Tube -Line 5500 Operators Manual - Tube
Contents
1. 12 45 6D 80 10 115 055 Allen head cap screws are similar to SAE 8 quality ss o u 28 SAE 2 2 SAE SAE 5 8 9 These torgues reference only Not all these sizes grades are necessarily used in this machine Bolts that are used as a pivot or hinge have to be used with a locknut therefore only tighten enough to secure the bolt and still allowing the part to rotate freely 70 raise rear Roller bed insert Riser Lever into pocket Pull this pin back lever rollers up and drop into locking hole Riser Lever 5500 Throttle 20HP 1 Engine Bracket 6 2 120 001 8 Throttle Spring 550 100 069 2 SwingLink 6X2120 002 9 StrikerBlock 7 5X2 100 232 _ 5 Locknu 1 SAE Washer 6 Linkage Pivot 550 100 067 13 Modified Engine Link 6X2 120 006 7 LongRod 6X21200042. Kit consists of two rollers that are used on the lower side to keep the bales from rolling off to one side E 1 Roller nn 2 Spindle 67 Lights The light brackets can be mounted on top of side guards as shown Light package consists of 3 lights and one on off toggle switch Usually the lights are mounted with 2 lights facing to the rear and 1 facing to the front The toggle switch can be mounted by drilling a 1 2 hole into the side or the bottom preferred of the control panel A be careful that you don t damage wires on the inside Install the switch inline fuse and wire it into the bottom of fuse block This way lights are fused separate from the wrapper controls The engine has an 18 Amp charging system and should keep the battery charged Note the engine only charges 18 amp when running at high speed at an idle it charges very little With the lights on and the engine not revved up over a period of time the battery will slowly discharge Light Bracket 5X2 100 201 Toggle Switch 550 200 235 68 Tube Line 5500 X 2 Leveler 69 Bolt Torgue As used on this equipment Bolt torque table shown below gives torque values for the various bolts used This chart 1 for non lubricated threads Replace with the same strength bolt Torque Specifications Torque values are identified by their head markings Diameter SAE2 5485 7 SAE8 uw 6 9 a 12 ay
3. 64 Twin Wrap 42655 Q9 lt A E Film from aod ps d 12 Roll gt 4 L 927 1545 A 5 k 44 p g Mounting Bolts Note The film from the 2 roll goes over top of the first roll and through the tension rolls together with the first film from the first roll Twin Wrap Frame 250 200 139 Plastic Wrap Spool 250 200 140 3 8 x 1 Bolts nut lockwasher 550 200 141 Spool Holder 550 200 115 65 TubeLine Model TL5500 X2 amp TL6500 X2 Re Mounting Accessories year 2008 Remote Package consists of Pause Cycle stop Start start wrap cycle Steering Right Left 1 Installing Remote Package Bolt receiver assembly to inside rear right of control box with connector plug at bottom Remove the jumper between term 8 and 10 Plug the connector together at the bottom of the panel Notice 2 The frequency has been preset at the factory If In the event that another machine would be close proximity to this machine there 1 a slight chance that the freguencies will Interfere with each other S When using the remote start of ram unplug the wire from the switch at the table trigger to disable the switch Secure the end of wire somewhere so it does not get tangled in the steering of the wrapper make sure the plug will not short out to the frame 1 Hand Unit 2 Receiver Unit B un N S CE 66 TubeLine 6500 X 2 Guide Roller Kit
4. control relays are numbered to CR5 from left to right Relay 1 wired to table trigger CRI will activate solenoid valve to extend ram cylinder CR2 is wired to switch at the front slider when ram 1 extended to this switch CR2 will close energizing the wrap motor valve Ram cylinder will extend and wrap motor will turn until ram comes in contact with slider switch at rear then CRI and CR2 will turn off and CR3 will turn on Wrap motor will stop and ram cylinder will retract until ram cylinder trips limit switch at front end of table controls will then turn off Testing can be done by pushing trigger plate and wait until machine goes through cycle or you can push small square button on the front of relay 1 and let machine go through cycle When control relays are activated a small light goes on inside the relay When running machine through the cycle and wrapper motor or the cylinders do not work check flowcontrol valve to see if flow 1s going to both motor and cylinder Engine is stopped by grounding ignition in case of ignition failure make sure that stop switch wire 1s not grounded to frame and engine switch 1s not in stop position Steering 1s controlled by switch right left on control panel through CR4 and CR5 activating coil or B on steering solenoid valve 24 Tube Line 5500 Hoop 9 16 Part No 1 Inner Ring 550 100 002 6 Axle Locknut 1220 2 OuterRing 550 301 001 7 58x2bolt
5. 0 3 500 200 014 8 58x3 bot 000 4 Spanner 550 200 016 9 5 8 Lockwasher 5 AxleBot 500 100 016 0 58 0006 25 Tube Line 5500 Plastic Wrap Carrier Main Wrap Bracket 350 100 089 15 ABS Bracket 550 100 016 IA 3 AUNE Casema 550100005 17 Spring 30100135 mesa 550109015 7 5 Sina Gear 35010688 20 76 amas Bok 350 100 019 6 LmeGer 2i 550100020 55020115 O2 ok 9 Plastic Wrap Spool 556200012 24 38x TAS Bolt 550 200 100 38x 29 Bol 26 Tube Line 5500 X2 Hoop Brace Assembly F Right Brace 5X2 100 100 Manual Control 5X2 100 106 Mount 5X2 100 101 Va x bolt 599 100 110 3 Right Hoop Post 5X2 100 102 Left Bale 5X2 100 110 Deflector 4 Left Hoop Post 5 2 100 103 10 Right Bale 5X2 100 111 Deflector 5 Switch Adjuster Screw 5 2 100 104 1 3 8 3 5 100 111 Automatic Control Panel 5X2 100 105 Mount 27 Tube Line 5500 X 2 Right Safety Guard 5500 02 28 Tube Line 5500 X 2 Left Safety Guard 777 asa AS nasa a se ra ap za dd 2222222222222222224 TT R all 29 Tube Line 5500 X 2 Ram Cylinder Support Right Support Bracket 5 2 5
6. Make the switch closes with the wire parallel with the bale spears Wire can be shortened to suit your needs The switch bracket can be adjusted back and forth so only one layer of plastic holds the wire up if more then one layer contacts the wire then the unbroken roll of plastic will hold the switch up and defeating the sensor Toggle Switch in Control Panel To Sensor Switch 61 TubeLine 5500 X 2 Wheel Drive Drive Gear Shoulder Bolt Main Assembly x Crossover Relief Valve Loop Hoses from main valve Inside of frame to axle then to Selector Valve Gear Clearance Adjusting Bolt Mounting Plate Inner Outer Shoulder Bolts Gear 7 55202537 0000 6 Hade 55020 40 ip 18 OuterPate 0202 550 203 239 1 9 Handle Stop 500 203 241 62 550 200 138 Selector Valve 550 200 121 Selector Valve Mount 550 200 122 Mount Clamp 550 200 123 63 Wheel Motor Hydraulics Remove wheel from Rear left hub and unbolt the spindle assy Mount the hydraulic motor assy on the outside of spindle bracket with the longer1 2 bolts Install the new rim with gear welded on the Inside After rim 1s installed adjust gear so that the backlash is at a minimum but allowing the gear to turn freely To do this engage handle to top loosen bolts and move plate up or down by adjusting height bolt and retighten bolts After adjustment 1 OK lo
7. When ram 1 extended to the limit switch at the end of stroke single solenoid valve and double solenoid valve A will turn off Solenoid B will energize causing ram cylinder to retract until it trips limit switch at the front end of bale table solenoid B will turn off the ram cylinder will stop and engine will idle down Steering 15 done by steering switch right left activating steering double solenoid valve A or B This valve will work in either manual or automatic mode 61 Film Sensor 4 Wire should stick through and touch 5 the top of to the other end from dropping down too far and interfering with the film rolls End of the wire may be bent to allow switch to open Installation This machine 1s pre wired for a film switch To install locate 2 wire plug on the end of a wire that 1s located close to the rear left pivot on the Bale Saddle Remove the plug and plug film switch onto 1t Install toggle switch into the bottom of the control panel as shown Remove JUMPER wire and wire toggle switch In where the jumper was The wires are not polarity sensitive With this switch the sensor can be disabled in the position A Notice the sensor and the safety doors Do not work Adjust the wire arm with no plastic in the machine Make sure the wire does not interfere with the plastic roll assy When plastic 1s the machine it will hold the wire up causing the switch to close
8. Side Spindle Assy 550 100 083 33 3X2 100 028 550 100 029 Description Part Rocker Tube 1 Item No Brake Eccentric 1 2 x3 1 2 1 2 Locknut 300 100 082 Hvdraulic Cyl 34 No Description 1 G2 Large Roller Riser Frame Riser Link Right Rear Light Bkt Left Rear Light Bkt Bearing Rear Roller Part No 500 100 086 5X2 301 007 5X2 301 030 5X2 100 031 5X2 100 032 500 100 030 35 Item No Description 7 9 10 11 12 13 Red Reflector Amber Light Red Light 3 8x 1 1 2 3 8 x4 5 8 x4 5 8 Locknut Part No 5X2 100 033 5X2 100 034 5x2 100 035 Tail tem No Description Part tem Description Part Tail Base 550 100 033 10 516x112 Flathead 2 Large Roller 500 100 086 ll hd 3 4 Rollr 500 100 099 12 I Locknut 4 27 8 Roller 550 200 106 12 I Small Roller Bkt 550 200 002 5 24 Bearmg 550 100 092 14 225 4 Roller Bkt 550 200 003 6 1 Bearng 550 100 030 15 3 RH Small Roller Bkt 550 200 004 7 13 12 Hydraulic Cyl 550 100 107 16 3 LH Small Roller Bkt 550 200 005 8 Taltie Bar 399 100 035 17 SMV Sign 9 3 8x112 36 Item No N 10 tn W L Bale Saddle Description Left bale Guide Right Bale Guide Trigger Plate 3 16 Lynch Pin Grommet 1 2 Pin Bale Spear 5 8 2 5 8 Locknut 37 5 2 301 140 5X2 301 141 5 2 301 142 550 200 108 5 2 100 143 550 200 104 5 2 301 144 B
9. Strainer Hydraulic Tank Part No 5X2 100 190 500 100 169 500 100 170 500 100 171 500 100 172 500 100 173 500 100 174 500 100 175 43 Item No 9 10 11 Description 3 8 x 1 bolt 3 8 Lockwasher 3 8 Nut Filte r Cross Reference Filter Stau Gresen Fram Fleetguard Cross Reference 5 6520 22001 1653 6510 1 9021 Fender Engine Guard No Description Part No 1 Right Fender 5 2 301 101 2 Left Fender 5X2 301 100 3 Rear Engine Shield 5X2 301 145 4 Engine Side Shield 5X2 301 146 44 Tube Line 5500 X2 Pump Motor 1 13 HP Honda Engine 500 200 179 7 3 8 x 1 Bolt electric start 2 Hydraulic Pump 500 100 181 8 3 8 Lockwasher 3 Engine Pump Adaptor 500 100 182 9 3 8 1 4Bolt 5553 Love Joy Coupling 500 100 183 3 8 Lockwasher s pump m 500 100 184 3 8 Flatwasher Love Coupling 500 100 185 12 Fuel Filter nm 301 150 mU 45 Tube Line 5500 X 2 Manual Valve Bank 6 LS3010 1 Valve 500 200 193 46 TubeLine Hydraulic Valve 2 V M 74 E 1 Tandem Center 12 volt DC Valve 5 2 201 200 2 single 12 volt DC Valve 5X2 201 201 2 2 1 Le R O8 L9 10 3 Flow Control 500 100 193 Steering Speed Control 550 200 006 7 Valve Coil 5X2 201 007 Ball Valve 550 200 112 Manifold Mount 550 200 113 Dump Valve Body 20 850 301 109 1 0 Valve Cartrid
10. as soon as possible after baling If bales are left unwrapped they will sag and loose shape Heating will start soon after baling and protein quality will be lost It is desirable to wrap within four hours In an emergency such as rain the bales can be left 12 to 16 hours Moisture Successful silage can be made over a wide moisture range In general 40 to 5096 moisture 1s satisfactory for dairy cows Some beef farmers prefer 60 to 70 moisture as it limits intake good rule of thumb is to dry Half way to Drier silage gives you 1 Lighter bales to handle 2 More desirable fermentation with fewer odors 3 Less freezing in the winter 4 Higher dry matter intake Wrapping Site Select a site that will allow room to make an adequate bale row length The Tube Line is a very fast wrapper but requires time to set up and move to a new line There should be space for at least 50 bales a row Select a site that is accessible in winter conditions and does not flood in the spring A firm surface 1s necessary for the successful operation of the Tube Line wrapper Avoid soft ground as the wrapper will not move forward smoothly if it 1 sinking into the ground Wrap on level ground or a slight uphill grade A site that is free from grass and debris will be less likely to attract rodents that can damage the plastic Bale Size Round Bales The Model TL5500 X2 will wrap bales up to 5 wide and up to 5 high It will wrap all
11. become familiar with the operation switch the machine to Auto mode Use a stick and push the table switch down to start the cycle Do not reach in and push the switch paddle down by hand Spacing Width of Bale Apart Note Initially takes 4 to 6 bales before Wrapper moves Tube Line Set up m TH TITA TITLE 1 a 14 aa H Wii Tn ELT Pan unus nu d R ira ar If bales are brought to the site before wrapping arrange them to allow easy access to bales and allow Wrapper plenty of room to move The First bale tips as the line forms and may be picked up when the row 15 well started A bale of hay or straw is added to protect the end of the line Operating the Model 5500 X2 Tube Line Bale Wrapper Big Bale Silage The objective of big bale silage 1s to provide high guality forage using a minimum of eguipment To do this crop must be cut at the correct stage of maturity wilted baled tightly and wrapped air tight using a good quality stretch wrap The Tube Line wrapper makes timely harvest possible by reducing the dependence on the weather It is much easer to get to wilt silage then to make dry hay This also extends the working day as the correct moisture to bale earlier and later in the day Bales Well shaped firm bales are necessary for successful wrapping using a hard core baler Bales are best wrapped
12. slider bar which will stop the ram and the wrap motor and reverse the ram cylinders Adjust the rear switch so that the junctions of the 2 bales are in the middle of the wrap chamber It is possible to adjust the second switch so that the wrap will start just before the bales start moving through the wrap chamber thereby putting extra plastic on the joint of the bale The front slider switch 1 set to stop the ram retract stroke after the engine has throttled down and before the cylinder bottoms out A Brake The brake is operated by using the brake hydraulic valve Moving the hydraulic lever apply oil pressure to the brakes on the rear wheel Increase pressure to the point where the bales are packed firmly together Close brake ball valve to maintain positive pressure on the wheels Open the ball valve and RELEASE BRAKES when the row is finished and prior to transporting the wrapper 14 A Wrap Bales with Model 5500 X2 with manual hydraulics Open the bale pusher and place the first bale on the table Push this bale and two other bales through the hoop This gives a stable end for the line of bales These bales can be picked up and placed on the wrapper later after the line has formed Before the first bale that will stay on the line is placed on the wrapper place an end cap on the bale Check with your plastic supplier for suggestions e Pull about 4ft of plastic through each stretcher and tie it under the twine o
13. up of adhesive on the stretcher rollers This can cause the plastic to break Remove the adhesive with soap and water Wrapping Straw The TL5500 X2 wrapper can be used to weather protect straw Only two layers of plastic are necessary If the straw 1s dry it may be wrapped continually without spaces Straw that has some moisture is best wrapped with spaces in the plastic A After Wrapping After wrapping inspect the rows of silage regularly to ensure there is no damage occurring from birds rodents or livestock Feeding out With the TL5500 X2 a loader can pick bales without cutting the plastic The plastic breaks away between bales and can be removed from the side of the bales before dropping the bales in the feeder Tube Line wrapped bales do not spoil as the line is fed Unlike long bags of bales the stretch wrap prevents air from moving past the bales and causing the bales at the far end to heat and spoil As the next bale is undisturbed 1t will not spoil for one to two days in the warm weather and for at least a week in cooler weather 19 Disposal of Plastic Users of bale wrappers are encouraged to collect all plastic to prevent 1t from becoming environmental problem Plastic although bulky is inert in a landfill and will not pollute the ground water Manufactures are making serious efforts to economically recycle silage plastic Use a recycling service when available Please do not burn the plastic Collect and dis
14. wrapping path do not make sharp turns as this prevents the bales from being tightly packed together The steering speed can be adjusted with the needle valve at the manifold block When starting a row align the wrapper in the desired direction for the row and ensure the steering is in the center position A Optional Remote Control With the remote control the machine can be controlled with a hand held unit The table trigger switch should be unplugged When the control panel auto man switch 1 on auto the bale can be placed on the table without the cycle starting After the bale has been placed on the table and you want the cycle to start press the start button on the hand unit The machine will now go through the complete wrap cycle and stop at the end of the cycle Two of the remote buttons are used to control right and left steering The fourth button 1s the remote cycle stop Notice the on off switch on the control panel will turn off all the electric current to the Control Panel and also Engine Stop The Honda engine does not have an electric ignition therefore the key can be left without the battery draining The 20hp engine has an electric fuel valve and the key needs to be off when the engine is not running as the valve will drain the battery A Slider Switch Adjust the second slider switch to start the rotate motor when the bales have made contact By adjusting the slider switch at the rear of the
15. 1 30 2 LeftSuppotBracket 5 250 43 3 RightCylinder Clamp 5X2 100 132 1 4 LeftCylinder Clamp 5X2 100133 1 5 Cylinder Support 550200109 a pT 38Lokwashe 9 15 6 Flatwasher 10 SG 0 C o Uu Wx3 00 po 12 Flat 13 MLockwahe 0000000 l5 Nut 15 38x3 1 2 3 4 5 7 10 11 12 13 14 5 30 Tube Line 5500 X 2 Hoop Drive 3 Wheel Hub 500 100 051 13 xl1Boltc wLockwasher 6 Wheel Nut 500 100 054 16 Spring Tensioner Bolt 500 101 232 7 58x1 Bolt 500 100 055 17 Nus 000 8 S 8Locknut 500 100 056 18 Drive Base Mount 5X2 100 090 9 38x Bot 19 10 jS3 8Locwashr 0 0 31 Tube Line 5500 X 2 Axle Spindle Hub 2 6 InnrBearng 7 500 00 064 7 7 InerSeal 7 500 100 063 32 Tube Line 5500 X 2 Front Steering 1 7 8 x 8 Bolt 500 100 152 13 Tongue Bracket Timkin 550 111 010 Bearing 6 JamNut NFRH 550 111 003 18 3 16x2 Cotter Pin 550 11 016 8 Tie Rod End Left Thread 550 111 007 20 Spindle Bearing Timkin Cup 550 200 081 9 JamNut NFLH 550 111 002 21 SpindleBearingSeal 550 200 082 004 111 005 1 8 Cotter Pin 550 111 00 Right Side Spindle Assy 550 100 084 Tongue Bracket Seal 550 111 011 Spindle Pin 250 100 085 9 16 Slotted Hex Nut 550 111 00 Left
16. 4162 Ontario Canada Fax 519 291 5388 NAW 3G8 e mail sales horstwelding com A Safety I s in your interest A Safety Guidelines Safety of the operator 1s one of our main concerns however we do hear of some accidents that could have been avoided 1f some precautions had been taken To avoid personal injury study the following precautions and insist those working with you or for you follow them In most cases the pictures will have the shielding in place in some they may be removed only to show a view behind the shield Keep all the shields safety doors in place If they become faulty and fail to work replace them They are for your safety do not operate the equipment with them removed Replace any decals that may be missing or that are not readable Location of the decals 1 indicated in this manual Do not operate this machine while under the influence of drugs or alcohol Review the safety instructions with all users annually This equipment should not be operated by children or with those unfamiliar with the operation of the machine Do not allow persons to operate this machine until they have read this manual and or were instructed by a qualified person Do not paint over remove or deface any safety signs or warning decals on your equipment Observe all safety signs and practice the instructions on them If the bale seems to be larger then the hoop do not try to force the material through as the film spools my touch the ba
17. ANADA PATENT 1285862 USA PATENT 4193124 A e Keep safety signs clean and legible at all times Replace safety signs that are missing or illegible e Decals are available through your Dealer Distributor or Factory Maintain proper tire pressure at all times e Ontherear axle replace tire with the same type and brand if possible If this is not practical then replace with a tire that has the same outside diameter as the original as the brakes may or may not release We have found 34 diameter difference between brands A Remember Your best assurance against accidents or damage to the machine is to know how it operates If you do not understand a portion of the manual or a function of the wrapper please contact your dealer or an experienced operator A Before Operation Carefully study and understand the manual or be trained by an experienced operator Do not wear loose clothing that may get caught 1n moving parts Visually inspect the machine to make sure no parts are loose or missing Be sure that no tools are left on the machine Make sure no hay 1s lying on the engine and that the cooling fins are not clogged with dust and hay this could cause a fire Do not hurry the learning process Be familiar with one part before trying the next patt Practice by running the machine through its paces first in manual mode with no bales the machine until you are comfortable and familiar with the operation After you
18. Schematic Check votve m Nanit olo Hoop Motor Check Vdva in Ierifokl E E o P r I E Crossover Brake 11 24 lt 5 i Cylinder kn Fitar Tark Strainer 26 Electric Control Panel Schematic Power in Light Ground Ip in FI if ra Ted Fam Extend Switch at Hoop Dot por i 1 8 T Plug 4 3 RENE a 4 Oo Ado Sod pre AC 8 0 Sle Hee 57 Tubeline 55 2 Wiring Control Panel Update a D g x Q 2 na Bx OE O 9 5 206 c 2 715 c oY 8 8 8 DE Ergina Sd w D oS gt a G QE 55 O own gt o E so un Ti oes gt 23 20 Reel Sol mid Lini t Saith Tabla Font err ing wire wh ue pirad plug 58 Tube Line 5500 Manual Hydraulic Seguence of Operation With valves in neutral position engine running hydraulic fluid 1s pumped through valve bank and returned to reservoir Brakes tail and steering are standard hydraulic cylinder operation Wrap cycle push wrap valve in detent will hold valve in position fluid flows from valve through flowcontrol and is spl
19. To prevent injury Prior to lowering the tail section be sure to check that all bystanders are standing clear e Lower the tail section using the manual operating valve 10 A Caution Be Safe Never ride on the machine while being used or transported Never climb on the table or inside the wrap chamber with the Engine running Turn control panel to or stop the engine when changing plastic rolls Never leave it in auto as your helper may set a new bale on the table or press the start button on the remote Installation of Plastic V V V A Danger Stop Engine Before attempting to install plastic Plastic from the factory has a natural tack on the inside In the event of the plastic being stored for an extended period of time the tack may migrate to the opposite side To test for tacky side fold plastic inside to inside and pull apart Fold opposite way top to top to determine tackier side The roll of plastic should be installed with the tack on the inside of the plastic film next to the bale of silage The plastic then passes over the slave roller and is threaded through the two metal rollers on the Tensioner as shown in the diagram The two metal stretcher rolls rotate at different speeds This causes the plastic to be stretched It is very important that the plastic goes over the slow roller first and the faster roll second If there 1s any question which is the faster roller 1 Turn one roller by hand a
20. Tube Line 5500 XZ Owners Manual 2008 Manufactured By TubeLine Manufacturing Inc RR 3 Listowel Tel 519 291 4162 Ontario Canada Fax 519 291 5388 N4W 368 e mail sales horstwelding com TubeLine 5500 X2 2007 Reinforced the front Ram Cross Tube at the bolt on point Slide tubes instead of Flip out Arms for the final push off Channel Track at the bottom of the Safety Door New Safety Door handle Changed battery location Better Engine Access Improved engine shielding and Fenders Decal for bale size on Bale Saddle Removable Tapered Bale Spears New Hillside Roller Riser Table side angles turned down more clearance for plastic Longer Riser Table Handle Twin wrap added a plastic roller to guide film over edge of wrap carrier Introducing Tubeline 5500 X2 Tubeline Owner Thank you for choosing the Tubeline Bale Wrapper Our hope is that it will give you many years of productive service This machine 1 designed to wrap a film of plastic in a continuous line of round or square bales Please read and understand this manual and the machine before operation Warranty and Limitation Of Liability Equipment 1 sold subject to mutual agreement that it 1 warranted by the company to be free from defects of material and workmanship But the company shall not be liable for special indirect or consequential damages of any kind under this contract or oth
21. ale Ram No Description Part Item No Description Part No l Front Ram Member 5 2 301 150 8 Ram Cylinder 550 100 043 2 Right Ram Tube 5 2 301 151 9 Ram Wheel Axle 5 2 301 156 3 Right Rear Extension 5X2 301 152 10 Ram Wheel 5X2 301 157 4 Ram Tube 5 2 301 153 11 3 4 UNF Jam Nut 5 Left Rear Extension 5 2 301 154 12 Cylinder Pm 550 100 043 6 3 4 Drawbar Pin 13 5 8 x 1 1 2 UNF 5 7 Pushott Tube 500 301 048 14 5 8 UNF Nut 38 No 1 2 0 1 U W V Side Rail Description Right Side Rail Left Side Rail Right Guard Track Left Guard Track Right Front Cylinder Mount Left Front Cylinder Mount Reinforcing Plate 5 8x1 1 2 UNF 5 Bolt 5 16x 1 Flathaed bolt 3 8 x 1 Bolt 39 Part No 5X2 301 170 5X2 301 171 5 2 301 172 5 2 301 176 5 2 100 173 5 2 100 174 5 2 100 175 Tube Line 5500 X 2 Push Off 6 XBar 599100017 8 Lock 9 3 16 Linch Pin 550 200 104 40 No 1 2 3 4 5 6 Tongue Description Main Tongue Swinging Tongue Slideing Tongue Tongue Holder 2 16 Cylinder Tongue Pin Part No 550 100 051 550 100 052 550 100 053 500 301 160 500 100 103 500 100 154 Tube Line 5500 X 2 Mud Flap 5 a 4 15 6 Lockwasher j pS SMG Not 42 1 EB W bo 4 Description Hydraulic Tank Breather Cap Filler Plug 1 1 4 pipe Sight Gauge Filter Base 10 Micron filter 3 4 Magnetic Plug Suction
22. ard hydraulic cylinder operation Wrap cycle fluid flows from power beyond port on 2 spool valve to flowcontrol and is split into 2 circuits one circuit goes to double solenoid valve for ram cylinder the other circuit goes to single solenoid valve for hydraulic motor By moving flowcontrol handle more or less fluid will flow to cylinder or motor as more fluid flows to cylinder less fluid will flow to motor and vise versa Electric control panel Man Auto switch turned to Man Turn On Off switch to On then red LED will light up indicating 12V power 1 at control circuits with engine running Turn Forward switch in to energize solenoid A on double solenoid valve Ram cylinder will extend Turn Reverse switch to energize solenoid B on same valve Ram cylinder will retract Push Rotate button in and hydraulic motor will turn For Rev and Push buttons have to be held to operate by releasing them action will stop Engine throttle has linkage to slow engine down when ram 15 all the way to the front Spring on linkage will speed engine up as soon as Ram cylinder starts to extend When switch is turned to Auto For Rev and Rotate switches no longer function Depress trigger switch located on bale table Ram hydraulic valve is energized The ram cylinder will extend and engine will speed up When ram extends to front slider switch this switch will energize the single solenoid valve and turning the wrap motor
23. ck height adjustor bolt with jam nut Mount selector valve on 4 plate with 2 pc 3 8 bolts Fasten selector valve bracket on bottom of axle beam with smaller plate on top of axle and bolt with long 3 8 bolts through plates Clamping assy on to axle Remove Hydraulic lines from port C and D on control valve Install 3 8 1n line x 164 from port D on control valve to port D on Selector Valve Install 3 8 in line x 164 from port C on control valve to port C on selector Valve Install 3 8 line x 14 from port E on selector vale to Bottom port on Motor Install 3 8 in line x 14 from port A on selector valve to Top port on Motor Install 4 In line x 64 from port F on selector valve to Bottom port on Tail Cylinder Install 4 1n line x 64 from port B on selector valve to Top port on Tail Cylinder To Use The Wheel The control valve that 1s used to raise and lower the tail will now also be used to drive the wheel through the selector valve By shifting the selector valve you can select between the wheel motor and tail cylinder To engage the wheel motor swing the handle beside the motor all the way up to the top position until the handle slides down behind handle stop Notice Do not force the handle If the gears do not mesh try to turn the small gear a little bit with the hydraulic valve and try again To disengage pull handle Up then and swing handle all the way down Coat Motor Gear Lightly with grease before installing
24. e next bale e After you have wrapped a few bales in this way switch auto man switch to auto and place bale on the bale table As the bale depresses the table trigger the ram will start automatically Adjust the second slider switch to start the wrap cycle at the same time that the bale makes contact with the bales on the machine A Warning To stop the cycle after the cycle has started in the automatic mode turn auto man switch to man or if you have the optional remote kit push the stop button on the hand unit to stop the cycle After the problem 1 rectified finish the rest of the cycle in the mode and then return to auto mode If you press start button on the hand unit it will also start the ram forward again except if the ram had passed the hoop start switch the hoop will not start with the ram A For safety reasons safety switches are installed in the doors In auto mode the safety doors must be closed for the machine to work man these switches are bypassed 13 Steering This wrapper is equipped with hydraulic steering The purpose of this 1s to keep the wrapper operating in a straight line or to direct the wrapper around obstacles If the ground 1s uneven or the wrapper is operated on the side of a hill then it can drift out of line The loader operator 1s usually able to detect 1f the wrapper 1s not moving in the desired direction When steering around obstacles in the
25. er will have to be switched to man position for pushing the bale off Danger The use of automatic setting when pushing off bales can cause severe injury or death To push off the bales Open the bale pusher Remove the lynch pin from the front push plate arms Unfold the arms to extend the push plate Remove the lynch pin from the top of the arms and swing the X bars onto the pins replace the Iynch pin to secure the X bar 1 Push the bale through the wrapper by using the forward button and the wrap button with the automatic machine or with the manual machine with the lever in both mode until you have enough plastic on the bale Continue pushing the bale through the wrap chamber until you have reached the end of the stroke Retract the bale pusher Refold the push plate arms and secure with lynch pins at the front arms Open the safety doors remove 2 x 3 tube from the Hydraulic tank side of the wrapper and lay it across the top of the Pushoff brackets Close the pusher a second time to push the bales further off the wrapper Extend rear extension tubes at the rear of the ram tubes 7 Open the pusher and move the 2 x 3 tube to the socket at the rear end of the arms Insert the pegs on the arms into the holes in the tube This will keep the tube from sliding on the arms Close the pusher to finish pushing off the bales from the tail 8 Open the bale pusher store the 2 x 3 tube in bracket secure with lock pin 9 Re
26. erwise The company s liability shall be limited exclusively to replacing or repairing without charge at its factory or elsewhere at its discretion Any material or workmanship defects which become apparent within one year from the date on which the equipment was purchased and the company shall have no liability for damages of any kind The buyer by the acceptance of the equipment will assume all liability for any damages which may result from the use or misuse by his employees or others Warranty coverage is null and void unless Warranty Registration form has been completely filled and 1 on file at Tube Line Manufacturing Inc Safety Take note This safety alert symbol 1s found throughout this manual to call your attention to instructions involving yourself and others working around the machine e Failure to follow these instructions can result in injury or death This symbol means Attention Become Alert Your Safety is involved Signal Words are used in this book Caution Indicates a potentially hazardous situation that may result in injury Warning Indicates a potentially hazardous situation that could result is serious injury or death Danger Indicates a hazardous situation that needs to be avoided It is you the operator that needs to be aware of these dangers If you have any questions not answered in this manual please contact your dealer or Tubeline Manufacturing Inc RR 3 Listowel Tel 519 291
27. ge 20HP 850 301 110 2 12 V Coil 20HP 850 301 111 47 Limit Switch Limit Switch Assembly 550 100 060 4 7 1550 100 082 6 PVCBoxComnector 7 1550 100 086 8 NO NCConac 550 200 087 9 NC NCConact 7 850200 087 48 1 2 3 4 5 7 1 0 5500 Control 53 550 100 084 Tube Line 5500 X 2 Bale Switch 1 SwichBae 5X2 100 220 2 Swth 152 100 201 3 X8xIBot 500400446 4 3 8 Coupling Nut 5 2 100 222 5 PuhRod 5 24000 223 6 50010002 8 WireClamp 550 100 0822 EEEN ER 10 Battery Bolts 50 Throttle 1 Engine Bracket 599 100 067 8 Spring 1 550 100 069 2 SwingLink 15 2 100 230 9 Striker Block 5X2 100 232 _ 5 16 x 1 Bolt 5 Locknut 500 100 114 12 38x1 Bot 6 Linkage Pivot 550 100 067 13 15 6 _ 51 Fuel Tank 5 5X2 201 107 6 Hose Clamp 550204100 8 Hose Adaptor 5 2 201 108 9 Sealing Washer 5 2 201 00 22 Operator s Manual Holder Manual Holder 5X2 201 111 Mounting Bracket 5X2 201 112 53 Running Lights y 7 1 se 6 AmberLamp 550 200 122 54 Manual Hydraulic Schematic Prae Tail steering Hoop Motor Esse i gt lt Pump 4 Screen Filter 55 Electric Hydraulic
28. ic roll is too hot In very hot weather the plastic can become soft if left in the sun for long periods of time In these conditions the spare rolls should be kept in the shade After the rolls have been installed on the machine one can be parked on the bottom and a cover can be placed on the top one Roll of plastic may catch on the bottom of the bale If the bales are misshapen the roll of plastic may drag on the bottom of the bale causing the plastic to break If wrapper is equipped with electric automation Switch the control to Man A Danger When the machine 15 manual mode the safety door switches and the film sensor if so equipped Do Not Function Test the hydraulics by rotating the hoop and moving the ram back and forth Install the roll of plastic according to the Plastic Installation diagram Caution Close safety doors after installing plastic to avoid injury Caution Round bale are heavy and silage bales are even heaver Use only approved bale handling equipment Keep bales low when turning loader 12 Bale Guide Bars Riser The bale guide bars are designed to align the round bales as the bales are set on the wrapper These bars should be adjusted to the narrow setting to wrap round bales up to Sft diameter For bale larger than this use the wide setting Caution It is important that the bale sit firmly on the bars as the bale spears should deflect the hay somewhat Failure to do this may cause the plastic to stic
29. it into 2 circuits one circuit will go to ram cylinders and the other will go to hydraulic motor These circuits are proportioned with the lever on flowcontrol valve With the selector valve handle in Both position flow will go to cylinder and motor By changing flowcontrol handle the cylinders will speed up or slow down accordingly At the same time motor will change speed inversely to cylinder 1e when cylinder slows down motor will speed up Selector valve 1s used to bleed either cylinder or motor flow back to tank or block both circuits causing both cylinder and motor to operate 1e With handle in wrap only position the fluid that would normally go to the cylinder will flow back to tank With handle in ram only position motor fluid will go to tank Wrap cycle pull wrap valve out detent will hold valve in position fluid will flow from valve port causing cylinder to retract Fluid from other end of cylinder will return through check valve at flowcontrol back through valve stack and to tank Check valve at motor lets motor freewheel in one direction without cavitating Relief valve at motor return acts as a restrictor valve to keep motor from turning when ram cylinder 1 retracting 60 Tube Line 5500 Electric Hydraulic Sequence of operation With valves in neutral position control panel on off switch in off position engine running fluid is pumped through valve stack and returned to reservoir Brakes and tail are stand
30. k to the spears and tear the plastic inside the bale When wrapping square bales use the narrow setting and change the switch plate to the top To Wrap Bales with Model TL5500 X2 A Automatic Open the bale pusher and place the first bale on the table Push this bale and two other bales through the hoop This gives a stable end for the line of bales These bales can be picked up and placed on the wrapper later after the line has formed Before the first bale that will stay on the line is placed on the wrapper place an end cap on the bale Check with your plastic supplier for suggestions e Pull about 4ft of plastic through each stretcher and tie it under the twine on the bale Or tie it to the bracket at the control panel at decal G page 4 e With the control panel switch auto man set to turn forward switch to advance the bale without the plastic stretcher applying plastic e As the bale is pushed through the hoop start the hoop rotating to apply plastic by pushing in the Rotate button When the ram hits the switch at the end of the stroke the forward motion on the cylinder will stop This switch can be moved on the slider arm to accommodate your needs More about this later e With the switch set to man the switch buttons will have to be turned and or pushed and held when you let them go the function will stop e Turning the reverse switch will retract the ram and open the bale pusher to accommodate th
31. le and break the plastic If 1t stalls halfway through you can t back up you will have to pull the bale apart by hand Lighting and marking This machine 1s eguipped with lights and reflectors as reguired by the most stringent government and ASAE specifications They should work with the tractor plug You may have to make an adaptor when towing behind a truck Safety Decal Location Serial Plate Both Sides MOVING PART HAZARD To prevent serious injury from moving part Do not stand or climb on machine when operating Keep others away TURN CONTROL OFF WARNING BEFORE OPENING SAFETY DOOR B Both Sides DANGER To prevent serious injury or death from crushing e Stand clear to avoid being struck by tail being lowered WARNING TURN ON OFF SWITCH OFF BEFORE BOOSTING OR CHARGING BATTERY Avoid unsafe operation or maintenance Do not operate or work on this machine without reading and understanding the operator s manual elf manual is lost contact your nearest dealer for a new manual G Both Sides H Amber Reflector Strip MOVING PART HAZARD To prevent serious injury or death from moving parts Close and secure guards and shields before starting Keep hand feet hair and clothing away from moving parts Disconnect and lockout power source before adjusting servicing Do not stand or climb on machine when operating J C
32. n the bale Or tie it to the Hoop Post Brace at the triangular hole beside the Control Panel e Set the selector valve to bale only This will allow the bale to be moved without the plastic stretcher applying plastic e Place this bale on the table Push it to the hoop e As the bale is pushed through the hoop start the hoop rotating by operating the wrap valve e bale should be advanced 4 for each rotation of the plastic dispenser This will apply 4 to 5 layers of plastic When you are familiar with the machine set the selector valve to both and adjust the flowcontrol valve so that the correct amount of plastic 1s applied e If there is a space between the bale just loaded and the previous bale o Setthe selector valve to Cylinder Only o Advance the bale until it contacts the previous bale o Move the selector valve to Both e Ifthe bales do not line up then put on extra wrap at the junction of the bales to ensure a good seal This also pertains to automatic wrapping Careful application of an adequate amount of plastic is critical to give a good quality product gt Careless application of plastic will result in losses gt Continually watch the row for dark windows indicating that not enough plastic has been applied Steering Similar to the automatic but uses manual valve see previous page Brakes Same as automatic see previous page 15 Pushing off Bales from the Wrapper The automatic wrapp
33. nd watch the speed of the other roller this should help you determine which 1 the fast and slow roller When the plastic 1s installed correctly 1t should stretch tight on the bale to form a smooth tube Slave Roll Plastic Film Tack side on this side 11 Tensioner Roller Trouble Shooting Plastic Installation 1 Wrinkles the plastic with seams between layers easily visible Check to determine if the plastic 1s properly routed through the Tensioner rollers 2 Plastic tears between the Tensioner and the bale Film spool holders not turning freely Lubricate and turn by hand until free Slave roller not turning freely Lubricate and turn by hand until free Tensioner rolls not turning freely Loosen the bolts holding the bearing and check if this makes a difference I may be that the bearings have too much end pressure in this case retighten the bearings and loosen the locking collar on the roller shaft this will allow the shaft to slide in the bearing retighten the bearing collar The gears can also be meshed too tight this can be fixed by slightly loosening one set of bearing bolts and using a hammer and punch lightly tap the bearing away from the other roller Caution Do not use a hammer on the aluminum stretcher rolls Poor quality plastic Use a brand with good tear resistance Tack built up on the rollers Particularly in hot weather Clean the Tensioner with warm soapy water Plast
34. pose all plastic in an Environmentally Friendly manner Remember the air and the ground that you contaminate is your visible footprint for many generations Unsightly used silage film will encourage complaints The design of the Tube Line Bale Wrappers 15 protected under Canadian Patent 1285862 and USA Patent 4793124 Edited 02 13 2007 for model year 2007 20 Plastic Wrap Carrier p A Hillside Rollers Bale Table Trigger Cycle tart Door Switch a ttt at 21 Push off Plate Extended Engine Throttle Push off Tube on 1 Hook start TH LR o rl 3 d Pad Es anan En Push off Tube on 1 Rear push off Push off Tube Rear push off Extension Extended Extension start of Extension Retracted Position Finish position m Position Optional Hillside Roller 22 Notice with roller riser Rear Riser Table lowered Handle 1s Linkage lowered under Brake rocker tube with short linkage setting Handle will be on top of Brake Rocker Tube with linkage in Tr Rear Riser Table Linkage raised Limit Switch at stroke Handle slides down past retainer to lock table 23 Notes Electric Solenoid valves can be manually operated by pushing a small punch into the end of spool and holding it in Do Not Use a Hammer Caution Stay Away From Hoop When Engine Is Running Inside of Control Panel
35. sizes smaller then these dimensions as well Remember when making big bale silage the bales will be heaver them dry hay This puts extra strain on loading and transporting equipment Also bales will be heavier when feeding out and may have to be moved on wet ground or snow As a result most operators reduce silage bale diameter to 4 4 2 even though the wrapper will handle larger size Square Bales The Model TL5500 X2 will wrap most sizes of square bales The length should be reduced to 5 This 1 to allow the bales to be placed on the bale receiver This may also be the maximum length advisable to handle big bale square bales of silage Bales which are approximately 4 wide and 2 high can be stacked two high for wrapping one drawback the ends of the bales tend to be rounded somewhat and will form an air tunnel the full length of the row Bales which are approximately 3 wide and 3 high do not stack well These may be wrapped in a single tier of bales A Recommended Operating Procedure We suggest the following method or operating the TL5500 X2 Tube Line Wrapper e Park the wrapper where you want the end of the row to be facing in the appropriate direction e Fold in the first section of the tongue and fasten the bracket into the hydraulic steering slider with the pin that held the tongue e Undo the tail Tiebar hairpin and lay the bar over the rear axle and put the hairpin back into place to prevent loss ES Danger
36. tract the extensions at the rear of the ram tubes back into the original position and secure with pin 10 Fold up the tail end of the roller table using the tail valve and secure with the tie bar 11 Undo steering unfold tongue and insert lock pin Do Make sure the brakes are released before driving away A Caution Before moving the wrapper any distance close the fuel valve at the engine As the machine 15 towed 1t will bounce and shake as 1t does this the carburetor float will let too much fuel into the system Raw fuel can get into the engine cylinder and wash the cylinder walls down and end up in the engine oil 12 Do Not Tow the Bale Wrapper at Speeds Over 35 KPH 16 A Daily Maintenance Lubricate all grease points Grease Fitting Ram Axle Lightly Grease Slider Tube Hoop Axle 2 shots daily 1 2 shots every 2 months M P Hoop Axle 4 places Tensioner Gear Box Do not over grease 17 Points to be oiled Oil these points occasionally to keep the parts moving freely LE LLL Rollers Throttle Shaft M earing Last 3 rollers a tE B s g 3 i n l _ A Y 21 1 18 Check Hydraulic Level Daily With Ram Retracted and Tall Up Oil Level at Full Mark Fill with SAE 10 Hydraulic Oil When wrapping in hot weather there can be a build
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