取扱説明書 - Oriental Motor
Contents
1. 3 CH4030A 50Hz 4 0 F 60Hz 3 0 F BBA A 5 3 0 1 0 iF SOE OA S es 4 A eae S y Caan aH oy 100V 200V 200V 220V CW2. BA
3. 30 30 30min 6 90 hy mu
4. 10mm 3 2 M4 4 3 1N m 10kgfcm 1N m 10kgfcm 10cm 4
5. OIKIGN A OIK1A A OIK3GN B OIK3A B OIKIGN C OIK1A C OIK3GN D OIK3A D 21J3GB A 2IK6GN A 2IK6A A 2IK6GN C 2IK6A C 3J10GB A 3IK15GN A 3IK15A A 3IK15GN C 3IK15A C 4J15GB A 41J15GB C 4IK25GN A 4IK25A A 4IK25GN C 41K25A C 4IK25GN S 4IK25A S 4IK40A B 4IK60A BF 5IK40GN A 5IK40A A 5IK40GN C 5IK40A C 5IK40GN S 5IK40A S 5IK60GU AF 5IK60A AF 5IK60A B 5IK60GU CF 5IK60A CF 5IK60A D 5IK60GU SF 5IK60A SF 5IK90GU AF 5IK90A AF 5IK90A BF 5IK90GU CF 5IK90A CF 5IK90A DF 5IK90GU SF 5IK90A SF 5IK90A TF 5IK150A BF 5IK150A DF 5IK150A TF ORK1GN A ORK1A A ORKIGN C ORK1A C 2RJ4GB A 2RJ4A A 2RJ4GB C 2RK6GN A 2RK6A A 2RK6GN C 2RK6A C 3RJ10GB A 3RJ10GB C 3RK15GN A 3RK15A A 3RK15GN C 3RK15A C 4RJ20GB A 4RJ20A A 4RJ20GB C 4RK25GN A 4RK25A A 4RK25GN C 4RK25A C 5RK40GN A 5RK40A A 5RK40GN C 5RK40A C 5RK60GU AF 5RK60A AF 5RK60GU CF 5RK60A CF 5RK90GU AF 5RK9OA AF 5RK9OGU CF 5RK90A CF 2SJ2GB A 2SK4GN A 2SK4A A 3SK10GN A 3SK10A A 4SK15GN A 4SK15A A 5SK25GN A 5SK25A A 5SK40GN AF 5SK40A AF 3 5SK60GU AF 5SK60A AF
6. 10C 50 C 85 1 3 1 8 a N OA UI 0 wR o 8 0 1 0N m 10kgfcm 2 2 0N m 20kgfcm 3 2 5N m 25kgfcm
7. P 3 P 3 O P 3 P 3
8. Ne
9. 4 2 5N m 25kgfcm eel ERO aes 5 3 0N m 30kgfem 2 4 42mm 7 3
10. 50C P 3 Copyright ORIENTAL MOTOR CO LTD 2008 http www orientalmotor co jp Orientalmotor PHS 9 00 18 30 9 00 17 30 TEL0120 925 410 FAX 0120 925 601 TEL0120 925 420 FAX
11. DEH 2 2 1 DE 1 1 1 2 2
12. 100V 200V a z SE CCW 100V110V Cae aed i BDENIA h LE 90C 90C 5
13. 0120 925 602 BR TEL0120 925 430 FAX 0120 925 603 HM 9090 5 Orientalmotor AC Standard Motors K Series Thank you for purchasing ORIENTAL MOTOR products Please read this operating manual thoroughly before installing and operating the motor and always keep the manual where it is readily accessible lt Table of contents gt J Series OPERATING MANUAL Wee PRECAUTIONS a5 doc ccersctantessens cesta a Page 1 4 Connection and Operation eee Page 3 2 Checking the package contents Page 1 5 Time Rating ii Page 3 3i lnstallatOTES KO Page 2 6 Troubleshooting Page 4 1 Precautions 1 1 Precautions for Installation Do not use in a place where there is inflammable gas and or corrosive gas When installing the motor into your equipment ensure that the motor lead wires are fixed and do not move In addition do not apply any pressure to these lead wires The motor housing Lead wire type must be mounted with a screw and spring washer to the ground point of the equipment Installation must be performed by a qualified installer 1 2 Precautions for Operation Do not touch the motor that has been constricted for a long period of time It will be hot and can burn you Always turn off the power to the motor before conducting checks
14. ID in an angle or force it in as this may scratch the 4 2 5 N m 22 ID in flange pilot section and damage the motor 5 3 0 N m 27 lb in 2 Pinion shaft motor Drill holes in the mounting plate and fasten the gearhead sold separately Motor A gt and the motor to the mounting plate using the four screws provided with the Gearhead gearhead Install the equipment so that no gaps are left between the motor Mounting flange surface and the gearhead pilot section end surface Plate X Z Screws provided Refer to the gearhead operation manual for further details concerning a are with gearhead ar Q mounting Ca gearhed sold separately Ay o Note Use the gearhead of the same type of pinion shaft as the motor Do not remove the grease seal tube white Note Every 42 mm 1 65 inch frame motor has a white tube and a black cap on the motor shaft To install these models remove only the black cap but leave the white tube in place Remove the shaft cap If it is removed gearhead grease will get into the motor possibly causing damage 3 Motor with a cooling fan When installing a motor with a cooling fan onto a divice leave 10 mm 0 4 inch or more behind the fan cover or open a ventilation hole so that the cooling inlet on the back of the motor cover is not blocked 3 2 Installing capacitors Before installing the provided capacitor check that the capacitor s capacitance matches that stated on the motor s
15. Tel 800 468 3982 8 30 a m to 5 00 P M P S T M F 7 30 a M to 5 00 PM C S T M F Tel 0211 52067 00 Munich Office E mail techsupport orientalmotor com Tel 089 3181225 00 www orientalmotor com Hamburg Office Tel 040 76910443 Tel 01256 347090 Tel 01 47 86 97 50 Tel 02 93906346 ORIENTAL MOTOR EUROPA GmbH Headquarters and Dusseldorf Office Fax 0211 52067 099 Fax 089 3181225 25 Fax 040 76910445 ORIENTAL MOTOR UK LTD Fax 01256 347099 ORIENTAL MOTOR FRANCE SARL Fax 01 47 82 45 16 ORIENTAL MOTOR ITALIA s r l Fax 02 93906348 TAIWAN ORIENTAL MOTOR CO LTD Tel 02 8228 0707 Fax 02 8228 0708 SINGAPORE ORIENTAL MOTOR PTE LTD Tel 6745 7344 Fax 6745 9405 ORIENTAL MOTOR MALAYSIA SDN BHD Tel 03 22875778 Fax 03 22875528 ORIENTAL MOTOR THAILAND CO LTD Tel 66 2 254 6113 Fax 66 2 254 6114 INA ORIENTAL MOTOR CO LTD KOREA Tel 032 822 2042 3 Fax 032 819 8745 ORIENTAL MOTOR CO LTD Headquarters Tokyo Japan Tel 03 3835 0684 Fax 03 3835 1890 Printed on Recycled Paper
16. or performing work on the motor 2 1 Checking the products Make sure that you have received all of the items listed below If an accessory is missing or damaged contact the nearest Oriental Motor office Motor 1 2 Checking the package contents Capacitor 1 for only single phase motors This operation manual 1 2 2 Checking the product name This operation manual covers the following products Make sure that the product is the one you ordered Make sure the motor s model name voltage output and capacitor capacitance which are listed on the nameplate Induction motors OIKIGN A 0OIK1A A OIK3GN B OIK3A B OIKIGN C OIK1A C OIK3GN D 0OIK3A D 2IJ3GB A 2IK6GN A 2IK6A A 2IK6GN C 2IK6A C 3IJ10GB A 3IK15GN A 3IK15A A 3IK15GN C 3IK15A C 4IJ15GB A 4IJ15GB C 4IK25GN A 4IK25A A 4IK25GN C 4IK25A C AIK25GN S 4IK25A S 4IK40A B 4IK60A BF 5IK40GN A 5IK40A A 5IK40GN C 5IK40A C 5IK40GN S 5IK40A S 5IK60GU AF 5IK60A AF 5IK60A B 5IK60GU CF 5IK60A CF 5IK60A D 5IK60GU SF 5IK60A SF 5IK90GU AF 5IK90A AF 5IK90A BF 5IK90GU CF 5IK9OA CF 5IK9OA DF 5IK90GU SF 5IK90A SF 5IK90A TF 5IK150A BF 5IK150A DF 5IK150A TF e Reversible motors ORK1GN A ORK1A A ORK1GN C ORK1A C 2RJ4GB A 2RJ4A A 2RJ4GB C 2RK6GN A 2RK6A A 2RK6GN C 2RK6A C 3RJ10GB A 3RJ10GB C 3RKI5GN A 3RK15A A 3RK15GN C 3RK15A C 4RJ20GB A 4RJ20A A 4RJ20GB C 4RK25GN A 4RK25A A 4RK25GN C 4RK25A C 5RK40CN A 5RK40A A 5RK40GCN C 5RK40A C 5RK60GU AF 5RK60A AF 5RK60GU CF 5RK60A CF 5RK90GU AF 5RK90A AF 5RK
17. 90GU CF 5RK90A CF e Reaction synchronous motors 2SJ2GB A 2SK4GN A 2SK4A A 3SK10GN A 3SK1OA A 4SK15GN A 4SK15A A 5SK25GN A 5SK25A A 5SK40GN AF 5SK40A AF 5SK60GU AF 5SK60A AF 3 Installation Installation conditions Install the motor and capacitor in a location that meets the following conditions Using the motor and capacitor in a location that does not satisfy these conditions could damage it Indoors this product is designed and manufactured to be installed Not exposed to direct sunlight within another device Not exposed to dust Ambient temperature 10 C 14 F to 50 C 122 F avoid freezing Not exposed to water or oil Not exposed to explosive flammable or corrosive gases In a location with good heat ventilation Ambient humidity 85 max avoid condensation Not exposed to continuous vibration or excessive impact 3 1 Installing the motor Installation varies with the shape of the motor s output shaft 1 Round shaft motor sD Drill holes in the mounting plate and fasten the motor to the mounting plate with Motor i f DA B screws nuts and washers The mounting screws are not provided Be sure that Mounting Plate no gaps are left between the motor and the surface of the mounting plate eS A A Screws Mounting Screws Gis Dune in Tightening torque not provided motor name 9 0 1 0 N m 8 6 Ib in 2 2 0 N m 18 Ib in Note Do not insert the motor into the mounting hole at 3 2 5 N m 22
18. Orientalmotor AA HM 9090 5 A C 2 K A J A ZU CEBBIBOFNTICOUTRHML TPS CRS EAU J H H BA English version follows Japanese version lt BR gt 1 kk P 1 4 kk P 3 2 P 2 5 ee P 4 CED ATE o a y P 2 6 P 4 1 N AN ll
19. n is as viewed from the side of the motor s output shaft Single phase 100 V 200 V Capacitor CCWE gt 3 phase Z power source power source V Three phase 200 V 220 V RoO Black So Back s Gray Motor RoW Gray Motor TW White TW gt White Induction motor ccowge 2cw Clockwise A Flip the switch to CW for f Black clockwise rotation Reversible motor Single phase 100 V 200 V cw Yellow Motor Counterclockwise Flip the switch to CCW for counterclockwise rotation Reaction synchronous 6 Black 2 _ _ Dark gray ra motor Single phase 100 V 110 V 0 E oiga Motor Cou IB Capacitor Notes 1 Check that the temperature of the motor case does not exceed 90 C 194 F during operation Operating the motor in excess of 90 C 194 F will rapidly deteriorate the coil and ball bearings and shorten service life The temperature of the motor case can be measured by fixing a thermometer to the motor surface Alternatively thermotape or a thermocouple can be used to measure temperature 2 Bring induction motors to a complete stop before switching the direction of rotation If you try to switch the direction of rotation before the motor has stopped it may not change or may require time 3 Use the provided capacitor for single phase motors and always keep the capacitor connected after the motor is started 5 Time Rating Induction and reaction synchronous motors can be operated continuously con
20. name plate Use the screws specified below to install capacitor Screws not provided Mounting feet equipped Use screws of 4 mm in diameter to install the capacitor Dimensions in millimeters inches 5 4 5 4 3 177DIA 169DIA Notes 1 When installing the rectangular capacitor with the plastic foot tighten the screw to a torque of 1 N m 8 6 lb in or less to prevent damage to the mounting foot 2 Install capacitor at least 10 cm 3 94 inch away from the motor If it is located closer the life of the capacitor will be shortened 4 Connection and Operation Connect the motor according to the wiring diagram shown below Insulate all the wire connections such as the connection between the motor and the capacitor connection Capacitor caps are available as an option to insulate capacitor connection The capacitors for reaction synchronous motors have three terminals Connection method varies with power frequency Connect the capacitors as shown below Example The connection of capacitor CH4030A CW rotation 50 Hz 4 0 uF connection 60 Hz 3 0 uF connection To power source To power source Motor lead wire i N Motor lead wire 7 white Short circuit terminals 3 0 uF and White Connect only to terminal 3 0 pF Motor lead wire 1 0 pF lt M Motor lead wire Insulate unused terminals _ Light Gray s Light Gray aN E Wiring diagram The direction of rotatio
21. ngle phase motor is the provided capacitor connected as shown in the wiring diagram of page 3 ls it connected as shown in the wiring diagram Check the wiring diagram of page 3 again The rotation direction of the gearhead s output shaft differs depending on the gearhead s reduction ratio Refer to the gearhead s operating manual For a single phase motor is the provided capacitor connected as shown in the wiring diagram of page 3 Are you viewing the motor from the same direction as the diagram The direction of rotation is difined as clockwise or counterclockwise when viewed from the side of the motor output shaft Is the correct voltage being supplied to the motor Does the ambient temperature exceed the permissible range 50 C 122 F For a single phase motor is the provided capacitor connected as shown in the wiring diagram of page 3 For a reaction synchronous motor is the capacitor connected correctly for frequency Are motor and gearhead properly installed Refer to the gearhead s operating manual If the motor has a pinion shaft is the coupled gearhead the same pinion type as the motor shaft e Characteristics specifications and dimensions are subject to change without notice Orientalmotor is a trademark of Oriental Motor Co Ltd e Please contact your nearest Oriental Motor office for further information Copyright ORIENTAL MOTOR CO LTD 2008 ORIENTAL MOTOR U S A CORP Technical Support
22. tinuous rating Reversible motors can operate continuously for up to 30 minutes The 30 minute rating is indicated by 30 min on the nameplate 6 Troubleshooting When the motor is not functioning normally perform an inspection covering the points listed in the table below If the inspection shows that everything is normal but the motor and control unit stil are not functioning correctly contact the nearest Oriental Motor office Do not repair disassemble or remodel it yourself Problem The motor does not rotate or rotates at low speed The motor rotates intermittently The motor rotates in the opposite direction The motor becomes extraordinarily hot motor case temperature exceeds 90 C 194 F The motor makes a strange noise NO Things to check s the correct voltage being supplied to the motor Are lead wires properly and firmly connected Is the load too large If lead wires have been extended using a terminal block or crimp style terminals are the lead wires properly and firmly connected at all points For a single phase motor is the provided capacitor connected as shown in the wiring diagram of page 3 For a reaction synchronous motor is the capacitor connected correctly for frequency Are lead wires properly and firmly connected If lead wires have been extended using a terminal block or crimp style terminals are the lead wires properly and firmly connected at all points For a si
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