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Operating Instructions

1. c o Acceptable Design The specified lubricant quantity refers to the expected life of a piston pump or a pump unit A service for the verification of the performance of Lubricus M is recommended Service interval is 65 000 cycles per pump unit 65 000 cycles correspond to 10 000 cm lubricant See service Readout of the device memory If a higher demand for lubricant at one lubricating point is required the outlets of different pump units can be combined externally 3 Please note unused outlets must remain open to avoid damage to the pump Examples 1 outlet supplying 1 lubrication point Allowed amount of lubricant for 1 lubrication point max 5 000 cm at 50 bar back pressure 2 outlets supplying 1 lubrication point Allowed amount of lubricant for 1 lubrication point max 10 000 cm at 50 bar back pressure 4 outlets supplying 1 lubrication point Allowed amount of lubricant for 1 lubrication point max 20 000 cm at 50 bar back pressure Operating Instructions LUB M 17 Gr uetzner GmbH LUBRICUS 5 3 ESC Exit the menu Confirm ESC with ENTER gt exit to main menu D o O r a 1 2 5 4 CLr delete error messages and delete filling cycles With Confirmation of CLr error messages will be deleted In FIL Modus the filling operation will be stopped with CLr Operating Instructions LUB M 18 Gruetzner LUBRICUS om 5 5 FIL
2. D D o O r om 7 6 2 Pulse signals pump unit 5 outlet 1 and outlet 2 Delivery rate per pulse signal 0 15cm indication 10s time between two signals gt 20 s start of delivery rate at outlet 1 or outlet Outlets will be served alternately HIGH 10s 10 s gt 20 s gt 20 s LOW Remark A new pulse signal can be started sooner if the feedback signal F 1 feedback on is analyzed Requirement After reaching normal pump running there is a clear High signal for at least 5s Operating Instructions LUB M 30 Gruetzner LUBRICUS om 7 7 pulse control acceptable Design The specified lubricant quantity refers to the expected life of a piston pump or a pump unit A service for the verification of the performance of Lubricus M is recommended Service interval is 65 000 cycles per pump unit 65 000 cycles correspond to 10 000 cm lubricant See service Readout of the device memory If a higher demand for lubricant at one lubricating point is required the outlets of different pump units can be combined externally P Pieasenotel Unused outlets must remain open to avoid damage to the pump Examples 1 outlet supplying 1 lubrication point Allowed amount of lubricant for 1 lubrication point max 5 000 cm at 50 bar back pressure 2 outlets supplying 1 lubrication point Allowed amount of lubricant for 1 lubrication point max 10 000 cm at 50 bar back pressure 4 outlets supplying 1 l
3. 12 LUBRICUS 4 3 Start control panel Apply operating voltage Softwareversion n01 n99 Operating mode Operating mode Time control Pulse Control 4 4 Default indication control panel time control gt SELECT Change settings touch the operating pad with the actuation magnet gt ENTER Confirmation of all changes touch the actuation pad actuation magnet gt If no interaction takes place for a period the device automatically returns to the previous display mode Basic menu in time mode On Operating mode time control run Run back pressure control preventive check on a lubrication point The measurement of the back pressure is done during the dispensing pumping process and the result will be shown on the display The displayed value is a first orientation over the pressure range Pro Other functions PIN code protected ESC Key to leave and return to the main menu Operating Instructions LUB M 13 _ Gr uetzner GmbH LUBRICUS 4 5 Quick Check back pressure control For test and sample purposes the installed lubrication pump can easily be used to dispense small amounts of lubricant For this purpose the available pressure between the lubrication point and pump is measured The value displayed is the back pressure in bar SELECT Change settings ENTER Confirmation of all changes If no interaction takes place for a period the device automatically returns to the pr
4. first start up venting the pump und filling of lubrication lines Attention Lubricus M lubrication pumps must be filled at initial operation Each pump unit must be filled separately The operation is completed when lubricant is visible at the outlet First start up D o O r 2 Prefill housing inlet with 50 ml of suitable lubricant same grease type as content of cartridge Attention Low level indicator in the inlet must not be damaged Then place grease cartridge and start FIL function gt Select FIL gt Confirm with ENTER gt Select pump body gt ENTER Delete with CLr Clear FIL means that the outlet of each pump unit is 15 times active Total time of FIL pump unit about 5 minutes This function can also be used to pre fill tubes 15 cycles with 0 15cm about 2 cm Delete with CLr Clear Select other pump units with Pro PIN FIL or timeout gt exit the menu Operating Instructions LUB M 19 _ gt Gr uetzner GmbH LUBRICUS 5 6 Change PIN factory setting PIN 000 Master PIN see Service In the menu point PIN you can change the PIN for the access of the PRO Menues Example Change PIN to 222 40 F 4 o The new PIN is saved 5 7 Change Feedback Pump function control Feedback Pump function control During the function of the pump about 7 s the output signal at PIN 4 is switching from High 20
5. gt Gruetzner LUBRICUS om Operating Instructions Lubricus Lubrication System LUB M 24 VDC Operating Instructions LUB M 4 Gruetzner LUBRICUS em Table of Contents Contents 2 1 General Information 4 1 1 Warning 4 1 2 Scope of supply 4 1 3 Overview the Lubricus M Lubrication System 4 1 4 Symbols and notes 5 1 5 Intended use 5 1 6 Liability and extent of guarantee 6 2 Safety Information 7 2 1 General safety information 7 2 2 Transport and storage 8 2 3 Installation 8 2 4 Maintenance 8 3 Lubricus M General information 9 3 1 Definition of terms 9 3 2 Display amp Actuation Pad 9 3 3 Identification pump units and outlets 10 3 4 Grease cartridge Lubricus M 10 4 Function Principle 11 4 1 Basic operation 11 4 2 Lubricus M operation menu overview 12 4 3 Start control panel 13 4 4 Default indication control panel time control 13 4 5 Quick Check back pressure control 14 5 Pro Program time controlled lubrication intervals 15 5 1 Enter PIN 15 5 2 Input pause time and amount of lubricant 16 5 3 ESC Exit the menu 18 5 4 CLr delete error messages 18 2 5 5 FIL first start up venting the pump 19 5 6 Change PIN 20 Q 5 7 Change Feedback Pump function control 20 5 8 Change operating mode Time control pulse control 21 6 Pro Program pulse controlled lubrication intervals 22 6 1 Default indication control panel pulse control 22 6 2 Enter PIN 23 Bo 6 3 CLr delete error mess
6. 30 VDC to Low 0 V By counting the signals of the pump function control there is a possibility to estimate the delivered quantity of lubricant and the remaining quantity in the lubricant reservoir delivery rate per cycle 0 15 cm Factory setting F 1 Feedback on Alternative F 0 Feedback off Operating Instructions LUB M 20 _ Gruetzner LUBRICUS me 5 8 Change operating mode Time control pulse control Factory setting Lubricus M works in the time modus Basic setting Time control Pu0 Time control on pulse control off ON appears on the control panel and activated pump units flashing in sequence indicated by a green LED o O r Alternative Pulse Control Pui Pulse control on time control off PUL appears on the control panel and installed pump units flashing in sequence indicated by a green LED Changing from time control to Pulse control gt Select Pu0 Function gt Confirm with ENTER gt Change Pu0 to Pul via SELECT ENTER Display is blinking 2 times Lubricus M ist changed to pulse control PUL is shown on the Display Example Pulse control 5 installed pump units Operating Instructions LUB M 21 LUBRICUS 6 pulse controlled lubrication intervals 6 1 Default indication control panel pulse control Basic menu in control mode PUL pulse control Pro Other function
7. U D D O O r om Prefill housing inlet with 50 ml of suitable lubricant same grease type as content of cartridge Attention Low level indicator in the inlet must not be damaged Then place grease cartridge and start FIL function gt Select FIL gt Confirm with ENTER gt Select pump body gt ENTER Delete with CLr Clear FIL means that the outlet of each pump unit is 15 times active Total time of FIL pump unit about 5 minutes This function can also be used to pre fill tubes 15 cycles with 0 15cm about 2 cm Delete with CLr Clear Select other pump units with Pro PIN FIL or timeout gt exit the menu Operating Instructions LUB M 24 Gr uetzner GmbH LUBRICUS 6 5 Change PIN factory setting PIN 000 Master PIN siehe Service In the menu point PIN you can change the PIN for the access of the PRO Menues Example Change PIN to 222 J D D O O tb a 2 The new PIN is saved 6 6 5 7 Change Feedback Pump function control Feedback Pump function control During the function of the pump about 7 s the output signal at PIN 4 is switching from High 20 30 VDC to Low 0 V By counting the signals of the pump function control there is a possibility to estimate the delivered quantity of lubricant and the remaining quantity in the lubricant reservoir delivery rate per cycle 0 15 cm Factory setting F 1 Feedback on Alt
8. 12 Pump will continue to run as per active program 12 Mounting Lubricus M 2 screws not supplied 10mm for example M10x80 or longer are required to install your Lubricus M Operating Instructions LUB M 40 Gruetzner LUBRICUS em 13 Technical data Lubricus M Lubrication volume Lubricant type Functional principle Dose volume per stroke Number of outlets Connection Operating pressure Operating voltage Operating temperature Dimensions max W x H x D Weight without lubricant Integrated controller Pressure monitoring Level monitoring Connector Protection class Progressive distributor control Material housing 1500cm grease cartridge grease up to NLGI 2 Piston pump 0 15 cm max 10 high pressure tube 6mm max 70 bar 1 000 psi 24 VDC 20 C up to 70 C Width x height x depth 160 x 255 x 165 mm without tube fitting approx 4000g Microelectronic Integrated electronic Integrated dry reed contact M12x1 4 pole IP 54 Suitable Aluminium 14 Disposal When changing lubricants the waste disposal instructions of the lubricant manufacturer must be observed Regional applicable laws and regulations are to be observed when disposing of the Lubricus Lubrication System eee ee See your applicable national regional disposal guidelines for more information Emptied cartridges contain lubrication residue Please dispose of together with other oleaginous waste Gr
9. Pulse signals pump unit 3 7 4 1 Pulse signals pump unit 3 outlet 1 or outlet 2 Delivery rate per pulse signal 0 15cm indication 6s start of delivery rate at outlet 1 or outlet 2 Outlets will be served alternately HIGH 6 s D nn D gt 20 s 8 3 LOW 7 4 2 Pulse signals pump unit 3 outlet 1 and outlet 2 Delivery rate per pulse signal 0 15cm indication 6s time between two signals gt 20 s start of delivery rate at outlet 1 or outlet 2 Outlets will be served alternately HIGH 6s 6s gt 20s gt 20s LOW 7 5 Pulse signals pump unit 4 7 5 1 Pulse signals pump unit 4 outlet 1 or outlet 2 Delivery rate per pulse signal 0 15cm indication 8s time between two signals gt 20 s start of delivery rate at outlet 1 or outlet 2 Outlets will be served alternately HIGH 8s gt 20 s LOW 7 5 2 Pulse signals pump unit 4 outlet 1 and outlet 2 Delivery rate per pulse signal 0 15cm indication 8s time between two signals gt 20 s start of delivery rate at outlet 1 or outlet 2 Outlets will be served alternately HIGH 8s 8s gt 20s gt 20s LOW Operating Instructions LUB M 29 Gruetzner LUBRICUS me 7 6 Pulse signals pump unit 5 7 6 1 Pulse signals pump unit 5 outlet 1 or outlet 2 Delivery rate per pulse signal 0 15cm indication 10s time between two signals gt 20 s start of delivery rate at outlet 1 or outlet 2 Outlets will be served alternately HIGH 10s gt 20s LOW
10. ages 23 D 6 4 FIL first start up venting the pump 24 2 6 5 Change PIN 25 6 6 Change Feedback Pump function control 25 6 7 Change operating mode Time control pulse control 26 6 8 ESC Exit the menu 26 7 Pulse signals to activate the outlets 27 7 1 Identification pump units and outlets 27 7 2 Pulse signals pump unit 1 28 7 3 Pulse signals pump unit 2 28 7 4 Pulse signals pump unit 3 29 7 5 Pulse signals pump unit 4 29 7 6 Pulse signals pump unit 5 30 7 7 pulse control acceptable Design 31 Operating Instructions LUB M 2 LUBRICUS 8 Communication interface M12x1 connector Lubricus M 9 Errors Messages 9 1 Error message E1 Level indicator 9 2 Error message E2 Red locking pin is missing 9 3 Error message E3 Pump unit works too slowly 9 4 Error message E4 Internal electrical fault 9 5 Error message E7 Back pressure too high over current 10 Master PIN 11 Service Lubricus M 11 1 Readout of the device memory 11 2 replacement of grease cartridge 12 Mounting Lubricus M 13 Technical data 14 Disposal Operating Instructions LUB M Gr uetzner GmbH 4 32 33 33 33 34 34 35 35 36 36 37 40 41 41 LUBRICUS 1 General information Thank you very much for choosing the Lubricus M Lubrication System Please ensure you familiarise yourself with the safety instructions before using the pump and accessories supplied This manual contains important safety information The Lubricus Lubr
11. asurement of the back pressure is done during the pumping process and the result will be shown on the display The displayed value is a first orientation over the pressure range 3 2 Actuation Pad UOU Pump unit P1 P5 display green LED 12 MAX Error messages ALARM display red LED 4 Operating Instructions LUB M 9 LUBRICUS 3 3 Identification pump units and outlets 3 4 Grease cartridge The lubricant reservoir 1500 cm is in a disposable grease cartridge gt m Gr uetzner GmbH Each active pump body P1 P2 P3 P4 P5 is indicated by a green LED on the control panel Each active outlet is displayed during a function with a number 1 or 2 on the control panel Operating Instructions LUB M 10 LUBRICUS 4 Function Principle After starting the integrated pump transports the lubricant to the outlets according to the settings that have been made The integrated electronics control and monitor the amount of lubricant and the time intervals between lubrications The Lubricus M Type uses a four pin socket to connect a M12X1 plug allowing communication with the machine controller An external 24 VDC power supply is used to switch ON and OFF voltage 24 VDC 5 10 supplied to PIN 1 When voltage is supplied the lubrication pump is in operating condition If there are no errors Pump OK the input voltage will be transferred to the output signal PIN 4 indicating all is OK Onc
12. cident prevention Nevertheless operation can lead to dangers for the user third parties or other technical facilities Therefore the Lubricus Lubrication System may only be used for its intended purpose in technically fault free condition This may only be carried out under compliance with the safety regulations and the Operating Instructions Therefore please regularly check the Lubricus Lubrication System and its attachments for possible damage or leaks 2 2 Transport and storage Use suitable ifting gear for transport Do not throw or expose the Lubricus Lubrication System to heavy buffeting Store the Lubricus Lubrication System in a cool and dry place to avoid corrosion of the system s individual parts 2 3 Installati Comply with valid safety and accident prevention instructions when transporting Wear suitable protection clothing if necessary on The following conditions have to be satisfied during the installation of this Lubricus Lubrication System so that it can be assembled to a complete machine without affecting the health and safety of humans To prevent the formation of condensation the housing of the Lubricus Lubrication System should not be exposed to direct sunlight or radiant heat The Lubricus Lubrication System must be protected against damp and wet We strongly recommend that the lubrication system be enclosed in a housing Lubricus Lubrication Systems should never be exposed to outside weather conditio
13. e the voltage supply to PIN 1 is stopped switched OFF the pump rests and saves the current operating conditions in memory When the pump is turned back on the saved operating conditions will be continued PIN 4 relays the operating condition 4 1 Basic operation All changes to the settings are made with the actuation magnet ventilation lock Open the ventilation lock turn clockwise to OPEN and remove it from the cover The tip of the ventilation lock is your programming key If there are no desired changes to the settings please set the actuation magnet back at its place and close the ventilation lock turn counter clockwise to CLOSE Programming Lubricus M SELECT Change settings touch the operating pad with the actuation magnet ENTER Confirmation of all changes touch the actuation pad actuation magnet The display flashes 2 times for confirmation TIMEOUT If no interaction takes place for a period the device automatically returns to the previous display mode Operating Instructions LUB M 11 LUBRICUS 4 2 Lubricus M operation menu overview Two modes are possible time control and pulse control 24 VDC version run timecontrol Select pump Pro Pause time cycle unit P1 P5 CLr rik Feedback PUL pulse control v O a Feedback m o O Operating Instructions LUB M ESC Select pump unit P1 P5 Select pump unit P1 P5 ESC
14. e too high over current output signal PIN 4 Low 0 V Display ALARM red LED is flashing Display Number of pump unit E7 2E7 Cause Back pressure was measured 3 x too high The lubrication point could be clogged the tube length could be too long or the grease is too stiff or has hardened Pumping is stopped Remedy Delete error in the program Pro with Clr Pump will continue to run After another error message E4 send the pump for repair 10 Master PIN 485 The Master PIN 4 8 5 can be entered to access the Pro program Me FJ 5 e 85 Jo Eg Operating Instructions LUB M 35 Gruetzner LUBRICUS ome 11 Service Lubricus M Lubricus M ist is designed for minimum quantity lubrication A service for the verification of the performance of Lubricus M recommended Service interval is 65 000 cycles per pump unit 65 000 cycles correspond to 10 000 cm lubricant 11 1 Readout of the device memory The number of cycles can be determined by reading the device memory Touch for 5s the operating pad ENTER with the programming key Then remove the programming key The display shows in sequence the number of cycles for every installed pump unit The cycles are counted to 65 535 P1 17 853 cycles Thereafter an overflow occurs Number 1 appears in the display The cycles are counted again starting with number 1 65 535 must be added to the displayed number A service of the pump unit is strongly reco
15. ed above shall be deemed as not in conformity with the intended use Operating Instructions LUB M 5 Gruetzner LUBRICUS mm 1 6 Liability and extent of guarantee Proper functioning of the Lubricus Lubrication System can only be achieved through use of recommended lubricants from the original Lubricus range of accessories and by observation of all installation operation and maintenance instructions Gruetzner GmbH excludes all liability if these instructions are not observed Gruetzner GmbH grants guarantees concerning operating safety reliability and performance only under the following conditions assembly installation maintenance and repairs are carried out by qualified staff only hazardous hot or cold machine parts must be shielded to prevent skin contact the Lubricus Lubrication System must be used according to the Technical Data and instructions the limit values stated in the Technical Data are under no circumstances to be exceeded retrofitting and repair work on the Lubricus Lubrication System may only be carried out by the manufacturer the lubrication system must be protected against damp and wet If a lubricant that has not yet been tested for compatibility with the Lubricus Lubrication System be supplied or requested for use in the Lubricus Lubrication System by the purchaser customer the purchaser customer undertakes the risk and responsibility This product is subject to strict production controls and fulfils our com
16. ernative F 0 Feedback off Operating Instructions LUB M 25 gt Gruetzner LUBRICUS om 6 7 Change operating mode Time control pulse control Factory setting Lubricus M works in the time modus Basic setting Time control Pu0 Time control on pulse control off ON appears on the control panel and activated pump units flashing in sequence indicated by a green LED Alternative Pulse Control Pui Pulse control on time control off PUL appears on the control panel and installed pump units flashing in sequence indicated by a green LED Changing from pulse control to time control gt Select Pu1 Function gt Confirm with ENTER gt Change Pu1 to Pu0 via SELECT gt ENTER Display is blinking 2 times Lubricus M ist changed to time control ON is shown on the Display Example time control 5 installed pump units 6 8 ESC Exit the menu Confirm ESC with ENTER gt exit to main menu SELECT Change settings ENTER Confirmation of all changes the device automatically returns to the previous display mode SELECT Operating Instructions LUB M 26 If no interaction takes place for a period J D D O O tb a 2 lt gt Gr uetzner GmbH LUBRICUS 7 Pulse signals to activate the outlets Indication in seconds accuracy 0 2 s time between two signals gt 20 s Remark During receiving a co
17. evious display mode gt Selection of pump body by SELECT gt Display shows selected pump body green LED gt Confirmation by ENTER gt Result is shown on display multiple repetitions possible by ENTER Remark outlets of one pump unit are dispensing lubricant alternately Select other pump unit or timeout leave the menu Operating Instructions LUB M 14 Gruetzner LUBRICUS em 5 Pro Program time controlled lubrication intervals The pro program of the time mode contains the following editable options Enter PIN Change operating mode time pulse Input delivery rates and pasue times ESC exit the menu Change feedback b Change PIN CLr delete error messages FIL Deaerate the pump 5 1 Enter PIN Access to Pro Program is protected PIN Selection of other menu items with PIN entry possible gt SELECT Change settings gt ENTER Confirmation of all changes 3 4p r om o If no interaction takes place for a period the device automatically returns to the previous display mode The settings are performed with ENTER and SELECT The factory setting is 000 Master PIN siehe Service After entering the the PIN the lubrication intervals can be programmed Operating Instructions LUB M 15 Gr uetzner GmbH LUBRICUS 5 2 Input pause time and amount of lubricant The followin
18. g settings can be made for each pump body H TIME pause time time between the lubrication intervals in hours 1 to 240 h are possible Attention If H TIME 0 it is not possible to input cycles D o O r 2 C CYCLE number of cycles amount of lubricant per interval 1 to 30 possible 1 cycle 0 15 cm Pump units can be turned off by setting C CYCLE 0 Factory setting for every pump unit H TIME 4h C CYCLE 1 step by step approach gt SELECT Change settings ENTER Confirmation of all changes If no interaction takes place for a period the device automatically returns to the previous display mode Select pump body P1 P5 via SELECT indicated by a green LED on the control panel gt Confirmation with ENTER Input pause time H TIME via SELECT max 240 h possible gt Confirmation with ENTER Input number of cycles C Cycle via SELECT max 30 possible gt Confirmation with ENTER Operating Instructions LUB M 16 Gruetzner LUBRICUS om Lubricus M is designed for minimum quantity lubrication The microprocessor calculates from the inputs of pause time and number of cycles a comparison value If this value is too high a reduction in the lifetime of Lubricus M is accepted consciously Warning The ALARM LED flashes on the control panel and the display shows InF for information for 10s During this 10s the operation of Lubricus M is blocked 4 gt
19. hey must be trained and instructed The end user must ensure that staff have completely understood the contents of the Operating Instructions 2 1 2 A of non compliance with the safety instructions A Non compliance with the safety information can be dangerous for people environment and machines Non compliance with the safety information can mean the loss of any or all damage claims In certain cases non compliance can for example lead to the following hazards e malfunction of important system functions e malfunction of prescribed methods of maintenance and servicing e danger to people due to electrical mechanical and chemical effects e danger to the environment due to leakage of dangerous substances 2 1 3 Safety information for end user operating staff e Moving rotating hot or cold machine parts are to be securely shielded on site to prevent accidental contact The shielding on moving or rotating parts is not to be removed Leakages of dangerous materials are to be removed in such a way as not to endanger people or the environment Legal regulations are to be complied with Electrical hazards are to be eliminated 2 1 4 Safety information for maintenance inspection and assembly work p All maintenance inspection and installation work may only be carried out by trained specialists who have been informed appropriately by carefully studying the Operating Instructions All work must only be carried out when the mac
20. hine is witched off and while wearing appropriate protective clothing Always comply with the procedures for switching off as described in the Operating Instructions All safety and protective equipment must be replaced immediately after completing work Environmentally hazardous substances must be disposed of in accordance with local regulations Secure the system during maintenance and repair work against intentional or unintentional operation Dispose of lubricants in accordance with the safety data sheets of the lubricant manufacturer 2 1 5 Unauthorised modification and manufacture of spare parts A Modification and alteration of the system is not permitted Original spare parts and accessories authorised by the manufacturer are for safety purposes Using other parts can result in loss of liability for claims resulting out of this Grutzner GmbH does not guarantee and is not liable for components retrofitted by the end user 2 1 6 Prohibited methods of operation Operational security of the Lubricus Lubrication System is only guaranteed if it is operated in accordance with the Operating Instructions The limit values listed in the Technical Data are under no circumstances to be exceeded Operating Instructions LUB M 7 Gruetzner LUBRICUS em 2 1 7 General hazard warning All components of the system are designed in accordance with the prevailing regulations of the construction of technical machines regarding operational safety and ac
21. ial safety instructions on other pages This symbol warns of electrical voltage This general danger symbol denotes safety instructions the disregarding of which could lead to bodily harm This heading is used if incorrect compliance or non compliance with the Operating Instructions or specified work procedures etc may result in damage of the system Please note This term will be used to draw your attention to special information Instructions attached directly to the machine must be strictly followed and kept in clearly legible condition 1 5 Intended Use The Lubricus Lubrication System is only approved for industrial use The Lubricus Lubrication System may only be used in accordance with the Technical Data see chapter Technical Data Unauthorised structural changes to the Lubricus Lubrication System are not permitted We do not assume liability for damages to persons or machines resulting from such Additional instructions for use in conformity with the intended use e pay attention to all information in the Operating Instructions e carry out all maintenance work e use only Gruetzner GmbH lubrication tubes and connectors e follow all appropriate regulations for work safety and accident prevention during the entire lifespan of the Lubricus Lubrication System e only qualified and authorized personnel should carry out work of any kind on the Lubricus Lubrication System Other uses or uses beyond those describ
22. ication System is a very compact lubrication pump for oil and grease up to NLGI class 2 The Lubricus type LUB M is made for a 24 VDC power supply and requires a mains connection The lubricant reservoir 1500 cm is in a rigid disposable cartridge Supply pressure is lt 70 bar Depending on the model the Lubricus Lubrication System has 2 4 6 8 or 10 outlets 1 1 Warning The Lubricus Lubrication System is designed for use in normal industrial environments but not for use in or on motor vehicles Use only original Lubricus spare parts and accessories cartridges fittings connectors tubes and battery packs 1 2 Scope of supply The scope of supply may vary from country to country Standard supply includes e the Lubricus M Lubrication System e tube connector attached to the outlet s for medium pressure PA tube 6 x 4 6mm outer and 4mm inner diameter e Operating Instructions 1 3 Overview the Lubricus M Lubrication System Installing the Lubricus Lubrication System is simple These instructions should help you to install your pump swiftly and easily and to quickly learn the basics Actuation magnet Housing covering Actuation pad Outlets Communication interface Output M12x1 Please note _ Unused outlets should not be closed Operating Instructions LUB M 4 Gruetzner LUBRICUS e 1 4 Symbols amp Notes Please pay attention not only to these safety instructions but also to the spec
23. mmended in order to ensure the performance of Lubricus M P1 65 535 17 853 83 388 Zyklen The only other service required is the change of grease cartridge Operating Instructions LUB M 36 LUBRICUS 11 2 Service Lubricus M replacement of grease cartridge 1 Observe the safety instructions 2 Remove red locking pin bottom of the housing 3 Remove transparent cover Attention The internal components of the transparent cover are spring loaded Operating Instructions LUB M Gr uetzner GmbH gt m 37 LUBRICUS 4 Remove the green actuation magnet and lock press plate with red locking pin Attention The internal components of the transparent cover are spring loaded 5 Remove grease cartridge Operating Instructions LUB M Gr uetzner GmbH _ 38 Gruetzner LUBRICUS mr 6 Remove protection from the new cartridge 7 Place the cartridge on the inlet install the prepared transparent cover 8 Complete the installation of the housing by tightening the screws to a torque of 5 Nm remove the locking pin reinstall actuation magnet nme O v Operating Instructions LUB M 39 LUBRICUS 9 Reinstall locking pin Attention Pump will not function until the locking pin is installed A Attention Pump will not function until locking pin is installed 10 The error message is cleared automatically 11 Fill if required see section FIL
24. ns If using outdoors ensure the system has suitable protection e g housing and never use this product in or under water 2 3 1 Electrical connection 2 4 Maintenance Only a qualified electrician should connect the power supply Connection of electrical components is to be carried out professionally Compare the voltage details with the existing power supply voltage Disconnect the system from the mains before starting with maintenance or repair work Maintenance and repair work may only be done with the system completely switched off Check the surface temperature of the Lubricus Lubrication System to avoid burns Always wear heat resistance gloves Ensure the system cannot be restarted during maintenance and repair work Operating Instructions LUB M 8 lt _ Gr uetzner GmbH LUBRICUS 3 Lubricus M General Information Lubricus M imi iin al L 3 1 Definition of terms Lubricus M is designed for applications with minimal amounts of lubricant o Depending on the configuration Lubricus M is available with up to 5 pump units P1 P2 P3 P4 P5 each with 2 outlets o 1 pump unit is the housing for 2 piston pumps 1 pump unit is dispensing equal quantities from both outlets o Minimum quantity lubrication means the controlled and efficient supply of a lubrication point with selected high performance lubricants o Run back pressure control preventive check on a lubrication point The me
25. or message E1 Level indicator output signal PIN 4 Low 0 V Display ALARM LED Display E1 Cause Lubricant cartridge is empty or missing Pumping is stopped Remedy Replace lubricant cartridge 9 2 Error message E2 Red locking pin is missing output signal PIN 4 Low 0 V Display ALARM LED Display E2 Cause Red locking pin is missing Pumping of all pump bodies is stopped Remedy Put in the locking pin at the bottom of the housing The error message is cleared automatically Pump will continue to run as per active program Operating Instructions LUB M 33 Gr uetzner GmbH LUBRICUS 9 3 Error message E3 Pump unit works too slowly output signal PIN 4 Low 0 V Display ALARM red LED is flashing Display Number of pump unit E3 2E3 Cause Low voltage pump unit does not work in specified time Pumping is stopped Remedy Eliminate cause delete error in the program Pro with Clr Pump will continue to run Example error message E3 time control 5 activated pump units Display ALARM red LED is flashing Display Number of pump unit E4 2E4 Cause Internal electrical fault Pumping is stopped Remedy Delete error in the program Pro with Clr Pump will continue to run After another error message E4 send the pump for repair Example error message E4 time control 5 activated pump units Operating Instructions LUB M 34 Gr uetzner GmbH LUBRICUS 9 5 Error message E7 Back pressur
26. pany s factory specifications However guarantee of testing of each individual case cannot be given due to the numerous factors involved We therefore strongly recommend that test runs be carried out All liability is excluded The Lubricus Lubrication System lubricant cartridge has been constructed and produced for one time use only Multiple use of the lubricant cartridge is not envisaged After being used once the lubricant cartridge is to be completely replaced refilling is not permitted Noncompliance will lead to nullification of the guarantee For guarantee conditions see the sales and delivery conditions of Gruetzner GmbH Operating Instructions LUB M 6 Gruetzner LUBRICUS e 2 Safety Information Basic information which must be followed during assembly operation and maintenance is listed as follows These Operating Instructions must be read by all installation and operation staff before assembly and operation and must be permanently available on site All personnel involved in installation maintenance and operation of the system are to read these instructions carefully before beginning assembly and operation 2 1 General safety information 2 1 1 acon and training of personnel P All operation maintenance service and installation personnel must be appropriately qualified for this work Responsibility and supervision of the personnel must be clearly defined by the end user If staff do not have the necessary knowledge t
27. rrect pulse signal at PIN 2 the display PUL flashes for confirmation The green LED s indicating the pump units are not now active J D D O O r om 7 1 Identification pump units and outlets Operating Instructions LUB M 27 4 Gruetzner LUBRICUS ome 7 2 Pulse signals pump unit 1 7 2 1 Pulse signals pump unit 1 outlet 1 or outlet 2 Delivery rate per pulse signal 0 15cm indication 2s start of delivery rate at outlet 1 or outlet 2 Outlets will be served alternately HIGH 2s gt 20s U a D o O r om Qo LOW 7 2 2 Pulse signals pump unit 1 outlet 1 or outlet 2 Delivery rate per pulse signal 0 15cm indication 2s time between two signals gt 20 s start of delivery rate at outlet 1 or outlet 2 outlets will be served alternately HIGH 2s 2s gt 20 s gt 20 s LOW 7 3 Pulse signals pump unit 2 7 3 1 Pulse signals pump unit 2 outlet 1 or outlet 2 Delivery rate per pulse signal 0 15cm indication 4s start of delivery rate at outlet 1 or outlet 2 Outlets will be served alternately HIGH 4s gt 20s LOW 7 3 2 Pulse signals pump unit 2 outlet 1 and outlet 2 Delivery rate per pulse signal 0 15cm indication 4s time between two signals gt 20 s start of delivery rate at outlet 1 or outlet 2 Outlets will be served alternately HIGH 4s 4s gt 20 s gt 20 s LOW Operating Instructions LUB M 28 Gruetzner LUBRICUS me 7 4
28. s PIN code protected ESC exit and return to the main menu The pro program of the pulse mode contains the following editable options Enter PIN 7 CLr delete error ESC exit the menu messages Change operating mode time pulse FIL Deaerate the pump Change Feedback Change PIN lt gt Operating Instructions LUB M J D D O O r l J 22 lt _ 4 Gr uetzner GmbH LUBRICUS 6 2 Enter PIN Access to Pro Program is protected PIN Selection of other menu items with PIN entry possible SELECT Change settings ENTER Confirmation of all changes If no interaction takes place for a period the device automatically returns to the previous display mode 01 U09 asind The settings are performed with ENTER and SELECT The factory setting is 000 Master PIN siehe Service Me Pre 2 o gt EO 200 e my 6 3 CLr delete error messages and delete filling cycles With Confirmation of CLr error messages will be deleted In FlL Modus the filling operation will be stopped with CLr Operating Instructions LUB M 23 Gruetzner LUBRICUS me 6 4 FIL first start up venting the pump und filling of lubrication lines Attention Lubricus M lubrication pumps must be filled at initial operation Each pump unit must be filled separately The operation is completed when lubricant is visible at the outlet First start up
29. ubrication point Allowed amount of lubricant for 1 lubrication point max 20 000 cm at 50 bar back pressure Operating Instructions LUB M 31 Gruetzner LUBRICUS om 8 Communication interface M12x1 connector Lubricus M Connector PIN assignment M 12 x 1 PIN 1 Input voltage 24 VDC 5 to 10 stabilized operating voltage 24 VDC color brown Input pulse signal to activate pump unit color white Ground GND color blue Output Signal color black Details all data refer to 24 VDC Peak current Imax during pump operation approx 350 mA typically lt 200 mA Standby current standby mode lt 50 mA typically 20 mA The outlet signal PIN4 can be charged with max 100mA The peak current increases by the sampled output current for example 350 mA 100 mA 450 mA Output signal PIN 4 High 24VDC OK LOW 0 V Error Warning The exit is not short circuit proof A time delay fuse 1A is normally required Operating Instructions LUB M 32 Gruetzner LUBRICUS ome 9 Errors Messages Malfunctions will be recognized by the Lubricus electronics and shown on the display General Display on the control panel LED Mode time control Details appear on the control panel and activated pump units flashing in sequence indicated by a green LED Mode pulse control Details appear on the control panel and installed pump units flashing in sequence indicated by a green LED 9 1 Err
30. utzner GmbH Kohlenhofstrasse 60 D 90443 Nurnberg www lubricus com Tel 49 911 277 399 0 Fax 49 911 277 399 99 Operating Instructions LUB M 41

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