLEAN F SUPgRSU 4 72 1 8 Tea lee 2 M3 M3X10 PISCO PCC6 M8M 6 yw 001 SFA ve JA snet ONS oeuyeaW90 gt NYdvr 40 Longoud L N ON
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17. maintenance and replacement of the electrode pole Before cleaning the electrode needle shut off power and air supply at the source and disconnect the air hose Do not wipe the ionizer with detergent or solvent Substances PROHIBITED of the sort can cause cracking and result in electric shock or breakdown S Do not wet the N 1 Exposure to moisture can result in electric DO NOT WET shock or breakdown u Maintenance pp p p p pps oo So xT Dirt and wear in the electrode pole area can deteriorate the performance of this ionizer Clean the electrode pole every 56 hours of use If the electrode pole is not kept in an optimum condition the performance will drop and product life might shorten as well If the unit is used for a long period of time the tip of its electrode pole may wear out and consequently static erasing efficiency will decrease In such case replace the electrode pole with a new one It is recommended that the electrode pole be replaced every 1 200 hours of operation Keep the unit in good working condition by measuring its ion balance and ion output regularly as a means for checking for a drop in capacity How to Clean the Casing Remove the dirt over the casing with dry soft cloth Never apply alcohol thinner solvent detergent How to Clean the Electrode Needle Power supply to N 1 should b
18. EXPRESS WARRANTY IS MADE IN LIEU OF ALL OTHER PRODUCT WARRANTIES EXPRESSED AND IMPLIED INCLUDING FITNESS AND MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE WHICH ARE SPECIFICALLY DISCLAIMED The express warranty will not apply to defects or damage due to accidents neglect misuse alterations operator error or failure to properly maintain clean or repair products LIMIT OF LIABILITY This electronic static eraser use high voltage corona discharge and should not be used in or near flammable or explosive environments In no event will VESSEL or any seller is responsible or liable for any injury loss or damage direct or consequential whether based in tort or contract arising out of the use of or the inability to use the product Fulfillment of VESSEL S warranty obligations will be Customer s exclusive remedy and VESSEL s and Seller s limit of liability for any breach of warranty or otherwise Before using this unit users shall determine the suitability of the product for their intended use and users assume all risk and liability whatsoever in connection therewith 1 year from the date of purchase Address Name Address Tel No Manufactured by VESSEL CO INC OSAKA JAPAN 17 25 Fukae Kita 2 chome Higashinari ku Osaka 537 0001 Japan Tel 81 6 6976 7778 Fax 81 6 6972 9441 E mail export vessel co jp URL http www vessel jp Printed in Japan 2013022500 00020 12
19. Stat Clean No N 1 Read this instruction manual before use Keep it for your ready reference Table of Contents m For Your Safety or P 2 Features Tere eee eee eee ee P 3 Specifications ua en EO NA kk peni P 4 External View i i P 5 Installation rrr TT ree er eee ee PG Operation i iii iil P8 Maintenance P 9 Troubleshooting iki nl P 11 Storage Gi ni bi kle TT rier eee eee P 11 mFor Your Safety eee Safety Instructions Read the Safety Instructions carefully before use Observe the instructions indicated herein to ensure safety Safety instructions in this manual are categorized into two types by the degree of danger associated with each action or condition Based on analyses conducted by Vessel all instructions mentioned in this manual are of the CAUTION level If the equipment is used in a manner not specified by the manufacturer the protection provided by the equipment may be impaired AN WARNING Indicates that improper handling can lead to serious injury or even death i A CAUTION Indicates that improper handling can lead to minor injury and property damage A This symbol indicates a WARNING or CAUTION S This symbol indicates a prohibited action amp This symbol indicates a mandatory required action N CAUTIONS 9 Do not use N 1 in environments that reguire explosion proofing N 1 is not of PROHIBITED explosion proof construction therefore explosion or fire may occu
20. N 1should provides power to the high voltage transformer while supplying air For automatic control please make a control to supply power after opening the solenoid valve or simultaneously It may cause failure when the air is shut off while supplying power Operation NCAUTIONS IN OPERATION S PROHIBITED Do not use N 1 for anything other than static erasure or dust removal REMEMBER If you notice any abnormalities stop using N 1 immediately Supply clean dry air Improper air quality can lead to N 1 deterioration and REMEMBER contamination of the object D PROHIBITED Do not remodel or disassemble N 1 as the unit contains high voltage parts S PROHIBITED Do not drop N 1 nor subject it to any shock vibration S Do not pull the tube Inappropriate handling can damage N 1 and internally PROHIBITED disconnect the power cable and air hose Q Do not damage the hose or wiring PROHIBITED Keep the hose and wiring away from any heat source S PROHIBITED Do not use N 1 if it has a defect Operation Instructions for wiring Power Source 1 Connect the 24V DC power to No 2 connection pin and the grounding wire to the No 1 connection pin Please refer to the figure at the right Connection pins No 2 and No 1 are connected in parallel with No 6 and maa No 5 respectively Siiil For the multiple connection of N 1 power supply to next unit can be 1121314 5 6 done by No 6 pin for DC24V and No 5 pin for the grounding Up to fo
21. VESSEL pira en os W STAT CLEAN IN j SUPER SLIM NOZZLE CE RoHS A An INN K ee Oe See Wa v PRE A RADE MARIN po P 2 PA OAN crc ccc ccc cece eee cee ke P 5 Ee lt r ee eee A ma PE QEF cc ca P 7 ee P O FON V RE nee D 11 No CHA ee lt Ole O O RG oboje
22. ct with a built in high voltage power supply N 1 neutralizes static charge and removes dust by powerful blow of compressed air Nitrogen gas can be used as a substitute for compressed clean air Two Nozzles Included N 1 is suitable for various applications with two different types of nozzle included in the package Standard straight Nozzle Corner elbow Nozzle Designed for Safety Automatic Shut off function against abnormally high voltage Warning signals can be sent externally by the open collector output A current dependent fuse is incorporated to protect its circuit board 0 5A 60VDC LED light makes it easy to see its operating status Features an LED light on the top which glows blue while in normal operation and turns red after N 1 shuts off due to abnormal operating conditions Maintenance Electrode Needle Pole can be easily replaced by the attached Needle Pole Replacement Driver Daisy chain N 1 is provided with a 6 terminal connector by which multiple units can be connected and warnings can be sent to external equipment Environmentally Friendly Compliant with RoHS standards CE Compliance The N 1 has been tested and approved under CE directive EN61000 6 4 6 2 Applications N 1 is designed to blow away dust and remove static electricity to prevent dust accumulation u Specifications SS Super slim nozzle Model lon generation method Applied voltage Input voltage Power consumption App
23. e shut off before cleaning the Electrode Needle Cleaning Order 1 Remove the nozzle 2 Clean the tip of the needle with a cotton stick If it is especially dirty use a few drops of alcohol wet cloth 3 Place the nozzle back in place Attach the nozzle firmly If it is fastened too tightly it may be Electrode damaged or break but if it is fastened too lightly the needle nozzle may come off while in use How to Replace the Electrode Needle Electrode needle must be replaced with the needle replacement driver separately sold Make sure to shut off power supply before the cleaning of Electrode needle Replacement Order Remove the nozzle Release the screw with the driver REPLACE Replace it with a new electrode needle and fasten it firmly Put the nozzle back in place Make sure that the nozzle is mounted firmly Otherwise it might come off while in use On the contrary it may be broken or damaged if it is fastened too tightly Checking lonizer s Performance Measure ion balance and decay time regularly by a charge plate monitor Reference IEC61340 5 1 2 EOS ESD S3 1 10 m Troubleshooting NCAUTIONS IN TROUBLESHOOTING Do not use N 1 in the following situations It can result in fire or S electric shock Peony If the power cable is damaged or hot If the N 1 has been damaged because of dropping or shock SHUT POWER OFF Unplug power cable if N 1 has a defect DO NOT DISASSEMBLE Do not disass
24. emble the N 1 Using N 1 when in anything but proper working condition can cause product damage or personal accident Therefore request servicing promptly if such trouble occurs For servicing contact your local distributor u Storage Z CAUTIONS IN STORAGE D PROHIBITED Do not store the N 1 in the following places Adverse environments can cause product breakdown Where it may be exposed to vibrations or shock Where temperature and humidity are outside specified ranges Where dewing occurs Where temperature fluctuates sharply Where there is the possibility of ignition or explosion of flammable solvents dust etc Where there is heavy dust or smoke Where it may be wet by water oil chemicals etc Where strong electric or magnetic fields are generated 11 LIMITED WARRANTY VESSEL expressly warrants that for a period of one 1 year from the date of purchase VESSEL static erasers will be free of defects in material parts and workmanship labour Within the warranty period Defects occurring will be repaired or products will be replaced at VESSEL s option and expense if VESSEL receives notice during the warranty period Defective products must be returned to VESSEL Osaka Japan with proof of purchase date And if your unit is out of warranty VESSEL will quote repair charges necessary to ship your unit freight prepaid to where you have originally purchased WARRANTY EXCLUSIONS THE FOREGOING
25. euyeam90 gt NWdvr 40 Lonaowd L N ON EPO Po AIT A Connecter SATO PARTS ML 700 NV 6P je 109 6 Wire size AWG28 AWG22 0 08 0 32mm 6 24V OUT WESSEL eee O 5 GND f ANSIO 40i SUPER SLIM NOZZLE z E oo ni AH zasl pie 18 STANDARD STRAIGHT a alnstallation NCAUTIONS FOR INSTALLATION Use an air hose appropriate for required pressure resistance Air hoses of insufficient pressure resistance will rupture and leak air 8 REMEMBER Ground N 1 before use Using this unit without proper grounding runs the risk of electric shock Use N 1 only in the environment specified as follows 5 REMEMBER Adverse environments cause product deterioration and breakdown Humidity 35 65 RH No dewing Temperature 5 40 C Do not use N 1 in the following environments Adverse environments cause product damage and breakdown as well as personal accidents D PROHIBITED Where explosion proofing is required where found flammable atmospheres high temperature and high humidity or sharp temperature fluctuations where dewing occurs where possibly wet by water oil or solvent O REMEMBER Installation Take account of the static erasing range before setting the installation height The N 1 can be locked down using the screw holes M3 on the b
26. just your position corner nozzle while returning it The direction of corner nozzle is to stop every 90 degrees Standard nozzle um Operation High Voltage Warning and Automatic Shut off When the incorporated high voltage transformer detects electrical overload corona discharge stops and the LED light on the top turns red Please switch off the unit as soon as the alarm has been activated If the electrode needle is contaminated with dust or other substances clean it and confirm whether or not the unit can be turned on properly If the LED light still glows red after cleaning the needle please contact the local distributor for repairing or maintenance service Do not attempt to repair the unit on your own External Output of Warnings N 1 can be connected to warning device like patrol lamp through its external pin Circuit diagram Electrode needle CAD 1 opposite electrode High voltage TLP127 transformer Photo coupler 1 GND aa 300V 150mA 2 DC24V IN 3 COM 4 ALM H V Main Board 5 GND 6 DC24V OUT SATO PARTS ML 700 NV 6P High voltage error lamp red Operation lamp blue Connection Example Use a separate power supply Use the DC output of N 1 SEE NO elana iti ENE Ha vel alati open collector output open collector output O O current limiting resistor 5 Ground O u Maintenance NCAUTIONS iN MAINTENANCE AND CHECKS Do not perform any maintenance on the N 1 except for
27. lied fluid Air consumption Ozone generation Vibration resistance Working temperature humidity Storage temperature humidity N 1 High voltage AC corona discharge AC 10 KV p p DC24V 5 ripple p p 10 max 100mA typ Clean air 0 1 0 6 MPa Nitrogen gas 0 1 0 6 Mpa 181 Liter min 0 2 MPa 0 05 ppm or less Measured at 50 mm 10 to 55 Hz 60mins in each of X Y and Z axis directions 5 40 C 35 65 RH No dewing 0 60 C 35 85 RH No dewing Decay time 1000V to 100V within 0 7sec 0 3MPa 150mm lon balance Withint10V 0 3 MPa 150 mm Weight 62g with Standard nozzle Dimensions Material Accessories 61g with Corner nozzle L109 6xW27 5xH28mm with Standard nozzle 107 3xW27 5xH28mm with Corner nozzle Casing and Nozzles ABS UL94 V 0 Electrode Needle SUS304 Instruction Manual Standard Nozzle Elbow Nozzle Replacement part Electrode Needle N 1H Air ceni ne em Discharging area 1 Standard nozzle 2 Corner nozzle 50 100 200 300 mm 50 100 200 The discharging area are based on the decay time from 1000 to 100V at 0 3MPa 300 mm mExternal View ase 7 STATCLEAN f SUPER SY mi 7 CORNER ELBO NOZZLE gl RE HA 5 8 72 ral 2 M3 l Tube Fitting Screw M3X10 PISCO PCC6 M8M Tube dia 6mm Wu 00L 9 Ag JA SH ONS o
28. ottom See page 6 Use a mounting screw that can be sunk at least 10 mm from the surface of the N 1 housing Do not install N 1 in a place where it is possibly exposed to water or oil dust or dirt or to high temperature or humidity Prevent obstructions between N 1 and the object Select a supporting structure of sufficient strength to hold the N 1 Air hose Uses an air hose OD6 mm x ID4 mm of sufficient pressure resistance MIST AIR FILTER SEPARATOR Air supply Remove all impurities with a mist separator 0 3um Remove all moisture with an air filter dew point below 15 C Supply air at a temperature in the range of 0 40 C Jam m Note When oil is attached to the surface of Electrode needle Corona discharge will not function REGULATOR Grounding Provide N 1 with proper grounding alnstallation Power supply Make sure that N 1 can be supplied with stable 24V DC power Note Do not apply a reverse voltage Wrong wiring connection may cause a breakdown Make sure all the wires are connected according to their polarity before turning on the unit Since this is a high voltage equipment please supply a separate power source Wire Please use wire AWG28 AWG22 0 08 0 32mm for wiring Check before use Before use check the unit tube and power harness in order to make sure there is no damage loose screws disconnected hosing loose connectors etc Note for automated control of the sequencer
29. r O Do not use N 1 in flammable atmospheres The corona discharge can act as PROHIBITED an ignition source and cause an explosion or fire S Do not use N 1 in environments subjected to sharp temperature fluctuations PROHIBITED or dewing This kind of environment can lead to breakdown Do not use N 1 in highly damp places or anywhere it may be exposed to S DO NOT WET water oil solvent or other liquids Contact with moisture can result in electric shock or breakdown S PROHIBITED Do not use N 1 for any other purposes than static erasure or dust removal S Do not use N 1 with power supplies of ratings not specified in the specifications PROHIBITED Inappropriate power supplies can result in fire and electric shock S Do not install use or service N 1 until having understood the information in PROHIBITED this instruction manual O REMEMBER Keep this instruction manual in a safe handy place for future reference A Vessel assumes no responsibility whatsoever for conseguences arising from CAUTION the use of this product um catures Ka ZOOTTIIIIOOOOOOZZZZOOOOOOOOOOZZIIZZZZI J J ZZ O Features AC Corona Discharge System AC corona discharge system secures reliable ion balance not to be affected by the contamination of electrode needles Its high frequency piezoelectric transformer generates ion efficiently by minimizing ion loss due to initial recombination Super slim air nozzle type lonizer N 1 is designed to be very compa
30. ur 1 GND 4ALMMHY 2 24V IN s GND 3 COM 6 24V ouT N 1 s can be connected Please refer to the figure at the below right 2 Make sure to ground N 1 by the appropriate wiring 3 Supply 24V DC power N 1 does not have a power switch Switching on off should be done by external equipment 4 When N 1 is activated the top part will glow in blue and ion will be generated Note Please turn off the power when air supply is stopped Air Control Air output has to be controlled at external equipment like a solenoid controlled valve or a foot valve Air hoca Please connect the air hose of b6xb4mm with the inlet 6xP4mm 1 Connect an air hose p6 x 4 mm to the air inlet of N 1 Z na 2 Air pressure should be adjusted within the range between 0 1 and 0 6 MPa with an appropriate air regulator Jon balance fluctuates according to air pressure and volume in use See page 6 3 Supply dry clean air without moisture in the air Moisture interferes with corona discharge on the electrode needle 4 Supply power and direct the ionized air toward the work piece 5 When static elimination is completed turn off the power and air supply Replacing nozzles N 1 can be adjusted suitable to its installation site and target object by changing its nozzles as two types of nozzles Standard and Corner nozzle are included in the package A nozzle should be attached firmly Tighten the corner nozzle once and ad
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