7 Troubleshooting
Contents
1. 801 NH CMUSN A35 zb aavos 951 131 73 42019 Fig 7 3 1 x Single head bridge automatic embroidery machine inior 2 00 Dv aavog X08 1O0H1NO2 peog 931 ILLU A x08 do OMIN HS eo NOLLONNS 3578 QvaauHL dol 1916 as 951 12018 Fig 7 3 22. Insert the power plug of the embroidery machine If power remains off when pressing the power switch take actions following the below direction Check the fuse location as in Fig 7 2 2 1 gt and replace the fuse with a new one Control Box Rear Side Fuse in Use AC250V 4A Fuse Quantity 2 Fig 7 2 2 1 Although the power switch is off there still exists the risk of being electrified Make sure that the power cord is plugged off before staring embroidery work SWE 7 2 3 10 Board X Y Driver Board Dip Switch Setting Fig 7 2 2 1 gt shows I O and XY Driver Board The position of the board can be checked 7 2 1 Control Box Front Side I O Board D XY Driver Board I O Board Dip SW Y Driver Board Dip SW Driver Board Rotary SW Driver Board Rotary SW 6 Y Driver Board Rotary SW 5 9 Y Driver Board Rotary SW 4 Y Driver Board Rotary SW 3 Driver Board Rotary SW 2 Y Driver Board Rotary SW 1 Fig 7 2 3 1 J D XY Driver Board Board 9 TO Board Dip Switch Setting OFF j om 80 M gt gt gt 4 X Driver Board Dip Switch Setting OFF 1 2 3 4 5 i 7 8 p y gt gt gt Function OFF ON CAN I D Setting O Reserved Reserved Re
3. Probl di Check the connection of the roblems in signaling occurred in 400 Error in the main shaft encoder A 5 5 encoder cable and turn off and the main shaft s encoder A then on the main switch m Check the encoder s cable Problems in signaling occurred in 401 Errorin the main shaft encoder Z connection and turn off and again the main shaft s encoder 7 the main switch 7 1 5 Consecutive Work No 501 Error in consecutive work setting As in X axis number X Y axis number gt 99 the limit of consecutive work was passed Correction Make sure that consecutive work should be set as X axis number X Y axis number lt 99 7 1 6 Floppy Diskette and Communications SWE No Error Name Error Description Correction 600 No diskette There is no diskette inside the Insert a diskette into the FDD FDD No sectors on the diskette A floppy diskette is not formatted Format a diskette or replace it with 601 SD or the format is different other diskette 602 No design data in the diskette There is no embroidery design Replace the diskette saved in a floppy diskette Remove the write protect tap When copying embroidery Disable the write protect tap 603 designs the diskette write protect tap is enabled 604 Diskette damaged A floppy diskette is damaged Format a diskette or replace it 605 Insufficient memory capacity There
4. is unoccupied space for Replace the diskette with a new copying in a floppy diskette one Diskette removed from FDD A floppy diskette is removed in Insert the diskette and start are 606 the middle of FDD operation work again 607 Bad sector error during floppy The floppy diskette s sector is Format the diskette or replace it reading bad 608 Bad sector error during floppy The floppy diskette s sector is Format the diskette or replace it writing bad Diskette error whose cause is Errors are developed whose Format the diskette or replace it 609 unknown cause is unknown while the with another one floppy diskette is in operation Diskette error Errors are developed whose Format the diskette or replace it 610 cause is unknown while the with another one floppy diskette is in operation 611 ZSK design error 612 BARUDAN design error 613 Bad sector error Operating program install error When the operating program is installed the operating program 614 file name does not match or does not exist 630 Error found in the read data The data read through the tape Enter data through the tape reader reader develops errors again 640 Network device error The network devices are not Check the status of the network connected devices USB error The USB driver is not ready Check whether the memory 650 system of the USB memory is 16 7 1 7 Memory No Error Name Error Description Correction 700 No emb
5. 7 Troubleshooting Error Messages and Handling 7 1 1 Main Shaft Motor and Others No 100 Error Name Main shaft motor stop position error Error Description When it is stopped the main shaft s angle is not 100 Correction Use the lever to set the main shaft s angle at 100 7 101 Main shaft motor driver error Main shaft motor driver develops an error Turn off and on the main switch 102 103 Main shaft motor overload error No trimming system recovery When a thread tangles the hook when the needle s control body is bad and when the thread becomes tangled during trimming the error occurs When the trimming sensor is not recovered upon trimming Check the hook of the front head and turn off and on the main switch Check and respond to the abnormality of the trimming system 104 Start switch error When the power is on the start button is pressed Check whether the start button contacts the connector 105 Stop switch error When the power is on the stop button is pressed Check whether the stop button contacts the connector 107 Valve error When the valve is opened 108 Air pressure error When the air pressure is below the standard Sequin 109 Pulley ratio error When the set pulley ratio is wrong Change the driver setting after checking the main shaft pulley ratio 110 7 1 2 X Y Motor related
6. Errors No 200 201 AC Line error Error Name X frame limit detection X frame limit detection When a problem occurs on the joint board Error Description The frame feed system reaches the X limit The frame feed system reaches the X limit Replace the joint board Correction Move the frame in the X direction Move the frame in the X direction 202 Y frame limit detection The frame feed system reaches the Y limit Move the frame in the Y direction 203 Y frame limit detection The frame feed system reaches the Y limit Move the frame in the Y direction 204 X axis driver error Problems occur in the X axis driver Turn off and on the main switch 205 Y axis driver error Problems occur in the Y axis driver Turn off and on the main switch 206 207 Wiper return error Trimmer return error Wiper solenoid does not return Trimmer motor does not return Repairs the wiper mechanism Repair the trimmer mechanism 7 1 3 Color Change No Error Name Error Description Correction Wh jue die b Manually turns the needle bar to 2 check the load of the needle bar 300 Needle bar stop position error the needle bar fails to reach the 2 and place the needle bar at the stop proper position m position 7 1 4 Encoder No Error Name Error Description Correction
7. roidery data found inthe The embroidery data does not Use a floppy diskette or a USB to memory exist in the memory save embroidery data Insufficient memory capacity The data desired to copy in the Delete unnecessary data 7 01 memory failed to be copied due to the lack of memory capacity 702 100 memory rooms are full The 100 memory rooms are all Delete unnecessary data saved with designs Error in design memory system Errors have occurred during Press Reset or turn off and on the 703 copying or deleting data between main switch memory devices Bad memory battery The battery is exhausted when Call the A S center at the nearest the power is off to your place and replace the 704 The status of saving the number battery of stitches and the x y position If this error frequently occurs information is unstable need to replace the CPU board 801 Sequin design error There is an error in the sequin Amend the design design 901 MCI communications error The CAN communications do not Check the cable and turn off and regularly occur on the power 902 MC2 communications error When the CAN communications Check the cable and turn off and do not regularly occur on the power Machine Setting 7 2 4 Control Box Front Fig 7 2 1 1 shows the front side look of the control box Fig 7 2 1 1 D Main Driver Rack Board XY Driver Rack 9 Power Rack 4 Main Switch 7 2 2 Fuse Install and Replace
8. served Function OFF ON Reserved Reserved Reserved m Reserved Reserved Motor Setting X motor Y motor SELFTEST MODE Unused Used MIC Choice 2 amp Y Driver Board Dip Switch Setting Y According to machine type select Dip Switch No 1 For the current machine type select 6 Rotary Switch 1 Default 0 Function OFF ON Reserved Reserved E E Reserved Reserved Reserved Motor setting X motor Y motor SELFTEST MODE Unused Used M C Choice Offset for X Driver D gain OFFSET D gain while dual gain is applied Rotary Switch 2 Default 0 Offset for X Driver I gain I gain while dual gain is applied Rotary Switch 3 Default 0 Offset for X Driver P gain P gain while dual gain is applied Rotary Switch 4 Default 0 Offset for Y Driver D gain D gain while dual gain is applied Rotary Switch 5 Default 0 Offset for Y Driver I gain I gain while dual gain is applied Rotary Switch 6 Default 0 Offset for Y Driver P gain P gain while dual gain is applied System Block Diagram x New Compact type Automatic Embroidery Machine A FZ 00 Ov LII 1018 10H1NOO2 1 24
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