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Vision Sensor FQ User's Manual

1. 14 TT o Specifications and Dimensions FQ User s Manual Item Single function models Standard models Indications Judgement results indicator color orange ERROR indicator color red and BUSY indicator color green Ratings Power supply voltage 20 4 to 26 4 VDC including ripple Insulation resistance Between all lead wires and case 0 5 MQ at 250 V Current consumption 2 4 A max Environmental immunity Materials Weight Accessories Ambient tempera Operating 0 to 50 C ture range Storage 25 to 65 C with no icing or condensation Ambient humidity Operating and storage 35 to 85 with no condensation range Ambient atmosphere No corrosive gas Vibration resistance 10 to 150 Hz single amplitude 0 35 mm X Y Z directions destruction 8 min each 10 times Shock resistance 150 m s 3 times each in 6 direction up down right left forward and backward destruction Degree of protection IEC 60529 IP67 Except when Polarizing Filter Attachment is mounted Sensor PBT PC SUS Mounting Bracket PBT Polarizing Filter Attachment PBT PC Ethernet connector Oil resistance vinyl compound I O connector Lead free heat resistant PVC Depends on field of view and installation distance Refer to Table 1 Mounting Bracket FQ XL 1 Polarizing Filter Attachment FQ XF1 1 Instruction Manual Quick Startup Guide Member Registration
2. 5 4 Checking a List of All Inspection Item Results 5 5 Saving Data to the Sensor 1 lee eeeeee eicere nere nennen nnn nana sbumes Huines pue Buse G 5 1 Performing Test Measurements After completing the settings in the Image Inspect and In Out Tab Pages move to the Test Tab Page The displayed image is measured automatically This is called a test measurement A test measurement is used to verify that the settings that have been made will produce stable results and if necessary to fine tune the settings An overall judgement of all inspection items can be performed Test measurements can be performed for through images default or saved images Performing Test Measurements with Samples p Test Continuous test 1 Press Graphics Details 2 Input an image of a previously prepared object mmm Check the judgement results 100ms 0 8 3 When you finish checking the results press Back Tr The same five types of displays are available for the Continuous test on the Test Tab Page i e Graphic Graph ics Details All results region Trend monitor and Histogram Press the Back Button to access the menu to change the display I Changing the Run Mode display p 84 Performing Test Measurements with Saved Images Re measuring This Sensor can save measured images in the Sensor s built in memory or on an SD card Test measurements c
3. Power Supply Specifications Use a power supply that meets the following specifications The power supply is sold separately Item Description Power supply voltage 24 VDC 21 6 to 26 4 V Output current 2 5 A min Recommended Power Supply S8VS 06024L 24 VDC 2 5 A External power supply terminal screws M4 tightening torque 1 2 N m Recommended power line wire size AWG16 to AWG22 length of 5 m max e Supply power from a DC power supply for which measures have been applied to prevent high voltages e g a safety extra low voltage circuit If UL certification is required for the overall system use a UL Class Il DC power supply e When using the FQ D31 do not connect a switching regulator and AC Adapter FQ ACL at the same time Wiring FQ User s Manual Charging the Battery This section describes how to charge and install the FQ D31 Battery and provides applicable precautions Charge the Battery while it is attached to the Touch Finder Use the AC adapter to charge the battery Mounting the Battery in the Touch Finder 1 Remove the screw from the battery cover on the top of the Touch Finder slide the cover in the direction of the arrow N and open the battery cover 2 Face the rounded side of the battery toward the back of the Touch Finder and insert the battery Important Do not insert the battery in the wrong orientation 3 Close the battery cover slide the battery cover in
4. 1 The cable length is given in the following table Model L FQ WD010 10m FQ WD020 20m e FQ Ethernet Cable FQ WNOO2 WNO 10 WNO20 Unit mm 19 9 FQ WNO02 FQ WN010 FQ WNO020 e AC Adapter FQ ACL Unit mm 1 800 to 2 000 78 1 500 gt O O D o O D 09 e am fn 155 FQ User s Manual Specifications and Dimensions 10 3 Updating the Software The most recent version of the software and PC Tool can be downloaded from the following website for OMRON members Refer to the Member Registration Sheet that is enclosed with the Sensor http www omron cxone com vision sys After you download the software use the following procedure to update e Updating from the PC Tool J Store the update file you obtained in the following directory My Documents OMRON FQ SDCard UPDATE SENSOR 2 To update the software in the Sensor press Setup Mode Sensor settings Update e Updating from the Touch Finder J Place the update file that you obtained directly in the root folder of the SD card 2 Insert an SD card into the Touch Finder 3 To update the software in the Sensor press um Setup Mode Sensor settings Update 4 To update the software in the Touch Finder press Setup Mode TF settings Update The software will be updated automatically Important Do not turn OFF the power supply un
5. eller 110 7 9 Functions Related to the System LLL 111 8 Communications with External Devices 8 1 Operation with Default Configuration LL 114 8 2 Setting the Measurement Trigger elle 115 9 3 Seting the Outpuls 4 4 E ERR RCEE C e EGO Y eden eae eee 119 8 4 Controlling the Sensor from an External Device 125 9 Troubleshooting 9 1 Emor Table oso riae ee exe R OR eaten wee kde Rin 132 9 2 Basic Troubleshooting 0c cee ees 134 FQ User s Manual 10 Appendices 10 1 Menu Tables 29 kk 9 antanan irrar seam twee os 136 10 2 Specifications and Dimensions sess 146 10 3 Updating the Software lelleeleeees 156 10 4 LED Salety iro rixa a Ss xA ae CR Ec cw s 157 10 5 Requirements from Regulations and Standards 158 INGOX si acs tier bee ee OSS EEERUENEERSMPERPRISCKR PI EC eese PEE 162 Version Upgrade Information 00 0 cee ee 167 REVISION HISIOTV eb oes ELO ca EE aed ne eek 168 FQ User s Manual 11 FQ User s Manual Introduction 1 1 FQ series Vision Sensors 00 ccc es 14 1 2 Measurement Process esee nnn 15 1 3 Startup Display and Display Elements 16 1 4 Basic Operational Flow lleerreennr 18 FQ series Vision Sensors are real color Vision Se
6. AMNEM OFF Start scene change End scene change 1 In Expanded Mode specify scene numbers 0 to 15 using the INO to IN3 signals Processing in progress default The signals shown at the left are used Refer to the following information for signal wiring LT 2 4 Wiring p 28 Specify the scene number with the INO to IN4 signals Standard Mode Turn ON the IN5 signal while the BUSY signal is ON to change the scene to the specified scene The BUSY signal turns ON while the scene is being switched Controlling the Sensor from an External Device 125 s d EUJ89 X3 YIM suomneoiunuuoo5 9 126 Settings p gt In Out VO setting Input Input mode The scene numbers that can be used depend on the input mode Standard mode default Scene O to 31 Expanded mode Scene 0 to 15 Sample Ladder Program This sample program is used to change the scene when the input mode is set to Expanded Mode The scene changes to scene 1 when W0 00 turns ON W0 00 t Scene change bit WO 00 Scene change bit T0000 OUT1 BUSY IN5 T0001 BUSY l O Signal Allocations When the scene change bit W0 00 turns ON 41100 the scene number is input to INO to IN3 and IN4 is turned ON TMHH 0000 If the BUSY signal is OFF 5 ms after the scene number is input the trigger to change the scene IN5 is turned ON SET RSET WO0 00 TMHH 0001 The trigger to change the s
7. Returning to Setup Mode Press oda and press Sensor settings e Signal Status When Moving to Run Mode When moving to Run Mode the signal will change as shown below and data can be input from and output to an external device Display Setup Mode XK Run Mode The BUSY signal that was ON always ON will turn OFF BUSY signal OFF FQ User s Manual Starting Operation 83 uone1edo 9 84 6 2 Configuring the Run Mode Display There are six types of displays that can be used as shown below Select the display as desired Checking the Judgement Results of Inspection Items Checking the Overall Judgement Result History Graphics Graphics Details Statistical data Run 100 ms Run FQ Run FQ 100ms 0 SceneO 100 ms 0 SceneQ 1 oon PM com bP Judge Count 105 conre NG 37 FQ Series d Series NG rate 3 2386 eri A um m KE The image and region currently being In addition to Graphics display indi The currently measured image and history of measured will appear vidual judgement results and measure the overall judgement results measurement ment values of selected inspection count NG count and NG rate will appear items will appear Checking the Judgements of All Inspection Items in a List Displaying Measurement Result Histories All results region Trend monitor Histogram Standard Models Only Run 100ms Run Run 100ms ENDE G i 10 The judgement results of all inspection The sta
8. Logging Measurement Data and Image Data FQ User s Manual Checking Recent Measurement Trends Recent Results Logging The most recent measurement results can be logged inside the Sensor Even if data is not logged in external memory such as an SD card trends in measurement results can be easily checked on the Touch Finder However if the power supply is turned OFF or the scene is changed this data will be lost Trend monitor Run FQ 138ms Recent measurement results Inspection data Most recent 1 000 values Image data Most recent 20 images Statistical Data Sensor E ap I Statistical data Count 105 NG 37 NG rate 3 238 w S i EEE p 84 FQ User s Manual Logging Measurement Data and Image Data 101 suonoun JUSIUSAUOD L 102 Setting the Data To Be Logged Use the following procedure to set the statistical data image data and measurement data that will be logged p gt In Out Log setting 1 Press the data for which to change the logging pa mrmEETEmTIET rameters 2 Change the logging parameter and then press Back Data logging None Delete log Dueh G eC CLLLDDDDDDDDDLLDLDLLDDDLLOLAuULLLLL LL LLLLLOCAV I Item Description Statistical Data Statistical data such as the number of measurements the number of NG overall judgements and the NG rate since the power supply was turned ON will be logged e ON Statistical data will be displayed defau
9. Set color on the right of the display 2 Drag around the color for which you want to measure the area Color pick from the image Areas with that color will be automatically detected Continuous measurements will be performed for the im B8 ages that are displayed Only the extracted color will appear on the display Press OK Press TEACH Press Back to end teaching Q A Measuring More Than One Color Set the colors using the color palette Press 44 Color palette on the Set Color Display to display the color palette Up to four colors can be specified If the Color inv Option is selected the color outside the region will become the selected color BBexctusion LIE Making the Extract Color Easier to Check e The display for the extracted color can be switched by using lt q Display setting The following display patterns can be selected for the extracted color Measurement image All color image default Selected color image or Binary image Press lt q Background color to change the display for colors other than the extraction color The color can be chosen from Black default White Red Green or Blue e Inspecting with the Area Inspection Item FQ User s Manual Increasing Processing Speed for Area Make the measurement region smaller to reduce the processing time I Changing the measurement region p 57 Measurement Data That Can Be Logge
10. This will enable setting the current Sensor into RUN Mode before selecting another Sensor 2 Then press Switch to Run mode J Press Yes 4 Press 9 Switch Sensor 5 Press the image of the Sensor to be set up D will be displayed for Sensors that are not yet set Once the Touch Finder detects and records a Sensor the display or der for showing more than one Sensor is fixed Even if the system configuration is changed to reduce the number of Sensors the pre vious display location will remain for Sensors that were removed To update displays of multiple Sensors to the current connection sta tus press lt q Auto connect on the right of the display in step 5 above to automatically reconnect 6 Press Sensor settings to return to Setup Mode Press Yes Selecting a Sensor for Configuration Fi 0 SceneQ switch to Run mode All data will be savec before switch to Run mode Switch sensor which is displayed on monitor sensor mode will be switched to Adjust mode FQ User s Manual 3 2 Adjusting Image Quality Adjusting the Focus p gt Image Camera setup 1 Display the Camera Setup Display The focus can be seen as a numerical value The higher the value the better the focus Image Camera setup FQ Series Focus Level 2 Manually adjust the focus using the focus adjust Focus adjustment screw ment screw on the Sensor while checkin
11. Z302 E1 02A 10 10 Note Specifications are subject to change 2010 Omron Electronics LLC
12. m AL M Mini strap Neck Strap or Hand Strap FQ User s Manual Installation ra suonoeuuo pue uoinel eisu 28 2 4 Wiring Wiring the Sensor Connect the I O Cable to the I O Cable connector located at the bottom of the Sensor Brown Power supply Blue GND Black OUTO OR Orange OUT1 BUSY Light blue OUT2 ERROR Pink TRIG Gray INO FQ WDO Green IN1 I O Cable Red IN2 White IN3 Purple IN4 Yellow IN5 Cut off lines that are not required so that they do not come into contact the other signal lines Classifi Signal Application cation Power Power supply These terminals are for the external power supply 24 V supply 24 V GND Important Wire the power supply separately from other devices If the wiring for other devices is placed together or in the same duct as the wiring for the Vision Sensor the influences of electromagnetic induction may cause the Sensor to malfunction or may damage it Inputs TRIG This terminal is the trigger signal input INO to IN5 These are the command input terminals Outputs OUTO OR By default this is the OR output signal overall judgement OUT1 BUSY OUT2 ERROR The assignment can be changed to an individual judgement signal from ORO to OR31 By default this is the BUSY output signal The assignment can be changed to an individual judgement signal from ORO to OR31 By default this is the ERROR output signal The as
13. Direct intra beam view ing may be hazardous As for Class 2 except may be more hazardous if user employs Class 3B Direct intra beam view ing normally hazardous Class 4 High power dif fuse reflec tions may be hazard ous optics Protective housing Safety interlock in protective housing Required for each laser product limits access necessary for performance of functions of the products Designed to prevent removal of the panel until accessible emission values are below that for Class 3B Designed to prevent removal of the panel until accessible emission values are below that for Class 3R Remote control Permits easy addition of external interlock in laser installation Not required Key control Laser inoperative when key is removed Not required Emission warning device Attenuator Give audible or visible warning when laser is switched on or if capacitor bank of pulsed laser is being charged For Class 3R only applies invisible radia tion is emitted Not required Give means beside the On Off switch to tempo rarily block beam Not required Location controls Controls so located that there is no danger of exposure to AEL above Classes 1 or 2 when adjustments are made Not required Viewing optics Not required Emission from all viewing systems must be below Class 1M AEL Scanning Class label Scan failure shall not
14. TRIG signal The TRIG signal is kept ON for 2 ms and then turned OFF OUTO When the BUSY signal turns OFF to i indicate that the measurement has been BUSY signal OR signal finished the judgement result is added OUTO to the total count OK measurements CIO 1000 NG measurements CIO 1002 OR signal I O Signal Allocations Signal Address Output signals OUTO OR signal CIO 0 00 OUT1 BUSY signal CIO 0 01 Input signals TRIG CIO 1 00 The BUSY signal will remain ON while the measurement is being executed Performing Continuous Measurements Continuous measurements are performed while the continuous measurement command is input from an external device Immediately after a measurement is performed the next measurement is performed This is repeated while a continuous measurement command is input with the INO to IN5 signals 1 IN5 signal ON INO to IN4 are OFF Or other device 2 Performs continuous measurements This function can be used only when the input mode is set to Expanded Mode Setting the Measurement Trigger FQ User s Manual Wiring Color X Signal State Description The signals shown at the left Gray INO OFF Command parameters for continu Bie Hed Lu ous measurements Refer to the following informa Green IN1 OFF tion for signal wiring Red IN2 OFF LT Wiring p 28 White IN3 OFF Purple IN4 OFF Yellow IN5 ON Command input for continuous measureme
15. ERROR signal errors clearing messages Ethernet Ethernet cable connector Ethernet port Touch Finder exposure time external trigger field separator file format files logging focus adjustment screw formatting SD cards FQ Ethernet Cable frozen images GUI language HDR function hiding menus high dynamic range histograms 132 161 102 67 59 64 17 111 85 68 68 68 68 68 84 84 84 110 96 60 58 63 133 133 133 130 125 133 33 153 21 22 38 115 100 100 98 37 37 107 153 94 111 39 96 39 87 FQ User s Manual auto display display range Class number of data hue I O Cable connector I O Cables I O monitor image data logging image input increasing speed partial input images displaying last NG image displaying saved images frozen live updating zooming in zooming out zooming to fit display individual judgements initialize initializing Sensor and Touch Finder input mode inputs INO to IN5 TRIG inspection items Area color palette teaching errors Color Data copying deleting Edge Position color palette teaching errors Edge Width teaching errors renaming Search measurement region teaching errors searching integrated Sensor lighting IP address judgements adjusting all results region auto adjustment individual method overall FQ User s Manual 87 87 87 71 28 21 153 97 98 76 76 95 95 94 94 95 94 94 94 120
16. Inspect 1 Press an unused inspection item number and press Add item 2 Press Color Data BG search Edge Position te Edge Width Registering inspection items p 50 ER EH ee i Inspecting with Color Data Inspection Item FQ User s Manual Step 2 Teaching Teaching means to store the region and the average color in the region as reference data for the measurement p Inspect Add item Color Data Settings Tab Page 1 Press Teach ment reference in front of the camera C3 4 Press OK 5 Press TEACH on the lower right of the display The basic settings will be registered when teaching has been completed 6 Press Back to end teaching Drag the rectangle to move it 2 Place the object that is to be used as the measure Drag a corner to size the rectangle Insp region Move the rectangle to the location to be measured 209 271 383 412 I Changing the measurement region p 57 The following data is stored as the measurement reference Item Parameter Reference data Hue Saturation Brightness Description The hue to use as a reference is set automatically The saturation to use as a reference is set automatically The brightness to use as a reference is set automatically Step3 Adjusting Judgement Parameters p Inspect Add item Color Data Settings Tab Page 1 Press Judgement Lower limit Upper limit 2 Set the range of
17. NG OFF Overall judgement One shot One shot Output polarity ON for NG output delay output time i Setting the Outputs FQ User s Manual Settings p gt In Out I O setting Output 1 Press Output mode and press Level output or One shot output 2 Press Output delay and set the one shot output de mrmmmET lay 3 Press OK Set delay time df OR Signal in One Shot putput mode 4 Press Output time and set the one shot output time meman 5 Press OK Item Set output time Of DR Signal in One shot putput mode 4 ees Eafe Description Output mode One shot output After the measurement results are finalized if the judgement output ON condition is met the OR signal is turned ON for the one shot output time It is then turned OFF once the specified time has expired Level output default The judgement is output after measurement results are finalized and the ON OFF status of the OR signal is held until it is changed for the next measurement result Output delay When one shot output mode is selected this parameter sets the delay from when a measurement is completed until when the OR signal turns ON Setting range 0 to 1 000 ms Output time When one shot output mode is selected this parameter sets the time that the OR signal is ON Setting range 0 to 1 000 ms When one shot output is selected as the output mode make the following value
18. No guarantee is implied The value will be affected by the operating environment and operating conditions 1 D a a Specifications and Dimensions FQ User s Manual Dimensions e FQ D30 D31 Unit mm 1 Provided on the FQ D31 only FQ User s Manual Specifications and Dimensions 151 0 L seoipueddy e Panel Mounting Adapter FQ XPM Unit mm 116 85 e Panel cutout dimensions 1111 111 1 152 2 Specifications and Dimensions FQ User s Manual System Requirements for PC Tool for FQ The system requirements for the PC Tool are given in the following table Item Requirement OS Microsoft Windows XP Home Edition Professional SP2 or higher Microsoft Windows 7 Home Premium or higher Hardware CPU Core 2 Duo 1 06 GHz or the equivalent or higher RAM 1 GB min HDD 500 MB min available space Monitor 1 024 x 768 dots min 1 The Japanese and English versions support only 32 bit OS versions 2 Available space is also required separately for data logging Options Specifications e O Cables Item Model FQ WD002 FQ WD010 FQ WD020 Cable length 2m 10m 20m Cable type Robot cable Wire gauge Power line AWG24 AWG24 to AWG20 Other lines AWG28 Cable diameter 6 4
19. S10100N S20100N FQ S15100F S15100N S25100N FQ S20100F FQ S25100F Unit mm Optical axis 1 4 20UNC Depth 6 Mounting hole dimensions Two 4 5 dia 2040 1 Tightening torque 1 2 N m FQ User s Manual 15s Specifications and Dimensions Touch Finder Specifications Item Model with DC power supply FQ D30 8 max Model with AC DC battery power supply FQ D31 Number of connectable Sensors Main Types of measurement dis Last result display last NG display trend monitor histograms func plays tions Types of display images Through frozen zoom in and zoom out images Data logging Measurement results measured images Menu language English German French Italian Spanish Traditional Chinese Simplified Chinese Korean or Japanese Indica Display device 3 5 inch TFT color LCD tions 320 x 240 Display colors 16 777 216 Backlight Life expect 50 000 hours at 25 C ancy Brightness Provided adjustment Screen saver Provided The time setting can be changed Indicators Power indicator color green POWER Power indicator color green POWER Error indicator color red ERROR Error indicator color red ERROR SD card access indicator color yellow SD SD card access indicator color yellow SD ACCESS ACCESS Charge indicator color orange CHARGE Opera Touch Resistance film tion screen interface Life expect 1 000 000 operations ancy Exter Etherne
20. The distance between the Touch Finder and other devices should be at least that shown in the following diagram Make sure that the ambient temperature is 50 C or lower If it exceeds 50 C install an cooling fan or an air condi tioner and maintain the temperature at 50 C or lower To prevent interference by noise do not mount the Sensor on panels which contain high voltage devices To keep the level of noise from the surrounding environment to a minimum install the Sensor and Touch Finder at least 10 m away from power lines Installation FQ User s Manual Mounting to DIN Track Installation Procedure 1 Press the slider on the Touch Finder to the top Hook the clip at the top of the Touch Finder on to the DIN Track 3 Press the Touch Finder onto the DIN Track until the bottom clip clicks into place e Attach End Plates sold separately on the sides of the Touch Finder on the DIN Track e If other devices will be installed next to the Touch Finder on the same DIN Track make sure that sufficient space is kept between the devices as indicated on previous page e Always hook the clip at the top of the Touch Finder on the DIN Track first If the lower clip is hooked on first the Touch Finder will not be mounted very securely Removal Procedure 1 Pull down on the slider on the Touch Finder 2 Lift the Touch Finder at the bottom and remove it from the DIN Track Mounting to a Control Panel Th
21. and limitations of use that apply to the products This information by itself is not sufficient for a complete determination of the suitability of the products in combination with the end product machine system or other application or use The following are some examples of applications for which particular attention must be given This is not intended to be an exhaustive list of all possible uses of the products nor is it intended to imply that the uses listed may be suitable for the products Outdoor use uses involving potential chemical contamination or electrical interference or conditions or uses not described in this document FQ User s Manual Nuclear energy control systems combustion systems railroad systems aviation systems medical equipment amusement machines vehicles safety equipment and installations subject to separate industry or government regulations Systems machines and equipment that could present a risk to life or property Please know and observe all prohibitions of use applicable to the products NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS AND THAT THE OMRON PRODUCT IS PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM PERFORMANCE DATA Performance data given in this document is provided as a guide for the user in determining suitability
22. been completed 6 Press Back to end teaching i Changing the measurement region p 57 The following data is stored as the measurement reference Item Parameter Description Reference data Extract color This is the color for which to measure the area The color occupying the larg est area will be automatically registered Reference area The area to use as a reference is set automatically Step 3 Adjusting Judgement Parameters p Inspect Add item Area Settings Tab Page 1 Press Judgement Lower limit Upper limit 2 SettheD Area range for an OK judgement Judgement Continuous measurements will be performed for the im ages that are displayed 3 Press OK to enter the value Blue for OK Red for NG Item Setting Description Judgement Parameter D Area Range 360 960 to 360 960 Set the upper and lower limits for an OK Default Lower limit 360 960 Upper judgement The set range is the differ limit 360 960 ence between the reference area and the measured areas FQ User s Manual Inspecting with the Area Inspection Item ee suonoedsu dN Huas U Unstable Area Results The Desired Color Cannot Be Detected Add a specific color or enlarge the color range Extraction Is Automatically Performed for an Undesired Color When Teaching Manually set the color for which to measure the area p Inspect Area Modify Settings Tab Page Teach 1 Press lt q
23. esse 7 8 Convenient Functions for Setup ee ceeeeee eene 7 9 Functions Related to the System esses suonoun JUSIUSAUOD Z 7 1 Changing the Scene to Change the Line Process What Are Scenes With an FQ Vision Sensor the inspection items that can be processed at the same time are registered as scenes A command input from an external device or a touch panel operation can be used to select a certain scene If a scene is registered for each type of measurement object or inspection the line process can be changed simply by changing the scene when the measurement object or inspection changes Cap color f Inspection item 0 Color Data Label detection These can be registered as Inspection item 1 Search one scene TEA Example Text alignment Inspection item 2 Edge Position Line Process Changes Inspection for Inspection for Inspection for _ _ Inspection for product A product B product Z product C e Maximum Number of Scenes Model Standard model FQ S2 Single function model FQ S1 Item Number of scenes 32 8 e Settings Included with Scenes The following settings are changed when the scene is changed Camera image Image Tab Page and Inspection Items Inspect Tab Page The settings related to external I O specifications that are included in the output settings and the system settings for the
24. sion hereof is rendered ineffective or invalid such provision shall not invalidate any other provision f Setoff Buyer shall have no right to set off any amounts against the amount owing in respect of this invoice g Definitions As used herein including means including without limitation and Omron Compa nies or similar words mean Omron Corporation and any direct or indirect subsidiary or affiliate thereof Certain Precautions on Specifications and Use 1 Suitability of Use Omron Companies shall not be responsible for conformity with any standards codes or regulations which apply to the combination of the Product in the Buyers application or use of the Product At Buyer s request Omron will provide applicable third party certification documents identifying ratings and limitations of use which apply to the Product This information by itself is not sufficient for a complete determination of the suitability of the Prod uct in combination with the end product machine system or other application or use Buyer shall be solely responsible for determining appropriateness of the particular Product with respect to Buyer s application product or system Buyer shall take application responsibility in all cases but the following is a non exhaustive list of applications for which particular attention must be given i Outdoor use uses involving potential chemical contamination or electrical interference or conditions o
25. 0 monitor Output Signals OUTO OUT1 and OUT2 Signals that are displayed in red are currently being output from the Sensor to the external devices You can turn the signals ON and OFF by pressing them to test the outputs FQ User s Manual Monitoring the Signal I O Status 97 SUOI OUNY JUSIUSAUOD L 98 Logging Measurement Data and Image Data 7 4 Logging Measurement Data and Image Data There are two ways to log data Data can be temporarily saved in memory inside the Sensor called recent results logging or large amounts of data can be saved in SD cards or other external media called file logging The amounts of data that can be logged are given in the following table Logged data Recent results logging File logging Measurement data 1 000 measurement values max Up to the capacity of the external memory Image data 20 images max Logging All Data File Logging Large amounts of measurement and image data can be saved in files in external memory SD cards or computer Touch Finder Image logging file Data logging file FQ Vision Sensor 1 Image data and measurement data can be logged in the same way as for the Touch Finder by installing the PC Tool for FQ I System Configuration p 20 Only the data for the Sensor that is currently being displayed will be logged even if more than one Sensor is con nected If multiple sensors are displayed or if the most recent NG sensor i
26. 58 4 6 Inspecting with the Edge Width Inspection Item 63 4 7 Inspecting with the Area Inspection Item see 66 4 8 Inspecting with Color Data Inspection Item 70 FQ User s Manual S U9 UOD Jo jqe L 5 Testing and Saving Settings 5 1 Performing Test Measurements leere 74 5 2 Shortening the Measurement Takt Time 76 5 3 Adjusting the Judgement Parameters 77 5 4 Checking a List of All Inspection Item Results 79 5 5 Saving Data to the Sensor 00 0 es 80 6 Operation 6 1 Starting Operation 45434050 Se be Sesto RA AOP ROO ae eee 82 6 2 Configuring the Run Mode Display else 84 6 3 Checking the Trend of Measurement Results with Graphs 86 6 4 Adjusting Judgement Parameters during Operation 89 7 Convenient Functions 7 1 Changing the Scene to Change the Line Process 92 1 2 DISDIay FUNCIONS suus uu E YR ER RUE ERE QUE ORAT AP XE 94 7 3 Monitoring the Signal I O Status lslell e 97 7 4 Logging Measurement Data and Image Data 98 7 5 Saving Sensor Settings leeeleeereee 105 7 6 SD Card Operations eoe ea REI REUS 106 7 7 Convenient Functions for Operation ee 108 7 8 Convenient Functions for Setup
27. 6 4 to 6 7 Minimum bending radius 41 4mm e FQ Ethernet Cable Item Model FQ WNOO2 FQ WNO010 FQ WNO20 Cable length 2m 10m 20m Cable type Robot cable Minimum bending radius 40 mm Weight 125g 620 g 1780 g 0 L sooipueddy POET 1 FQ User s Manual Specifications and Dimensions zm 154 e AC Adapter Item Model FQ AC1 FQ AC2 FQ AC6 Plug type A A A O Certified standards PSE UL CSA CCC mark Input voltage 100 to 240 VAC 90 to 264 VAC Input current 0 4 A max 100 VAC 50 Hz when connected to maximum load Input frequency 47 to 63 Hz Output voltage 15 VDC 5 Output current 1 A max Ambient temperature range Operating 0 to 40 C Storage 20 to 65 C with no icing or condensation Ambient humidity range Operating and storage 35 to 80 with no condensation Material Case PPE Cable length 1 5m Dimensions 78 x 50 x 30 mm without power cable Weight Approx 270 g Contents of label on AC Adapter Simo AMERICAN OPNS AAP CR Fe OE AC ae 18 100 240V ee e INPOTAG 1007 SO GONE AIVA MADE IN CHINA E J Dimensions e I O Cables FQ WD002 39 8 Lt Unit mm 1 The cable length is given in the following table Model FQ WDO00O2 Specifications and Dimensions FQ User s Manual FQ WD010 WD020 39 8 LU 500 amp 100 Unit mm 15 6 dia
28. 6umes Y 58 4 5 Inspecting with the Edge Position Inspection Item Edge Position This inspection item is used to inspect positions For example it can be used to see if a label is attached at the correct position or if a product is set in the correct position Places where the color changes greatly are called edges The positions of these edges are measured Sample Settings Sample Measurement An edge is detected within the region according to set direction and color Measurement region Edge search Color of edge direction to be found ES q M TEN Setup Procedure for Edge Position Step1 Selecting the Inspection Item p Inspect 1 Press an unused inspection item number and press Add item 2 Press Edge position OG Search A Edge Position ri Edge Width ee Color Data I Registering inspection items p 50 Inspecting with the Edge Position Inspection Item FQ User s Manual Step 2 Teaching Teaching means to store the region and the edge position in the region as reference data for the measurement p Inspect Add item Edge Position Settings Tab Page 1 Press Teach 2 Place the object that is to be used as the measure The arrow in the middle shows the ment reference in front of the camera direction for detecting an edge J Move the rectangle to the location to be measured nr M JAUMONEID 4 Press OK 5 Press TEACH on the lower right of the display The
29. BUYER OR USER ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE OMRON DISCLAIMS ALL OTHER WARRANTIES EXPRESS OR IMPLIED LIMITATIONS OF LIABILITY OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL INDIRECT OR CONSEQUENTIAL DAMAGES LOSS OF PROFITS OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS WHETHER SUCH CLAIM IS BASED ON CONTRACT WARRANTY NEGLIGENCE OR STRICT LIABILITY In no event shall responsibility of OMRON for any act exceed the individual price of the product on which liability is asserted IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY REPAIR OR OTHER CLAIMS REGARDING THE PRODUCTS UNLESS OMRON S ANALYSIS CONFIRMS THAT THE PRODUCTS WERE PROPERLY HANDLED STORED INSTALLED AND MAINTAINED AND NOT SUBJECT TO CONTAMINATION ABUSE MISUSE OR INAPPROPRIATE MODIFICATION OR REPAIR SUITABILITY FOR USE THE PRODUCTS CONTAINED IN THIS DOCUMENT ARE NOT SAFETY RATED THEY ARE NOT DESIGNED OR RATED FOR ENSURING SAFETY OF PERSONS AND SHOULD NOT BE RELIED UPON AS A SAFETY COMPO NENT OR PROTECTIVE DEVICE FOR SUCH PURPOSES Please refer to separate catalogs for OMRON s safety rated products OMRON shall not be responsible for conformity with any standards codes or regulations that apply to the combination of products in the customer s application or use of the product At the customer s request OMRON will provide applicable third party certification documents identifying ratings
30. Black OUTO OR Overall judgement default assignment 2 4 Wiring p 28 Timing Chart The OR signal that is output is held until the next overall judgement is output ON TRIG signal fea ON for 1 ms min OFF ON ON while measurements are being processed depends on BUSY output conditions Turned ON when overall OR signal X judgement is NG Output polarity ON for NG Overall judgement BUSY signal OFF The timing for updating the OR signal and the ON time after judgement processing can be adjusted LT Adjusting the judgement output timing p 122 FQ User s Manual Setting the Outputs 119 S8DINEQ EUJ89 X3 YIM SUOIPEDIUNWIWOD 9 120 Obtaining Individual Judgement Results Up to three judgement results of individual inspection items individual judgement signals ORO to OR31 can be assigned to terminals OUTO to OUT2 and output to external devices Output terminal Output signals that can be assigned OUTO e OR Total judgement default e ORO Item 0 judgement to OR31 Item 31 judgement OUTI BUSY default e ORO Item 0 judgement to OR31 Item 31 judgement OUT2 ERROR default Wiring e ORO Item 0 judgement to OR31 Item 31 judgement Example Signals are assigned to terminals OUTO to OUT2 as shown below e OUTO Inspection number 2 OR2 e OUT1 Inspection number 5 OR5 e OUT2 Inspection number 14 OR14 Black OUTO OR2 Outpu
31. FQ S20 Field of view Refer to Table 1 Installation distance Refer to Table 1 Main functions Search area color data edge position and edge width Number of simulta 1 32 neous measure ments Position compensa None Supported tion Number of registered 8 32 scenes Image input Image processing Real color method Image filter High dynamic range HDR polarizing filter attachment and white balance Image elements 1 3 inch color CMOS Shutter 1 250 to 1 30 000 Processing resolu 752 x 480 tion Lighting Lighting method Pulse Lighting color White Data logging Measurement data In Sensor 1 000 items If a Touch Finder is used results can be saved up to the capac ity of an SD card Images In Sensor 20 images If a Touch Finder is used images can be saved up to the capacity of an SD card Measurement trigger External trigger single or continuous I O specifications Input signals 7 signals e Single measurement input TRIG e Command input INO to IN5 Output signals 3 signals e Control output BUSY Overall judgement output OR Error output ERROR Note The three output signals can be allocated for the judgements of individual inspec tion items Ethernet specifica 100Base TX 10Base T tions Input specifications Refer to Table 2 Output specifications Connection method Special connector cables Power supply and I O 1 cable FQ WD Touch Finder and computer 1 cable FQ WN
32. MPE FQ User s Manual 0 L seoipueddy Requirements from Regulations and Standards Lg Index AC Adapter AC power supply connector Touch Finder adjusting parameters Adjustment mode in Run adjustment during operation all color images all regions angle range area auto connect backing up data backlight Battery specifications battery level binary images brightness BUSY output BUSY polarity BUSY ON READY ON BUSY signal camera input camera setup capturing changing line process using scenes color setting color data Color Dif color difference Color ON OFF color palette configuration connection automatic console correlation CSV D Area D Position D Width data backup saving saving to file DC power supply connector Touch Finder decimal symbol Index 154 22 89 89 68 85 54 66 16 105 96 31 150 112 68 38 71 96 100 124 124 124 114 85 37 109 92 61 68 70 71 71 61 61 68 50 16 56 52 53 100 67 59 64 105 80 105 105 22 100 Definitions of Laser Classification deleting log deviation area deviation position deviation width display elements display language display patterns All color image Binary image Measurement image Selected color image display settings display types Graphics Graphics Details Statistical data displaying image data ECO mode edge level edge position edge width error history deleting viewing
33. O zl Logging image Saves image data with an IFZ file name extension Logging data Saves measurement data with a CSV file name extension Scene data Loads scene data p 105 Scene group data Loads scene group data xe Sensor system data Loads system data All Sensor data Loads all Sensor data Touch Finder data FQ User s Manual Loads Touch Finder data Menu Tables 141 0 L seoipueddy 142 Sensor settings Menu command Description Setting range Data Refer ence Information Used to check the Sensor information p 112 Model Used to check the model and software System version of the connected Sensor Version Name Displays the name of the connected Sensor MAC address Used to check the MAC address of the connected Sensor Rename Used to change the name of a con 15 alphanumeric characters max p 112 nected Sensor Memory Used to check the status of Sensor p 112 state memory Error history View Displays a history of errors that have history occurred in the Sensor Delete Deletes the error history history Startup set Startup Sets whether the startup scene number ON or OFF Scene number when set tings mode is set manually tings were saved is startup scene num ber Startup Set the scene number to use at startup Standard models 0 to 31 Single func scene tion models 0 t
34. OFF System p 102 measurements and the number of NG overall judgements Log setting Image logging Sets the parameter to log measurement All Only NG or None default System p 98 image data p 102 Data logging Sets the parameter to log measurement All default Only NG or None default System data from inspection items Delete Log Resets the log data without turning OFF p 102 the power supply 138 Menu Tables FQ User s Manual I O setting Menu command Description Setting range Data Refer ence Used to assign output signals to OUTO OR Total judgement default or ORO System p 120 OUT1 and OUT2 ItemO judgement to OR31 Item31 judgement OUT1 BUSY default or ORO ItemO judge System ment to OR31 Item31 judgement OUT2 ERROR default or ORO ItemO judge System ment to OR31 Item31 judgement Output polarity Sets the ON condition for the OR signal OK ON or NG ON default System p 124 Output mode Sets the output timing for the judgement One shot output or Level output default System p 122 result Output delay When one shot output mode is selected O to 1 000 ms default O ms System this parameter sets the delay from when measurement processing is completed until when the OR signal turns ON Output time When one shot output mode is selected O to 1 000 ms default 5 ms System this parameter sets the time that the OR signal is ON BUSY ou
35. and does not constitute a warranty It may represent the result of OMRON s test conditions and the users must correlate it to actual application requirements Actual performance is subject to the OMRON Warranty and Limitations of Liability CHANGE IN SPECIFICATIONS Product specifications and accessories may be changed at any time based on improvements and other reasons It is our practice to change model numbers when published ratings or features are changed or when significant construction changes are made However some specifications of the product may be changed without any notice When in doubt special model numbers may be assigned to fix or establish key specifications for your application on your request Please consult with your OMRON representative at any time to confirm actual specifications of purchased products DIMENSIONS AND WEIGHTS Dimensions and weights are nominal and are not to be used for manufacturing purposes even when tolerances are shown ERRORS AND OMISSIONS The information in this document has been carefully checked and is believed to be accurate however no responsibility is assumed for clerical typographical or proofreading errors or omissions PROGRAMMABLE PRODUCTS OMRON shall not be responsible for the user s programming of a programmable product or any consequence thereof COPYRIGHT AND COPY PERMISSION This document shall not be copied for sales or promotions without permission This document is pr
36. basic settings will be registered when teaching has been completed 6 Press Back to end teaching Drag to move the region Changes the Moves the I Changing the measurement region p 57 Moves the starting point of measure Reference position Y width of the end point of the measure ment region Ment region the measure I ment region CoD The following data is stored as basic measurement data c Reference data Reference position X The reference coordinates X Y of the position are set automatically 2 O 3 D e 2 o Step3 Adjusting Judgement Parameters p Inspect Add item Edge Position Settings Tab Page 1 Press Judgement werd T 2 Setthe range within which the D Position is judged farm 0 Edge Pos itlfon as OK Continuous measurements will be performed for the im ages that are displayed J Press OK to enter the value E Blue for OK Red for NG Judgement Parameter D Position Range 893 to 893 Set the upper and lower limits from the Default Lower limit 893 Upper reference position as the offset within limit 893 which the judgement will be OK 59 FQ User s Manual Inspecting with the Edge Position Inspection Item 60 Unstable Edge Position Results There Is an Edge But It Cannot Be Detected p Inspect Edge Position Modify Details Tab Page Parameter Setting Description Edge level Range 0 to 100 Set the color chang
37. color differences that are to be ME Tarim judged as OK Continuous measurements will be performed for the im ages that are displayed J Press OK to enter the value Item Parameter Judgement Parameter Color Dif FQ User s Manual KENN BEC TER Blue for OK Red for NG Range 0 to 442 Sets the upper and lower limits of the Default Lower limit O Upper limit difference between the average color 442 and reference color that is to be judged as OK Inspecting with Color Data Inspection Item ia suonoedsu dN Huas U 72 Measurement Data That Can Be Logged Color Data The following values can be logged as measurement data Measured item Range of value Description Color Dif 0 to 442 This is the difference between the color that was registered as the reference and the measured color The average color within the measurement area is used in both cases I 7 4 Logging Measurement Data and Image Data p 98 Increasing Processing Speed for Color Data Make the measurement region smaller to reduce the processing time I Changing the measurement region p 57 Inspecting with Color Data Inspection Item FQ User s Manual Testing and Saving Settings 5 1 Performing Test MeaSurements ccccccseseceseeeeseeeeneseeneeeeneseeneeeeseeees 5 2 Shortening the Measurement Takt Time 5 3 Adjusting the Judgement Parameters
38. limit 100 ment FQ User s Manual Inspecting with the Search Inspection Item ys suonoedsu dN Huas U Unstable Search Results Inclined Measurement Objects Adjust the Angle range parameter to increase the range in which a search is made for the model The Search inspection item judges whether an image is OK or NG according to the correlation with a previously registered image pattern For this reason if the object is at an angle the correlation is reduced and the image may be judged as NG To achieve an OK judgement for the same image pattern even when the object is at an angle the rotation range must be widened p Inspect Search Modify Details Tab Page Parameter Setting Description Angle range 0 default A search is performed within the set angle range 5 10 15 20 The larger the angle range the longer the processing time 25 30 35 40 or 45 If you change the angle range perform teaching again i p 53 Correlation Is Inconsistent Due to Low Contrast Adjust the brightness to improve the contrast of the mark Adjust the brightness p 38 Correlation Is Inconsistent Due to Variations in the Measurement Object Inconsistent portions can be masked so that they are omitted from matching I Model masking p 56 Increasing Processing Speed The following two methods can be used to reduce processing time Reduce the range in which a search is p
39. monitor 86 Auto display 86 Display range 86 Number of data 86 TRIG signal 114 trigger delay 45 46 updating software version 156 versions 112 FQ User s Manual W white balance wiring Sensor Touch Finder Z zooming FQ User s Manual 41 28 28 30 94 Index 165 0 xepul Index FQ User s Manual The following describes the content of the version upgrade Version 1 00 Version 1 10 Functionality added to enable connecting multiple Sensors to one Touch Finder or PC Tool p 20 p 36 Functionality added to display all Sensors on the RUN mode display p 84 Functionality added to automatically change to the display for any Sensor with an NG result p 84 FQ User s Manual cet A manual revision code appears as a suffix to the catalog number at the bottom of the front and back covers of this manual Cat No Z302 E1 02A Revision code 01 July 2010 Original production 02 September 2010 Additions for version upgrade version 1 10 02A October 2010 Minor corrections p 20 95 99 100 119 ce FQ User s Manual Terms and Conditions of Sale OMRON 5 7 10 11 12 13 Offer Acceptance These terms and conditions these Terms are deemed part of all quotes agreements purchase orders acknowledgments price lists catalogs manuals brochures and other documents whether electronic or in writing relating to the sale of products or services collectively th
40. overall Sensor are used for all of the scenes Refer to the following information for the data that is included in the scene data 10 1 Menu Tables p 136 Changing the Scene to Change the Line Process FQ User s Manual Creating New Scenes The default scene number is 0 To create another scene use the following procedure to switch the scene and then make the settings p Setup Mode Select scene 1 Press the number of the scene to change to and then press Select 2 The scene will change Make the settings for the scene Select scene datay Changing Scene Names Copying Scenes and Deleting Scenes p Setup Mode Select scene 1 Press the number of the scene and then press Re FO name Copy or Clear 2 To change the name enter a new scene name in 15 al phanumeric characters or less To copy a scene press the number of the scene to copy Switching Scenes from an External Device I Changing the Scene p 125 Setting the Startup Scene p Setup Mode Sensor settings Startup settings The following items can be set Item Startup mode Purpose Setting range Select whether the startup scene number is set ON manually OFF The scene number when the settings were saved will be the startup scene number The star tup mode is set to OFF in the default settings Startup scene FQ User s Manual Set the scene number to use at startup Standar
41. sensor_name SCN The following data is backed up for each scene extension is SCN e Settings for all inspection items Order of inspection items Scene group data The file sensor_name SGP All scene data is backed up name extension is SGP Sensor system data The file sensor_name SYD name extension is SYD All system data in the Sensor is backed up The system data is the same for all scenes All Sensor data The file sensor_name BKD All settings in the Sensor all scene data and Sensor system data is name extension is BKD backed up Touch Finder data The file MSD All settings in the Touch Finder are backed up name extension is MSD For the PC Tool data will be saved in the following folder My D ocuments OMRON FQ Restoring Data to the Sensor from External Memory p Setup Mode Load from file 1 Press the data to be restored 2 The selected data will be read from external memory and displayed Press the file to load FQ User s Manual Load from file E afal Back Load from file SceneGroup sap SceneGroupO0 sgp aya Saving Sensor Settings 105 suonoun JUSIUSAUOD L 106 7 6 SD Card Operations With an FQ Vision Sensor the following folders are automatically created in the SD card according to the data that is saved The specified data is saved in files in these folders Storage folder 1 Data sensor_name SCN Scene data The f
42. the direc tion of the arrow and tighten the screw on the battery cov er 4 Attach the AC adapter to the Touch Finder to start changing the battery The CHARGE indicator will be lit while the battery is being charged It will go out when charging the battery has been com pleted The Touch Finder will operate even if the AC adapter is connected when no battery is mounted in the Touch Finder FQ User s Manual Wiring G suonoeuuo pue uoinel eisu e f the Touch Finder FQ D31 will be installed permanently or semi permanently remove the Battery FQ BAT1 If the rated temperature is exceeded with the Battery inserted the protective circuit may activate and stop the Touch Finder e The battery complies with the following recycling regulation Japan EU Taiwan S X E California regulations concerning perchlorate This product is a lithium battery that contains perchlorate which is regulated by the State of California Please com ply with these regulations For details see the following URL www dtsc ca gov hazardouswaste perchlorate Wiring FQ User s Manual 2 5 Setting Up Ethernet Connecting to Sensors from the Touch Finder When the Sensor is used with a Touch Finder IP addresses are automatically assigned No settings are required to use Ethernet However if a Sensor or Touch Finder is connected to a network where a PLC or computer is already connected the Ethernet must be set to be compati
43. the full product performance such as operational precautions Indicates application procedures Indicates pages where related information can be found FQ User s Manual Table of Contents 1 Introduction 1 1 FQ series Vision Sensors 0 es 14 1 2 Measurement Process 0 c eee ees 15 1 3 Startup Display and Display Elements 16 1 4 Basic Operational FIOW 0 0 0 cee 18 2 Installation and Connections 2 System Contiguratlon oe ROSE eI E Eu de a ete 20 2 2 Part Names and Functions el eeeseeles 21 2 3 Installation codice Eon A LESE us eeu 23 234 WINING 5i suns Bete bans teneRRE TR heRwepbe tque RE eee res 28 2 5 Setting Up Ethernet lienem cs Pied eR RUE Set Se ee 33 3 Taking Images 3 1 Selecting a Sensor for Configuration 36 3 2 Adjusting Image Quality leeren 37 3 3 Adjusting the Object Position L 42 3 4 Preventing Mutual Interference of Multiple Sensors 46 4 Setting Up Inspections 4 1 Inspection Item Selection Guide 48 4 2 Setup Procedure for Inspection Items 49 4 3 Configuring Inspection Items es 50 4 4 Inspecting with the Search Inspection Item 52 4 5 Inspecting with the Edge Position Inspection Item
44. to automatically display the Sensor for which the measurement result is NG if more than one Sensor is connected b gt s Run Mode Sensor monitor NG Sensor Hiding the Menu You can hide the menu and display only the image on the Touch Finder or PC Tool to check the part of the image hidden behind the menu If you press the icon again the menu will be displayed p gt 3 Setup Mode or Run Mode Turning ON OFF the Touch Finder Backlight You can use Eco Mode to turn OFF the LCD backlight and reduce the power consumed by the Touch Finder whenever there is no operation on the Touch Finder for 30 seconds or longer The LCD backlight will turn ON whenever any part of the touch panel is pressed p gt sh Setup Mode or Run Mode TF settings LCD Backlight ECO mode Changing the Brightness of the Touch Finder The brightness of the LCD backlight can be changed to any of five levels p Setup Mode or Run Mode TF settings LCD Backlight Brightness 2 Display Functions FQ User s Manual 7 3 Monitoring the Signal I O Status You can check if the I O connections are working normally p gt In Out VO monitor VO Monitor The WO status of the external devices will be dis Input Signals TRIG and INO to IN5 played Signals that are displayed in red are 2 Press the OK Button to return to the I O monitor Currently being input from the Display external devices to the Sensor 1
45. 050F Installation distance L mm 210 uu 130 i 0 20 40 60 Horizontal field of view mm FQ User s Manual The optical chart indicates the horizontal field of view The vertical field of view will be approximately 60 of the horizontal field of view Note The tolerance is 10 FQ S10100F FQ S15100F FQ S20100F or FQ S25100F Installation distance L mm 1 000 7 600 200 0 100 200 300 Horizontal field of view mm FQ S10100N FQ S15100N FQ S20100N or FQ S25100N Installation distance L mm 400 0 200 400 Horizontal field of view mm Installation 23 C suonoeuuo pue uoinel eisu 24 Important There is a certain amount of deviation among Sensors in the center of the optical axis For this reason when install ing the Sensor check the center of the image and the field of view on the LCD monitor of the Touch Finder and in the PC Tool Removal Procedure 1 Insert a flat blade screwdriver between the Mounting Brack et and the Sensor case on either side and remove the Mounting Bracket Mounting Bracket Installing the Touch Finder Installation Precautions Install the Touch Finder in the following orientation to allow sufficient heat dissipation To improve ventilation leave space on both sides of the Touch Finder
46. 1 Press the number of the inspection item to be delet ed 2 Press Delete on the menu 0 Searc Edge Position 1 2 Color Data 3 Color Data ETE Tmo 8 38 stoor perete Test Setup ma ge n d In Out Rename 1 Edge Dacitian O ER ify inm Em C LONE ell Executing Similar Measurements in Different Places Copy an inspection item that is already registered Copy Change the name of an inspection item Rename FQ User s Manual Configuring Inspection Items 51 suonoedsu dN Huas U 52 4 4 Inspecting with the Search Inspection Item Search Inspection Item This inspection item is used to perform inspections for shapes or for presence The image pattern that is to be measured is registered in advance and measurements are performed to see if the pattern is present or if the shape is different The image pattern that is registered in advance is called the model The degree to which the image matches the model is called the correlation Sample Settings Sample Measurement Model l _ desired image pattern Search for sections that are similar to the model Search region region to OK NG search for the model Setup Procedure for the Search Inspection Item Step1 Selecting the Inspection Item p Inspect 1 Press an unused inspection item number and press Panne Add item 2 Press Search mm Edge Width ee Color Data
47. 111 111 139 28 28 48 66 68 69 70 51 51 58 61 62 63 65 51 52 57 57 52 111 34 77 79 77 120 78 119 language LCD backlight level output lighting control live images loading data from files logging deleting log recent results selecting data to be logged settings starting and stopping MAC address masking measurement data logging measurement images measurement time measurement trigger measurements continuous takt time Memory State menus hiding models re registering mounting control panel DIN Track Mounting Bracket mutual interference preventing noise level NPN one shot output operation operation indicators BUSY CHARGE ERROR ETN OR POWER SD ACCESS Touch Finder Vision Sensor optical charts OR signal OR NOT output delay output mode output polarity NG ON 111 96 123 111 111 94 105 98 99 102 101 98 98 99 142 143 56 98 68 76 115 116 125 76 112 96 52 125 25 25 21 46 60 29 123 81 21 22 21 22 21 21 22 22 22 21 23 114 56 123 123 124 124 Index 163 0 L X9pU 164 OK ON 124 output time 123 outputs BUSY 28 ERROR 28 OR 28 OUTO 28 OUT1 28 OUT2 28 overall judgements 119 Panel Mounting Adapter 25 152 password 108 PC Tool 20 153 PNP 29 Polarizing Filter using 40 position compensation 42 85 power supply switch Touch Finder 22 Preventing Mutual Interference of Multiple Sensors 46 r
48. 2 Measures to Stabilize Position Correction e Low Mark Contrast and Inconsistent Correlations Areas with high contrast are registered as model registration sections The adjustment procedure is the same as for the search function Or adjust the brightness to increase the contrast of the mark I Making dark images brighter p 38 e Inconsistent Marks and Inconsistent Correlations Inconsistent portions can be masked so that are omitted from matching Operating procedures for other functions are basically the same as those for searching Refer to the following information I Unstable search results p 54 Increasing the Speed of Position Compensation The following method can be used to reduce processing time Reduce the range in which searches are performed for the model Operating procedures for other functions are basically the same as those for searching Refer to the following information I Changing the measurement region p 57 un Adjusting the Object Position FQ User s Manual Adjusting the Image Timing The internal timing for taking an image can be set to be delayed in relation to the external trigger signal This can be used to adjust the object position in the image e g if an external trigger sensor is used If the object position still varies in the image the Position Compensation function must also be used Delay time Delay from when the trigger is input until when Sensor input is started Tr
49. BIL 14 ITY OR FITNESS FOR A PARTICULAR PURPOSE OF THE PRODUCTS BUYER ACKNOWLEDGES THAT IT ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE Omron further disclaims all warranties and responsibility of any type for claims or expenses based on infringement by the Products or oth erwise of any intellectual property right c Buyer Remedy Omron s sole obli gation hereunder shall be at Omron s election to i replace in the form originally shipped with Buyer responsible for labor charges for removal or replacement thereof the non complying Product ii repair the non complying Product or iii repay or credit Buyer an amount equal to the purchase price of the non complying Product provided that in no event shall Omron be responsi ble for warranty repair indemnity or any other claims or expenses regarding the Products unless Omron s analysis confirms that the Products were prop erly handled stored installed and maintained and not subject to contamina tion abuse misuse or inappropriate modification Return of any Products by Buyer must be approved in writing by Omron before shipment Omron Compa nies shall not be liable for the suitability or unsuitability or the results from the use of Products in combination with any electrical or electronic components circuits system assemblies or any other materials or substances or environ ments Any advice recommendations o
50. Cancel i Registering inspection items p 50 Inspecting with the Search Inspection Item FQ User s Manual Step 2 Teaching Teaching means to store the region and partial image as reference data for the measurement p Inspect Add item Search Settings Tab Page 1 Press Teach 2 Place the object that is to be used as the measure Drag the rectangle Drag a corner to ment reference in front of the camera to move it size the rectangle J Move the rectangle to the location to be measured Model region 0 Search 226 2D6 461 316 4 Press OK 5 Press TEACH on the lower right of the display The basic settings will be registered when teaching has been completed 6 Press Back to end teaching The following data is stored as the measurement reference Reference data This is the partial image that is stored as the reference These are coordinates of the model image that are stored as reference Step 3 Adjusting Judgement Parameters p Inspect Add item Search Settings Tab Page 1 Press Judgement Lower limit Upper limit 2 Setthe correlation range for an OK judgement Judgement Continuous measurements will be performed for the im ages that are taken 3 Press OK to accept the value 4 Press Back to end making the setting Blue for OK Red for NG Correlation Range 0 to 100 Adjust the upper and lower limits of the correlation for an OK judge Default Lower limit 60 Upper
51. Do not connect wires that have been simply twisted together directly to the power supply or terminal block Use a DC power supply with safety measures against high voltages safety extra low voltage circuit Use independent power sources for the products Do not use a shared power source e Tighten mounting screws at the torque specified in this manual e Always turn OFF the power supply before connecting or disconnecting cables or the power supply wiring 3 Battery Do not short the positive and negative terminals of the Battery Do not use the Touch Finder in an environment that exceeds the operating temperature range of the Battery If the Touch Finder is used at temperatures that exceed the operating temperature range the protective device may activate and prevent charging Do not connect the Battery directly to a power supply or car cigarette lighter socket Do not use the Touch Finder with any other type of battery e Turn OFF the power supply immediately if the Battery leaks or produces an odor Electrolyte leaked from the Battery may ignite possibly causing smoke rupture or fire e f during usage charging or storage the Battery produces an odor heats becomes discolored becomes misshapen or exhibits any other unusual conditions remove it and do not use it Continuing to use such a Battery may result in the Battery heating smoking rupturing or igniting e f the Touch Finder FQ D31 will be installed permanent
52. FF 111 OFF 2 Trigger delay Adjusts the time until the Camera shut O to 163 ms default 0 9 ter opens after the trigger signal is x received D e Position compensation Adjusts the position of the measure ON or OFF default Standard Models Only ment object before measurement Teach Performs teaching and sets the judge ment parameters aK Model region 4 Insp region Judgement Correlation O to 100 Defaults Upper limit 100 Lower limit 60 Inspect Tab Page Menu command Description Setting range Data Refer ence Add item Used to add modify delete copy or Search Edge Position Edge Width Area p 50 change the name of an inspection item Color Data p 51 Delete p 51 Copy Rename 15 alphanumeric characters Settings Item selected 136 Menu Tables FQ User s Manual Menu command Model region Settings Add Delete Description Setting range Data Refer ence Used to specify the region of the image to register as the model with a combina tion of figures Copy E for Search Console OR NOT One All Scene p 55 p 55 OR default or NOT One or All Insp region Adjusts the size and position of the mea surement region Insp region Adjusts the size and position of the mea surement region changes the measure ment direction etc olor ON OFF et color Sets whether to specif
53. N The IN5 signal was input while the BUSY signal was ON e Check the program in the PLC or other host to see if an interlock or similar measure has been implemented e If a relay or other device with contacts is being used as the input device see if chattering has occurred Program interlocks to control the TRIG and IN5 input sig nals so that they do not turn ON while the BUSY signal is ON e Switch from a device with contacts e g relay to a device without contacts e g SSR or PLC transistor out put Scene data error The scene could not be switched for an input signal from an external device The scene data to be switched to is corrupted Reset the scene data from the beginning Model error Logging error SD card output error Error Table The model could not be regis tered for a command from an external device All of the data was not saved when logging data to a file A write to the SD card failed Check the image to see if the contrast is too low to register the model Check to see if the BUSY output parameter is set to Measure ment Check to see if the SD card is locked Check to see if there is sufficient space available on the SD card Increase the image contrast and try again to register the model Set the BUSY output parameter to Data logging or Image log ging Unlock the SD card Delete unnecessary files from the SD card FQ User s Manua
54. Not Found If an edge is not found the measurement result will be NG Perform the following e f a color was specified make sure the color of the measurement object has not changed from the specified color e Set the color again if necessary e f there is an edge and it cannot be detected make sure the Edge level parameter on the Details Tab Page is correct Edge level p 60 Inspecting with the Edge Position Inspection Item FQ User s Manual 4 6 Inspecting with the Edge Width Inspection Item Edge Width Inspection Item This inspection item is used to measure dimensions Places where the color changes greatly are called edges The distance between two edges is called the edge width Sample Settings Sample Measurement Edges are searched from two directions and the Measurement region l distance is calculated Color of edge to be found Setup Procedure for Edge Width Inspection Item Step 1 Selecting the Inspection Item p Inspect 1 Press an unused inspection item number and press Add item 2 Press Edge Width TET EB Search 4 Edge Position m Edge Width Dance l I Registering inspection items p 50 FQ User s Manual Inspecting with the Edge Width Inspection Item 63 suonoedsu dN Huas U 64 Step 2 Teaching Teaching means to store the region and the edge width in the region as reference data for the measurement p Inspect Add item Edge Width Se
55. OMRON Vision Sensor FQ User s Manual Cat No Z302 E1 02A Introduction Thank you for purchasing the FQ This manual provides information regarding functions performance and operating methods that are required for using the FQ When using the FQ be sure to observe the following e The FQ must be operated by personnel knowledgeable in electrical engineering e To ensure correct use please read this manual thoroughly to deepen your understanding of the product e Please keep this manual in a safe place so that it can be referred to whenever necessary User s Manual Vision Sensor FQ APPLICATION CONSIDERATIONS Please Read Introduction Installation and Connections Taking Images Setting Up Inspections Testing and Saving Settings Operation Convenient Functions Communications with External Devices Troubleshooting Appendices READ AND UNDERSTAND THIS DOCUMENT Please read and understand this document before using the products Please consult your OMRON representative if you have any questions or comments WARRANTY OMRON s exclusive warranty is that the products are free from defects in materials and workmanship for a period of one year or other period if specified from date of sale by OMRON OMRON MAKES NO WARRANTY OR REPRESENTATION EXPRESS OR IMPLIED REGARDING NON INFRINGEMENT MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE OF THE PRODUCTS ANY BUYER OR USER ACKNOWLEDGES THAT THE
56. Press Log Images on the SD card Press File i i 3 Press the Back Button to return to the Display Dis play FQ Series my Va Refer to the following information for the procedures to save images I Logging Measurement Data p 98 Updating the Display and Measurement Results Only for NG Measurement Results In Run Mode you can specify updating the display of the image and measurement results only when the measurement result is NG p 3 Run Mode 1 Press select image display 2 Press Last NG image 3 Press Back FQ Series lee Change the following setting to display the last NG image after restarting p Setup Mode or Run Mode TF Settings Startup display Display update mode 1 Press Last NG image Select when the display is updated Display pattern Display update mode FQ User s Manual Display Functions suonoun JUSIUSAUOD L If an operation to change the display is performed e g if the display pattern is changed or the inspection item is changed when displaying images for NG results is set the display will change to refreshing the most recent mea surement results and the most recent NG display will disappear To ensure that you can check the NG results log the NG results I Checking Recent Measurement Trends Recent Results Logging p 101 Automatically Changing to the Display for Any Sensor with an NG Result You can change the settings
57. Sheet Warning Label LED class Class 2 Table 1 Single function models Standard models Field of view Installation dis Num Weight tance ber of NPN PNP NPN PNP LEDs FQ S10010F FQ S15010F FQ S20010F FQ S25010F 38to 60mm 4 200 g max FQ S10050F FQ S15050F FQ S20050F FQ S25050F 13 x 8 2 to 53 x 33 56 to 215 mm 4 FQ S10100F FQ S15100F FQ S20100F FQ S25100F 53 x 33 to 240 x 220 to 970 mm 8 153 mm FQ S10100N FQ S15100N FQ S20100N FQ S25100N 29x 18 to 300x 32to0 380mm 8 191 mm 1 Tolerance 10 max gt 2 Applicable standards IEC 60825 1 1993 A1 1997 A2 2001 5 EN 60825 1 1994 A1 2002 A2 2001 and JIS C 6802 2005 m a Table 2 D Item PNP e nds Input specifi ON Shorted to O V or 1 5 V max ON Shorted to power supply voltage or power supply volt c cations OFF Open leakage current 0 1 mA max age 1 5 V max OFF Open leakage current 0 1 mA max Output speci NPN open collector PNP open collector fications 30 VDC 50 mA max residual voltage 1 2 V max 30 VDC 50 mA max residual voltage 1 2 V max FQ User s Manual Specifications and Dimensions Mn Dimensions FQ S10010F S10050F FQ 815010F 815050F FQ S20010F S20050F FQ S25010F S25050F Unit mm The mounting bracket can be attached to any side 44 e 4 M4 si Depth 6 eo E g 1 4 20UNC yest Hi Depth 6 Mounting hole dimensions Two 4 5 dia 20 0 1 Tightening torque 1 2 N m FQ S10100F
58. Y signal turns OFF to indicate i that model has been re registered processing WO 01 after re registration is performed WO 01 turned ON Controlling the Sensor from an External Device FQ User s Manual l O Signal Allocations Signal Address Output signals OUT1 BUSY signal CIO 0 01 Input signals INO CIO 1 08 IN1 CIO 1 09 IN2 CIO 1 10 IN3 CIO 1 11 IN4 CIO 1 12 IN5 CIO 1 15 The BUSY signal will be ON while the model is being re registered If the cycle time is too long the PLC may not be able to detect when the BUSY signal is ON If necessary turn OFF WO 00 after a suitable time elapses FQ User s Manual Controlling the Sensor from an External Device i So9lAe EUJ89 X3 YIM suomneoiunuuo25 9 Turning the ERROR Signal OFF The ERROR signal turns ON when an error occurs After removing the cause of the error turn the ERROR signal OFF using one of the following methods Method 1 Input an error clear command from an external device such as a PLC Method 2 Input a measurement trigger again For example turn the TRIG signal ON during a one shot measurement The ERROR signal will turn OFF when measurement is executed correctly This function can be used in Run Mode only Settings p In Out VO setting Input Input mode Press Expand mode Wiring Color Signal State Description Gray INO OFF Command parameter for clearing errors Green IN1 OFF R
59. a and Image Data s suonoun JUSIUSAUOD L 100 Changing the File Format The output CSV file format can be changed according to the external device Item Symbol Field separator None comma default tab space or semicolon Decimal symbol None point default or comma Record separator None comma tab space or CR or CF LF default Use the following menu command to change the output CSV file format p gt Setup Mode or Run Mode TF settings File format Ensuring That All Measurement Results Are Logged in External Memory To ensure that all measurement results are actually saved change the settings so that the BUSY signal remains ON until logging has been completed During operation do not input the next trigger until the BUSY signal turns OFF p gt In Out VO setting Output Tab Page BUSY output Change the BUSY output parameter to Data logging BUSY Trigger signal Touch Finder Sensor Data Image Image input Measurements Logging Logging Display gt ox OFF File logging cannot be used when performing continuous measurements e f you use the PC Tool the logging time may vary by up to 100 ms depending on the application conditions of your computer e f logging data to an SD card the write time varies depending on the amount of the available space on the SD card Reference value For SDHC class 4 the time required to write image data is approx 200 to 800 ms
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61. age Trigger setup Trigger delay 3 Setthe trigger input delay time for Sensor 1 PREA Input the TRIG signal p 45 The delay time for preventing mutual interference must be longer than the shutter time When the lighting built into the Sensor is used the shutter time is 4 ms max Therefore make the delay at least 4 ms ue Preventing Mutual Interference of Multiple Sensors FQ User s Manual Setting Up Inspections 4 1 Inspection Item Selection Guide 4 2 Setup Procedure for Inspection Items 4 3 Configuring Inspection Items Le 4 4 Inspecting with the Search Inspection Item 4 5 Inspecting with the Edge Position Inspection Item 4 6 Inspecting with the Edge Width Inspection Item 4 7 Inspecting with the Area Inspection Item 4 8 Inspecting with Color Data Inspection Item suoloedsu dN 6umes U The FQ Vision Sensor uses inspection items to judge measurement objects There are five different measurement objects Select the best inspection items for the characteristics of the measurement object that are being judged Judging according to shapes Judging if there is a mark 4 Edge Posi p 58 tion Judging according to widths Measuring the width between Edge p 63 lead wires Width Judging according to sizes Area p 66 0 Co
62. al Description Pink TRIG Trigger signal Black OUTO OR Overall judgement default assignment Orange OUT1 BUSY Timing Chart Processing in progress default assignment measurements once The signals shown at the left are used Refer to the following information for signal wiring Wiring p 28 ON TRIG signal ON for 1 ms min OFF ON BUSY ils ee ON while measurements are being processed depends on BUSY output conditions OR signal X Turned ON when overall judgement is NG Output polarity ON for NG 1 Turn ON the TRIG signal while the BUSY signal is OFF 2 Measurement begins and the BUSY signal is turned ON during the measurement process 3 When the measurement has been finished the measurement result is output using an OR signal and the BUSY signal is turned OFF 1 You can also set the signal to be turned OFF after data logging image logging or displaying results in the BUSY output FQ User s Manual Setting the Measurement Trigger 115 S8DINEQ JEWI9 XJ YIM SUOIPEOIUNWIWWOD 9 116 Sample Ladder Program The following sample program is used to input a TRIG signal to perform a single measurement A single measurement will be performed when WO 00 turns ON OUT1 When the single measurement 4 command bit W0 00 turns ON the TRIG signal is turned oie BUSY signal ON if the BUSY signal is OFF measure ment command bit TRIG
63. an be performed using these saved images This function is useful for adjusting the judgement parameters when objects are not available p Test Continuous test Any display 1 Press t EJ Disp lay Live Ka a FQ Series isi ieee Cus 74 Performing Test Measurements FQ User s Manual 2 Select Log or File J The display switches to the saved image and mea surements are taken again Saving images p 110 FQ User s Manual Images in the Sensor s built in memory Press Log selbct image display FQ Series 0 Search Performing Test Measurements 75 sbumesgs Bulaes pue Buse q 76 5 2 Shortening the Measurement Takt Time Checking the Measurement Takt Time The measurement time of this Sensor can be checked from the Setup or Run Mode display Measurement time Test FQ 100ms SceneD aq Io F FQ Series The measurement time is the time taken from when a trigger is input until when all measurement processes are executed During the measurement time this Sensor will not accept the next trigger This means that the measurement time is the basic measurement takt time Inputting a trigger Measurement time Measurement takt time File Image input Measurement logging Increasing Image Input Speed With the partial input function it is possible to input only images that are in the region that is necessary for measurements The image measurement region becomes
64. ber 1 is always the data for the oldest measurement and data number 1 000 is always the most recent e The saved recent measurement data cannot be loaded back into the Sensor and displayed on a trend monitor or histo gram The data and time are not recorded with the measurement data The file name is created from the time when the file is saved It does not indicate when the measurement was made The recent log data will be cleared if the scene is changed FQ User s Manual Logging Measurement Data and Image Data 103 suonoun JUSIUSAUOD L Changing the File Format The output CSV file format can be changed as shown below according to the external device I Changing the File Format p 100 108 Logging Measurement Data and Image Data FQ User s Manual 7 5 Saving Sensor Settings The Sensor settings are saved in flash memory inside the Sensor This section describes how to back up the settings in and restore them from an SD card or other external memory Backing Up Settings in External Memory gt Setup Mode Save to file Setting Tab Page Press the data to save 1 2 Enter the file name in 15 characters or less After entering the file name press OK The data will be saved and the display will return to Save to file Applicable Data Scene data Scene group data Sensor system data ll sensor data Touch finder data Data Storage location Description Scene data The file name
65. ble with the existing network e Touch Finder p Setup Mode TF settings Ethernet 1 Set the IP address and subnet mask according to the network settings Connecting to Sensors from a Computer Using the PC Tool When connecting the Sensor directly to a computer using an Ethernet Cable set the network settings on the computer as given below Setting a fixed IP address is not required if there is a hub between the computer and Sensor and a DHCP server is used The following procedure is for Windows XP Select Control Panel from the Windows Start Menu 2 Click Network and Internet Connections in the control panel and then double click Network Connections 3 Right click the Local Area Connection Icon and select MI ncal Area Connection Properties Disable Status Repair Bridge Connections Create Shortcut Rename Properties FQ User s Manual Setting Up Ethernet 33 C suonoeuuo pue uoinel eisu 4 On the General Tab Page double click Internet Proto col TCP IC 4 Local Area Connection Properties General Advanced Connect using B Intel R 82566DM 2 Gigabit Network This connection uses the following items i File and Printer Sharing For Microsoft Networks amp QoS Packet Scheduler E lt Install Description Transmission Control Protocol Internet Protocol The default wide area network protocol that provides commun
66. cal fumes or spray or mist atmospheres 2 Power Supply Connection and Wiring e When using a commercially available switching regulator make sure that the FG terminal is grounded e f surge currents are present in the power lines connect surge absorbers that suit the operating environment Before turning ON the power after the product is connected make sure that the power supply voltage is correct there are no incorrect connections e g load short circuit and the load current is appropriate Incorrect wiring may result in breakdown of the product For cables use only the special products specified in this manual p 154 p 155 Use only combinations of the Sensor and Touch Finder specified in this manual Using other combinations may cause malfunction or damage Do not turn the power OFF in the following instances Doing so will damage data that is in the process of being saved While data is being saved in internal memory While data is being saved on the SD card he LCD panel has been made using precision technology and sometimes a few pixels are missing in the panel This is due to the structure of the LCD panel and is not a malfunction Connector cover Always attach the covers of I O cable connector and Ethernet cable connector This prevents extraneous material from making malfunction of the Sensor 3 Battery Do not use or charge the Battery with other than the specified products Do not charge t
67. cause product to exceed its classification Required wording Figures A required wording Aperture label Service entry label Not required Specified wording required Required as appropriate to the class of accessible radiation Override interlock label Required under certain conditions as appropriate to the class of laser used Wavelength range label Requirements from Regulations and Standards Required for certain wavelength ranges FQ User s Manual Requirements subclause LED label Classification Class 3R Class 3B Class 4 Class 2M Class 1 Class 1M Class 2 Make required word substitutions for LED products User information Operation manuals must contain instructions for safe use Additional requirement apply for Class 1M and Class 2M Purchasing and ser vice information Promotion brochures must specify product classification service manuals must contain safety information Note 1 This table is intended to provide a convenient summary of requirements See text of this standard for com plete requirements 2 For the safety medical laser products IEC 60601 2 22 applies 3 AEL Accessible Emission Limit The maximum accessible emission level permitted within a particular class For your reference see ANSI 4136 1 1993 Section 2 Symbol and border black Background yellow Figure A Warning label Hazard symbol 0 L seoipueddy 159 FQ User s Manual R
68. cene IN5 is kept ON for 2 ms and then turned OFF RSET SET When the BUSY signal turns OFF to indicate SET that the scene has been changed processing WO 01 after changing the scene is performed WO 01 turned ON Signal Address Output signals OUT1 BUSY signal CIO 0 01 Input signals INO CIO 1 08 IN1 CIO 1 09 IN2 CIO 1 10 IN3 CIO 1 11 IN4 CIO 1 12 IN5 CIO 1 15 The BUSY signal will be ON while the scene it being changed Controlling the Sensor from an External Device FQ User s Manual If the cycle time is too long the PLC may not be able to detect when the BUSY signal is ON If necessary turn OFF WO 00 after a suitable time elapses Registering the Measurement Reference Again The model and reference color can be re registered with commands from an external device such as a PLC based on the image that was just input when the line process was changed Inspection item Re registered data Search Model data Color data Reference color hue saturation and brightness Edge Position Edge Width Area None Application is possibly only from the Run Mode e If the parameter is applicable to more than one inspection item it will be re registered for all inspection items Settings p gt In Out VO setting Input Input mode Press Expand mode Wiring Color Signal State Description The signals shown at the left are Gray INO OFF Command pa
69. d for Area The following values can be logged as measurement data Measured item Range of value Description D Area 960 960 to 360 960 This is the difference between the standard color area and the measured color area I 7 4 Logging Measurement Data and Image Data p 98 Errors Errors in Teaching A teaching error message will appear if the reference area registered during teaching is O Perform the following e f the color of the measurement object has changed from the specified color set the color again and try teaching again If the specified color is not found during teaching the reference area will be registered as O If having no area is OK adjust the judgement parameters with this value as the reference FQ User s Manual Inspecting with the Area Inspection Item 69 suonoedsu dN 6umes y 70 4 8 Inspecting with Color Data Inspection Item Color Data Inspection Item This inspection item is used to perform inspections for foreign matter with a different color or for presence The region is set for a portion of the image with the color that is to be measured This region is called the measurement region The average color within the measurement region is measured Sample Settings Sample Measurement l Judges using the average Measurement region color of the measurement region OK NG CAREN ts 9 9 Setup Procedure for Color Data Inspection Item Step 1 Selecting the Inspection Item p
70. d manually set the best HDR mode As shown below the higher the level the wider the combined dynamic range will be Brightness Level 1 m Level 2 EN Level 3 Ss Level 4 cS Dark Bright e f the reflections cannot be sufficiently removed using the HDR function use a polarizing filter as well Using a Polarizing Filter Specular reflections can be eliminated from an image by attaching a FQ XF1 Polarizing Filter to the Sensor X Observe the following precautions e The image will be darker compared to when no filter is used e f the image becomes too dark adjust the brightness I p 38 Mounting the Filter 1 Hook the filter in the hole at the top of the Sensor ox Adjusting Image Quality FQ User s Manual 2 Using the top section as a pivot point pull down the filter so that it attaches to the Sensor Adjusting the Colors of the Image White Balance If external lighting is used the image may appear as having different colors than the actual object If this is the case adjust the white balance If the lighting built in to the Sensor is used the white balance is already adjusted No setting is required in this case p Image Camera setup 1 input a picture of white paper or cloth 2 Press 4 White balance on the right side of the display J Pressthe Auto Button The Sensor will automatical ly adjust the colors White balance 4 Move the bar to the left light or right da
71. d models 0 to 31 Single function models O to 8 Default 0 Changing the Scene to Change the Line Process em suonoun JUSIUSAUOD L 7 2 Display Functions The procedures given in this section can be used to make the Sensor easier to use and the display easier to see Image Zoom The display can be zoomed in or out to make the image easier to see P x Setup Mode or Run Mode Display Enlarges the display FQ Series Reduces the display Fits the image to the display size Press Back to end setting the display Displaying a Live Image You can display a live image to check the image that is input by the Sensor in realtime p x Setup Mode Press Press Camera Press Live Press the Back Button to return to the Display Dis play WGN FQ Series Cance Displaying a Frozen Image You can display a frozen image to stop image refreshing and display the last image that was input P x Setup Mode 1 Press EM 2 Press Camera J Press Freeze 4 Press the Back Button to return to the Display Dis play FQ Series Display Functions FQ User s Manual Displaying a Saved Image You can display an image that was saved in internal memory in the Sensor or in an SD card This can be done to configure inspection items or to check measurements using saved images p x Setup Mode 1 Press Select image display 2 Images in the Sensor s built in memory
72. display range on the horizontal axis and the number of data on the vertical axis of the histogram can be changed e Disabling Automatic Adjustment of the Display Range 1 Press lt q Auto display on the right of the histogram 2 Press OFF e Changing the Display Range of the Horizontal Axis 1 Press lt q Display range on the right of the histogram 2 Select the maximum measurement value the minimum measurement value and the class e Changing the Number of Data on the Vertical Axis 1 Press 4 Number of data on the right of the histogram 2 Select the maximum number of data to display FQ User s Manual Checking the Trend of Measurement Results with Graphs xd Histogram data is held until the power supply is turned OFF You can select whether to display all data in the histogram or only data for which the overall judgement is NG Logging settings are applied to the histogram as well However they are not applied to histograms displayed in Setup Mode LT Icheck recent measurement trends recent results logging p 101 ee Checking the Trend of Measurement Results with Graphs FQ User s Manual 6 4 Adjusting Judgement Parameters during Operation This Sensor enables judgement parameters to be adjusted while measurements are being performed Downtime can be eliminated with this feature because the production line does not have to be stopped while making adjustments Preparations This function is switch
73. e Edge level parameter on the Details Tab Page is correct Edge level p 60 FQ User s Manual Inspecting with the Edge Width Inspection Item suonoedsu dN 6umes y 66 4 7 Inspecting with the Area Inspection Item Area Inspection Item This inspection item is used to measure sizes It measures the amount of a color within the measurement region The size is calculated as a number of pixels and it is called the area Sample Settings Sample Measurement Judges according to the number of pixels area of the Specified color OK NG Setup Procedure for Area Step 1 Selecting the Inspection Item p Inspect 1 Press an unused inspection item number and press Add item 2 Press Area BG Search 4 Edge Position mi Edge Width ee Color Data I Registering inspection items p 50 Inspecting with the Area Inspection Item FQ User s Manual Step 2 Teaching Teaching means to store the region and the color area in the region as reference data for the measurement p Inspect Add item Area Settings Tab Page 1 Press Teach Drag the rectangle Drag a corner to 2 Place the object that is to be used as the measure SONONE size the rectangle ment reference in front of the camera AERE IUE n eon 159 396 J Move the rectangle to the location to be measured g 4 Press OK 5 Press TEACH on the lower right of the display The basic settings will be registered when teaching has
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75. e command parameter is output the command input for continuous measurements IN5 is turned ON and continuous measurements start When the continuous measurement stop bit WO0 01 turns ON the command input for continuous measurements IN5 is turned OFF and continuous measurements stop ron t 0000 Continuous measurement command bit Wo 00 0000 Continuous measurement command bit T0000 SET IN5 BUSY signal JL Continuous measurement stop bit l O Signal Allocations Signal Address Output signals OUT1 BUSY signal CIO 0 01 Input signals INO CIO 1 08 IN1 CIO 1 09 IN2 CIO 1 10 IN3 CIO 1 11 IN4 CIO 1 12 IN5 CIO 1 15 Setting the Measurement Trigger FQ User s Manual 8 3 Setting the Outputs Using the Overall Judgement Result When the results of the inspection items are judged if even one individual judgement result is NG the OR output signal is turned ON Individual judgement results Inspection y OK uim um Overall judgement item 1 NG OR signal ON If there is even one NG judgement Inspection 9 OK the overall judgement will be NG item 31 and the output will be turned ON The overall judgement result output signal can also be turned ON when all individual judgement results are OK Changing the judgement output ON condition p 124 Wiring Color Signal Description The signals shown at the left are used Refer to the following information for signal wiring
76. e or burn if not treated properly Dispose of the Touch Finder as industrial waste and never disassemble apply pressure that would deform heat to 100 C or higher or incinerate the Touch Finder High voltage parts inside danger of electrical shock Do not open the product cover FQ User s Manual Precautions for Safe Use The following points are important to ensure safety so make sure that they are strictly observed 1 Installation Environment Do not use the product in environments where it can be exposed to inflammable explosive gas To secure the safety of operation and maintenance do not install the product close to high voltage devices and power devices e Install the product in such a way that its ventilation holes are not blocked Tighten mounting screws at the torque specified in this manual 2 Power Supply and Wiring The power supply voltage must be within the rated range 24 VDC 10 and an AC voltage must not be used Reverse connection of the power supply is not allowed Do not short the load of the open collector output he load must be within the rated range High voltage lines and power lines must be wired separately from this product Wiring them together or placing them in the same duct may cause induction resulting in malfunction or damage Use the products within the power supply voltages specified in this manual Use the specified size of crimp terminals to wire connections
77. e Region Max color change Min color change lt Noise level No edge found Measurement result NG Max color change Min color change Noise level Edge found Perform measurement ete Max color TEN Max color a assurent change 60 Measurement VA a _ E redon _ _ eem region g Min color change 10 60 15 gt 30 change 15 25 10 lt 30 Judges that there is an edge and performs measurements Judges that there is no edge measurement result is NG Inspecting with the Edge Position Inspection Item FQ User s Manual Screen Display When the Edge Level and Noise Level Are Changing A bar showing the threshold level moves up and down on the graphic as the edge level noise level value changes A cross key cursor will also appear at the detected edge position Ad just The p dGeechO SeiteiGheetthehG h is detected by e dge level Edge level E a gt Undesired Edge Position Is Automatically Detected When Teaching Manually set the color of the edge that you want to detect p Inspect Edge Position Modify Settings Tab Page Teach 1 Press lt q Color ON OFF on the right side Press ON Aa QORN use to extract an edge The specified color will be extracted Press OK to enter the edge color Press TEACH again Press Back NOQ Draw a rectangle around the color that you want to of the display Press lt q Set color on the ri
78. e Touch Finder can be mounted on a panel using the FQ XPM Panel Mounting Adapter Always turn OFF the Touch Finder power before attaching or detaching the Panel Mount Adapter Attaching or detaching with the power turned ON may cause a failure 1 Set the Touch Finder in the Panel Mount Adapter FQ User s Manual Installation 25 G suonoeuuo pue uoinel eisu 2 Press the slider up on the Touch Finder 3 Create holes in the panel for mounting Refer to the following page for hole dimensions LT p 152 4 Connect the cable to the Touch Finder 5 Mount the Touch Finder with the Panel Mount Adapter from the front of the panel 6 Hook the hooks on the Mounting Bracket in the four holes of the Panel Mount Adapter and secure them with screws Tightening torque 1 2 N m Mounting Bracket Check that the Touch Finder is attached properly to the Panel Using the Touch Finder as a Portable Device with Battery The Touch Finder with a Battery can be used as a portable device Use the strap when carrying it to prevent dropping it There are two types of straps FQ XH sold separately a Neck Strap and a Hand Strap Neck Strap Hand Strap 1 Attach the Mini strap to the Touch Finder There are a total of four holes for attaching the Mini strap on the left and on the right of the Touch Finder 26 Installation FQ User s Manual 2 Connect the Neck Strap or Hand Strap to the Mini strap e
79. e conditions judgement parameters and I O settings for the Sensor c The name of the mode or the The name of the Sensor being set up is displayed zi 2 menu hierarchy is displayed The selected scene number is displayed The menu changes according to the selected tab page e Buttons will appear on the right according to the mode 4 e f the lt q Button appears pressing it will display the E sub menu or commands Brightness White balance The setup flow is shown by these five tabs Image Used to adjust the image Inspect Used to set the inspection items In Out Used to set the I O Test Used to test and adjust the set measurements Run Used to switch to Run Mode This button menu is always displayed C Only image Button Used to select either displaying the camera image and messages or only the camera image x Display Button Used to select the source of the image or to zoom the image I Display Functions p 94 fey Capture Button Used to capture the current screen to the SD card p 109 aima Tool Button Used to call functions such as saving data or select scenes The Display Button can be used to switch between the following images e Live The live image is displayed e Freeze The image that was taken lastis displayed Log An image saved in internal memory is displayed File An image saved on an SD card is displayed Run Mode In Run Mode measurements are perfo
80. e level to detect as an edge Default 50 The edge point is found based on a threshold that is set for a color change If you change the edge level perform teaching again Edge Level An edge is detected in the following way 1 The color change distribution of the entire measurement region is determined 2 The minimum color change is 0 The maximum color change is 100 3 The location where the color change intersects with the edge level is detected as the edge 10096 pe Maximum color change EN Measurement 50 4 Edge level iod p cd eerte bap Minimum color change Noise Is Mistaken as an Edge p Inspect Edge Position Modify Details Tab Page Parameter Setting Description Noise level Range 0 to 422 Sets the density level to be considered as noise Default 10 If the difference between the maximum and minimum color changes in the region is below the noise level it will be assumed that there is no edge Increase this value if noise is incorrectly detected as an edge Important If you change the noise level perform teaching again Noise Level The maximum and minimum color changes within the edge detection region are determined If the difference is less than the noise level it is assumed that there are no edges Normally there is no problem with the default value of 10 but if noise is mistakenly detected as an edge make this value higher Within th
81. ecord separator 100 reference color re registering 125 remaining Sensor 112 re measuring 74 restart 111 restarting Sensor and Touch Finder 111 Run Mode 17 82 saturation 71 saved images displaying 95 saving data 80 105 saving data to files 105 saving image data 110 scene data saving 105 scene group data saving 105 scenes changing 92 changing names 93 copying 93 deleting 93 switching 125 SD card available space 107 formatting 107 information 107 operations 106 slot 22 searching inspection items 52 selected color images 68 Sensor data Index saving all Sensor data 105 Sensor information 112 Sensor monitor 84 Sensor system data saving 105 Sensors renaming 112 single function models 146 specifications 146 standard models 146 switching 36 Set color 68 Set color 61 Setup Mode 17 returning to Setup Mode 83 startup display 85 startup mode 93 startup scene 93 startup settings 93 statistical data logging 102 straps 26 subnet mask 34 Summary of Requirements to Manufactures 158 Summary of Requirements to User 160 Switch Sensor 36 Switching Hub 20 system configuration 20 test measurements continuous test 74 performing 74 Test Tab Page 74 threshold average 78 maximum 78 minimum 78 time Touch Finder 111 Touch Finder 149 information 112 model with AC DC battery power supply 149 model with DC power supply 149 time settings 111 Touch Finder data saving 105 trend
82. ed IN2 ON White IN3 OFF Purple IN4 OFF Yellow IN5 ON Command input for clearing errors Orange OUT1 BUSY Processing in progress default Light blue OUT2 ERROR ERROR signal default Timing Chart IN5 signal BUSY signal ERROR signal 130 Allow 5 ms min and then The signals shown at the left are used Refer to the following information for signal wiring i 2 4 Wiring p 28 1 Turn OFF INO to IN1 and INS to IN4 and turn ON IN2 UNDO IUIS OX 2 Turn ON the IN5 signal while the turn ON IN5 ON i I ON for 1 ms min OFF r ON OFF ON OFF Pp Controlling the Sensor from an External Device BUSY signal is OFF to clear the error FQ User s Manual Troubleshooting cra gea eeE Eeoa 132 9 2 Basic Troubleshooting 5 5 c2 riore coire Ecce ce poe coo co c9o cs eso kae ai iaaa 134 132 9 1 Error Table Error History If an error occurs during operation the ERROR signal will turn ON and the ERR indicator on the Sensor will light Up to 10 errors will be stored in the error history in the Sensor or Touch Finder This section describes the causes of and measures for errors that are stored in the error history Errors Stored in the Error History Error in error history Cause Points to check Measures to perform TRIG input error IN input error The TRIG signal was input while the BUSY signal was O
83. ed OFF as a default to prevent it from inadvertently working during operation Turn ON the function if you want to use it gt wd Setup Mode Sensor settings Adjustment mode in Run 1 Press ON Changing the Judgement Parameters in Run Mode This section describes how to change the judgement parameters without stopping measurement in Run Mode gt Run Mode 1 Select the inspection item for which you want to ad just the judgement parameters using the E and G Buttons 2 Press 4q Adjust judgement TF T 100 ms 0 S8ceneO dd FQ Series i D A EIEI 3 Change the adjustment parameters with the slider mmm T 4 Press OK The judgement results with the changed judgement parameters will appear The changed judgement parameters will not be reflected in the measurement result until OK is pressed FQ User s Manual Adjusting Judgement Parameters during Operation oe MEMO E Adjusting Judgement Parameters during Operation FQ User s Manual Convenient Functions 7 1 Changing the Scene to Change the Line Process 7 2 Display FUNCTIONS et 7 3 Monitoring the Signal I O Status eee 7 4 Logging Measurement Data and Image Data 7 5 Saving Sensor Setlings 5 eere aaa aaa Eaa 7 6 SD Card OD ratloRs ecco ten eco a a 7 7 Convenient Functions for Operation
84. em suonoedsu dN Bumes U Masking Parts of the Model The model registration region can be formed freely by combining enabled and disabled regions Example Figure 1 Enabled range The gray section is the model region N Figure 3 Enabled range p Inspect Search Modify Settings Tab Page Teach 4 Model region 1 Drawthe figure according to the section that you want to mask I p 55 2 While the figure to be masked is selected press lt q on the right of the display and then press OR NOT The selected area will be removed from the model Every time you press OR NOT the area will switch be 1 tween being enabled and disabled Change type of region to OR NOT Copy 2011 ECT EN OR Enabled range NOT Disabled range m Fine tuning the Position of the Region This section describes the console which is useful to fine tune the position of the measurement region or the model registration region in 1 pixel increments p Inspect Search Modify Settings Tab Page Teach 4 Model region 1 Press lt q Console on the right side of the display where you draw the region The console will appear 2 To adjust the position of the figure press within the frame To adjust the size of the figure press a corner of the figure J Use the cross key to align the figure with the search Coordinates object The position of the figure can be adjusted by pressing
85. ements and other reasons It is our prac tice to change part numbers when published ratings or features are changed or when significant construction changes are made However some specifica tions of the Product may be changed without any notice When in doubt spe cial part numbers may be assigned to fix or establish key specifications for your application Please consult with your Omron s representative at any time to confirm actual specifications of purchased Product Errors and Omissions Information presented by Omron Companies has been checked and is believed to be accurate however no responsibility is assumed for clerical typographical or proofreading errors or omissions OMRON ELECTRONICS LLC THE AMERICAS HEADQUARTERS Schaumburg IL USA 847 843 7900 800 556 6766 www omron247 com OMRON CANADA INC HEAD OFFICE OMRON ARGENTINA SALES OFFICE Toronto ON Canada 416 286 6465 866 986 6766 Cono Sur 54 11 4783 5300 www omron247 com OMRON ELETRONICA DO BRASIL LTDA HEAD OFFICE OMRON CHILE SALES OFFICE Sao Paulo SP Brasil e 55 11 2101 6300 www omron com br Santiago e 56 9 9917 3920 OMRON ELECTRONICS MEXICO SA DE CV HEAD OFFICE OTHER OMRON LATIN AMERICA SALES Apodaca N L e 52 811 156 99 10 001 800 556 6766 mela omron com 54 11 4783 5300 OMRON EUROPE B V Wegalaan 67 69 NL 2132 JD Hoofddorp The Netherlands Tel 31 0 23 568 13 00 Fax 31 0 23 568 13 88 www industrial omron eu
86. ence value to judge OK is specified Settings p 53 893 to 893 p 59 Defaults Upper limit 893 Lower limit 893 Position for Edge Position 893 to 893 p 64 Defaults Upper limit 893 Lower limit C893 Width for Edge Width 360 960 to 360 960 p 67 Defaults Upper limit 360 960 Lower limit 360 960 Area for Area Color Dif for Color 0 to 442 p 71 Data Defaults Upper limit 442 Lower limit 0 Adjust Adjusts judgement parameters without p 77 judgement stopping measurements Auto Automatically adjusts the judgement OK Teach or NG Teach p 77 adjustment parameters by using actual workpieces which are considered as good or faulty products Method Selects the formulas to use to automati Threshold minimum Threshold average cally adjust the judgement parameters default or Threshold maximum For Search Angle Sets the rotational range for when the 0 default 5 10 15 20 25 p 54 5 range measurement object is at an angle 30 35 40 or 45 Q For Edge Edge level Set the color density level of the edge O to 100 default 50 p 60 Width or Edge Posi Noise level Set the color density level to treat as O to 442 default 10 tion noise In Out Tab Page Menu command Setting range Data Refer ence Statistical data Sets whether to record the number of ON default or
87. ensors power supply is turned ON Create the ladder program in the PLC or other external device so that the BUSY signal is ignored while it turns OFF ON and OFF again for up to 5 s after the power supply is turned ON 24 V Power supply E ee 355 Turns OFF when the 4 e a Sensoris ready for ON operation BUSY 4 OFF MMA l Sensor system is initializing Depends on the scene data Configuring the Operation The following settings can be selected depending on the system configuration and application Changing the output method of the judgement results Obtaining individual judgement results p 120 Adjust the judgement output timing p 122 Changing the judgement output ON conditions p 124 Changing the polarity of the BUSY output Reversing the polarity of the BUSY signal p 124 114 Operation with Default Configuration FQ User s Manual 8 2 Setting the Measurement Trigger The measurement trigger can be chosen from the following two types e One shot measurement One measurement is performed for each external trigger e Continuous measurement Measurements are performed continuously Performing One Measurement for Each External Trigger A measurement trigger is input as the TRIG signal from a proximity sensor PLC or other external device One measurement is performed when the TRIG signal turns ON Trigger input Sensor Or other device 1 TRIG signal ON Wiring Color Sign
88. equirements from Regulations and Standards Summary of Requirements to User For Europe EN 60825 1 Requirements Classification subclause Class 2 Not required for visible Laser safety Not required but recommended for applications that emission officer involve direct viewing of the laser beam Required for non visible emission Required Connect to room or door circuits Remove key when not in use Beam attenuator Not required When In use prevents inadvertent exposure Indicates laser is Emission energized Indicates laser is ener n s Not required E indicator device for non visi gized ble wave lengths Foll ti warning signs Class 1M Class 2M Not as for Class Not as for required 3B required Class3B see note 2 see note 3 Class 1M Class 2M Specular No require as for Class No require as for reflection ments 3B ments Class3B see note 2 see note 3 Remote interlock Not required Key control Not required Beam path Terminate beam at end of useful length Prevent unintentional reflections Not required for visible Required if engineering emission and administrative proce Required for dures not practicable and non visible MPE exceeded emission Eye protection No requirements Specific require ments Protective Sometimes No requirements i clothing required Class 1M Class 2M No require as for Class No require as for Required for all operato
89. er s Manual Checking a List of All Inspection Item Results 79 sbumesgs Bulaes pue Husa q 80 5 5 Saving Data to the Sensor Until you have saved your settings explicitly to the memory in the FQ Vision Sensor the settings are only stored temporarily They will be lost if the power is turned OFF Execute Save data after you have finished making your settings The FQ Vision Sensor will remind you to do so with a message if you switch from Setup Mode to Run Mode You can use this feature to keep the previous settings and discard the new settings if desired but keep in mind that all settings that are not saved explicitly are replaced by the settings that are stored in the memory of the FQ Vision Sensor the next time you turn ON the FQ Vision Sensor Do not turn the power supply OFF while data is being saved The data that is being saved may become corrupted p gt Test 1 Press Save data 2 Press Yes Setup F 0 SceneQ e Scene data and system data can be saved in this way I Scene data and system data details p 105 Measurement data and image data cannot be saved in this way I Logging measurement data p 98 e Settings data can also be backed up to an external memory I Saving settings p 105 Saving Data to the Sensor FQ User s Manual Operation 6 1 Starting Operation i oie ces cee eed BG bs ee Sew Oh Sees 82 6 2 Configuring the Run Mode Display 84 6 3 Checking the T
90. er supply for which measures have been applied to prevent high voltages e g a safety extra low voltage circuit If UL certification is required for the overall system use a UL Class Il DC power supply Attaching the LED Warning Label Attach the enclosed LED warning label to the cable or other location The LED warning label must be attached to a location that is readily visible from the Sensor Attachment Example Warning Label A WARNIG Max 60mW 400msec z i LEDB amp LED RADIATION o EEEREN DO INTO BEAM Warning Label _ de 11 und 4 10 4 LED Safety p 157 FQ User s Manual Wiring G suonoeuuo pue uoinel eisu Wiring the Touch Finder Power Supply Wiring Connecting the Power Supply 1 Loosen the two terminal screws using a Phillips screwdriver A 7i be ka 4 E 2 Attach crimp terminals to the power lines Secure the positive and negative lines as indicated 24 VDC using M3 screws Power supply tightening torque 0 54 N m Mais 3 In environments where there is excessive noise at tach a ferrite core ZCAT1730 0730 from TDK or the equivalent to the power supply cable MUNN TT sf When you attach the ferrite core to the power supply cable wrap the cable only one time Turning ON the Touch Finder 1 Remove the cover from the power switch on the left side of the Touch Finder 2 Press the switch toward ON
91. erformed for the model I Changing the measurement region p 57 e Reduce the angle range setting Adjust the Angle range parameter to reduce the range in which a search for the model is performed I Setting the angle range p 54 Inspecting with the Search Inspection Item FQ User s Manual Editing the Model and Measurement Regions This section describes how to edit the following regions Model registration region Hodel region 0 Search 2011 08 Cance Measurement region region that is searched for the model If the model region is changed perform teaching again i p 53 Changing the Model Registration Region to a Shape Other Than a Rectangle One rectangular region is registered as the default model registration region Other than rectangles circles and polygons can be set as the model registration regions p Inspect Search Modify Settings Tab Page Teach 4 Model region 1 Press lt q Model region 2 Press lt q Delete in the model registration editing display The rectangle will be deleted Hodel region 0 Search 2011 08 Cance Press Yes Press Add in 44 Press the shape of the region that you want to use TEPEEERNER TONER Draw the region Press OK Rectangle NOQAQ Wide circle Cance Up to 8 shapes can be combined to create a region for one model FQ User s Manual Inspecting with the Search Inspection It
92. es to Setup Mode p 82 Multi sensor Simultaneously displays the images for p 84 multiple connected Sensors NG sensor From multiple connected Sensors dis Sensor monitor plays the image of only the Sensors with NG results Switch sensor The same as for Setup Mode Switch sensor Select Switches to the selected Sensor Connections Menu Tables Displays the name of the Sensor detected by the Touch Finder and the connection status Automatically detects and connects the Sensors that are connected FQ User s Manual Common Menu Commands LI Only image Button Hides text and displays only the image A Zoom in Enlarges the image display Button Dis play Zoom out Reduces the image display Button Button FIT Fits the image to the display size Button Display Changes the image display method Setup Mode Button Run Mode o Capture Button Used to capture the current display and save it in external memory e g an SD card FQ User s Manual Camera Live Freeze Log or File Latest image or Last NG image Refer ence p 96 p 94 p 109 Menu Tables 145 0 L seoipueddy 10 2 Specifications and Dimensions Sensor Specifications Item Single function models Standard models Model FQ S10000
93. esentative e System error e Application system error Please reboot e Failed to startup FQ User s Manual Error Table 133 134 9 2 Basic Troubleshooting Problem The Sensor or Touch Finder will not start Measures to perform Check the power supply capacity to see if it is sufficient Reference The Sensor cannot be detected Check the Ethernet cable to see if it is connected correctly Check the Ethernet settings to see if they are correct between the devices Check the communications cable to see if it is disconnected Check the switching hubs to see if any of them are faulty If switching hubs are used The results display is not updated Check to see if the TRIG signal is being correctly input to the Sensor Check to see if the most recent NG result is being displayed Updating the results display is slow Data is not logged properly The ERROR indicator lights Basic Troubleshooting If other devices are connected to the same network as the Sensor dis connect the other devices from the network and check the update speed If the update speed returns to normal check the specifications of the disconnected devices and take suitable measures If there are power lines running in parallel with the Ethernet cable or if there are inverters or other sources of noise near the communications cable separate the communications cable from them and check the update speed Check
94. estart or turn OFF the power supply to the Sensor or Touch Finder while a message is being displayed saying that data is being saved to or read from the SD card The settings or system data may be corrupted Checking the Available Space on the SD Card Before saving data to the SD card use the following display to make sure that there is sufficient space available on the SD card p Setup Mode or Run Mode TF settings SD card SD card information The following information in the SD card inserted in the Touch Finder can be checked SD card information Capacity 1872 HB free memory 1859 HB Formatting an SD Card p Setup Mode or Run Mode TF settings SD card Format Press Yes to start formatting SD card This feature can not run on AES FQ User s Manual SD Card Operations 107 suonoun JUSIUSAUOD L 7 7 Convenient Functions for Operation This section describes the functions that can be used during Sensor operation Setting a Password to Prevent Unwanted Changes A password can be set to prevent unwanted changes to settings If a password is set you cannot change from Run Mode to Setup Mode without entering the password Setting a Password p Setup Mode Sensor settings Password settings 1 Press Password on off and press ON 2 Press Enter password J Entera password containing up to 15 characters and press OK Clearing the Password p Setup M
95. etup Mode or Run Mode TF settings Initialize Restarting the Sensor and Touch Finder Restarting the Sensor p Setup Mode Sensor settings Restart Restarting the Touch Finder p Setup Mode or Run Mode TF settings Restart FQ User s Manual Functions Related to the System 111 suonoun JUSIUSAUOD L 112 Checking Versions e Checking the Sensor Version p Setup Mode Sensor settings Information e Checking the Touch Finder Version p Setup Mode or Run Mode TF settings Information Checking the Touch Finder Battery Level p Setup Mode or Run Mode TF settings Battery level ttery level is displayed only for a Touch Finder with a DC AC battery power supply FQ D31 e The settings will be lost if the battery runs out while you are making the settings If the battery level is low save the settings and charge the battery immediately Changing the Sensor Name An alphanumeric name can be assigned to a Sensor to make it easier to recognize This is convenient when more than one Sensor is connected p Setup Mode Sensor settings Information 4 Rename Checking Available Memory in the Sensor If a setting cannot be made check the amount of memory that is available in the Sensor p Setup Mode Sensor settings Information 4 Memory State Functions Related to the System FQ User s Manual Commun
96. g the image Turn clockwise to focus on closer objects and focus value on the Touch Finder The field of view will In the default settings the field of view is set to the nar Cox rowest setting 3 Press Back Turn the screw counterclockwise to focus on objects at a distance The field of view will widen soDeuJ Puye L e e Turn the focus adjustment screw clockwise or counterclockwise a little bit to make sure that it has not already reached the dead stop Do not force the screw if it does not rotate anymore This will damage the Sensor Do not turn the focus adjustment knob with a force that is greater than 0 1 N m This may damage it FQ User s Manual Adjusting Image Quality 37 38 Adjusting the Brightness To achieve stable measurements the brightness of the camera image must be adjusted so that the characteristic to be measured is clearly visible Dark Bright JIEEEEEEEEEEEEENI 0 100 gt Image Camera setup 1 Press lt q Brightness on the right side of the dis play 2 Move the bar to the left or right to adjust the bright ness Moving it to the right will make the image brighter while moving it to the left will reduce the brightness of the im age FQ Series Press AUTO to automatically adjust the brightness ac A EN cording to the image EIL 3 Press OK The exposure time will be longer for larger values This may cause the image to blur if the ob
97. ght of the display Select the Molor in the image Only a rectangle can be used to specify the region It is also possible to check the extraction colors or specify them using the color palette The RGB values of the extraction color can be checked and adjusted using the color palette If you press 44 Color palette a color palette will appear set color By palette When a color is pressed values will be displayed ayes on the color palette its RGB Increasing Processing Speed for Edge Position Make the measurement region smaller to reduce the processing time i Changing the measurement region p 57 FQ User s Manual Inspecting with the Edge Position Inspection Item 61 suonoedsu dN Huas U 62 Measurement Data That Can Be Logged for Edge Position The following values can be logged as measurement data Measured item Range of value Description D Position 893 to 893 This is the offset from the measured reference position i 7 4 Logging Measurement Data and Image Data p 98 Errors Errors in Teaching A teaching error message will appear if the edge position cannot be detected when teaching Perform the following e f the color of the measurement object has changed from the specified color set the color again and try teaching again e f there is an edge and it cannot be detected adjust the Noise level on the Details Tab Page and try teaching again Edge
98. h the Sensor for the member registra tion procedure and the download procedure for spe Connects the Sensor to the Touch Finder or com Connects the switching hub to the Touch Finder or computer Use a connector that complies with the FCC RJ45 standard STP shielded twisted pair cable category 5e or 6 impedance 100 Q Connects the Sensor to the power supply and exter Used to connect multiple Sensors to one Touch The shape and dimensions of the Ethernet connector plug and jack are specified in ISO IEC8877 1992 JIS X 5110 1996 and RJ 45 of the FCC regulations To prevent connector connection failures the structure of the jack of this product does not allow insertion of plugs that do not comply with the standard If a commercially available plug cannot be inserted it is likely that the plug is non compliant Do not connect network devices other than PLCs on the same network as the Touch Finder or computer If another device is connected the responsiveness of displays and settings of the Touch Finder or computer may become slow System Configuration FQ User s Manual 2 2 Part Names and Functions FQ Vision Sensor No Name Description 1 Lighting LEDs for illumination 2 Camera lens This lens can be focused 3 I O Cable connector An I O Cable is used to connect the Sensor to the power supply and exter nal I O 4 Ethernet cable connector An Ethernet cable is u
99. he Battery with other than the specified AC adapter e When using the Touch Finder the battery cover screw must be tightened 4 AC Adapter e During maintenance and when not using the Touch Finder for an extended time remove the power plug from the outlet Do not bend the power cable past its natural bending radius e Do not use the AC Adapter with other than the specified products e f a voltage higher than 380 V is applied there is a risk that the capacitor will be damaged the pressure valve will open and vaporized gas will be emitted If there is a possibility that a voltage higher than 380 V will be applied use a protective device FQ User s Manual 9 Maintenance and Inspection Do not use thinner benzene acetone or kerosene to clean the Sensor and Touch Finder If large dust particles adhere to the Camera use a blower brush used to clean camera lenses to blow them off Do not use breath from your mouth to blow the dust off To remove dust particles from the Camera wipe gently with a soft cloth for cleaning lenses moistened with a small amount of alcohol Do not use excessive force to wipe off dust particles Scratches to the Camera might cause error Editor s Note B Meaning of Symbols Menu items that are displayed on the Touch Finder LCD screen and windows dialog boxes and other GUI elements displayed on the PC are indicated enclosed by brackets E Visual Aids Indicates points that are important to achieve
100. he default setting If you change the polarity of the BUSY signal take this into consideration when reading the timing charts Setting the Outputs FQ User s Manual 8 4 Controlling the Sensor from an External Device The following Sensor functions can be controlled with command inputs from an external device without connecting the Touch Finder Function Description Reference Switching the scene This command changes the scene when the line process changes p 125 Re registering the model or refer ence color This command re registers the judgement references for measurement when lev els are changed p 127 Clearing an error This command turns the ERROR signal OFF Continuous measurement Changing the Scene This section describes how to change the line process by changing the scene Wiring Color Signal State Input Mode Standard Mode Gray INO Scene number Green IN1 og Red IN2 White IN3 Purple IN4 Yellow IN5 Orange OUT BUSY Timing Chart INO to IN4 signals in Standard Mode IN5 signal BUSY signal FQ User s Manual Expanded Mode Continuous measurement is performed while this command is input Description Scene number Specifies the scene number 0 to 15 ON ON Trigger to change the scene X lt Scene number 0 to 31 Allow 5 ms min and then turn ON IN5 ON A ON for 1 ms min OFF
101. ication across diverse interconnected networks Show icon in notification area when connected Natify me when this connection has limited or no connectivity 5 Select the Use the following IP address Option and en ter the following IP address and subnet mask e IP address 10 5 5 101 e Subnet mask 255 255 255 0 Internet Protocol TCP IP Properties qu General You can get IP settings assigned automatically if your network supports this capability Otherwise you need to ask your network administrator for the appropriate IP settings 6 Click the OK Button This completes the settings Obtain an IP address automatically Use the following IP address IP address 10 5 5 101 255 255 255 0 Subnet mask Default gateway N er address automatically Use the following DNS server addresses Preferred DNS server Alternate DNS server Setting Up Ethernet FQ User s Manual Taking Images 3 1 Selecting a Sensor for Configuration 36 3 2 Adjusting Image Quality 0 0c ee 37 3 3 Adjusting the Object Position 000 eee eee 42 3 4 Preventing Mutual Interference of Multiple Sensors 46 36 3 1 Selecting a Sensor for Configuration If multiple Sensors are connected to a single Touch Finder or computer you can select the Sensor that you want to set up 1 Press Run
102. ications with External Devices 8 1 Operation with Default Configuration 114 8 2 Setting the Measurement Trigger 0000e ee eee eee 115 8 3 Setting the Outputs o wenden OPISY x EXIRET ees 119 8 4 Controlling the Sensor from an External Device 125 8 1 Operation with Default Configuration This section describes the basic connections and signal flow with external devices With the default settings the Sensor operates in the following manner Trigger Sensor FQ Vision Sensor External device y 1 Measurement mi 3 Judgement trigger input LU results output 2 Measurements performed 1 Measurement on trigger input 1 The trigger to perform measurements once is turned ON OFF TRIG signal P You can confirm if measurements are in progress 2 Executing ON This signal stays ON until the next measurement ON while measure measurement trigger can be input i FF BUS cared P inl DIES Turned ON when overall judgement is NG 3 Judgement results Retained until the next output overall judgement results are judgement OR output signal Create the ladder program to control the TRIG and IN5 input signals so that they do not turn ON while the BUSY signal is ON If not a TRIG input error will occur and the ERROR signal will turn ON e Operation When the Sensor Power Supply Is Turned ON The BUSY signal will operate as shown below when the S
103. igger input Sensor p Image Trigger setup Trigger delay 1 ATRIG signal is input Images are input continuously 2 Select the image with the measurement object in the f center using and amp Input the TRIG signal Q Press the image 4 Press OK The delay time can be set using the adjustment bar or by directly entering a value Trigger delay Input the TRIG signal Move the bar to the left or right Or Directly input the delay time FQ User s Manual Adjusting the Object Position soDeuJ Puye L e 3 4 Preventing Mutual Interference of Multiple Sensors When the same trigger signal is input to multiple Sensors the lighting from one Sensor may affect the measurements of the other Sensors This is called mutual interference This kind of interference can be prevented offsetting the image input timing of each Sensor from when the trigger signal is received Example A trigger i e the TRIG signal is input to Sensor 0 and Sensor 1 at the same time TRIG signal J Timing of taking the image Sensor 0 a ll Trigger Sensor No trigger delay l Timing of taking the image l Sensor Ll s l l Sensor 1 trigger delay Sensor 0 immediately begins image input when the trigger is input Sensor 1 begins image input after the specified time has passed 1 Change to the setup for to Sensor 1 p 36 2 Press Im
104. ile name extension is SCN sensor_name SGP Scene group data The file name extension is SGP sensor_name SYD Sensor system data The file name extension is SYD sensor_name BKD All sensor data The file name extension is BKD MSD Touch Finder data The file name extension is MSD sensor_name LOGIMAGE Image data The file name extension is IFZ sensor_name LOGDATA Statistical data and measurement data The file name extension is CSV CAPTURE Captured images The file name extension is BMP 1 For the PC Tool data will be saved in the following folder My Documents OMRON FQ The PC Tool does not support SD card operations Inserting and Removing SD Cards Inserting an SD Card in the Touch Finder 1 Open the cover to the SD card slot on the top of the Touch Finder 2 Insert the SD card with the back of the SD card facing the front of the Touch Finder and press it in until it clicks into place 3 Close the cover to the SD card slot SD Card Operations PEGs FQ User s Manual Removing an SD Card from the Touch Finder 1 Open the cover to the SD card slot on the top of the Touch Finder N Press in on the SD card until you hear a click 3 Pull out the SD card 4 Close the cover to the SD card slot Never remove the SD card while data is being saved or read The data on the SD card may be corrupted Do not r
105. ing the Sensor scsxiucate au OF DP p dera Un os imi e ave aa t open dn Ae aoe en 23 Installing the Touch Finder 2 000 cee es 24 2 4 WING enc yihueicdrIEURESRGEER ae Rate ees BEES oe aes 28 WINING ocobegeneecniee tees eee eeaeree eee ore et ae aes eee ed 28 Wiring the Touch Finder 00 n a ees 30 C suonoeuuo pue uoinel eisu 20 2 1 System Configuration Product FQ Vision Sensor Touch Finder Standard Configuration Setup Tool FQ Vision Sensor Touch Finder or PC Tool L 24 VDC power supply _ Supply Multiple Connection Sensors FQ Vision Sensors Setup Tool Touch Finder or PC Tool Switching Hub Standard RJ45 Ethernet FQ Ethernet Cable Cable Model number Remarks FQ SLILIL IET OE FQ DI I 1 This is a setup console This is the Vision Sensor Trigger Sensor Connect the trigger sensor PLC and power supply to each Sensor PC Tool FQ Ethernet Cable Standard RJ45 Ethernet Cable I O Cable Switching Hub chasers cial member software FQ WNOL I puter FQ WDOLILI nal devices WAS1 OLIL Finder or PC Tool The PC Tool can be used instead of the Touch Finder If you register as a member you can down load the free PC Tool as a special service to pur Refer to the Member Registration Sheet that is enclosed wit
106. ion IEC 60529 IP20 Weight Approx 270 g without Battery and hand strap Dimensions 95 x 85 x 32 5 mm Materials Case ABS Accessories Touch Pen FQ XT Instruction Manual 1 This is a guideline for the time required for the brightness to diminish to half the initial brightness at room temperature and humidity No guarantee is implied The life of the backlight is greatly affected by the ambient temperature and humidity It will be shorter at lower or higher temperatures 2 This value is only a guideline No guarantee is implied The value will be affected by operating conditions 3 This value is only a guideline No guarantee is implied The value will be affected by the operating environment and operating conditions e Battery Specifications Item FQ BAT1 Battery type Secondary lithium ion battery Nominal capacity 1 800 mAh Rated voltage 3 7 V Dimensions 35 3 x 53 1 x 11 4 mm Ambient temperature range Operating 0 to 40 C Storage 25 to 65 C with no icing or condensation Ambient humidity range Operating and storage 35 to 85 with no condensation Charging method Charged in Touch Finder FQ D31 Charging time 2h Usage time 1 5h Battery backup life 300 charging cycles Weight 50 g max 1 This value is only a guideline No guarantee is implied The value will be affected by operating conditions 2 This is a guideline for the time required for the capacity of the Battery to be reduced to 60 of the initial capacity
107. ject is moving fast If the Sensor is used on a high speed line check that the images are not blurred under actual operating conditions Taking Clear Images of Moving Objects For quick moving objects the effect of blurring can be reduced by decreasing the exposure time Fast Moving speed Slow 0 V 100 JIEEEEEEEEENEENEN 4 Exposure time 1 30 000 1 250 p gt Image Camera setup 4 Brightness I Adjusting the Brightness p 38 The image becomes darker the smaller the exposure time If the Sensor is used in a dark environment make sure that the darkness of the image does not cause the measurements to be unstable Adjusting Image Quality FQ User s Manual Improving the Image Quality of Metallic and other Shiny Surfaces When objects with shiny surfaces are being measured the lighting may be reflected off the surface and affect the image To remove reflections one of the following two functions can be used Function Description HDR High Dynamic Range If objects have contrasting light and dark areas the dynamic range can be made wider to improve the quality of the images Polarizing filter Specular reflections can be eliminated from an image by attaching a polarizing filter to the Sensor e Selection Tips e When the measurement object is not moving Use the HDR function e When the measurement object is moving Use a polarizing filter HDR Function The HDR function is used for objects
108. l Checking the Error Histories e Checking the History of Errors That Have Occurred in the Sensor p Setup Mode Sensor settings Error history View history Errors will be displayed in order with the most recent ones on top View history 0 IN input error 1 1N input error 2 1N input error 3 IN input error 4 IN input error 5 IN input error e Checking the Log of Errors That Have Occurred in the Touch Finder p Setup Mode or Run Mode TF settings Error history View history Clearing the Error Histories Deleting the History of Errors That Were Detected in the Sensor p Setup Mode Sensor settings Error history Delete history Deleting the History of Errors That Were Detected in the Touch Finder p Setup Mode or Run Mode TF settings Error history Delete history Refer to the following information for the measures to take when errors occur i Errors Stored in the Error History p 132 Error Messages If an error occurs while making settings on the Touch Finder an error message will appear on the display For these errors the ERR indicator on the Sensor will not light the ERROR signal will not be output and the error will not be recorded in the error history Follow the instructions that are given in the error message 6 Dunoouse qno j If the following messages appear the hardware may be faulty Contact your OMRON repr
109. lays the inspection item individual 9 judgement results and measurement val ues ep All results Region Displays the inspection item individual judgement results for all inspection items Statistical data Displays the total number of measure ments and the total number of NG overall judgements and the NG ratio from when the power supply was turned ON Trend Monitor Displays the individual judgement results p 86 saved in the Sensor in a trend monitor Histogram Displays the individual judgement results p 87 saved in the Sensor in a histogram Adjust judgement Adjusts judgement parameters without p 89 4 Except for statistical stopping measurements data Auto display Automatically sets the display range OFF or ON default p 86 trend monitor and according to the measurement results p 87 histogram only Display range Changes the display range of measure 999 999 999 to 999 999 999 p 86 trend monitor and ment values p 87 histogram only Number of data Changes the number of displayed mea 200 400 or 1 000 default 200 p 86 trend monitor only surement values Number of data Changes the number of displayed mea 5 to 1 000 p 87 histogram only surement values i e the vertical display range of the histogram e Image logging Starts and stops logging in external ON Start or OFF Stop p 98 memory 9 Data logging ON Start or OFF Stop TF settings The same as for Setup Mode Sensor setting Switch
110. ll judgement of all inspection items are output using OR logic Measurement data and image data can be logged in memory in the Sensor or in an SD card Measurement Process L uononpo u 1 3 Startup Display and Display Elements Startup Display 1 The Sensor is automatically detected by the Touch Finder when power supply to the Sensor and Touch Finder is turned ON The Auto Connect Display will appear if the Sensor can not be detected Check that cables are connected cor rectly to the Sensor and Touch Finder and then press Auto connect FQ Series If the Sensor is still not detected after pressing Auto Connect refer to the following information I The Sensor cannot be detected p 134 2 When the Sensor is detected the following display will appear e The Setup Mode will appear if a Sensor that has not been FD set up is connected The Run Mode will appear if a Sensor that has been set m up is connected 100ms oon F FQ Series When the Touch Finder is started IP addresses are automatically set for each Sensor To allocate specific IP addresses set the IP address of each Sensor and the Touch Finder I Setting Up Ethernet p 33 ne Startup Display and Display Elements FQ User s Manual Display Elements This Sensor has a Setup Mode and a Run Mode Refer to the following information for menu items Lj p 114 Setup Mode i 2 S In Setup Mode you can set the imag
111. lor Data p 70 Judging according to positions 4 Judging according to colors lt gt Inspection Item Selection Guide FQ User s Manual The basic steps for setting up inspection items are shown below Step 1 Configuring Inspection Items Step 2 Teaching Step 3 Setting Judgement Parameters If measurements are unstable Step 4 Setting Detailed Items Step 5 Re teaching suonoedsu dN 6umes U Only one inspection item can be used with a single function model FQ S1 Sensors Up to 32 inspection items can be combined and used with a standard model FQ S2 Sensors FQ User s Manual Setup Procedure for Inspection Items ES Adding New Inspection Items 1 Press Inspect Tm F0 noot TTT gest 2 Press an unused inspection item number _ 2011 08 3 Press Add item on the menu 4 Selectan inspection item such as Search mm Search Edge Position me Edge Width m Area e Color Data When registering multiple inspection items press the inspection item number after 1 and set it in the same way If more than six inspection items are set drag the fj icon at the bottom of the menu up to display the next inspec tion item numbers Configuring Inspection Items FQ User s Manual Modifying Existing Inspection Items 1 Press the number of the inspection item to be set 2 Press Modify on the menu Deleting Inspection Items
112. lowing manner OUT1 OR5 OUT2 OR14 FQ User s Manual Setting the Outputs 121 SO9IAe EUJ89 X3 YIM suomneoiunuuo25 9 Adjusting the Judgement Output Timing The output timing of the OR signal or ORO to OR31 signals can be selected from two modes depending on the external device Selecting the OFF Timing Level output default The status of the output OR signal is held until the next OR signal is output ON TRIG signal I ON for 1 ms min OFF ON BUSY signal ON while measure OFF ments are being i i processed depends on BUSY output ON conditions OR signal NG OK Overall judgement Output polarity ON for NG Held until the next judgement result is output e One shot output The status of the output OR signal is turned OFF after a specified time has passed Setting range 0 to 1 000 ms ON TRIG signal ON for 1 ms min OFF ON BUSY signal por NER CE OFF ON while measurements are being processed depends on BUSY ON output conditions OR signal NG OK OFF Overall judgement Output polarity ON for NG One shot output time Turns OFF Delaying the Output Timing When using one shot output the output timing of the OR signal can be delayed Setting range O to 1 000 ms ON TRIG signal ON for 1 ms min OFF ON BUSY signal Fone OFF ON while measurements are being processed depends on BUSY ON output conditions OR signal
113. lowing name would be used for files saved at 10 10 21 pm on March 10 2010 2010 03 10 22 10 21 IFZ e Saving Images in an SD Card The image data can be saved in the SD card each time measurements are performed p Run Mode Logging I Logging All Data File Logging p 98 Displaying Image Data Images Saved in Internal Sensor Memory gt x Setup Mode IS Log Image Files in a SD Card p gt x Setup Mode File I Arranging the Display Displaying a Saved Image p 95 Convenient Functions for Setup FQ User s Manual 7 9 Functions Related to the System This section describes system settings Turning OFF the Integrated Sensor Lighting The internal light can be turned OFF to use external illumination p gt Image Camera setup 4 Lighting control Press OFF Switching the Display Language Any of the following languages can be selected for display on the Touch Panel or PC Tool Japanese English German French Italian Spanish Traditional Chinese Simplified Chinese or Korean p Setup Mode or Run Mode TF settings Language Press the language to be displayed Setting the Time on the Touch Finder You can set the date and time p Setup Mode or Run Mode TF settings Time settings Initializing the Sensor and Touch Finder Initializing the Sensor p Setup Mode Sensor settings Initialize Initializing the Touch Finder p S
114. lt e OFF Statistical data will not be displayed Image logging These are the same as for file logging Data logging LI Logging All Data File Logging p 98 The logging parameters for image data and measurement data are the same as those for file logging Starting Logging Logging will be started as soon as the data to be logged has been set If the settings are saved logging will start automatically the next time the power supply is turned ON Checking the Results of Logging The results of logging can be checked using the trend monitors histograms or statistical data 84 Use the following menu command to check the measurement images p x Setup Mode Log Deleting Logged Data The logged data will be deleted when the power supply to the Sensor is turned OFF or the scene is changed The logged data can also be deleted without turning OFF the power supply e Setup Mode p gt In Out Log setting 1 Press Delete Log Logging Measurement Data and Image Data FQ User s Manual Saving Logged Recent Results Data in a File Although the logged recent results data will be deleted when the power supply is turned OFF it can be saved in a file in external memory The most recent 1 000 measurement values and the most recent 20 images will be saved p gt Setup Mode Save to file Logging Tab Page 1 Press the data to save Save to file Statistical data Setting FQ Se
115. ly or semi permanently remove the Battery FQ BAT1 If the rated temperature is exceeded with the Battery inserted the protective circuit may activate and stop the Touch Finder 4 AC Adapter Use an AC cable that is suitable for the power supply and power voltage you are using Do not touch the power plug with a wet hand Doing so may result in electrical shock f you notice an abnormal condition such as smoke abnormal heating of the outer surface or a strange odor immediately stop using the AC Adapter turn OFF the power and remove the power plug from the outlet Consult your dealer as it is dangerous to attempt to repair the AC Adapter yourself e f the AC Adapter is dropped or damaged turn OFF the power remove the power plug from the outlet and contact your dealer There is a risk of fire if you continue using the AC Adapter FQ User s Manual Other Do not use this product in safety circuits associated with nuclear power and human life Do not disassemble repair modify deform by pressure or incinerate this product Dispose of this product as industrial waste Connect the special products Sensor Touch Finder Cables The product might break down or malfunction if you use a part not included in the special products If you notice an abnormal condition such as a strange odor extreme heating of any product or smoke immediately stop using the product turn OFF the power and consult your dealer The Sensor
116. measurement object is properly within the measurement region Measurement region ul Object SAMPLE Q Object is out of place The image is aligned so that the object The measurement object is is returned to the reference position outside the measurement before performing measurements region The object is measured Position compen properly within the uw sation applied measurement region p Image Position compensation Mode on off 1 Press ON for Mode on off 2 Press Settings ae Adjusting the Object Position FQ User s Manual ON OQ Aa Q FQ User s Manual Press Teach Drag the rectangle to move it Adjust the image so that the measurement object is HIMEPIDU losition compensation in the center 142 196 550 401 Press lt q Model region Move the rectangle so that the characteristic part for position compensation is inside it Press OK FQ Series afa The characteristic part and reference position for position Drag a corner to size the rectangle compensation will be registered Press Teach Press OK to save the settings Adjusting the Object Position soDeuJ Puye L e Adjusting the Judgement Parameters Set how similar the image must be to the registered image for position compensation to be applied p Image Position compensation Settings Judgement 1 Setthe correlation range for an OK judgement I Operating procedures p 5
117. nd Set color parameters 60o Inspecting with the Edge Width Inspection Item FQ User s Manual Increasing Edge Width Processing Speed Make the measurement region smaller to reduce the processing time I Changing the measurement region p 57 Measurement Data That Can Be Logged for Edge Width The following values can be logged as measurement data Measured item Range of value Description D Width 893 to 893 This is the difference between the standard edge width and the mea sured edge width I 7 4 Logging Measurement Data and Image Data p 98 Errors Errors in Teaching A teaching error message will appear if the edge position cannot be detected when teaching Perform the following e f the color of the measurement object has changed from the specified color set the color again and try teaching again e f there is an edge and it cannot be detected adjust the Noise level on the Details Tab Page and try teaching again If an edge is not detected when teaching O will be registered as the reference edge width If the result is OKed when there is not edge set the judgement parameters for a reference position of O Edge Not Found The measured edge width will be O Perform the following e f a color was specified make sure the color of the measurement object has not changed from the specified color e Set the color again if necessary e f there is an edge and it cannot be detected make sure th
118. ng actual workpieces which are considered as good or faulty products Method Selects the formulas to use to automati Threshold minimum Threshold aver cally adjust the judgement parameters age default or Threshold maximum Auto display Same as the trend monitor and histogram for Run Mode p 86 trend monitor and p 87 histogram only Display range trend monitor and histogram only Number of data p 86 trend monitor only Number of data p 87 histogram only Save data Saves scene data and system data p 80 Run Tab Page from Setup Display Menu command Description Setting range Data Refer ence Switch to Run mode Switches to Run Mode p 82 140 Menu Tables FQ User s Manual Tool Setup Mode Menu command Description Setting range Data Refer ence Select scene p 92 Select Switches to a registered scene Rename Used to delete copy or change the name of a scene Copy Clear 2 amp Scene data Saves scene data with an SCN file name a p 105 olg extension o 0 8 Scene group data Saves all scene data with an SGP file name extension Sensor system data Saves system data with an SYD file name extension All Sensor data Saves all Sensor data with a BKD file name extension Touch Finder data Saves Touch Finder data with an MSD file name extension g Statistical data Saves statistical data with a CSV file p 98 e name extension
119. ng name would be used for an image that was cap tured at 10 10 21 350 pm on March 10 2010 2010 03 10 22 10 21 350 BMP Important Make sure an SD card is inserted in the Touch Finder before capturing display images For the PC Tool data will be saved in the following folder My Documents OMRON FQ FQ User s Manual Convenient Functions for Operation 109 suonoun JUSIUSAUOD L 110 7 8 Convenient Functions for Setup This section describes the functions that can be used when setting inspection items Making Settings with Stored Images With an FQ Vision Sensor judgement parameters can be set by using the following images Images saved in internal Sensor memory Image files in an SD card Saving Image Data e Temporarily Saving Images in the Sensor The measured images can be temporarily saved inside the Sensor These images are held until the Sensor power supply is turned OFF p gt In Out Log setting Image logging i Setting Logging Parameters for Image Data p 101 e Saving Images in the Sensor to an SD Card The images that are temporarily saved inside the Sensor can be saved to an SD card p Setup Mode Save to file Logging Tab Page 1 Press Logging image 2 Select whether to save the most recently logged image or to save all of the data that is logged in the Sensor Storage location File name sensor_name LOGIMAGE YYYY MM DD HH MM SS IFZ Example The fol
120. nsors with integrated processing Once configured they are used stand alone for quality inspection of presence position and other product characteristics To set up or monitor the sensors either the touch screen based console Touch Finder or a PC Tool can be used Setup Image Confirmation and Logging Tools Touch Finder FQ Vision Sensor Used to check images and set the judgement parameters It can also be used to save measurement results and check status during operation PC Tool Includes the camera lighting measurement processor and I O functions After the Sensor has been set up it can be operated alone to perform measurements without the Touch Finder or PC Tool The same functions as those that are provided by the Touch Finder can be performed from a computer The PC Tool is available free of charge FQ series Vision Sensors are available in two different models The differences are given in the following table Number of simultaneous 32 1 measurements Number of registered scenes 32 8 Position compensation Supported Not supported LE FQ series Vision Sensors FQ User s Manual This section describes the basic flow of the measurement process FQ User s Manual e The measurement is started by inputting a trigger signal from an external device Images are taken according to the trigger The image is measured to see if it matches the configured settings The overa
121. nts Black OUTO OR Overall judgement default assign ment Orange OUT1 BUSY Processing in progress default assignment Timing Chart INO to IN4 signals are OFF IN5 signal BUSY signal OR signal ON m Allow 5 ms min and then turn ON IN5 OFF ON OFF ER RN Start continuous measurements End continuous measurements A i Ell A OFF ON while measurements are i being processed depends on Turned ON when overall judgement is NG BUSY output conditions Output polarity ON for NG 1 Turn ON IN5 while INO to IN4 are OFF If status is held while the BUSY signal is OFF continuous measurements will begin and the BUSY signal will remain ON while continuous measurements are being performed Settings Continuous measurements end when IN5 is turned OFF p gt In Out VO setting Input Input mode Press Expanded mode FQ User s Manual Setting the Measurement Trigger 117 SO9IAe EUJ89 X3 YIM suomneoiunuuo25 9 118 Sample Ladder Program The following sample program is used to input a IN5 signal to perform continuous measurements Continuous measurements will be started when WO 00 turns ON and stopped when WO 01 turns ON When the continuous measurement command bit WO 00 turns ON the command parameter for continuous measurements 00000 is output to Q 1 INO to INA If the BUSY signal is OFF 5 ms after th
122. o 7 Default 0 Password Enables ON or disables OFF the OFF default or ON Password System p 132 p 133 System p 93 System System p 108 settings ON OFF d Enter Sets a password 15 characters max System password Adjustment mode in Sets whether to adjust judgement OFF default or ON p 89 Run parameters in Run Mode Initialize Initializes the Sensor settings and saved p 111 data Restart Restarts the Sensor Update Updates the Sensor system to the most p 156 recent data Menu Tables FQ User s Manual TF settings Menu command Description Setting range Data Refer ence Information Used to check the Touch Finder informa System p 112 tion Version Used to check the software version of the Touch Finder MAC address Used to check the MAC address of the Touch Finder Error history View Displays a history of errors that have System p 132 history occurred in the Touch Finder Delete Deletes the error history history Battery level Used to check the battery level p 112 File format Used to set the output format for output p 99 log data to a file Field separator None Comma default Tab Space Colon Semicolon CR or CR LF Decimal symbol None Point default or Comma Record separator None Comma Tab Space Colon Semic
123. ode Sensor settings Password settings Press Password on off and press OFF Entering the password when switching from Run Mode to Setup Mode 1 Ifa password is set and you try to change from Run peame Mode to Setup Mode the following password entry display will appear Enter password gt a Setup Mode Sensor settings 2 Press the text box A keyboard display will appear Enter the password and press OK If the password is correct the Setup Mode will be displayed This password restricts only the operation to switch from Run Mode to Setup Mode It does not restrict other operations e f you forget the password contact your OMRON representative for the procedure to clear the password The password is deleted when the Sensor is initialized 1 ue Convenient Functions for Operation FQ User s Manual Capturing the Displayed Image The current display on the Touch Finder or PC Tool can be captured and used in text files and other files on the computer The captured images are saved in external memory as bit maps 1 Images captured on the Touch Finder are saved in the SD card Images captured with the PC Tool are saved in the computer s hard disk drive gt L Setup Mode or Run Mode The image that is being displayed when the button is pressed is saved in external memory e Storage Location and File Names Storage location File name CAPTURE YYYY_MM_DD HH_MM_SS_MS BMP Example The followi
124. olon CR or CR LF default SD card SD card Displays the capacity and remaining p 107 informa memory in the SD card tion Formats an SD card p 107 Startup Display Sets the display to use in Run Mode Graphic Graphics Details All results System p 84 display pattern Region Statistical data Trend monitor Histogram Display Sets the image to update in Run Mode Latest image Last NG image p 95 update mode LCD back Bright Sets the brightness 0 to 5 System p 96 light ness ECO Enables ON or disables OFF ECO ON OFF System p 96 mode Mode Ethernet Same as the Ethernet settings for the System p 33 Sensor Language Changes the language to display on the English German French Italian Span System p 111 Touch Finder ish Traditional Chinese Simplified Chi nese Korean or Japanese The default language is selected at startup Time settings Used to set the current date and time Default Selected at startup System p 111 Initialize Initializes the Touch Finder settings p 111 Restart Restarts the Touch Finder p 111 Update Updates the Touch Finder system to the p 156 FQ User s Manual most recent data Menu Tables 143 0 L seoipueddy 144 Run Mode Menu command Description Setting range Data Refer ence amp Graphic Displays the input image p 84 Q Graphics Details Disp
125. operation including the use of optical instruments for intrabeam viewing Class 2M Laser that emit visible radiation in the wavelength range from 400 nm to 700 nm where eye protection is normally afforded by aversion responses including the blink reflex However viewing of the output may be more hazardous if the user employs optics within the beam Class 3R Class 3B Laser that emit in the wavelength range from 302 5 nm to 10 nm where direct intrabeam viewing is potentially hazardous but the risk is lower than for Class 3B lasers and fewer manufacturing requirements and control measures for the user apply than for Class 3B lasers The accessible emission limit is within five times the AEL of Class 2 in the wave length range from 400 nm to 700 nm and within five times the AEL of Class 1 for other wavelengths Lasers that are normally hazardous when direct intrabeam exposure occurs i e within the NOHD Viewing diffuse reflections is normally safe see also note Class 4 Lasers which are also capable of producing hazardous diffuse reflections They may cause skin injuries and could also constitute a fire hazard Their use requires extreme caution Note Conditions for safe viewing of diffuse reflections for Class 3B visible lasers are minimum viewing distance of 13 cm between screen and cornea and a maximum viewing time of 10 s Other viewing conditions require a comparison of the diffuse reflection exposure with the
126. or the manufacture production sale delivery importa tion consumption or use of the Products sold hereunder including customs duties and sales excise use turnover and license taxes shall be charged to and remitted by Buyer to Omron Financial If the financial position of Buyer at any time becomes unsatisfactory to Omron Omron reserves the right to stop shipments or require satisfactory security or payment in advance If Buyer fails to make payment or otherwise comply with these Terms or any related agreement Omron may without liabil ity and in addition to other remedies cancel any unshipped portion of Prod ucts sold hereunder and stop any Products in transit until Buyer pays all amounts including amounts payable hereunder whether or not then due which are owing to it by Buyer Buyer shall in any event remain liable for all unpaid accounts Cancellation Etc Orders are not subject to rescheduling or cancellation unless Buyer indemnifies Omron against all related costs or expenses Force Majeure Omron shall not be liable for any delay or failure in delivery resulting from causes beyond its control including earthquakes fires floods strikes or other labor disputes shortage of labor or materials accidents to machinery acts of sabotage riots delay in or lack of transportation or the requirements of any government authority Shipping Delivery Unless otherwise expressly agreed in writing by Omron a Shipments shall be by
127. otected by copyright and is intended solely for use in conjunction with the product Please notify us before copying or reproducing this document in any manner for any other purpose If copying or transmitting this document to another please copy or transmit it in its entirety FQ User s Manual Meanings of Signal Words The following signal words are used in this manual Indicates a potentially hazardous situation which if not avoided will result in minor or VAN WARNING moderate injury or may result in serious injury or death Additionally there may be significant property damage Meanings of Alert Symbols The following alert symbols are used in this manual Indicates general prohibitions for which there is no specific symbol Indicates the possibility of laser radiation Indicates the possibility of explosion under specific conditions Indicates prohibition when there is a risk of minor injury from electrical shock or other source if the product is disassembled WARNING This product is not designed or rated for ensuring safety of persons Do not use it for such purposes The Sensor emits visible light which may adversely affect the eyes in rare instances Do not look directly into the light emitted from the Sensor When the subject is a specular reflective object protect your eyes from reflected light A lithium ion battery is built into the Touch Finder and may occasionally combust explod
128. p logging Press Back A C9 IN Saved Log Data e Storage Locations and File Names for Logged File Data Data Storage location File name Image logging sensor_name Nu YYYY MM DD HH MM SS IFZ LOGIMAGE number Example The following name would be used for measurements performed at 10 10 21 pm on March 10 2010 2010 03 10 22 10 21 IFZ Data logging Wensor nameLOGDATA YYYY MM DD HH MM SS CSV Example The following name would be used for measurements performed at 10 10 21 pm on March 10 2010 2010 03 10 22 10 21 CSV 1 A five digit number is assigned as a name to the image data storage folder in the order of folder creation as shown below Up to 100 images are stored in each folder 00000 00001 2 Files are stored in the following folder when the PC Tool is used Wy Documents OMRON FQ SDCard e File format Image logging Image data is saved in a special format for OMRON Vision Sensors The file name extension is IFZ Data logging Measurement data is saved in the following CSV format lt Date 1 gt lt Time 1 gt lt Measurement value for inspection item 0 gt lt Measurement value for inspection item 1 Measurement value for inspection item 31 gt Delimiter Field separator Record separator 1 The date is given in the following format 2010 6 1 for June 1 2010 The time is given in the following format 12 01 20 for 12 01 and 20 sec onds pm FQ User s Manual Logging Measurement Dat
129. perty of Omron Companies and Buyer shall not attempt to duplicate it in any way without the written permission of Omron Notwithstanding any charges to Buyer for engineering or tooling all engineering and tooling shall remain the exclusive property of Omron All information and materials supplied by Omron to Buyer relating to the Products are confidential and proprietary and Buyer shall limit distribution thereof to its trusted employees and strictly prevent disclosure to any third party Export Controls Buyer shall comply with all applicable laws regulations and licenses regarding i export of products or information iii sale of products to forbidden or other proscribed persons and ii disclosure to non citizens of regulated technology or information Miscellaneous a Waiver No failure or delay by Omron in exercising any right and no course of dealing between Buyer and Omron shall operate as a waiver of rights by Omron b Assignment Buyer may not assign its rights hereunder without Omron s written consent c Law These Terms are governed by the law of the jurisdiction of the home office of the Omron company from which Buyer is purchasing the Products without regard to conflict of law princi ples d Amendment These Terms constitute the entire agreement between Buyer and Omron relating to the Products and no provision may be changed or waived unless in writing signed by the parties e Severability If any provi
130. r and mainte ments 3R ments Class3R nance personnel see note 2 see note 3 Training Note 1 This table is intended to provide a convenient summary of requirements See text of this standard for com plete precautions 2 Class 1M laser products that failed condition 1 of table10 of the standard Not required for Class 1M laser products that failed condition 2 of table10 of the standard See the text for details 3 Class 2M laser products that failed condition 1 of table10 of the standard Not required for Class 2M laser products that failed condition 2 of table10 of the standard See the text for details 120 Requirements from Regulations and Standards FQ User s Manual Definitions of Laser Classification For Europe Laser Product Classifications EN Class Description Class 1 Laser that are safe under reasonably foreseeable conditions of operation including the use of optical instruments for intrabeam viewing Class 1M Laser emitting in the wavelength range from 302 5 nm to 4000 nm which are safe under reasonably foreseeable conditions of operation but may be hazardous if the user employs optics within the beam Class 2 Laser that emit visible radiation in the wavelength range from 400 nm to 700 nm where eye protection is normally afforded by aversion responses including the blink reflex This reac tion may be expected to provide adequate protection under reasonably foreseeable condi tions of
131. r information given orally or in writing are not to be construed as an amendment or addition to the above warranty See http www omron247 com or contact your Omron representative for pub lished information Limitation on Liability Etc OMRON COMPANIES SHALL NOT BE LIABLE FOR SPECIAL INDIRECT INCIDENTAL OR CONSEQUENTIAL DAMAGES LOSS OF PROFITS OR PRODUCTION OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS WHETHER SUCH CLAIM IS BASED IN CONTRACT WARRANTY NEGLIGENCE OR STRICT LIABILITY Further in no event shall liability of Omron Companies exceed the individual price of the Product on which liability is asserted Indemnities Buyer shall indemnify and hold harmless Omron Companies and their employees from and against all liabilities losses claims costs and expenses including attorney s fees and expenses related to any claim inves tigation litigation or proceeding whether or not Omron is a party which arises or is alleged to arise from Buyer s acts or omissions under these Terms or in any way with respect to the Products Without limiting the foregoing Buyer at its own expense shall indemnify and hold harmless Omron and defend or set tle any action brought against such Companies to the extent based on a claim that any Product made to Buyer specifications infringed intellectual property rights of another party Property Confidentiality Any intellectual property in the Products is the exclu sive pro
132. r uses not described in this document ii Use in consumer products or any use in significant quantities iii Energy control systems combustion systems railroad systems aviation systems medical equipment amusement machines vehicles safety equip ment and installations subject to separate industry or government regulations iv Systems machines and equipment that could present a risk to life or prop erty Please know and observe all prohibitions of use applicable to this Prod uct NEVER USE THE PRODUCT FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY OR IN LARGE QUANTITIES WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS AND THAT THE OMRON S PRODUCT IS PROP ERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM Programmable Products Omron Companies shall not be responsible for the user s programming of a programmable Product or any consequence thereof Performance Data Data presented in Omron Company websites catalogs and other materials is provided as a guide for the user in determining suitabil ity and does not constitute a warranty It may represent the result of Omron s test conditions and the user must correlate it to actual application require ments Actual performance is subject to the Omron s Warranty and Limitations of Liability Change in Specifications Product specifications and accessories may be changed at any time based on improv
133. rameter for registering the model used again Refer to the following information for Green IN1 OFF ode signal wiring Red IN2 OFF Purple IN4 OFF Yellow IN5 ON Command input for registering the model again Orange OUT1 BUSY Processing in progress default FQ User s Manual Controlling the Sensor from an External Device 127 SO9lAe EUJ89 X3 YIM suomneoiunuuoo5 9 128 Timing Chart Allow 5 ms min and then turn ON INS ON IN5 signal ES ON for 1 ms min OFF i L I I ON BUSY signal OFF Start re registering End re registering Sample Ladder Program This sample program is used to input IN5 to re register a model 1 2 3 Turn OFF IN O to INA and turn ON IN3 Turn ON the IN5 signal while the BUSY signal is OFF to register the model data and reference color again from the image that was just input The BUSY signal turns ON while the parameters are being re registered et When the mode re register bit WO 00 turns t ON IN3 is turned ON Model pond re register bit WO 00 TMHH Modal 0000 5 i odel If the BUSY signal is OFF 5 ms after IN3 turns re register bit ON the command input for registering the mode again IN5 is turned ON TOOOO OUT1 IN5 ne PINS RSET W0 00 ds TMHH 0001 The command input for registering the mode again IN5 is kept ON for 2 ms and then turned OFF T0001 RSET BUSY When the BUS
134. rend of Measurement Results with Graphs 86 6 4 Adjusting Judgement Parameters during Operation 89 6 1 Starting Operation When test measurements and adjustments in Setup Mode have been finished the display moves to Run Mode and actual measurements begin In Run Mode the Sensor operates stand alone and outputs the measurement judgement results on the I O lines accordingly to the settings If the Touch Finder or the PC Tool is connected via network to the Sensor the operation of the Sensor can be monitored in the following ways Run Mode Display The present display Selected inspection item name Overall judgement Connected Sensor name Selected scene Measurement processing time number The time taken from when an image is input until all measurements have been Sub menu completed Inspection results can be displayed in six formats such as in a list or as a trend graph LT p 84 These buttons are Tool Button or displayed both in Setup OK Button and Run Mode p 16 Moving to Run Mode You can move from Setup Mode to Run Mode by using the following procedure 1 Press Run Switch to Run made Press Switch to Run mode NITE Inspect Ei m nu tet FQ Series oj fe 3 Press Yes If you press No the setting will not be saved and you will move to Run Mode Switch to Run mode Switch to Run made ajala oe Starting Operation FQ User s Manual
135. ries CE Ra 2 The following display will appear if Logging image is pressed Select whether to save the most recently logged image or to save all of the data that is logged in the Sensor The file storage locations and file format are given in the following table Item Storage location File name Statistical data sensor_name LOGDATA YYYY_MM_DD HH_MM_SS CSV Example The following name would be used for Logging data files saved at 10 10 21 pm on March 10 2010 2010 03 10 22 10 21 CSV Logging image sensor_name LOGIMAGE YYYY MM DD HH MM NNN IFZ Example The following name would be used for files saved at 10 10 21 pm on March 10 2010 2010 03 10 22 10 21 000 IFZ NNN is a serial number that is added when images are logged at the same time Files are stored in the following folder when the PC Tool is used Wy Documents OMRON FQ SDCard e File format Statistical data The data is saved in the following CSV format Number of measurements number of OKs number of NGs OK rate NG rate delimiter Logging image Image data is saved in a special format for OMRON Vision Sensors The file name extension is IFZ Logging data Measurement data is saved in the following CSV format Data number 1 gt lt Measurement value for inspection item 0 gt lt Measurement value for inspection item 1 gt lt Measurement value for inspection item 31 gt Delimiter t Field separator Record separator 1 Data num
136. rk to fine tune the colors 5 Press OK FQ User s Manual Adjusting Image Quality 41 soDeuJ Puye L e 3 3 Adjusting the Object Position If objects are moving the position in the image of the characteristic that is to be measured will vary according to the timing of the trigger signal The FQ Vision Sensor offers two different ways to adjust this position variation Function Description Reference Position compensation If the timing of the trigger is accurate the FQ Vision Sensor can correct variations in the p 42 position of the object for each measurement with the Position Compensation function Trigger delay A delay can be applied from when the trigger the TRIG signal is input until when the p 45 image is input to synchronize the timing of image input with the speed of the moving objects Position Compensation The FQ Vision Sensor performs measurements in measurement regions that are set to a fixed shape and position by the operator A measurement is not performed properly if the object is not positioned inside this measurement region e g the result will be NG even if the object is OK In machines in which the position of the object varies for each image stable measurements would be impossible To cope this problem the Position Compensation function aligns the whole image so that the object to be measured is moved exactly to the measurement region Reference position as set by the operator The
137. rmed and measurement results are output p 81 FQ User s Manual Startup Display and Display Elements ir 1 4 Basic Operational Flow The following flow shows the basic operation of FQ series Vision Sensors Connections and Wiring Section 2 Installation and Connections Starting the Sensor Image Setup Image Tab Page ates Section 1 1 3 Startup Display and Display Elements Section 3 Taking Images Inspection Setup Inspect Tab Page Section 4 Setting Up Inspections Registering Inspection Items Setting Judgement Parameters Setup Evaluation Output Settings l In Out Tab Page Section 8 Communications with External Devices Testing Test Tab Page Test Measurement and econ a Tastingand Results Verification Saving Settings Adjusting Judgement Parameters Saving the Settings Section 6 Operation Operation Starting Operation Run Mode 1 In Setup Mode the Sensor can be set up and adjusted but it does not output signals on the I O lines 2 In Run Mode the Sensor performs measurements and outputs signals on the 1 O lines 1 z Basic Operational Flow FQ User s Manual Installation and Connections 2 1 System Configuration 000 cee ee 20 2 2 Part Names and Functions 00 eee eee ee 21 EC VISIONS EN S O ch visco aa mo hectare ends tok a tin e Ghee dde oe enira rats s 21 aee ap pm 22 2 3 In stallallOh 52 eta AGERE a das e ad 23 Install
138. s displayed only the results of the sensor that was displayed before changing to the other sensor monitor screen will continue to be logged Simultaneous logging of the results of multiple sensors is not possible Setting the Data To Be Logged You can select the data to be logged p gt In Out Log setting 1 Press the data for which to change the logging pa rameter In Out3Log setting Statistical data 2 Change the logging parameter and then press Back Image logging None Data logging Delete log FQ User s Manual Item Description Image logging All All images will be logged regardless of the measurement results e Only NG Only images for which the overall judgement was NG will be logged None No images will be logged default Data logging All All measurement data will be logged regardless of the measurement results e Only NG Only measurement data for which the overall judgement was NG will be logged None No measurement data will be logged default The logging parameter settings are the same for file logging and recent results logging Starting and Stopping Logging After logging is started i e set to ON the specified image data and measurement data will be saved in the SD card or computer hard disk each time measurements are performed p Run Mode esaet Press Logging Press Image logging or Data logging Press ON to start logging Press OFF to sto
139. sed to connect the Sensor to the Touch Finder or a computer 5 Focus adjustment screw Used to adjust the focus of the image 6 Operation Lights orange when the OR output signal turns ON neicelOl Lights orange during Ethernet communications Lights red when an error occurs I 9 1 Error Table p 132 Lights green when the Sensor is executing a process 7 Mounting Bracket Used to mount the Sensor back of the Sensor FQ User s Manual The Mounting Bracket can be attached to the front left side right side or Part Names and Functions 21 C suonoeuuo pue uoinel eisu Touch Finder No 1 Name Operation indicators ERROR SD ACCESS e WA Description POWER Lights green when the Touch Finder is turned ON Lights red when an error occurs i 9 1 Error Table p 132 Lights yellow when an SD card is inserted Flashes yellow when the SD card is being accessed CHARGE LCD touch panel SD card slot Battery cover Power supply switch Lights orange when the Battery is charging Displays the setting menu measurement results and images input by the camera An SD card can be inserted The Battery is inserted behind this cover Remove the cover when mounting or removing the Battery Used to turn the Touch Finder ON and OFF Touch pen holder The touch pen can be stored here when i
140. signment can be changed to an individual judgement signal from ORO to OR31 The assignments of I O signals can be changed I Section 8 Communications with External Devices p 113 Wiring FQ User s Manual I O Signal Circuit Diagrams PNP Brown Power supply 24 VDC D T Orange OUT1 BUSY CRNEEUNE Light blue OUT2 ERROR Brown Power supply 24 VDC 24 VDC Light blue OUT2 ERROR Orange OUT1 BUSY Black OUTO OR Blue GND ov Internal circuits o 2 o o i c X o i i Preventing Chattering e The Sensor is equipped with an anti chattering function but if the chattering is 100 us or longer a faulty input may occur Input signals of 99 us or shorter are ignored Signals of 100 us or longer are treated as input signals Use no contact output devices e g SSR or PLC transistor output for the input signals If contacts e g relay are used chattering may cause the trigger to be input again during execution of a measurement Power Supply Specifications When a Switching Regulator Is Connected Use a power supply that meets the following specifications The power supply is sold separately Item Description Power supply voltage 24 VDC 21 6 to 26 4 V Output current 3 75 A min Recommended Power Supply S8VS 09024l 24 VDC 3 75 A External power supply terminal screws M4 tightening torque 1 2 N m Important Supply power from a DC pow
141. smaller and thus the image input time is shortened p gt Image Camera setup 1 Press lt q Partial input on the right side of the dis play 2 Change the input size Partial input 3 Press OK 4 Press Back FQ Series N If you use partial input perform teaching again Shortening the Measurement Takt Time FQ User s Manual 5 3 Adjusting the Judgement Parameters Adjusting Judgement Parameters While Looking at Measurement Results If correct judgements are not possible you can move directly from the Setup Mode display to the judgement parameters display to make adjustments p Test Continuous test Either display 1 Press 4 Adjust judgement on the right of the display 2 Adjust the judgement parameters Judgement 0 Search Judge x Upper limit am Lower limit Setting Up the Best Judgement Parameters Automatically The judgement parameters of the selected inspection items can be automatically adjusted by using actual workpieces which are considered as good and faulty products p Test Continuous test 1 Movetothe inspection item for which you want to au tomatically adjust the judgement parameters and press lt q Adjust judgement on the right side of the display 2 Press 4 Auto adjustment Auto adjustment 0 Search 3 Display a sample image of a good object and press OK Teach Display a sample image of a bad object and press NG Teach A Repea
142. smaller than the trigger input period e One shot delay time One shot output time FQ User s Manual Setting the Outputs 123 S8DINEQ JEWI9 XJ YIM SUOIPEOIUNWIWOD 9 124 Changing the Judgement Output ON Conditions The ON condition for the OR signal or the ORO to OR31 signals can be set to be output when the judgement results are OK or when they are NG The default setting is when they are NG Settings p gt In Out I O setting Output Output polarity Item Description Output polarity OK ON The output is turned ON if the judgement is OK For the overall judgement the output is turned ON if all judgements are OK NG ON default The output is turned ON if the judgement is NG For the overall judgement the output is turned ON if even one judgements is NG Changing the Polarity of the BUSY Output The Sensor turns ON the BUSY output signal during measurements and other processing to indicate that a measurement trigger cannot be received The polarity of the BUSY signal can be reversed so that it is ON only when a trigger signal can be received Settings p In Out I O setting Output BUSY polarity Item Description BUSY polarity BUSY ON default The BUSY signal is ON while the Sensor is processing data READY ON The BUSY signal is ON while the Sensor can receive a trigger signal L api n All timing charts in this manual show the operation of the BUSY signal at t
143. surfaces become hot during use Do not touch them Do not drop or subject the products to shock Use the special Sensor FQ S Touch Finder FQ D Cables FQ WN and FQ WD Battery FQ BAT1 and AC Adapter FQ AC Using other than the specified products may cause fire burning malfunction or failure If the product has a lock mechanism always make sure it is locked before using the product Laws and Regulations Standards This product complies with the following EC Directives and EN Standards EC Directive No 2004 104 EC EN Standards EN61326 FQ User s Manual Precautions for Correct Use Observe the following precautions to prevent failure to operate malfunctions or undesirable effects on product performance 1 Installation Site Do not install this product in locations subjected to the following conditions Ambient temperature outside the rating Rapid temperature fluctuations causing condensation Relative humidity outside the range of 35 to 85 Direct vibration or shock e Strong ambient light such as other laser beams light from arc welding machines or ultraviolet light Direct sunlight or near heaters e Strong magnetic or electric field Also do not install this product in locations subjected to the following conditions to ensure its protective performance as described in the specifications Presence of corrosive or flammable gases Presence of dust salt or iron particles Water oil or chemi
144. t 100Base TX 10Base T nal inter face SD card SDHC compliant Class 4 or higher recommended Ratings Power supply voltage DC power connection 20 4 to 26 4 VDC DC power connection 20 4 to 26 4 VDC Continuous operation on Bat tery including ripple including ripple AC adapter manufactured by Sino Ameri can Japan Co Ltd connection 100 to 240 VAC 50 60 Hz Battery connection FQ BAT1 Battery 1 cell 3 7 V 1 5h Current consumption DC power connection 0 2 A DC power connection 0 2 A Charging battery 0 4 A Insulation resistance FQ User s Manual Between all lead wires and case 0 5 MQ at 250 V 0 L seoipueddy Specifications and Dimensions IRE Item Model with DC power supply Model with AC DC battery power supply FQ D30 FQ D31 Environ Ambient temperature range Operating O to 50 C Operating 0 to 50 C when mounted to DIN mental Storage 25 to 65 C Track or panel immu with no icing or condensation 0 to 40 C when operated on a Battery nity Storage 25 to 65 C with no icing or condensation Ambient humidity range Operating and storage 35 to 85 with no condensation Ambient atmosphere No corrosive gas Vibration resistance destruc 10 to 150 Hz single amplitude 0 35 mm X Y Z directions tion 8 min each 10 times Shock resistance destruc 150 m s 3 times each in 6 direction up down right left forward and backward tion Degree of protect
145. t is not being used 10 11 Touch pen DC power supply connector Slider Ethernet port Strap holder Used to operate the touch panel Used to connect a DC power supply p 30 Used to mount the Touch Finder to a DIN Track Used when connecting the Touch Finder to the Sensor with an Ethernet cable Insert the connector until it locks in place This is a holder for attaching the strap 12 AC power supply connector 1 Applicable to the FQ D31 only 22 Part Names and Functions Used to connect the AC adapter FQ User s Manual 2 3 Installation Installing the Sensor Installation Procedure 1 Align the tabs on one side of the Mounting Bracket with the slot on the Sensor The FQ XL Mounting Bracket can be attached to the back side or front of the Sensor 2 Press the Mounting Bracket onto the Sensor until the oth er tabs click into place Mounting Bracket 3 Use the following optical charts to check the field of view and installation distance of the Sensor so that it is mount ed at the correct position Tightening torque M4 1 2 N m Horizontal field of view P p Vertical field ms 2 TH of view _ Installation distance L FQ S10010F FQ 15010F FQ S20010F or FQ 25010F Installation distance L mm 35 6 8 10 12 14 Horizontal field of view mm FQ S10050F FQ S15050F FQ S20050F or FQ S25
146. t these steps for at least two samples each 5 Press Back The best judgement parameters will be set automatically 6 Press OK FQ User s Manual Adjusting the Judgement Parameters sbumesgs Huines pue Husa q 78 You can select one of the following three patterns as the judgement method P lt Select the method on the right side of the display 1 Threshold minimum The lower limit of the variations between OK object is used as the judgement condition 2 Threshold average The median value between the OK object variations and NG object variations is used as the judgement condition 3 Threshold maximum The upper limit of the variations between NG object is used as the judgement condition Number of registered Press NG Teach to register samples Press OK Teach to register Measurement value Adjusting the Judgement Parameters FQ User s Manual 5 4 Checking a List of All Inspection Item Results Individual judgement results for all inspection items can be checked in a list The individual inspection items can be selected to change the judgement parameters p Test Continuous test 1 Press All results region to display the list Test F 100ms 0 Scenel Judgement parameters can also be changed from this display Select an inspection item and press lt q Adjust judgement Test FQ 100ms 0 SceneO a X jJAd just judgement E Um 19 FQ Us
147. that have a large difference between light and dark areas For this kind of object clear images cannot be achieved with the standard brightness setting The HDR function combines several images of different brightnesses exposure times so that the resulting image has a lower degree of contrast and can be measured stably for the desired characteristic Inputting Images with a Limit Range of Brightness Combining Images to Create an Image with a Wide Dynamic Range Dark Gs Bright FQ User s Manual Adjusting Image Quality 39 soDeuJ Puye L e Observe the following precautions Use the HDR function only for objects that are not moving to avoid image blurring Several images are taken with different shutter soeeds and combined If the object moves while the image is being taken the image will become blurred Images with different brightnesses are combined so the resulting image will have a lower degree of con trast Image Camera setup 1 Press 4 Brightness on the right side of the display 2 Press the HDR ON Button The best HDR mode will be selected automatically The enabled range will appear in blue on the brightness adjust Ue ment bar DANS SK39 J Press the OK Button oe e f the measurement object is changed after setting the HDR function press the AUTO Button to automatically set the HDR mode again e f the automatic selection does not achieve the desired results press the HDR Button an
148. the Model region 0 Search 202552 1995547979319 cross key Pressing it once will change the coordinate values by one pixel 2011 08 a wer 2 Inspecting with the Search Inspection Item FQ User s Manual Changing the Measurement Region The region within which the model is searched can be changed In the default settings the whole display is set as the measurement region p Inspect Search Modify Settings Tab Page Teach 1 Press 4 Insp region on the right of the display Pea VNWS The Insp region Display will appear 66 100 674 427 2 Adjust the size and position of the measurement re gion e Change the size Press the frame at one corner The processing time can be shortened by making the region smaller Change the position Drag the figure to move it 2011 08 Measurement Data That Can Be Logged The following values can be logged as measurement data Parameter Setting Description Correlation O to 100 This is the measured correlation I 7 4 Logging Measurement Data and Image Data p 98 Errors Errors in Teaching A teaching error message will appear if the contrast of the image within the model registration region is too low Select a region with a larger contrast between light and dark areas compared to the region that was registered as the model and re register it as the model FQ User s Manual Inspecting with the Search Inspection Item 57 suonoedsu dN
149. til updating the software has been completed The Sensor or Touch Finder may not start normally if power is turned OFF during the update Es Updating the Software FQ User s Manual For LED devices class classification to indicate dangerous level and safety standards are stipulated in respective countries Take necessary safety preventive measures according to the standards Warning labels are supplied as accessories with products that comply with the Class 2 Laser Product Classification Attach them to appropriate positions near the Sensor where they can be easily noticed A WARNIG LED RADIATION LEDJA AT DO NOT STARE E AE0t AERU CC Max 60mW 400msec 400 700nm 77AX2LEDZ JIS C 6802 2005 INTO BEAM Max 60mW 400msec 400 700nm CLASS 2 LED PRODUCT IEC 60825 1 1993 A1 1997 A2 2001 0 L seoipueddy LED Safety FQ User s Manual 158 10 5 Requirements from Regulations and Standards Summary of Requirements to Manufactures For Europe EN 60825 1 Safety of Laser Products Equipment Classification Requirements and User s Guide Summary of Manufacturer s Requirements Requirements subclause Description of hazard class Class 1 Safe under reasonably foresee able condi tions Classification Class 1M Class 2 Class 2M Class 3R As for Class 1 except may be hazard ous if user employs optics Low power eye protec tion nor mally afforded by aversion responses
150. tistical data for the currently The distribution of measurement results of the items can be checked in a list selected inspection item can be currently selected inspection item can be checked against time checked 1 p 86 I p 87 p Run Mode Select display The following displays are convenient if more than one Sensor is connected Multi sensor NG sensor Multi sensor NG T Pe Displays the measurement results of Automatically changes to the display for all connected Sensors any Sensor with an NG result Green display OK Red display NG gt Run Mode Sensor monitor Configuring the Run Mode Display FQ User s Manual Specifying the Startup Run Mode Display The display that appears when power supply is turned ON can be set The default setting is Graphics gt a Setup Mode or Run Mode TF settings Startup display Display pattern You can set the scene to be displayed when the power supply is turned ON LT Isetting the Startup Scene p 93 Displaying the Inspection Item Results You can scroll though the measurement results of all the configured inspection items by using the following operations Switches to the previous inspection item Switches to the next inspection item Run FQ 100ms FQ Series oi af The following are also displayed in addition to the measurement results for each inspection item e Camera input The image that is being meas
151. to see if the logging setting in the Sensor are correct If logging to an SD card is not possible check the available space on the SD card and check to see if the SD card is write protected measures Noise may be adversely affecting the communications response p 98 p 106 Check the error history to see what error has occurred and take suitable p 132 FQ User s Manual Appendices 10 1 Menu TADIGS iiie Santee accor eed ee E Seed EE 136 10 2 Specifications and Dimensions ccccessseeeeeeeeeeeneneeeeeseeeenneeeeeeees 146 10 3 Updating the Software eccceeeeeeeeeeeeeeee eren 156 104 LED Satety DE EEn ee ete docet ab Lp UL AE Ld 157 10 5 Requirements from Regulations and Standards 158 10 1 Menu Tables Image Tab Page ence Focus The value shown here is used as a ref p 37 o erence when adjusting the focus with c the focus adjustment screw o 3 Brightness Adjusts the brightness of the image AUTO or 1 to 100 p 38 Suppresses reflections and differences OFF default or 1 to 4 99 in brightness White balance Corrects differences in coloring e AUTO 41 between the image and the actual e R 0 001 to 7 999 object e G 0 001 to 7 999 e B 0 001 to 7 999 Partial input Used to make the image input range 752 x 8 to 752 x 480 smaller Lighting control Turns the light in the Sensor ON and ON default or O
152. tput Specifies when to turn OFF the BUSY Measurement default Data logging System p 100 signal after starting measurement pro Image logging or Result display cessing BUSY polarity Sets the ON condition for the BUSY sig BUSY ON default READY ON System p 124 nal output Input mode Specifies whether to use functions other Standard mode default or Expanded System p 125 than scene switching for external parallel mode commands I O monitor Used to check I O connections p 97 I O monitor FQ User s Manual Menu Tables 139 0 L seoipueddy Test Tab Page Menu command Description Setting range Data Refer ence Continuous test Used to check the individual judgement p 74 results for the inspection items and to adjust the judgement parameters Graphic Displays the input image Graphics Details Displays the inspection item individual judgement results and measurement val ues All results Region Displays the inspection item individual p 79 judgement results for all inspection items Trend Monitor Displays the individual judgement results p 74 saved in the Sensor in a trend monitor Histogram Displays the individual judgement results saved in the Sensor in a histogram Adjust Adjusts judgement parameters without Scene p 77 judgement stopping measurements Auto Automatically adjusts the judgement OK Teach NG Teach adjustment parameters by usi
153. ts the judgement for OR2 Orange OUT1 OR5 Outputs the judgement for OR5 Light OUT2 OR14 Outputs the judgement for blue OR14 The signals shown at the left are used Refer to the following information for signal wiring LT 2 4 Wiring p 28 As described above if terminals OUTO to OUT2 are all assigned to individual judgement output signals the BUSY signal and ERROR signal assigned as the default settings will no longer be output Setting the Outputs FQ User s Manual Timing Chart Output ORO to OR31 signals are held until the next judgement output ON l TRIG signal F ON for 1 ms min OFF ON E BUSY signal ON while measurements are OFF being processed depends on BUSY output conditions Example ORO signal Turned ON when individual judgement is NG Output polarity ON for NG Turned ON when individual OR1 signal Output polarity ON for NG Individual judgement 1 The timing for updating the OR signal is when the measurement results are finalized regardless of the output settings of the BUSY signal BUSY output conditions The timing for updating the ORO to OR31 signals and the ON time after judgement processing can be changed I Adjusting the judgement output timing p 122 Settings p gt In Out I O setting Output 1 Press OUTO 2 Press OR2 Item 2 judgement OR output signal was assigned to OUTO 3 Assign the others in the fol
154. ttings Tab Page 1 Press Teach 2 Place the object that is to be used as the measure The middle arrow is the direction for ment reference in front of the camera detecting an edge 3 Move the rectangle to the location to be measured D agii ammessi maia BS 0 4 Press OK 5 Press TEACH on the lower right of the display ay The basic settings will be registered when teaching has been completed 6 Press Back to end teaching m Moves the Dragto Changes the Moves the starting move the width of the end point of pointofthe region measure the i measure ment region Measure I Changing the measurement region p 57 ment ment region region The following data is stored as the measurement reference Reference data Reference width The reference edge width is set automatically Step 3 Adjusting the Judgement Parameters p Inspect Add item Edge Width Settings Tab Page 1 Press Judgement Lower limit Upper limit 2 Setthe D Width range for an OK judgement ee ea Continuous measurements will be performed for the im ages that are displayed 3 Press OK to enter the value Item Parameter Description Judgement Parameter D Width Range 893 to 893 Set the upper and lower limits of the Default Lower limit 893 Upper reference width for an OK judgement limit 893 Unstable Edge Width Results If the measurement result is not stable adjust the Edge level Noise level a
155. ured is displayed Position comp The result of position compensation is displayed e All Region The measurement regions for all inspection items are displayed FQ User s Manual Configuring the Run Mode Display 85 uone1edo 9 86 6 3 Checking the Trend of Measurement Results with Graphs Measurement result histories can be checked using the trend monitor and histograms Trend Monitor Changes in the measurement values of the selected inspection item against time can be observed from the graph It becomes possible to predict when malfunctions may occur or to analyze the cause of the malfunction by checking the trends in the measurement values The most recent 1 000 measurement values are displayed on the graph Trend Monitor Display kun Fl Switches the display 1 36ms Switches the display to the to the previous iMd next inspection item number inspection item number search Measurement values Changes in the measured value of the selected inspection item are displayed against time in a graph p Run Mode Select display Trend monitor Arranging the Trend Monitor Display The display range for the vertical axis and display conditions for the horizontal axis can be changed However the display range and the number of data settings are disabled when a display other than the trend monitor is displayed e Disabling Automatic Selection of the Display Range 1 Press lt q Auto displa
156. y on the right of the trend monitor 2 Press OFF e Changing the Display Range of the Vertical Axis 1 Press lt q Display range on the right of the trend monitor 2 Setthe minimum and maximum values of the measurement values e Changing the Number of Values That Are Displayed 1 Press lt q Number of data on the right of the trend monitor 2 Select the number of values from 200 400 and 1 000 Checking the Trend of Measurement Results with Graphs FQ User s Manual Trend monitor data is held until the power supply is turned OFF You can select whether to display all data on the trend monitor or only data for which the overall judgement is NG Logging settings are applied to the trend monitor as well However they are not applied to trend monitor when it is displayed in Setup Mode LI Icheck recent measurement trends recent results logging p 101 Histograms The distribution of each measurement value can be checked on a histogram The most recent 1 000 measurement values are displayed on a graph Run Fl Switches the displa Switches the display to to the previous 1 36ms the next inspection inspection item 1 Search ca item number number Number of This is equivalent to the judgement value of the selected inspection item The distribution of measurement values is displayed in a histogram p gt Run Mode Select display Histogram Arranging Histogram Display uone1edo 9 The
157. y an edge color Specifies the color of the image for edge detection i e the border between the measurement object and background Color palette BES tor Edge Position and Edge Width Set color E for Area Color palette Display Set ting Displays a palette for color specification Displays a palette for color specification Specifies the type of image to display on the color specification display to check on the image the color that was set for the reference color ON or OFF default R O to 255 B 0 to 255 G 0 to 255 Hue 0 to 359 Saturation O to 255 Brightness 0 to 255 Color inv Yes or No Measurement Image All Color Image default Selected Color Image or Binary Image Insp region Adjusts the size and position of the mea Scene p 69 surement region The color for which to find the area is Scene p 68 specified Background color Insp region EH for Color Data FQ User s Manual Specifies the background color of the extracted image Moves the measurement region or adjusts the size of the measurement region Black default white red green or blue Menu Tables 137 0 L seoipueddy Menu command Setting range Data Refer ence Judgement Used to specify the parameters for an OK 0 to 100 judgement for individual judgements Defaults Upper limit 100 Lower limit 60 Corre for Search The range for the refer

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