KSK-GH22-3 加工技術高度化に関する研究
Contents
1. cBN 2 2 1 5 5 000 2 2 0002. R 0 21 4 33 A 4 34 SEM
3. dc 3 1 dc
4. Cntcal depth dc 3 1 dc 3 2 r r 0 sn Y r COS r r 3 2 3 b r r
5. T T 2 3 T 1013P b ga 2 1 Ts Im 2 2
6. 4 16 ABS 1200 PRX 1510 ST600F FTZ 6 TYPE510742 E 1011A GL900 600mm 125zm
7. NOA81 LED
8. Panasonic
9. JKA DGfK http www gfkjpn coJjD index html 2 BCN http bcnranking jp 3 htp panasonic JP Suppor dsc knowhow knowhow18 html 4 21 KSK GH21 3 2010 5 2008 pp7 8 6 1995 pp 13 14 7 2004 pp 1 15 8 1997 pp 1 4 9 R Brehm et
10. X Randall Porai Kosgits Si0 Ge Si C X 2 T 2 2
11. 3 3 15zm 1 0 1zm 150 Up cutting Tensilestress 0 a Down cutting TA Undeformed chip thickness Depthofcut b 3 3 a b
12. 2 1 X 2 1 2 1 2 1 b a Zachariasen Warran Sun 2 1 c c C 20A
13. X Z 4 2 4 3 4 2 4 4 4 3 4 5 600 700C
14. 4 39 4 40
15. Y 1 253X 26 666 X Y 4 9 2 4 10 The rmoc ouple 300 450 400 50 500 55 Infrared Thermometer C 4 11 4 1 3 2 1 1msec 2 1
16. 3 a b 3 2
17. 4 22 ER Temperature 6 5 _ p0 4 4 0 9 ES 2 lt 1000 1500 2000 spindle speed min Cutting Force N 4 22 I000 Cutting Temperaturg 00 Cutting Force
18. 4 22 4 20 800pm 2msec 800 m K10 TH10 1 2 000mmin 4mm min 10zm
19. 4 19 6mm 17 6mm 17 6 18 85mm 17 1 1mm 4 20 4 20 7 4007m 1 57nmnm 0 1 009 NR Ww 2 E 400gm 4990
20. 5 000 1 100C 5 2
21. 76X26X1 5mm 3 6 ST400E FV ST800G FV FC 3 6 3 6 K10 HTi10 DCMW11T304 cBN cBN BN700 NU DCGW1IT304 cBN 2E 0 7 lmm 3
22. 2 3 100mm 4 5 6 7 Y 800gm
23. 57 3 49 9 3 75 6 BCN BCN AWARD 2011 POS FBCN 1 12 1 2 3 48 196 3 74 59 3
24. 2 q 4 41 4 35 4 38 12 14mm NH 3 4 42 lgm Ra 4 1 0 05
25. 1564 1642 2 2 100 0 100 0 2 3
26. 2 2 PRX 1510 ABS 1200 4mm 150 4 12 4 13 1
27. 13 1 a J a a J i 0 1 1 P a i a a t TT 3 2 4 4 15 4 12 Optical Fiber Optical Fiber s core Infraredrays grains 4 13 4 17 4 14 14 La La vw 1200 1000 a 800 5 600 E 40 200 1 0 0 10 20 30 40 50 60 Time sec 4 18 4 1 4 4 19
28. 3 10 ABS 1200 120 000min 192W 0 6 0 65MPa 60N1 min 0 24 0 55MPa 265N1 min 0 002mm 0 003mm 4 cBN cBN 4 1 99
29. DTP 300A SiC cBN 3 457min cBN 900C SiC 1 000 4 24 2 378min 1 120m min
30. 2 2 400zm 4mm 150 4 14 4 15 500 gm 3 3 2 4 7 500 m 3 500 3 167 gm 400gm 2
31. cBN cBN cBN 4 2 2 BUEHLER ECOMETGRINDER POLISHER cBN SiC 240 cBN cBN 4 2 3
32. cBN 2 378min 1 120m min SiC 1 000 cBN eic sis 4 24 HLLHT THT TL ANA TI HH HH VM7WWVDDUUUU 0 05 0 1 0 15 0 3 0 25 0 3 Timetsec Tempareture 4 25 Temperalure D1 0 1 Time sec 4 26 4 27 cBN 1 4 28 4 2 4 cBN cBN 1 000C
33. HAKKO No 790 H HOZAN DT 510 mir mr EN HE 11l 4 9 4 10 4 11 400C 700C 700C
34. 3 3 3 4 1
35. 1 567C 4 25 1 200 18 850C 1550 cBN 4 26 1 446 800 cBN cBN cBN cBN 4 27 cBK 4 28
36. 4 32 2 4 38 2 4 35 SEM 4 37 SEM 4 38 4 34 4 37 SEM 4 34 4 39
37. 4 32 SEM 45 cBN 2 000min 2mm min SEM 4 35 100m 4 36 4 35 SEM 4 37 4 35
38. 4 32 4 33 1mm min 3 3 dc 4 34
39. 2 Cf Fa 4 6 4 1 1 10 4 7 FTZ 6 0 3mm Imsec
40. cBN cBN 0 1mRa 0 16 gp m cBN cBN BN700 cBN BN700 cBN cBN BN700 4 2 1 1 000 cBN
41. dc dc 4 1 2
42. 3 1 2 3 4 1 2 000min 238m min X 4mm min Z 0 63mm min KSK Z
43. HTi10 DCMW070204 cBN cBN 2 000min 250m min 2mm min 4 31 26mm 34mm 2mm min 1mm min
44. cBN cBN cBN Al 0 cBN 6mm 95 000min L508 02
45. 4 23 Z 0 5N RRR ET PO ER WN Ee cia A X Y 300 sec lmsec 2msec 2msec 4 22
46. 253 7nm 4 17 15 4 11 95 000min 1 193m min 12mm min 500rm 0 3MPa 4 18 1 250 800 1 000 600C
47. 19 20 4 8 125um 50gum 125 um 125um 600 ym 4007 m i CYS Sr i lo 1 Glass EE acuun chuc Intrared rav EE Opt al Fiber 4 7
48. 4 4 W mK 1 38 19 2 55 1 000 cBN 50 50 60 600 999 2 235 X2 20 4 X235 940 cBN 20 940 0 02 1 50 1 400 2 1 500 cBN 28 30 cBN cBN cBN 4 3 7
49. 23 4 39 4 40 4 39 4 41 t d 9 alga 60 R R
50. 1 gg 2 W 3 a 4 k 2 1 3 3 cB cBN cBN 1 cBN 0 1 1 cBN 2 375g 2 3 1000m 0 5mm cBN 2mn
51. FC 1 250 865 cBN c BN cBN cBN
52. DNA 9 R cBN 4 29 4 30 1 0mm
53. KISTLER 4ch GL900 4 4ch X Y Z USB PC 3 7 3 8 FTZ6 R300 5B12
54. 95 000min 6 1 790m min 6mm min 9 04 6 500gm 4 21 Time sec 4 21 1 250C 4 2 2 4 1 5 lh 2 000mmin 238m min
55. 4 1 600 2 000min 238m min X 5mm min 4 6 140gm 600 4 1 4 3 pp bs Bo hs loo i235 ho 1175 boo 25 HP sreesnsrm een a rs oasesd ss w rr er 1 457 um 53205 um 83 225 un 1 569 dos 4 4 4 5
56. cBN 2 Vem sec Q ca1 sec lt _EWEV J Q 1 W g J 1 cBN V a 1 2 T T W 1 WsgV 1 4aJ k 1 k 2 2 1 2 cBN
57. 100N gm 2 3 0 17m 4 0 1mgm 5 1nm Inm NC PMAC X Z X X
58. 1 inGaAs A D 2 3 D A 4 Imsec Imsec Imsec 16 psec sec 1msec 865 550
59. 22 cBN 23 3 NEIRIN http rinqgrind Keirin jp cBN esse 1 EE C0 SO SR EN CR RC Ne ee ee DN FAN A 2 2 1 RR RA RRC RRR EE NN ER A RR RBT8IOSTOR 8 9 2 2 etter 2 3 4 3 1 4 2 AR CA EE 83 4 3 3 6 Ei de 6 3 5 RE RN Ri 7 3 6 Ee NE EE CE EE I 7 RE EN EI EE Nd i 7 936 8 RA TN SI ESE SN SE 8 3 10 SN Ne CaN RR 8 4 RR EC NN CIE EE EE I SE Rt 9 4 1 9 4 1 1 oo 10 OAR EE OE i ESN i 11 1
60. Infrared rav Optical Fiber 4 8 4 1 2 1 1 0 94 te ri
61. Si0 cBRN cBN cBN cBN K10
62. 3 8 3 1 3 8 3 1 _ 300 2 000 C 1 95 2 5gum InGaAs 15 8 0 1 50mm 0 3 _ 0 lt 1V 300 lt 2 000 3 9 cBN DTP 300A 3 9 1 000 3 200min 3 000m min 3 9 3 10
63. 3 CVD 3 3 1 Si 0 1 gm
64. 800 Cutting force Y 4 Cutting Force Z 700 3 GO 2 500 1 11 5 D 300 1 0 269 2 0 271 0 279 0273 0 274 Time sec 4 23 4 2 ad PR HN RA BR cBN 1 000 B0 1 300 B0 800C 900C BN 3HL0 HBO dod 17 cBN
65. X 3 4 3 4 KISTLER 9601A3 3 5 KISTLER Type5073 DATAFLOW Light I GL900 4 PC 3 3 5 3 5 DNA
66. http www tqgj cojjp th html 27 NGT 2007 124 26 KSK GH22 3 cBN 23 3 31 203 0042 1 12 042 475 1155 162 0041 574 03 5225 7366
67. 100 m 900m 8 2 000min 0 5mm min KISTLER 4 23 865C X Y Z 1msec 1msec
68. ENE OME SEAS EG CEE 12 4 1 4 ooo 15 4 1 5 15 4 2 etter 17 4 f NG 053052ees 18 TIME CNN NE A 18 3 0 18 4 2 4 cBN 20 2 NN0000MRNRSMNRSRN UNDERS250 eS3RSSBERRRBRNBi3 21 ES UE EN SENS EE Ei 5 PPPPPPEECPPPEPHPPCPPEPPPPCPPHPCPPPPPPPEYPPPPPPEFPEPEPEETPPPPPIPYEEN 25 DR CA NS ARN CN Ss 25 gt cBN Binder less cBN Tool for Glass machining Tamotsu IIZUKA 1 cBN GfK 2011 1 13 GfK Certified 2010
69. jmRa 4 42 4 1 Ra le eml 0 048 0 053 um 0 052 5
70. CNC NC BCNR 2010 12 11 35 596 12 6 48 19 com ID 1 360 3 29 39
71. al Transparent single point turning of optical glass A phenomenological presentation Precision Engineering 1979 Volume 1 Issue 4 pp 207 213 turning of opiical glass A phenomenolog ical presentation Precision Engineering 1979 Volume 1 Issue 4 pp 207 213 10 Masakazu Miyashita Ductile Mode Grinding Technology for Brittle Materials The way to Nano Technology Journal of the Japan Society of Precision Engineering 1991 56 5 pp 782 787 11 Hiroshi Hashimoto et al Shear mode Orinding of Brittle Materials and Evaluating Ground Surfaces Journal of the Japan Society of Precision Engineering 1993 59 3 pp 455 460 12 K E Puttick et al Single point diamond 25 machining of Glasses Proceedings of the Royal Society of London Series A 426 1989 pp 19 30 13 Moriwaki Toshimichi et al UItraprecision ductile cutting of glass by applying ultrasonic vibration Annals of CIRP 1992 Vol 41 1 pp 141 144 14 Masahiko Yoshino et al Ductile Mode Machining of Hard Brittle Materials Under High Hydrostatic Pressure 2nd Report Machining Test of Hard Brittle Materials under High Hydrostatic Pressure Journal of the Japan Society of Precision Engineering 2002 Vol 68 No 10 pp 1351 1355 15 Ogura Ichiro et al Ductile Regime Machining of Optical Glasses by Means Journal of the Japan Society of Precision Engineering 2000 Vol 66 No 9 pp 1431 1435 16 Y Takeuchi et al Micromachining of Glass Annals
72. of CIRP 1996 Vol 45 1 pp 401 404 17 Takashi Matsumura et al A Study on Cutting Force in the Milling Process of Glass Transactions of NAMRI SME 2004 Vol 32 pp 463 470 18 Takashi Matsumura et al Glass Machining with Ball End Mill Transactions of NAMRI SME 2005 Vol 33 pp 319 326 Ultraprecision 3D 19 2009in A 7 20 J France J W Roblee K Modemann Dynamaic characteristics of the Lawrence Livermore National Laboratory Precision Engineering Research Lath PRECISION ENGINERING 13 3 1991 196 21 2006 pp 151 152 22 2007 105 23 2001 Vol67 No9 pp 1448 1432 24 HP No 028 http www sumitool coimnews commoWBD 28 pdf 25 1978 46 26 HP
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